Pre-Commissioning Check list for Clinkerization Circuit

1)Limestone Crushing, Storage and Extraction system

Hopper Section

1. Check Hopper Railwelding etc.,

2. Check Hopper High level indicator.
3. Check Water Spray System

Apron Feeder

1. Drive Motor direction without compiling

2. Check the gearbox oil level and base bolts tighting etc.,
3. Zero speed switch to be checked
4. Pull cord switches to be checked
5. Check the pan bolts, chain links and rollers etc.,
6. Apron feeder tensioning to be check properly

Lime Stone Crusher

1. Check empty motor train run before fixing ‘V’ belts

2. Check the ‘V’ pulley alignment and ‘V’ belt fixing and tensioning to be
checked
3. Drive pulley and fly wheel ring feeder bolts to be tightened as per norms.
4. Crusher drive bearing fixed free end side bearings to be maintained gap as
per drawing to be checked.
5. Bearings RTD to be cross checked.
6. Bearings DE & NDE vibration levels to be fix and while running to be check up
7. Free end side motion switch to be checked
8. Crusher internals back plate gap Primary impact arm gap, Secondary impact
arm gap and grinding path gap to be maintained as per recomdation
9. Before commissioning the crusher of Hydraulic power pack system to be
commissioned manually check the oil, look the cylinders required position
10. Check the crusher rotation, vibration temperature observations etc.,
11. Blow bars should be balanced accordingly to the rotation
12. LRS to be checked / LPB / stop button emergency stop to be checked
13. Pulley V Belt guard to be provided

Crusher Discharge Conveyor

1. Empty motor train run, direction to be accordingly rotation

2. Motion switch to be checked
3. Pull cord switch to be checked
4. Belt sway switches to be checked
5. Conveyor belt tensioning to be checked
6. LPB/Push button / Emergency stop to be checked
7. Coupling guards, Tail end pulley guard to be provided