METHOD STATEMENT FOR BACKFILL GROUT ] PROJECT: DESIGN AND CONSTRUCTION OF UNDERGROUND STATIONS AND TUNNELS - UG2, PHASE - 1 FROM CITY RAILWAY STATION TO CRICKET STADIUM CLIENT: BANGALORE METRO RAIL CORPORATION LIMITED GENERAL CONSULTANTS: RITES - OC - PBI - SYSTRA CONTRACTOR: CEC-SOMA-CICI JV DOCUMENT NO: QSP/CEC-SOMA-CICI/UG2/TW/MS-28 MFTHON STATFMI rT REVISION: 00 ~somas NAME SIGNATURE PREPARED BY: MR, ASHISH DWIVEDI ‘CHECKED BY SAFETY MANAGER | MR. PRABHAT KUMAR ‘CROSS CHECKED BY PM MR. RUSSEL BROWN, ‘APPROVED BY PROJECT LEADER MR. KENWONG FaRRORTIET METHOD STATEMENT FOR BACKFILL GROUFUG2METHOD STATEMENT FOR BACKFILL GROUT, TABLE OF CONTENT SINO CONTENT PAGENO Lo INTRODUCTION 3 20 SCOPE OF WORK 3 3.0 LIST OF EQUIPMENTS 3 40 RESPONSIBILITIES 4 5.0 METHODOLOGY 5 60 RECORD, PROGRAMME AND PROGRESS REPORT 14 10 SAFETY ASPECTS Is 80 APPENDICES 15 Appendix 1: Organization Chart. Appendix 2: Site Layout Drawing Appendix 3: Details of Grout Batch Plant and Injection System Appendix 4: TBM and Backup Car Drawing with Pipes Layout Appendix 5: Grout Mix Design, Volume and Required Strength for 24 hours Appendix 6: Grouting Record Appendix 7; Inspection and test plan Appendix 8: Risk Assessment Cecsowacra METHOD STATEMENT FOR BACKFILL GROUFUG?1.0 2.0 3.0 METHOD STATEMENT FOR BACKFILL GROUT INTRODUCTION ‘This procedure outlines the method to be adopted during grouting the tunnel linings as they emerge from the slurry TBM tailskin. The method statement is written to ensure that the grouting is carried out safely and in compliance with the material and ‘workmanship specification. ‘The fundamental basic of grouting behind the segmental lining is to ensure that full and immediate support is given to these rings as they emerge from the rear of the TBM. If the void were not to be filled immediately the inward ground movement would translate upwards and cause surface settlement. The other major function of ‘grouting behind the segmental lining is to ensure that the lining is watertight. ‘The slurry TBM machine on this Contract injects grout through tailskin as the TBM advances, thereby providing the immediate support required. SCOPE OF WORK ‘The activities included in the scope of this methodology shall be as follows: © Grout batch plant and inje © Mixing. * Delivery of grout via piped supply lines. n system, © Primary grouting. © Secondary grouting. * Documentation List of Equipments Grout Batch Plant: (1) 100 m? Cement Silo (2) 40 m* ton Bentonite Silo (G)__ Solution B (Sodium Silica) Tank (Mixing Plant ‘Solution A Mixer Solution A Agitator * Retarder Tank (5) Bentonite Plant ‘+ Bentonite Agitator * Bentonite Feed Pump (6) _ Stabilizer Tank of Im? Capacity CECsOMACIT METHOD STATEMENT FOR BACKFILL GROUFUG2METHOD STATEMENT FOR BACKFILL GROUT (7) Plant Control Box (8) Power Box Supply Lines (9) 3” supply for Solution A (1 No.) (10) 1.5” supply for Solution B (1 No.) Injection Facilities in TBM (11). Injection Pump for solution B (4 units) (12) Solution B Tank (1 No.) } Backup Gar No. 5 (13). Water Tank (I No.) Backup Car No. 7 (14) Injection Pump for solution A (4 units ) (15) Solution A Tank (1 No.) } Backup Car No. 6 (16) Control Panel (INo.) Please refer to the details of the grout batch plant and grout injection system in Appendix 3 and Appendix 4, respectively 4.0 RESPONSIBILITIES The responsible persons and their responsibilities are listed as follows: Project Manager (Russell Brown) ‘* Overall responsible for the whole operation, Deputy Project Manager (Albert Chaing) ‘* Overall responsible for the whole operation. Senior Superintendent (Michael Thomas) ‘* Overall responsible for the whole site operation. Superintendent M & E Manager (Gordon Ferguson) © Finalize with the specification on grout plant and injection system required. ‘© Liaise with TBM and grout plant manufacturers on the grout injection system, ‘© Arrange for delivery of grout batch plant and supervision of setting up of the ‘grout batch plant. CEcsOMCC METHOD STATEMENT FOR BACKFILL GROUTUG?METHOD STATEMENT FOR BACKFILL GROUT # Conduct testing and commissioning of grout batch plant and injection system afier assembly Engineer M & E (Nuttawut Junmueng / Meekaew Teerapon! * Assist M&E Manager in co-ordination of the relevant parties related to grout batch plant. ‘Arrange for lab trial for selection of grout mix design. Conduct training to the plant operators. Produce plant maintenance schedule and ensure proper maintenance is carried out accordingly. Review all grouting records generated by Shift Engineers. Site Engineer/Senior Tunnel Foreman / Tunnel Supervisor ‘© Supervise the whole grouting process and ensure grouting is carried out accordance with the method statement. ‘+ Ensure grouting is carried out in a safe manner. © Ensure works are carried out in accordance with the specification. Ensure stock level of the raw materials. ‘© Produce grouting records. Safety Supervisor/Safety Engineer/Safety Executive (Prabhat Kumar) ‘* Ensure works are carried out in a safe manner and in accordance with safety requirements stipulated in the ESS plan. ‘* Conduct too! box talks on the safety requirements, construction risks and its control measures, ete. QC Engineer (Amit Kumar Tiwari © Carry out inspection for all activities in accordance with the Inspection & ‘Test Plan, Ensure grout sampling and quality control 1s carried out. Arrange for grout sampling. 5.0 METHODOLOGY 5.1 Details of Grout Batch Plant and Injection Facilities ‘The proposed double liquid grout consists of cement-bentonite grout ( A solution ) and Sodium Silicate ( B solution ). Both solution A and B will be stocked at storage tank on the backup car and will be delivered separately on surface and supplied to tunnel via separate supply lines. They will only be mixed at the point of discharge within TBM tailskin, CacsouaCIr I "METHOD STATEMENT FOR BACKFILL GROUFUG?rc METHOD STATEMENT FOR BACKFILL GROU 5.1.1 Grout Batch Plant Please refer to Appendix 3for details of grout batch plant. 2 numbers of grout plant will be installed at majestic. Raw materials for A solution such as cement and bentonite are stored in 100 ton and 40 ton silo respectively. Sodium Silicate will be stored in a 30.0m’ steel tank. ‘The well mixed A solution will then be discharged into the agitator of the liquid A storage for delivering to the TBM, via a 3” supply line. B solution is delivered to the TBM via a 1.5” supply line. The layout of the pipes in the tunnels is shown in attached sketch. (Appendix 3) 5.1.2 Topping Up of Cement Silo Usage of the cement in the silo is to be monitored so the filling of the silo could be planned in advance. The driver of the cement truck must first approach the site foreman or plantman to confirm on the silo to be filled. ‘The pressure relief valve must then be release by the plantman to release pressure inside the silo once the cement is pumped. Once the hatch is secured, a visual inspection will be carried-out by the driver and the plantman. The plantman must ensure that correct pressure of 2.0 bars is being applied for pumping the cement into the silo from the truck. Upon completion of pumping, the plantman and driver must dismantle the hatch and make sure that pressure relief valve and hatches are close. 5.1.3 Topping Up of Bentonite Silo Dentonite will be delivered on site in bags. Rentonite hg shall he ent on the fisnnel and feed by screw to top up on silo. Proper PPE to be worn by the plantman and workers when working at height. 5.1.4 Grout Injection Facilities Please refer to Appendix 3 for details of grout injection system Grout injection facilities are located in the No, 5 and 6 back up ears. A solution will be pumped from the batch plant to a 7m’ tank, which is located on left hand side of the No. 5 back up car, via 2 supply line. 4 nos. of A solution pumps are also located on the same location. TEcsomacicr Iv METHOD STATEMENT FOR BACKFILL GROUFUG?METHOD STATEMENT FOR BACKFILL GROUT Similarly, B solution is also pumped from the tank located on the shaft surface to a tank located in No. 6 back up car, via a supply line, There are also four nos. of B solution pumps located on the same loc The A and B solutions will be pumped into the void outside the tail skin, via separate lines. A and B solution will also be mixed at the point of discharge. Location of grout ports at tail skin is shown in Appendix 4, 5.2 Primary Grouting It is noted that at anytime, TBM should not be advanced if the primary grouting system is not functioning properly. 5.2.1 Grout Mixing ‘The surface grout batch plant is laid out as per the sketch in the Appendix 2. ‘The grout mix design is of solution A and Solution B is shown in table below: SOLUTION A ‘SOLUTION B ‘emer 300K Bentonite-35 Ke Siabi er 2 Titers Water 660 Titers Preparation of Solution A: Bentonite and Cement Silo both feed the automatic batching plant by means ot serew conveyors. Stabilizer and water addition are also carried out automatically from storage tank. ‘The grout constituents must be added in the following order. Water, stabilizer , bentonite, stabilizer, and cement. One mix is 1 m*. Each mix takes approximately five minutes. The grout is then transferred to a surface agitator tank where it is stored until the TBM signals that it requires its own holding tank is to be replenished. Grouting Records are as form in Appendix 5. Cecsomacrn “METHOD STATEMENT FOR BACKFILL GROUFUG?METHOD STATEMENT FOR BACKFILL GROUT Preparation of Solution B: B solution requires no preparation. It is stored in a tank cn surface and pumped underground as and when automatically signaled to do so by the level indicator on the TBM holding tank. The remaining surface plant comprises two pumps. One for A solution and one for B solution, ‘The batching plant operative will fill in the Daily Material Usage Control Sheet. ies against raw materials delivered, 5.2.2 Grout Delivery The grout A solution will be pumped from surface to the TBM where it will be temporarily stored in an agitator tank prior to being pumped through the tailskin. Additionally, accelerator B solution should also be pumped from a surface tank in a similar fashion. ‘The pipes will be installed in six meter lengths. At the rear of the TBM a 20 meter long flexible hose will be fitted to allow the machine to move progressively forward. At every 100 m ball valve need to be installed to stop grouting material during extension of pipe. 5.2.3 Grouting Injection during TBM Breakout Grouting will commence when shoving for the second permanent ring (P2) to be built within the tunnel confines. Rubber packing will be installed to prevent grout loss into the launch area and enable the annulus to be filled completely. Jail seal packing grease will be applied to the brushes at the launch. This grease is more viscous than the normal ‘pump’ grease. It is envisaged that no further application will be required. Whilst grouting constant attention will be paid to the tail seals. Checks will be made to ensure that all the grease ports operate as per the design. ‘The grout will be pumped into the void in the normal fashion through the tailskin, At the top of the entrance concrete we will fit two bleed pipes. This will serve both, releases the air pressure and to indicate when the void is filled. ited to 0.5 bars to ensure that the rubber packing is not The grout pressure will be li dislodged. ‘A careful watch will be kept on the rubber seal to ensure that there is no excess leakage of grout. This is not likely since the accelerated grout will gel in less than 13 seconds and therefore the pressure on the packing will not be high, CrcsowecIC i ‘METHOD STATEMENT FOR BACKFILL GROUFUG?c METHOD STATEMENT FOR BACKFILL GROUT ] ‘The grout mix will be the same as for the rest of the drive. ‘The first 3 rings will be drilled at the crown to ensure that the grout has traveled fully around the annulus. Further random checking of the grout holes will be as directed by the Engineer. 5.2.4 Grout Injection During Tunneling The following parameters will be set before grouting: 6520 mm. 6160 mm. Injection pressure: 2.0 bars (Maximum) and 1.0 bar (Minimum). However, itis noted that the injection pressure to be adjusted from time to depending on the ground settlement monitoring results. ‘© The theoretical grout injection quantity (per ring ) 38m? {3-142 x (6.52? ~ 6.167} / 4 x 1.5 x 100% = The minimum injection quantity per ring will be 110-120 % of the theoretical grout injection quantity, which is equivalent to 5.91 m?- 6.45 m?. ‘The A solution, pumped from surface, is held in a 7 m° agitator tank on the TBM. ‘The B solution, pumped from surface, is held in a | m? tank on the TBM. On each TBM, there are four A sol pumps and four B solution pumps. In the TBM. operators control cabin there is a ‘touch screen’ remote control panel. From this control panel, it is possible to control all the grouting parameters. The above control panel feeds to the actual control panel that is situated on the back-up car From the TBM operators control cabin it is possible to adjust the pressure, flow rate, and volume independently. Cecsowacierv ‘METHOD STATEMENT FOR BACKFILL GROUFUG?METHOD STATEMENT FOR BACKFILL GROU The grout pipes to any individual port can be cleared or replaced from within the shield in the event of a blockage without impairing the performance or preventing the use of any other grout port. ‘The A and B lines are fed into the tailskin through the fixed tailskin lines and the grout only mixes at the point of discharge. There is one grout port in each quadrant of the tailskin circumference, they are located at tunnel shoulder and knee levels. The rate of grouting will be adjusted accordingly to the rate of TBM advancement. All unused grout pipes will be appropriately sealed, using hydraulic driven piston to stop the ingress of grout from behind the shield. 5.2.5 Grout Blockages The grout blockages will be indicated by a large rise in pressure shown on the pressure gauge. If the pressure rise is rapid with an immediate action by the safety valve, then this would indicate a blockage near to the pump. A slower build up of pressure would indicate that the blockage is further down the line. Blockages usually arise from the following: © Inadequate mixing * Proportional errors * Change in raw materials ‘© Pipeline deficiencies # Inadequate pipeline alignment © Bends and head drops ‘© Improper maintenance / cleaning regimes. The following are the steps to be taken to deal with grout blockages: jon of the blockage has been determined, tapping the area with a hammer may dislodge it. + Failing the above, it is possible that the line will have to rodded. lll pressure and as much grout as possible is to be removed from the pipe and disposed appropriately. The pipe would then have a high-pressure water jet of approximately 140 bars inserted into the pipe and water will be injected into the pipe to alleviate the blockage. Upon completion of this method, the pipe must be thoroughly cleaned and any excess debris washed out until satisfied Tawar “METHOD STATEMENT FOR BACKFIIL GROUPOG?METHOD STATEMENT FOR BACKFILL GROUT. that the line is satisfactorily cleared. All personnel will wear the appropriate PPE and only those assigned to the cleaning will be in the immediate area. 5.2.6 Cleaning of Grout Supply Line Regular cleaning of grout supply pipes will be carried out by using sponge which will be forced through the entire supply line by compressed air, in accordance with the following procedure: © Plant Charge hand will inform Tunnel Foreman via tunnel communication system when there is a need to carry out a regular pipe clearing. © Upon receipt of advice, Tunnel Foreman will instruct the grouting workers to dismantle the elbow or joint near agitator in the backup car. During dismantling, no one is to position in front of the grout supply line. © The tunnel foreman shall ensure the pipe outlet is pointing downward and firmly secured to the structure of the backup car. Upon clearing workers around the area, tunnel foreman will then inform Plant Charge hand via tunnel communication system to proceed with pipe cleaning. © The Plant charge hand will then insert the sponge into the grout pipe and ‘connect to the source of compressed air. Before apply compressed air, Plant Charge hand will call to confirm Tunnel Foreman once again. © Once ‘clear’ sign is received from Tunnel Foreman, Plant Charge hand man will apply compressed air and continuous communication with Tunnel Foreman until sponge is flushed out from the other end of grout pipe. Grout supply line will be re-connected to agitator tank. ‘© Sponge will then picked up by the Tunnel Foreman and he will return it to grout batch plant. © If sponge cannot be forced out, the provedure for dealing with yrout blockages to be carried out For safety reason, only Plant Charge hand is allowed and be responsible for turn ‘on compressed air supply for grout pipe cleaning. 5.3 Secondary Grouting ‘The materials for secondary grouting are Cement, Water, Bentonite and Stabilizer is used. Secondary grouting near the crown will be carried out from the TBM back - up at every ten ring utilizing the different grout mix design from the primary grouting. ‘The grout socket plug on the particular ring near crown level will first be unscrewed ‘and removed. A hand-held drilling machine will be used to drill the concrete behind TECsoMaCIT “METHOD STATEMENT FOR BACKFILL GROUFUG?METHOD STATEMENT FOR BACKFILL GROUT the grout socket and pull through at least 100mm behind the outer face of the segment. Drilled diameter will be from @16mm and 20mm. Insert grouting adaptor with pressure meter. Connect the grouting hose to the adaptor and commence pumping. The grout plugs at the adjacent secondary ‘grouting locations to be removed for before pumping. The grouting will stop under the following circumstances: * Grouting pressure reaches 2.0 bars. Grout returns from any one of the adjacent grout sockets. Screw the grout plug into the socket and proceed with the above steps for the next grouting location. 5.4 Quality Control Trial mix will be undertaken to determine the required grout design parameters. Site trials will be carried out prior to the commencement of tunneling to demonstrate that the proposed system works with the adopted tunneling method and plant. The trials also demonstrate the properties of the grout mix and its suitability for the ground conditions Alll primary grouts will achieve minimum cube strength as per the specification or as per designer recommendation. ‘The batching plant operative will test the grout quality initially every day and subsequently twice weekly. The tests will be reviewed by the Shift Engineer and compared to the design mix. During tunneling operations cubes will initially be taken daily and subsequently on a weekly basic to determine the 24 hours strength. Further cubes will be taken for any variation deemed necessary in the grout characteristic. ‘The grout cubes will be taken on surface at the batching plant typically. Cubes can be taken from the eld using a purpose made adapter. The cubes taken on the TBM will be taken less frequently and will be used primarily to check that there are no significant changes in the grout characteristics due to the residence time in the tunnel pipelines. The cubes must be kept damp. All testing results will be recorded on the testing record sheet. The grout will be designed sufficiently fluid as to ensure that it flows freely under pressure into all parts of the space to be filled. If the grout mix design is changed, we will need to test the grout as if we were starting for the first time. CRCSOMACICTIV “METHOD STATEMENT FOR BACKFILL GROUFUG?[ METHOD STATEMENT FOR BACKFILL GROUT Fig 2: Preparation for Mixing Fig 3: Checking Gel Time Fig 4: Preparation of Specimen Fig 5: Sample after Setting Time 5.5 Plant Set Up and Environment Considerations All plant and equipment will be installed in manner conducive to safe operation. Consideration has been given to access for delivery of the raw materials. An area will be set aside into which wet grout can be dumped temporarily until it goes hard, TEcrOMCITIY “METHOD STATEMENT FOR BACKFILL GROUFUG?METHOD STATEMENT FOR BACKFILL GROUT. into the perimeter Great care will be given to ensuring that grout is not allowed drainage. 5.6 Control of Primary Grouting Under no circumstances will the TBM advance unless grout is being injected simultaneously. Grout pressure and flow rates are maintained at all times whilst the TBM is advancing. The TBM incorporates automatic systems for monitoring and controlling the volume and pressure of the grout being delivered to the tail void. ‘The two A & B pumps can be controlled individually. ‘The following parameters must be set before grouting : a.) Injection pressure range b.) Ratio of Solution A to Solution B .) Flow rates of Solution A and Solution B Linking the shove ram linear extensometers to the grout panels allows the grouting operation to be totally automated. That is, the grouting commences on shoving forward. 6.0 RECORD, PROGRAMME AND PROGRESS REPORT Record All data as required by the engineer will be recorded covering fabrication, boring, installation reinforcement cage and concreting and will submit to the engineer within noon time of the next working day after complete of the pile. Program and Progress Report The program will be inform to the engineer each day of pilling and will give notice to work outside normal hours and at weekend. A progress report will submit to the engineer on the first day of each week, showing the rate of progress to that date and previous week. 7.0 SAFETY ASPECTS Emergency Procedure In case of emergency situation in the working area such as fire, sudden failure of soil collapse, the following evaluation procedure will be implemented: CEcsomacier “METHOD STATEMENT FOR BACKFILL GROUFUG?The 8.0 APPENDICES Appendix 1: Appendix: Appendix 3: Appendix Appendix 5: Appendix 6: Appendix 7: Appendix 8: METHOD STATEMENT FOR BACKFILL GROUT ] Stop work immediately Attend to casualty and extis engineer to contact CEC-SOMA-CICI JV key personnel [All workers are to be evacuated from working area and assembled at the Assembly Point on surface, for roll call. Such procedure, illustrated in flowchart with contact numbers for emergency services and key personnel from CEC-SOMA-CICI JY, will be displayed outside the site office. Safety Measures The following measures are to be strictly complied with during construction: © Hot work permits system. # Permit to excavate system © Access must be installed and maintained at all times. © Fire exting ers must be placed at conspicuous locations. Organization Chart. Site Layout Drawing Details of Grout Batch Plant and Injection System ‘TBM and Backup Car Drawing with Pipes Layout Grout Mix Design, Volume and Required Strength for 24 hours Grouting Record Inspection and test plan Risk Assessment CECSOMACIT METHOD STATEMENT FOR BACKFIEL GROUTUG?METHOD STATEMENT FOR BACKFILL. Appeni Organization Chart CecsoMacIcr Iv METHOD STATEMENT FOR BACKFILL GROUFUG?Gaasiog | ‘onsen toa Ah ase inoud T1aMdva Af 1913-WINOS-349 YOs LUVHD NOILYZINVOYO-——-----———— METHOD STATEMENT FOR BACKFILL GROUT Appendix 2 Site Layout CECSOMACIOLIV “METHOD STATEMENT FOR BACKFILL GROUFUG?7FOUU AREA WILL BE HANDOVER BACK AFTER TBM-2 Peet ARRIVED TO CENTRAL COLLEGE STATION Y 32.80 (slope 4.5%) SOS BANGALORE METRO RAIL PROJECT] jae coeur RITES—OC—PBI—SYSTRA natn BANGALORE METRORAIL CORPORATION LTD ‘arprovat ey ewree |= ‘SEQUENCE FOR THE aa TT ona bum] CONSTRUCTION OF SECANT = som or | BILE AT MAJESTICEASTMETHOD STATEMENT FOR BACKFILL GROUT Appendix 3 Details of Grout Batch Plant and Injection System CECsONACW “METHOD STATEMENT FOR BACKFILL GROUPUG?Mi APPROVAL BY BMRCL| [ g \ Bentonite A ae \ g j I Feeder a | | 7 Yn | s | O & | DOO} | SOP ! | 4 ; i 2.60 2.60 2 = 200__ 2.60 € g | a & | s z x = IN a ™) Water tank G * 2 | KE 24 m3 3 : iz BANGALORE METRO RAIL PROJECT _ see esEe RITES—OC—PEI—SYSTRA =< SITE PLAN OF ae nee GROUT PLANT ee ve beVIEW A-A VIEW B-B BANGALORE METRO RAIL PROJECT, xP BANGALORE VETRO RAIL [ser coeur RITES—OC—PBI-SYSTRA metiogF% —~ CORPORATION: LTD APPROVAL BY BwRcL| Laas SIDE VIEW OF a= omee GROUT PLANTTHE DIStATFTION en_WOTe He Fan EE TE HE Se [cer TT ie 7 ae | 1 ‘a we aT 1 eT aM WE i oan WE ara i uN YE iar r Sa [cSVARTCIVARCD T cast HEIGL i A Fie A we ‘wa cas i nT WET TRE 7 Bese 7a [|W SL WETICE 7 asi 770A [1 [EL RT iad t ae AO Tan 7 TW Ce ae TNT Fae fe 77 THES WoT Tet Ta 7 APA TH ATE MLE aT a a VE aa TESA WHT net Ct TL / ete TEL i eroE gt St rae 7 ls 7 Wile / CL a awe TESS Oo WIT eae ea a TE ‘ak TE BL IE tue ae ai 7. 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TETEULATTON ARSE | OTEK INTER ean TRORAULIG WOTOR | — asi ueatl BW TPE Goal Dens O7a1 TPE VERTICAL“, PROPULSION FORCE Ti pewes|avowaULtc rune] — 1ooL/ince nrxive, at ost [teas [eee oR zoNTHL =H, . BHTGLD ck SPEED TB saan (kt [EuRerRrc voTor| —sstncarxsniee ne. Tei Flew —[ 5 ro | ‘Ei 20k |eanEneetbe eeeurexTtpen, Bech —G1L TaN — | Gow USE WITH SATE | WOTATIONAL SPEED [Jc6-1.€ wim" [1.0-4,5 ain™ ] Tionarion nek —|zseounzode 99,0316 LiF nck THEhDSFe NP, ELEeTHve woroR] Ooi. 20 Fe] HVORAULIE POR [a6 inete/2ex SLIDE Jack | oswronevxenrorie. [fis Torove Tt. He 4 OMT [SLECTATS WoTaR | ——senbetPGoherne Barron? 1AGk —|—zsebrsavie miprance.|- corr Govsee Jack —[ TOSNaTzoeexzIb op J t_—_O1L TAN 25000 wae] PORAULIG POW] — $8 aini2 TERE weoeaucie poe] palates hm om TEE FER nh | GOINTERGesovapc, | yt [BLOTATG OTOH] 1, SiarseONexing | POX [EuneTaTe WoTor] —1amsdrrsvext , Eke [om rawr [como use wite Suit) |(ffife) O11 Tan | CONWOH USE ITE GBIELD 46440 HARD ROCK SLURRY TYPE TBM GENERAL ARRANGEMENT vrTaca zosen comvorain Fenn nn 4 coxstocrn GHAR Slo hina enti Mo28. 6/Pe1 wo, 8240-3285 |w. 6107879 ROS 7 ate 7 7 “a 7 a Se ae wT 705073sss Fe CO, Pac. / poco sts aut arin (aca ica ue weer a a re our, [MANNo. lis210353-00) DFSIGN ec|ETHOD STATEMENT FOR BACKFILL GROUT. Appendix 5 Grout Mix Design, Volume and Required Strength for 24 Hours TECsoMCICTV ‘METHOD STATEMENT FOR BACKFILL GROUTUGS bGROUTING MIX DESIGN | ‘ates Deseipon Souree Often [cement [Bataan OPC 53 Grade Retarder [Sal oak (ATPL Sodium Sate Par iver EC PEENYA CASTING YARD. For 4 Cum ement 300K3 penton 2 asKe ctarcer = aur ser = 660 Kg For 0.005 Cum Cement "'5Kg bentonite 1756ms Petarcor som! or =33K9 Mscoctyorntix ——32.See Gel Time Mix Proportion In ee TN 1 oOo 7 520-70 8 WrOF STRENG ‘AGE OF ‘Average sno cuse | oan | TH cuses | CUBE, inn | S005 A Treas [01 | 7] 8a ae “Hows | —tza4_| + [03 a Za rows [1205 | 13a 78 a Zavous [1165 | 00 | Usa7-] 0930 35 24 Hous | 1293 _| 200 [134 i “tHous | Yaao | 12 | 008 Br ‘Hows | ‘259 | oor] 9076 Bs Ze viows [tor] Ter [121 Be 2aHous [1275 —[ ao [12] 1.027 3s Zavwrs | on} ion [067 GRUULING mix 25 1 qe | { : i | | 2“ww os” 1 OSE ex %OZ yu Lov Bu sed -uinjon Bunnag] eee ew 902°T Buysaduunjoal op “wu oozt quaui9ag 23319409 Jo y13ua1] eo ) “wu ose "—sarauieip apis yno yuawi3as| z i “wu ~0sb9 aye uelp 1871n9 ang) r auewoy wn uondussac way) ZON 3e SUIqqoy Joy UWINJOA SUNNOIDeda psso'O = pauinbey yaSuass ynoi9| zu 76 = OS'TXOT'9|= eave feo. uo} 966°€S|= peo] je30) “uoy sTol=wsiemied u03 96T'0|= Islam sedeajs uo} aa = peo] JuauZag a}a19005 uo} oe = peo] ani] fi _€T-N :0u Sul UO US aq oat TH seo dnyseq 40 [aa4mM yUOIy _ hep sad/sBuis OL 9>-1W woody uonanpog aBereay1500 on r | T i | | pee I [a9 | 1 Sree | 7 com ZB B= =r = ia - 5785 LYUUY US Wings) uu BANGALORE METRO RAIL PROJECT BANGALORE METRO RAIL [amen coer RITFS—OC—PRI-SYSTRA CORPORATION LTD et {Tene [meme ‘renova. By ewe [me - Hee cere 24 HR. LOAD ee eur /us=2/T0N/ pee} Tmar masamen |FROM TUNNEL SURVICE [B= =BANGALORE METRO RAIL PROJECT ©, BANGALORE METRO RAIL RITES—OC-PBI-SYSTRA ar whernn oo | ee [age [ee eeenrnan pe as i i —_— 24 HR. LOAD = cree | wim name | FROM TUNNEL SURVICE métiog CORPORATION L1D sePROVAL BY ewRCL |" [isos oY A/a) mee jsE METHOD STATEMENT FOR BACKFILL GROUT Appendix 6 Grouting Record CECsOMACIT IV ‘METHOD STATEMENT FOR BACKFTLL GROUsomal) GROUTING RECORDS BMRCL. Piece Casing and onstactan oF nS GTOORE HON Wd WTI, PASE ent: Bangalore Mato Rail Corporation eneral consultants: RITES-OC-PBISYSTRA [Contractor CEC-SOMACICLV (Contact UG 02 DOC No- ASPICEC-SOMA-CICLUGZIOTUS} Caniract Wo [Desing and construction of Underground sation and tun rive = East West " Engineer Manag fring No. [Ring No / Segment Pressure Take Romarko Checked By CEC SOMATIC [Tunnel Engineer Engineer QA / QC imess By GCIRPR: [SIGNATURE NAME DATECEC - SOMA-CICI JOINT VENTURE Project Desing and construction of underground stations and tunnel, UG2, Phase-1 i QSPICEC-SOMA-CIGIUG2IO9 TEST FOR BACKFILL GROUT BEHIND SEGMENT [Mix code (i any) (Client: BMRCL [Test Report No: Date of Sampling [Test Location Date of Testing = IMIX PROPORTIONS : (Per m’) ALiquid B Liquid ingrasioala ‘Cement Bentonite Water | Stabiizer | Accelerator-Sodium Siicate [brand/Source [Unit (Quantiy Test Results : h. Compressive Strength (Size of cubes -100x100x100 mm) ample No ate Test ‘Age at test Weight | Density | Load | Compressive an Geter (Hours) (ka) ai (KN) | Strengthywimm’) 1 ) erage compressive strength [2 Marsh cone Vscoaiy Flow ix Garimne 5 Bieed Remarks | his Test Results Satistactory/ Not satisfactory Reviewed/Approved By : QA/QC Manager Witnessed By: GC to BMRCL,METHOD STATEMENT FOR BACKFILL GROUT Appendix 7 Inspection and Test Plan ‘Gicsomncic SSS MET STATEMENT FOR BACKFILL GROUTUG?wadsororat 7a penorddy] 7q papaUD %q paredsig| Tay ran iooremvai memes || ‘SSBUTIMY WopUEN - MA) ‘sounyroning - maIneds a ssourn-M PIOH = oh | 10N) yoy oun rho ave:118 unppos| yoo v0 fed pa 894 au0 1181 340) em | eran - ores) so aa pou odes yo, han sazge a |e] oun 190] esneig $00 $ 9A weunaoy ionnne| vodey 804) ead as uy u | oun 107 fvang} ‘ayuojueg vf | aun | 01 “opmip es cco wm, yoy Bure ro 905804 soon oss seeub 4189, Hee to1a-ymvos-o301480 3.90) esneio S00 § 19a waunoop Jepua4| ea renee | Buss ex ssaxdiwog eoioe=n Tea osee apa 7 smos'330N80_ OO /TBWNL|ssnei9 SOO IPA WaLIoOpOpueL| : -srsioy Oumeg] 8063 Jouuny| ‘uoyonsjsuog 40 poopy Bunwesp uogor-ysu09) 8 |waioo, AV08-930/480) ar ‘sjuauns0g uoneayuon| BSAMLZSNOO| seeubu jeuuns| een aoueydesoy qwouns0g Euyoauog jwoamyeis POWAY, ainpayos uonsedsuy Ayano INCHS ~1144OVE HOd LNSWSLVIS GOHAN hosioig Z-On lew ONSW alojeDuER UB|q }SE] YB UONOSdsu] 32-SIMLZONNOIT-WNOS-OAD/dSO AYNLNAA LNIOF ID1ID-WINOS-935METHOD STATEMENT FOR BACKFILL GROUT TEcsomacrer Appendix 8 Risk Assessment ‘METHOD STATEMENT FOR BACKFTLL GROUFUG?vreo-sHs-wa 8 xIpueddy NOs |1y42eq 40} JUoWIssossy ysIY ‘SASW sleveIeW Ie UO 91} x0q ool “e ‘9\qissod seuoos ye 1ueueay jeojpaus yaag ‘Sjeouwayo yy e JORIUCO aa UY YsNy 0} YsBA BAF ASA “Z, feo}WeYys S205 seul pue sa/6B05, winipog 9 aacqueg wpa |g € z ‘senoj6 Buipnjoul 3dq ayeudoidde jo esq, “1 ups 40 funfu a3 | * quauieg Jo Bu jpueH | om Jo ves 0 JoUd 42} x09 Yoo. “@ | Sd Jow0M [6 987 “L uuoqeao) payeubisap 0} ueutsaped @pin6 o} pepinaid 09 o) oBeubis ueUIwOIA “9 rere y2us en Bupyon cue 1910 ayn ooup 03 papinoid 9g 0} aysiu oye “g ‘hoyes owen oygnd | wos) sueUode.0o pue soyevedo eue1o Jepisino pue sexion spisuy | sadid ynouy ayeauig | = wiper 9 | 2 | ewepmns pue Suy6uss 10; uosied auo Avo asp “yp unipog saauo,LoR peoualsedxa 2q F/NoY JO} € ‘woo jo Eapeoun, jaro ‘Aq payieo pue pajsey eouer|dde ze + * Suopnisut fajes | | ue fepKiene uonipuco ais 49849 © ‘Ayncoe fue oy L + i Bugaeyy xog Joo] 40 uoONPUOD °Z Gunes aioyae Suuery | | -quowoouewities 0} 0Ud Uogonpun Aa}eS “| s1pue Buuren ew pepuaye | pue uoneonp= e1sue5 ‘84 2uo Alone aunsug Taon9s soyoey | x Autiqeqoig ‘SNOLLOV NOLLVOLLIW 40,084 (auyzvH Yo ALILOY aiqerdoooy | sry Buney 1'S3YNSVAW TONLNOD ANaGIOOv) WWUNaLod | /a3zisaorsisva | 'S {ase [renpisow | asia reus | ePopou oo sishjeuy 4S! pewsvro-sHsnd a 1 BuDLOM ally wom aq yeys esowey Aisles -Z serevereuyo Gunes 1 | Meee ie ga sany sjuauoduico LOYD THsMOvE JO Buyamoy / Burpy e10aq ysyyO@49 BuNy!| Jed os) “g : ; wnIpayy ° t 7 6 = | seoueydde Buny\ jo aunyey -z| é + | id out 1 Buowo} Buinp 4 Jojo / oN dn jog. “g Reese Gury Buunp Apoq LNOYO T11z4OWE a © | qWwouoduioo ynaio jeg 4] : eal oy yauedWCd LNOYO T11sOWE bans me sishjeuy 4s!y weissweo-sHsws a xipuoddy ynodg |1Ip}9eg 10} WaUISsEssy ¥sIy Jou puofeg eBewep Jo fI!qI8Sod s}oWe4 ‘sso. 10 Kuru! snoyas UI yINSe2 30 ‘snouas 9q 0} pajadxa sq jOU pjnon syinsal a4) ng “eBewWep JudLLdiNbe 410 Au ‘ebewep yuauidinbs pue Ayedoud ‘unku auanas ‘ssa ‘9|208 api e uO ssaull| PuE Yeap Bulsned Jo ajq2deo puezel Im puezeH ~ 2/q161/59H-1 NOYES Ul yNseu UBD pIeZeH — [eOHcr & xe SyeBuep uauiu — o14dou t-[z[e|[> Mee 18140 Auegendsooe sjyons , ‘Auoud ys 19105 zivio|c ma: Sunes ys eu ysamor [rr] ¢ | 9 | 6 | a fie 2 [asaunpen [esl > |e |aloals| 431090 0} Ajas|up-B10Was K}OUEDNP- | 2 ‘tun Ut snod0 fey) -2}0LIY- Z yuo jorel b | 2 |e |g s 4n990 jm Algeqo1d-2|qeqo1d Aiqeu0s2ey- ¢ IPAWLL| NOOO OY AIBH!T-IGECO-d- b cpleeey geet | ALROIMA SRA ‘Ayqeqoie : GEG AS0TO0OHISH XLVI YOLOWS HST ith pavedaid sojem ueapp pue ucio| ysem a3 upigiokg s 80 vy] oz] oz ‘Sano|6 pue SeIB508 seM °) a} 2] « eu no Jo ySedS Sunore waved | 2 ‘Hom Buipjem J Bunina 104 posinbas 310m 0} ying °g ‘swuatodiwcs sepjam Aq uoide pue plows Bupensoesn |g 9806 jo uonerey | snows Mor e ej. feme sjevoiew ejgeuuey dee) °e e| = 180K3 0} aBewe 7 | jo 8 ‘aiqeilene oq ysnus soysinBunxe ou. 2 piezex ani} | Suunp Buy Uoyesedo siyj wuoyied ysnu Uosied peureiL L sishjeuy 1STa qpewise