bestUV systems

Ultraviolet water treatment

User manual
Project number: S19240 – DFR Systems Srl

BestUV B.V.
Tel. +31 499 370 300
support@bestuv.com
www.bestuv.com

Copyright 2017 bestUV, all rights reserved.

Modifications reserved without prior notice.
Thank you and congratulations on your purchase of a bestUV system. We are dedicated to a high-quality standard and hope that
this UV system will meet your expectations.
Please send any comments or remarks to support@bestuv.com

Table of contents
1 Introduction ..................................................................................... 3
1.1 General ................................................................................................................................................................................ 3
1.2 System ................................................................................................................................................................................. 3
1.3 CE conformity ...................................................................................................................................................................... 3
1.4 System configurations ......................................................................................................................................................... 3
2 Safety ............................................................................................... 4
2.1 Safety features available: .................................................................................................................................................... 4
2.2 Safety symbols: ................................................................................................................................................................... 4
2.3 Personal protective equipment: ......................................................................................................................................... 4
2.4 Recycling: ............................................................................................................................................................................ 4
2.5 Attention boxes:.................................................................................................................................................................. 4
3 Identifying the bestUV system ......................................................... 5
3.1 Identification ....................................................................................................................................................................... 5
4 Installation ....................................................................................... 6
4.1 Scope of supply ................................................................................................................................................................... 6
4.2 Storage ................................................................................................................................................................................ 6
4.3 Mechanical installation ....................................................................................................................................................... 6
4.4 Installation of the UV lamps ................................................................................................................................................ 7
4.5 Electrical installation ........................................................................................................................................................... 9
4.5.1 Installing the electrical cabinet ................................................................................................................................... 9
4.6 Starting the UV system ....................................................................................................................................................... 9
5 Lambda 1 controller ....................................................................... 10
5.1 Start up.............................................................................................................................................................................. 10
5.2 Operation .......................................................................................................................................................................... 10
5.3 Troubleshooting ................................................................................................................................................................ 10
6 Maintenance .................................................................................. 12
6.1 Removing a UV lamp ......................................................................................................................................................... 13
6.2 Replacing a quartz sleeve .................................................................................................................................................. 14
6.3 Placing a UV lamp.............................................................................................................................................................. 15
7 Spare parts ..................................................................................... 16
8 Service and warranty ..................................................................... 16
9 Logbook ......................................................................................... 17

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1 Introduction
1.1 General
This manual is intended to provide user a clear explanation regarding the installation and operation of their newly acquired
UV system.

It is recommended to carefully read and follow the guidelines set in this manual and pay attention to chapter 2 to ensure
USER SAFETY.

Personnel that are to work with and operate the UV system are expected to have sufficient knowledge of electrical,
mechanical and process issues. Always be aware of the dangers and risks of working with UV light.

1.2 System
bestUV systems have been designed for the treatment of liquids. By using state of the art UV technology, the system will
provide years of reliable operation. Because of the use of high grade parts the required service intervals are limited, with
only a few parts that require periodic replacement. See chapter 9 for details on the service and maintenance of the UV
system.

1.3 CE conformity
The producer, bestUV, states that the UV system conforms to the following directives:

• Electrical equipment of machines NEN-EN-IEC 60204-1

• EMC directive 2014/30/EU
• Low voltage directive 2014/35/EU
• PED Pressure Equipment Directive 2014/68/EU Art 4, par. 3

The CE conformity can only be guaranteed with original spare parts. If non-original parts are used the CE-conformity is void
as is any remaining warranty on the system.

1.4 System configurations

bestUV systems are available in various model ranges to ensure specific project requirements can be met. Depending on
process requirements and required control options a Lambda controller for the system is selected. Chapter 7 contains an in-
depth description of the controller, its functions and how to use it to control and safeguard the process.

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2 Safety
For safe use of the UV system, read and follow all instruction in this manual before installation and operation of the UV
system. Only skilled and trained staff should perform maintenance and operation of the UV system, taking general
applicable safety rules and regulations into consideration. To ensure safe operation of the UV system regular maintenance is
recommended. The user is responsible for any damage caused by operation of and maintenance on the UV system.

2.1 Safety features available:

• Lamp on detection
• Fully protected against UV light
• UV intensity and or dose control 1
• Temperature warning and alarm of the electrical cabinets 2
• Temperature warning and alarm of the UV chamber 3

2.2 Safety symbols:

High voltage. Only certified personnel are allowed to work on the UV cabinet!

2.3 Personal protective equipment:

On most sites the following personal protective equipment (PPE) is required when working on the UV system. If additional
protective gear is required by local regulations, they always supersede the ones mentioned here.

2.4 Recycling:

UV lamps contain mercury, which is a hazardous substance. Do not dispose of UV lamps in normal
household waste but instead take them to the nearest recycling center or contact the manufacturer of the
UV system.

2.5 Attention boxes:

Red indicates a serious risk or danger. Instructions or warnings in red attention boxes MUST be
followed.

Yellow indicates attention is required, details that should not be missed or smart tips that can save
time.

Green boxes indicate further steps or additional information.

1 Only with optional UV sensor

2
Only available on UV systems with Lambda 3, 4 and 5 control systems
3 Default for all UV systems with medium pressure UV lamps, larger BetaLine-E UV systems and KappaLine UV systems, available as option on BetaLine UV

systems. Not available on GammaLine systems.

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3 Identifying the bestUV system
3.1 Identification
The bestUV system is fitted with a tag on the UV chamber and inside of the electrical cabinet, listing the most important
details.
The model listed on the tags indicates the bestUV product line. The type indicates the system and execution. In the example
below the system type is BM1.125 L1 Mc Us1. This gives the following details:

B: Indicates the bestUV product line; BetaLine

M: Indicates UV system size; medium
1: Indicates the number of lamps; 1
125: Indicates the lamp type; A125
L1: Indicates the control system; Lambda 1
Mc Indicates the type of cleaning system; manual anti-fouling
Us1 Indicates the type of UV sensor; Us1

Product series

Model : BetaLine
Type : BM1.125 L2 Mc Us1
Serial n°. : 113901
Power supply : 230V 50Hz
Connected power : 200W
Table 1: Tag inside electrical cabinet

Product series

Model : BetaLine
Type : BM1.125 L2 Mc Us1
Serial n°. : 113901
Connection : 1,5” BSP
Pressure rate : PN 10 bar
Table 2: Tag on the UV chamber

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4 Installation
4.1 Scope of supply
All bestUV systems are supplied with the following items:
• UV chamber
• Electrical cabinet
• UV lamp(s)
• All electrical cables between the UV chamber and electrical cabinet

4.2 Storage
The bestUV system and spare parts must be stored in a dry environment at a temperature between 10-30ºC, using the
original packaging.

4.3 Mechanical installation

The UV chamber houses the UV lamp(s) used to treat the water or other fluid used in the process. To ensure a proper
operation of your UV system it must be installed according to the recommendations below. Any deviations should be
checked with the supplier before installation.

• The UV chamber must preferably be installed horizontally with the outlet position always on top.
• Make sure no air can be entrapped in the UV chamber.
• The UV chamber must be installed in such a way it is always filled with fluid.
• Install the chamber in a clean, dry environment protected from temperatures below 0ºC and above 45ºC.
• Provide sufficient space for servicing. See the mechanical layout drawing of the UV chamber for the minimum
distance required.
• For optimal serviceability, a height between 1-1.5m is recommended.
• Fit isolation valves at the inlet and outlet positions so the chamber can be blocked in and drained during servicing.
• Use a (electrical) valve on the outlet side 4 , connected to the UV control cabinet to protect your process from
_

untreated water in case of malfunction.

• Fit sample valves before and after UV (at a minimum distance of 0,5m from the UV chamber).
• Before taking the system into operation make sure that all piping is clean.
• The UV chamber should be connected to ground according to local regulations.
• The UV system must be installed in such a way that there is no mechanical stress on the connection flanges.
• The UV system must be installed in such a way there are no vibrations during operation.
• Use stainless steel bolts to install the UV system in the pipe work to avoid corrosion.

The UV chamber must be connected to ground! Failure to do so increases the risk of electric shock!

Keep in mind that UV-C radiation ages PVC and most other plastics at an increased rate. It is recommended
to use UV-C resistant materials on the in- and outlet connections of the UV system.

4 An electrical valve is not part of the UV system and has to be purchased separately

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4.4 Installation of the UV lamps
For systems with Low Pressure lamps the UV lamp(s) and UV sensor 5 are pre-mounted.

Make sure the UV system main switch is in the OFF position before starting any electrical work on the
system.

To install the UV lamps a size 8 wrench is required.

Remove the protective caps

from the quartz seal.

When connecting the lamp cables to the UV lamps wear cotton gloves to make sure you do not touch the
glass surface of the lamp.

Attach the protective caps to

the cable gland

5 In case of systems with an Us4 UV sensor the sensor is individually packed and placed inside the electrical cabinet.

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 Connect the UV lamp to the
lamp wires.

Fasten the protective caps

using the 3 M5 bolts

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4.5 Electrical installation

In case the supplied cables are too long, shorten them to the correct length. Excess cable should not be
bundled as this can cause interference.

Make sure the main power supply is switched off before connecting it to the UV cabinet.

4.5.1 Installing the electrical cabinet

The electrical cabinet is preferably installed close to the UV chamber with the controller at eye level for easy operation. The
standard cable length supplied with the system is 5m 6.
The location where the cabinet is to be placed must adhere to the following conditions:

• Maximum ambient temperature 40°C.

• Clean & dry environment.
• Free from direct sunlight.

Installation should be done according to the following guidelines.

• Make sure all breakers and the systems main switch are placed in the OFF position.
• Connect the lamp cables to the UV lamp(s). Cables are marked “L1” for lamp 1, “L2” for lamp 2, etc.
• Connect the cable marked “UV” to the UV sensor.
• Connect the cable marked “TEMP” to the temperature sensor (only with option PtC).
• Connect the orange cable marked “MOTOR” to the wiper motor module (only with option Ec or Cc).
• Connect all required remote output contacts.
• Connect all required remote input contacts.
• Connect the flow sensor 7.
• Connect the main power supply.
• Measure the mains voltage coming into the UV cabinet and confirm it matches the cabinet type tag on the inside of
the door.
• Put all circuit breakers into the ON position and close the cabinet door.
• Before starting the UV system review chapter seven about the installed control system

4.6 Starting the UV system

When all mechanical and electrical installation work is complete the UV-system is almost ready for operation. Before
starting the UV-system make sure the UV chamber is filled with liquid and there is no air entrapped.

The UV system is now ready to be started.

6 Longer cable length available on request.

7 Only in combination with Lambda 3, 4 and 5 controllers. If no flow meter is present a fixed flow value can be used.

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5 Lambda 1 controller
The Lambda 1 houses a digital hours counter and on/off switch.

Lambda 1 front

5.1 Start up
• check UV chamber connections for leaks at the operating pressure
• check that the UV chamber is completely filled with the treatable liquid and no air is entrapped
• check electrical wiring to see if it is properly terminated

When all items above have been checked the unit can be started. The system is started by switching the main switch on the
electrical cabinet to the ON position. Check the viewport to see if the lamp is on.

5.2 Operation
The Lambda 1 controller provides simple and reliable operation of the bestUV system. After switching the UV system on the
hour’s counter will be running. When in operation the display will show the total run time and a flashing hourglass indicating
it is in operation.

5.3 Troubleshooting
The table below lists possible reasons and solutions when the UV system has failed to start. It is assumed that all electrical
wiring is securely terminated on the correct terminals inside the electrical enclosure, that all auxiliary equipment is
functioning normally and the ambient conditions are within the specified values.

Problem Action Solution

The system does not Check if the fuse is installed properly and • Check power supply
start not broken. Check the electrical drawings • If the fuse is broken
to find the location of the fuse. replace with a new one
according to the
electrical drawings.
• For MP systems check
the water temperature
The UV lamp does not Check if the UV lamp has vacuum with a • If the lamp has no
start lamp tester (available through your vacuum, replace with a
supplier) new one
• Replace the starter

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For issues not listed above please contact the customer service department.

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6 Maintenance
It is recommended to regularly inspect the UV system to see if it is still operating correctly. For optimum and reliable
operation of the UV system, maintenance is required at least once per year. Maintenance involves cleaning of the UV
system, replacement of serviceable parts and replacement of UV lamps and quartz sleeves based on running hours.
Although the maintenance can be carried out by local staff we recommend contacting your local supplier to arrange for a
trained service engineer.

For UV systems with an anti-fouling system see chapter 6 for more information about anti-fouling system maintenance.
Parts can be purchased from your local supplier. For convenience, special service sets have been created for each specific
system containing all required O-rings, seals and other parts required for yearly maintenance.

Minerals in the water can cause fouling of the quartz sleeve(s), reducing the UV intensity in the water. If your bestUV system
does not yet include an anti-fouling system, it is usually possible to upgrade the system. Contact your local supplier for
upgrade possibilities.

In the event one of the UV lamps fails to start it must be replaced.

6.1 Removing a UV lamp

Make sure the main switch is in the OFF position before performing maintenance on the UV system!

The information below assumes the system is running in LOCAL mode. If the UV system is running in
REMOTE mode the start and stop buttons on the UV cabinet cannot be used. Switch the UV system to local
mode first.

Loosen the protective cap.

Disconnect the UV lamp

cable from the UV lamp and
pull the UV lamp out of the
quartz sleeve in a straight
manner.

In case the UV lamp is not pulled out correctly damage to the quartz sleeve and UV lamp may occur!

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6.2 Replacing a quartz sleeve

Remove the quartz sleeve

seal by loosening the three
bolts with a number 8
wrench .

Remove the O-ring sealing

the quartz sleeve.

If it is difficult to remove you

can use a small screw driver
or small hook.

Remove the quartz sleeve by

pulling it towards you.

Make sure you never touch

the glass surface of the
quartz sleeve with bare
hands. Always use cotton
gloves.

When all quartz sleeves have been removed clean them with iso-propanol. When a UV sensor is present
also clean the UV sensor window. Replace all seals and O-rings with new ones from the service set.

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6.3 Placing a UV lamp

Push the UV lamp into the

quartz sleeve in a straight
manner.

Connect the UV lamp cable

to the UV lamp.

Fasten the protective cap

with a number 8 wrench.

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7 Spare parts
To ensure optimal operation original spare parts must be used. For ö-norm/NIPH validated UV systems the UV systems must
be serviced by service engineers certified by the manufacturer and all spare parts used must be original spare parts.

Depending on the UV system and installed options you can order service sets, which contain all parts that should be
replaced yearly. In addition to the service sets UV lamps, quartz sleeve and any other required parts can be ordered from
your bestUV supplier.

8 Service and warranty

We are committed to maximize the performance of your UV system. If you have any problems with a bestUV system, please
contact our technical support or your local supplier. We can provide assistance with troubleshooting and perform
maintenance on your UV system.

The warranty covers, from production date a full year on the UV system: bestUV will provide, free of charge replacement
parts with defects in material or workmanship. This warranty is also subject to the conditions and limitations as described in
the “General Terms and Conditions”.

The warranty does not cover improper installation (such as a corrosive environment), operation or maintenance of the UV
system. Original bestUV replacement parts must be used to maintain warranty.

During the applicable warranty period, bestUV will provide warranty as described. After the product warranty expires,
repairs and replacement parts will be provided for a reasonable charge

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9 Logbook
UV system: __________________________________

Type:

Serial number:

Date of installation:

Date System hours Type of maintenance Serviced by

[dd-mm-yyyy] [h] [-] [-]
1

10

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