06 ELECTRIC SYSTEM - 2

Switches EC160B-06-01
Switch Circuit EC160B-06-02
Relays EC160B-06-03
Relays EC160B-06-03.1
Travel Alarm EC160B-06-04
Fuel Filler Pump EC160B-06-05
Wiper Control Circuit EC160B-06-06
Wiper Controller EC160B-06-07
Wiper Controller EC160B-06-07.1
Wiper Motor EC160B-06-08
Wiper Limit Switch EC160B-06-09
Diesel Heater Circuit EC160B-06-10
Diesel Heater Related Components EC160B-06-11
Component Location EC160B-06-12
Quick Fit and Rotator Circuit EC160B-06-13
Hammer and Shear Circuit( Boom floating & 1 Switch Control ) EC160B-06-14
Hammer and Shear Circuit( 2 Switch Control) EC160B-06-15
Cassette Radio Circuit EC160B-06-16
Cassette Radio EC160B-06-17
DC-DC Converter EC160B-06-18
DC-DC Converter EC160B-06-18.1

CLICK THE VOLVO-LOGO IN

MAIN THE LOWER RIGHT CORNER
MENU TO RETURN TO THIS MENU
Switches

1. Work lamp
2. Power max. select
3. Auto idle select
4. Travel speed select
5. Shear/power boost/hammer select
1 2 3 4 5 6 7 8 6. Quick fit
7. Buzzer stop / confirm
8. Provision for incar-sensor
9. Upper wiper
10. Washer
11. Lower wiper
12. Seat heater
9 10 11 12 13 14 15 13. Overload warning
14. Travel alam stop
15. Quick fit
16. Room lamp
17. Beacon lamp
18. Extra lamp
19. Cassette mute

16 17 18 19

Volvo Construction Equipment EC160B-06-01

Korea Ltd.
Switch Circuit
1 7 9 5 9 1 7 2 8 9
0 0 0 1. Work lamp
2. Power max. select
3. Auto idle select
5 10 1 10 5 6 10 4. Travel speed select
Switch 3, 4, 11, 13, Switch 2, 10 Switch 12, 18 5. Shear/power boost
14, 16, 17
/hammer select
1 7 2 8 9 1 7 2 8 9 1 68 9 6. Quick fit

0 7. Buzzer stop / confirm

0 0
9. Upper wiper
10. Washer
11. Lower wiper
5 6 10 3 4 10 3 2 10
Switch 19 Switch 6, 7, 15 Switch 1 12. Seat heater
13. Overload warning
14. Travel alam stop
2 6 1 5 9 15. Quick fit
0 16. Room lamp
17. Beacon lamp
18. Extra lamp
4 83 7 10 19. Cassette mute
Switch 5, 9

Volvo Construction Equipment EC160B-06-02

Korea Ltd.
Relays

87
86

87a 85
30

30 86 85 87 87a
(5) (2) (4) (1) (3)

Circuit

R2 R4 R6 R8 R10 R12
R1 R3 R5 R7 R9 R11

R2 R4 R6 R8 R10 R12

DATA

R1 R3 R5 R7 R9 R11

EMS

Volvo Construction Equipment EC160B-06-03

Korea Ltd.
Relays
RESISTANCE BOX R1 R7
DC-DC CONVERTER

R2 R8
87 DC-DC CONVERTER WIPER CONTROLLER
R3 EMS R9
86

85
87a R4 DATA R10
30

R1 R3 R5 R7 R9 R11 R5 R11
30 86 85 87 87a
(4) (1) (3) R2 R4 R6 R8 R10 R12 R6 R12
(5) (2)

Circuit

R1 R3 R5 R7 R9 R11

R2 R4 R6 R8 R10 R12

Volvo Construction Equipment EC160B-06-03.1

Customer Support
Travel Alarm

A
Travel Alam

Travel
alam

Circuit Travel
pilot
Pressure switch
Turn-on : 20 1.5kgf/cm2
Turn-off : 14 1kgf/cm2

Detail A
Volvo Construction Equipment EC160B-06-04
Korea Ltd.
Fuel Filler Pump

FUSE

Level Fuel Filler Pump

Sensor

Volvo Construction Equipment EC160B-06-05

Korea Ltd.
Wiper Control Circuit
F4
10A

R11

Upper
Lower
wiper switch
Washer switch wiper switch

1 6 2 3 4
WIPER CONTROLLER
5 7 8 11 12

Lower wiper motor

Upper wiper motor
Lower limit switch

Upper limit switch

Washer pump

Volvo Construction Equipment EC160B-06-06

Korea Ltd.
Wiper Controller

Wiper controller

DC-DC conv.

Volvo Construction Equipment EC160B-06-07

Korea Ltd.
Wiper Controller

RESISTANCE BOX R1 R7
DC-DC CONVERTER

R2 R8
DC-DC CONVERTER WIPER CONTROLLER
R3 EMS R9

R4 DATA R10
R1 R3 R5 R7 R9 R11 R5 R11

R2 R4 R6 R8 R10 R12 R6 R12

R1 R3 R5 R7 R9 R11

R2 R4 R6 R8 R10 R12

Volvo Construction Equipment EC160B-06-07.1

Customer Support
Wiper Motor
Upper wiper motor

Upper wiper motor

Lower wiper motor

Lower wiper motor

Volvo Construction Equipment EC160B-06-08

Korea Ltd.
Wiper Limit Switch A
Upper window limit switch

Lower wiper
limit switch

N.C.
N.O. Common

Lower window limit switch

N.C.
Upper wiper
limit switch

Common

Detail A

Volvo Construction Equipment EC160B-06-09

Korea Ltd.
Diesel Heater Circuit
From From
Battery Battery relay

F19 F8 Timer
20A 20A

ILL
To Air conditioner
fan signal

R7

Diesel heater
& Water pump
To Air conditioner B+

Volvo Construction Equipment EC160B-06-10

Korea Ltd.
Diesel Heater Related Components
Timer Heater
Water outlet Water inlet
Fuel inlet

Air outlet
Air inlet

Fuel Pump Water Pump

Water outlet

Fuel outlet
Fuel inlet
Water inlet

Volvo Construction Equipment EC160B-06-11

Korea Ltd.
Component Location

Fuel pump Fuel line

Water
outlet line
(to air conditioner
heater line)
Timer

Heater
1 2 3
4 5 6

Water
pump Exhaust
gas outlet
Water
inlet line

Volvo Construction Equipment EC160B-06-12

Korea Ltd.
Quick Fit and Rotator Circuit

Engage

Neutral

Release R12

Engage

Neutral

Release

R5 R6

LH J/S

To VECU LH J/S
To VECU

Solenoid Valve 1
A1 port

Volvo Construction Equipment EC160B-06-13

Korea Ltd.
Hammer & Shear Circuit (Boom floating &1 Switch Control)
Left Right
1 1 F27
2 2
HAMMER
3 3 POWER BOOST
SHEAR

RH "3"
SEL. SW
1: Horn 1: Boom float
2: Rotator 2: None FLOW CTRL.
3: Rotator 3: Hammer / Power boost SW

HAMMER
1/2 PUMP POWER BOOST
F27 1/2 PUMP
SELECTION SW SHEAR
SELECTION SW
SEL. SW
RH "1"

1 2 3 4 5 6 7 8
BF3
TO H
B/Floating
INDICATOR
B
JA69

JA52

S
VECU
JA17

JA59

JA14

JA68
JB11
JA62

JA30

JA66
JA56

JB1

HAMMER 1/2 PUMP

SOL. SELECTION SOL.
HM

TO TO
SHEAR SS1 SHEAR
B/Floating SOL.

INDICATOR HAMMER
B/Float pressure S/W

HAMMER SEL. SOL.

SHEAR SEL. SOL.
HAMMER
PRESSURE
SW

FLOW CTRL. FLOW CTRL.

SW P/ VALVE

HAMMER&SHEAR
SELECT SOL.

Volvo Construction Equipment EC160B-06-14

Korea Ltd.
Hammer & Shear Circuit (2 Switch Control)
F27

Left Right
1 1

RH "3"
2 2
3

RH "2"
3

RH "1"
1: Horn 1: Power boost
1/2 PUMP
2: Rotator 2: Thumb bucket SELECTION SW
3: Rotator 3: Thumb bucket / Hammer 1 2 3 4 5 6 7 8

HAMMER H
POWER BOOST
SHEAR B
SEL. SW
S

VECU
JA14

JA68
JB11
JA62

JA30

JA66
JA56

JB1

1/2 PUMP
SELECTION SOL.
HM

THUMB IN
TO TO

SOL.
SHEAR SS1 HAMMER
INDICATOR INDICATOR

& THUMB OUT

HAMMER
HAMMER SEL. SOL.
SHEAR SEL. SOL.

SOL.
HAMMER
PRESSURE
SW

FLOW CTRL. FLOW CTRL.

SW P/ VALVE

Volvo Construction Equipment EC160B-06-15

Korea Ltd.
Cassette Radio Circuit

Volvo Construction Equipment EC210B-06-16

Korea Ltd.
Cassette Radio

7.5A Fuse Antenna jack

DC12V
Power socket

Cassette
radio
1 2 3
4 5 6

Volvo Construction Equipment EC160B-06-17

Korea Ltd.
DC-DC Converter

12V
GND
24V

ACC Wiper controller

Back-Up
DC-DC conv.
for cassette

- 12V output is turned on by "ACC" signal.

(Rated output current : 4A)
DC-DC conv.
- Back-up is supplied to radio frequency for power socket
memory. (Always turn on by battery : 10mA)

Volvo Construction Equipment EC160B-06-18

Korea Ltd.
DC-DC Converter

RESISTANCE BOX R1 R7
DC-DC CONVERTER

R2 R8
DC-DC CONVERTER WIPER CONTROLLER
R3 EMS R9
E
R4 DATA R10
R1 R3 R5 R7 R9 R11 R5 R11

R2 R4 R6 R8 R10 R12 R6 R12

12V
GND
24V

ACC
Back-Up

- 12V output is turned on by "ACC" signal.

(Rated output current : 4A)

- Back-up is supplied to radio frequency R1 R3 R5 R7 R9 R11

memory. (Always turn on by battery : 10mA) R2 R4 R6 R8 R10 R12

Volvo Construction Equipment EC160B-06-18.1

Customer Support