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ESTI MATE TYPES

A Proposal by the Estimating Methods Committee


J. M. Gorey -- Chairman
(Study No.1 -- Estimate Types; Draft No.2, 4/17/58)
ORDER OF MAGNITUDE ESTIMATE 2. Ratio up Equipment cost to give Battery
I. Purpose: Limit cost.
For management decisions on feasibility before justi- 3. Building projects estimated on a $/square
fication of further study. foot basis with component adjustments. (Ail"
conditioning, lighting, etc.).
II. Accuracy:
Highly variable (as much as 50% high to 100% low) 4. Conversion factors for location and time.
depending on scope definition and time allotted. B. Overall Project Estimate:
1. Same as for Battery Limits estimate, A, 1.
m. Information Available For Estimating: 2, above.
A. Grass Roots Projects: 2. Ratio up battery limit estimate for utilities.
1. Type, quantity and quality of product (s) . services and storage handling facilities.
2. Varying information on individual process- 3. Where adequate information available, adapt
ing steps; major equipment possibly defined. as many "Definitive Estimate" techniques as
3. Location may be determined. practical.
B. Expansion Projects:
(Same as A. 1, 2, 3, above) DEFINITIVE ESTIMATE'"
IV. Methods: 1. Purpose:
A. Capacity Investment Curves (cost/capacity). A. For appropriation of funds, or to establish a con-
tract price.
B. Ratio extropolation if defined equipment lists
available. B. Basis for project cost status reports.
C. Building Projects on rough $/square foot basis. C. Establish format for final cost reports to aid
accounting and provide feed back information on
D. Expansion Projects adjusted for any known ex-
actual costs for utilization in future estimates
isting facilities, Le., available services, etc.
and for improving existing estimating methods.
E. Conversion factors for location, time and size.
II. Accuracy:
PRELIMINARY ESTIMATE Within ± 10%
1. Purpose: m. Information Available For Estimating:
For budget proposals either as the first estimate of A. All project types:
a project or as a follow-up of an Order of Magnitude 1. Definitive production capacities.
Estimate. 2. Definitive utilities, services and storage and
II. Accuracy: handling requirements.
VariabLe fto ± 40%) depending on scope definition. 3. Final fiow and plot plans along with:
a. Complete equipment list with specifica-
m. Information Available For Estimating: tions.
A. Grass Roots Projects:
b. Non-equipment items specified (Le., pip-
1. Type, quantity and quality of product (s) .
ing, etc.).
2. Approximate utilities, services and storage
c. Preliminary architectural drawings for
and handling reqUirements.
buiLding projects with accessories speci-
3. Preliminary fiow charts, plot plans, layouts, fied (i.e., heating etc.).
with varying degrees of information on
4. Estimate type necessitates location.
a. Equipment type, size and materials of
construction. IV. Methods:
b. Building space requirements. A. Equipment items:
4. Location specified, general site conditions 1. Firm or preliminary quotes.
known. a. Labor based on craft manhours or his-
B. Expansion Projects: torical data.
1. Same as for "Grass Roots", Para. A, 1, 2, 3, B. Non-equipment items:
4, above. 1. Quantity by rough take-oifs. Specifications
2. Preliminary information on integration pos- for pricing basis.
sibilities with existing facilities. a. Labor, same as for eqUipment items.
IV. Methods: C. Building projects:
A. Battery Limits Estimate: 1. Rough structural and finishing quantities
1. Equipment Items individually estimated. takeoff price on a unit cost basis.
a. Curves based on an equipment variable 2. Accessories detailed.
(Le., pumps on a capacity - head basis, D. Conversion factors for location and time, if
etc.). necessary.
b. Unit cost (Le., tanks on a costjlb. of
tank, etc.). • Direct cost components only. Indirect costs will be Included when
Tenninology and Cost Code Committees define their scope.

12 AACE BULLETIN-Vol. 1, No.1


lU:;SU Coffee Break
I. Purpose:
10 :45 Completed Sta.1l' Work - A Responsibility of the
To establish a contract price.
Cost Engineer
n. Accuracy: Wilbur R. Meredith, Case Institute of Technology
Within ± 5%
11:15 Ratio Cost Engineering
TIl. Information Available For Estimating: H. Carl Bauman, American Cyanamid Co.
A. Detailed engineering completed.
12 :15 Luncheon - Ballroom, Tudor Arms Hotel
B. Project schedule established.
Presiding: John W. Hackney, President AACE
C. Sub-contractor's bids available.
Welcome: William J. Hanlon, President, Northeast
IV. Methods: Ohio Section AACE
A. Equipment items: Welcoming Address: Dr. James R. Hooper, Jr.,
1. Sub-contractor's bids. Director of Special Programs, Case Institute of Tech-
nology
2. Firm quotes
a. Labor based on craft manhours or his-
torical data. MONDAY AFTERNOON - Two Concurrent Sessions
B. Non-equipment items: Construction Cost Session - Tomlinson Hall Ballroom
1. Sub-contractor's bids. Presiding: William R. Thompson, Bechtel Corp.
2. Take-offs from detailed drawings, Specifica- 1:30 Ratio Estimating as Applied to Fluid Process
tions for pricing basis. Plants and Auxiliary Facilities
a. Labor, same as for equipment items. Norman G. Bach, Monsanto Chemical Co. (read by
J. C. Cowan, Columbia-Southern .Chemical Corp.)
C. Building projects:
1. Sub-contractor's bids. 2 :00 Cost of Preparing A Construction Estimate
2. Take-offs from detailed drawings. Kenneth G. Wolfe, Bechtel Corp.
3. Accessories either quoted or detailed. 2:30 Estimating Capital Costs from Process Flow Sheets
D. Conversion factors for location and time applied William E. Hand, Shell Development Co.
where necessary above.
Discussion Session - Rm. P20I, PhYSics Building
Presiding: Robert E. Fithian, EI Paso Natural Gas Co.
• Direct cost components only. Indirect costs will be included when
Terminology and Cost Code Committees define their scope.
1 :30 How to Organize an Estimating Department
Discussion Leader, Harold J. DeLamater, Chemical
Construction Corp.
Panel: Kenneth A. Anderson, Procon, Inc.
G. William Boston, Girdler Construction Div.
Second Annual Meeting Joseph Bleakie, Tellepsen Construction Co.
H. Carl Bauman, American Cyanamid Co.
Cleveland was in the limelight from June 16-18, 1958.
Two hundred and one members and guests together with their 2 :30 Selecting the Estimating Method
wives and children, gathered at Case Institute of Technology Discussion Leader, Clifford E. Zearfoss, Hydrocarbon
for the Second Annual Meeting of the AMERICAN ASSO- Research, Inc.
CIATION OF COST ENGINEERS. An excellent technical Panel: Jay M. Gorey, Esso Research & Engineering
program, arranged by Vice-President Charles R. Hirt and his Co.
committee, featured addresses by a number of outstanding
Addison W. Seekins, Columbia-Southern Chemical
cost engineers. Through the hospitality of the host, Northeast
Corp.
Ohio Section, and the efficiency of Allan P. Stern, chairman
of Convention Arrangements and his committee, the varied William H. Patterson, The Procter & Gamble Co.
selection of activities offered, rounded out the well planned
4:00 Industrial Valley Boat Excursion
program.
Sunday, June 15, 1958 4 :00 Committee Meetings
AACE Board of Directors had its first of a series of daily
meetings. Board action included the approval and recognition MONDAY EVENING - Tudor Arms Ballroom
of the Delaware Valley and Chicago-Midwest Regional Sec- 7:30 Cocktails
tions, and the authorization of the publication of a Bulletin
that would contain technical papers in addition to Associa- 8:00 Dinner-Invocation: Rev. Howard J. Kerner, S.J.,
tion news. John Carroll University
Toastmaster: Dr. Bernard J. Gaffney, Rust Engineer-
Monday, June 16, 1958 ing Co.
MONDAY MORNING SESSION - Tomlinson Hall Ballroom Presentation of AACE Award of Merit for 1958.
Presiding: Charles R. Hirt, Vice President of AACE and Inflation - The Fifth Horseman
Chairman, AACE Program Committee. Robert W. Coan, Cleveland Electric Illumination Co.
9:00 Business and Building in the Bigger Years Ahead Nominations for 1959 Meeting Location
Dr. George Cline Smith, F. W. Dodge Corp. Impassioned invitations by Houston, Texas, and
9:45 Cost Engineering in Education Pittsburgh, Pennsylvania were heard by the mem-
Anthony R. Konecny, Case Institute of Technology bership ..

November, 1958-AACE BULLETIN


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