MOBILE INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM

MODEL 3500

SPECIFICATIONS
Model 3501 - Pressure Process Station 120V-60HZ 220V-50HZ 240 V - 50 Hz
Power Requirement Current 15 A | 7.5 A
Air Supply Requirement 690 kPa (100 psig) instrument dry air at 142 dm /min (5 ft /min)
Microprocessor-Based Controller Type Single station micro-controller
Functions Performs the standard proportional, integral, and derivative (PID) control actions. Can
be configurad to function as a single controller or as two independent controllers with
individual built-in options. For each controller, P, I, PD, Pl, and PID control can be
implemented, as well as cascade control and selftuning control. Linear/non-linear inputs
and outputs include specific arithmetic functions and characterization.
Analog Inputs Four, input range of either 1 -5 V - DC or 4-20 mAselectable by toggle switch on the main
control panel of the Process Station. Input bias, gain, conditioning (square, square root),
and filtering are available for every input.
Digital (Dry Contact) Inputs Two, 5 V - D C nominal opencircuitvoltage, 1 mAmax. Usedfor remote status changes
and tracking functions.
Analog Outputs Two; Output 1: 4-20 mA into a 500-O max. resistor; Output 2: configurable for transmis-
sionofthemeasurement, setpoint, conditioned input, or Output-1 sígnalas a 1-5 V - D C
output signal into a 2-kO min. resistor.
Digital (Auxiliary) Outputs Two, ¡solated, dry-contact outputs, 24 V - DC, 1 A max. Used for remote indication of
controller or alarm status as required.
Front Panel Consists of an alphanumeric display, a graphics display, status indicators, an alarm
indicator, and a keypad.
Transmitter Powering Capability Can provide a 25-V - DC nominal voltage for powering up to two 4-20 mA transmitters.
Dual-Speed Strip Chart Recorder Function Provides continuous recording of process data ¡n analog form, using a high-impedance
potentiometric servo system that operates on the nuil balance principie.
Recording One disposable fiber-tip cartridge pen; fan fold paper with 10-cm (4-in) wide grid.
Input 1-5 V - DC signáis, or4-20 mA signáis input through the provided 250-O resistor. Input
impedance is infinite at balance.
Chart Speeds 31 cm/h (12 in/h) and 25 cm/min (10 in/min)
Accuracy Better than ±0.5% of full scale
Zero Set References the pen at any position of the chart
Damping Critically damped - no overshoot
Pen Response Time Less than 0.5 second for 90% of a step change
Current-to-Pressure (l/P) Converter Function Converts 4-20 mA signáis into 21-103 kPa (3-15 psig) pneumatic signáis.
Air Supply Dry oil-free compressed air filtered to contain no partióles larger than 25 microns; air
pressure must be at least 34 kPa (5 psig) greater than converter outlet pressure without
exceeding 700 kPa (100 psig).
Output Flow Rate An integrated volume booster provides flow rates up to 283 dm /min (10 ft /min).
Linearity ±0.5% of full scale
Air Consumption 0.9 dm /min (0.03 ft /min)
Response Time Typically less than 1 second at mid-range (dead-ended)
Electronic Pressure Transmitter Function Produces a 4-20 mA signal proportional to sensed gauge pressure.
Pressure Sensing Element Silicon strain gauge sensor
Display LCD digital indicator with configuration push-buttons displaying measurements with a
choice of units. Push-buttons allow zero and span adjustment.
Span Limits 70 and 2100 kPa (10 and 300 psig)
Range Limits 0 and 2100 kPa (0 and 300 psig)
Máximum overrange 3100 kPa (450 psig)
Orífice Assembly [3 Ratio 0.5
Pressure Regulator Type Relieving; outlet pressure can be reduced even when the system is dead-ended.
Outlet Pressure Adjustment Range 35 to 700 kPa (5 to 100 psig)
Pressure Adjustment Low torque, non-rising pressure adjustment knob with integral locking device
Pressure Gauge 0-1000 kPa (0-150 psig) range, 6.4-cm (2.5-in) dial, ANSI-grade 3-2-3% accuracy

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SPECIFICATIONS (cont'd)
Model 3501 - Pressure Process Station (cont'd)
Pressure Gauge Range 0-700 kPa (0-100 psig)
Dial Diameter 8.9 cm (2.5 in)
Accuracy 1%
Flowmeter Type Variable área, with metering float
Range 23 to 142 dm3/min (0.8 to 5 ft3/min)
Pneumatically Operated Operating Signal 21-103 kPa (3-15 psig) pneumatic signal
Flow Control Valve Actuating Mechanism Air-to-open spring diaphragm
Body Material 316 stainless steel
Physical Characteristics Dimensions (H x W x D) 1854x 1156x724 mm (73.0x45.5x28.5 in)
NetWeight 141.8 kg (312 1b)
Model 3502 - Flow Process Station 120V-60HZ 220V-50HZ 240V-50HZ
Power Requirement Current 15 A 7.5 A
Air Supply Requirement 690 kPa (100 psig) instrument dry air at 57 dm /min (2 ft /min)
Microprocessor-Based Controller See specifications under Model 3501, Pressure Process Station. The controller on the
Flow Process Station additionally includes two frequency inputs (see specifications
below).
Frequency Inputs
Two, 1 to 9999 Hz, 250-Q input impedance
Dual-Speed Strip Chart Recorder See specifications under Model 3501, Pressure Process Station.
Electronic Differential Pres- Function
Transmits a 4-20 mA signal and/or digital signal proportional to sensed differential
sure (D/P) Transmitter pressure. The type of transmitted signal is software selectable.
Pressure Sensing Element Silicon strain gauge sensor
Digital CommunicationsA built-in digital platform provides digital communications, for transmission of pressure
measurements to a PC-based workstation, and for remote configuration and monitoring.
Display LCD digital indicator with configuration push-buttons displaying measurements with a
choice of units. Push-buttons allow zero and span adjustment.
Span Limits 0.87 and 50 kPa (3.5 and 200 inH,Q)
Range Limits -50 and 50 kPa (-200 and 200 inH.,0)
Accuracy 0.1% of span
Zero Suppression To the upper range limit minus the span
Zero Elevation To the lower range limit
AC Variable Frequency Pump Drive Description Industrial-type programmable drive providing speed control of the motor that drives the
Process Station pump. Uses the latestsolid-state PWM technology. Drive programming
and operation is controlled manually using the drive keypad or remotely via the drive
external input.
Output Power 0.75 kW (1 hp)
Output Frequency Range 0.5 to 400 Hz, programmable in 0.1 Hz increments
Maximum/Minimum Frequency Separately programmable to 400 Hz in 0.1 Hz increments
Acceleration/Deceleration Time Programmable 0.1 to 600 seconds to máximum frequency in 0.1 second increments
Torque Boost Automatic or fixed
Keypad Forward, reverse, stop, up/down arrow, program, shift, and enter keys
Display Alphanumeric LCD display indicating motor speed in Hz,r/min, motor current, and percent
load
Flowmeter Type Variable área, with metering float
Range 4.0 to 38 l/min (1 to 10 gal US/min)
Physical Characteristics Dimensions (H x W x D) 1854x 1155x724 mm (73.0x45.5x28.5 in)
NetWeight 173.6 kg (381.9 Ib)
Model 3503 - Level Process Station 120V-60HZ 220V-50HZ 240V-50HZ
Power Requirement Current 15 A 7.5 A
Air Supply Requirement 690 kPa (100 psig) instrument dry air at 57 dm /min (2 ft /min)
Microprocessor-Based Controller See specifications under Model 3501, Pressure Process Station

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SPECIFICATIONS (cont'd)
Model 3503 - Level Process Station (cont'd)
Dual-Speed Strip Chart Recorder See specifications under Model 3501, Pressure Process Station
Current-to-Pressure (l/P) Converter See specifications under Model 3501, Pressure Process Station
Electronic Differential Pressure (D/P) Transmitter See specifications under Model 3502, Flow Process Station
Flowmeter See specifications under Model 3502, Flow Process Station
Pneumatically Operated Operating Signal 21-103 kPa (3-15 psig), trim with equal percentage flow characteristic
Flow Control Valve Actuating Mechanism Air-to-open
Body Material Bronze
Physical Characteristics Dimensions (H x W x D) 1981 x 1156x724 mm (78x45.5x28.5 in)
NetWeight 201.8 kg (444 Ib)
Model 3504 - Temperature Process Station 120V-60HZ 220V-50HZ 240 V - 50 Hz
Power Requirement Current 15 A 7.5 A
Air Supply Requirement 690 kPa (100 psig) instrument dry air at 57 dm /min (2 ft /min)
Microprocessor-Based Controller See specifications under Model 3501, Pressure Process Station
Dual-Speed Strip Chart Recorder See specifications under Model 3501, Pressure Process Station
Oven Type Gravity convection airflow
Heating Up to 200°C (392°F)
Capillary-Bulb Temperature Switch Cycles the oven heating element on and off to maintain the oven temperature at the
thermostat temperature setting. The switch has an adjustable differential. A built-in
overheating protection circuit takes over if the temperature switch fails.
Thermometer Sensing Element Capillary bulb
Dial 8.9-cm (3.5-in) diameter, 40-175°C (100-350°F) graduated
Thermocouple Tempera- Function Produces a 4-20 mA signal proportional to the temperature sensed in the oven of the
ture Transmitter Process Station.
Temperature Sensing Element J-type iron-constantan thermocouple probé
Temperature Measurement Range 0-200°C (32-392°F)
Zero and Span Adjustability 80% of selected range
Accuracy 0.5% of span including linearity, hysteresis, and stability
Response Time 400 ms máximum
RTD Temperature Transmitter Function Produces a 4-20 mA signal proportional to the temperature sensed in the oven of the
Process Station.
Temperature Sensing Element Platinum RTD, 100 O at 0°C (32°F)
Temperature Measurement Range 0-200°C (32-392°F)
Zero and Span Adjustability 100% of selected range
Accuracy 0.1%; RTD signal linearization is performed.
Solid-State Triac Driver Function Permits control of the electrical power applied to the heating element of the Process
Station oven, using a 4-20 mA input signal.
Physical Characteristics Dimensions (H x W x D) 1854 x 1156 x 724 mm (73.0 x 45.5 x 28.5 in)
NetWeight 137.3 kg (302.1 Ib)
Model 3505 - Multi-Process Station 120V-60HZ 220 V - 50 Hz 240 V - 50 Hz
Power Requirement Current 15 A | 7.5 A
Air Supply Requirement 690 kPa (100 psig) instrument dry air at 57 dm /min (2 ft /min)
Microprocessor-Based Controller See specifications under Model 3501, Pressure Process Station. The controller on the
Multi-Process Station additionally features two frequency inputs (see specifications
below).
Frequency Inputs Two, 1 to 9999 Hz, 250-Q input impedance
Dual-Speed Strip Chart Recorder See specifications under Model 3501, Pressure Process Station. The Multi-Process
Station features a dual-channel recorder with disposable fiber-tip cartridge pens.
Current-to-Pressure (l/P) Converter See specifications under Model 3501, Pressure Process Station.
Pneumatically Operated Flow Control Valve See specifications under Model 3503, Level Process Station
AC Variable Frequency Pump Prive See specifications under Model 3502, Flow Process Station
Electronic Differential Pressure Function Transmit a 4-20 mA signal and/or digital signal proportional to sensed differential
(D/P) Transmitters (Two) pressure. The type of transmitted signal is software selectable.
Pressure Sensing Element Silicon strain gauge sensor

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