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Project EPC OF TEST SEPARATOR

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Submmision Approved,
tl Approved

n Approved with Comment

PT. Gatrarhis lnternusa
Date il{'" D( - 'LO\L Date
PHE WMO
E Not Approved

t\
c ssue for Construction 14-Mav-12 HE{f RDqV osR ill
B ssue for Approval 28-Mar-12 HER RDW OSR
A ssue for Review 8-Mar-12 HER RDW OSR
Rev. Description Date Prepared, Cheked, Approved,

FEnffirril xulu ENERcI wfrlo

1 r MAY 2012
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PERTAMINA GATRAMAS
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ASHE SHOp
PHE WMO INOVATIVE FABRICATION
Komplek lndustri Wahyu Sejahtera Block F-1 - Narogong - Bogor
We do Quality Product with Quality Plan by Quality People

INSTRUMENT SIZING & CALCULATION

PRESSURE CONTROL VATVE

PT. GATRAMAS INTERNUSA PHE WMO

Rev lssue Date lssue Purpose
Pre'd chk'd Aoo'd Signature

A 9-Mar-12 HER RDW osR lssue for Review

B 29-Mar-12 HER RDW osR lssue for Approval

c L4-May-L2 HER RDW OSR lssue for Construction

tFrsncnl Sliding Stem Valve Specification
Customer: PT.Conhol Systgms (PTCS)
Contact: Contact: Mario Hendracia
Customer Reference: Sales Office Reference: Lead Time:
Item: 5 Rev: Qty: 1 Quote: 171-MR-120501-0002450 / 01-120619A Rev: A
wMo
Tags: PV-V3882 Date Last Modified: 0210512012
NPS 2 ED 657 Size 40 3582 SS CIP-2 Process Level 3

Service
Service: Positioner Type: 3582
Size and Tvoe: NPS 2 ED lnput Signal: 3 to 15 psig
3ody Style: Globe Access: 67CFR FilterlRegulator
Design Temp: 200 deg F v, Gauges: psiglmPa/bar
Design Press: 1350 ./
psig Aciion: Direct
End ConnecUln/Out: CL600/RF Flg/RF Flg Certification:
Material: WCC Steel lontroller Type: C1P
Ports: 1 Action: Direct
Flow Directn: Down Measure Element: Bourdon Tube
Trim Number: 1 Range: 0 to 1500 psig
Cage Matl: CBTCu-1 SST Output: 3 to {5 psig
Retainer Matl: Mounting: Yoke
Bushing Matl: Airset: 67CFR Filter/Regulator
Seat RingMatl: 541600 SST Mountino: Nioole
VALVE PLUG ransducer:
Material: 541600 SST lnput Signal:
Guiding: Cage Outpul Signal:
Balance: Balanced Action:
Shutoff Class: ANSI CL ll Mounting:
Port Size: 2 5/16 lnch Airset:
Characteristic: Equal Percent Certificatinnq -* fi*
Stem Material: 531600 SST Line ln: 4 in, SCHATD\ $ZP
Stem Size: 1/2 lnch Lineout: +in,icn!ro\
\-J
@ l?A
Jonnet utyle: Flarn lnsulation:
Boss Size: 213116 Service Cond:
Packing: Single PTFE Process Fluid: HC Gas
Access: No Critical Pressure:
Bolt, Bonnet: SA-193-BZ Studsl2H Nub Shuloff Drop: 700.00 psi
PackFlo/Blto: SST Pko Flo. SST Studs & Nuts
qctuator: Spring & Diaphragm
Type/Size: 657140
Travel: 1 1/8 lnch
Bench Set: 3-27 psi
Push Down To: PDTC
Supply: Air
To Actuator: 0 to 33 psig
Fails Valve: Open \,/
Handwheel: None Max Rated Cv: 59.70
y'ariable Name Unit Minimum Normal Maxrmum
Gas Flow Rate (Qg) MMscfd 3SSOSO000 5.00000000
lnlet Pressure (Pl) psig
psi
Gio-oqo-
.:*50.q-- Pgsqg: ) $ea 16rg
Pressure Change (dP)
Temperature (T1)
M/Gg
deg F
SG
t"-oMfoor^*
120.0000
-100.000
th:6o-bT'^
g:bfiJUU
IF.F
Specific heats ratio (gamma) 1.400 1.400 1.400
Dynamic Viscosity (Mu) cP 0.014 0.014 0.014
Sizing Coefficient (Cv) 10.962 12.883 12.602
% Open 50.28 53.65 s3.16

\U I tbj:
 Valve/Regulator Sizing Calculation
Customer: PT.Control Systems (PTCS)
Contact: Contact: Mario Hendracia
Customer Reference: Sales Office Reference: Lead Time:
Item: 5 Rev: Qty: 1 Quote: 171-MR-120501-0002450 I 01-120619A Rev: A
wMo
Tags: PV-V3882 Date Last Modified: 02105120,12
Description: NPS 2 ED 657 Size 40 3582 SS CIP-2 Process Level 3

Service Description:
Sizing Type: Gas Flow is Turbulent Solvinq for: Cv Noise is None Flow is Volumetric
Variable Name Uniis Minimum Normal Maximum
SERV|CE & StZtNG
Gas
lnlet Pressure (Pl) psig AEv" ol. L
Pressure Change (dP) psi W6
Temperature (T1)
Volumetric Flow Rate Gas (Qg)
deg F
MMscfd
t7z'F
Pressure Drop Ratio Factor (Xt) 0.687 0.687 0.687
Pressure Recovery Factor (Fl) 0.850 0.850 0.850
Valve Style Modifier (Fd) 0.370 0.370 0.370
Atmospheric Pressure psi 14.690 14.690 ,t4.690
Dynamic Viscosity (Mu) cP 0.014 0.014 0.014
Specific heats ratio (gamma) 1.400 1.400 1.400
Molecular weight /Specific gravity D\J 0.64300 0.64300 0.64300
lnlet Compressibility Factor (Zl ) 0.980 0.980 0.980

Pipe Size Up
Pipe Schedule Up
Pipe Size Down rn
ffi r7n
Pipe Schedule Down
Nominal Valve Diameter (dv) W iLb
Sizing Coefficient (Cv) 10.962 12.883 12.602
dP Choked psi 388.278 422.796 491.5s3
dP/P1 Valve 0.089 0.163 0.280

VELOCIW OUTPUTS
Ml Pipe Mach 0^008 0.012 0.014
Mo Valve Mach 0.034 0.057 0.080
M2 Pipe Mach 0.008 0.014 0.019
V1 Pipe ftls 11.178 17.',t14 20.608
Vo Valve ftls 50.361 83.936 117.510
V2 Pipe fus 12.264 20.440 28.61s
C1 Pipe ft/s 1472.2AO 1472.200 1472.200
Co Valve ft/s 1472.200 M72.240 1472.200
C2 Pipe ftls 1472.200 1472.200 M72.240
Item Notes:
 Actuator Sizing Calculation
Customer: PT.Control Systems (PTC{
Contact: Contact: Mario Hendracia
CustomerReference: Sales Office Reference: Lead Time:
Item:5 Rev: Qty: 1 Quote: 171-MR-120501-0002450 / 01-120619A Rev: A
WMO
Tags: PV-V38B2 Date Last Modified: 02105120,12
Description: NPS 2 ED 657 Size 40 3582 SS C1P-2 Process Level 3

PS Required(Pas)
BodySizeList 2.0 tn
Port Diameter 2.31 in
Unbalanced Area 0.27 in2
Valve Travel 1.13 in
Valve Stem Size .5 in
Valve Friction 50.00 rbf
Additional Friction 0.00 tbf
Seat Load Force 20.00 lbf/in
P1 Max 714.69 psia
P2 Min 14.69 psia
Unbalance Force @ Open 0.00 lbf
Fluid Negative Gradient 0.00 in
dP Flowing 0.00 psi
\Nith Side MO No

Works Yes
Actuator Size 40
Spring 1E8055
Product Lower Bench Set 17.69 psia
Product Upper Bench Set 41.69 psia
Spring Rate 1470.00 lbf/in
Spring Windup 4.14 in
MAXSLOAD 1862.S3 lbf
PS Required(Pas) 49.26 psaa
Actuator Thrust Down 522.30 lbf
Actuator Thrust Up 209.18 lbf
Valve Thrust Down 384.30 tbf
Valve Thrust Up 50.00 tbf
Lower Bench Set 17.72 psia
Upper Bench Set 41.69 psia
Lower Stroking 't7.72 psia
Upper Stroking M.43 psia
Lower Friction Band (+/-) 15.41 psia
Upper Friction Band (+/-) 15.41 psia
Lower Operating 15.80 psia
Upper Operating 47.26 psia
Handwheel Thrust 2247.23 tbf
PS Used 49.69 psia

Item Notes: