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CAIRO WEST
SUPERCRITICAL POWER PLANT
1x650MW STEAM POWER STATION
10089-1E-V09-MPGB-00043 10089-1E-3PS-MPGB-
00002 04
BENENNUNG / DENOMINATION
SHEET
04 REVISION 29.06.2018 KSB-MIL 10964829 -NO
03 REVISION 12.04.2018 KSB-MIL
02 REVISION 12.02.2018 KSB-MIL 1
01 NEW 15.12.2017 KSB-MIL
INDEX ALTERATI DATUM/DATE NAME
STELLE/DEPARTME ECS1S523 SCHUTZVERMERK / COPYRIGHT ISO 16016
P1 P2 dp T1 dBA RECOV
FLOW UNIT m3/hr S.G. PV (BARA) CV Reqd TRVL % COEFF
BARA BARA Choked Deg C MAX. (FL)
38.19
Case 1 (Max) 400 365.4 357.958 167.2 0.9003 7.4 24.339 54.97 79.9 0.956
/Note 10
SERVICE CONDITIONS
39.58
Case 2 (Min) 400 144.8 136.605 174.2 0.9013 8.76 42.944 71.51 64.3 0.879
/Note 10
33.84
Case 3 400 152.3 150.441 113.7 0.9481 1.7 41.511 70.23 66 0.887
/Note 10
OUTLET
CRITICAL SERVICE Yes SIZE 200 mm SIZE 200 mm
INLET
NDE ASME B16.34 and 31.1 SCHD 40.2 mm NWT SCHD 40.2 mm NWT
OUTLET
LOCATION CONDITIONS INDOOR MAT'L ASTM 106, Gr. C MAT'L ASTM 106, Gr. C
MIN CONTINOUS
10.00 MIN CONTINOUS Cv 1.978
%OPEN
VALVE FAILS Open
DESIGN PRESSURE 470 DESIGN TEMP 205
SOLENOID VALVE(S)
according to 4-20 mA
END CONN Welded/ Note 9 INPUT SIGNAL VOLT/COIL N/A
(from Positioner)
MATERIAL ASTM A 182 Gr F22 BENCH SET N/A ENCLOSURE TYPE N/A
ACTUATOR
END EXTEN Butt Weld / Note 9 ACCUMULATOR 75L (Volume Tank) END CON SIZE/TYPE N/A N/A
BONN MAT'L ASTM A 217 Gr. WC9 MFR MIL MFR N/A
NUTS A540 Gr B21 Class 1 STROKE SPEED < 5 sec TAG NO N/A
Flow to open
FLOW DIRECT. CAM N/A MFR N/A
(Under the Plug)
MODEL NO MIL 91000 GAUGES Supply output Signals TYPE MODEL NO N/A N/A
6DR5120-0NN00-
VALVE STROCK 4 INCH MODEL NO TAG NO - CLOSE N/A
0AA0+6DR4004-8J
RECOVERY COEFF.
0.999 AIR SET FILTER Yes Yes POS TRANS Yes/ Integral to positioner
(FL, RATED)
POSITION TRANS
SIGMA OR Kc OR
N.A / Note 5 MIN AIR SUPPLY 4.2 Bar / Note 2 OUTPUT 4-20 mA
AIR SET
OTHER FACTOR
Multi- Path,Multi-
50 psi (for Actuator);
TRIM Stage,Axial Flow / Notes SET PRESS TAG NO 1EAEZT931A/B
60 psi (for Volume tank)
3&7
6. Seat leakage shall be Class V. Seat leakage testing per IEC 60534-4 / FCI 70.2, liquid test is required.
DISC/PLUG/BALL SS 440 C / Note 8 7. Provide anticavitation trim with pressure drop staging which will prevent the potential for cavitation damage between
the stages and at the valve outlet. Number of stages/turns shall be approved by the Owner.
SEAT RING SS440 C / Note 8
8. Use 420 stainless Steels or age hardenable stainless steels such as 17-4 PH as minimum, or other equivalent
CAGE/GUIDES
CA6NM Nitrided / material subject to Owner approval. Rockwell hardness shall be 38 Rc minimum.
Note 8 9. Provide all required piping reducers and pipe nipple extensions (Not required as valve weld end dimensions will meet
STEM 17-4 PH / Note 8 the piping interface).
10. P2 shall be equall to back pressure of the Recirculation orifice 1EAERO931B in addition to the static head between
control valve and RO. will be inlet pressure to orifice plate sub-assembly. Orifice plate calcualtion sheet is attached.
Outlet pressure is considered by adding static head (23 m) pressure and piping pressure drop (3.2 bar) available
between valve outlet and restriction orifice inlet
3 / 10
KSB MIL Controls Limited
VALVE SPECIFICATION SHEET
Sheet 1 of 2
Customer KSB SE & CO. KGAA
Enquiry Ref RFQ 4002840842 dtd 07/10/2016
Project Cairo West 10089-PO-109 Item No | Alt No 3 0 Qty 2 Nos
Quote Ref QEEG0005/PK162025 Tag No 1EAEFV931A/B
P.O Ref 4504119501 Dated 22/11/2017 Model 67-91221DD AS/SVP/VB 1
SO-JobNo-PO Slno T113E-003 ( 00010 ) qR oR qR oR
1 Service TDBFP Recirculation Valve 6 Design Temp(MAX/MIN) 205/-- Deg. C
General
4 / 10
KSB MIL Controls Limited
VALVE SPECIFICATION SHEET
Sheet 2 of 2
Customer KSB SE & CO. KGAA
Enquiry Ref RFQ 4002840842 dtd 07/10/2016
Project Cairo West 10089-PO-109 Item No | Alt No 3 0 Qty 2 Nos
Quote Ref QEEG0005/PK162025 Tag No 1EAEFV931A/B
P.O Ref 4504119501 Dated 22/11/2017 Model 67-91221DD AS/SVP/VB 1
SO-JobNo-PO Slno T113E-003 ( 00010 ) qR oR qR oR
Requirement
111 Painting Scheme Body - CS-4| Actuator - CS-7 153 Switch Model
Limit Switch
112 Body Colour I Actuator Colour ALUMINIUM|SIGNAL BLUE 154 Rating
113 Size/Sch In/Out/End Conn Not Required 155 Cable Entry
Expanders/Reducers
Airlock
120 For Inlet (Size/Sch/Qty) Not Required 162 Make/Model
Companion
Flanges
Junction Box
Noise/Cavitation
Control Devices
Quick
E.V
Pr.
2
vertical top.
2. 1 No 8" 300# multi stage pressure reducing orifice plate S/A (with companion flanges and fasteners) shall be provided with the valve as loose
pieces
3. Valve outlet pressure will be inlet pressure to orifice plate sub-assembly. Outlet pressure is considered by adding static head (23 m) pressure
and piping pressure drop (3.2 bar) available between valve outlet and restriction orifice inlet . Orifice plate calcualtion sheet is attached
seperately.
4. Set positioner to snap close at 16 mA. Operating at a lower stroke (<10%) can cause erosion of seat.
5. 1 No trim set, Gasket set & Glanapcking and Flushing kit shall be supplied with each valve (as start-up spare).Volume Booster shall be
offered only if required or size may change to meet the stroking time requirement.
Trade names are for reference only. KSB MIL reserves right to supply similar material MIL-FM-07-040/04
5 / 10
KSB MIL Controls Limited
Stage wise Pressure drop calculation-Maximum Condition
Sizing Condition -Max
temp 167.2 deg c
density 900.3 kg/m3
vap. Pressure 7.40 bar a
inlet pressure 365.4 bar a
out let pressure 38.19 bar a
differential pressure 327.21 bar a
critical preesure 221.2 bar a
Stagewise FL factor 0.85
Inlet Pressure Delta Critical Delta
Cavitation*
Stage pressure after Stage Pressure Pressure
(Bar a) (Bar a) (Bar) (Bar a)
1 365.40 335.40 30 258.66 NO
2 335.40 305.40 30 236.98 NO
3 305.40 275.40 30 215.31 NO
4 275.40 245.40 30 193.63 NO
5 245.40 215.40 30 171.96 NO
6 215.40 185.40 30 150.28 NO
7 185.40 165.40 20 128.61 NO
8 165.40 145.40 20 114.16 NO
9 145.40 125.40 20 99.71 NO
10 125.40 105.40 20 85.26 NO
11 105.40 95.40 10 70.81 NO
12 95.40 85.40 10 63.58 NO
13 85.40 75.40 10 56.36 NO
14 75.40 65.40 10 49.13 NO
15 65.40 60.40 5 41.91 NO
16 60.40 55.40 5 38.29 NO
17 55.40 50.40 5 34.68 NO
18 50.40 45.40 5 31.07 NO
19 45.40 43.40 2 27.46 NO
20 43.40 41.40 2 26.01 NO
21 41.40 39.40 2 24.57 NO
22 39.40 38.40 1 23.12 NO
23 38.40 38.10 0.3 22.40 NO
327.3
* cavitation doesn't exist since the actual delta Pressure in each stage is less than the critical Delta pressure
6 / 10
KSB MIL Controls Limited
Stage wise Pressure drop calculation-Minimum Condition
Sizing Condition -Min
temp 174.2 deg c
density 901.3 kg/m3
vap. Pressure 8.76 bar a
inlet pressure 144.8 bar a
out let pressure 39.58 bar a
differential pressure 105.22 bar a
critical preesure 221.2 bar a
Stagewise FL factor 0.85
Inlet Pressure Delta Critical Delta
Cavitation*
Stage pressure after Stage Pressure Pressure
(Bar a) (Bar a) (Bar) (Bar a)
1 144.80 134.80 10 98.29 NO
2 134.80 124.80 10 91.06 NO
3 124.80 114.80 10 83.84 NO
4 114.80 104.80 10 76.61 NO
5 104.80 94.80 10 69.39 NO
6 94.80 89.80 5 62.16 NO
7 89.80 84.80 5 58.55 NO
8 84.80 79.80 5 54.94 NO
9 79.80 74.80 5 51.33 NO
10 74.80 69.80 5 47.71 NO
11 69.80 64.80 5 44.10 NO
12 64.80 61.80 3 40.49 NO
13 61.80 58.80 3 38.32 NO
14 58.80 55.80 3 36.15 NO
15 55.80 52.80 3 33.99 NO
16 52.80 49.80 3 31.82 NO
17 49.80 47.80 2 29.65 NO
18 47.80 45.80 2 28.21 NO
19 45.80 43.80 2 26.76 NO
20 43.80 41.80 2 25.32 NO
21 41.80 40.80 1 23.87 NO
22 40.80 39.80 1 23.15 NO
23 39.80 39.60 0.2 22.43 NO
105.2
* cavitation doesn't exist since the actual delta Pressure in each stage is less than the critical Delta pressure
7 / 10
KSB MIL Controls Limited
Stage wise Pressure drop calculation-Condition 3
Sizing Condition -Cond 3
temp 113.7 deg c
density 948.1 kg/m3
vap. Pressure 1.70 bar a
inlet pressure 152.3 bar a
out let pressure 33.84 bar a
differential pressure 118.46 bar a
critical preesure 221.2 bar a
Stagewise FL factor 0.85
Inlet Pressure Delta Critical Delta
Cavitation*
Stage pressure after Stage Pressure Pressure
(Bar a) (Bar a) (Bar) (Bar a)
1 152.30 137.30 15 108.81 NO
2 137.30 122.30 15 97.97 NO
3 122.30 107.30 15 87.13 NO
4 107.30 92.30 15 76.30 NO
5 92.30 82.30 10 65.46 NO
6 82.30 72.30 10 58.23 NO
7 72.30 67.30 5 51.01 NO
8 67.30 62.30 5 47.40 NO
9 62.30 57.30 5 43.78 NO
10 57.30 54.30 3 40.17 NO
11 54.30 51.30 3 38.00 NO
12 51.30 48.30 3 35.84 NO
13 48.30 46.30 2 33.67 NO
14 46.30 44.30 2 32.22 NO
15 44.30 42.30 2 30.78 NO
16 42.30 40.30 2 29.33 NO
17 40.30 38.30 2 27.89 NO
18 38.30 37.30 1 26.44 NO
19 37.30 36.30 1 25.72 NO
20 36.30 35.30 1 25.00 NO
21 35.30 34.80 0.5 24.28 NO
22 34.80 34.30 0.5 23.91 NO
23 34.30 33.80 0.5 23.55 NO
118.5
* cavitation doesn't exist since the actual delta Pressure in each stage is less than the critical Delta pressure
8 / 10
KSB MIL Controls Limited
ACTUATOR THRUST CALCULATION
ACTUATOR VERIFICATION
Effective Piison Area (Ap) = = 286 Sq.inch
Required supply pressure = Fa/Ap = = 42.34 psi
Supply Pressure Provided (Ps) = = 50 psi
Since the required supply pressure is less than the provided supply pressure;
9 / 10
Contract No. 10089-PO-109 EXPLANATION SHEET FORM DATE: 09-May-18 Page: 1/1
2 Due to the above, pressue drop through the valve shall be increased
and maximum outlet pressure shall be 39.58 bar (a).
10 / 10