ES 3.06 15M 4.06 10M/15M BOP: User Manual

ES 3.06 15M 4.
06 10M/15M BOP
User Manual
3.06”, 15,000 PSI WORKING PRESSURE, 4.06”, 10,000 & 15,000 PSI
WORKING PRESSURE, 3,000 PSI HYDRAULICS, ES SERIES
BLOW OUT PREVENTERS
Document Number Rev

TECH-1396-MAN BV
This document contains proprietary and confidential information

which belongs to National Oilwell Varco, L.P., its affiliates or
subsidiaries (all collectively referred to hereinafter as “NOV”). It is
loaned for limited purposes only and remains the property of
NOV. Reproduction, in whole or in part, or use of this design or
distribution of this information to others is not permitted without
the express written consent of NOV. This document is to be
returned to NOV upon request and in any event upon completion
of the use for which it was loaned. This document and the
information contained and represented herein is the copyrighted
property of NOV. ©National Oilwell Varco
TEXAS OIL TOOLS

3770 Pollok Dr.
Conroe, TX 77303
T: 936.777.6100
E: totsales@nov.com
nov.com/tot
TECH-1396-MAN
Rev BV
Revision History
Rev Date Reason for Issue Prepared Checked Approved
03/Feb/2009 Revision GS N/A N/A
Q
Add Header Page
09/Feb/2009 Revision GS N/A N/A
R
Change pg 22 9905-2853 to 9905-2853B 02/09/09
23/Mar/2009 Revision GS N/A N/A
S
Change pg 18 and 19 Shear Seal Actuator 03-09/09
18/Jun/2009 Revision GS N/A N/A
T
Add Bolt Torque Values 06-17-09
20/Jul/2010 Revision GS N/A N/A
U
Change Revision Placement Correct page numbering
27/Sep/2010 Revision CP N/A MW
V
Insert Drawing # 905-2002
06/Oct/2010 Revision CP N/A JD
W
Dwg misformated to next page- Correct Dwg ES4R-T005 missing
13/Jan/2011 Revision CP N/A CN
X
Updated Wellbore Ratio of Shear Seal Actuators
15/Feb/2011 Revision CP N/A MW
Y
Added parts list for SSR Assy Arctic service
28/Feb/2011 Revision CP N/A KM
Z
Corrected Qty per Slip Inserts under Pipe/Slip Ram Assy
02/May/2011 Revision CP N/A MW
AA
Corrected seals kits ES46-SK03B , ES46-SK04 & ES46-SK04B; Deleted duplicated routine maintenance section
AB
Added drawing M60ES46-ACT1X-ASM-001/03 & BOM
AC
Correct part No. seals kit for large bore actuator
AD
Added seals kits M60ES46-SK06
21/Jun/2011 Revision CP N/A CN
AE
Update drawing 9905-2001
14/Jul/2011 Revision CP N/A MW
AF
Removed oring and set screw from pipe slip and blind actuator seal kit
17/Oct/2011 Revision CP N/A KM
AG
Change Cylinder part number
11/Nov/2011 Revision CP JD MW
AH
Correct Shear Actuator Disassembly/Assembly; Pipe & Blind Ram Assemblies to “LP”
21/Nov/2011 Revision CP MW CN
AI
Correct M60ES46-ACT1X BOM and drawing
29/Nov/2011 Revision CP KM MD
AJ
Add ES4R-0C41A to pg. 41
10/Jan/2012 Revision CP KM CN
AK
Add Seals Kits for High Temp; Correct Body Part #s for 4.06 10K
16/Mar/2012 Revision CP ZPJ MW
AL
Update Drawing 9905-2002
05/Jun/2012 Revision CP KM CN
AM Remove rocker, rod head, set screw and ram guide from pipe/slip assy. Add rocker set screw and ram guide to pipe/slip
act. BOM
25/Jun/2012 Revision CP JD MW
AN
Remove D suffix from part No. 9905-1903
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TECH-1396-MAN
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10/Jul/2012 Revision CP MW CN
AO
Add Large Bore Shear Actuator
09/Oct/2012 Revision CP MW CN
AP
Specifications: Add torque values end flanges & side outlets specific per size and W.P.
21/Mar/2013 Revision CP MW JD
AQ
Titles on pgs. 22, 24, 28, 30, 32, 34 to 3.06 15K & 4.06 10K, 15K; Item 40 pg.28 qty. to 1
29/Aug/2013 Revision CP MW CN
AR
Shear actuator wellbore ratio to ∞; M60ES46-ACT1X item 28 7951-3439
17/Oct/2013 Revision CP JD MW
AT
Shear/Seal W/Booster open hydrulic volume to 302.1
10/Apr/2014 Revision CP JD MW
AU
Add 40°F to 350°F Shear/Seal Ram Assembly BOM
16/Jun/2014 Revision CP KM MD
AV Pipe slip insert pgs. 46/47 qty to 2; Add to Torque Chart: items – 35, shear seal act; 10,15,16,17, shear act lg bore; 35,
shear seal act lg bore; 12, pipe slip act
21/Aug/2014 Revision CP MD JD
AW
Pg. 51 Shear/Seal Assembly Viton typo to Low Temp Nitrile
09/Oct/2014 Revision CP KM JD
AX Revise all Ram Titles to create Conformity with reference to Format; Add High Temp per Ram Assemblies Containing
Elastomers in Title. Revise Titles Throughout Manual to Follow Format.
16/Oct/2014 Revision CP KM JD
AY
AX was not an assigned Rev Level in TC, Unreleased and Changed Rev Level to AY. AX and AY are one of the same.
17/Dec/2014 Revision CP KM JD
Remove Duplicate M60ES46-ACT1X; Large Bore Shear Seal Kits to M60ES46-SK06 & M60ES46-SK06B Add items 37 & 38;
BA
Large Bore Shear/Seal -50F Seal Kit to M60ES46-SK05B; Pipe/Slip HT Seal Kit to M60ES46-SK04F; Correct Sear/Seal Ram
BOMs fro A and AL Assemblies
21/Jan/2015 Revision CP MD JD
BB
Correct Shear/Seal Ram Title Temperature ES4R-VS**A; Correct Shear/Seal Ram Assemblies adding AM
23/Jun/2015 Revision CP MD KM
BC
Update all actuator drawings to show seals
26/Jun/2015 Revision CP MD KM
BD Add body assembly M602008-Z463B and Studs to 4.06” 15K “Triple”, C suffix to ES4R-VS**A item 703; Add C suffix
alternate Rear Seal SSR; Correct SSR to only 2 sizes
03/Nov/2015 Revision CP KM JD
BE
Remove D suffix from seals in pipe slip BOM
31/May/2016 Revision CP KM MD
BF
Add 10K to Name/Cover/Specifications; Change name in TC
21/Jul/2016 Revision CP JD MD
BG
Pipe Slip Ram High Temp to 350°F pgs. 48 and 50
07/Mar/2017 Revision - 3300 CP MD KM
BH
Lock screws to ES4R-VT ram assemblies; Update Pipe/Slip Drawings; Reformat
29/Mar/2017 Revision - 3300 CP JD MD
BJ
Descriptions: Ram Body RH 1.00” thru 1.75”; Ram Body RH for 2.00 thru 2.38”
21/Aug/2017 Revision - 3300 CP ZPJ JD
BK
Slip Insert Retention – Add to BOM
2018-02-13 Revision - 3300 CP TB MBJ
BL
Remove ES44 & ES46 from equalizing valve assemblies
2018-06-18 Revision - 3300 CP TB KM
BM
Correct ES46-ACT4 and 9005-2000 hydraulic volumes; Add Actuator assembly no.s to section 8
2018-Oct-29 Revision - 2300 NFR KM TB
BN
Updated hydraulic volumes
totsales@nov.com nov.com/tot ii
TECH-1396-MAN
Rev BV
2019-01-22 Revision CP JTM JD

BP Add Pipe/Slip ram assembly drawing ES4R-VTXX-ART; Correct ram assembly compound, temperatures, and H2S
references; remove ram assemblies for identical BOMs
2019-08-01 Revision JC CP MM
BR Section 9.15: Correct ES4R-VT**AB to ES4R-LT**AB in LT Nitrile chart; Section 8 correct part number reference for Pipe-
Slip actuator to 9905-2003; Correct cover page document name to match Team Center
2019-10-25 Revision CP MAM TW
Update to include updates to BOMs for bonnet seal option (Ref 2) in place of o-ring/backup ring, add reference views;
BT Update with update to stainless steel energizer polypak stem seal (Ref 1), add reference views; revise column headers to
H2S -25F part no. & -50 part no.; Bonnet bolt torque to 200-500 ft.lbs. Add Current BOMs with reference Legacy BOMS
(okay for continued field use) for seals kits: SK01, SK02, SK03, SK04. Removed redundant equalizing valve assemblies “XL”
2020-01-13 Revision CP GWS MAM
BU
Remove M60 from 15M Equalizing valve assembly number
2020-04-16 Revision CP GWS MAM
BV
Add body M601005651B-QC for assembly M60ES46-L469X-QC
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TECH-1396-MAN
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Table of Contents
1 Introduction ..................................................................................................................................................... 1
2 Features............................................................................................................................................................ 1
3 Certification ...................................................................................................................................................... 1
4 Operation ......................................................................................................................................................... 2
5 Routine Maintenance....................................................................................................................................... 3
5.1 Pipe Actuator - Reference Drawing 9905-2000 ......................................................................................... 3
5.1.1 Disassembly....................................................................................................................................... 3
5.1.2 Assembly ........................................................................................................................................... 3
5.2 Shear Actuator - Reference Drawing 9905-2001 ....................................................................................... 4
5.2.1 Disassembly....................................................................................................................................... 4
5.2.2 Assembly ........................................................................................................................................... 4
5.3 Large Bore Shear Actuator - Reference Drawing M60ES46-ACT1X-ASM-001 ........................................... 5
5.3.1Disassembly ....................................................................................................................................... 5
5.4 Large Bore Shear Seal Actuator - Reference Drawing 2000-5001 ............................................................. 6
5.4.1Disassembly ....................................................................................................................................... 6
5.5 Combi Pipe Slip Actuator - Reference Drawing 9905-2003 ....................................................................... 7
5.5.1 Disassembly....................................................................................................................................... 7
5.5.2 Assembly ........................................................................................................................................... 7
5.6 Pipe And Blind Ram .................................................................................................................................... 8
5.7 Slip Ram...................................................................................................................................................... 9
5.8 Shear Ram ................................................................................................................................................ 11
5.9 Pipe Slip Ram............................................................................................................................................ 12
5.10 Shear Seal Ram ....................................................................................................................................... 13
6 Recommended Maintenance Program .......................................................................................................... 14
7 Field Testing ................................................................................................................................................... 14
8 General Technical Data .................................................................................................................................. 15
8.1 Physical and Operational Characteristics ................................................................................................ 15
8.2 Hydraulic Volumes ................................................................................................................................... 15
8.3 Hydraulics/Wellbore Ratio ....................................................................................................................... 15
8.4 Tightening Torques .................................................................................................................................. 16
9 Parts List And Drawings.................................................................................................................................. 17
9.1 3.06” 15K Bodies, Studs and Connector Guards ...................................................................................... 17
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9.4 3.06 15K & 4.06 10K,15K Blind, Slip & Pipe Actuator .............................................................................. 20
9.5 3.06 15K & 4.06 10K,15K Shear Actuator ................................................................................................ 23
9.6 3.06 15K & 4.06 10K,15K Large Bore Shear Actuator .............................................................................. 26
9.7 3.06 15K & 4.06 10K,15K Shear Seal Actuator ......................................................................................... 29
9.8 3.06 15K & 4.06 10K,15K Large Bore Shear Seal Actuator ...................................................................... 32
9.9 3.06 15K & 4.06 10K,15K Combi Pipe Slip Actuator ................................................................................ 35
9.10 Actuator Seals Kits ................................................................................................................................. 38
9.11 15,000 Psi Equalizing Valve Assemblies ................................................................................................ 46
9.12 10,000 Psi Equalizing Valve Assemblies ................................................................................................ 48
9.13 3.06”/4.06” Shear Ram Assemblies ...................................................................................................... 49
9.14 3.06”/4.06” Slip Ram Assemblies .......................................................................................................... 50
9.15 3.06”/4.06" Pipe Slip Ram Assemblies .................................................................................................. 51
9.16 3.06”/4.06” Pipe & Blind Ram Assemblies ............................................................................................ 53
9.17 3.06”/4.06” Shear/Seal Ram Assemblies .............................................................................................. 55
10 Dimensional Drawings ................................................................................................................................... 58
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TECH-1396-MAN
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1 Introduction
The 3.06" 15K / 4.06" 10K & 15K ES BOPs are designed for coiled tubing and snubbing operations. The ES is the lightest
in the industry, yet retains all the field-proven designs you have come to expect from Texas Oil Tools.
The compact size allows easier handling along with easier maintenance. All actuators feature power hydraulic ram
change, low bonnet bolt torque requirement, and a pressure balance piston (Pat, Pend)... For shear operations (no
booster required).
Internally ported hydraulics (no external plumbing) eliminates the making and breaking of oil seals when changing or
servicing rams; thus removing the possibility of environmental pollution.
2 Features
• Light and Compact

• Pressure Balance Piston
• Low Bonnet Bolt Torque
• Internal Equalizing Valves
• Well Pressure Isolated Seals
• Hydraulic Ram Change
• Internal Porting
• Independent Bonnet Testing
• No Welds - Solid Body
• Ram Position Indicator
• Manual Locks
• Rams - Blind, Pipe, Slip, Shear, Shear Seal, Pipe Slip
3 Certification
- Testing - All BOPs are hydrostatic and function tested per API 6A.
H2S Service - Materials in contact with pressured well fluids conform to NACE Specification MR-01-75 for H2S Service.
Arctic Service - In addition to the NACE Specifications above meets the API 6A with Charpy Impacts at -50°F.
North Sea Service - In addition to the NACE Specifications and API requirements additional Charpy Impact and NDE are
carried out. A Design Review and Certificate of Compliance by DNV, Lloyds, or Bureau Veritas are furnished with the
Data Book.
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4 Operation
4.1 Ram Open and Close - Before opening the rams be sure the lock screws are backed fully out (turn counter clockwise).
If lock screws do not turn out easily after a closed and locked wellbore pressure test apply 1,500 to 3,000 psi hydraulic
pressure to the "CLOSE" hydraulic port to relieve the load from the end of the tail rod.
To open the rams apply 1,500 psi hydraulic pressure to the body port marked "OPEN". Close the rams by applying
1,500 to 3,000 psi hydraulic pressure to the body port marked "CLOSE".
4.2 Bonnet Open and Close - Remove the bonnet bolts.
To open the bonnets apply 500 to 1,500 psi hydraulic pressure to the body port marked "CLOSE" (ram close). To
close the bonnets apply 1,500 psi operating pressure to the body port marked "OPEN" (ram open). After closing
the bonnets maintain the 1,500 psi hydraulic pressure to keep the bonnet pulled tightly against the body as the
bonnet bolts are reinstalled.
4.3 Ram Change - Vent all hydraulic pressure to zero.
Remove the bonnet bolts and open the bonnets as described above. Maintain hydraulic pressure until the bonnets
have fully retracted and the rams have fully extended making them accessible. Vent all hydraulic pressure to zero
to prevent personal injury in the event that the bonnet is closed prematurely during the ram change procedure.
As an added safety precaution install the ram change rod covers (9601-3036) to prevent the accidental closure of
the bonnets as well as to prevent damage to the ram change rods.
Remove the ram by lifting up and over the ram change rod. NOTE: Do not scratch ram change rods.
Front and rear seals may be replaced without fully removing the rams. Lift the ram up until it clears the ram guide
rod and rotate slightly to gain access to the front seal.
4.4 Special Operating Instructions - Large Bore Shear Seal

Reference Drawings 2000-5001 & ES36-T010
The large bore shear seal BOP is equipped with pressure reducing regulators on the ram open hydraulic circuit to
prevent damage in the event ram open pressure is applied while the rams are sealing wellbore pressure. During
operation, the reducing regulator should be set at 1000 psi or less.
During ram change operations, it may be necessary to increase the pressure setting on the regulator to fully close
the bonnet. It may take as much as 1500 to 2000 psi to fully close the bonnets against the body. After the ram
change operation is complete, the regulator should be reset to its 1000 psi operating setting.

TECH-1396-MAN
Rev BV
5 Routine Maintenance
5.1 PIPE ACTUATOR - Reference Drawing 9905-2000
5.1.1 Disassembly
Open the bonnets; vent all hydraulic pressure to zero. Remove the rams and remove rod head (8) and
guide (60). Remove the bonnet seal (24 & 29). Remove nut (28) and handwheel (10) from the lock
screw (9). Remove socket head cap screws (25) and (26).
Remove end cap (2) and O-rings (15) and (16), seal (20), and retainer (21). Remove and inspect lock
screw (9). Remove change cylinders (3) and main cylinder (4) from bonnet (1). Remove piston (5) and
T-seal (17) from bonnet (1). NOTE: Do not remove piston from rod.
Support weight of bonnet (1) and remove ram change rod (6) and (7) from body with Allen wrench.
NOTE: Do not scratch surfaces of ram change rods. Note the specific location of change rods as they
have differing thread sizes. Remove O-rings (13) from body. Remove ram change rods (6) and (7) from
bonnet (1).
Remove T-seals (18) from ram change rods (6) and (7). Remove O-rings (15) and (16), seals (20) and
retainers (21) from bonnet (1). Remove bushings (11) and seals (14) from bonnet (1). Clean and inspect
all parts for wear before reassembly.
5.1.2 Assembly
Typical reverse order of disassembly - Pay careful attention to ram change rod surface - do not scratch.
Install seals (14) and thread bushings (11) into bonnet (1). Install seals (20), retainers (21) and O-rings
(15) and (16), into bonnet (1). Install seals (20) retainers (21) and O-rings (15) and (16) into bonnet (1).
Insert ram change rods (6) and (7) through bonnet (1). NOTE: Do not scratch surfaces of ram change
rods. Install O-rings (13) into body. Support weight of bonnet (1) and thread ram change rod (6) and
(7) into body with Allen wrench.
NOTE: Ram change rods have different threads (6) = .875-9UNC, (7) = 1.000-8UNC.
Install T-seal (17) onto piston (5). Install piston (5) into bonnet (1); install guide (60), rod head (8) and
secure with Loctite #242 blue. Install main cylinder (4) and change cylinders (3). Install seals (20)
retainers (21) and O-rings (15) and (16) into end cap (2). Thread lock screw (9) into cap (2). Install end
cap (2) onto main cylinder (4) and ram change cylinders (3); secure with socket head cap screws (25)
and (26). Install handwheel (10) and secure with nut (28). Install the bonnet seal (24 & 29). Actuator
can now be tested and functioned per 4.0 Operation.

TECH-1396-MAN
Rev BV
5.2 Shear Actuator - Reference Drawing 9905-2001
5.2.1 Disassembly
Open the bonnets; vent all hydraulic pressure to zero. Remove the rams and remove rod head (8).
Remove bonnet seal (24 & 29). Remove socket head cap screws (31) and pressure balance chamber
(30) from end cap (2). Remove spacer (35) and seal (61) from pressure balance chamber (30).
Remove socket head cap screws (25) and (26). Remove end cap (2) and indicator rod (32). NOTE: Do
not scratch inside surface of main cylinder (4) when removing indicator rod. Remove O-rings (15) and
(16), seal (20) and retainer (21) from end cap (2). Remove indicator rod seal (33) and retainer (34) from
end cap (2).
Remove change cylinders (3) and main cylinder (4) from bonnet (1). Remove piston (5) and T-seal (17)
from bonnet (1). Support weight of bonnet (1) and remove ram change rod (6) and (7) from body with
Allen wrench. NOTE: Do not scratch surfaces of ram change rods. Note the specific location of change
rods as they have differing thread sizes.
5.2.2 Assembly
Typical reverse order of disassembly - Pay careful attention to ram change rod surface - do not scratch.
Support weight of bonnet (1) and thread ram change rods (6 & 7) into body. NOTE: Ram change rods
have different threads (6) = .875-9UNC, (7) = 1.000-8UNC. Install T-seals (18) onto change rods (6 & 7).
Install T-seal (17) onto piston (5). Install guide (60) onto main rod (38). Insert main rod (38) into bonnet
(1); thread main piston (5) onto main rod (38). Install main cylinder (4) and change cylinders (3).
Install seals (20), retainers (21) and O-rings (13, 15, & 16) into secondary cylinder (49). Install secondary
cylinder (49) onto main cylinder (4) and change cylinders (3). Thread secondary rod (36) into main piston
(5).
Install O-rings (41), retainer (21) and seal (20) into end cap (2). Upon installation of end cap (2) onto
secondary cylinder (49), secure with socket head cap screws (37). Thread lock screw (50) into slide (46)
and secure with retainer (43). Attach leaf spring (45) to slide (46) with SHBS (44). Install slide (46) into
end cap (2) to full close position. Secure slide (46) into end cap (2) with socket head cap screw (47).
Install bonnet seal (24 & 29). Actuator can now be tested and functioned per 4.0 Operation.

TECH-1396-MAN
Rev BV
5.3 Large Bore Shear Actuator - Reference Drawing M60ES46-ACT1X-ASM-001
5.3.1 Disassembly
Open the bonnets; vent all hydraulic pressure to zero. Remove the rams. Remove pins (20) from body
and remove actuator. Place actuator on suitable surface for rebuild. NOTE: Actuator can be
disassembled on the body as well. Remove socket head cap screws (15) and pressure balance chamber
(14) from end cap (4). Remove seals (24) pip seal (23) and spacer (36) from pressure balance chamber.
Remove socket head cap screws (16) and (17). Remove end cap (4) and indicator rod (13). NOTE: Do
not scratch inside surface of main cylinder (4) when removing indicator rod. Remove O-rings (30) and
(31), seal (24) and retainer (26) from end cap (4). Remove indicator rod seal (22) and retainer (21) from
end cap (4).
Remove change cylinders (3) and main cylinder (2) from bonnet (1). Remove guide stud (10) from
bonnet. Remove set screw (9) from rod head (7). Remove rod head (7) from piston rod (5). Remove
ram guide (8). Remove piston (5) and T-seal (28) from bonnet (1). Remove O-rings and back up rings
(32) & (33) from change rods (11) & (12). Remove collars (19) from change rods (11) & (12). Remove
ram change rod (11) and (12) from bonnet. NOTE: Do not scratch surfaces of ram change rods. Note
specific location of change rods as they have differing length ends.
Install all seals into bonnet (1) and end cap (4). Install ram change rods into bonnet. NOTE: Ram change
rods have different length ends. Install T-seals (27) onto change rods (11 & 12). Install T-seal (28) onto
piston (6). Insert main rod (5) into bonnet (1). Install guide stud (10) into bonnet. Install ram guide (8)
onto rod (5). Install rod head (7) onto rod (5). Install set screw (9) into rod head (7). Install main cylinder
(2) and change cylinders (3).
Install indicator rod (13) into end cap. Install end cap (4) onto main cylinder (3), be sure indicator rod
hooks into groove on piston (6). Secure with socket head cap screws (16 & 17). Install seals and spacer
(23, 24 & 36) into pressure balance chamber (14). Install pressure balance chamber (14) into end cap (4)
and secure with cap screws (15). Install collars (19) onto change rods (11 &12). Install actuators onto
body and secure actuator with pins (20). Install bonnet face seal and back up ring (35 & 36).
Assembly - Typical reverse order of disassembly.

TECH-1396-MAN
Rev BV
5.4 Large Bore Shear Seal Actuator - Reference Drawing 2000-5001
5.4.1 Disassembly
Open the bonnets per 4.0 Operation and vent all hydraulic pressure to zero. Remove rams; remove
bonnet seal (24 & 29). Remove socket head cap screws (40) and end cap (2) from cylinder (4). Remove
socket head cap screw (47) and remove slide (46) from end cap (2). Remove retainer (43) from lock screw
(50) and remove lock screw (50) from slide (46). Remove SHBS (44) and remove leaf spring (45) from
slide (46).
Remove O-ring (16), retainer (21) and seal (20) from end cap (2). Remove cylinder (4) and change
cylinders (3), secondary rod (36) and lock collar (49) from inner piston (5). Remove outer piston (48)
form inner piston (5) and replace O-rings (39) and T-seal (17). Remove guide (60) and head (8). Remove
piston rod (38) from bonnet (1).
Support the weight of bonnet (1) and remove ram change rod (6 & 7) from body with Allen wrench.
CAUTION: Do not scratch surfaces of ram change rods. NOTE: Specific location of change rods as they
have differing thread sizes. Remove O-rings (13) from body.
Remove ram change rods (6 & 7) from bonnet (1). Remove T-seals (18) from ram change rods (6 & 7).
Remove O-rings (15 & 16), seals (20) and retainers (21) from bonnet (1). Remove bushings (11) and seals
(14) from bonnet (1). Clean and inspect all parts for wear before reassembly.
Assembly - Typical reverse order of disassembly.

TECH-1396-MAN
Rev BV
5.5 Combi Pipe Slip Actuator - Reference Drawing 9905-2003
5.5.1 Disassembly
Open the bonnets per 4.0 Operation and vent all hydraulic pressure to zero. Remove rams and remove
rod head (8). Remove bonnet seal (24 & 29). Remove socket head cap screws (31) and housing (51) from
end cap (2). Remove socket head cap screws (25 & 26).
Remove end cap (2) and indicator rod (32). CAUTION: Do not scratch inside surface of main cylinder (4)
when removing indicator rod. Remove O-rings (15 & 16), seal (20) and retainer (21) from end cap (2).
Remove indicator rod seal (33) and retainer (34) from end cap (2). Remove change cylinders (3) and main
cylinder (4) from bonnet (1). Remove piston (5) and T-seal (17) from bonnet (1).
Support weight of bonnet (1) and remove ram change rod (6 & 7) from body with Allen wrench.
CAUTION: Do not scratch surfaces of ram change rods. NOTE: Specific location of change rods as they
have differing thread sizes.
Remove O-rings (13) from body. Remove ram change rods (6 & 7) from bonnet (1). Remove T-seals (18)
from ram change rods (6 & 7). Remove O-rings (15 & 16), seals (20) and retainers (21) from bonnet (1).
Remove bushings (11) and seals (14) from bonnet (1). Clean and inspect all parts for wear before
reassembly.
5.5.2 Assembly
Typical reverse order of Disassembly. Install seals (14) and thread bushings (11) into bonnet (1). Install
seals (20), retainers (21) and O-rings (15 & 16) into bonnet (1). Insert ram change rods (6 & 7) through
bonnet (1). CAUTION: Pay careful attention to ram change rod surface - do not scratch. Install T-seals
(18) onto change rods (6 & 7). Install O-rings (13) into body.
Support weight of bonnet (1) and thread ram change rods (6 & 7) into body. Note: Ram change rods
have different threads (6) = .875-9UNC, (7) = 1.000-8UNC. Install T-seal (17) onto piston (5). Install
piston (5) into bonnet (1). Install rod head (8) secure with Loctite #242 blue. Install main cylinder (4) and
change cylinders (3).
Install seals (20), retainers (21) and O-rings (15 & 16) into end cap (2). Install indicator seal (33) and
retainer (34) into end cap (2). Position indicator rod (32) into groove on piston (5) and align into end cap
(2), upon installation of end cap onto main cylinder (4) and change rods (3). Secure with socket head cap
screws (25 & 26).
Attach housing (51) to end cap (2) and secure with socket head cap screw (31). Install bonnet seal (24 &
29). Actuator can now be tested and functioned per 4.0 Operation.

TECH-1396-MAN
Rev BV
5.6 Pipe And Blind Ram - Reference Drawing ES4R-T004
Disassembly - Remove the front seal (203) and retainer bar (204) by pushing the front seal to one side. Remove
the rear seal (202). Clean all parts and replace components as necessary.
Assembly - Install the rear seal (202) to fit flush with the surface of the ram body (201). While holding the retainer
bar (204) in position in the front seal (203), slide both into position in the ram body (201).
ES4R-T004

TECH-1396-MAN
Rev BV
5.7 Slip Ram - Reference Drawing No. ES4R-T002
Changing Slip Inserts - Remove the plug, (404) and pin (403), it is not threaded and can be driven out using a 1/4"
punch. Remove the slip insert (402) from ram body (401). Clean all parts and replace components as necessary.
Assembly - Install slip insert (402) and pin (403) into ram body (401). Retain pin (403) in body with plug (404)
NOTE: the pin is a clearance fit in the ram and guide and therefore does not require to be driven in.
Installation of plug P601013710 secures the retainer pin in the ram body.
For installation on 3.06”and 4.06” Rams, use new pin M601013961 (shorter version of 8041-0143). Note: Using the old
pin with the plug will create interference when installing ram into BOP.
Ensure retainer pin has been installed into the ram body
Install plug into retainer pin bore in ram body. Using a dowel or flat end punch close to the diameter of the plug, drive the
plug down into bore with a small hammer.
ES4R-T002

TECH-1396-MAN
Rev BV
Plug shown with Incorrect Pin for 3.06 & 4.06 BOP Rams
Plug shown with Correct Pin for 3.06 & 4.06 BOP Rams

TECH-1396-MAN
Rev BV
5.8 Shear Ram - Reference Drawing ES4R-T001
Disassembly - Remove the cap screw (604) from the ram body (601 or 602) using a 1/2" Allen wrench. Remove
blade (603).
Assembly - Install the blade (603) and cap screw (604) to the ram body (601 or 602) using a 1/2" Allen wrench.
Ensure the blade is correctly installed with the cutting edge on the center line of the ram. Correctly installed, the
head of the cap screw should hold the blade tight against the ram pocket and it should contact on the opposite
side of the blade to the 45" cutting angle.
ES4R-T001

TECH-1396-MAN
Rev BV
5.9 Pipe Slip Ram - Reference Drawing ES4R-VTXX-ART
Disassembly - Remove front seal (4) and retainer bar (2). Push slip insert (3) toward rear of ram (1) to access retainer ring
(7). Remove compression pin (6) and slip insert (3) by pushing compression pin toward front of ram. Remove o-ring (8) and
rear seal (5). Clean and inspect all parts - replace as needed. Clean and inspect all parts - replace as needed.
Assembly - Install rear seal (5) to fit flush with surface of ram body (1). While holding the retainer bar (2) in position in the
front seal (4), slide both into position in the ram body (1). Place o-ring (8) onto compression pin (6). Slide compression pin
into slot on rear of slip insert (3). Install compression and slip insert assembly into body and secure with retainer (7).
ES4R-VTXX-ART

TECH-1396-MAN
Rev BV
5.10 Shear Seal Ram - Reference Drawing ES4R-T005
Disassembly - Remove socket head cap screw (704) and blade assembly (705 or 706) by pushing assembly out
the side of the ram body (701 or 702). Remove blade retainer (707) from blade assembly. Remove rear seal
(703). Clean and inspect all parts before replacement.
Assembly - Place blade retainer (707) into blade assembly (705 or 706) while holding blade retainer (707) in
position in the blade assembly (705 or 706). Slide both into position in the ram body (701 or 702). Secure in
place with socket head cap screw (704). Install rear seal (703) to fit flush with surface of ram body (701 or 702).
ES4R-T005

TECH-1396-MAN
Rev BV
6 Recommended Maintenance Program
After Each Job - Inspect Ram Rubber Seals
Normal wear will be a moderate amount of extrusion downstream of the pressured side.
Replace the ram seals when usage has resulted in any noticeable loss of rubber. Field testing only to the maximum
anticipated well pressure will extend the life of the seals.
Inspect Bonnet Seal - Any extrusion indicates improper tightening of the bonnet bolts. Extrusion all around the o-ring
indicates even, but inadequate tightening of the bonnet nuts. Extrusion over only a part of the o-ring indicates uneven
tightening of the bonnet bolts. Replace if any extrusion is evident.
Check cutting edges of the shear or shear seal inserts. If the blade is chipped then the cutting action of the insert may
be impaired and therefore it should be discarded.
Check the teeth of the slip inserts. If the slip teeth are blunt or dulled then the gripping action of the ram may be
impaired and therefore the slips should be discarded.
Always store and operate the BOP with the equalizing valve closed.
After 20 Jobs or 12 Months Maximum - Completely disassemble the equalizing valve, replace all seals and worn parts.
Completely disassemble and inspect the bonnet assemblies. Replace all seals and worn parts.
Inspect all threads, connections, bushings and fittings. Replace and repair as required.
7 Field Testing
Function Test Bonnets - All actuators should be pressure tested to 3,000 psi working pressure in both the ram open
and ram close positions. A minimum hold time of 15 minutes is required without leakage.
Check the manual lock system when in the ram closed position.
Function Tests Shear Seal Ram and Blind Seal Tests - The shear seal rams and the blind rams seal should be closed
using 1,500 psi hydraulic pressure and pressure tested separately to 15,000 psi from below. The test medium should
be water with a rust inhibitor.
Function Test Slip Ram with Pipe Ram Seal Test - The slip rams should be closed around a suitable diameter test bar,
using 1,500 psi hydraulic pressure. The pipe rams should then be closed using 1,500 psi hydraulic pressure and pressure
tested to 15,000 psi from below. A minimum hold time of 15 minutes is required without leakage. The test medium
should be water with a rust inhibitor.

TECH-1396-MAN
Rev BV
8 General Technical Data

8.1 Physical and Operational Characteristics
Maximum Working Pressures ............................................................................... 10,000 psi or 15,000 psi

Hydraulic Working Pressure ................................................................................ 1,500 psi (3000 psi Max.)
Service ........................................................................................................................ H2S, NACE MR-01-75
Weight
Single ................................................................................................................................................ 865 lbs
Dual ............................................................................................................................................... 1,600 lbs
Triple.............................................................................................................................................. 2,200 lbs
Quad .............................................................................................................................................. 2,800 lbs
Quint .............................................................................................................................................. 3,400 lbs
8.2 Hydraulic Volumes
Pipe, Slip & Blind 9905-2000

Open (per set) .............................................................................................................................. 95 cu. in.
Close (per set)................................................................................................................................ 95 cu. in.
Pipe Slip 9905-2003
Open (per set) .............................................................................................................................. 95 cu. in.
Close (per set)................................................................................................................................ 95 cu. in.
Shear Seal (w/Boosters) M60ES46-ACT4
Open (per set) ....................................................................................................................... 395.09 cu. in.
Close (per set)......................................................................................................................... 395.09 cu. in.
Large Bore Shear Seal - (w/o Boosters) 2000-5001
Open (per set) ......................................................................................................................... 349.7 cu. in.
Close (per set)........................................................................................................................... 349.7 cu. in.
Shear 9905-2001
Open (per set) ....................................................................................................................... 110.13 cu. in.
Close (per set)......................................................................................................................... 110.13 cu. in.
Large Bore Shear M60ES46-ACT1X
Open (per set) ......................................................................................................................... 234.7 cu. in.
Close (per set)........................................................................................................................... 234.7 cu. in.
8.3 Hydraulics/Wellbore Ratio
Pipe Actuator...................................................................................................................................... 12.27

Pipe Slip Actuator ............................................................................................................................... 12.27
Shear Actuator.......................................................................................................................................... ∞
Shear Seal Actuator (with Boosters) .................................................................................................... 19.6
Large Bore Shear Seal Actuator ........................................................................................................... 21.3

TECH-1396-MAN
Rev BV
8.4 Tightening Torques
Bonnet Bolts ........................................................................................................................ 200-500 ft. lbs.

End Flanges
3.06 10K .......................................................................................................................................279 ft. lbs.
3.06 15K .......................................................................................................................................401 ft. lbs.
4.06 10K .......................................................................................................................................401 ft. lbs.
4.06 15K .......................................................................................................................................739 ft. lbs.
Side Outlet
2.06 10K .......................................................................................................................................118 ft. lbs.
2.06 15K .......................................................................................................................................188 ft. lbs.
ACTUATOR TIGHTENING TORQUES

Item Description Qty Torque
Blind, Slip, and Pipe Actuator
25 SHCS 9905-1234B 6 100 ft·lbs
26 SHCS 9905-0838G 4 30 ft·lbs
Shear Actuator
25 SHCS 9905-1242G 6 100 ft·lbs
26 SHCS 9905-0846G 4 30 ft·lbs
31 SHCS 7935-1018G 6 60 ft·lbs
Large Bore Shear Actuator
10 GUIDE STUD 9905-2936 1 50 ft·lbs
15 SHCS 7935-1409G 8 160 ft·lbs
16 SHCS 2002-3757B 6 335 ft·lbs
17 SHCS 2002-3756B 4 160 ft·lbs
Shear/Seal Actuator
37 SHCS 9905-1487G 6 160 ft·lbs
Large Bore Shear/Seal Actuator
37 SHCS 2000-5042G 4 160 ft·lbs
40 SHCS 2000-5043G 8 235 ft·lbs
Pipe/Slip Actuator
25 SHCS 9905-1242G 6 100 ft·lbs
26 SHCS 9902-0846G 4 30 ft·lbs
31 SHCS 7935-1018G 6 60 ft·lbs

TECH-1396-MAN
Rev BV
9 Parts List And Drawings
9.1 3.06” 15K Bodies, Studs and Connector Guards
3.06", 15K, ES BOP

BODY, STUDS & CONNECTOR GUARDS
Part Name Qty. H2S -25°F Part No. -50°F Part No.
BODY
SINGLE 1 2000-2900B
SINGLE (LARGE BORE) 1 2000-5000B
DUAL 1 2000-4680B
QUAD 1 2000-2800B
QUINT 1 2000-4690B
STUDS
STUDS - STUDDED FLANGE 8 7949-1844B
UP
NUTS 8 7937-0818B
STUDS - SIDE OUTLET 8 7949-1437B
NUTS 8 7937-0514B
CONNECTOR GUARDS
SINGLE 1 ES46-SCG1
SINGLE (LARGE BORE) 1 ES46-SCG1
DUAL 1 ES46-SNG1
QUAD 1 ES46-SCG1
QUINT 1 ES36-SLG1
PLUG - 9/16 HP PORT 1 7934-9094

TECH-1396-MAN
Rev BV
4.06", 15K, ES BOP

BODY
SINGLE 1 2000-1900B
DUAL 1 2000-4700B
TRIPLE 1 M602008-Z463B
QUAD 1 9908-2600B
QUAD (QCMA, 4 EQ VALVES) 1 *M601005651B-QC
QUINT 1 2000-1220B
STUDS
7949-2260B
STUDS - STUDDED FLANGE UP 8 (P601004738B for body M602008-Z463B)
STUDS – OPEN FLANGE 8 (7949-2278B for body M602008-Z463B)
NUTS 8 7937-0822B
7949-1437B
STUDS - SIDE OUTLET 8 (P601004721B for body M602008-Z463B)
7937-0514B
NUTS 8 (7937-0514D for body M602008-Z463B)
CONNECTOR GUARDS
SINGLE 1 ES46-SCG1
DUAL 1 ES46-SNG1
TRIPLE 1 M60ES46-SZG1
QUAD 1 ES46-SLG1
QUINT 1 ES36-SLG1
PLUG - 9/16 HP PORT 1 7934-9094R
*Body for assembly M60ES46-L469X-QC

TECH-1396-MAN
Rev BV
4.06", 10K, ES BOP

BODY
SINGLE 1 2006-1900B
DUAL 1 2006-2000B
TRIPLE 1 2006-P100B
QUAD 1 9908-2620B
STUDS
STUDS - STUDDED FLANGE 8 7949-1847B
UP
NUTS 8 7937-0818B
STUDS - SIDE OUTLET 8 7949-0029B
NUTS 8 7937-0512B
CONNECTOR GUARDS
SINGLE 1 ES46-SCG1
DUAL 1 ES46-SNG1
QUAD 1 ES46-SLG1
QUINT 1 ES36-SLG1
PLUG - 9/16 HP PORT 1 7934-9094R
PRESSURE REGULATOR ASSEMBLY F/LARGE BORE ONLY

Reference Tech Unit 1401
Part Name Qty. Part No.

PRESSURE REGULATOR ASSY. 1 2000-3260

TECH-1396-MAN
Rev BV
9.4 3.06 15K & 4.06 10K,15K Blind, Slip & Pipe Actuator
Reference Drawing 9905-2000 (Quantity shown is for 1 actuator)
Item No Part Name Qty. H2S -25°F Part No. -50°F Part No.
1 BONNET 1 9905-2824B 9905-2824B
2 END CAP 1 9905-2825B 9905-2825B
3 CHANGE CYLINDER 2 9905-2826B 9905-2826B
4 MAIN CYLINDER 1 9905-2827B 9905-2827B
5 PISTON 1 9905-2861XB 9905-2861XB
6 CHANGE ROD - OPEN 1 9905-2829B 9905-2829B
7 CHANGE ROD - CLOSE 1 9905-2828B 9905-2828B
8 ROD HEAD 1 9905-2833B 9905-2833B
9 LOCK SCREW 1 9905-2832B 9905-2832B
10 HAND WHEEL 1 9905-2851 9905-2851
11 BUSHING 2 9905-2835 9905-2835
12 GUIDE PLATE 1 9905-2857 9905-2857
13 O-RING 2 7813-3220 7813-A220
14 SEAL 4 7820-1371 7821-1371B
15 O-RING 4 7813-3225 7813-A225
16 O-RING 2 7813-3248 7813-A248
17 T-SEAL 1 7951-3350 7951-A350
18 T-SEAL 2 7951-3220 7951-A220
19 BUSHING 3 7830-0087 7830-0087
20 SEAL 4 7821-1379 7821-1379B
21 RETAINER 3 7826-1756 7826-1756
22 SOCKET HEAD CAP SCREW 2 9905-2858 9905-2858
23 BONNET BOLTS 4 9905-2834B 9905-2834B
24 O-RING 1 7813-3355 7813-A355
25 SOCKET HEAD CAP SCREW 6 9905-1234B 9905-1234B
26 SOCKET HEAD CAP SCREW 4 9905-0838G 9905-0838G
27 PLUG, SAE 4 7934-0202 7934-0202
28 NUT 1 7938-0510 7938-0510
29 BACK-UP RING 1 9905-2859 9905-2859
60 GUIDE 1 2001-0025B 2001-0025B
62 O-RING 1 7813-3148 7813-A148
63 SET SCREW, NYLON 1 7981-0302 7981-0302

TECH-1396-MAN
Rev BV
Updated Parts List
Ref 1 STEM SEAL STAINLESS STEEL ENERGIZER 1 7821-1379P 7821-1379P
Ref 1: Item 20 (2002-1379) of BOM quantity is reduced to 3 and stem seal closest to wellbore replaced with polymyte
stainless steel energizer seal Ref 1 (7821-1379P). Further information may be referenced in Product Improvement Notice
1000011840-PIN. Ordered seals kits will include the SST Energizer Seal.
Ref 2 BONNET SEAL 1 M601013178B M601013178B
Ref 2: Item 24 (7813-3355) and item 29 (9905-2859) of BOM are replaced with single bonnet seal Ref 2 (M601013178B).
Ordered seal kits will include the single bonnet seal. Option is continued use of O-ring & Back-up Ring for bonnet seal.
Bonnet Seal M601013178B O-Ring (7813-3355) & Back-up Ring 9905-2859

TECH-1396-MAN
Rev BV

TECH-1396-MAN
Rev BV
9.5 3.06 15K & 4.06 10K,15K Shear Actuator

Item Part Name Qty. H2S -25°F Part No. -50°F Part No.
1 BONNET 1 9905-2841B 9905-2841B

2 END CAP 1 9905-2842B 9905-2842B
4 MAIN CYLINDER 1 9905-2844B 9905-2844B
5 PISTON 1 9905-2867XB 9905-2867XB
8 ROD HEAD 1 9905-2854B 9905-2854B
11 BUSHING 2 9905-2835 9905-2835
12 GUIDE PLATE 1 9905-2868 9905-2868
13 O-RING 2 7813-3220 7813-A220
14 SEAL 4 7820-1371 7821-1371B
15 O-RING 4 7813-3225 7813-A225
16 O-RING 2 7813-3248 7813-A248
17 T-SEAL 1 7951-3350 7951-A350
18 T-SEAL 2 7951-3220 7951-A220
19 BUSHING 3 7830-0087 7830-0087
20 SEAL 4 7821-1379 7821-1379B
21 RETAINER 3 7826-1756 7826-1756
23 BONNET BOLTS 4 9905-2834B 9905-2834B
24 O-RING 1 7813-3355 7813-A355
27 PLUG, SAE 4 7934-0202 7934-0202
29 BACK-UP RING 1 9905-2859 9905-2859
30 PRESSURE BALANCE CHAMBER 1 9905-2848B 9905-2848B
32 INDICATOR ROD 1 9905-2853B 9905-2853B
33 SEAL 1 7820-0251 7821-0251B
34 RETAINER 1 8007-3038 8007-3038

TECH-1396-MAN
Rev BV
35 SPACER 1 9905-2855 9905-2855

36 SPACER, STROKE LIMIT 4" ES SHEAR 1 M601000097 M601000097
61 PIP SEAL 1 7978-1379 7978-1379B
Updated Parts List

TECH-1396-MAN
Rev BV

TECH-1396-MAN
Rev BV
9.6 3.06 15K & 4.06 10K,15K Large Bore Shear Actuator
M60ES46-ACT1X
3.06 15K & 4.06 10K,15K LARGE BORE SHEAR ACTUATOR W/ 7” PISTON
Reference Drawing M60ES46-ACT1X-ASM-001 (Quantity shown is for 1 actuator)
1 BONNET 1 M601004608B M601004608B
2 CYLINDER 1 2003-0316B 2003-0316B
4 CAP 1 M601004609B M601004609B
5 PISTON ROD 1 M601004611B M601004611B
6 PISTON 1 M601004618B M601004618B
7 HEAD ROD 1 M601004612B M601004612B
8 GUIDE RAM 1 M601004613B M601004613B
9 SSCR 1 7941-0301 7941-0301
10 GUIDE STUD 1 9905-2936 9905-2936
11 CHANGE ROD OPEN 1 M601002287B M601002287B
12 CHANGE ROD CLOSE 1 M601002288B M601002288B
13 INDICATOR ROD 1 2002-3754B 2002-3754B
14 PRESSURE BALANCE CHAMBER 1 M601004614B M601004614B
15 SHCS 8 7935-1409G 7935-1409G
16 SHCS 6 2002-3757B 2002-3757B
17 SHCS 4 2002-3756B 2002-3756B
18 BONNET BOLTS 4 2002-3755B 2002-3755B
19 COLLAR QCR 2 M601002278B M601002278B
20 PIN QCR 4 M601004674B M601004674B
21 RETAINER INDICATOR SEAL 1 8007-3038 8007-3038
22 SEAL POLYMYTE DEEP B 1 7820-0251 7820-0251
23 PIP SEAL POLYMYTE 1 7978-2001 7978-2001
24 SEAL POLYMYTE DEEP B 4 7821-2002 7821-2002
25 BUSHING 2 7830-0239 7830-0239
26 RETAINER RING INTERNAL 3 7826-2507 7826-2507
27 T-SEAL 2 7951-1326 7951-A326
28 T-SEAL 1 7951-3439 7951-A439
29 O-RING 90 NITRILE 1 7813-3227 7813-A227
30 O-RING 90 NITRILE 2 7813-3363 7813-A363
31 O-RING 90 NITRILE 4 7813-3229 7813-A229
32 O-RING 90 NITRILE 4 7813-3208 7813-A208
33 BACK-UP RING 4 7814-3208 7814-A208
34 PLUG 4 7934-0202 7934-0202
35 O-RING 90 NITRILE 1 7813-3362 7813-A362
36 BACK-UP RING BONNET 1 M601004663 M601004663
37 SEAL POLYMYTE DEEP B 2 7821-1622 7821-1622B

TECH-1396-MAN
Rev BV
39 BUSHING 1 M601004662 M601004662
Updated Parts List

TECH-1396-MAN
Rev BV
M60ES46-ACT1X-ASM-001

TECH-1396-MAN
Rev BV
9.7 3.06 15K & 4.06 10K,15K Shear Seal Actuator

Item No Part Name Qty H2S -25°F Part No. -50°F Part No.
1 BONNET 1 9905-2921B 9905-2921B
2 END CAP 1 9905-2928B 9905-2928B
4 MAIN CYLINDER 1 9905-2922B 9905-2922B
5 PISTON 1 9905-2924B 9905-2924B
11 BUSHING 2 9905-2835 9905-2835
13 O-RING 4 7813-3220 7813-A220
14 SEAL 4 7820-1371 7821-1371B
15 O-RING 4 7813-3225 7813-A225
16 O-RING 2 7813-3248 7813-A2448
17 T-SEAL 1 7951-3350 7951-A350
18 T-SEAL 2 7951-3220 7951-A220
19 BUSHING 2 7830-0087 7830-0087
20 SEAL 5 7821-1379 7821-1379B
21 RETAINER 4 7826-1756 7826-1756
23 BONNET BOLT 4 9905-2937B 9905-2937B
24 O-RING 1 7813-3355 7813-A355
27 PLUG, SAE 5 7934-0202 7934-0202
29 BACK-UP RING 1 9905-2859 9905-2859
35 GUIDE 1 9905-2936 9905-2936
36 SECONDARY ROD 1 9905-2927B 9905-2927B
38 MAIN ROD 1 9905-2926B 9905-2926B
39 T-SEAL 1 7951-3342 7951-A342
40 T-SEAL 1 7950-3324 7950-A324
41 O-RING 1 7813-3241 7813-A241
42 BUSHING 2 7830-0088 7830-0088
43 RETAINER 1 7824-1257 7824-1257
44 SHBS 1 7943-0402 7943-0402
45 LEAF SPRING 1 9905-2935 9905-2935
46 SLIDE 1 9905-2933B 9905-2933B
48 SECONDARY PISTON 1 9905-2925B 9905-2925B
49 SECONDARY CYLINDER 1 9905-2923B 9905-2923B
50 LOCK SCREW 1 9905-2934B 9905-2934B

TECH-1396-MAN
Rev BV
Item No Part Name Qty H2S -25°F Part No. -50°F Part No.
60 GUIDE 1 2001-0025B 2001-0025B
Updated Parts List
1000011840-PIN.
Option is continued use of O-ring & Back-up Ring for bonnet seal.

TECH-1396-MAN
Rev BV

TECH-1396-MAN
Rev BV
9.8 3.06 15K & 4.06 10K,15K Large Bore Shear Seal Actuator
Part No. Part No.
1 BONNET 1 2000-5031B 2000-5031B
2 END CAP 1 2000-5032B 2000-5032B
4 MAIN CYLINDER 1 2000-5033B 2000-5033B
5 PISTON, INNER 1 2000-5039B 2000-5039B
11 BUSHING 2 9905-2835 9905-2835
13 O-RING 4 7813-3220 7813-A220
14 SEAL 4 7820-1371 7821-1371B
15 O-RING 6 7813-3225 7813-A225
16 O-RING 2 7813-3259 7813-A259
17 T-SEAL 1 7951-3437 7951-A437
18 T-SEAL 2 7951-3220 7951-A220
20 SEAL 4 7821-1379 7821-1379B
21 RETAINER 3 7826-1756 7826-1756
23 BONNET BOLT 4 9905-2937B 9905-2937B
24 O-RING 1 7813-3355 7813-A355
27 PLUG, SAE 4 7934-0202 7934-0202
29 BACK-UP RING 1 9905-2859 9905-2859
35 GUIDE 1 9905-2936 9905-2936
36 SECONDARY ROD 1 2000-5037B 2000-5037B
38 MAIN ROD 1 2000-5038B 2000-5038B
39 O-RING 1 7813-3244 7813-3244
43 RETAINER 1 7824-1257 7824-1257
44 SHBS 1 7943-0402 7943-0402
45 LEAF SPRING 1 9905-2935 9905-2935
46 SLIDE 1 9905-2933B 9905-2933B
48 OUTER PISTON 1 2000-5040B 2000-5040B
49 LOCK COLLAR 1 2000-5041B 2000-5041B
50 LOCK SCREW 1 9905-2934B 9905-2934B
60 GUIDE 1 2001-0025B 2001-0025B
61 HEAD: PISTON 1 9905-2833B 9905-2833B

TECH-1396-MAN
Rev BV
Updated Parts List

TECH-1396-MAN
Rev BV

TECH-1396-MAN
Rev BV
9.9 3.06 15K & 4.06 10K,15K Combi Pipe Slip Actuator
1 BONNET 1 9905-2841B 9905-2841B
2 END CAP 1 9905-2842B 9905-2842B
4 MAIN CYLINDER 1 9905-2844B 9905-2844B
5 PISTON 1 9905-2421XB 9905-2421XB
8 ROD HEAD 1 9905-2425B 9905-2425B
10 HANDWHEEL 1 9905-2851 9905-2851
11 BUSHING 2 9905-2835 9905-2835
12 GUIDE PLATE 1 9905-2424 9905-2424
13 O-RING 2 7813-3220 7813-A220
14 SEAL 4 7820-1371 7821-1371B
15 O-RING 4 7813-3225 7813-A225
16 O-RING 2 7813-3248 7813-A248
17 T-SEAL 1 7951-3350 7951-A350
18 T-SEAL 2 7951-3220 7951-A220
19 BUSHING 3 7830-0087 7830-0087
20 SEAL 4 7821-1379 7821-1379B
21 RETAINER 3 7826-1756 7826-1756
23 BONNET BOLTS 4 9905-2834B 9905-2834B
24 O-RING 1 7813-3355 7813-A355
27 PLUG, SAE 4 7934-0202 7934-0202
28 NUT 1 7938-0510B 7938-0510B
29 BACK-UP RING 1 9905-2859 9905-2859
32 INDICATOR ROD 1 9905-2853B 9905-2853B
33 SEAL 1 7820-0251 7821-0251B
34 RETAINER 1 8007-3038 8007-3038

TECH-1396-MAN
Rev BV
35 ROCKER 2 8741-0169B 8741-0169B
36 SET SCREW 4 7942-0402 7942-0402
37 RAM GUIDE 2 2001-0168B 2001-0168B
50 LOCK SCREW 1 9905-2832B 9905-2832B

51 HOUSING 1 9905-2422B 9905-2422B
Updated Parts List

TECH-1396-MAN
Rev BV

TECH-1396-MAN
Rev BV
9.10 Actuator Seals Kits
ES46-SK01*
SEAL KITS FOR ONE PIPE, SLIP & BLIND ACTUATOR CURRENT BOM (NEW ORDERS PLACED)
SEAL KIT ASSEMBLY ES46-SK01 ES46-SK01B

H2S -25°F -50°F
ITEM PART NAME QTY.
PART NO. PART NO.
13 O-RING 2 7813-3220 7813-A220
14 SEAL 4 7820-1371 7821-1371B
15 O-RING 4 7813-3225 7813-A225
16 O-RING 2 7813-3248 7813-A248
17 T-SEAL 1 7951-3350 7951-A350
18 T-SEAL 2 7951-3220 7951-A220
20 SEAL 3 7821-1379 7821-1379B
21 RETAINER 3 7826-1756 7826-1756
27 PLUG, SAE 4 7934-0202 7934-0202
REF 1 SEAL SST ENGERGIZER 1 7821-1379P 7821-1379P
REF 2 BONNET SEAL 1 M601013178B M601013178B
LEGACY BOMS (ACCEPTABLE FOR FIELD USE) PIPE SLIP & BLIND ACTUATOR SEAL KITS
Seal Kit Assembly ES46-SK01 ES46-SK01B M60ES46-SK01F
Item Part Name Qty. H2S -25°F Part No. -50°F Part No. High Temp 0°F-400°F
13 O-RING 2 7813-3220 7813-A220 7813-F220

14 SEAL 4 7820-1371 7821-1371B P607821-1371F
15 O-RING 4 7813-3225 7813-A225 7813-F225
16 O-RING 2 7813-3248 7813-A248 7813-F248
17 T-SEAL 1 7951-3350 7951-A350 P607951-3350F
18 T-SEAL 2 7951-3220 7951-A220 P607951-3220F
20 SEAL 4 7821-1379 7821-1379B P607821-1379F
21 RETAINER 3 7826-1756 7826-1756 7826-1756
24 O-RING 1 7813-3355 7813-A355 7813-F355
27 PLUG, SAE 4 7934-0202 7934-0202 7934-0202
29 BACK-UP RING 1 9905-2859 9905-2859 9905-2859

TECH-1396-MAN
Rev BV
ES46-SK02*
SEAL KITS FOR ONE SHEAR ACTUATOR CURRENT BOM (NEW ORDERS PLACED)

H2S -25°F -50°F
ITEM PART NAME QTY.
PART NO. PART NO.
13 O-RING 2 7813-3220 7813-A220
14 SEAL 4 7820-1371 7821-1371B
15 O-RING 4 7813-3225 7813-A225
16 O-RING 2 7813-3248 7813-A248
17 T-SEAL 1 7951-3350 7951-A350
18 T-SEAL 2 7951-3220 7951-A220
20 SEAL 3 7821-1379 7821-1379B
21 RETAINER 3 7826-1756 7826-1756
27 PLUG, SAE 4 7934-0202 7934-0202
33 SEAL 1 7820-0251 7820-0251B
61 PIP SEAL 1 7978-1379 7978-1379

LEGACY BOMS (ACCEPTABLE FOR FIELD USE) SHEAR ACTUATOR SEAL KITS
Seal Kit Assembly ES46-SK02 ES46-SK02B M60ES46-SK02F
13 O-RING 2 7813-3220 7813-A220 7813-F220

14 SEAL 4 7820-1371 7821-1371B P607821-1371F
15 O-RING 4 7813-3225 7813-A225 7813-F225
16 O-RING 2 7813-3248 7813-A248 7813-F248
17 T-SEAL 1 7951-3350 7951-A350 P607951-3350F
18 T-SEAL 2 7951-3220 7951-A220 P607951-3220F
20 SEAL 4 7821-1379 7821-1379B P607821-1379F
21 RETAINER 3 7826-1756 7826-1756 7826-1756
24 O-RING 1 7813-3355 7813-A355 7813-F355
27 PLUG, SAE 4 7934-0202 7934-0202 7934-0202
29 BACK-UP RING 1 9905-2859 9905-2859 9905-2859
33 SEAL 1 7820-0251 7821-0251B P607821-0251F
61 PIP SEAL 1 7978-1379 7978-1379B P607978-1379F

TECH-1396-MAN
Rev BV
ES46-SK03*
SEAL KITS FOR ONE SHEAR/SEAL ACTUATOR CURRENT BOM (NEW ORDERS PLACED)

H2S -25°F -50°F
ITEM PART NAME QTY.
PART NO. PART NO.
13 O-RING 4 7813-3220 7813-A220
14 SEAL 4 7820-1371 7821-1371B
15 O-RING 4 7813-3225 7813-A225
16 O-RING 2 7813-3248 7813-A248
17 T-SEAL 1 7951-3350 7951-A350
18 T-SEAL 2 7951-3220 7951-A220
20 SEAL 4 7821-1379 7821-1379B
21 RETAINER 4 7826-1756 7826-1756
27 PLUG, SAE 5 7934-0202 7934-0202
39 T-SEAL 1 7951-3342 7951-A342
40 T-SEAL 1 7950-3324 7950-A324
41 O-RING 1 7813-3241 7813-A241
43 RETAINER RING 1 7824-1257 7824-1257


TECH-1396-MAN
Rev BV
LEGACY BOMS (ACCEPTABLE FOR FIELD USE) SHEAR/SEAL ACTUATOR SEAL KITS
Assembly No. ES46-SK03 ES46-SK03B M60ES46-SK03F
13 O-RING 4 7813-3220 7813-A220 7813-F220

14 SEAL 4 7820-1371 7821-1371B P607825-1371F
15 O-RING 4 7813-3225 7813-A225 7813-F225
16 O-RING 2 7813-3248 7813-A248 7813-F248
17 T-SEAL 1 7951-3350 7951-A350 P607951-3350F
18 T-SEAL 2 7951-3220 7951-A220 P607951-3220F
20 SEAL 5 7821-1379 7821-1379B 7825-1379
21 RETAINER 4 7826-1756 7826-1756 7826-1756
24 O-RING 1 7813-3355 7813-A355 7813-F355
27 PLUG, SAE 5 7934-0202 7934-0202 7934-0202
29 BACK-UP RING 1 9905-2859 9905-2859 9905-2859
39 T-SEAL 1 7951-3342 7951-A342 7951-3342H
40 T-SEAL 1 7950-3324 7950-A324 7950-3324H
41 O-RING 1 7813-3241 7813-A241 7813-F241
43 RETAINER 1 7824-1257 7824-1257 7824-1257

TECH-1396-MAN
Rev BV
ES46-SK04*
SEAL KITS FOR ONE PIPE/SLIP ACTUATOR CURRENT BOM (NEW ORDERS PLACED)

H2S -25°F -50°F
ITEM PART NAME QTY.
PART NO. PART NO.
13 O-RING 2 7813-3220 7813-A220
14 SEAL 4 7820-1371 7821-1371B
15 O-RING 4 7813-3225 7813-A225
16 O-RING 2 7813-3248 7813-A248
17 T-SEAL 1 7951-3350 7951-A350
18 T-SEAL 2 7951-3220 7951-A220
20 SEAL 3 7821-1379 7821-1379B
21 RETAINER 3 7826-1756 7826-1756
27 PLUG, SAE 4 7934-0202 7934-0202
33 SEAL 1 7820-0251 7820-0251B
- RETAINER (Ram Compression Pin) 1 7824-1007 7824-1007
- O-RING (Ram Compression Pin) 1 7813-4210 7813-A210


TECH-1396-MAN
Rev BV
LEGACY BOMS (ACCEPTABLE FOR FIELD USE) PIPE/SLIP ACTUATOR SEAL KITS
Assembly No. ES46-SK04 ES46-SK04B M60ES46-SK04F
13 O-RING 2 7813-3220 7813-A220 7813-F220
14 SEAL 4 7820-1371 7821-1371B 7825-1371F

15 O-RING 4 7813-3225 7813-A225 7813-F225
16 O-RING 2 7813-3248 7813-A248 7813-F248
17 T-SEAL 1 7951-3350 7951-A350 P607951-3350F
18 T-SEAL 2 7951-3220 7951-A220 P607951-3220F
20 SEAL 4 7821-1379 7821-1379B 7825-1379
21 RETAINER 3 7826-1756 7826-1756 7826-1756
24 O-RING 1 7813-3355 7813-A355 7813-F355
27 PLUG, SAE 4 7934-0202 7934-0202 7934-0202
29 BACK-UP RING 1 9905-2859 9905-2859 9905-2859
33 SEAL 1 7820-0251 7821-0251B 7825-0251
34 RETAINER 1 8007-3038 8007-3038 8007-3038
- O-RING 1 7813-4210 7813-A210 7813-F210
- RETAINER RING EXTERNAL 1 7824-1007 7824-1007 7824-1007

TECH-1396-MAN
Rev BV
*ES46-SK05*
SEAL KIT FOR LARGE BORE SHEAR/SEAL ACTUATOR
Assembly No. ES46-SK05 M60ES46-SK05B

13 O-RING 2 7813-3220 7813-A220
14 SEAL 4 7820-1371 7821-1371B
15 O-RING 6 7813-3225 7813-A225
16 O-RING 2 7813-3259 7813-A259
17 T-SEAL 1 7951-3437 P607951-A437
18 T-SEAL 2 7951-3220 7951-A220
20 SEAL 4 7821-1379 7821-1379B
21 RETAINER 3 7826-1756 7826-1756
24 O-RING 1 7813-3355 7813-A355
27 PLUG, SAE 4 7934-0202 7934-0202
29 BACK-UP RING 1 9905-2859 9905-2859
39 O-RING 1 7813-3244 7813-A244
43 RETAINER 1 7824-1257 7824-1257

TECH-1396-MAN
Rev BV
M60ES46-SK06*
SEAL KIT FOR LARGE BORE SHEAR ACTUATOR
Assembly No. M60ES46-SK06 M60ES46-SK06B

22 SEAL POLYMITE DEEP B 1 7820-0251 7820-0251B
23 SEAL PIP POLYMITE 1 7978-2001 7978-2001B
24 SEAL POLYMITE DEEP B 3 7821-2002 7821-2002B
27 T-SEAL 2 7951-1326 7951-A326
28 T-SEAL 1 7851-3439 7851-A439
29 O-RING 90 NITRILE 1 7813-3227 7813-A227
30 O-RING 90 NITRILE 2 7813-3363 7813-A363
31 O-RING 90 NITRILE 4 7813-3229 7813-A229
32 O-RING 90 NITRILE 4 7813-3208 7813-A208
33 BACK UP RING 4 7813-3208 7813-3208
35 O-RING 90 NITRILE 1 7813-3362 7813-A362
36 BACK UP RING BONNET 1 M601004663 M601004663
37 SEAL POLYMYTE DEEP B 2 7821-1622 7821-1622B
Ref 1 SEAL SST ENERGIZER 1 7821-2002P 7821-2002P

TECH-1396-MAN
Rev BV
9.11 15,000 Psi Equalizing Valve Assemblies
15,000 PSI EQUALIZING VALVE ASSEMBLY

Reference Drawing ES4R-T006
Assembly Number EQ15-0001X EQ15-000XB M60EQ15-0001F
H2S -25˚F -50°F High Temp

Item Part Name Qty
Part No. Part No. 0°F-400°F
101 BONNET 1 7909-2425B 7909-2425B 7909-2425B
102 O-RING 1 7813-4918 7813-A918 7813-F918
103 STEM 1 7909-2426XB 7909-2426XB 7909-2426XB
104 SPACER 1 7808-1427 7808-1427 7808-1427
105 SEAL ORANGE H2S 6 7817-0371 7817-0371B P607817-0371F
106 SEAT 1 7909-2427XB 7909-2427XB 7909-2427XB
109 ALLEN WRENCH 1 7940-2501 7940-2501 7940-2501
110* SPACER 1 9610-1021 9610-1021 9610-1021
*Used in upper equalizing valve of dual body only.
SEAL KIT FOR STANDARD EQUALIZING VALVE

Assembly No. EVA6-S000 EVA6-S000B

Item No. Part Name Qty H2S -25˚F Part No. -50°F Part No.
102 O-RING 1 7813-4918 7813-A918
104 SPACER 1 7808-1427 7808-1427
105 SEAL ORANGE H2S 6 7817-0371 7817-0371B
109 ALLEN WRENCH 1 7940-2501 7940-2501
SEAL KIT FOR UPPER EQUALIZING VALVE ON DUAL BODY

(PRE 16/Nov/2000 Only)
Assembly No. EVA6-S001 EVA6-S051B

Item No. Part Name Qty H2S -25˚F Part No. -50°F Part No.
102 O-RING 1 7813-4918 7813-A918
104 SPACER 1 7808-1427 7808-1427
105 SEAL ORANGE H2S 5 7817-0371 7817-0371P
109 ALLEN WRENCH 1 7940-2501 7940-2501
110 SPACER 1 9610-1021 9610-1021

TECH-1396-MAN
Rev BV

TECH-1396-MAN
Rev BV
9.12 10,000 Psi Equalizing Valve Assemblies
10,000 PSI EQUALIZING VALVE ASSEMBLY

Reference Drawing 9309-2199
Assembly Number EQ10-0001X EQ10-0001XB

Part Number Part Number
Item No. Qty Description H2S -25˚F -50oF
135 1 BONNET 7808-1422 7808-1422B
136 1 STEM 7808-1426XB 7808-1426XB
137 1 SEAT 7903-1122XB 7903-1122XB
138 1 SPACER 7808-1427 7808-1427
139 1 O-RING 7813-4911 7813-A911
140 4 SEAL, ORANGE H2S 7817-0371 7817-0371B
not shown 1 ¼” ALLEN WRENCH 7940-2501 7940-2501
SEALS KIT FOR ONE 10K EQUALIZING VALVE
Assembly Number EVA4-S000 EVA4-S050

Part Number Part Number
Item No. Qty Description H2S -25˚F -50oF
138 1 SPACER 7808-1427 7808-1427
139 1 O-RING 7813-4911 7813-A911
140 4 SEAL 7817-0371 7817-0371B
not shown 1 ¼” ALLEN WRENCH 7940-2501 7940-2501
9309-2199

TECH-1396-MAN
Rev BV
9.13 3.06”/4.06” Shear Ram Assemblies
ES4R-0C41AB
3.06”/4.06” SHEAR RAM ASSEMBLIES, -50°F to 250˚F
Assembly Number ES4R-0C41AB

Item Part Name Qty. 1.00" to 2.88" Coil
601 RAM BODY, RH 1 9905-1241AB
602 RAM BODY, LH 1 9905-1441AB
603 MULTI-CUT BLADE 2 8042-5346
604 SHCS 2 7935-1006
ES4R-T001

TECH-1396-MAN
Rev BV
9.14 3.06”/4.06” Slip Ram Assemblies

ES4R-0G**AB
3.06”/4.06” SLIP RAM ASSEMBLIES, -50°F to 250˚F
Assembly Number ES4R- ES4R- ES4R- ES4R- ES4R- ES4R- ES4R-

0G35AB 0G37AB 0G41AB 0G44AB 0G51AB 0G56AB 0G61AB
Item Part Name Qty 1.00 Coil 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil
401 RAM BODY 2 9905-0100AB
402 SLIP INSERT 2 2000-3035 2000-3037 2000-3041 2000-3044 2000-3051 2000-3056 2000-3061
403 RETAINER PIN 2 M601013961
404 PLUG 2 P601013710
ES4R-T002

TECH-1396-MAN
Rev BV
9.15 3.06”/4.06" Pipe Slip Ram Assemblies

ES4R-LT**AB
3.06”/4.06" PIPE SLIP RAM ASSEMBLIES, LT NITRILE, -50°F TO 200°F
Reference Drawing ES4R-VTXX-ART
Assembly Number ES4R-

ES4R-LT37AB ES4R-LT41AB ES4R-LT44AB ES4R-LT51AB ES4R-LT56AB ES4R-LT61AB
LT35AB
Item Description Qty 1.00 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil
1 RAM BODY 2 9905-1935AB 9905-1937AB 9905-1941AB 9905-1944AB 9905-1951AB 9905-1956AB 9905-1961AB
2 RETAINER BAR 2 8302-2721
3 SLIP INSERT 2 8440-6735 8440-6737 8440-6741 8440-6744 8440-6751 8440-6756 8440-6761
4 FRONT SEAL 2 8440-6635 8440-6637 8440-6641 8440-6644 8440-6651 8440-6656 8440-6661
5 REAR SEAL 2 9905-1903
6 COMPRESSION PIN 2 9905-2426XB

7 RETAINER RING 2 7824-1007
8 O-RING 2 7813-A210
9 LOCK SCREW 2 M601015000
ES4R-VT**A
3.06”/4.06" PIPE SLIP RAM ASSEMBLY, VITON, H2S, -25°F TO 350°F
Reference Drawing ES4R-VTXX-ART
Assembly Number ES4R-VT35A ES4R-VT37A ES4R-VT41A ES4R-VT44A ES4R-VT51A ES4R-VT56A ES4R-VT61A
Item Description Qty 1.00 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil
1 RAM BODY 2 9905-1935AB 9905-1937AB 9905-1941AB 9905-1944AB 9905-1951AB 9905-1956AB 9905-1961AB
2 RETAINER BAR 2 8302-2721
3 SLIP INSERT 2 8440-6735 8440-6737 8440-6741 8440-6744 8440-6751 8440-6756 8440-6761
4 FRONT SEAL 2 8440-6435 8440-6437 8440-6441 8440-6444 8440-6451 8440-6456 8440-6461
5 REAR SEAL 2 9905-1901
6 COMPRESSION PIN 2 9905-2426XB

7 RETAINER RING 2 7824-1007
8 O-RING 2 7813-4210
9 LOCK SCREW 2 M601015000

TECH-1396-MAN
Rev BV
ES4R-VT** VERSION WITH SECONDARY RETENTION METHOD (Item 9)
ES4R-VT** VERSION WITHOUT SECONDARY RETENTION METHOD (Original Design)
ES4R-VTXX-ART
TECH-1396-MAN
Rev BV
9.16 3.06”/4.06” Pipe & Blind Ram Assemblies

ES4R-LP**AB
3.06”/4.06” PIPE & BLIND RAM ASSEMBLY, L.T. NITRILE, -50°F TO 200°F
Assembly Type Blind Ram Pipe Ram
Assembly Number ES4R-LP21AB ES4R- ES4R-LP37AB ES4R-LP41AB ES4R-LP44AB ES4R-LP51AB ES4R-LP56AB ES4R-LP61AB
LP35AB
Item Part Name Qty N/A 1.00 Coil 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil
201 RAM BODY 2 9905-1021AB 9905-1035AB 9905-1037AB 9905-1041AB 9905-1044AB 9905-1051AB 9905-1056AB 9905-1061AB
202 REAR SEAL 2 7804-2538
203 FRONT SEAL 2 7804-3921 7804-3935 7804-3937 7804-3941 7804-3944 7804-3951 7804-3956 7804-3961
204 RETAINER BAR 2 8308-2124
ES4R-T004

TECH-1396-MAN
Rev BV
ES4R-VP**A
3.06”/4.06” PIPE & BLIND RAM ASSEMBLIES, VITON, H2S, -25°F TO 250°F
Assembly Type Blind Ram Pipe Ram
Assembly Number ES4R-VP21A ES4R-VP35A ES4R-VP37A ES4R-VP41A ES4R-VP44A ES4R-VP51A ES4R-VP56A ES4R-
VP61A
Item Part Name Qty N/A 1.00 Coil 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil
201 RAM BODY 2 9905- 9905-1035AB 9905-1037AB 9905-1041AB 9905-1044AB 9905-1051AB 9905-1056AB 9905-1061AB
1021AB
202 REAR SEAL 2 7804-2537
203 FRONT SEAL 2 7804-3621 7804-3635 7804-3637 7804-3641 7804-3644 7804-3651 7804-3656 7804-3661
204 RETAINER BAR 2 8308-2124
ES4R-T004

TECH-1396-MAN
Rev BV
9.17 3.06”/4.06” Shear/Seal Ram Assemblies

ES4R-LS**AB
3.06”/4.06” SHEAR/SEAL RAM ASSEMBLIES, L.T. NITRILE, -50°F TO 200°F
Item Part Number Qty Description CT SIZE CODE**

701 9905-4251AB 1 RAM BODY LH 1.00” THRU 2.38” ** SIZE
9905-4151AB RAM BODY RH 1.00” THRU 1.75”
702 1 44 1.00” thru 1.75”
9905-4161AB RAM BODY RH FOR 2.00 THRU 2.38”
703 7804-2538 2 REAR SEAL, LT NITRILE 61 2.00” thru 2.38”
704 7935-0605 2 SHCS .375-16UNC
705 8801-05** 1 SHEAR/SEAL BLADE LH, LT NITRILE
706 8801-06** 1 SHEAR/SEAL BLADE RH, LT NITRILE
707 8741-0132 2 RETAINER BAR
Replace ** with CT size code for assembly and part numbers
ES4R-T005

TECH-1396-MAN
Rev BV
ES4R-VS**A
3.06”/4.06” SHEAR/SEAL RAM ASSEMBLIES, L.T. VITON, H2S, -25°F TO 250°F

702 1 44 1.00” thru 1.75”
703 7804-2537 REAR SEAL, LT VITON
2 61 2.00” thru 2.38”
7031 7804-2537C REAR SEAL, LT VITON MODIFIED TAPER
704 7935-0605 2 SHCS .375-16UNC
705 8801-07**B 1 SHEAR/SEAL BLADE LH, LT VITON
706 8801-08**B 1 SHEAR/SEAL BLADE RH, LT VITON
707 8741-0132 2 RETAINER BAR
Note: Item 7031 7804-2537C Rear Seal to be used if damage to seal front end occurs during installation. This “C suffix” seal has a
reduced elastomer contact area.
ES4R-T005

TECH-1396-MAN
Rev BV
M60ES4R-VS**AM
3.06”/4.06” SHEAR/SEAL RAM ASSEMBLIES, VITON, H2S, 40°F TO 350°F

2 1 44 1.00” thru 1.75”
3 7804-2537 2 REAR SEAL, VITON 61 2.00” thru 2.38”
4 7935-0605 2 SHCS .375-16UNC
5 8801-07** 1 SHEAR/SEAL BLADE LH, VITON
6 8801-08** 1 SHEAR/SEAL BLADE RH, VITON
7 8741-0132 2 RETAINER BAR
ES4R-T005

TECH-1396-MAN
Rev BV
10 Dimensional Drawings

TECH-1396-MAN
Rev BV

TECH-1396-MAN
Rev BV

TECH-1396-MAN
Rev BV

TECH-1396-MAN
Rev BV
M60ES46-ACT1X-ASM-002

ES 3.06 15M 4.06 10M/15M BOP: User Manual

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TEXAS OIL TOOLS

2019-01-22 Revision CP JTM JD

totsales@nov.com nov.com/tot iii

9.2 4.06” 15K Bodies, Studs and Connector Guards ...................................................................................... 18

• Light and Compact

totsales@nov.com nov.com/tot Page 1

4.2 Bonnet Open and Close - Remove the bonnet bolts.

4.3 Ram Change - Vent all hydraulic pressure to zero.

4.4 Special Operating Instructions - Large Bore Shear Seal

totsales@nov.com nov.com/tot Page 2

5.1 PIPE ACTUATOR - Reference Drawing 9905-2000

totsales@nov.com nov.com/tot Page 3

5.2 Shear Actuator - Reference Drawing 9905-2001

totsales@nov.com nov.com/tot Page 4

5.3 Large Bore Shear Actuator - Reference Drawing M60ES46-ACT1X-ASM-001

Assembly - Typical reverse order of disassembly.

totsales@nov.com nov.com/tot Page 5

5.4 Large Bore Shear Seal Actuator - Reference Drawing 2000-5001

Assembly - Typical reverse order of disassembly.

totsales@nov.com nov.com/tot Page 6

5.5 Combi Pipe Slip Actuator - Reference Drawing 9905-2003

totsales@nov.com nov.com/tot Page 7

5.6 Pipe And Blind Ram - Reference Drawing ES4R-T004

totsales@nov.com nov.com/tot Page 8

5.7 Slip Ram - Reference Drawing No. ES4R-T002

totsales@nov.com nov.com/tot Page 9

totsales@nov.com nov.com/tot Page 10

5.8 Shear Ram - Reference Drawing ES4R-T001

totsales@nov.com nov.com/tot Page 11

5.9 Pipe Slip Ram - Reference Drawing ES4R-VTXX-ART

totsales@nov.com nov.com/tot Page 12

5.10 Shear Seal Ram - Reference Drawing ES4R-T005

totsales@nov.com nov.com/tot Page 13

6 Recommended Maintenance Program

After Each Job - Inspect Ram Rubber Seals

totsales@nov.com nov.com/tot Page 14

8 General Technical Data

Maximum Working Pressures ............................................................................... 10,000 psi or 15,000 psi

Pipe, Slip & Blind 9905-2000

8.3 Hydraulics/Wellbore Ratio

Pipe Actuator...................................................................................................................................... 12.27

totsales@nov.com nov.com/tot Page 15

8.4 Tightening Torques

Bonnet Bolts ........................................................................................................................ 200-500 ft. lbs.

ACTUATOR TIGHTENING TORQUES

totsales@nov.com nov.com/tot Page 16

9 Parts List And Drawings

9.1 3.06” 15K Bodies, Studs and Connector Guards

3.06", 15K, ES BOP

totsales@nov.com nov.com/tot Page 17

9.2 4.06” 15K Bodies, Studs and Connector Guards

4.06", 15K, ES BOP

totsales@nov.com nov.com/tot Page 18

9.3 4.06” 10K Bodies, Studs and Connector Guards

4.06", 10K, ES BOP

PRESSURE REGULATOR ASSEMBLY F/LARGE BORE ONLY

Part Name Qty. Part No.

totsales@nov.com nov.com/tot Page 19

totsales@nov.com nov.com/tot Page 20

Updated Parts List