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MAINTENANCE MANUAL
TO HOLDERS OF FUEL MANAGEMENT PANEL COMPONENT MAINTENANCE
MANUAL P/N 727-0860/01.01
In this issue the revision code of each manufactured part number has been deleted,
so the P/N format has been changed from XXX-YYYY/ZZ.VV into XXX-YYYY/ZZ
The list of the pages affected from this revision are outlined below with a description
of the change. Please remove and insert affected pages in accordance with the
“List of Effective Pages”
HIGHLIGHTS-1
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HIGHLIGHTS
Record of
RR 1 Revised to reflect this revision
Revision All
List of Effective
LEP1-LEP 2 Revised to reflect this revision
Pages All
Table of
TOI 1 Revised to reflect this revision
Illustrations All
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HIGHLIGHTS-3
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HIGHLIGHTS-4
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With
ORIGINAL ISSUE:
Sirio Panel S.p.A. Copyright 2009
Loc. Levanella Becorpi
50025 Montevarchi
Arezzo – ITALY
Tel. 055-913671
Fax. 055-9180463
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WARRANTY/LIABILITY ADVISORY
Sirio Panel is not responsible for a FUEL MANAGEMENT PANEL P/N 727-0860/01.01, that
is not maintained and/or repaired in accordance with Sirio Panel published instructions and
repair authorization. Sirio Panel is not responsible for special tools and test equipment
made by other companies.
Incorrectly repaired components can cause problems in airworthiness or decrease the life
of components. Incorrectly made special tooling or test equipment can cause damage to
product components or give unsatisfactory results. Equipment or parts not repaired or
made by facilities approved by Sirio Panel can increase the risk of death or injury to
persons. It can also cause component failures and secondary damage and can cancel
warranties underwritten by Sirio Panel.
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A. RECORD OF REVISIONS
RR-1
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B. TEMPORARY REVISION RECORD
DATE
TEMP. ISSUE
INCORPORATED INSERTED REMOVED
REV.NO. DATE
INTO CMM
DATE BY DATE BY
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C. SERVICE BULLETIN RECORD
DATE INCORPORATED
SERVICE BULLETIN OTHER DIRECTIVES
INTO MANUAL
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D. LIST OF EFFECTIVE PAGES
From 1 to 4 2 Oct/06/09
5 1 Sep/20/2007
Description and Operation
6 2 Oct/06/09
From 7 to 10 1 Sep/20/2007
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Testing and fault Isolation From 111 to 129 2 Oct/06/09
610 Sep/20/2007
Repair
From 611 to 616 2 Oct/06/09
801 1 Sep/20/2007
Fits and Clearances
802 2 Oct/06/09
Special Tools, Fixtures an
From 901 to 902 1 Sep/20/2007
equipment materials
From 1001 to 1007 2 Oct/06/09
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E. TABLE OF ILLUSTRATIONS
PAGE
Fig. 1 S-92 FUEL MANAGEMENT PANEL 5
Fig. 2 FMP Replaceable Spare Parts 7
Fig. 3 S-92 FUEL MANAGEMENT PANEL 9
Fig. 101 Test Bench interconnections for Function testing. 104
Fig. 102 FMP STTE APSW: Main Form 107
Fig. 103 FMP STTE APSW : TX Status Label form. 108
Fig. 104 FMP STTE APSW : Edit fuel quantity form. 108
Fig. 105 Wiring test. 110
Fig. 106 28Vdc POWER CONSUMPTION (Flowchart 1) 135
Fig. 107 5Vdc PANEL POWER CONSUMPTION (Flowchart 2) 136
Fig. 108 ARINC 429 TX TEST (Flowchart 3) 137
Fig. 109 FMP-FCU COMMUNICATION TEST (Flowchart 4) 138
Fig. 110 PRE-CHECK SWITCH TEST (Flowchart 5). 139
Fig. 111 MODE OFF TEST (Flowchart 6). 140
Fig. 112 MODE R/D TEST (Flowchart 7). 141
Fig. 113 MODE MANUAL TEST (Flowchart 8) 142
Fig. 114 MODE AUTO TEST (Flowchart 9). 143
Fig. 115 HLSOV-PWR SHORT CIRCUIT PROTECTION PANEL (Flowchart 10). 144
Fig. 116 MANAGEMENT VALVE FAILURE (Flowchart 11). 145
Fig. 117 VERIFICATION OF THE FUEL MANAGEMNT PANEL 723-5345/01 (Flowchart
12). 146
Fig. 501 Visual check (Flowchart 1) 503
Fig. 502 Dimensions and Weight. (Flowchart 2) 504
Fig.801 S-92 FUEL MANAGEMENT PANEL 727-0860/01.01 802
Fig.901 Test Box 728-0225/01 902
IPL
Fig 1 Exploded view (Part 1) 1004
Fig 2 Exploded view (Part 2). 1006
Fig 3 Cabling assembly. 1008
Fig 4-electric connections 1010
Fig 5 Schematics Diagrams 724-1523/01 Sheet 1 1011
Fig 6 Schematics Diagrams 724-1523/01 Sheet 2 1012
Fig 7 Schematics Diagrams 724-1523/01 Sheet 3 1013
Fig 8 Schematics Diagrams 724-1523/01 Sheet 4 1014
Fig 9 Schematics Diagrams 724-1523/01 Sheet 5 1015
Fig 10 Schematics Diagrams 724-1524/01 Sheet 1 1016
Fig 11 Schematics Diagrams 724-1524/01 Sheet 2 1017
Fig 12 Schematics Diagrams 724-1524/01 Sheet 3 1018
Fig 13 Schematics Diagrams 724-1524/01 Sheet 4 1019
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Fig 14 Schematics Diagrams 724-1524/01 Sheet 5 1020
Fig 15 Schematics Diagrams 724-1524/01 Sheet 6 1021
Fig 16 Schematics Diagrams 724-1524/01 Sheet 7 1022
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F. TABLE OF CONTENTS
PAGE EFFECTIVITY
INTRODUCTION INTRO-1 ALL
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G. INTRODUCTION
TABLE OF CONTENTS
PAGE
1. General Information INTRO-3
2. Glossary of Abbreviation and Symbols INTRO-5
3. List of Approved Distributors INTRO-7
4. List of Authorized Repair Stations INTRO-9
5. Identifying Revised Material INTRO-11
6. Summary of Maintenance Recommendations INTRO-11
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1. GENERAL INFORMATION
(a) This manual is written to the ATA Specification 100 and the AECMA
Simplified English standards.
(b) This manual describes maintenance on components in a workshop. It does
not describe maintenance on components when they are installed in the
aircraft.
(c) Only approved technicians with the necessary skills are allowed to perform
maintenance as described in this manual.
(d) Aircraft Maintenance Task Oriented Support System (AMTOSS) is not
supported in this manual.
(e) This manual provides maintenance instructions with illustrated parts
breakdown for the FUEL MANAGEMENT PANEL. Sirio Panel S.p.A
provides this component and its issue (ISSUE 2) has been dated: October
2009. Comments, suggestion and remarks or request for further
information may addressed to:
NOTE: The Depot level includes the maintenance tasks, repair tasks that require
use of some specific tools. This maintenance level is intended for and its
allowable repair stations.
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3. LIST OF APPROVED DISTRIBUTORS
NAME ADDRESS
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INTRO9
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5. IDENTIFYING REVISED MANUAL
NOTE: A revision to a page is defined as any change to the printed matter that
existed previously.
RECOMMENDATION REFERENCE
(1) Verify incorporation of all outstanding
Service Bulletins and Service Information
Letters.
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For each S-92 FMP item of interest, the following information is provided:
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S-92 FUEL MANAGEMENT PANEL Composition Table
Vendor Code
Original English
Nr. Lev (Vendor OEM Code Q.ty
Description Description
Name)
S-92 FUEL S-92 FUEL
MANAGEMENT MANAGEMENT
727-0860/01.01 PANEL PANEL 1
P/N P/N
727-0860/01.01 727-0860/01.01
PANNELLO FUEL S 92 FUEL
1 1 - 723-5345/01 MANAGEMENT MANAGEMENT 1
S92 PANEL
ASSIEME FUEL
CONTROPANNELL MANAGEMENT
2 1 - 921-2166/01 1
O FUEL COUNTERPANEL
MANAGEMENT ASSEMBLY
MANOPOLA D BLACK KNOB
3 1 - 921-0104/86 GRANDE TRAPEZIUM 1
TRAPEZIA NERA SHAPE
ASS. COLONNINO TRIANGULAR
4 1 - 921-2179/01 TRIANGOLARE STAND OFF 4
L100 ASSEMBLY
UNI 7688 SCREW INOX INOX SCREW
5 1 61550-33/005 8
DIN965 A TSP/C M3X6mm M3X6mm
ASS. PCB FUEL
6 1 - 724-1523/01 CONNETTORI CONNECTORS 1
FUEL PCB ASSEMBLY
ASS. PCB FUEL CONTROL
7 1 - 724-1524/01 1
COMANDO FUEL PCB ASSEMBLY
TARGHETTA IDENTIFICATION
8 1 - 920-0237/01 1
AUTOADESIVA LABEL
FUEL
CABLAGGIO FUEL
9 1 - 926-0642/01 MANAGEMENT 1
MANAGEMENT
CABLING
RAYCHEM WIRE
10 2 55550-09/089 WIRE 22_.38mm**2 -
55A11-22-9 22_.38mm**2
RAYCHEM
SHEATH
TERMOFIT SHEATH
11 2 58287-02/075 POLYOLEFIN -
RNF-3000-3/1- POLYOLEFIN 3mm
3mm
0
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Vendor Code
Original English
Nr. Lev (Vendor OEM Code Q.ty
Description Description
Name)
12 ELEMATIC CABLE
2 67173-01/002 CABLE ACC__m**2 7
5203 ACC__m**2
RAYCHEM
13 2 67123-03/024 SPLICE SPLICE 2
D100-31
MECH MECH
14 2 MS24658-23F 67516-41/009 3
SWITCH_V_A_1 SWITCH_V_A_1
COMMITAL CON. COAX F DA PANEL COAXIAL
15 2 67352-73M004 1
CX 1002 PANN. CONNECTOR
GRAYHILL GRAYHILL
16 2 44M90-02-01- 44M90-02-01- ROTARY SWITCH ROTARY SWITCH 1
04N 04N
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(1) GENERAL
The FUEL MANAGEMENT PANEL is a box that must be installed in the pilot
cockpit of the helicopter Sikorsky S-92.
On the front panel of the FMP there are:
a
b
c
d
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Fig. 2 shows the Replaceable Spare Parts of the FUEL MANAGEMENT PANEL.
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13
15
16
6
5
17
10
12
11
14
7
9
8
2
1
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The Outline drawing of the S-92 FUEL MANAGEMENT PANEL is shown in Fig. 3.
The dimensions and weight are as follows:
Fixing dimensions:
(a) Temperature.
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CLOSE CLOSE
J01 J02
REFUEL/DEFUEL OFF
MANUAL
P/N 508618
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A. Introduction
The test equipment (both special and standard) required performing testing and
fault isolation activities are identified and described in the following.
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(f) Verify on the Ammeter that the current consumption is lower than 1.2+/-
10% A.
(g) Switch OFF the Power Supply.
(h) If a test procedure is not successful, refer to Fig. 107 to execute the Fault
isolation procedure.
C. Functional Testing.
NOTE: The following terms are used in the tables of the Functional Testing and
are defined as follows:
- Step Description: setting of the U.U.T and the instruments of the Test
Bench to execute the Functional Testing.
- Expected Results: response of the Test Bench that establish the
success or the failure of the Functional Testing.
The Test Bench for the execution of the Function testing procedures is shown in
Fig. 101
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28Vdc 5Vdc
FMP Power Supply Power Supply
FMP
Lighting
FMP Power Power
Arinc429
PC TEST
(FMP STTE)
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Tab. 1, describes the steps necessary to power-up the FMP by means of the
test bench.
Step
Step Description Expected Results Remarks
N°
Power supplies
Connect the 28Vdc and
must be configured
5Vdc power supplies
for
1 (switched-off), the PC Test
+28Vdc±0.1V/5A
and the FMP unit to the test
and +5V±0.1V /2A
box.
output values.
Set the 28VDC-PWR and
2 5VDC-LTNG switches to
OFF
Switch-on the power
3
supplies.
Connect a jumper at the
5VDC PWR-CONS jack.
4 Switch to on the 5VDC- LED ON
LTNG and check the
relevant ON Led status.
Connect a jumper at the
28VDC PWR-CONS jack.
5 Switch to on the 28VDC- LED ON
PWR and check the
relevant ON Led status.
Tab. 1
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Step
Step Description Expected Results Remarks
N°
Switch to off the 28VDC-
1 PWR and check the LED OFF
relevant ON Led status.
Switch to off the 5VDC-
2 LTNG and check the LED OFF
relevant ON Led status.
Switch-off the power
3
supplies.
Tab.2
Step
Step Description Expected Results Remarks
N°
Connect the ground (black)
terminal of DMM to the
1
black jack of HLSOV-PWR-
SUP REFS section (J13).
Connect the signal (red)
terminal of DMM to the TP
2 (blue) jack of HLSOV-PWR-
SUP PRIMARY section
(J7).
Check voltage indication on PRIMARY Voltage
3 >27V
DMM measurement
Connect the signal (red)
terminal of DMM to the TP
4 (blue) jack of HLSOV-PWR-
SUP SECONDARY section
(J9).
>27V SECONDARY
Check voltage indication on
5 Voltage
DMM
measurement
Tab. 3
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The transmission of all labels can be enabled by means of the selection of the
TX Enable check box (refer to Fig. 102 ).
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The content of label 350, 351, 354 and 355 can be set into the Tx Status Label
dialog window (refer to Fig. 103), opened by means of TX Status push button.
The FWD IAFS Fuel Quantity section allows managing the Label 260. It is
possible to enable/disable the label transmission (Enable check box), to override
a failure condition (Failure check box) and to set the fuel quantity (up/down
arrows of Edit Fuel Quantity dialog window reported in Fig. 104).
The Left Main Tank Fuel Quantity section allows managing the Label 256.
The Right Main Tank Fuel Quantity section allows managing the Label 257.
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(a) Set the Test Bench for the execution of the Function testing (Refer to test
Bench set up Para.2.C. (1) (a)).
(b) Perform the test according to Tab. 4.
Step
Step Description Expected Results Remarks
N°
See the FMP Start-
1 Power Up the FMP Up Procedure
(Para 2. C. (2) (a).)
FMP Cold Start
FMPSTTE Health Status
Procedure.
section:
2 After 1 sec from Power Up To verify the FMP
Data Status = Not
TX Arinc 429
Computed
Communication.
FMPSTTE Health Status
section:
3 Wait at least 5 sec
Data Status = Normal
operation
Tab. 4
(c) If a test procedure is not successful, refer to Fig. 108 to execute the Fault
isolation procedure.
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(a) Set the Test Bench for the execution of the Function testing (Refer to test
Bench set up Para.2.C. (1) (a)).
(b) Perform the test according to Tab. 5.
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Step
Step Description Expected Results Remarks
N°
Click on the TX Enable of
Enable the FMP-
the Transmitter section of
1 FCU
the FMPSTTE Apsw
Communication
windows.
FMPSTTE Health Status
section: To verify the FMP
2 After 1 sec from Power Up
FMP-FCU Communication RX Arinc 429.
= Change from FAIL to OK
Remove the TX Enable of
Disable the FMP-
the Transmitter section of
3 FCU
the FMPSTTE Apsw
Communication
windows.
FMPSTTE Health Status
section:
4 Wait at least 5 sec
FMP-FCU Communication
= Change from OK to FAIL
Click on the TX Enable of
Enable again the
the Transmitter section of
5 FMP-FCU
the FMPSTTE Apsw
communication
windows.
Tab. 5
(c) If a test procedure is not successful, refer to Fig. 109 to execute the Fault
isolation procedure.
(d) Set the multimeter in “BEEP” function and verify the electric connections,
refer to Fig 4 in the IPL.
NOTE: For wires test, dodge the sheath from the component pins without
removing it, as far is possible. The dodged sheath must allow the access
of the multimeter pins (Refer to Fig. 105).
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(6) Pre-Check Switch Test
(a) Set the Test Bench for the execution of the Function testing (Refer to test
Bench set up Para.2.C. (1) (a)).
(b) Perform the test according to Tab. 6.
Step
Step Description Expected Results Remarks
N°
See the FMP Start-
1 Power Up the FMP Up Procedure
(Para 2. C. (2) (a).)
Time required at
start-up to get
2 Wait at least 1 sec
control of discrete
signals.
Move AUX MODE SELECT
3 rotary switch in OFF
position
Move all AUX REFUEL
4 Toggles switches to OPEN
position
Verify all the Primary & FMP Test Bench:
Secondary HLSOV Power PRIM.-HLSOV-PWR-RTN
Return pins are connected RH LED ON
to GND PRIM.-HLSOV-PWR-RTN
LH LED ON
PRIM.-HLSOV-PWR-RTN
5 IAFS LED ON
SEC.-HLSOV-PWR-RTN
RH LED ON
SEC.-HLSOV-PWR-RTN
LH LED ON
SEC.-HLSOV-PWR-RTN
IAFS LED ON
Verify 28V is not applied on FMP Test Bench:
the Primary & Secondary HLSOV-PWR-SUP
HLSOV Power Supply pins PRIMARY LED OFF
7
HLSOV-PWR-SUP
SECONDARY LED
OFF
Move LH REFUEL HLSOV
8
Toggle to CLOSE position
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Step
Step Description Expected Results Remarks
N°
9 Verify all the Primary & PRIM.-HLSOV-PWR-RTN
Secondary HLSOV Power RH LED OFF
Return pins are PRIM.-HLSOV-PWR-RTN
disconnected to GND LH LED ON
except for the LH REFUEL PRIM.-HLSOV-PWR-RTN
valve commanded to close IAFS LED OFF
SEC.-HLSOV-PWR-RTN
RH LED OFF
SEC.-HLSOV-PWR-RTN
LH LED ON
SEC.-HLSOV-PWR-RTN
IAFS LED OFF
Verify 28V is applied on the HLSOV-PWR-SUP
Primary & Secondary PRIMARY LED ON
10 HLSOV Power Supply pins HLSOV-PWR-SUP
SECONDARY LED
ON
Check Primary & HLSOV-PWR-SUP PRIM. See the HLSOV
Secondary HLSOV Power TP >27.0V Power Supply
Supply Voltage HLSOV-PWR-SUP SEC. Voltage
11
TP >27.0 Measurement
Procedure (Para 2.
C. (2) (c).)
Move back LH REFUEL
HLSOV Toggle to OPEN
12 position and move AUX
REFUEL HLSOV Toggle to
CLOSE position.
Verify all the Primary & PRIM.-HLSOV-PWR-RTN
Secondary HLSOV Power RH LED OFF
Return pins are PRIM.-HLSOV-PWR-RTN
disconnected to GND LH LED OFF
except for the AUX PRIM.-HLSOV-PWR-RTN
REFUEL valve commanded IAFS LED ON
13
to close SEC.-HLSOV-PWR-RTN
RH LED OFF
SEC.-HLSOV-PWR-RTN
LH LED OFF
SEC.-HLSOV-PWR-RTN
IAFS LED ON
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Step
Step Description Expected Results Remarks
N°
14 Verify 28V is applied on the HLSOV-PWR-SUP
Primary & Secondary PRIMARY LED ON
HLSOV Power Supply pins HLSOV-PWR-SUP
SECONDARY LED
ON
Check Primary & HLSOV-PWR-SUP PRIM. See the HLSOV
Secondary HLSOV Power TP >27.0V Power Supply
Supply Voltage HLSOV-PWR-SUP SEC. Voltage
15
TP >27.0 Measurement
Procedure (Para 2.
C. (2) (c).)
Move back AUX REFUEL
HLSOV Toggle to OPEN
16 position and move RH
REFUEL HLSOV to CLOSE
position
Verify all the Primary & PRIM.-HLSOV-PWR-RTN
Secondary HLSOV Power RH LED ON
Return pins are PRIM.-HLSOV-PWR-RTN
disconnected to GND LH LED OFF
except for the RH REFUEL PRIM.-HLSOV-PWR-RTN
valve commanded to close IAFS LED OFF
17
SEC.-HLSOV-PWR-RTN
RH LED ON
SEC.-HLSOV-PWR-RTN
LH LED OFF
SEC.-HLSOV-PWR-RTN
IAFS LED OFF
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Step
Step Description Expected Results Remarks
N°
18 HLSOV-PWR-SUP
Verify 28V is applied on the PRIMARY LED ON
Primary & Secondary HLSOV-PWR-SUP
HLSOV Power Supply pins SECONDARY LED
ON
See the HLSOV
HLSOV-PWR-SUP PRIM. Power Supply
Check Primary &
TP >27.0V Voltage
19 Secondary HLSOV Power
HLSOV-PWR-SUP SEC. Measurement
Supply Voltage
TP >27.0 Procedure (Para 2.
C. (2) (c).)
See the FMP Shut-
Power Down the FMP
20 Down Procedure
(Para 2. C. (2) (b).)
Tab. 6
(c) If a test procedure is not successful, refer to Fig. 110 to execute the Fault
isolation procedure.
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Mode = OFF
Management Valve = OK
Fuel Management Panel = OK
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Step
Step Description Expected Results Remarks
N°
Manag. Valve PWR-SIG
REF/DEF = LED OFF
RELAY # 1 = LED OFF
RELAY # 2 = LED OFF
Power Down the FMP See the FMP Shut-
7 Down Procedure
(Para 2. C. (2) (b))
Tab. 7
(c) If a test procedure is not successful, refer to Fig. 111 to execute the Fault
isolation procedure.
(d) Set the multimeter in “BEEP” function and verify the electric connections,
refer to Fig 4 in the IPL.
NOTE: For wires test, dodge the sheath from the component pins without
removing it, as far is possible. The dodged sheath must allow the access
of the multimeter pins (Refer to Fig. 105).
(a) Set the Test Bench for the execution of the Function testing (Refer to test
Bench set up Para.2.C. (1) (a)).
(b) Perform the test according to Tab. 8.
Step
Step Description Expected Results Remarks
N°
Move AUX MODE SELECT
1 rotary switch to REFUEL
/DEFUEL position
Move all AUX REFUEL
2
Toggles to OPEN position
Move PRESSURE Sw Nr1
3 and Nr 2 of the Test Bench
to ON position.
Set all switches of
MANAG.VALVE-POS.-IND-
4
SIG. section of TEST
BENCH to Unit position
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Step
Step Description Expected Results Remarks
N°
5 Power Up the FMP See the FMP Start-
Up Procedure
(Para 2. C. (2) (a))
6 After 3 ec from Power Up FMPSTTE Health Status
section:
(c) If a test procedure is not successful, refer to Fig. 112 to execute the Fault
isolation procedure.
(d) Set the multimeter in “BEEP” function and verify the electric connections,
refer to Fig 4 in the IPL.
NOTE: For wires test, dodge the sheath from the component pins without
removing it, as far is possible. The dodged sheath must allow the access
of the multimeter pins (Refer to Fig. 105).
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(a) Set the Test Bench for the execution of the Function testing (Refer to test
Bench set up Para.2.C. (1) (a)).
(b) Perform the test according to Tab. 9.
Step
Step Description Expected Results Remarks
N°
1 Move AUX MODE SELECT
rotary switch to MANUAL
position
Move all AUX REFUEL
2
Toggles to OPEN position
Move PRESSURE Sw Nr1
3 and Nr 2 of the Test Bench
to ON position.
Set all switches of
MANAG.VALVE-POS.-IND-
4
SIG. section of TEST
BENCH to Unit position
Set the FWD IAFS Fuel
Quantity field of FMP STTE
main window to 2200.
5
On FWD IAFS Fuel
Quantity check box, enable
TX and disable Failure.
Set the Left Main Fuel
Quantity field of FMP STTE
main window to 2200.
6
On Left Main Fuel Quantity
check box, enable TX and
disable Failure.
Set the Right Main Fuel
Quantity field of FMP STTE
main window to 2200.
7
On Right Main Fuel
Quantity check box, enable
TX and disable Failure.
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Step
Step Description Expected Results Remarks
N°
8 Power Up the FMP See the FMP Start-
Up Procedure (Para
2. C. (2) (a))
After 3 ec from Power Up FMPSTTE Health Status
section:
(9)
Transfer Mode = Manual
Fuel transfer = Transferring
Management Valve = OK
Fuel Management Panel = OK
Pressare SW #1 = Pressure
Pressare SW #2 = Pressure
FMP Test Bench:
Manag. Valve PWR-SIG OFF =
LED OFF
Manag. Valve PWR-SIG TRSF =
LED ON
Manag. Valve PWR-SIG
REF/DEF = LED OFF
RELAY # 1 = LED ON
RELAY # 2 = LED ON
Turn OFF the switch #1 of FMP Test Bench:
Pressure SW section of Manag. Valve PWR-SIG OFF =
LED OFF
TEST BENCH. Manag. Valve PWR-SIG TRSF =
(10) LED ON
Manag. Valve PWR-SIG
REF/DEF = LED OFF
RELAY # 1 = LED OFF
RELAY # 2 = LED ON
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Step
Step Description Expected Results Remarks
N°
(11) After 3 sec from swith # 1 FMPSTTE Health Status
activation section:
(13)
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Step
Step Description Expected Results Remarks
N°
(14) Power Down the FMP See the FMP Shut-
Down Procedure
(Para 2. C. (2) (b))
Tab. 9
(c) If a test procedure is not successful, refer to Fig. 113 to execute the Fault
isolation procedure.
(d) Set the multimeter in “BEEP” function and verify the electric connections,
refer to Fig 4 in the IPL.
NOTE: For wires test, dodge the sheath from the component pins without
removing it, as far is possible. The dodged sheath must allow the access
of the multimeter pins (Refer to Fig. 105).
(a) Set the Test Bench for the execution of the Function testing (Refer to test
Bench set up Para.2.C. (1) (a)).
(b) Perform the test according to
Step
Step Description Expected Results Remarks
N°
Move AUX MODE SELECT
(1) rotary switch to AUTO
position
Move all AUX REFUEL
(2)
Toggles to OPEN position
Move PRESSURE Sw Nr1
(3) and Nr 2 of the Test Bench
to ON position.
Set all switches of
MANAG.VALVE-POS.-IND-
(4)
SIG. section of TEST
BENCH to Unit position
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Step
Step Description Expected Results Remarks
N°
(5) Set the FWD IAFS Fuel
Quantity field of FMP STTE
main window to 100.
On FWD IAFS Fuel
Quantity check box, enable
TX and disable Failure.
Set the Left Main Fuel
Quantity field of FMP STTE
main window to 1900.
(6)
On Left Main Fuel Quantity
check box, enable TX and
disable Failure.
Set the Right Main Fuel
Quantity field of FMP STTE
main window to 2200.
(7)
On Right Main Fuel
Quantity check box, enable
TX and disable Failure.
Power Up the FMP See the FMP Start-
(8) Up Procedure
(Para 2. C. (2) (a))
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Step
Step Description Expected Results Remarks
N°
After 3 sec from Power Up FMPSTTE Health Status
section:
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Step
Step Description Expected Results Remarks
N°
14 Set the Right Main Fuel
Quantity field of FMP STTE
main window to 1901. On
Right Main Fuel Quantity
check box, enable TX and
disable Failure.
Power Up the FMP See the FMP Start-
15 Up Procedure
((Para 2. C. (2) (a))
After 3 ec from Power Up FMPSTTE Health Status
section:
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Step
Step Description Expected Results Remarks
N°
After 10 sec from Power Up FMPSTTE Health Status
section:
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Step
Step Description Expected Results Remarks
N°
After 3 ec from Power Up FMPSTTE Health Status
section:
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Step
Step Description Expected Results Remarks
N°
After 3 ec from Power Up FMPSTTE Health Status
section:
Tab. 10
NOTE: For wires test, dodge the sheath from the component pins without
removing it, as far is possible. The dodged sheath must allow the access
of the multimeter pins (Refer to Fig. 105)
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(a) Set the Test Bench for the execution of the Function testing (Refer to test
Bench set up Para.2.C. (1) (a)).
(b) Perform the test according to Tab. 11.
Step
Step Description Expected Results Remarks
N°
Move AUX MODE SELECT
Rotary selector to OFF
position.
Set AUX REFUEL switches
(1)
to CLOSE position.
Set LH REFUEL and RH
REFUEL switches of UUT
to OPEN position.
Power Up the FMP See the FMP Start-
(2) Up Procedure
(Para 2. C. (2) (a))
After 1 sec from Power Up FMP Test Bench:
HLSOV-PWR-RTN RH =
LEDs OFF
HLSOV-PWR-RTN LH =
LEDs OFF
(3) HLSOV-PWR-RTN IAFS =
LEDs ON
HLSOV-PWR-SUP Prim. =
LED ON
HLSOV-PWR-SUP Sec. =
LED ON
Connect the TP socket of FMP Test Bench:
HLSOV-PWR-SUP HLSOV-PWR-RTN RH =
PRIMARY section of TEST LEDs OFF
BENCH to GND socket of HLSOV-PWR-RTN LH =
Power Supply. LEDs OFF
(4) HLSOV-PWR-RTN IAFS =
LEDs ON
HLSOV-PWR-SUP Prim. =
LED OFF
HLSOV-PWR-SUP Sec. =
LED ON
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Step
Step Description Expected Results Remarks
N°
Connect the TP socket of FMP Test Bench:
HLSOV-PWR-SUP HLSOV-PWR-RTN RH =
SECONDARY section of LEDs OFF
TEST BENCH to GND HLSOV-PWR-RTN LH =
socket of Power Supply. LEDs OFF
(5) HLSOV-PWR-RTN IAFS =
LEDs ON
HLSOV-PWR-SUP Prim. =
LED OFF
HLSOV-PWR-SUP Sec. =
LED OFF
Turn OFF 28VDC-PWR
switch and remove the
(6) connection between both
TP and GND socket.
NOTE: For wires test, dodge the sheath from the component pins without
removing it, as far is possible. The dodged sheath must allow the access
of the multimeter pins (Refer to Fig. 105).
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(a) Set the Test Bench for the execution of the Function testing (Refer to test
Bench set up Para.2.C. (1) (a)).
(b) Perform the test according to Tab. 12.
Step
Step Description Expected Results Remarks
N°
Tab. 12
NOTE: For wires test, dodge the sheath from the component pins without
removing it, as far is possible. The dodged sheath must allow the access
of the multimeter pins (Refer to Fig. 105).
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(a) Set the Test Bench for the execution of the Function testing (Refer to test
Bench set up Para 2.C.(1).) (a).
(b) Switch ON only the 5VDC Power Supply.
(c) On the T.B. put the 5VDC-LTNG switch in ON position.
(d) Verify that the panel is correctly readable and lighted.
(e) If a test procedure is not successful, refer to flowchart 1, Fig. 117 to
execute the Fault isolation procedure.
(f) If necessary, set the "Beep" function of the multimeter and verify the
electric connections, refer to Fig 4 in the IPL.
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The Fault Isolation Procedures described by the flowcharts refers to the test
procedures previously illustrated.
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28Vdc POWER
CONSUMPTION
IS THE
CURRENT EXECUTE THE IS THE TEST
CONSUMPTION FUNCTIONAL PROCEDURE REPLACE U.U.T.
LOWER THAN TESTING PARA 2. C. SUCCESSFUL ?
N Y
200mA?
Y N
REPAIR
LOCATING THE
END DAMAGE REFERING TO
FUNCTIONAL TESTING
PROCEDURE PAR.2.C.
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5Vdc PANEL
POWER CONSUMPTION
IS THE
CURRENT VISUAL CONTROL ARE THERE
CONSUMPTION OF THE WIRES OF RESTORE THE
BROKEN SOLDER
LOWER THAN THE FRONT PANEL SOLDER JOINTS
N JOINTS? Y
1.2A?
Y N
REPLACE THE
ARE THE WIRES
BROKEN WIRES
DAMAGED?
Y AWG22 55550-09/089
END
REPLACE THE
FRONT PANEL
P/N 723-5345/01
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ARE THE
END EXPECTED RESULTS END
OF THE Tab.4
VERIFIED? Y
ARE THE
EXPECTED RESULTS
REPLACE U.U.T.
OF THE Tab.4
VERIFIED? N
END
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ARE THE
END EXPECTED RESULTS END
OF THE Tab.5
VERIFIED? Y
ARE THE
EXPECTED RESULTS
REPLACE U.U.T.
OF THE Tab.5
VERIFIED? N
END
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ARE THE
EXPECTED RESULTS END
OF THE Tab.6
END Y
VERIFIED?
ARE THE
EXPECTED RESULTS
REPLACE U.U.T.
OF THE Tab.6
VERIFIED? N
END
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Y N
N
TEST THE WIRING OF
THE SW04 USING THE
MULTIMETER, REFER
END
REPLACE THE FUEL TO Fig. 4 IN THE IPL
EXECUTE THE TEST
CONTROL PCB
PROCEDURE:
ASSEMBLY
PARA 2.B.(7) STEP (a)-(b)
P/N 724-1524/01.02
REPLACE THE
ARE THE WIRES
BROKEN WIRES
DAMAGED?
Y AWG22 55550-09/089
ARE THE
END EXPECTED RESULTS
OF THE Tab.7
Y VERIFIED? N
REPLACE THE
N
ROTARY SWITCH
(SW04) GRAYHILL
P/N 44M90-02-01-04N
ARE THE
EXPECTED RESULTS
REPLACE U.U.T.
OF THE Tab.7
VERIFIED? N
END
Y N
N
TEST THE WIRING OF
THE SW04 USING THE
MULTIMETER, REFER
END
REPLACE THE FUEL TO Fig. 4 IN THE IPL
EXECUTE THE TEST
CONTROL PCB
PROCEDURE:
ASSEMBLY
PARA 2.B.(8) STEP (a)-(b)
P/N 724-1524/01
REPLACE THE
ARE THE WIRES
BROKEN WIRES
DAMAGED?
Y AWG22 55550-09/089
ARE THE
END EXPECTED RESULTS
OF THE Tab.8
Y VERIFIED? N
N REPLACE THE
ROTARY SWITCH
(SW04) GRAYHILL
P/N 44M90-02-01-04N
ARE THE
EXPECTED RESULTS
REPLACE U.U.T.
OF THE Tab.8
VERIFIED? N
END
Y N
N
TEST THE WIRING OF
THE SW04 USING THE
MULTIMETER, REFER
END
REPLACE THE FUEL TO Fig. 4 IN THE IPL
EXECUTE THE TEST
CONTROL PCB
PROCEDURE:
ASSEMBLY
PARA 2.B.(9) STEP (a)-(b)
P/N 724-1524/01
REPLACE THE
ARE THE WIRES
BROKEN WIRES
DAMAGED?
Y AWG22 55550-09/089
ARE THE
END EXPECTED RESULTS
OF THE Tab.9
Y VERIFIED? N
REPLACE THE
N
ROTARY SWITCH
(SW04) GRAYHILL
P/N 44M90-02-01-04N
ARE THE
EXPECTED RESULTS
REPLACE U.U.T.
OF THE Tab.9
VERIFIED? N
END
Y N
N
TEST THE WIRING OF
THE SW04 USING THE
MULTIMETER, REFER
END
REPLACE THE FUEL TO Fig. 4 IN THE IPL
EXECUTE THE TEST
CONTROL PCB
PROCEDURE:
ASSEMBLY
STEP (a)-(b) PARA 2.B.(10)
P/N 724-1524/01
REPLACE THE
ARE THE WIRES
BROKEN WIRES
DAMAGED?
Y AWG22 55550-09/089
ARE THE
END EXPECTED RESULTS
OF THE Tab.10
Y VERIFIED? N
N REPLACE THE
ROTARY SWITCH
(SW04) GRAYHILL
P/N 44M90-02-01-04N
ARE THE
EXPECTED RESULTS
REPLACE U.U.T.
OF THE Tab.10
VERIFIED? N
END
ARE THE
END
EXPECTED RESULTS END
OF THE Tab.11
VERIFIED? Y
REPLACE U.U.T.
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ARE THE
END EXPECTED RESULTS END
OF THE Tab.12
VERIFIED? Y
ARE THE
EXPECTED RESULTS
REPLACE U.U.T.
OF THE Tab.12
VERIFIED? N
END
VERIFICATION OF THE
FUEL MANAGEMENT
PANEL 723-5345/01
SET THE TEST BENCH AS
SHOWN IN PARA 2. C. (1) (a)
IS THE
STEP (d) OF THE ARE THERE
VISUAL CONTROL OF RESTORE THE
TEST PROCEDURE BROKEN SOLDER
THE CABLING SOLDER JOINTS
SUCCESSFUL? N JOINTS? Y
Y N
DODGE THE
SHEATH WITHOUT
END
REMOVING IT
REPLACE THE
ARE THE WIRES
BROKEN WIRES
DAMAGED?
Y AWG22 55550-09/089
REPLACE THE
AB139 HYDRAULIC
PANEL
P/N 723-5345/01
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3. Disassembly
A. General
Refer to the illustration of the IPL (Illustrated Parts List) contained in the last section
of this manual. Reference to single illustration is indicated at the beginning of each
disassembly procedure. Reference to single parts in a procedure makes use of the
item index number used in the relevant illustration.
Disassembly procedures refer only to replaceable spare parts.
NOTE: See testing and Fault Isolation to establish the completeness of the
component and detect the most probable cause of its malfunction. This is
to determine the extent of disassembly required without completely
tearing down and rebuilding the U.U.T.
B. TOOLS required
NOTE: Equivalent TOOLS may be used with same characteristics of the ones
indicated.
CAUTION: Handle the components with extreme care to avoid the wire detachment.
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(4) Disassembly the FUEL CONNECTORS PCB ASSEMBLY and the FUEL
CONTROL PCB ASSEMBLY (724-1523/01 and 724-1524/01).
(a) Refer to Fig 2 in the IPL section.
(b) By means of the Ph 1 cross screwdriver, unscrew the 8 check screws (refer
to item 1 in figure) and remove the 4 TRIANGULAR STAND OFF
ASSEMBLY (refer to item 3 in figure).
(c) Disconnect the CONNECTOR (refer to item 15 in figure) from the FUEL
CONTROL PCB ASSEMBLY.
(d) By means of the Ph 1 cross screwdriver, unscrew the 4 check screws (refer
to item 5 in figure) and separate the FUEL CONTROL PCB ASSEMBLY
(refer to item 8 in figure) from the FUEL CONNECTORS PCB ASSEMBLY
(refer to item 9 in figure).
(5) Disassembly the FUEL MANAGEMENT CABLING (926-0642/01).
(a) By means of the two, 14 mm fork wrenches, unscrew the 8 check nuts and
release SW01, SW02 SW03 and SW04 (refer to item 11, 12 13 and 14 in
figure).
(b) By means of the 8 mm fork wrench unscrew PANEL CONNECTOR (refer
to item 16 i figure) and remove the FUEL MANAGEMENT CABLING (refer
to item 4 in figure) from the COUNTERPANEL (refer to item 2 in figure).
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4. Cleaning
A. Introduction.
CAUTION:
B. MATERIALS REQUIRED.
- Small size soft brush.
- Soft cloth.
- Naphtha-coal solvent: Carbosol or equivalent.
- Neutral detergent Loctite Natural Blue or equivalent.
- Compressed air.
C. Procedures:
WARNING: be careful using the naphtha coal solvent and avoid splashing. Always
wear eye protection and rubber gloves. Always wear eye protection and
rubber gloves. Use solvents/cleaning agents only in areas with a good
flow of air. Obey the manufacturer’s instructions. Put on protective
clothing. Do not drink solvents/cleaning agents. Do not smoke. Do not
breathe the gas. These materials are poisonous and flammable. Use the
approved hand and eye protection when you apply the solvents/cleaning
agents. These materials are skin irritants. If you get one of these
solvents/cleaning agents on your skin or in your eyes:
CAUTION: use the naphtha coal solvent with extreme care and for the cleaning only
the metallic and the painted surfaces. Avoid the contact of the naphtha
coal with: not painted plastic surfaces, rubber or electric components.
NOTE: Equivalent materials may be used with same characteristics of the ones
indicated.
(a) Remove powder, sand and debris with a dry soft brush care to avoid
breaking the wiring and/or the component contacts.
(b) If needed, remove the dust with a stream of compressed air.
(a) Remove powder, sand and debris with a dry soft brush.
(b) Clean the only the metallic and the painted surfaces of the FMP with a soft
cloth moist with some drops of Carbosol.
(c) Clean the other surfaces (Not metallic or not painted) of the FMP with a soft
cloth moist with some drops of a Neutral detergent, remove oil and/or
grease trails.
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5. Inspection
A. Introduction.
The test equipment (both special and standard) required performing Inspection
activity are identified and described in the following.
(a) Verify that the painted surfaces of the U.U.T. don't present scratches or any
other imperfection of painting. The U.U.T. is finished in matt black #37038
YAW FED-STD-595A. The GUARD is red #31302 YAW FED-STD-595A.
The bonding surfaces are free of paint.
(b) Disassembly the HOIST OPERATOR PANEL (Refer to Para.3.C. (3)).
(c) Verify that the PANEL is without cheeps, cracks or any other imperfections.
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(d) Verify that the IDENTIFICATION LABEL is undamaged and correctly
readable.
(e) Verify that the Replaceable Spare Parts (Refer to Para.1.C.(2)), are
undamaged, without cracks or any other imperfection. If possible check
with a visual external check without disassembly its parts.
(f) Verify that the Unit Under Test (U.U.T.) has been manufactured according
to the Outline Drawing, Fig. 3.If it is possible check with a visual external
check without disassembly its parts.
(g) Verify that the U.U.T. finishing results without cheeps, cracks or any other
imperfections.
(a) With the callipers, verify the dimensions of the U.U.T. respect to the Outline
Drawing Fig. 3.
(b) Using the scale, verify that the weight of the FMP is lower than 1.00 Kg.
B. Inspection Flowcharts.
The Inspection Procedures described by the flowcharts refer to the test procedures
previously illustrated.
Inspection link
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ARE THERE
SCRATCHES OR ANY
RESTORE THE
OTHER IMPERFECTION
PAINTING
ON THE PAINTING?
Y
VISUAL CHECK
IS THE
PANEL WITHOUT REPLACE FRONT
CHEEPS CRACK OR ANY OTHER PANEL
IMPERFECTION? P/N 723-5345/01
N
REPLACE THE
ARE THE REPLACEABLE DAMAGED SPARAE
SPARAE PARTS DAMAGED ? PARATS
N
IS THE U.U.T.
MANUFACTURED
ACCORDING TO THE REPLACE U.U.T END
APPLICABLE
SPECIFICATION? N
IS THE
U.U.T. WITHOUT
CHEEPS CRACK OR ANY OTHER REPLACE U.U.T. END
IMPERFECTION?
N
END
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ARE THE
DIMENSIONS OF
THE U.U.T. IN
REPLACE U.U.T. END
ACCORDANCE
WITH THE OUTLINE
DRAWING? N
IS THE WEIGHT
LOWER THAN 1.00 Kg REPLACE U.U.T. END
END
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6. Repair
NOTE: See testing and Fault Isolation to establish the completeness of the
component and detect the most probable cause of its malfunction. This is
to determine the extent of disassembly required without completely
tearing down and rebuilding the U.U.T.
This section contains the detailed description of repair procedures, consisting in the
procedures of removing and replacement of the replaceable items of the S-92 FUEL
MANAGEMENT PANEL
In case of damage at the painted surfaces of the U.U.T. these surfaces must be
restored following a specific procedure of repainting.
In this section is reported a procedure to restore the painting.
A. General
This section contains the detailed description of repair procedures, consisting in the
procedures of removing and replacement of the replaceable items of the FUEL
MANAGEMENT PANEL.
After Testing and Fault Isolation and Inspection phases, the condition of the item
(operating / failed) and most probable cause of its malfunction have been
established. This is to determine the extent of remove procedure required without
completely tear down and rebuilding the equipment.
Replacement procedures refer only to those parts that can be easily removed by
Technical Personnel with the help of standard workshop tools available at ground’s
facilities and not to those parts assembled by the Factory that have to be
considered as not replaceable and, consequently, not supplied as spare parts.
Replacement procedures refer to figures and tables reported in the last section of
this publication. Reference to single figure/table is indicated when it is of interest for
a better comprehension of procedure description.
Repair procedures refer to the illustration of the IPC (Illustrated Parts Catalogue)
contained in the last section of this manual. Reference to single illustration is
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indicated at the beginning of each assembly procedure. Reference to single parts in
a procedure makes use of the item index number used in the relevant illustration.
In case of damage of the painted surfaces of the U.U.T. these surfaces must be
restored following a specific procedure of repainting. In this section is reported a
procedure for restoring the painting.
B. List of Replacement Procedures
The remove and replace procedures of the items belong to the S-92 FMP has been
listed in the following table.
For each reported procedure, the following information are provided:
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Ref.
Nr Description P/N
Para.
1 Replacement Procedure for BLACK
KNOB TRAPEZIUM SHAPE (921- 921-0104/86 C
0104/86).
2 Replacement Procedure for S-92 FUEL
723-5345/01 D
MANAGEMENT PANEL (723-5345/01).
3 Replacement Procedure for FUEL
928-0883/01 E
PAINTED COVER (928-0883/01).
4 Replacement Procedure for
920-0237/01 F
IDENTIFICATION LABEL (920-0237/01).
5 Replacement Procedure for MECH
SWITCH_V_A_1 SW01, SW02, SW03 67516-41/009 G
(67516-41/009)
6 Replacement Procedure for ROTARY
44M90-02-01-04N
SWITCH GRAYHILL, SW04 (44M90-02- H
SW04
01-04N)
7 Replacement Procedure for PANEL
COAXIAL CONNECTOR X01 (67352- 67352-73M004 I
73M004).
8 Replacement Procedure for FUEL
920-9122/01 J
MANAGEMENT GASKET (920-9122/01)
9 Replacement Procedure for FUEL
CONTROL PCB ASSEMBLY (724- 724-1524/01 K
1524/01).
10 Replacement Procedure for FUEL
CONNECTORS PCB ASSEMBLY (724- 724-1523/01 L
1523/01)
11 Replacement Procedure for FUEL
CONTROL CONNECTOR P01 222C20M11 M
(NICOMATIC 222C20M11).
12 Replacement procedure for the WIRE
55550-09/089 N
22_.38mm**2 (55550-09/089).
13 Replacement of the SPLICE (67123-
67123-03/024 O
03/024)
14 Replacement of the VANGUARD
2100-01-D50-ORA-
GASKET L410mm (2100-01-D50-ORA- P
NPS-SPL
NPS-SPL).
15 Restore the painting. N/A Q
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CAUTION: Improper handling might damage material; always use the suggested
tools to perform repair procedures.
NOTE: Equivalent TOOLS may be used with same characteristics of the ones
indicated.
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WARNING: be careful using the paint and avoid splashing. Always wear eye
protection and rubber gloves. Always wear eye protection and rubber
gloves. Use solvents/cleaning agents only in areas with a good flow of air.
Obey the manufacturer’s instructions. Put on protective clothing. Do not
drink solvents/paints. Do not smoke. Do not breathe the gas. These
materials are poisonous and flammable. Use the approved hand and eye
protection when you apply the solvents/paints. These materials are skin
irritants. If you get one of these solvents/paints on your skin or in your
eyes:
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CAUTION: Handle the components with extreme care to avoid the wire detachment.
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CAUTION: Handle the components with extreme care to avoid the wire detachment.
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CAUTION: Handle the components with extreme care to avoid the wire detachment.
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CAUTION: Handle the components with extreme care to avoid the wire detachment.
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CAUTION: Handle the components with extreme care to avoid the wire detachment.
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CAUTION: Handle the components with extreme care to avoid the wire detachment.
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CAUTION: Handle the components with extreme care to avoid the wire detachment.
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CAUTION: Handle the components with extreme care to avoid the wire detachment.
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(m) By means of the soldering iron, connect the WIRE to the relative
component and protect the solder joint using the SHEATH POLYOLEFIN
(refer to item 11 in figure)
(n) Pick up the cabling using the CABLE ACC__m**2.
(o) Assembly the U.U.T. Refer to the Assembly procedure Para.7.C.
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CAUTION: Handle the components with extreme care to avoid the wire detachment.
WARNING: be careful using the paint and avoid splashing. Always wear eye
protection and rubber gloves. Always wear eye protection and rubber
gloves. Use solvents/cleaning agents only in areas with a good flow of air.
Obey the manufacturer’s instructions. Put on protective clothing. Do not
drink solvents/paints. Do not smoke. Do not breathe the gas. These
materials are poisonous and flammable. Use the approved hand and eye
protection when you apply the solvents/paints. These materials are skin
irritants. If you get one of these solvents/paints on your skin or in your
eyes:
CAUTION: Care that the paint doesn’t cover the legend on the FRONT PANEL or on
the IDENTIFICATION LABELS. Don’t paint the bonding surfaces.
(a) By means of the small size brush, eliminate every leaking or scratch from
the painted surfaces.
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7. Assembly
A. General
Assembling of the equipment parts must be performed after maintenance
operations like internal cleaning or when a component must be replaced.
Assembly must be performed following, in the reverse sequence, the disassembly
procedures.
Assembly procedures refer to the illustration of the IPL (Illustrated Parts List)
contained in the last section of this manual. Reference to single illustration is
indicated at the beginning of each assembly procedure. Reference to single parts in
a procedure makes use of the item index number used in the relevant illustration.
B. TOOLS required.
NOTE: Equivalent materials may be used with same characteristics of the ones
indicated.
CAUTION: Handle the components with extreme care to avoid the wire detachment.
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Refer to Fig 2 in the IPL section.
(a) By means of the 8mm fork wrench, fit and tighten the PANEL
CONNECTOR (refer to item 16 i figure).
(b) By means of the 2, 14mm fork wrenches, fit and tighten the 8 check nuts
and fix the SW01, SW02 SW03 and SW04 (refer to item 11, 12 13 and 14
in figure) to the COUNTERPANEL (refer to item 2 in figure).
(2) Assembly the FUEL CONNECTORS PCB ASSEMBLY and the FUEL CONTROL
PCB ASSEMBLY (724-1523/01 and 724-1524/01).
(a) Refer to Fig 2 in the IPL section.
NOTE: handle the 2 PCB ASSEMBLYES (item 8 and 9 in figure) with care to
avoid breaking the pins of the connectors.
(b) Assembly the FUEL CONTROL PCB ASSEMBLY (refer to item 8 in figure)
to the FUEL CONNECTORS PCB ASSEMBLY (refer to item 9 in figure).
(c) By means of the Ph 1 cross screwdriver, fit and tighten the 4 check screws
(refer to item 5 in figure) previously plunged in the loctite and fix the FUEL
CONTROL PCB ASSEMBLY (refer to item 8 in figure).
(d) Connect the CONNECTOR (refer to item 15 in figure) the connector of the
FUEL CONTROL PCB ASSEMBLY.
(e) By means of the Ph 1 cross screwdriver fit and tighten the 8 check screws
(refer to item 1 in figure) an fix the 4 TRIANGULAR STAND OFF
ASSEMBLY (refer to item 3 in figure).
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(b) Storage
- For storage, pack the U.U.T. in its original package or equivalent as
specified in Para (a)
- Store the packed U.U.T. in clean, dry, well ventilated conditions with no
corrosive fumes.
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(c) Shipping
- For transport, pack the U.U.T. in its original package or equivalent as
specified in Para (a).
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(1) This chapter provides fit and clearance criteria as well as torque values in the
U.U.T.
For the assembly of the threaded elements refer to Tab. 13 Tab. 14 Tab. 15 and
Tab. 16 that showings the torque max applicable to nuts and screws.
Tab. 13
Tab. 14
Tab. 15
Tab. 16
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CLOSE CLOSE
J01 J02
REFUEL/DEFUEL OFF
MANUAL
P/N 508618
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NOTE: Equivalent materials may be used with same characteristics of the ones
indicated.
A. Test equipment
(a) The Test Box is an interconnection tool to facilitate the user o measure
and/or drive FMP discrete and communicate to FMP Arinc 429 data bus..
Fig.901 shows the front panel of the Test Box.
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FUNCTIONAL TEST ARINC TOOL
J2 J1A ARINC
J23
429
D2
ON
D8
ON OFF OFF OFF D16
D12 D1 UNIT
PWR-CONS.
J4
-RH- -RH-
ON SW4
ON
J5 TRSFR TRSFR OFF
ON ON D3 UNIT
D4 D9
5VDC-LTNG -LH- -LH- ON SW5
ON SW14 ON ON
REF
REF/DEF OFF
D5
DEF UNIT
ON ON
D6 D11
D15
PWR-CONS. -IAFS- -IAFS- RELAY PRESSURE SW
J11
J12 ON ON
SW7
HLSOV-PWR-SUP #1
ARINC 429 #1
ON TP D7
P N D13
J7
TX PRIMARY ON ON
J18 SW9
J17 J6
#2 #2
P N REFS D10
ON
RX D14
J9
J13
J16 J15 SECONDARY
TP FMP TEST-BOX
SIRIO PANEL P.N.
B
D
-A (mm): 310
-B (mm): 170
-C (mm): 85
-D (mm) 49
-Weight (kg) 1.160+/-10%
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A. Introduction
Each page of the Illustrated Parts List is set out in six columns:
(a) Figure and Item number column. The figure number refers to the illustration
on which a part may be identified. The appropriate figure number is shown
on each page at the top of the column. The item number against each part
used to identify that part on the appropriate illustration.
(b) Part Number column.
(c) Airline Stock Number Column. This column is left blank for airline stock
number.
(d) Nomenclature column. This column contains the item name for each part, a
description and a Vendor’s code where applicable.
(e) Effectively Column. This column contains an uppercase alphanumeric
character (A, B, C) to identify interchange ability relationships between
items in the same figure. In our own case this column is left blank.
(f) Units per assembly.
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C. Numerical Index –
UNITS
AIRLINE STOCK
PART NUMBER FIG. ITEM PER
Nr.
ASSY
921-0104/86 1 1 1
723-5345/01 1 2 1
61530-27/036 1 3 4
61170-06/124 1 4 4
61170-03/128 1 5 4
928-0883/01 1 6 1
920-9122/01 1 7 1
920-0237/01 1 8 1
61550-33/005 2 1 8
921-2166/01 2 2 1
921-2179/01 2 3 4
926-0642/01 2 4 1
61530-27/005 2 5 4
61170-06/123 2 6 4
61170-03/127 2 7 4
724-1524/01 2 8 1
724-1523/01 2 9 1
2100-01-D50-
2 10 1
ORA-NPS-SPL
11
2 12
13
67516-41/009 3
1
3 2
3
GRAYHILL 2 14
1
44M90-02-01-04N 3 4
NICOMATIC 2 15
1
222C20M11 3 5
2 16
67352-73M004 1
3 6
NICOMATIC
3 7 20
C13064-P
67123-03/024 3 8 2
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UNITS
AIRLINE STOCK
PART NUMBER FIG. ITEM PER
Nr.
ASSY
55550-09/089 3 9 -
67173-01/002 3 10 7
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3
4
5
8
6
2
1
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1
9
3
8
7
6
5
4
12
11
10
2
1
15
13
14
16
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FUEL MANAGEMENT
4 926-0642/01 1
CABLING
INOX SCREW
5 61530-27/005 4
M2.5X6mm
INOX ELASTIC
6 61170-06/123 4
WASHER M2.5-5.1mm
INOX FLAT WASHER
7 61170-03/127 4
M2.5-5mm
FUEL CONTROL PCB
8 724-1524/01 1
ASSEMBLY
FUEL CONNECTORS
9 724-1523/01 1
PCB ASSEMBLY
2100-01-D50- VANGUARD GASKET
10 1
ORA-NPS-SPL L410mm
MECH SWITCH_V_A_1
11 67516-41/009
(SW01)
MECH SWITCH_V_A_1
12 67516-41/009 3
(SW02)
MECH SWITCH_V_A_1
13 67516-41/009
(SWO3)
GRAYHILL ROTARY SWITCH
14 44M90-02-01- (SW04) 1
04N
NICOMATIC FUEL CONTROL
15 1
222C20M11 CONNECTOR
PANEL COAXIAL
16 67352-73M004 1
CONNECTOR
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7
10
8
1 12
11
9
4
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PANEL COAXIAL
6 67352-73M004 1
CONNECTOR
NICOMATIC
7 CONNECTOR PIN 20
C13064-P
8 67123-03/024 SPLICE 2
9 55550-09/089 WIRE 22_.38mm**2 -
10 67173-01/002 CABLE ACC__m**2 7
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