24-09-07 Solenoid Valve Assembly.

RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS
Honeywell International Inc.

1300 W. Warner Road
Tempe, Arizona 85284-4282
U.S.A.
CAGE: 59364
Telephone: 800-601-3099 (Toll Free U.S.A./Canada)
Telephone: 602-365-3099 (International Direct)
Website: https://aerospace.honeywell.com
Component Maintenance Manual

with Illustrated Parts List
Solenoid Valve Assembly
Part Number CAGE

320263-1 59364
320263-3 59364
320263-5 59364
320263-6 59364
320263-7 59364
320263-8 59364
320263-9 59364
320263-10 59364
320263-11 59364
Legal Notice
Export Control
These items are controlled by the U.S. government and authorized for export only to the country of ultimate destination for use
by the ultimate consignee or end-user(s) herein identified. They may not be resold, transferred, or otherwise disposed of, to
any other country or to any person other than the authorized ultimate consignee or end-user(s), either in their original form or
after being incorporated into other items, without first obtaining approval from the U.S. government or as otherwise authorized
by U.S. law and regulations.
ECCN: 9E991.
24-09-07
UP802726
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Initial 15 May 1975
Publication Number 24-09-07, Revision 6 Revised 20 Oct 2021
© Honeywell International Inc. Do not copy without express permission of Honeywell.

COMPONENT MAINTENANCE MANUAL

320263
Part Number CAGE

320263-12 59364
320263-13 59364
320263-14 59364
320263-15 59364
320263-16 59364
320263-17 59364
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Proprietary Information
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RESPONSIBILITY FOR SPECIAL TOOLS AND TEST EQUIPMENT FABRICATED BY COMPANIES OTHER
THAN HONEYWELL.
WARNING: INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR DECREASE THE

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Copyright - Notice
Copyright 1975, 2021 Honeywell International Inc. All rights reserved.
Honeywell is a registered trademark of Honeywell International Inc.
All other marks are owned by their respective companies.

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TRANSMITTAL INFORMATION
TO HOLDERS OF SOLENOID VALVE ASSEMBLY CMM ATA NO. 24-09-07 ISSUED FOR USE IN SUPPORT
OF THE FOLLOWING:
Table TI-1 shows the applicable components.
Table TI-1. Applicable Components
Component PN Aircraft Application

320263-1/-7/-10/-12/-14 A300B, A310, DC-10
320263-3/-5/-6/-9/-11/-13/-15 DC-10
320263-8/-17 B-747
320263-16 A300B, DC-10, B-747
Revision History
Table TI-2 shows the revision history of this CMM.
Table TI-2. Revision History
Revision Number Revision Date

0 15 May 1975
1 18 Sep 1985
2 28 Mar 1986
3 12 Jun 1995
4 31 Dec 2002
5 16 Jun 2006
6 20 Oct 2021
This revision is a full replacement. All changed pages have a new date, as identified in the List of Effective Pages.
Revision bars identify the changed data. A revision bar adjacent to the Fig./Item column identifies changes in the
Detailed Parts List. See Transmittal information for history of revisions to this CMM.
Remove and discard all pages of the manual and replace them with the attached pages. Write the revision number,
revision date, and replacement date on the Record of Revisions page.
Revision bars mark the technical data that changed in this revision; those changes are described in the Table of
Highlights. Editorial changes are not marked with a revision bar.
The table of highlights tells users what has changed as a result of the revision. The table consists of three columns.
The Task/Page column identifies the blocks of changed information, such as a task, subtask, graphic, or parts list,
and the page on which that block starts. The block of information often includes the MTOSS code. Revision marks,
when provided, identify the location of the change within the block.
The Description of Change column tells about the change or changes within each block. The description of change
is often preceded by a paragraph or figure reference that applies to the block of information.
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The Effectivity column tells the user the part number(s) to which the block of information applies. The default value
for this column is "All." "All" means that the block applies to all parts.
Table of Highlights
Task/Page Description of Change Effectivity
TRANSMITTAL Global Change: Changed the content and format to agree with the All
INFORMATION Honeywell processes in effect at the time of the release of this revision.
TRANSMITTAL Global Change: The editorial changes and data that were moved or All
INFORMATION reformatted are not identified with revision bars.
TRANSMITTAL Global Change: All paragraphs, tables, and figures have been All
INFORMATION renumbered and are not identified with revision bars.
SERVICE BULLETIN LIST Added SBs 898626-36-1187, 978514-36-1188 and 978690-36-1189 All
to the service bulletin list.
INTRODUCTION Paragraph 5.A. Step (1). Table INTRO-4. Added Engineering Technical All
(Page INTRO-10) Review row.
TESTING AND FAULT Paragraph 2.C. Step (7)(b). Added text “Record results on Figure All
ISOLATION 1002, Test data sheet”.
(Page 1007)
TESTING AND FAULT Figure 1002. (Sheet 2 of 3). Changed Figure. All
ISOLATION
(Page 1010)
TESTING AND FAULT Figure 1002. (Sheet 3 of 3). Changed Figure. All
ISOLATION
(Page 1011)
INSPECTION/CHECK Paragraph 2.B. Step (2)(b).5. Changed gauss value from 10 to 3. All
(Page 5003)
ILLUSTRATED PARTS Paragraph 3. Added code “V12349” to the Vendor Code List. All
LIST
(Page 10008)
Detailed Parts List Added “SUPERSEDED BY ITEM” note to Items 1, 1B, 1C, 1D and All
IPL Figure 1 1E.
Detailed Parts List Added “INACTIVE” note to Item 1A. All

IPL Figure 1
Detailed Parts List Added “SUPERSEDED BY ITEM” note to Items 1 and 1A. All
IPL Figure 2
Detailed Parts List Added “SUPERSEDED BY ITEM” note to Items 1 and 1A. All
IPL Figure 3
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Table of Highlights (Cont)
Task/Page Description of Change Effectivity
Detailed Parts List Added “SUPERSEDES ITEM” note to Items 1, 1A and 1B. All
IPL Figure 4
Detailed Parts List Added “REPLACED BY ITEM”, “ORDER PN” and “OPTIONAL PN” All
IPL Figure 4 notes to Items 150 and 150E.
Detailed Parts List Added “REPLACED BY ITEM” note to 150K. All

IPL Figure 4
Detailed Parts List Added Items 150M, 150N, 150P, 150Q, 150R and 150S. All
IPL Figure 4
Detailed Parts List Added “SUPERSEDES ITEM” note to Item 1. All

IPL Figure 5
Detailed Parts List Added “REPLACED BY ITEM” note to Item 52. All
IPL Figure 5
Detailed Parts List Added Items 52A, 150D and 150E. All
IPL Figure 5
IPL Figure 5 notes to Item 150.
Detailed Parts List Added “SUPERSEDES ITEM” note to Item 1. All

IPL Figure 6
Detailed Parts List Added “REPLACED BY ITEM” note to Item 52. All
IPL Figure 6
Detailed Parts List Added Items 52A, 150D and 150E. All
IPL Figure 6
IPL Figure 6 notes to Item 150.
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RECORD OF REVISIONS
For each revision, write the revision number, revision date, date put in the manual, and your initials in the applicable
column.
NOTE: Refer to the Revision History in the TRANSMITTAL INFORMATION section for revision data.
Revision Revision Date Put In Revision Revision Date Put In

Number Date Manual By Number Date Manual By
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RECORD OF TEMPORARY REVISIONS
Instructions on each page of a temporary revision tell you where to put the pages in your manual. Remove the
temporary revision pages only when discard instructions are given. For each temporary revision, put the applicable
data in the record columns on this page.
Definition of Status column: A TR may be active, incorporated, or deleted. “Active” is entered by the holder of the
manual. “Incorporated” means a TR has been incorporated into the manual and includes the revision number of
the manual when the TR was incorporated. “Deleted” means a TR has been replaced by another TR, a TR number
will not be issued, or a TR has been deleted.
Date Date
Temporary Put Removed
Revision Page Issue In From
Number Status Number Date Manual By Manual By
24-1 thru 24-4 INC Rev 1
24-5 thru 24-11 INC Rev 3
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SERVICE BULLETIN LIST
Service Bulletin/ Date Put in

Revision Number Title Modification Manual
898626-36-1187 PNEUMATIC PRESSURE REGULATING VALVE - 20 Oct 2021
Modify Solenoid Valve Assembly Part No. 320263-10
to 320263-14
978514-36-1188 HIGH PRESSURE BLEED CONTROL VALVE - Modify 20 Oct 2021
Solenoid Valve Assemblies Part No. 320323-3 to Part
No. 320323-4 and Part No. 320263-11 to 320263-15
978690-36-1189 HIGH PRESSURE BLEED CONTROL VALVE - Modify 20 Oct 2021
Solenoid Valve Assemblies Part No. 320323-3 to
320323-4 and Part No. 320263-12 to 320263-16
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LIST OF EFFECTIVE PAGES
Subheading and Page Date Subheading and Page Date
Title Introduction
T-1 20 Oct 2021 INTRO-1 20 Oct 2021
T-2 20 Oct 2021 INTRO-2 20 Oct 2021
T-3 20 Oct 2021 INTRO-3 20 Oct 2021
T-4 20 Oct 2021 INTRO-4 20 Oct 2021
T-5 20 Oct 2021 INTRO-5 20 Oct 2021
T-6 20 Oct 2021 INTRO-6 20 Oct 2021
T-7 20 Oct 2021 INTRO-7 20 Oct 2021
T-8 20 Oct 2021 INTRO-8 20 Oct 2021
Transmittal Information INTRO-9 20 Oct 2021
TI-1 20 Oct 2021 INTRO-10 * 20 Oct 2021
TI-2 20 Oct 2021 Description and Operation
TI-3 20 Oct 2021 1 20 Oct 2021
TI-4 20 Oct 2021 2 20 Oct 2021
Record of Revisions 3 20 Oct 2021
RR-1 20 Oct 2021 4 20 Oct 2021
RR-2 20 Oct 2021 Testing and Fault Isolation
Record of Temporary Revisions 1001 20 Oct 2021
RTR-1 20 Oct 2021 1002 20 Oct 2021
RTR-2 20 Oct 2021 1003 20 Oct 2021
1004 20 Oct 2021
Service Bulletin List
1005 20 Oct 2021
SBL-1 * 20 Oct 2021 1006 20 Oct 2021
SBL-2 20 Oct 2021 1007 * 20 Oct 2021
List of Effective Pages 1008 20 Oct 2021
LEP-1 20 Oct 2021 1009 20 Oct 2021
LEP-2 20 Oct 2021 1010 * 20 Oct 2021
LEP-3 20 Oct 2021 1011 * 20 Oct 2021
LEP-4 20 Oct 2021 1012 20 Oct 2021
Table of Contents Schematic and Wiring Diagrams
TC-1 20 Oct 2021 2001 20 Oct 2021
TC-2 20 Oct 2021 2002 20 Oct 2021
TC-3 20 Oct 2021 Disassembly
TC-4 20 Oct 2021 3001 20 Oct 2021
TC-5 20 Oct 2021 3002 20 Oct 2021
TC-6 20 Oct 2021 3003 20 Oct 2021
TC-7 20 Oct 2021 3004 20 Oct 2021
TC-8 20 Oct 2021 3005 20 Oct 2021
TC-9 20 Oct 2021 3006 20 Oct 2021
TC-10 20 Oct 2021 3007 20 Oct 2021
3008 20 Oct 2021
* Indicates a changed or added page.

F Indicates a foldout page.
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LIST OF EFFECTIVE PAGES (Cont)
3009 20 Oct 2021 6010 20 Oct 2021

3010 20 Oct 2021 6011 20 Oct 2021
3011 20 Oct 2021 6012 20 Oct 2021
3012 20 Oct 2021 6013 20 Oct 2021
3013 20 Oct 2021 6014 20 Oct 2021
3014 20 Oct 2021 6015 20 Oct 2021
3015 20 Oct 2021 6016 20 Oct 2021
3016 20 Oct 2021 Repair 0000
Cleaning 6001-0000 20 Oct 2021
4001 20 Oct 2021 6002-0000 20 Oct 2021
4002 20 Oct 2021 Repair 0101
4003 20 Oct 2021
6001-0101 20 Oct 2021
4004 20 Oct 2021
6002-0101 20 Oct 2021
4005 20 Oct 2021
6003-0101 20 Oct 2021
4006 20 Oct 2021
6004-0101 20 Oct 2021
Inspection/Check
Repair 0201
5001 20 Oct 2021
6001-0201 20 Oct 2021
5002 20 Oct 2021
6002-0201 20 Oct 2021
5003 * 20 Oct 2021
6003-0201 20 Oct 2021
5004 20 Oct 2021
6004-0201 20 Oct 2021
5005 20 Oct 2021
5006 20 Oct 2021 Assembly
5007 20 Oct 2021 7001 20 Oct 2021
5008 20 Oct 2021 7002 20 Oct 2021
5009 20 Oct 2021 7003 20 Oct 2021
5010 20 Oct 2021 7004 20 Oct 2021
5011 20 Oct 2021 7005 20 Oct 2021
5012 20 Oct 2021 7006 20 Oct 2021
5013 20 Oct 2021 7007 20 Oct 2021
5014 20 Oct 2021 7008 20 Oct 2021
5015 20 Oct 2021 7009 20 Oct 2021
5016 20 Oct 2021 7010 20 Oct 2021
Repair 7011 20 Oct 2021
7012 20 Oct 2021
6001 20 Oct 2021
7013 20 Oct 2021
6002 20 Oct 2021
7014 20 Oct 2021
6003 20 Oct 2021
7015 20 Oct 2021
6004 20 Oct 2021
7016 20 Oct 2021
6005 20 Oct 2021
7017 20 Oct 2021
6006 20 Oct 2021
7018 20 Oct 2021
6007 20 Oct 2021
7019 20 Oct 2021
6008 20 Oct 2021
7020 20 Oct 2021
6009 20 Oct 2021
7021 20 Oct 2021

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7022 20 Oct 2021 Installation

7023 20 Oct 2021
13001 20 Oct 2021
7024 20 Oct 2021
13002 20 Oct 2021
7025 20 Oct 2021
7026 20 Oct 2021 Servicing
7027 20 Oct 2021 14001 20 Oct 2021
7028 20 Oct 2021 14002 20 Oct 2021
7029 20 Oct 2021 Storage (Including Transportation)
7030 20 Oct 2021
15001 20 Oct 2021
7031 20 Oct 2021
15002 20 Oct 2021
7032 20 Oct 2021
15003 20 Oct 2021
7033 20 Oct 2021
15004 20 Oct 2021
7034 20 Oct 2021
7035 20 Oct 2021 Rework (Service Bulletin Accomplishment
7036 20 Oct 2021 Procedures)
7037 20 Oct 2021 16001 20 Oct 2021
7038 20 Oct 2021 16002 20 Oct 2021
7039 20 Oct 2021 Illustrated Parts List
7040 20 Oct 2021
10001 20 Oct 2021
7041 20 Oct 2021
10002 20 Oct 2021
7042 20 Oct 2021
10003 20 Oct 2021
7043 20 Oct 2021
10004 20 Oct 2021
7044 20 Oct 2021
10005 20 Oct 2021
7045 20 Oct 2021
10006 20 Oct 2021
7046 20 Oct 2021
10007 20 Oct 2021
7047 20 Oct 2021
10008 * 20 Oct 2021
7048 20 Oct 2021
10009 20 Oct 2021
Fits and Clearances 10010 20 Oct 2021
8001 20 Oct 2021 10011 20 Oct 2021
8002 20 Oct 2021 10012 20 Oct 2021
Special Tools, Fixtures, Equipment, and 10013 20 Oct 2021
Consumables 10014 20 Oct 2021
10015 20 Oct 2021
9001 20 Oct 2021
10016 20 Oct 2021
9002 20 Oct 2021
10017 * 20 Oct 2021
9003 20 Oct 2021
10018 20 Oct 2021
9004 20 Oct 2021
10019 20 Oct 2021
Special Procedures 10020 20 Oct 2021
11001 20 Oct 2021 10021 20 Oct 2021
11002 20 Oct 2021 10022 20 Oct 2021
Removal 10023 * 20 Oct 2021
10024 20 Oct 2021
12001 20 Oct 2021
10025 20 Oct 2021
12002 20 Oct 2021

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10026 20 Oct 2021

10027 * 20 Oct 2021
10028 20 Oct 2021
10029 20 Oct 2021
10030 20 Oct 2021
10031 * 20 Oct 2021
10032 20 Oct 2021
10033 20 Oct 2021
10034 * 20 Oct 2021
10035 * 20 Oct 2021
10036 * 20 Oct 2021
10037 20 Oct 2021
10038 20 Oct 2021
10039 * 20 Oct 2021
10040 * 20 Oct 2021
10041 * 20 Oct 2021
10042 * 20 Oct 2021
10043 20 Oct 2021
10044 20 Oct 2021
10045 * 20 Oct 2021
10046 * 20 Oct 2021
10047 * 20 Oct 2021
10048 * 20 Oct 2021

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TABLE OF CONTENTS
LIST OF SECTIONS
Title Page
INTRODUCTION ............................................................................................................................. INTRO-1

1. How to Use This Manual ............................................................................................... INTRO-1
A. General ................................................................................................................. INTRO-1
B. Observance of Manual Instructions ...................................................................... INTRO-2
C. Symbols ................................................................................................................ INTRO-2
D. Units of Measure ................................................................................................... INTRO-5
E. Page Number Block Explanation .......................................................................... INTRO-5
F. Illustration .............................................................................................................. INTRO-5
2. Customer Support ......................................................................................................... INTRO-6
A. Honeywell Aerospace Online Technical Publications Website ............................. INTRO-6
B. Honeywell Aerospace Contact Team .................................................................... INTRO-6
3. References .................................................................................................................... INTRO-6
A. Honeywell/Vendor Publications ............................................................................ INTRO-6
B. Other Publications ................................................................................................. INTRO-6
4. Acronyms and Abbreviations ......................................................................................... INTRO-7
A. General ................................................................................................................. INTRO-7
5. Process Verification ....................................................................................................... INTRO-9
A. Verification Data .................................................................................................... INTRO-9
6. Software History ............................................................................................................ INTRO-10
A. Software Data ....................................................................................................... INTRO-10
7. History of Changes ........................................................................................................ INTRO-10
A. Modification/Configuration History ........................................................................ INTRO-10
B. Change History for Parts List ................................................................................ INTRO-10
DESCRIPTION AND OPERATION .................................................................................................. 1
1. Description ..................................................................................................................... 1
A. General ................................................................................................................. 1
B. Applicable Publications ......................................................................................... 2
C. Solenoid Valve Assembly (Refer to Figure 1 thru Figure 3) .................................. 2
2. Operation ....................................................................................................................... 3
A. Solenoid Valve Assembly (Refer to Figure 4) ....................................................... 3
TESTING AND FAULT ISOLATION ................................................................................................ 1001
1. Planning Data ................................................................................................................ 1001
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TABLE OF CONTENTS (Cont)

LIST OF SECTIONS (Cont)
Title Page
A. Reason for the Job ................................................................................................ 1001

B. Job Setup Data ..................................................................................................... 1001
2. Procedure ...................................................................................................................... 1002
A. Job Setup .............................................................................................................. 1002
B. Test Setup (Refer to Figure 1001) ........................................................................ 1002
C. Operational Test and Trouble Shooting ................................................................ 1004
D. Job Close-up ......................................................................................................... 1011
SCHEMATIC AND WIRING DIAGRAMS ........................................................................................ 2001
1. Not Applicable ............................................................................................................... 2001
DISASSEMBLY ............................................................................................................................... 3001
1. Planning Data ................................................................................................................ 3001
B. Job Setup Data ..................................................................................................... 3001
2. Procedure ...................................................................................................................... 3002
A. Job Setup .............................................................................................................. 3002
B. General Disassembly Procedures ........................................................................ 3002
C. Disassembly Procedures ...................................................................................... 3003
D. Job Close-up ......................................................................................................... 3016
CLEANING ...................................................................................................................................... 4001
1. Planning Data ................................................................................................................ 4001
B. Job Setup Data ..................................................................................................... 4001
2. Procedure ...................................................................................................................... 4002
A. Job Setup .............................................................................................................. 4002
B. General Cleaning Practices .................................................................................. 4002
C. General Cleaning Procedures ............................................................................... 4002
D. Clean Assemblies that are Made of Different Types of Materials ......................... 4003
E. Preparation of Cleaning Solutions ........................................................................ 4003
F. Cleaning Procedures ............................................................................................ 4003
G. Job Close-up ......................................................................................................... 4005
INSPECTION/CHECK ..................................................................................................................... 5001
1. Planning Data ................................................................................................................ 5001
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Title Page

B. Job Setup Data ..................................................................................................... 5001
2. Procedure ...................................................................................................................... 5002
A. Job Setup .............................................................................................................. 5002
B. General Check Procedures ................................................................................... 5002
C. Detailed Checks .................................................................................................... 5003
D. Job Close-up ......................................................................................................... 5015
REPAIR ............................................................................................................................................ 6001
1. Planning Data ................................................................................................................ 6001
B. Job Setup Data ..................................................................................................... 6001
2. Procedure ...................................................................................................................... 6002
A. Job Setup .............................................................................................................. 6002
B. Preparation of Solutions ........................................................................................ 6002
C. General Repair Procedures .................................................................................. 6002
D. Job Close-up ......................................................................................................... 6015
REPAIR 0000 ................................................................................................................................... 6001-0000
1. Planning Data ................................................................................................................ 6001-0000
A. Reason for the Job ................................................................................................ 6001-0000
B. Job Setup Data ..................................................................................................... 6001-0000
REPAIR 0101 ................................................................................................................................... 6001-0101
1. Planning Data ................................................................................................................ 6001-0101
B. Job Setup Data ..................................................................................................... 6001-0101
2. Procedure ...................................................................................................................... 6002-0101
A. Job Setup .............................................................................................................. 6002-0101
B. Replace Damaged Receptacle (Codes A thru K, Refer to IPL Figure 1, IPL Figure
2 and IPL Figure 3) (Codes L thru Q, Refer to IPL Figure 4, IPL Figure 5 and IPL
Figure 6) ................................................................................................................ 6002-0101
C. Job Close-up ......................................................................................................... 6004-0101
REPAIR 0201 ................................................................................................................................... 6001-0201
1. Planning Data ................................................................................................................ 6001-0201
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Title Page
B. Job Setup Data ..................................................................................................... 6001-0201

2. Procedure ...................................................................................................................... 6002-0201
A. Job Setup .............................................................................................................. 6002-0201
B. Replace Damaged or Loose Interfacial Seal (Codes A thru K, Refer to IPL Figure
1, IPL Figure 2 and IPL Figure 3) (Codes L thru Q, Refer to IPL Figure 4, IPL Figure
5 and IPL Figure 6) ............................................................................................... 6002-0201
C. Job Close-up ......................................................................................................... 6003-0201
ASSEMBLY ..................................................................................................................................... 7001
1. Planning Data ................................................................................................................ 7001
B. Job Setup Data ..................................................................................................... 7001
2. Procedure ...................................................................................................................... 7002
A. Job Setup .............................................................................................................. 7002
B. General Assembly Procedures ............................................................................. 7002
C. Assembly Procedures ........................................................................................... 7004
D. Job Close-up ......................................................................................................... 7047
FITS AND CLEARANCES .............................................................................................................. 8001
1. Planning Data ................................................................................................................ 8001
B. Job Setup Data ..................................................................................................... 8001
2. Fits and Clearances ....................................................................................................... 8001
A. Fits and Clearances of the Solenoid Valve Assembly .......................................... 8001
B. Torque Values ....................................................................................................... 8002
SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES .......................................... 9001
1. Planning Data ................................................................................................................ 9001
B. Job Setup Data ..................................................................................................... 9001
SPECIAL PROCEDURES ............................................................................................................... 11001
1. Not Applicable ............................................................................................................... 11001
REMOVAL ....................................................................................................................................... 12001
1. Not Applicable ............................................................................................................... 12001
INSTALLATION ............................................................................................................................... 13001
1. Not Applicable ............................................................................................................... 13001
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Title Page
SERVICING ..................................................................................................................................... 14001

1. Not Applicable ............................................................................................................... 14001
STORAGE (INCLUDING TRANSPORTATION) .............................................................................. 15001
1. Planning Data ................................................................................................................ 15001
B. Job Setup Data ..................................................................................................... 15001
2. Procedure ...................................................................................................................... 15002
A. Job Setup .............................................................................................................. 15002
B. Preservation .......................................................................................................... 15002
C. Packing ................................................................................................................. 15002
D. Storage ................................................................................................................. 15002
E. Transportation ....................................................................................................... 15003
F. Job Close-up ......................................................................................................... 15003
REWORK (SERVICE BULLETIN ACCOMPLISHMENT PROCEDURES) ..................................... 16001
1. Not Applicable ............................................................................................................... 16001
ILLUSTRATED PARTS LIST .......................................................................................................... 10001
1. Description ..................................................................................................................... 10001
A. General ................................................................................................................. 10001
B. Job Setup Data ..................................................................................................... 10001
2. Contents of the IPL ........................................................................................................ 10001
A. Vendor Code List .................................................................................................. 10001
B. Equipment Designator Index ................................................................................. 10001
C. Numerical Index .................................................................................................... 10001
D. Detailed Parts List ................................................................................................. 10001
3. Vendor Code List ........................................................................................................... 10008
4. Detailed Parts List ......................................................................................................... 10009
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LIST OF FIGURES
Figure Description Page
INTRO-1 Geometric Tolerance Symbols.................................................................................. INTRO-3

1 (Codes A, B, C, F, G, H, L, M, Q) Solenoid Valve Assembly.................................... 1
2 (Codes D, J, N) Solenoid Valve Assembly................................................................ 2
3 (Codes E, K, P) Solenoid Valve Assembly................................................................ 2
4 Solenoid Valve Assembly Schematic........................................................................ 3
1001 Test Setup (Typical).................................................................................................. 1003
1002 Test Data Sheet........................................................................................................ 1009
3001 (Codes A, B, C, F, G, H) Disassembly of Solenoid Valve Assembly......................... 3004
3002 (Codes D, J) Disassembly of Solenoid Valve Assembly........................................... 3006
3003 (Codes E, K) Disassembly of Solenoid Valve Assembly........................................... 3008
3004 (Codes L, M, Q) Disassembly of Solenoid Valve Assembly...................................... 3010
3005 (Code N) Disassemble Solenoid Valve Assembly..................................................... 3012
3006 (Code P) Disassembly of Solenoid Valve Assembly................................................. 3014
5001 (Codes A, B, C, F, G, H) Solenoid Valve Assembly.................................................. 5004
5002 (Codes D, J) Solenoid Valve Assembly..................................................................... 5006
5003 (Codes E, K) Solenoid Valve Assembly.................................................................... 5008
5004 (Codes L, M, Q) Solenoid Valve Assembly............................................................... 5010
5005 (Code N) Solenoid Valve Assembly.......................................................................... 5012
5006 (Code P) Solenoid Valve Assembly.......................................................................... 5014
7001 (Codes A, B, C, F, G, H) Determine Stroke Clearance for Armature Assembly........ 7003
7002 (Codes D, J) Determine Stroke Clearance for Armature Assembly.......................... 7004
7003 (Codes E, K) Determine Stroke Clearance for Armature Assembly.......................... 7005
7004 (Codes L, M, Q) Determine Stroke Clearance for Armature Assembly..................... 7006
7005 (Code N) Determine Stroke Clearance for Armature Assembly................................ 7007
7006 (Code P) Determine Stroke Clearance for Armature Assembly................................ 7008
7007 (Codes A, B, C, F, G, H) Determine Proper Length of Rod....................................... 7009
7008 (Codes D, J) Determine Proper Length of Rod......................................................... 7011
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LIST OF FIGURES (Cont)
Figure Description Page
7009 (Codes E, K) Determine Proper Length of Rod......................................................... 7013

7010 (Codes L, M, Q) Determine Proper Length of Rod.................................................... 7015
7011 (Code N) Determine Proper Length of Rod............................................................... 7017
7012 (Code P) Determine Proper Length of Rod............................................................... 7019
7013 (Codes A, B, C, F, G, H) Determine Required Shim Washers.................................. 7021
7014 (Codes D, J) Determine Required Shim Washers..................................................... 7023
7015 (Codes E, K) Determine Required Shim Washers.................................................... 7025
7016 (Codes L, M, Q) Determine Required Shim Washers............................................... 7027
7017 (Code N) Determine Required Shim Washers.......................................................... 7029
7018 (Code P) Determine Required Shim Washers.......................................................... 7031
7019 (Codes A, B, C, F, G, H) Assembly of Solenoid Valve Assembly............................. 7033
7020 (Codes D, J) Assembly of Solenoid Valve Assembly................................................ 7034
7021 (Codes E, K) Assembly of Solenoid Valve Assembly................................................ 7035
7022 (Codes L, M, Q) Assembly of Solenoid Valve Assembly........................................... 7037
7023 (Code N) Assembly of Solenoid Valve Assembly...................................................... 7040
7024 (Code P) Assembly of Solenoid Valve Assembly...................................................... 7044
10001 DPL Example............................................................................................................ 10006
10002 Nomenclature Indentures.......................................................................................... 10007
IPL Figure

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LIST OF TABLES
Table Description Page
INTRO-1 Equipment Identification List .................................................................................... INTRO-1

INTRO-2 Page Number Blocks ................................................................................................ INTRO-5
INTRO-3 List of Acronyms and Abbreviations ......................................................................... INTRO-7
INTRO-4 Verification Data ....................................................................................................... INTRO-10
1 Leading Particulars ................................................................................................... 1
1001 Special Tools, Fixtures, and Equipment ................................................................... 1001
1002 Consumables ........................................................................................................... 1002
1003 Port Leakage Check Values ..................................................................................... 1006
1004 Flow Check Values ................................................................................................... 1007
3002 Consumables ........................................................................................................... 3001
3003 Parts to be Replaced at Each Disassembly ............................................................. 3003
4002 Consumables ........................................................................................................... 4001
5002 Consumables ........................................................................................................... 5001
6002 Consumables ........................................................................................................... 6001
6001-0000 Index of Repairs ....................................................................................................... 6001-0000
6002-0000 Index of Repairs ....................................................................................................... 6001-0000
6001-0101 Special Tools, Fixtures, and Equipment ................................................................... 6001-0101
6002-0101 Consumables ........................................................................................................... 6001-0101
6003-0101 Pin Connections ....................................................................................................... 6003-0101
6001-0201 Special Tools, Fixtures, and Equipment ................................................................... 6001-0201
6002-0201 Consumables ........................................................................................................... 6001-0201
7002 Consumables ........................................................................................................... 7001
8001 Fits and Clearances ................................................................................................. 8001
8002 Thread Size and Torque Data .................................................................................. 8002
8003 Final Torque Data ..................................................................................................... 8002
9002 Consumable Materials .............................................................................................. 9002
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LIST OF TABLES (Cont)
Table Description Page

15002 Consumables ........................................................................................................... 15001
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Blank Page
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INTRODUCTION
1. How to Use This Manual
A. General
(1) This publication gives maintenance instructions for the equipment shown on the Title page.
(2) Refer to Table INTRO-1 for equipment identification data.
(a) The configuration of the equipment is shown by the part number, dash number,
series number, and change number stamped on the identification plate. Compare
this data with the data shown in Table INTRO-1.
(b) A part number, a service bulletin number (Pre SB, Post SB), or an effectivity code
symbol identifies the special procedures or illustrations necessary for each
configuration. The procedures and illustrations not identified are applicable to all
the configurations of the equipment.
(c) The effectivity coding system identifies the differences between unit configurations.
1 Modifications to the basic unit make it necessary to re-identify the unit.
For example: PN 123456-1 becomes PN 123456-2.
2 Each different part number and dash number has its own effectivity code.
3 In the text, if no effectivity codes or part numbers are shown, then the
procedures are applicable to all the configurations of the unit.
4 In the text, if one or more effectivity codes or part numbers are shown,
then the procedures are applicable only to the related configuration of the
unit.
Table INTRO-1. Equipment Identification List
Effectivity Service
Series Code Bulletin
PN Number Symbol Description Number
320263-1 - A Original configuration. -
320263-3 - B Original configuration. -
320263-5 - C Original configuration. -
320263-6 - D Original configuration. -
320263-7 - E Original configuration. -
320263-8 - F Original configuration. -
320263-9 - G Original configuration. -
320263-10 - H Original configuration. -
320263-11 - J Original configuration. -
320263-12 - K Original configuration. -
320263-13 - L Original configuration. -
320263-14 - M Original configuration. -
320263-15 - N Original configuration. -
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Table INTRO-1. Equipment Identification List (Cont)
Effectivity Service
Series Code Bulletin
PN Number Symbol Description Number
320263-16 - P Original configuration. -
320263-17 - Q Original configuration. -
(3) Standard maintenance procedures that technicians must know are not given in this manual.
(4) This publication is written in agreement with the ATA Specification.
(5) Refer to the Special Tools, Fixtures, and Equipment and Consumables tables in each
section before the start of maintenance or repair procedures.
(6) An explanation on how to use the ILLUSTRATED PARTS LIST is given in the Introduction
to that section.
(7) Honeywell recommends that you do the tests in TESTING AND FAULT ISOLATION before
you disassemble the unit. These tests can show the condition of the unit or most possible
cause of a malfunction. If a malfunction occurs, repair as necessary.
(8) Warnings, cautions, and notes in this manual give the data that follows:
• A WARNING gives a condition or tells personnel what part of an operation or

maintenance procedure, which if not obeyed, can cause injury or death
• A CAUTION gives a condition or tells personnel what part of an operation or
maintenance procedure, which if not obeyed, can cause damage to the equipment
• A NOTE gives data, not commands. The NOTE helps personnel when they do the
related instruction.
(9) Warnings and cautions go before the applicable paragraph or step. Notes follow the
applicable paragraph or step.
B. Observance of Manual Instructions
(1) Make sure that you carefully obey all safety, quality, operation, and shop procedures for
the unit.
(2) All personnel who operate equipment and do maintenance specified in this manual must
know and obey the safety precautions.
C. Symbols
(1) The symbols and special characters are in agreement with IEEE Publication 260 and IEC
Publication 27. Special characters in text are spelled out.
(2) The signal mnemonics, unit control designators, and test designators are shown in capital
letters.
(3) The signal names followed by an “*” show an active low signal.
(4) Some figures in this manual incorporate standard geometric characteristic symbols. Refer
to Figure INTRO-1 for the geometric characteristic symbols.
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Figure INTRO-1. (Sheet 1 of 2) Geometric Tolerance Symbols

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Figure INTRO-1. (Sheet 2 of 2) Geometric Tolerance Symbols

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D. Units of Measure
(1) Measurements, weights, temperatures, dimensions, and other values are expressed in
the USMS followed by the appropriate SI metric units in parentheses. Some standard tools
or parts such as drills, taps, bolts, nuts, etc. do not have an equivalent.
E. Page Number Block Explanation
(1) The data in this manual is divided into sections. A standard page number block system is
used. Page number blocks are shown in Table INTRO-2.
Table INTRO-2. Page Number Blocks
Section Page Number Block

Description and Operation 1 thru 999
Testing and Fault Isolation 1001 thru 1999
Schematic and Wiring Diagrams 2001 thru 2999
Disassembly 3001 thru 3999
Cleaning 4001 thru 4999
Inspection/Check 5001 thru 5999
Repair 6001 thru 6999
Repair 0000 6001-0000 thru 6999-0000
Repair 0101 6001-0101 thru 6999-0101
Repair 0201 6001-0201 thru 6999-0201
Assembly 7001 thru 7999
Fits and Clearances 8001 thru 8999
Special Tools, Fixtures, Equipment and Consumables 9001 thru 9999
1
Illustrated Parts List 10001 thru 10999
Special Procedures 11001 thru 11999
Removal 12001 thru 12999
Installation 13001 thru 13999
Servicing 14001 thru 14999
Storage (Including Transportation) 15001 thru 15999
Rework (Service Bulletin Accomplishment Procedures) 16001 thru 16999
NOTE:
1 The IPL is the last page number block in the document.
F. Illustration
(1) Some of the exploded view illustrations shown in the ILLUSTRATED PARTS LIST section
are also referenced in the DISASSEMBLY, CLEANING, INSPECTION/CHECK, REPAIR,
ASSEMBLY, and/or FITS AND CLEARANCES sections of this manual.
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(2) Illustrations that support the individual items are shown by the item nomenclature, and in
parenthesis, the item number followed by the basic figure number, i.e. washer (90, IPL
Figure 1). Item numbers refer to the same IPL figure until a different IPL figure is specified.
(3) Supplemental illustrations use a suffix number to the basic figure number. For example,
if Figure 501-5 is used, it signifies that it is an illustration of the item identified by index
number 5 in Figure 501.
(4) If a code symbol (Code _____), part number, or Service Bulletin Number (Pre SB _____
or Post SB _____) is before the illustration title, it is applicable to a specific unit.
(5) Illustrations with no specific designation are applicable to all units.
2. Customer Support
A. Honeywell Aerospace Online Technical Publications Website

(1) Go to the Honeywell Online Technical Publications Website at
(https://aerospace.honeywell.com).
• To download or see publications online
• To order a publication
• To tell Honeywell of a possible data error in a publication.
B. Honeywell Aerospace Contact Team

(1) If you do not have access to the Honeywell Technical Publications Website, or if you need
to speak to personnel about non-Technical Publication matters, the Honeywell Aerospace
Contact Team gives 24/7 customer service to Air Transport & Regional, Business & General
Aviation, and Defense & Space customers around the globe.
• Telephone: 800-601-3099 (Toll Free U.S.A./Canada)

• Telephone: 602-365-3099 (International).
3. References
A. Honeywell/Vendor Publications
• Not applicable.
B. Other Publications
(1) These publications are standard references. Check for latest version of publication.
• The United States GPO Style Manual (available at
http://www.gpo.gov/fdsys/pkg/GPO-STYLEMANUAL-2008/content-detail.html)
• IEEE Std 260.1, Standard Letter Symbols for Units of Measurement (available from
the American National Standards Institute at http://www.ansi.org)
• ASME Y14.38, Abbreviations for Use on Drawings and Related Documents (available
from the American National Standards Institute at http://www.ansi.org)
• ASME Y14.5, Dimensioning and Tolerancing (available from the American National
Standards Institute at http://www.ansi.org)
• CAGE codes and manufacturers' addresses are available at https://cage.dla.mil.
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4. Acronyms and Abbreviations
A. General
(1) The abbreviations are used in agreement with ASME Y14.38.
(2) Acronyms and non-standard abbreviations used in this publication are as follows:
Table INTRO-3. List of Acronyms and Abbreviations
Term Full Term

/hr each hour
/min each minute
/sec each second
A Ampere(s)
ANG angle
approx approximate
ASME American Society of Mechanical Engineers
ASSY assembly
ATA Air Transport Association
Ave Avenue
Blvd Boulevard
BRG bearing
C Celsius and/or Centigrade
CAGE commercial and government entity
cc cubic centimeter(s)
cm centimeter(s)
CMM component maintenance manual
Co Company
Cont continued
Corp Corporation
CRES corrosion resistant steel
Dept Department
DIA diameter
DIM. dimension
Div Division
DPL detailed parts list
EDI equipment designator index
F Fahrenheit
FAA Federal Aviation Administration
Fig. Figure
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Table INTRO-3. List of Acronyms and Abbreviations (Cont)
Term Full Term

FS Federal Specification
3 cubic foot and/or feet
ft
g gram(s)
gal. gallon(s)
GEN general
GPO Government Printing Office
Hg Mercury
HSG housing
ID inside diameter
IEC International Electrotechnical Commission
IEEE Institute of Electrical and Electronics Engineers
in. inch(es)
2 square inch(es)
in
3 cubic inch(es)
in
Inc Incorporated
INTRO Introduction
IPL illustrated parts list
kg kilogram(s)
kPa kilopascal(s)
L Liter(s)
lb pound(s)
lb-ft pound-foot and/or feet
lb-in. pound-inch(es)
max. maximum
min minimum or minute
mm millimeter(s)
mNm milli-Newton-meter(s)
MTOSS maintenance task oriented support system
N Newton(s)
NHA next higher assembly
NI numerical index
No. number
OD outside diameter
ORIG original
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Table INTRO-3. List of Acronyms and Abbreviations (Cont)
Term Full Term

Oz ounce(s)
oz-in. ounce-inch(es)
P.O. Post Office
Para Paragraph
pH Positive (hydroxide ion of) Hydrogen
PN part number
ppm parts each million
psi pounds (for each) square inch
psia pounds (each) square inch absolute
psig pounds (each) square inch gage
pt pint(s)
qt quart(s)
qty quantity
RAD. radius
Rd Road
REV Revision
Rt Route
SB Service Bulletin
Sect Section
Sht sheet
SI International System of Units
SN serial number
St Street
SUBASSY subassembly
TR Temporary Revision
USMS United States Measurement System
v volt(s)
vac volts alternating current
vdc volts direct current
W/ with a
5. Process Verification
A. Verification Data
(1) Honeywell does a verification of these technical instructions by performance or by simulation
of the necessary procedures. Performance shows that the procedures were checked by
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the use of the manual. Simulation shows that the applicable personnel looked at the
procedure in the manual and that the procedure is technically correct. The dates of
verification for this manual are given in Table INTRO-4.
Table INTRO-4. Verification Data
Section Method Date

Testing and Fault Isolation Performance 09 Jan 1995
Disassembly Performance 09 Jan 1995
Assembly Performance 09 Jan 1995
Engineering Technical Review N/A 09 Jan 1995
6. Software History
A. Software Data
(1) Not applicable.
7. History of Changes
A. Modification/Configuration History
(1) Not applicable.
B. Change History for Parts List
(1) Not applicable.
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DESCRIPTION AND OPERATION

1. Description
A. General
(1) This section contains a description of the solenoid valve assembly.
(2) Refer to Table 1 for the leading particulars.
Table 1. Leading Particulars
Characteristic Specification
Voltage 18 to 30 vdc
Maximum Current 0.39 amp at 28 vdc at 70°F (21°C)
Coil Resistance (ohms) 78.9 ±10% ohms at 70°F (21°C)
Ambient Air Temperature Range -65 to 450°F (-54 to 232°C)
Inlet Air Pressure Range
(Codes A, C, G, H, L, M) 10 to 150 psig (69 to 1035 kPa)
(Codes B, D, E, F, J, K, N, P, Q) 12 to 180 psig (83 to 1242 kPa)
Weight
(Codes A, C, G, H, L, M) 0.72 pounds (0.327 kg) maximum
(Codes B, F, Q) 0.71 pounds (0.322 kg) maximum
(Codes D, E, J, K, N, P) 0.75 pounds (0.340 kg) maximum
(3) Refer to Figure 1 thru Figure 3 for solenoid valve assembly.
Figure 1. (Codes A, B, C, F, G, H, L, M, Q) Solenoid Valve Assembly

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Figure 2. (Codes D, J, N) Solenoid Valve Assembly
Figure 3. (Codes E, K, P) Solenoid Valve Assembly

B. Applicable Publications
(1) The list that follows identifies Honeywell publications that are related to this section:
• Not applicable.
C. Solenoid Valve Assembly (Refer to Figure 1 thru Figure 3)
(1) The solenoid valve assembly consists of a solenoid assembly mounted on a ball valve
assembly.
(2) The solenoid assembly provides an electrical receptacle for connection to an external
power source and incorporates a coil assembly, armature assembly and actuating rod.
The actuating rod extends into the ball valve assembly. The ball valve assembly houses
a ball positioned between two seats and provides inlet and outlet ports.
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2. Operation
A. Solenoid Valve Assembly (Refer to Figure 4)
(1) The solenoid valve assembly schematic shows the solenoid valve assembly de-energized.
With the solenoid valve assembly de-energized, inlet air pressure through the port (Port
X) moves the ball to shut off the vent port (Port W). Air enters the inlet port and flows
through the outlet port (Port Y) and downstream to the pneumatic system. When the
solenoid valve assembly is energized, the armature assembly moves downward. This
moves the actuating rod and the ball is moved to shut off the inlet port. Downstream air
pressure is then released through the vent port.
Figure 4. Solenoid Valve Assembly Schematic

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TESTING AND FAULT ISOLATION

1. Planning Data
A. Reason for the Job
(1) Use the test procedures in this section to test and isolate faults.
(2) The function of the test procedures is to find if there is a failure in the operation of the LRU.
B. Job Setup Data
(1) You can use equivalent alternatives for the special tools, fixtures, equipment, and
consumable materials unless specified differently. The user must find equivalent
alternatives.
(2) Refer to Table 1001 for the special tools, fixtures, and equipment in this section.
(3) CAGE codes and manufacturers' addresses are available at https://cage.dla.mil.
Table 1001. Special Tools, Fixtures, and Equipment
Number Description Source

Air source (Clean, dry, filtered air at Commercially available
pressure range of 0 to 200 psig (0 to
1380 kPa) and temperature range of 40
to 120°F (4 to 49°C))
Electrical power source (Variable 0 to Commercially available
30 volts dc)
Flow measuring section (Capable of CAGE: 15916
measuring 0.373 pound per minute
(0.17 Kgm))
Gage (Capable of measuring 200 psig CAGE: 3CNS9
(1380 kPa))
Leakage measuring section (Capable CAGE: 15916
of measuring 0.005 pound per minute
(0.002 Kgm))
Ohmmeter Commercially available
Power source (0 to 110 vac, 60 Hz). Commercially available
Regulator (Capable of regulating 200 CAGE: 43990
psig (1380 kPa))
Resistance tester (500 volt megger) CAGE: 7G472
Shutoff valve (8 req) (Capable of CAGE: 5B406
operating at 200 psig (1380 kPa))
Surge tank Commercially available
Model 106 Dielectric tester CAGE: 05611
PN 290275-1-1 Ball valve test holder CAGE: 4VUX7
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WARNING: BEFORE YOU USE A MATERIAL, REFER TO THE MANUFACTURERS' MATERIAL

SAFETY DATA SHEETS. SOME MATERIALS CAN BE DANGEROUS.
CAUTION: DO NOT USE MATERIALS THAT ARE NOT EQUIVALENT TO HONEYWELL

SPECIFIED MATERIALS. MATERIALS THAT ARE NOT EQUIVALENT CAN CAUSE
DAMAGE TO THE EQUIPMENT AND CAN MAKE THE WARRANTY NOT
APPLICABLE.
(4) Refer to Table 1002 for the consumable materials in this section.
Table 1002. Consumables

Not applicable Not applicable Not applicable
• Not applicable.
2. Procedure
A. Job Setup


APPLICABLE.
CAUTION: DO THESE PROCEDURES IN A CLEAN ENVIRONMENT TO PREVENT DAMAGE

TO THE MECHANICAL COMPONENTS.
(1) Obey the precautions.
B. Test Setup (Refer to Figure 1001)

(1) Construct test setup.
NOTE: Do not use cap of ball valve test holder (PN 290275-1-1) for this test. Cap of
holder is used only when testing ball valve assembly (10, IPL Figure 1 thru
IPL Figure 6) without solenoid valve assembly.
(a) Use ball valve test holder (PN 290275-1-1) to construct test setup similar to that
shown in Figure 1001.
(b) Provide clean, dry, filtered air at pressure range of 0 to 200 psig (1380 kPa) at
temperature range of 40 to 120°F (4 to 49°C).
(c) Provide an electrical variable power source from 0 to 30 volts dc.
(d) Provide flow measuring section capable of measuring an airflow of 0.373 pound
per minute (0.17 Kgm).
(e) Provide leakage measuring section capable of measuring up to 0.005 pound per
minute (0.002 Kgm).
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(f) Provide an air pressure gage with range of 0 to 200 psig (1380 kPa).
(g) Connect surge tank between Test Ports X and Y. Connect plumbing line between
surge tank and shutoff valves (7, 8).
Figure 1001. Test Setup (Typical)

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Key to Figure 1001
1. REGULATOR (0 TO 200 PSIG (0 TO 1380 6. SHUTOFF VALVE

KPA))
2. SHUTOFF VALVE 7. SHUTOFF VALVE
3. GAGE (0 TO 200 PSIG (0 TO 1380 KPA)) 8. SHUTOFF VALVE
C. Operational Test and Trouble Shooting
(1) General
Tests are to make sure that the unit operates correctly when it is in for service. These tests
will show if the unit is serviceable and/or if any maintenance is necessary. If the unit
operates satisfactorily, the unit can be put in use again.
(a) These tests make sure the unit operates correctly after a repair or an overhaul
has been completed.
(b) All shutoff valves must be closed, air pressure must be set at zero and the electrical
power must be shutoff at the start of each test.
(c) Use these conditions for the tests, unless a test instruction gives a different
specification.
1 Laboratory and inlet air temperature must be 40 to 120°F (4 to 49°C). The

compressed inlet air must be clean and dry.
2 Laboratory air pressure must be 26.5 to 30.5 inches (67.3 to 77.5 cm) of
mercury absolute.
3 Relative humidity must be less than 90 percent.
(d) Do the tests only in the sequence in which they are given, unless a test instruction
permits a change of sequence.
(e) When specified in the instructions, write the test results on Figure 1002, Test Data
Sheet.
(2) Perform coil resistance check
(a) Connect ohmmeter to Pins A and B of electrical connector and observe reading
on ohmmeter.
(b) Coil resistance must be within 72.2 to 88.2 ohms. Record results on Figure 1002,
Test Data Sheet.
(c) Remove and reject solenoid assembly if resistance check is not met.
(3) Perform insulation resistance check
(a) Provide resistance tester (500 volt megger) together with necessary wiring and
connections.
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(b) (Codes A thru K) Connect Pins A and B of receptacle (130, IPL Figure 1, IPL
Figure 2 and IPL Figure 3) to one lead of resistance tester (500 volt megger).
Connect case of solenoid valve assembly (140) to other lead of resistance tester
(500 volt megger).
(Codes L thru Q) Connect Pins A and B of receptacle (150, IPL Figure 4, IPL
Figure 5 and IPL Figure 6) to one lead of resistance tester (500 volt megger).
Connect case (160) to other lead of resistance tester (500 volt megger).
(c) Apply 500 volts dc with resistance tester (500 volt megger) for one minute and
observe microammeter of resistance tester (500 volt megger).
(d) Microammeter shall indicate not less than 50 microampere current, corresponding
to 10 megohms minimum insulation resistance. Record results on Figure 1002,
Test Data Sheet.
(4) Perform dielectric strength check
(a) Provide dielectric tester (Model 106) and power source of 110 volts ac, 60 Hz.
WARNING: HIGH VOLTAGE IS USED TO PERFORM THE FOLLOWING TEST STEP.

DO NOT CONTACT ELECTRICAL WIRING, CONNECTORS, OR
SOLENOID VALVE ASSEMBLY WHILE HIGH VOLTAGE IS APPLIED
FOR TEST. HIGH VOLTAGE IS DANGEROUS AND CAN CAUSE INJURY
OR DEATH TO PERSONNEL IF PRECAUTIONS ARE NOT OBSERVED.
(b) (Codes A thru K) Connect Pins A and B of receptacle (130, IPL Figure 1, IPL
Figure 2 and IPL Figure 3) together.
(Codes L thru Q) Connect Pins A and B of receptacle (150, IPL Figure 4, IPL
Figure 5 and IPL Figure 6) together.
(c) Connect Pins A and B to one lead of dielectric tester (Model 106).
(d) (Codes A thru K) Connect case of solenoid case assembly (140, IPL Figure 1, IPL
Figure 2 and IPL Figure 3) to other lead of dielectric tester (Model 106).
(Codes L thru Q) Connect case (160, IPL Figure 4, IPL Figure 5 and IPL Figure
6) to other lead of dielectric tester (Model 106).
(e) (Codes A thru K) Adjust dielectric tester (Model 106) to slowly apply 750 volts ac,
60 Hz, between Pins A and B and case of solenoid valve assembly (140, IPL
Figure 1, IPL Figure 2 and IPL Figure 3) for one minute.
(Codes L thru Q) Adjust dielectric tester (Model 106) to slowly apply 750 volts ac,
60 Hz, between Pins A and B and case (160, IPL Figure 4, IPL Figure 5 and IPL
Figure 6) for one minute.
(f) Current drain shall not exceed 0.5 milliampere and no arching or insulation
breakdown shall be evident. Record results in Figure 1002, Test Data Sheet.
(g) (Codes A thru E and G thru P) Repeat insulation resistance check as specified in
Step (3).
(5) Perform operational check
(a) Open shutoff valves (2, 4, 8, Figure 1001) and adjust regulator (1) to apply an inlet
pressure of 178 to 182 psig (1227.3 to 1254.8 kPa) as indicated at gage (3).
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(b) Energize and de-energize valve assembly with 10 volts dc at each inlet pressure
setting for several cycles. Operation shall be free of sticking or binding. Record
results on Figure 1002, Test Data Sheet.
(c) Adjust regulator (1) to decrease inlet pressure to 4 to 6 psig (27.6 to 41.4 kPa) as
indicated at gage (3). Repeat Step (b).
(d) Remove and replace ball valve assembly, rod or armature assembly if operation
is not free of sticking or binding.
(6) Perform port leakage
(a) Open shutoff valves (2, 4, 6) and adjust regulator (1) to apply an inlet pressure
indicated on gage (3), at pressure indicated in Table 1003, Port Leakage Check
Values. Record results on Figure 1002, Test Data Sheet.
(b) If port leakage is excessive, replace ball valve assembly (10, IPL Figure 1 thru
IPL Figure 6). Refer to DISASSEMBLY and ASSEMBLY.
Table 1003. Port Leakage Check Values
CODES INLET PRESSURE SOLENOID POSITION MAXIMUM LEAKAGE

PSIG (TYP) POUNDS PER MINUTE
(KILOPASCALS) E = ENERGIZED (KGM)
DE = DE-ENERGIZED
A, C, G, H, J, K, L 178 TO 182 DE 0.0042 (0.0019)
(1227.3 TO 1254.8)
178 TO 182 E 0.0042 (0.0019)
(1227.3 TO 1254.8)
4 TO 6 DE 0.001 (0.0004)
(27.6 TO 41.4)
4 TO 6 E 0.001 (0.0004)
(27.6 TO 41.4)
B, D, N 178 TO 182 DE 0.0028 (0.0013)
(1227.3 TO 1254.8)
178 TO 182 E 0.0036 (0.0016)
(1227.3 TO 1254.8)
4 TO 6 DE 0.001 (0.0004)
(27.6 TO 41.4)
4 TO 6 E 0.001 (0.0004)
(27.6 TO 41.4)
E, F, M, P, Q 178 TO 182 DE 0.005 (0.002)
(1227.3 TO 1254.8)
178 TO 182 E 0.005 (0.002)
(1227.3 TO 1254.8)
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Table 1003. Port Leakage Check Values (Cont)
CODES INLET PRESSURE SOLENOID POSITION MAXIMUM LEAKAGE

PSIG (TYP) POUNDS PER MINUTE
(KILOPASCALS) E = ENERGIZED (KGM)
DE = DE-ENERGIZED
4 TO 6 DE 0.001 (0.0004)
(27.6 TO 41.4)
4 TO 6 E 0.001 (0.0004)
(27.6 TO 41.4)
(7) Perform flow check
(a) Open shutoff valves (9, 10, Figure 1001). Inlet pressure must be applied with
regulator (1) and inlet pressure indicated at gage (3).
(b) Perform flow checks and position shutoff valves (4, 5, 7, 8) as indicated in Table
1004, Flow Check Values. Record results on Figure 1002, Test data sheet.
(c) (Codes A thru K) If airflow requirements are not met, replace ball valve assembly
(10, IPL Figure 1, IPL Figure 2 and IPL Figure 3), rod (50), armature assembly
(90) or spring (40). Refer to DISASSEMBLY and ASSEMBLY.
(Codes L thru Q) If airflow requirements are not met, replace ball valve assembly
(10, IPL Figure 4, IPL Figure 5 and IPL Figure 6), rod (50), armature assembly
(100) or spring (40). Refer to DISASSEMBLY and ASSEMBLY.
Table 1004. Flow Check Values
CODES VALVE POSITION INLET SOLENOID MINIMUM

(Figure 1001) PRESSURE POSITION (TYP) AIRFLOW
O=OPEN PSIG E = ENERGIZED POUNDS PER
C=CLOSE (KILOPASCALS) DE = DE- MINUTE (KGM)
ENERGIZED
VALVE VALVE VALVE VALVE

(4) (5)* (7) (8)*
A, C, G, O C C O DE 0.372 (0.17)
H, L, M
C O O C E 0.350 (0.16)
B, D, E, J, O C C O 178 TO 182 DE 0.214 (0.10)
K, N, P (1227.3 TO
1254.8)
C O O C E 0.207 (0.09)
F, Q O C C O DE 0.60 (0.3)
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Table 1004. Flow Check Values (Cont)
CODES VALVE POSITION INLET SOLENOID MINIMUM

(Figure 1001) PRESSURE POSITION (TYP) AIRFLOW
O=OPEN PSIG E = ENERGIZED POUNDS PER
C=CLOSE (KILOPASCALS) DE = DE- MINUTE (KGM)
ENERGIZED

(4) (5)* (7) (8)*
C O O C E 0.60 (0.3)
*WHEN SHUTOFF VALVE (5) OR (8) IS OPENED DURING FLOW CHECKS, DISCHARGE PRESSURE MUST
BE WITHIN 29.87 TO 29.97 IN. (75.9 TO 76.1 CM) HG ABS.
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UNIT PART NUMBER: UNIT SERIAL NUMBER:

AMBIENT BAROMETRIC PERCENT
TEMPERATURE; OF ("C) PRESSURE: IN.(MM)HGA HUMIDITY %
TEST REQUIREMENT ACTUAL VALUE ACCEPTM
COIL RESISTANCE CHECK COIL RESISTANCE MUST BE

WITHIN 72.2 TO 8B 2 OHMS
INSULATION RESISTANCE CHECK MICROAMMETER SHALL

INDICATE NOT LESS THAN 50
MICROAMPERE CURRENT.
CORRESPONDINGTO 10
MEGOHMS MINIMUM INSULATION
RESISTANCE
DIELECTRIC STRENGTH CHECK CURRENT DRAIN MUST NOT

EXCEED 0.5 MILLIAMPERE
NO ARCHINGOR INSULATION
BREAKDOWN MUST BE EVIDENT
OPERATIONAL CHECK FREE OF STICKING AND BINDING
ICN-59364-0000838606-001-01
Figure 1002. (Sheet 1 of 3) Test Data Sheet

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TEST REQUIREMENT ACTUAL VALUE ACCEPT('/)
PORT LEAKAGE
SOLENOID POSITION
INLET PRESSURE (TYP) MAXIMUM LEAKAGE
CODES PSIG E = ENERGIZED POUNDS PER MINUTE (KGM)
(KILOPASCALS) DE= DE-ENERGIZED
A.C.G.H. 178 TO 182 DE 0.0042 (0.0019)

J,K, L (1227.3 TO 1254,8)
178 TO 182 E 0.0042 (0,0019)

(1227.3 TO 1254.8)
4T06 DE 0.001 (0,0004)

(27.6 TO 41,4)
4TOG E 0.001(0.0004)
(27.6 TO 41.4)
B. D,N 178 TO 182 DE 0.0028 (0,0013)

(1227.3 TO 1254.8)
178 TO 182 E 0.0036 (0,0016)

(1227.3 TO 1254,8)
4T06 DE 0.001 (0,0004)

(27.6 TO 41,4)
4T06 E 0.001(0.0004)
(27,6 TO 41,4)
E, F, M, P, Q 178 TO 182 DE 0.005 (0.002)

(1227.3 TO 1254,8)
178 TO 182 E 0.005 (0.002)

(1227.3 TO 1254.8)
4T06 DE 0.001 (0,0004)

(27,6 TO 41.4)
4T06 E 0.001 (0.0004)

(27,6 TO 41,4)
ICN-59364-0000838607-001-01

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Honeywell

320263
TEST REQUIREMENT ACTUAL ACCEPT(',�

VALUE
FLOW CHECK
VALVE POSITION SOLENOID

(FIGURE 101) INLET POSITION MINIMUM AIRFLOW
CODES O=OPEN PRESSURE (TYP) POUNDS PER
C--CLOSE PSIG E = ENERGIZED MINUTE
(KILOPASCALS) DE= DE· (KGMJ
ENERGIZED
(4) (5)" (7) ( 8)"
A,C,G. 0 C C 0 DE 0.372 (0.17)
H,L.M
C 0 0 C E 0.350 (0.16)
B.D. E. 0 C C 0 178 T0182 DE 0.214 (0,10)
J, K,N, (1227,3 TO
C 0 0 C 1254.8) E 0.207 (0,09)
F,Q 0 C C 0 DE 0.60 (0,3)
C 0 0 C E 0.60 (0,3)
UNIT ACCEPTED: DATE ACCEPT
(TEST TECHNICIAN)
ICN-59364-0000838608-001-01

D. Job Close-up
(1) Remove all tools, equipment, used parts, and materials from the work area.
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SCHEMATIC AND WIRING DIAGRAMS

1. Not Applicable
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DISASSEMBLY
1. Planning Data
(1) Use these procedures to remove parts from the LRU to do the cleaning, checks, and repair.
Do only those procedures of disassembly that are necessary to remove the defective parts.
B. Job Setup Data
alternatives.

Plastic mallet Commercially available


APPLICABLE.

Lubricating oil (MIL-PRF-7808) Commercially available
• Not applicable.
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2. Procedure
A. Job Setup


APPLICABLE.

(2) The item numbers shown in the DPL are the same as the item numbers on the exploded
view illustration(s). To find a part number, find the part on the illustration and note the item
number. Find the item number in the parts list and read the correct part number. Item
numbers refer to the same figure until a different figure is specified.
(3) Before disassembly, use TESTING AND FAULT ISOLATION to examine the condition of
the unit or to find the malfunction. Do this to prevent disassembly that is not necessary.
(4) If applicable, as an aid for assembly, tag the items that are disconnected to show where
the connections were made.
B. General Disassembly Procedures
(1) Disassemble in a dry, bright, clean room.
(2) Be careful to prevent damage to parts that can be used again.
WARNING: USE THE CORRECT PERSONAL PROTECTION. OIL CAN HAVE AN ADDITIVE
CALLED TRICRESYL PHOSPHATE IN IT. THIS CHEMICAL IS AN ASPHYXIANT;
IT IS POISONOUS AND CAN BE ABSORBED THROUGH THE SKIN.
(3) If necessary, apply lubricating oil to parts and put them in a clean container to prevent
corrosion until the parts can be cleaned and examined.
(4) Do not disassemble any staked, welded, riveted, soldered, swaged or press-fit assemblies.
Do not remove plates, passage hole plugs or threaded inserts unless replacement is
necessary.
(5) Examine all bearings for roughness, brinelling and damaged races or retainers. These
conditions can be an indication of possible damage.
(6) Remove all protective caps, plugs and closures before disassembly of the unit.
(7) Make a record of the quantities and thickness of the shims and washers. This will help
when you assemble the unit.
(8) Remove the electrical connectors.
(a) Remove threaded connectors.
1 Use connector pliers to loosen the coupling rings.

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CAUTION: TO PREVENT DAMAGE TO CONNECTORS, DO NOT USE TOO

MUCH FORCE. DO NOT PULL ON THE ATTACHED WIRES.
2 Pull on the connector body and turn the coupling ring until the connector
is apart.
3 Use caps or plastic bags to keep dirt and unwanted material out of the
receptacles.
(9) Honeywell recommends that the parts shown in Table 3003 be replaced when work is
being accomplished in that area. However, replacement of parts can be done on in-service
experience.
(10) Honeywell recommends during an overhaul, as a minimum, all bearings, packings and
seals be replaced.
Table 3003. Parts to be Replaced at Each Disassembly
Figure Item
No. No. Nomenclature Quantity
Figure 3001 80 Packing 1
110 Rivet 4
110 Rivet 4
110 Rivet 4
C. Disassembly Procedures
(1) Refer to TESTING AND FAULT ISOLATION to find the condition of the unit and the level
of disassembly necessary to repair the unit.
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Figure 3001. (Codes A, B, C, F, G, H) Disassembly of Solenoid Valve Assembly

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Key to Figure 3001
10. BALL VALVE ASSY (IPL Figure 1) 80. PACKING

20. WASHER 90. ARMATURE ASSY
30. WASHER 100. SEAL
40. SPRING 110. RIVET
50. ROD 120. TERMINAL
60. SCREW 130. RECEPTACLE
70. COVER 140. SOLENOID VALVE ASSY
(2) (Codes A, B, C, F, G, H) Disassemble solenoid valve assembly. (Refer to Figure 3001)
CAUTION: BALL VALVE ASSEMBLY (10), ROD (50), ARMATURE ASSEMBLY (90)
AND SOLENOID VALVE ASSEMBLY (140) ARE MATCHED ASSEMBLIES.
DURING DISASSEMBLY, TAG THESE PARTS AS A MATCHED ASSEMBLY
AND ENSURE THESE PARTS ARE NOT MIXED WITH OTHER PARTS.
(a) Hold ball valve assembly (10) in collet.
WARNING: THE SPRING (40) IS COMPRESSED. A SPRING-LOADED PART CAN

CAUSE INJURY IF THE SPRING TENSION IS RELEASED QUICKLY.
CAUTION: DO NOT SCRATCH OR DAMAGE PARTS WHILE PRYING.
(b) Separate ball valve assembly (10) away from solenoid valve assembly (140) by
tapping on the collet with plastic mallet or gently prying the solenoid valve assembly
from the collet.
(c) Remove washers (20, 30), spring (40) and rod (50).
NOTE: Make a record of the thickness and quantity of washers (30). This will
help in ASSEMBLY.
(d) Remove screws (60), cover (70), packing (80) and armature assembly (90). Discard
packing.
WARNING: USE THE CORRECT PERSONAL PROTECTION. PROCEDURES THAT

NEED GRIND/MACHINE WORK WILL CAUSE LOOSE PARTICLES THAT
CAN GET IN YOUR EYES.
(e) Remove seal (100), rivets (110), terminal (120) and receptacle (130) from solenoid
valve assembly (140). Discard rivets.
NOTE: Do not disassemble receptacle (130) from solenoid valve assembly

(140) unless INSPECTION/CHECK reveals damage.
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Figure 3002. (Codes D, J) Disassembly of Solenoid Valve Assembly

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Key to Figure 3002

(3) (Codes D, J) Disassemble solenoid valve assembly. (Refer to Figure 3002)

from the collet.
help in ASSEMBLY.
packing.

(e) Remove seal (100), rivets (110), terminal (120) and receptacle (130) from solenoid

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Figure 3003. (Codes E, K) Disassembly of Solenoid Valve Assembly

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Key to Figure 3003

(4) (Codes E, K) Disassemble solenoid valve assembly. (Refer to Figure 3003)

from the collet.
help in ASSEMBLY.
packing.

(e) Remove seal (100), rivet (110), terminal (120) and receptacle (130) from solenoid

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Figure 3004. (Codes L, M, Q) Disassembly of Solenoid Valve Assembly

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Key to Figure 3004
10. BALL VALVE ASSY (IPL Figure 4) 80. COVER

25. GUIDE ROD 90. PACKING
40. SPRING 110. SEAL
50. ROD 120. SCREW
52. STOP ASSY 130. NUT
54. WASHER 140. TERMINAL
56. COIL 150. RECEPTACLE
70. SCREW 160. CASE
(5) (Codes L, M, Q) Disassemble solenoid valve assembly. (Refer to Figure 3004)
AND CASE (160) ARE MATCHED ASSEMBLIES. DURING DISASSEMBLY,
TAG THESE PARTS AS A MATCHED ASSEMBLY AND ENSURE THESE
PARTS ARE NOT MIXED WITH OTHER PARTS.

(b) Separate ball valve assembly (10) away from case (160) by tapping on the collet
with plastic mallet or gently prying the case from the collet.
(c) Remove guide rod (25), washers (30), spring (40), rod (50), stop assembly (52),
coil (56) and washer (54) from case (160).
help in ASSEMBLY.
(d) Remove screws (70), cover (80), packing (90) and armature assembly (100) from
case (160). Discard packing.
(e) Remove seal (110), screw (120), nut (130), terminal (140) and receptacle (150)
from case (160).
NOTE: Do not disassemble receptacle (150) from case (160) unless

INSPECTION/CHECK reveals damage.
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Figure 3005. (Code N) Disassemble Solenoid Valve Assembly

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Key to Figure 3005
10. BALL VALVE ASSY (IPL Figure 5) 100. ARMATURE ASSY

25. GUIDE ROD 110. SEAL
30. WASHER 120. SCREW
40. SPRING 130. NUT
52. STOP ASSY 150. RECEPTACLE
56. COIL 155. NUT
70. SCREW 157. ELBOW
80. COVER 159. WASHER
90. PACKING 160. CASE
(6) (Code N) Disassemble Solenoid Valve Assembly. (Refer to Figure 3005)

(b) Separate ball valve assembly (10) away from case (160) by tapping on the collet
help in ASSEMBLY.
(e) Remove seal (110), screws (120), nuts (130) and receptacle (150) from the elbow
(157).
NOTE: Do not remove the receptacle (150) unless INSPECTION/CHECK

reveals damage.
(f) Remove the screws (153), terminal (140), nuts (155), elbow (157) and washer
(159) from the case (160).
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Figure 3006. (Code P) Disassembly of Solenoid Valve Assembly

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Key to Figure 3006
10A. BALL VALVE ASSY (IPL Figure 6) 100. ARMATURE ASSY

40. SPRING 130. NUT
56. COIL 155. NUT
(7) (Code P) Disassemble solenoid valve assembly. (Refer to Figure 3006)
CAUTION: BALL VALVE ASSEMBLY (10A), ROD (50), ARMATURE ASSEMBLY (100)
(a) Hold ball valve assembly (10A) in collet.

(b) Separate ball valve assembly (10A) away from case (160) by tapping on the collet
help in ASSEMBLY.
(e) Remove seal (110), screws (120), nuts (130), terminal (140) and receptacle (150)
from elbow (157).
NOTE: Do not remove the receptacle (150) unless INSPECTION/CHECK

reveals damage.
(f) Remove the screws (153), nuts (155), elbow (157) and washer (159) from the
case (160).
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D. Job Close-up
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CLEANING
1. Planning Data
(1) Use these procedures to remove dust, dirt, and unwanted oil and grease. Be careful not
to cause damage to the parts when you do these procedures.
B. Job Setup Data
alternatives.

Aerated tank Commercially available
Brush (stiff) Commercially available
Oven Commercially available


APPLICABLE.

Aqueous cleaner (LPS Precision Clean) CAGE: 0JVH6
Cotton swabs Commercially available
Lint-free cloth Commercially available
Oil (MIL-PRF-7808) Commercially available
Solvent (Isopropyl alcohol, Federal Commercially available
Specification TT-I-735)
ANSI B74.18 Abrasive cloth Commercially available
Daraclean 235 Aqueous cleaner CAGE: 37676
Ridoline 909 Alkaline cleaner CAGE: 71410
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• Not applicable.
2. Procedure
A. Job Setup


APPLICABLE.

(2) Do the procedures in a clean location.
(3) When you use pressurized air to clean assemblies and parts, do not use more air pressure
than is necessary.
(4) After you clean the assemblies and parts, supply protection from moisture, dust, and other
contamination until you do a visual check and assemble the component.
B. General Cleaning Practices
(1) Each part must be cleaned with the procedures referred to in this section or the equivalent
procedures used by an approved overhaul facility. Solutions specified must be made with
the instructions in this manual or to the instructions supplied by the product manufacturer.
(2) These procedures agree with good shop procedures as used by the Honeywell overhaul
facility. Clean parts are important to satisfactory overhaul and operation.
(3) Use clean, dry, filtered, compressed air at a maximum of 20 psig (138 kPa) to dry parts.
C. General Cleaning Procedures
WARNING: CLEAN PARTS IN AN AREA OPEN TO THE AIR, THAT HAS GOOD LIGHT AND
SUFFICIENT SAFETY AND FIRE PREVENTION EQUIPMENT.
(1) Clean all metal parts to remove oil, grease, rust and dirt. Clean the flange areas and sealing
surfaces to remove old gaskets and compounds.
(2) Clean painted parts but do not remove old paint if it is still serviceable.
(3) Remove carbon and combustion contamination.
(4) Heat discoloration of metal surfaces (not to include too much heat caused by malfunction)
is permitted. Remove scale that can come loose and damage the unit.
(5) Remove all light surface corrosion from parts and treat base metal to prevent corrosion.
Refer parts with heavier corrosion to inspection personnel for analysis.
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(6) Cap, plug or seal all ports and orifices of cleaned parts. Make sure the parts have protection
while in storage.
NOTE: Use only approved caps, plugs and barrier materials for part storage after
cleaning.
D. Clean Assemblies that are Made of Different Types of Materials
CAUTION: AN ASSEMBLY MUST NOT BE CLEANED IN A SOLUTION THAT CAN CAUSE

DAMAGE TO ONE OF THE PARTS IN THE ASSEMBLY.
(1) Clean parts made of different base materials one at a time.
(2) Clean the assemblies that contain brass, bronze, steel or cadmium with the procedures
that are applicable to the base material.
(3) Carefully clean synthetic or natural materials with a Cleaning Procedure that will not damage
the material.
E. Preparation of Cleaning Solutions
(1) Prepare aqueous cleaner solution.
WARNING: USE THE CORRECT PERSONAL PROTECTION. THIS

CHEMICAL/SOLUTION CAN CAUSE SKIN, EYE AND LUNG DAMAGE.
THE DANGER AND PRECAUTIONS FOR EACH CHEMICAL IS
DIFFERENT.
(a) Use manufacturer's instructions to mix aqueous cleaner.
(b) Keep solution at 140 to 150°F (60 to 66°C) in an aerated tank.
(2) Prepare alkaline cleaner solution.

DIFFERENT.
(a) Mix 4 to 6 ounces (113 to 170 g) of alkaline cleaner in each gallon (3.8 L) of water.
(b) Keep the solution at 130 to 180°F (54 to 82°C) in an aerated tank.
F. Cleaning Procedures
CAUTION: USE THESE PROCEDURES TO CLEAN THE PARTS. PARTS CAN BE BADLY
DAMAGED BY THE USE OF THE INCORRECT PROCEDURES. USE ONLY THE
PROCEDURE RECOMMENDED FOR THE PART.
(1) Remove heavy oil and grease from all metal parts with an aqueous cleaner.

DIFFERENT.
(a) Use aqueous cleaner in an aerated tank.
(b) Soak the parts for 20 to 30 minutes.

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(c) Remove the heavy grease or soft carbon with the use of a brush.
WARNING: USE THE CORRECT PERSONAL PROTECTION. COMPRESSED AIR

WILL CAUSE LOOSE PARTICLES THAT CAN GET IN YOUR EYES. THE
AIRSTREAM CAN CAUSE CUTS, DO NOT POINT IT AT YOUR SKIN.
(d) Dry the parts with compressed air.
(e) If necessary, do Step (b) thru Step (d) again.
(2) Remove soft carbon and dirt from all metal parts.
(a) Use Step (1) to remove heavy oil and grease from the surfaces.

DIFFERENT.
(b) Put the parts in the alkaline cleaner solution for a maximum of 30 minutes.
1 Clean the surfaces with a brush until clean.
2 Carefully remove the old gaskets and compounds with a blade and scrape
the surfaces clean.
3 Do the soak and clean procedure again or until the part is clean.

(c) Flush the parts with water and dry with compressed air.
WARNING: USE THE CORRECT PERSONAL PROTECTION. OIL CAN HAVE AN

ADDITIVE CALLED TRICRESYL PHOSPHATE IN IT. THIS CHEMICAL IS
AN ASPHYXIANT. IT IS POISONOUS AND CAN BE ABSORBED
THROUGH THE SKIN.
(d) Use an abrasive cloth with oil to remove light surface corrosion. (Refer to REPAIR)
(e) Flush the parts with water at 80 to 110°F (27 to 43°C).

(f) Dry the parts with compressed air.

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DIFFERENT.
WARNING: USE THE CORRECT PERSONAL PROTECTION. HEATED PARTS WILL

CAUSE BURNS.
(g) Dry all metal parts that have different metal inserts, crevices or deep blind holes
in an oven at 225 to 275°F (107 to 135°C) for a minimum of one hour. Make sure
the parts are completely dry.
(h) Keep the parts in a dry location away from gases that can cause corrosion.
(3) Clean electrical components.

DIFFERENT.
(a) Rub parts with a clean lint-free cloth moist with solvent.
(b) Clean the electrical connectors with cleaning solvent. Remove oily type soil with
a cotton swab moist with solvent.
G. Job Close-up
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INSPECTION/CHECK
1. Planning Data
(1) Use these procedures to find damage or worn parts and parts that show signs of near
failure.
B. Job Setup Data
alternatives.

Magnaglo Dry Concentrate No. Magnetic particles compound CAGE: 30323
14A
Model D990LR Magnetizing unit CAGE: 37676
Model MST-50 Spring tester CAGE: 91692
Model SB2824T Demagnetizing unit CAGE: 37676
Model ZA-28W Fluorescent penetrant unit CAGE: 30323
5X Power Magnifying glass Commercially available
40X Power Magnification unit Commercially available


APPLICABLE.

Magnaglo Carrier II Magnetic base oil CAGE: 30323
Penetrant oil (SAE AMS 2644) Commercially available
• Not applicable.
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2. Procedure
A. Job Setup


APPLICABLE.

(2) User experience can be used to identify damaged or worn parts for serviceability. Damage
that does not affect function, reliability or safety is allowed.
(3) Repair or replace all damaged or worn parts. This prevents possible failures of the
equipment.
B. General Check Procedures
(1) These general check procedures are supplemental to the basic knowledge of repair
personnel. The manufacturer recommends the precision equipment used in the subsequent
procedures.
(a) Examine threaded parts.
1 Examine all threaded parts for crossed, stripped or broken threads. Discard
the part if threads are damaged.
2 Examine for loose threaded inserts and the condition of the threads. Refer
to REPAIR if the inserts are loose or damaged.
(b) Examine all seal surfaces and flanges for minor surface defects. Refer to REPAIR,
if the seal surfaces or flanges are damaged.
(2) Fluorescent penetrant or magnetic particle inspection.
NOTE: It is not necessary to do the fluorescent penetrant or magnetic particle

inspection on anodized, plated or painted surfaces, unless wear or physical
damage is found.
WARNING: USE THE CORRECT PERSONAL PROTECTION. THE OIL USED DURING
THIS INSPECTION CAN CAUSE SKIN, EYE AND LUNG DAMAGE. THE
HOT BLACK LIGHT WILL CAUSE BURNS TO BODY AREAS WITH NO
PROTECTION.
(a) Do a fluorescent penetrant inspection. Refer to ASTM E1417.
1 Remove anodize or paint from the surface. (Refer to REPAIR).
2 Remove all rust, scale, burrs, dirt, grease and other contaminations. Make
sure the part is dry. (Refer to CLEANING).
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3 Honeywell Overhaul Facility uses ASTM E1417, Type I, Method A (Group

V). Refer to the manufacturer's instructions to use fluorescent penetrant
unit and penetrant oil.
4 When completed, remove all penetrant oil. (Refer to CLEANING).
5 Apply anodize or paint, if necessary. (Refer to REPAIR).
WARNING: USE THE CORRECT PERSONAL PROTECTION. THE OIL USED DURING
THIS INSPECTION CAN CAUSE SKIN, EYE AND LUNG DAMAGE. THE
ELECTRICAL CURRENT IS DANGEROUS AND COULD BURN THE SKIN.
(b) Do a magnetic particle inspection. Refer to ASTM E1444 and use the wet
continuous direct current method.
1 Remove paint from the surface. (Refer to REPAIR).
2 Remove all rust, scale, burrs, dirt, grease and other contaminations from
the part. Make sure that the part is dry. (Refer to CLEANING).
3 Refer to the magnetizing unit manufacturer's instructions to use the

magnetizing unit, magnetic base oil and magnetic particles compound.
4 Magnetize the part in the longitudinal direction, do the check, then

magnetize in the circumferential direction and do the check again.
5 When completed, use the demagnetizing unit to demagnetize the part to

a maximum of 3 gauss.
6 After the part is demagnetized, remove all the magnetic base oil. (Refer
to CLEANING)
7 Paint the part, if necessary. (Refer to REPAIR)
(3) Visual checks.
(a) Use a 5X Power magnifying glass to examine the parts.
(b) Refer to the detailed check procedures, if a part shows a condition that could have
caused wear.
(c) Dimensional checks are given for parts that wear. If a visual check shows no
damage or wear, but damage is suspected, specific check instructions are given.
(d) Examine the parts that are usually replaced at each scheduled inspection cycle.
Damage to these parts can show a malfunction of other components.
C. Detailed Checks
(1) Do the detailed checks as required in Figure 5001 and subsequent figures.
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Figure 5001. (Codes A, B, C, F, G, H) Solenoid Valve Assembly

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Figure 5001. Check Procedures

Item
No. Nomenclature Check Procedure Limits
40 Spring Free length 0.60 inch (15.2 mm) approximate
Test length 0.40 inch (10.2 mm)
Test load 0.96 to 1.02 pound (0.4 to 0.5 kg)
Replace spring if requirements are not
met.
50 Rod Outside diameter of land for wear. 0.088 to 0.090 inch (2.24 to 2.29 mm)
Replace rod if requirements are not
met.
90 Armature Assembly Outside diameter for wear. 0.3720 to 0.3730 inch (9.449 to 9.474
mm)
Armature and bore for wear under 40 Replace armature assembly if
power magnification. requirements are not met.
100 Seal For damaged, loose or missing seal. No damage, looseness or missing
seals allowed. Refer to REPAIR 0201.
130 Receptacle Pins. No loose, bent or broken pins allowed.
Refer to REPAIR 0101.
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Figure 5002. (Codes D, J) Solenoid Valve Assembly

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Item
met.
met.
mm)
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Figure 5003. (Codes E, K) Solenoid Valve Assembly

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Item
met.
met.
mm)
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Figure 5004. (Codes L, M, Q) Solenoid Valve Assembly

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Item
met.
met.
mm)
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Figure 5005. (Code N) Solenoid Valve Assembly

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Item
met.
met.
mm)
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Figure 5006. (Code P) Solenoid Valve Assembly

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Item
met.
met.
mm)
D. Job Close-up
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REPAIR
1. Planning Data
(1) Use these procedures for the LRU to replace defective parts and replace or repair defective
subassemblies.
(2) Do only those procedures of DISASSEMBLY that are necessary to make repairs. When
new parts are necessary, refer to the ILLUSTRATED PARTS LIST for the correct part
numbers and quantities.
B. Job Setup Data
alternatives.

Air circulating oven CAGE: 95372
Polishing stone Commercially available
Solder (Sn5) (J-STD-006) Commercially available
Model No. 3198 Soldering iron (550 watt rating) CAGE: 0N425


APPLICABLE.

Bicarbonate soda Commercially available
Flux (RMA)(J-STD-004) Commercially available
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Table 6002. Consumables (Cont)

DC1200 Primer CAGE: 5D028
DC3120 Potting compound CAGE: 5D028
RTV732 Adhesive-sealant (MIL-A-46106) CAGE: 1P853
Type 1, Class 1, Grade 1 Primer (MIL-P-23377) CAGE: 0NYS9
(513X419, Part A) (910K942,
Part B)
• Not applicable.
2. Procedure
A. Job Setup


APPLICABLE.

(2) Refer to REPAIR 0000 for list of applicable repairs.
B. Preparation of Solutions
(1) Prepare primer.
(a) Mix equal parts by volume of the primer and the converter to prepare the primer.
(b) Let the mixed primer stand for 30 minutes before use.
C. General Repair Procedures
(1) Repair minor surface defects on steel parts.
CAUTION: REMOVE SURFACE DEFECTS THAT COULD CAUSE DAMAGE TO THE

OPERATION OF MATING PARTS, SUCH AS SEAL SURFACES. REMOVAL
OF DEFECTS THAT INCREASE CLEARANCES BETWEEN MATING PARTS
CAN CAUSE DAMAGE DURING OPERATION OR UNSATISFACTORY
LEAKAGE.
(a) Remove the minor surface burrs, scratches or galling with an abrasive cloth.
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(2) Repair of damaged threads.
(a) Blend damaged threads with fine polishing stone.

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Figure 6001. (Codes A, B, C, F, G, H) Solenoid Valve Assembly

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Figure 6001. Reference Table

Item
No. Nomenclature Material Identification/Surface Treatment/Repair Reference
10 Ball valve assembly Material: CRES 303 per SAE-AMS-S-7720.
50 Rod Material: CRES 303 per SAE-AMS-S-7720.
90 Armature assembly Material: CRES 347 per AMS-QQ-S-763.
100 Seal Repair: Refer to REPAIR 0201.
130 Receptacle Repair: Refer to REPAIR 0101.
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Figure 6002. (Codes D, J) Solenoid Valve Assembly

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Item
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Figure 6003. (Codes E, K) Solenoid Valve Assembly

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Item
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Figure 6004. (Codes L, M, Q) Solenoid Valve Assembly

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Item
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Figure 6005. (Code N) Solenoid Valve Assembly

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Item
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Figure 6006. (Code P) Solenoid Valve Assembly

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Item
10A Ball valve assembly Material: CRES 303 per SAE-AMS-S-7720.
D. Job Close-up
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REPAIR 0000
1. Planning Data
(1) This section includes an index of repairs.
B. Job Setup Data
(1) Refer to Table 6001-0000 for the index of repairs sorted by repair number.
Table 6001-0000. Index of Repairs
Repair Number PN Repair Title

REPAIR 0101 320263-1/3/5/6/7/8/9/10/11 Electrical Receptacle
REPAIR 0201 320263-1/3/5/6/7/8/9/10/11 Interfacial Seal
(2) Refer to Table 6002-0000 for the index of repairs sorted by part number.
Table 6002-0000. Index of Repairs
PN Repair Number Repair Title

320263-1/3/5/6/7/8/9/10/11 REPAIR 0101 Electrical Receptacle
320263-1/3/5/6/7/8/9/10/11 REPAIR 0201 Interfacial Seal
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REPAIR 0101
1. Planning Data
(1) This section includes repair /re-dentification procedures for replacement of electrical
receptacle.
B. Job Setup Data
alternatives.
(2) Refer to Table 6001-0101 for the special tools, fixtures, and equipment in this section.
Table 6001-0101. Special Tools, Fixtures, and Equipment

Model No 3198 Soldering iron (550 watts rating) CAGE: 0N425


APPLICABLE.
(4) Refer to Table 6002-0101 for the consumable materials in this section.
Table 6002-0101. Consumables

DC1200 primer CAGE: 5D028
• Not applicable.
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2. Procedure
A. Job Setup


APPLICABLE.
CAUTION: DO NOT HIT OR LET THE LRU FALL DURING THESE PROCEDURES. THE LRU
CONTAINS AN ASSEMBLY THAT CAN BE DAMAGED FROM INCORRECT USE.

B. Replace Damaged Receptacle (Codes A thru K, Refer to IPL Figure 1, IPL Figure 2 and IPL
Figure 3) (Codes L thru Q, Refer to IPL Figure 4, IPL Figure 5 and IPL Figure 6)
WARNING: USE THE CORRECT PERSONAL PROTECTION. PROCEDURES THAT NEED

GRIND/MACHINE WORK WILL CAUSE LOOSE PARTICLES THAT CAN GET IN
YOUR EYES.
(1) (Codes A thru K) Remove rivets (110) and terminal (120). Discard rivets.
(Codes L thru Q) Remove screws (120), nuts (130) and terminal (140).
CAUTION: WHEN REMOVING RECEPTACLE, ENSURE LEADS ARE NOT DAMAGED OR

CUT TOO SHORT. SOLENOID VALVE ASSEMBLY SHALL BE DISPOSED IN
ACCORDANCE WITH SHOP PROCEDURE IF ELECTRICAL LEADS ARE
DAMAGED.
(2) (Codes A thru K) Carefully separate receptacle (130) from solenoid valve assembly (140)
far enough to insert screw driver or blunt tool to remove potting compound from terminals
of receptacle.
(Codes L, M, Q) Carefully separate receptacle (150) from solenoid valve assembly (160)
far enough to insert screw driver or blunt tool to remove potting compound from terminals
of receptacle.
(Codes N and P) Carefully separate receptacle (150) from elbow (157) far enough to insert
screw driver or blunt tool to remove potting compound from terminals of receptacle.
(3) Disconnect electrical leads from receptacle as close to back of receptacle as possible.
(4) (Codes A thru M and Q) Remove enough potting compound from receptacle cavity in
solenoid valve assembly to ensure good bond on assembly.
(Codes N and P) Remove enough potting compound from the receptacle cavity in the
elbow to ensure good bond on assembly.
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WARNING: USE THE CORRECT PERSONAL PROTECTION. THIS CHEMICAL SOLUTION

CAN CAUSE SKIN, EYE, AND LUNG DAMAGE. FOLLOW THE
MANUFACTURER’S INSTRUCTION FOR EACH CHEMICAL.
(5) (Codes A thru M and Q) Clean mating surfaces of solenoid valve assembly and receptacle
with solvent.
(Codes N and P) Clean mating surfaces of elbow and receptacle with solvent.
(6) (Codes A thru D, F thru J, L, M, N and Q) Attach electrical leads of solenoid to applicable
pins of receptacle, making secure mechanical joint with keyway positioned at six o'clock.
Refer to Table 6003-0101 for lead to pin connection.
(Codes E, K, P) Attach electrical leads of solenoid to applicable pins of receptacle, making

secure mechanical joint with keyway positioned at three o'clock. Refer to Table 6003-0101
for lead to pin connection.
Table 6003-0101. Pin Connections
Solenoid Valve Assembly Electrical Receptacle

Part No. Pins
320263-1 A and B
320263-3 A and B
320263-5 A and B
320263-6 A and B
320263-7 A and B
320263-8 A and B, C not used
320263-9 A and B
320263-10 A and B
320263-11 A and B
320263-12 A and B
320263-13 A and B
320263-14 A and B
320263-15 A and B
320263-16 A and B
320263-17 A and B, C not used
(7) Place mechanical joint on soldering iron (Model No. 3198) and apply flux (RMA) to the
joint.
WARNING: USE THE CORRECT PERSONAL PROTECTION.

WELDING/CUTTING/BRAZING/SOLDERING OPERATIONS CAN CAUSE HEAT,
METAL FUMES, SLAG, RADIATION AND LOOSE PARTICLES.
(8) Using solder (Sn5), solder connection in accordance with MIL-STD-454 Req 5.
(9) Rinse bonded joint with diluted solution of bicarbonate of soda (one ounce (28 g) per gallon
(3.8 L) of water) at room temperature.
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(10) Clean bonded joint using a brush (stiff).
(11) (Codes A thru H and Q) Apply primer (DC 1200) to mating surfaces of solenoid, solenoid
cavity and receptacle. Allow primer to cure at room temperature for one hour.
(Codes N and P) Apply primer (DC 1200) to mating surfaces of elbow, elbow cavity and
receptacle. Allow primer to cure at room temperature for one hour.
NOTE: Do not overfill. Allow volume for wires and receptacle pins.
(12) (Codes A thru M and Q) Coat mating surfaces of solenoid valve assembly and receptacle
with potting compound (DC-3120). Fill cavity of solenoid with potting compound (DC-3120).
(Codes N and P) Coat mating surfaces of elbow and receptacle with potting compound
(DC-3120). Fill cavity of elbow with potting compound (DC-3120).
(13) (Codes A thru K) Install receptacle (130) in solenoid valve assembly (140). Secure
receptacle (130) and terminal (120) with rivets (110).
(Codes L thru Q) Install receptacle (150) in case (160). Secure receptacle (150) and
terminal (140) with screws (120) and nuts (130).
WARNING: USE THE CORRECT PERSONAL PROTECTION. THE HEATED PARTS WILL
CAUSE BURNS.
(14) Position solenoid valve assembly with receptacle down and cure in an air circulating oven
at 300°F (148°C) for one hour.
C. Job Close-up
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REPAIR 0201
1. Planning Data
(1) This section includes repair procedures for interfacial seal.
B. Job Setup Data
alternatives.
(2) Refer to Table 6001-0201 for the special tools, fixtures, and equipment in this section.
Table 6001-0201. Special Tools, Fixtures, and Equipment

Not applicable Not applicable Not applicable


APPLICABLE.
(4) Refer to Table 6002-0201 for the consumable materials in this section.
Table 6002-0201. Consumables

RTV732 Adhesive-sealant (MIL-A- 46106) CAGE: 1P853
• Not applicable.
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2. Procedure
A. Job Setup


APPLICABLE.
CAUTION: DO NOT HIT OR LET THE LRU FALL DURING THESE PROCEDURES. THE LRU
CONTAINS AN ASSEMBLY THAT CAN BE DAMAGED FROM INCORRECT USE.

B. Replace Damaged or Loose Interfacial Seal (Codes A thru K, Refer to IPL Figure 1, IPL Figure
2 and IPL Figure 3) (Codes L thru Q, Refer to IPL Figure 4, IPL Figure 5 and IPL Figure 6)
(1) (Codes A thru K) Remove seal (100).
(Codes L thru Q) Remove seal (110).
WARNING: USE THE CORRECT PERSONAL PROTECTION. THIS CHEMICAL SOLUTION

CAN CAUSE SKIN, EYE, AND LUNG DAMAGE. FOLLOW THE
MANUFACTURER’S INSTRUCTION FOR EACH CHEMICAL.
(2) (Codes A thru K) Clean inside of receptacle (130) which mates with seal (100) using cotton
swabs moistened with solvent.
(Codes L thru Q) Clean inside of receptacle (150) which mates with seal (110) using cotton
swabs moistened with solvent.
CAUTION: DO NOT ALLOW ADHESIVE TO CONTACT PINS OF RECEPTACLE. CURRENT

FLOW WILL BE DISRUPTED.
(3) (Codes A thru K) Apply a small amount of adhesive (RTV732) (MIL-A-46106) to surface
of seal (100) opposite of raised letter pattern. Do not allow adhesive on or around holes
of seal.
(Codes L thru Q) Apply a small amount of adhesive (RTV732) (MIL-A-46106) to surface

of seal (110) opposite of raised letter pattern. Do not allow adhesive on or around holes
of seal.
NOTE: Ensure letter pattern on seal face corresponds with letter pattern on receptacle
and that seal is installed with letter pattern visible.
(4) (Codes A thru K) Insert seal (100) over pins of receptacle (130) until it gets to the bottom.
(Codes L thru Q) Insert seal (110) over pins of receptacle (150) until it gets to the bottom.
(5) Allow adhesive to cure in humid atmosphere at room temperature for 24 hours.
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C. Job Close-up
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ASSEMBLY
1. Planning Data
(1) Use these procedures to assemble the LRU. Do only those procedures that are applicable
to the disassembly done.
B. Job Setup Data
alternatives.

Electrical power source (Variable 0 to Commercially available
30 volts dc.)
Solder (Sn5)(J-STD-006) Commercially available
DDP-10 Force gage CAGE: 1CN79
Model No. 3198 Soldering iron (550 watt rating) CAGE: 0N425
PN 287137-1-1 Rod trimming holder CAGE: 4VUX7


APPLICABLE.

Barrier material (MIL-PRF-131H, Type Commercially available
1, Class III)
Dehydrating agent Commercially available
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Table 7002. Consumables (Cont)

Liqui-Moly, Thread NV Lubricating compound CAGE: 98112
Compound
Never Seez NS165 Anti-seize compound (MIL-PRF-907 or CAGE: 5W425
Federal Specification TT-S-1732)
OS-124 or Santovac 5 Lubricant CAGE: 1DDL9
RTV732 Adhesive sealant (MIL-A-46106) CAGE: 1P853
• Not applicable.
2. Procedure
A. Job Setup


APPLICABLE.

view illustration(s). To find a part number, find the part on the illustration and note the item
number. Find the item number in the parts list and read the correct part number. Item
numbers refer to the same figure until a different figure is specified.
(3) If applicable, refer to the data written during disassembly for the location of the tie points
and where to connect the components and wires.
B. General Assembly Procedures
NOTE: The assembly procedures are in the sequence of the illustration first and then the text
on the same page or adjacent pages where possible. All necessary information is given
so that the unit can be assembled without reference to a different part of the manual.
(1) Remove all corrosion preventive compound and contamination from the parts before
assembly.
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(2) All the nuts, bolts and screws must be tightened to a standard torque unless the torque is
specified in the text. Refer to FAA Manual AC65-9A, Airframe and Powerplant Mechanics
General Handbook, for the standard torque.
(3) Use lubricating compound for the assembly of all threaded parts as follows.
CAUTION: USE OF TOO MUCH LUBRICATING COMPOUND CAN CAUSE CLOGGED

VENTS AND ORIFICES.
(a) Apply a small quantity of lubricating compound to the threads of all male threaded
parts.
(b) Remove all of the lubricating compound that is remaining after assembly of the
threaded parts.
(4) Use lubricant (OS-124 or Santovac 5) to lubricate all packings before installation.
(5) Use lockwire on all hardware (bolts, screws, plumbing, electrical connectors) with lockwire
holes. Install the lockwire as specified in SAE AS567.
(6) When screws or bolts are too long or too short, a longer or shorter standard screw or bolt
can be used if there is a minimum of one full thread more than the face of the threaded
part or nut.
NOTE: There are no optional screw or bolt lengths permitted for blind hole applications.
(7) On rivet installation, if the shank of the rivet is too long or too short, use one size longer
or one size shorter rivet as necessary.
Figure 7001. (Codes A, B, C, F, G, H) Determine Stroke Clearance for Armature Assembly

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Key to Figure 7001
90. ARMATURE ASSY (IPL Figure 3) 140. SOLENOID VALVE ASSY
Dimensional Limits for Figure 7001

Code Reference Limits Inches (mm)
A,C,G,H DIM. A 0.031 TO 0.033 (0.79 TO 0.84)
B,F DIM. A 0.020 to 0.022 (0.51 to 0.56)
C. Assembly Procedures
(1) (Codes A, B, C, F, G, H) Determine stroke clearance for armature assembly. (Refer to

Figure 7001)
NOTE: If existing armature assembly and/or actuating rod is used, procedures for
trimming should not be applicable.
(a) Insert armature assembly (90) into solenoid valve assembly (140) as shown in
Figure 7001.
(b) Measure from surface of flange on solenoid valve assembly (140) that mates with
cover to end of rod portion of armature assembly (90). Record as Dimension A.
(c) If Dimension A is less than required, replace armature assembly (90).
(d) If Dimension A is more than required, use PN 287137-1-1 rod trimming holder to
trim end of rod portion of armature assembly (90) to meet dimensional tolerance.
Figure 7002. (Codes D, J) Determine Stroke Clearance for Armature Assembly

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Key to Figure 7002

Reference Limits Inches (mm) Reference Limits Inches (mm)
DIM. A 0.020 to 0.022 (0.51 to 0.56)
(2) (Codes D, J) Determine stroke clearance for armature assembly. (Refer to Figure 7002)
Figure 7002.
Figure 7003. (Codes E, K) Determine Stroke Clearance for Armature Assembly

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Key to Figure 7003

DIM. A 0.020 to 0.022 (0.51 to 0.56)
(3) (Codes E, K) Determine stroke clearance for armature assembly. (Refer to Figure 7003)
Figure 7003.
Figure 7004. (Codes L, M, Q) Determine Stroke Clearance for Armature Assembly

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Key to Figure 7004
100. ARMATURE ASSY (IPL Figure 4) 160. CASE

DIM. A (Codes L, M) 0.031 TO 0.033 (0.79 TO DIM. A (Code Q) 0.026 to 0.028 (0.66 to
0.84) 0.71)
(4) (Codes L, M, Q) Determine stroke clearance for armature assembly. (Refer to Figure 7004)
(a) Insert armature assembly (100) into case (160) as shown in Figure 7004.
(b) Measure from surface of flange on case (160) that mates with cover to end of rod
portion of armature assembly (100). Record as Dimension A.
Figure 7005. (Code N) Determine Stroke Clearance for Armature Assembly

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Key to Figure 7005

DIM. A 0.020 to 0.022 (0.51 to 0.56)
(5) (Code N) Determine stroke clearance for armature assembly. (Refer to Figure 7005)
Figure 7006. (Code P) Determine Stroke Clearance for Armature Assembly

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Key to Figure 7006

DIM. A 0.020 to 0.022 (0.51 to 0.56)
(6) (Code P) Determine stroke clearance for armature assembly. (Refer to Figure 7006)
Figure 7007. (Codes A, B, C, F, G, H) Determine Proper Length of Rod

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Key to Figure 7007

50. ROD 130. RECEPTACLE
60. SCREW 140. SOLENOID VALVE ASSY
70. COVER
(7) (Codes A, B, C, F, G, H) Determine proper length of rod. (Refer to Figure 7007)
(a) Temporarily install armature assembly (90) into solenoid valve assembly (140).
(b) Temporarily install cover (70) and screws (60).
(c) Measure distance from surface of ball valve assembly (10) (surface that mates
with solenoid valve assembly (140)) to top of ball while it is on the lower seat.
Record as Dimension A.
(d) Add 0.005 inch (0.13 mm) to Dimension A. Record results as Dimension B.
Dimension A + 0.005 inch (0.13 mm) = Dimension B
(e) Put rod (50) into solenoid valve assembly (140).
(f) Energize solenoid valve assembly (140) by applying 18 to 30 volts dc to Pins A

and B of receptacle (130).
(g) Trim rod (50) using PN 287137-1-1 rod trimming holder to get Dimension B.
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Figure 7008. (Codes D, J) Determine Proper Length of Rod

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Key to Figure 7008

70. COVER
(8) (Codes D, J) Determine proper length of rod. (Refer to Figure 7008)

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Figure 7009. (Codes E, K) Determine Proper Length of Rod

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Key to Figure 7009

70. COVER
(9) (Codes E, K) Determine proper length of rod. (Refer to Figure 7009)

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Figure 7010. (Codes L, M, Q) Determine Proper Length of Rod

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Key to Figure 7010

70. SCREW 160. CASE
80. COVER
(10) (Codes L, M, Q) Determine proper length of rod. (Refer to Figure 7010)
(a) Temporarily install armature assembly (100) into case (160).
with case (160)) to top of ball while it is on the lower seat. Record as Dimension
A.
(e) Put rod (50) into case (160).
(f) Energize case (160) by applying 18 to 30 volts dc to Pins A and B of receptacle

(150).
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Figure 7011. (Code N) Determine Proper Length of Rod

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Key to Figure 7011

70. SCREW 160. CASE
80. COVER
(11) (Code N) Determine proper length of rod. (Refer to Figure 7011)
with case (160)) to top of ball while it is on the lower seat. Record as Dimension
A.
(e) Put rod (50) into case (160).
(f) Energize case (160) by applying 18 to 30 volts dc to Pins A and B of receptacle

(150).
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Figure 7012. (Code P) Determine Proper Length of Rod

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Key to Figure 7012

70. SCREW 160. CASE
80. COVER
(12) (Code P) Determine proper length of rod. (Refer to Figure 7012)
(c) Determine length of rod (50) to obtain 0.004 to 0.006 inch (0.10 to 0.15 mm)
interference with ball when ball is seated on lower seat of ball valve assembly
(10A) and solenoid is energized.
1 Measure distance from top of ball valve assembly (10A) to top of ball
seated on lower seat. Record as Dimension A.
NOTE: Make sure ball is firmly seated in lower seat of the assembly
when measuring Dimension A.
2 Measure distance from top of ball valve assembly (10A) to face of flange.
Record as Dimension B.
3 Subtract Dimension B from Dimension A. Record as Dimension C.
Dimension A - Dimension B = Dimension C
4 Firmly seat armature assembly (100) into seat of case (160) and measure
from face of case (160), mating with ball valve assembly (10A), to end of
armature rod (50). Record as Dimension D.
(d) Trim rod (50) to required tolerance using PN 287137-1-1 rod trimming holder.
NOTE: Dimension D must be 0.004 to 0.006 inch (0.10 to 0.15 mm) greater
than Dimension C.
1 If Dimension D is longer than required, trim armature rod (50) so that

Dimension D will be 0.004 to 0.006 inch (0.10 to 0.15 mm) greater than
Dimension C.
2 If Dimension D is shorter than required, replace armature assembly (100)

and repeat Step (c).
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Figure 7013. (Codes A, B, C, F, G, H) Determine Required Shim Washers

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Key to Figure 7013
20. WASHER (IPL Figure 1) 60. SCREW

30. WASHER 70. COVER
40. SPRING 90. ARMATURE ASSY
50. ROD 140. SOLENOID VALVE ASSY
(13) (Codes A, B, C, F, G, H) Determine required shim washers. (Refer to Figure 7013)
WARNING: THE SPRING (40) IS A COMPRESSION SPRING. A SPRING-LOADED

PART CAN CAUSE INJURY IF THE SPRING TENSION IS RELEASED
QUICKLY.
(a) Temporarily install rod (50), spring (40), thickness of washers (30) (removed at
DISASSEMBLY), washer (20) and armature assembly (90).
(b) Use force gage (PN DDP-10) to apply pressure to washer (20) to slowly compress
spring (40) until armature assembly (90) rests against cover (70).
(c) Continue applying pressure until spring (40) is 0.005 to 0.015 inch (0.13 to 0.38
mm) below Surface A. Reading on force gage (PN DDP-10) shall be 0.97 to 1.02
pound (0.4 to 0.5 kg).
(d) If force gage (PN DDP-10) reading is not within limits, add washers (30) to increase
reading or remove washers (30) to decrease reading of force gage (PN DDP-10).

(e) Remove washers (20, 30), spring (40), rod (50), screws (60) and cover (70) installed
in Step (7). and armature assembly (90) from solenoid valve assembly (140).
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Figure 7014. (Codes D, J) Determine Required Shim Washers

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Key to Figure 7014

(14) (Codes D, J) Determine required shim washers. (Refer to Figure 7014)

QUICKLY.

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Figure 7015. (Codes E, K) Determine Required Shim Washers

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Key to Figure 7015

(15) (Codes E, K) Determine required shim washers. (Refer to Figure 7015)

QUICKLY.

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Figure 7016. (Codes L, M, Q) Determine Required Shim Washers

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Key to Figure 7016
25. GUIDE ROD (IPL Figure 4) 54. WASHER

40. SPRING 80. COVER
50. ROD 100. ARMATURE ASSY
52. STOP ASSY 160. CASE
(16) (Codes L, M, Q) Determine required shim washers. (Refer to Figure 7016)

QUICKLY.
(a) Temporarily install washer (54), stop assembly (52), rod (50), spring (40), thickness
of washers (30) (removed at DISASSEMBLY), guide rod (25) and armature
assembly (100).
(b) Use force gage (PN DDP-10) to apply pressure to guide rod (25) to slowly
compress spring (40) until armature assembly (100) rests against cover (80).
(d) If force gage (PN DDP-10) reading is not within limits, add washers (30) up to a
maximum of 0.040 inch (1.02 mm) to increase reading or remove washers (30)
to decrease reading of force gage (PN DDP-10). If force gage reading cannot be
brought within limits by adding or removing the washers (30) up to a maximum of
0.040 inch (1.02 mm), select an alternate guide rod (25, 25A, 25B or 25C) to adjust
the force reading within limits.

(e) Remove guide rod (25), washer (30), spring (40), rod (50), stop assembly (52),
screws (70) and cover (80) installed in Step (10). and armature assembly (100)
from case (160).
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Figure 7017. (Code N) Determine Required Shim Washers

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Key to Figure 7017

(17) (Code N) Determine required shim washers. (Refer to Figure 7017)

QUICKLY.
(a) Temporarily install stop assembly (52), rod (50), spring (40), thickness of washers
(30) (removed at DISASSEMBLY), guide rod (25) and armature assembly (100).
0.040 inch (1.02 mm), select an alternate guide rod (25, 25A, 25B or 25C) to adjust

screws (70) and cover (80) installed in Step (11). and armature assembly (100)
from case (160).
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Figure 7018. (Code P) Determine Required Shim Washers

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Key to Figure 7018

(18) (Code P) Determine required shim washers. (Refer to Figure 7018)

QUICKLY.
(a) Temporarily install washer (54), stop assembly (52), rod (50), spring (40), thickness
of washers (30) (removed at DISASSEMBLY), guide rod (25) and armature
assembly (100).
0.040 inch (1.02 mm), select an alternate guide rod (25, 25A, 25B, 25C) to adjust

washer (54), screws (70) and cover (80) installed in Step (12). and armature
assembly (100) from case (160).
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Figure 7019. (Codes A, B, C, F, G, H) Assembly of Solenoid Valve Assembly

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Key to Figure 7019
10. BALL VALVE ASSY (IPL Figure 1) 60. SCREW

30. WASHER 80. PACKING
(19) (Codes A, B, C, F, G, H) Assembly of solenoid valve assembly. (Refer to Figure 7019)
(a) Install armature assembly (90), packing (80), cover (70) and secure with screws
(60).

QUICKLY.
(b) Install rod (50), spring (40), quantity of washers (30) (determined in Step (13).)
and washer (20).
(c) Position ball valve assembly (10) over end of rod (50).
(d) Press ball valve assembly (10) into cavity of solenoid valve assembly (140) until
mating surfaces join.
Figure 7020. (Codes D, J) Assembly of Solenoid Valve Assembly

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Key to Figure 7020

(20) (Codes D, J) Assembly of solenoid valve assembly. (Refer to Figure 7020)
(60).

QUICKLY.
and washer (20).
Figure 7021. (Codes E, K) Assembly of Solenoid Valve Assembly

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Key to Figure 7021

(21) (Codes E, K) Assembly of solenoid valve assembly. (Refer to Figure 7021)
(60).

QUICKLY.
and washer (20).
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Figure 7022. (Codes L, M, Q) Assembly of Solenoid Valve Assembly

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Key to Figure 7022
10. BALL VALVE ASSY (IPL Figure 4) 80. COVER

25. GUIDE ROD 90. PACKING
40. SPRING 110. SEAL
50. ROD 120. SCREW
52. STOP ASSY 130. NUT
54. WASHER 140. TERMINAL
56. COIL 150. RECEPTACLE
70. SCREW 160. CASE
(22) (Codes L, M, Q) Assembly of solenoid valve assembly. (Refer to Figure 7022)
(a) Apply a layer or primer (DC 1200) on all internal and contact Surface A of the case
(160) (see Detail A). Let the primer dry for one hour at room temperature.
(b) Install the washer (54), coil (56) and stop assembly (52) in the case (160).
NOTE: Make sure the coil (56) leads are pulled through the case (160).
(c) Fill the voids around the coil (56) in the case (160) with potting potting compound
(DC-3120).
(d) Remove the stop assembly (52) and do Steps (4)., (10). and (16). as required.
(e) Install the armature assembly (100), packing (90) and cover (80) with the screws
(70).

QUICKLY.
(f) Install the stop assembly (52), rod (50), spring (40), washers (30) (the quantity
determined in Step (16).) and guide rod (25).
(g) Position the ball valve assembly (10) over the end of the rod (50).
(h) Push the ball valve assembly (10) into the cavity of the case (160) until the mating
surfaces join.
(i) Bond the seal (110) to the receptacle (150) as follows.
WARNING: USE THE CORRECT PERSONAL PROTECTION. THIS CHEMICAL

SOLUTION CAN CAUSE SKIN, EYE, AND LUNG DAMAGE.
FOLLOW THE MANUFACTURER’S INSTRUCTION FOR EACH
CHEMICAL.
1 Clean the inside surfaces of the receptacle (150) that mates with the seal
(110) with cotton swabs moistened with solvent.
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CAUTION: NO SEALANT IS PERMITTED ON THE RECEPTACLE (150) PINS.
2 Apply a thin layer of adhesive (RTV732) and primer (DC 1200) to the
surface of the receptacle (150) within the periphery of the seal (110).
3 Install the seal (110) with the letter pattern visible over the receptacle
(150) pins until it bottoms out.
4 Let the adhesive cure in a humid atmosphere at room temperature for 24

hours.
WARNING: USE THE CORRECT PERSONAL PROTECTION. SOLDERING

OPERATIONS CAUSE HEAT, METAL FUMES, SLAG, RADIATION AND
LOOSE PARTICLES.
WARNING: DO NOT BREATHE THE FUMES GENERATED BY SOLDERING. DO ALL

OPERATIONS IN A WELL-VENTILATED AREA OR WITH LATERAL OR
DOWNDRAFT EXHAUST VENTILATION.
(j) Solder the coil (56) lead wires to the applicable receptacle (150) pins as follows.
1 Attach the coil (56) lead wires to the applicable receptacle (150) pins to
form a good mechanical joint.
2 Place the mechanical joint between the electrodes of the soldering iron
(Model No. 3198) and apply flux (RMA) to the joint.
3 Put the solder (Sn5) to the joint, bring the electrodes together and hold
until the solder has melted and the joint is bonded.
4 Rinse the bonded joint with a diluted solution of bicarbonate soda.
5 Clean the bonded joint with a brush.
(k) Apply a layer of primer (DC 1200) on all internal and contact Surface B of the
receptacle (150). Let the primer dry for one hour at room temperature.
NOTE: Do not overfill. Permit volume for the wires and receptacle pins.
(l) Apply a layer of potting compound (DC-3120) to the contact Surfaces A and B of
the receptacle (150) and case (160).
(m) Attach the receptacle (150) with the keyway positioned at six o'clock and terminal
(140) to the case (160) with the screws (120) and nuts (130).
WARNING: USE THE CORRECT PERSONAL PROTECTION. THE HEATED PARTS

WILL CAUSE BURNS.
(n) Put the solenoid valve assembly with the receptacle down in an air circulating
oven and cure at 300°F (148°C) for one hour.
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Figure 7023. (Code N) Assembly of Solenoid Valve Assembly

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Key to Figure 7023

40. SPRING 130. NUT
56. COIL 155. NUT
(23) (Code N) Assembly of solenoid valve assembly. (Refer to Figure 7023)
(a) Apply a layer or primer (DC 1200) on all internal and contact Surfaces A, B and
C of the elbow (157) (see Detail A) and case (160) (see Detail B). Let the primer
dry for one hour at room temperature.
(c) Fill the voids around the coil (56) in the case (160) with potting compound
(DC-3120).
NOTE: Make sure there is enough room for the coil (56) lead wires to be tied
in a knot.
(70).

QUICKLY.
(g) Position the ball valve assembly (10) over the end of the rod (50).
(h) Push the ball valve assembly (10) into the cavity of the case (160) until the mating
surfaces join.
(i) Apply a layer of potting compound to the contact Surfaces A and C of the elbow
(157) and case (160).
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(j) Tie the coil (56) lead wires in a knot large enough so it will not pass through washer
(159).
(k) Install the washer (159) and elbow (157) over the coil (56) lead wires and terminal
(140) on the case (160) and attach with the screws (153) and nuts (155).
(l) Bond the seal (110) to the receptacle (150) as follows.

CHEMICAL.

hours.

LOOSE PARTICLES.

(m) Solder the coil (56) lead wires to the applicable receptacle (150) pins as follows.
3 Put the solder to the joint, bring the electrodes together and hold until the
solder has melted and the joint is bonded.
(n) Fill the elbow (157) with potting compound.
(o) Apply a layer of primer (DC 1200) on all internal and contact Surface D of the
receptacle (150). Let the primer dry for one hour at room temperature.
(p) Apply a layer of potting compound (DC-3120) to the contact Surfaces B and D of
the elbow (157) and receptacle (150).
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(q) Attach the receptacle (150) with the keyway positioned at six o'clock (see Detail
C) to the elbow (157) with the screws (120) and nuts (130).

WILL CAUSE BURNS.
(r) Put the solenoid valve assembly with the receptacle down in an air circulating
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Figure 7024. (Code P) Assembly of Solenoid Valve Assembly

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Key to Figure 7024

40. SPRING 130. NUT
56. COIL 155. NUT
(24) (Code P) Assembly of solenoid valve assembly. (Refer to Figure 7024)
(a) Apply a layer or primer (DC 1200) on all internal and contact Surfaces A, B and
C of the elbow (157) (see Detail A) and case (160) (see Detail B). Let the primer
dry for one hour at room temperature.
(c) Fill the voids around the coil (56) in the case (160) with potting compound
(DC-3120).
NOTE: Make sure there is enough room for the coil (56) lead wires to be tied
in a knot.
(70).

QUICKLY.
(g) Position the ball valve assembly (10A) over the end of the rod (50).
(h) Push the ball valve assembly (10A) into the cavity of the case (160) until the mating
surfaces join.
(i) Apply a layer of potting compound (DC-3120) to the contact Surfaces A and C of
the elbow (157) and case (160).
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(j) Tie the coil (56) lead wires in a knot large enough so it will not pass through washer
(159).
(k) Install the washer (159) and elbow (157) over the coil (56) lead wires, on the case
(160) and attach with the screws (153) and nuts (155).
(l) Bond the seal (110) to the receptacle (150) as follows.

CHEMICAL.

hours.

LOOSE PARTICLES.

(m) Solder the coil (56) lead wires to the applicable receptacle (150) pins as follows.
3 Put the solder to the joint, bring the electrodes together and hold until the
solder has melted and the joint is bonded.
(n) Fill the elbow (157) with potting compound.
(o) Apply a layer of primer on all internal and contact Surface D of the receptacle
(150). Let the primer dry for one hour at room temperature.
(p) Apply a layer of potting compound to the contact Surfaces B and D of the elbow
(157) and receptacle (150).
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(q) Attach the receptacle (150) with the keyway positioned at three o'clock and terminal
(140) to the elbow (157) with the screws (120) and nuts (130).

WILL CAUSE BURNS.
(r) Put the solenoid valve assembly with the receptacle down in an air circulating
D. Job Close-up
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FITS AND CLEARANCES

1. Planning Data
(1) This section gives the fits and clearances used when the LRU was made.
(2) This section gives the torque data required for repair and assembly of the LRU.
B. Job Setup Data
(1) Not applicable.

2. Fits and Clearances
A. Fits and Clearances of the Solenoid Valve Assembly
Table 8001 when you do the procedures in REPAIR and ASSEMBLY.
Table 8001. Fits and Clearances
Nomenclature/Description
Figure - Item Requirement/Dimension
Spring Load with solenoid de-energized. (IPL Figure 1 0.97 to 1.02 pounds (0.4 to 0.5 kg)
thru IPL Figure 6 - 40)
(Codes A thru K, N, P) Rod (50) 0.004 to 0.006 inch (0.10 to 0.15 mm)
Trimming requirements for rod end to obtain interference
fit with ball housed in ball valve assembly when solenoid
is energized and ball firmly seated.
(Codes L, M, Q) Rod 0.004 to 0.006 inch (0.10 to 0.15 mm)
Trimming requirements for rod end to obtain interference
fit with ball housed in ball valve assembly when solenoid
is energized and ball firmly seated. If rod is less than
required dimensions, install one shim washer (PN
S8157CY291-005 or S8157BV291-005) between the
armature assembly (100) and rod (50) (3 shim washers
maximum). (IPL Figure 4 - 50)
(Codes A thru K) Armature assembly
Allowable stroke (IPL Figure 1 thru IPL Figure 3 - 90)
(Codes A, C, G, H) 0.031 to 0.033 inch (0.79 to 0.84 mm)
(Codes B, D, E, F, J, K) 0.020 to 0.022 inch (0.51 to 0.56 mm)
(Codes L thru Q) Armature assembly
Allowable stroke (IPL Figure 4 thru IPL Figure 6 - 100)
(Codes L, M) 0.031 to 0.033 inch (0.79 to 0.84 mm)
(Code N, P) 0.020 to 0.022 inch (0.51 to 0.56 mm)
(Code Q) 0.026 to 0.028 inch (0.66 to 0.71 mm)
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B. Torque Values
(1) Tighten nuts, bolts, screws, and tube fittings to the standard torque unless specified
differently. Refer to FAA Manual FAA-H-8083-30, Aviation Maintenance Technician
Handbook, for standard torque.
(2) Tighten fasteners installed through non-elastic boundaries to remove visible clearance
between the parts. Monitor the rundown torque necessary just before the fastener becomes
tight. Then tighten to the final torque (refer to Table 8002 for the correct thread size) and
add the rundown torque. This procedure is sufficient for all fasteners not shown under
torque values below. Refer to Table 8003 for final torque data after rundown torque.
(3) Tighten fasteners installed through elastic boundaries (sealed by means of a diaphragm
or similar elastomeric gasket) equally to get a pressure tight seal.
Table 8002. Thread Size and Torque Data
Torque pound-inches (Nm)

Thread Size Aluminum Fastener CRES Fastener
6-32 5 (0.565) 10 (1.13)
8-32 10 (1.13) 20 (2.26)
10-24 15 (1.695) 35 (3.955)
1/4-20 45 (5.085) 75 (8.475)
5/16-18 80 (9.04) 160 (18.08)
3/8-24 140 (15.82) 275 (31.075)
Table 8003. Final Torque Data
Thread Size Approximate Turn After Run-Down

6-32 45 degrees
8-32 60 degrees
10-24 40 degrees
1/4-20 40 degrees
5/16-18 40 degrees
3/8-24 60 degrees
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SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES

1. Planning Data
(1) This section gives the special tools, fixtures, equipment, and consumable materials that
you can use for LRU maintenance.
B. Job Setup Data
alternatives.

Aerated tank Commercially available
Air source Commercially available
Electrical power source Commercially available
Flow measuring section CAGE: 15916
Gage CAGE: 3CNS9
Leakage measuring section CAGE: 15916
Ohmmeter Commercially available
Oven Commercially available
Plastic mallet Commercially available
Polishing stone Commercially available
Power source Commercially available
Regulator CAGE: 43990
Resistance tester (500 volt megger) CAGE: 7G472
Shutoff valve (8 req) CAGE: 5B406
Solder (Sn5) (J-STD-006) Commercially available
Surge tank Commercially available
DDP-10 Force gage CAGE: 1CN79
Magnaglo Dry Concentrate No. Magnetic particles compound CAGE: 30323
14A
Model D990LR Magnetizing unit CAGE: 37676
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Table 9001. Special Tools, Fixtures, and Equipment (Cont)

Model MST-50 Spring tester CAGE: 91692
Model No 3198 Soldering iron (550 watt rating) CAGE: 0N425
Model SB2824T Demagnetizing unit CAGE: 37676
Model ZA-28W Fluorescent penetrant unit CAGE: 30323
Model 106 Dielectric tester CAGE: 05611
PN 287137-1-1 Rod trimming holder CAGE: 4VUX7
PN 290275-1-1 Ball valve test holder CAGE: 4VUX7
5X Power Magnifying glass Commercially available
40X Power Magnification unit Commercially available


APPLICABLE.
Table 9002. Consumable Materials

Aqueous cleaner (LPS Precision CAGE: 0JVH6
Clean)
Barrier material (MIL-PRF 131H, Type Commercially available
1, Class III)
Dehydrating agent Commercially available
Lubricating oil (MIL-PRF-7808) Commercially available
Oil (MIL-PRF-7808) Commercially available
pH neutral paper (MIL-P-17667) Commercially available
Penetrant oil (SAE AMS 2644) Commercially available
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Table 9002. Consumable Materials (Cont)

Daraclean 235 Aqueous cleaner CAGE: 37676
Liqui-Moly, Thread NV Lubricating compound CAGE: 98112
Compound
Magnaglo Carrier II Magnetic base oil CAGE: 30323
Never Seez NS165 Anti-seize compound (MIL-PRF-907 or CAGE: 5W425
Federal Specification TT-S-1732)
OS-124 or Santovac 5 Lubricant CAGE: 1DDL9
Ridoline 909 Alkaline cleaner CAGE: 71410
RTV732 Adhesive-sealant (MIL-A-46106) CAGE: 1P853
Type 1, Class 1, Grade 1 Primer (MIL-P-23377) CAGE: 0NYS9
(513X419, Part A) (910K942,
Part B)
• Not applicable.
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SPECIAL PROCEDURES
1. Not Applicable
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REMOVAL
1. Not Applicable
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INSTALLATION
1. Not Applicable
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SERVICING
1. Not Applicable
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STORAGE (INCLUDING TRANSPORTATION)

1. Planning Data
(1) Use these procedures to prepare the LRU for storage or transportation. The function of
these procedures is to make sure that the LRU has protection from dust, moisture, and
other contamination.
B. Job Setup Data
alternatives.

pH neutral paper (MIL-P-17667) Commercially available


APPLICABLE.

• Not applicable.
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2. Procedure
A. Job Setup


APPLICABLE.

(2) Age control is not necessary for assemblies, silicon rubber, fluorocarbon rubber, fuel tank
synthetics or static seals used with fasteners.
(3) Age Controls of Age-Sensitive Elastomeric Material for Aerospace Applications is specified
in SAE ARP5316. Refer to this standard for all military and commercial use. Assemblies
that contain age-sensitive material in this specification are limited by failure rates, in-service
use and system life estimated by the user.
(4) Bad storage conditions can cause damage to parts. Such conditions are, but not limited
to:
- Moisture
- High temperature (over 125°F (52°C))
- Fuel or solvents that have expanded
- Fumes that can cause corrosion
- Mechanical stresses
- Ultraviolet light.
(5) Parts that have been in bad storage conditions must be examined for damage and replaced
as necessary.
B. Preservation
(1) Clean the external surfaces with a clean, lint-free cloth.
(2) Put covers on all openings.
C. Packing
(1) Wrap the unit in pH neutral paper.
(2) Use cushions at sharp corners to prevent damage to the barrier material and fill containers
with dehydrating agent. Use the applicable size barrier material.
D. Storage
(1) Keep the unit in an area away from high temperatures, dust, moisture and corrosive fumes.
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(2) The recommended storage temperature is less than 100°F (38°C) and must not be more
than 125°F (52°C).
(3) Control the humidity to prevent moisture on the unit.
E. Transportation
(1) Not applicable.
F. Job Close-up
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REWORK (SERVICE BULLETIN ACCOMPLISHMENT PROCEDURES)

1. Not Applicable
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ILLUSTRATED PARTS LIST

1. Description
A. General
(1) This section gives the parts that are used to make the LRU. It also supplies the necessary
data to get replacement parts for REPAIR and TESTING AND FAULT ISOLATION.
(2) The DPL part of the ILLUSTRATED PARTS LIST gives a breakdown, in disassembly
sequence, of assemblies and detail parts of the unit.
(3) The illustrations show where you can find each part and are an important aid in
DISASSEMBLY and ASSEMBLY.
view illustration(s). To find a part number, find the part on the illustration and record the
item number. Go to the DPL to find the item number and related part number.
B. Job Setup Data
(1) The list that follows identifies references that are related to this section:
• CAGE codes and manufacturers’ addresses are available at https://cage.dla.mil.
2. Contents of the IPL
A. Vendor Code List

(1) The vendor code list shows the vendor CAGE code, name, and address in numerical
sequence for all vendors shown in the IPL. Refer to the Vendor Code List.
(2) The vendor CAGE code is given in the nomenclature column of the DPL to identify the
vendor.
B. Equipment Designator Index
(1) Not applicable.
C. Numerical Index
(1) The NI is an alphanumeric list of all the part numbers shown in the part number column
of the DPL.
(2) Also included in the index are the Honeywell part numbers that are equivalent to the
manufacturer part number. Optional manufacturer part numbers are not included in the
index.
(3) The figure item column gives all of the locations of a part. If a part number is in more than
one figure item location, the part number is shown only one time in the part number column.
(4) The total required column shows the total number of parts that are used at each figure
item location.
(5) The airline stock number column has space for customers to use.
D. Detailed Parts List
NOTE: Refer to Figure 10001.
(1) An item number is given to each part in the DPL and on the related illustration. The item
numbers show the general disassembly sequence.
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(2) To find a part number in the DPL.

(a) If the part number is known, refer to the NI to find the figure and item numbers in
the DPL.
(b) If the part number is not known, turn to the illustration; locate the part, and record
the item number. The part number is shown opposite the item number in the DPL.
(c) If the equipment designator is known, refer to the EDI to find the figure and item
numbers in the DPL.
(3) Revision codes for added, changed, or deleted data.
(a) Revision bars (l) in the left margin adjacent to an entry shows changed or added
data to the part in the DPL.
(4) Figure item column.
(a) A part not shown on the illustration is identified in the DPL as non-illustrated by a
dash (-) before the item number.
(b) When two or more items that are visually alike are listed in sequence, only the
first item is illustrated. The illustration, however, is applicable to both items.
(c) When the detailed parts of an assembly or installation are illustrated, they can be
identified by a bracket. The bracket identifies the next higher assembly or
installation. If brackets are not used, the detail parts are illustrated, but the next
higher assembly or installation is not.
(d) The parts that make up a select-from range group (i.e. calibration resistor
assortments) have a non-illustrated item number or a different figure.
(5) Part number column.
(a) A part number that is prefixed usually indicates a type of part or method of
procurement. Examples of these prefixes are AN, MS, and NAS. These standard
part numbers may be suffixed by numbers only or numbers and letters. Suffix
numbers usually indicate configuration or design difference. Suffix letters usually
indicate material, color, or finish differences.
(b) All procurable components manufactured by Honeywell have a part number. The
part number is stamped, etched, or cast on the part at time of manufacture when
size, space, or shape is available. More manufacturing symbol(s), letter(s), or
number(s) can be shown with the part number to identify a manufacturing process,
a design change, or for a proprietary repair. Do not use this data to order a part.
Use only the item part number and nomenclature as shown in the DPL.
(c) The letter "S" prefix of a part number designates a Honeywell standard part number.
These standard part numbers have suffix letters and numbers.
(d) Honeywell commercial standard numbers are used in the parts lists to identify
off-the-shelf items procured from another manufacturer. A commercial standard
number can be a 10 or 11 digit number.
(e) Nonprocurable part numbers are usually easy to identify and are primarily used
for information purposes. The part numbers NONPROCXXX, ORDERNHA,
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GAREFXXX, TUCREFXXX, AIREFXXX, and TORREFXXX are not procurable

and should not be ordered.
1 The part number NONPROCXXX is primarily used to sub-divide
components into a logical, easy to use, subgroup. The subgroup is not
procurable, but is used to identify a group of procurable components.
2 The part number ORDERNHA (Order Next Higher Assembly) is primarily
used to identify nonprocurable details of an assembly.
3 The part number GAREFXXX, TUCREFXXX, AIREFXXX, and
TORREFXXX is used when a procurable part number exceeds 15 digits.
When the part number GAREFXXX, TUCREFXXX, AIREFXXX, and
TORREFXXX appears in the PART NUMBER column, refer to the
nomenclature for the actual part number of the item desired.
(6) Airline stock number column.
(a) The airline stock number column has space for customers to use.
(7) Nomenclature column.
(a) The indenture code shows the relationship of each item to its NHA.
1 Each item goes in the nomenclature column one indenture (one dot) to
the right of the assembly to which it belongs.
2 The items at the same indenture are all components of a single assembly
or subassembly. Refer to Figure 10002 for an example of the indenture
code system.
(b) Wherever possible, abbreviations will agree with the ASME Y14.38 specification.
The non-standard abbreviations that spell words are not used.
(c) The vendor code data are as follows:
1 The vendors with a code number have the letter V before the number.
This code identifies where to get that item.
2 No vendor code is shown in the nomenclature column of the DPL if the
item is a U.S. standard part or Honeywell is the vendor.
3 The vendors with no code number (NCN) are identified by (VNCN__).
4 The vendors with no code number are shown in the nomenclature column
of the DPL with the vendor’s full name and address.
(d) A Honeywell specification drawing number will be shown if applicable.
(e) Refer to this list of possible explanation terms. These terms may be abbreviated.
1 OPTIONAL shows that the part is an optional alternative to other parts in
the same item number variant group.
2 ALTERNATE shows that the part is an alternative to other parts in the
same item number variant group.
3 SUPERSEDED BY shows that the part is replaced by the part number or
item number shown and is not interchangeable.
4 SUPERSEDES shows that the part replaces the part number or item
number shown and is not interchangeable.
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5 REPLACED BY shows that the part is replaced by the part number or

item number shown and is interchangeable. Part can be used until the
supply is gone.
6 REPLACES shows that the part replaces the part number or item number
shown and is interchangeable.
7 PRE SERVICE BULLETIN XXXX shows that the part is used if service
bulletin XXXX was not done.
8 POST SERVICE BULLETIN XXXX shows that the part is used if service
bulletin XXXX was done.
9 PRE SPARE PARTS BULLETIN XXXX shows that the part is used if spare
parts bulletin XXXX was not done.
10 POST SPARE PARTS BULLETIN XXXX shows that the part is used if
spare parts bulletin XXXX was done.
11 NONREPAIRABLE shows that the part cannot be repaired.
12 NONPROCURABLE shows that the part or assembled parts cannot be
purchased and no part number exists for the assembly. The components
of the assembled parts can be ordered unless differently specified.
13 ORDER NEXT HIGHER ASSEMBLY shows that the part number is part
of a matched set and cannot be ordered independently. The next higher
assembly can be ordered.
14 REFERENCE (GAREF, TUCREF, AIREF, TORREF etc.) shows the
procurable part number that exceeds 15 digits in the NOMENCLATURE
column as ORDER PN NNNN.
15 ORDER PART NUMBER shows a nonstandard or reference part number.
16 PART ADDED shows the part is added with no comparable component
involved in the change. Interchangeability of other parts is not affected by
the additions, unless specified.
17 DELETED shows the part is not available for use.
18 SEE FIGURE FOR DETAILS shows the part number details in a different
figure.
19 SEE FIGURE FOR NEXT HIGHER ASSEMBLY refers the part number
to the next higher assembly.
20 USE WITH (ITEM or PART NUMBER) shows a part is used with a different
part.
21 COMPONENT OF (ITEM or PART NUMBER) shows that the part is a
component of a different part.
22 MAY BE SUBSTITUTED shows that the part in the NOMENCLATURE
column with its vendor code is an equivalent alternative for the part in the
PART NUMBER column.
23 REFER TO ATA or PUBLICATION NUMBER identifies the assemblies
that have their own Component Maintenance Manuals. These entries are
also shown in the INTRODUCTION of this manual under References.
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24 Control Source Drawing (CSD) shows the Honeywell part number for the
part in the PART NUMBER column and is fully interchangeable.
25 Honeywell Control Source Drawing (HCSD) shows the Honeywell part
number for the part in the PART NUMBER column and is fully
interchangeable.
26 HAZARDOUS MATERIAL identifies parts that can have dangerous effects.
27 ESDS identifies parts that are electrostatic sensitive.
28 MOISTURE SENSITIVE identifies parts that are moisture sensitive.
(f) If applicable, refer to REPAIR for description of wire, sleeving, and lacing given
in this DPL.
(8) The effectivity code column.
(a) The effectivity code identifies the different configurations of the top assembly in
each IPL figure.
(b) If this column is empty, the part is used in all configurations of the top assembly
for that IPL figure.
(c) If this column has a letter code in it, the part is only used in the configuration of
the top assembly that has the same letter code.
(d) If this column has more than one letter code, the part is used in each top assembly
with the same letter codes.
(e) If a comma separates the column entry (A, C), the other codes do not apply. For
example, a component coded "A, C" is applicable for Codes A and C only and not
applicable for Code B.
(f) If a dash separates the column entry (A-C), the other codes do apply. For example,
a component coded "A-C" is applicable for Codes A, B, and C.
(9) The units per assembly column.
(a) The units per assembly column show the quantity of parts necessary in the
assembly of one next higher assembly. The letters AR in this column show "as
required" items and refer to bulk items or adjustable quantity items, such as shims
or spacers. The letters RF are used to show an item that is shown in another area
with a quantity.
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Figure 10001. DPL Example

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Key to Figure 10001
1. FIGURE/ITEM column 18. NONPROCURABLE example

2. PART NUMBER column 19. ORDER NEXT HIGHER ASSEMBLY example
3. AIRLINE STOCK NUMBER column 20. REFERENCE example
4. NOMENCLATURE column 21. ORDER PART NUMBER example
5. EFFECTIVITY (USE) CODE column 22. DELETED example
6. UNITS PER ASSEMBLY column 23. SEE FIGURE FOR DETAILS example
7. OPTIONAL example 24. SEE FIGURE FOR NEXT HIGHER
ASSEMBLY example
8. ALTERNATE example 25. USE WITH (ITEM or PART NUMBER)
example
9. SUPERSEDED BY example 26. COMPONENT OF (ITEM or PART NUMBER)
example
10. SUPERSEDES example 27. Changed or added data indicator example
11. REPLACED BY example 28. Non-illustrated indicator example
12. REPLACES example 29. Vendor code example
13. PRE SERVICE BULLETIN example 30. Control Specification or Drawing Number for
the related part in the Part Number column
example
14. POST SERVICE BULLETIN example 31. Effectivity (A) example
15. PRE SPARE PARTS BULLETIN example 32. Quantity example
16. POST SPARE PARTS BULLETIN example 33. RF indicates item referenced elsewhere.
17. NONREPAIRABLE example 34. As required example
Figure 10002. Nomenclature Indentures

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3. Vendor Code List
NOTE: The vendor codes and part numbers that are shown in the DPL must not be construed as an authorization
of the vendor, pursuant to the FAA regulations, to ship directly to the user. Neither must it be construed
as a certification by Honeywell that parts shipped by vendors directly to users will conform to the type
design or that such parts are airworthy or safe for installation.
Code Vendor
V04820 Hermatic Seal Corp, 4232 Temple City Blvd, Rosemead, CA 91770-1592
V07707 POP Fasteners, A Black and Decker Co, 510 River Rd, Shelton, CT 06484-0905
V12349 Enviro-seal Inc DBA Electronic Seals Co, 13766 Saticoy St, Panorama City, Los Angeles,
CA 91402-6518
V32076 Connector Industries of America Inc, Div of Microdot Connector Group, 9705 Reading
Rd, Cincinnati, OH 45215-3515
V71468 ITT Industries Inc, DBA ITT Cannon, 666 East Dyer Rd, Santa Ana, CA 92705-5561
V78189 ITW Shakeproof Automotive Products, 1201 St. Charles St, Elgin, IL 60120
V97814 Sealtron Inc, 9705 Reading Rd, Cincinnati, OH 45215-3515
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4. Detailed Parts List
Equipment Designator Index

EQUIPMENT FIG. GEOGRAPHIC EQUIPMENT FIG. GEOGRAPHIC
DESIGNATOR ITEM LOCATION DESIGNATOR ITEM LOCATION
NOT APPLICABLE
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Numerical Index
AIRLINE FIG. TTL
PART NUMBER STOCK NO. ITEM REQ.
A30-10SL4P10-3A 5 150 1
6 150 1
1 -130E 1
2 -130B 1
3 -130B 1
5 -150B 1
6 -150B 1
A30-12S3P10-3A 4 -150E 1
1 -130B 1
4 -150B 1
-150G 1
A30-12S3PX10-3A 4 150 1
1 -130H 1
AIREF196 5 -150C 1
6 -150C 1
AIREF197 5 -150D 1
6 -150D 1
AIREF198 5 -150E 1
6 -150E 1
AIREF237 1 -130K 1
4 -150L 1
AIREF240 1 -130A 1
4 -150F 1
AIREF241 1 -130D 1
2 -130A 1
3 -130A 1
5 -150A 1
6 -150A 1
AIREF242 1 -130G 1
4 -150A 1
AIREF243 4 -150J 1
AIREF244 4 -150M 1
AIREF245 4 -150P 1
AIREF246 4 -150R 1
AIREF247 4 -150N 1
AIREF248 4 -150Q 1
AIREF249 4 -150S 1
AIREF62 1 -130J 1
4 -150K 1
AIREF63 4 -150H 1
GS17042-151 4 -150C 1
MS21043-04 4 130 4
5 130 4
155 4
6 130 4
155 4
MS35275-202 1 60 3
2 60 3
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Numerical Index
AIRLINE FIG. TTL
3 60 3
4 70 3
5 70 3
6 70 3
MS51957-14 4 120 4
MS51957-15 4 -120A 4
5 120 4
153 4
6 120 4
153 4
PN 31H12ST3PX-000 4 150 1
S2101-10SL4PF2 1 -130C 1
2 130 1
3 130 1
5 150 1
6 150 1
S2101-12S3PF2 1 130 1
4 -150E 1
S2101-12S3PXF2 1 -130F 1
4 150 1
S8154-173C002 4 -30C AR
5 -30C AR
6 -30C AR
S8154-173C005 4 -30D AR
5 -30D AR
6 -30D AR
S8154-173C010 4 -30E AR
5 -30E AR
6 -30E AR
S8157AM18-060 5 159 1
6 159 1
S8157N319-010 4 54 1
5 54 1
6 54 1
S8157N458-002 1 30 1
2 30 1
3 30 1
4 30 1
5 30 1
6 30 1
S8157N458-005 1 -30A AR
2 -30A AR
3 -30A AR
4 -30A AR
5 -30A AR
6 -30A AR
S8157N458-010 1 -30B AR
2 -30B AR
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Numerical Index
AIRLINE FIG. TTL
3 -30B AR
4 -30B AR
5 -30B AR
6 -30B AR
S8157N458-052 1 20 1
2 20 1
3 20 1
4 -20 1
5 -20 1
6 -20 1
S8990-014 1 80 1
2 80 1
3 80 1
4 90 1
5 90 1
6 90 1
SD32BS 1 110 4
2 110 4
3 110 4
094-1020-000 4 -110B 1
094-1020-003 4 -110C 1
094-1024-004 2 100 1
3 100 1
5 110 1
6 110 1
095-1008-000 1 100 1
4 110 1
095-1008-003 1 -100A 1
4 -110A 1
223-596-9804 SEE AIREF197
223-596-9804 SEE AIREF198
223-596-9903 SEE AIREF246
223-596-9905 SEE AIREF245
223-596-9930 SEE AIREF244
223-602-9303 SEE AIREF249
223-602-9304 SEE AIREF248
223-602-9305 SEE AIREF198
223-602-9307 SEE AIREF247
2905-04-00 1 120 1
2 120 1
3 120 1
4 140 1
5 140 1
6 140 1
31H10SLT4P-000 5 150 1
6 150 1
31H12SLT3P-000 4 -150E 1
310569-45 4 56 1
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Numerical Index
AIRLINE FIG. TTL
5 56 1
6 56 1
311521-12 1 90 1
2 90 1
3 90 1
4 100 1
5 100 1
6 100 1
311548-25 4 -50A 1
311548-8 1 50 1
4 50 1
6 50 1
311564-19 1 10 1
4 10 1
3175725-1 4 -40A 1
5 -40A 1
6 -40A 1
3175731-1 4 25 1
5 25 1
6 25 1
3175731-2 4 -25A 1
5 -25A 1
6 -25A 1
3175731-3 4 -25B 1
5 -25B 1
6 -25B 1
3175731-4 4 -25C 1
5 -25C 1
6 -25C 1
320263-1 1 -1 1
320263-10 1 -1E 1
320263-11 2 -1A 1
320263-12 3 -1A 1
320263-13 4 -1 1
320263-14 4 -1A 1
320263-15 5 -1 1
320263-16 6 -1 1
320263-17 4 -1B 1
320263-3 1 -1A 1
320263-5 1 -1B 1
320263-51 4 -60 1
320263-52 4 -60A 1
320263-53 5 -60 1
320263-54 6 -60 1
320263-55 4 -60B 1
320263-6 2 -1 1
320263-7 3 -1 1
320263-8 1 -1C 1
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Numerical Index
AIRLINE FIG. TTL
320263-9 1 -1D 1
6003-10SL-4P-FP-M131 5 -150D 1
6 -150D 1
8003-10SL4P-FP-F1 5 150 1
6 150 1
8003-12S3P-FP-F1 4 -150E 1
8003-12S3PX-FP-F1 4 150 1
8003-3PXFPF1 4 -150D 1
967058-25 5 52 1
6 52 1
967058-3 4 52 1
5 -52A 1
6 -52A 1
967126-4 4 160 1
967126-5 4 -160A 1
5 160 1
6 160 1
967128-1 1 70 1
2 70 1
3 70 1
4 80 1
5 80 1
6 80 1
967132-1 1 40 1
2 40 1
3 40 1
4 40 1
5 40 1
6 40 1
967296-3 5 157 1
6 157 1
967370-1 2 50 1
3 50 1
5 50 1
967370-3 5 -50A 1
6 -50A 1
967444-2 1 -10A 1
2 10 1
3 10 1
5 10 1
6 10A 1
967444-3 1 -10B 1
4 -10A 1
6 -10 1
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IPL Figure 1. (Codes A, B, C, F, G, H) Solenoid Valve Assembly

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AIRLINE EFFECT UNITS

FIG. PART STOCK (USE) PER
ITEM NUMBER NO. 1234567 NOMENCLATURE CODE ASSY
1
- 1 320263-1 VALVE ASSY................................................. A 1
SOLENOID
(SUPERSEDED BY ITEM 1A, IPL
FIGURE 4)
- 1A 320263-3 VALVE ASSY................................................. B 1
SOLENOID
(INACTIVE)
- 1B 320263-5 VALVE ASSY................................................. C 1
SOLENOID
(SUPERSEDED BY ITEM 1, IPL FIGURE
4)
- 1C 320263-8 VALVE ASSY................................................. F 1
SOLENOID
(SUPERSEDED BY ITEM 1B, IPL
FIGURE 4)
- 1D 320263-9 VALVE ASSY................................................. G 1
SOLENOID
4)
- 1E 320263-10 VALVE ASSY................................................. H 1
SOLENOID
(SUPERSEDED BY ITEM 1A, IPL
FIGURE 4)
10 311564-19 .VALVE ASSY............................................... A,C,G,H 1
BALL
- 10A 967444-2 .VALVE ASSY............................................... B 1
BALL
- 10B 967444-3 .VALVE ASSY............................................... F 1
BALL
20 S8157N458-052 .WASHER...................................................... 1
SPECIAL
(0.052 IN. (1.32 MM) THK)
30 S8157N458-002 .WASHER...................................................... 1
(0.002 IN. (0.05 MM) THK)
(SELECT AS REQUIRED)
- 30A S8157N458-005 .WASHER...................................................... AR
(0.005 IN. (0.13 MM) THK)
- ITEM NOT ILLUSTRATED

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1
- 30B S8157N458-010 .WASHER...................................................... AR
(0.010 IN. (0.25 MM) THK)
40 967132-1 .SPRING........................................................ 1
HLCPS
50 311548-8 .ROD.............................................................. 1
ACTUATING
60 MS35275-202 .SCREW........................................................ 3
70 967128-1 .COVER......................................................... 1
80 S8990-014 .PACKING..................................................... 1
90 311521-12 .ARMATURE ASSY....................................... 1
100 095-1008-000 . SEAL............................................................ G,H 1
INTERFACIAL
(V71468)
(651-520-9003)
(REPLACED BY ITEM 100A)
- 100A 095-1008-003 . SEAL............................................................ G,H 1
INTERFACIAL
(V71468)
(651-520-9003)
(REPLACES ITEM 100)
110 SD32BS .RIVET........................................................... 4
(V07707)
(627-509-9001)
120 2905-04-00 .TERMINAL-.................................................. 1
ELEC LUG
(V78189)
(724-552-9011)
130 S2101-12S3PF2 .RECEPTACLE.............................................. A,H 1
ELECTRICAL
(V04820)
(223-602-9104)
- 130A AIREF240 .RECEPTACLE ............................................. A,H 1
(V97814)
(ORDER PN 8003-12S3P-F2-F1)
(223-602-9104)
(ALTN PART FOR ITEM 130)

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1
- 130B A30-12S3P10-3A .RECEPTACLE ............................................. A,H 1
(V32076)
(223-602-9104)
- 130C S2101-10SL4PF2 .RECEPTACLE.............................................. B 1
ELECTRICAL
(V04820)
(223-602-9105)
- 130D AIREF241 .RECEPTACLE.............................................. B 1
(V97814)
(ORDER PN 8003-10SL4P-F2-F1)
(223-602-9105)
(ALTN PART FOR ITEM 130C)
- 130E A30-10SL4P10-3A .RECEPTACLE.............................................. B 1
(V32076)
(223-602-9105)
(ALTN PART FOR ITEM 130C)
- 130F S2101-12S3PXF2 .RECEPTACLE.............................................. C,G 1
ELECTRICAL
(V04820)
(223-602-9107)
- 130G AIREF242 .RECEPTACLE.............................................. C,G 1
(V97814)
(ORDER PN 8003-12S3PX-F2-F1)
(223-602-9107)
(ALTN PART FOR ITEM 130F)
- 130H A30-12S3PX10-3A .RECEPTACLE.............................................. C,G 1
(V32076)
(223-602-9107)
(ALTN PART FOR ITEM 130F)
- 130J AIREF62 .RECEPTACLE.............................................. F 1
ELECTRICAL
(V71468)
(ORDER PN GS02-10SL3P111A166)
(223-596-9303)
- 130K AIREF237 .RECEPTACLE.............................................. F 1
(V97814)
(ORDER PN 8003-10SL-3P-FP-F1)
(223-596-9303)
(ALTN PART FOR ITEM 130J)

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1
140 ORDERNHA .VALVE ASSY............................................... 1
SOLENOID
(ORDER NHA)

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IPL Figure 2. (Codes D, J) Solenoid Valve Assembly

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2
- 1 320263-6 VALVE ASSY................................................. D 1
SOLENOID
5)
- 1A 320263-11 VALVE ASSY................................................. J 1
SOLENOID
5)
10 967444-2 .VALVE ASSY............................................... 1
BALL
20 S8157N458-052 .WASHER...................................................... 1
SPECIAL
(0.052 IN. (1.32 MM) THK)
30 S8157N458-002 .WASHER...................................................... 1
(0.002 IN. (0.05 MM) THK)
- 30A S8157N458-005 .WASHER...................................................... AR
(0.005 IN. (0.13 MM) THK)
- 30B S8157N458-010 .WASHER...................................................... AR
(0.010 IN. (0.25 MM) THK)
40 967132-1 .SPRING........................................................ 1
HLCPS
50 967370-1 .ROD.............................................................. 1
ACTUATING
60 MS35275-202 .SCREW........................................................ 3
70 967128-1 .COVER......................................................... 1
80 S8990-014 .PACKING..................................................... 1
90 311521-12 .ARMATURE ASSY....................................... 1
100 094-1024-004 . SEAL............................................................ J 1
INTERFACIAL
(V71468)
(651-520-9002)
110 SD32BS .RIVET........................................................... 4
(V07707)
(627-509-9001)

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2
120 2905-04-00 .TERMINAL................................................... 1
ELEC LUG
(V78189)
(724-552-9011)
130 S2101-10SL4PF2 .RECEPTACLE.............................................. 1
ELECTRICAL
(V04820)
(223-602-9105)
- 130A AIREF241 .RECEPTACLE.............................................. 1
(V97814)
(223-602-9105)
- 130B A30-10SL4P10-3A .RECEPTACLE.............................................. 1
(V32076)
(223-602-9105)
140 ORDERNHA .VALVE.......................................................... 1
ASSY SOLENOID
(ORDER NHA)

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IPL Figure 3. (Codes E, K) Solenoid Valve Assembly

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3
- 1 320263-7 VALVE ASSY................................................. E 1
SOLENOID
6)
- 1A 320263-12 VALVE ASSY................................................. K 1
SOLENOID
6)
10 967444-2 .VALVE ASSY............................................... 1
BALL
20 S8157N458-052 .WASHER...................................................... 1
SPECIAL
(0.052 IN. (1.32 MM) THK)
30 S8157N458-002 .WASHER...................................................... 1
(0.002 IN. (0.05 MM) THK)
- 30A S8157N458-005 .WASHER...................................................... AR
(0.005 IN. (0.13 MM) THK)
- 30B S8157N458-010 .WASHER...................................................... AR
(0.010 IN. (0.25 MM) THK)
40 967132-1 .SPRING........................................................ 1
HLCPS
50 967370-1 .ROD.............................................................. 1
ACTUATING
60 MS35275-202 .SCREW........................................................ 3
70 967128-1 .COVER......................................................... 1
80 S8990-014 .PACKING..................................................... 1
90 311521-12 .ARMATURE ASSY....................................... 1
100 094-1024-004 . SEAL............................................................ 1
INTERFACIAL
(V71468)
(651-520-9002)
110 SD32BS .RIVET........................................................... 4
(V07707)
(627-509-9001)

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3
120 2905-04-00 .TERMINAL................................................... 1
ELEC LUG
(V78189)
(724-552-9011)
ELECTRICAL
(V04820)
(223-602-9105)
(V97814)
(ORDER PN 8003-10SL4P-FP-F1)
(233-602-9105)
(V32076)
(223-602-9105)
140 ORDERNHA .VALVE ASSY............................................... 1
SOLENOID
(ORDER NHA)

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IPL Figure 4. (Codes L, M, Q) Solenoid Valve Assembly

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4
- 1 320263-13 VALVE ASSY................................................. L 1
SOLENOID
(SUPERSEDES ITEM 1B, 1D, IPL
FIGURE 1)
- 1A 320263-14 VALVE ASSY................................................. M 1
SOLENOID
(SUPERSEDES ITEM 1, 1A, IPL
FIGURE 1)
- 1B 320263-17 VALVE ASSY................................................. Q 1
SOLENOID
(SUPERSEDES ITEM 1C, IPL FIGURE
1)
10 311564-19 .VALVE ASSY............................................... L,M 1
BALL
- 10A 967444-3 .VALVE ASSY............................................... Q 1
BALL
- 20 S8157N458-052 .DELETED..................................................... 0
25 3175731-1 .GUIDE ROD................................................. 1
(0.110 TO 0.120 IN. (2.79 TO 3.05 MM)
LENGTH)
- 25A 3175731-2 .GUIDE ROD................................................. 1
(0.137 TO 0.147 IN. (3.48 TO 3.73 MM)
LENGTH)
- 25B 3175731-3 .GUIDE ROD................................................. 1
(0.164 TO 0.174 IN. (4.17 TO 4.42 MM)
LENGTH)
- 25C 3175731-4 .GUIDE ROD................................................. 1
(0.191 TO 0.201 IN. 4.85 TO 5.11 MM)
LENGTH
30 S8157N458-002 .WASHER...................................................... 1
(0.002 IN. (0.05 MM) THK)
(REPLACED BY ITEM 30C)
- 30A S8157N458-005 .WASHER...................................................... AR
(0.005 IN. (0.13 MM) THK)
(REPLACED BY ITEM 30D)

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4
- 30B S8157N458-010 .WASHER...................................................... AR
(0.010 IN. (0.25 MM) THK)
(REPLACED BY ITEM 30E)
- 30C S8154-173C002 .WASHER...................................................... AR
(0.002 IN. (0.05 MM) THK)
(SELECT ONE OF ITEM 30C THRU
30E)
(REPLACES ITEM 30)
- 30D S8154-173C005 .WASHER...................................................... AR
(0.005 IN. (0.13 MM) THK)
30E)
(REPLACES ITEM 30A)
- 30E S8154-173C010 .WASHER...................................................... AR
(0.010 IN. (0.25 MM) THK)
30E)
(REPLACES ITEM 30B)
40 967132-1 .SPRING........................................................ 1
- 40A 3175725-1 .SPRING........................................................ 1
(REPLACES ITEM 40)
50 311548-8 .ROD.............................................................. 1
ACTUATING
- 50A 311548-25 .ROD.............................................................. 1
ACTUATING
(REPLACES ITEM 50)
52 967058-3 .STOP ASSY................................................. 1
54 S8157N319-010 .WASHER...................................................... 1
(0.010 IN. (0.25 MM) THK)
56 310569-45 .COIL............................................................. 1
- 60 320263-51 .DELETED..................................................... 0
- 60A 320263-52 .DELETED..................................................... 0
- 60B 320263-55 .DELETED..................................................... 0

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4
70 MS35275-202 .SCREW........................................................ 3
80 967128-1 .COVER......................................................... 1
90 S8990-014 .PACKING..................................................... 1
100 311521-12 .ARMATURE ASSY....................................... 1
110 095-1008-000 . SEAL............................................................ L,M 1
INTERFACIAL
(V71468)
(651-520-9003)
- 110A 095-1008-003 . SEAL............................................................ L,M 1
INTERFACIAL
(V71468)
(651-520-9003)
(REPLACES ITEM 110)
- 110B 094-1020-000 . SEAL............................................................ Q 1
INTERFACIAL
(V71468)
(651-520-9001)
- 110C 094-1020-003 . SEAL............................................................ Q 1
INTERFACIAL
(V71468)
(651-520-9001)
(REPLACES ITEM 110B)
120 MS51957-14 .SCREW........................................................ 4
- 120A MS51957-15 .SCREW........................................................ 4
(REPLACES ITEM 120)
130 MS21043-04 . NUT.............................................................. 4
140 2905-04-00 .TERMINAL................................................... 1
ELEC LUG
(V78189)
(724-552-9011)

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4
150 S2101-12S3PXF2 .RECEPTACLE.............................................. L 1
ELECTRICAL
(ORDER PN S2101-12S3PX-F2, 04820)
(OPT MFR: A30-12S3PX10-3A V32076)
(OPT MFR: 8003-12S3PX-FP-F1
V97814)
(OPT MFR: PN 31H12ST3PX-000
V12349)
(223-602-9107)
(REPLACED BY ITEM 150M)
- 150A AIREF242 .RECEPTACLE.............................................. L 1
(V97814)
(ORDER PN 8003-12S3PX-F2-F1)
(223-602-9107)
- 150B A30-12S3P10-3A .RECEPTACLE.............................................. L 1
(V32076)
(223-602-9107)
- 150C GS17042-151 .RECEPTACLE.............................................. L 1
ELECTRICAL
(V71468)
(223-596-9330)
- 150D 8003-3PXFPF1 .RECEPTACLE.............................................. L 1
(V97814)
(233-596-9330)
- 150E S2101-12S3PF2 .RECEPTACLE.............................................. M 1
ELECTRICAL
(ORDER PN S2101-12S3P-F2, 04820)
(OPT MFR: A30-12S3P10-3A V32076)
(OPT MFR: 8003-12S3P-FP-F1 V97814)
(OPT MFR: 31H12SLT3P-000 V12349)
(223-602-9104)
(REPLACED BY ITEM 150P)
- 150F AIREF240 .RECEPTACLE.............................................. M 1
(V97814)
(ORDER PN 8003-12S3P-FP-F1)
(223-602-9104)
(ALTN PART FOR ITEM 150E)

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4
- 150G A30-12S3P10-3A .RECEPTACLE.............................................. M 1
(V32076)
(223-602-9104)
- 150H AIREF63 .RECEPTACLE.............................................. M 1
ELECTRICAL
(V71468)
(ORDER PN GS02-12S3P111A166)
(223-596-9305)
(ALTN PART FOR ITEM 150B)
- 150J AIREF243 .RECEPTACLE.............................................. M 1
(V97814)
(ORDER PN 8003-12S-3P-FP-F1)
(223-596-9305)
- 150K AIREF62 .RECEPTACLE.............................................. Q 1
ELECTRICAL
(V71468)
(223-596-9303)
(REPLACED BY ITEM 150R)
- 150L AIREF237 .RECEPTACLE.............................................. Q 1
ELECTRICAL
(V97814)
(ORDER PN 8003-10SL-3P-FP-F1)
(223-596-9303)
(ALTN PART FOR ITEM 150K)
- 150M AIREF244 .RECEPTACLE.............................................. L 1
CONNECTOR
(ORDER PN 8003-12S-3PX-FP-M134,
97814)
(CSD: 223-596-9930 V99193)
(REPLACES ITEM 150)
- 150N AIREF247 .RECEPTACLE.............................................. L 1
CONNECTOR
(ORDER PN 8003-12S-3PX-FP-M134,
97814)
(CSD: 223-602-9307 V99193)
(ALTN PART FOR ITEM 150M)

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4
- 150P AIREF245 .RECEPTACLE.............................................. M 1
CONNECTOR
(ORDER PN 8003-12S-3P-FP-M134,
97814)
(CSD: 223-596-9905 V99193)
(REPLACES ITEM 150E)
- 150Q AIREF248 .RECEPTACLE.............................................. M 1
CONNECTOR
(ORDER PN 8003-12S-3P-FP-M134,
97814)
(CSD: 223-602-9304 V99193)
(ALTN PART FOR ITEM 150P)
- 150R AIREF246 .RECEPTACLE.............................................. Q 1
CONNECTOR
(ORDER PN 8003-10SL-3P-FP-M134,
97814)
(CSD: 223-596-9903 V99193)
(REPLACES ITEM 150K)
- 150S AIREF249 .RECEPTACLE.............................................. Q 1
CONNECTOR
97814)
(CSD: 223-602-9303 V99193)
(REPLACES ITEM 150K)
(ALTN PART FOR ITEM 150R)
160 967126-4 .CASE............................................................ L,M 1
- 160A 967126-5 .CASE............................................................ Q 1

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IPL Figure 5. (Code N) Solenoid Valve Assembly

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5
- 1 320263-15 VALVE ASSY................................................. N 1
SOLENOID
FIGURE 2)
10 967444-2 .VALVE ASSY............................................... 1
BALL
- 20 S8157N458-052 .DELETED..................................................... 0
25 3175731-1 .GUIDE ROD................................................. 1
(0.110 TO 0.120 IN. (2.79 TO 3.05 MM)
LENGTH)
- 25A 3175731-2 .GUIDE ROD................................................. 1
(0.137 TO 0.147 IN. (3.48 TO 3.73 MM)
LENGTH)
- 25B 3175731-3 .GUIDE ROD................................................. 1
(0.164 TO 0.174 IN. (4.17 TO 4.42 MM)
LENGTH)
- 25C 3175731-4 .GUIDE ROD................................................. 1
(0.191 TO 0.210 IN. (4.85 TO 5.11 MM)
LENGTH)
30 S8157N458-002 .WASHER...................................................... 1
(0.002 IN. (0.05 MM) THK)
- 30A S8157N458-005 .WASHER...................................................... AR
(0.005 IN. (0.13 MM) THK)
- 30B S8157N458-010 .WASHER...................................................... AR
(0.010 IN. (0.25 MM) THK)
- 30C S8154-173C002 .WASHER...................................................... AR
(0.002 IN. (0.05 MM) THK)
30E)
(REPLACES ITEM 30)

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5
- 30D S8154-173C005 .WASHER...................................................... AR
(0.005 IN. (0.13 MM) THK)
30E)
(REPLACES ITEM 30A)
- 30E S8154-173C010 .WASHER...................................................... AR
(0.010 IN. (0.25 MM) THK)
30E)
(REPLACES ITEM 30B)
40 967132-1 .SPRING........................................................ 1
HLCPS
- 40A 3175725-1 .SPRING........................................................ 1
(REPLACES ITEM 40)
50 967370-1 .ROD.............................................................. 1
ACTUATING
- 50A 967370-3 .ROD.............................................................. 1
ACTUATING
(REPLACES ITEM 50)
52 967058-25 .STOP ASSY................................................. 1
- 52A 967058-3 .STOP ASSY................................................. 1
(REPLACES ITEM 52)
54 S8157N319-010 .WASHER...................................................... 1
(0.010 IN. (0.25 MM) THK)
56 310569-45 .COIL............................................................. 1
- 60 320263-53 .DELETED..................................................... 0
70 MS35275-202 .SCREW........................................................ 3
80 967128-1 .COVER......................................................... 1
90 S8990-014 .PACKING..................................................... 1
100 311521-12 .ARMATURE ASSY....................................... 1

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5
110 094-1024-004 . SEAL............................................................ 1
INTERFACIAL
(V71468)
(651-520-9002)
120 MS51957-15 .SCREW........................................................ 4
130 MS21043-04 . NUT.............................................................. 4
140 2905-04-00 .TERMINAL................................................... 1
ELEC LUG
(V78189)
(724-552-9011)
ELECTRICAL
(ORDER PN S2101-10SL4P-F2, 04820)
(OPT MFR: A30-10SL4P10-3A V32076)
(OPT MFR: 8003-10SL4P-FP-F1
V97814)
(OPT MFR: 31H10SLT4P-000 V12349)
(223-602-9105)
(V97814)
(223-602-9105)
(V32076)
(223-602-9105)
- 150C AIREF196 .RECEPTACLE.............................................. 1
ELECTRICAL
(V71468)
(223-596-9304)

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5
- 150D AIREF197 .RECEPTACLE.............................................. L 1
CONNECTOR
(ORDER PN
GS11E10SL-4P1-A180-A152, 71468)
(OPT MFR: 6003-10SL-4P-FP-M131
V97814)
(CSD: 223-596-9804 V99193)
(REPLACES ITEM 150)
- 150E AIREF198 .RECEPTACLE.............................................. L 1
CONNECTOR
97814)
(CSD: 223-596-9904 V99193)
(ALTN PART FOR ITEM 150D)
153 MS51957-15 .SCREW........................................................ 4
155 MS21043-04 . NUT.............................................................. 4
157 967296-3 .ELBOW......................................................... 1
159 S8157AM18-060 .WASHER...................................................... 1
160 967126-5 .CASE............................................................ 1

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IPL Figure 6. (Code P) Solenoid Valve Assembly

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6
- 1 320263-16 VALVE ASSY................................................. P 1
SOLENOID
FIGURE 3)
- 10 967444-3 .DELETED..................................................... 0
10A 967444-2 .VALVE ASSY............................................... 1
BALL
- 20 S8157N458-052 .DELETED..................................................... 0
25 3175731-1 .GUIDE ROD................................................. 1
(0.110 TO 0.120 IN. 2.79 TO 3.05 MM)
LENGTH)
- 25A 3175731-2 .GUIDE ROD................................................. 1
(0.137 TO 0.147 IN. (3.48 TO 3.73 MM)
LENGTH)
- 25B 3175731-3 .GUIDE ROD................................................. 1
(0.164 TO 0.174 IN. (4.17 TO 4.42 MM)
LENGTH)
- 25C 3175731-4 .GUIDE ROD................................................. 1
(0.191 TO 0.210 IN. (4.85 TO 5.11 MM)
LENGTH)
30 S8157N458-002 .WASHER...................................................... 1
(0.002 IN. (0.05 MM) THK)
- 30A S8157N458-005 .WASHER...................................................... AR
(0.005 IN. (0.13 MM) THK)
- 30B S8157N458-010 .WASHER...................................................... AR
(0.010 IN. (0.25 MM) THK)
- 30C S8154-173C002 .WASHER...................................................... AR
(0.002 IN. (0.05 MM) THK)
30E)
(REPLACES ITEM 30)

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- 30D S8154-173C005 .WASHER...................................................... AR
(0.005 IN. (0.13 MM) THK)
30E)
(REPLACES ITEM 30A)
- 30E S8154-173C010 .WASHER...................................................... AR
(0.010 IN. (0.25 MM) THK)
30E)
(REPLACES ITEM 30B)
40 967132-1 .SPRING........................................................ 1
HLCPS
- 40A 3175725-1 .SPRING........................................................ 1
(REPLACES ITEM 40)
50 311548-8 .ROD.............................................................. 1
ACTUATING
- 50A 967370-3 .ROD.............................................................. 1
ACTUATING
(REPLACES ITEM 50)
52 967058-25 .STOP ASSY................................................. 1
- 52A 967058-3 .STOP ASSY................................................. 1
(REPLACES ITEM 52)
54 S8157N319-010 .WASHER...................................................... 1
(0.010 IN. (0.25 MM) THK)
56 310569-45 .COIL............................................................. 1
- 60 320263-54 .DELETED..................................................... 0
70 MS35275-202 .SCREW........................................................ 3
80 967128-1 .COVER......................................................... 1
90 S8990-014 .PACKING..................................................... 1
100 311521-12 .ARMATURE ASSY....................................... 1

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110 094-1024-004 . SEAL............................................................ 1
INTERFACIAL
(V71468)
(651-520-9002)
120 MS51957-15 .SCREW........................................................ 4
130 MS21043-04 . NUT.............................................................. 4
140 2905-04-00 .TERMINAL................................................... 1
ELECT LUG
(V78189)
(724-552-9011)
ELECTRICAL
(ORDER PN S2101-10SL4P-F2, 04820)
(OPT MFR: A30-10SL4P10-3A V32076)
(OPT MFR: 8003-10SL4P-FP-F1
V97814)
(OPT MFR: 31H10SLT4P-000 V12349)
(223-602-9105)
(V97814)
(223-602-9105)
(V32076)
(223-602-9105)
- 150C AIREF196 .RECEPTACLE.............................................. 1
ELECTRICAL
(V71468)
(223-596-9304)

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- 150D AIREF197 .RECEPTACLE.............................................. 1
CONNECTOR
(ORDER PN
GS11E10SL-4P1-A180-A152, 71468)
(OPT MFR: 6003-10SL-4P-FP-M131
V97814)
(CSD: 223-596-9804 V99193)
(REPLACES ITEM 150)
- 150E AIREF198 .RECEPTACLE.............................................. 1
CONNECTOR
97814)
(CSD: 223-602-9305 V99193)
(ALTN PART FOR ITEM 150D)
153 MS51957-15 .SCREW........................................................ 4
155 MS21043-04 . NUT.............................................................. 4
157 967296-3 .ELBOW......................................................... 1
159 S8157AM18-060 .WASHER...................................................... 1
160 967126-5 .CASE............................................................ 1

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24-09-07 Solenoid Valve Assembly.

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Component Maintenance Manual

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COMPONENT MAINTENANCE MANUAL

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Table TI-1 shows the applicable components.

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Table TI-2 shows the revision history of this CMM.

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EFFECTIVITY Page TI-1

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EFFECTIVITY Page TI-2

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Table of Highlights (Cont)

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Detailed Parts List Added “REPLACED BY ITEM” note to 150K. All

Detailed Parts List Added “SUPERSEDES ITEM” note to Item 1. All

Detailed Parts List Added “SUPERSEDES ITEM” note to Item 1. All

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Subheading and Page Date Subheading and Page Date

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EFFECTIVITY Page LEP-1

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