21-50-75 Two Inch Diameter Pressure Regulating and Shutoff Valve

RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS
Honeywell International Inc.

1300 W. Warner Road
Tempe, Arizona 85284-4282
U.S.A.
CAGE: 59364
Telephone: 800-601-3099 (Toll Free U.S.A./Canada)
Telephone: 602-365-3099 (International Direct)
Website: https://aerospace.honeywell.com
Component Maintenance Manual

with Illustrated Parts List
Two Inch Diameter Pressure Regulating and
Shutoff Valve
Part Number CAGE

3214442-2 59364
3214442-3 59364
3214442-4 59364
Legal Notice
Export Control
These items are controlled by the U.S. government and authorized for export only to the country of ultimate destination for use
by the ultimate consignee or end-user(s) herein identified. They may not be resold, transferred, or otherwise disposed of, to
any other country or to any person other than the authorized ultimate consignee or end-user(s), either in their original form or
after being incorporated into other items, without first obtaining approval from the U.S. government or as otherwise authorized
by U.S. law and regulations.
ECCN: 9E991.
21-50-75
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Initial 3 Nov 1983
Publication Number 21-50-75, Revision 4 Revised 14 Jun 2022
© Honeywell International Inc. Do not copy without express permission of Honeywell.

COMPONENT MAINTENANCE MANUAL

3214442
Proprietary Information
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RESPONSIBILITY FOR SPECIAL TOOLS AND TEST EQUIPMENT FABRICATED BY COMPANIES OTHER
THAN HONEYWELL.
WARNING: INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR DECREASE THE

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RESULT IN DAMAGE TO THE PRODUCT COMPONENTS OR GIVE UNSATISFACTORY RESULTS.
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Copyright - Notice
Copyright 1983, 2022 Honeywell International Inc. All rights reserved.
Honeywell is a registered trademark of Honeywell International Inc.
All other marks are owned by their respective companies.

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TRANSMITTAL INFORMATION
TO HOLDERS OF TWO INCH DIAMETER PRESSURE REGULATING AND SHUTOFF VALVE CMM ATA NO.
21-50-75 ISSUED FOR USE IN SUPPORT OF THE FOLLOWING:
Table TI-1 shows the applicable components.
Table TI-1. Applicable Components
Component PN Aircraft Application

3214442-2 -
3214442-3 Challenger 601
3214442-4 CL-604, CL-RJ, CL-601, CL-600
Revision History
Table TI-2 shows the revision history of this CMM.
Table TI-2. Revision History
Revision Number Revision Date

0 3 Nov 1983
1 30 Nov 1986
2 30 Apr 1992
3 29 Feb 2000
4 14 Jun 2022
This revision is a full replacement. All changed pages have a new date, as identified in the List of Effective Pages.
Revision bars identify the changed data. A revision bar adjacent to the Fig./Item column identifies changes in the
Detailed Parts List. See Transmittal Information for history of revisions to this CMM.
Remove and discard all pages of the manual and replace them with the attached pages. Write the revision number,
revision date, and replacement date on the Record of Revisions page.
Revision bars mark the technical data that changed in this revision; those changes are described in the Table of
Highlights. Editorial changes are not marked with a revision bar.
The table of highlights tells users what has changed as a result of the revision. The table consists of three columns.
The Task/Page column identifies the blocks of changed information, such as a task, subtask, graphic, or parts list,
and the page on which that block starts. The block of information often includes the MTOSS code. Revision marks,
when provided, identify the location of the change within the block.
The Description of Change column tells about the change or changes within each block. The description of change
is often preceded by a paragraph or figure reference that applies to the block of information.
The Effectivity column tells the user the part number(s) to which the block of information applies. The default value
for this column is "All." "All" means that the block applies to all parts.
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Table of Highlights
Task/Page Description of Change Effectivity
TRANSMITTAL Global Change: Changed the content and format to agree with the All
INFORMATION Honeywell processes in effect at the time of the release of this revision.
TRANSMITTAL Global Change: The editorial changes and data that were moved or All
INFORMATION reformatted are not identified with revision bars.
TRANSMITTAL Global Change: All paragraphs, tables, and figures have been All
INFORMATION renumbered and are not identified with revision bars.
INTRODUCTION Paragraph 6.A. Step (1). Table INTRO-5. Added Date for Testing and All
(Page INTRO-13) Fault Isolation, Disassembly and Assembly section.
INSPECTION/CHECK Paragraph 2.D. Step (1). Table 5009. Changed Item number from All
(Page 5018) “seal assembly (50)” to “seal assembly (30)”.
ASSEMBLY Paragraph 1.B. Step (4). Table 7002. Changed PNs from “DC-1200” All
(Page 7002) to “MCS6178T1C1G1” and “RTV-732” to “MCS6132T1C1”.
ASSEMBLY Paragraph 2.H. Step (1). Changed text from “DC-1200 primer” to All
(Page 7013) “MCS6178T1C1G1 primer”.
ASSEMBLY Paragraph 2.H. Step (3). Changed text from “RTV-732 adhesive All
(Page 7013) sealant” to “MCS6132T1C1 adhesive sealant”.
SPECIAL TOOLS, Paragraph 1.B. Step (4). Table 9002. Deleted row for “MIL-P-17667 All
FIXTURES, EQUIPMENT, pH Neutral paper” and Added “Wrapping material” and “Plastic bag”
AND CONSUMABLES in consumables table.
(Page 9003)
SPECIAL TOOLS, Paragraph 1.B. Step (4). Table 9002. Changed PNs from “DC-1200” All
FIXTURES, EQUIPMENT, to “MCS6178T1C1G1” and “RTV-732” to “MCS6132T1C1”.
AND CONSUMABLES
(Page 9003)
STORAGE (INCLUDING Paragraph 1.B. Step (4). Table 15002. Deleted row for “MIL-P-17667 All
TRANSPORTATION) pH Neutral paper” and Added “Wrapping material” and “Plastic bag”
(Page 15001) in consumables table.
STORAGE (INCLUDING Paragraph 2.B. Step (3). Changed step. All

TRANSPORTATION)
(Page 15002)
ILLUSTRATED PARTS Paragraph 3. Added vendor “V99193” to vendor code list. All
LIST
(Page 10009)
Detailed Parts List Added note “REPLACED BY ITEM 81A” for Item 81. All
IPL Figure 1
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Table of Highlights (Cont)
Task/Page Description of Change Effectivity
Detailed Parts List Added Items 81A and 131A. All

IPL Figure 1
Detailed Parts List Added note “REPLACED BY ITEM 131A” for Item 131. All
IPL Figure 1
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Blank Page
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RECORD OF REVISIONS
For each revision, write the revision number, revision date, date put in the manual, and your initials in the applicable
column.
NOTE: Refer to the Revision History in the TRANSMITTAL INFORMATION section for revision data.
Revision Revision Date Put in Revision Revision Date Put in

Number Date Manual By Number Date Manual By
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Blank Page
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RECORD OF TEMPORARY REVISIONS
Instructions on each page of a temporary revision tell you where to put the pages in your manual. Remove the
temporary revision pages only when discard instructions are given. For each temporary revision, put the applicable
data in the record columns on this page.
Definition of Status column: A TR may be active, incorporated, or deleted. “Active” is entered by the holder of the
manual. “Incorporated” means a TR has been incorporated into the manual and includes the revision number of
the manual when the TR was incorporated. “Deleted” means a TR has been replaced by another TR, a TR number
will not be issued, or a TR has been deleted.
Date Date
Temporary Put Removed
Revision Page Issue In From
Number Status Number Date Manual By Manual By
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Blank Page
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SERVICE BULLETIN LIST
Refer to Table INTRO-6 for other applicable service information documents not listed in the Service Bulletin List.
Service Bulletin/ Date Put in

Revision Number Title Modification Manual
21-1517 To Standardize the Regulator Assembly Details to the 29 Feb 2000
Regulator Assembly, PN 3182178-3
21-1525 To Standardize the Linkage Assembly Details to the 29 Feb 2000
Linkage Assembly, PN 3182244-3
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Blank Page
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LIST OF EFFECTIVE PAGES
Subheading and Page Date Subheading and Page Date
Title INTRO-3 14 Jun 2022

T-1 14 Jun 2022 INTRO-4 14 Jun 2022
T-2 14 Jun 2022 INTRO-5 14 Jun 2022
T-3 14 Jun 2022 INTRO-6 14 Jun 2022
T-4 14 Jun 2022 INTRO-7 14 Jun 2022
T-5 14 Jun 2022 INTRO-8 14 Jun 2022
T-6 14 Jun 2022 INTRO-9 14 Jun 2022
INTRO-10 14 Jun 2022
Transmittal Information
INTRO-11 14 Jun 2022
TI-1 14 Jun 2022 INTRO-12 14 Jun 2022
TI-2 14 Jun 2022 INTRO-13 * 14 Jun 2022
TI-3 14 Jun 2022 INTRO-14 14 Jun 2022
TI-4 14 Jun 2022
Description and Operation
Record of Revisions
1 14 Jun 2022
RR-1 14 Jun 2022 2 14 Jun 2022
RR-2 14 Jun 2022 3 14 Jun 2022
Record of Temporary Revisions 4 14 Jun 2022
RTR-1 14 Jun 2022 5 14 Jun 2022
RTR-2 14 Jun 2022 6 14 Jun 2022
Service Bulletin List Testing and Fault Isolation
SBL-1 14 Jun 2022 1001 14 Jun 2022
SBL-2 14 Jun 2022 1002 14 Jun 2022
1003 14 Jun 2022
List of Effective Pages
1004 14 Jun 2022
LEP-1 14 Jun 2022 1005 14 Jun 2022
LEP-2 14 Jun 2022 1006 14 Jun 2022
LEP-3 14 Jun 2022 1007 14 Jun 2022
LEP-4 14 Jun 2022 1008 14 Jun 2022
Table of Contents Schematic and Wiring Diagrams
TC-1 14 Jun 2022 2001 14 Jun 2022
TC-2 14 Jun 2022 2002 14 Jun 2022
TC-3 14 Jun 2022
Disassembly
TC-4 14 Jun 2022
TC-5 14 Jun 2022 3001 14 Jun 2022
TC-6 14 Jun 2022 3002 14 Jun 2022
TC-7 14 Jun 2022 3003 14 Jun 2022
TC-8 14 Jun 2022 3004 14 Jun 2022
TC-9 14 Jun 2022 3005 14 Jun 2022
TC-10 14 Jun 2022 3006 14 Jun 2022
3007 14 Jun 2022
Introduction
3008 14 Jun 2022
INTRO-1 14 Jun 2022 3009 14 Jun 2022
INTRO-2 14 Jun 2022 3010 14 Jun 2022
* Indicates a changed or added page.

F Indicates a foldout page.
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LIST OF EFFECTIVE PAGES (Cont)
3011 14 Jun 2022 5022 14 Jun 2022

3012 14 Jun 2022 5023 14 Jun 2022
3013 14 Jun 2022 5024 14 Jun 2022
3014 14 Jun 2022 Repair
3015 14 Jun 2022
6001 14 Jun 2022
3016 14 Jun 2022
6002 14 Jun 2022
3017 14 Jun 2022
6003 14 Jun 2022
3018 14 Jun 2022
6004 14 Jun 2022
3019 14 Jun 2022
6005 14 Jun 2022
3020 14 Jun 2022
6006 14 Jun 2022
Cleaning 6007 14 Jun 2022
4001 14 Jun 2022 6008 14 Jun 2022
4002 14 Jun 2022 6009 14 Jun 2022
4003 14 Jun 2022 6010 14 Jun 2022
4004 14 Jun 2022 6011 14 Jun 2022
4005 14 Jun 2022 6012 14 Jun 2022
4006 14 Jun 2022 6013 14 Jun 2022
4007 14 Jun 2022 6014 14 Jun 2022
4008 14 Jun 2022 6015 14 Jun 2022
4009 14 Jun 2022 6016 14 Jun 2022
4010 14 Jun 2022 6017 14 Jun 2022
Inspection/Check 6018 14 Jun 2022
6019 14 Jun 2022
5001 14 Jun 2022
6020 14 Jun 2022
5002 14 Jun 2022
6021 14 Jun 2022
5003 14 Jun 2022
6022 14 Jun 2022
5004 14 Jun 2022
5005 14 Jun 2022 Repair 0000
5006 14 Jun 2022 6001-0000 14 Jun 2022
5007 14 Jun 2022 6002-0000 14 Jun 2022
5008 14 Jun 2022 Repair 0101
5009 14 Jun 2022
6001-0101 14 Jun 2022
5010 14 Jun 2022
6002-0101 14 Jun 2022
5011 14 Jun 2022
6003-0101 14 Jun 2022
5012 14 Jun 2022
6004-0101 14 Jun 2022
5013 14 Jun 2022
5014 14 Jun 2022 Repair 0201
5015 14 Jun 2022 6001-0201 14 Jun 2022
5016 14 Jun 2022 6002-0201 14 Jun 2022
5017 14 Jun 2022 6003-0201 14 Jun 2022
5018 * 14 Jun 2022 6004-0201 14 Jun 2022
5019 14 Jun 2022 Repair 0301
5020 14 Jun 2022
6001-0301 14 Jun 2022
5021 14 Jun 2022

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6002-0301 14 Jun 2022 13002 14 Jun 2022

6003-0301 14 Jun 2022 Servicing
6004-0301 14 Jun 2022
14001 14 Jun 2022
Assembly 14002 14 Jun 2022
7001 14 Jun 2022 Storage (Including Transportation)
7002 * 14 Jun 2022
15001 * 14 Jun 2022
7003 14 Jun 2022
15002 * 14 Jun 2022
7004 14 Jun 2022
7005 14 Jun 2022 Rework (Service Bulletin Accomplishment
7006 14 Jun 2022 Procedures)
7007 14 Jun 2022 16001 14 Jun 2022
7008 14 Jun 2022 16002 14 Jun 2022
7009 14 Jun 2022 Illustrated Parts List
7010 14 Jun 2022
10001 14 Jun 2022
7011 14 Jun 2022
10002 14 Jun 2022
7012 14 Jun 2022
10003 14 Jun 2022
7013 * 14 Jun 2022
10004 14 Jun 2022
7014 14 Jun 2022
10005 14 Jun 2022
7015 14 Jun 2022
10006 14 Jun 2022
7016 14 Jun 2022
10007 14 Jun 2022
7017 14 Jun 2022
10008 14 Jun 2022
7018 14 Jun 2022
10009 * 14 Jun 2022
7019 14 Jun 2022
10010 14 Jun 2022
7020 14 Jun 2022
10011 14 Jun 2022
Fits and Clearances 10012 14 Jun 2022
8001 14 Jun 2022 10013 14 Jun 2022
8002 14 Jun 2022 10014 14 Jun 2022
Special Tools, Fixtures, Equipment, and 10015 14 Jun 2022
Consumables 10016 14 Jun 2022
10017 * 14 Jun 2022
9001 14 Jun 2022
10018 * 14 Jun 2022
9002 * 14 Jun 2022
10019 14 Jun 2022
9003 * 14 Jun 2022
10020 14 Jun 2022
9004 14 Jun 2022
10021 14 Jun 2022
Special Procedures 10022 14 Jun 2022
11001 14 Jun 2022 10023 14 Jun 2022
11002 14 Jun 2022 10024 14 Jun 2022
Removal 10025 14 Jun 2022
10026 14 Jun 2022
12001 14 Jun 2022
10027 14 Jun 2022
12002 14 Jun 2022
10028 14 Jun 2022
Installation 10029 14 Jun 2022
13001 14 Jun 2022 10030 14 Jun 2022

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10031 14 Jun 2022

10032 14 Jun 2022
10033 14 Jun 2022
10034 14 Jun 2022
10035 14 Jun 2022
10036 14 Jun 2022
10037 14 Jun 2022
10038 14 Jun 2022
10039 14 Jun 2022
10040 14 Jun 2022
10041 14 Jun 2022
10042 14 Jun 2022

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TABLE OF CONTENTS
LIST OF SECTIONS
Title Page
INTRODUCTION ............................................................................................................................. INTRO-1

1. How to Use This Manual ............................................................................................... INTRO-1
A. General ................................................................................................................. INTRO-1
B. Observance of Manual Instructions ...................................................................... INTRO-4
C. Symbols ................................................................................................................ INTRO-4
D. Units of Measure ................................................................................................... INTRO-8
E. Page Number Block Explanation .......................................................................... INTRO-8
F. Illustration .............................................................................................................. INTRO-8
2. Customer Support ......................................................................................................... INTRO-9
A. Honeywell Aerospace Online Technical Publications Website ............................. INTRO-9
B. Honeywell Aerospace Contact Team .................................................................... INTRO-9
3. References .................................................................................................................... INTRO-9
A. Honeywell/Vendor Publications ............................................................................ INTRO-9
B. Other Publications ................................................................................................. INTRO-9
4. Component Maintenance Levels ................................................................................... INTRO-10
A. General ................................................................................................................. INTRO-10
5. Acronyms and Abbreviations ......................................................................................... INTRO-11
A. General ................................................................................................................. INTRO-11
6. Process Verification ....................................................................................................... INTRO-13
A. Verification Data .................................................................................................... INTRO-13
7. Software History ............................................................................................................ INTRO-13
A. Software Data ....................................................................................................... INTRO-13
8. History of Changes ........................................................................................................ INTRO-13
A. Modification/Configuration History ........................................................................ INTRO-13
B. Change History for Parts List ................................................................................ INTRO-13
9. Service Information Documents .................................................................................... INTRO-13
A. Applicable Service Information Documents .......................................................... INTRO-13
DESCRIPTION AND OPERATION .................................................................................................. 1
1. Description ..................................................................................................................... 1
A. General ................................................................................................................. 1
B. Applicable Publications ......................................................................................... 3
C. Two Inch Diameter Pressure Regulating and Shutoff Valve (Refer to Figure 1) ..... 3
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TABLE OF CONTENTS (Cont)

LIST OF SECTIONS (Cont)
Title Page
2. Operation ....................................................................................................................... 3
A. Two Inch Diameter Pressure Regulating and Shutoff Valve (Refer to Figure 2) ..... 3
TESTING AND FAULT ISOLATION ................................................................................................ 1001
1. Planning Data ................................................................................................................ 1001
A. Reason for the Job ................................................................................................ 1001
B. Job Setup Data ..................................................................................................... 1001
2. Procedure ...................................................................................................................... 1002
A. Job Setup .............................................................................................................. 1002
B. Construct Test Setup (Refer to Figure 1001) ........................................................ 1003
C. Perform Insulation Resistance and Dielectric Strength Test on Solenoid Valve
Assembly Only ...................................................................................................... 1005
D. Operational Testing and Fault Isolation ................................................................ 1006
E. Job Close-up ......................................................................................................... 1008
SCHEMATIC AND WIRING DIAGRAMS ........................................................................................ 2001
1. Not Applicable ............................................................................................................... 2001
DISASSEMBLY ............................................................................................................................... 3001
1. Planning Data ................................................................................................................ 3001
B. Job Setup Data ..................................................................................................... 3001
2. Procedure ...................................................................................................................... 3003
A. Job Setup .............................................................................................................. 3003
B. General Disassembly Procedures ........................................................................ 3003
C. Disassembly of the Two Inch Diameter Pressure Regulating and Shutoff Valve
(Refer to Figure 3001) ........................................................................................... 3006
D. Disassembly of the Reference Regulator Assembly (Refer to Figure 3002) ........ 3008
E. Disassembly of the Servo Housing Assembly (Refer to Figure 3003) .................. 3010
F. Disassembly of the Actuator Assembly (Refer to Figure 3004) ............................ 3012
G. Disassembly of the Lower Bearing Cover (Refer to Figure 3005) ........................ 3014
H. Disassembly of the Actuator Linkage and Housing Assembly (Refer to Figure 3006)
............................................................................................................................... 3016
I. Disassembly of the Valve Body Assembly (Refer to Figure 3007) ....................... 3018
J. Disassembly of the Actuator Linkage Assembly (Refer to Figure 3008) ............... 3020
K. Job Close-up ......................................................................................................... 3020
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Title Page
CLEANING ...................................................................................................................................... 4001

1. Planning Data ................................................................................................................ 4001
B. Job Setup Data ..................................................................................................... 4001
2. Procedure ...................................................................................................................... 4002
A. Job Setup .............................................................................................................. 4002
B. General Cleaning Practices .................................................................................. 4002
C. General Cleaning Procedures ............................................................................... 4003
D. Clean Assemblies that are Made of Different Types of Materials ......................... 4003
E. Preparation of Cleaning Solutions ........................................................................ 4003
F. Clean Component Parts ........................................................................................ 4004
G. Cleaning Methods ................................................................................................. 4004
H. Job Close-up ......................................................................................................... 4009
INSPECTION/CHECK ..................................................................................................................... 5001
1. Planning Data ................................................................................................................ 5001
B. Job Setup Data ..................................................................................................... 5001
2. Procedure ...................................................................................................................... 5002
A. Job Setup .............................................................................................................. 5002
B. Visual Checks ....................................................................................................... 5002
C. General Inspection/Check Procedure of the Two Inch Diameter Pressure Regulating
and Shutoff Valve .................................................................................................. 5002
D. Detailed Inspection/Check Procedure of the Two Inch Diameter Pressure Regulating
and Shutoff Valve .................................................................................................. 5003
E. Job Close-up ......................................................................................................... 5023
REPAIR ............................................................................................................................................ 6001
1. Planning Data ................................................................................................................ 6001
B. Job Setup Data ..................................................................................................... 6001
2. Procedure ...................................................................................................................... 6002
A. Job Setup .............................................................................................................. 6002
B. References for Repair ........................................................................................... 6002
C. Preparation of Solutions ........................................................................................ 6003
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Title Page
D. General Repairs .................................................................................................... 6003

REPAIR 0000 ................................................................................................................................... 6001-0000
1. Planning Data ................................................................................................................ 6001-0000
A. Reason for the Job ................................................................................................ 6001-0000
B. Job Setup Data ..................................................................................................... 6001-0000
REPAIR 0101 ................................................................................................................................... 6001-0101
1. Planning Data ................................................................................................................ 6001-0101
B. Job Setup Data ..................................................................................................... 6001-0101
2. Procedure ...................................................................................................................... 6002-0101
A. Job Setup .............................................................................................................. 6002-0101
B. Replace Restrictor (160) in Servo Body Assembly (110) ...................................... 6002-0101
REPAIR 0201 ................................................................................................................................... 6001-0201
1. Planning Data ................................................................................................................ 6001-0201
B. Job Setup Data ..................................................................................................... 6001-0201
2. Procedure ...................................................................................................................... 6002-0201
A. Job Setup .............................................................................................................. 6002-0201
B. Replace Bearing (70) in Actuator Housing Assembly (Refer to Figure 6001-0201)
............................................................................................................................... 6002-0201
REPAIR 0301 ................................................................................................................................... 6001-0301
1. Planning Data ................................................................................................................ 6001-0301
B. Job Setup Data ..................................................................................................... 6001-0301
2. Procedure ...................................................................................................................... 6002-0301
A. Job Setup .............................................................................................................. 6002-0301
B. Replace Bearings (100) in Connecting Link Assembly (Refer to Figure 6001-0301)
............................................................................................................................... 6002-0301
C. Job Close-up ......................................................................................................... 6004-0301
ASSEMBLY ..................................................................................................................................... 7001
1. Planning Data ................................................................................................................ 7001
B. Job Setup Data ..................................................................................................... 7001
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Title Page
2. Procedure ...................................................................................................................... 7002

A. Job Setup .............................................................................................................. 7002
B. General Assembly Instructions ............................................................................. 7003
C. Check Point Notes ................................................................................................ 7003
D. Assemble Actuator Linkage Assembly (Refer to Figure 7001) ............................. 7005
E. Assemble Valve Body Assembly (Refer to Figure 7002) ...................................... 7005
F. Assemble Actuator Linkage and Housing Assembly (Refer to Figure 7003) ........ 7009
G. Assemble Lower Bearing Cover (Refer to Figure 7004) ....................................... 7011
H. Assemble Actuator Assembly (Refer to Figure 7005) ........................................... 7013
I. Assemble Servo Housing Assembly (Refer to Figure 7005) ................................. 7015
J. Assemble Reference Regulator Assembly (Refer to Figure 7007) ....................... 7017
K. Assemble Two Inch Diameter Pressure Regulating and Shutoff Valve (Refer to
Figure 7008) .......................................................................................................... 7019
L. Job Close-up ......................................................................................................... 7019
FITS AND CLEARANCES .............................................................................................................. 8001
1. Planning Data ................................................................................................................ 8001
B. Job Setup Data ..................................................................................................... 8001
2. Fits and Clearances ....................................................................................................... 8001
A. Fits and Clearances of the Two Inch Diameter Pressure Regulating and Shutoff
Valve ..................................................................................................................... 8001
B. Torque Values ....................................................................................................... 8001
SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES .......................................... 9001
1. Planning Data ................................................................................................................ 9001
B. Job Setup Data ..................................................................................................... 9001
SPECIAL PROCEDURES ............................................................................................................... 11001
1. Not Applicable ............................................................................................................... 11001
REMOVAL ....................................................................................................................................... 12001
1. Not Applicable ............................................................................................................... 12001
INSTALLATION ............................................................................................................................... 13001
1. Not Applicable ............................................................................................................... 13001
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Title Page
SERVICING ..................................................................................................................................... 14001

1. Not Applicable ............................................................................................................... 14001
STORAGE (INCLUDING TRANSPORTATION) .............................................................................. 15001
1. Planning Data ................................................................................................................ 15001
B. Job Setup Data ..................................................................................................... 15001
2. Procedure ...................................................................................................................... 15002
A. Job Setup .............................................................................................................. 15002
B. Preservation .......................................................................................................... 15002
C. Packing ................................................................................................................. 15002
D. Storage ................................................................................................................. 15002
E. Transportation ....................................................................................................... 15002
F. Job Close-up ......................................................................................................... 15002
REWORK (SERVICE BULLETIN ACCOMPLISHMENT PROCEDURES) ..................................... 16001
1. Not Applicable ............................................................................................................... 16001
ILLUSTRATED PARTS LIST .......................................................................................................... 10001
1. Description ..................................................................................................................... 10001
A. General ................................................................................................................. 10001
B. Job Setup Data ..................................................................................................... 10001
2. Contents of the IPL ........................................................................................................ 10001
A. Vendor Code List .................................................................................................. 10001
B. Equipment Designator Index ................................................................................. 10001
C. Numerical Index .................................................................................................... 10001
D. Detailed Parts List ................................................................................................. 10001
3. Vendor Code List ........................................................................................................... 10009
4. Detailed Parts List ......................................................................................................... 10010
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LIST OF FIGURES
Figure Description Page
INTRO-1 Geometric Tolerance Symbols.................................................................................. INTRO-5

INTRO-2 Weld Symbols........................................................................................................... INTRO-7
1 Two Inch Diameter Pressure Regulating and Shutoff Valve..................................... 2
2 Schematic of Two Inch Diameter Pressure Regulating and Shutoff Valve............... 5
1001 Test Setup................................................................................................................. 1004
3002 Reference Regulator Assembly................................................................................. 3007
3003 Servo Housing Assembly.......................................................................................... 3009
3004 Actuator Assembly.................................................................................................... 3011
3005 Lower Bearing Cover................................................................................................. 3013
3006 Actuator Linkage and Housing Assembly.................................................................. 3015
3007 Valve Body Assembly................................................................................................ 3017
3008 Actuator Linkage Assembly....................................................................................... 3019
5008 Valve Body Dimensional Requirements.................................................................... 5019
6001-0101 Servo Body Assembly............................................................................................... 6003-0101
6001-0201 Actuator Housing Assembly...................................................................................... 6003-0201
6001-0301 Connecting Link Assembly........................................................................................ 6003-0301
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LIST OF FIGURES (Cont)
Figure Description Page

10001 DPL Example ........................................................................................................... 10006
10002 Nomenclature Indentures.......................................................................................... 10008
IPL Figure

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LIST OF TABLES
Table Description Page
INTRO-1 Equipment Identification List .................................................................................... INTRO-1

INTRO-2 Page Number Blocks ................................................................................................ INTRO-8
INTRO-3 Applicable Publications List ...................................................................................... INTRO-9
INTRO-4 List of Acronyms and Abbreviations ......................................................................... INTRO-11
INTRO-5 Verification Data ....................................................................................................... INTRO-13
INTRO-6 Applicable Service Information ................................................................................. INTRO-14
1 Leading Particulars ................................................................................................... 1
1001 Special Tools, Fixtures, and Equipment ................................................................... 1001
1002 Consumables ........................................................................................................... 1002
3002 Consumables ........................................................................................................... 3001
3003 Parts to Be Replaced at Each Disassembly ............................................................. 3002
4002 Consumables ........................................................................................................... 4001
4003 Cleaning Methods .................................................................................................... 4007
5002 Consumables ........................................................................................................... 5001
5003 Check Requirements ................................................................................................ 5005
6002 Consumables ........................................................................................................... 6001
6003 Reference Table ....................................................................................................... 6008
6004 Reference Table ....................................................................................................... 6010
6005 Reference Table ....................................................................................................... 6012
6006 Reference Table ....................................................................................................... 6014
6007 Reference Table ....................................................................................................... 6016
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LIST OF TABLES (Cont)
Table Description Page
6008 Reference Table ....................................................................................................... 6018

6009 Reference Table ....................................................................................................... 6020
6010 Reference Table ....................................................................................................... 6022
6001-0000 Index of Repairs ....................................................................................................... 6001-0000
6002-0000 Index of Repairs ....................................................................................................... 6001-0000
6001-0101 Special Tools, Fixtures, and Equipment ................................................................... 6001-0101
6002-0101 Consumable Materials .............................................................................................. 6001-0101
6002-0201 Consumables ........................................................................................................... 6001-0201
6002-0301 Consumables ........................................................................................................... 6001-0301
7002 Consumables ........................................................................................................... 7001
7003 Check Point Summary .............................................................................................. 7003
8001 Fits and Clearances ................................................................................................. 8001
8002 Thread Size and Torque Data .................................................................................. 8002
8003 Final Torque Data ..................................................................................................... 8002
9002 Consumable Materials .............................................................................................. 9002
15002 Consumables ........................................................................................................... 15001
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INTRODUCTION
1. How to Use This Manual
A. General
(1) This publication gives maintenance instructions for the equipment shown on the Title page.
(2) Refer to Table INTRO-1 for equipment identification data.
(a) The configuration of the equipment is shown by the part number, dash number,
series number, and change number stamped on the identification plate. Compare
this data with the data shown in Table INTRO-1.
(b) A part number, a service bulletin number (Pre SB, Post SB), or an effectivity code
symbol identifies the special procedures or illustrations necessary for each
configuration. The procedures and illustrations not identified are applicable to all
the configurations of the equipment.
(c) The effectivity coding system identifies the differences between unit configurations.
1 Modifications to the basic unit make it necessary to re-identify the unit.
2 Each different part number and dash number has its own effectivity code.
3 In the text, if no effectivity codes or part numbers are shown, then the
procedures are applicable to all the configurations of the unit.
4 In the text, if one or more effectivity codes or part numbers are shown,
then the procedures are applicable only to the related configuration of the
unit.
Table INTRO-1. Equipment Identification List
Effectivity Service
Code Series Change Bulletin
PN Symbol Number Number Description Number
3214442-2 A 1 - Original configuration -
2 1 Modified servo -
system to reduce
valve gain
3 2 Increased closing -
spring force on
butterfly plate
3214442-3 B 1 - Original configuration -
2 1 Correct excessive -
port leakage and
ease of assembly
3 2 To improve regulation -
and reduce hysterisis
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Table INTRO-1. Equipment Identification List (Cont)
Effectivity Service
3214442-4 C 1 - Original configuration -
2 1 To improve regulation -
and reduce hysterisis
3 2 To allow torque motor -
with new calibration
4 3 To meet port leakage -
requirement
5 4 SERIES 4 WITH THE 21-1525
FOLLOWING
CHANGES: Add
Linkage Assembly,
PN 3182244-3;
Delete Link Assembly
Connector, PN
975898-8, Arm
Assembly, PN
975943-1, Retainer
Pin, 975944-1,
Straight Headed
Pins, PN 975945-5,
Retainer Pin, PN
975946-2, Clevis, PN
975947-1, Washers,
PN S8157N136-040
5 5 21-1517
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Table INTRO-1. Equipment Identification List (Cont)
Effectivity Service
Add Regulator
Assembly, PN
3182178-3; Delete
Adjusting Screw, PN
310726-6, Diaphragm
Assembly, PN
858886-14, Cover
Assembly, PN
3161820-27, Helical
Spring, PN 3163808-
1, Spring Retainer,
PN 3163809-1,
Poppet Valve, PN
3163811-2, Valve
Guide, PN 3163812-
2, Helical Spring, PN
3166512-1, Nut, PN
S8079C203,
Packings, PN S8990-
002, Seat, PN
S9407-6, Washer,
PN AN960C10L
(3) Standard maintenance procedures that technicians must know are not given in this manual.
(4) This publication is written in agreement with the ATA Specification.
(5) Refer to the Special Tools, Fixtures, and Equipment and Consumables tables in each
section before the start of maintenance or repair procedures.
(6) An explanation on how to use the ILLUSTRATED PARTS LIST is given in the Introduction
to that section.
(7) Honeywell recommends that you do the tests in TESTING AND FAULT ISOLATION before
you disassemble the unit. These tests can show the condition of the unit or most possible
cause of a malfunction. If a malfunction occurs, repair as necessary.
(8) Warnings, cautions, and notes in this manual give the data that follows:
- A WARNING gives a condition or tells personnel what part of an operation or

maintenance procedure, which if not obeyed, can cause injury or death.
- A CAUTION gives a condition or tells personnel what part of an operation or
maintenance procedure, which if not obeyed, can cause damage to the equipment.
- A NOTE gives data, not commands. The NOTE helps personnel when they do the
related instruction.
(9) Warnings and cautions go before the applicable paragraph or step. Notes follow the
applicable paragraph or step.
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B. Observance of Manual Instructions

(1) Make sure that you carefully obey all safety, quality, operation, and shop procedures for
the unit.
(2) All personnel who operate equipment and do maintenance specified in this manual must
know and obey the safety precautions.
C. Symbols
(1) The symbols and special characters are in agreement with IEEE Publication 260 and IEC
Publication 27. Special characters in text are spelled out.
(2) The signal mnemonics, unit control designators, and test designators are shown in capital
letters.
(3) The signal names followed by an “*” show an active low signal.
(4) Some figures in this manual incorporate standard geometric characteristic symbols. Refer
to Figure INTRO-1 for the geometric characteristic symbols.
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Figure INTRO-1. (Sheet 1 of 2) Geometric Tolerance Symbols

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Figure INTRO-1. (Sheet 2 of 2) Geometric Tolerance Symbols

(5) Some figures in this manual incorporate standard weld symbols. Refer to Figure INTRO-2
for the weld symbols.
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Figure INTRO-2. Weld Symbols

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D. Units of Measure
(1) Measurements, weights, temperatures, dimensions, and other values are expressed in
the USMS followed by the appropriate SI metric units in parentheses. Some standard tools
or parts such as drills, taps, bolts, nuts, etc. do not have an equivalent.
E. Page Number Block Explanation
(1) The data in this manual is divided into sections. A standard page number block system is
used. Page number blocks are shown in Table INTRO-2.
Table INTRO-2. Page Number Blocks
Section Page Number Block

Description and Operation 1 thru 999
Testing and Fault Isolation 1001 thru 1999
Schematic and Wiring Diagrams 2001 thru 2999
Disassembly 3001 thru 3999
Cleaning 4001 thru 4999
Inspection/Check 5001 thru 5999
Repair 6001 thru 6999
Assembly 7001 thru 7999
Fits and Clearances 8001 thru 8999
Special Tools, Fixtures, Equipment and Consumables 9001 thru 9999
Illustrated Parts List 10001 thru 10999
1
Special Procedures 11001 thru 11999

Removal 12001 thru 12999
Installation 13001 thru 13999
Servicing 14001 thru 14999
Storage (Including Transportation) 15001 thru 15999
Rework (Service Bulletin Accomplishment Procedures) 16001 thru 16999
NOTE:
1 The IPL is the last page number block in the document.
F. Illustration
(1) Some of the exploded view illustrations shown in the ILLUSTRATED PARTS LIST section
are also referenced in the DISASSEMBLY, CLEANING, INSPECTION/CHECK, REPAIR,
ASSEMBLY, and/or FITS AND CLEARANCES sections of this manual.
(2) Illustrations that support the individual items are shown by the item nomenclature, and in
parenthesis, the item number followed by the basic figure number, i.e. washer (90, IPL
Figure 1). Item numbers refer to the same IPL figure until a different IPL figure is specified.
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(3) Supplemental illustrations use a suffix number to the basic figure number. For example,
if Figure 5001-5 is used, it signifies that it is an illustration of the item identified by index
number 5 in Figure 5001.
(4) If a code symbol (Code _____), part number, or Service Bulletin Number (Pre SB _____
or Post SB _____) is before the illustration title, it is applicable to a specific unit.
(5) Illustrations with no specific designation are applicable to all units.
2. Customer Support
A. Honeywell Aerospace Online Technical Publications Website

(1) Go to the Honeywell Online Technical Publications Website at
(https://aerospace.honeywell.com).
- To download or see publications online
- To order a publication
- To tell Honeywell of a possible data error in a publication.
B. Honeywell Aerospace Contact Team

(1) If you do not have access to the Honeywell Technical Publications Website, or if you need
to speak to personnel about non-Technical Publication matters, the Honeywell Aerospace
Contact Team gives 24/7 customer service to Air Transport & Regional, Business & General
Aviation, and Defense & Space customers around the globe.
- Telephone: 800-601-3099 (Toll Free U.S.A./Canada)

- Telephone: 602-365-3099 (International).
3. References
A. Honeywell/Vendor Publications
(1) The publication title, part number, publication number, and type of publications applicable
to the unit are shown in Table INTRO-3.
Table INTRO-3. Applicable Publications List
Publication Title PN Publication Number Type

Pneumatic Control 281160 281160* OH
281160-1
Valve Test Console 833209-1 36-GE-07* -
833209-2
Valve Test Holder 291480-1 36-GE-05* -
Assembly
Solenoid Valve Assembly 319545-82 24-09-05 -
*Ground Equipment Manual
B. Other Publications
(1) These publications are standard references. Check for latest version of publication.
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- The United States GPO Style Manual (available at

http://www.gpo.gov/fdsys/pkg/GPOSTYLEMANUAL- 2008/content-detail.html)
- IEEE Std 260.1, Standard Letter Symbols for Units of Measurement (available from
the American National Standards Institute at http://www.ansi.org)
- ASME Y14.38, Abbreviations for Use on Drawings and Related Documents (available
from the American National Standards Institute at http://www.ansi.org)
- ASME Y14.5, Dimensioning and Tolerancing (available from the American National
Standards Institute at http://www.ansi.org)
- ANSI/IEEE Std 91, Graphic Symbols for Logic Functions (available from the American
National Standards Institute at http://www.ansi.org)
- CAGE codes and manufacturer's addresses are available at https://cage.dla.mil.
4. Component Maintenance Levels
A. General
(1) This CMM contains one or more component maintenance levels for repair. The component
maintenance levels of repair are shown below as specified in the ARINC Report 663.
(2) Component maintenance level 1 is maintenance operations with an end result of
determining LRU serviceability. No maintenance action is performed to repair the LRU.
(3) Component maintenance level 1 is limited to RTS testing and configuration confirmation
of the LRU, including all software loading as necessary for RTS and the pre-loading of
field loadable software.
(4) Component maintenance level 2 is maintenance operations with an end result of restoring
LRU serviceability. Maintenance procedures are limited to the replacement of
subassemblies.
(5) Component maintenance level 2 embodies those activities necessary to:
- Fault isolate to the defective subassembly
- Replace such subassemblies
- Return the LRU to service.
(6) Component maintenance level 2 includes programming, calibrations, alignments, tuning,

etc., necessary to return the LRU to service without the replacement of basic parts.
(7) Component maintenance level 3 is maintenance operations with an end result of restoring
a LRU or a subassembly to serviceability. Maintenance includes repair of the LRU and or
its subassemblies by any and all repair processes, including but not limited to, replacement
of defective basic parts such as processor chips, transistors, or chassis mounted parts.
(8) Component maintenance level 3 embodies those activities necessary to:
- Fault isolate to the basic part level
- Replace/repair such parts
- Return the LRU or subassembly to service.
(9) Component maintenance level 3 includes all programming, calibrations, alignments, tuning,
etc., necessary to return the LRU/SRU to service.
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(10) If the service location does level 3 repairs, it must have the equipment identified in Table
9001 or the equivalent alternative(s).
5. Acronyms and Abbreviations
A. General
(1) The abbreviations are used in agreement with ASME Y14.38.
(2) Acronyms and non-standard abbreviations used in this publication are as follows:
Table INTRO-4. List of Acronyms and Abbreviations
Term Full Term

ANG angle
APU auxiliary power unit
ASME American Society of Mechanical Engineers
ASSY assembly
ATA Air Transport Association
ATE automated test equipment
Ave avenue
AWG American Wire Gage
Blvd boulevard
BRG bearing
CAGE commercial and government entity
CD-ROM compact disc read-only memory
CMM component maintenance manual
Co Company
Cont continued
Corp Corporation
CRES corrosion resistant steel
dept department
DIA diameter
DIM. dimension
Div Division
DPL detailed parts list
EDI equipment designator index
FAA Federal Aviation Administration
Fig. figure
GEN general
GPO Government Printing Office
HCS Hazard Communication Standard
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Table INTRO-4. List of Acronyms and Abbreviations (Cont)
Term Full Term

Hg Mercury
HSG housing
ID inner diameter
IEC International Electrotechnical Commission
IEEE Institute of Electrical and Electronics Engineers
Inc Incorporated
INTRO introduction
IPC illustrated parts catalog
IPL illustrated parts list
NHA next higher assembly
NI numerical index
No. number
OD outer diameter
ODA Organization Designation Authorization
OHM overhaul manual
OMM overhaul maintenance manual
ORIG original
OSHA Occupational Safety and Health Administration
P.O. post office
Para paragraph
pH positive (hydroxide ion of) Hydrogen
PN part number
Pub. publication
qt quart(s)
qty quantity
RAD. radius
Rd road
REV revision
SB service bulletin
SI International System of Units
SN serial number
SPM standard practices manual
St street
SUBASSY subassembly
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Table INTRO-4. List of Acronyms and Abbreviations (Cont)
Term Full Term

TR temporary revision
TSDP technical support and data package
USMS United States Measurement System
UUT unit under test
6. Process Verification
A. Verification Data
(1) Honeywell does a verification of these technical instructions by performance or by simulation
of the necessary procedures. Performance shows that the procedures were checked by
the use of the manual. Simulation shows that the applicable personnel looked at the
procedure in the manual and that the procedure is technically correct. The dates of
verification for this manual are given in Table INTRO-5.
Table INTRO-5. Verification Data
Section Method Date

Testing and Fault Isolation Simulation 3 Nov 1983
Disassembly Simulation 3 Nov 1983
Assembly Simulation 3 Nov 1983
7. Software History
A. Software Data
(1) Not applicable.
8. History of Changes
A. Modification/Configuration History
(1) Not applicable.
B. Change History for Parts List
(1) Not applicable.
9. Service Information Documents
A. Applicable Service Information Documents
(1) Refer to Table INTRO-6 for other applicable service information documents not listed in
the Service Bulletin List.
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Table INTRO-6. Applicable Service Information
Document
Number/ Date Put In
Document Type Revision Number Title Manual
SPB VAL 1326 Replace Servo Body Assembly, PN 3171612-2 29 Feb 2000
with PN 3171612-5
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DESCRIPTION AND OPERATION

1. Description
A. General
(1) This section contains a description of the two inch diameter pressure regulating and shutoff
valve.
(2) Refer to Table 1 for the leading particulars.
Table 1. Leading Particulars
Characteristic Specification
Dimensions
Length 8.60 inches (218.44 mm) max
Width 6.80 inches (172.72 mm) max
Height 8.40 inches (213.36 mm) max
Weight 5.00 lb (2.27 kg) max
Valve Normal Position Spring-loaded closed
Inlet Air 225 psia (1,551 kPa, absolute) at 932°F (500°C) max
(No flow)
300 psia (2,068 kpa, absolute) max at 650°F (343°C)
(Air flowing)
Ambient Temperature -65 to 160°F (-54 to 71°C)
Regulated Downstream Pressure 33 to 37 psig (228 to 255 kPa) with airflow 40 Ib/min
(18 kg/min), zero torque motor current, and 139 psig
(958 kPa) inlet pressure. At other inlet pressures,
downstream pressure regulated to 30 to 40 psig (207
to 276 kPa) with airflow of 40 Ib/min (18 kg/min) and
zero torque motor current. Increasing torque motor
current decreases regulated downstream pressure
continuously until shutoff at 80 milliamperes max.
Electro-Magnetic Control
Valve (Torque Motor) Operating Current 100 milliamperes max
Solenoid Valve Assembly
Operating Voltage 18 to 30 volts dc
Operating Current 1 amp max at 30 volts dc and 70°F (21°C)
(3) Refer to Figure 1 for two inch diameter pressure regulating and shutoff valve.
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Figure 1. Two Inch Diameter Pressure Regulating and Shutoff Valve

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B. Applicable Publications
(1) The list that follows identifies Honeywell publications that are related to this section:
- Not Applicable.
C. Two Inch Diameter Pressure Regulating and Shutoff Valve (Refer to Figure 1)
(1) The two inch diameter pressure regulating and shutoff valve is used in an aircraft pneumatic
system to regulate downstream pressure at electrically controlled, continuously variable
levels from shutoff to maximum calibrated pressure. Leading particulars are listed in Table
1.
(2) The two inch diameter pressure regulating and shutoff valve has two major components,
a valve body assembly and an actuator assembly.
(3) The valve body assembly contains a butterfly shaft, bearings, and a butterfly plate with
sealing ring enclosed in a valve body.
(4) The actuator assembly has a spring loaded diaphragm and piston type pneumatic actuator
continued in a housing, The pneumatic actuator is connected to the butterfly shaft by an
actuator linkage assembly.
(5) The actuator assembly is mounted on the valve body assembly and supports a servo
assembly.
(6) The servo assembly is composed of a solenoid valve assembly, electromagnetic control
valve, and reference pressure regulator mounted on a housing containing interconnecting
air ducts and a restrictor.
(7) The solenoid valve assembly is a solenoid actuated, three-way ball valve.
(8) The electro-magnetic control valve is a three-way vane type control valve actuated by a
torque motor.
(9) The reference pressure regulator has a spring loaded open poppet valve and a diaphragm
enclosed in a housing.
2. Operation
A. Two Inch Diameter Pressure Regulating and Shutoff Valve (Refer to Figure 2)
(1) The two inch diameter pressure regulating and shutoff valve is spring loaded close.
(2) Air pressure, applied to the inlet of the valve body, flows through the filter, the normally
open poppet valve of the reference pressure regulator, and through the electro-magnetic
control valve to the closed solenoid valve assembly.
(3) Air pressure also passes through a restrictor to the sensing chamber of the reference
pressure regulator. Air pressure, rising in the sensing chamber, generates a force against
the reference pressure diaphragm which overcomes spring force when it reaches a
calibrated level. The diaphragm moves the poppet valve toward the closed position and
prevents further rise in pressure downstream of the poppet valve (reference pressure).
The valve in the electro-magnetic control valve leaks a small amount of air out the vent.
(4) The throttling action of the reference pressure regulator poppet valve plus the venting of
air decreases reference pressure. Decreasing reference pressure, applied to the diaphragm,
permits spring force to slightly reopen the poppet valve. The poppet valve is modulated
by the diaphragm about a position that will maintain the desired, calibrated reference
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pressure. A restrictor in the port that feeds the sensing chamber prevents over sensitivity
and oscillations in reference pressure.
(5) When the solenoid valve assembly is energized, the ball valve is shifted from one seat to
the other, closing the vent and admitting reference pressure to the opening chamber of
the actuator assembly.
(6) Reference pressure acting against the actuator assembly diaphragm overcomes spring
force and opens the butterfly plate. Inlet air pressure passing through the valve body
causes an increase in pressure downstream of the butterfly plate. Downstream pressure
is ducted to the closing chamber in the actuator assembly.
(7) Increasing downstream pressure in the closing chamber, plus spring force, overcomes
reference pressure acting on the actuator diaphragm when downstream pressure reaches
a calibrated level. The butterfly plate is rotated toward the closed position preventing further
rise in downstream pressure. A balance reached between reference pressure acting on
the actuator diaphragm and spring force plus downstream pressure, acting in the closing
chamber, results in downstream pressure being regulated at a constant level.
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Figure 2. Schematic of Two Inch Diameter Pressure Regulating and Shutoff Valve
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(8) If demand for air downstream of the valve increases or decreases, the butterfly plate is
opened or closed as necessary to maintain the force balance in the actuator assembly
and downstream pressure is maintained at the calibrated pressure.
(9) When the electro-magnetic control valve is energized, the vane moves linearly according
to current flowing through the torque motor. The vent is opened and reference pressure
is restricted proportionally to the motion in the vane. Actuator opening pressure is no longer
equal to reference pressure but is decreased as a function of the current in the torque
motor.
(10) When actuator opening pressure is decreased, an imbalance will occur in the actuator
and downstream pressure will rotate the butterfly plate toward the closed position.
Downstream pressure will be regulated at a new, decreased level based on the amount
of current flowing through the torque motor. Increasing torque motor current results in
decreasing downstream pressure.
(11) If a calibrated maximum current is applied to the torque motor, the actuator opening
pressure will be reduced to zero and spring force plus downstream pressure will close the
butterfly plate. Spring force will maintain the butterfly plate in the closed position even
though the downstream pressure is reduced to zero.
(12) Reducing the torque motor current to zero restores full reference pressure to the actuator
opening chamber, the butterfly plate is reopened, and downstream pressure is regulated
at the normal level.
(13) De-energizing the solenoid valve assembly shuts off reference pressure to the actuator
opening chamber and opens a vent. Spring force plus downstream pressure rotates the
butterfly plate closed.
(14) A vent with an incline restrictor is furnished to provide an escape path for air from the
actuator opening chamber when downstream pressure rapidly moves the actuator
diaphragm to close the butterfly plate during regulation. This occurs if the demand for air
downstream is suddenly reduced to near zero and downstream pressure attempts to rise.
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TESTING AND FAULT ISOLATION

1. Planning Data
A. Reason for the Job
(1) Use the test procedures in this section to test and isolate faults.
(2) The function of the test procedures is to find if there is a failure in the operation of the LRU.
B. Job Setup Data
(1) You can use equivalent alternatives for the special tools, fixtures, equipment, and
consumable materials unless specified differently. The user must find equivalent
alternatives.
(2) Refer to Table 1001 for the special tools, fixtures, and equipment in this section.
(3) CAGE codes and manufacturer's addresses are available at https://cage.dla.mil.
Table 1001. Special Tools, Fixtures, and Equipment
Number Description Source

Airflow measuring section (50 pounds Commercially available
per minute maximum)
Air pressure regulator (0 to 300 psig Commercially available
(0 to 2,068 kPa))
Air source (Clean, dry, filtered, Commercially available
compressed air at a pressure of 0 to
300 psig (0 to 2068.427 kPa), a
temperature range of 40 to 120°F (4
to 49°C) and a flow rate of 50 pounds
per minute maximum)
*Case leakage measuring section (0 Commercially available
to 0.15 pound per minute)
*Port leakage measuring section (0 Commercially available
*Power source (0 to 30 volts dc) Commercially available
*Pressure gage ((0 to 300 psig (0 to Commercially available
2.068 kPa)) (Qty 2))
Resistance tester (1,000 volt megger) John G. Biddle Co, Plymouth
Meeting, PA 19462
Shutoff valve (5 required) Commercially available
Toggle valve Commercially available
291480-1 Valve test holder CAGE: 99193
291500-1 Valve test console CAGE: 99193
296415-4 Valve test electrical branched cable CAGE: 99193
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Table 1001. Special Tools, Fixtures, and Equipment (Cont)

3791040-8 Valve test adapter (2 required) CAGE: 99193
3791350-1 Valve test amperage control box CAGE: 99193
Model 103-2.5D Dielectric tester CAGE: 05611
*Components of 281160/-1 Test Panel or 291500-1/-2 Test Console.
WARNING: BEFORE YOU USE A MATERIAL, REFER TO THE MANUFACTURER'S SAFETY

DATA SHEETS. SOME MATERIALS CAN BE DANGEROUS.
CAUTION: DO NOT USE MATERIALS THAT ARE NOT EQUIVALENT TO HONEYWELL

SPECIFIED MATERIALS. MATERIALS THAT ARE NOT EQUIVALENT CAN CAUSE
DAMAGE TO THE EQUIPMENT AND CAN MAKE THE WARRANTY NOT
APPLICABLE.
(4) Refer to Table 1002 for the consumable materials in this section.
Table 1002. Consumables

Leak Tec Formula 277C Leak detection compound (MIL-L- CAGE: 03530
25567, Type I)
- Not applicable.
2. Procedure
A. Job Setup


APPLICABLE.
CAUTION: DO NOT HIT OR LET THE LRU FALL DURING THESE PROCEDURES. THE LRU
CONTAINS AN ASSEMBLY THAT CAN BE DAMAGED FROM INCORRECT USE.
CAUTION: DO THESE PROCEDURES IN A CLEAN ENVIRONMENT TO PREVENT DAMAGE

TO THE MECHANICAL COMPONENTS.
(1) Obey the precautions.

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B. Construct Test Setup (Refer to Figure 1001)
(1) Connect 291480-1 valve test holder to air pressure regulator (5), shutoff valve (4), pressure
gage (3), and airflow measuring section. Connect shutoff valve (6, 7) and case leakage
measuring section.
(2) Connect pressure gage (2), shutoff valve (8), and port leakage measuring section to
downstream end of 291480-1 valve test holder. Shutoff valve (1) is part of 291480-1 valve
test holder.
(3) Connect toggle valve (9) and pressure transducer (10) to test setup.
(4) Install 3791040-8 valve test adapters in 291480-1 valve test holder. Install valve to be
tested in 3791040-8 valve test adapters and secure with clamps.
(5) Connect 296415-4 valve test electrical branched cable to valve to be tested. Connect
3791350-1 valve test amperage control box to 296415-4 valve test electrical branched
cable and 291500-1 valve test console.
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Figure 1001. Test Setup

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Key to Figure 1001
1. SHUTOFF VALVE 5. PRESSURE REGULATOR (0 TO 300 PSIG

(0 TO 2,068 KPA))
2. GAGE (0 TO 300 PSlG (0 TO 2,068 KPA)) 6. SHUTOFF VALVE
3. GAGE (0 TO 300 PSIG (0 TO 2,068 KPA)) 7. SHUTOFF VALVE
4. SHUTOFF VALVE 8. SHUTOFF VALVE
C. Perform Insulation Resistance and Dielectric Strength Test on Solenoid Valve Assembly
Only
NOTE: The following tests are only to be performed if an electrical short is suspected.
(1) Perform dielectric strength test.
(a) Provide 115 volts ac, 60 Hz with a standard Model 103-2.5D dielectric tester with
necessary wiring and connections.
WARNING: DO NOT TURN ON POWER SOURCE UNTIL ALL CONNECTIONS HAVE

BEEN MADE OR SEVERE ELECTRICAL SHOCK WILL RESULT.
(b) Connect solenoid valve assembly electrical connector pins A and C to a common
lead. Connect one lead of dielectrical strength tester to common lead (pins A and
B) and other lead of dielectric strength tester to connector shell of solenoid valve
assembly.
(c) Slowly increase applied voltage to 750 volts ac, maintain voltage for 60 seconds,
then slowly reduce applied voltage to zero. Evidence of arcing or current drain
exceeding 2.0 milliamps shall be cause of rejection.
(2) Perform insulation resistance test.
(a) Provide a 1000 volt dc insulation resistance tester (1000 volt Megger) with
necessary wiring and connections.
(b) Connect solenoid valve assembly electrical connector pins A and C to a common
lead. Connect one lead of insulation resistance tester to common lead (pins A and
C) and other lead of insulation resistance tester to connector shell of solenoid
valve assembly.
(c) Apply 500 vdc with insulation resistance tester and observe microammeter.
Microammeter shall indicate less than 50 microamperes corresponding to 10
megohms resistance minimum.
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D. Operational Testing and Fault Isolation
NOTE: Perform operational test, when unit is returned from service, to determine serviceability
and degree of maintenance required. If operational test is satisfactory, return unit to
service. In addition, perform operational test of unit after repair or overhaul, or prior to
returning unit to service following a prolonged period of storage.
Test procedures are written with the assumption that all shutoff valves are closed, air
pressure is at zero, and electrical power is off at the start of each test.
(1) Perform calibration/functional test. (Refer to Figure 1001)
(a) Apply 27 to 29 volts dc to solenoid valve assembly, do not energize

electro-magnetic control valve (torque motor). Open shutoff valves (1, 4) and adjust
regulator (5) to apply 138 to 140 psig (951.48 to 965.27 kPa) inlet pressure as
indicated on gage (3). Adjust shutoff valve (1) to obtain 38 to 40 pounds per minute
airflow.
(b) Downstream pressure shall be 33 to 37 psig (227.53 to 255.11 kPa) as indicated

on gage (2).
(c) If downstream pressure is not within limits, adjust reference pressure regulator
adjustment screw inward to increase downstream pressure or outward to decrease
downstream pressure. Tighten locknut when conditions of airflow and downstream
pressure have been met.
(d) Do not change setting of shutoff valve (1) for remainder of test. Adjust regulator
(5) to reduce inlet pressure to 56 psig (386.11 kPa) as indicated on gage (3).
Downstream pressure shall be 30 to 40 psig (206.84 to 275.79 kPa) as indicated
on gage (2).
(e) Adjust regulator (5) to increase inlet pressure to 139 psig (958.37 kPa) as indicated
on gage (3). Downstream pressure shall be 33 to 37 psig (227.53 to 255.11 kPa)
as indicated on gage (2).
(f) Adjust regulator (5) to increase inlet pressure to 285 psig 1965 kPa) as indicated
(g) Adjust regulator (5) to decrease inlet pressure to 139 psig (958.37 kPa) as indicated
(h) Adjust regulator (5) to decrease inlet pressure to 56 psig (386.11 kPa) as indicated
(i) If adjustment of reference pressure regulator is necessary to meet downstream

pressure requirements, all steps of test shall be rerun without further adjustment.
(j) If downstream pressure requirements cannot be met by adjustment of reference

pressure regulator, check the following.
1 Sticking or leaking poppet valve (190, IPL Figure 2), damaged, worn, or
dirty guide (210), or leaking diaphragm assembly (110, 120, 130, 140).
Refer to DISASSEMBLY, INSPECTION/CHECK, and REPAIR.
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2 Leaking packings (190, 200, IPL Figure 4), leaking diaphragm (130), or
worn guide bore for packings (190, 200) in housing assembly (50, IPL
Figure 6).
3 Sticking or binding of bearings (50, 70, IPL Figure 7). Refer to

DISASSEMBLY, INSPECTION/CHECK, and ASSEMBLY.
(2) Perform electro-magnetic control valve functional test. (Refer to Figure 1001)
(a) Apply 27 to 29 volts dc to solenoid valve assembly, do not energize torque motor.
Open shutoff valves (1, 4) and adjust regulator (5) to apply 138 to 140 psig (951.48
to 965.27 kPa) inlet pressure as indicated on gage (3). Adjust shutoff valve (1) to
obtain 38 to 40 pounds per minute airflow. Downstream pressure shall be 33 to
37 psig (227.53 to 255.11 kPa) as indicated on gage (2).
(b) Slowly increase current applied to torque motor from zero milliamperes. With
increasing current, the downstream regulated pressure shall begin to decrease
before torque motor current rises to 16 milliamperes.
(c) As torque motor current rises to 50 milliamperes, the regulated downstream

pressure shall be 8 to 17 psig (55.16 to 117.21 kPa).
(d) As torque motor current rises to 80 milliamperes, the regulated downstream

pressure shall be zero. Continue to increase torque motor current to 94
milliamperes.
(e) Slowly decrease torque motor current from 94 milliamperes. As current decreases,
downstream pressure shall begin to rise before current decreases to 50
milliamperes.
(f) When torque motor current decreases to zero, the regulated downstream pressure
shall be 33 to 37 psig (227.53 to 255.11 kPa).
(3) Perform port leakage test. (Refer to Figure 1001)
(a) Open shutoff valves (1, 4), energize solenoid valve assembly with 27 to 29 volts
dc. Adjust regulator (5) to apply an inlet pressure of 280 to 290 psig (1930.53 to
1999.48 kPa) as indicated on gage (3). Adjust shutoff valve (1) to obtain an airflow
of 38 to 42 pounds per minute. De-energize solenoid valve assembly.
(b) Open shutoff valve (8) and slowly close shutoff valve (1). Port leakage shall be
0.5 to 1.0 pound per minute.
(c) If port leakage is not within limits, adjust closed stop adjustment inward to increase
port leakage or outward to decrease port leakage. Tighten locknut.
(d) After port leakage requirements are met, record port leakage airflow. Open shutoff
valve (1) and close shutoff valve (8). Energize and de-energize solenoid valve
assembly several times. Open shutoff valve (8) and slowly close shutoff valve (1).
Port leakage airflow shall be same as recorded prior to cycling valve open and
closed.
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(e) If port leakage requirements cannot be met or will not repeat, check the following.
1 Worn or damaged ring (100, IPL Figure 7), plate assembly (110), or flow
bore sealing surface in body (130). Refer to DISASSEMBLY,
INSPECTION/CHECK and REPAIR.
2 Plate assembly (110) not centered properly in flow bore of body (130).
Refer to DISASSEMBLY, INSPECTION/CHECK, and ASSEMBLY.
(4) Perform cracking pressure test. (Refer to Figure 1001)
(a) Open shutoff valves (1, 4). Energize solenoid valve assembly with 27 to 29 volts
dc. Adjust regulator (5) to apply an inlet pressure of 138 to 140 psig (951.48 to
965.27 kPa) as indicated on gage (3). Adjust shutoff valve (1) to obtain an airflow
of 38 to 42 pounds per minute. Deenergize solenoid valve assembly.
(b) Adjust regulator (5) to reduce inlet pressure to zero. Open shutoff valve (8) and
energize solenoid valve assembly with 27 to 29 volts dc.
(c) Slowly adjust regulator (5) to increase inlet pressure until butterfly plate cracks
open as indicated by an increase in port leakage. Record inlet pressure as indicated
on gage (3) when butterfly plate cracks open. Inlet (cracking) pressure shall not
exceed 11 psig (75.84 kPa).
(d) If cracking pressure exceeds 11 psig (75.84 kPa), check the following.
1 Butterfly plate (110, IPL Figure 7) not centered properly in flow bore of
valve body (130). Refer to DISASSEMBLY and ASSEMBLY.
2 Flow bore of valve body (130, IPL Figure 7) worn or damaged, bearings
(50, 70) sticking or binding, or diaphragm (130, IPL Figure 4) leaking.
(5) Perform case leakage and vent flow test. (Refer to Figure 1001)
(a) Open shutoff valve (4) and adjust regulator (5) to apply an inlet pressure of 34 to
36 psig (234.42 to 248.21 kPa) as indicated on gage (3). Energize solenoid valve
assembly with 27 to 29 volts dc.
(b) Open shutoff valves (6, 7) and close shutoff valve (4). Measure case leakage and
vent flow. Case leakage and vent flow shall not exceed 0.15 pound per minute.
(c) If case leakage and vent flow exceeds requirements, check the following.
1 Leakage at diaphragm and gasket flanges, tube fittings, and mating

surfaces. Use Leak Tec Formula 277C leak detection compound, foaming
is permissible but bubbles which burst indicate excessive leakage.
2 Check vents in actuator housing assembly (50, IPL Figure 6) and

diaphragm cover assembly (60, IPL Figure 2) for air escaping. Airflow
from vent in actuator housing assembly indicates leakage from packings
(190, 200, IPL Figure 4), diaphragm (130), or seal assembly (30, IPL
Figure 7). Airflow from vent in diaphragm cover assembly (60, IPL Figure
2) indicates leakage through diaphragm (13). Refer to DISASSEMBLY,
INSPECTION/CHECK, and ASSEMBLY.
E. Job Close-up
(1) Remove all tools, equipment, used parts, and materials from the work area.
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SCHEMATIC AND WIRING DIAGRAMS

1. Not Applicable
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Blank Page
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DISASSEMBLY
1. Planning Data
(1) Use these procedures to remove parts from the LRU to do the cleaning, checks, and repair.
Do only those procedures of disassembly that are necessary to remove the defective parts.
B. Job Setup Data
alternatives.

Not applicable Not applicable Not applicable


APPLICABLE.

WD-40 Lubricant CAGE: 09137
- Not applicable.
(6) Refer to Table 3003 for the recommended parts to be replaced at each disassembly.
NOTE: In-service experience can be used for actual replacement of parts.

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Table 3003. Parts to Be Replaced at Each Disassembly
Figure Number Item Number Nomenclature Quantity

Figure 3001 70 Packing 2
110 Packing 1
120 Packing 1
160 Packing 1
170 Packing 1
210 Packing 1
250 Packing 1
Figure 3002 110 Rivet 4
130 Diaphragm 1
150 Packing 1
180 Packing 2
200 Packing 1
40 Packing 1
60 Packing 1
170 Gasket 1
Figure 3004 30 Packing with retainer 1
130 Diaphragm 1
190 Packing 1
200 Packing 1
210 Pins 1
Figure 3005 30 Gasket 1
100 Packing 1
Figure 3007 30 Seal Assembly 1
50 Bearing 1
70 Bearing 1
90 Clip 1
95 Clip 1
100 Ring 1
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2. Procedure
A. Job Setup


APPLICABLE.

(2) The item numbers shown in the DPL are the same as the item numbers on the exploded
view illustration(s). To find a part number, find the part on the illustration and note the item
number. Find the item number in the parts list and read the correct part number. Item
numbers refer to the same figure until a different figure is specified.
(3) Before disassembly, use TESTING AND FAULT ISOLATION to examine the condition of
the unit or to find the malfunction. Do this to prevent disassembly that is not necessary.
(4) If applicable, as an aid for assembly, tag the items that are disconnected to show where
the connections were made.
(5) Include data for special conditions of a connection such as the polarity and the position of
the items.
(6) If applicable, identify the tie points for the wire assembly to prevent damage to the wire
insulation during assembly.
B. General Disassembly Procedures
(1) Perform disassembly in a dry, well-lighted, dust free room.
(2) Avoid dropping or rough handling which may make normally reusable parts unserviceable.
(3) Coat parts subject to corrosion with lubricating oil and place in a protective container until
cleaning and check procedures can be performed.
(4) Record method and location of lockwiring, before it is removed, for reference at assembly.
(5) Do not disassemble any staked, welded, riveted, soldered, swaged, or press fit assemblies
or remove plates, passage hole plugs, or thread inserts unless replacement is necessary.
(6) Check all bearings for roughness, brinelling, and damaged races or retainers. Evidence
of these conditions may indicate possible damage to related parts.
(7) Remove all protective caps, plugs, and closures before starting disassembly.
(8) Record the number and total thickness of all shims and washers used for shimming, for
reference during reassembly.
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(9) The manufacturer recommends that the parts listed in Table 3003 be replaced at each
disassembly. However, actual replacement of parts may be based on in-service experience.
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Key to Figure 3001
20. SCREW 140. CLIP

30. RETAINER 150. VALVE
40. SCREW 160. PACKING
50. RETAINER 170. PACKING
60. TUBE 180. SCREW
70. PACKING 190. RETAINER
80. SCREW 200. TUBE ASSY
90. CLIP 220. SCREW
100. VALVE ASSY 230. RETAINER
110. PACKING 240. TUBE ASSY
120. PACKING 250. PACKING
130. SCREW 260. FILTER
131. SCREW 270. REFERENCE REGULATOR ASSY
C. Disassembly of the Two Inch Diameter Pressure Regulating and Shutoff Valve (Refer to
Figure 3001)
(1) Remove screw (20), retainer (30), screw (40), retainer (50), tube (60), and packings (70).
Discard packings.
(2) Remove screws (80, 81), clips (90), solenoid valve assembly (100), and packings (110,
120). Discard packings. Refer to ATA No. 24-09-05 for disassembly instructions for solenoid
valve assembly (100) if required.
(3) Remove screws (130, 131), clips (140), valve (150), and packings (160, 170).
(4) Remove screw (180), retainer (190), tube assembly (200), and packings (210). Remove
screw (220), retainer (230), tube assembly (240), packing (250), and filter (260). Discard
packings.
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Figure 3002. Reference Regulator Assembly

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Key to Figure 3002
10. NUT 130. DIAPHRAGM

20. WASHER 140. PLATE
40. SCREW 160. RETAINER
50. WASHER 170. SPRING
60. COVER ASSY 180. PACKING
*70. INSERT 190. VALVE
80. SEAT 200. PACKING
90. SPRING 210. GUIDE
110. RIVET 220. SERVO HOUSING ASSY
120. PLATE *. Items removed and/or replaced in REPAIR.
D. Disassembly of the Reference Regulator Assembly (Refer to Figure 3002)
(1) Remove nut (10), washer (20), and screw (30). Remove screws (40), washers (50), cover
assembly (60), seat (80), spring (90), and diaphragm assembly (110, 120, 130, 140).
(2) Remove rivets (110), plate (120), diaphragm (130), and plate (140). Discard rivets and
diaphragm.
(3) Remove guide (210) with components. Remove packing (150). Remove retainer (160),
spring (170), packings (180), valve (190), and packing (200) from guide (210). Discard
packings.
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Figure 3003. Servo Housing Assembly

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Key to Figure 3003
10. SCREW 100. WASHER

20. WASHER 110. BODY ASSY
30. PACKING *120. INSERT
50. SEAT *140. INSERT
-58. BALL *150. INSERT
-59. SEAT *160. RESTRICTOR
60. PACKING 170. GASKET
70. PLUG 180. ACTUATOR ASSEMBLY
80. WASHER *. Items removed and/or replaced in REPAIR.
90. SCREW -. Items not illustrated (Superseded by item 70)
E. Disassembly of the Servo Housing Assembly (Refer to Figure 3003)
(1) Remove screw (10), washer (20), and seat (50) with packings (30, 40). Remove and
discard packings (30, 40).
(2) (PN 3214442-2) Remove ball (58), seat (59) with packing (60), and washers (80). Remove
and discard packing (60).
(PN 3214442-2 with item 70, PNs 3214442-3/-4) Remove plug (70) with packing (60) and
washers (80). Remove and discard packing (60).
(3) Remove screws (90), washers (100), body assembly (110), and gasket (170). Discard
gasket.
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Figure 3004. Actuator Assembly

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Key to Figure 3004

30. PACKING WITH RETAINER 150. SEAT
40. SETSCREW 160. SPRING
40A. SCREW 170. SEAT
50. NUT 180. RIVET
70. WASHER 200. PACKING
80. COVER ASSY 210. PIN
*90. INSERT 220. GUIDE
*100. INSERT 230. LOWER BEARING COVER
110. NUT *. Items removed and/or replaced in REPAIR.
120. PLATE
F. Disassembly of the Actuator Assembly (Refer to Figure 3004)
(1) Remove nuts (50), screws (60), washers (70), and cover assembly (80). Remove nut (10),
washer (20), packing with retainer (30), and setscrew (40) or screw (40A). Discard packing
with retainer (30).
WARNING: RESTRAIN SPRING (160) WHEN REMOVING NUT (110) TO PREVENT INJURY
TO PERSONNEL OR DAMAGE TO COMPONENTS.
(2) Restrain spring force and remove nut (11), plate (120), diaphragm (130), plate (140), seat
(150), spring (160), and seat (170). Remove rivet (180), packings (190, 200), pins (210),
and guide (220). Discard diaphragm (130), packings (190, 200), and pins (210).
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Figure 3005. Lower Bearing Cover

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Key to Figure 3005
10. SCREW 40. SPRING

20. COVER 50. WASHER
30. GASKET 60. ACTUATOR LINKAGE AND HOUSING
ASSEMBLY
G. Disassembly of the Lower Bearing Cover (Refer to Figure 3005)
(1) Remove screws (10), cover (20), gasket (30), spring (40), and washer (50).
(2) Discard gasket (30).

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Figure 3006. Actuator Linkage and Housing Assembly

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Key to Figure 3006
10. PLATE 80. WASHER

20. SETSCREW 90. PACKING
30. BOLT 100. PACKING
40. ACTUATOR LINKAGEASSY 110. WASHER
50. HOUSING ASSY 120. WASHER
*60. INSERT 130. VALVE BODY ASSY
*70. BEARING *. Items removed and/or replaced in REPAIR.
H. Disassembly of the Actuator Linkage and Housing Assembly (Refer to Figure 3006)
(1) Remove setscrew (20) and bolts (30). Separate housing assembly (50) and valve body
assembly (110). Remove actuator linkage assembly (40), washer (80), packing (90),
packing (100), washer (110), and washers (120). Discard packings.
(2) Do not remove identification plate (10) unless repair or replacement is required.
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Figure 3007. Valve Body Assembly

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Key to Figure 3007
10. SETSCREW 90. CLIP

20. SHAFT 95. CLIP
30. SEALASSY 100. RING
40. WASHER *110. PLATEASSY
50. BEARING 120. INSERT
60. SPACER 130. BODY
70. BEARING *. Items removed and/or replaced in REPAIR.
80. SPACER
I. Disassembly of the Valve Body Assembly (Refer to Figure 3007)
(1) Remove setscrew (10), and shaft (20).
(2) Apply WD-40 lubricant to upper bearing bore of body (130) and seal assembly (30). Remove
seal assembly (30) using a slide-hammer type seal puller. Remove washer (40), bearing
(50), spacer (60), bearing (70), spacer (80), and butterfly plate assembly (90, 100, 110,
120). Discard seal assembly (30) and bearings (50, 70).
(3) (PN 3214442-2/-3) Remove clip (90) and ring (100) from plate assembly (110). Discard
clip and ring.
(4) (PN 3214442-4) Remove clip (90), clip (95), and ring (100) from plate assembly (110).
Discard clip (90), clip (95), and ring (100).
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Figure 3008. Actuator Linkage Assembly

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Key to Figure 3008
10. RETAINER 70. ARM ASSY

20. PIN *80. INSERT
30. CLEVIS 90. CONNECTING LINK ASSY
40. RETAINER *100. BEARING
50. PIN *. *Items removed and/or replaced in REPAIR.
60. WASHER
J. Disassembly of the Actuator Linkage Assembly (Refer to Figure 3008)
(1) Remove retainer (10), pin (20), and clevis (30).
(2) (Pre SB 21-1525) Remove retainer (40), pin (50), washers (60), and arm assembly (70)
from connecting link assembly (90).
(Post SB 21-1525) Remove retainer (40), pin (50), and arm assembly (70) from connecting
link assembly (90).
K. Job Close-up
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CLEANING
1. Planning Data
(1) Use these procedures to remove dust, dirt, and unwanted oil and grease. Be careful not
to cause damage to the parts when you do these procedures.
B. Job Setup Data
alternatives.

Aerated tank Commercially available
Power source (0 to 7 vdc) Commercially available
Ultrasonic cleaner tank Commercially available
US-2627 Oven CAGE: 56112


APPLICABLE.

Muriatic acid (35% HCL, commercial Commercially available
grade)
Stiff brush Commercially available
D-909 Alkaline cleaner (MIL-S-5002) CAGE: 0XVD0
Daraclean 235 Aqueous cleaner CAGE: 0B562
Federal Specification GG-A-616 Cotton swabs Commercially available
Federal Specification P-C-451 Abrasive cloth Commercially available
Federal Specification TT-I-735 Solvent (Isopropyl alcohol) Commercially available
LPS Precision Clean Aqueous cleaner CAGE: 0JVH6
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Table 4002. Consumables (Cont)

Magnaglo Carrier II Magnetic base oil CAGE: 32386
MIL-C-15074 Corrosion preventive compound Commercially available
Oakite Rust stripper CAGE: 8H913
Wyandotte FS Electrocleaner CAGE: 0XVD0
- Not applicable.
2. Procedure
A. Job Setup


APPLICABLE.

CAUTION: BEFORE YOU USE ISOPROPYL ALCOHOL, DO A TEST TO MAKE SURE THAT
IT DOES NOT CAUSE DAMAGE TO THE PAINTED SURFACES.
(2) Do the procedures in a clean location.
(3) When you use pressurized air to clean assemblies and parts, do not use more air pressure
than is necessary.
(4) After you clean the assemblies and parts, supply protection from moisture, dust, and other
contamination until you do a visual check and assemble the component.
B. General Cleaning Practices
(1) Each part must be cleaned with the procedures referred to in this section or the equivalent
procedures used by an approved overhaul facility. Solutions specified must be made with
the instructions in this manual or to the instructions supplied by the product manufacturer.
(2) These procedures agree with good shop procedures as used by the AlliedSignal overhaul
facility. Clean parts are important to satisfactory overhaul and operation.
(3) Use clean, dry, filtered, compressed air at a maximum of 20 psig (138 kPa) to dry parts.
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C. General Cleaning Procedures
WARNING: CLEAN PARTS IN AN AREA OPEN TO THE AIR, THAT HAS GOOD LIGHT AND
SUFFICIENT SAFETY AND FIRE PREVENTION EQUIPMENT.
(1) Clean all metal parts to remove oil, grease, rust and dirt. Clean the flange areas and sealing
surfaces to remove old gaskets and compounds.
(2) Clean painted parts but do not remove old paint if it is still serviceable.
(3) Remove carbon and combustion contamination.
(4) Heat discoloration of metal surfaces (not to include too much heat caused by malfunction)
is permitted. Remove scale that can come loose and damage the unit.
(5) Remove all light surface corrosion from parts and treat base metal to prevent corrosion.
Refer parts with heavier corrosion to inspection personnel for analysis.
(6) Cap, plug or seal all ports and orifices of cleaned parts. Make sure the parts have protection
while in storage.
NOTE: Use only approved caps, plugs and barrier materials for part storage after
cleaning.
D. Clean Assemblies that are Made of Different Types of Materials
CAUTION: AN ASSEMBLY MUST NOT BE CLEANED IN A SOLUTION THAT CAN CAUSE

DAMAGE TO ONE OF THE PARTS IN THE ASSEMBLY.
(1) Clean parts made of different base materials one at a time.
(2) Clean the assemblies that contain brass, bronze, steel, or cadmium with the procedures
that are applicable to the base material.
(3) Carefully clean synthetic or natural materials with a Cleaning Procedure that will not damage
the material.
E. Preparation of Cleaning Solutions
(1) Prepare aqueous cleaner solution.
WARNING: USE THE CORRECT PERSONAL PROTECTION. THIS

CHEMICAL/SOLUTION CAN CAUSE SKIN, EYE, AND LUNG DAMAGE.
THE DANGER AND PRECAUTIONS FOR EACH CHEMICAL IS
DIFFERENT.
(a) Use manufacturer's instructions to mix aqueous cleaner.
(b) Keep solution at 140 to 150°F (60 to 66°C) in an aerated tank.
(2) Prepare alkaline cleaner solution.
WARNING: USE THE CORRECT PERSONAL PROTECTION. THIS CHEMICAL

SOLUTION CAN CAUSE SKIN, EYE, AND LUNG DAMAGE. THE DANGER
AND PRECAUTIONS FOR EACH CHEMICAL ARE DIFFERENT.
(a) Mix 4 to 6 oz (113 to 170 g) of alkaline cleaner in each gallon (3.8 L) of water.
(b) Keep the solution at 130 to 180°F (54 to 82°C) in an aerated tank.
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(3) Prepare rust stripper solution.
WARNING: USE THE CORRECT PERSONAL PROTECTION. RUST STRIPPER

SOLUTION FUMES CAN BE DANGEROUS. MIX WATER AND ADD RUST
STRIPPER SO SOLUTION DOES NOT BECOME TOO HOT.
(a) Mix 3 to 5 lb (1.4 to 2.3 kg) of rust stripper in each gallon (3.8 L) of water.
(b) Keep the solution at 160 to 200°F (72 to 93°C) in an aerated tank.
F. Clean Component Parts
(1) Clean the parts with the specified procedures shown in Table 4003. When more than one
procedure to clean a part is shown in the table, use only the procedure necessary to
satisfactorily clean the part.
(2) Ball or roller bearing assemblies must be replaced or inspected by a repair facility approved
in the repair of bearing assemblies.
G. Cleaning Methods
CAUTION: USE THESE PROCEDURES TO CLEAN THE PARTS. PARTS CAN BE BADLY
DAMAGED BY THE USE OF THE INCORRECT PROCEDURES. USE ONLY THE
PROCEDURE RECOMMENDED FOR THE PART.
(1) Method 1 - Remove heavy oil and grease from all metal parts with an Daraclean 235
aqueous cleaner.

(a) Use Daraclean 235 aqueous cleaner in an aerated tank.
(b) Soak the parts for 20 to 30 minutes.
(c) Remove the heavy grease or soft carbon with the use of a brush.
WARNING: USE THE CORRECT PERSONAL PROTECTION. COMPRESSED AIR

WILL CAUSE LOOSE PARTICLES THAT CAN GET IN YOUR EYES. THE
AIRFLOW CAN CAUSE CUTS. DO NOT POINT IT AT YOUR SKIN.
(d) Dry the parts with compressed air.
(e) If necessary, do Steps (b) thru (d) again.
(2) Method 2 - Remove soft carbon and dirt from all metal parts.
(a) Use Method 1 to remove heavy oil and grease from the surfaces.

(b) Put the parts in the D-909 alkaline cleaner solution for a maximum of 30 minutes.
1 Clean the surfaces with a brush until clean.

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2 Carefully remove the old gaskets and compounds with a blade and scrape
the surfaces clean.
3 Do the soak and clean procedure again or until the part is clean.

(c) Flush the parts with water and dry with compressed air.
(d) Use an Federal Specification P-C-451 abrasive cloth with oil to remove light surface
corrosion. (Refer to REPAIR)
(e) Flush the parts with water at 80 to 110°F (27 to 43°C).

(f) Dry the parts with compressed air.

WARNING: USE THE CORRECT PERSONAL PROTECTION. HEATED PARTS WILL

CAUSE BURNS.
(g) Dry all metal parts that have different metal inserts, crevices, or deep blind holes
in an oven at 225 to 275°F (107 to 135°C) for a minimum of one hour. Make sure
the parts are completely dry.
(h) Keep the parts in a dry location away from gases that can cause corrosion.
(3) Method 3 - Remove light surface corrosion on steel alloy parts without paint.
(a) Use Methods 1 and 2 to clean the surfaces.

CAUTION: MORE DAMAGE CAN OCCUR TO NON-STEEL PARTS IF CLEANED WITH

RUST STRIPPER SOLUTION.
(b) Put the parts in a Oakite rust stripper solution for 10 to 20 minutes.
CAUTION: DO NOT DAMAGE THE HIGHLY FINISHED SURFACES. USE ONLY A

BRUSH ON SUCH AREAS.
(c) Remove the parts from the Oakite rust stripper solution. Flush the part with water,
and clean with a brush. Remove heavy corrosion, hard carbon or scale by abrasive
blasting the surfaces. (Refer to REPAIR)
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(d) Flush the parts in water at 80 to 110°F (27 to 43°C) and dry with compressed air.
(e) Parts that must have a magnetic particle or a fluorescent penetrant inspection in
eight hours can be left dry until examined. Put the parts in a clean container.
(f) Parts that must have a magnetic particle inspection and will be kept for more than
eight hours or up to 48 hours, must have a layer of Magnaglo Carrier II magnetic
base oil applied. Put the parts in a clean container.
(g) Put the steel parts that do not get a magnetic particle inspection in a dip tank of
oil. Remove and let drain, then put them in a clean container and keep them away
from moist conditions and gases that can cause corrosion.
(h) Stainless steel and some corrosion-resistant steel parts that are usually used
where there is no oil, must have protection from moist conditions that can cause
corrosion.
(i) Steel parts to be kept for more than six months or kept in humid conditions must
have protection with the use of MIL-C-15074 corrosion preventive compound.
(4) Method 4 - Clean plumbing tubes and fittings.

(a) Use Methods 1 or 2 to clean the tubes and fittings externally and internally.

(b) Dry parts with compressed air.
(c) Make sure tubes are clear of blockage.
CAUTION: USE APPROVED CAPS, PLUGS, AND BARRIER MATERIALS FOR

PROTECTION OF PARTS AFTER CLEANING.
(d) Install plugs, or caps at each end of tubes or fittings for protection against
contamination and thread damage.
(5) Method 6 - Clean electrical components.
(a) Rub parts with a clean lint-free cloth moist with Federal Specification TT-I-735
solvent.

(b) Clean the electrical connectors with cleaning Federal Specification TT-I-735 solvent.
Remove oily type soil with a Federal Specification GG-A-616 cotton swabs moist
with Federal Specification TT-I-735 solvent.
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(6) Method 7 - Clean the metallic filter element.
(a) Use Methods 1 and 3 to remove the grease from the filter element.

(b) Put the filter element in an Wyandotte FS electrocleaner solution for four to six
minutes. During this time, make the filter element an anode for one to two minutes
at 4 to 7 vdc. Flush the filter element in water.
(c) Put the filter element in a solution of equal parts muriatic acid and water, by volume,
at room temperature for one-half to one minute. Flush the filter element with water.
(d) Put the filter element in Wyandotte FS electrocleaner solution for four to six
minutes. Flush the filter element with water.
(e) Flush the filter element internally and externally with clean water at a high pressure.
(f) Put the filter element in a beaker with the open end of the filter down and fill the
beaker with an Wyandotte FS electrocleaner solution.
(g) Put the beaker, with the filter element, in an ultrasonic cleaner tank. Fill the tank
with water until the water level is three-eighths inch from top of the beaker.
(h) Operate the ultrasonic cleaner tank for five minutes. Remove the filter element
and discard the dirty Wyandotte FS electrocleaner solution. Flush the filter element
and the beaker with clean Wyandotte FS electrocleaner solution with the use of
a plastic squeeze bottle.
(i) Put the filter element in a beaker and put it in an ultrasonic cleaner tank. Fill the
beaker with Wyandotte FS electrocleaner solution and operate the ultrasonic
cleaner for five minutes more.
(j) Do Steps (h) and (i) again until the Wyandotte FS electrocleaner solution stays
clean after five minutes of operation.

(k) Remove the filter element from the beaker and flush internally and externally with
clean water at a high pressure. Dry the filter element with compressed air.
(l) Do a test on the cleaned filter element for pressure decrease. (Refer to
INSPECTION/CHECK)
Table 4003. Cleaning Methods
IPL Cleaning Methods

Figure Item
Number Number Nomenclature 1 2 3 4 5 6 7
All standard metallic hardware X X
IPL Figure 1 30, 50, 190, 230 Retainer X X X
60 Tube X
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Table 4003. Cleaning Methods (Cont)

Figure Item
90, 140 Clip X X X
100 Valve assy - Refer
to ATA No. 24-09-
05 for cleaning.
150 Valve X
200 Tube assy X
240 Tube assy X
260 Filter X
IPL Figure 2 60 Cover assy X X
80 Seat X X X
90 Spring X X
120 Plate X X
140 Plate X X X
160 Retainer X X X
170 Spring X X
190 Valve X X X
210 Guide X X X
IPL Figure 3 50 Seat X X X
70 Plug X X X
110 Body assy X X
IPL Figure 4 80 Cover assy X X
120 Plate X X X
140 Plate X X
150 Seat X X X
160 Spring X X
170 Seat X X X
220 Guide X X
IPL Figure 5 20 Cover X X X
40 Spring X X
IPL Figure 6 50 Housing assy X X
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Table 4003. Cleaning Methods (Cont)

Figure Item
IPL Figure 7 40 Shaft X X X
80, 100 Spacer X X X
130 Plate X X X
150 Body X X X
IPL Figure 8 10 Retainer X X X
20 Pin X X X
30 Clevis X X X
40 Retainer X X X
50 Pin X X X
70 Arm assy X X
90 Connecting link X X
assy
H. Job Close-up
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Blank Page
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INSPECTION/CHECK
1. Planning Data
(1) Use these procedures to find damage or worn parts and parts that show signs of near
failure.
B. Job Setup Data
alternatives.
(3) CAGE codes and manufacturer’s addresses are available at https://cage.dla.mil.



APPLICABLE.

- Not applicable.
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2. Procedure
A. Job Setup


APPLICABLE.

CAUTION: DO NOT LET THE ISOPROPYL ALCOHOL TOUCH THE CONNECTOR BODY. IT
CAN CAUSE DAMAGE TO THE PARTS. USE ISOPROPYL ALCOHOL CAREFULLY
WHEN YOU CLEAN FLUX FROM THE SOLDER CONNECTIONS.
(2) User experience can be used to identify damaged or worn parts for serviceability. Damage
that does not affect function, reliability or safety is allowed.
(3) Repair or replace all damaged or worn parts. This prevents possible failures of the
equipment.
B. Visual Checks
(1) Perform checks using a strong light and a minimum of 5X magnification.
(2) When a check reveals a condition which could have caused or indicates abnormal wear,
refer to dimensional check requirements.
(3) Dimensional checks are provided for parts subject to wear. If visual check shows no
indication of damage or wear but a dimensional check is required, specific instructions are
provided.
(4) Make a check of parts which are normally replaced at each overhaul. Damage to these
parts may reflect a malfunction of other components.
(5) Make checks outlined in Paragraph 2.D. appropriate to the component involved.
(6) After checks, protect steel and 400 series stainless steel parts from rust and corrosion
(Refer to CLEANING).
C. General Inspection/Check Procedure of the Two Inch Diameter Pressure Regulating and
Shutoff Valve
(1) Check threaded parts for stripped, galled, or crossed threads.
(2) Check inserts for security and condition of threads.

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(3) Check bearing bores and diameters for corrosion, wear and scoring. All bores and diameters
shall be free from damage except for radial scoring lines. These lines shall not exceed
0.005 inch (0.13 mm) width or 0.005 inch (0.13 mm) depth. They shall not cover more than
30 percent of bearing surface nor penetrate coating, dry film lubricant, or other finish
applied to base metal.
(4) Check surfaces of plated, dry film lubricated, anodized and painted parts for wear through
to base metal.
(5) Check press fit bearings, bushings, pins, plugs, sleeves, spacers, and restrictors for signs
of looseness.
(6) Check sealing surfaces and flanges for nicks, dents, and scratches.
(7) Check passageways for corrosion and foreign obstructions.
(8) Check welded and riveted parts for condition of welds and signs of loose rivets.
D. Detailed Inspection/Check Procedure of the Two Inch Diameter Pressure Regulating and
Shutoff Valve
(1) Check components parts against the requirements or dimensions listed in Figure 5001
and subsequent figures.
NOTE: Any part that fails to meet specified requirements shall be repaired or replaced.
Any approved repair procedures for a component included in REPAIR are
referred to in the Check Requirement list(s).
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Table 5003. Check Requirements
Requirements/Dimensions
Figure Number Item Number Nomenclature Check Serviceable Limits Repairable Limit
Figure 5001 100 Valve assy - Refer to ATA No. 24-09-05 for overhaul.
150 Valve External No dents in case or
damage to case connector shell. No
or connector bent or broken pins
permitted.
Functional test
accomplished during
Testing.
260 Filter Damage to No cracks, dents, or
sintered metal chips permitted in
sintered metal and
brazed joint. Filter
shall pass 3.0 scfm
minimum air flow at
60 to 100°F (15 to
38°C), 15 psig
(103.42 kPa) applied
to outside.
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Figure 5002 90 Spring Load at loaded 27.0 to 31.0 lb
length of 0.600 (12.24 to 14 kg) at
inch (15.24 mm) loaded length.
170 Spring Load at loaded 4.7 to 5.3 lb (2.13 to
length of 0.45 2.4 kg) at loaded
inch (11.43 mm) length.
190 Valve Existence of dry Burnished or
film lubricant on polished dry film
valve stem and lubricant shall be
head evident. Refer to
REPAIR.
Wear or damage No scoring or wear
to valve stem grooves permitted.
Minimum diameter
0.1265 inch (3.21
mm), surface finish
32 microinches
(0.81 µm) maximum.
Wear or damage Minimum diameter
to valve head 0.2530 inch (6.42
mm) surface finish
125 microinches
(3.17 µm) maximum.
Wear or damage No wear grooves,
to valve face dents, or scoring
permitted in conical
valve seat, surface
finish 32
microinches (0.81
µm) maximum for
0.020 inch (0.51
mm) minimum either
side of contact
surface.
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Table 5004. Check Requirements (Cont)
210 Guide Wear or damage No uneven wear,
to seat for valve dents, scoring, or
(190) metal displacement
permitted.
Wear to bore for Bore diameter
stem of valve 0.1323 inch (3.36
(190) mm) maximum,
surface finish 32
microinches (0.81
µm) maximum.
Wear to bore for Bore diameter
head of valve 0.2573 inch (6.54
(190) mm) maximum,
surface finish 32
microinches (0.81
µm) maximum.
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Figure 5003 110 Body assy Restrictor (160) Orifice in restrictor
(3171612-1) for obstruction shall be clear and
or looseness 0.024 to 0.026
inches (0.61 to 0.66
mm) diameter.
Restrictor shall not
be loose. Refer to
REPAIR 0101
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Figure 5004 120 Plate Nicks, burrs, or No nicks, burrs, or
sharp edges sharp edges
permitted.
140 Plate Nicks, burrs or No nicks, burrs, or
sharp edges on sharp edges
exterior surfaces permitted.
160 Spring Load at loaded 7.0 to 8.0 lb (3.2 to
(3171613-1) length of 2.45 3.63 kg) at loaded
inches (62.23 length.
mm)
Spring Load at loaded 19.0 to 22.0 lb (8.62
(3174009-1) length of 2.40 to 10 kg) at loaded
inches (61 mm) length.
Spring Load at loaded 18.5 to 21.5 lb (8.4
(3160679-1) length of 2.80 to 9.8 kg) at loaded
inches (71.12 length.
mm)
Spring Load at loaded 25.65 to 28.35 lb
(3172672-1) length of 2.45 (11.63 to 12.86 kg)
inches (62.23 at loaded length.
mm)
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Figure 5005 40 Spring Load at loaded 8.1 to 9.9 lb (3.67 to
length of 0.260 4.5 kg) at loaded
inch (6.6 mm) length.
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Figure 5006 10 Identification Legibility and Data shall be clear
Plate current data. and current.
40 Actuator Linkage Assembly - Refer to Figure 5009.
50 Housing assy Wear or damage No scoring or
to bearing (70). galling of contact
surface permitted.
Replace bearing if,
under magnification,
any portion of the
wear pattern has
more than 45
percent bronze
matrix visible
through plastic-lead
overlay. Bronze
matrix will have a
mottled appearance
in a normal wear
pattern. Refer to
REPAIR 0201.
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Figure 5007 20 Shaft Wear or damage Minimum diameter
to lower portion. 0.3142 inch (7.98
mm) with surface
finish 32 microinches
(0.81 µm) maximum
for 3 inches
minimum for bottom,
remainder may be
0.3142 to 0.3240
inches (7.98 to 8.23
mm). No wear
grooves in surface
that mates with seal
assembly (30).
Wear or damage Diameter 0.2481
to upper minor inch (6.30 mm)
diameter. minimum, no scoring
permitted.
110 Plate assy Wear or damage Ring groove walls
to ring groove shall be flat within
walls. 0.001 inch (0.0254
mm) T.I.R. with
maximum deviation
0.0002 inch per inch.
Surface finish 32
microinches (0.81
µm) maximum. No
wear through
chrome plating to
base metal
permitted.
130 Body Wear or damage Burnished or
to butterfly plate polished dry film
sealing surface lubricant shall be
in flow bore. evident. No wear
through chrome
plating to base metal
permitted. Refer to
Figure 5008 for
dimensional
requirements.
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Figure 5008. Valve Body Dimensional Requirements

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NOTES:
1 Diameter B 1.899 to 1.901 inches (48.23 to 48.28 mm) and shall be round within
0.0005 inch (0.0127 mm) per circumferential inch for 0.20 inch (5.08 mm) minimum
either side of plane W. Surface finish 32 microinches (0.81 µm) maximum.
2 Bearing bores surface finish 63 microinches (1.6 µm) maximum.

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Figure 5009 20 Pin Pin diameter for Minimum diameter
wear 0.1860 inch (4.724
mm), surface finish
16 microinches
(0.40 µm)
maximum.
20A Pin Existence of dry Burnished or
film lubricant polished dry film
lubricant shall be
evident. Refer to
REPAIR.
Pin body for Minimum diameter
wear 0.1860 inch (4.724
mm), surface finish
16 microinches
(0.40 µm)
maximum. No wear
through chrome
plating to base
metal permitted.
30 Clevis Pin bores for Bores for pin (20)
wear 0.1878 inch (4.77
mm) diameter
maximum.
50 Pin Existence of dry Burnished or
film lubricant polished dry film
lubricant shall be
evident. Refer to
REPAIR.
Pin body for Minimum diameter
wear 0.1860 inch (4.724
mm), surface finish
16 microinches
(0.40 µm)
maximum. No wear
through chrome
plating to base
metal permitted.
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Table 5010. Check Requirements (Cont)
70 Arm assy Wear or damage Maximum bore
to bores for pin diameter 0.1874
(50) inch (4.76 mm).
90 Connecting link Wear or damage No scoring or
assy to bearings (100) galling of contact
surface permitted.
Replace bearing if,
under magnification,
any portion of the
wear pattern has
more than 45
percent bronze
matrix visible
through plastic-lead
overlay. Bronze
matrix will have a
mottled appearance
in a normal wear
pattern. Refer to
REPAIR 0301.
E. Job Close-up
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REPAIR
1. Planning Data
(1) Use these procedures for the LRU to replace defective parts and replace or repair defective
subassemblies.
(2) Do only those procedures of DISASSEMBLY that are necessary to make repairs. When
new parts are necessary, refer to the ILLUSTRATED PARTS LIST for the correct part
numbers and quantities.
B. Job Setup Data
alternatives.



APPLICABLE.

Calcium sulfate Commercially available
Chromic acid flake CAGE: 5D028
Distilled water Commercially available
Farbest 6998 Magnetic base oil CAGE: 60519
Federal Specification O-N-350 Nitric acid Commercially available
Federal Specification P-C-458 Crocus cloth Commercially available
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Iridite No. 14-2 Powder Richardson Chemical Co, Allied-
Kelite Prod Div, 400 Midland Ave,
Highland Park, MI 48203
MIL-L-7808 Oil Commercially available
MIL-S-17726A Sand Commercially available
Screen No. 100-200 Class IV, Size Glass beads (130 grit) Potters Industries Inc, 377 RT 17,
AF Hasbrouck Heights, N.J. 07604
Screen No. 100-200 Class IV, Size Glass beads (130 grit) Potters Industries Inc, 377 RT 17,
AG Hasbrouck Heights, N.J. 07604
Type I, Class C Green epoxy primer Griggs Paint, Subsidiary of Domcom
Dist, 3602 S 16th P[, Phoenix, AZ
85040
- ATA No. 20-00-03 (Pub. No. A09-1100-004), Standard Repair Procedures for Honeywell
Avionics Equipment Instruction Manual.
2. Procedure
A. Job Setup


APPLICABLE.

B. References for Repair
(1) These references show where to find repair data that is located in other sections of this
manual and in other manuals. The data in other sections of this manual is necessary for
repair of the LRU and its primary subassemblies. The data in other manuals gives
procedures that are not included in this manual.
(2) Refer to FITS AND CLEARANCES for:
- Component clearance
- Maximum component height
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- Maximum lead length

- Torque limits.
(3) Refer to ILLUSTRATED PARTS LIST for:
- Figure and item numbers

- Subassembly and component locations
- Correct part numbers
- Correct quantities.
(4) Standard Repair Procedures for Honeywell Avionics Equipment Instruction Manual.
Standard repair procedures are shop repairs that use the same procedures on many types
of assemblies. Use the standard repair procedures and approved local shop procedures.
C. Preparation of Solutions
NOTE: Drinking water is suitable for preparation of solutions unless otherwise specified. When
distilled water is specified, deionized water may be substituted.
(1) Prepare aluminum touch-up solution.
(a) Dissolve 4 oz (113 g) of Iridite No. 14-2 powder into a gallon (3.8 L) of distilled
water.
(b) Maintain pH at 0.9 to 1.1 by adding chromic acid flake or Federal Specification
O-N-350 nitric acid.
(c) Maintain solution at room temperature.
(2) Prepare magnesium touch-up solution.
(a) Add 1.3 oz (37 g) of chromic acid flake and 1 lb (0.45 kg) of calcium sulfate, in the
order given, to slightly less than 1 gallon (3.8 L) of water.
(b) Stir vigorously for a minimum of 15 minutes.
(c) Maintain solution at room temperature.
(3) Prepare primer.
(a) Prepare Type I, Class C, green epoxy primer by mixing equal parts by volume of
primer and converter
(b) Allow mixed primer to stand for 30 minutes before application.
D. General Repairs
(1) Removal of heavy corrosion, hard carbon, paint, and scale from aluminum alloy parts.
(a) Mask any surface that can be damaged by abrasive blasting.

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CAUTION: KEEP SANDBLAST NOZZLE IN MOTION TO PREVENT BLAST FROM

DWELLING ON ONE SPOT.
(b) Place part in standard sandblast cabinet and set air pressure at 15 to 30 psig (103
to 207 kPa). Using MIL-S-17726A sand, sandblast part as necessary to remove
surface defect. If required, reduce air pressure to control action on base metal of
part.
(c) Rinse part free of sand using running water. Dry for one hour in an oven preheated
to 175 to 225°F (79 to 107°C).
(2) Repair of minor surface defects on aluminum alloy parts.
NOTE: Remove minor surface defects only if the defect is detrimental to operation
and its removal will not cause or increase leakage or compromise sealing
functions.
(a) Smooth out minor surface burrs, scratches, or galling using Federal Specification
P-C-451 abrasive cloth.
(b) Treat areas where base metal is exposed.

SOLUTION CAN CAUSE SKIN, EYE, AND LUNG DAMAGE. THE
DANGER AND PRECAUTIONS FOR EACH CHEMICAL ARE
DIFFERENT.
1 Clean surface with Federal Specification TT-I-735 solvent.
2 Soak part in detergent solution for 10 to 15 minutes (Refer to CLEANING).
3 Scrub surface with a stiff fiber bristled brush until surface is clean.
4 Rinse in water at 80 to 110°F (27 to 43°C). Air dry using compressed air
at 20 psig (138 kPa) maximum.
5 Spot treat exposed base metal with aluminum touch-up solution. Allow
treated area to remain wet for one minute. Rinse in water at 80 to 110°F
(27 to 43°C). Air dry parts using compressed air at 20 psig (138 kPa)
maximum, or oven dry for 30 minutes at 175 to 225°F (79 to 107°C).
(3) Repair of minor surface defects on steel parts.
NOTE: Remove minor surface defects only if the defect is detrimental to operation
and its removal will not cause or increase leakage or compromise sealing
functions.
(a) Smooth out minor surface burrs, galling, pitting, or scratches using Federal
Specification P-C-458 crocus cloth.
(4) Removal of heavy corrosion, hard carbon, paint, and scale from steel parts.
(a) Mask any surface that can be damaged by abrasive blasting.

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CAUTION: KEEP SANDBLAST NOZZLE IN MOTION TO PREVENT BLAST FROM

(b) Place part in a standard sandblast cabinet and set air pressure at 15 to 30 psig
(103 to 207 kPa). Using MIL-S-17726A sand, sandblast part as necessary to
remove surface defect. If required, reduce air pressure to control action on base
metal of part.
(c) Rinse part free of sand using running water. Dry for one hour in an oven preheated
to 175 to 225°F (79 to 107°C).
(d) Coat part with Farbest 6998 magnetic base oil if part is subject to magnetic particle
check within 48 hours. Otherwise, use MIL-L-7808 oil as a corrosion preventive
coating.
(5) Removal of hard carbon, paint, scale, and mild corrosion from parts using glass bead
peening process.
NOTE: Do not glass bead peen parts until fluorescent penetrant or magnetic particle
checks have been performed.

(a) Clean parts with Federal Specification TT-I-735 solvent.
NOTE: Clean and recharge glass bead peening equipment after each 24
hours of use.
(b) Mask any surfaces that can be damaged by peening.
(c) Place part in standard glass bead peening cabinet with air pressure set at 40 psig
(276 kPa) maximum. Charge cabinet with Screen No. 100-230, Class IV, Size AF
or AG glass beads.
CAUTION: REGULATE AIR PRESSURE TO KEEP EROSION OF BASE METAL TO A

MINIMUM. KEEP NOZZLE IN MOTION TO PREVENT BLAST FROM
(d) Peen surface until defect is removed.
(e) Rinse surface free of glass beads in running water. Dry in an oven at 175 to 225°F
(79 to 107°C).
(6) Replacement of loose or damaged thread inserts.
NOTE: If thread insert is being replaced in steel part, disregard all references to
application of primer.
(a) Use long-nosed pliers to remove insert.

(b) Clean hole from which insert was removed using Federal Specification TT-I-735
solvent. Remove corrosion if present.
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(c) (Aluminum alloy or magnesium alloy parts only) Apply a thin, even coat of primer
to threaded area in which new insert is to be installed. Install insert while primer
is still wet.
(d) Use insert tool or modified screwdriver to install new insert three-quarters to one
and one-half turns below surface of countersink unless otherwise specified.
Remove tang, if applicable, using long-nosed pliers or a blunt tool and hammer.
(e) (Aluminum alloy or magnesium alloy parts only) Touch up lead thread of component
with a thin coat of primer. Allow primer to cure four to six hours at room temperature
or one hour in an oven at 180 to 275°F (82 to 135°C).
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Table 6003. Reference Table
Material:
Surface Treatment:
Figure No. Item No. Nomenclature Repair:
Figure 6001 30, 50, 190, 230 Retainer Material: CRES 17-7 PH per AMS5528, heat treat
to Rc 38 to 45.
100 Valve assy - Refer to ATA No. 24-09-05 for repair.
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Material:
Surface Treatment:
Figure 6002 60 Cover assy Material: Aluminum alloy A380 per Federal
Specification QQ-A-591.
Surface Anodize per MIL-A-8625, Type II, Class
Treatment: 2, Black.
120 Plate Material: Aluminum alloy 6061-T6 per Federal
Specification QQ-A-225/8.
Surface Hard anodize per MIL-A-8625, Type III,
Treatment: Class 1, 0.0002 to 0.0004 inches (0.0050
to 0.0101 mm) thick.
140 Plate Material: CRES 17-7 PH per MIL-S-25043, heat
treat to Rc 38 to 45.
160 Retainer Material: CRES 347 per MIL-S-6721 or Federal
Specification QQ-S-763.
190 Valve Material: CRES 17-4 PH per AMS5643, heat treat
to Rc 35 to 42.
Surface Thin dense chrome plated per Federal
Treatment: Specification QQ-C-320, Type II, 0.0001
to 0.0002 inches (0.0025 to 0.0050 mm)
thick. Dry film lubricant per MIL-L-8937,
0.0001 to 0.0003 inches (0.0025 to 0.0076
mm) thick all surfaces except conical
sealing surface.
210 Guide Material: CRES 347 per AMS5362.
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Material:
Surface Treatment:
Figure 6003 50 Seat Material: CRES 300 series except 303 per MIL-
S-7720 or Federal Specification QQ-S-
763.
70 Plug Material: CRES 300 series per MIL-S-7720 or
Federal Specification QQ-S-763.
110 Body assy Material: Aluminum alloy 356-T430 per Federal
Specification QQ-A-596 except aging
to be at 425 to 435°F (218 to 224°C)
Treatment: I.
Repair: Refer to REPAIR 0101 for replacement
of restrictor (160).
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Material:
Surface Treatment:
Figure 6004 80 Cover assy Material: Aluminum alloy A380 per Federal
Specification QQ-A-591.
Treatment: 2, Black.
120 Plate Material: CRES 17-4 PH per AMS5604 or MIL-S-
81506, heat treat to Rc 31 to 39.
140 Plate Material: Aluminum alloy 6061-T6 per Federal
Surface Anodize per MIL-A-8625, Type I or II.
Treatment:
150 Seat Material: CRES 300 series except 303 per
Federal Specification QQ-S-763 or MIL-
S-7720.
170 Seat Material: CRES 300 series per MIL-S-7720 or
Federal Specification QQ-S-763.
220 Guide Material: Aluminum alloy 6061-T6 per Federal
Treatment: Class 1, 0.0004 to 0.0008 inches
(0.0101 to 0.0203 mm) thick.
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Material:
Surface Treatment:
Figure 6005 20 Cover Material: CRES 17-4 PH per AMS5604 or MIL-S-
81056, heat treat to Rc 35 to 42.
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Material:
Surface Treatment:
Figure 6006 40 Actuator Linkage Assembly - Refer to Figure 6008 for repair information.
50 Housing assy Material: Aluminum alloy A380 per Federal Specification
QQ-A-591.
Surface Anodize per MIL-A-8625, Type II, Class 2,
Treatment: Black. Dry film lubricant on surface of bore for
guide (220, Figure 6004) per MIL-L-8937,
0.0001 to 0.0003 inches (0.0025 to 0.0076 mm)
thick.
Repair: Refer to REPAIR 0201 for replacement of
bearing (70).
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Material:
Surface Treatment:
Figure 6007 20 Shaft Material: CRES 347 per Federal Specification QQ-
S- 763.
110 Plate assy Material: CRES 17-4 PH per AMS5355, heat treat to
Rc 35 to 42.
Surface Thin dense chrome plating on sides of ring
Treatment: groove per Federal Specification QQ-C-
320, Type II, 0.0002 to 0.0005 inches
(0.0050 to 0.0127 mm) thick.
130 Body Material: CRES 347 per AMS5362.
Surface Flow bore: Hard chrome plated per Federal

Treatment: Specification QQ-C-320, Class 2, 0.002 to
0.005 inches (0.050 to 0.127 mm) thick on
butterfly plate sealing surface. Dry film
lubricant on butterfly plate sealing surface
per MIL-L-8937, 0.0001 to 0.0003 inches
(0.0025 to 0.0076 mm) thick.
Bearing Bearing bores may be chrome plated
bores: 0.0002 to 0.005 inches (0.0050 to 0.127
mm) thick per Federal Specification QQ-C-
320, Class 2.
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Material:
Surface Treatment:
Figure 6008 10 Retainer Material: CRES 17-7 PH per MIL-S-25043, heat treat
to Rc 38 to 45.
20 Pin Material: CRES 347 per Federal Specification QQ-S-
763.
30 Clevis Material: CRES 300 series per Federal Specification
QQ-S-763.
40 Retainer Material: CRES 17-7 PH per MIL-S-25043, heat treat
to Rc 38 to 45.
50 Pin Material: CRES 347 per Federal Specification QQ-S-
763.
Surface Thin dense chrome plate per Federal
Treatment: Specification QQ-C-320, Type II, 0.0002 to
0.0005 inches (0.0050 to 0.0127 mm) thick.
Dry film lubricant per MIL-L-8937, 0.0003
to 0.0005 inches (0.0076 to 0.0127 mm)
thick.
70 Arm assy Material: Aluminum alloy A356 per MIL-A-21180,
Grade B except aging to be at 420 to 440°F
(215 to 227°C) for 5 hours.
Treatment: Class 2, Black, 0.0004 to 0.0008 inches
(0.0101 to 0.0203 mm) thick except threads
may be 0.0002 to 0.0008 inches (0.0050 to
0.0203 mm) thick.
90 Connecting link Material: Aluminum alloy 6061-T6 per Federal
assy Specification QQ-A-225/8, QQ-A-250/11,
or QQ-A-200/8.
Surface Anodize per MIL-A-8625, Type I or II, Class
Treatment: 1.
Repair: Refer to REPAIR 0301 for replacement of

bearings (100).
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REPAIR 0000
1. Planning Data
(1) This section includes an index of repairs.
B. Job Setup Data
(1) Refer to Table 6001-0000 for the index of repairs sorted by repair number.
Table 6001-0000. Index of Repairs
Repair Number PN Repair Title

REPAIR 0101 3171612-1 Servo Body Assembly
REPAIR 0201 3164699-15 Actuator Housing Assembly
REPAIR 0301 975898-8 Connecting Link Assembly
(2) Refer to Table 6002-0000 for the index of repairs sorted by part number.
Table 6002-0000. Index of Repairs
PN Repair Number Repair Title

3164699-15 REPAIR 0201 Actuator Housing Assembly
3171612-1 REPAIR 0101 Servo Body Assembly
975898-8 REPAIR 0301 Connecting Link Assembly
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Blank Page
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REPAIR 0101
1. Planning Data
(1) This section includes repair procedures for servo body assembly, PN 3171612-1.
B. Job Setup Data
alternatives.
(2) Refer to Table 6001-0101 for the special tools, fixtures, and equipment in this section.
Table 6001-0101. Special Tools, Fixtures, and Equipment



APPLICABLE.
(4) Refer to Table 6002-0101 for the consumable materials in this section.
Table 6002-0101. Consumable Materials

- Not applicable.
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2. Procedure
A. Job Setup


APPLICABLE.

B. Replace Restrictor (160) in Servo Body Assembly (110)
(1) Machine old restrictor (160) to a thin shell using a number 23 drill (0.1540 inch (3.911 mm)
diameter). Do not exceed 0.16 inch (4.06 mm) depth to prevent damage to square shoulder
in hole.
WARNING: USE THE CORRECT PERSONAL PROTECTION. THIS CHEMICAL SOLUTION

CAN CAUSE SKIN, EYE, AND LUNG DAMAGE. THE DANGER AND
PRECAUTIONS FOR EACH CHEMICAL ARE DIFFERENT.
(2) Collapse thin shell of old restrictor (160) and remove. Clean bore with Federal Specification
TT-I-735 solvent and blow out any debris with low pressure air.
(3) Touch up any scratches in anodizing with aluminum touch-up solution (Iridite No. 14-2).
(4) Install new restrictor (160) and swage to lock in place using a number 31 (0.1200 inch
(3.05 mm) diameter) drill rod with a polished, hemispherical head.
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Figure 6001-0101. Servo Body Assembly

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Key to Figure 6001-0101
110. BODY ASSY 140. INSERT

120. INSERT 150. INSERT
130. INSERT 160. RESTRICTOR
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REPAIR 0201
1. Planning Data
(1) This section includes repair procedures for actuator housing assembly, PN 3164699-15.
B. Job Setup Data
alternatives.



APPLICABLE.
Table 6002-0201. Consumables

- Not applicable.
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2. Procedure
A. Job Setup


APPLICABLE.

B. Replace Bearing (70) in Actuator Housing Assembly (Refer to Figure 6001-0201)
(1) Prepare a stepped mandrel.
(a) Overall length as required for convenience.
(b) Body diameter 0.287 to 0.302 inches (7.29 to 7.67 mm).
(c) Pilot diameter 0.240 to 0.242 inches (6.10 to 6.14 mm). Pilot length 0.341 to 0.344
inches (8.661 to 8.737 mm).
(2) Press bearing (70) inward to remove from housing assembly (50) using stepped mandrel.
(3) Check diameter of bore in housing assembly (50) for bearing (70). Bore shall be 0.3122
to 0.3128 inches (7.938 to 7.945 mm) diameter.
(4) Press new bearing (70) in place until flush to 0.010 inch (0.254 mm) above exterior surface
of housing assembly (50).
(5) Inspect installed bearing for cracks or damage to plastic-lead overlay in bearing liner.
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Figure 6001-0201. Actuator Housing Assembly

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50. HOUSING ASSY 70. BEARING

60. INSERT
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REPAIR 0301
1. Planning Data
(1) This section includes repair procedures for connecting link assembly, PN 975898-8.
B. Job Setup Data
alternatives.



APPLICABLE.
Table 6002-0301. Consumables

- Not applicable.
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2. Procedure
A. Job Setup


APPLICABLE.

B. Replace Bearings (100) in Connecting Link Assembly (Refer to Figure 6001-0301)
(1) Prepare a stepped mandrel.
(a) Overall length as required for convenience.
(b) Body diameter 0.235 to 0.240 inches (5.969 to 6.096 mm).
(c) Pilot diameter 0.177 to 0.179 inches (4.495 to 4.546 mm). Pilot length 0.152 to
0.155 inches (3.860 to 3.937 mm).
(2) Press old bearings (100) from connecting link (90) using stepped mandrel.
(3) Check diameter of bores in connecting link (90) for bearing (100). Bore shall be 0.2497 to
0.2503 inches (6.342 to 6.357 mm) diameter.
(4) Press new bearings (100) in place until flush to 0.005 inch (0.127 mm) below surface of
connecting link (90).
(5) Inspect installed bearing for cracks or damage to plastic-lead overlay in bearing liner.
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Figure 6001-0301. Connecting Link Assembly

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90. CONNECTING LINK ASSY 100. BEARING
C. Job Close-up
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ASSEMBLY
1. Planning Data
(1) Use these procedures to assemble the LRU. Do only those procedures that are applicable
to the disassembly done.
B. Job Setup Data
alternatives.

287771-1 Special pliers CAGE: 99193
287847-1 Pneumatic riveting machine CAGE: 99193
287850-1 Rivet set adapter CAGE: 99193
289235-1 Rivet set CAGE: 99193
291357-1 Butterfly Positioning tool CAGE: 99193
291358-1 Dummy shaft CAGE: 99193
291359-1 Seal driver CAGE: 99193
291641-1 Gage CAGE: 99193


APPLICABLE.

Federal Specification BB-N-411 Liquid nitrogen Commercially available
Federal Specification TT-I-735 Solvent (lsopropyl alcohol) Commercially available
Never Seez NS165 Anti-seize compound ((Federal Never-Seez Compound Corp, 2910
Specification TT-A-850) (MIL-A-907)) S 18th Ave, Broadview, IL 60153
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Molykote Z Lubricant (molybdenum disulphide, CAGE: 5D028
(MIL-M-7866))
MCS6132T1C1 Adhesive-Sealant CAGE: 5D028
MCS6178T1C1G1 Primer CAGE: 5D028
Santovac 5 Lubricant CAGE: 3Y784
- Not applicable.
2. Procedure
A. Job Setup


APPLICABLE.

view illustration(s). To find a part number, find the part on the illustration and note the item
number. Find the item number in the parts list and read the correct part number. Item
numbers refer to the same figure until a different figure is specified.
(3) If applicable, refer to the data written during disassembly for the location of the tie points
and where to connect the components and wires.
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B. General Assembly Instructions
NOTE: Assembly instructions are arranged with an illustration and the matching text on either
the same page or facing pages where practical. All required information, including
special torque values, tool numbers, and materials, is provided so that the unit can be
assembled without reference to another part of the manual.
(1) Remove all traces of corrosion preventive compound and any accumulated foreign matter
from parts prior to assembly.
(2) All nuts, bolts, and screws shall be tightened to standard torque unless otherwise stated.
Refer to FAA Manual AC65-9A, Airframe and Powerplant Mechanics General Handbook,
for standard torque.
(3) Part numbers and quantities of more than one (1) are listed in the key to each assembly
illustration. References to a part already listed have the term REF in place of the part
number. When more than one part number is listed for the same item and they are not
interchangeable, the applicable effectivity code is shown.
(4) Use Never Seez NS165 anti-seize compound for assembly of all threaded parts as follows.
CAUTION: USE OF EXCESSIVE AMOUNTS OF ANTI-SEIZE COMPOUND OR

FAILURE TO REMOVE COMPOUND RESIDUE AFTER ASSEMBLY OF
PARTS MAY CAUSE CLOGGING OF VENTS, ORIFICES, ETC.
(a) Apply anti-seize compound, sparingly, to the leading threads of all male threaded
parts.
(b) Wipe away any exposed excess compound after assembly of threaded parts.
(5) Apply Santovac 5 lubricant to packings, when dry installation of packing is difficult to
accomplish, or physical damage to packing could occur.
C. Check Point Notes
(1) Check Point notes used by the manufacturer during and/or after critical build operations
are included. Use these Check Point notes to ensure proper assembly. A summary of
Check Point notes is included in Table 7003.
Table 7003. Check Point Summary
Check Point Operation Page

A Verify measurement and calculations for centering butterfly plate in flow 7007
bore within 0.005 inch (0.127 mm).
B Verify measurements and calculations to maintain centering of butterfly 7009
plate in flow bore.
C Final assembly check for assembly discrepancies. 7019
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Key to Figure 7001
10. RETAINER 70. ARM ASSY

20. PIN *80. INSERT
30. CLEVIS 90. CONNECTING LINK ASSY
40. RETAINER *100. BEARING
50. PIN *. Items removed and/or replaced in REPAIR.
60. WASHER
D. Assemble Actuator Linkage Assembly (Refer to Figure 7001)
(1) (Pre SB 21-1525) Position arm assembly (70) on connecting link assembly (90). Install
pin (50), washers (60) and retainer (40).
(Post SB 21-1525) Position arm assembly (70) on connecting link assembly (90). Install
pin (50) and retainer (40).
(2) Position clevis (30) on connecting link assembly (90) with small hole adjacent to threaded
stud on bottom. Install pin (20) and retainer (10). Set actuator linkage aside for installation
later.
E. Assemble Valve Body Assembly (Refer to Figure 7002)
(1) Spiral ring (100) into groove of plate assembly (110) with minimum expansion. (PN
3214442- 4, Install clip (95), in groove of plate assembly (110) under spiral ring (100)).
Align holes for clip (90) and install clip. Clamp clip tight against plate assembly with
287771-1 special pliers. Bend ends of clip to form an angle of 30° with rear face of plate
assembly (110). Trim ends of clip to a length of one and one-half to two and one-half wire
diameters. Trimmed ends of clip shall not extend beyond edges of plate assembly.
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Key to Figure 7002
10. SETSCREW 90. CLIP

20. SHAFT 95. CLIP
30. SEALASSY *100. RING
40. WASHER 110. PLATE ASSY
50. BEARING *120. INSERT
60. SPACER 130. BODY
70. BEARING *. Items removed and/or replaced in REPAIR.
80. SPACER
(2) Install butterfly plate assembly (90, 100, 110) in body (130) with smooth radiused face
upstream. Install 291358-1 dummy shaft. Align indent in shaft and install setscrew (10).
Tighten setscrew. Install spacer (80), bearing (70) (shield toward flow bore of body (130)),
spacer (60), and bearing (50) (shield toward flow bore of body (130)). Install 291357-1
butterfly positioning tool on lower bearing bore flange, secure with four MS24673-1 screws.
(3) Loosen locknut and back out bolt in 291357-1 butterfly positioning tool. Ensure butterfly
plate is full closed and press down on 291358-1 dummy shaft. Ensure bearing (50) is firmly
seated and measure distance from upper bearing bore to outer race of bearing (50) using
291641-1 gage. Record as dimension A.
(4) Pull up on 291358-1 dummy shaft to limit of travel and measure distance from upper
bearing bore flange to outer race of bearing (50) using 291641-1 gage. Record as dimension
B. Add dimensions A and B, divide by two, and record result as dimension C.
(5) Adjust bolt of 291357-1 butterfly positioning tool to set dimension C and center butterfly
plate in flow bore within 0.005 inch (0.127 mm).
Check Point A: Verify measurements and calculations for centering butterfly plate in flow bore
within 0.005 inch (0.127 mm).
WARNING: CONTACT WITH LIQUID NITROGEN CAN CAUSE SEVERE FROSTBITE. HANDLE
CHILLED PARTS WITH TONGS OR INSULATED GLOVES TO AVOID INJURY.
CAUTION: SEAL ASSEMBLY (30) MAY BE DAMAGED IF CARE IS NOT TAKEN DURING
INSTALLATION. ENSURE EXTRACTION LIP IS FACING UPWARD WHEN
INSTALLING TO PERMIT REMOVAL AT A LATER DATE.
(6) Install washer (40). Chill seal assembly (30) in Federal Specification BB-N-411 liquid
nitrogen. Be sure extraction lip is facing upward and carefully install seal assembly (30).
Press seal assembly to bottom using 291359-1 seal driver, hold in place until warm enough
to lock in position.
(7) Remove 291357-1 butterfly positioning tool. Remove setscrew (10). Carefully push
291358-1 dummy shaft out bottom with shaft (20). Align indent in shaft (20) with hole for
setscrew (10). Install and tighten setscrew.
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Key to Figure 7003
10. PLATE 80. WASHER

20. SETSCREW 90. PACKING
30. BOLT 100. PACKING
40. ACTUATOR LINKAGE ASSY 110. WASHER
50. HOUSING ASSY 120. WASHER
*60. INSERT 130. VALVE BODY ASSY
*70. BEARING *. Items removed and/or replaced in REPAIR.
F. Assemble Actuator Linkage and Housing Assembly (Refer to Figure 7003)
(1) Invert housing assembly (50) and install washer (80) in recess in lower flange face. Measure
distance from lower flange face of housing assembly (50) to surface of washer (80), record
distance as dimension D.
(2) Install washer (110) in valve body assembly (130). Measure distance from upper bearing
bore flange of valve body assembly (130) to top of washer (110), record as dimension E.
(3) Add dimensions D and E, result equals thickness of washer (120) required (plus 0.000 to
0.002 inch) to fill gap between top of carbon seal and washer (110) to maintain butterfly
plate centered in flow bore.
Check Point B: Verify measurements and calculations to fill gap between top of carbon seal
and washer (110) to maintain butterfly plate centered in flow bore.
(4) Remove washer (110). Install calculated thickness of washers (120) and washer (110).
Position actuator linkage assembly (40)in housing assembly (50). Install packing (100) on
butterfly shaft. Install packing (90) and washer (80) in housing assembly (50). Install housing
assembly (50) (with components) on valve body assembly (130). Install and tighten bolts
(30). Align hole for setscrew (20) in arm of actuator linkage assembly (40) with detent in
butterfly shaft. Install and tighten setscrew (20).
WARNING: USE THE CORRECT PERSONAL PROTECTION. THIS CHEMICAL SOLUTION

CAN CAUSE SKIN, EYE, AND LUNG DAMAGE. THE DANGER AND
PRECAUTIONS FOR EACH CHEMICAL ARE DIFFERENT.
(5) Install identification plate (10), if previously removed, by cleaning surface of actuator
housing with a clean cloth moistened with Federal Specification TT-I-735 solvent. Wipe
surface clean and dry with a clean, soft cloth. Peel and position plate (10) on surface. Tack
lightly in place with fingers at two points on upper edge.
(6) Using a low friction plastic squeegee and commencing at center, secure plate (10) in place
with fingers overlapping strokes to avoid air bubbles. When nearing tack points, lift tacked
areas to prevent wrinkles. Seal edge by tracing around edge using firm pressure on
squeegee.
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Key to Figure 7004
10. SCREW 40. SPRING

20. COVER 50. WASHER
30. GASKET 60. ACTUATOR LINKAGE AND HOUSING ASSY
G. Assemble Lower Bearing Cover (Refer to Figure 7004)
(1) Install washer (50) and spring (40).
(2) Install gasket (30), cover (20), and screws (10). Tighten screws evenly.
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Key to Figure 7005

30. PACKING WITH RETAINER 150. SEAT
40. SETSCREW 160. SPRING
40A. SCREW ADJUSTING 170. SEAT
50. NUT 180. RIVET
70. WASHER 200. PACKING
80. COVER ASSY 210. PIN
*90. INSERT 220. GUIDE
*100. INSERT 230. LOWER BEARING COVER
110. NUT *. Items removed and/or replaced in REPAIR.
120. PLATE
H. Assemble Actuator Assembly (Refer to Figure 7005)
(1) Apply a thin, even coat of MCS6178T1C1G1 primer to mating faces of plate (140) and
plate (120). Cure primer 30 minutes minimum at room temperature.
(2) Install pins (210)in guide (220) using 291191-1 special pliers. Install packing (200) in groove
of guide (220). Install packing (190) over packing (200). Position guide (220) in actuator
housing so hole in guide for rivet (180) lines up with hole in actuator linkage clevis. Install
rivet (180).
(3) Apply a thin, even film of MCS6132T1C1 adhesive sealant to mating faces of plates (120,
140). Immediately install seat (170), spring (160), seat (150), plate (140), diaphragm (130)
(elastomer (smooth) side facing outward), and plate (120). Compress spring and install
nut (110). Align holes in diaphragm with holes in actuator housing and tighten nut (110).
Remove excess adhesive-sealant with a clean, lint-free cloth.
(4) Install setscrew (40) or adjusting screw (40A), packing with retainer (30), washer (20), and
nut (10). Install cover assembly (80), screws (60) with washers (70), and nuts (50). Tighten
screws evenly.
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Key to Figure 7006
10. SCREW 110. BODY ASSY

20. WASHER *120. INSERT
50. SEAT *150. INSERT
60. PACKING *160. RESTRICTOR
70. PLUG 170. GASKET
80. WASHER 180. ACTUATOR ASSEMBLY
90. SCREW *. Items removed and/or replaced in REPAIR.
100. WASHER
I. Assemble Servo Housing Assembly (Refer to Figure 7005)
(1) Position gasket (170) and body assembly (110) on actuator housing. Install screws (90)
with washers (100). Tighten screws.
(2) Temporarily install plug (70) and seat (50) in body assembly (110). Measure distance from
face of body assembly to top of seat (50). Record distance as dimension A. Add 0.003
inch (0.0762 mm) to dimension A, result equals thickness of washers (80) required to
provide 0.000 to 0.006 inch (0.000 to 0.1524 mm) protrusion of seat (50) above face of
body assembly. Remove seat (50) and plug (70).
(3) Select calculated thickness of washers (80). Install packing (60) on plug (70). Install
packings (30, 40) on seat (50).
(4) Install calculated thickness of washers (80), plug (70) with packing (60), seat (50) with
packings (30, 40). Press seat (50) to bottom and check protrusion of seat above face of
body assembly (110). Protrusion shall be 0.000 to 0.006 inch (0.000 to 0.1524 mm). Adjust
thickness of washers (80) if protrusion is not within limits. Install screw (10) with washer
(20). Tighten screw.
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Key to Figure 7007

40. SCREW 160. RETAINER
50. WASHER 170. SPRING
60. COVER ASSY 180. PACKING
*70. INSERT 190. VALVE
80. SEAT 200. PACKING
90. SPRING 210. GUIDE
100. RIVET 220. SERVO HOUSING ASSY
120. PLATE *. Items removed and/or replaced in REPAIR.
J. Assemble Reference Regulator Assembly (Refer to Figure 7007)
(1) Cut through one side of packings (180) at 90°. Apply Molykote Z lubricant to packings
(180) and install packings on valve (190).
(2) Install valve (190) (with packings) in guide (210). Install spring (170) and retainer (160).
(3) Assemble plate (140), diaphragm (130) (elastomer (smooth) side against plate (140)),
plate (120), and rivets (110). Upset rivets to maximum head height of 0.050 inch (1.27
mm) using 287847-1 pneumatic rivet machine, 287850-1 rivet set adapter, and 289235-1
rivet set.
(4) Install screw (30), washer (20), and nut (10) in cover assembly (60).
(5) Install packings (150, 200) on guide (210). Install guide (210) (with components), ensure
packing (150) is properly seated. Install diaphragm assembly (110, 120, 130, 140)
(elastomer (smooth) side against guide (210)), spring (90), seat (90), and cover assembly
(60) (with components). Ensure screw (30) engages hole in seat (80) and install screws
(40) with washers (50). Tighten screws evenly.
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Key to Figure 7008
20. SCREW 140. CLIP

30. RETAINER 150. VALVE
50. RETAINER 170. PACKING
60. TUBE 180. SCREW
70. PACKING 190. RETAINER
80. SCREW 200. TUBE ASSY
90. CLIP 220. SCREW
100. VALVE ASSY 230. RETAINER
110. PACKING 240. TUBE ASSY
120. PACKING 250. PACKING
130. SCREW 260. FILTER
131. SCREW 270. REFERENCE REGULATOR ASSEMBLY
K. Assemble Two Inch Diameter Pressure Regulating and Shutoff Valve (Refer to Figure 7008)
(1) Install filter (260). Install packing (250) on tube assembly (240). Install tube assembly (240)
(with packing), retainer (230), and screw (220). Tighten fitting nut and screw.
(2) Install packings (210) on tube assembly (200). Install tube assembly (200) (with packings),
retainer (190), and screw (180). Tighten fitting nut and screw.
(3) Install packings (160, 170), valve (150), clips (140), and screws (130, 131). Orient connector
on valve (150) vertically and tighten screws.
(4) Install packings (110, 120), valve assembly (100), clips (90), and screws (80, 81). Orient
connector on valve assembly (100) to align with axis of flow bore and face downstream.
Tighten screws.
(5) Install packings (70) on tube (60). Install tube (60) (with packings), retainer (40), screw
(50), retainer (30), and screw (20). Tighten screws.
Check Point C: At completion of assembly procedures and prior to performing test

procedures, a thorough visual inspection of the assembled unit should be
performed to check for loose nuts, bolts, or screws, and to detect any
apparent assembly discrepancies.
L. Job Close-up
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FITS AND CLEARANCES

1. Planning Data
(1) This section gives the fits and clearances used when the LRU was made.
(2) This section gives the torque data required for repair and assembly of the LRU.
B. Job Setup Data
(1) Not applicable.

2. Fits and Clearances
A. Fits and Clearances of the Two Inch Diameter Pressure Regulating and Shutoff Valve
(1) Refer to Table 8001 when you do the procedures in REPAIR and ASSEMBLY.
Table 8001. Fits and Clearances
Nomenclature/Description
Figure - Item Requirement/Dimension
Butterfly plate assembly (110, Figure 7002) centered in 0.000 to 0.005 inches (0.000 to 0.127 mm)
flow bore of valve body (130) within
Washers (120, Figure 7003) required to fill gap between 0.000 to 0.005 inches (0.000 to 0.127 mm)
top of carbon seal and washer (110) to maintain butterfly
plate centered in flow bore within
Washers (80, Figure 7006) installed between plug (70) 0.000 to 0.006 inches (0.000 to 0.152 mm)
and body assembly (110) to provide protrusion of seat
(50) above face of body assembly within
B. Torque Values
(1) Tighten nuts, bolts, screws, and tube fittings to the standard torque unless specified
differently. Refer to FAA Manual AC65-9A, Airframe and Powerplant Mechanics General
Handbook, for standard torque.
(2) Tighten nuts, bolts, screws, and tube fittings to the standard torque unless specified
differently.
(3) Tighten fasteners installed through non-elastic boundaries to remove visible clearance
between the parts. Monitor the rundown torque necessary just before the fastener becomes
tight. Then tighten to the final torque (refer to Table 8002 for the correct thread size) and
add the rundown torque. This procedure is sufficient for all fasteners not shown under
torque values below. Refer to Table 8003 for final torque data after rundown torque.
(4) Tighten fasteners installed through elastic boundaries (sealed by means of a diaphragm
or similar elastomeric gasket) equally to get a pressure tight seal.
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Table 8002. Thread Size and Torque Data
Torque in-lb (Nm)

Thread Size Aluminum Fastener CRES Fastener
6-32 5 (0.565) 10 (1.13)
8-32 10 (1.13) 20 (2.26)
10-24 15 (1.695) 35 (3.955)
1/4-20 45 (5.085) 75 (8.475)
5/16-18 80 (9.04) 160 (18.08)
3/8-24 140 (15.82) 275 (31.075)
Table 8003. Final Torque Data
Thread Size Approximate Turn After Run-Down

6-32 45 degrees
8-32 60 degrees
10-24 40 degrees
1/4-20 40 degrees
5/16-18 40 degrees
3/8-24 60 degrees
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SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES

1. Planning Data
(1) This section gives the special tools, fixtures, equipment, and consumable materials that
are necessary for LRU maintenance.
B. Job Setup Data
alternatives.

Aerated tank Commercially available
Airflow measuring section (50 pounds Commercially available
per minute maximum)
Air pressure regulator (0 to 300 psig Commercially available
(0 to 2,068 kPa))
Air source (Clean, dry, filtered, Commercially available
compressed air at a pressure of 0 to
300 psig (0 to 2,068.427 KPa), a
temperature range of 40 to 120°F (4
to 49°C) and a flow rate of 50 pounds
per minute maximum)
*Case leakage measuring section (0 Commercially available
*Port leakage measuring section (0 Commercially available
Power source (0 to 7 vdc) Commercially available
*Power source (0 to 30 volts dc) Commercially available
*Pressure gage ((0 to 300 psig (0 to Commercially available
2,068 kPa)) (Qty 2))
Resistance tester (1000 volt megger) CAGE: 7G472
Shutoff valve (5 required) Commercially available
Toggle valve Commercially available
Ultrasonic cleaner tank Commercially available
287847-1 Pneumatic riveting machine CAGE: 99193
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Table 9001. Special Tools, Fixtures, and Equipment (Cont)

287850-1 Rivet set adapter CAGE: 99193
289235-1 Rivet set CAGE: 99193
291357-1 Butterfly positioning tool CAGE: 99193
291358-1 Dummy shaft CAGE: 99193
291359-1 Seal driver CAGE: 99193
291480-1 Valve test holder CAGE: 99193
291641-1 Gage CAGE: 99193
296415-4 Valve test electrical branched cable CAGE: 99193
3791040-8 Valve test adapter (2 required) CAGE: 99193
3791350-1 Valve test amperage control box CAGE: 99193
Model 103-2.5D Dielectric tester CAGE: 05611
US-2627 Oven CAGE: 56112
*Components of 281160/-1 Test Panel or 291500-1/-2 Test Console.


APPLICABLE.
Table 9002. Consumable Materials

Brush (Stiff) Commercially available
Calcium sulfate Commercially available
Chromic acid flake CAGE: 5D028
Distilled water Commercially available
Muriatic acid (35% HCL, Commercial Commercially available
Grade)
Plastic Bag Commercially available
Wrapping Material Commercially available
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Table 9002. Consumable Materials (Cont)

D-909 Alkaline cleaner (MIL-S-5002) CAGE: 0XVD0
Daraclean 235 Aqueous cleaner CAGE: 0B562
Farbest 6998 Magnetic base oil CAGE: 60519
Federal Specification BB-N-41 Liquid nitrogen Commercially available
Federal Specification GG-A-616 Cotton swabs Commercially available
Federal Specification O-N-350 Nitric acid Commercially available
Federal Specification P-C-458 Crocus cloth Commercially available
Never Seez NS165 Anti-seize compound (Federal CAGE: 70707
Specification TT-A-850) (MIL-A-907)
Iridite No. 14-2 Powder CAGE: 99442
Leak Tec Formula 277C Leak detection compound (MIL-L- CAGE: 03530
25567, Type I)
LPS Precision Clean Aqueous cleaner CAGE: 0JVH6
Magnaglo Carrier II Magnetic base oil CAGE: 37676
MIL-B-131B Barrier material Commercially available
MIL-C-15074 Corrosion preventive compound Commercially available
MIL-D-21576 Dehydrating agent Commercially available
MIL-L-7808 Oil Commercially available
MIL-S-17726A Sand Commercially available
Molykote Z Lubricant (Molybdenum disulphide, CAGE: 5D028
(MIL-M-7866))
MCS6132T1C1 Adhesive-Sealant CAGE: 5D028
MCS6178T1C1G1 Primer CAGE: 5D028
Oakite Rust stripper CAGE: 8H913
Santovac 5 Lubricant CAGE: 3Y784
Screen No. 100-200 Class IV, Size Glass beads (130 grit) CAGE: 07852
AF
Screen No. 100-200 Class IV, Size Glass beads (130 grit) CAGE: 07852
AG
Type I, Class C Green epoxy primer CAGE: 58963
WD-40 Lubricant CAGE: 09137
Wyandotte FS Electrocleaner CAGE: 0XVD0
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- Not applicable.
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SPECIAL PROCEDURES
1. Not Applicable
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REMOVAL
1. Not Applicable
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INSTALLATION
1. Not Applicable
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SERVICING
1. Not Applicable
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STORAGE (INCLUDING TRANSPORTATION)

1. Planning Data
(1) Use these procedures to prepare the LRU for storage or transportation. The function of
these procedures is to make sure that the LRU has protection from dust, moisture, and
other contamination.
B. Job Setup Data
alternatives.



APPLICABLE.

Plastic Bag Commercially available
Wrapping Material Commercially available
MIL-B-131B Barrier material Commercially available
MIL-D-21576 Dehydrating agent Commercially available
- ATA No. 20-00-04 (Pub. No. A09-1100-001), Handling, Storage, and Shipping
Procedures for Honeywell Avionics Equipment Instruction Manual.
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2. Procedure
A. Job Setup


APPLICABLE.

B. Preservation
(1) Wipe external surfaces with clean, lint-free cloth.
(2) Cap all ports.
(3) Wrap the unit in wrapping material and place in a plastic bag.
(4) Cushion protruding corners to prevent puncture of barrier material and pack with
MIL-D-21576 dehydrating agent in appropriate size MIL-B-131B barrier material.
C. Packing
(1) Not applicable.
D. Storage
(1) Store unit in an area away from excessive heat, dust, moisture and corrosive fumes.
(2) Storage temperature should not exceed 100°F (38°C) and shall not exceed 125°F (52°C).
(3) Humidity need not be controlled beyond the prevention of moisture collecting on the unit.
(4) Deleted.
E. Transportation
(1) Not applicable.
F. Job Close-up
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REWORK (SERVICE BULLETIN ACCOMPLISHMENT PROCEDURES)

1. Not Applicable
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ILLUSTRATED PARTS LIST

1. Description
A. General
(1) This section gives the parts that are used to make the LRU. It also supplies the necessary
data to get replacement parts for REPAIR and TESTING AND FAULT ISOLATION.
(2) The DPL part of the ILLUSTRATED PARTS LIST gives a breakdown, in disassembly
sequence, of assemblies and detail parts of the unit.
(3) The illustrations show where you can find each part and are an important aid in
DISASSEMBLY and ASSEMBLY.
view illustration(s). To find a part number, find the part on the illustration and record the
item number. Go to the DPL to find the item number and related part number.
B. Job Setup Data
(1) The list that follows identifies references that are related to this section:
- CAGE codes and manufacturer's addresses are available at https://cage.dla.mil.
2. Contents of the IPL
A. Vendor Code List

(1) The vendor code list shows the vendor CAGE code, name, and address in numerical
sequence for all vendors shown in the DPL. Refer to the Vendor Code List.
(2) The vendor CAGE code is given in the NOMENCLATURE column of the DPL to identify
the vendor.
B. Equipment Designator Index
(1) Not Applicable.
C. Numerical Index
(1) The NI is an alphanumeric list of all the part numbers shown in the part number column
of the DPL.
(2) Also included in the index are the Honeywell part numbers that are equivalent to the
manufacturer part number. Optional manufacturer part numbers are not included in the
index.
(3) The figure item column gives all of the locations of a part. If a part number is in more than
one figure item location, the part number is shown only one time in the part number column.
(4) The total required column shows the total number of parts that are used at each figure
item location.
(5) The airline stock number column has space for customers to use.
D. Detailed Parts List
NOTE: Refer to Figure 10001.
(1) An item number is given to each part in the DPL and on the related illustration. The item
numbers show the general disassembly sequence.
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(2) To find a part number in the DPL.

(a) If the part number is known, refer to the Numerical Index to find the figure and
item numbers in the DPL.
(b) If the part number is not known, turn to the illustration; locate the part, and record
the item number. The part number is shown opposite the item number in the DPL.
(c) If the equipment designator is known, refer to the EDI to find the figure and item
numbers in the DPL.
(3) Revision codes for added, changed, or deleted data.
(a) Revision bars (l) in the left margin adjacent to an entry shows changed or added
data to the part in the DPL.
(4) Figure item column.
(a) A part not shown on the illustration is identified in the DPL as non-illustrated by a
dash (-) before the item number.
(b) When two or more items that are visually alike are listed in sequence, only the
first item is illustrated. The illustration, however, is applicable to both items.
(c) When the detailed parts of an assembly or installation are illustrated, they can be
identified by a bracket. The bracket identifies the next higher assembly or
installation. If brackets are not used, the detail parts are illustrated, but the next
higher assembly or installation is not.
(d) The parts that make up a select-from range group (i.e. calibration resistor
assortments) have a non-illustrated item number or a different figure.
(5) Part number column.
(a) A part number that is prefixed usually indicates a type of part or method of
procurement. Examples of these prefixes are AN, MS, and NAS. These standard
part numbers may be suffixed by numbers only or numbers and letters. Suffix
numbers usually indicate configuration or design difference. Suffix letters usually
indicate material, color, or finish differences.
(b) All procurable components manufactured by Honeywell have a part number. The
part number is stamped, etched, or cast on the part at time of manufacture when
size, space, or shape is available. More manufacturing symbol(s), letter(s), or
number(s) can be shown with the part number to identify a manufacturing process,
a design change, or for a proprietary repair. Do not use this data to order a part.
Use only the item part number and nomenclature as shown in the DPL.
(c) The letter "S" prefix of a part number designates a Honeywell standard part number.
These standard part numbers have suffix letters and numbers.
(d) Honeywell commercial standard numbers are used in the parts lists to identify
off-the-shelf items procured from another manufacturer. A commercial standard
number can be a 10 or 11 digit number.
(e) Nonprocurable part numbers are usually easy to identify and are primarily used
for information purposes. The part numbers NONPROCXXX, ORDERNHA,
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GAREFXXX, TUCREFXXX, AIREFXXX, and TORREFXXX are not procurable

and should not be ordered.
1 The part number NONPROCXXX is primarily used to sub-divide
components into a logical, easy to use, subgroup. The subgroup is not
procurable, but is used to identify a group of procurable components.
2 The part number ORDERNHA (Order Next Higher Assembly) is primarily
used to identify nonprocurable details of an assembly.
3 The part number GAREFXXX, TUCREFXXX, AIREFXXX, and
TORREFXXX is used when a procurable part number exceeds 15 digits.
When the part number GAREFXXX, TUCREFXXX, AIREFXXX, and
TORREFXXX appears in the PART NUMBER column, refer to the
nomenclature for the actual part number of the item desired.
(6) Airline stock number column.
(a) The airline stock number column has space for customers to use.
(7) Nomenclature column.
(a) The indenture code shows the relationship of each item to its NHA.
1 Each item goes in the nomenclature column one indenture (one dot) to
the right of the assembly to which it belongs.
2 The items at the same indenture are all components of a single assembly
or subassembly. Refer to Figure 10002 for an example of the indenture
code system.
(b) Wherever possible, abbreviations will agree with the ASME Y14.38 specification.
The non-standard abbreviations that spell words are not used.
(c) The vendor code data are as follows:
1 The vendors with a code number have the letter V before the number.
This code identifies where to get that item.
2 No vendor code is shown in the nomenclature column of the DPL if the
item is a U.S. standard part or Honeywell is the vendor.
3 The vendors with no code number (NCN) are identified by (VNCN__).
(d) A Honeywell specification drawing number will be shown if applicable.
(e) Refer to this list of possible explanation terms. These terms may be abbreviated.
1 OPTIONAL shows that the part is an optional alternative to other parts in
the same item number variant group.
2 ALTERNATE shows that the part is an alternative to other parts in the
same item number variant group.
3 SUPERSEDED BY shows that the part is replaced by the part number or
item number shown and is not interchangeable.
4 SUPERSEDES shows that the part replaces the part number or item
number shown and is not interchangeable.
5 REPLACED BY shows that the part is replaced by the part number or
item number shown and is interchangeable. Part can be used until the
supply is gone.
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6 REPLACES shows that the part replaces the part number or item number
shown and is interchangeable.
7 PRE SERVICE BULLETIN XXXX shows that the part is used if service
bulletin XXXX was not done.
8 POST SERVICE BULLETIN XXXX shows that the part is used if service
bulletin XXXX was done.
9 PRE SPARE PARTS BULLETIN XXXX shows that the part is used if spare
parts bulletin XXXX was not done.
10 POST SPARE PARTS BULLETIN XXXX shows that the part is used if
spare parts bulletin XXXX was done.
11 NONREPAIRABLE shows that the part cannot be repaired.
12 NONPROCURABLE shows that the part or assembled parts cannot be
purchased. The term NONPROC is used in the PART NUMBER column
when no part number exists for the assembly. The components of the
assembled parts can be ordered unless differently specified.
13 ORDER NEXT HIGHER ASSEMBLY shows that the part number is part
of a matched set and cannot be ordered independently. The next higher
assembly can be ordered.
14 REFERENCE (GAREF, TUCREF, AIREF, TOREF etc.) shows the
procurable part number that exceeds 15 digits in the NOMENCLATURE
column as ORDER PN NNNN.
15 ORDER PART NUMBER shows a nonstandard or reference part number.
16 PART ADDED shows the part is added with no comparable component
involved in the change. Interchangeability of other parts is not affected by
the additions, unless specified.
17 DELETED shows the part is not available for use.
18 SEE FIGURE FOR DETAILS shows the part number details in a different
figure.
19 SEE FIGURE FOR NEXT HIGHER ASSEMBLY refers the part number
to the next higher assembly.
20 USE WITH (ITEM or PART NUMBER) shows a part is used with a different
part.
21 COMPONENT OF (ITEM or PART NUMBER) shows that the part is a
component of a different part.
22 MAY BE SUBSTITUTED shows that the part in the Nomenclature column
with its vendor code is an equivalent alternative for the part in the Part
Number column.
23 REFER TO ATA or PUBLICATION NUMBER identifies the assemblies
that have their own Component Maintenance Manuals.
24 Control Source Drawing (CSD) shows the Honeywell part number for the
part in the PART NUMBER column and is fully interchangeable.
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25 Honeywell Control Source Drawing (HCSD) shows the Honeywell part

number for the part in the PART NUMBER column and is fully
interchangeable.
26 HAZARDOUS MATERIAL identifies parts that can have dangerous effects.
27 ESDS identifies parts that are electrostatic sensitive.
28 MOISTURE SENSITIVE identifies parts that are moisture sensitive.
(8) The effectivity code column.
(a) The effectivity code identifies the different configurations of the top assembly in
each IPL figure.
(b) If this column is empty, the part is used in all configurations of the top assembly
for that IPL figure.
(c) If this column has a letter code in it, the part is only used in the configuration of
the top assembly that has the same letter code.
(d) If this column has more than one letter code, the part is used in each top assembly
with the same letter codes.
(e) If a comma separates the column entry (A, C), the other codes do not apply. For
example, a component coded "A, C" is applicable for Codes A and C only and not
applicable for Code B.
(f) If a dash separates the column entry (A-C), the other codes do apply. For example,
a component coded "A-C" is applicable for Codes A, B, and C.
(9) The units per assembly column.
(a) The units per assembly column show the quantity of parts necessary in the
assembly of one next higher assembly. The letters AR in this column show "as
required" items and refer to bulk items or adjustable quantity items, such as shims
or spacers. The letters RF are used to show an item that is shown in another area
with a quantity.
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Figure 10001. DPL Example

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Key to Figure 10001
1. FIGURE/ITEM column 18. NONPROCURABLE example

2. PART NUMBER column 19. ORDER NEXT HIGHER ASSEMBLY example
3. AIRLINE STOCK NUMBER column 20. REFERENCE example
4. NOMENCLATURE column 21. ORDER PART NUMBER example
5. EFFECTIVITY (USE) CODE column 22. DELETED example
6. UNITS PER ASSEMBLY column 23. SEE FIGURE FOR DETAILS example
7. OPTIONAL example 24. SEE FIGURE FOR NEXT HIGHER
ASSEMBLY example
8. ALTERNATE example 25. USE WITH (ITEM or PART NUMBER)
example
9. SUPERSEDED BY example 26. COMPONENT OF (ITEM or PART NUMBER)
example
10. SUPERSEDES example 27. Changed or added data indicator example
11. REPLACED BY example 28. Non-illustrated indicator example
12. REPLACES example 29. Vendor code example
13. PRE SERVICE BULLETIN example 30. Control Specification or Drawing Number for
the related part in the Part Number column
example
14. POST SERVICE BULLETIN example 31. Effectivity (A) example
15. PRE SPARE PARTS BULLETIN example 32. Quantity example
16. POST SPARE PARTS BULLETIN example 33. RF indicates item referenced elsewhere
17. NONREPAIRABLE example 34. As required example
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Figure 10002. Nomenclature Indentures

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3. Vendor Code List
NOTE: The vendor codes and part numbers that are shown in the DPL must not be construed as an authorization
of the vendor, pursuant to the FAA regulations, to ship directly to the user. Neither must it be construed
as a certification by Honeywell that parts shipped by vendors directly to users will conform to the type
design or that such parts are airworthy or safe for installation.
Code Vendor
V19419 MOTT METALLURGICAL CORP, SPRING LANE, FARMINGTON, CT 06032
V26124 GARLOCK BEARING INC, A SUBSIDIARY OF COLT INDUSTRIES INC, 700 MID-ATLANTIC
PKWY, THOROFARE, NJ 08086
V83259 PARKER-HANNIFIN CORP, O-SEAL DIV, 10567 JEFFERSON BLVD, CULVER CITY, CA 90232-
3513
V99193 HONEYWELL INTERNATIONAL INC. PHOENIX, AZ UNITED STATES, 85034 2802
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4. Detailed Parts List
Equipment Designator Index

EQUIPMENT FIG. GEOGRAPHIC EQUIPMENT FIG. GEOGRAPHIC
DESIGNATOR ITEM LOCATION DESIGNATOR ITEM LOCATION
NOT APPLICABLE
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Numerical Index
AIRLINE FIG. TTL
PART NUMBER STOCK NO. ITEM REQ.
$8990-010 1 250 1
3 60 1
A5856H 1 260 1
AN565FC1032H16 4 40 1
AN960C10L 2 20 1
4 20 1
70 8
MS124655 2 70 1
MS124695 4 90 1
MS20426A2-3 2 110 4
MS20427F2-2 4 180 1
MS21043-3 4 110 1
50 8
MS21209C0610L 3 150 1
MS21209C0810L 3 120 6
4 100 1
7 120 1
MS21209C0815L 3 140 3
MS21209F1-10L 3 130 4
MS21209F1-15L 6 60 8
MS21209F4-10 8 -80A 1
MS21209F4-10L 8 80 1
MS21279-06 6 30 4
MS24673-1 5 10 4
MS24674-7 1 40 1
MS51957-26 3 10 1
MS51957-43 1 180 1
20 1
220 1
MS51957-44 1 80 2
MS5195744 1 130 2
MS51958-64 2 40 4
3 90 4
4 60 8
NAS1149C0332R 2 -20A 1
NAS1423C3 2 -10A 1
NAS1802-08-7 1 -131A 1
-81A 1
S3006-1 6 10 1
S8079C203 2 10 1
4 10 1
S8154-355C032 6 80 1
S8157N106-032 5 50 1
S8157N136-040 8 60 2
S8157N17-020 2 50 4
S8157N244-002 6 120 1
S8157N244-005 6 -121 AR
S8157N244-020 6 -122 AR
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Numerical Index
AIRLINE FIG. TTL
7 40 1
S8157N487-016 3 100 4
S8157N71-005 3 80 1
S8157N71-010 3 -81 AR
S8168-104C0150 7 60 1
80 1
S8990-002 2 180 2
S8990-006 6 100 1
S8990-010 1 210 2
70 2
S8990-011 1 170 1
3 30 1
S8990-012 2 200 1
3 40 1
S8990-021 1 160 1
S8990-024 2 150 1
S8990-027 6 90 1
S8990-028 4 200 1
S8990-563 1 120 1
S8990-564 1 110 1
S9011F206-032 3 20 1
S9011F88-063A 6 110 1
S9073A08-7R 1 131 1
81 1
S9405-39 4 150 1
S9405-58 4 -151 1
S9405-64 4 -151A 1
S9407-6 2 80 1
S9408-16 4 140 1
S9409-29C 4 120 1
03DU03 SEE 137-517-9602
03DU03 8 100 2
04DU06 SEE 137-517-9001
04DU06 6 70 1
113642-22 4 -190A 1
113642-45 4 190 1
114355-30 3 160 1
137-517-9001 6 -70A 1
137-517-9602 8 -100A 2
310726-4 2 -30A 1
310726-6 2 30 1
3160543-1 1 140 3
90 3
3160679-1 4 -160A 1
3161011-1 4 -210A 3
3161820-27 2 60 1
3162688-1 4 40A 1
3163207-16 7 130 1
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Numerical Index
AIRLINE FIG. TTL
3163256-2 3 170 1
3163262-2 7 -115 1
3163262-5 7 110 1
3163268-7 7 -105 1
3163268-8 7 100 1
3163370-2 4 130 1
3163808-1 2 170 1
3163809-1 2 160 1
3163809-6 2 -160A 1
3163811-2 2 190 1
3163811-7 2 -190A 1
3163812-12 2 -210A 1
3163812-2 2 210 1
3164451-1 3 50 1
3164680-2 4 220 1
3164699-15 6 50 1
3165435-2 7 -95 1
3166204-3 7 20 1
3166512-1 2 90 1
3167312-1 5 30 1
3169270-12 1 -152 1
3169270-6 1 150 1
3169270-8 1 -151 1
3170022-1 2 -60A 1
3171609-1 1 60 1
3171610-1 1 240 1
3171611-1 1 200 1
3171612-1 3 110 1
3171612-2 3 -111 1
3171612-5 3 -111A 1
3171613-1 4 160 1
3171614-1 4 170 1
3172642-1 3 70 1
3172672-1 4 -161 1
3174009-1 4 -161A 1
3181650-1 2 -180A 2
3182178-3 1 -270A 1
2 -1A RF
3182244-3 6 -40A 1
8 -1A RF
319545-82 1 100 1
3214442-2 1 -1 RF
3214442-3 1 -2 RF
3214442-4 1 -3 RF
3214443-2 1 -10 1
3214443-3 1 -11 1
3214443-4 1 -12 1
337-549-9001 1 -260A 1
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Numerical Index
AIRLINE FIG. TTL
358504-1 7 50 1
70 1
583-522-9103 4 -30A 1
661036 4 210 3
663280-1 3 -58 1
663700-124 4 -200A 1
690200-3 7 30 1
698322-10 SEE 583-522-9103
698322-10 4 30 1
858885-3 2 130 1
858886-14 2 -100 1
858887-4 2 140 1
858888-3 2 120 1
870515-1 5 40 1
880210-2 6 20 1
880317-3 3 -59 1
880347-7 7 10 1
880349-3 5 20 1
884205-12 4 -140A 1
886903-1 1 190 1
230 1
30 1
50 1
887986-2 7 90 1
975292-5 4 80 1
975898-8 8 90 1
975943-1 8 70 1
975944-1 8 10 1
975945-1 8 20 1
975945-5 8 -20A 1
50 1
975946-2 8 40 1
975947-1 8 30 1
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IPL Figure 1. Two Inch Diameter Pressure Regulating and Shutoff Valve
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AIRLINE EFFECT UNITS

FIG. PART STOCK (USE) PER
ITEM NUMBER NO. 1234567 NOMENCLATURE CODE ASSY
1
- 1 3214442-2 VALVE........................................................... A RF
TWO INCH DIA PRESSURE
REGULATING AND SHUTOFF
- 2 3214442-3 VALVE........................................................... B RF
- 3 3214442-4 VALVE........................................................... C RF
- 10 3214443-2 .VALVE ASSY............................................... A 1
(NONPROCURABLE)
- 11 3214443-3 .VALVE ASSY............................................... B 1
(NONPROCURABLE)
- 12 3214443-4 .VALVE ASSY............................................... C 1
TWO INCH DIA AND SHUTOFF
PRESSURE REGULATING
(NONPROCURABLE)
20 MS51957-43 ..SCREW....................................................... 1
30 886903-1 ..RETAINER.................................................. 1
TUBE
40 MS24674-7 ..SCREW....................................................... 1
50 886903-1 ..RETAINER.................................................. 1
TUBE
60 3171609-1 ..TUBE........................................................... 1
METAL
70 S8990-010 ..PACKING.................................................... 2
80 MS51957-44 ..SCREW....................................................... 2
81 S9073A08-7R ..SCREW....................................................... 1
(REPLACED BY ITEM 81A)
- 81A NAS1802-08-7 ..SCREW....................................................... 1
(V99193)
(REPLACES ITEM 81)
- ITEM NOT ILLUSTRATED

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1
90 3160543-1 .. CLIP............................................................ 3
RETAINER
100 319545-82 ..VALVE ASSY.............................................. 1
SOLENOID
(REFER TO RPRT NO. 24-09-05 FOR
OVHL)
110 S8990-564 ..PACKING.................................................... 1
120 S8990-563 ..PACKING.................................................... 1
130 MS5195744 ..SCREW....................................................... 2
131 S9073A08-7R ..SCREW....................................................... 1
- 131A NAS1802-08-7 ..SCREW....................................................... 1
(V99193)
(REPLACES ITEM 131)
140 3160543-1 .. CLIP............................................................ 3
RETAINER
150 3169270-6 ..VALVE......................................................... A,B 1
ELECTRO-MAGNETIC CONTROL
- 151 3169270-8 ..VALVE......................................................... C 1
ELECTRO-MAGNETIC
(REPLACED BY ITEM 152)
- 152 3169270-12 ..VALVE......................................................... C 1
ELECTRO-MAGNETIC
(REPLACES ITEM 151)
160 S8990-021 ..PACKING.................................................... 1
170 S8990-011 ..PACKING.................................................... 1
180 MS51957-43 ..SCREW....................................................... 1
190 886903-1 ..RETAINER.................................................. 1
TUBE
200 3171611-1 ..TUBE ASSY................................................ 1
METAL
210 S8990-010 ..PACKING.................................................... 2
220 MS51957-43 ..SCREW....................................................... 1

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1
230 886903-1 ..RETAINER.................................................. 1
TUBE
240 3171610-1 ..TUBE ASSY................................................ 1
METAL
250 $8990-010 ..PACKING.................................................... 1
260 A5856H ..DELETED.................................................... 0
- 260A 337-549-9001 ..FILTER........................................................ 1
AIR
(V19419)
(A5856H)
270 NONPROC2 ..REFERENCE REGULATOR ASSEMBLY... 1
(NONPROCURABLE)
(PRE SB 21-1517)
(SEE IPL FIG 2 FOR DETAILS)
- 270A 3182178-3 ..REFERENCE REGULATOR ASSEMBLY... 1
(POST SB 21-1517)

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IPL Figure 2. Reference Regulator Assembly

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2
- 1 NONPROC2 REFERENCE REGULATOR ASSEMBLY..... RF
(NONPROCURABLE)
(PRE SB 21-1517)
(SEE IPL FIG 1 FOR NHA)
- 1A 3182178-3 REGULATOR ASSEMBLY............................ RF
(POST SB 21-1517)
10 S8079C203 . NUT.............................................................. 1
(PRE SB 21-1517)
- 10A NAS1423C3 . NUT.............................................................. 1
(POST SB 21-1517)
20 AN960C10L .WASHER...................................................... 1
(PRE SB 21-1517)
- 20A NAS1149C0332R .WASHER...................................................... 1
(POST SB 21-1517)
30 310726-6 .SCREW........................................................ 1
ADJUSTING
(PRE SB 21-1517)
- 30A 310726-4 .SCREW........................................................ 1
ADJUSTING
(POST SB 21-1517)
40 MS51958-64 .SCREW........................................................ 4
50 S8157N17-020 .WASHER...................................................... 4
60 3161820-27 .COVER ASSY.............................................. 1
DIAPHRAGM
(PRE SB 21-1517)
- 60A 3170022-1 .COVER ASSY.............................................. 1
DIAPHRAGM
(POST SB 21-1517)
70 MS124655 ..INSERT....................................................... 1
80 S9407-6 .SEAT............................................................ 1
90 3166512-1 .SPRING........................................................ 1
HELICAL COMPRESS
- 100 858886-14 .DIAPHRAGM ASSY..................................... 1
REGULATOR
110 MS20426A2-3 ..RIVET.......................................................... 4

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2
120 858888-3 ..PLATE......................................................... 1
DIAPHRAGM RETAINER
130 858885-3 ..DIAPHRAGM............................................... 1
AIR
140 858887-4 ..PLATE......................................................... 1
DIAPHRAGM BACKING
150 S8990-024 .PACKING..................................................... 1
160 3163809-1 .RETAINER................................................... 1
SPRING
(PRE SB 21-1517)
- 160A 3163809-6 .REATINER................................................... 1
SPRING
(POST SB 21-1517)
170 3163808-1 .SPRING........................................................ 1
HELICAL COMPRESS
180 S8990-002 .PACKING..................................................... 2
(PRE SB 21-1517)
- 180A 3181650-1 .PACKING..................................................... 2
(POST SB 21-1517)
190 3163811-2 .VALVE.......................................................... 1
POPPET
(PRE SB 21-1517)
- 190A 3163811-7 .VALVE.......................................................... 1
POPPET
(POST SB 21-1517)
200 S8990-012 .PACKING..................................................... 1
210 3163812-2 .GUIDE.......................................................... 1
VALVE
(PRE SB 21-1517)
- 210A 3163812-12 .GUIDE.......................................................... 1
VALVE
(POST SB 21-1517)
220 NONPROC3 .SERVO HOUSING ASSEMBLY................... 1
(NONPROCURABLE)

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IPL Figure 3. Servo Housing Assembly

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3
- 1 NONPROC3 SERVO HOUSING ASSEMBLY.................... RF
(NONPROCURABLE)
10 MS51957-26 .SCREW........................................................ 1
20 S9011F206-032 .WASHER...................................................... 1
30 S8990-011 .PACKING..................................................... 1
40 S8990-012 .PACKING..................................................... 1
50 3164451-1 .SEAT............................................................ 1
VALVE
- 58 663280-1 .BALL............................................................. A 1
(USE WITH ITEM 59)
- 59 880317-3 .SEAT............................................................ A 1
(USE WITH ITEM 58)
60 $8990-010 .PACKING..................................................... 1
70 3172642-1 .PLUG............................................................ 1
(REPLACES ITEM 58)
(REPLACES ITEM 59)
80 S8157N71-005 .WASHER...................................................... 1
(0.005 INCH (0.127 MM) THICK)
(SELECT AS REQUIRED)
- 81 S8157N71-010 .WASHER...................................................... AR
(0.010 INCH (0.254 MM) THICK)
90 MS51958-64 .SCREW........................................................ 4
100 S8157N487-016 .WASHER...................................................... 4
110 3171612-1 .BODY ASSY................................................. A,B 1
SERVO
- 111 3171612-2 .BODY ASSY................................................. C 1
SERVO
(PRE SPB VAL1326)
- 111A 3171612-5 .BODY ASSY................................................. C 1
SERVO
(POST SPB VAL1326)

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3
120 MS21209C0810L ..INSERT....................................................... 6
130 MS21209F1-10L ..INSERT....................................................... 4
140 MS21209C0815L ..INSERT....................................................... 3
150 MS21209C0610L ..INSERT....................................................... 1
160 114355-30 ..RESTRICTOR............................................. A,B 1
170 3163256-2 .GASKET....................................................... 1
VALVE
180 NONPROC4 .ACTUATOR ASSEMBLY............................. 1
(NONPROCURABLE)

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IPL Figure 4. Actuator Assembly

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4
- 1 NONPROC4 ACTUATOR ASSEMBLY............................... RF
(NONPROCURABLE)
10 S8079C203 . NUT.............................................................. 1
20 AN960C10L .WASHER...................................................... 1
30 698322-10 .DELETED..................................................... 0
- 30A 583-522-9103 .PACKING WITH RETAINER........................ 1
(V83259)
(698322-10)
40 AN565FC1032H16 .SETSCREW................................................. 1
40A 3162688-1 .SCREW........................................................ 1
ADJUSTING
(REPLACES ITEM 40)
50 MS21043-3 . NUT.............................................................. 8
60 MS51958-64 .SCREW........................................................ 8
70 AN960C10L .WASHER...................................................... 8
80 975292-5 .COVER ASSY.............................................. 1
ACTUATOR
90 MS124695 ..INSERT....................................................... 1
100 MS21209C0810L ..INSERT....................................................... 1
110 MS21043-3 . NUT.............................................................. 1
120 S9409-29C .PLATE.......................................................... 1
130 3163370-2 .DIAPHRAGM................................................ 1
AIR
140 S9408-16 .PLATE.......................................................... 1
- 140A 884205-12 .RETAINER................................................... 1
(REPLACES ITEM 140)
150 S9405-39 .SEAT............................................................ 1
(USE WITH ITEM 160)

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- 151 S9405-58 .SEAT............................................................ 1
(USE WITH ITEM 161)
- 151A S9405-64 .SEAT............................................................ 1
(REPLACES ITEM 151)
(USE WITH ITEM 161A)
160 3171613-1 .SPRING........................................................ 1
HELICAL COMPRESS
(USE WITH ITEM 150)
- 160A 3160679-1 .SPRING........................................................ 1
HELICAL COMPRESS
(REPLACES ITEM 160)
(USE WITH ITEM 150)
- 161 3172672-1 .SPRING........................................................ 1
HELICAL COMPRESS
(REPLACES ITEM 160A)
(USE WITH ITEM 151)
- 161A 3174009-1 .SPRING........................................................ 1
HELICAL COMPRESS
(REPLACES ITEM 161)
170 3171614-1 .SEAT............................................................ 1
SPRING
180 MS20427F2-2 .RIVET........................................................... 1
190 113642-45 .PACKING..................................................... 1
PREFORMED
(USE WITH ITEM 200)
- 190A 113642-22 .PACKING PREFORMED ............................ 1
(REPLACES ITEM 190)
(USE WITH ITEM 201)
200 S8990-028 .PACKING..................................................... 1
(USE WITH ITEM 190)

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- 200A 663700-124 .PACKING..................................................... 1
(REPLACES ITEM 200)
210 661036 .PIN................................................................ 3
HEADED STRAIGHT
- 210A 3161011-1 .PIN................................................................ 3
HEADED STRAIGHT
(REPLACES ITEM 210)
220 3164680-2 .GUIDE.......................................................... 1
DIAPHRAGM
230 NONPROC5 .LOWER BEARING COVER......................... 1
(NONPROCURABLE)

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IPL Figure 5. Lower Bearing Cover

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- 1 NONPROC5 LOWER BEARING COVER........................... RF
(NONPROCURABLE)
10 MS24673-1 .SCREW........................................................ 4
20 880349-3 .COVER......................................................... 1
LOWER BEARING
30 3167312-1 .GASKET....................................................... 1
METAL
40 870515-1 .SPRING........................................................ 1
HELICAL COMPRESS
50 S8157N106-032 .WASHER...................................................... 1
60 NONPROC6 .ACTUATOR LINKAGE AND HOUSING 1
ASSEMBLY...........................................
(NONPROCURABLE)

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IPL Figure 6. Actuator Linkage and Housing Assembly

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- 1 NONPROC6 ACTUATOR LINKAGE AND HOUSING RF
ASSEMBLY...........................................
(NONPROCURABLE)
10 S3006-1 .PLATE.......................................................... 1
IDENTIFICATION
20 880210-2 .SETSCREW................................................. 1
30 MS21279-06 .BOLT............................................................ 4
40 NONPROC7 .ACTUATOR LINKAGE ASSEMBLY............. 1
(PRE SB 21-1525)
- 40A 3182244-3 .ACTUATOR LINKAGE ASSEMBLY............. 1
(POST SB 21-1525)
50 3164699-15 .HOUSING ASSEMBLY................................ 1
ACTUATOR
60 MS21209F1-15L ..INSERT....................................................... 8
70 04DU06 ..DELETED.................................................... 0
- 70A 137-517-9001 ..BEARING.................................................... 1
SLEEVE
(V26124)
(04DU06)
80 S8154-355C032 .WASHER...................................................... 1
90 S8990-027 .PACKING..................................................... 1
100 S8990-006 .PACKING..................................................... 1
110 S9011F88-063A .WASHER...................................................... 1
THRUST
120 S8157N244-002 .WASHER...................................................... 1
(0.002 INCH (0.0508 MM) THICK)
- 121 S8157N244-005 .WASHER...................................................... AR
(0.005 INCH (0.127 MM) THICK)

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- 122 S8157N244-020 .WASHER...................................................... AR
(0.020 INCH (0.508 MM) THICK)
130 NONPROC8 .VALVE BODY ASSEMBLY.......................... 1
(NONPROCURABLE)

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IPL Figure 7. Valve Body Assembly

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- 1 NONPROC8 VALVE BODY ASSEMBLY............................ RF
(NONPROCURABLE)
10 880347-7 .SETSCREW................................................. 1
20 3166204-3 .SHAFT.......................................................... 1
BUTTERFLY
30 690200-3 .SEAL ASSEMBLY........................................ 1
40 S8157N244-020 .WASHER...................................................... 1
50 358504-1 .BEARING..................................................... 1
ANNULAR BALL
60 S8168-104C0150 .SPACER....................................................... 1
70 358504-1 .BEARING..................................................... 1
ANNULAR BALL
80 S8168-104C0150 .SPACER....................................................... 1
90 887986-2 .CLIP.............................................................. 1
RETAINING
- 95 3165435-2 .CLIP.............................................................. C 1
WIRE
100 3163268-8 .RING............................................................. A,B 1
PISTON
- 105 3163268-7 .RING............................................................. C 1
PISTON
110 3163262-5 .PLATE ASSY................................................ A,B 1
SEALING RING BACKING
- 115 3163262-2 .PLATE ASSY................................................ C 1
SEALING RING BACKING
120 MS21209C0810L ..INSERT....................................................... 1
130 3163207-16 . BODY........................................................... 1
VALVE

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IPL Figure 8. Actuator Linkage Assembly

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- 1 NONPROC7 ACTUATOR LINKAGE ASSEMBLY.............. RF
(PRE SB 21-1525)
- 1A 3182244-3 ACTUATOR LINKAGE ASSEMBLY.............. RF
(POST SB 21-1525)
10 975944-1 .RETAINER................................................... 1
PIN
20 975945-1 .PIN................................................................ 1
HEADED STRAIGHT
(PRE SB 21-1525)
- 20A 975945-5 .PIN................................................................ 1
HEADED STRAIGHT
(POST SB 21-1525)
30 975947-1 .CLEVIS......................................................... 1
ROD END
40 975946-2 .RETAINER................................................... 1
PIN
50 975945-5 .PIN................................................................ 1
HEADED STRAIGHT
60 S8157N136-040 .WASHER...................................................... 2
(PRE SB 21-1525)
70 975943-1 .ARM ASSY................................................... 1
ACTUATING
80 MS21209F4-10L ..INSERT....................................................... 1
(PRE SB 21-1525)
- 80A MS21209F4-10 ..INSERT....................................................... 1
(POST SB 21-1525)
90 975898-8 .CONNECTING LINK ASSY.......................... 1
100 03DU03 ..DELETED.................................................... 0
- 100A 137-517-9602 ..BEARING.................................................... 2
SLEEVE
(V26124)
(03DU03)

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21-50-75 Two Inch Diameter Pressure Regulating and Shutoff Valve

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RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

Honeywell International Inc.

Component Maintenance Manual

Part Number CAGE

© Honeywell International Inc. Do not copy without express permission of Honeywell.

COMPONENT MAINTENANCE MANUAL

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COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL

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COMPONENT MAINTENANCE MANUAL

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All other marks are owned by their respective companies.

COMPONENT MAINTENANCE MANUAL

Table TI-1 shows the applicable components.

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COMPONENT MAINTENANCE MANUAL

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EFFECTIVITY Page RTR-1

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COMPONENT MAINTENANCE MANUAL

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Service Bulletin/ Date Put in

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