Professional Documents
Culture Documents
Page 0-1
Licensed Facility retains no copies of the Materials and you pro- agreement, authorized repair facility agreement, or your formal
vide prior written notice to Honeywell. designation as a third party service provider. Upon termination of
this License Agreement, you will return these Materials to Honey-
2. Rights In Materials well without retaining any copies and will have one of your autho-
Honeywell retains all rights in these Materials and in any copies rized officers certify that all Materials have been returned with no
thereof that are not expressly granted to you, including all rights copies retained.
in patents, copyrights, trademarks, and trade secrets. No license
to use any Honeywell trademarks or patents is granted under this 7. Remedies
License Agreement. Honeywell reserves the right to pursue all available remedies and
damages resulting from a breach of this License Agreement.
3. Confidentiality
You acknowledge that these Materials contain information that is 8. Limitation of Liability
confidential and proprietary to Honeywell. You agree to take all Honeywell does not make any representation regarding the use,
reasonable efforts to maintain the confidentiality of these Materi- accuracy or sufficiency of the Materials. THERE ARE NO OTHER
als. WARRANTIES, WHETHER WRITTEN OR ORAL, EXPRESS, IMPLIED
OR STATUTORY, INCLUDING, BUT NOT LIMITED TO, (i) WARRAN-
4. Assignment And Transfer TIES ARISING FROM COURSE OF PERFORMANCE, DEALING,
This License Agreement may be assigned to a formally designated USAGE, OR TRADE, WHICH ARE HEREBY EXPRESSLY DIS-
service designee to the extent allowed under an applicable prod- CLAIMED, OR (ii) WARRANTIES AGAINST INFRINGEMENT OF
uct support agreement or transferred to a subsequent owner or INTELLECTUAL PROPERTY RIGHTS OF THIRD PARTIES, EVEN IF
operator of an aircraft containing the subject Honeywell aero- HONEYWELL HAS BEEN ADVISED OF ANY SUCH INFRINGEMENT.
space products. However, the recipient of any such assignment or IN NO EVENT WILL HONEYWELL BE LIABLE FOR ANY INCIDENTAL
transfer must assume all of your obligations under this License DAMAGES, CONSEQUENTIAL DAMAGES, SPECIAL DAMAGES,
Agreement. No assignment or transfer shall relieve any party of INDIRECT DAMAGES, LOSS OF PROFITS, LOSS OF REVENUES, OR
any obligation that such party then has hereunder. LOSS OF USE, EVEN IF INFORMED OF THE POSSIBILITY OF SUCH
DAMAGES. TO THE EXTENT PERMITTED BY APPLICABLE LAW,
5. Copies of Materials THESE LIMITATIONS AND EXCLUSIONS WILL APPLY REGARDLESS
OF WHETHER LIABILITY ARISES FROM BREACH OF CONTRACT,
Unless you have the express written permission of Honeywell, you
WARRANTY, TORT (INCLUDING BUT NOT LIMITED TO NEGLI-
may not make or permit making of copies of the Materials. Not-
GENCE), BY OPERATION OF LAW, OR OTHERWISE.
withstanding the foregoing, you may make copies of only portions
of the Material for your internal use. You agree to return the
Materials and any copies thereof to Honeywell upon the request of
9. Controlling Law
Honeywell. This License shall be governed and construed in accordance with
the laws of the State of New York without regard to the conflicts
6. Term of laws provisions thereof. This license sets forth the entire agree-
ment between you and Honeywell and may only be modified by a
This License Agreement is effective until terminated as set forth
writing duly executed by the duly authorized representatives of
herein. This License Agreement will terminate immediately, with-
the parties.
out notice from Honeywell, if you fail to comply with any provision
of this License Agreement or will terminate simultaneously with
the termination or expiration of your applicable product support
Page 0-2
T53 Intermediate Maintenance Training Manual
Copyright - Notice
Honeywell International Inc. All rights reserved. Honeywell is a
registered trademark of Honeywell International Inc. All other
marks are owned by their respective companies.
Page 0-3
T53 Intermediate Maintenance Training Manual
It is not the intent of the Honeywell International Inc. that this Course Goal
training study guide be used as a supplement to, or in lieu of, any This course is designed to provide maintenance personnel with
official publication. Contents herein are subject to change without the training required to service, inspect, operate, and perform
notice and are not exposed to the benefits of constant revision or line maintenance activities on the T53 series engine following the
update. procedures outlined in the applicable technical manuals.
Page 0-4
T53 Intermediate Maintenance Training Manual
Table of Contents
Chapter 1—Basic Gas Turbine Theory Chapter 3—Engine Components
Objectives ......................................................................................................................... 1-1 Objectives ......................................................................................................................... 3-1
Gas Turbine Theory ....................................................................................................... 1-2 Description Of Engine Major Assemblies ................................................................... 3-2
Laws And Principles ....................................................................................................... 1-4 Combustor Turbine Assembly .............................................................................. 3-6
Early Examples Of Gas Turbine Propulsion .............................................................. 1-6 External Components Left Side View .......................................................................... 3-8
Theory Of Gas Turbine Operation .............................................................................. 1-8 External Components Left Side View ........................................................................3-10
The Basic Gas Turbine ................................................................................................. 1-12 External Components Right Side View .....................................................................3-12
Comparison Of Reciprocating Engine To Turbine Engine ................................... 1-14 External Components Right Side View T53-L-703/T5317 ....................................3-14
Brayton Cycle ................................................................................................................. 1-16 Engine Components And Locations ..........................................................................3-16
Environmental Effects On Internal Combustion Engines ............................ 1-18 Output Reduction Carrier And Sun Gearshaft .................................................3-18
Axial Compressor .......................................................................................................... 1-20 Output Gearshaft Seal ..................................................................................3-20
Centrifugal Compressor ............................................................................................... 1-22 Inlet Housing Assembly .......................................................................................3-22
Axial Centrifugal Compressor ..................................................................................... 1-24 Oil Transfer Support And Accessory Drive Carrier Assembly ..............3-24
Types Of Combustors .................................................................................................. 1-26 Power Shaft Spur Gear And Bearing Support Housing .........................3-26
External Annular Atomizing Combustion Chamber ............................................... 1-30
Accessory Drive Gearbox Assembly ..................................................................3-28
Nozzle And Turbine Theory ....................................................................................... 1-32
Accessory Drive Gearbox Mounting Pads And Seals .............................3-30
Gas Producer And Power Turbine Assembly .......................................................... 1-34
Review ............................................................................................................................. 1-36 Overspeed Governor And Tachometer Drive Assembly ...............................3-32
Compressor And Impeller Housing ...................................................................3-34
Compressor And Impeller Housing T53-L-703/T5317 .................................3-36
Chapter 2—Design And Output Capabilities Compressor Rotor Assembly .............................................................................. 3-38
Compressor Rotor Assembly Blade Removal ..........................................3-40
Objectives ......................................................................................................................... 2-1
Overview .......................................................................................................................... 2-2 Air Diffuser And No. 2 Bearing Assembly .......................................................3-42
T53-L-703/17 Configuration ........................................................................................ 2-6 Air Diffuser And No. 2 Bearing Assembly T53-L-703/T5317 .....................3-46
Major Engine Sections And Directional References ................................................. 2-8 Gas Producer Nozzle And First Stage Turbine ................................................3-48
Station Locations ........................................................................................................... 2-10 Gas Producer Nozzle And First Stage Turbine T53-L-703/T5317 ..............3-50
N1 And N2 Systems And Main Bearing Locations ................................................. 2-12 Gas Producer 2nd Nozzle And Turbine Assembly .........................................3-52
Accessory Drives ........................................................................................................... 2-14 Gas Producer 2nd Nozzle And Turbine Assembly T53-L-703/T5317 .......3-54
Performance Ratings At Standard Sea Level Static Conditions ............................. 2-16 Combustor Turbine Assembly ............................................................................3-56
Flat Rated Engine Performance Curve ...................................................................... 2-18 Combustor Turbine Assembly T53-L-703/T5317 ..........................................3-60
T53-L-703 Performance Ratings ................................................................................ 2-20 Combustor Turbine Assembly ....................................................................3-62
Performance Rating T5317 .......................................................................................... 2-22 Combustor Turbine Assembly T53-L-703/T5317 ..........................................3-64
Review ............................................................................................................................. 2-24 Combustion Chamber Liner ................................................................................3-66
Power Turbine Rotor And Bearing Housing Assembly ..................................3-68
OBJECTIVES
Upon completion of this training section, you will be able to:
• Describe the operating principles of gas turbine engines to
include:
- Basic gas laws
- Bernoulli’s principle
- Operating cycle differences
Notes:
Concepts
For centuries, man has devoted himself to the task of harnessing
energy for the betterment of mankind. Ever since man's first use
of fire in the early ages, it has been his burning desire to put
energy to work in more and more efficient ways and means. The
gas turbine represents one of man's more ingenious means of
harnessing energy. With the use of a relatively few pounds of heat
resistant metal, properly shaped, and in the presence of
pressurized combustion gases, well supplied with heat, the gas
turbine is capable of harnessing probably more mechanical shaft
energy than any other man-made device of equal size and
weight.
The principle of the gas turbine is not a new concept, but goes
back into scientific history for hundreds of years. The principle of
the gas turbine was used long ago to obtain continuous turning of Notes:
the spit used for roasting meat over an open fire. Blades - in
effect, turbine blades - were placed in the chimney to be turned
by the rising hot gases. The blade-carrying shaft was connected
through gearing to the spit to obtain a very slow rotary motion.
Only modern science and engineering has made possible the
advent and use of this principle.
Illustration
Convergent Divergent
Velocity increases, ATM818-001 Pressure increases,
pressure decreases velocity decreases
ATM818-001
Bernoulli's Principle
When the same amount of liquid leaves as enters a frictionless Notes:
pipe, but the cross-sectional diameter of the pipe varies, where
the cross-section is the greatest the pressure will be the greatest
and velocity the least.
Illustration
Convergent Divergent
Velocity increases, ATM818-001 Pressure increases,
pressure decreases velocity decreases
ATM818-001
Aeolipile
The first reaction engine known to be used to perform work was
built by Hero of Alexandria somewhere around the year 150 B.C.,
and was called an aeolipile. It consisted essentially of a boiler,
suspended over a fire, from which two tubes led to a closed
vessel in the shape of a sphere, into which steam under pressure
was introduced. When the steam escaped from two bent tubes
mounted opposite one another on the surface of the sphere, the
tubes became jet nozzles. A force was created at the nozzles that Notes:
caused the sphere to rotate about an axis. It is said that Hero
attached a pulley, ropes, and linkages to the axle on which the
sphere rotated, and used the device to pull open temple doors
without the touch of human hands.
Basic Gas Turbine Theory Early Examples Of Gas Turbine Propulsion Page 1-6
Early Examples of Gas Turbine Propulsion
AEOLIPILE
Illustration
ATM818-002
BRANCA'S Stamping Mill
ATM818-002
Basic Gas Turbine Theory Early Examples Of Gas Turbine Propulsion Page 1-7
T53 Series Intermediate Maintenance Training Manual
THEORY OF GAS TURBINE CONTAINER D - (Conversion of Energy)
This can be accomplished by adding a turbine wheel to container
OPERATION D. The heated air is directed onto the airfoil-shaped blades
attached to the rim of the disc (turbine) causing the turbine to
rotate on its shaft.
In order for you to operate and maintain a modern turboshaft
engine such as the T53, you must understand the basic principles CONTAINER E - (Container Cycle)
involved in its operation. To maintain a continuous airflow, an opening is placed in the
forward end of the container E and a mechanical pump
All turbine engines attain their high rotational speeds and power (compressor) forces air into the container. With the high velocity
from the energy transferred to the turbine wheels by the air driving the turbine rotor, it is logical that the rotating motion of
accelerated air mass within the engine. To better understand how the turbine rotor can be used to drive the compressor by joining
this is accomplished, take a look at the simple containers shown. the two rotating parts with a shaft.
CONTAINER B - (Pressure)
A second component required in the mass acceleration principle is
pressure or driving force. To attain this pressure, the container is
heated and the molecules within expand and exert high pressure
equally in all directions. The next step is to get the expanded air
mass to accelerate.
Basic Gas Turbine Theory Theory Of Gas Turbine Operation Page 1-8
Theory Of Gas Turbine Engine Operation
A B
Illustration
C
ATM818-003 D
E
ATM818-003
Basic Gas Turbine Theory Theory Of Gas Turbine Operation Page 1-9
T53 Series Intermediate Maintenance Training Manual
CONTAINER F - (Aircraft Power)
Up to this point, the air container has only provided for heating of
the air by an outside means. The container becomes an engine
combustion chamber when fuel is introduced and mixed with the
air and ignited internally. All of the air is heated and expands
rapidly. It exhausts as hot high velocity gas through a converging
nozzle and is directed onto the turbine blades. As the gases pass
across the turbine blades, approximately two-thirds of the
available energy is used. The remaining energy still possesses a
high work potential; therefore, a second turbine rotor is placed in
the flow path of the hot high-velocity gases. The second turbine
rotor (Free Power Turbine) by means of a shaft system
mechanically independent of the compressor system, drives a
series of reduction gears and output shaft. The output shaft can
be externally splined for a turboprop application or internally
splined for a helicopter application.
Notes:
Basic Gas Turbine Theory Theory Of Gas Turbine Operation Page 1-10
Gas Turbine Helicopter Power
F
Illustration
ATM818-004
ATM818-004
Basic Gas Turbine Theory Theory Of Gas Turbine Operation Page 1-11
T53 Series Intermediate Maintenance Training Manual
THE BASIC GAS TURBINE
The gas turbine is comprised of three primary components: the
compressor, combustor, and turbine. The compressor is driven by
the turbine through an interconnecting shaft. Compressed air
flows to the combustor where it is mixed with injected fuel, and
the fuel/air mixture is ignited. The hot combustor gases flow
through the turbine. The turbine extracts energy from the hot
gases, converting it to power to drive the compressor and any
mechanical load connected to the drive. The basic gas turbine is
referred to as a "Gas Producer."
Basic Gas Turbine Theory The Basic Gas Turbine Page 1-12
Basic Gas Turbine And Turboshaft
COMPRESSOR COMBUSTOR TURBINE
GAS PRODUCER
Illustration A
ATM818-005
GAS PRODUCER
POWER TURBINE
ATM818-005
B
Basic Gas Turbine Theory The Basic Gas Turbine Page 1-13
T53 Series Intermediate Maintenance Training Manual
COMPARISON OF RECIPROCATING
ENGINE TO TURBINE ENGINE
The figure illustrates the operation of both the reciprocating and
turbine engines. The cycle is the same inasmuch as both engines
must have an intake of air, a means of compression, an extraction
of power, and a means of exhausting gases after the energy has
been extracted. This is where the similarity ends.
Basic Gas Turbine Theory Comparison Of Reciprocating Engine To Turbine Engine Page 1-14
Comparison of Reciprocating
Engine To Turbine Engine
Illustration
ATM818-006
ATM818-006
Basic Gas Turbine Theory Comparison Of Reciprocating Engine To Turbine Engine Page 1-15
T53 Series Intermediate Maintenance Training Manual
BRAYTON CYCLE Table 1-1: Continous Combustion Cycle
4
A 1
PRESSURE
4
3
2
B 1
Illustration
VOLUME
3
2
C 1
ATM818-007 TEMPERATURE
4
GAS PRODUCER
OUTPUT POWER TURBINE
SHAFT
ATM818-007
Notes:
4
A 1
PRESSURE
4
3
2
B 1
Illustration
VOLUME
3
2
C 1
ATM818-007 TEMPERATURE
4
GAS PRODUCER
OUTPUT POWER TURBINE
SHAFT
ATM818-007
A B C
Illustration
Stator Vanes Burner Section
Inlet Guide Vane
Gas Prodcuer Rotor
ATM818-008 Exhaust
ATM818-008
Illustration
ATM818-009 C
ATM818-009
Notes:
Illustration
ATM818-010
ATM818-010
1
Turbine
Exhaust
Compressor
Discharge
Illustration 2
ATM818-011
Secondary Air Inlet
Primary Air Inlets
Primary Compressed Air
Secondary Compressed Air
1
Turbine
Exhaust
Compressor
Discharge
Illustration 2
Basic Gas Turbine Theory External Annular Atomizing Combustion Chamber Page 1-30
External Annular Combustion Chamber
Outer
Curl Turbine
Nozzle
Inner
Curl Illustration Turbine And Inner
Wall Cooling Air
Inner rear
Flange
Swirl
Slots
ATM818-012
Fuel Spray
Dilutent Intermediate Primary
Zone Zone Zone
Injector
Fuel In
Forward
Outer ATM818-012
Flange
Basic Gas Turbine Theory External Annular Atomizing Combustion Chamber Page 1-31
T53 Series Intermediate Maintenance Training Manual
NOZZLE AND TURBINE THEORY increase the velocity and reduce the pressure of the escaping
gases.
The turbine extracts kinetic energy from the expanding gases In a gas turbine engine, the turbine is usually a balanced
which flow from the combustion chamber, converting it into shaft combination of both of these two types and is known as an
horsepower to drive the compressor and engine accessories. Most impulse-reaction type turbine rotor (C). The converging nozzle
of the energy available from the products of combustion is vanes alters the direction of gas flow and increases the velocity to
necessary to drive the compressor, or compressors in the case of the turbine rotor blades. The decrease is pressure and an added
a dual compressor engine. Additional power turbines may be increase in velocity is accomplished by the convergent shape of
employed to provide vehicular power. the passage between the rotor blades.
Basic Gas Turbine Theory Nozzle And Turbine Theory Page 1-32
Nozzle And Turbine Theory
Rotation
Force
Accelerated
Gases Turbine
Nozzle
Gas Flow
Illustration B Impulse
Turbine
Rotor
ATM818-013 Rotation
Force
Turbine
Nozzle
Basic Gas Turbine Theory Nozzle And Turbine Theory Page 1-33
T53 Series Intermediate Maintenance Training Manual
GAS PRODUCER AND POWER TURBINE
ASSEMBLY
The T53 series engine incorporates two separate and independent
turbine systems (Gas Producer and Power). There is no
mechanical connection between these two systems.
Each turbine wheel has a corresponding nozzle which directs the Notes:
gases on to the wheel at the proper angle; in so doing, energy is
extracted in a more efficient manner.
Basic Gas Turbine Theory Gas Producer And Power Turbine Assembly Page 1-34
Gas Producer And Power Turbine Assembly
Illustration
ATM818-014
ATM818-014
Basic Gas Turbine Theory Gas Producer And Power Turbine Assembly Page 1-35
T53 Series Intermediate Maintenance Training Manual
REVIEW The two atmospheric conditions required for a “standard
day” are?
Now that you have completed this section, you should be able to: Refer to page 1-18 for the answer to this question.
• Describe the operating principles of gas turbine engines to What two gas turbine components make up one stage of
include: axial compression?
- Basic gas laws
- Bernoulli’s principle Refer to page 1-20 for the answer to this question.
- Operating cycle differences
To make certain, ask yourself the following questions:
OBJECTIVES
Upon completion of this training section, you will be able to:
• Identify the engine design features
• Describe the major sections and directional references
• Identify the engine station locations
• Describe the N1 and N2 systems and main bearing
locations
• Describe the accessory drives
• Describe performance ratings at standard sea level static Notes:
conditions
The T5313 series gas turbine is designed to develop 1400 shaft SFC Specific Fuel Consumption -
horsepower with a T5 of approximately 1720°F and a specific fuel Read in lbs/shp/hr - Efficiency
consumption of .580. of an engine is determined
Abbreviations Term
Notes:
TO Takeoff - maximum guaranteed
power
Illustration
ATM818-015
No. 1 Face
Seal
Centrifugal
Second
Compressor
Fuel Control GP Nozzle
Housing First PT Nozzle
Illustration
ATM818-015
No. 1 Face
Seal
Centrifugal
Second
Compressor
Fuel Control GP Nozzle
Housing First PT Nozzle
Illustration
ATM818-015
No. 1 Face
Seal
Centrifugal
Second
Compressor
Fuel Control GP Nozzle
Housing First PT Nozzle
DIRECTION OF ROTATION
Determined as viewed from the rear of the engine. Direction of
rotation of the Compressor rotor Gas Producer turbines is
counterclockwise. The Power Turbines and the output gearshaft
rotate in a clockwise direction.
Design And Output Capabilities Major Engine Sections And Directional References Page 2-8
Major Engine Sections And Directional References
G P Turbines
Air Inlet Power Turbines Viewed From The
Compressor Rear Of Engine
Right
Top
Illustration
Front
Left
ATM818-016
Bottom Exhaust
Diffuser
Compressor
Section Combustor
Air Diffuser
Section
Section
ATM818-016
Design And Output Capabilities Major Engine Sections And Directional References Page 2-9
T53 Series Intermediate Maintenance Training Manual
STATION LOCATIONS
Engine station locations are numerical reference points
established throughout the engine.
Station 3.0
Station 7.0
Illustration
ATM818-017
ATM818-017
Design And Output Capabilities N1 And N2 Systems And Main Bearing Locations Page 2-12
N1 And N2 Systems And Main Bearing Locations
No. 3 Bearing
No. 2 Bearing
No. 1 Bearing No. 4 Bearing
Illustration
ATM818-018
No. 21 Bearing
ATM818-018
Design And Output Capabilities N1 And N2 Systems And Main Bearing Locations Page 2-13
T53 Series Intermediate Maintenance Training Manual
ACCESSORY DRIVES The drive shaft then engages the internal splines of the 90 degree
upper drive gear which provides drive to the tachometer drive
gear and power turbine overspeed magnetic pickup housing. This
The accessory drive system provides drives for both the N1- gear meshes directly with an idler gear, which in turn, transmits
driven accessory gearbox and the N2-driven overspeed governor the drive to the combination torquemeter boost pump and
and tachometer drive assembly. Provision is also made within the overspeed governor drive gear.
system for the drive of customer-furnished accessories through
the power takeoff pad located at the 2-o'clock position on the
engine inlet housing.
Idler Gear
N2 Drive and Driven Gear
Overspeed Governor Drive Gear
Spur Gear
Bevel Gear
Illustration
ATM818-059
Pinion Gear
Bevel Gear
N1 Tach/ Air
Oil Separator
Accessory Gearbox Shaft Gear Idler
Gear
Oil Pump Gear
KEY
N1
Accessory Gearbox Housing
N2
90° Pinion Gear
ATM818-059
Flat rated not to exceed airframe capabilities (on a cold day) 1100
SHP =103°F or 10,000 ft. on a standard day.
Notes:
Design And Output Capabilities Performance Ratings At Standard Sea Level Static Conditions Page 2-16
Performance Ratings At Standard
Sea Level Static Conditions
(203 sq. in. exhaust nozzle for low jet thrust)
Maximu m
C ont inu o u s 1250 2 4 ,6 5 0 6040 6630 0.600 1660
90% max.
Illustration
C ont inu o u s 1125 2 4 ,2 5 0 5810 6630 0.620
75% max.
ATM818-165
C ont inu o u s 938 2 3 ,4 7 5 5440 6630 0.663
F light I d le *
Au t orot a t ion 0 1 7 ,1 0 0 0-6630 6630 220 lb/hr
(no lo a d ) ra n g e
Design And Output Capabilities Performance Ratings At Standard Sea Level Static Conditions Page 2-17
T53 Series Intermediate Maintenance Training Manual
FLAT RATED ENGINE PERFORMANCE
CURVE
The guaranteed take-off horsepower curve is a horizontal line at
1400 SHP up to 59°F ambient temperatures. This horizontal line
is a graphic explanation and probably the best explanation of a
flat rated engine.
Design And Output Capabilities Flat Rated Engine Performance Curve Page 2-18
Flat Rated Engine Performance Curve
ESTIMATED PERFORMANCE
ALTITUDE - SEA LEVEL
WITHOUT DUCT LOSSES
1500 TRUE AIR SPEED - 0 KNOTS
EXHAUST AREA = 203
SQ IN.
13 00
1100
Illustration
1000
ATM818-166
900
800
-70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
A M B IE N T T E M P E R A T U R E - T a m - o F
ATM818-166
Design And Output Capabilities Flat Rated Engine Performance Curve Page 2-19
T53 Series Intermediate Maintenance Training Manual
T53-L-703 PERFORMANCE RATINGS
The engines power available must be restricted which describes
the mechanical and thermodynamics limits of the engine at sea
level altitude for various ambient temperatures.
Ratings Shaft Gas Producer Output Shaft Specific Fuel Gas Producer Measured
Horsepower Rotor Speed RPM Consumption Turbine Power
SHP Speed RPM LB/SHP/HR Inlet Turbine Inlet
o
(Minimum) (Maximum) (Maximum)
o
Temperature Temperature F
F (Maximum) (Estimated)
Illustration
MIilitary 1800 * * 26,400 6634 .568 1925 1565
(Thermodynamic)
ATM818-019
(Therodynamic)
ATM818-019
Maximum
Continuou s 1350 2 5, 050 Illustration
6210 6600 0. 610 1745 1095
90% max.
Continuou s
75% max.
1215 2 4, 610
ATM818-021
5980 6600 0. 630
Now that you have completed this section, you should be able to: Refer to page 2-14 for the answer to this question.
• Identify the engine design features The T5313 series engine is flat rated (not to exceed
• Describe the major sections and directional references airframe capabilities) at 1100 SHP and can be obtained at
• Identify the engine station locations altitudes up to 10,000 feet on what type of day?
• Describe the N1 and N2 systems and main bearing Refer to page 2-18 for the answer to this question.
locations
• Describe the accessory drives
• Describe performance ratings at standard sea level static
conditions
To make certain, ask yourself the following questions:
CHAPTER 3—ENGINE
COMPONENTS
OBJECTIVES
Upon completion of this training section, you will be able to:
• Identify the components of each main engine assembly
• Identify the purpose of each main engine assembly
Notes:
Inlet
Housing
Illustration
ATM818-028 Lower Compressor
and Impeller Housing
N1 Accessory Gearbox
ATM818-028
Inlet
Housing
Illustration
ATM818-028 Lower Compressor
and Impeller Housing
N1 Accessory Gearbox
ATM818-028
Notes:
Illustration
Exhaust Diffuser
Fire Fuel Support Cone
Second Shield Manifold
Power
Second V-band Turbine
ATM818-029
PT Exhaust
First Assembly Diffuser
Nozzle
PT First Combustion
Nozzle Power Chamber
Turbine
Combustor Turbine Assembly
ATM818-029
Illustration
ATM818-023
Fuel Flow Divider
Lead and Coil
T1 Sensing Unit Assembly
Oil Pump
N1 Fuel Control
Oil Filter Accessory
Gearbox Emergency
Fuel Transfer Solenoid
ATM818-023
Torquemeter
Boost Pump
Illustration
ATM818-023
Fuel Flow Divider
Lead and Coil
T1 Sensing Unit Assembly
Oil Pump
N1 Fuel Control
Oil Filter Accessory
Gearbox Emergency
Fuel Transfer Solenoid
ATM818-023
Torquemeter
Boost Pump
• Exhaust Thermocouple
- Flexible harness, 6 probes, each probe consists of 2
thermocouples, connected in parallel by an adapter
plug
• Fuel Manifold
- Directs fuel flow to the 22 dual orifice atomizing noz-
zles during engine operation
• Purge Air Check Valve
Notes:
- Purges start fuel manifolds and start fuel nozzles after
engine start
• Customer Power Take-off
- Mount pad for airframe component use
• Gearbox Vent
- Vents gearbox overboard
• N1 Accessory Gearbox
- Located at the 6 o’clock position on the inlet housing
• Variable Inlet Guide Vane Actuator
- Positions inlet guide vanes as a function of N1 speed
• Interstage Air-bleed Actuator
- Facilitates compressor rotor acceleration and prevents
engine surges
Customer
Power
Take-Off
Illustration
ATM818-025
Ignition Lead
Interstage Air-Bleed
Gearbox Vent
Actuator
N1 Accessory
Gearbox
Variable Inlet Guide
Vane Actuator
ATM818-025
• MGT Lead
- Provides measured gas temperature signal to the air-
craft gauge
• MGT Junction Box
- Contains three circuits of foue thermocouples each to
provide the operator a more direct indication of engine
temperature signal
• Impeller Housing
- Replaces the magnesim housing with a stainless steel
Notes:
housing, provides a greater strength and resistance to
ettosion and corrosion. A one pice customer air-bleed
pad accommodates the new stainless steel upper
impeller housing.
Engine Components External Components Right Side View T53-L-703/T5317 Page 3-14
External Components Right-Side View
T53-L-703/T5317 Series
Impeller Housing
MGT Junction Box
Illustration
ATM818-026
MGT Lead
ATM818-026
Engine Components External Components Right Side View T53-L-703/T5317 Page 3-15
T53 Series Intermediate Maintenance Training Manual
ENGINE COMPONENTS AND
LOCATIONS
Identification and Location
The components of the engine found on the cutaway view are
the:
Inlet Axial
Power
Housing Compressor
Shaft
Torquemeter
Assembly
Reduction
Gear
Illustration
Carrier
ATM818-027
Output Helical
Gearshaft Combustor Liner
Oil Strainer
Seal Ring (2)
Oil Transfer
Tubes (3)
Illustration
ATM818-031NT
Sun Gear Sun Gear
Retaining Vespal
Bolt Washer
Bolt Retainer
and Lock Cup
ATM818-031NT
Output
Reduction
Gear Carrier
Assembly
Spacer
Face
Ring
Plate
Output Shaft
Illustration
Seal
Seal Housing
ATM818-032NT
ATM818-032NT
Customer Power
Takeoff Pad Cover
ATM818-033
Torquemeter Valve
Torquemeter
Valve Shim
Inlet
Torquemeter
Housing
Cylinder
ATM818-033
ATM818-034NT
ATM818-034NT
• No. 21 Bearing
- Roller type bearing and supports the forward end of
the power shaft
• Bearing Support Housing
- Bolted to the inner flange of the inlet housing and sup-
ports the forward end of the power shaft and No. 21
main bearing
• Power Shaft
- Transmits power from the power turbine section to the
reduction gear carrier assembly
No. 21
Bearing
Snap
Ring
Bearing
Illustration
Power Shaft Retaining
Spur Gear
ATM818-035NT
B
Power
Bearing Support Housing Shaft
ATM818-035NT
Illustration
ATM818-036
Accessory
Drive
Gearbox
ATM818-036
Startor
N1 Tach N1 Tach Generator Seal
Generator Seal Housing Housing
Startor
Seal
Gearbox Seal
Vent Seal
Luck
Runner
Nut
Accessory
Illustration
Gearbox
Pressure
Tap
ATM818-037NT Lock
Cup
Fuel Drain
Connector Oil Filter
Oil Pump Mount Pad
Mount Pad
Fuel Control
Fuel Control Seal Housing
Pad Seal
ATM818-037NT
Torquemeter Relief
Valve
Oil Strainer
N2 Tach
Generator
Mount Pad
Illustration
Overspeed Governor
and Tach Drive Shaft
N2 Tach
ATM818-039
Generator
Seal
Overspeed
Governor
Drive
Torquemeter Boost
Pump Mount Pad
ATM818-039
• Compressor Housing
- Serial numbered match set and a structural support
between the inlet housing and the hot section
• Stator Vane
- Divergent type, not a match set item and is bolted to
the ID of the compressor housing
• Impeller Housing
- Serial numbered match set and is shrouded for the
impeller
• Bolt Notes:
• hollow Dowel
- Used to maintain the alignment of the impeller hous-
ings
Stator Vane
Bolt
Hollow Dowel
Illustration
ATM818-041
ATM818-041
Hollow Dowel
Illustration
ATM818-042
Centrifugal Compressor
Housing (lower)
ATM818-042
Centrifugal
Impeller
Spring Pin
Illustration
Locking Plate Fifth Stage Blades
Fourth Stage
First Stage Third Stage Blades
Blades Second Stage Blades
Blades
ATM818-044
Power
Shaft
Rear Stub Shaft
ATM818-044
Insert drift through the front of the inlet housing and through
inlet guide vane to contact base of damaged first stage rotor
blade. Inlet guide vanes may be moved as necessary to facilitate
blade removal. Remove and discard locking plate after blade
removal. Remove and replace pin if damaged.
Notes:
When a damaged first stage rotor blade is to be replaced, the
16th blade located counterclockwise from the damaged blade
location as viewed from the rear of the first stage rotor disc must
be replaced to maintain proper rotor balance.
First Stage
Blades are
Removed Aft
Illustration
ATM818-045NT
ATM818-045NT
No. 2
Bearing Aft Seal Housing
Retaining Retaining
Ring Plate Seal
Shouldered
Metal Retaining Housing
Stud
Forward
Metal O’ring Ring Aft Seal
Air Diffuser Seal
Housing O’ring
Runner
Forward No. 2
Seal Spacer Bearing
Illustration Aft
ATM818-046
Notes:
No. 2
Bearing Aft Seal Housing
Retaining Retaining
Ring Plate Seal
Shouldered
Metal Retaining Housing
Stud
Forward
Metal O’ring Ring Aft Seal
Air Diffuser Seal
Housing O’ring
Runner
Forward No. 2
Seal Spacer Bearing
Illustration Aft
ATM818-046
• Air Diffuser
- Reworked to increase air flow for the cooling of the gas
producer rotor blades
• Screw
- Replaces the old shouldered studs
• No.2 Bearing Outer Race
- To provent the rotation of the outer race of the No. 2
bearing the race is pinned
• No. 2 Bearing Housing Notes:
- Reworked to provide an increased airflow through the
housing for cooling air for the gas producer turbine
blades
• No. 2 Bearing Retaining Plate
- Reworked to allow the increased airflow for gas pro-
ducer turbine blade cooling
Screw
Air Diffuser
A
A
No. 2 Bearing Outer Race
ATM818-047
Retaining Plate
No. 2 Bearing
Housing
ATM818-047
• Outer Curl
- Turns the combustion gases 180 degrees and directs
them into the first GP nozzle
• First GP Nozzle
- Convergent type nozzle, directs the high velocity air to
the first GP rotor
• Sealing Ring
- Maintains an air cavity between the No. 2 bearing
housing and the first GP turbine disc and directs cool- Notes:
ing air for the turbines and spacer
• Shim
- Maintains an axial clearance between the first GP noz-
zle and the first GP rotor
• Forward Cone
- Aligns the first GP rotor on the compressor stub shaft
• Bolts
- 6 bolts used to secure the second GP rotor to the first
GP rotor
• First GP Rotor
- extracts works from the hot gases and is mounted on
the aft end of the compressor shaft
• Lock Cup
- Secures the retention nut after torquing
First
Outer
GP Bolts
Curl
Nozzle
Forward
ATM818-049NT Cone
First
GP
Rear
Cone
Sealing
Rotor
Ring
ATM818-049NT
• First GP Nozzle
- Incorporats inserts in each vane to promote greater
cooling and an overbridge designed to relieve thermal
loading of the cylinder area
• Sealing Ring
- Creates a swirling motion of air tangential to the first
rotor to reduce pumping losses and minimizing cooling
temperatures.
• Sealing Disc Notes:
- Allows greater airflow to the first GP rotor
• Spacer Ring
- Pilots sealing disc to first GP rotor interference fit
match marked after balance
• First GP Rotor
- Incorporates new air cooled blades, sealing disc and
spacer ring
• Rotor Blades
- Incorporates internal cooling and new material to
increase strength and resistance to high temperature
and sulfidation
• Retaining Ring
- Functions to retain blades in rotor disc
Rotor
Blades
Sealing Spacer
Ring Ring
Illustration
ATM818-050 Retaining
Ring
First
Sealing GP
First Disc Rotor
GP
Nozzle
ATM818-050
Second Second
GP GP Rotor Sealing Rings
Retainer Nozzle
Ring
Shim
Illustration
ATM818-051NT Retaining Plates
Spacer
Locating Pins
Sealing
Ring
ATM818-051NT
• Second GP Nozzle
- Reworked to accommodate the sealing disc, labyrinth
seal located on the ID of the nozzle was replaced with
felt metal in order to get a positive air seal between
the two GP turbines
• Spacer
- Accommodates sealing disc
• Sealing Disc
- Functions to ensure an even distribution of cooling air Notes:
over the forward face of the second GP rotor
• Gas Producer Rotor
- Incorporates new GP blades, spacer and sealing disc
• Rotor Blades
- The new blades incorporates a new material to
increase by threefold the stress rupture life of the
blades
Rotor Blades
Second GP Nozzle
Illustration
ATM818-052
Second GP Rotor
Spacer
Sealing Disc
ATM818-052
Illustration Spacer
ATM818-169NT
First P T
Rotor
Sealing
Flange
Metal Gasket
Exhaust Diffuser
Second P T
Rotor Assembly
ATM818-169NT
Notes:
Illustration Spacer
ATM818-169NT
First P T
Rotor
Sealing
Flange
Metal Gasket
Exhaust Diffuser
Second P T
Rotor Assembly
ATM818-169NT
• MGT Harness
- Individual probes, 6 inner, 6 outer connected in parallel
and directs reading to the flight deck
• First PT Nozzle
- Redesigned to accept the MGT harness
• First PT Rotor
- Incorporates new blade material to increase strength
and corrosion resistance
• Bracket Notes:
- Used to retain the MGT harness on the first PT nozzle
• Plate
- Used in place for those engines that do not require a
MGT harness
• Spacer
- Located between the first and second PT rotors, new
material change
• Second PT Rotor
- Incorporates new disc material and has an inertially
bonded rear shaft
Illustration
ATM818-053
A Spacer
Plate
MGT Bracket
MGT Harness
Second PT Rotor
ATM818-053
• Combustion Liner
- Mounted internally in the combustion housing, reverse
flow,external atomizing type design
• Spacer
- Aligns and possitions combustion liner in the housing
• Oil Transfer Tub
- Top tube provides lubricating oil for the bearing pack-
age and the bottom routs scavenge oil from the bear-
ing package to the accessory gearbox.
• Fire Shield
- Isolates fuel system from the combustion chamber Notes:
• Fitting (top)
- Delivers lubricating oil to the bearing package and the
bottom fitting will direct scavenge oil from the bearing
package
• Oil Strainer
- The last time the oil will be filtered before lubricating
the bearings
• Fuel Manifold
- Milled dual-flow channel type manifold with 11 dual
orifice atomizers for each manifold half, right and left
manifolds are interchangeable
• Aft Support Cone
- Aids in supporting the exhaust diffuser and provides a
mounting bracket for the fuel flow divider at the 6
o’clock position
Spacer
Combustion Liner
Illustration
ATM818-170NT
Fitting
ATM818-170NT
Exhaust Diffuser
Combustion Chamber Liner
Illustration
ATM818-054
Fire Shield
ATM818-054
• Combustion Liner
- Reverse flow, external annular atomizing type. Accepts
22 dual orifice atomizers on the swirl cups where fuel is
atomized in the air stream
• Studs
- Liner is mounted to the combustor housing by six
studs 3 soft and 3 hard mounts
• Spacers
- The 3 hard mounts uses a removable spacer and they
are located at the #1, #3 and #5 positions on the
combustor liner
Notes:
• Clips
- Secures the six mounting studs on the combustor liner
mounting slots
Combustion Liner
Spacers
Illustration Clips
Hard Studs
ATM818-0171 Clips
Spacers
Spacers
Soft Studs
ATM818-171
No. 3
and 4
Oil
Bearing Bearing
Transfer
Retainer No. 3 Housing
Tube
Seal Housing Ring Bearing
Assembly Outer
Forward Race
Seal
Retaining
Housing Impeller
Deflector Ring
Illustration
Support Seal
ATM818-055
Lock
Nut
Lock
Aft Cover Cup
Impeller
No. 4 Drive Aft
Shim Bearing
Spacer Impeller
No. 3 Bearing
Bearing Retaining
ATM818-055
Ring
No. 3
and 4
Oil
Bearing Bearing
Transfer
Retainer No. 3 Housing
Tube
Seal Housing Ring Bearing
Assembly Outer
Forward Race
Seal
Retaining
Housing Impeller
Deflector Ring
Illustration
Support Seal
ATM818-055
Lock
Nut
Lock
Aft Cover Cup
Impeller
No. 4 Drive Aft
Shim Bearing
Spacer Impeller
No. 3 Bearing
Bearing Retaining
ATM818-055
Ring
• Shim
- Determines the mean location of the power shaft, 3
shims max
• Power Shaft Bolt
- Secures the power shaft to the power turbine assembly
• Internal Wrenching Nut
- It is a jam nut, prevents the power shaft from moving
• Support Cover
- Provides an oil seal for the aft end of the bearing pack- Notes:
age
• Dust Cover
- It is a heat sheald, keeps exaust heat away from the
baring package to provent heating the oil and the
bearings
• Tab Lock
- Provides a means to lockwire and secure the bolt that
secures the dust cover
Illustration Shim
Power
Shaft Internal
Wrenching
Support
Cover Dust
Bolt
Tab
Lock
ATM818-057
Now that you have completed this section, you should be able to: Refer to page 3-68 for the answer to this question.
• Identify the components of each main engine assembly What component, is used to determine the mean location
• Identify the purpose of each main engine assembly of the power shaft?
To make certain, ask yourself the following questions:
Refer to page 3-72 for the answer to this question.
How many oil transfer tubes provide lubrication oil to
lubricate the reduction gearing area? What function does the oil transfer support provide?
Refer to page 3-18 for the answer to this question. Refer to page 3-24 for the answer to this question.
To correct an oil leak at the output gearshaft seal area The overspeed governor and tachometer drive assembly is
what components must be replaced? mounted on the inlet housing; at what clock location?
Refer to page 3-20 for the answer to this question. Refer to page 3-2 for the answer to this question.
CHAPTER 4—LUBRICATION
SYSTEM
OBJECTIVES
Upon completion of this training section, you will be able to:
• Identify and describe the purpose of the lubrication
system components
• Describe the purpose of the torque system
• Evaluate the components for serviceability
Notes:
The following oils are Type l (MIL-PRF-7808) and are satisfactory Notes:
for engine starting at ambient temperatures down to -65°F (-
54°C).
Illustration
ATM818-178
ATM818.178
No. 3 And 4
Bearing Strainer
No. 3 And 4
Illustration
Bearing
Scavenge
Line
No. 2
Bearing
ATM818-062
Oil Supply
Scavenge Line To Manifold
Torquemeter
Boost Pump
ATM818-062
Oil Pump
Oil Filter
A
Illustration LEGEND
ATM818-064
ENGINE PRESSURE OIL
SCAVENGE OIL
SCAVENGE STRAINER
OIL OUT
PRESSURE
TAP
OIL TEMPERATURE
BULB
OIL FILTER
PUMP PRESSURE
ADJUSTMENT
OIL PUMP ATM818-064
Three oil jets, located 120 degrees apart in the main oil transfer
support assembly, direct oil to the rear planet support bearings.
The main oil transfer support assembly also houses an oil jet
positioned so that high presure oil is directed to impinge on the
power shaft support bearing, thus lubricating the bearing.
Surplus oil from the No. 1 main bearing and pinion gear also
lubricates the accessory drive shaft support bearings. The No. 1
main bearing and the accessory drive pinion gear are lubricated
by oil from a transfer tube located in the accessory drive carrier
assembly. Oil under a constant pressure from the transfer
assembly lubricates the power shaft support bearing.
Illustration
No. 1 Main Bearing
ATM818-063
No. 21 Main Bearing
Oil Nozzle
ATM818-063
Notes:
Left Side
Shims
Illustration Torquemeter
Boost Pump
Relief Valve
ATM818-065
Movable Adjustment
Plate
Engine Oil
Pressure
Torquemeter
Poppet Valve
Gearbox
Scavenge
Torquemeter
(High Pressure)
C ATM818-065
D
Right Side
F
E
Oil Pressure To
No. 2 Bearing G
Gearbox
Scavenge Oil Oil Pressure
Pressure
Illustration
No. 2 Bearing To Manifold Oil In
Tap
Scavenge From
No. 3 & 4 Bearing
ATM818-066
P.T.O. Nozzle
Assembly D
Notes:
No. 3 Bearing
I
H
Illustration
Bearing Retainer
No. 2 Bearing
J
ATM818-068
Notes:
Strainer
No. 4 Bearing
I No. 3 Bearing
Illustration
No. 2 Bearing
J
No. 2 Bearing
Scavenge Oil
ATM818-067 K
No. 2 Bearing
Pressure OiL
Scavenge From
No. 3 & 4 Bearing
Sump
L
F G
LEGEND
ATM818-067
Engine Pressure Oil
Scavenge Oil
Purpose
The pressure element supplies all the pressurized oil to the
engine components and bearing areas and the scavenge element
returns scavenge oil to the aircraft mounted oil tank
Functional Description
One element supplies lubricating oil pressure; the other element
Notes:
returns scavenge oil to the aircraft mounted oil tank. A common
splined drive shaft drives both elements. A pressure relief valve in
the power-driven rotary oil pump is adjusted to deliver 80 to 100
psi oil pressure at normal rated-power, and above, measured at
the oil filter discharge port. This setting is rated for a maximum
inlet oil temperature of 200°F (93°C). At pressure below relief
valve setting, oil pressure is directly proportional to compressor
rotor speed. Oil pressure also varies with altitude.
• Oil In Port
- Oil is drawn from the aircraft mounted oil tank
Coupling Oil
Pump Drive Shaft
Scavenge
Oil In Port
Oil In Port
Maintenance Tips
Before making any oil pump adjustment, thoroughly check the
aircraft oil pressure system, including the aircraft gage, for proper
operation.
Notes:
Check the oil filter for cleanliness. Attach a pressure gage to oil
filter pressure tap port.
If oil pressure is not within limits, shut down the engine, and
make the following adjustments.
Start the engine. Check the oil pressure at high power settings.
Coupling Oil
Pump Drive Shaft
Scavenge
Oil In Port
Oil In Port
Functional Description
Service Bulletin T53- 098 introduced a new megnetic probe type
detector with a self-sealing valve and both types have provisions
for aircraft warning to provide in flight indications of
contamination. If contamination is evident upon removal of chip
detector, record type and amount on the engine historical record. Notes:
Determine source of contamination. Perform lubrication system
contamination troubleshooting procedure.
Purpose
The bulb generates an electrical signal which is transmitted to a
matched direct reading temperature gage in the aircraft.
O’ring
Self-sealing Valve
Magnetic Probe
O’ring
ATM818-070
Oil Temperature Bulb
O’ring
B
ATM818-070
Oil Temperature Bulb
• Filter Housing
- Houses the filter and impending bypass valve
• Impending Bypass Valve
- Red button will pop out at a higher than normal differ-
ential oil pressure
• Locking Ring
- Secures filter element to the cover assembly
• Washer
• Filter Element (Wafer Disc)
- 40 micron, cleanable filter. Cleaned from inside out.
• Cover
- Provides a seal between the cover and filter housing
Filter Housing
Impending
Bypass Valve
Locking Ring
Washer
Filter Element
Illustration
ATM818-177 Wafered Filter
Disc Assembly
Cover
Washer
Bolt
ATM818-177
Pop-out Button
Piston
Oil In Port
Oil Filter
Illustration Bolt
ATM818-072
Illustration
Forward Torquemeter
Governor
Planet Drive Shaft
Mounted On Bearings
Accessory N2 Gearbox
Gearbox Scavenge Pump
Output Gear
Bearing S
Planet LEGEND
ATM818-073
Set To Open Forward
Gears
At 85-105 Psig
N2 Gearbox P Pump
Output Gear
Set To Open Bearing Drive Shaft
And Bearings External Supply Lines
At 15-20 Psi Rear
Differntial Screen And Internal Supply Passages
P Pressure Transfer Tube
Pressure Pump Inlet Housing Internal Scavenge Passages
Mounted On Strut
Accessory Gearbox External Scavenge Lines
All internal scavenge oil from inlet housing section drains through
hollow support struts to bottom strut in inlet housing, through a
screen and transfer tube, and into accessory drive gearbox.
Scavenge oil from output reduction carrier and gear assembly
flows by gravity into hollow inlet housing struts.
Illustration
Forward Torquemeter
Governor
Planet Drive Shaft
Mounted On Bearings
Accessory N2 Gearbox
Gearbox Scavenge Pump
Output Gear
Bearing S
Planet LEGEND
ATM818-073
Set To Open Forward
Gears
At 85-105 Psig
N2 Gearbox P Pump
Output Gear
Set To Open Bearing Drive Shaft
And Bearings External Supply Lines
At 15-20 Psi Rear
Differntial Screen And Internal Supply Passages
P Pressure Transfer Tube
Pressure Pump Inlet Housing Internal Scavenge Passages
Mounted On Strut
Accessory Gearbox External Scavenge Lines
Moveable
Plate Torquemeter
Torquemeter Valve
Stationary
Balls
Plate
Reduction
Gear
Assembly A
Illustration
Section A - A A
(1)
ATM818-074
Sun Gear
Output
Shaft
LEGEND
Movable
Stationary
Notes:
Moveable
Plate Torquemeter
Torquemeter Valve
Stationary
Balls
Plate
Reduction
Gear
Assembly A
Illustration
Section A - A A
(1)
ATM818-074
Sun Gear
Output
Shaft
LEGEND
Movable
Stationary
Purpose
Each element is an individual pumping unit and draws oil from a
separate source and dilivers it at a boosted pressure.
Functional Description
The pressure element receives engine lubricating oil at 60 to 80
psig (414 to 552 kPa) and delivers it, through a filter, at a boosted
pressure, to the torquemeter valve at a pressure of 120 psig (828
Notes:
kPa) mimimum at normal rated power and above; excess oil flows
back to the inlet side of the pump. A relief valve in the overspeed
governor and tachometer drive assembly sets the power-driven
rotary (booster) pump outlet pressure. The scavenge element
receives oil from the overspeed governor and tachometer drive
gear housing and delivers it to the oil return passages in the inlet
housing assembly.
Maintenance Tips
Adjustment- Remove pressure tap plug from the overspeed
governor and tachometer drive, and install a (wet) pressure gage
that provides readings from 0 to 200 psig (0 to 1380 kPa).
A
Pressure Tap
Illustration
ATM818-075
Relief Valve
Keywasher
Adjusting Screw
Relief Valve
Body
Locknut
Scavenge Element
Torquemeter Boost Pump
ATM818-075
Purpose
The torquemeter valve allows oil to enter the torquemeter
cylinder at a boosted pump pressure to equalize the force exerted
by the displaced carrier.
Functional Description
The location of the torquemeter valve is threaded into the inlet
housing and the relative position is maintained by a shim between
the valve and the cylinder.
Notes:
Replacement of the torquemeter valve or cylinder will require a
check or adjustment of the valve stem position.
Maintenance Tips
Adjustment of the torquemeter valve stem position
Lubrication System Torquemeter Valve Location And Adjustment Diagram Page 4-38
Torquemeter Valve Location And Adjustment Diagram
Inlet Housing
Torquemeter
Torquemeter Cylinder Shim
Valve
Illustration
A
ATM818-076
B
"C" =
ATM818-076
Lubrication System Torquemeter Valve Location And Adjustment Diagram Page 4-39
T53 Series Intermediate Maintenance Training Manual
REVIEW Where is the accessory gearbox oil system breather vent
located?
Now that you have completed this section, you should be able to: Refer to page 4-22 for the answer to this question.
• Identify and describe the purpose of the lubrication A relief valve on the overspeed governor and tachometer
system components drive sets the torquemeter system pressure, where can
• Describe the purpose of the torque system this pressure be measured?
• Evaluate the components for serviceability
Refer to page 4-36 for the answer to this question.
To make certain, ask yourself the following questions:
CHAPTER 5—ELECTRICAL
AND THERMOCOUPLE
SYSTEMS
OBJECTIVES
Upon completion of this training section, you will be able to:
• Identify and describe the purpose of the electrical
components
• Identify and describe the purpose of the thermocouple
system components
• Evaluate the components for serviceability Notes:
Illustration
ATM818-178
ATM818.178
Igniter
Plug
Ignition
Input
Connector
Ignition
Exciter
Right Side Start Fuel
Illustration
Igniter Lead Solenoid
N1 Tach Engine
Valve Igniter Plug
Generator Electrical
Harness Connector
Connector
ATM818-083
Engine To Airframe
Interface Connector Left Side
Igniter Lead
Lead And
Coil Assembly
N2 Tach Generator
Connector
Oil Temperature
Emergency Fuel Transfer ATM818-083
Bulb Connector
Solenoid Valve Connector
Igniter
Plug
Ignition
Input
Connector
Ignition
Exciter
Right Side
Igniter Lead
N1 Tach
Generator
Illustration Engine
Electrical
Start Fuel
Solenoid
Valve Igniter Plug
ATM818-0XX
Connector
Connector Harness
Engine To Airframe
Interface Connector Left Side
Igniter Lead
Lead And
Coil Assembly
N2 Tach Generator
Connector
Oil Temperature
Emergency Fuel Transfer ATM818-083
Bulb Connector
Solenoid Valve Connector
Functional Description
The main electrical cable assembly furnishes all necessary
interconnecting wiring between the main disconnect plug and the Notes:
seven branched electrical connectors.
Purpose
The ignition lead and coil assembly transmits high voltage from
the ignition unit to the igniter plugs in the combustion chamber.
Functional Description
If one plug is shorted, the lead and coil assembly causes the
other plug in the set to fire. It also causes the plugs to fire when
they are fouled with water, fuel, or carbon. The lead and coil
Electrical And Thermocouple Systems Main Electrical Cable Assembly Page 5-8
Electrical System Schematic
For Latest Airframe Configuration Refer To Airframe Manual
D C E F G H J K L M N P
I
Illustration
II A B IV A B A B III A B VI A B C VI A B VII
C C
Gas Producer B A
ATM818-084
Power Turbine Tachometer
Tachometer Generator
Generator
Anti-Icing Starting Fuel Automatic/Emergency Inlet Oil
Solenoid Transfer Solenoid Temperature
Hot Air Valve Coil And Lead Valve Bulb
Assembly
III IV I II
ATM818-084
4 Igniter Plugs
Electrical And Thermocouple Systems Main Electrical Cable Assembly Page 5-9
T53 Series Intermediate Maintenance Training Manual
• Main Connector
- Pins are identified by letters, it connects engine electri-
cal and ignition accessories with aircraft electrical sys-
tem
• Hot Air Solenoid
- Two pin contacts C-D, connects power to solenoid thru
anti-ice switch
• Power Turbine Tachometer Generator
- Two pin contacts E-F, indicates N2 speed for aircraft
system monitoring
• Gas Producer Tachometer Generator
- Two pin contacts G-H,indicates N1 speed for aircraft
system monitoring
• Ignition Unit
- One pin contacts J, connects electrical aricraft power to
ignition unit through trigger switch on pilots collective
stick Notes:
• Starting Fuel Solenoid Valve
- Two pin contacts K-C, connects electrical aircraft power
to starting fuel solenoid valve through valve switch
• Fuel Transfer Solenoid Valve
- Three pin contacts L-M-C, connects electrical aircraft
power for energizing fuel transfer solenoid valve
through a switch
• Inlet Oil Temperature Bulb
- Two pin contact N-P, provides power for inlet oil tem-
perature bulb operation and connects to the oil tem-
perature indicator
Electrical And Thermocouple Systems Main Electrical Cable Assembly Page 5-10
Electrical System Schematic
For Latest Airframe Configuration Refer To Airframe Manual
D C E F G H J K L M N P
I
II A B IV A B A B III A B VI A B C VI A B VII
C C
Gas Producer
Tachometer
B Illustration
A
ATM818-0XX
Power Turbine
Tachometer Generator
Generator
Anti-Icing Starting Fuel Automatic/Emergency Inlet Oil
Solenoid Transfer Solenoid Temperature
Hot Air Valve Coil And Lead Valve Bulb
Assembly
III IV I II
ATM818-084
4 Igniter Plugs
Electrical And Thermocouple Systems Main Electrical Cable Assembly Page 5-11
T53 Series Intermediate Maintenance Training Manual
IGNITION EXCITER calibrated spark gap, the capacitor discharges through the gap
into the spark splitters and to each of the four ignitors.
Purpose
The ignition exciter is a dual output, capacitor discharge type unit
that converts low voltage to high voltage through a transformer
and a vibrator.
Functional Description
Input power, at a nominal 24V dc and 3 amperes, is applied to the
ignition exciter and is directed to the radio-frequency noise
generated by the ignition exciter. This filter relies upon the
inductor-capacitor combination to tune the response of the filter
system for maximum effectiveness. A mechanical vibrator Notes:
converts the steady state do input power to pulsating dc power
suitable for voltage multiplication by the transformer. This
transformer increases the pulsating dc from 24 volts to the 2500
volts suitable for charging the capacitor system. The vibrator
operation is quite simple, in that the incoming current passes
through the primary coil and the vibrator points to ground. This
current flow creates a magnetic field in the transformer core
between the coils, thus attracting the vibrator reed upward. This
action breaks the circuit, the field collapses, and the reed falls
back to the position shown. This cycle repeats, and the result is a
pulsing dc current in the primary coil, which is converted to a
stepped-up voltage on the transformer secondary coil.
L2 C4
Open
C2
Illustration Circuit
Safety
Resistor
R2
ATM818-085
SPECIFICATION DATA
Input Voltage 10-30 V DC
Input Current 2.5 Amps Max
Number Of Plugs Fired 4
Operating Altitude 45,000 Feet
Ambient Operating Temp Range -65 TO 250 F
Spark Rate 1-0/Sec At 10V Dc,
1.5/Sec Min At 14V Dc
Stored Energy 2.2 Joules Nominal Per Output
Duty Cycle 2 Min On, 3 Min Off, 2 Min On,
23 Min Off, For 250 Hrs Per Mil-E-8595
Output Voltage 3.0 Kv Nominal ATM818-085
Radio Shielding MIL-I-6181D
Purpose
The exhaust thermocouples transmit exhaust gas temperatures to
the cockpit indicator
Functional Description
An exhaust thermocouple harness assembly consisting of an
electrical connector adapter, shielded manifold and twelve
chromel-alumel thermocouples contained in six probes. Consists
Notes:
of two dissimilar metal wires welded together the junction point
at weld will produce an electrical current, voltage produced
depends on temperature. Higher the temperature, higher the
electrical output, lower temperature, lower electrical output. The
output voltage is measured in millivolts (1 millivolt = .001 volt)
M.V. The individual thermocouples are connected in parallel and
are incorporated into a harness assembly.
Electrical And Thermocouple Systems Exhaust Thermocouple Harness Assembly Page 5-14
Exhaust Thermocouple Assembly
A
Illustration
ATM818-086
A ATM818-086
Electrical And Thermocouple Systems Exhaust Thermocouple Harness Assembly Page 5-15
T53 Series Intermediate Maintenance Training Manual
EXHAUST THERMOCOUPLE HARNESS
SCHEMATIC
Identification and Location
The thermouples are inserted through the exhaust diffuser into
the path of the exhaust gas.
Purpose
Consists of two dissimiler metal used to transmit exhaust gas
temperatures to the cockpit indicator.
Functional Description
Exhaust gas temperature indications are provided by an average
EMF output from the 12 chromel-alumel thermocouples. The
thermocouples are manifolded into a parallel circuit, each leg
having the same resistance, thereby ensuring an accurate
Notes:
average signal. With this type of thermocouple arrangement, only
one readout instrument is required.
Electrical And Thermocouple Systems Exhaust Thermocouple Harness Schematic Page 5-16
Exhaust Thermocouple Harness Schematic
For Latest Airframe Configuration
Refer To Airframe Manual Air Frame Mounted
B A Mounted On Engine
Averaging Readout
Hook-Up And Supported By
Engine Manufacturer
XII T 9 Thermocouple
XI LM J K G H E F C D A B P Harness
2 1 I
Illustration 4 3 II
atm818-087 6 5 III
8 7 IV
10 9 V
12 11 VI ATM818-087
Electrical And Thermocouple Systems Exhaust Thermocouple Harness Schematic Page 5-17
T53 Series Intermediate Maintenance Training Manual
HARNESS SOAK • Perform a resistance check of the complete EGT circuit and
adjust aircraft variable resistance spool as required.
TEMPERATURE/RESISTANCE
Identification and Location
This troubleshooting procedure applies to the engine installed in
the aircraft
Purpose
This procedure may be accomplished whenever exhaust
thermocouple system accuracy is questionable
Functional Description
Whenever a harness is replaced, whenever an engine is removed
and replaced, or whenever any component of the aircraft EGT
system is replaced a functional test of the thermocouple harness
assembly is performed to ensure the absence of shorting and
Notes:
internal damage. Refer to resistance VS temperature curve for 12
point T9 harness resistance.
3.2
3.0
2.8
Illustration
2.6
HARNESS RESISTANCE - OHMS
2.4
2.2 ATM818-088
2.0
1.8
A TO B
U P LE D W IT H ADAPTER PIN
1.6 HARNESS CO
1.4
1.2
1.0
0 10 20 30 40 60 80 100 120 140
HARNESS SOAK TEMPERATURE °F
ATM818-088
Purpose
This measuring system consists of 12 thermocouples located in
the first power turbine nozzle.
Functional Description
The total system consists of three circuits with four
thermocouples in each circuit. The four thermocouples in each
circuit are located 90 degrees to each other, so as to provide an
acceptable temperature readout with just two circuits, should one
Notes:
circuit become inoperative.
The thermocouples are of two immersion depths, six deep and six
shallow to provide an accurate total temperature indication at this
station in the gas flow path. The system provides an average
signal of the thermocouples for cockpit indicator readout. This
system provides the operator with a direct indicator of engine
condition, as the power turbine inlet temperature (Tt7) can be
directly related to gas producer turbine inlet temperature (Tt5).
C 4 A1 B1
B4 C1
A4 A2
C B
3 2
First Stage Power
B A C Turbine Nozzle Harness
3 3 2 Junction Box
ATM818-089
C1
A2
B
2
C A
2
Average
A B
3
B C
3
C
3
A4
B4
Power Turbine Inlet Temperature Measuring System, Electrical C 4
Schematic. "A" Circuit Is Shown; "B" And "C" Circuits Are Identical
To "A" Circuit. ATM818-089
The engine can be run with one of the three circuits out of the
Identification and Location system. However, the accuracy of the system is somewhat
This measuring system consists of 12 thermocouples located in impaired and replacement of the harness is mandatory at the
the first power turbine nozzle. next engine trardown.
Purpose If one circuit is out of limits or indicates a short circuit, isolate this
This procedure may be accomplished whenever exhaust circuit by installing insulator, small pice of match cover will do,
thermocouple system accuracy is questionable between rings and “V” contacts for that circuit and reassemble
system. Replace harness at next engine teardown.
Functional Description
Using a Jetcal tester and heaters check the accuracy of the
harness by appling heat to the probes. Readout tolerance will be
within 18°F (10°C) from set point on used harnesses. Check Notes:
accuracy from 914 to 950°F (590 to 610°C).
Electrical And Thermocouple Systems Harmess Soak Temperature/Resistance (T5317B/T53-L-703) Page 5-22
Harness Soak Temperature/Resistance (T53-L-703)
REVERE HARNESS
P/N TH-40513X -REVISION G AND LATER
(1-300-563-01)
HARNESS RESISTANCE -OHMS
3.0
Illustration
2.0
ATM818-090
1.0
-100 0 100 200 300
HARNESS SOAK TEMPERATURE °F
ATM818-090
Electrical And Thermocouple Systems Harmess Soak Temperature/Resistance (T5317B/T53-L-703) Page 5-23
T53 Series Intermediate Maintenance Training Manual
REVIEW If one circuit is out of limits when doing a resistance
check, what is one way to isolate that circuit?
Now that you have completed this section, you should be able to: • Refer to page 5-22 for the answer to this question.
How many igniter plugs are used to diliver the high voltage
used for an engine start?
CHAPTER 6—INTERSTAGE
AIR-BLEED SYSTEM
OBJECTIVES
Upon completion of this training section, you will be able to:
• Identify and describe the purpose of the interstage air-
bleed components
• Describe the bleed band adjustments
• Evaluate the components for serviceability
Notes:
Notes:
Illustration
ATM818-178
ATM818.178
Interstage Air-Bleed System Airfoil Angles Of Attack Versus Lift Page 6-4
Airfoil Angles Of Attack Versus Lift
Chord Line
Angle Of Attack
Relative Wind
Angle Of Attack
Illustration
ATM818-091
Chord Line
Stall
Angle Of Attack
Relative Wind
ATM818-091
Schematic Diagram Illustrating Stall
Interstage Air-Bleed System Airfoil Angles Of Attack Versus Lift Page 6-5
T53 Series Intermediate Maintenance Training Manual
AIRFLOW VELOCITY AND ROTOR combustor tends to discharge forward through the compressor
and cause a momentary airflow stoppage. When this happens,
SPEED RELATIONSHIP the engine is in surge. The discharge of the high-pressure
reservoir in the combustor completely unloads the compressor,
relieving the stall effect on the airfoils. The compressor builds up
The relative velocity is then shown by a vector whose length is the back pressure to the point where stall (and the resultant
determined by the length of the other two vectors. For this surge) again occurs. This cyclic phenomenon, audible as a
presentation, the angle of attack of the airfoil is represented by characteristic popping noise, is also indicated by the wildly
the angle between the vectors of velocity and relative velocity. fluctuating instruments.
Interstage Air-Bleed System Airflow Velocity And Rotor Speed Relationship Page 6-6
Airflow Velocity And Rotor Speed Relationship
a
b
Illustration
ATM818-093
Rotation Speed Of
Compressor Rotor
ATM818-093
Interstage Air-Bleed System Airflow Velocity And Rotor Speed Relationship Page 6-7
T53 Series Intermediate Maintenance Training Manual
The boundary of the operating region where engine surge can It is pertinent to point out again that engines will not surge under
occur may be precisely located. This is known as the engine surge operating conditions that are within the design range of the
line. For the most efficient gas turbine operation, it is desirable to engines. A well kept engine, properly adjusted and maintained,
operate as close to the surge line as possible, but without the will deliver full, uninterrupted power for the installation in which it
danger of engine surge under any specified operational or is found. Proper pilot technique is the only other ingredient
environmental conditions. To accomplish this, all ‘engines are necessary for smooth operation of the engine and aircraft.
shipped from the plant with a minimum surge margin. Surge
margin is defined as the distance between the normal engine
operating line during jam acceleration and the surge line.
Interstage Air-Bleed System Airflow Velocity And Rotor Speed Relationship Page 6-8
Airflow Velocity And Rotor Speed Relationship
a
b
Illustration
ATM818-093
Rotation Speed Of
Compressor Rotor
ATM818-093
Interstage Air-Bleed System Airflow Velocity And Rotor Speed Relationship Page 6-9
T53 Series Intermediate Maintenance Training Manual
INTERSTAGE BLEED SYSTEM actuator piston assembly, overcoming the spring load and forcing
the piston assembly to move upward. This in turn causes the
bleed band to close around the compressor bleed ports.
The interstage bleed system is supplied with the engine to
improve compressor acceleration characteristics. The system The entire sequence of operation is controlled by the fuel control
automatically relieves the compressor of a small amount of air, which senses gas producer speed, fuel flow and pilot demand,
during the period in the engine acceleration cycle when fast therefore ensuring proper opening and closing of the interstage
compressor acceleration is desired even though a slight loss of air-bleed.
power results.
Therefore, it follows that when the slide valve is closed, the bleed
band will be closed. This is accomplished by a build up of pressure
on the top side of the relay valve diaphragm which forces the
relay valve down, closing off the overboard vent. With the
overboard vent closed, the P3 pressure is now routed into the
Bleed Band
Illustration
ATM818-092
P3 Air Line
Pressure
Air-bleed Actuator
Modulating
Line
ATM818-092
• Bleed Band
- Two pice stainless steel band (upper-lower) attached
and secured by a bolt. Looped ends of the band are
attached to the actuator by pins
• Pressure Modulating Line
- Interface between the actuator to the fuel control
• Air-bleed Actuator
- Pneumatically operated pistion, spring loaded to open
band (fail safe). Power loss at top end (band open) is
approximately 13 percent
• P3 Air Line
- Compressor discharge air is used to overcome actuator Notes:
spring load to close the band. Air will exit the air dif-
fuser and enters the actuator
Bleed Band
Illustration
ATM818-092
P3 Air Line
Pressure
Air-bleed Actuator
Modulating
Line
ATM818-092
Screw
Assembly
Adjustment Nut Locking
Nut
Illustration
Air-bleed
ATM818-094Piston Rod Lower
Actuator Band
Spring
Strainer
ATM818-094
Bleed Ports
Compressor Housing
Open Band PA
Illustration
ATM818-096 Control Valve
(Part Of Fuel Control)
Actuator
Diaphragm
Spring
Filter
Purpose
The travel of the piston rod and the tightness of the bleed band
need to be checked and adjusted.
Functional Description
With the piston in a retracted position, make a mark on the piston
and place another mark in line with one on the housing. Place
another mark on the housing exactly 1 inch above the first mark.
Notes:
Disconnect both air lines, the P3 and the Pm lines. Cap the Pm
line, using 60 psig of shop connect air source to the P3 adapter.
Back off upper adjustment nut to end of rod end. Apply 60 psig
shop air and close band.
Mark On Piston
Illustration
Mark On Housing
ATM818-097
1 IN.
Piston
ATM818-097
Purpose
This procedure shall be accomplished after a fuel control or nozzle
replacement or if engine performance appears to deviate from
desirable limits.
Functional Description
Start engine and stabilize for 5 minutes at flight idle. Make sure
that the anti-icing and customer air bleed are off.
Slowly open the twist grip throttle and note the N1 speed at which
the bleed band closed.
Refer to the graph for the correct bleed band closure range of the
temperature recorded.
If the closure point does not fall within the allowable limits, shut
down the engine and adjust the fuel control.
85
Illustration ND OL
75
BA NTR
D O
EE C
BL UEL
(F
ATM818-174
70
65
oC -30 -20 -10 0 +10 +20 +30 +40 +50
oF -20 0 +20 +40 +60 +80 +100 +120
Purpose
If the closure point does not fall within the allowable limits, shut
down the engine and adjust the fuel control.
Functional Description
Remove safety wire and seal from locknut. Back out slotted lock
screw three quarters of a revolution from the center of the
adjustment screw.
Turning clockwise will shift the bleed band closure point to a Notes:
higher N1 speed. Turning counterclockwise will shift the bleed
band closure point to a lower N1 speed.
Dust Cover
Illustration
ATM818-098
Locknut
Adjustment Screw
Lockscrew
ATM818-098
CHAPTER 7—VARIABLE
INLET GUIDE VANE SYSTEM
OBJECTIVES
Upon completion of this training section, you will be able to:
• Describe the purpose of the variable inlet guide vanes
• Describe the operation of the variable inlet guide vane
• Describe the adjustment of the variable inlet guide vane
actuator
Notes:
Notes:
Illustration
ATM818-178
ATM818.178
Purpose
The variable inlet guide vanes change the angle of incidence
between inlet air and compressor rotor blades to maintain the
airflow requirements of the compressor rotor assembly.
Functional Description
At low N1 speeds, a high angle of inlet is required, while at higher
N1 speeds, the angle of inlet required decreases. Since it is the
proper inlet airflow angle relative to rotor speed that we are
concerned with, the inlet guide vanes must vary in position as a Notes:
function of compressor rotor speed and air temperature. With
reference to the engine longitudinal center line, under the
following conditions of an ambient air temperature of about 59°F
and a rotor speed of 0 to 80 percent, the guide vanes are
positioned at approximately 51.5° from the engine center line
(Block A). At rotor speeds of 80 to 95 percent, the inlet guide
vanes are in a modulating position between 51.5° to 6.5°. At
rotor speeds in excess of 95 percent, the inlet guide vanes are at
a 6.5° position (Block B). The inlet guide vanes will vary in angle
through a 45° arc (Block C).
The inlet guide vane actuator is positioned by the inlet guide vane
actuator pilot valve located in the fuel control as a function of N1
speed and compressor inlet temperature T1.
Variable Inlet Guide Vane System Variable Inlet Guide Vane System Page 7-4
Angles Of Variable Inlet Guide Vanes
Engine Center Line Inlet Airflow Direction
Inlet Airflow Inlet Guide Vane
Deflected
Angle
1St Stage Compressor
Direction Of Rotation
BLOCK A
Inlet Airflow
Direction Inlet Guide Vane
Block B
ATM818-100
Block C
Variable Inlet Guide Vane System Variable Inlet Guide Vane System Page 7-5
T53 Series Intermediate Maintenance Training Manual
VARIABLE INLET GUIDE VANE • Synchronizing Ring
- Transmits through linkage; IGV actuator movement, to
OPERATION all 18 vanes simultaneously
• Inlet Guide Vanes
- The guide vanes changes air inlet angle relative to
The fuel control senses gas producer speed (N1). A servo valve
compressor speed
located within the fuel control is activated to port servo fuel
pressure through lines (CYL #1, CYL #2) to the upper or lower • Control Rod
side of the inlet guide vane actuator piston. The pressurized fuel - Positions synchronizing ring via speed signal from the
will activate the piston which positions the control rod. This fuel control
control rod is connected to the synchronizing ring which • Seal Drain Line
simultaneously sets the position of all the inlet guide vanes. At
- Provides drainage of fuel which leaks passed the actua-
the same time, the inlet guide vane position is relayed back to the
tor seal
fuel control through an external feedback control rod to null the
fuel-out servo pressure signal. Therefore, at any steady state
rotor speed between 80 percent and 95 percent, the inlet guide
vanes will assume, and remain, in a constant position.
Fuel leakage past the actuator seal is drained through an external Notes:
line and out the starter-generator drive seal drain port, via the
accessory drive gearbox.
Variable Inlet Guide Vane System Variable Inlet Guide Vane Operation Page 7-6
Variable Inlet Guide Vane System
Ridge Blast
Plate Mask
A
Synchronizing Ring
ATM818-101
Servo Fuel Pressure 6.5° 51.5°
(CYL #2)
Fuel Control
Inlet Guide
Vane Actuator
ATM818-101
Seal Drain Line
Starter Generator Seal Drain Port
Variable Inlet Guide Vane System Variable Inlet Guide Vane Operation Page 7-7
T53 Series Intermediate Maintenance Training Manual
VARIABLE INLET GUIDE VANE • Remove the connon plug from the engine low oil pressure
warning light switch and connect it to the lead drom the
ACTUATOR ADJUSTMENT switch and coupling assembly
• Start engine and stabilize at flight idle with engine anti-
icing in the off position.
Identification and Location • Slowly increase N1 speed above flight idle. Record N1
The varible inlet guide vane actuator is mounted on the right side speed and outside air temperature (OAT) when the low
of the compressor housing assembly at the flange. engine oil pressure warning light actuates. Repeat this
check three times to obtain a mean N1 speed.
Purpose • Enter N1 speed and OAT (+3°) to determine that the N1
An operational check of the inlet guide vane actuator must be speed falls within the lower band.
performed whenever fuel control, inlet guide vane actuator are • Make sure that a minimum of five rod end threads are
replaced or improper operation of the actuator is suspected. engaged in the feedback tube ends.
Functional Description
Improperly adjusted inlet guide vanes will have an adverse effect
on engine operation. If the inlet guide vanes fail to reach the full
open position, the engine will exhibit low torque and high N1
Notes:
speed. If the guide vanes reach the full open position at too low
an N1 speed, engine surge may occur.
Variable Inlet Guide Vane System Variable Inlet Guide Vane Actuator Adjustment Page 7-8
Gas Producer Speed At Which Inlet Guide Vane
Operates Versus Ambient Temperature
100
1
Illustration
ND
OPEN BA
LETELY
90 ANE S COMP
GUIDE V
80
ATM818-102 O OPE
N BAND
GIN T
VANES BE
GUIDE
70
AMBIENT TEMPERATURE °C
ATM818-102
Variable Inlet Guide Vane System Variable Inlet Guide Vane Actuator Adjustment Page 7-9
T53 Series Intermediate Maintenance Training Manual
• If thread engagement is insufficient, the feedback lever on
the fuel control may be reindexed one or two splines
counterclockwise in relation to its shaft.
Shorten feedback rod to decrease N1 speed at which guide vanes
begin to open. Lengthen feedback rod to increase began to open
N1 speed. Turn both rod ends an equal number of turns.
Variable Inlet Guide Vane System Variable Inlet Guide Vane Actuator Adjustment Page 7-10
Gas Producer Speed At Which Inlet Guide Vane
Operates Versus Ambient Temperature
100
1
Illustration
ND
OPEN BA
LETELY
90 ANE S COMP
GUIDE V
80
ATM818-102 O OPE
N BAND
GIN T
VANES BE
GUIDE
70
AMBIENT TEMPERATURE °C
ATM818-102
Variable Inlet Guide Vane System Variable Inlet Guide Vane Actuator Adjustment Page 7-11
T53 Series Intermediate Maintenance Training Manual
REVIEW What is the minimum thread engagement required for both
ends of the feedback rod?
Now that you have completed this section, you should be able to: Refer to page 7-8 for the answer to this question.
The variable inlet guide vanes change the air inlet angle
relative to what speed?
CHAPTER 8—INTERNAL
COOLING AND
PRESSURIZATION
OBJECTIVES
Upon completion of this training section, you will be able to:
• Describe air flow from intake to exhaust
• Describe the cooling process of the engine internal
components
• Describe the engine seal pressirization system
• Describe the anti-icing system Notes:
Notes:
Illustration
ATM818-178
ATM818.178
At this point the air enters the combustor section, surrounds the
combustion liner and passes into the annular combustion area
through slots, louvers, and holes in the liner. On entering the
combustion area, flow direction is reversed while both air velocity
and pressure drop. The air, at the same time, performs the dual
function of cooling the combustor liner and supporting
combustion. Combustion is made possible by introducing fuel into
the combustion area through 22 atomizers. The atomized fuel
mixes with the air, buns, and produces temperatures as high as
3500°F.
This hot gas flows forward in the combustion area to the deflector,
which reverses its flow. Now flowing rearward, the gas is directed
across the two-stage gas producer turbine system. The first gas
producer nozzle directs (impinges) the high energy gas onto the
first stage turbine, through the second gas producer nozzle onto
Internal Cooling And Pressurization Internal Cooling And Pressurization System Page 8-4
Internal Cooling And Pressurization
Combustion Chamber Deflector
Centrifugal Compressor Impellor Tip
Illustration
ATM818-103
Internal Cooling And Pressurization Internal Cooling And Pressurization System Page 8-5
T53 Series Intermediate Maintenance Training Manual
Air flows down through the aft side of the 5th stage compressor the No. 2 bearing housing. Then the air splits into two flow paths
then forward to the first-stage rotor disc where it is bled back into as follows:
the compressor airstream through holes in the 2nd, 3rd and 4th
stage compressor disc. This airflow cools the titanium compressor Some of the compressed air cools the forward face and blade
rotor assembly. roots of the first-stage gas producer rotor assembly and passes
into the exhaust stream.
Compressor air, bled from the tip of the centrifugal compressor
impeller, cools the forward face of the diffuser housing and The remainder of the compressed air flows through the first gas
pressurizes the No. 2 bearing forward seal,, continuing rearward producer rotor assymbly and passes through holes in the inside
through transfer tubes in the bearing housing to pressurize the diameter of the gas producer turbine spacer to cool the hub area
No. 2 aft oil seal. It also passes through a series of holes in the of the rear face of the first gas producer turbine and the forward
rear compressor shaft into the space between the rotor assembly face of the second gas producer turbine. It then passes between
and the power shaft. At this point it separates into three separate the two turbine hubs where it joins with air being discharged from
flow paths as follows: the aft end of the rear compressor shaft and on to the exhaust
gas stream.
Part of the compressor air continues on to the aft face of the
intershaft seal, located forward of the No. 1 bearing.
Some of the compressed air flows aft over the power shaft and Notes:
emerges at the aft end of the rear compressor shaft to cool the
forward face of the first power turbine rotor, and the first stage
power turbine nozzle. The air then passes into the exhaust
stream.
Internal Cooling And Pressurization Internal Cooling And Pressurization System Page 8-6
Internal Cooling And Pressurization
Combustion Chamber Deflector
Centrifugal Compressor Impellor Tip
Illustration
ATM818-103
Part of the compresed air continues on to the aft face of the - intershaft seal, located forward oç the No. 1 bearing.
Internal Cooling And Pressurization Internal Cooling And Pressurization System Page 8-7
T53 Series Intermediate Maintenance Training Manual
Compressed air passes through the first-stage gas producer
nozzle assembly and through holes in the trailing edges to
provide cooling air for the first-stage gas producer nozzle. It then
passes through the inner shroud and deflector of the first-stage
gas producer nozzle assembly into the exhaust stream.
Ambient air enters the exhaust diffuser struts and passes into the
air chamber area of the No. 3 and 4 bearing housing. The cooling
air moves forward between bearing housing wall to cool the rear
face of the second-stage power turbine rotor assembly and into
the exhaust stream.
Notes:
Internal Cooling And Pressurization Internal Cooling And Pressurization System Page 8-8
Internal Cooling And Pressurization
Combustion Chamber Deflector
Centrifugal Compressor Impellor Tip
Illustration
ATM818-103
Internal Cooling And Pressurization Internal Cooling And Pressurization System Page 8-9
T53 Series Intermediate Maintenance Training Manual
INTERNAL COOLING AND producer turbine blades. The high cooling rate for these blades is
achieved by multi passing the airflow. The air flows from hub to
PRESSURIZATION (T53-L-703) tip through two parallel passages and then back inboard through
a third aft passage.
The gas producer nozzle and turbine cooling of the T53-L- The blade trailing edge is cooled by ejecting this air through eight
703/T5317 engine is similar to that of the T53-L-13B engine holes on the pressure side of the blade.
except that the first gas producer turbine rotor blades are air
cooled, and the first gas producer nozzle vanes are modified to a No. 2 Bearing Fornard And Aft Sawcut Seals
more effective impingement-cooled design. The T53-L-703/T5317 engine still incorporates basically the same
T53-L-13B sawcut pressurized type carbon radial seals, but with
The cooling air applied to the first gas producer nozzle vanes is the following exception.
P4, which consist of impingement cooling at the leading edge,
convective cooling at midchord and external film cooling at the The aft seal, a one piece split carbon ring (controlled gap seal), is
trailing edge. omitted and P3 air is used to pressurize the aft side of the number
2 bearing package.
Cooling air is admitted to the inside of the vane through a tubular
insert. Air is ejected forward through 5 holes along the leading
edge of insert which then impinges air on the inside wall of vane Notes:
leading edge, this impingement air then flows chordwise between
insert and vane wall toward vane trailing edge and cools inside
walls by convection. The air is then discharged through eight
holes in the vanes trailing egde, thereby providing film cooling of
vane trailing edge.
The cooling air that passes through the vanes is ducted around to
provide impingement cooling of vane leading edge. Additionally,
P4 air is routed to impinge on each vane leading edge outer
shroud area.
The cooling air applied to first gas producer turbine rotor is P3.
This cooling air originates at compressor exit and is directed to
the number two bearing housing between the air diffuser housing
and outer curl. The number two bearing package is redesigned to
allow a greater increase in cooling air to flow to the first stage gas
producer turbine blades. The cooling air is routed through the
number two bearing housing and directed into the first stage gas
Internal Cooling And Pressurization Internal Cooling And Pressurization (T53-L-703) Page 8-10
Internal Cooling And Pressurization (T53-L-703)
Illustration
ATM818-104 A
Hot Gas
LEGEND
P-II
P-III
ATM818-104
P-IV TRAINING PURPOSES ONLY
Internal Cooling And Pressurization Internal Cooling And Pressurization (T53-L-703) Page 8-11
T53 Series Intermediate Maintenance Training Manual
NO. 1 BEARING OIL SEAL
Identification and Location
The engine incorporates a positive contact type seal in the
number 1 bearing area.
Purpose
A positive contact carbon ring is forced against a rotating face
plate which turns with the shaft. This sealing action negates the
use of P2 air as implemented in the T53-L-13B engines.
Functional Description
The improved number 1 bearing seal negates the use of P2 air, for
a positive contact face seal. The face seal is designed to be loaded
axially by a wave spring; this spring tension forces the carbon
element tightly against the rotating face plate. While contact is
maintained between a rotating and stationary component, friction Notes:
is kept at a minimum due to the extremely smooth surfaces of
each component. This positive contact seal is highly effective in
preventing the seepage of oil at all operating speeds and
conditions. This configuration has performed excellently with over
4000 hours of engine operation.
Internal Cooling And Pressurization No. 1 Bearing Oil Seal Page 8-12
No. 1 Bearing Oil Seal
Illustration
ATM818-105
ATM818-105
Internal Cooling And Pressurization No. 1 Bearing Oil Seal Page 8-13
T53 Series Intermediate Maintenance Training Manual
NO. 3 BEARING OIL SEAL
Identification and Location
This seal is comprised of two carbon elements, each segmented
into three pieces.
Purpose
The segments are compressed against the power turbine seal
runner by garter springs, and are kept from rotating by retaining
pins. In static conditions, the seal segments are positioned
forward by a wave washer seal against the body.
Functional Description
The carbon elements do not have a constant axial position during
operation. This is due to the repeated changes in the differential
pressure between the ambient air, forward of the seal, and
bearing cavity air, aft of the seal. These pressure differential Notes:
changes are due to the repeated rotational speed changes of the
accentric pump impellers. Increase in impeller speeds results in
decreases in air pressure within the bearing cavity. As this
pressure decrease takes place, ambient air pressure overcomes
the wave washer and moves the elements aft. This allows
ambient air to enter the bearing cavity behind the seal, nulling
the pressure differential. With this decreased differential, the
wave washer again moves the segment forward against the body,
sealing out ambient air. This pressure change cycle is constantly
being repeated, moving the seal segments fore at aft. A positive
oil seal is always maintained either by the flow of ambient air into
the cavity, or by the seal element being held against the body.
Internal Cooling And Pressurization No. 3 Bearing Oil Seal Page 8-14
No. 3 Bearing Oil Seal
Illustration
ATM818-107
ATM818-107
Internal Cooling And Pressurization No. 3 Bearing Oil Seal Page 8-15
T53 Series Intermediate Maintenance Training Manual
DESCRIPTION OF ANTI-ICING SYSTEM
Identification and Location
Pressurized hot air from the air diffuser flows through holes in the
trailing edge of the diffuser vanes and collects in the air diffuser
internal bleed air manifold, where it is passed to an external bleed
air manifold located at the 1 o'clock position on the diffuser
housing.
Purpose
The anti-icing system supplies hot air, under pressure, to prevent
icing of the inlet housing areas and inlet guide vanes, when
required.
Functional Description
A connecting manifold, consisting of an external elbow and
tubing, is attached to the external bleed air manifold and to an Notes:
adapter located on top of the impeller housing. This hot air then
flows from the adapter to a chamber behind the hot air valve
mounting pad.
Hot Air
Solenoid Valve
Air Regulator
Anti-icing Tube
Hot Air Inlet
Illustration
ATM818-108
ATM818-108
Purpose
This valve, which is pneumatically operated and electrically
controlled, is normally energized, causing the valve to be in a
closed position.
Functional Description
When anti-icing air is required, the solenoid is deenergized by
manually activating a switch in the cockpit, causing the air
pressure to open the valve. This allows the hot air to enter the
inlet housing through the transfer tube to prevent the formation
of ice. The valve design incorporates a fail-safe provision which Notes:
insures continuous anti-icing air flow in the event of an electrical
failure.
Solenoid
Coil
Windings
Electrical
Connector
Spring
Core Piston
Spring
ATM818-109
ATM818-109
Purpose
This hot air is then circulated through five of the six hollow inlet
housing support struts to prevent ice formation in the inlet
housing area.
Functional Description
Anti-icing of the 6 o'clock strut area is accomplished by draining
hot engine scavenge oil through the strut into the accessory
gearbox. Anti-icing air also flows into an annulus in the rear of the
inlet housing where it is directed through the hollow inlet guide
vanes and allowed to exhaust forward of the Variable Inlet Guide Notes:
Vane (VIGV) Assembly into the inlet air stream.
LEGEND
Anti-Icing Air
And Vent ports
Illustration
ATM818-110
ATM818-110
What air cools the power turbine bearing and aft face of
the No. 2 power turbine disc?
OBJECTIVES
Upon completion of this training section, you will be able to:
• Identify and describe the fuel system components
• Inspect the fuel system components for serviceability
• Describe the fuel control adjustments
• Describe the operation of the fuel control
Notes:
The main fuel system delivers metered fuel from the fuel control
to the main fuel manifold where it is discharged through 22 fuel
nozzles into the combustion chamber. Main fuel is ignited by the
burning starting fuel.
Notes:
Illustration
ATM818-178
ATM818.178
Fuel Manifold
Illustration
Right Side
Fuel Flow
Check-filter Divider
Purge Valve Power
Start Fuel
ATM818-127
Turbine
Manifold
Air Temperature Fuel Governor
Right Side
Sensing Bulb Control Combustion
Drain Valve
ATM818-127
Functional Description
The solenoid is a two-position cockpit controlled valve, electrically
opened and spring-loaded closed incorporating an internal 100
mesh filter. With the valve energized to the open position, fuel
flows through an external line and connects to the starting fuel
manifold. The starting fuel manifolds have one inlet port and four Notes:
outlet ports. Fuel enters the combustor at the nozzle tip at an 80
degree fine cone mist. Combustor air pressure is directed through
holes in the nozzle shroud and discharged at the nozzle tip for
cooling purposes.
Start Fuel
Flow Divider
Illustration
Start Fuel Manifold Left Side
ATM818-128
Start Fuel Manifold
Right Side Start Fuel Nozzle
ATM818-128
Purpose
The incorporation of a purge system provides a continuous flow of
combustor pressurized air through a starting fuel manifold and
starting fuel nozzles to prevent residual fuel from accumulating.
Functional Description
A purge system has been developed to eliminate the clogging of
start fuel nozzles due to coking. The coking occurs when a
Notes:
quantity of fuel is trapped in the starting fuel manifold and
starting fuel nozzles. This residual fuel, when exposed to
combustor temperatures, which range from 600°F to 1000°F,
breaks down chemically into a sticky varnish and then coke.
Fuel System Starting Fuel Sequence And Purge System Page 9-8
Starting Fuel Sequence And Purge System
6
Electrical Connector
Pressure Drop From
5 Starting Nozzle To P 4 s
Coil Windings
Start Fuel Solenoid
P~PSI
4
Inlet 2
Start Fuel Nozzle
100 Mesh Filter Valve and Seat 1
Illustration N~%
ATM818-129
Ps4 Tap
ATM818-129
Fuel System Starting Fuel Sequence And Purge System Page 9-9
T53 Series Intermediate Maintenance Training Manual
FLOW DIVIDER, DUMP VALVE • Combustion Chamber Drain Valve
- Provides a port through which the fuel manifolds drains
ASSEMBLY purged fuel overboard
Fuel leaking from the combustion chamber drain valve during an
engine operation would indicate the o-rings of the dump valve
Identification and Location portion of the flow divider are defective.
The flow divider and dump valve assembly is mounted under the
exhaust diffuser support cone at the 6 o’clock position.
Purpose
The flow divider assembly receives fuel from the fuel control, and
delivers it to the main fuel manifold through two passages.
Functional Description
At low N1 speeds, the flow divider sends fuel through the primary
system of the manifolds. As N1 speed increases, fuel pressure
increases and the flow divider opens ports to the secondary
system of the main fuel manifold. The flow divider is equipped
Notes:
with a drain port to drain fuel from the main fuel manifolds and
flow divider during engine shutdown.
Illustration
Primary Fuel Lines
ATM818-130
Fuel Flow Divider
And Damp Valve
ATM818-130
The flow divider controls fuel flow to the engine nozzles according
to a predetermined schedule of secondary flow versus primary
flow. A dump valve was incorporated as an integral unit to drain
the fuel from the manifolds and fuel lines following engine
shutdown. The flow divider and dump valve assembly is designed
to function with fuel pressures up to 1200 psig.
When fuel pressure at the inlet of the flow divider reaches a Notes:
predetermined value (approximately 8 to 12 percent N1), the
dump valve plunger moves to a closed position, allowing fuel to
enter the flow divider valve. Fuel then passes through orifices in
the flow divider plunger and out to the primary manifolds. When
the primary flow reaches a predetermined value (approximately
32 percent N1), the pressure at the plunger face is sufficient to
move the plunger off its seat. As the plunger is displaced, the
secondary flow ports in the flow divider body are progressively
opened, allowing fuel to pass into the secondary manifolds.
To Combustion
Chamber Drain
Valve
Primary And Secondary Flow (Approx. 32% N1) Dump Flow
(Normal Operation) (Shut Down)
Illustration
ATM818-131 Primary Fuel To
22 Atomizers
Primary Flow
(Primary Fuel 8 to 12% N1)
ATM818-131
Purpose
It receives fuel from the flow divider assembly, and delivers it to
22 fuel nozzles through either of the two separate fuel passages.
Functional Description
The main fuel manifold assembly is a two pice separately milled
channeled manifold. One channel for primary fuel and one for
secondary fuel flow to the 11 atomizing nozzles ports per
manifold half.
Each half contains four filters, but only two filters on each half are Notes:
in use. Only the filters at the 6 o’clock are in use, the remaining
two filters are capped off. The filters have a bypass capability in
the event of icing or clogging, they will bypass at a differential
pressure of 27 +/- 7 psid. The filters are not maintainable.
Illustration
ATM818-133 Secondary Fuel In Port
Fuel Manifold
ATM818-133
Fuel entering the primary section of the atomizer passes through From the flow divider, fuel flows through primary and secondary
the primary screen and continues to flow through the center of lines to the main fuel manifold assembly. The manifold is a two-
the nozzle to the swirl chamber located internally in the head of section, dual-channeled assembly with 11 outlets in each section.
the nozzle. Here it passes through three minute swirl slots and is The manifold sections are interchangeable, requiring only a minor
discharged into the combustion chamber at a 90° spray angle. hardware adjustment to make the change.
The fine spray density established by the primary swirl slots is
required to start and run the engine. Higher N1 speeds require
additional fuel and a heavier density spray pattern, therefore
secondary fuel flow is introduced through the nozzle at speeds
above 32 percent N1. The secondary flow enters the outer shell of
the nozzle and passes through the secondary screen into the
secondary swirl slots. The secondary swirl slots, being slightly
larger in size than the primary swirl slots, allow a greater volume
of fuel to be discharged into the combustor. The combination of Notes:
primary and secondary flow which is delivered to the combustor
at an optimum spray angle of 90° is sufficient to operate the
engine at all power settings above 32 percent N1.
When the engine is shutdown and the fuel inlet pressure to the
flow divider and dump valve assembly falls below the dump valve
opening pressure, the dump valve plunger moves to an open
position to drain. With the dump valve in the open position all fuel
in the primary and secondary manifolds is drained through the
Main Fuel
Manifold
IllustrationSwirl Slots
Primary Flow
Cut In: 8-12% N1
Secondary Flow
ATM818-134
Cut In; 32% N1
Primary and Secondary
Above 32% N1 Fuel In
Flow
Divider
From Fuel
Control
Primary
Secondary
ATM818-134
Combustor
Pressure
Purpose
Used to drain fuel from the combustion chamber in the event of
an aborted start
Functional Description
The valve is a spring loaded to the open position type valve. The
valve will close at .6 to 2 psi of combustion chamber pressure,
and will stay closed throughout the engine operation. The drain
valve body will provide a path through it which the fuel manifolds
Notes:
will drain purged fuel and drain the fuel overboard during engine
shutdown.
• Gasket
- Seals drain valve to combustion chamber housing
• Plate
- Spring loaded open
• Spring
- Keeps plate in the open position
• Pins
- Provides a stop for the plate
• Drain Valve Body
- Provides point through which manifold drains purged
fuel through the drain valve
Plate
Spring
Combustion Drain Valve Assembly
Pin
Illustration
ATM818-135
Bolt
ATM818-135
Fuel enters fuel control through inlet screen and flows to a dual
element fuel pump. It is then pumped through check valves and
outlet screen to transfer valve. With transfer valve in normal
position for automatic operation, fuel flows to the main metering
valve at a pressure regulating valve. Position of the main
Starting
Piping For Starting Fuel Fuel
Starting Fuel Solenoid Valve Manifold
Fuel Regulator
Starting Fuel
Nozzles
For Latest Airframe Emergency Fuel Flow (4)
10 Micron
Configuration Servo Flow Divider Main Fuel
Refer To 100 Main Emergency Fuel Secondary Manifold
Filter
Airframe Manual Mesh (Automatic) Metering Shutoff (2) (2)
200 Mesh Metering Valve Valve Valve
Screen
Screen
Dual Element
Illustration
Solenoid Actuated
Emergency Primary
High Pressure Fuel
ATM818-136
Transfer Value
Fuel Pump (2) Atomizers
y
enc
m erg e Fuel
(22)
l E nkag
Power rna i
Inte ntrol L Drain
Power Lever Level Co Internal Fuel Shutoff Linkage
Take Off
Main Power Acceleration
Flight And
Idle Control
Ground Idle Computer Deceleration
Off Inlet Guide Vane
Control Control Actuator
Gas Producer
Speed Governor Air Bleed
Control Valve
Notes:
Starting
Piping For Starting Fuel Fuel
Starting Fuel Solenoid Valve Manifold
Fuel Regulator
Starting Fuel
Nozzles
For Latest Airframe Emergency Fuel Flow (4)
10 Micron
Configuration Servo Flow Divider Main Fuel
Refer To 100 Main Emergency Fuel Secondary Manifold
Filter
Airframe Manual Mesh (Automatic) Metering Shutoff (2) (2)
200 Mesh Metering Valve Valve Valve
Screen
Screen
Dual Element
Illustration
Solenoid Actuated
Emergency Primary
High Pressure Fuel
ATM818-136
Transfer Value
Fuel Pump (2) Atomizers
y
enc
m erg e Fuel
(22)
l E nkag
Power rna i
Inte ntrol L Drain
Power Lever Level Co Internal Fuel Shutoff Linkage
Take Off
Main Power Acceleration
Flight And
Idle Control
Ground Idle Computer Deceleration
Off Inlet Guide Vane
Control Control Actuator
Gas Producer
Speed Governor Air Bleed
Control Valve
If the fuel control is to add the correct amount of fuel to the air in In effect, the pilot moves the throttle for the power he needs and
the combustor, it must know how much air there is in the the fuel control automatically gets him there.
combustor at all times. The amount of air in the combustor will
depend on the speed of the compressor and the condition of the
air as it goes into the compressor. The condition of the air
depends on its temperature (T1) and pressure (P1). Notes:
The job of the fuel control is to take the three signals mentioned
above (N1 speed, inlet air temperature and pressure) and supply
the correct fuel flow to the engine for either acceleration,
deceleration, or steady state engine operation. The pilot, by
moving the throttle in the cockpit, tells the fuel control whether
acceleration, deceleration, or steady state engine operation is
required.
BULB TEPERATURE,T = 59 oF
1
BAROMETRIC PRESSURE,P = 29.92 ‘ Hg Abs
0 1
Illustration
SURGE AREA
EXCESSIVELY STEADY STATE
0
ATM818-137
RICH
DECELERATION
0
0 HOT START
FLAME OUT
EXCESSIVELY
0
LEAN
ACCELERATION
6000
6100
6200
6300
6400
6500
6600
RPM
N 1 RPM % ATM818-137
600
FLIGHT AUTOROTATION
500
WF - FUEL - FLOW - PPH
GROUND IDLE
400
300
Illustration
38o to 42o
23o to 25o
200
ATM818-138
100
0 10 20 30 40 50 60 70 80 90 100
Illustration
Emergency Changeover
Solenoid
ATM818-139
Main Pressure
Regulating Valve P1 Hose
Connector
Fuel Inlet Port
Pump Discharge Fuel Pump Trigger Line Air
Screen And Pressure Port Valve Cover
Servo Filter Bleed Band Trigger
Fuel Inlet Line Adjustment VIGV Feedback
Pressure Port Lever
Modulating Air
Pressure Port
High Pressure Servo Fuel To VIGV Actuator
ATM818-139
Illustration
Emergency Changeover
Solenoid
ATM818-139
Main Pressure
Regulating Valve P1 Hose
Connector
Fuel Inlet Port
Pump Discharge Fuel Pump Trigger Line Air
Screen And Pressure Port Valve Cover
Servo Filter Bleed Band Trigger
Fuel Inlet Line Adjustment VIGV Feedback
Pressure Port Lever
Modulating Air
Pressure Port
High Pressure Servo Fuel To VIGV Actuator
ATM818-139
TEST PRESSURE
ALTITUDE (FT)
0
1000
2000
3000
4000
5000
6000
7000
8000
Illustration
9000
10,000
11,000
---------------------------
ATM818-155
| |
| |
| |
| |
|
o |
1. TEMPERATURE AT TEST ALT 25 C
| |
2. TEST PRESSURE ALT 10,000 FT |
|
|
3. READ REQUIRED TORQUE 90.0 PSI |
|
| ACCEPTABLE TORQUE RANGE
|
| 49.0 TO 51.0 PSI |
| |
| |
PSI 30 40 |
50 60 70 80 o
C 10 20 30 40 50
Trimmer Lock
Take-Off Bolt
A Trimmer
Screw
Idle
Trimmer
Screw
Illustration A
ATM818-150
ATM818-150
Purpose
It is a two position valve, which when positioned to automatic,
directs fuel flow to the (automatic) metering valve. When the
valve is positioned to emergency, it directs fuel to the emergency
(manual) metering valve.
Functional Description
After installing an engine or a fuel control, or during airframe
intermediate inspection, or when a special verification of the
proper operation of the AUTOMATIC/EMERGENCY system is
required, perform an operational test of the system.
Notes:
• Start engine. Select maximum N2 speed with the governor
rpm Incr-Decr beep switch, before stabilizing engine at
Flight Idle speed to prevent engine surge
• With fuel control selector in AUTO position, retard throttle
to Flight Idle stop (70 to 72 percent N1 speed)
• Move fuel control selector switch to EMER position
• Note indicated N1 speed, it should decrease
• Return fuel selector to AUTO position within 5 seconds
• N1 speed should return to Flight Idle and then stabilize
Shim
Sleeve
Spring
Solenoid Valve
Detent
Balls
A
Illustration Detent
Balls
ATM818-156
A
ATM818-156
When removing the sleeve, make certain not to allow the detent
balls in the sleeve to spring free.
Solenoid
Valve
Illustration Laminations
C
ATM818-157
A
Fuel Control
Housing
Sleeve
ATM818-157
Purpose
It drives the fuel control overspeed governor
Functional Description
When the torquemeter booster pump, engine overspeed governor
or fuel control is to be installed, end float of the overspeed
governor drive shaft must be established. Excessive end float can
cause wear of the shaft splines and may lead to malfunction or
failure of the engine overspeed governor.
Notes:
Minimum end float tolerance is not establish; however, it is
important that some end float exist to preclude jamming the
overspeed governor drive shaft against the housing and booster
pump splined shaft.
• If the end float is less than 0.090 inch, do not shim drive
shaft.
• If the end float is between 0.090 and 0.280 inch, install
one shim at the fuel control end of the drive shaft.
• If the end float is more than 0.280 inch, install two shims
at each end of the drive shaft.
Number of shims to be installed is either none, one or four.
Fuel System End Float Adjustment Of Overspeed Governor Drive Shaft Page 9-40
End Float Adjustments Of
Overspeed Governor Drive Shaft
Power Driven
Rotary (Booster)
Power Driven
Pump
Rotary (Booster)
Pump Shaft
Shaft
Illustration
ATM818-126
A
Tube
ATM818-126
Fuel System End Float Adjustment Of Overspeed Governor Drive Shaft Page 9-41
T53 Series Intermediate Maintenance Training Manual
FUEL FLOW SECTION The control system is protected against excessive internal
pressure by a spring-loaded high pressure relief valve contained
within the manual system pressure regulating valve (Group 3).
Fuel is delivered from the airframe boost pump, through the
airframe filter, and enters the fuel control through screen (Item The high-pressure relief valve is set to open between 800 and 850
A). This screen is 200 mesh and incorporates a self-relieving psig. Fuel flows directly to the main pressure regulating valve
feature which allows the fuel to bypass the screen in event of (Group 2) and the main metering valve (Group 10).
clogging or icing.
The main pressure regulator is set to maintain a differential
Fuel then passes to the fuel pump which is a positive pressure of 17 to 22 psi across the main metering valve. It does
displacement gear-type pump and is driven through a gear this by bypassing excess fuel to the pump inlet. In this way, the
reduction system by the gas producer rotor. It contains two fuel flow rate is directly proportional to the regulated area of the
elements both of which deliver fuel continuously. main metering valve.
P
8 Incr. W F
10
6
9 2
Illustration
Pc
Ps
Pc
ATM818-142 5 3
Pc
G From
F Computer
14 Area
Ps To Servos And Starting
Fuel Solenoid
D
Q
N1 Speed
Drive Main Pump Press. Taps
Pump Element "B"
Fuel Inlet
Pump Element "A" ATM818-142
A
The shutoff valve (Group H13) provides the pilot with a positive
mechanical means of shutting off main fuel flow going to the
engine combustor. It is controlled through the manually operated
power lever (Item P).
P
8 Incr. W F
10
6
9 2
Illustration
Pc
Ps
Pc
ATM818-142 5 3
Pc
G From
F Computer
14 Area
Ps To Servos And Starting
Fuel Solenoid
D
Q
N1 Speed
Drive Main Pump Press. Taps
Pump Element "B"
Fuel Inlet
Pump Element "A" ATM818-142
A
The main power lever and gas producer governor assembly When the selected speed is reached, the linkage (Group 22),
function to set a particular speed requirement by positioning the which is following the movement of the 3D cam, repositions the
rockshaft (Group 18) and main metering valve (Group 10). speed input servo valve and ports pressure to the rockshaft drive
servo piston causing it to rise and drive the rockshaft and main
The initial requirement, generated by movement of the pilot's metering valve back to a steady state metering position.
main power lever, is transmitted through airframe linkage to the
fuel control power lever (Item P). This causes the spring-loaded
servo valve located in the speed input servo mechanism to move
either right or left through internal linkage movements of (Groups
12 and 22) and directs servo pressure fuel to the appropriate side
of the rockshaft drive servo piston (Item X). The rockshaft
assembly (Group 18) is spring-loaded to the open position.
The main metering valve (Group 10) is connected to the rockshaft Notes:
and opens or closes as a function of the rockshaft rotating on its
own axis. When acceleration is required, the speed input servo is
positioned by the pilot's demand. The rockshaft drive servo piston
(Item X) moves down allowing the rockshaft to rotate clockwise.
This in turn allows the main metering valve, which is following the
rockshaft, to open. As the rockshaft rotates, its follower makes
contact with the acceleration contour portion of the 3D cam
(Group 16).
Incr. W F
Deceleration
Schedule
18
Steady State
Schedule 16
Incr. RPM
N V
Illustration
Ps Pc 15
Ps
Ps
ATM818-143
O
Pc
Acceleration
Incr. Schedule
WF
P 22 Gas Producer
Speed Drive
X
12
Incr. W F ATM818-143
Incr. W F
Deceleration
Schedule
18
Steady State
Schedule 16
Incr. RPM
N V
Illustration
Ps Pc 15
Ps
Ps
ATM818-143
O
Pc
Acceleration
Incr. Schedule
WF
P 22 Gas Producer
Speed Drive
X
12
Incr. W F ATM818-143
The servo piston will then reposition the rockshaft (Group 18)
which will change the position of the main metering valve (Group
10). A feedback or null signal is provided through linkage
between the servo piston and speeder spring assembly. This
linkage neutralizes (nulls) the servo, providing the fuel demands
of the power turbine governor (i.e., rockshaft position) have been
met.
Incr. W F
Ps
Power Turbine
Speed Selector
Illustration
25
Feed
Back Incr.
Lever Speed
ATM818-144
18
Pc
To Aircraft
Tank Vent
Ps
Incr. Speeder Spring
WF
Pc 24
Counter
Weight
Power Turbine
Speed Drive
ATM818-144
Incr. W F
Temperature
Sensing Bulb
(Mounted On
Inlet Housing)
Ps Deceleration
Schedule 3-D Cam
18 16
16
Steady State
Schedule Incr. K
Ps
Illustration Temp.
23
Ps ATM818-145 I
Acceleration
22 Schedule
Incr.
WF ATM818-145
As the servo piston (b) moves up, it will move the servo valve (a)
back to a null position through the feedback assembly (c).
The servo valve (a) sleeve is rotated by the fuel pump drive to
minimize friction and provide ease of servo valve movement.
a b
20
Ps
c
Incr.
P1
Incr. W F
Engine Inlet
Air Pressure M
10
Incr. W F
Incr. W
Illustration
F
ATM818-146 L
18
ATM818-146
The action is such that when actual speed is less than reference
speed, the scissor linkage opens a slide valve (Item R) located on
the outside of the fuel regulator cover. Signal air from the air-
bleed actuator relay valve housing is directed to this valve. When
this air is permitted to vent, the bleed band will open. If the air is
restricted, the bleed band will close.
Once the increase in fuel flow causes engine acceleration, the gas
producer speed continues to increase until the preset speed signal
is satisfied. The movement of the rockshaft stops, but because of
the original fuel addition, the gas producer's speed continues to
increase until the position of the nutcracker and the flyball speed
sensor are balanced. The final movement of the 3D cam draws
the scissor linkage with its attached slide valve closed, causing
the band assembly to shut.
R Open
Incr. W F
From Compressor
Bleed Actuator
Relay Valve
Illustration
19 ATM818-147 Incr. R.P.M.
18
16
ATM818-147
Servo fuel pressure forces the servo piston up, closing the inlet
This system varies the angle of the inlet guide vanes which will guide vanes. The feedback linkage sensing the movement nulls
change the direction of the inlet air as it approaches the first the servo valve (26) through the cam (28) completing the cycle.
stage of the compressor rotor blades. This variation increases the
stall margin of the engine, particularly in the low compressor
rotor speed range.
The inlet guide vane control (Item B) located in the fuel control,
regulator cover, consists of a servo valve (26), a proportional
lever system (27) and a cam (28).
Fuel System Variable Inlet Guide Vane Control System Diagram Page 9-58
Variable Inlet Guide Vane Control System Diagram
Open
Feedback
Linkage
Closed
Illustration 28
ATM818-148
26
Actuator
Drain Line
16 Incr T
To Starter 1
Seal Drain
Incr N 1 P
c Pc Drain
Fuel System Variable Inlet Guide Vane Control System Diagram Page 9-59
T53 Series Intermediate Maintenance Training Manual
REVIEW When operating the emergency fuel system, is the
maximum allowable fuel flow lower than the automatic
fuel system?
Now that you have completed this section, you should be able to:
Refer to page 9-20 for the answer to this question.
• Identify and describe the fuel system components
• Inspect the fuel system components for serviceability What purpose does the pump discharge screen and servo
• Describe the fuel control adjustments filters on the fuel control serve?
• Describe the operation of the fuel control Refer to page 9-28 for the answer to this question.
To make certain, ask yourself the following questions:
When selected in emergency fuel flow schedule, what fuel
Where are the start fuel nozzles located? control features are not compensated for?
Refer to page 9-6 for the answer to this question. Refer to page 9-26 for the answer to this question.
After the start cycle is completed, at what N1 speed is When the emergency system is in operation, is the main
excess fuel purged from the start fuel system? metering valve bypassed?
Refer to page 9-8 for the answer to this question. Refer to page 9-22 for the answer to this question.
Each half of the fuel manifold assembly contains how many To ensure that the engine meets minimum power
inlet fuel filters? requirements, what check must be performed?
Refer to page 9-14 for the answer to this question. Refer to page 9-32 for the answer to this question.
CHAPTER 10—TROUBLE
ANALYSIS
OBJECTIVES
Upon completion of this training section, you will be able to:
• Troubleshoot malfunctions
• Identify faulty components
• Analyze system performance
Notes:
Notes:
Illustration
ATM818-178
ATM818.178
• Remember basic engine principles • Always start with the easiest first
• Operate engine
ATM818-178 • Previous type of operation
ATM818-195
1. Fuel Control 1. NO
2. Faulty overspeed governor 2. NO
3. Aircraft rigging 3. NO
4. Aircraft switch faulty Notes:
4. YES
5. Dirty compressor 5. NO
6. Faulty aircraft electrical system 6. YES
7. Low input voltage 7. NO
8. Emergency changeover selenoid 8. YES
9. Check emergency switch-over procedures 9. NO
10. Engine electrical harness 10. YES
Ground crew reported seeing heavy oil venting EGT/MGT N1 N2 Torque Oil Temp
from the Accessory gearbox vent drain when the
Normal Normal Normal Normal Normal
aircraft was in a hover.
ATM818-180
Ground crew reported that they observed fuel EGT/MGT N1 N2 Torque Oil Temp
leaking from the combustion drain line during
Normal Normal Normal Normal Normal
engine operation.
ATM801-118
Pilot reported that during acceleration of the engine EGT/MGT N1 N2 Torque Oil Temp
the MGT rose faster than a corresponding rise in
High & 76% Fluctuating Normal Normal
N1 speed and a popping sound was audible.
Fluctuating
Pilot reported that he had high MGT during steady EGT/MGT N1 N2 Torque Oil Temp
state operation, power and torque were low.
High High Low Low Increasing
ATM818-184
Pilot reported high engine oil temperature EGT/MGT N1 N2 Torque Oil Temp
Normal Correct Normal Normal High
Within Limits
1. Low N2 speed 1.
2. Governor arm travel restricted 2.
3. Fule flow restricted 3.
4. Droop compensator out of adjustment 4.
5. Air inlet obstructed 5.
6. Sheared pin in droop compensator 6.
7. Flow divider inoperative 7.
8. Aircraft fuel boost pump inoperative 8.
9. Faulty overspeed governor 9.
10. Throttle not properly rigged 10.
ATM818-186
Pilot reported a noisy and faster than normal EGT/MGT N1 N2 Torque Oil Temp
coastdown and N1 gage readings were erratic. Hot Erratic Normal Normal Normal
Correct
Within Limit
FAULT ISOLATION PROBABLE CAUSE "YES or NO"
After a successful start of the engine, the Pilot EGT/MGT N1 N2 Torque Oil Temp
noticed that torquemeter indication was low.
Normal Normal Normal Low Normal
ATM818-188
Pilot reported an excessive engine oil consumption EGT/MGT N1 N2 Oil Press Oil Temp
with high oil temperature and low oil pressure. Normal Normal Normal Low High
Pilot reported that N1 speed failed to accelerate EGT/MGT N1 N2 Torque Oil Temp
above 35% and MGT rapidly approached High 35% Normal Normal Normal
overtemerature limit.
ATM818-190
Pilot reported that during acceleration of the engine EGT/MGT N1 N2 Torque Oil Press
from GI to flight the bleed band cycled at high
Peeked within Fluctuated Normal Normal Normal
N1 speed.
Tolerance
After a successful start of the engine, ground crew EGT/MGT N1 N2 Torque Oil Temp
reported oil was coming out of the anti-icing bleed
Normal Normal Normal Normal Normal
ports on the right side of the inlet housing.
ATM818-192
Pilot reported that the MGT/EGT was 50 deg. higher EGT/MGT N1 N2 Torque Oil Temp
than the previous engine run.
610 C Normal Normal Normal Normal
ATM818-194
Notes: