CMM 26-05-01 - Inertia Switch

KIDDE GRAVINER LIMITED
Mathisen Way
Colnbrook, Slough, SL3 0HB, England
Telephone: +44 (0)1753 683 245
Fax: +44 (0)1753 685 040
CAGE K1536
INERTIA SWITCH
PART NUMBERS
53433-001, 53433-002, 53433-003 and 53433-004
COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
STATEMENT OF INITIAL CERTIFICATION
This manual complies with British Civil Airworthiness Requirements, Section A, Chapter A6-2
Signed .........................................
Date................Jul 1997................
ARB Approval No. AD/1106/46
NOTE: The above certification does not apply to revisions or amendments made after the date of initial certification by other Approved
Organisations. Revisions or Amendments made by other Approved Organisations must each be separately certified and recorded on
separate record sheets.
© KIDDE GRAVINER LIMITED 2007 (AND SUBSEQUENT REVISION PAGE DATES)

The information contained in this manual is the property of KIDDE GRAVINER LIMITED and may not be reproduced or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise, nor stored in any retrieval system of any nature without
the express written authority of KIDDE GRAVINER LIMITED.
Title Page
26-05-01 Oct 31/07
Mathisen Way
Colnbrook, Slough, SL3 0HB, England
Telephone: +44 (0)1753 683 245
Fax: +44 (0)1753 685 040
CAGE K1536
INERTIA SWITCH
PART NUMBERS
53433-001, 53433-002, 53433-003 and 53433-004
LETTER OF TRANSMITTAL FOR REVISION No. 13

TO CMM 26-05-01
1. PERMANENT REVISIONS
A. Revision No. 13 is incorporated in this issue. The Table below shows the affected pages.
2. NEW/REVISED PAGES
Subject Remove and Insert New/Revised

Reference Destroy Pages Pages Dated Reason for Change
Complete Manual Page 1 to 17 Title Page 1 to Oct 31/07 Complete manual
Page 1008 updated.
3. REVISION RECORD
A. This issue replaces the previous issue at Revision 12 which should be destroyed. The issue date and
insertion date of this revision has been recorded in the Record of Revisions. This Letter of Transmittal is
filed after the Title Page in the electronic file.
4. COMMENTS
A. Comments about the content of this manual should be forwarded to Kidde Graviner Limited using the
Customer Comments Form provided at the end of the manual.
© KIDDE GRAVINER LIMITED 2007

The information contained in this manual is the property of KIDDE GRAVINER LIMITED and may not be reproduced or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise, nor stored in any retrieval system of any nature
without the express written authority of KIDDE GRAVINER LIMITED.
Letter of Transmittal Number 13

Page 1 of 1
Oct 31/07
PART NUMBER 53433 SERIES
RECORD OF REVISIONS
.
ISSUE INSERTION REV ISSUE INSERTION REV ISSUE INSERTION

REV NO. BY BY BY
DATE DATE NO. DATE DATE NO. DATE DATE
1 - 12 INCORPORATED KG
13 Oct 31/07 Oct 31/07 KG
Record of Revisions - Page 1

26-05-01 Oct 31/07
RECORD OF TEMPORARY REVISIONS
TEMPORARY PAGE ISSUE DATE

BY BY
REV. No. NUMBER DATE REMOVED
26-05-01 Record of Temporary Revisions - Page 1

Oct 31/07
SERVICE BULLETIN LIST
Service Bulletin Service Bulletin Date Service Bulletin

Number Revision Number Incorporated into Manual
26-05-01 Service Bulletin List - Page 1

Oct 31/07
LIST OF EFFECTIVE PAGES
Subject Page Date
Title Page 1 * Oct 31/07
Record of Revisions 1 * Oct 31/07
Record of Temporary 1 * Oct 31/07

Revisions
Service Bulletin List 1 * Oct 31/07
List of Effective 1 * Oct 31/07

Pages
Table of Contents 1 * Oct 31/07
Introduction 1 * Oct 31/07
Description and 1 * Oct 31/07

Operation 2 * Oct 31/07
Testing and Fault 101 * Oct 31/07

Isolation 102 * Oct 31/07
103 * Oct 31/07
Disassembly 301 * Oct 31/07

302 * Oct 31/07
Cleaning 401 * Oct 31/07
Check 501 * Oct 31/07
Repair 601 * Oct 31/07

602 * Oct 31/07
Assembly (Including 701 * Oct 31/07

Storage) 702 * Oct 31/07
703 * Oct 31/07
704 * Oct 31/07
Fits and Clearances 801 * Oct 31/07
Special Tools, 901 * Oct 31/07

Fixtures and
Equipment
Illustrated Parts 1001 * Oct 31/07

List 1002 * Oct 31/07
1003 * Oct 31/07
1004 * Oct 31/07
1005 * Oct 31/07
1006 * Oct 31/07
1007 * Oct 31/07
1008 * Oct 31/07
* An asterisk indicates a page changed or added.
26-05-01 List of Effective Pages - Page 1

Oct 31/07
TABLE OF CONTENTS
Page
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Testing and Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Equipment and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
General Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
Special Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
Assembly (Including Storage). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
Storage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703
Fits and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
Fits and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
Torque Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
Special Tools, Fixtures and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003
Using the Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003
Identifying Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003
Vendor Codes, Names and Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1004
Detailed Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1005
ILLUSTRATIONS
Fig ............................................................................. Page
1 Inertia Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
701 Leaf Contacts (1-140) Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
IPL 1 Inertia Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1006
26-05-01 Table of Contents - Page 1

Oct 31/07
INTRODUCTION
1. General
A. This manual has been prepared in accordance with ATA Specification No.100, which has been adopted by
the International Air Transport Association (IATA) as the standard for all civil aircraft publications.
B. This manual contains Description, Operation, Maintenance procedures and an Illustrated Parts List (IPL).
IPL Figure and Item numbers in parentheses follow the part name to identify them.
C. All dimensions and quantities in this manual are in SI units with Imperial units in parenthesis.
D. All the materials in this manual have a Ref. Item identification which is given in the materials paragraph.
E. Use approved persons and good engineering practice for all procedures in this manual.
2. Normal Revisions
A revision to the manual consists of a transmittal letter, a revised list of effective pages, and new or revised
text and illustrations. Revised contents lists are issued when necessary. The transmittal letter identifies the
pages, changed, added or deleted and the reason for the revision. Manuals are only issued to Operators in
PDF format as an electronic file, therefore when a revision occurs, a complete manual will be issued with the
revision incorporated. The transmittal letter will be filed in the electronic copy before the Record of Revisions.
3. Reference Publications
A. Not applicable.
26-05-01 Introduction - Page 1

Oct 31/07
DESCRIPTION AND OPERATION
1. General
A. The uni-directional single-pole inertia-operated switch, intended for horizontal mounting, operates at a
pre-set deceleration when applied as a forward component. It is designed to operate fire protection
equipment or other electrically-operated aids to survival under emergency landing or crash conditions.
2. Description (Refer to Figure 1)
A. The components of the inertia switch include a light alloy body and sleeve assembly which contains a trip
weight that can move in the sleeve. The trip weight contains a bias weight which is kept in position with a
circlip. The body and sleeve assembly and associated mechanism is surrounded by a transparent
cylindrical cover. At one end of the unit is a light alloy mounting plate and at the other a moulded
contact-leaf and reset-plunger terminal block assembly and terminal block cover.
B. The trip weight is held in the bore by a bow contact. The bow contact is bent and held in position against
the trip weight and supported at each end with a leaf spring, a slotted pad and a retaining screw on either
side of the body and sleeve assembly.
C. The contact-leaf and reset-plunger terminal block assembly has a reset mechanism which includes a
reset plunger and a spring. Two cable entry sleeves are provided to hold the (aircraft) electrical cables
when they are connected to the terminal screws. Two leaf contacts are attached to the lower end of the
terminals with a round nut and locking plate.
D. All the switches are of similar construction. The type 18C(2) and 29C(2) differ from the 8C(2) and 10C(2)
in that the moulded terminal block is black and has a hole at its centre to give access to the reset plunger.
On types 8C(2) and 10C(2) it is necessary to remove the terminal cover to reset the unit after operation.
Type 18C(2) differs from type 29C(2) in that the mounting base fixing holes are located in different
positions.
3. Operation (Refer to Figure 1)
A. Movement of the trip piston can occur only when the unit is subjected to its operating 'g' level. When this
occurs, the trip piston pushes against the bow contact which bends in the opposite bend direction and
touches the leaf contacts to make an electrical circuit. The 'g' setting is determined by the degree of
compression applied to the bow contact, and this can be varied by adjustment of the position of the leaf
spring pads.
B. The unit stays in the operated condition and the position of the bow contact can be verified visually
through the transparent cover.
C. To reset the unit, the spring-loaded reset plunger is pushed which returns the trip piston and bow contact
to their original positions and breaks the electrical circuit.
4. Data
Weight.........................................................................................................................................369 g (0.813 lb)
Electrical Rating..................................................................................................2 amps at 28 V dc (single pole)
Dimensions.....................................................................................90.5 x 76.2 x 76.2 mm (3.56 x 3.0 x 3.0 in)
Settings
Type 18C(2)........................................................................................................................1.5 g + 0.15g
Type 10C(2)........................................................................................................................4.5 g + 0.15g
Type 8C(2)............................................................................................................................3 g + 0.15 g
Type 29C(2)..........................................................................................................................6 g + 0.15 g
Unit life (installed) ...............................................................................................Three years between overhaul
Storage life ......................................................................................................................................Seven years
26-05-01 Page 1
Oct 31/07
LEAF SPRING
LOCKING PLATE
RESET PLUNGER
MOUNTING
BASE
ADAPTOR PLATE
COVER
TRIP WEIGHT
BOW CONTACT
LEAF SPRING
RESET PLUNGER
AND TERMINAL BLOCK
ASSEMBLY
O-RING
SPRING
RESET PLUNGER
CABLE ENTRY
SLEEVE TERMINAL COVER ASSEMBLY
Inertia Switch
Figure 1
26-05-01 Page 2
Oct 31/07
TESTING AND FAULT ISOLATION
1. Equipment and Materials
A. Equipment
(1) This equipment is necessary:
NOTE: Alternative equivalents are permitted.
Part No. Special Tool Function
- Insulation Resistance Tester Insulation Resistance Test

500 V dc
- Vacuum Chamber Leak Test
Calibrating Turntable ( to
T1485 produce up to 11 g at 245 rpm) Test unit
B. Materials
(1) These materials are necessary:
Ref. Item Material
1 Distilled water
2. Test Conditions
A. Do the tests at an ambient temperature between 15 and 20 oC.
3. Procedure
A. Operating Test
(1) Install the unit as assembled on a suitable fixture on the Calibrating Turntable T1485 with the
mounting plate at 115,9 mm (4.563 in) from the centre of the Calibrating Turntable T1485 (to give a
nominal 152,4 mm (6 in) radius at the centre line of the trip weight).
(2) Secure a counter balance of the same weight as the assembled unit to the Calibrating Turntable
T1485 at the same distance from the centre and diametrically opposite to the unit assembly under
test.
(3) Increase the Calibrating Turntable speed slowly and check that the unit operates within these rpm
limits:
(a) Type 8C(2) - 129 and 136 rpm (3 g + 0.15 g)
(b) Type 10C(2) - 160 and 165 rpm (4.5 g + 0.15 g)
(c) Type 18C(2) - 89 and 98 rpm (1.5 g + 0.15 g)
(d) Type 29C(2) - 183 and 192 rpm (6 g + 0.15 g)
(4) If operation occurs outside these limits, re-calibrate the unit: refer to para C.
26-05-01 Page 101

Oct 31/07
B. Unit Calibration
(1) If the unit operates at a speed less than the lower rpm limit, loosen the screws (1-340), move the
leaf spring pads (1-360) towards the body (1-420) to increase the gap between their ends and the
adaptor plate and re-tighten the screws.
(2) Use a feeler gauge when reducing or increasing the gaps and ensure that they are equal to within +
0,127 mm (+ 0.005 in) during every test. Any difference between the gaps causes distortion of the
contact bow and can give an inconsistent operation.
(3) If the unit operates at a speed more than the upper rpm limit, loosen the screws (1-340), move the
spring pads (25) away from the body (1-420) to decrease the gap between their ends and the
adaptor plate and re-tighten the screws.
(4) Repeat paras 1 to 3 as applicable until the unit operates within the specified rpm limits.
(5) After calibration, tighten the screws (1-340) and bend one tab of each of the tab washers (1-350)
over the screw (1-340) to lock the position.
(6) Repeat the operating test and make sure that the unit operates within the specified limits.
(7) Complete the final assembly of the unit: refer to ASSEMBLY.
C. Millivolt Drop Test
(1) With the unit fully assembled, except for the terminal cover, and in the operated condition, connect
the switch terminals in series with a 28 volt circuit in which 2 amperes are flowing. The voltage drop
across the terminals must not exceed 75 millivolts.
D. Insulation Resistance Check
(1) Use a 500 volt Insulation Resistance Tester to measure the insulation resistance. With the unit in the
operated condition (bow contact against the leaf contacts), measure the insulation resistance
between each terminal screw (1-40) and the case (1-190). The insulation resistance must not be
less than 20 megohms.
(2) With the unit in the not operated condition (bow contact away from the leaf contacts), measure the
insulation resistance between each terminal screw (1-40) and the case (1-190) and between each
terminal screw. The insulation resistance must not be less than 20 megohms.
E. Leak Test
(1) Remove the terminal cover assembly (1-10), terminal cover washer (1-20) and twin cable sleeves
(1-30).
(2) Make sure that the external surfaces are clean and free from dust: refer to CLEANING.
(3) Push the reset plunger in to put the unit in the not operated condition.
(4) Submerse the unit in distilled water, Material Ref. Item 1, inside the Vacuum Chamber and reduce
the pressure in the chamber to 711 mm (28 in) of mercury (51 mm (2 in) Hg Absolute) for not less
than two minutes.
(5) Check the units for leaks visually. A steady stream of bubbles indicates a leak. Small break away
bubbles are acceptable.
(6) Vent the chamber to atmosphere and remove the unit from the water and chamber.
(7) dry the unit completely with an low pressure air hose.
(8) Install the twin cable sleeves (1-30), terminal cover washer (1-20) and terminal cover assembly
(1-10).
26-05-01 Page 102

Oct 31/07
4. Fault Isolation
A. Not applicable.
26-05-01 Page 103

Oct 31/07
DISASSEMBLY
1. General
NOTE: Refer to TESTING AND FAULT ISOLATION to find the necessary level of disassembly. This will
give the condition of the component or the possible cause of its malfunction.
A. Make sure that the work area tools and equipment are clean.
B. Discard parts that you must not use again. These include sealing rings and backing rings.
C. Special Tools.
(1) Special tools are not necessary.
2. Procedure (Refer to IPL Figure 1)
A. Inertia Switch
(1) Remove the terminal cover assembly (1-10).

(2) Remove the terminal cover washer (1-20).
(3) Remove the cable entry sleeves (1-30).
(4) Remove the round nuts (1-40).
(5) Remove the reset plunger and terminal block assembly (1-50).
(6) Remove the O-ring (1-200).
B. Reset Plunger and Terminal Block Assembly (1-50).
(1) Remove the reset plunger cap (1-60).
Note: The reset plunger (1-100) is peened over the reset plunger cap (1-60)
(2) Remove the spring (1-70), plain washer (1-80) and O-ring (1-90)
(3) Remove the reset plunger (1-100) and O-ring (1-110).
(4) De-solder the round nuts (1-120) and remove the the round nuts (1-120), washers (1-130), leaf
contacts (1-140) and locking plates (1-150).
(5) Remove the terminal screws (1-160) with the captive washer (1-170).
C. Inertia Switch
(1) Remove the case (1-190).

(2) Remove the stud sealing washers (1-210) and shims (2-220).
(3) Remove the locknuts (1-230) and mounting base (1-240).
(4) Remove the base plate sealing disc (1-250).
(5) Remove the round nuts (1-260) and insulating bushes (1-270).
(6) Remove the stud tab washers (1-280).
(7) Remove the double ended studs (1-290).
(8) Remove the stud adaptors (1-300).
(9) Remove the O-ring (1-310).
26-05-01 Page 301

Oct 31/07
(10) Remove the adaptor plate (1-320) and false base washer (1-330).
(11) Remove the bow contact (1-380).
(12) Remove the retaining screws (1-340), tab washers (1-350), leaf spring pads (1-360) and leaf
springs (1-370).
(13) Remove the trip weight (1-410).
(14) Remove the circlip (1-390) and remove the bias weight (1-400).
26-05-01 Page 302

Oct 31/07
CLEANING
1. General
A. Materials
NOTE: Alternative equivalents may be used:
Ref. Item Material
1 Isopropyl alcohol
2. Procedure
A. Cleaning
WARNING: DO NOT GET CLEANING AGENTS ON YOUR SKIN OR IN YOUR EYES. DO NOT
BREATHE THE FUMES. ONLY USE IN A LOCATION THAT HAS A CONTINUOUS FLOW
OF CLEAN AIR. CLEANING AGENTS ARE POISONOUS.
(1) Clean all dismantled parts with cleaning agent, Material Ref. Item 1.
(2) Dry thoroughly using dry, oil-free compressed air or nitrogen.
26-05-01 Page 401

Oct 31/07
CHECK
1. General
A. The procedure to examine the parts is in two levels:
(1) General check of all parts.
(2) Special check of specified parts.
2. General Check
A. Examine Parts Visually
(1) Visually examine each part for these types of damage.
(a) Cleanliness.
(b) Deterioration of protective treatment.
(c) Distortion and/or cracks.
(d) Chafing, wear or fretting.
(e) Scores, dents or burrs.
(f) Corrosion.
(g) Unserviceable screw threads.
(h) Parts of permanent assemblies that are not correctly attached.
3. Special Checks
A. Spring (1-70)
(1) Check that the spring free length is between 20,70 and 21,20 mm (0.815 and 0.835 in).
26-05-01 Page 501

Oct 31/07
REPAIR
1. General
A. Repair Levels
(1) There are two levels of repair procedure for parts that are found to be unserviceable after
inspection; refer to CHECK.
(a) Repair of surface damage.
(b) Repair of damage or wear with an approved Kidde Graviner repair.
B. Surface Damage
(1) Repair isolated external scores, smooth dents and abrasions that have no cracks and no effect on
internal dimensions. Such damage must not be:
(a) More than 12,70 mm (0.50 in) in length.
(b) More than 0,25 mm (0.01 in) in depth.
(c) Less than 6,35 mm (0.25 in) from a hole or bearing surface.
(4) Remove burrs, corrosion and sharp edges and repair the protective treatment: the area of damage
must not be more than 645 m2 (1 in2) for each 6450 mm2 (10 in2). Subsequently, remove 0,127 mm
(0.005 in) more of the material and repair the protective treatment.
(5) Remove burrs from external screw threads.
C. Approved Repairs
(1) Parts must only be repaired with an approved repair: refer to para 3.
D. Protective Treatment
(1) Repair damage to small areas of protective treatment and paint finish as necessary: refer to para 4.
2. Repair Procedure Conditions
A. Cleaning
(1) Clean the parts after Repair; refer to CLEANING.
B. Identification
(1) Identify the parts after repair with the relevant Kidde Graviner part number.
3. Approved Repairs
A. There are no approved repairs.
4. Protective Treatment
A. Protective treatment replacement procedures and the applicable parts are given in Table 601.
Protective Treatment
Table 601
IPL Figure and item No Name Material Specification Protective Treatment
1-230 Mounting Base Aluminium Alloy L168 Anodise to DEF STAN 03-24
1-330, 1-330A, 1-330B Adaptor Plate Aluminium Alloy L168 Anodise to DEF STAN 03-24
and 1-330C
26-05-01 Page 601

Oct 31/07
IPL Figure and item No Name Material Specification Protective Treatment
1-310 Adaptor Stud Mild Steel to BS970 Cadmium plate to DEF STAN 03-19
1-300 Stud Tab Washer Brass to BS2870 Cadmium plate to DEF STAN 03-19
1-40, 1-270 Round nut Brass Nickel plate to DEF STAN 03-10
B. Paint Finish
(1) Not applicable.
26-05-01 Page 602

Oct 31/07
ASSEMBLY (INCLUDING STORAGE)
1. General
A. Make sure that all of the parts are clean: Refer to CLEANING.
B. Make sure that the work area, tools and equipment are clean.
C. Make sure that all of the parts are correct to the data given in FITS AND CLEARANCES.
D. Torque to the values given in FITS AND CLEARANCES.
E. Lightly cover all seals and O-rings with compound, Material Ref. Item 4, before assembly
F. Special Tools.
(1) These special tools are necessary:
C637R14/1 Peening Tool Peen reset plunger guide

(1-100)
8CR35/1 Cover Space Gauge Set cover (1-190) height
G. Materials
Ref. Item Material
Solder, soft, rosin cored, multicore Ersin

1
SN60 alloy, 381 flux, 22 swg
2 Jointing Compound, yellow barium chromate

to DTD369B
3 Sealant, PR1460Q, 2 part
4 Compound, electrical insulating (SAE

AS8660 - Dow Corning DC4)
5 Compound, green hermetite
Varnish, DEF STAN 80-129, Type 2

6
(Trimite M9001)
2. Procedure (Refer to IPL Figure 1)

A. Reset Plunger and Terminal Block Assembly (1-50).
(1) Install the O-ring on the reset plunger (1-100) and install the reset plunger (1-100).
(2) Install the O-ring (1-90), washer (1-80), spring (1-70) and reset plunger cap (1-60).
(3) Tighten the reset plunger cap (1-60) and peen the reset plunger (1-100) with the Peening Tool
C637R14/1 to lock the assembly.
26-05-01 Page 701

Oct 31/07
(4) Install the locking plates (1-140), leaf contacts (1-150), washers (1-130) and round nuts (1-120).
Install the leaf contacts (1-140) so that they do not touch the boss and are approximately parallel to
the tab on the locking plate in the position shown in Figure 701. Make sure that dimension Z is
between 8,64 and 9,1 mm (0.340 and 0.360 in).
(5) Lock the position of the round nuts (1-120), the washers (1-130) and leaf contacts (1-150) with
solder, Material Ref. Item 1.
(6) Install the terminal screws (1-160) with the captive washers (1-170).
B. Inertia Switch
(1) Install the trip weight (1-410).
(2) Install the bias weight (1-400) and the circlip (1-390) in the trip weight (1-410).
(3) Install the double ended studs (1-290) through the stud tab washers (1-280), the body (1-420), the
false base washer (1-330) and the adaptor plate (1-320). Turn the recess in the studs against the
flat on the tab washers (1-280).
(4) Apply jointing compound, Material Ref. Item 2 to the round nuts (1-260) and insulating bushes
(1-270) and install the insulating bushes (1-270) and round nuts (1-260). Torque the round nuts
(1-260) to between 1,35 and 1,58 N m (12 and 14 lbf in).
(5) Fill the recesses around the round nuts (1-260) and insulating bushes (1-270) with sealant, Material
Ref. Item. 3.
(6) Cover Setting
(a) Place the adaptor plate (1-320) of the assembly in the recess in the movable base of the
Cover Space Gauge 8CR35/1.
(b) Pass the gauge ring of the Cover Space Gauge 8CR35/1 over the assembly and locate in the
groove at the top of the adaptor plate (1-320). Insert the test piece between the top of the
ring and the foot of the clock gauge on the Cover Space Gauge 8CR35/1.
(c) Turn the gauge ring through 360 degrees under the test piece and note the lowest reading on
the gauge. At this point set the gauge to zero.
LOCKING
PLATE LOCKING PLATE
(1-140) (1-140)
LEAF CONTACT
(1-150)
A A
ROUND NUT
(1-120)
Z
RESET PLUNGER
(1-160)
HALF SECTION ON A-A
Leaf Contacts (1-140) Position

Figure 701
26-05-01 Page 702

Oct 31/07
(d) Place a laminated shim (1-220) on each of the four stud shoulders.
(e) Locate the test piece over one stud and under the foot of the clock gauge.
(f) Note the reading on the gauge.
(g) Remove shims and/or laminations until the reading is within 0,05 mm (0.002 in) of zero. A
removed lamination must not be installed on the stud.
NOTE: Each lamination is 0,05 mm (0.002 in) thick.
(h) Repeat paras (e) to (g) for the other three studs. Note the shim positions for each stud.
(i) Remove the assembly from the Cover Space Gauge 8CR35/1.
(7) Apply jointing compound, Material Ref. Item 2 to the threads of the stud adaptors (1-300) and install
the stud adaptors (1-300) in the adaptor plate (1-320).
(8) Install the O-ring (1-310).
(9) Install the base plate sealing disc (1-250) and install the mounting base (1-240).
(10) Apply jointing compound, Material Ref. Item 3 to threads of the stud adaptors (1-300) and install the
locknuts (1-230). Torque the locknuts (1-230) to between 5,65 and 6,21 N m (50 and 55 lbf in).
Stake the ends of the threads to lock the locknuts.
(11) Install a leaf spring (1-370), a leaf spring pad (1-360), a tab washer (1-350) and a retaining screw
(1-340 ) to each side of the body.
(12) Use a feeler gauge to set the end of both leaf pads spring approximately 2,54 mm (0.010 in) from
the adaptor plate (1-320). Tighten the retaining screws (1-320), but do not lock the screws with the
tab washers at this stage.
(13) Place the trip weight (1-410) in the bore of the body (1-420) and install the bow contact (1-380)
between the leaf springs (1-370).
(14) Apply compound, Material Ref. Item 5 to both sides of the sealing washers (1-210) and install the
shims (1-220), prepared in para (6), and sealing washers (1-210).
(15) Do an Operating Test of the unit: refer to TESTING AND FAULT ISOLATION.
C. Final Assembly
(1) Install the case (1-190).
(2) Install the O-ring (1-200).
(3) Install the reset plunger and terminal block assembly (1-50).
(4) Install the round nuts (1-40) and torque to between 0,68 and 1,01 N m (6 and 9 lbf in). Apply
varnish, Material Ref. Item 6, to the round nuts (1-40_) to lock them in position.
(5) Install the cable entry sleeves (1-30).
(6) Install the terminal cover washer (1-20).
(7) Install the terminal cover assembly (1-10).
(8) Test the unit: refer to TESTING AND FAULT ISOLATION.
3. Storage Instructions
A. Storage Conditions.
(1) Seal the unit a polythene bag.
(2) Label the bag with the unit serial number, part number and date of overhaul.
26-05-01 Page 703

Oct 31/07
(3) Store the unit in a cool (0 to 20 oC), dry, ventilated, dust free environment free from corrosive fumes
and not subjected to extreme changes of temperature.
B. Limiting Period.
(1) The storage life of the unit is seven years after which period it must be overhauled.
26-05-01 Page 704

Oct 31/07
FITS AND CLEARANCES
1. Fits and Clearances
A. Not applicable.
2. Torque Data
A. Torque the parts in Table 801 to their applicable values.
Torque Data
Table 801
IPL Figure Torque

and Item No. Name Nm (lbf in)
1-40 Round nut 0,68 to 1,01 6 to 9
1-230 Locknuts 5,65 to 6,21 50 to 55
1-260 Round nut 1,35 to 1,58 12 to 14
26-05-01 Page 801

Oct 31/07
SPECIAL TOOLS, FIXTURES AND EQUIPMENT
1. General
A. These special tools are necessary:
- Insulation Resistance Tester Insulation Resistance Test

500 V dc
- Vacuum Chamber Leak Test
C637R14/1 Peening Tool Peen reset plunger guide

(1-100)
T1485 Calibrating Turntable ( to Test unit

produce up to 11 g at 245 rpm)
8CR35/1 Cover Space Gauge Set cover (1-190) height
26-05-01 Page 901

Oct 31/07
26-05-01 Page 1001

Oct 31/07
INTENTIONALLY BLANK
26-05-01 Page 1002

Oct 31/07
1. Introduction
A. General
(1) The purpose of this list is to itemise the parts that comprise the unit. It is intended for use in
provisioning, requisitioning and storing replacement parts.
2. Using the Illustrated Parts List
A. General
(1) The detailed parts list is a breakdown of the detail parts of the unit. Item numbers of the exploded
illustration accompanying the parts list indicate the order of disassembly. Parts are indented to show
their relationship to the next higher assembly.
(2) Part numbers and description in the detailed parts list identify each part. The item numbers in the
parts list refer to the accompanying illustration, and are used for locating a part in the parts list.
B. Effectivity Code
(1) The EFF CODE column of the detailed parts list shows the differences between two or more similar
units listed together in the same parts list.
C. Quantity
(1) The UNITS PER ASSY. column of the detailed parts list shows the quantity required for the next
higher assembly. The abbreviation AR when used in the UNITS PER ASSY. column indicates the
quantity is “as required”.
D. Non-procurable items
(1) Items which are non-procurable are indicated by the letters NP in the name column.
E. Alpha-Numerical Index
(1) The Alpha-Numerical Index (where provided) is to assist the user in locating part numbers in the
Detailed Parts List.
F. Airline Part Number Column
(1) This column is for insertion of the user's stock information.
3. Identifying Parts
A. General
(1) If the part number is not known, refer to the appropriate illustration of the unit. Locate the part in the
illustration and note the item number assigned to the part. Refer to the item number in the parts list
accompanying the illustration. The columns following the item number give the part number,
nomenclature and quantity required of the particular part.
(2) If the part number is known, refer to the alpha-numerical index (where provided) for the illustration
and item number. The parts list accompanying the illustration will give the name and quantity
required of the particular part.
(3) If the circuit component identification is known, refer to the equipment designator index (where
provided) for the illustration and item number. The parts list accompanying the illustration will give
the part number, name and quantity required of the particular part
(4) Identify the item number in the IPL and note the part number assigned.
26-05-01 Page 1003

Oct 31/07
4. Vendor Codes, Names and Addresses
A. Not applicable.
26-05-01 Page 1004

Oct 31/07
DETAILED PARTS LIST
26-05-01 Page 1005

Oct 31/07
10 280
20
380
30
60 410
70
370
80 400
90 360
40 350
160 340 390
170
180
420
200
150 330
110
140
130 310
100
120
320
190
210
220 270 300
260
250
290
240
230
Inertia Switch
Figure 1
26-05-01 Page 1006

Oct 31/07
FIG. AIRLINE EFF. UNITS

PART NUMBER NAME
ITEM PART No. CODE PER
1234567 ASSY.
R 1 -1 53433-001 SWITCH, INERTIA (TYPE 18C(2)) A RF
R -1A 53433-002 SWITCH, INERTIA (TYPE 10C(2)) B RF
R -1B 53433-003 SWITCH, INERTIA (TYPE 8C(2)) C RF
R -1C 53433-004 SWITCH, INERTIA (TYPE 29C(2)) D RF
R 10 44612-102 .COVER ASSEMBLY, TERMINAL A 1
R -10A 44612-105 .COVER ASSEMBLY, TERMINAL BCD 1
R 20 31531-701 .WASHER, TERMINAL COVER 1
R 30 38531-717 .SLEEVE, TWIN CABLE 2
R 40 31632-302 .NUT, ROUND 4
R -50 44611-103 .BLOCK ASSEMBLY, TERMINAL AND RESET A 1
R PLUNGER
R -50A 44611-101 .BLOCK ASSEMBLY, TERMINAL AND RESET BCD 1
R PLUNGER
R 60 32521-302 ..CAP, RESET PLUNGER 1
R 70 39511-213 ..SPRING 1
R 80 21171-003 ..WASHER, PLAIN 1
R 90 25124-303 ..O-RING 1
R 100 32231-302 ..PLUNGER, RESET 1
R 110 25124-303 ..O-RING 1
R 120 31632-302 ..NUT, ROUND 2
R 130 21171-403 ..WASHER, 2
R 140 36331-303 ..CONTACT, LEAF A 2
R -140A 36331-304 ..CONTACT, LEAF BCD 2
R 150 36611-301 ..PLATE, LOCKING 2
R 160 32211-208 ..SCREW, TERMINAL, 6BA 2
R 170 37511-302 ..WASHER, CAPTIVE 2
R 180 44611-005 ..BLOCK, TERMINAL 1
R (SUPSD BY ITEM 180A)
R -180A 44611-006 ..BLOCK, TERMINAL 1
R (SUPSDS ITEM 180)
R 190 31713-701 .CASE 1
R 200 31513-702 .O-RING, TERMINAL BASE 1
R 210 31411-706 .WASHER, STUD SEALING 1
R 220 31421-401 .SHIM AR
R 230 21482-011 .LOCKNUT 2
-ITEM NOT ILLUSTRATED
26-05-01 Page 1007

Oct 31/07
FIG. AIRLINE NAME EFF. UNITS

PART NUMBER
ITEM PART No. 1234567 CODE PER
ASSY.
R 1 240 35331-402 .PLATE, MOUNTING A 1
R -240A 35331-403 .PLATE, MOUNTING BCD 1
R 250 31133-702 .DISC, SEALING, BASE PLATE 1
R 260 31631-303 .NUT, ROUND 4
R 270 32433-703 .BUSH, INSULATING 4
R 280 36215-301 .WASHER, STUD TAB 2
R 290 33131-303 .STUD, DOUBLE ENDED 4
R 300 33131-101 .ADAPTOR, STUD 2
R 310 31513-702 .O-RING, TERMINAL BASE 1
R 320 32417-403 .PLATE, ADAPTOR A 1
R -320A 32417-402 .PLATE, ADAPTOR B 1
R -320B 32417-401 .PLATE, ADAPTOR C 1
R -320C 32417-407 .PLATE, ADAPTOR D 1
R 330 31133-701 .WASHER, FALSE BASE 1
R 340 32311-204 .SCREW, RETAINING 2
R 350 31456-304 .WASHER, TAB 2
R 360 35211-201 .PAD, LEAF SPRING 2
R 370 36711-302 .SPRING, LEAF A 2
R -370A 36711-301 .SPRING, LEAF BCD 2
R 380 35132-301 .CONTACT, BOW 1
R 390 23712-210 .CIRCLIP 1
R 400 32112-202 .WEIGHT, BIAS 1
R 410 34111-501 .WEIGHT, TRIP 1
R 420 45801-102 .BODY SUB ASSEMBLY AND LINER SLEEVE 1
-ITEM NOT ILLUSTRATED
26-05-01 Page 1008

Oct 31/07
COMMENTS SHEET
Company Name and Address Department
Originator (Print Name)
email address
Date
Return completed forms to: TECHNICAL SUPPORT MANAGER (AEROSPACE)

MATHISON WAY
COLNBROOK
SLOUGH
BERKSHIRE SL3 0HB
UK
Tel: +44 (0) 1753 683245 Fax: +44 (0) 1753 685040
email: kiddegraviner@kiddegraviner.co.uk
Comments will be periodically reviewed by Kidde Graviner Limited. Changes to the manual as a result of the
review will be in accordance with the revision procedure.
ATA Number
Chapter/Page/Paragraph Comments
Attach additional pages if necessary

CMM 26-05-01 - Inertia Switch

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KIDDE GRAVINER LIMITED

COMPONENT MAINTENANCE MANUAL

STATEMENT OF INITIAL CERTIFICATION

ARB Approval No. AD/1106/46

© KIDDE GRAVINER LIMITED 2007 (AND SUBSEQUENT REVISION PAGE DATES)

LETTER OF TRANSMITTAL FOR REVISION No. 13

Subject Remove and Insert New/Revised

© KIDDE GRAVINER LIMITED 2007

Letter of Transmittal Number 13

ISSUE INSERTION REV ISSUE INSERTION REV ISSUE INSERTION

Record of Revisions - Page 1

RECORD OF TEMPORARY REVISIONS

TEMPORARY PAGE ISSUE DATE

26-05-01 Record of Temporary Revisions - Page 1

Service Bulletin Service Bulletin Date Service Bulletin

26-05-01 Service Bulletin List - Page 1

LIST OF EFFECTIVE PAGES

Subject Page Date

Title Page 1 * Oct 31/07

Record of Revisions 1 * Oct 31/07

Record of Temporary 1 * Oct 31/07

Service Bulletin List 1 * Oct 31/07

List of Effective 1 * Oct 31/07

Table of Contents 1 * Oct 31/07

Introduction 1 * Oct 31/07

Description and 1 * Oct 31/07

Testing and Fault 101 * Oct 31/07

Disassembly 301 * Oct 31/07

Cleaning 401 * Oct 31/07

Check 501 * Oct 31/07

Repair 601 * Oct 31/07

Assembly (Including 701 * Oct 31/07

Fits and Clearances 801 * Oct 31/07

Special Tools, 901 * Oct 31/07

Illustrated Parts 1001 * Oct 31/07

* An asterisk indicates a page changed or added.

26-05-01 List of Effective Pages - Page 1

26-05-01 Table of Contents - Page 1

26-05-01 Introduction - Page 1

Weight.........................................................................................................................................369 g (0.813 lb)

Electrical Rating..................................................................................................2 amps at 28 V dc (single pole)

Dimensions.....................................................................................90.5 x 76.2 x 76.2 mm (3.56 x 3.0 x 3.0 in)

1. Equipment and Materials

(1) This equipment is necessary:

NOTE: Alternative equivalents are permitted.

Part No. Special Tool Function

- Insulation Resistance Tester Insulation Resistance Test

- Vacuum Chamber Leak Test

(1) These materials are necessary:

NOTE: Alternative equivalents are permitted.

Ref. Item Material

A. Do the tests at an ambient temperature between 15 and 20 oC.

(a) Type 8C(2) - 129 and 136 rpm (3 g + 0.15 g)

(b) Type 10C(2) - 160 and 165 rpm (4.5 g + 0.15 g)

(c) Type 18C(2) - 89 and 98 rpm (1.5 g + 0.15 g)

(d) Type 29C(2) - 183 and 192 rpm (6 g + 0.15 g)

26-05-01 Page 101

26-05-01 Page 102

26-05-01 Page 103

(1) Remove the terminal cover assembly (1-10).

(1) Remove the case (1-190).

26-05-01 Page 301

26-05-01 Page 302