38-13-10 Rev 2

ADAMS RITE AEROSPACE
4141 N. PALM STREET

FULLERTON, CALIFORNIA 92835, USA
TEL: 714 278-6500 FAX: 714 278-6515
(CAGE CODE: 80477)
TRANSMITTAL LETTER
TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL FOR LWSA

THERMOSTAT, PN 5980402100200, 5980402101200, 5980532100200, ATA NO.
38-13-10 REVISION 1 DATED MAY 04/20.
This letter transmits Revision 2 dated Aug 07/20, to Component Maintenance Manual 38-13-10
Revision 1. Replace the revised pages, add and remove the pages as shown below.
REVISED PAGES DATED
T-1, RR-1, SBL-1, LEP-1, LEP-2, TOC-1, TOC-2, 2, 1005-1006, 1011-1016,

Aug 07/20
3003-3005, 6001, 7002-7006, 8001, 10005-10056
ADD PAGES DATED
10057-10060 Aug 07/20
REMOVE PAGES DATED
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COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
Page TL-2
38-13-10 May 04/20
TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL FOR LWSA

THERMOSTAT, PN 5980402100200, 5980402101200, 5980532100200, ATA NO.
38-13-10 REVISION 1 DATED MAY 04/20.
REVISION NO. 2 DATED AUG 07/20
HIGHLIGHTS
This is a partial reissue. Please discard the pages that are affected by this revision and replace it with the
current issue dated Aug 07/20.
Section/Page No. Description of Change Effectivity

T-1 Revised per DCR 44588.
Added Rev 2 information to Footer.
RR-1 Added Rev 2.
SBL-1 Revised to reflect Rev 2 changes.
LEP-1, LEP-2 Revised to reflect Rev 2 changes.
TOC-1, TOC-2 Revised to reflect Rev 2 changes.
2 Revised to reflect Rev 2 changes.
1005-1006, 1011-1016 Revised to reflect Rev 2 changes.
3003-3005 Revised to reflect Rev 2 changes.
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4141 N. PALM STREET
FULLERTON, CALIFORNIA 92835, USA
TEL: 714 278-6500 FAX: 714 278-6515
(CAGE CODE: 80477)

WITH
ILLUSTRATED PARTS LIST
LWSA THERMOSTAT
PART NUMBER
5980402100200
5980402101200
5980402101200 AMD A
5980402101200 AMD B
5980532100200 AMD A
5980532100200 AMD B
5980532101200
THE TECHNICAL DATA IN THIS DOCUMENT (OR FILE) IS CONTROLLED FOR EXPORT UNDER THE EXPORT
ADMINISTRATION REGULATIONS 9 (EAR), 15 CFR PARTS 730-774, ECCN: 9E991. VIOLATIONS OF THESE LAWS MAY BE
SUBJECT TO FINES AND PENALTIES UNDER THE EXPORT ADMINISTRATION ACT.
THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO ADAMS RITE AEROSPACE, AND IS SUBMITTED UNDER A
CONFIDENTIAL RELATIONSHIP. EXCEPT FOR USES EXPRESSLY GRANTED IN WRITING, ALL RIGHTS ARE RESERVED BY
ADAMS RITE AEROSPACE.
Page T-1
Initial Issue: Nov 30/15 38-13-10 Revision 2: Aug 07/20
Page T-2
38-13-10 May 04/20
RECORD OF REVISIONS
Retain this record at the front of this manual. Upon receipt of a revision, insert the revised pages in the
manual; enter the revision number, issue date, inserted date, and initial.
REV. ISSUE DATE REV. ISSUE DATE

BY BY
NO. DATE INSERTED NO. DATE INSERTED
– Nov 30/15
1 May 04/20
2 Aug 07/20
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RECORD OF TEMPORARY REVISIONS
TEMPORARY ISSUE INSERTED REMOVED DATE

REVISION NO. DATE DATE BY DATE BY INCORPORATED
Page RTR-1
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Page RTR-2
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SERVICE BULLETIN LIST
REV. ISSUE DATE

BULLETIN NO. TITLE
NO. DATE INCORPORATED
WATER/WASTE: LWSA Thermostat
59804021-38-02 – Nov 07/19 Aug 07/20 – Replacement of the LWSA
Thermostat
WATER/WASTE: Lavatory Water
59804021-38-08 – May 27/20 Aug 07/20 Supply Assembly Thermostat –
Rework
WATER/WASTE: Lavatory Water
59805321-38-04 – May 27/20 Aug 07/20 Supply Assembly Thermostat –
Rework
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LIST OF EFFECTIVE PAGES
CHAPTER/ CHAPTER/
SECTION PAGE DATE SECTION PAGE DATE
Title Page T-1 R Aug 07/20 Disassembly 3001 May 04/20

T-2 Blank 3002 May 04/20
3003 R Aug 07/20
Record of RR-1 R Aug 07/20 3004 R Aug 07/20
Revisions RR-2 Blank 3005 R Aug 07/20
3006 May 04/20
Record of RTR-1 May 04/20
Temporary RTR-2 Blank Cleaning 4001 May 04/20
Revisions 4002 May 04/20
Service SBL-1 R Aug 07/20 Check 5001 May 04/20

Bulletin List SBL-2 Blank 5002 Blank
List of Effective LEP-1 R Aug 07/20 Repair 6001 R Aug 07/20

Pages LEP-2 R Aug 07/20 6002 Blank
Table of TOC-1 R Aug 07/20 Assembly 7001 May 04/20

Contents TOC-2 R Aug 07/20 7002 R Aug 07/20
7003 R Aug 07/20
Introduction INTRO-1 May 04/20 7004 R Aug 07/20
INTRO-2 Blank 7005 R Aug 07/20
7006 R Aug 07/20
Description 1 May 04/20 7007 May 04/20
and Operation 2 R Aug 07/20 7008 May 04/20
3 May 04/20
4 Blank Fits and 8001 R Aug 07/20
Clearances 8002 Blank
Testing and 1001 May 04/20
Fault Isolation 1002 May 04/20 Special Tools, 9001 May 04/20
1003 May 04/20 Fixtures, and 9002 May 04/20
1004 May 04/20 Equipment
1005 R Aug 07/20
1006 R Aug 07/20 Illustrated Parts 10001 May 04/20
1007 May 04/20 List (IPL) 10002 May 04/20
1008 May 04/20 10003 May 04/20
1009 May 04/20 10004 May 04/20
1010 May 04/20 10005 R Aug 07/20
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1014 R Aug 07/20 10009 R Aug 07/20
1015 R Aug 07/20 10010 R Aug 07/20
1016 R Aug 07/20 10011 R Aug 07/20
10012 R Aug 07/20
Schematics and 2001 May 04/20 10013 R Aug 07/20
Wiring Diagrams 2002 May 04/20 10014 R Aug 07/20
2003 May 04/20 10015 R Aug 07/20
2004 Blank 10016 R Aug 07/20
10017 R Aug 07/20
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LIST OF EFFECTIVE PAGES

(Continued)
CHAPTER/
SECTION PAGE DATE
Illustrated Parts 10018 R Aug 07/20

List (IPL) 10019 R Aug 07/20
(continued) 10020 R Aug 07/20
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Storage 15001 May 04/20

15002 Blank
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TABLE OF CONTENTS
PARAGRAPH TITLE PAGE
Introduction........................................................................................................................................ INTRO-1
Description and Operation ............................................................................................................................. 1
Testing and Fault Isolation ....................................................................................................................... 1001
Schematics and Wiring Diagrams ............................................................................................................ 2001
Disassembly ............................................................................................................................................. 3001
Cleaning ................................................................................................................................................... 4001
Check ....................................................................................................................................................... 5001
Repair ....................................................................................................................................................... 6001
Assembly .................................................................................................................................................. 7001
Fits and Clearances ................................................................................................................................. 8001
Special Tools, Fixtures, and Equipment .................................................................................................. 9001
Illustrated Parts List (IPL) ....................................................................................................................... 10001
Storage ................................................................................................................................................... 15001
LIST OF TABLES
TABLE PAGE
1 Leading Particulars ........................................................................................................................... 2

1001 Test Equipment and Materials .................................................................................................... 1001
1002 Dielectric Test Conditions ........................................................................................................... 1006
1003 Insulation Resistance Test Conditions ........................................................................................ 1007
1004 Bonding Resistance Test Conditions .......................................................................................... 1007
1005 Power Consumption .................................................................................................................... 1013
1006 Fault Isolation Chart .................................................................................................................... 1016
3001 Disassembly Materials ................................................................................................................ 3001
4001 Cleaning Materials ...................................................................................................................... 4001
6001 Repair Materials .......................................................................................................................... 6001
7001 Assembly Materials ..................................................................................................................... 7001
8001 Torque Values ............................................................................................................................. 8001
9001 Special Tools, Fixtures, and Equipment ..................................................................................... 9001
9002 Consumables .............................................................................................................................. 9002
Page TOC-1
38-13-10 Aug 07/20
LIST OF ILLUSTRATIONS
FIGURE PAGE
1 LWSA Thermostat ............................................................................................................................. 3

1001 Electrical Test Setup ................................................................................................................... 1003
1002 Hydraulic and Pneumatic Test Setup, PN 5980402100200 ....................................................... 1004
1003 Hydraulic and Pneumatic Test Setup, PN 5980402101200, 5980532100200, 59805321012001005
1004 Bonding and Measuring Point Locations .................................................................................... 1007
1005 LWSA Thermostat Motor Aperture .............................................................................................. 1008
1006 Calibration Procedure ................................................................................................................. 1009
1007 Draining Test Schematic ............................................................................................................. 1014
2001 LWSA Thermostat Wiring Diagram, PN 5980402100200 ........................................................... 2001
IPL 1 LWSA Thermostat, PN 5980402100200 ................................................................................... 10022
IPL 1A LWSA Thermostat, PN 5980402101200 ................................................................................... 10032
IPL 1B LWSA Thermostat, PN 5980532100200, 5980532101200 ...................................................... 10040
IPL 2 Complete Thermostat Housing, PN 2039000092 ..................................................................... 10048
IPL 2A Complete Thermostat Housing, PN 10015135 ......................................................................... 10054
Page TOC-2
38-13-10 Aug 07/20
INTRODUCTION
This Component Maintenance Manual (CMM) gives information necessary to do maintenance, ranging
from functional checks to total shop repair of the LWSA Thermostat PN 59804021 Series, PN 59805321
Series, manufactured by:
Adams Rite Aerospace Inc.

4141 N. Palm St. Fullerton, CA 92835 USA
Telephone: 714-278-6500 Fax: 714-278-6515
Cage Code: 80477
This CMM is divided into front matter, (Title Page, Record of Revisions, Record of Temporary Revisions,
Service Bulletin List, List of Effective Pages, Table of Contents and Introduction) followed by procedural
sections and an ILLUSTRATED PARTS LIST Section.
For page location of applicable sections, refer to the TABLE OF CONTENTS. An explanation of the use
of the Illustrated Parts List is given in the Introduction to that section.
All weights and measurements are given in English standard units followed by metric equivalent in
parenthesis.
This CMM will be revised, as necessary, to reflect current information.
This is a list of abbreviations and acronyms used in the manual:
ASSY Assembly IPL Illustrated Parts List

ATA Air Transport Association of America LWSA Lavatory Water Supply Assembly
CAGE Commercial And Government Entity NHA Next Higher Assembly
CMM Component Maintenance Manual NO. Number
EAR Export Administration Regulations PCB Printed Circuit Board
ECCN Export Control Classification Number PN Part Number
EFF Effectivity REV. Revision
ESD Electrostatic-Discharge Sensitive RF Reference only
Device
f.U.V. from the ultimate value (measuring VDC Volt Direct Current
range)
Fig. Figure
VERIFICATION
Testing/Fault Isolation Verified by simulation

Disassembly Verified by simulation
Assembly Verified by simulation
Engineering Technical Review Verified by simulation
NOTE: The following will be verified by actual performance as soon as the component is available:
Testing/Fault Isolation section, Disassembly section, Assembly section, and Engineering
Technical Review.
Page INTRO-1
38-13-10 May 04/20
Page INTRO-2
38-13-10 May 04/20
DESCRIPTION AND OPERATION
1. Description
A. The LWSA Thermostat (thermostat) is part of the Lavatory Water Supply Assembly (LWSA). It is
installed in the lavatory compartment.
B. The thermostat mixes the inlet water (hot/cold) and controls the selected temperature.
C. The thermostat is made from titanium or plastic, steel with plastic parts.
2. Operation
Energize the thermostat so that it will mix the cold water from cold water line and the hot water from
water heater to the selected temperature.
Page 1
38-13-10 May 04/20
3. Leading Particulars
Table 1. Leading Particulars
ITEM CHARACTERISTICS
Dimension
Length 6.10 in. (154.94 mm)
Width 2.89 in. (73.41 mm)
Height 5.12 in. (130.05 mm)
Flow Rate 0.74 + 0.16 / – 0.08 gal/min. (2.80 + 0.61 /
– 0.30 liter/min.) at 37.71 psi (2.6 bar)
Pressure
Burst 250.0 psig (17.23 bar)
Operating, Normal 22.0 psig (1.51 bar)
Proof 188.0 psig (12.96 bar)
System, Minimum 22.0 psig (1.51 bar)
Temperature
Ambient
System Drained – 67° to 185°F (– 55° to 85°C)
System Filled 34° to 185°F (1.11° to 85°C)
Operating
System Drained – 40° to 131°F (– 40° to 55°C)
System Filled 34° to 131°F (1.11° to 55°C)
Water Outlet 34° to 104°F (1° to 40°C)
Voltage 12/24 VDC
Weight
5980402100200, 5980402101200 1.92 lb. (0.869 kg)
5980532100200, 5980532101200 2.29 lb. (1.040 kg)
Page 2
38-13-10 Aug 07/20
Figure 1. LWSA Thermostat
Page 3
38-13-10 May 04/20
Page 4
38-13-10 May 04/20
TESTING AND FAULT ISOLATION
1. General
This section contains test and fault isolation procedures. Test the LWSA Thermostat (thermostat)
before disassembly to identify damaged parts, and after assembly to make sure of performance.
2. Test Conditions
All measurements and tests specified herein must be done in the following conditions, unless
otherwise specified:
A. Temperature: 59°F to 95°F (15°C to 35°C)
B. Atmospheric Pressure: Local Standard
C. Relative Humidity: < 85%
3. Test Equipment
The recommended test equipment and materials are located in Table 1001. The test equipment must
be calibrated and certified in accordance with ISO 10012-1 and ISO 17025.
NOTE: Equivalent alternatives can be used for listed items.
Table 1001. Test Equipment and Materials
TEST PART OR
EQUIPMENT SOURCE (CAGE)*
STEP SPECIFICATION NO.
Data Acquisition Board for GLP3-2000 Schleich GmbH (VCA174)

measuring categories:
7.A. – 7.K. Functionality Test, DC Range: 0 – 2 A
Accuracy: ± 0.25% f.U.V.
6.B. Insulation Resistance (MΩ) Range: 0 – 1 MΩ
Range: > 1 – 500 MΩ
Range: > 500 – 1000 MΩ
6.B. Insulation Resistance (Test Range: 0 – 500 VDC
Voltage) Accuracy: ± 1.0% f.U.V.
7.K. Insulation Testing Range: 0 – 1 mΩ

Range: > 1 – 10 mΩ
*Refer to IPL, paragraph 5, for the address.
Page 1001
38-13-10 May 04/20
Table 1001. Test Equipment and Materials (Continued)
TEST PART OR
EQUIPMENT SOURCE (CAGE)*
STEP SPECIFICATION NO.
High Voltage DC Module for Schleich GmbH (VCA174)
measuring categories:
6.A. Dielectric Test, DC Current Range: 0 – 1.5 mA
Accuracy: ± 0.5% (f.U.V.)
6.A. Dielectric Test, DC Voltage Range: 0 – 1000 V
4.B., 7.C., Flowmeter, Electromagnetic Type: Promag 53H DN04/5/32” Endress & Hauser
7.E., 7.G. Range: 0 – 2.11 g/min (0 – 8 (V2V207)
l/min)
7.H. Multimeter Range: 0 – 200mA; Commercially Available
Accuracy: ± 4.2 mA
5.A., 5.B. Scale, Weigh Type: SPU2001 Ohaus (V85973)
Range: 0 – 70.55 oz (0 – 2000 g)
Accuracy: ± 0.004 oz (± 0.1 g)
6.A., 7.I. Stopwatch Range: 0:00:00 h:min:sec; Commercially Available
Accuracy: ± 0.01 sec
4.A. Supply, Power, DC 28 VDC Commercially Available
4.A. – Test Rig, Automatic, for ––– Schleich GmbH (VCA174)
8.D.(3) Thermostat
4.B. Transducer, Measuring Type: KAT-TK with Roessel Messtechnik
thermocouple NiCr-Ni (Type K) GmbH (VC5126)
RM-Typ AL-KB
Range: 32 – 212°F (0 – 100°C)
4.B. Transducer, Pressure Type: Wika S-10 Wika (V61049)
Range: 0 – 58.02 psi (0 – 4 bar)
Page 1002
38-13-10 May 04/20
4. General Test Setup
All measuring and testing equipment are integrated in the Automatic Test Rig for Thermostat (test rig)
except for the weigh scale, PN SPU2001, which is connected with the test rig.
The test rig consists of two (2) parts, which work together as one (1) unit. The first part is the
container with integrated electrical installation and data processing (Refer to Figure 1001). The
second part is the testing station with integrated hydraulic and pneumatic installation (Refer to Figure
1002 or Figure 1003). Neither of these two (2) parts can work alone.
A. Electrical Test Setup
High Voltage Tester

with Voltage Control
500V DC
A
HV1
A
HV2
A A A A A A A A A A
Insulation Resistance
MilliOhmMeter
Tester 500V DC / 3mA
4 W ire Measurement
A A
ISO1
R
A A
ISO2
S
A
R-
A
S-
Temperature Cold Supply
N14.2
24V DC Power Supply
Bonding Test
Device Point 1
Current 24V
Temperature Hot Supply
N14.3
A PC 2 V In
CASE GND 28V DC Power Supply
A
DC GND
A
Valve In (24V)
Temperature Cold Regulated A
N14.4 Motor DC IN Current 28V
A
Motor -DC IN
A Change Polarity 12V DC Power Supply
12V DC IN
A
Encoder OUT
Temperature Hot Regulated A
N14.5 Endposition OUT
A
Plunger State OUT
A
24V DC IN Counter
Temperature Cold at Thermostat

N14.6
Motor/Valve Unit A A A A PC 2 V In
(Device under Test)

PC 2 V In
Temperature Hot at Thermostat

N14.7
PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out

Temperature mixed water at Thermostat
N14.8 24V 24V
Driver Driver
Flowmeter Cold water Niveau upper bassin

U15.1 U16.1
GND 24V PC GND 24V PC GND 24V PC GND 24V PC GND 24V PC GND 24V PC GND 24V PC
Y32.2.1 Y33.7 Y32.1 Y32.2.2 Y32.3 Y32.4 Y32.5
PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out

Flowmeter Hot water Niveau 0.8 liter bassin
U15.3 U16.3
GND 24V PC GND 24V PC GND 24V PC GND 24V PC GND 24V PC GND 24V PC GND 24V PC GND 24V PC GND 24V PC
Pressure Hot water Pressure Cold water Y32.6 Y32.7 Y32.8 Y33.1 Y33.2 Y33.3 Y36.1 Y36.2 Y36.3
U15.7 U15.5
Figure 1001. Electrical Test Setup
Page 1003
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B. Hydraulic and Pneumatic Test Setup
Figure 1002. Hydraulic and Pneumatic Test Setup, PN 5980402100200
Page 1004
38-13-10 May 04/20
Figure 1003. Hydraulic and Pneumatic Test Setup, PN 5980402101200, 5980532100200,

5980532101200
Page 1005
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5. Weight Check
A. Necessary Equipment
Scale – PN SPU2001 (refer to Table 1001)
B. Test
Weigh the thermostat on scale. The total weight must not be more than:
(1) For PN 5980402100200, 5980402101200 – 1.92 lb. (0.869 kg).
(2) For PN 5980532100200, 5980532101200 – 2.29 lb. (1.040 kg).
6. Hardware Electrical Tests
NOTE: Refer to Figure 1001 for General Test Setup.
A. Dielectric Test
(1) Test Conditions:
Electronic voltage ramp of twenty (20) sec

Test duration: 1:20 min
(2) Apply the test voltage between terminals to be tested against each other. Refer to Table
1002.
(3) Connect all the pins that are on the same terminal together and test as a pin bundle.
(4) Apply the test voltage gradually over a period of about twenty (20) sec.
(5) Hold the respective voltages for one (1) minute.
(6) The test will not cause damage to interfaces or equipment.
(7) Set the leakage current limit to 2 mA maximum.
Table 1002. Dielectric Test Conditions
TERMINALS TO BE TESTED BETWEEN

TEST VOLTAGE
TERMINAL 1 TERMINAL 2
J3 (B – K) connected together Case GND: J3A 500 VDC
B. Insulation Resistance Test
(1) Apply the test voltage between terminals to be tested against each other. Refer to Table
1003.
(2) Connect all the pins that are on the same terminal together and test as a pin bundle.
(3) The insulation resistance should be at least 100 MΩ.
Page 1006
38-13-10 Aug 07/20
Table 1003. Insulation Resistance Test Conditions
TERMINALS TO BE TESTED BETWEEN

TEST VOLTAGE
TERMINAL 1 TERMINAL 2
J3 (B – K) connected together Case GND: J3A 500 VDC
C. Bonding Resistance Test
(1) Measure the bonding resistance between the following points:
Table 1004. Bonding Resistance Test Conditions
POINTS TO BE TESTED
A Bonding Device (mass preparation) Case GND: J3A
B Bonding Device (mass preparation) Test Point 1 (Refer to Figure 1004)
(2) The bonding resistance should not be more than 20 mΩ.
m a s s p r e p a r a tio n D I N 2 9 5 7 6 - 3
Figure 1004. Bonding and Measuring Point Locations
Page 1007
38-13-10 May 04/20
7. Hardware Functional Tests)
NOTE: Refer to Figure 1001 for Electrical Test Setup. Refer to Figure 1002 or Figure 1003 for
Hydraulic and Pneumatic Test Setup.
A. Venting Test
Apply water to the drained system below the test heater.
(2) The thermostat must be self-venting.
B. Mixing Water Temperature Test for Default Position
Static Pressure (Water): 37.71 psi ± 2.18 psi (2.6 bar ± 0.15 bar)
Temperature (Cold Water): 53.6°F ± 14.4°F (12°C ± 8 K)
Temperature (Warm Water): 122.0°F - 9°F (50°C - 5 K)
(2) Adjust the thermostat to an arbitrary position between cold and warm area, but not in invalid
area. Refer to Figure 1005.
(3) The position of the aperture/motor light barrier is unknown at start-up.
C A L IB R A T IO N
NOTCH
L IG H T
B A R R IE R
IN V A L ID
AREA
Figure 1005. LWSA Thermostat Motor Aperture
Page 1008
38-13-10 May 04/20
(4) The thermostat does a self-calibration to go to default temperature.
NOTE: The water temperature at the mixed water outlet should be 95°F ± 3.6°F
(35°C ± 2 K) after self-calibration.
(5) The thermostat does the procedures described in Figure 1006 in subject of signal in light
barrier at J3H.
Figure 1006. Calibration Procedure
Page 1009
38-13-10 May 04/20
(6) When the light barrier is open:
(a) Put the light barrier within calibration notch or invalid area. Refer to Figure 1005.
(b) Measure the signal at End Position OUT – wire (J3H).
(c) The signal must be 0 V.
(7) When the light barrier is closed:
(a) Put the light barrier within cold or warm area. Refer to Figure 1005.
(b) Measure the signal at End Position OUT – wire (J3H).
(c) The signal must be 12 V.
(8) Start the water flow.
(9) Measure the water temperature.
(35°C ± 2 K).
(10) If the water temperature at the mixed water outlet is not 95°F ± 3.6°F (35°C ± 2 K), then the
thermostat needs to be adjusted. Refer to Paragraph 7.B.(24).
(11) Move the thermostat to minimum cold position.
(12) Move the thermostat to default position.
(35°C ± 2 K).
(16) Move the thermostat to maximum warm position.
(17) Move the thermostat to default position.
(35°C ± 2 K).
Page 1010
38-13-10 May 04/20
(21) While the motor is turning, the encoder is sending impulses to Encoder OUT (J3G) to signal
a path across to test rig.
(22) The number of steps within the cold area must comply with 5100±400 impulses from encoder.
(23) This makes sure that the correct motor is installed.
(24) Thermostat Adjustment
(a) Measure the water temperature at thermostat mixed water outlet.
(b) Start the water flow.
(c) Turn the motor until the water temperature is at 95°F ± 3.6°F (35°C ± 2 K).
NOTE: Control the temperature permanently.
(d) Align the aperture calibration notch with light barrier. Refer to Figure 1005.
(e) Measure the signal at End Position OUT – wire (J3H).
(f) Make sure the signal is 0 V.
(g) Set this aperture position as the default position.
(h) After the thermostat adjustment, do a Mixing Water Temperature Test for Default
Position, Paragraph 7.B.(1) through 7.B.(23), again.
C. Flow Volume Test for Default Position
Temperature (Warm Water): 122.0°F – 9°F (50°C – 5 K)
(2) The test rig starts water flow automatically in default position and measures flow volume in
gallons per minute (liters per minute).
(3) For PN 5980402100200, 5980402101200 only, the flow volume must be 0.61 gal/min ± 0.08
gal/min (2.30 liter/min ± 0.30 liter/min).
(4) For PN 5980532100200, 5980532101200 only, the flow volume must be 0.74 gal/min + 0.16
gal/min / – 0.05 gal/min (2.80 liter/min + 0.60 liter/min / – 0.20 liter/min).
D. Water Temperature Test for Minimum Cold Position
(2) Simulate a cold water adjustment with ten (10) steps (4280 impulses) down to minimum cold
water position.
Page 1011
38-13-10 Aug 07/20
(3) Start the water flow in minimum cold position.
(4) Measure the water temperature at mixed water outlet at water temperature steady state.
(5) The delivered water must have cold water supply temperature + 4 K.
E. Flow Volume Test for Minimum Cold Position
(2) The test rig starts water flow automatically in minimum cold position and measures flow
volume of cold water supply in gallons per minute (liters per minute).
F. Water Temperature Test for Warm Position
(2) Adjust the thermostat to minimum cold position.
(3) Simulate a warm water adjustment with twenty (20) steps to maximum warm position (equals
6098 impulses from minimum cold position = 4280 impulses in cold operating area + 128
impulses for calibration notch + 1690 impulses in normal operating area).
(5) Measure the water temperature at mixed water outlet at water temperature steady state.
(6) The water temperature should be between 104°F (40°C) to 113°F (45°C).
NOTE: The water temperature should not be more than 113°F (45°C).
G. Flow Volume Test for Warm Position
(2) The test rig starts water flow automatically in warm position and measures flow volume of
warm water supply in gallons per minute (liters per minute).
Page 1012
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H. Power Consumption Test
For PN 5980532100200, 5980532101200 only:

U28VDC: 28 VDC ± 0.5 VDC
(2) Connect the thermostat to power supply.
(3) Measure the power consumption for the following conditions. Refer to Table 1005.
Table 1005. Power Consumption
NECESSARY POWER
CONDITION
CONSUMPTION
A Valve is opened Max. 4.2 W
B Motor is turning Max. 6.0 W
I. Open/Close and Leakage Test
Set the flow time to three (3) seconds.
(3) After closing for three (3) seconds, there must be no water flow or drops of water from
thermostat outlet.
(4) Repeat Steps 7.I.(2) and 7.I.(3) three (3) times.
(5) Open the valve.
(6) Measure the signal given from hall sensor (Plunger State OUT – J3-J). It must be 24 VDC.
(7) Close the valve.
(8) Measure the signal given from hall sensor (Plunger State OUT – J3-J). It must be 0 VDC.
(9) Examine the thermostat.
(10) There must be no signs of leakage at connections and outflow device.
Page 1013
38-13-10 Aug 07/20
J. Draining Test (For PN 5980402100200, 5980402101200 only)
Open the water pipe below the test heater.
(2) The thermostat must be self-draining.
(3) The thermostat must not have water remaining.
K. Draining Test (For PN 5980532100200, 5980532101200 only)
(1) Make sure that the input and output cables have insulation and no signs of damage.
(2) Pressurize the thermostat to 37.71 psi (2.6 bar).
(3) Open the solenoid valve.
(4) Close the solenoid valve.
(5) Turn off the pressure.
(6) Open the test rig drain valve.
(7) Make sure that the valve has opened.
(8) The water level in container will decrease if valve has opened.
(9) The drainage time must be in less than one hundred twenty (120) seconds.
Figure 1007. Draining Test Schematic
Page 1014
38-13-10 Aug 07/20
L. Input/Output Insulation Test
(1) Make sure that the input and output cables have insulation and no signs of damage.
8. Conclusion of Test
A. Remove the thermostat from automatic test rig.
B. Make sure that the thermostat has no signs of faults, scratches, or other damage.
C. Examine the thermostat for correct labelling and part number.
D. Clean and dry the thermostat. Refer to the procedures that follow:
(1) To prevent the contamination of potable water used in test rig; disinfect test rig periodically
or disinfect potable water permanently.
(2) Use a vacuum drying oven to dry the thermostat.
(a) Set the oven temperature to 122°F (50°C).
(b) Set the vacuum to 0.03 psi (2 millibars) or less.
(c) Keep the thermostat in oven until it is fully dry.
(3) Seal the thermostat in an airtight bag.
Page 1015
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9. Fault and Isolation Procedures
Table 1006. Fault Isolation Chart
TEST
TROUBLE PROBABLE CAUSE REMEDY
STEP
6.B. The insulation resistance is Damaged/defective complete Replace.
less than 100 MΩ. PCB (270, IPL Fig. 1) (80,
IPL Fig. 01A) (105, IPL Fig.
1B).
6.C. The bonding resistance is Dirty bonding point Clean.
more than 20 mΩ. surface(s).
7.B. Thermostat does not Damaged/defective Replace as necessary.
self-calibrate. thermostat components (60
thru 245, IPL Fig. 1).
Damaged/defective complete Replace as necessary.
thermostat housing (55,
– 55A, IPL Fig. 1A) (80,
– 80A, – 80B, – 80C, IPL Fig.
1B) components.
Damaged/defective solenoid Replace.
valve (80, IPL Fig. 1) (25, IPL
Fig. 2) (25, IPL Fig. 2A).
Damaged/defective complete Replace.
sensor (120, IPL Fig. 1) (70,
– 70A, 72, – 72A, IPL Fig. 2)
(90, – 90A, 92, – 92A, IPL
Fig. 2A).
7.C.,7.E. Water flow is not at specified Damaged/defective solenoid Replace.
7.G. rate. valve (80, IPL Fig. 1) (25, IPL
Fig. 2) (25, IPL Fig. 2A).
7.D.,7.F. Water temperature at mixed LWSA thermostat is out of Adjust per Paragraph
water outlet is not at specified adjustment. 7.B.(24).
temperature.
Damaged/defective vent Replace.
valve (90, IPL Fig. 1) (35, IPL
Fig. 2).
Damaged/defective complete Replace.
vent valve (270, IPL Fig. 2A)
7.H. Power consumption shown is LWSA thermostat is out of Adjust per Paragraph
not at specified wattage. adjustment. 7.B.(24).
Damaged/defective Replace.
assembled motor (185, IPL
Fig. 1) (135, IPL Fig. 2) (155,
IPL Fig. 2A).
7.I. Sensor signal is not at Damaged/defective solenoid Replace.
specified voltage. valve (80, IPL Fig. 1) (25, IPL
Fig. 2) (25, IPL Fig. 2A).
Page 1016
38-13-10 Aug 07/20
SCHEMATICS AND WIRING DIAGRAMS
Figure 2001. LWSA Thermostat Wiring Diagram, PN 5980402100200
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38-13-10 May 04/20
Page 2002
38-13-10 May 04/20
Page 2003
38-13-10 May 04/20
Page 2004
38-13-10 May 04/20
DISASSEMBLY
1. General
A. Refer to TESTING AND FAULT ISOLATION section to find extent of disassembly necessary.
Disassemble the LWSA Thermostat (thermostat) only to the extent necessary to accomplish
repairs and put unit back to serviceable condition. Read through and be familiar with the entire
Disassembly procedures before starting to disassemble the unit. Pay particular attention to all
WARNINGS, CAUTIONS, and NOTES.
B. Refer to IPL Figures 1 through 2A for item numbers.
2. Disassembly Materials
Table 3001. Disassembly Materials
PART OR
MATERIAL SOURCE (CAGE)*
SPECIFICATION NO.
Tool, Insertion and Extraction M81969-14-11 Commercially Available
Tool, Special W032210275 Adams Rite Aerospace, Inc.
3. Disassembly Procedures
WARNING: ONLY APPROVED PERSONNEL CAN DO MAINTENANCE.
CAUTION: ELECTROSTATIC-DISCHARGE SENSITIVE DEVICE (ESD) PROTECTION

IS NECESSARY FOR HANDLING THE PRINTED CIRCUIT BOARD.
DISASSEMBLE LWSA THERMOSTAT IN A CLEAN AREA. AFTER DISASSEMBLY,

PUT COMPONENTS IN A CLEAN CONTAINER TO GIVE PROTECTION FROM DIRT,
MOISTURE, OR OTHER DAMAGE.
A. LWSA Thermostat, PN 5980402100200 (IPL Figure 1)
(1) Remove the label (5) from housing cover (15). Discard the label.
(2) Remove the coupling assemblies (10) from complete tube (65) and thermostat housing
(245).
(3) Remove the screws (20) and housing cover (15).
(4) Remove the splash protection (25) from holding plate (300).
(5) Remove the socket head cap screws (30), lock washer (35), washer (40), and clamp (45)
from holding plate (300).
(6) Remove the pan head screws (50) and thermostat housing (245) with attached components
(7) Remove the cable tie (55) from thermostat housing (245) with attached components.
Page 3001
38-13-10 May 04/20
(8) Remove the socket head cap screws (60) and complete tube (65) from thermostat housing
(245).
(9) Remove the O-ring (70) from complete tube (65). Discard the O-ring.
(10) Remove the cable tie (75).
(11) Remove the screws (85) and solenoid valve (80) from thermostat housing (245).
(12) Remove the vent valve (90) from thermostat housing (245).
(13) Remove the O-ring (95, 100) from vent valve (90). Discard the O-rings.
(14) Remove the ball (105) from vent valve (90).
(15) Remove the strainers (110) from thermostat housing (245).
(16) Remove the socket head cap screw (115) and complete sensor (120) from flange plate
(215).
(17) Remove the socket head cap screw (125, 135), washer (130, 140), and aperture (145) from
belt wheel (155).
(18) Remove the belt (150) from belt wheel (155) and pulley with bush (170).
(19) Remove the belt wheel (155) from thermostatic cartridge (240).
(20) Remove the retaining ring (160), cylinder pin (165), and pulley with bush (170) from
assembled motor (185) shaft.
(21) Remove the sleeve (175) from flange plate (215).
(22) Remove the socket head cap screws (180) and assembled motor (185) from flange plate
(215). Disassemble the assembled motor as follows:
(a) Remove the heatshrink tubing (190) from motor with shaft (205).
(b) Remove the screws (195) and motor flange (200) from motor with shaft (205).
(23) Remove the socket head cap screws (210) and flange plate (215) from thermostat housing
(245).
(24) Remove the tube (220) from thermostat housing (245).
(25) Remove the threaded ring (225) and thermostatic cartridge (240) from thermostat housing
(245).
(26) Use a special tool, PN W032210275, to remove the washer (230, 235) from thermostatic
cartridge (240).
(27) Remove the cable ties (250) and PCB protection (255).
Page 3002
38-13-10 May 04/20
(28) Remove the socket head cap screws (260), washers (265), and complete PCB (270) from
holding plate (300). Disassemble the complete PCB as follows:
(a) Remove the crimp connector (275).
(b) Remove the backshell (285) from receptacle shell (280).
(c) Use an insertion and extraction tool, PN M81969-14-11, to remove the male contacts
(290) from receptacle shell (280).
B. LWSA Thermostat, PN 5980402101200 (IPL Figure 1A)
(1) Remove the label (5, – 5A, – 5B, – 5C, 7) from housing cover (15). Discard the label.
(2) Remove the coupling assemblies (10) or Hydraflow clamps (– 10A) from complete
thermostat housing (55).
(3) Remove the screws (20) and housing cover (15).
(6) Remove the pan head screws (50) and complete thermostat housing (55, – 55A) from
holding plate (110). Refer to Paragraph D. for complete thermostat housing disassembly
procedures.
C. LWSA Thermostat, PN 5980532100200, 5980532101200 (IPL Figure 1B)
(1) Remove the label (5, – 5A, – 5B, – 5C, 7) from housing (25). Discard the label.
(2) Remove the coupling assemblies (10) or Hydraflow clamps (– 10A) from complete
thermostat housing (80, – 80A, – 80B, – 80C).
(3) Remove the screws (20) and complete housing (15). Disassemble the complete housing as
follows:
(a) Remove the screws (30), washers with angle (35), and housing (25) from housing (40).
Page 3003
38-13-10 Aug 07/20
(6) Remove the pan head screws (70), square nuts (75), and complete thermostat housing (80,
– 80A, – 80B, – 80C) from holding plate (135). Refer to Paragraph E. for complete
thermostat housing disassembly procedures.
D. Complete Thermostat Housing, PN 2039000092 (IPL Figure 2)
(1) Remove the socket head cap screws (5) and complete tube (10) from thermostat housing
(195).
(4) Remove the screws (30) and solenoid valve (25) from thermostat housing (195).
(5) Remove the vent valve (35) from thermostat housing (195). Disassemble the vent valve as
follows:
(a) Remove the O-ring (40, 45) from vent valve (55). Discard the O-rings.
(b) Remove the ball (50) from vent valve (55).
(6) Remove the strainers (60) from thermostat housing (195).
(7) Remove the socket head cap screw (65) and complete sensor (70, – 70A, 72, – 72A) from
flange plate (165).
(8) Remove the socket head cap screw (75, – 75A, – 75B, – 75C, 85), washer (80, 90), and
aperture (95) from belt wheel (105, – 105A, – 105B, – 105C).
(9) Remove the belt (100) from belt wheel (105, – 105A, – 105B, – 105C) and pulley with bush
(120).
(10) Remove the belt wheel (105, – 105A, – 105B, – 105C) from thermostatic cartridge (175).
assembled motor (135) shaft. Discard the retaining ring.
Page 3004
38-13-10 Aug 07/20
(a) Remove the heatshrink tubing (140) from motor with shaft (155).
(b) Remove the screws (145) and motor flange (150) from motor with shaft (155).
(14) Remove the screws (160) and flange plate (165) from thermostat housing (195).
(15) Remove the threaded ring (170) and thermostatic cartridge (175) from thermostat housing
(195). Disassemble the thermostatic cartridge as follows:
(a) Use a special tool, PN W032210275, to remove the washer (180, 185) from thermostatic
cartridge (190).
E. Complete Thermostat Housing, PN 10015135 (IPL Figure 2A)
(1) Remove the screws (5) and complete tube (10) from housing with venting valve (225).
(4) Remove the screws (30) and solenoid valves with connectors (25) from housing with venting
valve (225).
(5) Remove the strainer (35) from hot connection (50).
(6) Remove the screws (40), hot plate (45), and hot connection (50) from housing with venting
valve (225).
(7) Remove the O-ring (55) from hot connection (50). Discard the O-ring.
(8) Remove the strainer (60) from cold connection (75).
(9) Remove the screws (65), cold plate (70), and cold connection (75) from housing with venting
valve (225).
(10) Remove the O-ring (80) from cold connection (75). Discard the O-ring.
(11) Remove the socket head cap screw (85) and plate with optical sensor (90, – 90A) or
complete sensor (92, – 92A) from flange plate (195).
(12) Remove the socket head cap screw (95, – 95A, 105), washer (100, 110), and aperture (115)
from belt wheel (125, – 125A, – 125B, – 125C).
(13) Remove the belt (120) from belt wheel (125, – 125A, – 125B, – 125C) and pulley with bush
(140).
(14) Remove the belt wheel (125, – 125A, – 125B, – 125C) from thermostatic cartridge (205).
assembled motor (155) shaft. Discard the retaining ring.
Page 3005
38-13-10 Aug 07/20
(a) Remove the PCB connector (160) from motor with shaft (185).
(b) Remove the heatshrink tubing (165) from motor with shaft (185).
(c) Remove the motor cover (170) from motor with shaft (185).
(d) Remove the socket head cap screws (175) and motor flange (180) from motor with shaft
(185).
(18) Remove the screws (190) and flange plate (195) from housing with venting valve (225).
(19) Remove the support ring (200) or tube (– 200A) from housing with venting valve (225).
(20) Remove the thermostatic cartridge (205) from housing with venting valve (225). Disassemble
the thermostatic cartridge as follows:
(a) Use a special tool, PN W032210275, to remove the washer (210, 215) from thermostatic
cartridge (220).
(21) Disassemble the housing with venting valve (225) as follows:
(a) Remove the screws (230) and adapter (235) from thermostat housing (295, – 295A).
(b) Remove the sealing plate (240) from adapter (235). Discard the sealing plate.
(c) Remove the screws (245) and cover (250) from thermostat housing (295, – 295A).
(d) Remove the O-ring (255) from cover (250). Discard the O-ring.
(e) Remove the screws (260) and cover (265) from thermostat housing (295, – 295A).
(f) Remove the complete vent valve (270) from thermostat housing (295, – 295A).
Disassemble the complete vent valve as follows:
1. Remove the O-ring (275, 280) from vent valve housing (290). Discard the O-rings.
2. Remove the ball (285) from vent valve housing (290).
Page 3006
38-13-10 May 04/20
CLEANING
1. General
A. This section has the necessary data to clean the LWSA Thermostat.
B. Thorough cleaning is an essential prelude to inspection to make sure of detection and extent of
defects. Cleaning also removes remaining quantities of contamination that can adversely affect
performance of the equipment.
2. Cleaning Materials
NOTE: Refer to Table 4001 for recommended cleaning agents. Applicable alternatives or equivalents
can be used after tests are done to make sure equivalent agents do not cause damage to
area being cleaned. Always follow the instructions given by the manufacturer for cleaning
materials.
Table 4001. Cleaning Materials
PART OR
SPECIFICATION NO.
Alcohol, Isopropyl Federal Specification TT-I-735 Commercially Available
Brush, Nylon, Dissipative 0.016 in. (0.41mm) nylon that is Commercially Available
stiffer than Statigo, surface
resistivity of 109.
Bristle trim: 3/16 in. (4.76 mm)
tapered end, ¼ in. (6.35 mm) flat
end, stiffness like hog bristle.
Detergent, Dishwashing, Liquid ––– Commercially Available
Water, Clean ––– Commercially Available
Wipes, Cleaning, Disposable Size: 4.5 X 8.5 in. (114.3 X 215.9 Commercially Available
mm) (Ref: Kimtech Science
Kimwipes Model No. 34155)
3. Cleaning Procedures
WARNING: USE ALCOHOL IN AN AREA WITH A GOOD AIRFLOW TO MAKE SURE FUMES DO
NOT COLLECT. DO NOT BREATHE THE FUMES. KEEP ALCOHOL AWAY FROM
OPEN FLAMES.
CAUTION: DO NOT PUT ELECTRICAL COMPONENTS FULLY INTO CLEANING FLUIDS. DO

NOT USE ABRASIVES OR CLEANERS THAT CAN CAUSE CORROSION TO CLEAN
THE COMPONENTS.
A. Clean metal components by putting fully into isopropyl alcohol, or clean parts in a solution of
water and liquid detergent.
B. Remove quantities of contamination with a dissipative nylon brush.
C. Clean electrical components with a disposable cleaning wipe dampened with isopropyl alcohol.
Page 4001
38-13-10 May 04/20
D. Let electrical components air-dry.
E. Dry metal components by wiping with a disposable cleaning wipe and by blowing with clean, dry,
compressed air at 5 to 10 psig (34.47 to 68.95 kPa).
Page 4002
38-13-10 May 04/20
CHECK
1. General
This section has the necessary data to check for presence of visible damage, corrosion or wear of the
LWSA Thermostat.
2. Check Procedures
NOTE: Examine parts in a strong light and in magnification of 10 power or greater, visually examine
parts for signs of wear and/or damage.
A. Check all electrical components and wiring for damaged insulation, signs of shorting, loose
connections, or failure.
B. Check all parts for cracks, corrosion, gouges, wear, and other damage or deterioration.
C. Check threads for wear, stripping, and cross threading.
D. Check for water leaks.
Page 5001
38-13-10 May 04/20
Page 5002
38-13-10 May 04/20
REPAIR
1. General
This section has the necessary data to repair the LWSA Thermostat.
2. Repair Materials
Table 6001. Repair Materials
PART OR
SPECIFICATION NO.
Cloth, Crocus P-C-458, 320 grit (or finer) Commercially Available
File, Fine-tooth ––– Commercially Available
Thread Chaser ––– Commercially Available
3. Repair Procedures
NOTE: Small nicks and scratches are defined as material raised above the surface material which, if
not removed, would prevent easy assembly or sealing during operation. Also, surfaces
treated with abrasives must be treated in accordance with CLEANING section prior to
reassembly.
A. Repair damaged threads with sharp thread chaser. Remove burrs with a fine-tooth file.
B. Polish out small nicks and scratches in corrosion resistant steel components with crocus cloth.
C. Repair small scratches on decoratively finished metal surfaces by satin buffing.
4. Replacement
A. Replace all components which are damaged beyond repair or do not meet inspection criteria
specified in CHECK section.
B. Replace the label (5, IPL Fig. 1) (5, – 5A, – 5B, – 5C, 7, IPL Fig. 1A, Fig. 1B), O-ring (70, 95, 100,
IPL Fig. 1) (15, 40, 45, IPL Fig. 2) (15, 55, 80, 255, 275, 280, IPL Fig. 2A), retaining ring (160, IPL
Fig. 1) (110, IPL Fig. 2) (130, IPL Fig. 2A), and sealing plate (240, IPL Fig. 2A) each time total
disassembly is done.
Page 6001
38-13-10 Aug 07/20
Page 6002
38-13-10 May 04/20
ASSEMBLY
1. General
A. Read through and be familiar with the entire assembly procedures before starting to assemble the
LWSA Thermostat (thermostat). Pay particular attention to all WARNINGS, CAUTIONS, and
NOTES.
B. Refer to TESTING section after thermostat is assembled.
C. Refer to IPL Figures 1 through 2A for item numbers.
2. Assembly Materials
Table 7001. Assembly Materials
PART OR
SPECIFICATION NO.
Lubricant Unisilkon L641 Commercially Available
Threadlocker Weiconlock AN 302-43 Commercially Available
Tool, Insertion and Extraction M81969-14-11 Commercially Available
Tool, Special W032210275 Adams Rite Aerospace, Inc.
Wrench, Torque 0 to 150 lbf.in. (0 to 16.95 Nm) Commercially Available
3. Assembly Procedures
WARNING: ONLY APPROVED PERSONNEL CAN DO MAINTENANCE.
CAUTION: ELECTROSTATIC-DISCHARGE SENSITIVE DEVICE (ESD) PROTECTION

IS NECESSARY FOR HANDLING THE PRINTED CIRCUIT BOARD.
ASSEMBLE LWSA THERMOSTAT IN A CLEAN AREA.
A. Complete Thermostat Housing, PN 10015135 (IPL Figure 2A)
(1) Assemble the housing with venting valve (225) as follows:
(a) Install the complete vent valve (270) on thermostat housing (295, – 295A). Assemble the
complete vent valve as follows:
1. .Install the ball (285) in vent valve housing (290).
2. Install the new O-ring (275, 280) on vent valve housing (290).
(b) Install the cover (265) with screws (260) on thermostat housing (295, – 295A).
NOTE: Torque the screws to 4.43 ± 0.89 lbf.in. (0.5 ± 0.1 Nm).
Page 7001
38-13-10 May 04/20
(c) Apply a small amount of lubricant, Unisilkon L641, on new O-ring (255). Install the new
O-ring (255) on cover (250).
(d) Install the cover (250) with screws (245) on thermostat housing (295, – 295A).
(e) Install the new sealing plate (240) on adapter (235).
(f) Install the adapter (235) with screws (230) on thermostat housing (295, – 295A).
(2) Apply a small amount of lubricant, Unisilkon L641, on thermostatic cartridge (205) O-rings.
Install the thermostatic cartridge (205) on housing with venting valve (225). Assemble the
thermostatic cartridge as follows:
(a) Use a special tool, PN W032210275, to install the washer (210, 215) on thermostatic
cartridge (220).
(3) Install the support ring (200) or tube (– 200A) on housing with venting valve (225).
(4) Install the flange plate (195) with screws (190) on housing with venting valve (225).
(5) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (150) threads. Install
the assembled motor (155) with socket head cap screws (150) on flange plate (195).
Assemble the assembled motor as follows:
(a) Install the motor flange (180) with socket head cap screws (175) on motor with shaft
(185).
(b) Install the motor cover (170) on motor with shaft (185).
(c) Install the heatshrink tubing (165) on motor with shaft (185).
(d) Install the PCB connector (160) on motor with shaft (185).
(6) Install the sleeve (145) on flange plate (195).
NOTE: Press fit the sleeve.
(7) Install the pulley with bush (140), cylinder pin (135), and new retaining ring (130) on
(8) Install the belt wheel (125, – 125A, – 125B, – 125C) on thermostatic cartridge (205).
(9) Install the belt (120) on belt wheel (125, – 125A, – 125B, – 125C) and pulley with bush (140).
Page 7002
38-13-10 Aug 07/20
(10) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (95, – 95A, 105)
threads. Install the aperture (115) with socket head cap screw (95, – 95A, 105) and washer
(100, 110) on belt wheel (125, – 125A, – 125B, – 125C).
NOTE: Torque the socket head cap screw to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
NOTE: Put the aperture notch below the complete sensor center.
NOTE: Tighten the screws after making sure calibration is correct.
the plate with optical sensor (90, – 90A) or complete sensor (92, – 92A) with socket head
cap screw (85) on flange plate (195).
(12) Apply a small amount of lubricant, Unisilkon L641, on new O-ring (80).Install the new O-ring
(80) on cold connection (75).
(13) Install the cold connection (75) with cold plate (70) and screws (65) on housing with venting
valve (225).
(14) Install the strainer (60) on cold connection (75).
(15) Apply a small amount of lubricant, Unisilkon L641, on new O-ring (55).Install the new O-ring
(55) on hot connector (50).
(16) Install the hot connection (50) with hot plate (45) and screws (40) on housing with venting
valve (225).
(17) Install the strainer (35) on hot connection (50).
(18) Install the solenoid valves with connectors (25) with screws (30) on housing with venting
valve (225).
(19) Install the cable tie (20).
(20) Install the new O-ring (15) on complete tube (10).
(21) Install the complete tube (10) with screws (5) on housing with venting valve (225).
Page 7003
38-13-10 Aug 07/20
B. Complete Thermostat Housing, PN 2039000092 (IPL Figure 2)
Install the thermostatic cartridge (175) with threaded ring (170) in thermostat housing (195).
Assemble the thermostatic cartridge as follows:
(a) Use a special tool, PN W032210275, to install the washer (180, 185) on thermostatic
cartridge (190).
(2) Install the flange plate (165) with screws (160) on thermostat housing (195).
(a) Install the motor flange (150) with screws (145) on motor with shaft (155).
(b) Install the heatshrink tubing (140) on motor with shaft (155).
(5) Install the pulley with bush (120) with cylinder pin (115) and new retaining ring (110) on
(6) Install the belt wheel (105, – 105A, – 105B, – 105C) on thermostatic cartridge (175).
(7) Install the belt (100) on belt wheel (105, – 105A, – 105B, – 105C) and pulley with bush (120).
(8) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (75, – 75A, – 75B,
– 75C, 85) threads. Install the aperture (95) with socket head cap screw (75, – 75A, – 75B,
– 75C, 85) and washer (80, 90) on belt wheel (105, – 105A, – 105B, – 105C).
NOTE: Torque the socket head cap screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
(9) Apply threadlocker, Weiconlock AN 302-43, to screw (65) threads. Install the complete
sensor (70, – 70A, 72, – 72A) with screw (65) on flange plate (165).
NOTE: Torque the screw to 4.43 ± 0.89 lbf.in. (0.5 ± 0.1 Nm).
(10) Install the strainers (60) on thermostat housing (195).
(11) Install the vent valve (35) in thermostat housing (195). Assemble the vent valve as follows:
(a) Install the ball (50) in vent valve (55).
(b) Install the new O-ring (40, 45) on vent valve (55).
Page 7004
38-13-10 Aug 07/20
(12) Install the solenoid valve (25) with screws (30) on thermostat housing (195).
(15) Install the complete tube (10) with socket head cap screws (5) on thermostat housing (195).
C. LWSA Thermostat, PN 5980532100200, 5980532101200 (IPL Figure 1B)
the complete PCB (105) with socket head cap screws (95) and washers (100) on holding
plate (135). Assemble the complete PCB as follows:
(a) Use an insertion and extraction tool, PN M81969-14-11, to install the male contacts
(125) on receptacle shell (115).
(b) Install the backshell (120) on receptacle shell (115).
(c) Install the crimp connector (110).
(2) Install the PCB protection (90) with cable ties (85).
(3) Apply threadlocker, Weiconlock AN 302-43, to pan head screw (70) threads. Install the
complete thermostat housing (80, – 80A, – 80B, – 80C) with pan head screws (70) and
square nuts (75) on holding plate (135). Refer to Paragraph A. for complete thermostat
housing assembly procedures.
NOTE: Torque the pan head screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
the clamp (65) with socket head cap screws (50), lock washer (55), and washer (60) on
holding plate (135).
(5) Install the splash protection (45) on holding plate (135).
(6) Install the complete housing (15) with screws (20). Assemble the complete housing as
follows:
(a) Install the housing (25) with screws (30) and washers with angle (35) on housing (40).
(7) Install the Hydraflow clamps (– 10A) or coupling assemblies (10) on complete thermostat
housing (80, – 80A, – 80B, – 80C).
(8) Install the new label (5, – 5A, – 5B, – 5C, 7) on housing (25).
Page 7005
38-13-10 Aug 07/20
D. LWSA Thermostat, PN 5980402101200 (IPL Figure 1A)
the complete PCB (80) with socket head cap screws (70) and washers (75) on holding plate
(110). Assemble the complete PCB as follows:
complete thermostat housing (55, – 55A) with pan head screws (50) on holding plate (110).
Refer to Paragraph B. for complete thermostat housing assembly procedures.
(4) Install the clamp (45) with socket head cap screws (30), lock washer (35), and washer (40)
on holding plate (110).
(6) Install the housing cover (15) with screws (20).
(7) Install the Hydraflow clamps (– 10A) or coupling assemblies (10) on complete thermostat
housing (55).
(8) Install the new label (5, – 5A, – 5B, – 5C, 7) on housing cover (15).
E. LWSA Thermostat, PN 5980402100200 (IPL Figure 1)
the complete PCB (270) with socket head cap screws (260) and washers (265) on holding
plate (300). Assemble the complete PCB as follows:
Page 7006
38-13-10 Aug 07/20
(3) Use a special tool, PN W032210275, to install the washer (230, 235) on thermostatic
cartridge (240).
Install the thermostatic cartridge (240) with threaded ring (225) in thermostat housing (245).
(5) Install the tube (220) in thermostat housing (245).
(6) Install the flange plate (215) with socket head cap screws (210) on thermostat housing (245).
(a) Install the motor flange (200) with screws (195) on motor with shaft (205).
(b) Install the heatshrink tubing (190) on motor with shaft (205).
(9) Install the pulley with bush (170) with cylinder pin (165) and new retaining ring (160) on
(10) Install the belt wheel (155) on thermostatic cartridge (240).
(11) Install the belt (150) on belt wheel (155) and pulley with bush (170).
(12) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (125, 135) threads.
Install the aperture (145) with socket head cap screw (125, 135) and washer (130, 140) on
belt wheel (155).
the complete sensor (120) with socket head cap screw (115) on flange plate (215).
(14) Install the strainers (110) on thermostat housing (245).
(15) Install the ball (105) in vent valve (90).
(16) Install the new O-ring (95, 100) on vent valve (90).
(17) Install the vent valve (90) in thermostat housing (245).
Page 7007
38-13-10 May 04/20
(18) Install the solenoid valve (80) with screws (85) on thermostat housing (245).
(21) Install the complete tube (65) with socket head cap screws (60) on thermostat housing (245).
(22) Install the cable tie (55) on thermostat housing (245) with attached components.
thermostat housing (245) with attached components on holding plate (300).
(24) Install the clamp (45) with socket head cap screws (30), lock washer (35), and washer (40)
on holding plate (300).
(26) Install the housing cover (15) with screws (20).
(27) Install the coupling assemblies (10) on complete tube (65) and thermostat housing (245).
(28) Install the new label (5) on housing cover (15).
Page 7008
38-13-10 May 04/20
FITS AND CLEARANCES
1. General
This section has the necessary fits and clearances for the LWSA Thermostat.
2. Torque Values
Table 8001. Torque Values
TORQUE VALUE
NOMENCLATURE
lbf.in. (Nm)
Screw (20, IPL Fig. 1) 2.66 ± 0.89 (0.3 ± 0.1)

Pan head screw (50, IPL Fig. 1) 8.85 ± 0.89 (1.0 ± 0.1)
Screw (85, IPL Fig. 1) 6.20 ± 0.89 (0.7 ± 0.1)
Socket head cap screw (60, 115, IPL 4.43 ± 0.89 (0.5 ± 0.1)
Fig. 1)
Socket head cap screw (30, 125, 135, 8.85 ± 0.89 (1.0 ± 0.1)
210, 260, IPL Fig. 1)
Screw (20, IPL Fig. 1A) 2.66 ± 0.89 (0.3 ± 0.1)
Fig. 1A)
Pan head screw (50, IPL Fig. 1A) 8.85 ± 0.89 (1.0 ± 0.1)
Screw (20, IPL Fig. 1B) 4.43 ± 0.89 (0.5 ± 0.1)
Fig. 1B)
Pan head screw (70, IPL Fig. 1B) 8.85 ± 0.89 (1.0 ± 0.1)
Socket head cap screw (5, IPL Fig. 2) 4.43 ± 0.89 (0.5 ± 0.1)
Screw (30, IPL Fig. 2) 6.20 ± 0.89 (0.7 ± 0.1)
Screw (65, IPL Fig. 2) 4.43 ± 0.89 (0.5 ± 0.1)
Socket head cap screw (75, – 75A, 8.85 ± 0.89 (1.0 ± 0.1)
– 75B, – 75C, 85, IPL Fig. 2)
Screw (160, IPL Fig. 2) 8.85 ± 0.89 (1.0 ± 0.1)
Screw (5, 40, 65, 245, 260, IPL Fig. 2A) 4.43 ± 0.89 (0.5 ± 0.1)
Screw (30, 230, IPL Fig. 2A) 6.20 ± 0.89 (0.7 ± 0.1)
Socket head cap screw (85, IPL 4.43 ± 0.89 (0.5 ± 0.1)
Fig. 2A)
Socket head cap screw (95, – 95A, 8.85 ± 0.89 (1.0 ± 0.1)
105, IPL Fig. 2A)
Screw (190, IPL Fig. 2A) 8.85 ± 0.89 (1.0 ± 0.1)
Page 8001
38-13-10 Aug 07/20
Page 8002
38-13-10 May 04/20
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
1. Special Tools, Fixtures, and Equipment
Table 9001. Special Tools, Fixtures, and Equipment
PART OR
EQUIPMENT SOURCE (CAGE)* USE
SPECIFICATION NO.
Data Acquisition Board GLP3-2000 Schleich GmbH Testing
for measuring (VCA174)
categories:
Functionality Test, Range: 0 – 2 A
DC Accuracy: ± 0.25% f.U.V.
Insulation Resistance Range: 0 – 1 MΩ
(MΩ) Accuracy: ± 1.0% f.U.V.
Range: > 1 – 500 MΩ
Range: > 500 – 1000 MΩ
Insulation Resistance Range: 0 – 500 VDC
(Test Voltage) Accuracy: ± 1.0% f.U.V.
Insulation Testing Range: 0 – 1 mΩ
Range: > 1 – 10 mΩ
High Voltage DC Schleich GmbH Testing
Module for measuring (VCA174)
categories:
Dielectric Test, DC Range: 0 – 1.5 mA
Current Accuracy: ± 0.5% (f.U.V.)
Dielectric Test, DC Range: 0 – 1000 V
Voltage Accuracy: ± 1.0% f.U.V.
Flowmeter, Type: Promag 53H DN04/5/32” Endress & Hauser Testing
Electromagnetic Range: 0 – 2.11 g/min (0 – 8 (V2V207)
l/min)
Multimeter Range: 0 – 200mA; Commercially Available Testing
Accuracy: ± 4.2 mA
Scale, Weigh Type: SPU2001 Ohaus (V85973) Testing
Range: 0 – 70.55 oz (0 – 2000 g)
Accuracy: ± 0.004 oz (± 0.1 g)
Stopwatch Range: 0:00:00 h:min:sec; Commercially Available Testing
Accuracy: ± 0.01 sec
Supply, Power, DC 28 VDC Commercially Available Testing
Page 9001
38-13-10 May 04/20
Table 9001. Special Tools, Fixtures, and Equipment (Continued)
PART OR
EQUIPMENT SOURCE (CAGE)* USE
SPECIFICATION NO.
Test Rig, Automatic, Schleich GmbH
––– Testing
for Thermostat (VCA174)
Tool, Insertion and M81969-14-11 Commercially Available Disassembly/
Extraction Assembly
Tool, Special W032210275 Adams Rite Aerospace, Inc. Disassembly/
Assembly
Transducer, Measuring Type: KAT-TK with thermocouple Roessel Messtechnik Testing
NiCr-Ni (Type K) RM-Typ AL-KB GmbH (VC5126)
Range: 32 – 212°F (0 – 100°C)
Transducer, Pressure Type: Wika S-10 Wika (V61049) Testing
Range: 0 – 58.02 psi (0 – 4 bar)
Wrench, Torque 0 to 150 lbf.in. (0 to 16.95 Nm) Commercially Available Assembly
2. Consumables
Table 9002. Consumables
PART OR
ITEM SOURCE (CAGE)* USE
SPECIFICATION NO.
Alcohol, Isopropyl Federal Specification Commercially Available Cleaning
TT-I-735
Brush, Nylon, 0.016 in. (0.41mm) nylon that is Commercially Available Cleaning
Dissipative stiffer than Statigo, surface
resistivity of 109.
Bristle trim: 3/16 in. (4.76 mm)
tapered end, ¼ in. (6.35 mm) flat
end, stiffness like hog bristle.
Cloth, Crocus P-C-458, 320 grit (or finer) Commercially Available Repair
Detergent, ––– Commercially Available Cleaning
Dishwashing, Liquid
Lubricant Unisilkon L641 Commercially Available Assembly
Threadlocker Weiconlock AN 302-43 Commercially Available Assembly
Water, Clean ––– Commercially Available Cleaning
Wipes, Cleaning, Size: 4.5 X 8.5 in. (114.3 X 215.9 Commercially Available Cleaning
Disposable mm) (Ref: Kimtech Science
Kimwipes Model No. 34155)
Page 9002
38-13-10 May 04/20
ILLUSTRATED PARTS LIST
1. Purpose
The Illustrated Parts List is intended for use in identification and requisition of replaceable parts and
assemblies for the LWSA Thermostat.
2. Explanation and Usage of Section
A. If the part number is not known.
(1) Find the part in the exploded-view illustration.
(2) Note the item number assigned to the part.
(3) Refer to the parts list and find the item number in the FIG. ITEM column.
B. If the part number is known.
(1) Refer to the parts list or numerical index and find the part in the PART NUMBER column.
(2) Note the figure number and item number assigned to the part in the FIG. ITEM column.
(3) Refer to the illustration to identify attaching hardware and related assembly parts.
3. Numerical Index
The numerical index is an aid to find parts in the Detail Parts List by part number. The figure number,
the item number, and the total quantity necessary are given for each entry.
The part numbers are sorted one character at a time, from left to right. The correct sequence is (1)
dash, (2) letters A through Z, and (3) numerals 0 through 9.
4. Explanation of Detail Parts List Entries
The detailed parts list is arranged in general sequence of disassembly. The parts are illustrated in an
exploded-view illustration and listed in the related parts list.
Symbol/Abbreviation Definition
---***--- End of attaching parts listing

FIG Figure
RF Reference item
ASSY Assembly
EFF Effectivity
NHA Next Higher Assembly
NO. Number
Page 10001
38-13-10 May 04/20
A. FIG. ITEM Column.
(1) The first number at the top of each FIG. ITEM column is the figure number of the illustration.
The number opposite each part number is the item number of the part in the illustration.
(2) A dash (–) before an item number means that the part is not illustrated.
(3) Alpha-variants A through Z (except I and O) are given to item numbers when necessary to
identify:
(a) Added parts.
(b) Alternate parts.
(c) Service bulletin modified parts.
B. PART NUMBER Column.
This column contains the manufacturer's part number for each part. It is possible that some part
numbers were changed to make them agree with ATA 2200. These changes can include:
(1) Removal of blank spaces and special characters, with the possible exception of dashes.
Dashes are permitted only between numeric characters.
(2) Replacement of the manufacturer's part number with a reference number. This is done if the
manufacturer's part number has more than fifteen (15) characters. The reference number
will agree with ATA 2200. The manufacturer's part number is then put in the
NOMENCLATURE column.
C. NOMENCLATURE Column.
(1) This column contains descriptive nomenclature for each part, and can also give the CAGE
code of the manufacturer (if the part is not made by Adams Rite Aerospace, Inc.), the part
number (if it is longer than fifteen (15) digits or modified to ATA 2200), a service bulletin that
affect the part, and obsolete part numbers. The column also gives figure references for Next
Higher Assembly (NHA) and details, and more descriptive information as necessary.
(2) Assemblies, subassemblies, and detail parts subjected to modification, deletion, addition, or
replacement by an issued service bulletin are annotated to show both the pre- and post-
service bulletin configurations. The term (PRE SB XXXX) in the NOMENCLATURE column
identifies the original configuration, and the term (POST SB XXXX) identifies assemblies and
parts after the modification has been completed.
Page 10002
38-13-10 May 04/20
(3) The terms defined below are used when applicable to show the interchangeability of parts.
TERM ABBREVIATION DEFINITION
Alternate ALT The part is alternate to and interchangeable with

other parts in the same item number variant
group or other item numbers if designated.
Optional OPT This part is optional to and interchangeable with

other parts in the same item number variant
group or other item number if specified.
Supersedes SUPSDS The part in the part number column replaces and
is not interchangeable with the item number
specified.
Superseded by SUPSD BY The part in the part number column is replaced

by and is not interchangeable with the item
number specified.
Replaced by REPL BY The part in the part number column is replaced

by and interchangeable with the item number
specified.
Replaces REPLS The part in the part number column replaces and
is interchangeable with the item number
specified.
(4) The indenture system used in the NOMENCLATURE column shows how parts are related:
123
End Item or Major Assembly

ATTACHING PARTS
Attaching Parts for End Item or Major Assembly
---***---
. Detail Parts for End Item or Major Assembly

. Subassemblies
ATTACHING PARTS
. Attaching Parts for Subassemblies
---***---
. . Detail Parts for Subassemblies

ATTACHING PARTS
. . Attaching Parts for Detail Parts
---***---
Page 10003
38-13-10 May 04/20
D. EFF CODE Column.
This column contains effectivity codes (A, B, etc) to identify the alternate models or configurations
of the end item to which these parts apply. This column is left blank when these parts apply to all
models or configurations included in the parts list.
E. UNITS PER ASSY Column.
The quantity shown in this column is the number of units necessary for one (1) NHA. The quantity
given for attaching parts is the quantity necessary to attach one (1) NHA. The abbreviation RF
(reference) shows that the end item or assembly is shown fully assembled in the figure specified
in the NOMENCLATURE column.
5. Manufacturer Names and Addresses
The following is a listing of all the manufacturers of parts, materials and equipment listed in this CMM.
The list is in Commercial and Government Entity (CAGE) code sequence. The codes are taken from
Cataloging Handbook H4-1. If no CAGE code is given in the H4-1, a temporary one has been
assigned. If no CAGE code is shown in the NOMENCLATURE column of the Detail Parts List, that
part was made or changed by Adams Rite Aerospace.
CODE NAME and ADDRESS CODE NAME and ADDRESS
CA174 Schleich GmbH

An der Schleuse 11
Hemer, Germany 58675
C5126 Roessel Messtechnik

GmbH
Behrischstrasse 15-17
Dresden, Germany 1277
2V207 Endress + Hauser. Inc.

2350 Endress Place
Greenwood, IN 46143
61049 Wika Instrument LP

1000 Wiegand Boulevard
Lawrenceville, GA 30043
85973 Ohaus Corp.

7 Campus Drive
Parsippany, NJ 07054
Page 10004
38-13-10 May 04/20
NUMERICAL INDEX
AIRLINE IPL FIGURE TOTAL

PART NUMBER
STOCK NO. FIGURE ITEM REQ.
C3207-381105-12 1 – 590
DIN6797A3-2A2 1 – 400
1A – 205
DIN6912M4X10A2 1 – 460
1A – 375
EJ0TPTKB25 1 – 375
1A – 185
1B – 190
IS02338A2X14 1 – 450
IS04026-2 1A – 440
1B – 550
IS04762M2-5X5A2 1 – 495
IS04762M3X4A2 1 – 385
1A – 320
IS04762M3X6 1 – 395
1A – 195
IS04762M3X8A2 1 – 430
1A – 345
IS07045M4X8A2 1 – 580
1A – 305
IS07089-3-140 1 – 405
1A – 200
IS07089-4 1 – 465
IS07089-4-200 1A – 380
018-12-842 1A – 490
018-12-937 1B – 585
01812729 1 5 1
01812842 1A 5 1
R 1A – 5A 1
01812937 1B 5 1
– ITEM NOT ILLUSTRATED
Page 10005
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
R 01812937 1B – 5A 1
02001016AIR 1 110 2
R 2 60 2
2A 35 1
2A 60 1
025-06-116 1 – 440
1A – 335
025-07-282 1 – 600
1A – 365
1B – 425
025-07-285 1A – 360
1B – 420
025-07-286 1 – 425
1A – 325
1B – 370
025-07-292 1 – 570
025-07-293 1 – 565
025-07-306 1B – 400
025-07-323 1 – 560
025-07-414 1B – 455
02507282 1 100 1
2 45 1
2A 280 1
02507285 1 95 1
2 40 1
2A 275 1
02507286 1 70 1
2 15 1
2A 15 1
02507306 2A 255 1
Page 10006
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
02507414 2A 55 1
2A 80 1
026-03-168 1A – 410
1B – 510
026-10-133-65 1B – 380
026-10-173 1B – 390
026-10-182 1B – 365
02603104AIR 1 85 2
2 30 2
02603106AIR 1 50 3
1A 50 3
1B 70 3
02603142AIR 1 135 1
1 210 4
2 85 1
2 160 4
2A 105 1
02603166AIR 1 30 2
1 180 3
1 260 2
1A 30 2
1A 70 2
1B 50 2
1B 95 2
2 130 3
2A 150 3
02603167AIR 1 60 2
1 115 1
1 125 1
2 5 2
Page 10007
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
R 02603167AIR 2 65 1
2 75 1
R 2A – 75A 1
R 2A 85 1
2A 95 1
02603168 1 195 3
2 145 3
2A 175 3
0261013365 2A 30 4
2A 190 4
02610149 1 20 4
1A 20 4
1B 20 4
1B 30 6
2A 245 2
2A 260 4
02610173 2A 230 2
02610182 2A 5 2
2A 40 2
2A 65 3
02701082AIR 1B – 335
028-02-026 1A – 475
1B – 210
1B – 470
028-03-010 1B – 195
028-05-055 1B – 485
028-06-087 1 – 540
02802017AIR 1 140 1
2 90 1
2A 110 1
Page 10008
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
02802026 1 40 1
1 130 1
1 265 2
R 1A 40 1
1A 75 2
1B 60 1
1B 100 2
2 80 1
2A 100 1
02803010 1B 35 4
02804005AIR 1 35 1
1A 35 1
1B 55 1
02805055 1 160 1
2 110 1
2A 130 1
029-05-027 1B – 345
02901057AIR 1 165 1
2 115 1
2A 135 1
032-01-346 1A – 340
032-02-796 1A – 235
1B – 235
032-02-922 1A – 420
1B – 530
032-03-737 1B – 290
032-04-175 1B – 350
032-04-706 1A – 430
1B – 540
032-04-707 1A – 450
Page 10009
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
R 032-04-707 1B – 560
032-04-708 1 – 485
1A – 445
R 1B – 555
032-04-709 1 – 545
1A – 470
032-04-710 1 – 575
1A – 460
1B – 580
032-04-711 1 – 500
1A – 415
1B – 515
032-04-712 1 – 475
1A – 400
1B – 495
032-04-714 1 – 410
1A – 210
1B – 215
032-04-834 1A – 465
1B – 575
032-04-865 1B – 330
032-12-212 1A – 285
1B – 285
032-12-213 1A – 245
1B – 245
032-12-214 1A – 250
1B – 250
032-12-215 1A – 240
1B – 240
032-12-216 1A – 260
Page 10010
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
R 032-12-216 1B – 260
032-12-217 1A – 255
1B – 255
032-12-220 1A – 275
1B – 275
032-12-221 1A – 265
1B – 265
032-12-222 1A – 270
1B – 270
032-12-223 1A – 280
1B – 280
032-12-233 1 – 510
1A – 220
1B – 220
032-12-233NP 1 – 515
032-12-240 1 – 505
1A – 225
1B – 225
032-12-247 1 – 520
1A – 230
1B – 230
032-12-256 1A – 435
1B – 545
032-12-278 1 – 380
032-12-278-68 1A – 180
032-12-305 1 – 480
1A – 390
1B – 480
032-12-307 1 – 470
1A – 385
Page 10011
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
R 032-12-307 1B – 475
032-12-331 1A – 190
1B – 205
032-12-363 1A – 300
1A – 480
1B – 325
1B – 500
032-12-492 1 – 530
1A – 295
1B – 320
032-22-161-68 1B – 200
032-22-162-68 1B – 185
032-22-210 1B – 520
032-22-211 1B – 525
032-22-213 1B – 310
032-22-214 1B – 305
032-22-215 1B – 300
032-22-217 1B – 315
03202796 1 275 1
1A 85 1
1B 110 1
03202922 1 190 1
2 140 1
2A 165 1
03204707 1 175 1
2 125 1
2A 145 1
03204708 1 215 1
2 165 1
2A 195 1
Page 10012
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
03204709 1 225 1
2 170 1
03204710 1 235 1
R 2 180 1
2A 215 1
03204711 1 200 1
2 150 1
2A 180 1
03204712 1 155 1
2 105 1
R 2 – 105A 1
2A 125
R 2A – 125A 1
03204714 1 45 1
1A 45 1
1B 65 1
03204834 1 230 1
2 185 1
2A 210 1
03212028AIR 2A 240 1
03212233 1 280 1
1A 90 1
1B 115 1
03212240 1 285 1
1A 95 1
1B 120 1
03212247 1 290 10
1A 100 10
1B 125 10
0321227868 1 15 1
Page 10013
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
R 0321227868 1A 15 1
03212305 1 150 1
2 100 1
2A 120 1
03212307 1 145 1
03212307 2 95 1
2A 115 1
03212331 1 25 1
1A 25 1
1B 45 1
03212363 1 55 1
1 75 1
1 250 2
1A 60 2
1B 85 2
2 20 1
2A 20 1
03212492 1 255 1
1A 65 1
1B 90 1
0322216168 1B 40 1
0322216268 1B 25 1
03222210 2A 170 1
03222211 2A 160 1
034-09-025 1 – 390
1A – 175
1B – 175
03409025 1 10 2
1A 10 2
1B 10 2
Page 10014
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
039-01-378 1B – 435
039-01-379 1B – 465
039-01-380 1B – 450
039-01-381 1B – 430
039-01-382 1B – 445
039-01-383 1B – 460
039-01-384 1B – 565
039-01-385 1B – 385
039-01-386 1B – 405
039-01-387 1B – 395
039-10-178 1 – 605
1A – 355
1B – 415
039-10-273 1 – 595
1A – 370
03901378 2A 295 1
03901379 2A 50 1
03901380 2A 75 1
03901381 2A 290 1
03901382 2A 70 1
03901383 2A 45 1
03901384 2A 200 1
03901385 2A 235 1
03901386 2A 265 1
03901387 2A 250 1
03910178 1 105 1
2 50 1
2A 285 1
03910273 1 90 1
2 55 1
Page 10015
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
100-03-476 1 – 535
100-04-128 1A – 405
100-04-129 1 – 455
1A – 395
100-04-153 1B – 490
100-04-156 1B – 505
100-05-915 1 – 420
1A – 485
100-05-916 1 – 415
100-05-930 1 – 585
1A – 310
1B – 340
100-05-931 1 – 445
1A – 350
100-05-936 1 – 490
1A – 425
1B – 535
100-15-040 1A – 315
1B – 360
100-15-135 1B – 355
100-15-137 1B – 410
100-15-146 1B – 180
100-17-062 1A – 330
100-17-077 1 – 525
1A – 215
100-17-097 1A – 290
100-17-409 1B – 375
100-17-410 1B – 440
100-17-441 1B – 295
100-20-436 1 – 550
Page 10016
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
100-20-436NP 1 – 555
100-20-613 1A – 455
1B – 570
10004128 1 185 1
2 135 1
10004129 1 170 1
2 120 1
10004153 2A 140 1
10004156 2A 155 1
10005915 1 245 1
2 195 1
10005930 1 300 1
1A 110 1
1B 135 1
10005931 1 120 1
2 70 1
R 2 – 70A 1
10005936 1 205 1
2 155 1
2A 185 1
10015040 1 65 1
2 10 1
2A 10 1
10015135 1B 80 1
R 1B – 80A 1
2A –1 RF
R 2A – 1A RF
10015137 2A 270 1
10015146 1B 15 1
10017062 1 80 1
Page 10017
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
R 10017062 2 25 1
10017077 1 270 1
1A 80 1
10017097 1 295 1
1A 105 1
10017409 2A 25 2
10017410 2A 90 1
R 2A – 90A 1
10017441 1B 130 1
10020593 2 35 1
10020613 1 240 1
10020616 2 190 1
2A 220 1
R 20-008061 2 – 75B 1
R 2 – 75C 1
R 2A – 95A 1
2030008745 1B 105 1
2030017473 2A 225 1
2030018173 1A – 10A 2
1B – 10A 2
2030020394 1 220 1
2A – 200A 1
2039000020 1B 75 3
2039000091 2 175 1
2A 205 1
2039000092 1A 55 1
R 1A – 55A 1
2 –1 RF
R 2 – 1A RF
2039000322 2A – 295A 1
Page 10018
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
R 52-008303 1A – 5B 1
R 1A – 5C 1
R 52-008305 1B – 5B 1
R 1B – 5C 1
5980402100200 1 –1 RF
5980402100210NP 1 – 435
5980402101200 1A –1 RF
1A – 1A RF
R 1A – 1B RF
R 1A – 1C RF
R 1A – 1D RF
5980532100200 1B –1 RF
1B – 1A RF
R 1B – 1B RF
R 1B – 1C RF
R 5980532101200 1B – 1D RF
R 1B – 1E RF
R 93-008059 2 72 1
R 2 – 72A 1
R 93-008063 2 – 105B 1
R 2 – 105C 1
R 2A – 125B 1
R 2A – 125C 1
R 93-008097 1B – 80B 1
R 1B – 80C 1
R 2A – 1B RF
R 2A – 1C RF
R 93-008116 2A 92 1
R 2A – 92A 1
R 99-008389 1B 7 1
Page 10019
38-13-10 Aug 07/20
NUMERICAL INDEX

PART NUMBER
R 99-008391 1A 7 1
Page 10020
38-13-10 Aug 07/20
Page 10021
38-13-10 Aug 07/20
IPL Figure 1. LWSA Thermostat, PN 5980402100200

(Sheet 1 of 6)
Page 10022
38-13-10 Aug 07/20

(Sheet 2 of 6)
Page 10023
38-13-10 Aug 07/20

(Sheet 3 of 6)
Page 10024
38-13-10 Aug 07/20

(Sheet 4 of 6)
Page 10025
38-13-10 Aug 07/20

(Sheet 5 of 6)
Page 10026
38-13-10 Aug 07/20

(Sheet 6 of 6)
Page 10027
38-13-10 Aug 07/20
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1
–1 5980402100200 THERMOSTAT, LWSA RF
R (PRE SB 59804021-38-02)
5 01812729 . LABEL 1
10 03409025 . COUPLING ASSY 2
15 0321227868 . COVER, HOUSING 1
ATTACHING PARTS
20 02610149 . SCREW 4
---***---
25 03212331 . PROTECTION, SPLASH 1
30 02603166AIR . SCREW, CAP, SOCKET HD 2
35 02804005AIR . WASHER, LOCK 1
40 02802026 . WASHER 1
45 03204714 . CLAMP 1
50 02603106AIR . SCREW, PAN HEAD 3
55 03212363 . TIE, CABLE 1
65 10015040 . TUBE, COMPLETE 1
70 02507286 . O-RING 1
75 03212363 . TIE, CABLE 1
80 10017062 . VALVE, SOLENOID 1
ATTACHING PARTS
85 02603104AIR . SCREW 2
---***---
90 03910273 . VALVE, VENT 1
95 02507285 . O-RING 1
100 02507282 . O-RING 1
105 03910178 . BALL 1
110 02001016AIR . STRAINER 2
120 10005931 . SENSOR, COMPLETE 1
130 02802026 . WASHER 1
140 02802017AIR . WASHER 1
145 03212307 . APERTURE 1
150 03212305 . BELT 1
155 03204712 . WHEEL, BELT 1
160 02805055 . RING, RETAINING 1
Page 10028
38-13-10 Aug 07/20
AIRLINE UNITS
1
165 02901057AIR . PIN, CYLINDER 1
170 10004129 . PULLEY WITH BUSH 1
175 03204707 . SLEEVE 1
185 10004128 . MOTOR, ASSEMBLED 1
190 03202922 . . TUBING, HEATSHRINK 1
195 02603168 . . SCREW 3
200 03204711 . . FLANGE, MOTOR 1
205 10005936 . . MOTOR WITH SHAFT 1
215 03204708 . PLATE, FLANGE 1
220 2030020394 . TUBE 1
225 03204709 . RING, THREADED 1
230 03204834 . WASHER 1
235 03204710 . WASHER 1
240 10020613 . CARTRIDGE, THERMOSTATIC 1
245 10005915 . HOUSING, THERMOSTAT 1
250 03212363 . TIE, CABLE 2
255 03212492 . PROTECTION, PCB 1
265 02802026 . WASHER 2
270 10017077 . PCB, COMPLETE 1
275 03202796 . . CONNECTOR, CRIMP 1
280 03212233 . . SHELL, RECEPTACLE 1
285 03212240 . . BACKSHELL 1
290 03212247 . . CONTACT, AWG 20 MALE 10
295 10017097 . . PCB 1
300 10005930 . PLATE, HOLDING 1
– 375 EJ0TPTKB25 . DELETED
– 380 032-12-278 . DELETED
– 385 IS04762M3X4A2 . DELETED
– 390 034-09-025 . DELETED
– 395 IS04762M3X6 . DELETED
– 400 DIN6797A3-2A2 . DELETED
– 405 IS07089-3-140 . DELETED
– 410 032-04-714 . DELETED
– 415 100-05-916 . DELETED
– 420 100-05-915 . DELETED
Page 10029
38-13-10 Aug 07/20
AIRLINE UNITS
1
– 425 025-07-286 . DELETED
– 430 IS04762M3X8A2 . . DELETED
– 435 5980402100210NP . . DELETED
– 440 025-06-116 . . DELETED
– 445 100-05-931 . DELETED
– 450 IS02338A2X14 . DELETED
– 455 100-04-129 . DELETED
– 460 DIN6912M4X10A2 . DELETED
– 465 IS07089-4 . DELETED
– 470 032-12-307 . DELETED
– 475 032-04-712 . DELETED
– 480 032-12-305 . DELETED
– 485 032-04-708 . DELETED
– 490 100-05-936 . DELETED
– 495 IS04762M2-5X5A2 . DELETED
– 500 032-04-711 . DELETED
– 505 032-12-240 . DELETED
– 510 032-12-233 . DELETED
– 515 032-12-233NP . . DELETED
– 520 032-12-247 . . DELETED
– 525 100-17-077 . DELETED
– 530 032-12-492 . DELETED
– 535 100-03-476 . . DELETED
– 540 028-06-087 . . DELETED
– 545 032-04-709 . DELETED
– 550 100-20-436 . DELETED
– 555 100-20-436NP . . DELETED
– 560 025-07-323 . . DELETED
– 565 025-07-293 . . DELETED
– 570 025-07-292 . . DELETED
– 575 032-04-710 . DELETED
– 585 100-05-930 . DELETED
– 590 C3207-381105-12 . DELETED
– 595 039-10-273 . . DELETED
– 600 025-07-282 . . DELETED
– 605 039-10-178 . . DELETED
Page 10030
38-13-10 Aug 07/20
Page 10031
38-13-10 Aug 07/20
IPL Figure 1A. LWSA Thermostat, PN 5980402101200

(Sheet 1 of 3)
Page 10032
38-13-10 Aug 07/20

(Sheet 2 of 3)
Page 10033
38-13-10 Aug 07/20

(Sheet 3 of 3)
Page 10034
38-13-10 Aug 07/20
AIRLINE UNITS
1A
–1 5980402101200 THERMOSTAT, LWSA A RF
R (POST SB 59804021-38-02)
(REPLACED BY ITEM – 1A)
– 1A 5980402101200 THERMOSTAT, LWSA B RF
AMENDMENT A
(REPLACES ITEM – 1)
R (REPLACED BY ITEM – 1D)
R – 1B 5980402101200 THERMOSTAT, LWSA C
R AMENDMENT A
R (PRE SB 59804021-38-08)
R – 1C 5980402101200 THERMOSTAT, LWSA C
R AMENDMENT B
R (POST SB 59804021-38-08)
R – 1D 5980402101200 THERMOSTAT, LWSA D
R AMENDMENT B
R (REPLACES ITEM – 1A)
R 5 01812842 . LABEL A, B 1
R – 5A 01812842 . LABEL C 1
R (PRE SB 59804021-38-08)
R – 5B 52-008303 . LABEL C 1
R (POST SB 59804021-38-08)
R – 5C 52-008303 . LABEL D 1
R 7 99-008391 . LABEL C 1
R (POST SB 59804021-38-08)
10 03409025 . COUPLING ASSY A 2
R – 10A 2030018173 . CLAMP, HYDRAFLOW, LC663-06 A B–D 2
(REPLACES ITEM 10)
15 0321227868 . COVER, HOUSING 1
ATTACHING PARTS
20 02610149 . SCREW 4
---***---
40 02802026 . WASHER 1
45 03204714 . CLAMP 1
Page 10035
38-13-10 Aug 07/20
AIRLINE UNITS
1A
R 55 2039000092 . HOUSING, THERMOSTAT, COMPLETE A, B, D 1
(SEE IPL FIG. 2 FOR DETAILS)
R – 55A 2039000092 . HOUSING, THERMOSTAT, COMPLETE C 1
R (SEE IPL FIG. 2 FOR DETAILS)
R (RWK SB 59804021-38-08)
60 03212363 . TIE, CABLE 2
75 02802026 . WASHER 2
80 10017077 . PCB, COMPLETE 1
95 03212240 . . BACKSHELL 1
100 03212247 . . CONTACT, AWG 20 MALE 10
105 10017097 . . PCB 1
110 10005930 . PLATE, HOLDING 1
– 175 034-09-025 . DELETED
– 180 032-12-278-68 . DELETED
– 185 EJ0TPTKB25 . DELETED
– 190 032-12-331 . DELETED
– 195 IS04762M3X6 . DELETED
– 200 IS07089-3-140 . DELETED
– 205 DIN6797A3-2A2 . DELETED
– 210 032-04-714 . DELETED
– 215 100-17-077 . DELETED
– 220 032-12-233 . . DELETED
– 225 032-12-240 . . DELETED
– 230 032-12-247 . . DELETED
– 235 032-02-796 . . DELETED
– 240 032-12-215 . . DELETED
– 245 032-12-213 . . DELETED
– 250 032-12-214 . . DELETED
– 255 032-12-217 . . DELETED
– 260 032-12-216 . . DELETED
– 265 032-12-221 . . DELETED
– 270 032-12-222 . . DELETED
– 275 032-12-220 . . DELETED
– 280 032-12-223 . . DELETED
Page 10036
38-13-10 Aug 07/20
AIRLINE UNITS
1A
– 285 032-12-212 . . DELETED
– 290 100-17-097 . . DELETED
– 295 032-12-492 . DELETED
– 300 032-12-363 . DELETED
– 310 100-05-930 . DELETED
– 315 100-15-040 . . DELETED
– 320 IS04762M3X4A2 . . DELETED
– 325 025-07-286 . . DELETED
– 330 100-17-062 . . DELETED
– 335 025-06-116 . . . DELETED
– 340 032-01-346 . . . DELETED
– 345 IS04762M3X8A2 . . DELETED
– 350 100-05-931 . . DELETED
– 355 039-10-178 . . . DELETED
– 360 025-07-285 . . . DELETED
– 365 025-07-282 . . . DELETED
– 370 039-10-273 . . . DELETED
– 375 DIN6912M4X10A2 . . DELETED
– 380 IS07089-4-200 . . DELETED
– 385 032-12-307 . . DELETED
– 390 032-12-305 . . DELETED
– 395 100-04-129 . . DELETED
– 400 032-04-712 . . DELETED
– 405 100-04-128 . . DELETED
– 410 026-03-168 . . . DELETED
– 415 032-04-711 . . . DELETED
– 420 032-02-922 . . . DELETED
– 425 100-05-936 . . . DELETED
– 430 032-04-706 . . . . DELETED
– 435 032-12-256 . . . . DELETED
– 440 IS04026-2 . . . . DELETED
– 445 032-04-708 . . DELETED
– 450 032-04-707 . . DELETED
– 455 100-20-613 . . . DELETED
– 460 032-04-710 . . . DELETED
– 465 032-04-834 . . . DELETED
– 470 032-04-709 . . DELETED
Page 10037
38-13-10 Aug 07/20
AIRLINE UNITS
1A
– 475 028-02-026 . . DELETED
– 480 032-12-363 . . DELETED
– 485 100-05-915 . . DELETED
– 490 018-12-842 . DELETED
Page 10038
38-13-10 Aug 07/20
Page 10039
38-13-10 Aug 07/20
IPL Figure 1B. LWSA Thermostat, PN 5980532100200, 5980532101200

(Sheet 1 of 3)
Page 10040
38-13-10 Aug 07/20

(Sheet 2 of 3)
Page 10041
38-13-10 Aug 07/20

(Sheet 3 of 3)
Page 10042
38-13-10 Aug 07/20
AIRLINE UNITS
1B
–1 5980532100200 THERMOSTAT, LWSA A RF
AMENDMENT A
R (REPLACED BY ITEM – 1E)
– 1A 5980532100200 THERMOSTAT, LWSA B RF
AMENDMENT B
R (REPLACED BY ITEM – 1E)
R – 1B 5980532100200 THERMOSTAT, LWSA C RF
R AMENDMENT A
R (PRE SB 59805321-38-04)
R – 1C 5980532100200 THERMOSTAT, LWSA C RF
R AMENDMENT B
R (PRE SB 59805321-38-04)
R – 1D 5980532101200 THERMOSTAT, LWSA C RF
R (POST SB 59805321-38-04)
R – 1E 5980532101200 THERMOSTAT, LWSA D RF
R (REPLACES ITEM – 1, – 1A)
R 5 01812937 . LABEL A, B 1
R – 5A 01812937 . LABEL C 1
R (PRE SB 59805321-38-04)
R – 5B 52-008305 . LABEL C 1
R (POST SB 59805321-38-04)
R – 5C 52-008305 . LABEL D 1
R 7 99-008389 . LABEL C 1
R (POST SB 59805321-38-04)
10 03409025 . COUPLING ASSY A 2
R – 10A 2030018173 . CLAMP, HYDRAFLOW, LC663-06 A B–D 2
15 10015146 . HOUSING, COMPLETE 1
ATTACHING PARTS
20 02610149 . SCREW 4
---***---
25 0322216268 . . HOUSING 1
ATTACHING PARTS
30 02610149 . . SCREW 6
35 02803010 . . WASHER WITH ANGLE 4
---***---
40 0322216168 . . HOUSING 1
Page 10043
38-13-10 Aug 07/20
AIRLINE
PART UNITS
FIG./ PART NUMBE EFF PER
ITEM NUMBER R 1234567 NOMENCLATURE CODE ASSY
1B
60 02802026 . WASHER 1
65 03204714 . CLAMP 1
75 2039000020 . NUT, SQUARE 3
R 80 10015135 . HOUSING, THERMOSTAT, COMPLETE A, B 1
(SEE IPL FIG. 2A FOR DETAILS)
R – 80A 10015135 . HOUSING, THERMOSTAT, COMPLETE C 1
R (SEE IPL FIG. 2A FOR DETAILS)
R (PRE SB 59805321-38-04)
R – 80B 93-008097 . HOUSING, THERMOSTAT, COMPLETE C 1
R (POST SB 59805321-38-04)
R – 80C 93-008097 . HOUSING, THERMOSTAT, COMPLETE D 1
85 03212363 . TIE, CABLE 2
100 02802026 . WASHER 2
105 2030008745 . PCB, COMPLETE 1
120 03212240 . . BACKSHELL 1
125 03212247 . . CONTACT, AWG 20 MALE 10
130 10017441 . . PCB 1
135 10005930 . PLATE, HOLDING 1
– 175 034-09-025 . DELETED
– 180 100-15-146 . DELETED
– 185 032-22-162-68 . . DELETED
– 190 EJ0TPTKB25 . . DELETED
– 195 028-03-010 . . DELETED
– 200 032-22-161-68 . . DELETED
– 205 032-12-331 . DELETED
– 210 028-02-026 . DELETED
– 215 032-04-714 . DELETED
– 220 032-12-233 . . DELETED
– 225 032-12-240 . . DELETED
Page 10044
38-13-10 Aug 07/20
AIRLINE UNITS
1B
– 230 032-12-247 . . DELETED
– 235 032-02-796 . . DELETED
– 240 032-12-215 . . DELETED
– 245 032-12-213 . . DELETED
– 250 032-12-214 . . DELETED
– 255 032-12-217 . . DELETED
– 260 032-12-216 . . DELETED
– 265 032-12-221 . . DELETED
– 270 032-12-222 . . DELETED
– 275 032-12-220 . . DELETED
– 280 032-12-223 . . DELETED
– 285 032-12-212 . . DELETED
– 290 032-03-737 . . DELETED
– 295 100-17-441 . . DELETED
– 300 032-22-215 . . . DELETED
– 305 032-22-214 . . . DELETED
– 310 032-22-213 . . . DELETED
– 315 032-22-217 . . . DELETED
– 320 032-12-492 . DELETED
– 325 032-12-363 . DELETED
– 330 032-04-865 . DELETED
– 335 02701082AIR . DELETED
– 340 100-05-930 . DELETED
– 345 029-05-027 . . DELETED
– 350 032-04-175 . . DELETED
– 355 100-15-135 . DELETED
– 360 100-15-040 . . DELETED
– 365 026-10-182 . . DELETED
– 370 025-07-286 . . DELETED
– 375 100-17-409 . . DELETED
– 380 026-10-133-65 . . DELETED
– 385 039-01-385 . . . DELETED
– 390 026-10-173 . . . DELETED
– 395 039-01-387 . . . DELETED
– 400 025-07-306 . . . DELETED
– 405 039-01-386 . . . DELETED
– 410 100-15-137 . . . DELETED
– 415 039-10-178 . . . . DELETED
Page 10045
38-13-10 Aug 07/20
AIRLINE UNITS
1B
– 420 025-07-285 . . . . DELETED
– 425 025-07-282 . . . . DELETED
– 430 039-01-381 . . . . DELETED
– 435 039-01-378 . . . DELETED
– 440 100-17-410 . . DELETED
– 445 039-01-382 . . DELETED
– 450 039-01-380 . . DELETED
– 455 025-07-414 . . DELETED
– 460 039-01-383 . . DELETED
– 465 039-01-379 . . DELETED
– 470 028-02-026 . . DELETED
– 475 032-12-307 . . DELETED
– 480 032-12-305 . . DELETED
– 485 028-05-055 . . DELETED
– 490 100-04-153 . . DELETED
– 495 032-04-712 . . DELETED
– 500 032-12-363 . . DELETED
– 505 100-04-156 . . DELETED
– 510 026-03-168 . . . DELETED
– 515 032-04-711 . . . DELETED
– 520 032-22-210 . . . DELETED
– 525 032-22-211 . . . DELETED
– 530 032-02-922 . . . DELETED
– 535 100-05-936 . . . DELETED
– 540 032-04-706 . . . . DELETED
– 545 032-12-256 . . . . DELETED
– 550 IS04026-2 . . . . DELETED
– 555 032-04-708 . . DELETED
– 560 032-04-707 . . DELETED
– 565 039-01-384 . . DELETED
– 570 100-20-613 . . . DELETED
– 575 032-04-834 . . . DELETED
– 580 032-04-710 . . . DELETED
– 585 018-12-937 . DELETED
Page 10046
38-13-10 Aug 07/20
Page 10047
38-13-10 Aug 07/20
IPL Figure 2. Complete Thermostat Housing, PN 2039000092

(Sheet 1 of 3)
Page 10048
38-13-10 Aug 07/20

(Sheet 2 of 3)
Page 10049
38-13-10 Aug 07/20

(Sheet 3 of 3)
Page 10050
38-13-10 Aug 07/20
AIRLINE UNITS
2
R –1 2039000092 HOUSING, THERMOSTAT, COMPLETE A RF
(SEE IPL FIG. 1A FOR NHA)
R – 1A 2039000092 HOUSING, THERMOSTAT, COMPLETE B RF
R (SEE IPL FIG. 1A FOR NHA)
R (RWK SB 59804021-38-08)
15 02507286 . O-RING 1
20 03212363 . TIE, CABLE 1
25 10017062 . VALVE, SOLENOID 1
ATTACHING PARTS
30 02603104AIR . SCREW 2
---***---
35 10020593 . VALVE, VENT 1
40 02507285 . . O-RING 1
45 02507282 . . O-RING 1
50 03910178 . . BALL 1
55 03910273 . . VALVE, VENT 1
60 02001016AIR . STRAINER 2
R 70 10005931 . SENSOR, COMPLETE A 1
R (REPLACED BY ITEM – 72A)
R – 70A 10005931 . SENSOR, COMPLETE B 1
R (PRE SB 59804021-38-08)
R 72 93-008059 . SENSOR, COMPLETE B 1
R (POST SB 59804021-38-08)
R – 72A 93-008059 . SENSOR, COMPLETE A 1
R (REPLACES ITEM 70)
R 75 02603167AIR . SCREW, CAP, SOCKET HD A 1
R (REPLACED BY ITEM – 75C)
R – 75A 02603167AIR . SCREW, CAP, SOCKET HD B 1
R (PRE SB 59804021-38-08)
R – 75B 20-008061 . SCREW, CAP, SOCKET HD B 1
R (POST SB 59804021-38-08)
R – 75C 20-008061 . SCREW, CAP, SOCKET HD A 1
80 02802026 . WASHER 1
Page 10051
38-13-10 Aug 07/20
AIRLINE UNITS
2
90 02802017AIR . WASHER 1
95 03212307 . APERTURE 1
100 03212305 . BELT 1
R 105 03204712 . WHEEL, BELT A 1
R (REPLACED BY ITEM – 105C)
R – 105A 03204712 . WHEEL, BELT B 1
R (PRE SB 59804021-38-08)
R – 105B 93-008063 . WHEEL, BELT B 1
R (POST SB 59804021-38-08)
R – 105C 93-008063 . WHEEL, BELT A 1
125 03204707 . SLEEVE 1
145 02603168 . . SCREW 3
150 03204711 . . FLANGE, MOTOR 1
165 03204708 . PLATE, FLANGE 1
170 03204709 . RING, THREADED 1
180 03204834 . . WASHER 1
185 03204710 . . WASHER 1
190 10020616 . . CARTRIDGE, THERMOSTATIC 1
195 10005915 . HOUSING, THERMOSTAT 1
Page 10052
38-13-10 Aug 07/20
Page 10053
38-13-10 Aug 07/20
IPL Figure 2A. Complete Thermostat Housing, PN 10015135

(Sheet 1 of 4)
Page 10054
38-13-10 Aug 07/20

(Sheet 2 of 4)
Page 10055
38-13-10 Aug 07/20

(Sheet 3 of 4)
Page 10056
38-13-10 Aug 07/20

(Sheet 4 of 4)
Page 10057
38-13-10 Aug 07/20
AIRLINE UNITS
2A
R –1 10015135 HOUSING, THERMOSTAT, COMPLETE A RF
(SEE IPL FIG. 1B FOR NHA)
R – 1A 10015135 HOUSING, THERMOSTAT, COMPLETE B RF
R (SEE IPL FIG. 1B FOR NHA)
R (PRE SB 59805321-38-04)
R – 1B 93-008097 HOUSING, THERMOSTAT, COMPLETE B RF
R (POST SB 59805321-38-04)
R – 1C 93-008097 HOUSING, THERMOSTAT, COMPLETE C RF
5 02610182 . SCREW 2
15 02507286 . O-RING 1
20 03212363 . TIE, CABLE 1
25 10017409 . VALVE, SOLENOID, WITH CONNECTOR 2
ATTACHING PARTS
30 0261013365 . SCREW 4
---***---
40 02610182 . SCREW 2
45 03901383 . PLATE, HOT 1
50 03901379 . CONNECTION, HOT 1
55 02507414 . O-RING 1
65 02610182 . SCREW 3
70 03901382 . PLATE, COLD 1
75 03901380 . CONNECTION, COLD 1
80 02507414 . O-RING 1
R 90 10017410 . PLATE WITH OPTICAL SENSOR A 1
R – 90A 10017410 . PLATE WITH OPTICAL SENSOR B 1
R (PRE SB 59805321-38-04)
R 92 93-008116 . SENSOR, COMPLETE B 1
R (POST SB 59805321-38-04)
R – 92A 93-008116 . SENSOR, COMPLETE C 1
R 95 02603167AIR . SCREW, CAP, SOCKET HD A 1
Page 10058
38-13-10 Aug 07/20
AIRLINE UNITS
2A
– 95A 20-008061 . SCREW, CAP, SOCKET HD 1
(REPLACES ITEM 95)
100 02802026 . WASHER 1
110 02802017AIR . WASHER 1
115 03212307 . APERTURE 1
120 03212305 . BELT 1
R 125 03204712 . WHEEL, BELT A 1
R – 125A 03204712 . WHEEL, BELT B 1
R (PRE SB 59805321-38-04)
R – 125B 93-008063 . WHEEL, BELT B 1
R (POST SB 59805321-38-04)
R – 125C 93-008063 . WHEEL, BELT C 1
145 03204707 . SLEEVE 1
160 03222211 . . CONNECTOR, PCB 1
170 03222210 . . COVER, MOTOR 1
175 02603168 . . SCREW, CAP, SOCKET HD 3
180 03204711 . . FLANGE, MOTOR 1
190 0261013365 . SCREW 4
195 03204708 . PLATE, FLANGE 1
200 03901384 . RING, SUPPORT 1
– 200A 2030020394 . TUBE 1
(REPLACES ITEM 200)
210 03204834 . . WASHER 1
215 03204710 . . WASHER 1
220 10020616 . . CARTRIDGE, THERMOSTATIC 1
225 2030017473 . HOUSING WITH VENTING VALVE 1
230 02610173 . . SCREW 2
235 03901385 . . ADAPTER 1
Page 10059
38-13-10 Aug 07/20
AIRLINE UNITS
2A
240 03212028AIR . . PLATE, SEALING 1
245 02610149 . . SCREW 2
250 03901387 . . COVER 1
255 02507306 . . O-RING 1
260 02610149 . . SCREW 4
265 03901386 . . COVER 1
270 10015137 . . VALVE, VENT, COMPLETE 1
275 02507285 . . . O-RING 1
280 02507282 . . . O-RING 1
285 03910178 . . . BALL 1
290 03901381 . . . HOUSING, VALVE, VENT 1
295 03901378 . . HOUSING, THERMOSTAT 1
– 295A 2039000322 . . HOUSING, THERMOSTAT 1
(REPLACES ITEM 295)
Page 10060
38-13-10 Aug 07/20
STORAGE
1. General
This section has the necessary data for storage of the LWSA Thermostat (thermostat).
2. Storage Instructions
A. Make sure that the thermostat is fully drained of all water. Dry exterior with a disposable cleaning
wipe.
B. Seal unit in a clean polyethylene bag.
C. Make sure that unit is sufficiently cushioned within container to prevent impact damage during
transit.
D. Clearly label container with unit nomenclature, part number, and serial number.
E. Store packaged unit in an applicable sheltered area.
F. Storage temperature must not be below – 48°F (– 44°C) or higher than 160°F (71°C).
Page 15001
38-13-10 May 04/20
Page 15002
38-13-10 May 04/20

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ADAMS RITE AEROSPACE

4141 N. PALM STREET

TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL FOR LWSA

REVISED PAGES DATED

T-1, RR-1, SBL-1, LEP-1, LEP-2, TOC-1, TOC-2, 2, 1005-1006, 1011-1016,

ADD PAGES DATED

10057-10060 Aug 07/20

REMOVE PAGES DATED

THIS PAGE INTENTIONALLY LEFT BLANK

TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL FOR LWSA

REVISION NO. 2 DATED AUG 07/20

Section/Page No. Description of Change Effectivity

THIS PAGE INTENTIONALLY LEFT BLANK

COMPONENT MAINTENANCE MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

REV. ISSUE DATE REV. ISSUE DATE

THIS PAGE INTENTIONALLY LEFT BLANK

RECORD OF TEMPORARY REVISIONS

TEMPORARY ISSUE INSERTED REMOVED DATE

THIS PAGE INTENTIONALLY LEFT BLANK

SERVICE BULLETIN LIST

REV. ISSUE DATE

THIS PAGE INTENTIONALLY LEFT BLANK

LIST OF EFFECTIVE PAGES

Title Page T-1 R Aug 07/20 Disassembly 3001 May 04/20

Service SBL-1 R Aug 07/20 Check 5001 May 04/20

List of Effective LEP-1 R Aug 07/20 Repair 6001 R Aug 07/20

Table of TOC-1 R Aug 07/20 Assembly 7001 May 04/20

LIST OF EFFECTIVE PAGES

Illustrated Parts 10018 R Aug 07/20

Storage 15001 May 04/20

PARAGRAPH TITLE PAGE

1 Leading Particulars ........................................................................................................................... 2

1 LWSA Thermostat ............................................................................................................................. 3

Adams Rite Aerospace Inc.

This CMM will be revised, as necessary, to reflect current information.

This is a list of abbreviations and acronyms used in the manual:

ASSY Assembly IPL Illustrated Parts List

Testing/Fault Isolation Verified by simulation

THIS PAGE INTENTIONALLY LEFT BLANK

DESCRIPTION AND OPERATION

Table 1. Leading Particulars

Figure 1. LWSA Thermostat

THIS PAGE INTENTIONALLY LEFT BLANK

TESTING AND FAULT ISOLATION

A. Temperature: 59°F to 95°F (15°C to 35°C)

B. Atmospheric Pressure: Local Standard

C. Relative Humidity: < 85%

NOTE: Equivalent alternatives can be used for listed items.

Table 1001. Test Equipment and Materials

Data Acquisition Board for GLP3-2000 Schleich GmbH (VCA174)

7.K. Insulation Testing Range: 0 – 1 mΩ

Table 1001. Test Equipment and Materials (Continued)

4. General Test Setup

A. Electrical Test Setup

High Voltage Tester

Temperature Cold at Thermostat

(Device under Test)

Temperature Hot at Thermostat

PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out

Flowmeter Cold water Niveau upper bassin

PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out PC 2 V Out

Figure 1001. Electrical Test Setup

B. Hydraulic and Pneumatic Test Setup