CMM 32-47-04

Messier-Dowty SA
CAGE: F0189
BP 10 - 78142 Vélizy Cedex - France
Tel: +33 (0) 1 46 29 18 00 - Fax: +33 (0) 1 46 29 87 70
Telex: 634156F - Sita: QBHMDCR
UNLOCKING ACTUATOR
PARTS NUMBERS
D23076000-1
D23076000-2
D23076000-3
COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
STATEMENT OF INITIAL CERTIFICATION

The technical content of this document has been accepted under the authority of Technical Publications
Manager of Messier Dowty SA.
NOTE: The front page will always keep this initial certification. But this certification does not apply to revisions of the CMM.
Revisions are certified and recorded on the ‘Record of Revisions’ page.
© Messier-Dowty 2005
This document and all information contained herein is the sole property of Messier-Dowty. No intellectual property rights are
granted by the delivery of this document or the disclosure of its content. This document shall not be reproduced to a third party
without the express written consent of Messier Dowty.
Title Page
32-37-04
Page 1
Initial Issue: Jul 31/87 Dec 31/09
INTENTIONALLY BLANK
Messier-Dowty SA
D23076000-1 COMPONENT MAINTENANCE MANUAL
UNLOCKING ACTUATOR
LETTER OF TRANSMITTAL FOR REVISION No 7

1. Permanent revisions
A. Check that Initial issue/revision No 6 has been recorded as having been inserted in the
manual.
2. New/revised pages
REMOVE/INSERT
SUBJECT
NEW/REVISED REASON OF CHANGE
REFERENCE
PAGES
Title page 1 Statement of initial certification modified.

Record of revisions 1 New date of revision added.
List of effective temporary Added detail of new Temporary Revision No 2.
revisions
List of effective 1 and 2 Indication of new chapter and/or chapter deleted.
pages
Introduction 1 Added repair approval statement.
2 Added "poundal" to "Pound force".
Testing and fault 103 Corrected spelling "distorsion" to "distortion".
Isolation 104 Corrected spelling "lenght" to "length".
Disassembly 302 Added tool part number and function of spatula.
Cleaning 402 "Standard repair practices 32-09-01" deleted and
replaced by "Messier-Dowty Standard Practices
Manual 20-00-10" throughout the manual.
Check 503 "Standard repair practices 32-09-01" deleted and
Manual 20-00-10" throughout the chapter.
Repair 601 Corrected contents.
602 List of applicable procedures changed to a table
format.
Added Repair approval statement.
603 Corrected "MIL-C-23411" to "MIL-C-81309D".
607 to 620 "Standard repair practices 32-09-01" deleted and
Manual 20-00-10" throughout the chapter.
Assembly 704 Added "303,3 to 304,3 mm (11.9409 to 11.9803 in)."
Temporary Revision No 2 added.
705 Corrected spelling "prevert" to "prevent".
706 and 707 "Standard repair practices 32-09-01" deleted and
Manual 20-00-10" throughout the manual.
32-37-04
Page 1
Dec 31/09
Messier-Dowty SA
UNLOCKING ACTUATOR
REMOVE/INSERT
SUBJECT
NEW/REVISED REASON OF CHANGE
REFERENCE
PAGES
Fits and clearances 804 Removed CAUTION.

Special tools, fixtures and 902 Added function and tool part number of spatula.
equipment
Illustrated parts list 1005 Vendors addresses deleted.
Added NOTE.
1006 Modified "Messier Services Contacts".
3. Revision record
A. Record the issue date and insertion date of this revision in the Record of Revisions and
retain this Letter of Transmittal.
32-37-04
Page 2
Dec 31/09
Messier-Dowty SA
UNLOCKING ACTUATOR
RECORD OF REVISIONS
Revisions embodied in this manual and certified by an appropriate Approved Organisation, other
than that applicable to the initial certification, must be recorded on separate record sheets.
CERTIFIED BY CERTIFIED BY
REV ISSUE REV ISSUE
TECH-PUB TECH-PUB
No DATE No DATE
MANAGER MANAGER
1 Apr 29/88
2 Jul 31/89
3 Jun 28/96
4 Sep 30/96
5 Dec 21/01
6 Jul 31/07
7 Dec 31/09
RECORD OF REVISIONS
32-37-04
Page 1
Dec 31/09
INTENTIONALLY BLANK
Messier-Dowty SA
UNLOCKING ACTUATOR
RECORD OF TEMPORARY REVISIONS

Revisions embodied in this manual and certified by an appropriate Approved Organisation, other
than that applicable to the initial certification, must be recorded on separate record sheets.
REVISION DATE PAGE DATE
ISSUE DATE BY
NUMBER INSERTED NUMBER REMOVED
RECORD OF TEMPORARY REVISIONS
32-37-04
Page 1
Dec 31/09
INTENTIONALLY BLANK
Messier-Dowty SA
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LIST OF EFFECTIVE TEMPORARY REVISIONS

CANCELLED BY REVISION
No ISSUE DATE REMARKS
No DATE
1 Jan 15/99 5 Dec 21/01

2 Jan 30/09 7 Dec 31/09
LIST OF EFFECTIVE TEMPORARY REVISIONS
32-37-04
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Dec 31/09
INTENTIONALLY BLANK
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UNLOCKING ACTUATOR
LIST OF SERVICE BULLETINS
SERVICE SERVICE DATE OF

REV
BULLETIN LETTER INCORPORATION DESCRIPTION
NUMBER
NUMBER NUMBER INTO MANUAL
580-32-3010 Jul 31/89 Bonding of the swaged ball joint

cages with Redux 408
(FAM 2032).
Applicable from the first
component.
D23076000-1 is changed to
D23076000-2.
580-32-3003 Apr 29/88 Replacement of electrolytic

bronze plating on the unlocking
actuator rod by chrome plating
(FAM 2029).
D23076000-3.
580-32-3037 Jul 31/89 Reduction of the number of parts

in the bore accommodating the
restrictor washers (FAM 2052).
D23076000-3 Amdt A.
WITHOUT SB Jun 28/96 Incorporation of A319 parts on

A320 components (FAM 2087).
D23076000-3 Amdt A is changed

to D23076000-3 Amdt B.
LIST OF SERVICE BULLETINS
32-37-04
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Jul 31/07
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LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE

Title Page 1 Dec 31/09 Testing and 101 Jul 31/07
2 BLANK Fault 102 Jul 31/07
Isolation 103 Dec 31/09
Letter of Transmittal 1 Dec 31/09 104 Dec 31/09
2 Dec 31/09 105 Jul 31/07
106 Jul 31/07
Record of 1 Dec 31/09 107 Jul 31/07
Revisions 2 BLANK 108 Jul 31/07
Record of 1 Dec 31/09 Disassembly 301 Jul 31/07

Temporary 2 BLANK 302 Dec 31/09
Revisions 303 Jul 31/07
304 BLANK
List of Effective of 1 Dec 31/09
Temporary 2 BLANK Cleaning 401 Jul 31/07
Revisions 402 Dec 31/09
List of Service 1 Jul 31/07 Check 501 Jul 31/07

Bulletins 2 BLANK 502 Jul 31/07
503 Dec 31/09
List of 1 Dec 31/09 504 BLANK
Effective Pages 2 Dec 31/09
Repair 601 Dec 31/09
Table of 1 Jul 31/07 602 Dec 31/09
Contents 2 Jul 31/07 603 Dec 31/09
3 Jul 31/07 604 Jul 31/07
4 Jul 31/07 605 Jul 31/07
606 Jul 31/07
Introduction 1 Dec 31/09 607 Dec 31/09
2 Dec 31/09 608 Jul 31/07
609 Dec 31/09
List of Materials 1 Jul 31/07 610 BLANK
2 Jul 31/07 611 Jul 31/07
3 Jul 31/07 612 Jul 31/07
4 Jul 31/07 613 Dec 31/09
5 Jul 31/07 614 Jul 31/07
6 Jul 31/07 615 Dec 31/09
616 Jul 31/07
Description and 1 Jul 31/07 617 Dec 31/09
Operation 2 Jul 31/07 618 Jul 31/07
3 Jul 31/07 619 Dec 31/09
4 Jun 28/96 620 Dec 31/09
Revision No 7 LIST OF EFFECTIVE PAGES
32-37-04
Page 1
Dec 31/09
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SUBJECT PAGE DATE

Assembly (Including 701 Jul 31/07
Storage) 702 Jul 31/07
703 Jul 31/07
704 Dec 31/09
705 Dec 31/09
706 Dec 31/09
707 Dec 31/09
708 Jul 31/07
709 Jul 31/07
710 Jul 31/07
711 Jul 31/07
712 Jul 31/07
Fits and 801 Jul 31/07

Clearances 802 Jul 31/07
803 Jul 31/07
804 Dec 31/09
Special Tools, 901 Jul 31/07

Fixtures and 902 Dec 31/09
Equipment
Illustrated Parts 1001 Jul 31/07

List 1002 Jul 31/87
1003 Jul 31/07
1004 Jul 31/07
1005 Dec 31/09
1006 Dec 31/09
1007 Jul 31/07
1008 BLANK
1009 Jul 31/07
1010 Jul 31/07
1011 Jul 31/07
1012 Jul 31/07
1013 Jul 31/07
1014 Jul 31/07
1015 BLANK
1016 Jul 31/07
1017 Jul 31/07
1018 Jul 31/07
1019 Jul 31/07
1020 Jul 31/07
1021 Jul 31/07
1022 BLANK
Revision No 7 LIST OF EFFECTIVE PAGES
32-37-04
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TABLE OF CONTENTS
SUBJECT OR PARAGRAPH TITLE Page
INTRODUCTION 1
LIST OF MATERIALS 1
DESCRIPTION AND OPERATION 1
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
A. Extension of the rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
B. Retraction of the rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TESTING AND FAULT ISOLATION 101
1. Equipment and Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
A. Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
2. Test Conditions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
A. Use, HYJET IVA, class less than 7 at 15°C to 45°C (59°F to 113°F). . . . . . . 102
B. Ambient temperature 15°C to 35°C (59°F to 95°F).. . . . . . . . . . . . . . . . . . . . 102
C. Ambient atmospheric pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
A. Leak tests on flexible hoses (1-400) and (1-440). . . . . . . . . . . . . . . . . . . . . . 102
B. Tests on the unlocking actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
4. Component - Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
DISASSEMBLY 301
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
2. Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
3. Removal of the attached components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
A. Removal of the hoses (1-400) and (1-440) . . . . . . . . . . . . . . . . . . . . . . . . . . 302
B. Removal of the unions (1-380) and (1-420) . . . . . . . . . . . . . . . . . . . . . . . . . . 302
C. Removal of the lubrication fitting (1-460) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
4. Removal of the basic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
A. Removal of the packing retainer (1-280) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
B. Removal of the eye fitting assembly (1-210) . . . . . . . . . . . . . . . . . . . . . . . . . 303
C. Removal of the rod assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
D. Removal of the eye fitting pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
TABLE OF CONTENTS
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UNLOCKING ACTUATOR

CLEANING 401
1. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
A. Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
B. Stripping operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
CHECK 501
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
2. General Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
A. Examine Parts Visually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
B. Detailed inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
C. Examine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
3. Special Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
A. Flaw Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
REPAIR 601
1. General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602
A. Approved repair procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602
B. Corrosion removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602
C. Temporary protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603
D. Position of parts on the machine-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603
E. Replacement of bushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603
F. Replacement of swaged balls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605
G. Repair of chromium-plated parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607
H. Symbols used on the figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 608
2. Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609
3. Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609
A. Repair of the protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609
B. Painting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609
ASSEMBLY (INCLUDING STORAGE) 701
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
2. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
A. General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
B. Assembly of the basic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
C. Assembly of the attached components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
D. Final Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705
TABLE OF CONTENTS
32-37-04
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3. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 709
A. Cause. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 709
B. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 709
C. Preservation and packaging in temperate continental climates. . . . . . . . . . . 709
D. Preservation and packaging in tropical or maritime climates. . . . . . . . . . . . . 710
E. Removal from store and subsequent tests . . . . . . . . . . . . . . . . . . . . . . . . . . 711
FITS AND CLEARANCES 801
1. Fits and Clearances Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
A. Initial Manufacturing Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
B. In-service Wear Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
2. Torque Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 804
SPECIAL TOOLS, FIXTURES AND EQUIPMENT 901
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901
ILLUSTRATED PARTS LIST (IPL) 1001
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
2. Words and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003
3. How to use this illustrated parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1004
4. Vendor Codes, Names and Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1005
5. Messier-Dowty and Messier Services Contacts . . . . . . . . . . . . . . . . . . . . . . . . 1006
NUMERICAL INDEX 1007
DETAILED PARTS LIST 1013
TABLE OF CONTENTS
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TABLE OF FIGURES
Fig. Page
Figure 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 101 Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Figure 601 Repair of unlocking actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611

Figure 602 Repair of rod (1-110A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 612
Figure 602A Repair of rod (1-110B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 614
Figure 603 Reconditioning of the eye fitting (1-220) -
Replacement of the ball (1-230) . . . . . . . . . . . . . . . . . . . . . . . . . . 616
Figure 604 Reconditioning of the cylinder (1-20) -
Replacement of the ball (1-50) . . . . . . . . . . . . . . . . . . . . . . . . . . . 618
Figure 605 Protection of threaded bush (1-180) and (1-360) . . . . . . . . . . . . . 620
Figure 701 Protective treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708
Figure 801 Fits and Clearances - Table 801 . . . . . . . . . . . . . . . . . . . . . . . . . . 802
Figure 1
(Sheet 1 of 2) Items No. (1-20) to (1-270) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1014
Figure 1
(Sheet 2 of 2) Items No. (1-280) to (1-470) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1016
TABLE OF CONTENTS
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INTRODUCTION
1. General
A. AECMA Simplified English to PSC-85-16598 is used in this manual.
B. This manual contains Description, Operation, Maintenance procedures and an Illustrated

Parts List (IPL). IPL Figure and Item numbers in parentheses follow the part name to
identify them.
C. A Unit Identification Chart is included to show the modification status of the unit. The
modification status is related to the unit part number by the dash number: the dash
number is marked on the unit name plate adjacent to the part number.
D. All references in this manual are to the left configuration of the unit unless the
instructions tell you differently.
E. All dimensions and quantities in this manual are in SI units with Imperial units in
parentheses. A comma shows a decimal part of an SI unit. A full point shows a decimal
part of an Imperial unit.
F. This manual refers to Process Specifications (PS and PCS) and Non-destructive Tests
(NDT). These are in the Messier-Dowty Standard Practices Manual 20-00-10.
G. All the materials in this manual have a Ref. Item number identification which refers to the
material in the Aircraft Manufacturer's Consumable Materials List or in the materials
paragraph.
H. Use persons and facilities approved by local airworthiness authorities and good aircraft
engineering practice for all procedures in this manual.
I. The testing, disassembly and assembly procedures in this manual have been approved
by local airworthiness authorities.
J. The repairs in this CMM have been approved under Airbus’ EASA Design Organisation
Approval No. EASA.21J.031.
2. Reference/Associated Publications
A. Messier-Dowty Standard Practices Manual, 20-00-10.
B. Messier-Dowty Component Maintenance Manual, Forestay Assy:

– 32-27-22
– 32-37-01.
INTRODUCTION
32-37-04
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3. Standard Abbreviations
S.I. UNITS Abbreviations U.S. STANDARD UNITS Abbreviations

Degree Celsius
°C Degree Fahrenheit °F
(or centigrade)
Millimeter mm Inch in
Pound force per foot
Newton-meter N.m lbf.ft or lbf.in
or Pound force per inch
Newton N Pound force or poundal lbf or pdl
Kilogram kg Pound (mass) lb
Gram g Ounce oz
Mega Pascal MPa Kilo pound square inch ksi
Bar bar Pound square inch psi
Square centimeter cm2 Square inch in2
Cubic centimeter cm3 Cubic inch in3
Liter l Gallon US Gal
Volt V Volt Direct Current VDC
MilliVolt mV Root Mean Square RMS
INTRODUCTION
32-37-04
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Messier-Dowty SA
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LIST OF MATERIALS
NOTE: Alternative equivalents are permitted.
WHERE
USED
A
R
C C S
PRODUCT NAME VENDOR'S TRADE NAME VENDOR'S ADDRESS T
L H
E
S
E P
E E E
S A
A C M.
T I
N K S
R
T
Cleaning product COMMERCIALLY X

TRICHLORETHYLENE AVAILABLE
or
Cleaning product COMMERCIALLY
MIL-T-7003 AVAILABLE
or
Cleaning product
PERCHLORETHYLENE COMMERCIALLY
MIL-T-81533 AVAILABLE
or
Cleaning product
METHYL- COMMERCIALLY
ETHYL-KETONE AVAILABLE
TT-M-261/D
Stripper S.P.C.A. 9, Voie de Seine

ORTHONETOIL P 94290 VILLENEUVE LE ROI
or FRANCE
Stripper APPROVED VENDOR
MIL-C-25107
MIL-R-25134
DELETED AND REPLACED BY PAINTEX CH
Paint S.P.C.A. 9, Voie de Seine X

stripper 94290 VILLENEUVE LE ROI
PAINTEX CH FRANCE
LIST OF MATERIALS
32-37-04
Page 1
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Messier-Dowty SA
UNLOCKING ACTUATOR
WHERE
USED
A
R
C C S
L H
E
S
E P
E E E
S A
A C M.
T I
N K S
R
T
Cleaning COMMERCIALLY X X
product AVAILABLE
WHITE SPIRIT
or
Cleaning COMMERCIALLY
product AVAILABLE
PD 680
Corrosion Société HENKEL 3, Allée Emile Reynaud X

remover Surface Technologies 77200 TORCY
DEOXIDINE 624 or FRANCE
or APPROVED VENDOR
DEOXIDINE 670
Stripper S.C.A.L.P. Allée Monthyon X

SCALPEX 93320 PAVILLONS SOUS BOIS
FRANCE
Corrosion Ets LIBERON B.P. 18 X

remover 39210 DOMBLANS
JENOLITE RRN1 FRANCE
or
Corrosion APPROVED VENDOR
remover
MIL-P-16232
Type M
Classes 1-2-3
or
Corrosion Société CHEMETALL 51, rue Pierre
remover Traitement de surface 92588 CLICHY Cedex
GARDOBOND R2912
LIST OF MATERIALS
32-37-04
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WHERE
USED
A
R
C C S
L H
E
S
E P
E E E
S A
A C M.
T I
N K S
R
T
Protective Laboratoire 69360 SEREZIN X X

product AGIR DU RHONE
ROCKET WD40 FRANCE
or
Protective
product
AGIR 66
or
Protective APPROVED VENDOR
product
MIL-C-81309D
Anti-galvanic COURTAULDS AEROSPACE 75, Bld WINSTON

corrosion product CHURCHILL
MASTINOX 6856K 76052 LE HAVRE CEDEX
or FRANCE
Anti-galvanic APPROVED VENDOR
corrosion product
MIL-P-8116
DELETED AND REPLACED BY MOLYKOTE DX
Mineral DOW CORNING CORP. 2200 W SALZBURG Rd X

Protection P.O. BOX 997
Compound MIDLAND MI
MOLYKOTE DX U.S.A.
Silicone RHODIA 26, Quai Alphonse LE GALLO X

grease SI55 Division Chimie 92100 BOULOGNE
or BILLANCOURT
Grease G392 FRANCE
or
Grease APPROVED VENDOR
AMS-G-4343
LIST OF MATERIALS
32-37-04
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USED
A
R
C C S
L H
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S
E P
E E E
S A
A C M.
T I
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R
T
Grease G395 COMMERCIALLY X

or AVAILABLE
Grease
AIR 4222
or
Grease
MIL-PRF-81322F
Cement CIBA SPECIALTY BASEL X

ARALDITE AW106 CHEMICALS SWITZERLAND
+ Hardener HV953U
or
Cement APPROVED VENDOR
MMA134 Type 1
Liquid rubber LE JOINT FRANCAIS B.P. 16

sealant 84-116 rue Salvador
(aluminium color) ALLENDE
PR1826A2 ALU LO 95871 BEZONS
FRANCE
DELETED AND REPLACED BY PR1826B2
Thick rubber LE JOINT FRANCAIS B.P. 16 X

sealant 84-116 rue Salvador
(aluminium color) ALLENDE
PR1826B2 ALU LO 95871 BEZONS
FRANCE
LIST OF MATERIALS
32-37-04
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WHERE
USED
A
R
C C S
L H
E
S
E P
E E E
S A
A C M.
T I
N K S
R
T
Colourless varnish AKZO COATINGS 164, rue Ambroise X

Aerodur clearcoat CROIZAT
UVR+ Hardeness 93204 SAINT DENIS
S66/22R FRANCE
or
Polyurethane APPROVED VENDOR
based colourless
varnish made of two
constituents and of
the same chemical
composition as that
of varnish to spec.
BMS 1060 Type 1
METHANOL MERCK EUROLAB 201, Rue Carnot X

AIR 3651 94120 FONTENAY S/BOIS
(O-M-232 GRADE A) FRANCE
Anti-corrosion S.P.C.A. 9, Voie de Seine X

product 94290 VILLENEUVE LE ROI
AIR 8136 FRANCE
(PROTEX G6)
(MIL-C-11796
CLASS 3)
Greaseproof cloth INDUTEX 51, Promenade des Ponts X

AIR 8140 92300 LEVALLOIS-PERRET
CATEGORY 22 FRANCE
(MIL-B-121C)
LIST OF MATERIALS
32-37-04
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WHERE
USED
A
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L H
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Greaseproof S.E.E.T. 117, rue de ROME X
paper 75017 PARIS
AIR 8140 FRANCE
CATEGORY 1122
(MIL-B-121B
GRADE A
CLASS 1
TYPE 2)
Desiccant D.Y.D.R.A. 12, rue du PORT X

AIR 8060 DE LA CELLE
(MIL-D-3464) 77670 ST MAMMES
FRANCE
Cement CIBA SPECIALTY BASEL X

REDUX 403 CHEMICALS SWITZERLAND
Heat-sealable S.E.E.T. 117, rue de ROME X

cloth 75017 PARIS
AIR 8140 FRANCE
CAT. 1121
(MIL-B-131
CLASS 1)
Adhesive tape USINES REUNIES 57, bd ORNANO X

(to attach 75018 PARIS
greaseproof FRANCE
paper and cloth,
as well as
desiccant)
Hydraulic CHEVRON 200, BUSH STREET X X

fluid CHEMICAL CO SAN FRANCISCO
HYJET IVA CA 94120 U.S.A.
LIST OF MATERIALS
32-37-04
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UNLOCKING ACTUATOR
DESCRIPTION AND OPERATION

1. General
The unlocking actuator is a double-acting hydraulic actuator.
The rod extension and retraction stops are not installed internally in the actuator.
2. Characteristics
Weight without fluid . . . . . . . . . . . . . . . . . . . . . 1,620 - 1,780 kg (3.571 - 3.971 lb)
Service fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . SKYDROL (HYJET IVA)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . to Standard NSA 307110
Specified operation pressure . . . . . . . . . . . . . . 206 bar (2988 psi)
Length between centers:
– rod retracted. . . . . . . . . . . . . . . . . . . . . . . . . 178,7 - 179,7 mm ( 7.0354 - 7.0748 in)
– rod extended . . . . . . . . . . . . . . . . . . . . . . . . 272,3 - 273,3 mm (10.7205 - 10.7598 in)
Maximum travel . . . . . . . . . . . . . . . . . . . . . . . . 93,1 - 94,1 mm ( 3.6654 - 3.7047 in)
3. Description
(Figure 1)
The primary parts of the actuator are a cylinder, a rod and two hoses.
At one end, the cylinder is formed into an eye fitting with a ball, for its attachment.
The cylinder has, in its internal diameter, a liner, in which the rod moves. A bearing is set
against the liner and is a guide for the rod. A locked, threaded bush prevents the movement of
the liner and the bearing in the cylinder.
The rod has a threaded eye fitting whose rotational movement is prevented by a key and a
locked, threaded bush. This eye fitting permits the length of the actuator between centers to
be adjusted.
The cylinder has a chamber which is connected to the internal circuit of the actuator. The
chamber contains a packing retainer, with restrictor washers. The movement of this assembly
in the chamber is prevented by a spacer and a threaded bush.
32-37-04
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Messier-Dowty SA
UNLOCKING ACTUATOR
Description
Figure 1
32-37-04
Page 2
Jul 31/07
Messier-Dowty SA
UNLOCKING ACTUATOR
UNLOCKING ACTUATOR D23076000-3 AMDT A AND B

The chamber contains restrictor washers which are safetied with a spacer and a threaded
bush.
The supply ports on the actuator have unions to which are connected the hydraulic hoses.
4. Operation
A. Extension of the rod

(Figure 2)
A hydraulic pressure is let in through port B.
The fluid goes into the chamber in the cylinder and causes the rod to extend.
The fluid in the annular chamber is pushed out through the restrictor washers and then
through port A.
B. Retraction of the rod

(Figure 2)
A hydraulic pressure is let in through port A.
The fluid, whose flow rate is limited because it goes through the restrictor washers, then
goes into the annular chamber. This causes the rod to retract.
The fluid in the chamber in the cylinder is pushed out through port B.
32-37-04
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Messier-Dowty SA
UNLOCKING ACTUATOR
Operation
Figure 2
32-37-04
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UNLOCKING ACTUATOR
TESTING AND FAULT ISOLATION

1. Equipment and Materials
NOTE 1: The detail parts of the unit are shown on the figures of the Illustrated Parts List
(IPL).
NOTE 2: There is a list of the suppliers of recommended mixtures and materials in the first
pages of this MANUAL.
A. Equipment
(1) These equipments are necessary:

Tool Part No. Special Tool Function

SK30420
(old version)
Leak tests and operation tests of
or Hydraulic supply unit
the unlocking actuator.
U21900200
(new version)
SK30424
(old version) or Leak tests and operation tests of
Test console
U21901200 the unlocking actuator.
(new version)
D21851-5000
(old version)
or Low-pressure test fixture
U21905200
(new version)
J21999
Flow limiting test fixture
(old version only)
SK1-20969
2 Hoses
(old version only)
SK04-20972
(old version)
or 1 End fitting
GA47340-240
(new version)
SK20978-1004
(old version)
or 1 End fitting
GA47834-240
(new version)
32-37-04
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UNLOCKING ACTUATOR
NOTE: Possibly, the user did not have the hydraulic supply unit used and
recommended by the manufacturer for all his hydraulic equipment.
If so, he can use a hand pump which can supply a pressure of 206 bars
(2988 psi).
2. Test Conditions:
WARNING: RED OIL OR 5606 FLUID:
DO NOT BREATHE THE HYDRAULIC FLUID FUMES. DO NOT LET
HYDRAULIC FLUID TOUCH YOUR EYES OR STAY ON YOUR SKIN.
HYDRAULIC FLUID IS POISONOUS AND CAN CAUSE INJURY TO PERSONS.
PHOSPHATE ESTER FLUID:
PREVENT CONTACT WITH THE SKIN: USE PROTECTIVE CLOTHING,
GLOVES AND SAFETY GLASSES. AN EYE WASH MUST BE IN EASY REACH
FOR EMERGENCIES. OBEY ALL LOCAL HEALTH AND SAFETY
PRECAUTIONS AND REGULATIONS. PHOSPHATE ESTER HYDRAULIC
FLUID IS DANGEROUS.
A. Use, HYJET IVA, class less than 7 at 15°C to 45°C (59°F to 113°F).
B. Ambient temperature 15°C to 35°C (59°F to 95°F).
C. Ambient atmospheric pressure.

3. Procedure
A. Leak tests on flexible hoses (1-400) and (1-440)
(1) Connect flexible hoses (1-400) and (1-440). Apply a pressure of 206 bars
(2988 psi) to them at the same time.
(2) When the pressure becomes stable, re-adjust it to 206 bars (2988 psi).
(3) No pressure drop is permitted for one minute. Release the pressure.
(4) Do the same operations as before, with a pressure of 0,3 bar (4.35 psi). The time of
the test is 24 hours.
CAUTION: IF THERE IS ANY LEAKAGE FROM THE HOSE, IT MUST BE
REJECTED.
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B. Tests on the unlocking actuator
(1) Preparation
Put the actuator on the console. Before you start the tests, make sure that its
installation is correct. Before these tests, retract and extend the rod three or four
times. To do this, apply a pressure to ports A and B in turn, with the hand pump.
Disconnect the flexible hoses from the hand pump. Connect the end fitting
SK20978-1004 (old version) or GA47834-240 (new version) to the hose
corresponding to port A and the end fitting SK04-20972 (old version) or
GA47340-240 (new version) to the hose corresponding to port B. Then connect
these both end fittings to the test console, according to the following instructions.
(2) Leak tests and operation tests

NOTE: The both following tests (a)2 and (b)8 (checking of no permanent cylinder
distortion) are carried out only by cylinder repair or superseded cylinder.
If not use nominal utilization pressure of 206 bars (2990 psi) instead the
indicated pressure of 315 bars (4569 psi).
(a) Actuator rod retracted
1 Port A connected to test console return.
2 Measure the diameter of the cylinder D1 (Figure 101).
3 By means of hydraulic supply unit, apply a pressure to port B and slowly

increase it, to extend the rod.
4 Check that the movement occurs regularly for a pressure of 2 bars

(29 psi) or less. Check that there are no signs of leakage on the rod.
5 At the end, with extended rod, increase the pressure at port B to

315 bars (4569 psi). When the pressure becomes stable, re-adjust it to
the initial value. No external leakage is permitted after one minute.
6 Release the pressure to zero.
7 Check that the length L2 is between 272,3 and 273,3 mm (10.7204 and
10.7598 in).
(b) Actuator rod extended
1 Port B connected to test console return.

2 By means of hydraulic supply unit, apply a pressure to port A and slowly
increase it, to retract the rod.
32-37-04
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3 Check that the movement occurs regularly for a pressure of 3 bars

(43.5 psi) or less.
4 At the end, with retracted rod, increase the pressure at port A to 315 bars
(4569 psi). When the pressure becomes stable, re-adjust it to the initial
value. No external leakage is permitted after one minute.
6 Check that the length L1 (Figure 101) is between 178,7 and 179,7 mm
(7.0354 and 7.0748 in).
7 Check that the travel L2 - L1 is between 93,1 and 94,1 mm (3.6653 and
3.7047 in).
8 Measure the diameter D2 (Figure 101) and check that there is no

permanent distortion of the cylinder : D2 - D1 = 0.
(c) Actuator rod retracted
1 Port A connected to test console return.
2 By means of hydraulic supply unit, apply a pressure to port B and slowly

increase it, to extend the rod.
3 At the end, with retracted rod, increase the pressure at port B to 20 bars
(d) Actuator rod extended
1 Port B connected to test console return.
2 By means of hydraulic supply unit, apply a pressure to port A and slowly

increase it, to retract the rod.
3 At the end, with extended rod, increase the pressure at port A to 20 bars

NOTE: At the end of these tests, apply the torque loading to all the nuts
on the end fitting, the threaded bushes and the external bolts.
Do this in accordance with the instructions given in the section
ASSEMBLY.
32-37-04
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UNLOCKING ACTUATOR
(3) Long-term low-pressure leak tests
(a) Use the low-pressure test fixture.
(b) Put the actuator in the rod extended configuration.
(c) Apply a pressure of 0,3 bar (4.35 psi) to ports B and A at the same time during
12 hours. When the pressure becomes stable, re-adjust it to its initial value.
(d) After 12 hours, check the full unit for leaks, especially at the rod.
(e) Release the pressure.
(f) Put the actuator in the rod retracted configuration.
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Tests
Figure 101
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4. Component - Fault Isolation

Test No FAULT POSSIBLE CAUSE CORRECTION
A External leaks
(1) At the joint line - The preformed - Replace the preformed

between the packing (1-390) is packing (1-390)
union (1-380) and defective
the cylinder (1-20)

between the packing (1-430) is packing (1-430)
union (1-420) and defective
the cylinder (1-20)

between the packing (1-340) is packing (1-340) and the
threaded bush defective back-up rings (1-350)
(1-360) and the
cylinder (1-20)

(1-180) and the
cylinder (1-20)

(1-180) and the
bearing (1-130)
(6) At the joint line a) The seal (1-140) is - Replace the seal
between the defective (1-140), the preformed
bearing (1-130) packing (1-150),
and the rod (1-110) the back-up rings
(1-160) and the
scraper (1-170)
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Test No FAULT POSSIBLE CAUSE CORRECTION

b) The rod (1-110) is - Repair the rod (1-110)
damaged in accordance with the
section REPAIR and
replace all the packings
for the parts removed
Internal leaks and other

B
causes
(1) Increase in the a)The bearing for the - Repair the defective
time for the rod (1-110) or the part in accordance
extension and internal diameter of the with the section
retraction of liner (1-80) is damaged REPAIR and replace
the rod all the packings for
the parts removed
b) The seal (1-120) is - Replace the seal

damaged (1-120) and the
packings for the
parts removed
32-37-04
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Messier-Dowty SA
UNLOCKING ACTUATOR
DISASSEMBLY
1. General
FLUID IS DANGEROUS.
NOTE 1: Refer to TESTING AND FAULT ISOLATION to find the necessary level of
disassembly. This will give the condition of the component or the possible cause of
its malfunction.
NOTE 2: Remove and discard all bushes: refer to the REPAIR chapter.
(IPL).
A. Make sure that the work area, tools and equipment are clean.
B. Discard parts that you must not use again. These include:
IPL Ref/Item
Part Name
No.
1-90 Preformed packing
1-190 Cotter pin
1-200 Retaining ring
1-260 Lockplate
1-370 Lockwire
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C. Special Tools
(1) These special tools are necessary:

NOTE: Alternative equivalents are permitted
F47127 Extractor To remove the spacer (1-330)
To remove the packing retainer
M46186 Extractor
(1-280)
To remove the threaded bush
M46188 Castellated wrench
(1-360)
To remove the threaded bush
(1-180)
Q21941 Extractor To remove the liner (1-80)
To remove the nut (1-270) of the
Spanner
eye fitting assembly (1-210)
89901 Spatula To remove the sealing compound
2. Preparation
– Write down all the data shown on plates.
– Cut and remove the lockwire.
– Remove the rubber sealing compound with the spatula. Be careful do not damage the
surface protection treatment.
– Remove the storage plugs.
3. Removal of the attached components
A. Removal of the hoses (1-400) and (1-440)
(1) Loosen the hose nuts.
(2) Remove the hoses and seal their ends with protective plugs.
B. Removal of the unions (1-380) and (1-420)
(1) Loosen and remove the unions (1-380) and (1-420).
(2) Remove the preformed packings (1-390) and (1-430).
C. Removal of the lubrication fitting (1-460)
(1) Loosen and remove the lubrication fitting (1-460).
(2) Remove the marking washer (1-470).
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4. Removal of the basic components

A. Removal of the packing retainer (1-280)
NOTE: The unlocking actuator D23076000-3 Amendment A and B, has no packing
retainer (1-280).
(1) Remove the threaded bush (1-360) with the castellated wrench M46188.
(2) Remove the spacer (1-330) with the extractor F47127.
(3) Remove the restrictor washers (1-290) and (1-300).
(4) Remove the packing retainer (1-280) with the extractor M46186.
B. Removal of the eye fitting assembly (1-210)
(1) Release the nut (1-270).
(2) Hold the eye fitting assembly (1-210) stable, and loosen the nut (1-270) with a
standard spanner.
(3) Release the lockplate (1-260) and the washer (1-250), and remove the key (1-240).
(4) Remove the eye fitting assembly (1-210), discard the lockplate (1-260), and
remove the nut (1-270).
C. Removal of the rod assembly
(1) Release the retaining ring (1-200) and discard it.
(2) Release the threaded bush (1-180) and discard the cotter pin (1-190).
(3) Remove the threaded bush (1-180) with the castellated wrench M46194.
(4) Slowly extend the rod (1-110) and remove the bearing (1-130). Be careful do not
damage the external bearing surface.
(5) Remove the rod (1-110) fully.
(6) Remove the liner (1-80) with the extractor Q21941.
D. Removal of the eye fitting pivot
(1) Remove the swaging of rivets (1-70).

(2) Remove the thrust plate (1-60).
(3) Remove the ball (1-50).
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INTENTIONALLY BLANK
Messier-Dowty SA
UNLOCKING ACTUATOR
CLEANING
1. Procedure
(IPL).
NOTE 3: Alternative equivalents are permitted.
A. Cleaning
WARNING: DO NOT GET CLEANING AGENTS ON YOUR SKIN, IN YOUR EYES OR
NEAR A FLAME. DO NOT BREATHE THE FUMES. ONLY USE IN A
LOCATION THAT HAS A CONTINUOUS FLOW OF CLEAN AIR.
CLEANING AGENTS ARE POISONOUS AND FLAMMABLE.
CAUTION: DO NOT USE CHLORINATED SOLVENTS. CHLORINATED SOLVENTS
CAN MIX WITH VERY SMALL QUANTITIES OF WATER IN HYDRAULIC
SYSTEMS TO MAKE HYDROCHLORIC ACID. HYDROCHLORIC ACID
WILL CAUSE CORROSION ON METAL SURFACES.
NOTE: Before cleaning the parts, remove all the seals and packings, and also scraper
(1-170), with the spatula 89901, and then discard them.
(1) Clean the MOLYKOTE-coated surfaces of parts with the chlorinated solvent
TRICHLORETHYLENE.
(2) Clean all the parts with WHITE SPIRIT and dry them with dry compressed air.
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B. Stripping operation
WARNING: DO NOT GET PAINT STRIPPER ON YOUR SKIN, IN YOUR EYES OR
NEAR A FLAME. DO NOT BREATHE THE FUMES. ONLY USE IN A
LOCATION THAT HAS A CONTINUOUS FLOW OF CLEAN AIR. PAINT
STRIPPER IS POISONOUS AND DANGEROUS.
(1) Preparation
– Before stripping parts which are painted or have rubber sealing compound,
protect those which have shrink-fitted items or bushes. Seal them with a bead of
VITON in accordance with MD SA Specs (section 25) of Messier-Dowty Standard
Practices Manual 20-00-10. This operation will prevent the leakage of the
stripper between the mating surfaces of joints.
– Seal ball joints with an applicable fixture.
CAUTION: DO NOT PERMIT THE STRIPPER TO TOUCH ANY RUBBER OR
PLASTIC MATERIAL.
(2) Strip the parts with PAINTEX CH in accordance with Common Specs (PCS-2700)
of Messier-Dowty Standard Practices Manual 20-00-10.
For local stripping, use SCALPEX in accordance with Common Specs (PCS-2700)
of Messier-Dowty Standard Practices Manual 20-00-10.
32-37-04
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UNLOCKING ACTUATOR
CHECK
1. General
A. The procedure to examine the parts is in two levels:
(1) General check of all parts.
(2) Special check of specified parts.
2. General Check
A. Examine Parts Visually
(1) Visually examine each part. Carefully examine changes of section and areas which
contact sealing rings.
(2) Examine each part for these types of damage:

(a) Corrosion.
(b) Deterioration of protective treatment.
(c) Distortion and/or cracks.

(d) Wear or fretting.
(e) Scores, dents or burrs.
(f) Unserviceable screw threads.
(g) Parts of permanent assemblies that are not correctly attached.
B. Detailed inspection
(1) Do a check to the chromium-plated surfaces of the rod (1-110), the thrust
plate (1-60) and the spacer (1-330). If scratches or flaking is found on the
chromium-plated surfaces, they can be repaired. Obey the instructions given in the
section REPAIR.
(2) Inspection of the liner (1-80)
(a) With a borescope, carefully examine the internal diameter of the liner. Make
sure that there are no scratches.
(b) Make sure that there are no marks of impact damage on the external surface.
(3) Inspection of the bearing (1-130)

Make sure that there are no scratches on the internal diameter.
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(4) Inspection of the packing retainer (1-280)
(a) Make sure that there are no scratches or peening on the internal diameter and
the internal shoulders of the packing retainer.
(b) Make sure that there are no scratches on the external bearing surface.
(5) Inspection of the hoses (1-400) and (1-440)
(a) Make sure that the nuts and rings are not cracked and that the bearing
surfaces of the rings are not marked.
(b) Make sure that the rings can not turn on the hoses.
(c) Make sure that the hoses have no distortion caused by impact damage,
twisting, or constraints during assembly.
On the external surface, make sure that there are no signs that the metal was
rubbed and damaged.
NOTE: Any hose which has one of the above defects must always be
rejected.
C. Examine Dimensions
NOTE: The detail parts of the unit are shown on the figures of the Illustrated Parts List
(IPL).
NOTE: In case of local damage to the surface condition of the parts to be measured,
repair them first. Do this as specified in paragraph 1.A. of the section REPAIR.
Do a check of the mating parts.
(1) Measure all the parts that are in FITS AND CLEARANCES and compare with the
dimensions in the table.
(2) Measure the axial clearance between the balls (1-50) and (1-230), and their cages
with an applied load of 4,9 daN (11.02 lbf).
3. Special Check
A. Flaw Detection
(1) Unless instructions are different:
(a) Messier-Dowty tells you that you must examine all parts shown in Table to the
applicable NDT and information given.
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(2) Inspection of steel parts

Before you do the magnetic particle inspection (refer to MD SA Specs (section 42)
of Messier-Dowty Standard Practices Manual 20-00-10), do the operations given in
the table below in the following order:
FIG. STRESS RELIEF
PAINT BUSH
AND (SEE 20-00-10,
STRIPPING REMOVAL
ITEM Nos MD SA Specs SECTION 1)
1-180 YES NO
1-210 YES NO
1-360 YES NO
(3) Inspection of light parts

Before you do the penetrant inspection (refer to MD SA Specs of Messier-Dowty
Standard Practices Manual 20-00-10) given in the table, do the operations below in
the following order:
PENETRANT
FIG.
PAINT BUSH INSPECTION
AND
STRIPPING REMOVAL (SEE 20-00-10 MD SA
ITEM Nos
Specs)
1-20 YES 38 and 39
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REPAIR
CONTENTS Pages
1. General instructions 602
A. Approved repair procedures 602
B. Corrosion removal 602
C. Temporary protection 603
D. Position of parts on the machine-tool 603
E. Replacement of bushes 603
F. Replacement of swaged balls 605
G. Repair of chromium-plated parts 607
H. Symbols used on the figures 608
2. Repair 609
3. Protection 609
4. Repair procedures Figures

– Parts for which repair is necessary.
Indication of the related figures 601
– Repair schemes 602
and subsequent
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NOTE 1: The detail parts of the unit are shown on the figures of the Illustrated Parts List (IPL).
NOTE 2: There is a list of the suppliers of recommended mixtures and materials in the first pages
of this MANUAL.
NOTE 3: Alternative equivalents are permitted.
1. General instructions
A. Approved repair procedures
(1) The Messier-Dowty Standard Practices Manual 20-00-10 contains details of all the
special treatments (cleaning, stripping, protection, inspection, etc.). The procedures
applicable to this section are:
Messier-Dowty
Description Standard Practices Section Number
Manual 20-00-10
Chromium-plating of steels and chromium removal MD SA Specs 2
Cadmium-plating and cadmium removal MD SA Specs 3
Repair of surface finish on aluminium alloy parts,
Common Specs PCS-2220
with ALODINE 1200
DALIC stylus cadmium-plating MD SA Specs 15
Metal shot peening of steel parts MD SA Specs 16
Glass bead peening of light alloy parts MD SA Specs 17
Deoxidization of ferrous metals MD SA Specs 20
Corrosion removal on aluminium and its alloys MD SA Specs 22
Application of corrosion inhibiting rubber sealants MD SA Specs 24
PCS-2500 or
Painting Common Specs
PCS-2501
Bronze plating MD SA Specs 54
(2) The repairs in this CMM have been approved under Airbus’ EASA Design
Organisation Approval No. EASA.21J.031.
B. Corrosion removal
(1) To remove deep signs of corrosion brush or rub the part with an abrasive material
or machine it. Keep to the MINIMUM or MAXIMUM dimensions BEFORE
PROTECTION (outside diameter, inside diameter or thickness). Keep to the
MINIMUM web thickness limits when you locally machine the contour of the part.
(2) Remove light corrosion or any which stays after the above operation, by a chemical
procedure, with an applicable mixture. This procedure must not cause the strength
of the part to change.
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Mixtures recommended:
(a) For aluminium alloy parts, use DEOXIDINE 624. Refer to MD SA Specs
(section 22) of Messier-Dowty Standard Practices Manual 20-00-10.
(b) For steel parts, use JENOLITE RRN1. Refer to MD SA Specs (section 20) of
Messier-Dowty Standard Practices Manual 20-00-10.
NOTE: Do not remove corrosion on the parts below by a chemical
procedure. This is because of the embrittlement effect this procedure
has on steels.
– Rod (1-110),
– Eye fitting (1-220),
– Ball (1-230)
– Threaded Bush (1-180)
– Threaded Bush (1-360)
C. Temporary protection
CAUTION: THIS TEMPORARY TREATMENT APPLICATION IS MANDATORY
BEFORE PERMANENT PROTECTION, MACHINING OR ASSEMBLY.
Apply an anti-corrosive protection treatment to the parts, temporarily before permanent
protection, machining or assembly.
– Mixture recommended: ROCKET WD40 (MIL-C-81309D).
You can easily remove this protection with WHITE SPIRIT.
D. Position of parts on the machine-tool

CAUTION: BEFORE ANY MACHINING OF STEEL PARTS WHOSE ULTIMATE
STRENGTH IS 1450 MPa (210 ksi) OR MORE, STRESS RELIEVE THESE
PARTS IN AN OVEN.
(1) Set the part in the correct position on the machine. To do this, use the holes that
you will machine, if their condition let.
(2) If not, refer to the dimensions shown on the figures to set the part.
E. Replacement of bushes
NOTE: All bushes, bronze or steel, are installed by the differential temperature
procedure. If it is necessary to increase the temperature of the support part, DO
NOT INCREASE IT TO A VALUE MORE THAN 150°C (302°F). This is
applicable to all grades of treated or non-treated steel and to aluminium,
magnesium and titanium alloys.
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CAUTION: THE TEMPERATURE MUST NOT BE MORE THAN 110°C (230°F) FOR
LIGHT ALLOY PARTS TO WHICH GLASS BEAD PEENING IS APPLIED.
(1) On the support part
(a) Remove the bushes and, if necessary, machine the holes and bearing faces
until full removal of the defects.
CAUTION: THE DIMENSIONS, AFTER THE MACHINING, MUST BE IN
THE SPECIFIED LIMITS.
(b) Machine the chamfers and radii.
(c) Apply a surface treatment, if necessary, to the machined surfaces.
(d) Apply a protection to the stripped surfaces.
(2) Preparation of new bushes (oversize bushes)
(a) Machine the bushes to the dimensions measured, to get the correct assembly.
(b) Machine the chamfers and radii.
(c) Apply a protection to the machined surfaces, as shown.

(3) Install the bushes.
CAUTION: PUT THE BUSHES FULLY INTO LIQUID NITROGEN. APPLY WITH A
P1
BRUSH A BEAD OF WET POST PRIMER TO THE OUTSIDE
DIAMETER AND BELOW THE FLANGE OF THE BUSHES, AT THE
TIME YOU INSTALL THEM.
STOP THE POST-PRIMER BEAD A DISTANCE Y BETWEEN 6 AND
8 mm (0.2362 AND 0.3150 in) FROM THE END OF THE BUSH OR
OF THE LUBRICATION GROOVE.
P1 P1
Y Y
VIEW A VIEW B
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CAUTION: AFTER INSTALLATION OF THE BUSHES:

MAKE SURE THAT THE SEATING OF THE BUSH FLANGE ON THE
SUPPORT PART IS CORRECT. WHEN THESE MATING PARTS ARE
BACK TO THE AMBIENT TEMPERATURE.
CHECK PROCEDURE:
MAKE SURE THAT YOU CANNOT INSTALL A 0,04 mm (0.0015 in)
THICK SHIM BETWEEN THE BUSH FLANGE AND THE SUPPORT
PART AT THEIR JOINTING LINE.
(4) Ream the bushes in line.
(5) Machine the faces of the bush flanges.
(6) Machine the chamfers and radii.
F. Replacement of swaged balls

CAUTION: THE TEMPERATURE MUST NOT BE MORE THAN 110°C (230°F) FOR
LIGHT ALLOY PARTS TO WHICH GLASS BEAD PEENING IS APPLIED.
(1) Replacement of balls
(a) Unswage the balls.
(b) Remove the balls.
(2) On the support part

CAUTION: AFTER ANY MACHINING OF STEEL PARTS WHOSE ULTIMATE
STRENGTH IS 1450 MPa (210 ksi) OR MORE, STRESS RELIEVE
THESE PARTS IN AN OVEN.
(a) Machine the support bore and faces until full removal of the defects.
(b) Find in the table, in the "REPAIR" section, the applicable replacement ball.
CAUTION: THE DIMENSIONS, AFTER THE MACHINING AND BEFORE
PLATING, MUST BE IN THE SPECIFIED LIMITS.
(c) Machine the chamfers and radii to the dimensions given in the "REPAIR"
section.
(d) Apply surface treatment and protective layer, if necessary, to the machined
surfaces.
NOTE: Make sure that the lubrication groove is clean and free of any
unwanted material.
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(3) Inspection of the ball to be installed
(a) Examine the ball housing and the ball for damage, cracks, corrosion or any
defect.
(b) Make sure that the swivelling movement of the ball in the housing is
satisfactory and shows no high spot.
(4) Clean with detergents
(a) The ball housing.

(b) The bore and the chamfers of the support.
(5) If necessary, apply a layer of sealing compound where indicated on the figure in the
"REPAIR" section.
NOTE: Make sure that the sealing compound is applied in the correct locations.
Make sure that the ball is engaged into the support bore in the direction
shown on the figure in the "REPAIR" section.
(6) Install the balls

CAUTION: IF IT IS NECESSARY TO INCREASE THE TEMPERATURE OF THE
SUPPORT PART, DO NOT INCREASE IT TO A VALUE MORE THAN
150°C (302°F). THIS IS APPLICABLE TO ALL GRADES OF
TREATED OR NON-TREATED STEEL AND TO ALUMINIUM,
MAGNESIUM AND TITANIUM ALLOYS.
(a) Install the balls as shown on the figures of the "REPAIR" section.
CAUTION: INSTALL WITH PRESS THE BALL INTO THE SUPPORT
HOUSING IS FORBIDDEN. ALL SWAGED BALLS ARE
INSTALLED BY HAND PRESSURE AND BY DIFFERENTIAL
TEMPERATURE PROCEDURE TO MAKE SURE THAT THE
PROTECTIVE FINISHES OR PLATING ARE NOT DAMAGED.
(b) Get the applicable swaging tool related to the chosen ball.
(c) Apply a thin layer of lubricant to the rollers of the tool and to the flange of the
ball.
(d) Swage the ball.

NOTE: If the ball is to be swaged on the other side also, remove the swaging
tool and install it on the opposite side to do the second swage.
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(e) After removing the swaging tool, clean the lubricant applied during the
swaging procedure.
(f) Inspection of the swaging

– The flange of the ball swaged onto its housing must not reveal any cracks or
tearing of the metal.
NOTE: Do a visual examination with a magnification of 10.
– The swivelling torque
Make sure that the ball swivelling movement is satisfactory in its housing
and reveals no high spots.
NOTE: Do this inspection by hand.
– Make sure that the lateral off-set between the support bore and the centre
line of the ball obeys with value given in the "REPAIR" section.
– The flange of the ball joint must be correctly seated against the chamfers of
the housing. Do a check with a 0,05 mm (0.0020 in) shim. For correct
assembly, it must not be possible to insert the shim below the swaging
flange.
CORRECT SWAGING WRONG SWAGING
G. Repair of chromium-plated parts
(1) There are three types of chromium-plating:

Type I: chromium-plating to the finished dimension with no subsequent grinding.
Type II: oversize chromium-plating, with subsequent grinding.
Type III: same as Type II plus application of a surface protection treatment before
chromium-plating.
(2) Refer to the approved procedures, in MD SA Specs (section 22) of Messier-Dowty

Standard Practices Manual 20-00-10.
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H. Symbols used on the figures

NOTE: On all the figures, symbols are used to show surface finishes, contour and
position tolerances, protections etc. The meaning of these symbols is given
below.
(1) A.A. values for surface finish
SYMBOL
0,05 0,1 0,4 0,8 1,6 2,5 3,2 6,3
UNITS
MICROMETERS 0,05 0,1 0,4 0,8 1,6 2,5 3,2 6,3
MICROINCHES 2 4 16 32 63 98 125 250
(2) Contour and position tolerances
0,1
ØA
(0.0039)
(a) (b) (c)
(a) Symbol for contour or position
Parallelism Runout Squareness
Concentricity, Coaxiality Symmetry
(b) Tolerance value

The value of the tolerance is given in millimeters with the inch conversion in
parentheses.
(c) Dimension reference

This shows the reference face or inside diameter.
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(3) Protections
Al Alodine 1200
Cd Cadmium-plating
S No paint
2. Repair
(refer to Figure 601 and subsequent)
NOTE 1: There is a repair procedure only for those parts included in a moving assembly or
which can wear in operation. Refer to Figure 601 which shows the parts for which
repair is necessary and the related figure.
NOTE 2: Refer to the "General instructions" and the "Approved repair procedures"
(paragraph 1) for all repairs (replacement of bushes, chromium-plating, protections
etc.).
Any different instructions or special data are shown on the related figures.
3. Protection
A. Repair of the protection
(1) Locally repair the cadmium-plated surfaces. Refer to MD SA Specs (section 15) of
Messier-Dowty Standard Practices Manual 20-00-10.
(2) Locally repair the protection on aluminium alloy parts with ALODINE 1200 applied
with a swab. Refer to Common Specs (PCS-2220) of Messier-Dowty Standard
Practices Manual 20-00-10.
B. Painting
– Apply the full paint scheme but not to the surfaces shown on the related figures. Refer
to Common Specs (PCS-2500 or PCS-2501) of Messier-Dowty Standard Practices
Manual 20-00-10.
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Figure 603
Figure 604
Figure 602 AND Figure 605

Figure 602A
Figure 604
Figure 605
Figure 605
Repair of unlocking actuator

Figure 601
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1-110A
Repair of rod (1-110A)

Figure 602 (Sheet 1 of 2)
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MATERIAL:
ROD (1-110A): STEEL 35CD4 - U.T.S. 1180 - 1320 MPa (171 - 191 ksi)
SURFACE TREATMENT:
ROD (1-110A): METAL SHOT PEENING ON REWORKED SURFACES: REFER TO MD SA
SPECS (SECTION 16) OF MESSIER-DOWTY STANDARD PRACTICES MANUAL 20-00-10.
PROTECTIVE TREATMENT:
– BRONZE PLATING ON Ø E: REFER TO MD SA SPECS (SECTION 54) OF MESSIER-DOWTY
STANDARD PRACTICES MANUAL 20-00-10.
– CHROME PLATING ON Ø A: REFER TO MD SA SPECS (SECTION 2) OF MESSIER-DOWTY
STANDARD PRACTICES MANUAL 20-00-10.
– CADMIUM PLATING Cd10 ON OTHER AREAS : REFER TO MD SA SPECS (SECTION 3) OR
(SECTION 15) OF MESSIER-DOWTY STANDARD PRACTICES MANUAL 20-00-10.
CAUTION: THE DIMENSIONS GIVEN IN THE FOLLOWING TABLE ARE BEFORE PROTECTION.
D MIN MAX D MIN MAX D MIN MAX
I MILLIMETERS MILLIMETERS I MILLIMETERS MILLIMETERS I MILLIMETERS MILLIMETERS
M (INCHES) (INCHES) M (INCHES) (INCHES) M (INCHES) (INCHES)
18,979 19,000 A 18,747 18,780 2,600 3,000
A B
(0.7472) (0.7480) 1 (0.7380) (0.7393) (0.1023) (0.1181)
0.000 2,000 5,200 5,400 26,709 26,730
C D E
(0.0000) (0.0787) (0.2047) (0.2125) (1.0515) (1.0523)
E 0,900 1,100 3,000 3,200
TBD TBD F G
1 (0.0354) (0.0433) (0.1181) (0.1259)
6,000 6,200 R = 0,150 R = 0,250 R = 0,200 R = 0,600
H J K
(0.2362) (0.2440) (0.0059) (0.0098) (0.0078) (0.0236)
Repair of rod (1-110A)

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1-110B
Repair of rod (1-110B)

Figure 602A (Sheet 1 of 2)
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MATERIAL:
ROD (1-110B): STEEL 35CD4 - U.T.S. 1180 - 1320 MPa (171 - 191 ksi)
SURFACE TREATMENT:
ROD (1-110B): METAL SHOT PEENING ON REWORKED SURFACES: REFER TO MD SA
– HARD CHROMIUM PLATING TYPE III ON Ø E: REFER TO MD SA SPECS (SECTION 2) OF
MESSIER-DOWTY STANDARD PRACTICES MANUAL 20-00-10.
– HARD CHROMIUM PLATING TYPE III ON Ø A: REFER TO MD SA SPECS (SECTION 2) OF
– CADMIUM PLATING Cd10 ON OTHER AREAS: REFER TO MD SA SPECS (SECTION 3) OR
(SECTION 15) OF MESSIER-DOWTY STANDARD PRACTICES MANUAL 20-00-10.
CAUTION: THE DIMENSIONS GIVEN IN THE FOLLOWING TABLE ARE BEFORE PROTECTION.
18,979 19,000 A 18,747 18,780 2,600 3,000
A B
(0.7472) (0.7480) 1 (0.7380) (0.7393) (0.1023) (0.1181)
0.000 2,000 5,200 5,400 26,709 26,730
C D E
(0.0000) (0.0787) (0.2047) (0.2125) (1.0515) (1.0523)
E 26,477 26,510 0,900 1,100 6,000 6,200
F G
1 (1.0424) (1.0437) (0.0354) (0.0433) (0.2362) (0.2440)
6,000 6,200 R = 0,150 R = 0,250 R = 0,200 R = 0,600
H J K
(0.2362) (0.2440) (0.0059) (0.7472) (0.0078) (0.0236)
Repair of rod (1-110B)

Figure 602A (Sheet 2 of 2)
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1-220
1-230
TOOL A11025
CEMENT
REDUX 403
Reconditioning of the eye fitting (1-220) - Replacement of the ball (1-230)

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MATERIAL:
EYE FITTING (1-220): STEEL 35CD4 - U.T.S. 1180-1320 MPa (171-191 ksi)
SURFACE TREATMENT:
EYE FITTING (1-220): METAL SHOT PEENING ON REWORKED SURFACES: REFER TO MD SA
BEFORE CRIMPING OF BALL (1-230):
Cd10
– Cd10 CADMIUM PLATING SURFACES MARKED : REFER TO MD SA SPECS
(SECTION 3) OR (SECTION 15) OF MESSIER-DOWTY STANDARD PRACTICES
MANUAL 20-00-10.
NOTE: BEARING CAGE MUST BE FITTED IN THE EYE FITTING BY HEAT SHRINKING
PROCEDURE.
FITTING WITH PRESS IS FORBIDDEN. PERIPHERAL SWAGING WITH TOOL A11025.
AFTER CRIMPING OF BALL (1-230):
– REDUX 403 IN THE CHAMFER AFTER SWAGING: REFER TO MD SA SPECS (SECTION 24)
OF MESSIER-DOWTY STANDARD PRACTICES MANUAL 20-00-10.
S
– COMPLETE PAINT SCHEME EXCEPT ON SURFACES MARKED : REFER TO COMMON
SPECS (PCS-2500 OR PCS-2501) OF MESSIER-DOWTY STANDARD PRACTICES
MANUAL 20-00-10.
CAUTION:THE DIMENSIONS GIVEN IN THE FOLLOWING TABLE ARE BEFORE PROTECTION.
26,021 R = 0,500 R = 0,700
A CHAMFER AT 45° C
(1.0244) (0.0196) (0.0276)
B
0,700 0,800
(0.0276) (0.0315)
Reconditioning of the eye fitting (1-220) - Replacement of the ball (1-230)

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1-20
1-50
1-50
TOOL A11026
CEMENT
REDUX 403
Reconditioning of the cylinder (1-20) - Replacement of the ball (1-50)

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MATERIAL:
CYLINDER (1-20): ALUMINIUM ALLOY 2024T4 - U.T.S. EQUAL OR MORE THAN 410 MPa
(59.4 ksi)
SURFACE TREATMENT:
CYLINDER (1-20): GLASS BEAD PEENING ON REWORKED SURFACES: REFER TO MD SA
BEFORE CRIMPING OF BALL (1-50):
Al
– ALODINE 1200 ON SURFACES MARKED : REFER TO COMMON SPECS (PCS-2220) OF
NOTE: BEARING CAGE MUST BE FITTED IN THE CYLINDER BY HEAT SHRINKING
PROCEDURE.
FITTING WITH PRESS IS FORBIDDEN. PERIPHERAL SWAGING WITH TOOL A11026.
AFTER CRIMPING OF BALL (1-50):
– REDUX 403 IN THE CHAMFER AFTER SWAGING: REFER TO MD SA SPECS (SECTION 24)
OF MESSIER-DOWTY STANDARD PRACTICES MANUAL 20-00-10.
S
– COMPLETE PAINT SCHEME EXCEPT ON SURFACES MARKED : REFER TO COMMON
SPECS (PCS-2500 OR PCS-2501) OF MESSIER-DOWTY STANDARD PRACTICES
MANUAL 20-00-10.
CAUTION:THE DIMENSIONS GIVEN IN THE FOLLOWING TABLE ARE BEFORE PROTECTION.
29,010 R = 0,500 R = 0,700
A CHAMFER AT 45° C
(1.1421) (0.0196) (0.0276)
B
0,900 1,000
(0.0354) (0.0394)
Reconditioning of the cylinder (1-20) - Replacement of the ball (1-50)

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1-360
1-180
MATERIAL:
THREADED BUSH (1-180): STEEL 35CD4 - U.T.S. 1180-1320 MPa (171-191 ksi).
THREADED BUSH (1-360): STEEL 35CD4 - U.T.S. 1180-1320 MPa (171-191 ksi).
PROTECTION TREATMENT:
THREADED BUSH (1-180) AND (1-360)
– Cd10 CADMIUM PLATING: REFER TO MD SA SPECS (SECTION 3) OR (SECTION 15) OF
S
– FULL PAINT SCHEME EXCEPT ON AREAS MARKED : REFER TO COMMON SPECS
(PCS-2500 OR PCS-2501) OF MESSIER-DOWTY STANDARD PRACTICES
MANUAL 20-00-10.
Protection of threaded bush (1-180) and (1-360)

Figure 605
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ASSEMBLY (INCLUDING STORAGE)

1. General
FLUID IS DANGEROUS.
NOTE: For new bushes installation : refer to the REPAIR chapter.
A. Make sure that all parts are clean: refer to CLEANING.
B. Make sure that the work area, tools and equipment are clean.
C. Make sure that all of the parts are correct to the data given in FITS AND CLEARANCES.
D. Special Tools
(1) These special tools are necessary:


Installation of the threaded bush
(1-360)
Installation of the threaded bush
(1-180)
Installation of the sealing rings
89901 Spatula
and packings
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2. Procedure
(IPL).
A. General instructions
(1) The parts must be fully clean and have no temporary anti-corrosion protection
grease, which might have been applied during repairs.
(2) Installation of sealing rings
(a) Carefully clean the grooves in parts which will have sealing rings.
(b) Sealing rings must be installed dry.
(c) Put the sealing rings and the scraper in position

The sealing rings and packings must be installed with the spatula 89901.
Be careful to extend them as little as possible. Install the sealing rings against
the opposite side of the groove to the direction in which the part will be put in.
(3) Lubrication of the parts

(a) The surfaces in contact with the seals, movable or stable, must be thinly
lubricated with the service fluid. This is to facilitate assembly.
(b) Components which are in contact with the service fluid must be installed with
this fluid.
(c) Before assembly, apply a layer of MOLYKOTE DX to the threads of parts

(1-180), (1-220), (1-270) and (1-360) (refer to Figure 701).
B. Assembly of the basic components

(1) Assembly of the eye fitting pivot
(a) Put the ball (1-50) in position.
(b) Put the thrust plate (1-60) in position.
(c) Swage the thrust plate (1-60) with the rivets (1-70).
(d) Install the lubrication fitting (1-460), with its locating red washer (1-470).
(e) Lubricate the eye fitting pivot with AIR 4222 grease.
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(2) Assembly of the packing retainer (1-280)

NOTE: The unlocking actuator D23076000-3 Amendment A and B, has no
packing retainer (1-280).
(a) Put the washers (1-290) and (1-300) into the body of the packing retainer
(1-280).
Begin with a washer (1-290) and install one washer (1-290) and one washer
(1-300) in turn.
(b) Push the packing retainer (1-280) as far as it goes into its housing.
(c) Install the spacer (1-330).
(d) Install the threaded bush (1-360) and, with the castellated wrench M46188,
tighten it with a torque loading of 8 to 12 N.m (5.90 to 8.85 lbf.ft).
(e) Lock the threaded bush (1-360) with the lockwire (1-370).
(3) Assembly of the rod (1-110)
(a) Push the liner (1-80) as far as it goes into the internal diameter of the cylinder
assembly (1-10).
(b) Engage the bearing (1-130) on the rod (1-110).
(c) Put the rod (1-110) into the liner (1-80), and the bearing (1-130) into its
internal diameter.
(d) Turn and tighten the threaded bush (1-180) with the castellated wrench
M46194. Apply a torque loading of 68 to 102 N.m (50.15 to 75.225 lbf.ft).
NOTE: After the threaded bush has been tightened, the hole for the cotter
pin will not always be in line with a slot. It will then be necessary to
drill a 2,4 mm (0.0944 in) dia. hole for the cotter pin.
(e) Lock the threaded bush (1-180) with the cotter pin (1-190).
(f) Put the retaining ring (1-200) in position.
(4) Assembly of the eye fitting assembly (1-210)
(a) Install the nut (1-270) on the eye fitting assembly (1-210).
(b) Engage the lockplate (1-260) and the washer (1-250).
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(c) Turn the eye fitting assembly (1-210) in the rod (1-110) as far as it goes.
With the rod (1-110) in fully extended position, adjust the eye fitting to get a
distance between centers between 303,3 to 304,3 mm (11.9409 to
11.9803 in).
Set the groove in the eye fitting assembly (1-210) in line with the nearest slot
on the rod.
(d) Put the key (1-240) in position.
(e) Hold the eye fitting and tighten the nut (1-270) with a torque loading between
28 and 42 N.m (20.65 and 30.9750 lbf.ft).
(f) Bend over the lugs of the lockplate (1-260) to lock the nut (1-270).
C. Assembly of the attached components
(1) Put the union (1-420), with the preformed packing (1-430), into the threaded hole
which is nearest to the body of the cylinder assembly (1-10).
(2) Put the union (1-380), with the preformed packing (1-390), into the outer threaded
hole in the cylinder assembly (1-10).
(3) If necessary, remove the storage parts from the ends of the hoses to be connected.
(4) Put the hoses in position:
(a) The hose (1-400) on the union (1-380).

(b) The hose (1-440) on the union (1-420).
(5) Tighten the nuts on the hoses (1-400) and (1-440).
(6) Do the leak tests on the hose connections in accordance with the section TESTING
AND FAULT ISOLATION.
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D. Final Assembly
(1) Installation of the plate (1-73)
(a) Move to the new plate (1-73) all the data shown on the old ones.
NOTE: If necessary, add to the identification plate (1-73) the effect of the
modifications included during the overhaul of the equipment.
(b) Prepare the surfaces to be bonded:
1 Bend, if necessary, the plates by a radius lightly smaller than the one of
the support part.
2 Clean the faces to be bonded with an approved chlorinated solvent and

dry them.
(c) Bonding of the plates
1 Bond the plates in position on the perfectly degreased support.

The bonding is to be carried out by applying a light load during the
installation.
2 Apply around all the plates a thin layer of adhesive, about 5 mm

(0.1968 in) wide, extending inwards over the plates at least 1 mm
(0.0393 in) (without covering the identification markings). This border will
be covered with paint, so as to prevent any gap in the protective coating.
3 The bond to be used, as per supplier recommendation, is ARALDITE
type AW106 and hardener HV953U.
4 Carry out the mixing preparation, the bonding and the hardening as per
recommendations of MD SA Specs (section 27) of Messier-Dowty
Standard Practices Manual 20-00-10.
(2) Protection of plates
(a) Use "AERODUR CLEARCOAT UVR" varnish and hardener S66/22R.
(b) Mix "AERODUR CLEARCOAT UVR" varnish and hardener S66/22R in equal
parts.
NOTE: Prepare only the quantity which is necessary. Pot life of the mixture:
8 hours at 20°C (68°F).
(c) Apply with a brush two layers of this mixture to the each plate at an interval of
2 hours. Cover the data and keep around the each plate a strip of the mixture
approximately 5 mm (0.20 in) large.
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(d) Drying time:

1 Tack free condition: 3 to 4 hours at ambient temperature.
2 Before any contact with phosphate ester-based fluids:
a One week at ambient temperature
or
b Two hours minimum at ambient temperature + 12 hours at a
temperature of 50°C to 55 °C (122°F to 131 °F)
or
c Two hours minimum at ambient temperature + six hours at a
temperature of 75°C to 80 °C (167°F to 176 °F).
(3) Painting of the cylinder assembly (1-10)
(a) Apply a thin layer of grease or adhesive tape to the surfaces to be kept not
painted:
– The internal diameter and the side faces of the ball, and the spherical
surface which can be seen.
– The plates bonded to the cylinder.
– All the threads and internal diameters.
(b) Apply the polyurethane paint scheme in accordance with Common Specs
(PCS-2500 or PCS-2501) of Messier-Dowty Standard Practices
Manual 20-00-10.
(c) For small, local repairs, do these after Testing.

(d) Remove the protection grease and strip off the adhesive tape.
(4) Sealed protection (refer to Figure 701)
(a) After removal of grease, apply thick rubber sealing compound PR1826B2 to
these areas:
– the empty space formed by the nut (1-270) and the eye fitting assembly
(1-210)
– the space between the nut (1-270) and the rod (1-110), which includes the
washer (1-250), the lockplate (1-260), the key (1-240) and the crenellated
part of the rod (1-110)
– the crenellated part of the threaded bush (1-180), the retaining ring (1-200)
and the external part of the cotter pin (1-190).
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(b) Apply a bead of thick rubber sealing compound to these areas:

– The joint lines between the unions (1-380) and (1-420) and the cylinder
assembly (1-10).
– The joint lines between the threaded bush (1-360) and the cylinder
assembly (1-10).
– The joint line between the thrust plate (1-60) and the cylinder
assembly (1-10).
– The expansion plugs (1-40).
NOTE: When the bead of sealing compound is dry, apply a layer of
polyurethane paint FINISH to it, in accordance with Common Specs
(PCS-2500 or PCS-2501) of Messier-Dowty Standard Practices
Manual 20-00-10.
(5) Protection of the plate (1-73)

When the paint is fully cured, apply a layer of colourless varnish aerodur clearcoat
UVR to the plates.
Keep around each plate a strip of varnish approximately 5 mm (0.1968 in) wide.
(6) Examine the paint finish for damage. If there is damage repair it: refer to REPAIR
chapter.
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THICK RUBBER SEALANT PR1826B2
MINERAL PROTECTION COMPOUND MOLYCOTE DX
GREASE AIR A222
Protective treatment
Figure 701
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3. Storage
A. Cause
This paragraph gives the instructions for the protection of the unlocking actuator in order
to get satisfactory operation after storage in temperate continental, tropical or maritime
climates.
The steps are applicable to all modes of travel, (land, air and sea).
B. General
– Finger marks must be removed with METHANOL or an equivalent mixture.
– Hydraulic units must be 2/3 filled with the service fluid.
– The actuator must be stored with the rod retracted.
C. Preservation and packaging in temperate continental climates
(1) Travel by road, rail or air
(a) Preservation
– Seal the hoses with the storage plugs.
– Apply a layer of anti-corrosion product to the surface of the rod which can
be seen and to the attachment holes. Put greaseproof cloth over these
surfaces.
– Put the unlocking actuator in a polyethylene cover. Heat-seal the cover.
Keep a strip of cloth which is sufficient to permit the cover to be re-used
three times before it is necessary to replace it.
(b) Packaging
– Put the actuator, in the preserved condition, in an individual disposable box
of compressed cardboard.
– Set the unit with cellophane shavings.
– Staple the flaps of the box and seal the free edges with adhesive tape.
– Attach to the box a label which shows the part number and the description
of the unit.
– Put the box fully into a bath of microcrystalline wax.
– Wind the kraft paper around the box and seal the latter with adhesive tape.
– Attach to the kraft paper a label which is the same as that on the box.
– Show the storage position.
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– Protect the labels with a layer of transparent varnish.
(c) Storage
– Store the unit in its packaging.
– If the storage life of the actuator is expired, you can extend it. But extention
if this storage life is permitted only if a check of the preservation of a sample
from the stored units is satisfactory.
– The length of this new storage life must agree with the results of the above
check.
(2) Travel by sea

– The same instructions as those given in paragraph C.(1) (a) are applicable.
D. Preservation and packaging in tropical or maritime climates
(1) Travel by road, rail or air
(a) Preservation
The instructions given in paragraph C.(1) (a) are applicable, without those
which refer to the polyethylene cover. Other instructions are also applicable.
– Attach a correct number of bags of desiccant to the actuator. Put
greaseproof paper between the actuator and the desiccant.
– Put a cover of heat-sealable cloth around the actuator.
– Put a bag of desiccant and its humidity indicator card against the window
cut in the heat-sealable cloth.
– Make a vacuum in the cover, which must be as near to the shape of the unit
as possible.
– Heat-seal the cover. Keep a strip of cloth which is sufficient to permit the
cover to be re-used three times before it is necessary to replace it.
– Attach to the cover:
– An identification label.
– A label which shows that the sealed package has a desiccant in it and
that it must not be opened until the unit is put into service.
– A label showing the storage position.
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(b) Packaging
– Pack the unit in an individual box of compressed cardboard and set the unit
with cellophane shavings. Staple the flaps of the box and seal the free
edges with adhesive tape.
– Attach labels which are the same as those on the heat-sealable cloth.
– Wind the heat-sealable cloth around the box. Make a vacuum in the cover
and heat-seal it.
– Attach labels which are the same as those on the box.
– Protect the labels with a layer of transparent varnish.
(c) Storage
– The same instructions are applicable as those given for storage in
temperate continental climates.
(2) Travel by sea

– The same instructions are applicable as those given in the paragraph before,
Travel by road, rail or air.
E. Removal from store and subsequent tests
(1) Removal from store

– New or overhauled equipment must not be removed from store until it is
necessary for use, and on a first-in, first-out basis.
– Before installation on the aircraft, or during a check for the extension of the
storage life, the operations listed below and tests specified after must be done.
– Remove the storage plugs.
– Remove the anti-corrosion product with a rag and WHITE SPIRIT.
WARNING: DO NOT GET CLEANING AGENTS ON YOUR SKIN, IN YOUR EYES
OR NEAR A FLAME. DO NOT BREATHE THE FUMES. ONLY USE IN
A LOCATION THAT HAS A CONTINUOUS FLOW OF CLEAN AIR.
CLEANING AGENTS ARE POISONOUS AND FLAMMABLE.
CAUTION: DO NOT USE CHLORINATED MIXTURES. CHLORINATED
SOLVENTS CAN MIX WITH VERY SMALL QUANTITIES OF WATER
IN HYDROCHROLIC ACID. HYDROCHLORIC ACID WILL CAUSE
CORROSION ON METAL SURFACES.
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(2) Tests after removal from store
(a) Leak tests
1 Actuator rod retracted

– Apply a pressure to B and slowly increase it (hand pump).
– Extend the rod fully.
– Apply a pressure of 210 bars (3046 psi). When the pressure becomes
stable, re-adjust it to 210 bars (3046 psi).
– No pressure drop is permitted for three minutes.
– Release the pressure.
2 Actuator rod extended

– Apply a pressure to A and slowly increase it to retract the rod (hand
pump).
– With the actuator rod retracted, increase the pressure to 210 bars
(3046 psi). When the pressure becomes stable, readjust it to 210 bars
(3046 psi).
– No pressure drop is permitted for three minutes.
– Release the pressure.
– Disconnect the unit from the test circuit.
– Put the storage plugs back.
After a check for the extension of the storage life, do the preservation
procedure on the unit again, as specified in the paragraph Preservation
and Packaging.
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FITS AND CLEARANCES

1. Fits and Clearances Definitions
(Refer to Tables)
A. Initial Manufacturing Limits
(1) Dimension
(a) These figures are the maximum and minimum dimensions of new parts. The
difference between the two dimensions is the tolerance.
(2) Assembly Clearance
(a) These figures are the maximum and minimum clearances when two parts are
assembled together. A minus sign (-) shows an interference fit.
B. In-service Wear Limits
(1) Dimension Limits

(a) These figures are the dimensions to which parts can wear and be used: the
difference between the two dimensions must not be more than the allowable
clearance.
(2) Allowable Clearance
(a) This figure is the maximum allowable clearance between two parts which are
assembled together. A minus sign (-) shows an interference fit.
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Fits and Clearances - Table 801

Figure 801
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Fits and clearances

Table 801
Initial Manufacturing Limits In-service Wear Limits
Fig. Mating
801 IPL Allowable
Dimensions Assembly Clearance Dimensions Limits
Ref. Figure Clearance
mm (in) mm (in) mm (in)
Ltr/ and mm (in)
No. Item No.
Min. Max. Min. Max. Min. Max. Max.
ID
(1-20) 30,750 0,789 30,803
(1.2106) (1.2121) 0,025 0,089 (1.2127) 0,117
1
(0.0009) (0.0035) (0.0046)
OD
30,750 30,725 30,686
(1-80)
(1.2086) (1.2096) (1.2081)
ID
26,750 26,783 26,796
(1-80)
(1.0531) (1.0544) 0,020 0,074 (1.0549) 0,100
2
(0.0007) (0.0029) (0.0039)
0D
(1-110) 26,709 26,730 26,696
(1.0515) (1.0523) (1.0510)
ID
36,270 36,309 36,324
(1-20) 0,025
(1.4279) (1.4294) 0,089 (1.4300) 0,119
3 (0.0009)
(0.0035) (0.0046)
OD
36,220 36,245 36,205
(1-80)
(1.4259) (1.4269) (1.4253)
ID
(1-20) 36,270 36,309 36,324
(1.4279) (1.4294) 0,025 0,089 (1.4300) 0,119
4
(0.0009) (0.0035) (0.0046)
OD
36,220 36,245 36,205
(1-130)
(1.4259) (1.4269) (1.4253)
ID 19,020 19,053 19,064
(1-130)
(0.7488) (0.7501) 0,020 0,074 (0.7505) 0,960
5
(0.0007) (0.0029) (0.0377)
OD
(1-110) 18,979 19,00 18,968
(0.7472) (0.7480 (0.7467)
ID
12,320 12,347 12,359
(1-20)
(0.4850) (0.4861) 0,016 0,061 (0.4865) 0,078
6 (0.0006) (0.0024) (0.0030)
OD 12,286 12,304 12,281
(1-330)
(0.4837) (0.4844) (0.4835)
ID
(1-20) 12,230 12,347 12,359
(0.4850) (0.4861) 0,016 0,061 (0.4865) 0,078
7
(0.0006) (0.0024) (0.0030)
OD
12,286 12,304 12,281
(1-280)
(0.4837) (0.4844) (0.4835
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2. Torque Data
A. Torque the parts in Table to their applicable values.
Torque Data
Table
IPL Figure TORQUE
and Name
Item No N.m (lbf.ft)
1-180 Threaded bush 68 to 102 N.m (50.150 to 75.225)
1-270 Nut 28 to 42 N.m (20.650 to 30.975)
1-360 Threaded bush 8 to 12 N.m (5.900 to 8.850)
* Torque this item counterclockwise: Refer to ASSEMBLY
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SPECIAL TOOLS, FIXTURES AND EQUIPMENT

1. General
A. These special tools are necessary and are available from Messier Services. Inquire at
the address that follows for the current price and delivery time.
Messier Services TELEPHONE: 33 (0) 1 30.67.45.28
Attn: Turnkey Services FAX: 33 (0) 1 30.67.45.95
12, rue Paul Dautier www.messierservices.com
78147 VELIZY CEDEX SITA: PARMBCR
FRANCE CAGE: FAJX6
NOTE: Alternative equivalents are permitted

Hand pump: Leak tests and operation tests of
supply 206 bar (2988 psi) the unlocking actuator.
SK30420
(old version)
Leak tests and operation tests of
or Hydraulic supply unit
the unlocking actuator.
U21900200
(new version)
SK30424
(old version) or Leak tests and operation tests of
Test console
U21901200 the unlocking actuator.
(new version)
D21851-5000
(old version)
or Low-pressure test fixture
U21905200
(new version)
J21999
Flow limiting test fixture
(old version only)
SK1-20969
Hoses
(old version only)
SK04-20972
(old version)
or End fitting (port B)
GA47340-240
(new version)
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SK20978-1004
(old version)
or End fitting (port A)
GA47834-240
(new version)
A11025 Swaging tool Swaging for the ball (1-230)
A11026 Swaging tool Swaging for the ball (1-50)
F47127 Extractor Removal of the spacer (1-330)
Removal of the packing retainer
M46186 Extractor
(1-280)
Removal of the threaded bush
(1-360)
Removal of the threaded bush
(1-180)
Q21941 Extractor Removal of the liner (1-80)
Removal of the nut (1-270) of the
Spanner
eye fitting assembly (1-210)
89901 Spatula Installation of the sealing rings
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ILLUSTRATED PARTS LIST (IPL)
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ILLUSTRATED PARTS LIST
1. Introduction
A. General
(1) This parts list illustrates and identifies each part of the component in this CMM. Use
it to identify parts and to help with provisioning.
(2) The Illustrated Parts List contains:

(a) a Numerical Index (where applicable)
(b) a Detailed Parts List
(c) all necessary data for the procurement of parts.

B. Numerical Index (where applicable)
(1) The Numerical Index is to help you find part numbers in the Detailed Parts List.
(2) Deleted or superseded part numbers have these identifications:
(a) Deleted - (D)
(b) Superseded - (S)
(3) The Total Required column (TTL REQ.) shows the total necessary each time the
part number is shown in the Detailed Parts List.
C. Detailed Parts List
(1) In general part numbers are in the DISASSEMBLY sequence. The parts are
indented to show that they are related to the next higher assembly (NHA).
(2) The Effectivity Code (EFF. CODE) agrees with that of the next higher assembly.
The effectivity code also shows if subassemblies and details are applicable to their
next higher assembly or sub-assembly. When an item is applicable to all units the
Effectivity Code column will be empty. The effectivity code usage is specific to the
IPL figure to which it applies.
(3) The quantity in the Units per Assembly column is the quantity necessary for the
next higher assembly. AR in the Units per Assembly column shows that the quantity
of parts to be used is as required. RF in the Units per Assembly column shows that
the part is for reference only.
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(4) The Part Numbers that are shown (NP) in the Detailed Parts List are
non-procurable items. Unless the part has been superseded the next higher
assembly must be installed.
(5) Parts that have serial numbers are identified in the Detailed Parts List and shown
(SN).
D. Serial Numbers
Some parts have serial numbers (SN). If a part has a serial number, the name column
shows (SN) after the part name in the Detailed Parts List. The location of each parts
serial number is identified in DESCRIPTION AND OPERATION.
2. Words and abbreviations used

The most used words and abbreviations are:
– RF = For reference
– SB = Service Bulletin
– SEL FROM = "Select from" parts
– OVERSIZE - UNDERSIZE = "Oversize/undersize" parts
– OPT = Optional
– ALT = Alternate
– SUPSD BY = Superseded by part number
– SUPSDS = Supersedes part number
– RPLD BY = Replace by part number
– RPLS = Replaces part number
– NHA = Next Higher Assembly
– DET = Detail
– LH and RH = Left Hand and Right Hand
– AR = As required
– NP = Non procurable
– ORDER OVERLGTH MPN = Full P/N of the manufacturer
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3. How to use this illustrated parts list
INTROA0701
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4. Vendor Codes, Names and Addresses

NOTE: Below you will find a list of vendor codes associated to this Component Maintenance
Manual. For the latest vendor name and address details associated to these codes
please refer to the master list of Vendor Codes, Names and Addresses that is located
in Messier-Dowty Standard Practices Manual 20-00-10 - document titled - ‘List of
Contacts’.
Vendor Code
VF0189
VF0222
VF1699
VF6275
VF6409
V1HXL8
V5F573
V72902
V92555
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5. Messier-Dowty and Messier Services Contacts

Refer to the Messier-Dowty website (messier-dowty.com) for the latest list of contact names,
addresses and numbers
Original Equipment Manufacturers
Messier-Dowty Inc. Messier-Dowty Limited Messier-Dowty SA
574 Monarch Avenue Cheltenham Road Zone Aeronautique L. Breguet
Ajax, Ontario Gloucester BP 10
L1S 2G8 GL2 9QH 78142 Velizy Cedex
CANADA ENGLAND FRANCE
Tel: 905-683-3100 Tel: +44(0)1452 712424 Tel: +33 146 29 18 00
Fax: 905-683-6936 Fax: +44(0)1452 713821 Fax: +33 146 29 87 70
Customer Support Centers

Messier Services CSC Americas Messier- Dowty (Singapore) Messier-Dowty CSC EAME
620 Herndon Parkway Pte. Ltd Zone Aeronautique L. Breguet
Suite 200 Tampines South Post Office BP 10
Herndon 21 Loyang Crescent, 78142 Velizy Cedex
Virginia SINGAPORE 508985 FRANCE
USA 20170 Tel: (65) 6543 0626 Tel: +33 146 29 18 00
Tel: 703-450-8200 Fax: (65) 6542 2718 Fax: +33 146 29 18 18
Fax: 703-430-1621
Repair and Overhaul Facilities

Messier Services R&O Facility Messier Services R&O Facility Messier Services R&O Facility
574 Monarch Avenue Meteor Business Park 3, rue Antoine de St Exupery,
Ajax, Ontario Cheltenham Road BP 110
L1S 2G8 Gloucester GL2 9QL 67124 Molsheim Cedex
CANADA ENGLAND France
Tel: 905-683-3100 Tel: +44(0)1452 713111 Tel: (33) 38838 9200
Fax: 905-683-0378 Fax: +44(0)1452 716500 Fax: (33) 38838 9399
Messier Services (Asia) Pte. Ltd., Messier Services R&O Facility - HYDREP
R&O Facility Americas Aéroport de Dinard-Pleurtuit-Saint-
21, Loyang Crescent, Av. La Noria Malo
Loyang Industrial Estate Parque Industrial Querétaro Bâtiment 20
SINGAPORE 508985 Carretera QRO-SLP, Km.28.5 BP 90154
Tel: (65) 6545 9455 Querétaro, QRO 76220 35801 DINARD Cedex
Fax: (65) 6542 3936 MEXICO FRANCE
Tel: +52 (442) 19 25 800 Tel: (33) 2 99 82 79 79
Fax: +52 (442) 19 25 801 Fax: (33) 2 99 82 79 97
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NUMERICAL INDEX
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INTENTIONALLY BLANK
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NUMERICAL INDEX
FIGURE TTL
PART NUMBER AIRLINE PART NUMBER ITEM REQ
AE2460000E0160 R
SUPSD BY 00-200-612
AE2460010E0171 R
SUPSD BY 00-200-613
AE2463919E0160 01 -455A 1 R
AE2463919E0160 R
DELETED
AE2463921E0171 01 -415A 1 R
AE2463921E0171 R
DELETED
AN919-2K
SUPSD BY AS5174K0403
AS15001-1C 01 460B 1 R
RPLS MS15001-1
AS5168D04 01 450C 1 R
RPLS MS24404D4
AS5174K0403 01 420B 1 R
SUPSDS AN919-2K
A46615-1
DELETED
C54001-163 01 170A 1
C58450-15 01 -077A 1 R
C58450-15
DELETED
C63559-4 01 -075A 1 R
C63559-4
DELETED
C64959-20 01 290A 3
C64960-20 01 300A 3
D23076000-1
RPLD BY D23076000-2
D23076000-2 01 -001B RF
RPLS D23076000-1
SUPSD BY D23076000-3
D23076000-3 01 -001C RF
SUPSDS D23076000-2
D49000-5 01 240A 1
D49378-15-09 01 200A 1
D59452 01 020A 1
D59452-1 01 -030A 1
D59453 R
SUPSD BY D59453-1
D59453-1 01 110B 1
SUPSDS D59453
- Item not illustrated
32-37-04
Page 1009
Jul 31/07
Messier-Dowty SA
UNLOCKING ACTUATOR
NUMERICAL INDEX
FIGURE TTL
D59454 01 220A 1
D59457 01 130A 1
D59458 01 180A 1
D59459 01 250A 1
D59460 01 270A 1
D59461 01 260A 1
D59462 01 080A 1
D59777 01 330A 1
D59778 01 360A 1
D59915 01 060A 1
D60030
D60030
DELETED
D60611-1 01 280A 1 R
D61625 01 020B 1 R
D61625-1 01 -030B 1 R
D92714-3002 01 073B 1 R
SUPSDS D60030
D92714-3002 R
DELETED
GA62755
RPLD BY GA63495
GA62756
RPLD BY GA63496
GA63495 01 -010B 1 R
RPLS GA62755
SUPSD BY GA63725
GA63496 01 -210B 1
RPLS GA62756
GA63725 01 -010C 1
SUPSDS GA63495
MS15001-1
RPLD BY AS15001-1C
MS20470DD5-12 01 070A 2
MS21902J4 01 380A 1
MS21913-4 01 410B 1 R
SUPSDS MS21913D4
RPLD BY MS21913W4
MS21913D4 R
SUPSD BY MS21913-4
MS21913W4 01 410C 1 R
RPLS MS21913-4
32-37-04
Page 1010
Jul 31/07
Messier-Dowty SA
UNLOCKING ACTUATOR
NUMERICAL INDEX
FIGURE TTL
MS24404D4
RPLD BY AS5168D04
MS24665-208 01 190A 1
M8791-1-012 01 320A 2
01 350A 2
M8791-1-124 01 100A 2
01 160A 2
NAS1601-012 R
SUPSD BY NAS1611-012
NAS1601-124 R
NAS1602-903 R
RPLD BY NAS1612-3
NAS1602-904 R
RPLD BY NAS1612-4
NAS1611-012 01 310B 1 R
SUPSDS NAS1601-012 01 340B 1 R
NAS1611-124 01 090B 1 R
SUPSDS NAS1601-124 01 150B 1 R
NAS1612-3 01 430B 1
RPLS NAS1602-903
NAS1612-4 01 390B 1
RPLS NAS1602-904
PLGA1871010A 01 -040A 3
WQMAS15R 01 230A 1
WQMEC15R 01 050A 1
00-200-612 01 440A 1 R
SUPSDS AE2460000E0160
00-200-612 R
DELETED
00-200-613 01 400A 1 R
SUPSDS AE2460010E0171
00-200-613 R
DELETED
23320CA080 01 370A AR
24000004-160 R
SEE AE2463919E0160
24000004-160 R
DELETED
240606-171 R
SEE AE2463921E0171
240606-171 R
DELETED
32-37-04
Page 1011
Jul 31/07
Messier-Dowty SA
UNLOCKING ACTUATOR
NUMERICAL INDEX
FIGURE TTL
282101 01 470A 1 R
41300657004 01 -045A 1 R
7116FS952T 01 140A 1
7211MS952T 01 120A 1
32-37-04
Page 1012
Jul 31/07
Messier-Dowty SA
UNLOCKING ACTUATOR
DETAILED PARTS LIST
32-37-04
Page 1013
Jul 31/07
Messier-Dowty SA
UNLOCKING ACTUATOR
Items No. (1-20) to (1-270)

32-37-04
Page 1014
Jul 31/07
INTENTIONALLY BLANK
Messier-Dowty SA
UNLOCKING ACTUATOR
Items No. (1-280) to (1-470)

32-37-04
Page 1016
Jul 31/07
Messier-Dowty SA
UNLOCKING ACTUATOR
PARTS LIST
UNITS
FIG. AIRLINE EFF. PER
ITEM PART NUMBER PART No PART DESCRIPTION CODE ASSY
1234567
01
-001A D23076000-1 ACTUATOR, UNLOCKING........... RF R
RPLD BY D23076000-2
SEE 32-37-01 FOR NHA
-001B D23076000-2 ACTUATOR, UNLOCKING RF R
MOD INCORPORATED IN FIRST
UNIT
RPLS D23076000-1
POST SB 580-32-3010
-001C D23076000-3 ACTUATOR, UNLOCKING........... RF R
SUPSDS D23076000-2
POST SB 580-32-3003
P/N AMDT A
POST SB 580-32-3037
P/N AMDT B
POST SB WITHOUT SB
SEE 32-27-22 OR
-010A GA62755 .CYLINDER ASSY................ 1A 1 R
RPLD BY GA63495
-010B GA63495 .CYLINDER ASSY 1BC 1 R
UNIT
RPLS GA62755
SUPSD BY GA63725
POST SB 580-32-3010
PRE SB 580-32-3037
-010C GA63725 .CYLINDER ASSY................ 1C 1
SUPSDS GA63495
POST SB 580-32-3037
020A D59452 ..CYLINDER................(NP) 10AB 1
020B D61625 ..CYLINDER................(NP) 10C 1 R
POST SB 580-32-3037
-030A D59452-1 ...CYLINDER, UNPLUGGED....(NP) 20A 1
-030B D61625-1 ...CYLINDER, UNPLUGGED....(NP) 20B 1 R
POST SB 580-32-3037
-040A PLGA1871010A ...PLUG, EXPANSION......V92555 3
-045A 41300657004 ...INSERT, THREAD.......VF1699 1 R
FOR REPAIR
32-37-04
Page 1017
Jul 31/07
Messier-Dowty SA
UNLOCKING ACTUATOR
PARTS LIST
UNITS
1234567
050A WQMEC15R ..BALL..................VF0222 1
060A D59915 ..PLATE, THRUST............... 1
070A MS20470DD5-12 ..RIVET....................... 2
073A D60030 ..PLATE....................... 1
073B D92714-3002 ..PLATE....................... 1 R
SUPSDS D60030
-074A DELETED R
-075A C63559-4 ..PLATE, INSTRUCTION 1 R
-077A C58450-15 ..PLATE, AMENDMENT 1 R
080A D59462 .LINER........................ 1
090A NAS1601-124 .PACKING, PREFORMED........... 1 R
090B NAS1611-124 .PACKING, PREFORMED........... 1 R
SUPSDS NAS1601-124
RESULT OF NEW
IDENTIFICATION
100A M8791-1-124 .RING, BACK-UP................ 2
110A D59453 .ROD.......................... 1AB 1 R
SUPSD BY D59453-1
110B D59453-1 .ROD.......................... 1C 1
SUPSDS D59453
POST SB 580-32-3003
120A 7211MS952T .SEAL...................V72902 1
130A D59457 .BEARING...................... 1
140A 7116FS952T .SEAL...................V72902 1
SUPSDS NAS1601-124
RESULT OF NEW
IDENTIFICATION
160A M8791-1-124 .RING, BACK-UP................ 2
170A C54001-163 .SCRAPER...................... 1
180A D59458 .BUSH, THREADED............... 1
190A MS24665-208 .PIN, COTTER.................. 1
200A D49378-15-09 .RING, RETAINING.............. 1
-210A GA62756 .FITTING ASSY, EYE............ 1A 1 R
RPLD BY GA63496
32-37-04
Page 1018
Jul 31/07
Messier-Dowty SA
UNLOCKING ACTUATOR
PARTS LIST
UNITS
1234567
-210B GA63496 .FITTING ASSY, EYE 1BC 1 R
UNIT
RPLS GA62756
POST SB 580-32-3010
220A D59454 ..FITTING, EYE............(NP) 1
230A WQMAS15R ..BALL..................VF0222 1
240A D49000-5 .KEY.......................... 1
250A D59459 .WASHER....................... 1
260A D59461 .LOCK PLATE................... 1
270A D59460 .NUT.......................... 1
280A D60611-1 .RETAINER, PACKING............ 1 R
PRE SB 580-32-3037
290A C64959-20 .WASHER....................... 3
300A C64960-20 .WASHER....................... 3
PRE SB 580-32-3037
SUPSDS NAS1601-012
RESULT OF NEW
IDENTIFICATION
PRE SB 580-32-3037
320A M8791-1-012 .RING, BACK-UP................ 2
PRE SB 580-32-3037
330A D59777 .SPACER....................... 1
SUPSDS NAS1601-012
RESULT OF NEW
IDENTIFICATION
350A M8791-1-012 .RING, BACK-UP................ 2
360A D59778 .BUSH, THREADED............... 1
370A 23320CA080 .LOCKWIRE..................... AR
380A MS21902J4 .UNION, FLARELESS............. 1
RPLD BY NAS1612-4
RPLS NAS1602-904
RESULT OF NEW
IDENTIFICATION
32-37-04
Page 1019
Jul 31/07
Messier-Dowty SA
UNLOCKING ACTUATOR
PARTS LIST
UNITS
1234567
400A 00-200-613 .HOSE, FLEXIBLE ASSY.......... 1 R
-400B DELETED R
-400C DELETED R
-400D DELETED R
STORAGE PARTS
410B MS21913-4 .PLUG, PROTECTIVE............. 1 R
RPLD BY MS21913W4
410C MS21913W4 .PLUG, PROTECTIVE............. 1 R
RPLS MS21913-4
RESULT OF NEW
IDENTIFICATION
* * *
-415A AE2463921E0171 ..HOSE, FLEXIBLE ASSY...VF6275 1 R
OPT TO 240606-171 MADE BY
VF6409
420A AN919-2K .UNION........................ 1 R
SUPSD BY AS5174K0403
420B AS5174K0403 .UNION........................ 1 R
SUPSDS AN919-2K
RESULT OF NEW
IDENTIFICATION
RPLD BY NAS1612-3
RPLS NAS1602-903
RESULT OF NEW
IDENTIFICATION
440A 00-200-612 .HOSE, FLEXIBLE ASSY.......... 1 R
-440B DELETED R
-440C DELETED R
-440D DELETED R
STORAGE PARTS
450B MS24404D4 .PLUG......................... 1 R
RPLD BY AS5168D04
450C AS5168D04 .PLUG......................... 1 R
RPLS MS24404D4
RESULT OF NEW
IDENTIFICATION
* * *
-455A AE2463919E0160 ..HOSE, FLEXIBLE ASSY...VF6275 1 R
OPT TO 24000004-160 MADE BY
VF6409
32-37-04
Page 1020
Jul 31/07
Messier-Dowty SA
UNLOCKING ACTUATOR
PARTS LIST
UNITS
1234567
460A MS15001-1 .FITTING, LUBRICATION......... 1 R
RPLD BY AS15001-1C
460B AS15001-1C .FITTING, LUBRICATION......... 1 R
RPLS MS15001-1
RESULT OF NEW
IDENTIFICATION
470A 282101 .WASHER, LOCATING RED......... 1 R
32-37-04
Page 1021
Jul 31/07
INTENTIONALLY BLANK

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Messier-Dowty SA

COMPONENT MAINTENANCE MANUAL

STATEMENT OF INITIAL CERTIFICATION

LETTER OF TRANSMITTAL FOR REVISION No 7

Title page 1 Statement of initial certification modified.

LETTER OF TRANSMITTAL FOR REVISION No 7

Fits and clearances 804 Removed CAUTION.

LETTER OF TRANSMITTAL FOR REVISION No 7

RECORD OF TEMPORARY REVISIONS

RECORD OF TEMPORARY REVISIONS

LIST OF EFFECTIVE TEMPORARY REVISIONS

1 Jan 15/99 5 Dec 21/01

LIST OF EFFECTIVE TEMPORARY REVISIONS

LIST OF SERVICE BULLETINS

SERVICE SERVICE DATE OF

580-32-3010 Jul 31/89 Bonding of the swaged ball joint

580-32-3003 Apr 29/88 Replacement of electrolytic

580-32-3037 Jul 31/89 Reduction of the number of parts

WITHOUT SB Jun 28/96 Incorporation of A319 parts on

D23076000-3 Amdt A is changed

LIST OF SERVICE BULLETINS

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

Record of 1 Dec 31/09 Disassembly 301 Jul 31/07

List of Service 1 Jul 31/07 Check 501 Jul 31/07

Revision No 7 LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE

Fits and 801 Jul 31/07

Special Tools, 901 Jul 31/07

Illustrated Parts 1001 Jul 31/07

Revision No 7 LIST OF EFFECTIVE PAGES

SUBJECT OR PARAGRAPH TITLE Page

SUBJECT OR PARAGRAPH TITLE Page

Figure 101 Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Figure 601 Repair of unlocking actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611

Figure 701 Protective treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708

Figure 801 Fits and Clearances - Table 801 . . . . . . . . . . . . . . . . . . . . . . . . . . 802

A. AECMA Simplified English to PSC-85-16598 is used in this manual.

B. This manual contains Description, Operation, Maintenance procedures and an Illustrated

B. Messier-Dowty Component Maintenance Manual, Forestay Assy:

S.I. UNITS Abbreviations U.S. STANDARD UNITS Abbreviations

Cleaning product COMMERCIALLY X

Stripper S.P.C.A. 9, Voie de Seine

DELETED AND REPLACED BY PAINTEX CH

Paint S.P.C.A. 9, Voie de Seine X

Corrosion Société HENKEL 3, Allée Emile Reynaud X

Stripper S.C.A.L.P. Allée Monthyon X

Corrosion Ets LIBERON B.P. 18 X

Protective Laboratoire 69360 SEREZIN X X

Anti-galvanic COURTAULDS AEROSPACE 75, Bld WINSTON

Mineral DOW CORNING CORP. 2200 W SALZBURG Rd X

Silicone RHODIA 26, Quai Alphonse LE GALLO X

Grease G395 COMMERCIALLY X

Cement CIBA SPECIALTY BASEL X

Liquid rubber LE JOINT FRANCAIS B.P. 16

Thick rubber LE JOINT FRANCAIS B.P. 16 X

Colourless varnish AKZO COATINGS 164, rue Ambroise X

METHANOL MERCK EUROLAB 201, Rue Carnot X

Anti-corrosion S.P.C.A. 9, Voie de Seine X

Greaseproof cloth INDUTEX 51, Promenade des Ponts X

Desiccant D.Y.D.R.A. 12, rue du PORT X

Cement CIBA SPECIALTY BASEL X

Heat-sealable S.E.E.T. 117, rue de ROME X

Adhesive tape USINES REUNIES 57, bd ORNANO X