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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-2010 and 745-2010
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71-21-12
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-2010 and 745-2010
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RETAIN THIS RECORD IN THE FRONT OF THE MANUAL. UPON RECEIPT OF REVISION,
INSERT REVISED PAGES IN THE MANUAL AND ENTER REVISION NUMBER, ISSUE DATE,
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Page 2
Feb 1/19
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
U. S. Export Classification: EAR 9E991
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-2010 and 745-2010
TABLE OF CONTENTS
Title Page
Introduction. . . . . . . . . . . . . . . . . . . . . . . . INTRO-1
Disassembly . . . . . . . . . . . . . . . . . . . . . . . 3001
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 4001
Check. . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
Repair 002 - Replace the Bushing of the Main Beam and Cross
Beam . . . . . . . . . . . . . . . . . . . . . 6001
Title Page
Task 71-21-12-830-001
(1) Introduction
(3) Disassembly
(4) Cleaning
(5) Check
(6) Repairs
B. Manual Use
(1) This manual provides repair procedures for the forward engine
mount, after it has been removed from the engine.
(2) The Disassembly, Check, and Assembly and Storage sections are
written so that malfunctions can be found and the damaged or
unserviceable components can be removed and replaced.
D. All weights and measurements are in U.S. units with S.I. metric
units in parentheses.
D. Alphanumerical Index
E. Materials Index
COMAT SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
01-012 Isopranol Analar Grade, To clean Local
Alcohol Omat:1/119 (RR components VK6835
Ref)
01-070 Deleted Turco 5948-R To clean V0BYN5
components VIAE247
VK4958
01-233 Barrier MIL-B-121 Type To protect V0A354
material 2 Gr. A, CL 1 components
COMAT SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
03-026 Liquid To install Local
nitrogen bushing
05-003 Abrasive 120 Grade To clean V98204
medium components
05-129 Aluminum oxide Grit size 320 To contour V06565
abrasive paper repairs V51563
06-131 Marking pen Sharpie Marker To mark V86874
no. 30001 permanently
black, 30002
red, 30003 blue
07-009 Thinner IP 9151 To thin K3504
primer
COMAT SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
10-004 Dry film Dow Corning To protect VK6835
lubricant 3400 components
COMAT SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
U4-0002D Epoxy Primer 515K011 Torque Stripe 5HCF1
(alternate RPS 13.97 Type
to 07-140A) I, Grade A,
Class G (UTAS
Spec)
U4-0002E Epoxy Primer 02GN058/02GN-58 Torque Stripe 33461
(alternate RPS 13.97 Type
to 07-140A) I, Grade A,
Class G
(UTAS Spec)
U4-0007 Converter 02GN058 CAT 33461
(used with RPS 13.97 Type
U4-0002E) I, Grade A,
Class G
(UTAS Spec)
U4-0009 Curing Solution 910-012 5HCF1
(used with RPS 13.97 Type
U4-0002D) I, Grade A,
Class G
(UTAS Spec)
Task 71-21-12-830-002
(3) The mount beam assembly has two main beam halves which are
connected with bolts. The main beam halves are machined after
installation together and must not be disassembled.
(4) The crossbeam is attached with a pin at its center pivot point
at the aft end of the mount beam assembly.
(6) The link assemblies are attached with pins at each end of the
cross beam. When installed on the engine, the link assemblies
attach with pins to the brackets on the rear of the engine fan
case. The link assemblies for the V2500 A1 Forward Engine Mount
are made of Titanium and must not be used on the V2500 A5
forward engine mount. The link assemblies for the V2500 A5
forward engine mount are made of CRES and may also be used on
the V2500 A1 Forward Engine Mount (POST SBN71-0210).
(7) Two beam shear pins are installed on the top of the mount beam.
The beam shear pins align the engine with the pylon during
installation of the engine. The beam shear pins and the mount
bolts take the shear loads of the engine installation during
operation.
(8) The forward engine mount is attached to the aircraft pylon with
five bolts and self-locking nuts. Other lock and safety
mechanisms are used at structural attach points.
B. Operation
(2) The forward mount holds side, vertical and thrust loads.
Task 71-21-12-000-001
A. General
NOTE: For the items shown in Table 301, see the Consumable
Materials Index in the Introduction. Equivalent
alternatives can be used.
WARNING: MAKE SURE THE FORWARD ENGINE MOUNT IS TIGHTLY HELD DURING
DISASSEMBLY. THE MOUNT WEIGHS 65.82 LBS (29,9 KG) AND IF
DROPPED THE MOUNT CAN INJURE PERSONNEL AND/OR DAMAGE
EQUIPMENT.
WARNING: IPL FIG 1, ITEM 270, P/N P24501-3 AND -4 BALLS ARE MADE
FROM A COPPER-BERYLLIUM ALLOY. THIS ALLOY CAN CAUSE A
SPECIAL HAZARD DUE TO THE EXTREME TOXICITY OF BERYLLIUM
(LESS THAN 2%), WHICH IS A HAZARD ONLY IF THE ALLOY IS
HANDLED IN A WAY THAT MIGHT CREATE PARTICLES (DUST) THAT
COULD BE BREATHED. EXAMPLES OF DUST GENERATING OPERATIONS
INCLUDE POLISHING, SANDING, GRINDING, BRAZING, AND
WELDING. THE SAME DUST WARNING APPLIES TO REBUILD OF WORN
BERLLIUM ALLOYS. IF THERE HAS BEEN WEAR AND METAL POWDER
WAS CREATED, SEAL THE PARTS WITH PLASTIC OR OTHER DUST
PROOF COVERING. CALL YOUR ENVIRONMENTAL, SAFETY AND
HEALTH DEPARTMENT FOR PROPER HANDLING INFORMATION.
(a) Remove the nuts (100), washers (60 and 70), bolts (30), and
retainers (140).
(c) Wrap the attach pins (150) with CoMat 01-233 barrier
material to prevent damage.
NOTE: The nut (210), washer (50), and bolt (20) may be in a
bag attached to the mount.
(a) Remove the nut (200), washer (190) and retainer (240).
Remove the nut (210), bolt (20) and washer (50). Remove the
shear pin (220).
(b) Remove the nut (200) and washer (190). Remove the shear pin
(230).
NOTE: Do not remove the bearings from the links unless they
are damaged or a crack test is to e done. Refer to
Repair 001 for the removal and replacement of the
bearings.
(a) Remove the nuts (330), washers (310 and 320), and bolts
(300) at the link attach points.
(d) Wrap the attach pins (390) with CoMat 01-233 barrier
material to prevent damage.
(e) Remove the bolts (10 and 30), washers (50, 60 and 70), nuts
(90 and 100), retainers (110, 120, 130, and 140), and
attach pins (150). Bag and label for V2500-A1A5 aircraft
only. Attach to the mount for use at installation on the
aircraft.
(f) Remove the links (410 and 420) from the engine mount
assembly.
(b) Remove the bolts (170), and washers (180). Remove the
monoball stop (250).
(d) Wrap the ball (270) and the race (280) with CoMat 01-233
(e) Wrap the beam (500) bearing surface area with coMat 01-233
barrier material to prevent damage.
NOTE: Do not remove the bushings from the cross beam unless
they are damaged or a crack test is to be done. Refer
to REPAIR 002 for the removal and replacement of the
bushings.
(a) Remove the nuts (380), washers (360 and 370), bolts (350),
and retainers (340).
(c) Wrap the attach pin (400) with CoMat 01-233 barrier
material to prevent damage.
(d) Remove the cross beam (400) from the beam (500).
(a) Remove the nut (600), washers (560 and 570), and bolt
(510). Examine nut, washers and bolt in accordance with
CHECK TASK 71-21-12-200-001.
(b) Install the bolt (510) washers (570 and 560), and nut
(600). Torque the nut to 160 - 190 lb in.
(18, 08 - 21,47 N·m)
(c) Remove the nut (600), washers (560 and 570), and bolt
(520). Examine nut, washers and bolt in accordance with
CHECK TASK 71-21-12-200-001.
(d) Install the bolt (520) washers (570 and 560), and nut
(600). Torque the nut to 160 - 190 lb in.
(18,08 - 21,47 N·m)
(e) Remove the nut (610), washers (590 and 580), and bolt
(550). Examine nut, washers and bolt in accordance with
CHECK TASK 71-21-12-200-001.
(f) Install the bolt (550) washers (580 and 590), and nut
(610). Torque the nut to 480 - 690 lb in.
(54,23 - 77,96 N·m)
(g) Remove the nut (610), washers (590 and 580), and bolt
(530). Examine nut, washers, and bolt in accordance with
CHECK TASK 71-21-12-200-001.
(h) Install the bolt (530) washers (580 and 590), and nut
(610). Torque the nut to 480 - 690 lb in.
(54,23 - 77,96 N·m)
(i) Remove the nut (610), washers (590 and 580), and bolt
(540), one set at a time. Examine nut, washers and bolt in
accordance with CHECK TASK 71-21-12-200-001.
(j) Install the bolt (540) washers (580 and 590), and nut
(610), one set at a time. Torque the nut to 480 - 690 lb
in. (54,23 - 77,96 N·m)
Task 71-21-12-100-001
A. General
NOTE: For the items shown in Table 401, see the Consumable
Materials Index in the Introduction. Equivalent
alternatives can be used.
Cleaning Materials
Table 401
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.
CAUTION: DO NOT LET SOLVENT CONTACT THE SEALED BEARINGS. DO NOT USE
COMPRESSED AIR TO DRY THE SEALED BEARINGS. DAMAGE TO THE
SEALED BEARINGS CAN OCCUR.
(1) Fully clean all threaded areas and other metal parts with a
CoMat 02-099 lint-free cloth made moist with CoMat 01-438
Solvent, a CoMat 02-331 stainless steel wire brush, or CoMat
05-129 aluminum oxide abrasive paper.
(2) Flush metal parts that do not contain sealed bearings with
CoMat 01-438 solvent.
(1) Apply the CoMat 01-340 primary cleaner to the component parts
with the pressure spray. Remove all dirt, grease, oil or other
contamination.
(2) Use the pressure wash spray gun to flush the area with warm
water a minimum of two times. Remove all of the CoMat 01-340
primary cleaner.
(3) Dry the component parts with clean dry compressed air or use a
CoMat 02-099 lint-free cloth. Remove the remaining water.
WARNING: IPL FIG 1, ITEM 270, P/N P24501-3 AND -4 BALLS ARE MADE
FROM A COPPER-BERYLLIUM ALLOY. THIS ALLOY CAN CAUSE A
SPECIAL HAZARD DUE TO THE EXTREME TOXICITY OF BERYLLIUM
DUST. THIS ALLOY CONTAINS A SMALL PERCENTAGE OF
BERYLLIUM (LESS THAN 2%), WHICH IS A HAZARD ONLY IF THE
ALLOY IS HANDLED IN AWAY THAT MIGHT CREATE PARTICLES
(DUST) THAT COULD BE BREATHED. EXAMPLES OF DUST
GENERATING OPERATIONS INCLUDE POLISHING, SANDING,
GRINDING, BRAZING, AND WELDING. THE SAME DUST WARNING
APPLIES TO REBUILD OF COMPONENTS THAT CONTAIN BERYLLIUM
ALLOYS IF THERE HAS BEEN WEAR AND METAL POWDER WAS
CREATED. IF METAL POWDER FROM WEAR IS ON THE PARTS, SEAL
THE PARTS WITH PLASTIC OR OTHER DUST PROOF COVERING.
CALL YOUR ENVIRONMENTAL, SAFETY AND HEALTH DEPARTMENT
FOR PROPER HANDLING INFORMATION.
(1) Fully clean bearings with a CoMat 02-099 lint-free cloth made
moist with CoMat 01-438 solvent.
(3) Put the clean parts in CoMat 01-233 barrier material until
ready to install.
Task 71-21-12-200-001
A. General
(1) This TASK gives the procedure for the inspection of the Forward
Engine Mount.
(2) The policy that is necessary for inspection is given in the SPM
TASK 70-20-00-200-501 and TASK 70-21-00-220-501.
(4) Visually examine all parts and surfaces that can be seen
without destructive disassembly. Examine all parts for
corrosion, wear, and damage. Refer to the instructions in 1.B.1
to 1.B.12, the General Instructions in this section, and the
Inspection Instructions that may be in the repairs for the part
(Refer to the Repair Section).
(5) Before you do any blend repair, examine the related area and or
zone for previous repairs. Make sure that the required blend
depth combined with any blend done before will not exceed or
violate the allowable limits.
(7) Do not discard a part until you are sure no repairs are
available for that part. Refer to the Repair Procedure before a
part is installed again.
(8) All parts must be examined to make sure all repairs have been
done correctly.
(9) Refer to Repair 003 (VRS2345) for minor repair information for
Blend repairs. Do not blend beyond damage depth.
CAUTION: DO NOT SEPARATE THE MAIN BEAM HALVES. THE ASSEMBLED MAIN
BEAM HALVES ARE MACHINED AS A SET. IF THE MAIN BEAM HALVES
ARE SEPARATED YOU MAY NOT BE ABLE TO USE THEM AGAIN.
B. Examine the Forward Engine Mount Installation (1) Detail Parts and
Assembly (160) Detail Parts. Refer to the IPL.
NOTE: References to item numbers in the text agree with the same
item numbers in the Illustrated Parts List (IPL).
(1) Examine the Main Beam Assembly (500), Cross Beam Assembly
(460), the Stop (250), and Thrust Link Assemblies (410 and 420)
for Cracks.
(2) Examine the Main Beam Assembly (500). Refer to Figures 501 and
502.
(b) Visually inspect the snout in Zone 1 for gouges, nicks and
scratches.
(c) Visually inspect the snout outer edge in Zone 6 for gouges,
nicks and scratches.
(3) Examine the Main Beam Bushing (640) for Fit and Inner Diameter.
Refer to Figures 501 and 505.
(a) Verify the fit of the bushing and that it is flush with the
main beam surface.
(4) Examine the Cross Beam Assembly (460) for Surface Damage. Refer
to Figures 501 and 503.
(a) Visually inspect the Cross Beam surface areas around the
lug holes and bore of each hole, Zone CB1 (on each side of
the lugs) for gouges, nicks, or scratches.
(b) Visually inspect the Cross Beam Edges, Zone CB2 for gouges,
nicks or scratches.
(c) Visually inspect the Cross Beam Surfaces, Zone CB3 for
gouges, nicks or scratches.
(d) Visually inspect the Cross Beam surfaces, Zone CB4 for
gouges, nicks or scratches.
(5) Examine the Cross Beam Bushings (470 and 480) for Fit and Inner
Diameter. Refer to Figures 503 and 505.
(6) Examine the Thrust Link Assembly (410 and 420) for damage.
Refer to Figures 501 and 504.
(c) Visually inspect the lug edges in zone CL2 for gouges,
nicks or scratches.
(d) Accept the conditions as follow for zone CL1, zone CL2 and
the No Damage Zones:
(7) Examine the Bearings (430). Refer to Figures 504 and 508.
(a) Examine the Bearing Assembly for any movement of the outer
race along its axis.
(b) Remove and replace the Thrust Link Assembly if any movement
of the Bearing Assembly is found along the bearing axis.
Report the incident to Goodrich Customer Support.
(e) Accept if less than 0.004 in (0,102 mm) wear in the radius
between the inner and outer race.
(f) Replace the bearing if other than (c) or (e). Do Repair 001
(VRS2143) TASK 71-21-12-300-001.
(8) Examine the Monoball Stop (250) for Surface Damage. Refer to
Figures 501 and 505.
(9) Examine the Monoball Housing (280) and the Ball (270) for
damage. Refer to Figures 501 and 505.
(10)Examine the Main Beam Shear Pin (220), Guide Pin (230), Washers
(190), and Nuts (200)for damage. Refer to Figures 501 and 505.
(a) Visually inspect the upper area of the shear pin and guide
pin, Zone SP1 for gouges, nicks, or scratches.
(11) Examine the Thrust Link Attach Pins (150, and 390) and the
Crossbeam Attach Pin (400) for damage. Refer to Figures 501
and 505.
(12) Examine the Inner and Outer Pin Retainers (110, 120, 130, 140,
240, 290 or 340) for damage. Refer to Figure 501 and 505.
(a) Visually inspect the pin retainers for all types of damage.
(13) Examine the Main Beam Bolts (10 and 20), Nuts (90 and 210) and
Washers (50). Refer to Figures 501 and 505.
MONOBALL HOUSING
MONOBALL HOUSING
Forward Engine Mount Main Beam Shear Pin and Guide Pin
Figure 506
ASSEMBLY
ASSEMBLY
GENERAL REPAIR 0
Task 71-21-12-300-000
1. Repair
A. This section gives the repair procedures for the Forward Engine
Mount Assembly. Refer to Table 601 for a list of repairs by repair
number. Refer to Table 602 for a list of repairs by VRS number.
D. Make sure the surface smoothness is 125 microinches (3,2 µm) RMS
minimum.
3. Repair Definitions
(2) Minor repairs are those required to return the assembly to the
original design configuration. These repairs are accomplished
by Standard Practice repair, or by replacing worn or damaged
parts. This manual contains repairs of this type.
REPAIR VRS
NUMBER NUMBER TITLE
Repair 002 VRS2142 Replace the Main Beam and Cross Beam
Assembly Bushing.
VRS Repair
Number Number Title
VRS2142 Repair 002 Replace the Main and Cross Beam Assembly
Bushing.
Table 602
VRS Number to Repair Number
REPAIR 001 0
FORWARD ENGINE MOUNT, LINK ASSEMBLY
REPLACE THE BEARING ASSEMBLY
(VRS2143)
Task 71-21-12-300-001
Replace the Bearing Assembly of the Forward Engine Mount Link Assembly
1. Effectivity
NOTE: See the Illustrated Parts List (IPL) section for figure and
item locations of specific part numbers.
A. Standard Equipment
E. Repair Parts
3. General
NOMENCLATURE MATERIAL
Link (V2500 A1) TI-6AL-4V
Link (V2500 A5) CRES 15-5PH
Table 603
Materials of Component
NOMENCLATURE MATERIAL
Bearing race Inconel 718
Bearing ball Stellite #6
Table 603
Materials of Component
NOTE: Item numbers in the procedures refer to the IPL FIG. ITEM.
4. Replace the Link Assembly (410 or 420) Bearing. See Figure 601
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.
CAUTION: DO NOT LET THE CUTTING TOOL CONTACT THE LINK ASSEMBLY BORE
OR CHAMFER. DAMAGE TO THE LINK ASSEMBLY CAN OCCUR.
CAUTION: MAKE SURE ALL OF THE RETENTION LIP IS FULLY REMOVED BEFORE
YOU PUSH OUT THE BEARING. DO NOT USE A HAMMER OR ANY TOOL
WHICH WILL CAUSE SHOCK LOADS TO THE BEARING OR LINK
ASSEMBLY. DAMAGE TO THE LINK ASSEMBLY CAN OCCUR.
CAUTION: DO NOT PUSH ON THE BEARING BALL OR USE A HAMMER OR ANY TOOL
WHICH WILL CAUSE SHOCK LOADS TO THE BEARING BALL. DAMAGE TO
THE BEARING BALL CAN OCCUR.
(1) Remove the bearing ball. Use the retention groove cutting tool
to cut a circular groove in the bearing assembly (430) outer
race retention lip. Remove the retention lip ring.
(1) Hold the link assembly and use a bearing removal tool to push
out the bearing (430) race.
(1) Use the CoMat 02-099 lint-free cloth made moist with
CoMat 01-438 solvent. Rub the surface clean before the solvent
dries.
(1) Examine the link assembly bearing hole for small nicks,
scratches, burrs, or corrosion. If found, remove with
CoMat 05-129 aluminum oxide abrasive paper.
(1) Mix the CoMat 07-140 epoxy primer, CoMat 07-139 catalyst and
CoMat 07-144 thinner. Refer to the manufacturer’s
instructions.
H. Apply the primer to the link assembly bearing hole and bearing
(430) race
(1) Apply the primer mixture to the external surface of the bearing
(430) race and the link assembly bearing hole. Do not put the
primer on the bearing surface. Remove unwanted primer with a
CoMat 02-099 lint-free cloth.
I. Push the bearing (430) into the link assembly bearing hole
(1) While the primer is wet, align the bearing (430) race with the
slots in position to the axis of the link assembly bearing
hole. Use the bearing installation tool to push the bearing
into the link assembly.
(1) Remove the unwanted grease and primer with a CoMat 02-099 lint-
free cloth.
(1) Make sure that the bearing (430) outer race is centered and the
race is set to 0.010 in. (0,254 mm) above the link surface.
(1) Make sure the bearing (430) ball moves freely in the bearing
race.
(1) Install the RST1016 roller swaging tool in a drill press. Apply
a thin layer of CoMat 10-073A synthetic grease, moly disulfide
to the bearing race groove. Set the drill speed at 60 to 150
RPM and apply clean, dry, oil-free compressed air at the lower
point of the rollers.
NOTE: Swage the bearing race with the ball in the race.
(1) Put the roller swaging tool in touch with the bearing (430)
race. Apply gradual pressure as the roller swaging tool turns
until a bearing retention lip ring forms. Make sure the lip
ring touches the link assembly (410 or 420) chamfer
continuously for at least 60% of the circumference. A 0.005 in.
(0,127 mm) maximum clearance between the lip ring and the link
assembly chamfer is permitted on the remaining 40% of the lip
ring circumference. Swage the other side of the bearing race.
(1) Hold the link assembly and apply an axial proof load on the
swaged side of the bearing (430) race. Proof load to 3350 lbs.
(1520 KGF). Axial displacement of bearing with respect to the
housing during or after completion of proof testing shall not
exceed 0.003 in. (0,0762 mm). Any deflection greater than 0.003
in. (0,0762 mm) between the bearing outer race and the housing
shall be cause for rejection.
(1) Make sure the bearing (430) ball moves freely in the bearing
race.
(1) Examine the completed repair to make sure this repair procedure
was done satisfactorily.
BEARING BEARING
ENGINE MOUNT LINK
A A
A
CUT GROOVE
BEARING RETENTION
CUTTING SWAGING LIP RING
TOOL
PRESS OUT
DIRECTION 45° CHAMFER
LINK
BOTTOM OF
CHAMFER
BEARING RACE
SUPPORT
A5C017
DRIVER
LINK
RECEIVER
A5C018
BEARING BEARING
ENGINE MOUNT LINK
90° ± 5°
A A
A
DRIVER
BEARING
LINK
RECEIVER
A5C019
Link Assembly Bearing Replacement
Figure 601 (Sheet 3 of 5)
LINK
A A
BEARING
LOCATING FIXTURE
A5C020
GAUGE
TEST TO
3350 LBf (1520 KGf)
APPLIED
LOAD
PROOF
LOADING
TOOL
BEARING
ASSEMBLY
LINK
SUPPORT
TOOL
INDICATOR
NO MOVEMENT ALLOWED
A5C021
REPAIR 002 0
FORWARD ENGINE MOUNT MAIN BEAM AND CROSS BEAM ASSEMBLY
REPLACE THE BUSHINGS
(VRS2142)
Task 71-21-12-300-002
Replace the Bushings of the Forward Engine Mount Main Beam and Cross
Beam Assembly
1. Effectivity
NOTE: See the Illustrated Parts List (IPL) section for figure and
item locations of specific part numbers.
A. Standard Equipment
E. Repair Parts
3. General
NOMENCLATURE MATERIAL
Beam assembly Inconel 718 forging
Cross beam assembly Titanium bar TI-6AL-4V
Bushing Inconel 718 bar
Table 602
Material of Component
NOTE: Item numbers in the procedures refer to the IPL FIG. ITEM.
Subtask 71-21-12-350-050
4. Replace the Main Beam Assembly (500) Bushing. See Figure 601
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.
(1) Loosen the nuts (600) on the bolts (510 and 520).
(1) Use the bushing removal tool to push out the bushing (640) from
the beam assembly lug.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent to clean the beam assembly hole. Rub the surface dry
before the solvent dries.
(1) Torque the nuts (600), on the bolts (510 and 520), to
160 - 190 lb in. (18,08 - 21,47 N·m)
(1) Visually examine the beam bushing hole for small nicks,
scratches, burrs, or corrosion. If found, remove with
CoMat 05-129 aluminum oxide abrasive paper.
(1) The bushing hole must be 1.1250 - 1.1260 in. (28,5750 - 28,6004
mm) in diameter. If the hole does not meet this dimension,
contact Goodrich Customer Support.
(1) Mix the CoMat 07-140 epoxy primer, the CoMat 07-139 catalyst
and the CoMat 07-144 thinner per the manufacturer’s
instructions.
(1) Apply the primer to the beam assembly bushing hole. Remove the
unwanted primer with a CoMat 02-099 lint-free cloth.
(1) Let the primer air dry for a minimum of three hours.
(1) Use a short length of CoMat 02-147 lockwire, bent on one end,
to lower the bushing (640) into the liquid nitrogen for five
minutes.
(1) Make sure you are wearing the correct safety items to pick up
the bushing (640). Remove the bushing from the liquid nitrogen
with the CoMat 02-147 lockwire. Use hand pressure to push the
bushing into the beam assembly hole until the bushing is flush
with the lug surface. Let the installation warm to room
temperature.
(1) Ream the bushing inner diameter to 1.0000 - 1.0009 in. (25,4000
- 25,4229 mm). Or machine to 125 micro inches RMS surface
finish or better.
Subtask 71-21-12-350-051
5. Replace the Cross Beam Assembly (460) Bushings. See Figure 602
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.
CAUTION: DO NOT LET THE BUSHING REMOVAL EQUIPMENT CONTACT THE CROSS
BEAM BUSHING HOLE. DAMAGE TO THE BEAM CAN OCCUR.
(1) Use the bushing removal tool to push out the bushings (470 or
480).
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent to clean the cross beam hole. Rub the surface dry
before the solvent dries.
(1) Visually examine the cross beam bushing holes for small nicks,
scratches, burrs, or corrosion. If found, remove with
CoMat 05-129 aluminum oxide abrasive paper.
(1) Mix the CoMat 07-140 epoxy primer, the CoMat 07-139 catalyst
and the CoMat 07-144 thinner per the manufacturer’s
instructions.
(1) Apply the primer to the cross beam assembly bushing holes.
Remove the unwanted primer with a CoMat 02-099 lint-free cloth.
(1) Let the primer air dry for a minimum of three hours.
(1) Use a short length of CoMat 02-147 lockwire bent on one end to
lower the bushings (470 or 480) into the liquid nitrogen for
five minutes.
(1) Make sure you are wearing the correct safety items to pick up
the bushing (470 or 480). Remove the bushings from the liquid
nitrogen with the CoMat 02-147 lockwire. Use hand pressure to
push the bushings into the beam assembly hole, until the
bushing flange is flush with the cross beam assembly surface.
Let the installation warm to room temperature.
(1) Ream (in-line) the center bushings (470) to 1.0000 - 1.0009 in.
(25,4000 - 25,4229 mm). Or machine to 125 micro inches RMS
surface finish or better. Ream (in-line) the end bushings (480)
to 0.7500 - 0.7509 in. (19,0500 - 19,0729 mm). Or machine to
125 micro inches RMS surface finish or better.
L. Check the distance between the bushing (480) flanges. See Figure
602
(1) Check that the distance between the bushing (480) flanges is
0.751 - 0.755 in. (19,07 - 19,18 mm). If necessary, slot mill
flanges parallel to the beam surface, remove an equal amount of
material from the two flanges.
REPAIR 003 0
FORWARD ENGINE MOUNTS BLEND REPAIR PROCEDURE
(VRS2345)
Task 71-21-12-300-003
Blend Repair
1. Effectivity
NOTE: See the Illustrated Parts List (IPL) for figure and item
locations of specific part numbers.
A. Standard Equipment
Standard shop tools
B. Consumable Materials
C. Special Tools
Electro-etching equipment
3. General
A. Material of Component
Subtask 71-21-12-350-053
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.
E. Smooth the repair area to achieve 125 micro inches RMS surface
roughness finish or better using 600-grit polishing or sanding
paper applicable to the component material.
Subtask 71-21-12-850-050
ROUND OUT TO d
1.00-INCH (25,4 mm)
MINIMUM RADIUS
AND TAPER
AS SHOWN
A5C1079
10 x d MIN.
A5C1080
Task 71-21-12-400-001
A. General
(1) Lubricate all threads and mating faces of nuts and bolts with
CoMat 10-078 anti-seize compound.
Consumable Materials
Table 701
WARNING: MAKE SURE THE FORWARD ENGINE MOUND IS TIGHTLY HELD DURING
ASSEMBLY. THE MOUNT WEIGHS 65.82 LBS (29,9 KG) AND IF
DROPPED THE MOUNT CAN INJURE PERSONNEL AND/OR DAMAGE
EQUIPMENT.
(b) Install the attach pin (400) through the cross beam (460)
and the beam (500).
(c) Position the retainers (340) in the attach pin (400) slots
and align with the cross beam (460) bolt holes.
(d) Install the bolts (350), the washers (370 and 360), and the
nuts (380).
(f) Apply a torque stripe to the nuts (380). Use CoMat 07-140A.
NOTE: Verify the correct monoball stop (250), and bolts (40
and 170) P/N (POST SBN71-0135) to install on the beam
(500).
(a) Position the ball (270) into the race (280) to make the
bearing assembly (260).
(f) Put the bolts (40) and washers (80) in a bag and attach to
the race (280) for use at installation on the engine.
CAUTION: DO NOT USE PRE SBN71-0210 LINKS (410 AND 420) ON THE
745-2010 FORWARD ENGINE MOUNT ASSEMBLY. DAMAGE CAN
OCCUR.
(3) Install the links (410 and 420) on the cross beam (460).
NOTE: Verify the correct links (410 and 420) P/N (PRE or POST
SBN71-0210) to be installed on the cross beam (460).
(a) Position the links (410 and 420) on the cross beam (460).
(b) Install the attach pins (390) through the cross beam and
the links (410 and 420).
(c) Position the retainers (290) in the attach pin (390) slots
and align with the cross beam (460) bolt holes.
(d) Install the bolts (300), washers (320 and 310), and nuts
(330).
(4) Install the shear pins (220 and 230) on the beam (500).
(a) Position the shear pins (220 and 230) through the beam
(500).
(b) Loosely install the retainer (240), washer (190) and nut
(200) on the shear pin (220).
NOTE: The torque of the nut (200) on the shear pin (220)
will be set when the mount in installed on the
aircraft.
(c) Install the washer (190) and nut (200) on the shear pin
(230). Torque the nut to 30 - 40 lb in. (3,4 - 4,5 N·m).
(d) Apply a torque stripe to the nuts (200). Use CoMat 07-140A.
(e) Put the bolt (20), washer (50) and nut (210) in a bag and
attach to the mount for use at installation on the
aircraft.
Subtask 71-21-12-550-051
(a) Write the forward engine mount name, part number, and date
on each of two CoMat 02-092 identification tags.
Task 71-21-12-820-001
NOTE: References to ITEM numbers in Table 801 agree with the same
ITEM numbers in the Illustrated Parts
(1) See Table 801 for diametral tolerances and assembly tolerances.
Diametral Tolerances
Table 801
Diametral Tolerances
Table 801
NOTE: References to ITEM numbers in Table 802 agree with the same
ITEM numbers in the Illustrated Parts
(2) Bolts tightened from the head end must be tightened to the high
value of the torque. Necessary torques are included in the
Assembly text.
Torque Values
Inch-Pound Newton-Meters
ITEM NOMENCLATURE (in./lb) (N·m)
Torque Values
Table 802
Task 71-21-12-570-001
NOTE: Equivalent items can be used for the items listed in Table
901.
PART NUMBER/
DESCRIPTION VENDOR CODE USAGE
Forward engine 1N20014 Lift/remove the
mount sling (V0AM53) forward engine mount
Roller swaging RST1016 Swage end of bearing
(V77896) race
Special Tools
Table 901
FORWARD ENGINE
MOUNT SLING
1N20014
SLING MOUNTING
PLATE
WASHER
NUT
(2 off)
FORWARD ENGINE
MOUNT
A5C726
Forward Engine Mount Sling
Figure 901
Task 71-21-12-830-003
(1) This section has the illustration and breakdown of the parts
for the assembly which can be disassembled, repaired, or
replaced and reassembled.
(1) The FIGURE and ITEM column gives the figure number and the item
number for each detailed part. The figure number is given once
at the top of the column. Each part is called out by an item
number. Any part which is not illustrated will have an item
number preceded by a dash (-).
(2) The PART NUMBER column gives the Goodrich, vendor, and
government standard part numbers for each detail part. Always
use the part number exactly as listed when procuring parts.
Top Assembly
. Detail Parts for Top Assembly
. Sub-Assembly
. Attaching Parts
***
Detail Parts
. . Detail Parts for Sub-Assembly
. . Sub-Sub-Assembly
. . Attaching Parts
***
. . . Detail Parts for Sub-Sub-Assembly
(5) The UNITS PER ASSY column shows the total quantity of each part
required. The abbreviation AR indicates that the quantity
required will be determined during assembly procedures. The
abbreviation RF indicates that the item is listed for reference
purposes only.
C. Abbreviations
IN Inch
INSTL Installation
LH Left Hand
LKG Locking
LWR Lower
MFD Manufactured
MM Millimeter
MTG Mounting
NHA Next Higher Assy
D. Replacement Data
One-Way Interchangeable
SUPSDS OR SUPSD BY The old part number may be used as
a replacement only where the old
part number was installed. The
new part number is an acceptable
replacement for either the old or
new part.
Two-way Interchangeable
REPLS OR REPL BY The old and new part number are
each acceptable replacement for
both the old and new part numbers.
E. Service Bulletins
F. Vendor Information
(1) The vendor information that follows contains the name and
address of each vendor whose CODE number is used in the
NOMENCLATURE column of the illustrated parts list, in numerical
sequence.
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
AS4987NP14C 01 −050A RF P24501−4 01 −270A 1
AS4987NP3 01 −070A RF P24502 01 280 1
01 −310A RF PBF1148−8−16 01 −510B RF
01 −360A RF 01 −550B RF
AS4987NP3C 01 −060A RF RA22022−8−16 01 −510A RF
01 −320A RF 01 −550A RF
01 −370A RF RA82088−14 01 −050C RF
AS4987NP4 01 −190A RF RA82088−3 01 −060C RF
AS4987NP6 01 −560A RF 01 −320C RF
AS4987NP6C 01 −180A RF 01 −370C RF
01 −570A RF RA82088−6 01 −180C RF
AS4987NP7C 01 −080A RF 01 −570C RF
AS4987NP8 01 −590A RF RA82088−7 01 −080C RF
AS4987NP8C 01 −580A RF RA82088−8 01 −580C RF
MS21043−3 01 100 12 RA82089−3 01 −070C RF
01 330 8 01 −310C RF
01 380 8 01 −360C RF
NAS6303U4 01 030 12 RA82089−4 01 −190C RF
01 300 8 RA82089−6 01 −560C RF
NAS6303U9 01 350 4 RA82089−8 01 −590C RF
NS202139−3 01 −070B RF S700M1086 01 240 1
01 −310B RF VN401B144 01 090 4
01 −360B RF 01 210 1
NS202139−4 01 −190B RF VN465B048 01 200 2
NS202139−6 01 −560B RF VN465B064 01 600A 2
NS202139−8 01 −590B RF VN465B080 01 610A 9
NS202139C14 01 −050B RF VN936NP14C 01 050 5
NS202139C3 01 −060B RF VN936NP3 01 070 12
01 −320B RF 01 310 8
01 −370B RF 01 360 4
NS202139C6 01 −180B RF VN936NP3C 01 060 12
01 −570B RF 01 320 8
NS202139C7 01 −080B RF 01 370 4
NS202139C8 01 −580B RF VN936NP4 01 190 2
P21160 01 −430A RF VN936NP6 01 560 2
P24500−1 01 260 1 VN936NP6C 01 180 4
P24500−3 01 −260B 1 01 570 2
P24500−4 01 −260A 1 VN936NP7C 01 080 6
P24501−1 01 270 1 VN936NP8 01 590 9
P24501−3 01 −270B 1 VN936NP8C 01 580 9
Page 10003.1
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
VTB08050 01 430 2 745−2010−501 01 −160D 1
121203−6−16 01 510 1 745−2010−503 01 −160G 1
121203−6−30 01 520 1 745−2018−501 01 −410A 1
121203−6H10 01 170 4 745−2018−502 01 −420A 1
121203−6H12 01 −170B 4 745M0006−1 01 −500A 1
121203−7H7 01 040 6 745M0006−501 01 −160H 1
121203−8−16 01 550 1 83769−14−17 01 −010A 4
121203−8−28 01 530 4 83769−14−74 01 −020A RF
121203−8−34 01 540 4 83769H14−17 01 010 4
275B0106−10H 01 −170A RF 01 −010B RF
275B0307−7H 01 −040A 6 83769H14−74 01 020 1
740−2000−513 01 −001 RF
740−2000−515 01 −001A RF
740−2001−501 01 110 4
740−2001−505 01 120 4
740−2001−515 01 130 4
740−2010−509 01 −160 1
740−2010−513 01 −160A 1
740−2010−517 01 −160C 1
740−2011−505 01 500 1
740−2013−1 01 −485 1
740−2013−501 01 460 1
740−2017−503 01 250 1
740−2018−501 01 410 1
740−2018−502 01 420 1
740−2021−501 01 230 1
740−2021−503 01 220 1
740−2022−501 01 400 1
740−2022−505 01 150 2
01 390 2
740−2026−501 01 640 1
740−2026−503 01 470 2
740−2026−505 01 480 4
740−2050−501 01 290 4
01 340 2
740−2050−503 01 140 4
740−2055−501 01 −250A 1
740M0006−501 01 −160E 1
740M0006−503 01 −160F 1
745−2000−501 01 −001B RF
Page 10003.2
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
Page 10003.3
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
Page 10004.9
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2010, 745−2010
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