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Nov 1, 2017
SUBJECT: V2500 A1 and A5 Common Nozzle Assembly Component Maintenance
Manual (RDN 605)
Revision 30, Dated Nov 1/17
The subject manual revision is being transmitted.
Technical questions or comments concerning this publication should be

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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-1094 and 745-1101
TRANSMITTAL LETTER
TO: V2500-A1/A5 Component Maintenance Manual Distribution
CONCERNING: 78-11-11, Revision 30, Dated Nov 1, 2017
MANUAL UPDATE INSTRUCTIONS
This is a complete re-issue of the manual. Discard the old manual upon
receipt of this re-issued manual.
Chapter/Section/Subject Page Number Description of Change
Title -- Revised Page

Record of Revision 1 Added new revision date
Repair:
Repair 031 6001-6010 Revise to add caution,

clarify procedure.
V2500-A1/A5 TRANSMITTAL LETTER

78-11-11 Page 1
Nov 1/17
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
U. S Export Classification: EAR 9E991
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 TRANSMITTAL LETTER

78-11-11 Page 2
Nov 1/17
COMMON NOZZLE
ASSEMBLY
PART NO.
740-1094 745-1101
AND
ILLUSTRATED PARTS LIST
RDN 605
Initial Issue: February 1/09
Revised: Nov 1/17
TRANSMITTAL OF TECHNICAL DATA (EAR)
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ECCN: 9E991
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78-11-11
Part Nos. 740-1094 and 745-1101

Part Nos. 740-1094 and 745-1101
RECORD OF REVISIONS
REV DATE DATE REV DATE DATE

NO. ISSUED INSERTED BY NO. ISSUED INSERTED BY
Initial Feb 1/09 Rev 24 Feb 1/16
Rev 1 May 1/09 Rev 25 May 1/16
Rev 2 Aug 1/09 Rev 26 Aug 1/16
Rev 3 Nov 1/09 Rev 27 Feb 1/17
Rev 4 Feb 1/10 Rev 28 May 1/17
Rev 5 May 1/10 Rev 29 Aug 1/17
Rev 6 Aug 1/10 Rev 30 Nov 1/17
Rev 7 Nov 1/10
Rev 8 Feb 1/11
Rev 9 Aug 1/11
Rev 10 Nov 1/11
Rev 11 Feb 1/12
Rev 12 May 1/12
Rev 13 Nov 1/12
Rev 14 Feb 1/13
Rev 15 May 1/13
Rev 16 Aug 1/13
Rev 17 Nov 1/13
Rev 18 Feb 1/14
Rev 19 Aug 1/14
Rev 20 Nov 1/14
Rev 21 Feb 1/15
Rev 22 Aug 1/15
Rev 23 Nov 1/15
RETAIN THIS RECORD IN THE FRONT OF THE MANUAL. UPON RECEIPT OF REVISION,
INSERT REVISED PAGES IN THE MANUAL AND ENTER REVISION NUMBER, ISSUE DATE,
DATE INSERTED, AND INITIALS.
V2500-A1/A5 78-11-11 RECORD OF REVISIONS

Page 1
Nov 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 RECORD OF REVISIONS

Page 2
Nov 1/17
Part Nos. 740-1094 and 745-1101
RECORD OF TEMPORARY REVISIONS
ISSUE DATE ISSUE DATE

REV DATE INSERTED BY REV DATE INSERTED BY
RETAIN THIS RECORD IN THE FRONT OF THE MANUAL. UPON RECEIPT OF REVISION,
INSERT REVISED PAGES IN THE MANUAL AND ENTER REVISION NUMBER, ISSUE DATE,
DATE INSERTED, AND INITIALS.
V2500-A1/A5 78-11-11 TEMPORARY REVISIONS

Page 1
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 TEMPORARY REVISIONS

Page 2
Aug 1/17
Part Nos. 740-1094 and 745-1101
SERVICE BULLETIN LIST
SERVICE DATE BULLETIN

BULLETIN ORIGINAL ISSUE REVISION NUMBER INCORPORATED INTO
NUMBER DATE AND DATE MANUAL
SBN70-0090 May 29/91 Feb 1/09
SBN70-0167 Oct 12/92 Feb 1/09
SBN70-0173 Oct 21/99 Rev 1 Jan 12/00 Feb 1/09
SBN70-0265 Nov 29/93 Rev 1 Mar 22/94 Feb 1/09
SBN70-0312 Jan 07/94 Feb 1/09
SBN70-0358 Mar 30/94 Feb 1/09
SBN70-0384 Jun 30/95 Feb 1/09
SBN70-0420 Aug 21/97 Feb 1/09
SBN70-0424 Mar 17/96 Feb 1/09
SBN70-0515 Feb 27/97 Feb 1/09
SBN70-0540 Jul 14/97 Feb 1/09
SBN70-0545 Jul 02/97 Feb 1/09
SBN70-0610 Sep 29/98 Feb 1/09
SBN70-0685 Jan 30/01 Feb 1/09
SBN70-0700 Jan 30/01 Rev 1 Mar 8/01 Feb 1/09
SBN70-0756 Jun 10/00 Feb 1/09
SBN70-0763 Oct 23/00 Feb 1/09
SBN70-0770 Apr 18/01 Feb 1/09
SBN70-0786 Aug 05/03 Feb 1/09
SBN70-0900 Sep 30/09 Feb 1/10
SBN70-0911 Sep 30/09 Feb 1/10
SBN78-0006 Jan 08/91 Feb 1/09
SBN78-0047 Jun 13/91 Feb 1/09
SBN78-0078 Mar 15/94 Feb 1/09
SBN78-0129 Aug 19/99 Discontinued Feb 1/09
Jan 17, 2002
V2500-A1/A5 78-11-11 SERVICE BULLETIN LIST

Page 1
Aug 1/17
Part Nos. 740-1094 and 745-1101

Page 2
Aug 1/17
Part Nos. 740-1094 and 745-1101
LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE

Title Page *1 Nov 1/17 12 Aug 1/17
*2 BLANK 13 Aug 1/17
14 Aug 1/17
Record of *1 Nov 1/17 15 Aug 1/17
Revisions *2 BLANK 16 Aug 1/17
17 Aug 1/17
Record of 1 Aug 1/17 18 Aug 1/17
Temporary 2 BLANK 19 Aug 1/17
Revisions 20 Aug 1/17
21 Aug 1/17
Service 1 Aug 1/17 22 Aug 1/17
Bulletin 2 BLANK 23 Aug 1/17
List 24 Aug 1/17
25 Aug 1/17
List of *1 Nov 1/17 26 Aug 1/17
Effective *2 Nov 1/17 27 Aug 1/17
Pages *3 Nov 1/17 28 Aug 1/17
*4 Nov 1/17 29 Aug 1/17
*5 Nov 1/17 30 BLANK
*6 Nov 1/17
*7 Nov 1/17 Description 1 Aug 1/17
*8 Nov 1/17 and 2 Aug 1/17
Operation 3 Aug 1/17
Table of 1 Aug 1/17 4 BLANK
Contents 2 Aug 1/17
3 Aug 1/17 Disassembly 3001 Aug 1/17
4 BLANK 3002 Aug 1/17
Introduction 1 Aug 1/17 Cleaning 4001 Aug 1/17

2 Aug 1/17 4002 Aug 1/17
3 Aug 1/17 4003 Aug 1/17
4 Aug 1/17 4004 BLANK
5 Aug 1/17
6 Aug 1/17 Check 001 5001 Aug 1/17
7 Aug 1/17 5002 Aug 1/17
8 Aug 1/17 5003 Aug 1/17
9 Aug 1/17 5004 Aug 1/17
10 Aug 1/17 5005 Aug 1/17
11 Aug 1/17 5006 Aug 1/17
* Indicates revised page

(N) Indicates new page 78-11-11 LIST OF EFFECTIVE PAGES
Page 1
(D) Indicates deleted page Aug 1/17
Part Nos. 740-1094 and 745-1101

Check 001 5007 Aug 1/17 Repair 002 6001 Aug 1/17
(Cont.) 5008 Aug 1/17 6002 Aug 1/17
5009 Aug 1/17 6003 Aug 1/17
5010 BLANK 6004 Aug 1/17
6005 Aug 1/17
Check 002 5001 Aug 1/17 6006 Aug 1/17
5002 Aug 1/17 6007 Aug 1/17
5003 Aug 1/17 6008 Aug 1/17
5004 Aug 1/17 6009 Aug 1/17
5005 Aug 1/17 6010 BLANK
5006 BLANK
Repair 003 6001 Aug 1/17
Check 003 5001 Aug 1/17 6002 Aug 1/17
5002 Aug 1/17 6003 Aug 1/17
5003 Aug 1/17 6004 Aug 1/17
5004 Aug 1/17 6005 Aug 1/17
5005 Aug 1/17 6006 Aug 1/17
5006 Aug 1/17 6007 Aug 1/17
6008 Aug 1/17
General 6001 Aug 1/17 6009 Aug 1/17
Repair 6002 Aug 1/17 6010 Aug 1/17
6003 Aug 1/17 6011 Aug 1/17
6004 Aug 1/17 6012 BLANK
6005 Aug 1/17
6006 Aug 1/17 Repair 004 6001 Aug 1/17
6002 Aug 1/17
Repair 001 6001 Aug 1/17 6003 Aug 1/17
6002 Aug 1/17 6004 Aug 1/17
6003 Aug 1/17 6005 Aug 1/17
6004 Aug 1/17 6006 Aug 1/17
6005 Aug 1/17 6007 Aug 1/17
6006 Aug 1/17 6008 BLANK
6007 Aug 1/17
6008 Aug 1/17 Repair 005 6001 Aug 1/17
6009 Aug 1/17 6002 Aug 1/17
6010 Aug 1/17 6003 Aug 1/17
6011 Aug 1/17 6004 Aug 1/17
6012 BLANK 6005 Aug 1/17
6006 Aug 1/17

Page 2
(D) Indicates deleted page Nov 1/17
Part Nos. 740-1094 and 745-1101

Repair 006 6001 Aug 1/17 6019 Aug 1/17
6002 Aug 1/17 6020 Aug 1/17
6003 Aug 1/17 6021 Aug 1/17
6004 Aug 1/17 6022 BLANK
6005 Aug 1/17
6006 Aug 1/17 Repair 011 6001 Aug 1/17
6007 Aug 1/17 6002 Aug 1/17
6008 BLANK 6003 Aug 1/17
6004 Aug 1/17
Repair 008 6001 Aug 1/17 6005 Aug 1/17
6002 Aug 1/17 6006 Aug 1/17
6003 Aug 1/17 6007 Aug 1/17
6004 Aug 1/17 6008 Aug 1/17
6005 Aug 1/17 6009 Aug 1/17
6006 Aug 1/17 6010 Aug 1/17
6007 Aug 1/17 6011 Aug 1/17
6008 Aug 1/17 6012 Aug 1/17
6013 Aug 1/17
Repair 009 6001 Aug 1/17 6014 Aug 1/17
(Cancelled) 6002 BLANK
Repair 012 6001 Aug 1/17
Repair 010 6001 Aug 1/17 6002 Aug 1/17
6002 Aug 1/17 6003 Aug 1/17
6003 Aug 1/17 6004 Aug 1/17
6004 Aug 1/17 6005 Aug 1/17
6005 Aug 1/17 6006 Aug 1/17
6006 Aug 1/17 6007 Aug 1/17
6007 Aug 1/17 6008 Aug 1/17
6008 Aug 1/17 6009 Aug 1/17
6009 Aug 1/17 6010 Aug 1/17
6010 Aug 1/17 6011 Aug 1/17
6011 Aug 1/17 6012 Aug 1/17
6012 Aug 1/17 6013 Aug 1/17
6013 Aug 1/17 6014 Aug 1/17
6014 Aug 1/17 6015 Aug 1/17
6015 Aug 1/17 6016 Aug 1/17
6016 Aug 1/17 6017 Aug 1/17
6017 Aug 1/17 6018 BLANK
6018 Aug 1/17

Page 3
Part Nos. 740-1094 and 745-1101

Repair 013 6001 Aug 1/17 6011 Aug 1/17
(Cancelled) 6002 BLANK 6012 BLANK
Repair 016 6001 Aug 1/17 Repair 023 6001 Aug 1/17
(Cancelled) 6002 BLANK 6002 Aug 1/17
6003 Aug 1/17
Repair 017 6001 Aug 1/17 6004 Aug 1/17
6006 Aug 1/17
Repair 018 6001 Aug 1/17 6007 Aug 1/17
6009 Aug 1/17
Repair 019 6001 Aug 1/17 6010 Aug 1/17
6012 BLANK
Repair 020 6001 Aug 1/17
6002 Aug 1/17 Repair 024 6001 Aug 1/17
6003 Aug 1/17 6002 Aug 1/17
6004 Aug 1/17 6003 Aug 1/17
6005 Aug 1/17 6004 Aug 1/17
6006 Aug 1/17 6005 Aug 1/17
6006 Aug 1/17
Repair 021 6001 Aug 1/17 6007 Aug 1/17
6002 Aug 1/17 6008 Aug 1/17
6003 Aug 1/17 6009 Aug 1/17
6004 Aug 1/17 6010 BLANK
6005 Aug 1/17
6006 Aug 1/17 Repair 026 6001 Aug 1/17
(Cancelled) 6002 BLANK
Repair 022 6001 Aug 1/17
6002 Aug 1/17 Repair 027 6001 Aug 1/17
6003 Aug 1/17 6002 Aug 1/17
6004 Aug 1/17 6003 Aug 1/17
6005 Aug 1/17 6004 Aug 1/17
6006 Aug 1/17 6005 Aug 1/17
6007 Aug 1/17 6006 Aug 1/17
6008 Aug 1/17 6007 Aug 1/17
6009 Aug 1/17 6008 Aug 1/17
6010 Aug 1/17 6009 Aug 1/17

Page 4
Part Nos. 740-1094 and 745-1101

Repair 027 6010 Aug 1/17 6002 Aug 1/17
(Cont.) 6011 Aug 1/17 6003 Aug 1/17
6012 Aug 1/17 6004 Aug 1/17
6013 Aug 1/17 6005 Aug 1/17
6014 Aug 1/17 6006 Aug 1/17
6015 Aug 1/17 6007 Aug 1/17
6016 BLANK 6008 Aug 1/17
6009 Aug 1/17
Repair 028 6001 Aug 1/17 6010 Aug 1/17
6002 Aug 1/17
6003 Aug 1/17 Repair 031 *6001 Nov 1/17
6004 Aug 1/17 *6002 Nov 1/17
6005 Aug 1/17 *6003 Nov 1/17
6006 Aug 1/17 *6004 Nov 1/17
6007 Aug 1/17 *6005 Nov 1/17
6008 Aug 1/17 *6006 Nov 1/17
6009 Aug 1/17 *6007 Nov 1/17
6010 Aug 1/17 *6008 Nov 1/17
6011 Aug 1/17 *6009 Nov 1/17
6012 Aug 1/17 *6010 Nov 1/17
6013 Aug 1/17
6014 Aug 1/17 Assembly 7001 Aug 1/17
6015 Aug 1/17 and Storage 7002 Aug 1/17
6016 Aug 1/17 7003 Aug 1/17
6017 Aug 1/17 7004 BLANK
6018 Aug 1/17
6019 Aug 1/17 Fits and 8001 Aug 1/17
6020 BLANK Clearances 8002 Aug 1/17
Special 9001 Aug 1/17

Tools, 9002 Aug 1/17
Repair 029 6001 Aug 1/17 Fixtures,
6002 Aug 1/17 and
6003 Aug 1/17 Equipment
6004 Aug 1/17
6005 Aug 1/17
6006 Aug 1/17
Repair 030 6001 Aug 1/17

Page 5
Part Nos. 740-1094 and 745-1101

Illustrated 10001.1 Aug 1/17 10005.7 Aug 1/17
Parts List 10001.2 Aug 1/17 10005.8 Aug 1/17
Introduction 10001.3 Aug 1/17 10005.9 Aug 1/17
10001.4 Aug 1/17 10005.10 Aug 1/17
10001.5 Aug 1/17 10005.11 Aug 1/17
10001.6 Aug 1/17 10005.12 Aug 1/17
10005.13 Aug 1/17
Service 10002.1 Aug 1/17 10005.14 Aug 1/17
Bulletin 10002.2 Aug 1/17 10005.15 Aug 1/17
List 10005.16 Aug 1/17
10005.17 Aug 1/17
Numerical 10003.1 Aug 1/17 10005.18 Aug 1/17
Index 10003.2 Aug 1/17 10005.19 Aug 1/17
10003.3 Aug 1/17 10005.20 Aug 1/17
10003.4 Aug 1/17 10005.21 Aug 1/17
10003.5 Aug 1/17 10005.22 Aug 1/17
10003.6 Aug 1/17 10005.23 Aug 1/17
10003.7 Aug 1/17 10005.24 Aug 1/17
10003.8 Aug 1/17 10005.25 Aug 1/17
10003.9 Aug 1/17 10005.26 Aug 1/17
10003.10 Aug 1/17 10005.27 Aug 1/17
10003.11 Aug 1/17 10005.28 Aug 1/17
10003.12 Aug 1/17 10005.29 Aug 1/17
10003.13 Aug 1/17 10005.30 Aug 1/17
10003.14 Aug 1/17 10005.31 Aug 1/17
10003.15 BLANK 10005.32 Aug 1/17
10005.33 BLANK
Figure 1 10004.0 Aug 1/17
10004.1 Aug 1/17 Figure 3 10006.0 Aug 1/17
10004.2 Aug 1/17 10006.1 Aug 1/17
10004.3 BLANK 10006.2 Aug 1/17
10006.3 Aug 1/17
Figure 2 10005.0 Aug 1/17 10006.4 BLANK
10005.1 Aug 1/17 10006.5 Aug 1/17
10005.2 Aug 1/17 10006.6 Aug 1/17
10005.3 Aug 1/17 10006.7 Aug 1/17
10005.4 Aug 1/17 10006.8 Aug 1/17
10005.5 Aug 1/17 10006.9 Aug 1/17
10005.6 Aug 1/17 10006.10 Aug 1/17

Page 6
Part Nos. 740-1094 and 745-1101

Figure 3 10006.11 Aug 1/17 10008.10 Aug 1/17
(Cont) 10006.12 Aug 1/17 10008.11 Aug 1/17
10006.13 BLANK 10008.12 Aug 1/17
10008.13 Aug 1/17
Figure 4 10007.0 Aug 1/17 10008.14 Aug 1/17
10007.1 Aug 1/17 10008.15 Aug 1/17
10007.2 Aug 1/17
10007.3 Aug 1/17 Figure 6 10009.0 Aug 1/17
10007.4 Aug 1/17 10009.1 Aug 1/17
10007.5 Aug 1/17 10009.2 Aug 1/17
10007.6 Aug 1/17 10009.3 Aug 1/17
10007.7 Aug 1/17 10009.4 Aug 1/17
10007.8 Aug 1/17 10009.5 Aug 1/17
10007.9 Aug 1/17 10009.6 Aug 1/17
10007.10 BLANK 10009.7 Aug 1/17
10007.11 Aug 1/17 10009.8 Aug 1/17
10007.12 Aug 1/17 10009.9 Aug 1/17
10007.13 Aug 1/17 10009.10 Aug 1/17
10007.14 Aug 1/17 10009.11 Aug 1/17
10007.15 Aug 1/17 10009.12 Nov 1/12
10007.16 Aug 1/17 10009.13 Nov 1/12
10007.17 Aug 1/17 10009.14 Aug 1/17
10007.18 Aug 1/17 10009.15 Aug 1/17
10007.19 Aug 1/17 10009.16 Aug 1/17
10007.20 Aug 1/17 10009.17 Aug 1/17
10007.21 Aug 1/17
10007.22 Aug 1/17 Figure 7 10010.0 Aug 1/17
10007.23 Aug 1/17 10010.1 Aug 1/17
10010.2 Aug 1/17
Figure 5 10008.0 Aug 1/17 10010.3 Aug 1/17
10008.1 Aug 1/17 10010.4 Aug 1/17
10008.2 Aug 1/17 10010.5 Aug 1/17
10008.3 Aug 1/17 10010.6 Aug 1/17
10008.4 Aug 1/17 10010.7 Aug 1/17
10008.5 Aug 1/17 10010.8 Aug 1/17
10008.6 Aug 1/17 10010.9 Aug 1/17
10008.7 Aug 1/17 10010.10 Aug 1/17
10008.8 Aug 1/17 10010.11 BLANK
10008.9 Aug 1/17

Page 7
Part Nos. 740-1094 and 745-1101

Figure 8 10011.0 Aug 1/17 10014.2 Aug 1/17
10011.1 Aug 1/17 10014.3 Aug 1/17
10011.2 Aug 1/17 10014.4 Aug 1/17
10011.3 Aug 1/17 10014.5 Aug 1/17
10011.4 Aug 1/17 10014.6 Aug 1/17
10011.5 Aug 1/17 10014.7 Aug 1/17
10014.8 Aug 1/17
Figure 9 10012.0 Aug 1/17 10014.9 Aug 1/17
10012.1 Aug 1/17
10012.2 Aug 1/17
10012.3 Aug 1/17
10012.4 Aug 1/17
10012.5 Aug 1/17
10012.6 Aug 1/17
10012.7 Aug 1/17
10012.8 Aug 1/17
10012.9 Aug 1/17
10012.10 Aug 1/17
10012.11 Aug 1/17
10012.12 Aug 1/17
10012.13 Aug 1/17
Figure 10 10013.0 Aug 1/17

10013.1 Aug 1/17
10013.2 Aug 1/17
10013.3 Aug 1/17
10013.4 Aug 1/17
10013.5 Aug 1/17
10013.6 Aug 1/17
10013.7 Aug 1/17
10013.8 Aug 1/17
10013.9 Aug 1/17
10013.10 Aug 1/17
10013.11 Aug 1/17
10013.12 Aug 1/17
10013.13 BLANK
Figure 11 10014.0 Aug 1/17

10014.1 Aug 1/17

Page 8
Part Nos. 740-1094 and 745-1101
TABLE OF CONTENTS
Title Page
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO-1
Description and Operation . . . . . . . . . . . . . . . . . . . 1
Testing and Fault Isolation (Not Applicable) . . . . . . . . . . N/A
Automatic Test Requirements (Atlas) (Not Applicable) . . . . . . N/A
Disassembly (Not Applicable) . . . . . . . . . . . . . . . . . . N/A
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
Inspection/Check 001 . . . . . . . . . . . . . . . . . . . . . . 5001
General Repair . . . . . . . . . . . . . . . . . . . . . . . . . 6001
Repair No. 001 (VRS2050) Replace the Side Strut Skin Assembly . 6001
Repair No. 002 (VRS2055) Replace the Seals on the Outer Duct . . 6001
Repair No. 003 (VRS2059) Replace the Inner Annulus Seals,

Retainers, and Bumpers . . . . . . . . 6001
Repair No. 004 (VRS2273) Renew the Identification Markings . . . 6001
Repair No. 005 (VRS2060) Replace the Lower Seal . . . . . . . . 6001
Repair No. 006 (VRS2062) Replace the Pressure Seal . . . . . . . 6001
Repair No. 008 (VRS2120) Replace the Upper Pan Seals and Fire
Seals . . . . . . . . . . . . . . . . . 6001
Repair No. 009 (VRS2140) (DELETED) Replace the Rubbing Block - 6001
Refer to SRM 54-40-00 Repair 010 . .
Repair No. 010 (VRS2147) Repair the Crack in the Perforated Skin
of the Acoustic Panel . . . . . . . . . 6001
V2500-A1/A5 78-11-11 TABLE OF CONTENTS

Page 1
Aug 1/17
Part Nos. 740-1094 and 745-1101
Title Page
Repair No. 011 (VRS2148) Repair the Crack in the

Non-Perforated Skin of the Acoustic
Panel . . . . . . . . . . . . . . . . . 6001
Repair No. 012 (VRS2274) Doubler Weld Repair the

Non-Perforated Skin of the Acoustic
Panel . . . . . . . . . . . . . . . . . 6001
Repair No. 013 (VRS2149) (DELETED) Doubler Weld Repair the

Perforated Inner Skin of the Acoustic 6001
Panel - Refer to SRM 54-40-00
Repair 13 . . . . . . . . . . . . . . .
Repair No. 016 (VRS2291) (DELETED) Exit Nozzle Outer Skin Smooth
Patch Repair - Refer to SRM 54-40-00 6001
Repair 08 . . . . . . . . . . . . . . .
Repair No. 017 (VRS2292) (DELETED)Common Nozzle Assembly - Exit 6001

Nozzle Outer Skin Replacement - Refer
to SRM 54-40-00 Repair 004. . . . . .
Repair No. 018 (VRS2293) (DELETED) Exit Nozzle Rivet Replacement 6001
Refer to SRM 54-40-00 Repair 003 . . .
Repair No. 019 (VRS2282) (DELETED) Repair of Rivets on the Pen 6001
Nib Fairing - Refer to SRM 54-40-00
Repair 005 . . . . . . . . . . . . .
Repair No. 020 (VRS2160) Replace the Inner Annulus Supporting

Assembly Nutplate . . . . . . . . . . . 6001
Repair No. 021 (VRS2299) Pen Nib Fairing, Tail Piece Replacement 6001
Repair No. 022 (VRS2356) Pen Nib Fairing, Replace the Side Skin
Panel . . . . . . . . . . . . . . . . . 6001
Repair No. 023 (VRS2357) Replace the Pen Nib Fairing Assembly . 6001
Repair No. 024 (VRS2305) Replace the Inner Annulus Seals . . . . 6001
Repair No. 026 (VRS2366) (DELETED) Common Nozzle Assembly -

Vectored Exit Nozzle Outer Skin Flush 6001
Path Repair - Refer to SRM 54-40-00
Repair 07 . . . . . . . . . . . . . . .
Repair No. 027 (VRS2095) Replace the Spring Seal . . . . . . . . 6001

Page 2
Aug 1/17
Part Nos. 740-1094 and 745-1101
Title Page
Repair No. 028 (VRS2322) Replace Exit Nozzle Strap . . . . . . . 6001
Repair No. 029 (VRS2355) Replace the CNA Attachment Flange

Nutplate Rivets . . . . . . . . . . . . 6001
Repair No. 030 (VRS2333) Replace the Fire Shield . . . . . . . . 6001
Repair No. 031 Remove and Replace the Aft Ring . . . . . . . . 6001
Assembly and Storage . . . . . . . . . . . . . . . . . . . . . . 7001
Fits and Clearance . . . . . . . . . . . . . . . . . . . . . . . 8001
Special Tools, Fixtures, and Equipment . . . . . . . . . . . . . 9001
IPL Introduction . . . . . . . . . . . . . . . . . . . . . . . . . 10001
Service Bulletin List . . . . . . . . . . . . . . . . . . . . . . 10002
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . 10003
Figure 1, Nozzle Assembly Config-2 . . . . . . . . . . . . . . . 10004
Figure 2, Nozzle Assembly . . . . . . . . . . . . . . . . . . . . 10005
Figure 3, Seal Instl-Pressure Config-1 . . . . . . . . . . . . . 10006
Figure 4, Seal Instl-Pressure Config-2 . . . . . . . . . . . . . 10007
Figure 5, Strut Assembly-Inner Annulus Config-1 . . . . . . . . 10008
Figure 6, Strut Assembly-Inner Annulus Config-2 . . . . . . . . 10009
Figure 7, Fairing Assembly-Pen Nib . . . . . . . . . . . . . . . 10010
Figure 8, Strut Instl-Side . . . . . . . . . . . . . . . . . . . 10011
Figure 9, Nozzle Assy-Exit . . . . . . . . . . . . . . . . . . . 10012
Figure 10, Nozzle Instl-Common . . . . . . . . . . . . . . . . . 10013
Figure 11, Nozzle Assy-Common . . . . . . . . . . . . . . . . . . 10014

Page 3
Aug 1/17
Part Nos. 740-1094 and 745-1101

Page 4
Aug 1/17
Part Nos. 740-1094 and 745-1101
INTRODUCTION 0
Task 78-11-11-830-001
Component Maintenance Manual Introduction
1. General
A. This component maintenance manual contains ten sections as listed

below:
(1) Introduction
(2) Description and Operation
(3) Disassembly
(4) Cleaning
(5) Check
(6) Repairs
(7) Assembly and Storage
(8) Fits and Clearances
(9) Special Tools, Fixtures, and Equipment
(10)Illustrated parts List
The Illustrated Parts List section contains a list of parts

necessary to return the unit to serviceable condition. An
explanation of the use of the Illustrated Parts List section is
given in the introduction to that section.
V2500-A1/A5 78-11-11 INTRODUCTION

Page 1
Aug 1/17
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page..
Part Nos. 740-1094 and 745-1101
B. Manual Use
This manual can be used to do repairs on the Common Nozzle

Assembly, after the assembly has been removed from the engine. The
Disassembly, Check and Assembly and Storage sections are written
so that malfunctions can be found and the damaged or unserviceable
components can be removed and replaced. In the remainder of this
manual, the phrase “Config-1” refers to part number 740-1094 and
the phrase “Config-2” refers to part number 745-1101. Information
specific to one configuration is identified in the page block of
the affected page as “Config-1” or “Config-2”.
C. Refer to the Table of Contents for the page location of applicable

sections.
D. All weights and measurements are in U.S. units with S.I. metric
units in parentheses.
E. This manual will be revised as necessary to show the most current

information.
2. Consumable Materials Index
A. The Consumable Materials Index gives details of all the consumable

materials that are required during repair of the Common Nozzle
Assembly.
B. The index is divided into three sections:
(1) An alphanumeric index which lists the consumable materials in

alphabetical order.
(2) A materials index, which lists the consumable materials by

CoMat number.
(a) V01 - Processing and Cleaning Materials
(b) V02 - Processing Sundries
(c) V04 - Jointing Compounds and Greases
(d) V05 - Polishing, Abrasives, and Blasting

Page 2
Aug 1/17
Part Nos. 740-1094 and 745-1101
(e) V06 - Inspecting
(f) V07 - Paints, Varnishes, and Thinners
(g) V08 - Bonding Adhesives, Fillers, and Sealers
(h) V10 - Oils, Fluids, and Lubricants
(i) V12 - Packing
(3) A list of suppliers names and addresses which are in order

alphanumeric order by SUPPLIER CODE.
C. Alphanumerical Index
DESIGNATION ITEM NUMBER

Adhesive 08-021
Adhesive 08-078
Aluminum alloy sheet 02-215
Aluminum oxide abrasive paper 05-073
Antiseize compound 10-078
Argon gas 03-010
Barrier material 01-233
Catalyst 07-077
Catalyst 07-097
Catalyst 07-139

Page 3
Aug 1/17
Part Nos. 740-1094 and 745-1101

Chromate conversion coating 07-028
Chromate conversion coating 1000 07-106
Clear polyurethane 07-098
Cleaning Solvent 01-338
Cotton swabs 02-174
Epoxy primer 07-140
Flurorsilicone sealant 08-098
Gloss base 07-078
High temperature aluminum foil/glass cloth tape 02-213
I primer class M 07-115
I primer class M 08-093
Identification tags 02-092
Lint-free cloth 02-099
Lint-free gloves 02-097
Marking pen 06-131
Masking tape 02-178
Methyl ethyl ketone 01-076
Methyl isobutyl ketone 01-457
Neoprene coated gloves 02-200
Neoprene coated gloves 02-200
Nylon Brush 02-087
Primary cleaner 01-070
Primer, PR-1200
Scotch Brite pad 05-126
Aerodynamic Sealant, DAPCO 2100
Silicone carbide abrasive cloth disc 05-151
Silicone rubber compound 08-031
Solvent 01-438
Stainless steel wire brush 02-331

Page 4
Aug 1/17
Part Nos. 740-1094 and 745-1101

Thinner 07-076
Thinner 07-096
Thinner 07-116
Titanium sheet 02-320
Waterproof silicone carbide abrasive paper 05-020
Water soluble primer 07-126
Welding electrode 03-225
Welding filler wire Ti-6A1-4V 03-288
Wiping cloths 02-091
D. Materials Index
COMAT SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
01-070 Primary cleaner Turco 5948-R To clean V0BYN5
components VIAE247
VIAE372
VIAE386
VIAE387
VIAE388
VK4958
01-076 Methyl ethyl Technical To clean VK3504
Ketone grade mechanical Local
components.
CoMat 01-338
is an
environmenta
lly safer
alternative

Page 5
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMAT SUPPLIER
01-233 Barrier material MIL-B-121 To store 0A354
components 76209
01-338 Non-chlorinated DESOCLEAN 45 Cleaning 0NYS9

mixture of SOLVENT solvent K6835
organic solvents CLEANER 85570
P-D-680TY1 23354
OMAT:1/257(RR
REF)
PMC 9060 (P+W
REF)
01- Non-chlorinated DESOCLEAN 20 Cleaning 0NYS9
338A mixture of OMAT:1/ solvent
organic solvents 257A(RR REF)
01- Non-chlorinated APPLIED 8-300 Cleaning IAE311

338B mixture of OMAT:1/ solvent
organic solvents 257B(RR REF)
01- Non-chlorinated APPLIED 8-000 Cleaning IAE311

338C mixture of OMAT:1/ solvent
organic solvents 257C(RR REF)
01- Non-chlorinated ARDROX 5548 Cleaning 37127

338D mixture of OMAT:1/ solvent B1082
organic solvents 257D(RR REF) F3082
IAE108
IAE206
IAE243
IAE244
IAE311
K6858
01- Non-chlorinated MS38 Cleaning IAE317

338E mixture of OMAT:1/ solvent
organic solvents 257E(RR REF)

Page 6
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMAT SUPPLIER
01- Non-chlorinated MS56 Cleaning IAE317
338F mixture of OMAT:1/ solvent
organic solvents 257F(RR REF)
01- Non-chlorinated LOTOXANE Cleaning IAE318

338G mixture of OMAT:1/ solvent IAE338
organic solvents 257G(RR REF) IAE340
IAE339
IAE336
01- Non-chlorinated LOTOXANE FAST Cleaning IAE318
338H mixture of OMAT:1/ solvent IAE338
organic solvents 257H(RR REF) IAE340
IAE339
IAE336
01- Non-chlorinated PRIMACLEAN Cleaning 21752
338J mixture of 3650 solvent 71984
organic solvents OMAT:1/ IAE222
257J(RR REF) IAE276
IAE277
IAE285
K7750
01-438 Solvent TURCO #6646 To clean VIAE228
mechanical
components
01-457 Methyl Isobutyl N/A Solvent 71361
Ketone
02-087 Nylon Brush N/A To clean Local
components
02-091 Wiping Cloths N/A To clean Local
components
02-092 Identification N/A To store Local
tag components
02-097 Lint-free gloves N/A To protect Local
hands and
components
02-099 Lint-free cloth N/A To clean Local
components

Page 7
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMAT SUPPLIER
02-174 Cotton swabs N/A To clean Local
components
02-178 Masking tape #250 To protect V76381
components
02-200 Neoprene coated N/A To protect V3A054
gloves hands Local
02-215 Aluminum alloy 2219-T62 To repair Local
sheet 0.050 In. Thk components
02-244 Aluminum alloy 2219-T6 0.050 To repair Local

sheet In. Thk components

02-246 Aluminum alloy 2219-T6 0.063 To repair Local

sheets In. Thk components
02-331 Stainless steel P/N 4300-0024 To clean V17987

wire brush components
02-320 Titanium sheet, AMS4919 To repair Local

0.063 in. components
(1,6 mm) thick
03-010 Argon gas Std Purity To purge V07098

welding area VIAE286
Local

Page 8
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMAT SUPPLIER
03-225 Welding 1/16 in. To weld VIAE136
electrode diameter components
03-288 Welding filler AMS4954 To weld V0B491

wire Ti-6A1-4V components Local
05-020 Waterproof Grit size 320 To contour VK3895

silicone carbide repairs VK6835
abrasive paper
05-073 Aluminum oxide Grit size 300 To contour VK3895

abrasive paper repairs VK6835
V06565
Local
05-074 Aluminum oxide Grit size 180 To contour VK3895
abrasive paper repairs VK6835
V06565
Local
05-079 Waterproof Grit size 220 To contour V81349
silicone carbide repairs V44197
abrasive paper Local
05-081 Waterproof Grit size 150 To contour VK6835

silicone carbide repairs Local
abrasive paper
05-126 Scotch Brite pad Type A, very To clean or VK0993

fine maroon contour
repairs
05-128 Aluminum oxide Grit size 240 To contour V06565

abrasive paper repairs Local
05-129 Aluminum oxide Grit size 320 To contour V06565

abrasive paper repairs Local

Page 9
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMAT SUPPLIER
05-151 Silicone carbide Disc, 80 grit To contour V3A054
abrasive cloth repairs Local
disc
06-131 Marking pen Sharpie To mark V86874

#30001, black permanently
#30002, red
#30003, blue
07-028 Chromate MIL-C-5541 To preserve V81349
conversion surfaces Local
coating
07-076 Thinner TL-29 To thin V98502

coatings Local
07-077 Catalyst X-304 To activate V98502

coating Local
systems
07-078 Gloss base 443-3 black To preserve V98502

surfaces Local
07-096 Thinner TL-59 To thin V98502

coatings Local
07-097 Catalyst X-310A To activate V98502

coating Local
systems
07-098 Clear 683-3-2 To protect V98502

polyurethane surfaces Local
07-106 Chromate Alodine 1000 To preserve Local

conversion surfaces
coating 1000
07-115 I primer class M EC-178 To preserve V0S4B8

surfaces

Page 10
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMAT SUPPLIER
07-116 Thinner TR-19 To thin V0S4B8
coatings
07-126 Water soluble 44-GN-11 base To preserve V5M511

primer surfaces
07-127 Water soluble 44-GN-11 To activate V5M511

primer catalyst coating
systems
07-128 Water soluble DM water To thin V5M511

primer (thinner) coatings
07-139 Catalyst EC-117 To activate V91342

coating
systems
07-140 Epoxy primer 10-P4-2 To preserve V91342

surfaces
08-021 Adhesive HYSOL EA934 To bond V33564

surfaces VIAE200
VU3167
08-031 Silicone rubber RTV 732 To form V52096

compound gaskets Local
Primer, PR-1200 To preserve VK7750

adhesion/ surfaces Local
promoter
Aerodynamic DAPCO 2100 To seal V1XNT8

Sealant components
08-078 Adhesive EA 9321 To bond V33564

surfaces

Page 11
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMAT SUPPLIER
08-093 I primer class M 10-P4-19 base To preserve V0S4B4
surfaces
08-098 Fluorosilicone DC-Q4-2817 To seal V71984

sealant surfaces
10-078 Antiseize MIL-L-25681 To ease V81349

compound installing V06341
or removing Local
hardware

Page 12
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. Suppliers Names and Addresses
SUPPLIER CODE NAME AND ADDRESS

V06341 Products/Techniques, Inc.
P.O. Box 760
Bloomington, CA 92316
USA
V06565 Norton Company
Coated Abrasive & Tape Div.
P.O. Box 808
Troy, NY 12181
USA
V07098 Praxair Industrial Gases
175 E Park Drive
P.O Box 44
Tonawanda, NY 14151-0044
USA
V0B491 Hi-Tech Alloys
25 West Street
P.O. Box 536
Stafford Springs, CT 06076
USA
V0BYN5 TURCO Products, Inc.
Division of ELF Atochem North America
7300 Bolsa Avenue
Westminster, CA 92684-3600
USA
V0S4B4 Eagle Leasing, Inc.
258 Turnpike Road
Southborough, MA 01772-1742
USA
VOS4B8 Crown Metro
Subdivision of Aerospace Coatings
315 Grenville Rd 5695
Grenville, SC 29606
USA
V17987 Gordon Brush Manufacturing, Inc.
2150 Sacramento Street
Los Angeles, CA 90021-1786
USA

Page 13
Aug 1/17
Part Nos. 740-1094 and 745-1101

V1XNT8 CYTEC Engineering Materials Inc.
1191 N. Hawk Cir
Anaheim, CA 92807
USA
V33564 Dexter Aerospace Material Division
2850 Willow Pass Road
Pittsburg, CA 94565-3299
Or
P.O. Box 312
Pittsburg, CA 94565-0031
USA
V3A054 McMaster-Carr Supply Company
9630 Norwalk Boulevard
Santa Fe Springs, CA 90670-2932
USA
V44197 Norton Company (Export Sales)
1 New Bond Street
P.O. Box 15008
Worcester, MA 01615-0008
USA
V51563 Rohr, Inc.
850 Lagoon Drive
Chula Vista, CA 91910-2098
USA
V52096 Rolls-Royce, Inc.
Dulles International Airport
P.O. Box 17414
Washington, DC 20041
USA
V5M511 Deft, Inc.
17451 Van Karman Avenue
Irvine, CA 92714
USA
V71361 Mcgean-rohco Inc
Corporate Headquarters
2910 Harvard Avenue
Cleveland
Oh 44105-3010
Usa
Phone 1-216-441-4900
Fax 1-216-441-1377
Www.mcgean.com

Page 14
Aug 1/17
Part Nos. 740-1094 and 745-1101

V71984 Dow Corning Corporation
P.O. Box 994
Midland, MI 48686-0997
USA
V76381 3M Company
3M Center
St. Paul, MN 55144-1000
USA
V81348 Federal Specification Promulgated By
General Services Administration
Washington, DC
USA
V81349 Military Specifications promulgated by
Military Departments/Agencies Under
Authority of US Def. Standardization Manual
4120 3M
V86874 Sanford Corp.
2711 Washington Blvd.
Bellwood, IL 60104
USA
V91342 Dexter Aerospace Materials
Aerospace Coatings Division
1 East Water Street
Waukegan, IL 60085-5652
USA
V98502 Akzo Nobel Coatings
434 West Meats Avenue
Orange, CA 92665
USA
VIAE136 Eutectic Company, LTD
Burnt Meadow Road
North Noons Moat
Redditch B98 9NZ
Great Britain
VIAE200 Indestructible Paint, Inc.
66 Erna Avenue
Milford, CT 06460
USA

Page 15
Aug 1/17
Part Nos. 740-1094 and 745-1101

VIAE228 Turco Purex Industrial
24600 S. Main Street
P.O. Box 6200
Carson, CA 90749
USA
VIAE247 Turco Italiana S.P.A.
Via Artiglianale
25010 Montirone (Brescia)
Italy
VIAE286 Liquid Carbonic Industries Corporation
Bulk Gases Division
Cylinder Gas Products Division
810 Jorie Boulevard
Oak Brooke, IL 60521
USA
VIAE302 Norton Schleifmittel GmbH
50387 Wesseling
Germany
VK0993 3M (UK) PLC
Yeoman House
57-63 Croydon Road Penge
London SE20 7TR
Great Britain
VK3504 Indestructible Paint Company, LTD
25 Pentos Drive
Sparkhill
Birmingham B11 3TA
Great Britain
VK3895 English Abrasives & Chemicals, LTD
Doxey Road
Stafford ST16 1EA
Great Britain
VK4958 TURCO Chemical Products, LTD
Brunel Road
Earlstr
EES Industrial Estate, Corby
Northants NN17 2JW
Great Britain

Page 16
Aug 1/17
Part Nos. 740-1094 and 745-1101

VK6835 MED-LAB Ltd.
Copeland Street
Derby DE1 2PU
Great Britain
VK7750 Dow Corning, LTD
Cardiff Road
Barry
South Glamorgan CF6 7YL
Great Britain
VU3167 Aero Consultants
Stonehill
Struckely Meadows Industrial Estate
Huntingdon Cambs
PE18 6ED
Great Britain
V0A354 James River Corp.
H.P. Smith Paper Div.
5001 W. 66th St.
Bedford Park, IL 60638
USA
V76209 Ludlow Laminating & Coating Corp.
Div. of Tyco Inc.
1 Minden Rd.
Homer, LA 71040
USA

Page 17
Aug 1/17
Part Nos. 740-1094 and 745-1101
3. Cautions, Warnings and Dangers
NOTICE!! Carefully read and obey all CAUTION and WARNING

statements in this manual. Refer to the descriptions of
these statements that follow:
- A "CAUTION" statement is given to prevent damage to
equipment.
- A "WARNING" statement is given to prevent personal
injury or illness
CHEMICALS - Obey the warning below for maintenance of components

manufactured or delivered by Rohr.
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY
ALL SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, THE MATERIAL SAFETY DATA SHEET (MSDS),
AND GOVERNMENT REGULATIONS. CHEMICALS MAY CAUSE INJURY
TO YOU OR MAKE YOU SICK WHEN SAFETY INSTRUCTIONS ARE
NOT OBEYED. AN MSDS GIVES INSTRUCTIONS ON HOW YOU MUST
SAFELY USE, KEEP, AND DISCARD CHEMICALS. GET
INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU MUST SAFELY
USE, KEEP, AND DISCARD CHEMICALS.
CADMIUM - Obey the warnings below before you touch or do maintenance
on parts that are cadmium plated. Many small steel parts, including
fasteners, are cadmium plated. Some primers and top coat finishes
may contain cadmium. The Occupational, Safety, and Health
Administration (OSHA) sets mandatory limits on exposure to cadmium
dust (29 CFR 1910.1027).
WARNING: DO NOT GET CADMIUM IN YOUR MOUTH. CADMIUM THAT IS
SWALLOWED CAN CAUSE KIDNEY OR REPRODUCTIVE SYSTEM
DISEASE. AFTER YOU TOUCH CADMIUM PLATED PARTS, CLEAN
YOUR HANDS BEFORE YOU EAT OR SMOKE. GET SAFETY
INSTRUCTIONS FROM YOUR EMPLOYER. OBEY GOVERNMENT AND
OSHA REGULATIONS WHEN YOU DISCARD PARTS THAT CONTAIN
CADMIUM.
WARNING: DO NOT INHALE CADMIUM PARTICLES, FUMES, OR DUST. THESE
PARTICLES, FUMES, OR DUST CAN CAUSE LUNG OR KIDNEY
DISEASE. IF MAINTENANCE PROCEDURES CREATE CADMIUM
PARTICLES, FUMES, OR DUST, TELL YOUR EMPLOYER TO SUPPLY
RESPIRATORS, VENTILATION, AND/OR PROCEDURES TO PREVENT
EXPOSURE TO PERSONNEL.

Page 18
Aug 1/17
Part Nos. 740-1094 and 745-1101
The Occupational, Safety, and Health Administration (OSHA) has an

applicable DANGER warning (29 CFR 1910.1027 (m)(3)(ii)) as follows:
DANGER: CONTAINS CADMIUM. CANCER HAZARD. AVOID CREATING DUST.
CAN CAUSE LUNG AND KIDNEY DISEASE.
ASBESTOS - Obey the warning below before you touch or do maintenance
on parts that contain asbestos. Some old assembly components may
contain asbestos. The Occupational, Safety, and Health
Administration (OSHA) sets mandatory limits on exposure to asbestos
dust (29 CFR 1910.1001).
WARNING: DO NOT BREATHE ASBESTOS DUST. THIS DUST CONTAINS
ASBESTOS FIBERS THAT CAN CAUSE CANCER AND LUNG DISEASE.
DO NOT USE COMPRESSED AIR TO CLEAN PARTS OR ASSEMBLIES
THAT POSSIBLY CONTAIN ASBESTOS DUST. IF MAINTENANCE
PROCEDURES EXPOSE PERSONNEL TO ASBESTOS DUST, TELL YOUR
EMPLOYER TO SUPPLY RESPIRATORS, VENTILATION, AND/OR
PROCEDURES TO PREVENT EXPOSURE TO PERSONNEL. OBEY
GOVERNMENT AND OSHA REGULATIONS WHEN YOU DISCARD PARTS
THAT CONTAIN ASBESTOS.
The Occupational, Safety, and Health Administration (OSHA) has an
applicable DANGER warning (29 CFR 1910.1001 (j)(4)(ii)) as follows:
DANGER: CONTAINS ASBESTOS FIBERS. AVOID CREATING DUST. CANCER
AND LUNG DISEASE HAZARD.
BERYLLIUM or BERYLLIUM COPPER ALLOYS - Obey the warning below before
you touch or do maintenance on parts that contain beryllium. Bronze
bearings and bushings may contain beryllium or beryllium copper
alloys. The Occupational, Safety, and Health Administration (OSHA)
sets mandatory limits on exposure to dust or fumes from beryllium or
beryllium copper alloys
(29 CFR 1910.1000).
WARNING: DO NOT BREATHE BERYLLIUM PARTICLES OR DUST. THESE
PARTICLES OR DUST CAN CAUSE CANCER OR LUNG DISEASE. IF
MAINTENANCE PROCEDURES MAKE BERYLLIUM PARTICLES OR
DUST, TELL YOUR EMPLOYER TO SUPPLY RESPIRATORS,
VENTILATION, AND/OR PROCEDURES TO PREVENT EXPOSURE TO
PERSONNEL. OBEY GOVERNMENT AND OSHA REGULATIONS WHEN
YOU DISCARD PARTS THAT CONTAIN BERYLLIUM. READ AND OBEY
THE NEWEST APPLICABLE MATERIAL SAFETY DATA SHEET (MSDS)
THAT IS AVAILABLE FROM BRUSH WELLMAN INC. (REFER TO THE
ADDRESS BELOW).

Page 19
Aug 1/17
Part Nos. 740-1094 and 745-1101
The newest MSDS for beryllium is available from:

Brush Wellman Inc. Tel.: (800) 862-4118
Product Stewardship Department Fax: (419) 862-4414
14710 W. Portage River S. Road www.brushwellman.com
Elmore, Ohio 43416-9502
USA
CERAMIC FIBERS - Obey the warning below before you do maintenance on
parts that contain ceramic fibers. Heat resistant cloth and foil
covered heat shields and thermal blankets may contain ceramic
fibers. The Occupational, Safety, and Health Administration (OSHA)
and the Refractory Ceramic Fibers Coalition (RCFC) have a voluntary
personnel protection program (PSP 2002, Feb. 11, 2002). This program
gives limits on personnel exposure to ceramic fibers.
WARNING: DO NOT BREATHE CERAMIC FIBER DUST. THIS DUST CONTAINS
CERAMIC FIBERS THAT MAY CAUSE CANCER. DO NOT USE
COMPRESSED AIR TO CLEAN PARTS OR ASSEMBLIES THAT
POSSIBLY CONTAIN CERAMIC FIBERS. IF MAINTENANCE
PROCEDURES EXPOSE PERSONNEL TO CERAMIC FIBERS, TELL
YOUR EMPLOYER TO SUPPLY RESPIRATORS, VENTILATION, AND/
OR PROCEDURES TO PREVENT EXPOSURE TO PERSONNEL. OBEY
GOVERNMENT AND OSHA REGULATIONS WHEN YOU DISCARD PARTS
THAT CONTAIN CERAMIC FIBERS. READ AND OBEY THE NEWEST
APPLICABLE MATERIAL SAFETY DATA SHEET (MSDS).
CHROMATES (HEXAVALENT CHROMIUM) - Obey the warnings below before you
touch or do maintenance on parts that contain hexavalent chromium.
Chromated primers, Alodines, and corrosion inhibiting sealants used
in the manufacture and assembly of components may contain hexavalent
chromium. Emissions that are created when you weld or thermally cut
metal alloys may contain hexavalent chromium. The Occupational
Safety and Health Administration (OSHA) sets mandatory limits on
exposure to chromium dust (29 CFR 1910.1000).
WARNING: DO NOT GET HEXAVALENT CHROMIUM ON YOUR SKIN. REPEATED
SKIN CONTACT CAN CAUSE DERMATITIS AND SKIN ULCERS.
DIRECT EYE CONTACT WITH HEXAVALENT CHROMATE DUSTS CAN
CAUSE EYE DAMAGE. AFTER YOU TOUCH HEXAVALENT CHROMIUM
PARTS, CLEAN YOUR HANDS BEFORE YOU EAT OR SMOKE. GET
SAFETY INSTRUCTIONS FROM YOUR EMPLOYER. OBEY GOVERNMENT
AND OSHA REGULATIONS WHEN YOU DISCARD PARTS THAT
CONTAIN HEXAVALENT CHROMIUM.

Page 20
Aug 1/17
Part Nos. 740-1094 and 745-1101
WARNING: DO NOT BREATHE HEXAVALENT CHROMIUM PARTICLES, FUMES OR

DUST. THESE PARTICLES, FUMES OR DUST CAN CAUSE CANCER
OR LUNG DISEASE. IF MAINTENANCE PROCEDURES MAKE
HEXAVALENT CHROMIUM PARTICLES, FUMES OR DUST, TELL YOUR
EMPLOYER TO SUPPLY RESPIRATORS, VENTILATION AND/OR
PROCEDURES TO PREVENT EXPOSURE TO PERSONNEL.
CRYSTALLINE SILICA (Quartz) - Obey the warning below before you
touch or do maintenance on parts that contain crystalline silica.
Primers, sealants, static conditioners, and fillers may contain
crystalline silica. The Occupational, Safety, and Health
Administration (OSHA) sets limits on exposure to crystalline silica
dust (29 CFR 1910.1000 Table Z-3).
WARNING: DO NOT BREATHE CRYSTALLINE SILICA PARTICLES OR DUST.
THESE PARTICLES OR DUST CAN CAUSE SILICOSIS AND OTHER
LUNG DISEASE. IF MAINTENANCE PROCEDURES MAKE
CRYSTALLINE SILICA PARTICLES OR DUST, TELL YOUR
EMPLOYER TO SUPPLY RESPIRATORS, VENTILATION AND/OR
PROCEDURES TO PREVENT EXPOSURE TO PERSONNEL.
LEAD - Obey the warnings below before you touch or do maintenance on
parts that contain lead. Soldered components and high temperature
dry lubricants may contain lead. The Occupational, Safety, and
Health Administration (OSHA) sets limits on exposure to lead (29 CFR
1910.1025).
WARNING: DO NOT GET LEAD IN YOUR MOUTH. LEAD THAT IS SWALLOWED
CAN CAUSE REPRODUCTIVE OR BLOOD SYSTEM DISEASE. AFTER
YOU TOUCH LEAD PARTS, CLEAN YOUR HANDS BEFORE YOU EAT
OR SMOKE. GET SAFETY INSTRUCTIONS FROM YOUR EMPLOYER.
OBEY GOVERNMENT AND OSHA REGULATIONS WHEN YOU DISCARD
PARTS THAT CONTAIN LEAD.
WARNING: DO NOT BREATHE LEAD PARTICLES, FUMES OR DUST. THESE
PARTICLES, FUMES OR DUST CAN CAUSE REPRODUCTIVE OR
BLOOD SYSTEM DISEASE. IF MAINTENANCE PROCEDURES MAKE
LEAD PARTICLES, FUMES OR DUST, TELL YOUR EMPLOYER TO
SUPPLY RESPIRATORS, VENTILATION AND/OR PROCEDURES TO
PREVENT EXPOSURE TO PERSONNEL.

Page 21
Aug 1/17
Part Nos. 740-1094 and 745-1101
4. Previous IAE Assigned TASK/SUBTASK VS Goodrich Assigned TASK/SUBTASK

Cross Reference
IAE Goodrich
TASK SUBTASK TASK SUBTASK
Introduction
78-11-11-830-001 78-11-11-830-001
Description & Operation
78-11-11-830-002 78-11-11-830-002
Clean
78-11-11-100-001 78-11-11-100-001
Check 001
78-11-11-200-001 78-11-11-200-001
78-11-11-220-050
78-11-11-220-051
78-11-11-220-052
78-11-11-220-053
78-11-11-220-054
78-11-11-220-055
78-11-11-220-056
78-11-11-220-057
78-11-11-220-058
78-11-11-220-060
78-11-11-220-061
78-11-11-220-062
78-11-11-220-063
78-11-11-220-064
Check 002
78-11-11-200-002 78-11-11-200-002
Check 003
78-11-11-200-003 78-11-11-200-003
Repair 000
78-11-11-300-000 78-11-11-300-000
Repair 001
78-11-11-300-001 78-11-11-300-001
78-11-11-350-050
78-11-11-350-051
78-11-11-350-052

Page 22
Aug 1/17
Part Nos. 740-1094 and 745-1101
IAE Goodrich
Repair 001 (Cont)
78-11-11-300-001 78-11-11-300-001
78-11-11-370-051
78-11-11-210-051
78-11-11-850-050
78-11-11-390-050
Repair 002
78-11-11-300-002 78-11-11-300-002
78-11-11-350-054
78-11-11-420-050
78-11-11-210-052
78-11-11-850-051
Repair 003
78-11-11-300-003 78-11-11-300-003
78-11-11-350-209
78-11-11-420-051
78-11-11-420-052
78-11-11-210-053
78-11-11-850-052
Repair 004
78-11-11-300-004 78-11-11-300-004
78-11-11-350-055
78-11-11-350-056
78-11-11-350-057
78-11-11-350-058
78-11-11-210-054
78-11-11-850-071
Repair 005
78-11-11-300-005 78-11-11-300-005
78-11-11-350-059
78-11-11-160-050
78-11-11-420-053
78-11-11-210-055
78-11-11-850-053
Repair 006
78-11-11-300-006 78-11-11-300-006

Page 23
Aug 1/17
Part Nos. 740-1094 and 745-1101
IAE Goodrich
Repair 006 (Cont)
78-11-11-300-006 78-11-11-300-006
78-11-11-350-060
78-11-11-160-051
78-11-11-914-050
78-11-11-210-056
78-11-11-850-054
Repair 008
78-11-11-300-008 78-11-11-300-008
78-11-11-020-050
78-11-11-160-052
78-11-11-420-055
78-11-11-210-057
78-11-11-850-055
Repair 009
78-11-11-300-009 78-11-11-300-009
78-11-11-020-051
78-11-11-420-056
78-11-11-210-058
78-11-11-210-059
Repair 010
78-11-11-300-010 78-11-11-300-010
78-11-11-110-050
78-11-11-020-052
78-11-11-350-062
78-11-11-350-061
78-11-11-020-053
78-11-11-420-057
78-11-11-310-050
78-11-11-310-051
78-11-11-020-054
78-11-11-310-052
78-11-11-160-054
78-11-11-310-053
78-11-11-310-054
78-11-11-850-056

Page 24
Aug 1/17
Part Nos. 740-1094 and 745-1101
IAE Goodrich
Repair 011
78-11-11-300-011 78-11-11-300-011
78-11-11-110-051
78-11-11-350-063
78-11-11-350-064
78-11-11-350-065
78-11-11-160-055
78-11-11-420-058
78-11-11-350-066
78-11-11-310-055
78-11-11-350-067
78-11-11-210-060
78-11-11-850-057
Repair 012
78-11-11-300-012 78-11-11-300-012
78-11-11-110-052
78-11-11-230-051
78-11-11-350-068
78-11-11-350-069
78-11-11-350-070
78-11-11-120-051
78-11-11-110-053
78-11-11-420-059
78-11-11-110-054
78-11-11-310-056
78-11-11-020-055
78-11-11-210-061
78-11-11-850-058
Repair 013
78-11-11-300-013 78-11-11-300-013
78-11-11-110-058
78-11-11-230-052
78-11-11-350-071
78-11-11-350-206
78-11-11-350-073
78-11-11-120-052

Page 25
Aug 1/17
Part Nos. 740-1094 and 745-1101
IAE Goodrich
Repair 013
78-11-11-300-013 78-11-11-300-013
78-11-11-110-059
78-11-11-420-060
78-11-11-110-054
78-11-11-310-057
78-11-11-020-056
78-11-11-110-056
78-11-11-310-058
78-11-11-310-059
78-11-11-310-060
78-11-11-210-062
78-11-11-850-059
Repair 016
78-11-11-300-016 78-11-11-300-016
78-11-11-350-100 78-11-11-350-074
78-11-11-350-101 78-11-11-350-075
78-11-11-350-102 78-11-11-420-061
78-11-11-220-079 78-11-11-420-062
78-11-11-350-103 78-11-11-914-052
78-11-11-220-080 78-11-11-210-063
78-11-11-350-104 78-11-11-850-060
Repair 017
78-11-11-300-017 78-11-11-300-017
78-11-11-350-105 78-11-11-350-076
78-11-11-350-107 78-11-11-350-077
78-11-11-350-078 78-11-11-350-078
78-11-11-220-081 78-11-11-420-063
78-11-11-350-108 78-11-11-914-051
78-11-11-220-082 78-11-11-210-064
78-11-11-350-109 78-11-11-850-061
Repair 018
78-11-11-300-018 78-11-11-300-018
78-11-11-350-110 78-11-11-350-079
78-11-11-350-111 78-11-11-420-064
78-11-11-310-112 78-11-11-420-065

Page 26
Aug 1/17
Part Nos. 740-1094 and 745-1101
IAE Goodrich
Repair 018 (Cont)
78-11-11-300-018 78-11-11-300-018
78-11-11-220-083 78-11-11-210-065
78-11-11-350-113 78-11-11-850-062
Repair 018
78-11-11-300-018 78-11-11-300-018
78-11-11-350-110 78-11-11-350-079
78-11-11-350-111 78-11-11-420-064
78-11-11-350-112 78-11-11-420-065
78-11-11-220-083 78-11-11-210-065
78-11-11-350-113 78-11-11-850-063
Repair 019
78-11-11-300-019 78-11-11-300-019
78-11-11-110-057
78-11-11-020-057
78-11-11-420-075
78-11-11-210-066
78-11-11-850-064
Repair 020
78-11-11-300-020 78-11-11-300-020
78-11-11-020-058
78-11-11-020-067
78-11-11-420-067
78-11-11-420-081
78-11-11-210-067
Repair 021
78-11-11-300-021 78-11-11-300-021
78-11-11-020-059
78-11-11-210-068
78-11-11-420-068
78-11-11-210-069
78-11-11-850-065
Repair 022
78-11-11-300-022 78-11-11-300-022
78-11-11-020-065
78-11-11-420-076

Page 27
Aug 1/17
Part Nos. 740-1094 and 745-1101
IAE Goodrich
Repair 022 (Cont)
78-11-11-210-070
78-11-11-420-069
78-11-11-850-066
Repair 023
78-11-11-300-023 78-11-11-300-023
78-11-11-020-060
78-11-11-420-070
78-11-11-420-071
78-11-11-210-071
78-11-11-850-067
Repair 024
78-11-11-300-024 78-11-11-300-024
78-11-11-020-061
78-11-11-420-072
78-11-11-420-073
78-11-11-210-072
Repair 026
78-11-11-300-026 78-11-11-300-026
78-11-11-350-114 78-11-11-350-080
78-11-11-350-115 78-11-11-350-081
78-11-11-350-116 78-11-11-350-082
78-11-11-220-084 78-11-11-420-077
78-11-11-350-117 78-11-11-350-083
78-11-11-220-085 78-11-11-210-073
Repair 027
78-11-11-300-027 78-11-11-300-027
78-11-11-020-062
78-11-11-350-084
78-11-11-420-078
78-11-11-210-074
78-11-11-350-207
Repair 028
78-11-11-300-028 78-11-11-300-028
78-11-11-350-200 78-11-11-350-200

Page 28
Aug 1/17
Part Nos. 740-1094 and 745-1101
IAE Goodrich
Repair 028 (Cont)
78-11-11-350-201 78-11-11-350-201
78-11-11-350-202 78-11-11-350-202
78-11-11-350-203 78-11-11-350-203
78-11-11-350-204 78-11-11-350-204
78-11-11-350-205 78-11-11-350-205
78-11-11-300-028 78-11-11-300-028
78-11-11-350-206 78-11-11-350-206
Repair 029
78-11-11-300-029 78-11-11-300-029
78-11-11-020-063
78-11-11-020-068
78-11-11-210-075
78-11-11-210-076
78-11-11-420-082
78-11-11-850-070
Repair 030
78-11-11-300-030 78-11-11-300-030
78-11-11-020-064
78-11-11-210-077
78-11-11-350-085
78-11-11-420-074
78-11-11-210-078
Assembly & Storage
78-11-11-400-001 78-11-11-400-001
Fits & Clearance
78-11-11-820-001 78-11-11-820-001
Special Tools
78-11-11-570-001 78-11-11-570-001
IPL Intro
78-11-11-830-003 78-11-11-830-003

Page 29
Aug 1/17
Part Nos. 740-1094 and 745-1101
THIS PAGE INTENTIONALLY LEFT BALNK

Page 30
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMMON NOZZLE ASSEMBLY - DESCRIPTION AND OPERATION 0
Task 78-11-11-830-002
Description and Operation of the Common Nozzle Assembly
1. Description and Operation of the Common Nozzle Assembly
A. Description (See Figure 1.)
(1) This publication contains maintenance instructions and an

illustrated parts list for the V2500 A1 and A5 turbine engine
Common Nozzle Assembly (CNA). The CNA is identified as
Config-1 for the A1 and as Config-2 for the A5.
(2) The CNA is made of an outer duct that is supported by radial

struts and a pen nib fairing to an inner duct and mount flange.
(3) The outer duct of the CNA has a vectored and a non-vectored
configuration exit nozzle.
(4) The inner duct of the Config-2 CNA has an acoustically treated
jet pipe.
(5) The CNA outer duct has lift points on each side to attach a
sling for removal and installation of the assembly on the
engine or for movement in the shop.
(6) The radial struts and the pen nib fairing that support the
outer duct, are an aerodynamic shape to direct the air flow.
(7) Seals on the interface surfaces of the CNA provide for airflow
and fire control.
(8) The CNA is attached to the engine turbine flange with bolts.
B. Operation
(1) The CNA controls and improves the air and gas flow from the
engine. Cold bypass air flow is directed and mixed with the
higher speed hot turbine gas. This mix of cold air with the hot
gas reduces the noise level of the engine exhaust.
V2500-A1/A5 78-11-11 DESCRIPTION & OPERATION

Page 1
Aug 1/17
Part Nos. 740-1094 and 745-1101
(2) The convergent shape of the exit nozzle provides direction and
increased velocity to the mixed gas flow.
(3) The vectored shape configuration exit nozzle provides for a

directed flow and limited improved performance under certain
aircraft operation conditions.
(4) The non-vectored shape exit nozzle is the standard for current
configurations.
C. Pertinent Data (Refer to Table 1)
Common Nozzle Assembly (approximate):

Weight: 225 lbs (102,06 kg) (Config-1)
235 lbs (106,60 kg) (Config-2)
250 lbs (113,40 kg) (Vectored)
Diameter: Fwd: 61.70 inches (156,71 cm)
Aft: 48.7 inches (123,7 cm)
Length: 39.584 inches (100,54 cm)
Material: Frame: Inconel 718
Inner and Outer Skin: Titanium 6AL-4V
Pen Nib Fairing: Titanium 6AL-4V
Radial Struts: Aluminum
Exit Nozzle Skin: Aluminum 2219-T81
Table 1
Pertinent Data

Page 2
Aug 1/17
Part Nos. 740-1094 and 745-1101
PEN NIB OUTER DUCT

FAIRING
EXIT NOZZLE
D
FW
LIFT POINTS
(BOTH SIDES)
MOUNT FLANGE
RADIAL STRUT INNER DUCT
OUTER SKIN OUTER SKIN

0.050 in. 0.063 in.
(1,27 mm) THICK (1,60 mm) THICK
NON-VECTORED VECTORED
EXIT NOZZLE EXIT NOZZLE
A5C079A
Common Nozzle Assembly

Figure 1

Page 3
Aug 1/17
Part Nos. 740-1094 and 745-1101

Page 4
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMMON NOZZLE - DISASSEMBLY 0
Task 78-11-11-000-001
Disassemble the Common Nozzle Assembly (CNA)
1. Disassemble the Common Nozzle Assembly
A. General
(1) Standard Equipment
Standard workshop equipment
(2) For consumable materials, see Table 401.
COMAT NUMBER NOMENCLATURE

01-233 Barrier material
Table 301
Consumable Materials
(3) Special Tools - None
(4) Expendable Parts - None
(5) Disassemble the CNA only to the extent necessary to perform

required maintenance.
WARNING: MAKE SURE THE CNA IS TIGHTLY HELD DURING DISASSEMBLY. THE
NON-VECTORED CNA WEIGHS 225 LBS (102 KG) AND THE VECTORED
CNA WEIGHS 250 LBS (113,40 KG). IF DROPPED THE CNA CAN
INJURE PERSONNEL AND/OR DAMAGE EQUIPMENT.
V2500-A1/A5 78-11-11 DISASSEMBLY

Page 3001
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. Disassemble the CNA
NOTE: The CNA must be clean and dry before disassembly.
(1) For disassembly of the Common Nozzle Assembly refer to the

applicable repair.
(2) Remove the lower seal. Refer to REPAIR 005 (VRS2060).
(3) Remove the inner annulus seals. Refer to REPAIR 024 (VRS2305).
(4) Remove the pressure seal. Refer to REPAIR 006 (VRS2062).
(5) Remove the upper pan seals and fire seals. Refer to REPAIR 008
(VRS2120).
V2500-A1/A5 78-11-11 DISASSEMBLY

Page 3002
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMMON NOZZLE ASSEMBLY - CLEANING 0
Task 78-11-11-100-001
Clean the Components of the Common Nozzle Assembly (CNA)
1. Cleaning
A. General
(1) This section has the procedures necessary to clean the

components of the CNA.
(2) See Table 401 for materials used during cleaning.
NOTE: For the items shown in Table 401, see the Consumable
Materials Index in the Introduction. Equivalent
alternatives can be used.
DESCRIPTION DESIGNATION
Primary Cleaner CoMat 01-070
Barrier material CoMat 01-233
Solvent CoMat 01-438
Lint-free gloves CoMat 02-097
Lint-free cloth CoMat 02-099
Rubber gloves CoMat 02-200
Stainless steel brush CoMat 02-331
Aluminum oxide abrasive paper CoMat 05-129
Temporary rust preventive CoMat 10-015
Cleaning Materials
Table 401
V2500-A1/A5 78-11-11 CLEANING

Page 4001
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. Cleaning Procedures
WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE) WHEN

YOU DO THIS TASK. BEFORE YOU USE PPE, READ, UNDERSTAND
AND OBEY ALL INSTRUCTIONS FOR ITS USE. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, YOUR EMPLOYER
AND GOVERNMENT REGULATIONS. YOU CAN GET INJURED IF YOU DO
NOT USE PPE. GET INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH
PPE IS NECESSARY.
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON
HOW YOU MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.
CAUTION: INSURE THE DRAIN HOLES ARE CLEAR OF DEBRIS.
(1) Fully clean all threaded areas and other metal parts with a
CoMat 02-099 Lint-free cloth made moist with CoMat 01-438
Solvent, a CoMat 02-331 stainless steel wire brush, or
CoMat 05-129 Aluminum oxide abrasive paper.
NOTE: Ultrasonic cleaning equipment can be used.
(2) Rub the surface dry before the solvent becomes gas.
(3) Apply a thin coat of CoMat 10-015 temporary rust preventive to

all surfaces. Put the clean parts in CoMat 01-233 barrier
material until ready to install.
NOTE: All parts must be free of rust, corrosion, dirt,

grease, oil, and other contaminants.
V2500-A1/A5 78-11-11 CLEANING

Page 4002
Aug 1/17
Part Nos. 740-1094 and 745-1101
C. Clean with Pressure Spray
(1) Apply the CoMat 01-070 primary cleaner to the component parts
with the pressure spray. Remove all dirt, grease oil or other
contamination.
(2) Use the pressure wash spray gun to flush the area with warm
water a minimum of two times. Remove all of the CoMat 01-070
primary cleaner.
(3) Dry the component parts with clean dry compressed air or use a
CoMat 02-099 lint-free cloth. Remove the remaining water.
V2500-A1/A5 78-11-11 CLEANING

Page 4003
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 CLEANING

Page 4004
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMMON NOZZLE ASSEMBLY - CHECK 001 0
Task 78-11-11-200-001
Examine the Components of the Common Nozzle Assembly (CNA)
1. Check the Components of the Common Nozzle Assembly
A. General
(1) This TASK gives the procedure for the inspection of the CNA.
(2) The policy that is necessary for inspection is given in the

SPPM TASK 70-20-00-220-501 and TASK 70-21-00-220-501.
(3) Visually examine all parts and surfaces that can be seen
without destructive disassembly. Look for corrosion, wear,
damage, and fasteners that are loose or missing. Remove
corrosion as necessary. Replace or repair worn or damaged
parts.
(4) Do not discard a part until you are sure no repairs are
available for that part. Refer to the Repair procedure before a
part is used again.
(5) All parts must be examined to make sure all repairs have been
done correctly.
(6) For definition of specified types of damage, refer to SPPM TASK

70-02-02-350-501.
CAUTION: DO NOT GET PENETRANT MATERIALS ON AREAS OF THE COMPONENTS THAT

YOU CAN NOT CLEAN. CLEAN ALL PENETRANT MATERIALS FROM THE
COMPONENTS AFTER INSPECTION. IF YOU DO NOT DO THIS, DAMAGE TO
THE COMPONENTS CAN OCCUR.
V2500-A1/A5 78-11-11 CHECK 001

Page 5001
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-220-050
2. Examine the Common Nozzle Assembly Forward Attach Ring for Cracks.
(Reference Figure 501)
NOTE: References to item numbers in the text agree with the same item
numbers in the Illustrated Parts List.
A. Do a 10X magnification visual examination of the parts. Refer to

SPPM TASK 70-21-01-220-501.
B. Do a local high or ultra-high sensitivity penetrant of the suspect

area if the visual examination indicates any cracks. Reject the
cracked parts. Refer to SPPM TASK 70-23-05-230-501.
Subtask 78-11-11-220-051
3. Examine the rubbing blocks (Reference Figure 501)
A. Examine for damaged or missing rubbing blocks. Replace damaged or

missing rubbing blocks. Refer to SRM 54-40-00 REPAIR 010
(VRS2140).
Subtask 78-11-11-220-052
4. Examine the Outer duct seal (Reference Figure 501)
A. Examine the seal condition
(1) Seal in position - Accept
(2) Abrasions less than thickness of seal - Accept
(3) Gouges less than 0.06 in. (1,5 mm) - Accept
B. Other than A., (1), (2) or (3) repair the seal. Refer to CMM Task
78-11-11-300-002, (VRS2055).
V2500-A1/A5 78-11-11 CHECK 001

Page 5002
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-220-053
5. Examine the Inner Annulus Seal (Reference Figure 501)
(1) Seal in position - Accept
(2) Abrasions less than 0.0625 in. (1,588 mm) in depth - Accept
(3) Gouges less than 0.05 in. (1,3 mm) - Accept
B. Other than A., (1), (2) or (3) replace the seal. Refer to CMM Task
78-11-11-300-003, (VRS2059)
Subtask 78-11-11-220-054
6. Examine the Inner Annulus Seal Retainers (Reference Figure 501)
A. Examine the retainers for conditions
(1) Cracks less than 0.50 in. (12,7 mm) - Accept
B. Other than A., (1), or (2) repair the retainer. Refer to CMM Task
78-11-11-300-003, (VRS2059)
Subtask 78-11-11-220-055
7. Examine the Pressure Seal (Reference Figure 501)
(2) No holes or tears - Accept
B. Other than A., (1) or (2) repair the seal. Refer to CMM Task
78-11-11-300-006, (VRS2062)
V2500-A1/A5 78-11-11 CHECK 001

Page 5003
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-220-056
8. Examine the Pressure Seal Retainers (Reference Figure 501)
A. Examine the retainers for condition
(2) Crack less than 1.00 in. (25,4 mm) - Accept
B. Other than A., (1) or (2) repair the retainer. Refer to CMM Task
78-11-11-300-006, (VRS2062)
Subtask 78-11-11-220-057
9. Examine the Fire Seal Assembly (Reference Figure 501)
A. Examine the seal for condition
(2) No holes or tears - Accept
(3) Crack less than 0.50 in. (12,7 mm) - Accept
B. Other than A., (1), (2) or (3) repair the seal. Refer to Refer to
CMM Task 78-11-11-300-008, (VRS2120)
Subtask 78-11-11-220-058
10. Examine the Fire Seal Retainers (Reference Figure 501)
A. Examine the retainers for condition
(1) Nicks, scored areas or scratches less than 0.020 in. (0,51 mm)
in depth - Accept
(2) Cracks less than 0.024 in. (0,63 mm) - Accept
B. Other than A., (1) or (2) repair the seal. Refer to Refer to CMM
Task 78-11-11-300-008, (VRS2120)
V2500-A1/A5 78-11-11 CHECK 001

Page 5004
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-220-059
11. Examine the Inner Perforated Skin of the Outer Barrel (Reference
Figure 501)
A. Dent, Gouge, Nick, Scratch, Disbond and Crack
(1) Refer to SRM 54-40-00, Common Nozzle Assembly (CNA) and Exhaust
Cone- Allowable Damage
Subtask 78-11-11-220-060
12. Examine the Outer Solid Skin of the Outer Barrel (Reference Figure 501)
A. Dent, Gouge, Nick, Scratch, Disbond and Crack
Subtask 78-11-11-220-061
13. Examine the Pen Nib Fairing (Reference Figure 501)
A. Examine the fairing for loose or missing rivets. Repair the

Fairing. Refer to SRM 54-40-00, Common Nozzle Assembly (CNA) and
Exhaust Cone - Allowable Damage and SRM 54-40-00 Repair 005.
B. Dent, Gouge, Nick, Scratch, and Crack
Subtask 78-11-11-220-062
14. Examine the Outer and the Inner Skin of the Exit Nozzle (Reference
Figure 501)
A. Dent, Gouge, Nick, Scratch, and Crack
V2500-A1/A5 78-11-11 CHECK 001

Page 5005
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-220-063
15. Examine the Identification Markings (Reference Figure 501)
A. Examine the marking that you can read - Accept
B. If marking cannot be read, repair the Marking. Refer to CMM Task

78-11-11-300-004 (VRS2273)
Subtask 78-11-11-220-064
16. Examine the Side Struts and the Skin of the Lower Strut (Reference
Figure 501)
A. Dent, Gouge, Nick, Scratch, and Crack
V2500-A1/A5 78-11-11 CHECK 001

Page 5006
Aug 1/17
Part Nos. 740-1094 and 745-1101
FIRE SEAL ASSEMBLY
PRESSURE SEAL/RETAINER
SEALS
FORWARD ATTACHED
RING
RUBBING BLOCKS
COMMON NOZZLE (TYPICAL)
LOWER SEAL
A5C204A
Figure 501 (Sheet 1 of 3)
V2500-A1/A5 78-11-11 CHECK 001

Page 5007
Aug 1/17
Part Nos. 740-1094 and 745-1101
PEN NIB
FAIRING
OUTER
BARREL
SIDE STRUT
EXIT
NOZZLE
SIDE STRUT
IDENTIFICATION LOWER STRUT

MARKINGS
A5C205A

V2500-A1/A5 78-11-11 CHECK 001

Page 5008
Aug 1/17
Part Nos. 740-1094 and 745-1101
INNER ANNULUS
SEALS/RETAINERS
OUTER DUCT OUTER DUCT

SEAL/RETAINER SEAL/RETAINER
COMMON NOZZLE LOOKING AFT
A5C206

V2500-A1/A5 78-11-11 CHECK 001

Page 5009
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 CHECK 001

Page 5010
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMMON NOZZLE ASSEMBLY - AFT RING INSPECTION, CHECK 002 0
Task 78-11-11-200-002
Examine the Aft Ring of the Non-Vectored Common Nozzle Assembly.
1. Effectivity
IPL FIG/ITEM PART NO.

02-001B 740-1094-507
02-001C 740-1094-509
02-001D 740-1094-513
02-001G 740-1094-517
001-001A 745-1101-503
001-001B 745-1101-505
2. Equipment and Material
A. Standard equipment - Dye Penetrant Inspection
B. Consumable materials - none
C. Special tools - none
3. General
A. This TASK gives the procedure for the inspection of AFT ring of the
non-vectored common nozzle assembly.
B. Fig/Item numbers in parentheses in the procedure agree with those

used in the IPL. Only the primary Fig/Item numbers are used.
C. The policy that is necessary for inspection is given in the SPPM

TASK 70-21-00-220-501.
D. All the parts must be cleaned before the parts are examined. Refer
to the TASK 78-11-11-100-001.
V2500-A1/A5 78-11-11 CHECK 002

Page 5001
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. All the parts must be visually examined for damage, corrosion, and
wear. Defects that are not identified in the procedure must be
referred to Goodrich.
F. All the parts must meet the allowable damage limits. Defects that
exceed the limits must be referred to Goodrich.
G. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the repair before a
discarded part is used again or oversized parts are installed.
H. Parts that should be discarded can be held although no repair is

available. The repair of a discarded part could be shown to be
necessary at a later date.
I. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
J. The practices and processes referred to in the procedure by the

TASK numbers are in the SPPM.
K. A ** following a repair referenced in this procedure indicates that

the repair is not yet published in the current revision of the
manual and the part must be rejected. Contact Goodrich for
additional information concerning FAA approved repair data.
4. References
A. Refer to the SPPM for data on these items:
Definitions of Damage, SPPM TASK 70-02-02-350-501.
Record and control of the lives of parts,

SPPM TASK 70-05-00-220-501.
Inspection of parts, SPPM TASK 70-20-00-200-501.
Fluorescent Inspection Of Parts, SPPM TASK 70-23-00-230-501.
V2500-A1/A5 78-11-11 CHECK 002

Page 5002
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. Some data on these items are contained in this TASK. For more data
on these items, refer to the SPPM.
Chemical Processes, SPPM TASK 70-11-00-110-501.
Surface Protection, SPPM TASK 70-38-00-380-501.
5. Examine the AFT Ring (Reference Figure 501)
A. Examine the AFT Ring. Reject the part if damage exceeds the
inspection limits of table 1.
V2500-A1/A5 78-11-11 CHECK 002

Page 5003
Aug 1/17
Part Nos. 740-1094 and 745-1101
A
BONDED ASSEMBLY
OUTER BARREL OUTER SKIN RIVET
RING
C
SPLICE B B
X
AFT RING
Z
Y
EDGE OF CRACK
A5C946
Common Nozzle Assembly, AFT Ring
Figure 501
V2500-A1/A5 78-11-11 CHECK 002

Page 5004
Aug 1/17
Part Nos. 740-1094 and 745-1101
TABLE 1
DESCRIPTION DAMAGE TYPE
CRACK (3) (5) (6)
ABRASION, CORROSION,
EDGE DAMAGE, GOUGE,
SCRATCH OR NICK
AFT RING (2) Inches (MM) Inches (MM)
X = 0.500 (12.7) X = 0.500 (12.7)
Y = 3.00 (76.2) Y = 3.00 (76.2)
Z = 3.00 (76.2) Z = 3.00 (76.2)
NOTE:
Definitions
1. X = MAXIMUM CRACK/DAMAGE LENGTH.
Y = MINIMUM CRACK/DAMAGE DISTANCE FROM EDGE. REFER TO FIGURE

501.
Z = DISTANCE TO ADJACENT BLENDED REPAIR. SEE NOTE (6).
2. DEFINITIONS APPLY TO ALL TYPES OF DAMAGE.
3. PERFORM LIQUID PENETRANT INSPECTION IN ACCORDANCE WITH SPPM TASK

70-23-00-230-501.
4. BLEND DAMAGE TO A 2:1 RATION IN ACCORDANCE WITH SPPM TASK

70-35-03-300-501.
5. BLEND DAMAGE IN ACCORDANCE WITH STRUCTURAL REPAIR MANUAL, REPAIR

SECTION 54-40-00 REPAIR 009 (VRS2367). A maximum of 10 repairs are
allowed per each ring.
6. THE ‘Z’ DIMENSION IS THE MINIMUM DISTANCE FROM THE EDGE OF A BLENDED
REPAIR TO THE EDGE OF ANOTHER BLENDED REPAIR.
Allowable Damage Limits

Table
V2500-A1/A5 78-11-11 CHECK 002

Page 5005
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 CHECK 002

Page 5006
Aug 1/17
Part Nos. 740-1094 and 745-1101
INSPECTION OF RUB BLOCKS-COMMON NOZZLE ASSEMBLY 0

INSPECTION/CHECK-003
Task 78-11-11-200-003
Examine the Rub Blocks on the Common Nozzle Assembly.
1. Effectivity
NOTE: See the illustrated parts list (IPL), Figure 2 or 11, for item
locations of specific part numbers.
2. Equipment and Material
A. Standard equipment - 10X magnifying lens
B. Special tools - none
C. Configured item - Fastener NASM20470AD4
3. General
A. This TASK gives the procedure for the inspection of the Rub Blocks
on the Common Nozzle Assembly (CNA). Part numbers in paragraph 1
agree with those used in IPL. Only primary parts identifications
used.
B. The process that is necessary for inspection is given in the

Standard Processes and Practices Manual (SPPM)
TASK 70-20-00-200-501 and TASK 70-21-00-220-501.
C. All the parts must be cleaned before the parts are examined. Refer
to Component Maintenance Manual (CMM) TASK 78-11-11-100-001.
D. All rub blocks must be visually examined for cracks and wear.
Defects that are not identified in the procedure must be referred
to Goodrich.
V2500-A1/A5 78-11-11 CHECK 003

Page 5001
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-220-050
4. Examine the Rub Blocks, Figure 501, sheets 1 and 2
A. Cracks
(1) Make sure the Rub Blocks are clean. Refer to CMM TASK
78-11-11-100-001.
(2) Examine the Rub Blocks on the Common Nozzle Assembly for
cracks. Visually inspect the Rub Blocks. Use 10X magnification
to determine if a crack exists.
(a) Replace the Rub Block if there is an indication of crack.

Reference Figure 501 (Sheet 2 of 2), view A-A. Refer to SRM
54-40-00 Repair 10, (VRS2140).
(b) No evidence of cracking - Accept
B. Wear on Rub Blocks
(1) Make sure the Rub Blocks are clean. Refer to CMM TASK
78-11-11-100-001.
(2) Examine the Rub Blocks on the Common Nozzle Assembly for wear.
Measure the remaining thickness of the Rub Block. Use a
measuring scale and a 10X magnification lens.
(a) Refer to SRM 54-40-00 Common Nozzle Assembly Allowable

Damage. Replace as nscessary, refer to SRM 54-40-00 Repair
10 (VRS2140).
Subtask 78-11-11-210-050
5. Missing Rub Blocks, Refer to Figure 501
A. For SN’s 8137 through 10606001 it is acceptable to have 20 rub

blocks. If Service Bulletin V2500-NAC-78-0242 has been performed
then 36 rub blocks are required. For all other SN’s 36 rub blocks
are required.
V2500-A1/A5 78-11-11 CHECK 003

Page 5002
Aug 1/17
Part Nos. 740-1094 and 745-1101
(1) It is recommended to perform Service Bulletin V2500-NAC-78-

0242 if the of rub blocks is less than thirty-six (36).
(2) Checked for plugged Plugged holes or open holes between

existing rub blocks. If found replace rub block. Refer to SRM
54-40-00 Repair 10, or Sevice Bulletin V2500-NAC-78-0242.
B. Reference SRM 54-40-00, Repair 10 (VRS2140) to replace missing rub

blocks.
(1) Surface prep the area to be worked in reference to the

instructions in the General Repair 54-02-00.
V2500-A1/A5 78-11-11 CHECK 003

Page 5003
Aug 1/17
Part Nos. 740-1094 and 745-1101
RUBBING BLOCKS
(TYPICAL)
A5C1123
Common Nozzle Assembly, Rub Block Locations
V2500-A1/A5 78-11-11 CHECK 003

Page 5004
Aug 1/17
Part Nos. 740-1094 and 745-1101
MISSING RUB BLOCKS (16) RUB BLOCK LOCATIONS (20)

20 RUB BLOCK CONFIGURATION 20 RUB BLOCK CONFIGURATION
WITHOUT SERVICE BULLETIN WITHOUT SERVICE BULLETIN
PERFORMED PERFORMED
BL100.00
A A
VIEW LKG AFT

SEAL INSTALLATION REMOVE FOR CLARITY
A5C1124
Common Nozzle Assembly, Rub Blocks Location
V2500-A1/A5 78-11-11 CHECK 003

Page 5005
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 CHECK 003

Page 5006
Aug 1/17
Part Nos. 740-1094 and 745-1101
GENERAL REPAIR 0
Task 78-11-11-300-000
General Repair of the Common Nozzle Assembly
1. General Repair
A. This section gives the repair procedures for the Common Nozzle
Assembly. Refer to Table 601 for a list of repairs by repair
number. Refer to Table 602 for a list of repairs by VRS number.
B. Before the repair is started, make a decision on the level of

repair that is necessary to make the damaged component
serviceable. Disassemble the damaged items only to the level
necessary to do the repair without damage to adjacent components.
C. Refer to the IPL for repair parts. If a part is affected by a

repair procedure, a VRS number is given in the IPL.
For example: VRS2299.
2. Minor Repair Information
A. Remove minor corrosion and surface damage on metal parts. Polish

the area with 240-grit aluminum oxide or silicone carbide coated
abrasive cloth.
B. Keep a 10 to 1 (length to depth) ratio. Do not increase the depth

of damage.
C. Make the repair area smooth. Use a 600-grit emery cloth or

equivalent.
D. Make sure the surface smoothness is 125 microinches (3,2 µm) RMS
minimum.
E. Cracks that are within acceptable limits must be stop-drilled to

prevent the crack from growth.
V2500-A1/A5 78-11-11 GENERAL REPAIR

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
3. Repair Definitions
A. The three types of repairs are defined as Standard Practice, Minor

and Major.
(1) Standard Practice repairs are repairs that can be accomplished

by standard shop practice. For more information about Standard
Practice repairs, refer to the Standard Practices and Processes
Manual (SPPM).
(2) Minor repairs are those required to return the assembly to the
original design configuration. These repairs are accomplished
by Standard Practice repair, or by replacing worn or damaged
parts. This manual contains repairs of this type.
(3) Major repairs return the assembly to an airworthy condition.

These repairs are approved by the FAA/DGAC. For more
information about major repairs, refer to the Aircraft
Structure Repair Manual (SRM).
4. Repair Number to VRS Number Table 601
Repair VRS
Number Number Title
Repair 001 VRS2050 Replace the Side Strut Skin Assembly.
Repair 002 VRS2055 Replace the Seals on the Outer Duct.
Replace the Inner Annulus Seals,
Repair 003 VRS2059 Retainers and Bumpers.
Repair 004 VRS2273 Renew the Identification Markings.
Repair 005 VRS2060 Replace the Lower Seal.
Repair 006 VRS2062 Replace the Pressure Seal.
Repair 008 VRS2120 Replace the Upper Pan Seals and Fire
Seals.
DELETED -(Refer to SRM 54-40-00 Repair
Repair 009 VRS2140 10) Replace the Rubbing Block.
Repair the Crack in the Perforated Skin
Repair 010 VRS2147 of the Acoustic Panel.

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
Repair VRS
Number Number Title
Repair 011 VRS2148 Repair the Crack in the Non-Perforated
Skin of the Acoustic Panel.
Repair 012 VRS2274 Doubler Weld Repair the Non-Perforated
Repair 013 VRS2149 DELETED (Refer to SRM 54-40-00 Repair
13) - Doubler Weld Repair the Perforated
Inner Skin of the Acoustic Panel.
Repair 016 VRS2291 DELETED (Refer to SRM 54-40-00
Repair 008) - Exit Nozzle Outer Skin
Smooth Patch Repair.
DELETED (Refer to SRM 54-40-00 Repair
Repair 017 VRS2292 004) Common Nozzle Asssembly - Exit
Nozzle Outer Skin Replacement Repair.
DELETED (Refer to SRM 54-40-00 Repair
Repair 018 VRS2293 003) Exit Nozzle Rivet Replacement.
Repair 019 VRS2282 DELETED (Refer to SRM 54-40-00 Repair
005 ) Repair of Rivets on the Pen Nib
Fairing.
Repair 020 VRS2160 Replace the Inner Annulus Support
Assembly Nutplate.
Repair 021 VRS2299 Replace the Pen Nib Fairing Tail Piece.
Repair 022 VRS2356 Replace the Pen Nib Fairing Side Skin
Panel.
Repair 023 VRS2357 Replace the Pen Nib Fairing Assembly.
Repair 024 VRS2305 Common Nozzle Assembly - Replace the
Inner Annulus seals.
Repair 026 VRS2366 DELETED (Refer to SRM 54-40-00
Repair 07) - Common Nozzle Assembly -
Vectored Exit Nozzle Outer Skin Flush
Patch Repair.
Repair 027 VRS2095 Common Nozzle Assembly - Spring Seal
Replacement Repair.
Repair 028 VRS2322 Common Nozzle Assembly - Exit Nozzle
Strap Replacement Repair.
Repair 029 VRS2355 Common Nozzle Assembly - Replace the CNA
Attachment Flange Nutplate Rivets.

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
Repair VRS
Number Number Title
Repair 030 VRS2333 Common Nozzle Assembly - Remove and
Replace the Fire Shield.
Repair 031 Common Nozzle Assembly - Remove and
Replace the Aft Ring.
Table 601
Repair Number to VRS Number

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
5. VRS Number to Repair Number Table 602
VRS Repair
Number Number Title
Repair 031 Common Nozzle Assembly - Remove and
Replace the Aft Ring.
VRS2050 Repair 001 Replace the Side Strut Skin Assembly.
VRS2055 Repair 002 Replace the Seal on the Outer Duct.
VRS2059 Repair 003 Replace the Inner Annulus Seals, Retainers
and Bumpers.
VRS2060 Repair 005 Replace the Lower Seal.
VRS2062 Repair 006 Replace the Pressure Seal.
VRS2095 Repair 027 Replace the Spring Seal.
VRS2120 Repair 008 Replace the Upper Pan Seals and Fire
Seals.
VRS2140 Repair 009 DELETED (Refer to SRM 54-40-00 Repair 010)
Replace the Rubbing Block.
VRS2147 Repair 010 Repair the Crack in the Perforated Skin of
the Acoustic Panel.
VRS2148 Repair 011 Repair the Crack in the Non-Perforated
- Doubler Weld Repair the Perforated Skin
Inner Skin of the Acoustic Panel.
VRS2160 Repair 020 Replace the Inner Annulus Support Assembly
Nut-Plate.
VRS2273 Repair 004 Renew the Identification Markings.
VRS2274 Repair 012 Doubler Weld Repair the Non-Perforated
Repair of Rivets on the Pen Nib Fairing.
- Exit Nozzle Outer Skin Smooth Patch
Repair.
Common Nozzle Asssembly - Exit Nozzle
Outer Skin Replacement Repair.

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
VRS Repair
Number Number Title
Exit Nozzle Rivet Replacement.
VRS2299 Repair 021 Replace the Pen Nib Fairing Tail Piece.
VRS2305 Repair 024 Replace the Inner Annulus Seals, Common
Nozzle Assembly.
VRS2322 Repair 028 Common Nozzle Assembly - Exit Nozzle Strap
Replacement Repair.
VRS2333 Repair 030 Common Nozzle Assembly - Remove and
Replace the Fire shield.
VRS2355 Repair 029 Common Nozzle Assembly - Replace the CNA
Attachment Flange Nutplate Rivets.
VRS2356 Repair 022 Replace the Pen Nib Fairing Side Skin
Panel.
VRS2357 Repair 023 Replace the Pen Nib Fairing Assembly.
- Common Nozzle Assembly - Vectored Exit
Nozzle Outer Skin Flush Patch Repair.
Table 602
VRS Number to Repair Number

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 001
COMMON NOZZLE ASSEMBLY
REPLACE THE SIDE STRUT SKIN ASSEMBLY
(VRS2050) 0
Task 78-11-11-300-001
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 8 for item
2. Equipment and Materials
NOTE: Equivalent materials or equipment can be used.
A. Standard Equipment
Clamps
Drills and drilling tools
Nylon Brush
Rivet tools
Explosion proof heat lamp
Palette knife
Sanding disc
V2500-A1/A5 78-11-11 REPAIR 001

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone, alternative to CoMat 01-438

CoMat 01-438 Solvent
CoMat 02-097 Lint-free gloves
CoMat 02-099 Lint-free cloth
CoMat 02-178 Masking Tape
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 07-028 Chromate conversation coating, alternative for
CoMat 07-106
CoMat 07-106 Chromate conversion coating 1000
CoMat 08-093 I Primer class M
CoMat 07-116 Thinner
CoMat 07-126 Water soluble primer, alternative to CoMat 08-093
CoMat 07-127 Water soluble primer, alternative to CoMat 07-115
CoMat 07-128 Water Soluble primer, alternative to CoMat 07-116
CoMat 08-021 Adhesive
CoMat 08-031 Aerodynamic Sealant, DAPCO 2100
NOTE: To identify the consumable materials refer to the Consumable

Materials Index in the Introduction.
C. Special Tools - None
D. Expendable Parts - None
V2500-A1/A5 78-11-11 REPAIR 001

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. Repair Parts
NOTE: To identify repair or replacement parts, refer to the IPL

section, figure 5 or 6.
NOTE: Use the alternative rivets only when the specified rivets
are not available.
NOTE: Use the oversize rivets when it is necessary. Use the

alternative oversize rivets when the recommended oversize
rivets are not available.
3. General
A. Material of Component
PART IDENT MATERIAL

Strut assembly, side - CNA Aluminum extrusion
B. Damage can be repaired by replacement of the aluminum extruded

skins of the side strut assembly in the Common Nozzle Assembly.
Subtask 78-11-11-350-050
4. Remove the Damaged Strut Assembly
WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE) WHEN YOU

DO THIS TASK. BEFORE YOU USE PPE, READ, UNDERSTAND AND OBEY
ALL INSTRUCTIONS FOR ITS USE. THESE INSTRUCTIONS INCLUDE
INSTRUCTIONS FROM THE MANUFACTURER, YOUR EMPLOYER AND
GOVERNMENT REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT
USE PPE. GET INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS
NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 001

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Remove the fasteners
(1) Use a pallete knife to remove the aerodynamic sealant from the
edge of the strut assembly.
(2) Remove the paint/primer from the 16 smooth surface rivets.

Remove the paint/primer along the leading and trailing edge
bond joints of the skin halves. Use a sanding disc or
equivalent. Drill out the 16 rivets that connect the skin
halves. Use drills and drilling tools. Drill out the four
strut-attach rivets from the inboard and outboard attachments.
Remove and discard the bushings and the washers from the strut
attachments.
B. Remove the skins
(1) Remove the side strut skin halves along the leading and
trailing edge bond joints. Remove the skin halves from the
nozzle assembly and discard. Do not damage the structure.
Subtask 78-11-11-350-051
5. Fasten the Replacement Skin Halves Together

NECESSARY.
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.
V2500-A1/A5 78-11-11 REPAIR 001

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Disassemble the new skin halves
(1) The side strut skin assemblies are shipped with the two skin
halves riveted together. Drill out the four rivets that attach
the skin halves. Use drills and drilling tools. Do not damage
the holes. Move the skin halves apart.
B. Remove the sharp edges
(1) Remove the sharp edges from the drilled holes and the repair
area. Use the CoMat 05-074 aluminum oxide abrasive paper.
NOTE: Use 02-097 lint-free gloves when you touch the cleaned
parts. This will prevent contamination.
C. Clean the surfaces
(1) Use a palette knife to remove the remaining adhesive and

sealant from the area. Clean the repair area and repair parts
with a CoMat
02-099 lint-free cloth made moist with CoMat 01-438 solvent.
Rub the surfaces dry before solvent becomes gas.
D. Apply conversion coating
(1) Use a nylon brush or CoMat 02-099 lint-free cloth to apply

CoMat 07-106 chromate conversion 1000 to cleaned aluminum
surfaces. Do not let solution dry on the surfaces. Keep the
surfaces wet with clean solution for two to five minutes.
E. Flush the surfaces
(1) Flush the conversion coated surfaces fully with demineralized

water. Air dry for 30 minutes. The surfaces must be without
color.
NOTE: If you use CoMat 07-028 chromate conversion coating,

the surfaces will have a golden color.
V2500-A1/A5 78-11-11 REPAIR 001

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
F. Clean the surfaces
(1) Clean the repair parts and repair area with a CoMat 02-099
lint-free cloth made moist with CoMat 01-438 solvent. Rub the
surfaces dry before solvent becomes gas.
G. Mix the adhesive liquid shim
(1) Use the manufacturer’s instructions to mix the adhesive.
H. Mix the primer
(1) Use the manufacturer’s instructions to mix the CoMat 08-093 I

primer class M, CoMat 07-115 I primer class M and CoMat 07-116
thinner. Let the primer mix coagulate for 30 minutes.
NOTE: The CoMat 08-093 I primer class M must be used with

CoMat 07-115 I primer class M and CoMat 07-116 thinner.
CoMat 07-126 water soluble primer must be used with
CoMat 07-127 water soluble primer and CoMat 07-128
water soluble primer. Do not mix the two primer
systems.
I. Apply the adhesive liquid shim
(1) Apply the CoMat 08-021 adhesive to the faying surface of one of
the skin halves within eight hours after cleaning. Apply a
maximum 0.030 in. (0,762 mm) layer of the adhesive to the
joint.
J. Assemble the skin halves
(1) Put the skin halves in place on each side of the inboard and
outboard attach fittings. Install the skin halves to the
fittings. Use clamps. Apply sufficient pressure to remove all
air from the bond surfaces. If necessary, apply CoMat 02-178
masking tape around the edges to prevent the flow of adhesive
from the bond surfaces.
V2500-A1/A5 78-11-11 REPAIR 001

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
K. Install the fasteners
(1) Along the leading edge of the skins, wet install rivets with
the primer mixture. Along the trailing edge of the skins, wet
install rivets with the primer mixture. In the center section
of the skins, wet install rivets with the primer mixture.
L. Remove unwanted adhesive and primer
(1) Clean the repair area with a CoMat 02-099 lint-free cloth made
moist with CoMat 01-438 solvent. Remove unwanted primer and
adhesive from the repair area before completion of the cure
cycle. Do not let the solvent dry before the solvent becomes
gas. If masking tape has been used, it must be removed at this
time.
M. Cure the adhesive
(1) Cure the adhesive for one hour between 190 and 210 deg F (88
and 99 deg C) with an explosion proof heat lamp.
NOTE: It is not necessary to let the primer and adhesive

fully cure during repair. The uncured primer and
adhesive are structurally and functionally acceptable.
N. Mill the rivets
(1) Mill the rivets smooth from 0.000 to +0.005 in.

(0,000 to +0,13) on the two sides of the skin.
O. Clean the area
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surfaces dry before the solvent becomes gas.
V2500-A1/A5 78-11-11 REPAIR 001

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-052
6. Attach the Strut Assembly
A. Align the strut
(1) Remove the clamps. Align the strut holes at the four attach
points with the holes at the inboard and outboard attach
fittings.
B. Install the fasteners
(1) Wet install the rivets with the primer mixture at the
attachment fitting points to attach the skin assembly to the
fittings. Wet install the rivets with the primer mixture with
one washer under the head and one washer under the tail of each
rivet. Use rivet tools.
Subtask 78-11-11-370-051
7. Prime the Strut Assembly
A. Apply the primer
(1) Apply the primer mixture to the milled rivets and to the faying
surface joint of the strut assembly. Remove the unwanted primer
with a CoMat 02-099 lint-free cloth.
V2500-A1/A5 78-11-11 REPAIR 001

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. Cure the primer
(1) Cure the primer for one hour between 190 and 210 deg F
(88 and 99 deg C). Use explosion proof heat lamps.
NOTE: It is not necessary to let the primer fully cure during

the repair. The uncured primer and adhesive are
structurally and functionally acceptable.
Subtask 78-11-11-390-050
8. Apply Aerodynamic Sealant
A. Apply the CoMat 02-178 masking tape to make a border along the two
sides of the gaps on the outer duct and the strut assembly where
the aerodynamic sealant is to be applied.
B. Use the manufacturer’s instructions to prepare the aerodynamic

sealant.
C. Apply the aerodynamic sealant or equivalent to the gaps between

strips of CoMat 02-178 masking tape. Remove excess sealant with
CoMat 02-099 lint-free cloth. The sealant must be smooth and flush
with the adjacent skin surfaces or within 0.012 in. (0,30 mm) below
the adjacent skin surfaces.
D. Cure the sealant in reference to the manufacturer’s instructions
E. Remove the CoMat 02-178 Masking Tape before sealant is fully cured.
Subtask 78-11-11-210-051
9. Examine the Completed Repair
A. Visually examine
(1) Examine the completed repair to make sure that the procedures
in this repair are done.
V2500-A1/A5 78-11-11 REPAIR 001

Page 6009
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-850-050
10. Identify the Repair
A. Make a mark, VRS2050, adjacent to the assembly number.
(1) Use CoMat 06-131 marking pen of a color that contrasts.
V2500-A1/A5 78-11-11 REPAIR 001

Page 6010
Aug 1/17
Part Nos. 740-1094 and 745-1101
CNA RIVET RIVET

CODE NUMBER
A MS20426D5-18
B MS20426D6-24
C MS20426D5-14
D MS20426D5-16
E CSR925-8-15
TABLE 1: REPAIR FASTENERS
AA
C
E
B
A B C
SIDE STRUT
B ASSEMBLY
AA B
A C
B
B
B BB
A E C
INBOARD B
E
D
FWD
rh00a5c039
BB
VIEW WHEN YOU LOOK DOWN AT THE SIDE STRUT ASSEMBLY
L/H SHOWN, R/H OPPOSITE
Common Nozzle Assembly Side Strut Skin Replacement Repair

V2500-A1/A5 78-11-11 REPAIR 001

Page 6011
Aug 1/17
Part Nos. 740-1094 and 745-1101
LIQUID SHIM
FORWARD
0.032 in
(0.81 mm)
UPPER SKIN UPPER SKIN
HALF HALF
LOWER SKIN
HALF
RIVET
WASHER (2 OFF)
LOWER SKIN BUSHING (2 OFF)
HALF
0.148 in
SECTION AA-AA
(3.76 mm)
ATTACH OUTER
RIVET RIVET FITTING DUCT
(REF) (REF)
MS20426D5 0.160 TO 0.164 in.
MS20426DD5 (4, 06 TO 4, 17 mm) SECTION BB-BB
TYPICAL A E LOCATIONS
MS20426D6 0.192 TO 0.196 in.
MS20426D6D6 (4, 88 TO 4, 98 mm)
MS20426D7 0.225 TO 0.230 in.

MS20426DD7 (5, 71 TO 5, 84 mm)
TABLE 2: HOLE SIZES

a5c1137
INSTALL ONE WASHER ON EACH SIDE, ONE UNDER

NOTE:
RIVET HEAD, AND ONE UNDER RIVET TAIL.
Common Nozzle Assembly Side Strut Skin Replacement Repair

V2500-A1/A5 78-11-11 REPAIR 001

Page 6012
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 002
REPLACE THE OUTER DUCT SEALS
(VRS2055) 0
Task 78-11-11-300-002
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), figure 3 or 4 for item
Palette knife
Nylon brush
CoMat 01-076 Methyl ethyl ketone CH3C0C2H5

CoMat 08-031 Silicone rubber compound
PR-1200, Primer adhesion/promoter
CoMat 08-098 Flourosilicone sealant
NOTE: To identify the consumable materials refer to the

Consumable Materials Index in the Introduction.
V2500-A1/A5 78-11-11 REPAIR 002

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. Repair Parts
NOTE: To identify repair parts or replacement parts, refer to the

IPL section, figure 3 or 4.
3. General
PART IDENT MATERIAL

Seal Rubber
Plug Rubber
B. This type of damage can be repaired by removal of the worn or

damaged seal and installation of the replacement seal. If the old
seal is not fully damaged, then replace only the damaged part.
Subtask 78-11-11-350-054
4. Remove the Worn or Damaged Seal

NECESSARY.
A. Remove the damaged seal
(1) The outer duct seals are bonded with adhesive to the seal
carrier and to the adjacent seals at each end. The plugs and
adhesive bonding must be removed to free the seals. Remove the
damaged seal from the adjacent seals and from the seal carrier.
Use a palette knife. Do not damage the adjacent seals. Remove
the worn or damaged seal from the carrier and discard the seal.
NOTE: If only a part of the seal is damaged, cut out the

damaged part, remove the seal from the carrier. Discard
the seal.
V2500-A1/A5 78-11-11 REPAIR 002

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. Clean the surfaces
(1) Use a palette knife to remove the remaining adhesive from the
area. Clean the repair surfaces with a CoMat 02-099 Lint-free
cloth made moist with CoMat 01-076 methyl ethyl ketone. Rub the
surface dry before the solvent becomes gas.
NOTE: Use CoMat 02-097 Lint-free gloves when you touch

cleaned parts. This prevents contamination.
Subtask 78-11-11-420-050
5. Install the Seal

NECESSARY.
A. Make the new seal
(1) Use the applicable repair part seal. Cut the seal to the
necessary length so the seal will agree with the carrier
contour. Do not make the seal longer in length than the
carrier.
NOTE: Make the seal vent holes face forward when installed.
V2500-A1/A5 78-11-11 REPAIR 002

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. Make the mating surfaces rough
(1) Use CoMat 05-074 aluminum oxide abrasive paper. Scuff sand the
mating surfaces on the rubber parts. Use CoMat 05-073 aluminum
oxide abrasive paper to make the mating surfaces of the seal
carrier rough.
C. Clean
(1) Clean the mating surfaces with a CoMat 02-099 Lint-free cloth
made moist with CoMat 01-076 methyl ethyl ketone. Rub the
surfaces dry before the solvent becomes gas.
CAUTION: DO NOT APPLY PRIMER TO THE RUBBER SURFACES.
D. Apply the primer
(1) Use the manufacturer’s instructions. Use a brush to apply a

thin layer of PR-1200 Primer to the mating surface of the seal
carrier.
E. Cure the primer
(1) Let the primer dry at room temperature for one hour. If a
chalky surface appears, remove with a clean, CoMat 02-099
Lint-free cloth.
F. Apply the silicone rubber compound
(1) Apply a constant layer of CoMat 08-031 Silicone rubber compound

to all mating surfaces. The adhesive layer must be
0.005 to 0.010 in. (0,13 to 1,25 mm) thick.
G. Install the repair parts
(1) Insert the splices in the repair seal, the upper and lower
seal, or the old seal ends, as applicable. Put the seal in the
retainer. Use more adhesive to fill the spaces at the splice
points, if necessary. Make sure that the seal vent holes face
forward.
H. Remove the unwanted bonding compound
V2500-A1/A5 78-11-11 REPAIR 002

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
(1) Use CoMat 02-099 Lint-free cloth to remove unwanted silicone

rubber compound from the seal surface. The remaining compound
permitted on the seal surface after bonding is 0.00 to 0.02 in.
(0,00 to 0,51 mm) thick.
I. Cure the silicone rubber compound
(1) Air cure the silicone rubber compound for eight hours at not
less than 59°F (15°C) before you touch the part.
NOTE: It is not necessary to fully cure the silicone rubber

compound during repair. The uncured silicone rubber
compound is structurally and functionally acceptable.
Subtask 78-11-11-210-052
A. Visually examine the repair
Subtask 78-11-11-850-051
A. Make a mark VRS2055 adjacent to the assembly number
(1) Use a CoMat 06-031 marking pen of a color that contrasts.
V2500-A1/A5 78-11-11 REPAIR 002

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
PRESSURE SEAL/ FIRE SEAL (REF)

SEE REPAIR 006
FOR REPAIR
B B
OUTER DUCT
SEAL
INNER ANNULUS
SEAL (REF)
SEE REPAIR 003 SEE DETAIL E
FOR REPAIR FOR LOCAL
REPAIR
LOWER SEAL (REF)

SEE REPAIR 005
FOR REPAIR
C C
D D A
VIEW WHEN YOU LOOK AFT

AT THE COMMON NOZZLE ASSEMBLY
rh00a5c041
Seal Installation, Outer Duct

V2500-A1/A5 78-11-11 REPAIR 002

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
1 BOND SEAL TO CARRIER

ALONG THIS SURFACE
OUTER DUCT
SEAL
SEAL CARRIER
(REF)
VENT HOLE FACING

TOWARD PRESSURE SIDE
SECTION THROUGH THE OUTER DUCT SEAL

AT A VENT HOLE LOCATION
PRESSURE SEAL/
PLUG/SPLICE FIRE SEAL (REF)
OUTER DUCT SEAL
VIEW WHEN YOU LOOK DOWN AT THE CNA
A5C772A
V2500-A1/A5 78-11-11 REPAIR 002

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
PLUG
OUTER DUCT
SEAL
LOWER SEAL
VIEW C-C
(REF)
VIEW WHEN YOU LOOK UP AT THE CNA
(CONFIG-1)
OUTER DUCT SEAL PLUG
VIEW D-D
1 VIEW WHEN YOU LOOK UP AT THE CNA ASSEMBLY

rh00a5c043
LOWER SEAL (CONFIG-2)

(REF)

V2500-A1/A5 78-11-11 REPAIR 002

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101
UNDAMAGED PART OF
OUTER DUCT SEAL
PLUG/SPLICE
NEW SEAL
PORTION
UNDAMAGED PART OF
OUTER DUCT SEAL
DETAIL E
VIEW OF REPAIR
OF LOCAL DAMAGE
rh00a5c044
NOTE:
1 Apply CoMat 08-031 silicone rubber compound to the carrier mating
surface and around the seal at splice Joints, as shown.

V2500-A1/A5 78-11-11 REPAIR 002

Page 6009
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 002

Page 6010
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 003
COMMON NOZZLE ASSEMBLY -
REPLACE THE INNER ANNULUS SEALS, RETAINERS AND BUMPERS
(VRS2059) 0
Task 78-11-11-300-003
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), figure 3 or 4, for item
Standard workshop tools

Drill and drilling tools
Nylon brush
Palette knife
CoMat 01-076 Methyl ethyl ketone

CoMat 07-028 Chromate conversion coating, alternative for
CoMat 07-106
CoMat 07-106 Chromate conversion coating 1000 for aluminum
CoMat 07-115 I primer class M
CoMat 07-126 Water soluble primer, alternative for
CoMat 08-093
V2500-A1/A5 78-11-11 REPAIR 003

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101

CoMat 07-115
CoMat 07-116
CoMat 08-098 Fluorosilicone sealant, alternative for
CoMat 08-031
Consumable Materials Index in the Introduction
E. Repair Parts
NOTE: To identify repair parts or replacement parts, refer to the

IPL section, figure 3 or 4.
3. General
PART IDENT MATERIAL

Seal Rubber
Plug Rubber
Bumper Teflon
Retainer Aluminum

damaged seal and the installation of the replacement seals. If a
seal is not fully damaged, only the damaged part will have to be
replaced. If the retainers and bumpers are damaged, they must also
be replaced.
V2500-A1/A5 78-11-11 REPAIR 003

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-209
4. Remove the Worn or Damaged Retainers and Bumpers

NECESSARY.
A. Remove the rivets
(1) Use the drills and drilling tools. Drill out the rivets to
release the damaged seals from the retainers and bumpers. Do
not make the holes larger. The undamaged retainers and bumpers
can be used again. Remove the retainers and bumpers.
NOTE: Do not discard the retainers or bumpers unless they are

damaged and must be replaced.
NOTE: At some bumper locations there can be shims installed

between the bumper and the retainer. At these
locations, if the bumper is damaged, remove and discard
both the bumper and shims, and install a new bumper. If
the bumper and shims are not damaged, they can be used
again.
NOTE: Do not use the shims with the new bumpers.
B. Remove the damaged seals
(1) The seals are bonded with adhesive at each end. The plugs and
adhesive bonding must be removed to release the seal ends. Use
a palette knife to remove the plugs at the splice seal from
adjacent seals. Do not damage the adjacent seals.
NOTE: If only a part of the seal is damaged, cut out and

replace the damaged part only.
V2500-A1/A5 78-11-11 REPAIR 003

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-420-051
5. Prepare the Parts for Installation

NECESSARY.
A. Make the damaged holes larger
(1) If a rivet hole is damaged by rivet removal, make the hole

oversize to 0.143 to 0.146 in. (3,63 to 3,71 mm).
B. Drill the mounting holes on the new retainers, if used
(1) Use the rivet holes as a guide. Drill 0.129 to 0.132 in.
(3,28 to 3,35 mm) diameter holes in the new retainers. For
oversize holes, drill 0.143 to 0.146 in. (3,63 to 3,71 mm)
diameter holes. Use drills and drilling tools. Remove all burrs
from the holes.
NOTE: The distance between the edges of adjacent retainers

must be 0.07 to 0.13 in. (1,78 to 3,30 mm) when
installed.
V2500-A1/A5 78-11-11 REPAIR 003

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
C. Make the new seal
(1) Use the applicable repair part to make the new seal. Cut the
seal to the necessary length so each seal will agree with the
carrier contour.
NOTE: The seal must be made so the vent holes are positioned
aft when installed.
D. Drill the mounting holes in the new seals
(1) Use rivet holes as a guide. Drill applicable diameter holes in

the seals. Use drills and drilling tools.
E. Make the mating surfaces of the rubber parts rough
(1) Use CoMat 05-074 aluminum oxide abrasive paper to scuff sand
the mating surfaces on the rubber parts and the inner surface
of the seal ends.
CAUTION: DO NOT USE SOLVENT TO CLEAN THE FASTENERS. SOME

FASTENERS ARE LUBRICATED. THE LUBRICANT MUST NOT BE
REMOVED.
F. Clean the surfaces
area. Use dry air blast or vacuum, as necessary, to remove
sanding and drilling material. Clean the repair area and repair
parts with a CoMat 02-099 lint-free cloth made moist with
CoMat 01-076 methyl ethyl ketone. Rub the surfaces dry before
the solvent dries.
NOTE: Use CoMat 01-097 lint-free gloves when you touch

cleaned parts. This will prevent contamination.
V2500-A1/A5 78-11-11 REPAIR 003

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
G. Apply conversion coating
(1) Use a nylon brush or CoMat 02-099 lint-free cloth to apply

CoMat 07-106 chromate conversion coating to the cleaned,
aluminum surfaces. Do not let the solution dry on the surfaces.
Keep the surfaces wet with fresh solution for 2 to 5 minutes.
H. Flush the coated surfaces
(1) Flush the conversion coated surfaces thoroughly with

demineralized water. Air dry for 30 minutes.
NOTE: If you use CoMat 07-028 chromate conversion coating the

surfaces will have a golden color.
Subtask 78-11-11-420-052
6. Install the New Parts

NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 003

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Mix the primer

primer class M, CoMat 07-115 I primer class M, and CoMat 07-116
NOTE: The CoMat 08-093 I primer class M must be used with the
CoMat 07-115 I primer class M and the CoMat 07-116
thinner. CoMat 07-126 water soluble primer must be used
with the CoMat 07-127 water soluble primer and the
CoMat 07-128 water soluble primer.
B. Apply the adhesive compound to the rough surfaces
(1) Apply a layer of CoMat 08-031 silicone rubber compound to the

rough surface of the plugs and seal ends. The adhesive layer
must be 0.005 to 0.010 in. (0,13 to 0,25 mm) thick.
C. Assemble the seals
(1) Put the plugs in the seals ends to assemble the seals. Make
sure the vent holes on the seals are positioned aft. Use more
adhesive compound to fill the spaces at the splice joints if
necessary.
D. Install the parts
(1) Put the assembled seals in position on the applicable seal

carrier. Put the old (or new) retainers in position on the
seals. Put the old (or new) bumpers into position on the
retainers. Make sure that the seals have not separated at the
splice joints. Align the holes and wet install the rivets with
the primer mix. Remove unwanted primer and adhesive compound
with a CoMat 02-009 lint-free cloth. The compound remaining on
the seal surface after bonding is 0.00 to 0.02 in. (0,0 to 0,5
mm) thick.
V2500-A1/A5 78-11-11 REPAIR 003

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. Cure the adhesive
(1) Air dry the repair for 8 hours at room temperature before you
touch the parts.
NOTE: It is not necessary to let the silicone compound fully

cure during repair. The uncured silicone compound is
Subtask 78-11-11-210-053
(1) Examine the completed repair to make sure all requirements of

this repair procedure are done.
Subtask 78-11-11-850-052
V2500-A1/A5 78-11-11 REPAIR 003

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101
PRESSURE SEAL/FIRE SEAL (REF)

SEE VRS2062 (REPAIR 006)
FOR REPAIR
A,B SEE DETAIL F

FOR LOCAL REPAIR
INNER ANNULUS C
SEAL
LOWER SEAL (REF) D

SEE VRS2060
(REPAIR 005) C
FOR REPAIR
D
C OUTER DUCT
SEAL (REF)
FOR REPAIR

AT THE COMMON NOZZLE ASSEMBLY
A5C775A
Inner Annulus Seal Installation, Common Nozzle Assembly

V2500-A1/A5 78-11-11 REPAIR 003

Page 6009
Aug 1/17
Part Nos. 740-1094 and 745-1101
SEAL
03-360
03-370 RETAINER
03-490
03-500
SEAL
03-340
03-350
RETAINER
LEFT HAND SHOWN 03-430
RIGHT HAND OPPOSITE 03-440
SEAL
03-380
03-390 RETAINER
03-410
SEAL 03-420
03-320
03-330
RETAINER
03-280
A 03-290
B
AT THE LH INNER ANNULUS SEALS AND PLUGS VIEW WHEN YOU LOOK AFT
(Retainers are not shown) AT THE LH INNER ANNULUS SEAL RETAINERS
(Seals and plugs are not shown)
A5C776A
V2500-A1/A5 78-11-11 REPAIR 003

Page 6010
Aug 1/17
Part Nos. 740-1094 and 745-1101
CARRIER SEAL CARRIER SEAL

(Ref) (Ref)
VENT HOLE
POSITIONED AFT VENT HOLE
POSITIONED AFT
FWD
FWD
RIVET
03-050
(2 OFF) RIVET
03-020
BUMPER
RETAINER
RETAINER
SECTION
D-D
BUMPER ROTATED 45° CCW
THROUGH SEAL AND RETAINER
ROTATED 65° CCW
(Yypical)
THROUGH SEAL, RETAINER, AND BUMPER
(Typical)
UNDAMAGED PART
OF SEAL
PLUG
SEALS
NEW SEAL
F
PLUG
03-200 VIEW FOR REPAIR
OF LOCALIZED DAMAGE
UNDAMAGED PART
E OF SEAL
SPLICE JOINTS
A5C777A

V2500-A1/A5 78-11-11 REPAIR 003

Page 6011
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 003

Page 6012
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 004
RENEW THE IDENTIFICATION MARKINGS
(VRS2273) 0
Task 78-11-11-300-004
1. Effectivity - All
Plastic spatula
Brush
Spray gun

CoMat 02-174 Cotton swabs
CoMat 05-020 Waterproof silicon carbide abrasive paper
CoMat 07-077 Catalyst
CoMat 07-078 Gloss base
CoMat 07-098 Clear polyurethane coating

V2500-A1/A5 78-11-11 REPAIR 004

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. Repair Parts - None
3. General
PART IDENT MATERIAL

Common nozzle assembly Topcoat base paint
B. Damage can be repaired by removal of the damaged identification

markings and the application of the replacement identification
markings and a clear protective finish. Do not use this repair to
replace decals.
Subtask 78-11-11-350-055
4. Prepare the Repair Area

NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 004

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Clean the repair area
(1) Clean the repair area with a CoMat 02-099 Lint-free cloth made
moist with CoMat 01-076 methyl ethyl ketone. Rub the surface to
dry.
B. Remove the damaged markings
(1) Use the CoMat 05-020 waterproof silicon carbide and the plastic
spatula to remove the damaged markings. Do not remove the paint
under the markings.
C. Clean the repair area
(1) Clean the repair area with a CoMat 02-099 Lint-free cloth made
moist with CoMat 01-076 methyl ethyl ketone. Rub the surface
dry.
Subtask 78-11-11-350-056
5. Make the stencils
A. Make the stencils
(1) Make the stencils. Make the distance between the lines of text
the same as the height of the letters.
Subtask 78-11-11-350-057
6. Make the New Identification Markings
V2500-A1/A5 78-11-11 REPAIR 004

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101

NECESSARY.
A. Mix the paint
(1) Use the manufacturer’s instructions to mix the CoMat 07-078

gloss base, CoMat 07-077 catalyst and CoMat 07-076 thinner. Let
stand for 30 minutes.
B. Make the new markings
(1) Use the stencils and the paint to make the new markings. Use a
brush or spray gun to apply the paint. Use CoMat 02-174 cotton
swab to remove any unwanted paint.
WARNING: YOU MUST LET THE PAINT AIR DRY FOR 15 MINUTES BEFORE
YOU CURE THE PAINT WITH THE EXPLOSION PROOF HEAR
LAMP. IF YOU DO NOT DO THIS, THE PAINT CAN IGNITE AND
CAUSE INJURY.
C. Air dry the paint
(1) Let the paint air dry for 15 minutes before you cure the paint
with the explosion proof heat lamp.
D. Cure the paint
(1) Cure the paint for one hour between 140 and 180 deg F (60 and
82 deg C) with the explosion proof heat lamp.
V2500-A1/A5 78-11-11 REPAIR 004

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-058
7. Apply the Polyurethane Protective Finish

NECESSARY.
A. Mix the polyurethane protective finish
(1) Use manufacturer’s instructions to mix CoMat 07-098

polyurethane base CoMat 07-097 catalyst and CoMat 07-096
thinner. Let stand for 30 minutes.
B. Apply the polyurethane protective finish
(1) Apply one layer of the protective finish over the new
identification markings with a brush or spray gun.
WARNING: YOU MUST LET THE POLYURETHANE AIR DRY FOR 15 MINUTES
BEFORE YOU CURE THE POLYURETHANE WITH THE EXPLOSION
PROOF HEAT LAMP. IF YOU DO NOT DO THIS, THE
POLYURETHANE CAN IGNITE AND CAUSE INJURY.
V2500-A1/A5 78-11-11 REPAIR 004

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
C. Air dry the polyurethane protective finish
(1) Let the polyurethane air dry for 15 minutes before you cure the
polyurethane with the explosion proof heat lamp.
D. Cure the polyurethane protective finish
(1) Cure the polyurethane for one hour between 140 and 180 deg F
(60 and 83 deg C) with the explosion proof heat lamp.
Subtask 78-11-11-210-054
A. Visually examine
(1) Examine the completed repair to be sure all the requirements of

this repair procedure are done.
Subtask 78-11-11-850-071
A. Apply a mark, VRS2273 adjacent to the assembly number.
(1) Use a CoMat 06-131 Marking pen of a color that contrasts.
V2500-A1/A5 78-11-11 REPAIR 004

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
FORWARD
COMMON NOZZLE
ASSEMBLY (CNA)
LOC. LTR
MARKING GENERAL REMARKS
NO. HGT
1
2
HOIST POINT MARKING IS LOCATED ON THE
EXTERIOR SURFACE OF THE
1 NOZZLE ASSY ONLY OUTER DUCT
(LEFT SIDE AND RIGHT SIDE)
4
rh00a5c059
Common Nozzle Assembly Identification

Marking Locations and Specifications
Figure 601
V2500-A1/A5 78-11-11 REPAIR 004

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 004

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 005
REPLACE THE LOWER SEAL
(VRS2060) 0
Task 78-11-11-300-005
1. Effectivity
NOTE: See the Illustrated Parts List (IPL) section, figure 3 or 4, for
item locations of specific part numbers.
Drill and drilling equipment

Palette knife

CoMat 07-067 Primer converter
CoMat 08-029 Primer base

V2500-A1/A5 78-11-11 REPAIR 005

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. Repair Parts

3. General
PART IDENT MATERIAL

Seal Rubber (silicone)
Plug Rubber (silicone)
B. This type of damage can be repaired by removal of the damaged lower

seal and installation of a replacement lower seals.
Subtask 78-11-11-350-059
4. Remove the Damaged Lower Seal

YOU DO THIS TASK. BEFORE YOU USE PPE, READ, UNDERSTAND AND
OBEY ALL INSTRUCTIONS FOR ITS USE. THESE INSTRUCTIONS
PPE IS NECESSARY.
A. Remove the sealant
(1) Use a palette knife to remove the sealant from the edge of the
lower seal.
B. Remove the retainers
(1) Use the drill and drilling equipment. Drill out the rivets and
remove the retainers from the lower seal. Do not make the rivet
holes larger.
V2500-A1/A5 78-11-11 REPAIR 005

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
C. Remove the lower seal
(1) Cut the lower seal at the four seal splice lines. Remove the
lower seal.
D. Remove the plugs
(1) Remove the plugs from the ends of the four adjacent seals. Do
not damage the adjacent seals when removing the plugs.
Subtask 78-11-11-160-050
5. Clean the Repair Area

PPE IS NECESSARY.
(1) Use a palette knife to remove the sealant from the repair
surface.
B. Clean the surface
(1) Clean the repair surface with a CoMat 02-099 Lint-free cloth
surface dry.
V2500-A1/A5 78-11-11 REPAIR 005

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-420-053
6. Install the New Lower Seal

PPE IS NECESSARY.
A. Install the new lower seal
(1) Put the new lower seal on the nozzle assembly. Apply the CoMat
08-031 silicone rubber compound to the new seal. Insert the
plugs into the four adjacent seals and the new lower seal. Make
sure the plugs are bonded to the adjacent seals and to the
lower seal.
B. Mix the primer
(1) Use the manufacturer’s instructions to mix the CoMat 08-029

primer base, the CoMat 07-067 primer converter and the
CoMat 07-066 thinner. Let stand for 30 minutes.
C. Drill the holes
(1) Use drill and drilling equipment. Put the lower seal next to
the retainers and back drill the rivet holes between 0.129 and
0.132 in. (3,277 and 3,353 mm) diameter. Put the retainers into
position on the lower seal and back drill the rivet holes
between 0.161 and 0.164 in. (4,089 and 4,166 mm) diameter.
V2500-A1/A5 78-11-11 REPAIR 005

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
D. Remove the burrs
(1) Remove the burrs from the drilled holes.
E. Install the rivets
(1) Wet install the rivets with the primer mix. Remove any unwanted
primer with a CoMat 02-099 lint-free cloth made moist with the
CoMat 01-076 methyl ethyl ketone.
F. Apply the sealant around the lower seal
(1) Apply a bead of DAPCO 2100 sealant around the lower seal.
G. Cure the sealant and the adhesive
(1) Cure the sealant and CoMat 08-031 silicone rubber compound for
24 hours at room temperature, approximately 72 deg F (22 deg
C), before you touch the repair area.
NOTE: The full cure of the sealant and the silicone rubber
compound can be eliminated under repair conditions. The
uncured sealant is structurally and functionally
acceptable.
Subtask 78-11-11-210-055
A. Visually examine
(1) Examine the completed repair to make sure all the requirements
of this repair procedure are done.
Subtask 78-11-11-850-053
A. Make a mark VRS2060 adjacent to the assembly number.
V2500-A1/A5 78-11-11 REPAIR 005

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
0.129-0.132 in.
PLUG (3,277-3,353 mm)
DIAMETER HOLE
RETAINER
PLUG
RIVET (4 off)
LOWER SEAL
SEALANT (Typical) RETAINER
0.161-0.164 in.
(4,089-4,166 mm)
DIAMETER HOLE
PLUG RIVET (8 off)
SEAL SPLICE
LINE (4 off) PLUG
RETAINER RETAINER
(CONFIG-1)
RETAINER
LOWER SEAL SEALANT
SEALANT 0.161-0.164 in.

(4,089-4,166 mm)
DIAMETER HOLE
rh00a5c057
PLUG
RIVET (6 off) PLUG
(CONFIG-2)
Lower Seal, Common Nozzle Assembly
Figure 601
V2500-A1/A5 78-11-11 REPAIR 005

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 006
REPLACE THE PRESSURE SEAL
(VRS2062) 0
Task 78-11-11-300-006
1. Effectivity
Palette knife

CoMat 05-073 Aluminum oxide abrasive paper (300 grit)
CoMat 05-074 Aluminum oxide abrasive paper (180 grit)
PR-1200 Primer, adhesion/promoter

V2500-A1/A5 78-11-11 REPAIR 006

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. Repair Parts

3. General
PART IDENT MATERIAL

Pressure Seal Rubber (silicone)
B. This type of damage can be repaired by removal of the damaged

pressure seal and installation of a replacement pressure seal.
C. The practices and processes referred to in the procedure are in the

Standard Practices and Processes Manual (SPPM).
Subtask 78-11-11-350-060
4. Remove the Damaged Seal
(1) Use a palette knife to remove the sealant from the edge of the
pressure seal.
B. Remove the pressure seal
(1) Remove the adhesive from the end plugs and separate the
pressure seal from the adjacent seals. Do not damage adjacent
seals. Remove the pressure seal from retainers.
NOTE: The seals are bonded to each other. To remove the

pressure seal, you can cut the pressure seal at the
bond line.
V2500-A1/A5 78-11-11 REPAIR 006

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-160-051

PPE IS NECESSARY.
(1) Use a palette knife or CoMat 05-074 aluminum oxide abrasive

paper to remove the sealant from the repair surface.
(1) Clean the repair surface with a CoMat 02-099 Lint-free cloth
surface dry.
V2500-A1/A5 78-11-11 REPAIR 006

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-420-054
6. Install the New Pressure Seal
A. Install the new pressure seal
(1) Attach the pressure seal to the retainers and adjacent seals.
Use CoMat 08-031 silicone rubber compound to bond the pressure
seal to the adjacent seals.
B. Cure the adhesive
(1) Cure the adhesive for 8 hours at approximately 59 deg F (15 deg
C), before you touch the repaired area.
V2500-A1/A5 78-11-11 REPAIR 006

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-914-050
7. Apply Sealant
A. Make the pressure seal rough
(1) Lightly make rough the edge of the pressure seal with CoMat 05-
073 aluminum oxide abrasive paper.
B. Clean the pressure seal
(1) Clean the pressure seal with a CoMat 02-099 lint-free cloth
made moist with CoMat 01-076 methyl ethyl ketone.
C. Apply the primer to the area around the pressure seal
(1) Apply a thin coat of the PR-1200 primer to the area around the
outside of the edge of the pressure seal.
D. Cure the primer
(1) Cure the primer for 1 hour at room temperature, approximately

72 deg F (22 deg C), before you touch the repaired area.
E. Apply the sealant around the pressure seal
(1) Apply a bead of the DAPCO 2100 sealant to the parts of the
pressure seal that touch the nozzle assembly.
F. Cure the sealant
(1) Cure the sealant for 10 hours at room temperature,

approximately 72 deg F (22 deg C), before you touch the
repaired area.
V2500-A1/A5 78-11-11 REPAIR 006

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-210-056
A. Visually examine
of this repair are done.
Subtask 78-11-11-850-054
A. Make a mark, VRS2062, adjacent to the assembly number
V2500-A1/A5 78-11-11 REPAIR 006

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
APPLY SEALANT
ALL AROUND EXCEPT
BETWEEN PTS.1 AND 2
PT. 2 PT. 1 PRESSURE SEAL
BOND WITH RTV 732

ADHESIVE (Typical)
rh00a5c056
Pressure Seal, Common Nozzle Assembly

Figure 601
V2500-A1/A5 78-11-11 REPAIR 006

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 006

Page 6008
Aug 1/17
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
Part Nos. 740-1094 and 745-1101
REPAIR 008
REPLACE THE UPPER PAN SEALS AND FIRE SEALS
(VRS2120) 0
Task 78-11-11-300-008
1. Effectivity
Palette knife
Nylon brush
V2500-A1/A5 78-11-11 REPAIR 008

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
CoMat 01-338 Cleaning solvent

CoMat 08-093
CoMat 07-127 Water soluble primer converter, alternative for
CoMat 07-115
CoMat 07-116
CoMat 08-098 Fluorosilicone sealant, alternative for
CoMat 08-031

E. Repair Parts

V2500-A1/A5 78-11-11 REPAIR 008

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
3. General
PART IDENTIFICATION MATERIAL

Seal Assembly, Upper Pan Rubber, CRES
Seal, Fire Rubber
Plug Rubber

damaged seals and installation of a replacement seals.
Subtask 78-11-11-020-050
4. Remove the Worn or Damaged Seal

PPE IS NECESSARY.
A. Remove the fastener
(1) Remove the nut and bolt that attach the upper pan seal to the
structure.
V2500-A1/A5 78-11-11 REPAIR 008

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. Remove the damaged seal
(1) Seals are bonded at each end. The upper pan seals are also
sealed around the edges. Bonding material must be removed to
free the seal ends. You can cut the seal ends at the bond lines
and remove the worn or damaged seal from its retainers. Do not
damage the adjacent structure or the adjacent seal. If a seal
is not damaged by removal, it can be used again.
Subtask 78-11-11-160-052
A. Remove the adhesive
area. Clean the repair area with a CoMat 02-099 lint-free cloth
made moist with CoMat 01-338 cleaning solvent. Rub surface dry
before solvent becomes gas.
Subtask 78-11-11-420-055
6. Install the New Seal

PPE IS NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 008

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Make the new fire seal(s), if used
(1) Use the applicable part to make the new fire seal. Cut to the
required length so each seal will conform to the retainer
contour. Do not make the seal larger.
B. Make the mating surfaces rough
(1) Use CoMat 05-074 aluminum oxide abrasive paper to scuff sand
the mating surfaces on the rubber parts. Use CoMat 05-073
aluminum oxide abrasive paper to make the mating surfaces of
the bracket on the upper pan seal and the area on the nozzle
assembly rough.
CAUTION: DO NOT USE SOLVENT TO CLEAN THE FASTENERS. SOME FASTENERS CAN
BE LUBRICATED. THE LUBRICANT MUST NOT BE REMOVED.
C. Clean
(1) Clean the mating surfaces and the repair parts with CoMat
02-099 lint-free cloth made moist with CoMat 01-338 cleaning
D. Apply the sealant primer
(1) Use the manufacturer’s instructions and apply a thin, brush

layer of PR-1200 primer. Apply the primer to the mating surface
of the seal retainers.
V2500-A1/A5 78-11-11 REPAIR 008

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. Cure the sealant primer
(1) Let the primer dry at room temperature for one hour. Rub the
surface clean with a clean CoMat 02-099 lint-free cloth.
F. Mix the primer for fastener installation

NOTE: CoMat 08-093 I primer class M must be used with CoMat

07-115 I primer class M and CoMat 07-116 thinner. CoMat
07-126 water soluble primer must be used with
CoMat 07-127 water soluble primer and CoMat 07-128
water soluble primer.
G. Apply the sealant
(1) Apply the DAPCO 2100 sealant to the primed mating surface of
the nozzle assembly or the upper pan seal and the bracket. Do
not apply the sealant to the two mating surfaces.
H. Install the upper pan seal assembly
(1) Put the pan seal assembly in position and wet install the nut
and bolt with the CoMat 08-093 I primer class M, CoMat 07-115 I
primer class M, and CoMat 07-116 thinner mix. Remove the
unwanted sealant and primer from the area with a clean CoMat
02-099 lint-free cloth made moist with CoMat 01-338 cleaning
solvent. Do not let the solvent go into the joint.
I. Apply the adhesive

inner surface of the seal ends on the fire seal around the
plug, and the plug end on the upper pan seal. The adhesive
layer must be 0.005 to 0.010 in. (0,13 to 0,25 mm) thick.
V2500-A1/A5 78-11-11 REPAIR 008

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
J. Install the fire seal
(1) Put the fire seal into the retainer. Assemble the forward end
of the fire seal onto the upper pan seal assembly plug end and
put the plug into the aft end of the fire seal.
K. Remove unwanted bonding compound
(1) Use a CoMat 02-099 lint-free cloth to remove unwanted silicone

rubber compound from the seal surface at the splice points.
Bonding compound remaining on the seal surface after bonding,
must be no more than 0.00 to 0.02 in. (0,00 to 0,51 mm) thick.
L. Apply the sealant around the new seal
(1) Apply a bead of DAPCO 2100 sealant around the edges of the new
upper pan seal assembly.
M. Cure the repair
(1) Cure the repair at room temperature for 10 hours before you
touch the repair area.
NOTE: It is not necessary to let the CoMat 08-031 silicone

rubber compound and the DAPCO 2100 sealant fully cure
during repair. The uncured compound and sealant is
Subtask 78-11-11-210-057
of this repair procedure are done.
Subtask 78-11-11-850-055
V2500-A1/A5 78-11-11 REPAIR 008

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
PLUG
BOLT
FIRE SEAL
UPPER PAN
SEAL ASSEMBLY, LH
NUT
SEALANT 1
UPPER PAN
SEAL ASSEMBLY, RH
DETAIL A DETAIL B
NOTE:
1 Apply (DAPCO 2100) sealant around the upper pan seal assembly.
A5C1122
Common Nozzle Assembly - Upper Pan Seal and Fire Seal Replacement
Figure 601
V2500-A1/A5 78-11-11 REPAIR 008

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 009 (VRS2140)

REPLACE THE RUBBING BLOCK
DELETED MAY 1/10
REFER TO SRM 54-40-00 REPAIR 010
V2500-A1/A5 78-11-11 REPAIR 009

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 009

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 010
REPAIR THE CRACK IN THE PERFORATED AND NON-PERFORATED
SKIN OF THE ACOUSTIC PANEL
(VRS2147) 0
Task 78-11-11-300-010
1. Effectivity
NOTE: See the Illustrated Parts List (IPL) section, figure 2 for item
Drills and drilling equipment
Stainless steel brush, maximum 0.005 in. (0,13 mm) diameter
bristles
Gas tungsten arc welding (GTAW) machines and accessory equipment
Gas welding equipment: Torches, gas regulators, special cups
Copper or stainless steel chill bars
Carbide draw file or carbide burrs

CoMat 02-213 High temperature aluminum foil/glass cloth tape
CoMat 03-010 Argon gas
CoMat 03-225 Welding electrode
CoMat 03-228 Welding filler wire Ti 6A1-4V
CoMat 05-081 Waterproof silicone carbide abrasive paper
CoMat 05-151 Silicone carbide abrasive cloth disc
V2500-A1/A5 78-11-11 REPAIR 010

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
NOTE: To identify the consumable materials, refer to the

C. Special Tools
DESCRIPTION PART NUMBER MANUFACTURER

Gas shielding fixture IAE 3N20022 International Aero Engines
628 Herbon Avenue
Glastonbury, CT
06033-2595
3. General

Common nozzle assembly Titanium honeycomb
acoustic panel sandwich
(6A1-4V, LID bonded)
B. Cracks in the common nozzle assembly acoustic panel perforated and

non-perforated skin less than or equal to 0.105 in. (2,7 mm) wide
can be repaired by a fusion weld. The fusion weld is applied with
manual gas tungsten arc welding equipment. Welders must be
certified. Refer to MIL-STD-1595 or equivalent. The weld repair
must be performed in a clean/closed area to prevent contamination
and argon gas leakage during the purge and weld cycles.

V2500-A1/A5 78-11-11 REPAIR 010

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-110-050
4. Clean the Damaged Area

NECESSARY.
A. Clean the damaged area
(1) Clean the edges of the crack and the surfaces adjacent to the
crack with CoMat 07-076 methyl ethyl ketone and CoMat 02-099
lint-free cloth. Manually remove scale with stainless steel
wire brush. Do not use a mechanical brush. Remove the remaining
metal particles with dry inert gas. Remove all protective
finishes, oil grease, dirt, scale, and other foreign materials
with CoMat 01-076 methyl ethyl ketone and CoMat 02-099 lint-
free cloth.
V2500-A1/A5 78-11-11 REPAIR 010

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-020-052
5. Remove the Oxide Contamination as Required

NECESSARY.
CAUTION: REMOVE ALL REMAINING CLEANING MATERIALS FROM THE REPAIR

SURFACE. IF YOU DO NOT DO THIS, THE MATERIALS WILL
CONTAMINATE THE WELD.
A. Make the damaged area rough
(1) Make the damaged area rough with CoMat 05-081 waterproof
silicone carbide abrasive paper.
B. Rub the damaged area
(1) Rub the damaged area with CoMat 05-151 silicone carbide
abrasive cloth disc to prepare the surface for the crack weld
operation.
C. Clean the damaged area
(1) Clean the damaged area with CoMat 01-076 methyl ethyl ketone
and CoMat 02-099 lint-free cloth.
V2500-A1/A5 78-11-11 REPAIR 010

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-062
6. Stop Drill the Cracks

PPE IS NECESSARY.
A. Stop drill both ends of the crack
(1) Drill between a 0.080 and 0.100 in. (2,00 and 2,50 mm) diameter
hole at each end of the crack. Remove the sharp edges from the
crack with a carbide draw file or carbide burr.
Subtask 78-11-11-350-061
7. Drill the Vent Holes

PPE IS NECESSARY.
A. Drill the vent holes
(1) Use the crack opening as a guide to find the locations to drill
the vent holes. Drill one 0.080 to 0.100 in. (2,00 to 2,50 mm)
diameter hole through the non-perforated skin in each honeycomb
cell that is necessary to vent.
V2500-A1/A5 78-11-11 REPAIR 010

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-020-053
8. Remove the Drilling Particles

NECESSARY.
A. Remove the drilling particles
(1) Clean the area with CoMat 01-076 methyl ethyl ketone and CoMat
02-099 lint-free cloth. Wipe the surface dry before the solvent
turns to gas. Use CoMat 03-010 argon gas to blow the particles
from the honeycomb core and the surfaces.
V2500-A1/A5 78-11-11 REPAIR 010

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-160-053
9. Clean the Shielding Fixtures

NECESSARY.
A. Clean the fixtures
(1) Clean the fixtures with CoMat 01-076 methyl ethyl ketone and
CoMat 02-099 lint-free cloth.
Subtask 78-11-11-420-057
10. Install the Shielding Fixtures
CAUTION: YOU MUST USE THE GAS SHIELDING FIXTURES TO PREVENT OXIDATION
OF THE WELD. IF MORE PROTECTION IS NECESSARY, USE A
TRAILING SHIELD OR SPECIAL CUPS OR FIXTURES DEVELOPED FOR
WELD REPAIRS.
V2500-A1/A5 78-11-11 REPAIR 010

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Install the fixtures
(1) Put the fixtures over the repair area, on the inner and outer
surfaces of the Common Nozzle Assembly. Hold the fixtures in
position with CoMat 02-213 high temperature tape. Seal the gap
between the fixtures and the Common Nozzle Assembly with high
temperature tape.
NOTE: Install the fixture with the open side over the area of
the Common Nozzle Assembly to be welded. Install the
fixture with closed side on the opposite side. The
installed fixtures will collect the supplied argon gas.
The argon gas prevents oxidation during welding
procedure.
NOTE: Seal the gap between the fixtures and the nozzle with
high temperature tape to keep to a minimum the argon
gas leakage.
Subtask 78-11-11-310-050
11. Purge the Repair Area with Argon Gas

PPE IS NECESSARY.
CAUTION: YOU MUST USE THE ARGON GAS FLOW RATE OF 50 TO 80 CFM (23,600
TO 37,760 CU CMS/SEC) IN THE REPAIR AREA TO PREVENT
OXIDATION OF THE WELD.
A. Purge the repair area
(1) Connect the CoMat 03-010 argon gas to both fixtures. Put the
chill bars into the fixture and set them adjacent to the area
to be welded. Purge the repair area for a minimum of 45 minutes
at a flow rate of 50 to 80 CFM (23,600 to 37,760 CU CMS/SEC)
before you begin to weld. Purge the repair area after welding
procedure is completed until the weld is cool.
V2500-A1/A5 78-11-11 REPAIR 010

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-310-051
12. Weld Repair

PPE IS NECESSARY.
CAUTION: WHEN YOU WELD TI 6AL-RV, DO NOT PREHEAT OR POSTHEAT THE

METAL. IF YOU DO THIS, IT CAN CAUSE A DEFECTIVE WELD. THE
GROUND CLAMPS USED MUST BE HEAVY DUTY SPRING CLAMPS OR SCREW
CLAMPS. DO NOT ATTACH THE GROUND CLAMPS WEIGHTS. GROUND
CONNECTIONS MUST BE MADE ON A CLEAN METAL SURFACE. IF YOU DO
NOT FOLLOW THESE PRECAUTIONS, ARC PITTING OF THE PARTS CAN
OCCUR WHEN THEY ARE WELDED. YOU MUST USE AN ARGON GAS FLOW
RATE OF 15 TO 25 CFM (7,080 TO 11,800 CU CFM/SEC) FOR THE
TORCH TO PREVENT OXIDATION OF THE WELD.
A. Weld the crack
(1) Install a CoMat 03-225 welding electrode into the GTAW torch.
Connect the CoMat 03-010 argon gas to the torch, and adjust to
a flow rate of 15 to 25 CFM (7,080 to 11,800 CU CFM/SEC). Use
GTAW with CoMat 03-288 welding filler wire to weld the crack.
The weld must go into the crack fully.
NOTE: Correct amperage for a welding electrode (rod) 0.062

in. (1,60 mm) in diameter is 20 to 25 amperes. You must
chill bars to control the depth of the weld. Refer to
MIL-STD-1595 or equivalent.
NOTE: You must keep the hot end of the filler metal in the
argon gas to prevent oxidation. If the end of the
filler metal becomes oxidized, remove the oxidized end
before you begin to weld.
V2500-A1/A5 78-11-11 REPAIR 010

Page 6009
Aug 1/17
Part Nos. 740-1094 and 745-1101
NOTE: You can use tack welds as necessary for cracks to keep
to a minimum the metal distortion. You can also use
tack welds to hold the metal in the correct alignment.
The tack welds must be symmetrically spaced along the
weld joint. They must be of sufficient size and length
to hold the parts aligned without cracking when you
begin to weld. Tack welds must be fully absorbed by the
final weld bead.
Subtask 78-11-11-020-054
13. Remove the Shielding Fixtures

PPE IS NECESSARY.
A. Remove the fixtures
(1) After the weld repair has cooled, turn off the CoMat 03-010
argon gas. Remove the fixtures from the Common Nozzle Assembly.
Subtask 78-11-11-310-052
14. Weld Quality Inspection
CAUTION: THE WELD MUST BE SMOOTH AND UNIFORM IN THICKNESS, AND HAVE
SUFFICIENT DEPTH. THE WELD MUST BE FREE OF CRACKS, TOO MUCH
POROSITY, BURNED AREAS, UNDERCUTTING, OVERLAPPING OR OTHER
DEFECTS. DO NOT CLEAN THE WELD BEFORE VISUAL INSPECTION IS
MADE. IF YOU CLEAN THE WELD, THE SURFACE INDICATION WILL
CHANGE AND THE VISUAL INSPECTION WILL NOT BE ACCURATE.
V2500-A1/A5 78-11-11 REPAIR 010

Page 6010
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Preform a fluorescent penetrant inspection of the weld
(1) Penetrant inspect the weld to find surface defects. The weld is
not satisfactory if there are any of these indications:
Surface porosity
Surface cracks
Sharp terminations
Sharp edges
Tails
Crack-like indications
B. Perform a visual inspection of the weld
(1) Visually inspect the surface color of the weld to find out if
the weld repair is satisfactory or unsatisfactory. The range of
surface colors in titanium welds are:
Bright silver and gold - satisfactory

Light straw - satisfactory
Light blue - satisfactory
Medium blue - unsatisfactory
Dark blue - unsatisfactory
Gray powdery scale - unsatisfactory
If the surface color of the weld is satisfactory, you can clean

the welded area if necessary. You must inspect the weld again
after you clean it. If the surface color of the weld is
unsatisfactory, you must patch weld the defective area. Use the
procedures given in REPAIR 12 (VRS2274).
V2500-A1/A5 78-11-11 REPAIR 010

Page 6011
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-160-054
15. Clean the Vent Holes

PPE IS NECESSARY.
A. Clean the vent hole area
(1) Clean the vent holes and the surfaces adjacent to the vent
holes with CoMat 01-076 methyl ethyl ketone and CoMat 02-099
wire brush. Do not use mechanical brush. Remove remaining metal
particles with dry inert gas. Remove all protective finishes,
oil, grease, dirt, scale and other foreign materials with
CoMat 01-076 methyl ethyl ketone and CoMat 02-099 lint-free
cloth.
V2500-A1/A5 78-11-11 REPAIR 010

Page 6012
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-310-053
16. Weld the Vent Holes

PPE IS NECESSARY.

A. Prepare to weld the vent holes
(1) Clean and install the shielding fixtures. Purge the repair
area.
B. Weld the vent holes
(1) Install the CoMat 03-225 welding electrode into the GTAW torch.
a flow rate of 15 to 25 CFM (7,080 to 11,800 CU CMS/SEC). Use
the GTAW with CoMat 03-288 welding filler wire to weld the vent
holes closed.
NOTE: Correct amperage for a welding electrode (rod) 0.062

in. (1,6 mm) in diameter is 20 to 25 amperes. You must
use chill bars to control the depth of the weld. Refer
to MIL-STD-1595 or equivalent.
V2500-A1/A5 78-11-11 REPAIR 010

Page 6013
Aug 1/17
Part Nos. 740-1094 and 745-1101
C. Remove the shielding fixtures
argon gas. Remove the fixtures from the common nozzle assembly.
Subtask 78-11-11-310-054
A. Perform a fluorescent penetrant inspection of the weld
(1) Penetrant inspect the weld to find surface defects. The weld is
not satisfactory if there are any of these indications:
Surface porosity
Surface cracks
Sharp terminations
Sharp edges
Tails
B. Perform a visual inspection of the weld

V2500-A1/A5 78-11-11 REPAIR 010

Page 6014
Aug 1/17
Part Nos. 740-1094 and 745-1101


Subtask 78-11-11-850-056
V2500-A1/A5 78-11-11 REPAIR 010

Page 6015
Aug 1/17
Part Nos. 740-1094 and 745-1101
SHIELDING FIXTURE
PERFORATED
INNER SKIN

SHIELDING
FIXTURE
NON-PERFORATED
OUTER SKIN
A5C737
Perforated Skin Weld Repair, Common Nozzle Assembly

V2500-A1/A5 78-11-11 REPAIR 010

Page 6016
Aug 1/17
Part Nos. 740-1094 and 745-1101
CHILL BARS
SEAL WITH HIGH
SHIELDING FIXTURE TEMPERATURE TAPE
(Typical)
PERFORATED
INNER SKIN
NON-PERFORATED
OUTER SKIN
TITANIUM CORE
0.080-0.100 in.
CRACK (2,032-2,54 mm)
SHIELDING FIXTURE DIAMETER
VENT HOLES
IN OUTER SKIN
SECTION
A A
A5C738

V2500-A1/A5 78-11-11 REPAIR 010

Page 6017
Aug 1/17
Part Nos. 740-1094 and 745-1101
PERFORATED THIS PAGE INTENTIONALLY LEFT BLANK

INNER SKIN WELDED CRACK
WELDED VENT HOLE
SECTION
B B
A5C739

V2500-A1/A5 78-11-11 REPAIR 010

Page 6018
Aug 1/17
Part Nos. 740-1094 and 745-1101
Non-Perforated Skin Weld Repair, Common Nozzle Assembly

V2500-A1/A5 78-11-11 REPAIR 010

Page 6019
Aug 1/17
Part Nos. 740-1094 and 745-1101

V2500-A1/A5 78-11-11 REPAIR 010

Page 6020
Aug 1/17
Part Nos. 740-1094 and 745-1101

V2500-A1/A5 78-11-11 REPAIR 010

Page 6021
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 010

Page 6022
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 011
REPAIR THE CRACK IN THE NON-PERFORATED
SKIN OF THE ACOUSTIC PANEL
(VRS2148) 0
Task 78-11-11-300-011
1. Effectivity
NOTE: See the Illustrated Parts List (IPL) section, figure 2, for item

bristles

CoMat 05-151 Silicone carbide abrasive cloth disc
V2500-A1/A5 78-11-11 REPAIR 011

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101

C. Special Tools

628 Herbon Avenue
Glastonbury, CT 06033-2595
3. General
A. Material of component

Common nozzle assembly Titanium honeycomb
acoustic panel sandwich
(6A1-4V, LID bonded)
B. Cracks in the common nozzle assembly acoustic panel non-perforated

skin less than or equal to 0.105 in. (2,7 mm) wide can be repaired
by a fusion weld. The fusion weld is applied with manual gas
tungsten arc welding equipment. Welders must be certified. Refer
to MIL-STD-1595 or equivalent. The weld repair must be performed in
a clean/closed area to prevent contamination and argon gas leakage
during the purge and weld cycles.

V2500-A1/A5 78-11-11 REPAIR 011

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-110-051

PPE IS NECESSARY.
wire brush. Do not use a mechanical brush. Remove remaining
with CoMat 01-076 methyl ethyl ketone and CoMat 02-099
lint-free cloth.
V2500-A1/A5 78-11-11 REPAIR 011

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-063
5. Remove the Oxide Contamination as Required

PPE IS NECESSARY.

CONTAMINATE THE WELD.
A. Make the damaged area rough
(1) Make the damaged area rough with CoMat 05-081 waterproof
silicone carbide abrasive paper.
B. Rub the damaged area
(1) Rub the damaged area with CoMat 05-151 silicone carbide
abrasive cloth disc to prepare the surface for the crack weld
operation.
(1) Clean the damaged area with CoMat 01-076 methyl ethyl ketone
and CoMat 02-099 lint-free cloth.
V2500-A1/A5 78-11-11 REPAIR 011

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-064
6. Stop Drill the Cracks

PPE IS NECESSARY.
A. Stop drill both ends of the crack
(1) Drill between a 0.080 and 0.100 in. (2,00 and 2,50 mm) diameter
hole at each end of the crack. Remove the sharp edges from the
crack with a carbide draw file or carbide burr.
Subtask 78-11-11-350-065
7. Remove the Drilling Particles

PPE IS NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 011

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Remove the drilling particles
(1) Clean the area with CoMat 01-076 methyl ethyl ketone and CoMat
02-099 lint-free cloth. Wipe the surface dry before the solvent
turns to gas. Use CoMat 03-010 argon gas to blow the particles
from the honeycomb core and the surfaces.
Subtask 78-11-11-160-055

NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 011

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-420-058
CAUTION: YOU MUST USE THE GAS SHIELDING FIXTURES TO PREVENT OXIDATION
OF THE WELD. IF MORE PROTECTION IS NECESSARY, USE A
TRAILING SHIELD OR SPECIAL CUPS OR FIXTURES DEVELOPED FOR
WELD REPAIRS.
(1) Put the fixtures over the repair area, on the inner and outer
surfaces of the common nozzle assembly. Hold the fixtures in
position with CoMat 02-213 high temperature tape. Seal the gap
between the fixtures and the common nozzle assembly with high
temperature tape.
the common nozzle assembly to be welded. Install the
fixture with closed side on the opposite side. The
installed fixtures will collect the supplied argon gas.
The argon gas prevents oxidation during welding
procedure.
high temperature tape to keep to a minimum the argon
gas leakage.
V2500-A1/A5 78-11-11 REPAIR 011

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-066

PPE IS NECESSARY.
CAUTION: YOU MUST USE THE ARGON GAS FLOW RATE OF 50 TO 80 CFM (23,600
TO 37,760 CU CMS/SEC) IN THE REPAIR AREA TO PREVENT
OXIDATION OF THE WELD.
chill bars into the fixture and set them adjacent to the area
at a flow rate of 50 to 80 CFM (23,600 to 37,760 CU CMS/SEC)
before you begin to weld. Purge the repair area after welding
procedure is completed until the weld is cool.
Subtask 78-11-11-310-055
11. Weld Repair

PPE IS NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 011

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101

A. Weld the crack
a flow rate of 15 to 25 CFM (7,080 to 11,800 CU CFM/SEC). Use
GTAW with CoMat 03-288 welding filler wire to weld the crack.
The weld must go into the crack fully.
NOTE: Correct amperage for a welding electrode (rod)

0.062 in. (1,60 mm) in diameter is 20 to 25 amperes.
You must chill bars to control the depth of the weld.
Refer to MIL-STD-1595 or equivalent.
NOTE: You can use tack welds as necessary for cracks to keep
to a minimum the metal distortion. You can also use
tack welds to hold the metal in the correct alignment.
The tack welds must be symmetrically spaced along the
weld joint. They must be of sufficient size and length
to hold the parts aligned without cracking when you
begin to weld. Tack welds must be fully absorbed by the
final weld bead.
V2500-A1/A5 78-11-11 REPAIR 011

Page 6009
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-067
Subtask 78-11-11-210-060
A. Perform a visual inspection of the weld


V2500-A1/A5 78-11-11 REPAIR 011

Page 6010
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. Perform a fluorescent penetrant inspection of the weld
(1) Penetrant inspection the weld to find surface defects. The weld
is not satisfactory if there are any of these indications:
Surface porosity
Surface cracks
Sharp terminations
Sharp edges
Tails
Subtask 78-11-11-850-057
V2500-A1/A5 78-11-11 REPAIR 011

Page 6011
Aug 1/17
Part Nos. 740-1094 and 745-1101
NON-PERFORATED
OUTER SKIN
SHIELDING
FIXTURE
PERFORATED
INNER SKIN
SHIELDING FIXTURE
A5C740

V2500-A1/A5 78-11-11 REPAIR 011

Page 6012
Aug 1/17
Part Nos. 740-1094 and 745-1101
A
CRACK
ACOUSTIC PANEL
CHILL BARS
SHIELDING FIXTURE
SEAL WITH HIGH
OUTER SKIN, TEMPERATURE TAPE
NON-PERFORATED (TYPICAL)
TITANIUM CORE
SHIELDING FIXTURE CRACK INNER SKIN,

PERFORATED
SECTION
A A
THRU REPAIR AREA,
WITH WELDING FIXTURE IN PLACE
A5C741

V2500-A1/A5 78-11-11 REPAIR 011

Page 6013
Aug 1/17
Part Nos. 740-1094 and 745-1101
NON-PERFORATED
OUTER SKIN WELDED CRACK
SECTION
B-B
A5C742

V2500-A1/A5 78-11-11 REPAIR 011

Page 6014
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 012
DOUBLER WELD REPAIR THE NON-PERFORATED
OUTER SKIN OF THE ACOUSTIC PANEL
(VRS2274) 0
Task 78-11-11-300-012
1. Effectivity
NOTE: See the Illustrated Parts List (IPL) section, Figure 2, for item
Routers and routing equipment
Sanding equipment
bristles
Standard shop tools
V2500-A1/A5 78-11-11 REPAIR 012

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101

CoMat 01-438 Solvent (alternative for CoMat 01-076)

C. Special Tools

628 Herbon Avenue
Glastonbury, CT
06033-2595
NOTE: Fixtures developed for this particular weld repair may be

required. Welding equipment and gas shielding fixtures
shall be such as to assure adequate protection in weld area
and both the face side and the back of the weld. In
addition to the shielding of the gas from the torch nozzle
and shield fixture, additional protection may be supplied
by trailing shield or special cups or fixtures developed
for particular weld repairs.
V2500-A1/A5 78-11-11 REPAIR 012

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
3. General
A. Material of component
PART IDENT MATERIAL

Titanium honeycomb
Common nozzle assembly sandwich structure (LID
acoustic panel bonded): Non-perforated
inner skin, honeycomb
core.
B. Cracks in the common nozzle assembly acoustic panel non-perforated

skin more than 0.105 in. (2,7 mm) long, and dents that are larger
than the allowable damage but less than 1.50 in. (38,1 mm) in
width, can be repaired with a fusion welded doubler as this repair
scheme.
The doubler shall be made from non-perforated 0.020 in. (0,51 mm)
thick titanium sheet. It shall be oval in shape, and fusion welded
over the cracked or dented area.
The fusion weld is applied with manual Gas Tungsten Arc Welding
(GTAW) equipment. Welders are recommended to be familiar with MIL-
STD-1595 or equivalent. The weld repair must be performed in a
clean, closed area to prevent contamination and argon leakage
during the purge and weld cycles.
C. For cracks that are less than or equal to 0.105 in. (2,7 mm) long,
use fusion weld to weld the crack closed. See REPAIR 011 (VRS2148).
D. This repair is applicable to areas of constant thickness. If you

weld over areas of different thicknesses, the skin will crack.
E. The practices and processes referred to in the procedure are in the

V2500-A1/A5 78-11-11 REPAIR 012

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-110-052
CAUTION: TO PREVENT CONTAMINATION, USE COMAT 02-097 LINT-FREE GLOVES

WHEN YOU TOUCH THE CLEANED OR TREATED SURFACES.
wire brush. Do not use a mechanical brush. Remove the remaining
with CoMat 01-076 methyl ethyl ketone and CoMat 02-099
lint-free cloth. Rub surfaces dry before the solvent becomes
gas.
Subtask 78-11-11-230-051
5. Penetrant Inspect the Repair Area, if necessary
A. Perform a fluorescent penetrant inspection of the area
(1) Penetrant inspect the area to check for cracks. If there is a

crack, make a mark at each crack end.
V2500-A1/A5 78-11-11 REPAIR 012

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-068
6. Stop Drill the Crack if Applicable

PPE IS NECESSARY.
A. Stop drill the crack
(1) Drill between a 0.080 and 0.100 in. (2,032 and 2,540 mm) in
diameter at each end of the crack. Use drills and drilling
equipment.
NOTE: Center the stop drill holes on the honeycomb cell voids
and away from the cell walls.
Subtask 78-11-11-350-069
7. Route the Crack if Applicable
CAUTION: DO NOT DAMAGE THE STRUCTURE BELOW WHEN YOU ROUT THE CRACK.
A. Route the crack
(1) Use a router along the length of the crack to a maximum width
of 0.100 in. (2,54 mm) to remove the crack.
(1) Remove the sharp edges from the drilled holes and the edges of
the routed crack or from the edges of the dent. Use CoMat
05-079 waterproof silicone carbide abrasive paper and CoMat
05-081 waterproof silicone carbide abrasive paper.
Subtask 78-11-11-350-070
8. Make a Doubler
V2500-A1/A5 78-11-11 REPAIR 012

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Make a doubler
(1) Make an oval shaped doubler with 0.25 to 0.50 in. (6,35 to
12,70 mm) overlap from the edges of the crack or dent. Make the
doubler from 0.020 in. (0,51 mm) thick non-perforated titanium
repair sheet.
(1) Remove the sharp edges from the doubler. Use CoMat 05-079
waterproof silicone carbide abrasive paper and CoMat 05-081
waterproof silicone carbide abrasive paper.
Subtask 78-11-11-120-051
9. Remove the Contamination as Required

PPE IS NECESSARY.

SURFACE. IF YOU DO NOT USE THIS, THE MATERIALS WILL
CONTAMINATE THE WELD. TO PREVENT CONTAMINATION, USE COMAT
02-097 LINT-FREE GLOVES WHEN YOU TOUCH THE CLEANED OR
TREATED SURFACES.
A. Mark the area
V2500-A1/A5 78-11-11 REPAIR 012

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
(1) Put the doubler into place and make a mark to show the area
that will be covered by the doubler. CoMat 06-131 marking pen.
B. Remove the contamination
(1) Use CoMat 05-079 waterproof silicone carbide abrasive paper and
CoMat 05-081 waterproof silicone abrasive paper to remove
scale, dirt, oxide, and other contamination within 0.4 in.
(10,2 mm) on each side of the mark.
(1) Use dry air blast or vacuum as required to remove sanding

pieces. Clean the damaged area with CoMat 01-076 methyl ethyl
ketone and CoMat 02-099 lint-free cloth. Clean the area until
no metal particles or stains remain on the cloth. Rub the
surfaces dry before the solvent becomes gas.
V2500-A1/A5 78-11-11 REPAIR 012

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-110-053

PPE IS NECESSARY.

CONTAMINATE THE WELD. TO PREVENT CONTAMINATION, USE COMAT
02-097 LINT-FREE GLOVES WHEN YOU TOUCH THE CLEANED OR
TREATED SURFACES.
CoMat 02-099 lint-free cloth. Rub the surfaces dry before the
solvent becomes dry.
V2500-A1/A5 78-11-11 REPAIR 012

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-420-059

PPE IS NECESSARY.
CAUTION: YOU MUST USE THE GAS SHIELDING FIXTURES TO PREVENT

OXIDATION OF THE WELD. IF MORE PROTECTION IS NECESSARY, USE
A TRAILING SHIELD OR SPECIAL CUPS OR FIXTURES DEVELOPED FOR
WELD REPAIRS. TO PREVENT CONTAMINATION, USE COMAT 02-097
LINT FREE GLOVES WHEN YOU TOUCH THE CLEANED OR TREATED
SURFACES.
(1) Put the 1N20022 gas shielding fixtures 1 off over the repair
area, on the inner and outer surfaces of the common nozzle
assembly. Hold the fixtures on position with CoMat
02-213 high temperature aluminum tape. Seal the gap between the
fixtures and the common nozzle assembly with high temperature
aluminum tape.
the common nozzle assembly to be welded. Install
fixture with the closed side on the opposite side. The
installed fixtures will collect the supplies argon gas.
The argon gas prevents oxidation during the welding
procedure.
high temperature aluminum tape to keep to a minimum the
argon gas leakage.
V2500-A1/A5 78-11-11 REPAIR 012

Page 6009
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-110-054

PPE IS NECESSARY.
CAUTION: YOU MUST USE ARGON GAS FLOW RATE OF 10 TO 15 CFM (79 TO 118
CU CMS/SEC) TO PURGE THE REPAIR AREA TO PREVENT OXIDATION
OF THE WELD. TO PREVENT CONTAMINATION, USE COMAT 02-097
LINT FREE GLOVES WHEN YOU TOUCH THE CLEANED OR TREATED
SURFACES.
chill bars into the fixture and set them adjacent to the crack
at a flow rate of 10 to 15 CFM (79 to 180 CU CMS/SEC) before
you begin to weld. Purge the repair area while you weld and
after the welding procedure is completed until the weld cools
to room temperature.
V2500-A1/A5 78-11-11 REPAIR 012

Page 6010
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-310-056
13. Do the Weld Repair

PPE IS NECESSARY.

GROUND CLAMPS USED MUST BE HEAVY DUTY SPRING CLAMPS OR
SCREW CLAMPS. DO NOT ATTACH THE GROUND CLAMPS WEIGHTS.
GROUND CONNECTIONS MUST BE MADE ON A CLEAN METAL SURFACE.
IF YOU DO NOT FOLLOW THESE PRECAUTIONS, ARC PITTING OF THE
PARTS CAN OCCUR WHEN THEY ARE WELDED. YOU MUST USE AN ARGON
GAS FLOW RATE OF 25 TO 30 CFM (197 TO 236 CU CFM/SEC) FOR
THE TORCH TO PREVENT OXIDATION OF THE WELD. (THIS FLOW RATE
IS FOR A SIZE 12 GAS LENS. IF A DIFFERENT SIZE GAS LENS IS
USED, THE FLOW RATE SHALL BE CHANGED ACCORDINGLY.) TO
PREVENT CONTAMINATION, USE COMAT 02-097 LINT-FREE GLOVES
A. Weld the doubler in place
Connect the CoMat 03-010 argon gas to the torch, and adjacent
to a flow rate of 25 to 30 CFM (197 to 236 CU CMS/SEC). Put the
doubler into place and use GTAW with a CoMat 03-288 welding
filler wire to weld the doubler to the non-perforated outer
skin all around.
NOTE: Correct amperage for a welding electrode (rod)

0.062 in. (1,6 mm) in diameter is 20 to 25 amperes. You
must use chill bars to limit distortion.
V2500-A1/A5 78-11-11 REPAIR 012

Page 6011
Aug 1/17
Part Nos. 740-1094 and 745-1101
before you continue to weld.
NOTE: You can use tack welds around the doubler as necessary
to keep to a minimum the metal distortion. You can also
use tack welds to hold the metal in the correct
alignment. The tack welds must be sufficient size and
length to hold the parts aligned without cracking when
you begin to weld. Tack welds must be fully absorbed by
the final weld bead.
Subtask 78-11-11-020-055
Subtask 78-11-11-210-061

PPE IS NECESSARY.
CAUTION: THE WELD MUST BE SMOOTH, AND MUST BE FREE OF CRACKS,

POROSITY, BURNED AREAS, UNDERCUTTING, OVERLAPPING, OR OTHER
CHANGE AND THE VISUAL INSPECTION WILL NOT BE ACCURATE. TO
PREVENT CONTAMINATION, USE COMAT 02-097 LINT-FREE GLOVES
V2500-A1/A5 78-11-11 REPAIR 012

Page 6012
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Perform a visual inspection of the weld


the welded area if necessary. You must inspect the weld is
unsatisfactory, you must cut out the welded doubler and weld a
new doubler over the defective area as shown in the applicable
steps of this repair scheme.
NOTE: If the weld is unsatisfactory, it is not necessary to

do the penetrant inspection.
B. Penetrant inspect the weld
(1) Penetrant inspection the weld to find surface defects. The weld
is not satisfactory if there are any of these indications:
Surface porosity
Surface cracks
Sharp terminations
Sharp edges
Tails
If the weld is not satisfactory, it must be redone. Use routing

equipment to remove the unsatisfactory weld. Remove sharp
edges, prepare, and re-weld as shown in the applicable steps of
this repair. Repeat visual and penetrant inspections as
applicable.
V2500-A1/A5 78-11-11 REPAIR 012

Page 6013
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-850-058
V2500-A1/A5 78-11-11 REPAIR 012

Page 6014
Aug 1/17
Part Nos. 740-1094 and 745-1101
CRACK OR DENT
OUTER SKIN,
NON-PERFORATED
INNER SKIN,
SHIELDING FIXTURE
PERFORATED
(WITH OPEN SIDE)
SHIELDING FIXTURE
(WITH CLOSED SIDE)
rh00a5c053
Non-Perforated Outer Skin Doubler Weld Repair, Common Nozzle Assembly

V2500-A1/A5 78-11-11 REPAIR 012

Page 6015
Aug 1/17
Part Nos. 740-1094 and 745-1101
DOUBLER A
ACOUSTIC PANEL
DAMAGED AREA
(ROUTED CRACK SHOWN,
DENT SIMILAR)
DOUBLER
SHIELDING FIXTURE
SEAL WITH HIGH
OUTER SKIN, TEMPERATURE TAPE
NON-PERFORATED (TYPICAL)
TITANIUM CORE
SHIELDING FIXTURE INNER SKIN,

PERFORATED
SECTION A-A
THRU REPAIR AREA,
rh00a5c054
WITH WELDING FIXTURE AND DOUBLER IN PLACE

V2500-A1/A5 78-11-11 REPAIR 012

Page 6016
Aug 1/17
Part Nos. 740-1094 and 745-1101
ACOUSTIC PANEL
DOUBLER
WELD DOUBLER
OUTER SKIN WELD
INNER SKIN
SECTION B-B
THRU COMPLETED REPAIR
rh00a5c055
NOTE: NOT TO SCALE

V2500-A1/A5 78-11-11 REPAIR 012

Page 6017
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 012

Page 6018
Aug 1/17
Part Nos. 740-1094 and 745-1101

COMMON NOZZLE ASSEMBLY - DOUBLER WELD REPAIR THE PERFORATED
INNER SKIN OF THE ACOUSTIC PANEL
DELETED NOV 1/09
V2500-A1/A5 78-11-11 REPAIR 013

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 013

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101

NON-VECTORED EXIT NOZZLE OUTER SKIN FLUSH PATCH REPAIR
DELETED MAY 1/10
V2500-A1/A5 78-11-11 REPAIR 016

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 016

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101

EXIT NOZZLE OUTER SKIN REPLACEMENT REPAIR
DELETED MAY 1/10
V2500-A1/A5 78-11-11 REPAIR 017

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 017

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101

EXIT NOZZLE RIVET REPLACEMENT REPAIR
DELETED MAY 1/10
V2500-A1/A5 78-11-11 REAPIR 018

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REAPIR 018

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101

EXIT NOZZLE OUTER SKIN REPLACEMENT REPAIR
DELETED MAY 1/10
V2500-A1/A5 78-11-11 REPAIR 019

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 019

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 020 0
REPLACE THE INNER ANNULUS SUPPORT ASSEMBLY NUTPLATE
(VRS2160)
Task 78-11-11-300-020
1. Effectivity
NOTE: Refer to the Illustrated Parts List (IPL) Figure 2, for the

Riveting equipment

CoMat 02-091 Wiping cloth
E. Repair Parts
NOTE: To identify repair or replacement parts, refer to the IPL,

figures 5 or 6.
V2500-A1/A5 78-11-11 REPAIR 020

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
3. General

Forward Flange Ti 6AL-2SN-4Zr-2Mo
Attach Ring
B. This repair can be done by removal of the damaged nutplate and

installation of the replacement nutplate.
C. The practices, processes and TASKS referred to in this procedure

are in the Goodrich SPPM.
Subtask 78-11-11-020-068
4. Remove the Jet Pipe Assy, (See Figure 601)

GOVERNMENT REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE
PPE. GET INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS
NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 020

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Remove the fasteners
(1) Carefully remove the fasteners attaching the jet pipe assy to
the fastener flange attach ring.
B. Remove the jet pipe assy
(1) Carefully remove the jet pipe assy from the common nozzle assy.
Do not damage the structure.
(2) Clean the interfacing surfaces with CoMat 02-091 wiping cloth
made moist with the CoMat 01-438 solvent. Rub the surface until
dry.
Subtask 78-11-11-020-058
5. Remove the Damaged Nutplate, (See Figure 601)

NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 020

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Remove the nutplate
(1) Use drill and drilling equipment. Drill out the rivets and
remove the nutplate. Do not make the rivet holes larger.
(1) Clean the repair surface with CoMat 02-091 wiping cloth made
moist with the CoMat 01-438 solvent. Rub the surface until dry.
Subtask 78-11-11-420-067
6. Install the New Nutplate, (See Figure 601)
A. Install the new nutplate
(1) Put the nutplate into position and install the rivets.
Subtask 78-11-11-420-082
A. Clean the interfacing surfaces with CoMat 02-091 wiping cloth made
moist with CoMat 01-438 solvent. Rub the surfaces until dry.
B. Position the jet pipe assy on the common nozzle assy.
C. Install the jet pipe assy to the forward flange attach ring with
the fasteners.
Subtask 78-11-11-210-067
A. Visually inspect repair
(1) Examine the completed repair to make sure no loose rivets

remain.
V2500-A1/A5 78-11-11 REPAIR 020

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-850-064
A. Mark VRS2160 adjacent to the assembly number.
(1) use CoMat 06-131 marking pen of a color that contrasts.
V2500-A1/A5 78-11-11 REPAIR 020

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
JETPIPE HOLE
TYPICAL
(3 Places)
DETAIL AT B
B
B
RIVET
RIVET
NUTPLATE
TYPICAL
(49 Places)
DETAIL AT A FORWARD
A5C663
Common Nozzle Assembly - Inner Annulus Support Assembly Nutplates

Figure 601
V2500-A1/A5 78-11-11 REPAIR 020

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 021 0
PEN NIB FAIRING, TAIL PIECE REPLACEMENT
(VRS2299)
Task 78-11-11-300-021
1. Effectivity
Riveting equipment
CoMat 01-076 Methyl ethyl ketone (alternative to

CoMat 01-438 solvent)
C. Special tools - None
E. Repair Parts
figure 7.
V2500-A1/A5 78-11-11 REPAIR 021

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
3. General

Common Nozzle Tail Titanium sheet, Ti 6AL-4V
Piece
B. This repair can be done by removal of the damaged tail piece and
installation of the replacement tail piece.
C. The practices, processes and TASKS referred to in this procedure

are in the Goodrich SPPM.
Subtask 78-11-11-020-059
4. Remove the Tail Piece, (See Figure 601)

NECESSARY.
A. Remove the tail piece
(1) Use drill and drilling equipment. Drill out the rivets
attaching the tail piece to the side skin panels. Do not make
the rivet holes larger. Remove the tail piece.
V2500-A1/A5 78-11-11 REPAIR 021

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-210-068
5. Inspect the Side Skin Panels, (See Figure 601)

NECESSARY.
A. Clean the surface
(1) Clean the surface with a CoMat 02-091 wiping cloth made moist
with CoMat 01-438 solvent. Rub the surface dry before the
solvent becomes gas.
B. Check for cracks
(1) Check the side skin panels for cracks using a 10X visual
examination. If needed, do a penetrant inspection as shown in
the SPPM.
V2500-A1/A5 78-11-11 REPAIR 021

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-420-068
6. Install the Tail Piece

NECESSARY.
A. Drill holes
(1) Using the existing hole locations from the structure, drill
0.176 to 0.180 in. (4,47 to 4,57 mm) holes through the new tail
piece.
B. Remove burrs from holes
(1) Remove the tail piece and remove burrs from the holes in the
tail piece and the side skin panels.
C. Make countersinks larger
(1) Make the existing countersinks in the side skin panel 0.286 ±
0.004 in. (7,26 ± 0,10 mm) by 100 degrees.
NOTE: Do not countersink the hole in the bottom of tail piece.
V2500-A1/A5 78-11-11 REPAIR 021

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
D. Mix sealant
(1) Mix the DAPCO 2100 sealant in accordance with manufacturer’s

instructions.
E. Install tail piece
(1) Using DAPCO 2100 sealant on all mating surfaces, install new
tail piece.
F. Install rivets
(1) Wet install rivets in side skin panels in the bottom of the
tail piece.
G. Clean installation
(1) Remove all unwanted sealant using a CoMat 02-091 wiping cloth
made moist with CoMat 01-438 solvent. Rub the surface dry
before the solvent becomes gas.
Subtask 78-11-11-210-069
A. Visually inspect repair

remain.
Subtask 78-11-11-850-065
A. Mark VRS2299 adjacent to the assembly number
V2500-A1/A5 78-11-11 REPAIR 021

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
SIDE SKIN PANEL
TAILPIECE
RIVET
A
A A
0.030 in. (0.76 mm)

0.060 in. (1.52 mm)
RIVET
LOWER
SKIN PANEL
VIEW A-A A5C664

Common Nozzle Assembly - Pen Nib Tail Piece Replacement,
Figure 601
V2500-A1/A5 78-11-11 REPAIR 021

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 022 0
PEN NIB FAIRING, REPLACE THE SIDE SKIN PANEL
(VRS2356)
Task 78-11-11-300-022
1. Effectivity
Standard shop tools

Riveting equipment
Hole finders
Nylon brush
Router and routing tools
Temporary fasteners

CoMat 02-097 Lint free gloves
CoMat 02-099 Lint free cloth
V2500-A1/A5 78-11-11 REPAIR 022

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
CoMat 07-126 Water soluble primer (alternative for

CoMat 08-093)
CoMat 07-127 Water soluble primer converter
(alternative for CoMat 07-115)
CoMat 07-128 Water soluble primer thinner
E. Repair Parts

figure 7.
3. General

Common Nozzle Titanium sheet
Assembly Pen Nib
Fairing Skin Panel
B. This type of damage can be repaired by removal of the damaged skin

panel and installation of a replacement skin panel.
C. The illustrations show the replacement of the left side skin panel.
The repair, however, is also applicable to the right side skin
panel.
V2500-A1/A5 78-11-11 REPAIR 022

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
D. If the left and right skin panels must be replaced, replace the two
skin panels one at a time.
E. Refer to REPAIR 23 (VRS2357), to remove the pen nib fairing from

the CNA.
F. The practices and processes referred to in this procedure are in

the SPPM.
Subtask 78-11-11-020-065
4. Remove the Damaged Skin Panel, (See Figure 601)

NECESSARY.
solvent. Rub the surface dry before the solvent becomes gas.
B. Remove the rivets
(1) Use drill and drilling tools. Remove rivets that attach the
damaged skin panel to the structure. Do not damage the holes.
Remove the burrs.
V2500-A1/A5 78-11-11 REPAIR 022

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
C. Remove the sharp edges
(1) Use CoMat 05-128 aluminum oxide abrasive paper.
Subtask 78-11-11-420-076
5. Prepare the Skin Panel for Installation
WARNING: WEAR PROTECTIVE GLOVES WHEN YOU USE ADHESIVES, SEALANTS,

DEGREASERS OR PRIMERS. USE ADHESIVES, SEALANTS, DEGREASERS
OR PRIMERS ONLY IN AREAS WITH GOOD VENTILATION. ADHESIVES,
SEALANTS, DEGREASERS OR PRIMERS ARE VERY FLAMMABLE; KEEP
AWAY FROM IGNITION SOURCES.
A. Cut the skin panel
(1) Put the skin panel in position. Adjust the skin panel and make
a mark of the unwanted edges if needed. Remove the skin and cut
the unwanted edges as marked. Use routers and routing tools.
Remove the burrs.
B. Make the laminated shims
(1) Put the skin panel in position. Examine the forward lower
corner. Put one laminated shim in the space between the skin
panel and the structure if needed. Remove the layers as needed.
C. Find the hole pattern
(1) Use a hole finder. Find the hole pattern from the structure and
make a mark of the rivet holes on the new skin panel.
NOTE: The fastener at the position identified by Flag Note 3 must

not be replaced. (See Figure 601.) Do not mark or drill a
hole on the new skin at this position. See Flag Note 3 for
details.
V2500-A1/A5 78-11-11 REPAIR 022

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
D. Drill the holes
(1) Use drill and drilling tools. Drill the holes in the new skin
to align with the holes in the structure. Drill the holes in
the laminated shims, if used. Use Table 1 for hole diameters.
Remove the burrs.
NOTE: First drill the holes in the vertical area of the skin
panel. Use temporary fasteners to hold the skin panel in
position, then drill the other holes.
E. Countersink the holes
(1) Use drill and drilling tools. Countersink the rivet holes on
the external surface of the skin panels. See Table 1 for
countersink diameters. Remove the burrs.
F. Remove the sharp edges
Subtask 78-11-11-420-069
6. Install the New Skin Panel, (See Figure 601)
WARNING: WEAR PROTECTIVE GLOVES WHEN YOU USE ADHESIVES, SEALANTS,

DEGREASERS OR PRIMERS. USE ADHESIVES, SEALANTS, DEGREASERS
OR PRIMERS ONLY IN AREAS WITH GOOD VENTILATION. ADHESIVES,
SEALANTS, DEGREASERS OR PRIMERS ARE VERY FLAMMABLE; KEEP
AWAY FROM IGNITION SOURCES.
V2500-A1/A5 78-11-11 REPAIR 022

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
CAUTION: USE COMAT 02-097 LINT-FREE GLOVES WHEN YOU TOUCH THE
CLEANED OR PREPARED SURFACES. THIS PREVENTS CONTAMINATION.
DO NOT SOLVENT CLEAN THE FASTENERS. SOME FASTENERS CAN BE
LUBRICATED. THE LUBRICANT MUST NOT BE REMOVED.
A. Clean the repair surfaces
(1) Remove the drilling and sanding material from the skin panel.
Clean the repair area and the repair parts with a CoMat 02-099
lint-free cloth made moist with CoMat 01-438 solvent. Rub the
surface dry before the solvent becomes gas.
B. Mix the fastener primer

primer class M, the CoMat 07-115 I primer class M, and the
CoMat 07-116 thinner. Let the primer mixture become stable for
30 minutes.
thinner. The alternative CoMat 07-126 water soluble
primer must be used with the CoMat 07-127 water soluble
primer converter and the CoMat 07-128 water soluble
primer thinner. Do not mix the two primer systems.
C. Prepare/apply the primer
(1) Use the manufacturer’s instructions to apply a thin layer of

PR-1200 primer. Apply the primer to the mating surfaces of the
repair parts and the structure.
D. Cure the primer
(1) Let the primer dry at room temperature for one hour. If the
primer causes a chalky surface to show, remove it with a clean
V2500-A1/A5 78-11-11 REPAIR 022

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. Apply the sealant
(1) Use the manufacturer’s instructions to prepare the DAPCO 2100

sealant. Apply a thin layer to the mating surfaces of the new
skin panel only.
F. Install the skin panel
(1) Put the new skin panel in position. Use temporary fasteners as
needed. Wet install the rivets with CoMat 08-093, 07-115, and
07-116 primer mixture.
NOTE: Before you install the fasteners, use a depth gage in each
hole to make sure that the correct grip length fasteners
will be installed in all holes.
G. Remove unwanted primer and sealant
(1) Remove unwanted primer and sealant with a CoMat 02-099 lint-
free cloth made moist with CoMat 01-438 solvent. Do not let the
solvent go in the joint. Rub the surfaces dry before the
H. Cure the repair
(1) Air dry the repair for eight hours at room temperature, not
below 59 deg F (15 deg C). Do not touch the parts before the
cure is complete.
NOTE: It is not necessary to let the primer and sealant fully cure
during repair. The uncured primer and sealant are structurally
and functionally acceptable.
V2500-A1/A5 78-11-11 REPAIR 022

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-210-070
Subtask 78-11-11-850-066
V2500-A1/A5 78-11-11 REPAIR 022

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMMON NOZZLE ASSEMBLY, CNA
RIVET
(5 OFF)
A A
LEFT SKIN PANEL
RIVET
(10 OFF)
RIVET
(12 OFF)
B RIVET
3 (THIS LOCATION ONLY)
FRAME
RIVET (REF)
(8 OFF)
A5C665
Common Nozzle Assembly - Replacement of the Pen Nib Fairing Skin Panel,
V2500-A1/A5 78-11-11 REPAIR 022

Page 6009
Aug 1/17
Part Nos. 740-1094 and 745-1101
RIVET
(22 OFF)
SKIN PANEL
VIEW A-A
LOOKING DOWN AT SKIN PANEL
2
LAMINATED SHIM
DETAIL B
SHIM INSTALLATION
A5C666
V2500-A1/A5 78-11-11 REPAIR 022

Page 6010
Aug 1/17
Part Nos. 740-1094 and 745-1101
FASTENER HOLE DIAMETER 100° COUNTERSINK DIAMETER
CR2664-5 0.160 TO 0.164 IN. 0.240 TO 0.247 IN.

CR3524-5 (4.06 TO 4.17 mm) (6.10 TO 6.27 mm)
NAS1399-5 0.160 TO 0.164 IN. 0.282 TO 0.290 IN.

(4.06 TO 4.17 mm) (7.16 TO 7.37 mm)
NAS1739-5 0.176 TO 0.180 IN. 0.282 TO 0.290 IN.

(4.47 TO 4.57 mm) (7.16 TO 7.37 mm)
TABLE 1. HOLE AND COUNTERSINK DIAMETERS
NOTES:
1 MINIMUM EDGE DISTANCE: 2x RIVET DIAMETER, TYPICAL
ALL EDGES.
2 USE LAMINATED SHIM AT FORWARD LOWER CORNER
BETWEEN THE SKIN PANEL AND THE STRUCTURE,
IF NECESSARY. REMOVE LAYERS AS NECESSARY.
3 DO NOT DRILL A HOLE IN THE NEW SKIN PANEL AT
THIS POSITION. AFTER YOU REMOVE THE USED RIVET,
REMOVE THE BURRS FROM THE HOLE IN THE STRUCTURE.
CLEAN AND PREPARE THE HOLE AS REQUIRED BY THE
APPLICABLE STEPS. THEN FILL THE HOLE WITH
DAPCO 2100 SEALANT.
A5C667A
V2500-A1/A5 78-11-11 REPAIR 022

Page 6011
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 022

Page 6012
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 023 0
REPLACE THE PEN NIB FAIRING ASSEMBLY
(VRS2357)
Task 78-11-11-300-023
1. Effectivity
NOTE: Refer to the Illustrated Parts List (IPL) Figure 2 for the item

Hole finders
Nylon brush
Rivet tools
Routers and routing tools
Standard shop tools
Temporary fasteners

CoMat 08-093)
V2500-A1/A5 78-11-11 REPAIR 023

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
CoMat 07-127 Water soluble primer converter

CoMat 07-128 Water soluble primer thinner
E. Repair Parts

figure 2.
NOTE: Use the alternative rivets only when the specified rivets
are not available.
NOTE: Use the oversize rivets only when needed. Use the
alternative oversize rivets only when the oversize rivets
are not available.
NOTE: All rivets are commercially available.
3. General

Common Nozzle Titanium sheet
Assembly Pen Nib
Fairing
V2500-A1/A5 78-11-11 REPAIR 023

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. This type of damage can be repaired by removal of the damaged pen

nib fairing assembly and installation of a new fairing assembly.
C. The practices and processes referred to in this procedure are in

the SPPM.
Subtask 78-11-11-020-060
4. Remove the Damaged Pen Nib Fairing Assembly, (See Figure 601)

NECESSARY.
solvent. Rub the surface dry before the solvent becomes gas.
B. Remove the used rivets
(1) Use drill and drilling tools. Remove rivets that attach the pen
nib fairing assembly to the structure. Do not damage the holes.
Remove the burrs.
(1) Use CoMat 05-128 aluminum oxide abrasive paper
V2500-A1/A5 78-11-11 REPAIR 023

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-420-070
5. Prepare the New Pen Nib Fairing Assembly for Installation

PPE IS NECESSARY.
A. Cut the pen nib fairing
(1) Put the pen nib fairing assembly in position. Adjust the
assembly to align the pilot holes with the holes in the
structure. Make a make of the unwanted edges if needed. Remove
the assembly and cut the unwanted edges as marked. Use routers
and routing tools. Remove the burrs.
B. Make the laminated shims
(1) Put the assembly in position. Examine the forward lower corner
on the left and the right hand sides. Put the laminated shims
in the space between the left and right side skin panels and
the structure if needed. Remove the layers as needed.
C. Find the hole pattern
(1) Put the assembly in position. Use a hole finder. Find the hole
pattern from the structure and make a mark on the rivet holes
on the left and right hand side skin panels of the new
assembly.
V2500-A1/A5 78-11-11 REPAIR 023

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
D. Drill the holes
(1) Use drill and drilling tools. Drill the holes in the new
assembly to align with the holes in the structure. Drill the
holes in the laminated shims, if used Table 1 for hole
diameters. Remove the burrs.
NOTE: First drill the holes in the vertical area of the skin
panels. Use temporary fasteners to hold the skin panel
in position. Then drill the other holes.
E. Countersink the holes
(1) Use drill and drilling tools. Countersink the rivet holes on
the external surface of the skin panels. See Table 1 for
countersink diameters. Remove the burrs.
F. Remove the sharp edges
Subtask 78-11-11-420-071
6. Install the New Pen Nib Fairing Assembly, (See Figure 601)

PPE IS NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 023

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Clean the repair surfaces
(1) Remove the drilling and sanding material from the fairing
assembly. Clean the repair area and the repair parts with a
CoMat 02-099 lint-free cloth made moist with CoMat 01-438
B. Mix the primer for fastener installation

primer class M, the CoMat 07-115 I primer class M, and the
CoMat 07-116 thinner. Let the primer mixture become stable for
30 minutes.
thinner. The alternative CoMat 07-126 water soluble
primer must be used with CoMat 07-127 water soluble
primer thinner. Do not mix the two primer systems.
C. Prepare/apply primer
(1) Use the manufacturer’s instructions to apply a thin layer of

PR-1200 primer. Apply the primer to the mating surfaces of the
repair parts and the structure.
D. Cure the sealant primer
primer causes a chalky surface to show, remove it with a clean
E. Apply the sealant
(1) Use the manufacturer’s instructions to prepare the DAPCO 2100

sealant. Apply a thin layer to the mating surfaces of the new
skin panel only.
F. Install the fairing
(1) Put the fairing assembly in position. Use temporary fasteners

as needed. Wet install the rivets with the CoMat 08-093, 07-115
V2500-A1/A5 78-11-11 REPAIR 023

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
and 07-116 primer mixture.
G. Remove unwanted primer and sealant
(1) Remove unwanted primer and sealant with a CoMat 02-099 lint-
free cloth made moist with CoMat 01-438 solvent. Do not let the
solvent go in the joint. Rub the surfaces dry before the
H. Cure the repair
(1) Air dry the repair for eight hours at room temperature, not
below 59 deg F (15 deg C). Do not touch the parts before the
cure is complete.
NOTE: It is not necessary to let the primer and sealant fully

cure during repair. The uncured primer and sealant are
Subtask 78-11-11-210-071
V2500-A1/A5 78-11-11 REPAIR 023

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-850-067
V2500-A1/A5 78-11-11 REPAIR 023

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMMON NOZZLE ASSEMBLY, CNA
PEN NIB FAIRING ASSEMBLY

SEE A
SEE B
A
A5C668
Common Nozzle Assembly - Replacement of the Pen Nib Fairing Assembly,

V2500-A1/A5 78-11-11 REPAIR 023

Page 6009
Aug 1/17
Part Nos. 740-1094 and 745-1101
RIVET
(22 OFF)
DETAIL A
LOOKING DOWN AT THE FAIRING ASSEMBLY
LEFT SIDE SHOWN; RIGHT SIDE SIMILAR
LEFT SKIN PANEL

(REF)
RIVET
(10 OFF)
DETAIL B
LOOKING INBOARD AT THE FAIRING ASSEMBLY
A5C669

V2500-A1/A5 78-11-11 REPAIR 023

Page 6010
Aug 1/17
Part Nos. 740-1094 and 745-1101
2
LAMINATED SHIM
DETAIL B
SHIM INSTALLATION
FASTENER HOLE DIAMETER 100° COUNTERSINK DIAMETER
CR2664-5 0.160 TO 0.164 IN. 0.240 TO 0.247 IN.

CR3524-5 (4.06 TO 4.17 mm) (6.10 TO 6.27 mm)
NAS1399-5 0.160 TO 0.164 IN. 0.282 TO 0.290 IN.

(4.06 TO 4.17 mm) (7.16 TO 7.37 mm)
NAS1739-5 0.176 TO 0.180 IN. 0.282 TO 0.290 IN.

(4.47 TO 4.57 mm) (7.16 TO 7.37 mm)
TABLE 1. HOLE AND COUNTERSINK DIAMETERS
NOTES:
1 MINIMUM EDGE DISTANCE: 2x RIVET DIAMETER, TYPICAL

ALL EDGES.
2 USE LAMINATED SHIM AT FORWARD LOWER CORNER
BETWEEN THE SKIN PANEL AND THE STRUCTURE,
IF NECESSARY. REMOVE LAYERS AS NECESSARY.
A5C670

V2500-A1/A5 78-11-11 REPAIR 023

Page 6011
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 023

Page 6012
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 024 0
REPLACE THE INNER ANNULUS SEALS
(VRS2305)
Task 78-11-11-300-024
1. Effectivity
NOTE: Refer to the Illustrated Parts List (IPL) Figure 1 for the item
Drilling tools
Palette knife
Standard workshop tools and equipment

CoMat 02-087 Nylon brush
NOTE: To identify the consumable materials, refer to
the Introduction.
C. Special Tools - none
V2500-A1/A5 78-11-11 REPAIR 024

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. Repair Parts
NOTE: The repair parts used in the repair procedures are

identified by item numbers. See Figure 4 and its
illustrated parts list for the part numbers of these repair
items.
3. General

Seal Rubber
Splice Rubber
B. Price and availability -
Refer to Goodrich Aerospace, Aerostructures Group, (Formerly BF

Goodrich, Formerly Rohr, Inc.)
C. This repair is applicable to V2500-A5 configuration assemblies

only. For inner annulus seal replacement repair on V2500-A1
configuration assemblies, refer to REPAIR 003 (VRS2059).
D. This type of damage can be repaired by removal of the worn or

damaged seals and installation of replacement seals. If a seal is
not fully damaged, only the damaged part will have to be replaced.
V2500-A1/A5 78-11-11 REPAIR 024

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-020-061
4. Remove the Worn or Damaged Seals, Figure 601
A. Remove the damaged seal
(1) The seals are bonded with adhesive at each end. The splices and
adhesive bonding must be removed to release the seal ends. Use
a palette knife to remove the splices at the splice points and
to separate the damaged seal from adjacent seals. Do not damage
the adjacent seals.
NOTE: If only a part of the seal is damaged, cut out and

replace the damaged part only.
Subtask 78-11-11-420-072
5. Prepare the Parts for Installation, Figure 601

PPE IS NECESSARY.
CAUTION: USE COMAT 02-097 LINT-FREE GLOVES WHEN YOU TOUCH THE CLEAN
PARTS. THIS WILL HELP PREVENT CONTAMINATION.
V2500-A1/A5 78-11-11 REPAIR 024

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Make the new seals and splices
(1) Use the applicable repair parts to make the new seals and
splices. Cut the seal to the necessary length so each seal will
agree with the carrier contour.
B. Make the mating surfaces of the rubber parts rough
(1) Use CoMat 05-074 aluminum oxide abrasive paper. Make the mating
surfaces of the rubber parts and the inner surface of the seal
ends rough.
C. Clean the surface
(1) Use a palette knife or CoMat 05-074 aluminum oxide abrasive

paper. Remove the remaining adhesive from the repair area. Use
dry air blast or vacuum to remove unwanted material. Make the
CoMat 02-099 lint-free cloth moist with CoMat 01-438 solvent.
Use the moist cloth to clean the repair area. Rub the surfaces
clean before the solvent dries.
Subtask 78-11-11-420-073
6. Install the New Parts

PPE IS NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 024

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Apply the silicone rubber compound to the mating surfaces

mating surfaces of the splices and seal ends.
B. Assemble the seals
(1) Put the seals in the retainers. Insert the seal ends as
required to assemble the seals. Make sure the vent holes in the
seals are positioned aft. If necessary, use the CoMat 08-031
silicone rubber compound to fill the spaces at the splice
joints.
NOTE: Do not apply too much force to the seal ends and
splices during installation. Too much force causes the
adhesive to come out.
(1) Make a CoMat 02-099 lint-free cloth moist with CoMat 01-438
solvent. Use the moist cloth to remove unwanted CoMat 08-031
silicone rubber compound from the surface of the seal.
NOTE: The compound remaining on the seal surface after

bonding is no more than 0.02 in. (0,5 mm) thick.
V2500-A1/A5 78-11-11 REPAIR 024

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
D. Cure the adhesive
(1) Let the repair air dry at room temperature for 24 hours before
you touch the parts.
NOTE: It is not necessary to let the silicone rubber compound

fully cure during the repair. The uncured silicone
rubber compound is structurally and functionally
acceptable.
Subtask 78-11-11-210-072

this repair are done.
V2500-A1/A5 78-11-11 REPAIR 024

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMMON NOZZLE
ASSEMBLY (CNA)
PRESSURE SEAL/ FIRE SEAL (REF)

FOR REPAIR
SEE DETAIL E
FOR LOCALIZED
REPAIR
INNER ANNULUS
SEAL
LOWER SEAL (REF)

SEE VRS2060
(REPAIR 005)
FOR REPAIR
OUTER DUCT
SEAL (REF)
SEE VRS2055
(REPAIR 002)
FOR REPAIR
VIEW LOOKING AFT
AT COMMON NOZZLE ASSEMBLY
A5C729
Inner Annulus Seal Installation, Common Nozzle Assembly,

V2500-A1/A5 78-11-11 REPAIR 024

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
SEAL SEAL CARRIER (REF)
RETAINER (REF)
RETAINER
TYPICAL (REF)
INNER
ANNULUS SEAL
C C VENT HOLE (TYPICAL)
FACING AFT SECTION
C C
TYPICAL THROUGH SEAL AND RETAINER
SEALS (TYPICAL)
SEAL
SPLICE
(TYPICAL)
SEAL
SEAL
TYPICAL AT SPLICE POINTS

VIEW LOOKING AFT RETAINER NOT SHOWN FOR CLARITY
AT LH INNER ANNULUS SEALS
AND RETAINERS A5C730

V2500-A1/A5 78-11-11 REPAIR 024

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101
UNDAMAGED PORTION OF
EXISTING SEAL
SPLICE (TYP)
NEW SEAL
UNDAMAGED PORTION OF
EXISTING SEAL
VIEW SHOWING REPAIR

OF LOCALIZED DAMAGE
A5C731

V2500-A1/A5 78-11-11 REPAIR 024

Page 6009
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 024

Page 6010
Aug 1/17
Part Nos. 740-1094 and 745-1101

VECTORED EXIT NOZZLE OUTER SKIN FLUSH PATCH REPAIR
DELETED MAY 1/10
V2500-A1/A5 78-11-11 REPAIR 026

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 026

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 027 0
SPRING SEAL REPLACEMENT REPAIR
(VRS2095)
Task 78-11-11-300-027
Replace the Spring Seal on the Common Nozzle Assembly
1. Effectivity
NOTE: See the Illustrated Parts List, (IPL) section Figure 2 and 4,
for item locations of specific part numbers.
Clamps
Cutting tools
Drilling tools
Heat lamps
Palette knife
Rivet tools
Stainless steel brush
Standard shop tools
Suction cleaners
Temporary fasteners
V2500-A1/A5 78-11-11 REPAIR 027

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
CoMat 01-076 Methlethylketone CH3COC2H5; Alternative for

CoMat 01-438
CoMat 02-331 Stainless steel brush
CoMat 05-021 Waterproof silicon carbide abrasive paper
Consumable Materials index in the Introduction.
E. Repair Parts
FIG/ITEM PART IDENTIFICATION QTY

02-620, Spring Pan Upper 1
04-620
02-624, Tab-Support A/R
04-624
02-630, Doubler A/R
02-630
02-550, Seal assy, Upper pan (Ref) N/A
04-580
02-560, Seal assy, Upper pan (Ref) N/A
04-590
02-570, Seal, Fire (Ref) N/A
04-440
V2500-A1/A5 78-11-11 REPAIR 027

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
FIG/ITEM PART IDENTIFICATION QTY

02-600, Plate Sealing (Ref) N/A
04-560
02-610, Plate Sealing (Ref) N/A
04-570
02-620, Spring Pan Upper (Ref) N/A
04-620
02-630, Doubler Pan Upper (Ref) N/A
04-630
02-710, Pan (Ref) N/A
04-540
02-720, Pan (Ref) N/A
04-550
02-170, Rivet A/R
02-040
02-150, Rivet A/R
04-130
02-150, Rivet (optional) A/R
04-130
02-150, Rivet (optional) A/R
04-130
02-180, Rivet A/R
04-110
02-180 Rivet (optional) A/R
02-180 Rivet (optional) A/R
V2500-A1/A5 78-11-11 REPAIR 027

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
3. General

Spring-Pan Upper All detail parts are made
from 0.032 in. (0,81 mm)
thick, half hard 301 cres
sheet, per Mil-S-5059

C. There are two configurations of spring seal assemblies. (See Fig

601 Sheet 1, Detail D.) In the older configuration, the spring
assembly is made from a spring (02-620, 04-620), attached to the
doubler (02-630, 04-630). In the newer configuration, the spring
assembly is made from one spring (02-620, 04-620) in the center,
and two small tabs (02-624, 04-624) on the two ends, all attached
to a new doubler (02-630, 04-630).
If the newer configuration is damaged, this repair procedure can be

used to remove the center spring and replace it with a new part.
If the older configuration is damaged, this repair procedure can be

used to remove the full existing assembly and replace it fully with
a new configuration spring seal assembly. (As an alternative, it is
acceptable to rework and reinstall serviceable pieces of the
existing assembly along with a new center spring.)
D. This repair assumes that the common nozzle assembly has been
removed from the wing per the applicable procedures.
E. The practice and processes referred to in the procedure by the TASK

numbers are in the SPPM.
V2500-A1/A5 78-11-11 REPAIR 027

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-020-062
4. Remove the Damaged Spring Seal, Figure 601 Sheet 1, Detail D

PPE IS NECESSARY.
A. Clean the damage area
(1) Clean the spring seal assembly and the adjacent parts. Use a
CoMat 02-331 stainless steel brush and a CoMat 02-099 lint free
cloth made moist with CoMat 01-438 solvent. Rub the surfaces
clean before the solvent becomes dry.
B. If the new configuration spring assembly is damaged:
(1) Remove the fasteners
(a) Remove the 18 fasteners that attach the center spring

to the spring doubler and to the adjacent structure. Use
drills and drilling tools. Remove the center spring. Remove
the burrs.
(2) Remove the sharp edges
(a) Remove the cured sealant from the repair area. Remove the
sharp edges. Use the CoMat 05-021 abrasive paper.
(3) Prepare for installation
(a) Go to Paragraph 5, Page 606.
V2500-A1/A5 78-11-11 REPAIR 027

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
C. If the old configuration spring assembly is damaged:
(1) Remove the upper pan seal assemblies and the fire seals
(a) Remove the left and right upper pan seal assemblies and
fire seals. Refer to REPAIR 008, (VRS2140), for removal
instructions.
(2) Remove the sealing plates
(a) Remove the left and right sealing plates. Use drills and
drilling tools. Remove the two fasteners that attach each
sealing plate to the adjacent structure. Do not damage the
existing holes. Remove the sealing plates and keep for
possible reinstallation. Remove the burrs.
(3) Remove the pans
(a) Remove the left and right pans. Use drills and drilling
tools. Remove all fasteners that attach each pan to the
adjacent structure. Do not damage the existing holes.
Remove the pans (and the shims, if applicable) and keep for
reinstallation. It is not necessary to remove the fire seal
retainer. Remove the burrs.
(4) Remove the spring assembly fasteners
(a) Remove the 20 fasteners that attach the spring assembly

to the adjacent structure. Use drills and drilling tools.
do not damage the existing holes. Remove the spring
assembly and keep for possible rework and reinstallation.
Remove the burrs.
(5) Remove the sharp edges
(a) Remove the cured sealant from the repair area. Remove the
sharp edges. Use the CoMat 05-021 abrasive paper.
V2500-A1/A5 78-11-11 REPAIR 027

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-084
5. Prepare the Repair Parts or Installation, Figure 601 Sheet 1 and 3

Detail D

NECESSARY.
A. If the new configuration spring assembly was damaged:
(1) Drill the holes in the new center spring.
(a) Put the new spring into position. Use the existing holes to
match drill the pilot holes through the new spring. do not
damage the existing holes. Use clamps and temporary
fasteners to keep the holes aligned, then drill the final
size holes. Remove the burrs.
B. If the old configuration spring assembly was damaged:
(1) Make the taps and the doubler, if applicable
(a) Do this step if you want to rework and use the removed
existing parts. If you want to use all new parts, go to the
next step to drill the holes.
Cut the two tabs from the two ends of the removed spring.
Also, trim the removed doubler along the full length of its
lower edge to fit inside the new center spring. Refer to
Figure 601 Sheets 3 and 4, Detail F for dimensions. Remove
the burrs.
V2500-A1/A5 78-11-11 REPAIR 027

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
(2) Drill the holes in the repair parts
(a) Temporarily put all the applicable removed parts and

assemblies into position as necessary to locate the spring
assembly. Put the new and/or reworked repair parts (spring,
tabs, and doubler) into position. Make sure all parts fit
together. Use clamps and temporary fasteners, if necessary.
Use the existing holes to match drill the pilot holes
through the repair parts. Do not damage the existing holes.
Use clamps and temporary fasteners, as necessary, to keep
the holes aligned. Make sure all holes are aligned, then
drill the final size holes. Remove the burrs.
(1) Remove all sharp edges. Use CoMat 05-021 abrasive paper.
Subtask 78-11-11-420-078
6. Install the Repair Parts, Figure 601 (Sheet 1 thru 4)

PPE IS NECESSARY.
CAUTION: USE COMAT 02-097 LINT FREE GLOVES WHEN YOU TOUCH THE
V2500-A1/A5 78-11-11 REPAIR 027

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101
(1) Clean the repair parts and the repair area. Use a CoMat 02-099
lint free cloth made moist with CoMat 01-438 solvent. Rub the
surfaces clean before the solvent becomes dry.
B. Apply the sealant primer to the repair surfaces
(1) Use the manufacturer’s instructions to mix the PR-1200 primer.

Apply a thin layer of the primer to all mating surfaces and
exposed edges.
C. Cure the sealant primer
primer forms a dull finish or dusty chalk on the surface,
remove it with a CoMat 02-099 lint free cloth.
D. Prepare the sealant
(1) Use the manufacturer’s instructions to mix the DAPCO 2100

sealant.
E. Apply the sealant to the applicable surfaces
(1) Apply a thin layer of the sealant to the mating surfaces of the
repair parts (new spring assembly or new center spring along
with reworked tabs and doubler). Put the repair parts into
position.
F. Install the spring assembly repair parts
(1) Align the holes and wet install the rivets with the sealant.
Use temporary fasteners to keep the holes aligned, if
necessary. Apply more sealant to fill the spaces between the
center spring and the adjacent tabs. use CoMat 02-099 lint free
cloth to remove the unwanted sealant from the repair area
before it cures.
V2500-A1/A5 78-11-11 REPAIR 027

Page 6009
Aug 1/17
Part Nos. 740-1094 and 745-1101
G. Install the pans
(1) Apply a thin layer of the sealant to the applicable mating

surfaces, including the shim, if applicable. Put the left and
right pans into position. Align the holes and install the
rivets that attach the pans and the seal retainers to the
adjacent structure. Wet install with the sealant. Use temporary
fasteners to keep the holes aligned, if necessary. Use CoMat
02-099 lint free cloth to remove the unwanted sealant from the
repair area before it cures.
H. Install the sealing plates
(1) Apply a thin layer of the sealant to the applicable mating

surfaces. Put the left and right sealing plates into position.
Align the holes and install the two fasteners that attach each
sealing plate to the adjacent structure. Wet install with the
sealant. Use CoMat 02-099 lint free cloth to remove the
unwanted sealant from the repair area before it cures.
I. Cure the Sealant
(1) Cure the sealant at room temperature. Use explosion proof heat
lamps, if necessary, to accelerate the cure. Do not raise the
temperature above 190°F (88°C).
NOTE: At 77°F (25°C) and 50% relative humidity the surface of

the sealant will be tack free in 1 to 2 hours. The
sealant will be fully cured in 10 to 15 hours. Higher
temperature and relative humidity will accelerate the
cure rate.
J. Install the upper pan seal assemblies and the fire seals
(1) Install the left and right upper pan seal assemblies and the
fire seals. Refer to REPAIR 008, (VRS2140), for installation
instructions.
V2500-A1/A5 78-11-11 REPAIR 027

Page 6010
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-210-074
7. Examine the repair
A. Examine the repair area
(1) Visually examine the repair area to make sure the procedures in
this repair are done. If necessary, do the applicable steps
again.
Subtask 78-11-11-350-207
V2500-A1/A5 78-11-11 REPAIR 027

Page 6011
Aug 1/17
Part Nos. 740-1094 and 745-1101
Common Nozzle Assembly - Spring Seal Replacement Repair

V2500-A1/A5 78-11-11 REPAIR 027

Page 6012
Aug 1/17
Part Nos. 740-1094 and 745-1101

V2500-A1/A5 78-11-11 REPAIR 027

Page 6013
Aug 1/17
Part Nos. 740-1094 and 745-1101

V2500-A1/A5 78-11-11 REPAIR 027

Page 6014
Aug 1/17
Part Nos. 740-1094 and 745-1101

V2500-A1/A5 78-11-11 REPAIR 027

Page 6015
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 027

Page 6016
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 028 0
EXIT NOZZLE STRAP REPLACEMENT REPAIR
(VRS2322)
Task 78-11-11-300-028
Replace Damaged Exit Nozzle Strap On the Common Nozzle Assembly
1. Effectivity
NOTE: Refer to the Illustrated Parts List (IPL) section, Figure 2,

for item locations.
NOTE: The common nozzle assemblies are divided into two groups. In
the assemblies with a non-vectored nozzle assembly, the exit
nozzle is made of a 0.050 in. (1,27 mm) thick outer skin, an
internal skin, and an extruded ring at the aft edge. In the
common nozzle assemblies with a vectored nozzle assembly, the
exit nozzle is longer at the top and shorter at the bottom.
This exit nozzle is made of a 0.063 in. (1,60 mm) thick
external skin and a forged nozzle.

Hand punch
Hole finder
Palette knife
Riveting equipment
Routers and routing equipment
Standard workshop tools and equipment
Temporary fasteners
V2500-A1/A5 78-11-11 REPAIR 028

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
CoMat 01-457 Solvent Alternative for CoMat 01-438

CoMat 02-178 Masking tape
CoMat 02-219 Aluminum alloy sheet
CoMat 02-245 Aluminum alloy sheet (alternative for
CoMat 02-219)
CoMat 02-270 Titanium alloy sheet
CoMat 05-126 Scotchbrite pad
Comat 06-131 Marking pen
CoMat 07-028 Chromate conversion coating
(Alternative for CoMat 07-106)
CoMat 07-106 Chromate conversion coating 1000 for
aluminum
CoMat 08-093)
CoMat 07-115)
CoMat 07-115)
CoMat 08-021 Adhesive (alternative for CoMat 08-078)
CoMat 08-078 Adhesive
CoMat 12-038 Cres laminated shim
V2500-A1/A5 78-11-11 REPAIR 028

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
NOTE: Use alternative material only when the specified

materials are not available.
E. Repair Parts
Non-Vectored Exit Nozzle Assembly

FIG/ITEM PART NO. PART IDENTIFICATION QTY
2-792B CR3524-5-03 Rivet (standard) A/R
2-792C NAS9309M5-03 Rivet (alternative standard) A/R
2-792D CR3552-5-03 Rivet (oversized) A/R
2-792E NAS9311M5-03 Rivet (alternative oversized) A/R
2-793 CR3524-5-02 Rivet (standard) A/R

2-793A AF3524-5-02 Rivet (alternative standard) A/R
2-793B CR3556-5-02 Rivet (oversized) A/R
2-793C CR3556P5-02 Rivet (alternative oversized) A/R

2-794A AF3524-5-03 Rivet (alternative standard) A/R
2-794B CR3552-5-3 Rivet (oversized) A/R
2-794C NAS9311M5-3 Rivet (alternative oversized) A/R
2-796A 740-1095-7 Shim A/R
2-797 740-1095-1 Strap A/R
V2500-A1/A5 78-11-11 REPAIR 028

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
Vectored Exit Nozzle Assembly

9-140E NAS9311M5-3 Rivet (alternative standard) A/R
9-140F CR3552-5-3 Rivet (oversized) A/R
9-140G NAS7311M5-3 Rivet (alternative oversized) A/R
9-170 740-1131-5 Strap 1

9-180 740-1131-7 Strap 1
NOTE: All rivets are commercially available.

NOTE: Alternative material for 740-1095-1 (non-vectored) is
0.040 in. (1,02 mm) thick Ti-6A1-4V titanium alloy sheet
(CoMat 02-270).
NOTE: Alternative materials for 740-1131-5 and -7 (vectored)
are 0.063 in. (1,60 mm) thick 2219-T62 aluminum alloy
sheet (CoMat 02-219), and 2219-T81 aluminum alloy sheet
(CoMat 02-245).
NOTE: Use alternative rivets only when the specified rivets
are not available.
NOTE: Use the oversized rivets only when necessary. Use the
alternative oversized rivets only when the specified
oversized rivets are not available.
NOTE: In non-vectored exit nozzles, the nozzle is attached to
the outer duct with three 740-1095-1 straps. In the
vectored exit nozzles, the nozzle is attached to the
outer duct with two straps, 740-1131-5 and 740-1131-7.
V2500-A1/A5 78-11-11 REPAIR 028

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
3. General

Strap, Exit Nozzle Non-vectored nozzle
assemblies: 0.040 in.
(1,02 mm) thick Ti-6A1-4V
titanium alloy
Strap, Exit Nozzle Vectored nozzle
assemblies: 0.063 in.
(1,60 mm) thick 2219-T62
clad aluminum alloy

C. This type of damage can be repaired by the removal of the damaged

straps and the installation of new straps.
D. The strap material and thickness, the fasteners, and the surfaces
to be primed are different for the vectored and non-vectored
assemblies. Find the type configuration of the damaged assembly
before you start the repair.
E. The practice and processes referred to in the procedure by the TASK

numbers are in the SPPM.
V2500-A1/A5 78-11-11 REPAIR 028

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-200
4. Prepare the Damaged Area for Repair

PPE IS NECESSARY.
A. Clean the damaged area.
(1) Use a CoMat 02-099 lint free cloth made moist with CoMat 01-438
solvent. Rub the surfaces clean before the solvent becomes dry.
V2500-A1/A5 78-11-11 REPAIR 028

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. Make marks for alignment
(1) Use a CoMat 06-131 marking pen. (Ref Figure 601 Repair 28 Sheet
4).
For non-vectored assemblies: On each of the three exit nozzle

skins, make an aft to forward line. There must be at least one
line on each of the three exit nozzle skins. Make the lines
continue from the exit nozzle skin onto the outer skin of the
outer duct assembly.
For vectored assemblies:

Make a minimum of two aft to forward lines on each of the two
exit nozzle skins. Make the lines continue from the exit nozzle
skin onto the outer skin of the outer duct assembly.
NOTE: The marks will be used later in the repair to correctly align
the exit nozzle. They will be used to locate and drill holes
for the replacement straps.
C. Remove the fasteners.
(1) Use drills and drilling tools. Do not damage the structure.
Remove the rivets that attach the inner side of the exit nozzle
to the inner side of the outer barrel. Install temporary
fasteners as necessary to keep the exit nozzle in position
while the outer rivets are being removed.
Remove the aft row of rivets that attach the outer side of the
exit nozzle to the straps. Remove the temporary fasteners from
the inner side of the exit nozzle.
D. Remove the Exit Nozzle Assembly
(1) Remove the exit nozzle assembly from the outer duct and the
straps. Remove laminated shims and liquid shims from the area,
if applicable. Use grinding and routing tools if necessary.
V2500-A1/A5 78-11-11 REPAIR 028

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. Remove the damaged straps.
(1) Use drills and drilling tools. Remove the rivets that attach
the damaged straps to the outer barrel. Do not damage
structure.
F. Remove all sharp edges
(1) Use CoMat 05-074 aluminum oxide abrasive paper to remove sharp
edges and burrs from repair area.
G. Clean the repair area
(1) Remove the sanding and drilling material from the repair area.
Clean with a CoMat 02-099 lint free cloth made moist with CoMat
01-438 solvent. Rub the surfaces clean before the solvent
becomes dry.
H. Remove the existing sealant
(1) Use a palette knife to carefully remove all loose sealant

particles from the spaces in the repair area. Remove the
remaining sealant with a CoMat 05-126 Scotchbrite pad soaked in
Comat 01-438 solvent. Clean the area with a CoMat 02-099 lint
free cloth. Rub the surface until the solvent becomes dry.
V2500-A1/A5 78-11-11 REPAIR 028

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-201
5. Make the Repair Parts

NECESSARY.
A. Make the repair part
(1) Make each new strap from the applicable repair sheet to have
the same shape and fit of the damaged strap. The distance
between the edges of two adjacent straps must not be more than
0.050 in. (1,3 mm). Remove the burrs.
NOTE: As an alternative, you can make the new strap from a

spare strap. (P/N 740-1095-1 for non-vectored exit
nozzle or 740-1131-5, 740-1131-7 for vectored exit
nozzle).
B. Shape the repair part
(1) Make the strap align with the contour of the exit nozzle. The
strap must fit the contour of the exit nozzle with light finger
pressure.
C. Make the laminated shims
(1) Use CoMat 12-038 Cres laminated shim as required.
NOTE: Laminated and liquid shims must be used to fill the empty
spaces between the exit nozzle, the strap and the outer barrel.
Liquid shim will be applied at installation. Liquid shim must
not be more than 0.030 in. (0.76 mm) thick. You must use
laminated shims if the gap is greater than 0.030 in. (0.76 mm)
thick. (Refer to Figure 601, Flag Notes 4 and 5 for approved
limits.)
V2500-A1/A5 78-11-11 REPAIR 028

Page 6009
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Part Nos. 740-1094 and 745-1101
D. Check the ED on the aft edge of the repair part
(1) Clamp the strap onto exit nozzle. Use a CoMat 06-131 marking
pen. Mark some rivet hole locations onto the aft edge of the
strap through the existing holes on exit nozzle. At the edge of
the exit nozzle, mark a line onto the strap. Remove the strap
from the exit nozzle. Measure from the mark made for the aft
rivet hole to the aft edge of the strap for the correct ED. If
the ED is not correct, remove the marks and repeat this step
until the marks are in the correct location for the minimum ED.
(Refer to figure 601 Note 6)
E. Check the forward ED of the repair part
(1) Clamp the strap in position on the outer barrel. Make sure the
line marked on the strap in step 5D is against the edge of the
outer barrel. Use a CoMat 06-131 marking pen to mark several
forward rivet hole locations onto the strap using existing
holes on the outer barrel. Remove the strap from the outer
barrel. Measure from the mark made from the forward rivet hole
to the forward edge of the strap for the correct ED. If
necessary cut the strap to fit for clearance of surrounding
structure. Clamp the strap into position on the outer barrel.
Make sure the line marked on the strap is against the edge of
the outer barrel.
F. Make a mark for the drain hole, if applicable
(1) The lower strap in the vectored assemblies, and two of the
three straps in the non-vectored assemblies, must have a drain
hole at the 6 o’clock position. If these straps are replaced,
make a mark for the drain hole on the new strap. Refer to the
figure 601 Repair 28 sheet 3 for drain locations.
CAUTION: IF YOU USE PROTRUDING HEAD FASTENERS, DO NOT COUNTERSINK THE

HOLES.
V2500-A1/A5 78-11-11 REPAIR 028

Page 6010
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Part Nos. 740-1094 and 745-1101
G. Repair the damaged rivet holes, if necessary
(1) Use drills and drilling tools. Make the damaged holes larger
for use with the applicable oversize rivets. Refer to Table 1
for rivet hole sizes. Remove the burrs.
H. Remove all sharp edges
(1) Use CoMat 05-074 aluminum oxide abrasive paper to remove sharp
edges from skin segment and repair area.
Subtask 78-11-11-350-202
6. Prepare the Replacement Skin Segment and Repair Area for Installation

PPE IS NECESSARY.
A. Clean the repair area.
V2500-A1/A5 78-11-11 REPAIR 028

Page 6011
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. Do a water break free test
(1) All exposes surfaces in the repair and repair parts must be
water break free surfaces. Use CoMat 05-128 scotch brite to
lightly abrade the surfaces. A water break free surface is a
surface that can maintain a continuous film of water for 30
seconds. If the water separates from the repair surface or if
drops or beads form within 30 seconds, lightly abrade the
surface again with the CoMat 05-128 Scotch Brite and repeat the
cleaning procedure in step 6A until a water break free surface
is obtained.
D. Apply the chromate conversion coating
(1) Use a nylon brush or CoMat 02-099 lint free cloth. Apply the
CoMat 07-106 chromate conversion coating to the cleaned, bare
aluminum surfaces. Do not let the solution become dry on the
surfaces. Keep the surfaces wet with clean solution for 2 to 5
minutes.
E. Flush the surfaces
(1) Flush the surfaces fully with demineralized water. Air dry for
30 minutes. The surfaces must be without color.
NOTE: It is acceptable to use the alternative Comat 07-028

chromate conversion coating on the repair surfaces. But
because the alternative CoMat 07-028 chromate
conversion coating is not colorless, and will give the
surfaces a golden color, its use on the external
surface is not recommended.
NOTE: Do not apply chromate conversion coating to titanium

parts.
V2500-A1/A5 78-11-11 REPAIR 028

Page 6012
Aug 1/17
Part Nos. 740-1094 and 745-1101
F. Mix the primer
(1) Refer to manufacturer’s instructions to mix the CoMat 08-093 I

thinner. Do not use the primer mixture for 30 minutes.
thinner.
NOTE: The alternative CoMat 07-126 water soluble primer must

be used with alternative CoMat 07-127 water soluble
primer and the alternative CoMat 07-128 water soluble
thinner.
NOTE: Do not mix the two primer systems.
G. Apply the primer mixture
(1) Use the manufacturer’s instructions to apply the primer mixture

to the applicable repair surfaces.
For the non-vectored assemblies, apply the primer to the mating

surfaces and the internal surfaces only.
For the vectored assemblies, apply the primer to the mating

surfaces and the external surfaces only.
The dry primer layer must be 0.0005 to 0.0007 in. (0,013 to

0,018 mm) thick.
H. Cure the primer
(1) Use an explosion proof heat lamp. Cure the primer for one hour
to between 190 and 210 degrees F (88 and 99 degrees C).
V2500-A1/A5 78-11-11 REPAIR 028

Page 6013
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-203
7. Install the Replacement Skin Segment

PPE IS NECESSARY.
CAUTION: DO NOT SOLVENT CLEAN THE FASTENERS. SOME FASTENERS CAN BE

LUBRICATED FROM THE MANUFACTURER. THE LUBRICANT MUST NOT BE
REMOVED.
A. Mix the adhesive
(1) Use the manufacturer’s instructions to prepare the CoMat 08-078

adhesive.
B. Install the replacement skin segment
(1) Use rivet tools. Apply a thin layer of the CoMat 08-078
adhesive to the mating surfaces. put the replacement skin
segment in position. Align the rivet holes. Use temporary
fasteners as necessary to keep the holes aligned. Wet install
V2500-A1/A5 78-11-11 REPAIR 028

Page 6014
Aug 1/17
Part Nos. 740-1094 and 745-1101
the fasteners with the adhesive.
NOTE: For non-vectored assemblies, install the rivets along

the aft edge of the outer skin with the manufactured
head on the inner surface. For vectored assemblies,
install the rivets with the manufactured head on the
outer surface. The upset head rivet must be no more
than -0.002 to +0.005 in. (-0,05 to +0,13 mm) above or
below the surface. Do not damage the parent material.
NOTE: The primer mixture can be used as an alternative to wet

install the fasteners.
C. Remove the unwanted adhesive
(1) Remove any unwanted adhesive from the repair area before the
adhesive cures. Use a CoMat 02-099 lint free cloth made moist
with CoMat 01-438 solvent. Make sure the drain hole is not
blocked with adhesive, if applicable. Do not let the solvent
get in the joints.
D. Install the next replacement skin segment, if required.
(1) If more than one outer skin segment is damaged, prepare to

install the next skin segment. Go to step 4 and repeat the
applicable steps.
Subtask 78-11-11-350-204
8. Apply Sealant to the Repair

PPE IS NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 028

Page 6015
Aug 1/17
Part Nos. 740-1094 and 745-1101
(1) Use a palette knife to carefully remove all loose sealant

particles from the spaces between the skin segment and the
structure. Remove the remaining sealant with a CoMat 05-126
Scotchbrite pad soaked in CoMat 01-438 solvent. Rub the surface
until the solvent becomes dry.
B. Apply the masking tape
(1) Use the CoMat 02-178 masking tape to make a border along the
sides of the spaces between the skin segment and the structure.
C. Apply the primer to the spaces
(1) Use the manufacturers instructions to prepare and apply the

PR-1200 primer. Apply a thin layer of the primer to the spaces
between the strips of masking tape. Let the primer dry at room
temperature. If the primer causes a dull finish or dusty chalk
to show on the surface, rub the surface clean with a CoMat 02-
099 lint free cloth.
D. Apply the sealant to the spaces
(1) Use the manufacturer’s instructions to prepare and apply the

DAPCO 2100 sealant. Apply the sealant to the spaces between the
strips of masking tape. Remove unwanted sealant. The sealant
must be smooth to 0.010 in. (0,25 mm) below the surface.
E. Cure the sealant
(1) Cure the sealant for 10 hours at room temperature. The sealant
V2500-A1/A5 78-11-11 REPAIR 028

Page 6016
Aug 1/17
Part Nos. 740-1094 and 745-1101
will be tack free in one hour. Remove the masking tape before
the cure is complete.
NOTE: It is not necessary to let the sealant fully cure under

repair conditions. The uncured sealant is structurally
and functionally acceptable.
Subtask 78-11-11-350-205

this repair are done.
Subtask 78-11-11-350-208
HOLE DIAMETER COUNTERSINK

FASTENER DIAMETER
CR3524-5 0.160 TO 0.164 in. 100°
NAS9309M5 (4.06 TO 4.17 mm) 0.239 TO 0.247 in.
(6.07 TO 6.27 mm)
CR3556-5 0.176 TO 0.180 in. 120°
CR3556P-5 (4.47 TO 4.57 mm) 0.310 TO 0.318 in.
(7.87 TO 8.07)
CR3552-5 0.176 TO 0.180 in. 100°
NAS9311M5 (4.47 TO 4.57 mm) 0.282 TO 0.290 in.
(7.16 TO 7.36 mm)
Table 1: HOLE AND COUNTERSINK DIAMETERS
V2500-A1/A5 78-11-11 REPAIR 028

Page 6017
Aug 1/17
Part Nos. 740-1094 and 745-1101
Exit Nozzle Skin Replacement Repair, Common Nozzle Assembly

V2500-A1/A5 78-11-11 REPAIR 028

Page 6018
Aug 1/17
Part Nos. 740-1094 and 745-1101

V2500-A1/A5 78-11-11 REPAIR 028

Page 6019
Aug 1/17
Part Nos. 740-1094 and 745-1101

V2500-A1/A5 78-11-11 REPAIR 028

Page 6020
Aug 1/17
Part Nos. 740-1094 and 745-1101

V2500-A1/A5 78-11-11 REPAIR 028

Page 6021
Aug 1/17
Part Nos. 740-1094 and 745-1101
V2500-A1/A5 78-11-11 REPAIR 028

Page 6022
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 029 0
REPLACE THE CNA ATTACHMENT FLANGE NUTPLATE RIVETS
(VRS2355)
Task 78-11-11-300-029
1. Effectivity
NOTE: See the Illustrated Parts List (IPL) section, Figure 2 for item

Riveting equipment

CoMat 06-131 Marking Pen
E. Repair Parts

6-550 NAS1200-3-7 Nut-Plate Rivet (Standard) 98
NOTE: To identify repair or replacement parts, refer to the
IPL, to the IPL Figure 5 or 6.
V2500-A1/A5 78-11-11 REPAIR 029

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
3. General

Forward Flange Ti 6AL-2SN-4Zr-2Mo
Attach Ring
B. This repair removes the damaged or undamaged rivets NAS1200-3-7

and installs the replacement rivets CCR244CD-03-05 that support
the nutplates in position.
C. This repair can be performed in conjunction with or post, REPAIR

020 (VRS2160), Replace the Inner Annulus Support Assembly
Nutplates.
D. The practices and processes referred to in the procedure are in the

Subtask 78-11-11-020-068
4. Remove the Jet Pipe Assy

PPE IS NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 029

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
A. Remove the fasteners.
(1) Carefully remove the fasteners attaching the jet pipe assy to
the forward flange attach ring.
B. Remove the jet pipe assy
(1) Carefully remove the jet pipe assy from the common nozzle assy.
Do not damage the structure.
(2) Clean the interfacing surfaces with CoMat 02-091 wiping cloth made
Subtask 78-11-11-020-063
5. Remove the Rivets (See Figure 601)

PPE IS NECESSARY.
A. Remove the rivets.
(1) Use drill and drilling equipment. Drill out the rivets and
remove the nutplate. Do not make the rivet holes larger.
V2500-A1/A5 78-11-11 REPAIR 029

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. Clean the surface.
(1) Clean the repair surface with CoMat 02-091 wiping cloth made
Subtask 78-11-11-210-075
6. Inspect the New Rivets, (See Figure 601)
A. Measure the rivet hole.
(1) If size of the rivet hole is larger than 0.101 in. (2,56 mm)
contact Goodrich for further information.
B. Install the new rivets.
(1) Put the nutplate into position and install the new rivets per
SRM 51-42-11, Fastener Installation and Removal Metallic
Structure.
Subtask 78-11-11-420-082
7. Install the Jet Pipe Assy
A. Clean the interfacing surfaces with CoMat 02-091 wiping cloth made
moist with CoMat 01-438 solvent. Rub the surfaces until dry.
B. Position the jet pipe assy on the common nozzle assy.
C. Install the jet pipe assy to the forward flange attach ring with
the fasteners.
V2500-A1/A5 78-11-11 REPAIR 029

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-210-076
A. Visually inspect repair.

remain.
Subtask 78-11-11-850-070
9. Identify the repair
A. Mark VRS2355 adjacent to the assembly number.
V2500-A1/A5 78-11-11 REPAIR 029

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
Common Nozzle Assembly-Inner Annulus Support Assembly Nutplates

Figure 601
V2500-A1/A5 78-11-11 REPAIR 029

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 030 0
REMOVE AND REPLACE THE FIRE SHIELD
(VRS2333)
Task 78-11-11-300-030
1. Effectivity
locations of part numbers.
CoMat 01-076 Methyl ethel ketone (Alternative)

CoMat 02-099 Lint-Free cloth
CoMat 02-174 Cotton Swabs
CoMat 05-020 Waterproof silicon carbide abrasive
paper, grits size 320
CoMat 06-131 Marking Pen
CoMat 07-159 Aluminized Epoxy Primer
CoMat 08-021 Epoxy Paste Adhesive
CoMat 08-134 Epoxy Paste Adhesive, alternative to
CoMat 08-021
V2500-A1/A5 78-11-11 REPAIR 030

Page 6001
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. Repair Parts
PART NO. PART IDENTIFICATION

740-1128-3 Fire Shield-LH
740-1128-4 Fire Shield-RH
NOTE: Refer to the SRM chapter 51-42-00 for instructions to remove and
install the fasteners.
3. General

Fire Shield .063 TI SH ANL 6AL-4V
B. This type of damage can be repaired by removal of the damaged fire

shield and installation of the replacement fire shield.
Subtask 78-11-11-020-064
4. Remove the Fire Shield

PPE IS NECESSARY.
A. Remove the fire seals in reference to CMM 78-11-11 REPAIRS 002, 003
and 006. Remove sufficient number of seals to get access to remove
the 740-1105-9 and -10 fairings.
V2500-A1/A5 78-11-11 REPAIR 030

Page 6002
Aug 1/17
Part Nos. 740-1094 and 745-1101
B. Remove the 740-1105-9 and -10 top strut fairings. Use caution to
prevent damage to the fastener holes. Make note of the type of
fasteners removed and the locations.
C. Remove the damaged 740-1128-3,-4 fire shield and 740-1128-5, -6

splice strap.
Subtask 78-11-11-210-077
5. Inspect the Seal Retainer/Fairing Assembly
A. Do a visual 10X inspection on the 745-1110 seal retainer/fairing

assembly for damage. If damage is found, contact Goodrich for
further disposition.
B. Do a medium sensitivity dye Penetrant on the 745-1110 seal

retainer/Fairing Assembly for crack. Refer to SPPM 70-23-02 for
dye Penetrant procedure. If cracks are found, contact Goodrich for
further disposition.
C. Apply CoMat 07-159 aluminized epoxy primer to the 745-1110 seal

retainer/fairing assembly.
Subtask 78-11-11-350-085
6. Fabricate a New Splice Strap
A. Make a new 740-1128-5 and -6 splice strap from 0-050 in. thick
2024-T3 Clad Aluminum. Keep the corner radius of 0.50 in. Refer to
the used splice strap and Figure 605 for dimension.
B. Form and fit the new strap to fit against the 745-1110 seal
retainer/fairing assembly with light finger pressure.
C. Use the remaining splice strap as a template, mark the fastener

holes on the new splice strap.
D. Clamp the new splice strap on the seal retainer/fairing and back
drill through the fastener holes on the strap.
E. Disassemble the splice strap, remove and deburr all sharp edges.
V2500-A1/A5 78-11-11 REPAIR 030

Page 6003
Aug 1/17
Part Nos. 740-1094 and 745-1101
F. Apply alodine and prime in reference to SRM 54-02-00, paragraph

1.A.
Subtask 78-11-11-420-074
7. Install the New Fire Shield
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN SAFETY
INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES INSTRUCTIONS ON
HOW YOU MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS. GET
INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU MUST SAFELY USE,
KEEP, AND DISCARD CHEMICALS.

PPE. GET INSTRUCTIONS FROM YOU EMPLOYER ON WHICH PPE IS
NECESSARY.
A. Clamp the new 740-1128-3 and -4 fire shield in position. Refer to

Figure 603 for location dimensions.
B. Back drill the fastener holes through the seal retainer and the CNA
inner barrel skin. Use temporary fasteners as necessary.
C. Countersink the fastener holes that are located through the center
of the seal retainer area.
NOTE: Some configurations have these fastener holes countersunk

on both the 745-1110 seal retainer/fairing and the
740-1128-3 and -4 fire shield.
D. Remove the 740-1128-3 and -4 fire shield after all fastener holes
have been located and drilled. Remove all burrs and sharp edges.
V2500-A1/A5 78-11-11 REPAIR 030

Page 6004
Aug 1/17
Part Nos. 740-1094 and 745-1101
E. Mix CoMat 08-021 Epoxy Paste Adhesive in reference to the

manufacturers instructions.
F. Apply the mixed CoMat 08-021 Epoxy Paste Adhesive to the mating
surfaces of the parts. The paste adhesive is used as a liquid shim
to fill small mismatch areas up to 0.030 in. (.762 mm) thick.
G. Install the 740-1128-3 and -4 fire shield and the 740-1128-5 and
-6 splice strap using NAS1200M5 solid rivets through the 745-1110
seal retainer/fairing and CR3524-5 blind rivets on the AFT edge.
NOTE: Find the length of the fasteners using a depth gauge. Shave
double countersunk fasteners flush if necessary.
H. Mix the DAPCO 2100 sealant in reference to the manufacturer’s

instructions.
I. Apply PR-1200 primer to the faying surfaces of the 740-1105-9 and -

10 upper strut fairings that were removed in steps 4.B. Follow the
manufacturer’s application instructions. Allow to dry for a
minimum of 30 minutes.
J. Apply the DAPCO 2100 sealant to the faying surfaces of the

740-1105-9 upper strut fairings.
K. Install the fairings with CR3524-5 blind rivets and NAS1200M5

solid rivets in the locations as shown in 4.B.
L. Apply fillet seal along all edges using CoMat 08-032 primer and
DAPCO 2100 sealant. Follow manufacturer’s instruction.
M. Install the seals in reference to CMM 78-11-11 REPAIRS 002. 003,

006.
Subtask 78-11-11-210-078
8. Inspect the Repair
A. Verify that all the steps in this procedure have been followed
already.
B. Identify the repair as VRS2333.
V2500-A1/A5 78-11-11 REPAIR 030

Page 6005
Aug 1/17
Part Nos. 740-1094 and 745-1101
Common Nozzle Assembly Fire Shield Removal and Replacement

Figure 601
V2500-A1/A5 78-11-11 REPAIR 030

Page 6006
Aug 1/17
Part Nos. 740-1094 and 745-1101

(Left Hand Shown, Right Hand Opposite)
Figure 602
V2500-A1/A5 78-11-11 REPAIR 030

Page 6007
Aug 1/17
Part Nos. 740-1094 and 745-1101

Figure 603
V2500-A1/A5 78-11-11 REPAIR 030

Page 6008
Aug 1/17
Part Nos. 740-1094 and 745-1101

Figure 604
V2500-A1/A5 78-11-11 REPAIR 030

Page 6009
Aug 1/17
Part Nos. 740-1094 and 745-1101

Figure 605
V2500-A1/A5 78-11-11 REPAIR 030

Page 6010
Aug 1/17
Part Nos. 740-1094 and 745-1101
REPAIR 031 0
REMOVE AND REPLACE THE AFT RING
(NON-VECTORED)
Task 78-11-11-300-031
1. Effectivity
locations of part numbers.
Drill and drilling equipment

Riveting Equipment
Temporary fasteners
Vacuum
CoMat 01-438, Turco 6646 or Cleaning Solvent

Equivalent
CoMat 02-097, Gloves Lint Free Gloves
CoMat 02-099, Cleaning Cloth Lint-Free Cloth
CoMat 02-178 Masking Tape, No. 250
CoMat 05-174, Abrasive Paper Abrasive Paper
CoMat 06-131, Marking Pen Marking Pen
CoMat 08-078, EA 9321 Paste Adhesive (Part A and B)
CoMat 07-112, EA 9205R or Primer, Adhesive Bonding
Equivalent
CoMat 07-113, BR 154 Primer, Alternate to
CoMat 07-112
BR 6750 Primer, Alternate to
CoMat 07-112
DAPCO 2100 (AMS 3374) Sealant
V2500-A1/A5 78-11-11 REPAIR 031

Page 6001
Nov 1/17
Part Nos. 740-1094 and 745-1101
DAPCO 2200 (AMS 3374) Sealant

(Alternate)
E. Repair Parts
PART NO. PART IDENTIFICATION

740-1102-503 Ring Aft- Exit Nozzle
740-1102-505 Ring Aft- Exit Nozzle
MS20426AD4 Rivets
MS20427M4 Rivets
NOTE: Use the alternative rivets only when the specified rivets are
not available.
NOTE: Use the oversize rivets when it is necessary. Use the

alternative oversize rivets when the recommended oversize rivets
are not available.
3. General

Ring, Aft 2219-T3511 Aluminum Alloy (AMS 4163)
B. This repair removes the damaged aft ring and installs a new
replacement aft ring.
C. This repair assumes that the common nozzle assembly has been
removed from the wing in reference to the applicable procedure.
V2500-A1/A5 78-11-11 REPAIR 031

Page 6002
Nov 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-020-066
4. Remove the Damaged Aft Ring

PPE IS NECESSARY.
CAUTION: WHEN DRILLING OUT RIVETS AT THE AFT EDGE THE EXIT NOZZLE DO
NOT DRILL THROUGH THE PART ONLY REMOVE THE MANUFACTURED
HEAD OF THE RIVET.
A. Remove the existing rivets that attach the aft ring to the outer
and inner skin of the exit nozzle. Drill out the rivets from the
manufactured head side. Refer to SRM 51-42-11, 51-44-11 and 51-43-
00 for fastener removal and installation.
B. Remove the two rows of existing rivets at the skin splices as

required.
C. Mark the point on the existing skin where the ends of the existing
aft ring is joined.
D. Carefully removed the damaged aft ring.
E. Perform a Non Destructive Test (NDT) on the Outer and Inner Skins
after the aft ring is removed for signs of cracks. No cracks are
allowed. Refer to SRM 54-40-00 Allowable Damage Limits. If crack
damage is found on the inner skin, contact Goodrich for damage
evaluation.
V2500-A1/A5 78-11-11 REPAIR 031

Page 6003
Nov 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-350-086
5. Prepare the New Replacement Aft Ring for Installation

PPE IS NECESSARY.
A. Clean the repair area with CoMat 02-099, lint free cloth made moist
with CoMat 01-438 solvent. Rub the surface clean before the solvent
becomes dry.
B. Install the replacement Aft Ring in position between the aft edge
of the Exit Nozzle Inner and Outer skins. Inspect for gaps, if no
gaps exist ignore step (1) and (2).
(1) Make sure that the location of the gap joints on the new
replacement aft ring is the same as the original locations of
the damaged aft ring that was removed.
(2) The gap between the new replacement aft ring must be
0.00-0.10 in.(0,00 - 2,54 mm).
(3) Maintain a constant distance of 0.58 - 0.64 in. (14,7-16,3 mm)

from the aft edge of the aft ring to the edge of the outer skin
and 0.57 - 0.63 in (14,5 - 16,0 mm from the aft edge of the aft
ring to the aft edge of the inner skin.
V2500-A1/A5 78-11-11 REPAIR 031

Page 6004
Nov 1/17
Part Nos. 740-1094 and 745-1101
(4) The average area diameter of the exit Nozzle Assembly measured
from the inner aft most edge of the new aft ring shall be
48.68 - 48.75 in. (1236,5 -1238,3). Refer to Figure 601 sheet 2
of 2.
NOTE: Find the average area diameter as follows:
1. Measure and record the exit nozzle diameter in four

locations at 0°, 45°, 90°, and 135°.
2. Calculate the average diameter from the four

recorded measurements in Note 1
C. Temporarily secure the new replacement aft ring with clamps or

other device.
D. Drill fastener holes through the new replacement aft ring using the
existing fastener holes on the aft edge of the outer and inner skin
as a guide. Use temporary fasteners (clecos) if necessary to secure
the new replacement aft ring in place. Use the tooling or fixtures
as a guide to make sure that the rivets are installed normal to the
inner skin surface of the exit nozzle.
NOTE: Existing fastener holes along the aft edge of the

non-vectored exit nozzle assembly are drilled perpendicular
to the inner skin surface.
E. Remove the new replacement aft ring from the exit nozzle.
F. Use aluminum oxide abrasive paper to remove all sharp edges from
the new replacement aft ring, outer and inner skins.
G. Vacuum rework area to remove all foreign debris and materials.
V2500-A1/A5 78-11-11 REPAIR 031

Page 6005
Nov 1/17
Part Nos. 740-1094 and 745-1101
Subtask 78-11-11-420-079
6. Install New replacement Aft Ring

PPE IS NECESSARY.
A. Apply adhesive bonding primer, EA 9205R or equivalent to reworked

areas and mating surfaces. Refer to the manufacturer’s instruction
for application recommendation.
B. Cure adhesive bonding primer. Refer to manufacturer’s instruction.
C. Mix paste adhesive, CoMat 08-078, EA 9321 Part A and B. Refer to

manufacturer’s instruction.
D. Apply mixed paste adhesive to mating surfaces of outer and inner

skins and the aft ring. Refer to manufacturer instructions.
NOTE: No paste adhesive or primer shall be installed on the

portion of the aft fitting that is exposed to the air
stream.
V2500-A1/A5 78-11-11 REPAIR 031

Page 6006
Nov 1/17
Part Nos. 740-1094 and 745-1101
E. Install the new replacement aft ring in position. Align the new
replacement aft ring using marks in repair step 4.C and previously
drilled fastener holes using temporary fasteners (clecos) to
maintain fastener hole alignment as required.
F. Wet install the new fasteners with DAPCO 2100 sealant or equal.
NOTE: The new rivets located along the aft edge of the outer and
inner skin shall be installed with the manufactured head
located on the inner skin surface.
G. Remove excess sealant flash with CoMat 09-099, lint free cloth
moist with CoMat 01-438 solvent.
H. The upset fastener head must be milled above flush from +0.003 -
0.008 in (0,076 -0,203 mm) to the outer skin surface. Do not damage
outer skin parent material. The upset fastener head shall be
located on the outer skin surface only.
Subtask 78-11-11-420-080
7. Install Aerodynamic Sealant

PPE IS NECESSARY.
V2500-A1/A5 78-11-11 REPAIR 031

Page 6007
Nov 1/17
Part Nos. 740-1094 and 745-1101
A. Apply the CoMat 02-178 masking tape to make a border along the two
sides of the gaps on the inner and outer skin at the new
replacement Aft Ring interface areas where the DAPCO 2100 sealant
is to be applied.
B. Apply the DAPCO 2100 Sealant or equivalent to the gaps between the
strips of CoMat 02-178, masking tape. Remove excess sealant. The
sealant must be smooth or flush with adjacent skin surfaces or
within 0.010 in. (0,254 mm) below adjacent skin surfaces.
C. Cure the DAPCO 2100 Sealant or equivalent for 24 hours at room

temperature. The sealant will be tack free in for hours. For faster
cure cycle, DAPCO 2200 may be used. Refer to manufacturer’s
instructions for cure details.
D. Remove the CoMat 02-178 Masking tape before sealant is fully cured.
Subtask 78-11-11-210-078
8. Inspect the Repair
A. Examine the completed repair to make sure all the steps and
requirements of this repair are followed.
B. Measure and record the exit nozzle diameter in four locations at

at 0°, 45°, 90°, and 135°.
C. Calculate the average diameter from the four recorded measurements

in step 8.B. The average diameter must be 48.68 - 48.75 in. (1236,5
- 1238,3 mm). Refer to Figure 601, sheet 2 of 2.
V2500-A1/A5 78-11-11 REPAIR 031

Page 6008
Nov 1/17
Part Nos. 740-1094 and 745-1101
EXIT NOZZLE ASSEMBLY

(NON-VECTORED)
EXISTING MS20426AD4
RIVETS AT SPLICE JOINTS
3 PLACES
AFT RING
A
EXISTING
MS20427M4
RIVETS
(VIEW ROTATED 180) A5C1108
Common Nozzle Assembly, Exit Nozzle Assembly (Non-Vectored)

V2500-A1/A5 78-11-11 REPAIR 031

Page 6009
Nov 1/17
Part Nos. 740-1094 and 745-1101
0.58 - 0.64 IN.

(14.7 - 16.3 mm)
CONSTANT
SEALANT 2 PLACES ALL AROUND
MS 20427M4
RIVETS UPSET HEAD OUTER SKIN
OUTER SURFACE
MANUFACTURED HEAD INNER SURFACE
AFT RING INNER SKIN

0.57 - 0.63 IN.
(14,5 - 16,0mm)
Exit Nozzle Diameter

48.68 - 48.75 IN.
(1236,5 - 1238,3 mm)
SECTION A-A
NOTE: NOT TO SCALE A5C1109B
Common Nozzle Assembly, Exit Nozzle (Non-Vectored), Aft Ring

V2500-A1/A5 78-11-11 REPAIR 031

Page 6010
Nov 1/17
Part Nos. 740-1094 and 745-1101
COMMON NOZZLE ASSEMBLY - ASSEMBLY AND STORAGE 0
Task 78-11-11-400-001
Assembly and Storage of the Common Nozzle Assembly
1. Assembly of the Common Nozzle Assembly (CNA)
A. General
(1) Lubricate all threads and mating faces of nuts and bolts with
CoMat 10-078 anti-seize compound.
(2) Standard Equipment.
Standard workshop equipment
(3) See Table 701 for consumable materials.
NOTE: For more information on items shown in Table 701, see

the Consumable Materials Index in the Introduction.
Equivalent alternative can be used.
NOMENCLATURE COMAT NUMBER

Barrier material CoMat 01-233
Identification tag CoMat 02-092
Thinner CoMat 07-066
Primer converter CoMat 07-067
Primer base CoMat 10-029
Anti-seize compound CoMat 10-078
Consumable Materials
Table 701
(4) Special Tools - None
(5) Expendable Parts - None
V2500-A1/A5 78-11-11 ASSEMBLY & STORAGE

Page 7001
Aug 1/17
Part Nos. 740-1094 and 745-1101
WARNING: MAKE SURE THE CNA IS TIGHTLY HELD DURING ASSEMBLY. THE
NON-VECTORED CNA WEIGHS 235 LBS (106,59 KG) AND THE VECTORED
CNA WEIGHS 250 LBS. (113,40 KG). IF DROPPED THE CNA CAN
INJURE PERSONNEL AND/OR DAMAGE EQUIPMENT.
B. Assemble the CNA
(1) For assembly of the Common Nozzle Assembly refer to the

applicable repairs.
(2) Install the upper pan seals and fire seals (See IPL Figure 4).
Refer to REPAIR 008 (VRS2120).
(3) Install the pressure seal (See IPL Figure 4). Refer to
REPAIR 006 (VRS2062).
(4) Install the inner annulus seals (See IPL Figure 4). See REPAIR
024 (VRS2305).
(5) Install the inner annulus seals (See IPL Figure 4). Refer to
REPAIR 005 (VRS2060).
2. Storage of the Common Nozzle Assembly
A. Storage After Assembly
(1) Storage Materials (See Table 702)
NOTE: Equivalent alternatives can be used for items shown in

Table 702.
NOMENCLATURE COMAT NUMBER

Barrier material 01-233
Identification tags 02-092
Storage Materials
Table 702

Page 7002
Aug 1/17
Part Nos. 740-1094 and 745-1101
(2) Storage Procedures
(a) Write the CNA name, part number, and date on each of two
CoMat 02-092 identification tags.
(b) Attach one identification tag to the CNA.
(c) Seal the assembly in CoMat 01-233 barrier material.
(d) Attach the second identification tag to the wrapping in a

visible position.
(e) Put the assembly in a clean, dry area.

Page 7003
Aug 1/17
Part Nos. 740-1094 and 745-1101

Page 7004
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMMON NOZZLE ASSEMBLY - FITS AND CLEARANCES 0
Task 78-11-11-820-001
Fits and Clearances of the Common Nozzle Assembly (CNA)
1. Fits and Clearances
A. Diametral Fit and Clearances
(1) See Table 801 for diametral tolerances and assembly tolerances.
See the IPL for identification of parts by the figure and item
number. The assembly clearance given is total diametral
clearance; radial clearance is one-half of the diametral
clearance.
Original Mfg. Limits In-Service Wear Limits
FIGURE Assembly Dimension Max.

AND Dimension Clearance Limits Allowable
ITEM NO. Inches (mm) Inches (mm) Inches (mm) Clearance
Max. Min. Max. Min. Max. Min. Inches (mm)
8-040 OD 0.3766 0.3761
8-400 (9,553) (9,566)
(Bushing)
8-040 ID 0.2515 0.2500
8-400 (6,388) (6,350)
(Bushing)
8-130 OD 0.6562 0.6557
8-160 (16,655) (16,667)
8-360
8-380
(Bearing)
Diametral Tolerances
Table 801
V2500-A1/A5 78-11-11 FITS & CLEARANCE

Page 8001
Aug 1/17
Part Nos. 740-1094 and 745-1101
Original Mfg. Limits In-Service Wear Limits

Assembly Max.
FIGURE Clearance Dimension Allowable
AND Dimension Inches Limits Clearance
ITEM NO. Inches (mm) (mm) Inches (mm)
Max. Min. Max. Min. Max. Min. Inches (mm)
8-130 ID 0.2500 0.2405
8-160 (6,350) (6,109)
8-360
8-380
(Bearing)
Diametral Tolerances
Table 801
B. Torque Value
(1) Bolts tightened from the head end must be tightened to the high
value of the torque. Necessary torques are included in the
Assembly text.
Torque Values
IPL Fig. and Inch-Pound Newton-Meters
Item No. Item (in./lb) (N·m)
1-050 Nut 45 - 50 (5,08 - 5,65)
2-090 Nut 50 - 70 (5,65 - 7,91)

5-270
6-060
2-020 Bolt 50 - 70 (5,65 - 7,91)
2-120 Nut 20 - 25 (2,26 - 2,82)

5-280
2-140 Nut 20 - 25 (2,26 - 2,82)

4-020
Torque Values
Table 802
V2500-A1/A5 78-11-11 FITS & CLEARANCE

Page 8002
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMMON NOZZLE ASSEMBLY 0

SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
Task 78-11-11-570-001
Special Tools, Fixtures, and Equipment of the Common Nozzle

Assembly (CNA)
1. Special Tools, Fixtures, and Equipment
NOTE: Equivalent items can be used for the items listed in Table 901.
DESCRIPTION PART NUMBER USAGE

CNA Fixture 1N20001 Lift/remove the CNA
CNA Sling 1N20003 Lift/remove the CNA
CNA Dolly 1N20004 Lift/remove the CNA
(V0AM53)
Special Tools
Table 901
V2500-A1/A5 78-11-11 SPECIAL TOOLS

Page 9001
Aug 1/17
Part Nos. 740-1094 and 745-1101
Common Nozzle Assembly Fixture and Dolly

Figure 901
V2500-A1/A5 78-11-11 SPECIAL TOOLS

Page 9002
Aug 1/17
Part Nos. 740-1094 and 745-1101
COMMON NOZZLE ASSEMBLY - ILLUSTRATED PARTS LIST
Task 78-11-11-830-003
Illustrated Parts List of the Common Nozzle Assembly
1. Illustrated Parts List
A. Introduction and Purpose
(1) This section has the illustration and breakdown of the parts
for the assembly which can be disassembled, repaired, or
replaced and reassembled.
(2) This section contains a parts list consisting of five columns:

FIG and ITEM, PART NUMBER, NOMENCLATURE, USAGE CODE, and UNITS
PER ASSY.
B. Explanation and Usage
(1) The FIGURE and ITEM column gives the figure number and the item
number for each detailed part. The figure number is given once
at the top of the column. Each part is called out by an item
number. Any part which is not illustrated will have an item
number preceded by a dash (-).
(2) The PART NUMBER column gives Goodrich, vendor, and government
standard part numbers for each detail part. Always use the part
number exactly as listed when procuring parts.
(3) The NOMENCLATURE column gives the description and nomenclature

of the detail part.
(a) If a part is not manufactured by Goodrich, a vendor is

given. The name and address of each vendor is given at the
end of this section.

Page 10001.1
Aug 1/17
Part Nos. 740-1094 and 745-1101
(b) The part description in the nomenclature column is indented

to depict the relationship of the part to the next higher
assembly. For example:
Top Assembly
. Detail Parts for Top Assembly
. Sub-Assembly
. Attaching Parts
***
Detail Parts
. . Detail Parts for Sub-Assembly
. . Sub-Sub-Assembly
. . Attaching Parts
***
. . . Detail Parts for Sub-Sub-Assembly
(c) If a part is affected by a repair procedure, a VRS number

is given. For example: VRS2299. Refer to the General Repair
section for a complete list of all applicable repair
numbers.
(4) The USAGE CODE column is used to show additional configurations

to the top assembly. Each configuration is assigned a code
letter, A through Z (except I and O). All detail parts
associated with a configuration are coded with the same letter.
A blank space in the effectivity column indicates that the
detail part is used on all configurations of the top assembly.
(5) The UNITS PER ASSEMBLY column shows the total quantity of each
part required. The abbreviation AR indicates that the quantity
required will be determined during assembly procedures. The
abbreviation RF indicates that the item is listed for reference
purposes only.

Page 10001.2
Aug 1/17
Part Nos. 740-1094 and 745-1101
C. Abbreviations
(1) The abbreviations used throughout this catalog are as follows:
ABBR TITLE ABBR TITLE

ALT Alternate POS Position
ASSY Assembly PPK Power Plant Kit
(Parts in Power
Plant Kit)
AUX Auxiliary PRESS Pressure
CONFIG Configuration REF Reference
CMM Component REPL(S) Replace(s)
Maintenance Manual
DIA Diameter REV Revision
ENG Engine RH Right Hand
FIG Figure SB Service
Bulletin
FLEX Flexible SUPSD(S) Superseded,
Supersedes
FWD Forward UPR Upper
HYD Hydraulic XLTG Translating
IAE International Aero
Engines
IN Inch
INSTL Installation
LH Left Hand
LKG Locking
LWR Lower
MFD Manufactured
MM Millimeter
MTG Mounting
NHA Next Higher Assy
NO(S) Number (s)
NP Not Provisioned
OPT Optional
D. Replacement Data

Page 10001.3
Aug 1/17
Part Nos. 740-1094 and 745-1101
(1) The interchangeability relationship between parts is provided

by the appearance of the following notes:
One-Way Interchangeable
SUPSDS OR SUPSD BY The old part number may be used as
a replacement only where the old
part number was installed. The
new part number is an acceptable
replacement for either the old or
new part.
Two-way Interchangeable
REPLS OR REPL BY The old and new part number are
each acceptable replacement for
both the old and new part numbers.
E. Service Bulletins
(1) The following terms apply to Service Bulletins

SB -- Is used when the part number
appears on the add side (NEW) of
the Service Bulletin. The word
(Post) will not appear in the
Text.
PRE SB -- Is used when the part number

appears on the cancel side
(OLD) of the Service Bulletin.

Page 10001.4
Aug 1/17
Part Nos. 740-1094 and 745-1101
F. Vendor Information
(1) The vendor information that follows contains the name and
address of each vendor whose CODE number is used in the
NOMENCLATURE column of the illustrated parts list, in numerical
sequence.
CODE NAME AND ADDRESS

11815 CHERRY DIVISION OF TEXTRON, INC.
1224 E. WARNER STREET, BOX 2157
SANTA ANA, CA 92707-0157
FORMERLY: CHERRY FASTENERS
05693
17446 HUCK INTERNATIONAL, INC.
DBA AEROSPACE FASTENER DIVISION
900 E. WATSON CENTER ROAD
CARSON, CA 90745-4201
53551 ALLFAST FASTENING SYSTEMS INC.
15200 E. DON JULIAN RD
P.O. BOX 3166
HACIENDA HEIGHTS, CA 91745-1001
73197 HI-SHEAR TECHNOLOGY CORP.
2600 SKYPARK DR.
TORRANCE, CA 90509
FORMERLY: HI-SHEAR RIVET TOOL CO.
82831 REXNORD INC.
SPECIALITY FASTENER DIVISION
SANTA ANA, CA 92701
Table 1001
Vendor Cage Code with Names and Addresses

Page 10001.5
Aug 1/17
Part Nos. 740-1094 and 745-1101
G. Superseding Parts List
(1) The list contains a tabulation of the superseded part number,

part names, and superseding part number. For reference, see the
Superseding, Equivalent, and Electrical Equivalent Parts List,
71-00-01, RDN 1500.
H. Equivalent Parts List
(1) The list contains a tabulation of the engineering specified

part number, part names, and approved equivalent part number.
For reference, see the Superseding, Equivalent, and Electrical
Equivalent Parts List, 71-00-01, RDN 1500.
I. Electrical Equivalent Parts List
(1) The list contains a tabulation of the engineering specified

part number, part names, and approved equivalent part number.
For reference, see the Superseding, Equivalent, and Electrical
Equivalent Parts List, 71-00-01, RDN 1500.

Page 10001.6
Aug 1/17
Part Nos. 740-1094 and 745-1101
SERVICE BULLETIN LIST

SBN70-0090 May 29/91 Feb 1/09
SBN70-0167 Oct 12/92 Feb 1/09
SBN70-0173 Oct 21/99 Rev 1 Jan 12/00 Feb 1/09
SBN70-0265 Nov 29/93 Rev 1 Mar 22/94 Feb 1/09
SBN70-0312 Jan 07/94 Feb 1/09
SBN70-0358 Mar 30/94 Feb 1/09
SBN70-0384 Jun 30/95 Feb 1/09
SBN70-0420 Aug 21/97 Feb 1/09
SBN70-0424 Mar 17/96 Feb 1/09
SBN70-0515 Feb 27/97 Feb 1/09
SBN70-0540 Jul 14/97 Feb 1/09
SBN70-0545 Jul 02/97 Feb 1/09
SBN70-0610 Sep 29/98 Feb 1/09
SBN70-0685 Jan 30/01 Feb 1/09
SBN70-0700 Jan 30/01 Feb 1/09
SBN70-0756 Jun 10/00 Feb 1/09
SBN70-0763 Oct 23/00 Feb 1/09
SBN70-0770 Apr 18/01 Rev 1 Mar 8/01 Feb 1/09
SBN70-0775 May 23/01 Feb 1/09
SBN70-0777 Aug 28/07 Feb 1/09
SBN70-0792 Jul 07/03 Feb 1/09
SBN70-0843 Apr 28/08 Feb 1/09
SBN70-0846 Mar 21/06 Feb 1/09
SBN70-0880 May 31/07 Feb 1/09
SBN70-0990 Sept 30/09 Feb 1/10
SBN70-0911 Sept 30/09 Feb 1/10

Page 10002.1
Aug 1/17
Part Nos. 740-1094 and 745-1101

SBN70-0921 Oct 23/09 Aug 1/10
SBN70-0982 May 26/14 Nov 1/14
SBN70-1009 Sep 3013 Nov 1/13
SBN78-0006 Jan 08/91 Feb 1/09
SBN78-0047 Jun 13/91 Feb 1/09
SBN78-0078 Mar 15/94 Feb 1/09
SBN78-0100 Jun 23/95 Feb 1/09
SBN78-0129 Aug 19/99 Discontinued Feb 1/09
Jan 17, 2002
SBN78-0136 May 7/99 Feb 1/09
SBN78-0242 June 22, 2011 Rev 1, Jul31/13 Aug 1/13

Page 10002.2
Aug 1/17
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
AF3522−4−02 02 −160A RF 04 −180A RF
09 −012B RF 04 −200D RF
AF3522−4−03 02 −160D RF 09 −132A RF
04 −170A RF 09 −140A RF
AF3522−5−03 05 −030A RF 11 −460A RF
AF3522−5−05 04 −160A RF 11 −480A RF
AF3523−4−02 02 −150A RF AF3524−5−04 04 −060B RF
04 −130A RF 06 −403A RF
AF3523−4−03 02 −160F RF AF3524−5−05 04 −200B RF
04 −120A RF 06 −404A RF
04 −170D RF AF3524−5−07 06 −250A RF
AF3523−4−04 02 −180B RF AF3524−6−03 04 −190D RF
04 −110A RF AF3524−6−04 06 −405A RF
04 −115A RF AF3524−6−05 04 −190B RF
AF3523−4−06 04 −115D RF AF3524−8 02 −250A RF
04 −150A RF AF3552−4−02 09 −010F RF
AF3523−4−08 04 −150D RF 09 −012F RF
AF3523−5−02 04 −140A RF AF3552−5−03 09 −140D RF
AF3523−5−03 05 −020A RF AF3553−4−02 03 −020D RF
09 −125A RF AF3553−5−03 09 −125E RF
AF3523−5−04 06 −230A RF AF3553−5−04 09 −142E RF
09 −142A RF AF3556−5−03 09 −132D RF
AF3524−4 05 −224A RF AF3852−5−03 07 −007C RF
AF3524−4−02 05 −222A RF AF3853−4−02 03 −020F RF
09 −010C RF AN960416L 08 030 8
AF3524−4−03 05 −223A RF AN960C416 05 244 2
AF3524−4−04 06 −402A RF 06 040 2
AF3524−5 03 −060A RF AN960C416L 08 330 8
AF3524−5−02 02 −230A RF AN960XC4 05 470 90
02 −330A RF ASPFSDT06N7NL 11 240 12
02 −793A RF ASPLC2AC06 11 250 12
04 −065B RF BH01227−6L 06 −140A 12
06 −240A RF 06 −145A 4
09 −060A RF CCR244CS3−05 06 −550A 98
09 −130A RF CCR264CS3−4 06 −620A 12
09 −210A RF 06 −660A 2
AF3524−5−03 02 −340A RF 06 740 4
02 −792A RF CCR264CS3−5 06 −640A 2
02 −794A RF 06 700 4
04 −067B RF CCR274CS3−02 11 −020B RF
Page 10003.1
Printed in U.S.A.
78−11−11 Aug 01/2017
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
CR2545−4−04 02 170 20 CR3523−4−04 02 180 10
CR2563−4−2 03 −020B RF 04 110 10
CR2563M4−2 03 −020A RF 04 115 4
CR2624−5−02 02 −320B 34 CR3523−4−06 04 −115C 4
CR2662−3−03 05 220 8 04 150 2
CR2662−3−04 05 221 8 CR3523−4−08 04 −150C 2
CR2663−3−02 01 020A RF CR3523−5−02 04 140 6
02 −040A RF CR3523−5−03 06 370 4
11 020 4 09 −125 AR
CR2663−3−2 01 020 3 CR3523−5−04 06 230 4
02 040 4 09 142 AR
11 −020A RF CR3523−5−05 06 −190A 8
CR2663−5−03 07 −005A 1 CR3523−5−3 05 020 8
CR2664−5−02 02 240 44 CR3524−4 05 224 16
02 320 34 CR3524−4−02 05 222 14
CR2664−5−03 02 350 14 09 −010B RF
07 005 1 CR3524−4−03 05 223 2
07 007 10 CR3524−4−04 06 402 2
07 −050E RF CR3524−5 03 060 AR
07 −060F RF CR3524−5−02 02 230 32
CR2664−5−04 07 −070F RF 02 330 22
CR2664−5−3 07 020 66 02 793 AR
07 050 47 04 −065A 4
07 −060A 12 05 165 70
CR2664−5−4 07 030 2 05 260 16
07 −070A 20 06 240 12
CR2664−5−5 07 −080A 2 06 355 80
CR2664−6−04 02 360 2 09 060 76
CR2839−5−03 07 −005C 1 09 130 22
CR3522−4−02 02 160 20 09 210 76
09 −012 AR 11 460 AR
CR3522−4−03 02 −160C 20 CR3524−5−03 02 340 4
04 170 20 02 792 AR
CR3522−5−05 04 160 4 02 −792B RF
CR3522−5−3 05 030 22 02 794 AR
CR3523−4−02 02 150 36 04 −067A 8
04 130 16 04 180 8
CR3523−4−03 02 −160E 20 04 −200C 2
04 120 4 05 170 2
04 −170C 20 06 360 4
Page 10003.2
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
09 −110A RF CR4622−3−04 05 −221A 8
09 132 22 CR4624−5−02 11 170 34
09 140 AR CR4624−5−03 02 −350A 14
11 480 AR 07 −007A RF
CR3524−5−04 04 −060A 56 11 210 14
05 160 4 CR4624−6−04 02 −360A 2
05 262 2 11 220 2
06 403 16 CR4624EA5−03 07 −050D 47
CR3524−5−05 04 −200A 2 07 −060E 12
05 183 3 CR4624EA5−04 07 −070E 20
05 187 12 CR4652−5−03 07 −007D RF
05 264 2 CR7310−5−3 05 216 5
06 −170A 12 CR7311−5−3 05 254 8
06 404 4 CR7311−5−4 05 215 16
CR3524−5−06 05 266 2 CR7311−8−3 05 227 5
CR3524−5−07 06 250 2 CR7620S05−03 07 015 22
CR3524−6−03 04 −190C 2 CR7620S05−04 07 035 2
CR3524−6−04 06 405 4 CSR925−8−15R 08 020 8
CR3524−6−05 04 −190A 2 CSR925−8−16 08 320 4
CR3524−8 02 250 2 CSR927−8−15 08 −020A RF
CR3524PR5−02 11 190 10 HL10V5−4 05 272 8
CR3524PR5−03 11 200 4 HL10V6−4 05 070 6
CR3552−4−02 09 −010E 120 06 125 4
09 −012D AR HL10V6−5 05 274 5
CR3552−5−03 02 −792D RF 06 130 1
09 −140C AR HL10V6−6 06 −120A 4
CR3552−5−3 02 −794B RF 06 126 2
09 −140F RF HL10V6−7 06 120 4
CR3553−4−2 03 −020C RF 06 128 2
CR3553−5−03 09 −125D AR HL11V5−3 03 080 8
CR3553−5−04 09 −142D AR HL11V5−4 05 270 2
CR3556−5−02 02 −793B AR HL11V5−5 04 200 2
CR3556−5−03 09 −110C 42 HL11V6−3 05 268 4
09 −132C 22 HL11V6−4 05 050 4
CR3556P5−02 02 −793C RF 05 226 5
CR3556P5−03 09 −110D RF HL11V6−5 04 190 2
CR3556P5−3 09 −132E RF HL11V6−6 05 060 4
CR3852−5−03 07 −007B 10 05 225 5
CR3853−4−2 03 −020E RF HL11V8−6 02 280 2
CR4622−3−03 05 −220A 8 HL12V10−10 06 110 2
Page 10003.3
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
HL12V10−9 06 −110A 2 HR3522−5−05 04 −160B RF
HL13V6−14 02 190 6 HR3523−4−02 02 −150B RF
02 260 2 04 −130B RF
HL13V8−14 02 200 4 HR3523−4−03 02 −160G RF
02 270 8 04 −120B RF
HL185LP6ALPW 02 210 6 04 −170E RF
02 290 2 HR3523−4−04 02 −180A RF
HL185LP6AWU 02 −210A RF 04 −110B RF
02 −290A RF 04 −115B RF
HL185LP8ALPW 02 220 4 HR3523−4−06 04 −115E RF
02 300 2 04 −150B RF
HL185LP8AWU 02 −220A RF HR3523−4−08 04 −150E RF
02 −300A RF HR3523−5−02 04 −140B RF
HL41−5−3 07 060 12 HR3523−5−03 09 −125B RF
HL41−5−4 07 070 20 HR3523−5−04 09 −142B RF
HL41−5−5 07 080 2 HR3552−4−02 09 −010G RF
HL41−6−5 06 070 4 09 −012G RF
HL41−6−8 06 080 4 HR3553−5−03 09 −125F RF
HL41−6−9 06 090 4 HR3553−5−04 09 −142F RF
HL48−10−10 06 115 2 M13640−048 05 228 16
HL48−5−3 06 100 5 MS1042L4 02 820 3
HL49−6−15 02 080 3 MS14101−4 08 130 2
HL75DU10ADW 06 160 2 08 160 2
HL75DU6ADW 06 −145B 4 08 360 2
HL78−5 06 150 5 08 380 2
HL86−6 02 100 3 MS20426AD4−2 09 −010A 120
HL94LP8 02 310 2 MS20426AD4−3 02 370 72
HL97DU5 07 090 34 02 375 40
HL97DU6 06 140 12 MS20426AD4−8 09 −020A 154
06 142 5 MS20426D4−3 02 740 72
06 145 4 MS20426D5−14 08 070 4
HL97LP5 03 090 8 MS20426D5−16 08 060 1
04 205 2 MS20426D5−18 08 050 3
05 276 10 MS20426D6−14 08 −070B RF
HL97LP6 04 195 2 MS20426D6−16 08 −060B RF
05 080 14 MS20426D6−18 08 −050B RF
05 278 9 MS20426D6−24 08 080 8
HR3522−4−02 02 −160B RF MS20426D7−24 08 −080B 8
09 −012C RF MS20426DD4−2 09 010 120
HR3522−4−03 04 −170B RF MS20426DD4−8 09 −020B RF
Page 10003.4
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
MS20426DD5−14 08 −070A RF MS21076−4 05 394 4
MS20426DD5−16 08 −060A RF 06 409 4
MS20426DD5−18 08 −050A RF MS21140U0503 05 −216A 5
MS20426DD6−14 08 −070C RF MS21140U05−03 07 −015A RF
MS20426DD6−16 08 −060C RF MS21140U05−04 07 −035A RF
MS20426DD6−18 08 −050C RF MS21141U0503 05 −254A 8
MS20426DD6−24 08 −080A RF MS21141U0504 05 −215A 16
MS20426DD7−24 08 −080C RF MS21141U0603 05 −040A 6
MS20426E5−14 08 430 4 06 −020A 6
MS20426E5−16 08 420 1 MS21141U0605 05 −214A 3
MS20426E5−18 08 410 3 MS21141U0803 05 −227A 5
MS20426E6−24 08 440 8 MS90354U0603 05 040 6
MS20427M3 05 450 98 MS90354U0605 05 214 3
MS20427M3−7 05 −450A 98 MS90354U603 06 020 6
MS20427M4−8 09 020 154 MS90354U804 06 030 5
MS20427M5 04 100 4 NAS1081C4A4 02 010 4
MS20470AD4 02 660 5 10 030 4
03 070 AR 11 060 4
04 490 AR NAS1097U5−5 09 120 244
MS20470AD5 03 010 AR NAS1102E3−10 02 110 8
MS20615−4M 04 090 AR 05 −230C 8
04 250 AR 11 110 8
04 390 AR NAS1102E3−12 02 −110A RF
MS20615−5M 06 220 AR 11 −110A RF
MS20615M5 05 252 AR NAS1149CN432B 05 −470A 90
MS20615M5−5 05 175 4 NAS1149CN432R 06 570 40
MS21042−3 02 140 2 06 575 12
04 020 2 NAS1198−5 06 210 AR
MS21042L3 02 −140A 2 NAS1200−3−7 06 550 98
MS21042L4 02 920 3 06 −550B RF
MS21043−3 02 120 8 NAS1200−4−3 06 560 40
05 248 8 06 565 12
11 120 8 NAS1200−5 07 010 2
MS21043−4 01 050 3 07 040 2
02 090 5 NAS1200M3 05 392 AR
05 246 4 06 408 8
06 060 2 06 620 12
11 050 3 06 640 2
MS21060−4 05 −440B 49 06 660 2
06 −540B 49 06 680 4
Page 10003.5
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
06 720 4 07 −020B RF
08 135 4 07 −050A RF
11 345 24 07 −060B RF
NAS1200M3F12 08 363 4 NAS1399M5−4 07 −030A RF
NAS1200M4 04 050 AR 07 −070B RF
05 460 90 NAS1399M5−5 06 170 12
NAS1200M5 02 815 8 07 −080B RF
02 835 12 NAS1399M6−4 02 −360B RF
02 875 8 NAS144−14 05 240 2
02 895 12 NAS144−22 05 242 2
03 040 AR NAS1587−4C 06 050 2
04 060 56 10 020 49
04 065 4 NAS1738C5−3 07 −005D RF
04 067 8 NAS1739C5−2 02 −230C 32
05 010 12 02 −240B 44
05 180 11 02 −320C 34
05 250 AR 02 −330C 22
06 200 AR NAS1739C5−3 02 −340C RF
06 365 4 02 −350C 14
11 470 AR 07 −020C 66
NAS1200M5−3 09 110 42 07 −050B 47
NAS1200M5−9 04 100A 4 07 −060C 12
NAS1241AD4−8 09 −020C 154 NAS1739C5−4 07 −030B 2
NAS1241DD4−8 09 −020D RF 07 −070C RF
NAS1398C4−5 04 070 4 NAS1739C5−5 07 −080C 2
NAS1398C5−3 04 080 4 NAS1739C6−4 02 −360C 2
07 −005B RF NAS1739M5−2 02 −230D RF
NAS1398M4 03 020 AR 02 −240C RF
NAS1398M5−6 06 190 8 02 −320D RF
NAS1399C5−2 03 030 AR 02 −330D RF
NAS1399C5−3 07 −020A RF NAS1739M5−3 02 −340D RF
NAS1399M4 03 050 AR 02 −350D RF
NAS1399M5−2 02 −230B RF 07 −020D RF
02 −240A RF 07 −050C RF
02 −320A RF 07 −060D RF
02 −330B RF NAS1739M5−4 07 −030C RF
05 185 5 07 −070D RF
NAS1399M5−3 02 −340B RF NAS1739M5−5 07 −080D RF
02 −350B RF NAS1739M6−4 02 −360D RF
06 180 8 NAS1779C3 06 650 1
Page 10003.6
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
06 730 2 NAS9308M4−2 09 −012A RF
11 350 2 NAS9309M4−2 09 −010D RF
NAS1779C4 06 610 6 NAS9309M5−03 02 −792C RF
06 630 1 NAS9309M5−3 09 −110B RF
06 690 2 09 −132B RF
11 360 10 09 −140B RF
NAS1789C3 06 710 2 NAS9310M5−3 09 −125G RF
NAS1789C4 06 670 2 NAS9310M5−4 09 −142G RF
08 140 2 NAS9311M4−2 09 −012E RF
08 366 2 NAS9311M5−03 02 −792E RF
NAS679C3 05 −248A 8 NAS9311M5−3 02 −794C RF
NAS7311M5−3 09 −140G RF 09 −140E RF
NAS7503−4 05 −230A 8 NAS9312M4−2 04 030 6
NAS7503U14 11 −100A 3 NAS9312M4−4 04 040 20
NAS7503U15 11 100 3 NAS9313AD4−2 09 −010H 120
11 160 2 NAS9313AD4−3 02 −370A 72
NAS7503U4 05 230 8 02 −740A 72
NAS7504U13 11 −080A 2 NAS9313AD4−4 11 230 40
NAS7504U14 02 050 8 NAS9313AD4−8 11 −235 72
02 060 2 NAS9314T5−5 09 −120A AR
11 080 2 NS202941−4 05 440 49
NAS7504U15 11 −090A 3 06 540 49
11 140 4 S202N0003−2 01 010 1
NAS7504U16 02 070 3 01 015 1
11 090 3 02 030 1
11 130 4 11 010 1
NAS7504U21 02 020 4 S700M1751−59DB 10 −036C 2
11 070 4 S700N1362−4 05 −440A 49
NAS75−4−009 08 040 8 06 −540A 49
08 400 8 S700S0497−100 02 510 AR
08 510 8 S700S0497−102 05 283 1
NAS7803−1 02 130 2 S700S0497−103 05 281 1
04 010 2 S700S0497−105 05 284 2
NAS8704U4 01 040 3 S700S0497−146 02 490 6
02 810 3 S700S0497−147 02 480 6
02 910 3 S700S0497−56 05 090 2
11 040 3 S700S0497−57 05 100 AR
NAS8704U6 11 150 2 S700S0497−59 05 110 AR
NAS9307M5−3 09 −125C RF S700S0497−60 05 120 2
NAS9307M5−4 09 −142C RF S700S0497−72 02 520 3
Page 10003.7
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
S700S0497−73 05 285 4 740−1007−505 02 850 1
S700S0497−75 05 282 2 02 950 1
S700S0497−90 02 530 32 07 −001 RF
02 535 16 740−1007−507 02 −850A 1
02 780 32 02 −950A 1
11 270 16 07 −001A RF
11 −275 32 740−1007−9 07 140 1
11 −280A 4 740−1013−11 03 270 6
S700S0497−91 02 540 4 740−1013−3 03 450 1
02 790 4 740−1013−4 03 460 1
11 280 4 740−1014−3 03 200 2
11 −280B 4 03 375 1
S700S0497−92 05 130 AR 03 400 2
S700S0497−94 05 382 4 740−1014−5 03 405 1
S703Y00650 11 180 12 740−1014−503 03 380 1
0UBPEU08−04 06 −030A 5 740−1014−504 03 390 1
275B0204−11 06 010 2 740−1014−505 03 −380A 1
275B0204−14 05 −240A 2 740−1014−506 03 −390A 1
275B0204−22 05 −242A 2 740−1014−6 03 407 1
275B0204−6 05 −242B 2 740−1014−7 03 −200A 2
275B0304−8 10 −010A 49 03 −375A 1
290−1263−5 06 580 8 03 −400A 2
2ASPFFDT06− 11 180 12 740−1021−13 03 320 1
15N7NL 740−1021−14 03 330 1
663D4−58−60 02 −750A 4 740−1021−15 03 340 1
11 430 4 740−1021−16 03 350 1
663D4−61−70 02 750 4 740−1021−17 03 360 1
740−0394−143 10 −036A 2 740−1021−18 03 370 1
740−0394−43 10 036 2 740−1021−505 03 300 1
10 −036B 2 740−1021−506 03 310 1
740−1007−27 07 150 1 740−1021−507 03 −300A 1
740−1007−29 07 160 1 740−1021−508 03 −310A 1
740−1007−31 07 170 1 740−1027−501 02 380 36
740−1007−33 07 180 1 02 383 20
740−1007−35 07 190 1 02 770 36
740−1007−39 07 120 1 11 260 20
740−1007−40 07 130 1 11 265 36
740−1007−41 07 −120A 1 740−1038−5 05 480 1
740−1007−42 07 −130A 1 740−1038−503 05 398 1
740−1007−43 07 −140A 1 740−1038−505 05 −398A 1
Page 10003.8
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
740−1038−7 05 490 1 04 210 10
740−1056−509 05 400 RF 740−1094−11 02 600 1
740−1056−511 05 −400A RF 04 560 1
740−1064−505 05 325 1 740−1094−12 02 610 1
740−1065−513 05 320 1 04 570 1
740−1070−501 05 396 1 740−1094−13 02 430 1
06 340 1 740−1094−15 02 440 2
740−1077−3 03 210 2 740−1094−17 02 400 2
740−1084−505 08 150 1 740−1094−19 02 390 2
740−1084−507 08 −150A 1 740−1094−21 02 495 2
740−1091−1 02 710 1 740−1094−3BA 09 075 1
04 540 1 740−1094−5 02 570 2
740−1091−2 02 720 1 04 440 2
04 550 1 740−1094−501 02 −001 RF
740−1091−3 02 670 1 10 040 1
04 500 1 740−1094−503 02 −001A RF
740−1091−4 02 680 1 10 −040A 1
04 510 1 740−1094−507 02 −001B RF
740−1091−5 02 690 1 10 −040B 1
04 520 1 740−1094−509 02 −001C RF
740−1091−501 02 640 RF 10 −040C 1
04 470 RF 740−1094−513 02 −001D RF
740−1091−502 02 650 RF 10 −040D 1
04 480 RF 740−1094−515 02 −001E RF
740−1091−503 02 580 1 10 −040E 1
04 450 1 740−1094−517 02 −001G RF
740−1091−504 02 590 1 10 −040F 1
04 460 1 740−1094−519 02 −001F RF
740−1091−6 02 700 1 10 −040G 1
04 530 1 740−1094−7 04 430 2
740−1092−501 02 800 1 740−1094−7BA 09 065 1
02 900 1 740−1094−9BA 09 070 2
740−1092−503 02 −800A 1 740−1095−1 02 797 3
02 −900A 1 11 510 3
740−1093−511 10 −001 RF 740−1095−5 02 796 6
740−1093−513 10 −001A RF 740−1095−511 02 730 1
740−1093−515 10 −001B RF 740−1095−513 02 −730A 1
740−1093−517 10 −001C RF 740−1095−515 02 −730C 1
740−1093−519 10 −001D RF 740−1095−7 02 −796A 6
740−1094−1 02 385 10 11 500 2
Page 10003.9
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
740−1096−1 05 140 AR 740−1105−9 05 190 1
740−1096−3 05 150 AR 06 375 1
740−1096−501 02 840 1 740−1106−501 05 200 1
02 940 1 08 −001 RF
05 −001 RF 740−1106−502 05 205 1
740−1096−505 02 −840A 1 08 −010 RF
02 −940A 1 740−1106−503 05 −200A 1
05 −001A RF 05 −205A 1
740−1096−507 02 −840B 1 08 −001A RF
02 −940B 1 08 −010A RF
05 −001B RF 740−1107−11 05 330 1
740−1096−509 02 −840C 1 740−1107−12 05 335 1
02 −940C 1 740−1107−13 05 286 1
05 −001C RF 740−1107−14 05 287 1
740−1096−511 02 −840D 1 740−1107−15 05 310 1
02 −940D 1 740−1107−16 05 315 1
05 −001D RF 740−1107−17 05 295 1
740−1099−503 02 760 2 740−1107−19 05 355 1
11 440 2 740−1107−21 05 345 1
740−1100−515 02 791 RF 740−1107−23 05 384 4
740−1100−517 02 −791A RF 740−1107−25 05 290 4
11 450 RF 740−1107−3 05 300 1
740−1101−3F 09 240 1 740−1107−31 05 340 1
740−1101−501 02 795 1 740−1107−33 05 −310A 1
09 −001 RF 740−1107−34 05 −315A 1
11 490 1 740−1107−35 05 397 1
740−1101−5N 07 −170A 1 740−1107−37 05 −330A 1
740−1101−6N 07 −180A 1 740−1107−38 05 −335A 1
740−1101−7F 09 220 1 740−1107−39 02 460 4
740−1101−9F 09 230 2 05 386 4
740−1102−501 09 050 1 11 330 4
740−1102−503 09 −050A 1 740−1107−4 05 305 1
740−1102−505 09 −050B RF 740−1107−41 02 470 4
740−1103−501 09 040 1 05 388 4
740−1104−501 09 030 3 11 340 4
740−1105−10 05 −193 1 740−1107−5 05 350 1
06 −380 1 740−1107−503 05 210 1
740−1105−503 05 −155 1 740−1107−505 05 −210A 1
740−1105−7 05 195 RF 740−1107−507 05 −210B 1
740−1105−8 05 −197 RF 740−1107−509 05 −210C 1
Page 10003.10
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
740−1107−7 05 360 1 740−1119−510 03 530 1
740−1107−9 05 380 1 04 650 1
740−1109−501 05 −376A RF 740−1119−511 03 510 2
740−1109−503 05 376 1 740−1119−513 03 280 1
740−1110−501 05 −374A RF 740−1119−514 03 290 1
740−1110−503 05 374 1 740−1119−515 03 430 1
740−1111−509 05 −378A RF 740−1119−516 03 440 1
740−1111−511 05 378 1 740−1119−517 03 490 1
740−1115−505 08 090 1 740−1119−518 03 500 1
740−1115−506 08 110 1 740−1119−521 03 410 1
740−1115−507 08 −090A 1 740−1119−522 03 420 1
740−1115−508 08 −110A 1 740−1120−1 03 250 1
740−1116−503 08 170 1 740−1120−3 03 260 1
08 450 1 740−1120−5 03 −250A 1
740−1116−504 08 180 1 740−1120−501 03 240 1
08 460 1 740−1120−503 03 −240A 1
740−1117−10 03 180 1 740−1120−505 03 −240B 1
740−1117−3 03 120 1 740−1120−7 03 −250B 1
740−1117−4 03 130 1 740−1121−501 03 470 1
740−1117−5 03 140 1 740−1121−502 03 480 1
740−1117−503 03 100 1 740−1125−501 02 620 1
740−1117−504 03 110 1 740−1125−503 02 630 1
740−1117−6 03 150 1 740−1125−505 02 −620A 1
740−1117−7 03 160 1 04 620 1
740−1117−9 03 170 1 740−1125−507 02 −630A 1
740−1118−1 03 190 2 04 630 1
740−1118−3 03 −210A 2 740−1125−509 02 −620B 1
740−1118−503 02 830 1 04 −620A 1
02 930 1 740−1125−511 02 624 1
03 −001 RF 04 624 2
740−1118−505 02 −830A 1 740−1126−501 02 550 1
02 −930A 1 04 580 1
03 −001A RF 740−1126−502 02 560 1
740−1118−507 02 −830B 1 04 590 1
02 −930B 1 740−1128−1 02 845 1
03 −001B RF 740−1128−2 02 897 1
740−1119−507 03 220 1 740−1128−3 02 825 1
740−1119−508 03 230 1 740−1128−4 02 885 1
740−1119−509 03 520 1 740−1128−5 02 805 1
04 640 1 740−1128−501 02 798 1
Page 10003.11
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
740−1128−502 02 799 1 745−1101−19 02 −510A 2
02 855 1 745−1101−21 01 −060A 1
740−1128−6 02 865 1 02 −001J RF
740−1131−1 09 190 1 745−1101−23 02 −510B 2
740−1131−2 09 200 1 11 400 2
740−1131−3 09 160 1 745−1101−25 01 −060B 1
740−1131−5 09 170 1 02 −001K RF
740−1131−503 02 −795A 1 745−1101−27 11 380 2
09 100 RF 745−1101−3 02 410 1
740−1131−7 09 180 1 11 290 1
740−1131−9 09 150 1 745−1101−39 11 −330A 4
740−1132−501 02 −730B 1 745−1101−3N 07 100 1
745−1007−1 07 −170B 1 745−1101−41 11 340A 4
745−1007−11 07 −180C 1 745−1101−43 11 324 AR
745−1007−3 07 −180B 1 745−1101−45 11 334 AR
745−1007−501 02 −850B 1 745−1101−47 11 328 AR
02 −950B 1 745−1101−49 11 338 AR
07 −001B RF 745−1101−4N 07 110 1
745−1007−503 02 −850C 1 745−1101−5 02 420 1
02 −950C 1 11 300 1
07 −001C RF 745−1101−501 01 −001 RF
745−1007−505 07 −001D RF 10 −040H RF
11 540 1 10 −050 1
745−1007−7 07 115 2 745−1101−503 01 −001A RF
745−1007−9 07 −170C 1 10 −040J RF
745−1100−501 10 −001E RF 10 −050A 1
10 −005 RF 745−1101−505 01 −001B RF
745−1100−503 10 −001F RF 10 −040K RF
10 −005A RF 10 −050B 1
745−1100−505 10 −001G RF 745−1101−507 10 −050C 1
10 −005B RF 11 −001 RF
745−1101−1 01 060 1 745−1101−51 11 −275A 32
02 −001H RF 11 −280C 4
745−1101−11 02 500 2 745−1101−7 02 450 1
745−1101−13 02 −480A 6 11 320 1
11 370 6 745−1101−9 02 −430A 1
745−1101−15 02 −520A 3 11 310 1
11 410 2 745−1102−1 06 260 2
745−1101−17 02 −490A 2 745−1102−11 06 310 1
11 390 2 745−1102−15 06 290 2
Page 10003.12
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
745−1102−19 06 330 2 745−1110−503 02 −798B 1
745−1102−21 06 325 1 745−1110−504 02 −799B 1
745−1102−3 06 270 2 02 −855B 1
745−1102−5 06 280 2 745−1110−505 02 −798C 1
745−1102−501 02 −840E 1 745−1110−506 02 −799C 1
02 −940E 1 02 −855C 1
06 −001 RF 745−1110−507 02 −798D 1
745−1102−503 06 −001A RF 745−1110−508 02 −799D 1
11 530 1 02 −855D 1
745−1102−505 06 −001B RF 745−1110−509 11 444 1
11 −530A 1 745−1110−510 11 448 1
745−1102−7 06 300 1 745−1118−501 06 500 RF
745−1102−9 06 320 1 745−1118−503 06 −500A RF
745−1103−501 06 −350 1 745−1120−501 08 370 1
745−1103−503 06 −350A 1 745−1120−503 08 −370A 1
745−1104−501 06 394 1 745−1121−501 06 406 1
08 −300 RF 745−1121−502 06 407 1
745−1104−503 06 397 1 745−1125−501 04 730 1
08 −310 RF 745−1125−502 04 740 1
745−1105−501 06 400 1 745−1126−1 04 720 1
745−1106−1 04 220 2 745−1126−3 04 710 1
745−1106−501 02 −830C 1 745−1126−5 04 700 1
02 −930C 1 745−1126−501 04 680 1
04 −001 RF 745−1126−502 04 690 1
11 520 1 745−1126−503 04 −750A 5
745−1107−501 01 030 1 04 780 4
745−1107−503 01 −030A 1 745−1126−505 04 −750B 5
11 030 1 04 −780A 4
745−1108−501 06 410 1 745−1126−8 04 750 5
745−1108−503 06 −410A 1 745−1127−501 04 420 1
745−1108−505 06 −410B 1 745−1128−501 04 260 1
745−1108−9 06 585 4 745−1128−502 04 270 1
745−1109−501 02 −730D 1 745−1128−503 04 280 1
745−1110−1 02 −845A 1 745−1128−505 04 290 1
745−1110−2 02 −897A 1 745−1128−506 04 300 1
745−1110−3 02 −845B 1 745−1128−507 04 760 2
745−1110−4 02 −897B 1 745−1128−509 04 395 1
745−1110−501 02 −798A 1 745−1128−511 04 660 1
745−1110−502 02 −799A 1 745−1128−512 04 670 1
02 −855A 1 745−1128−513 04 765 1
Page 10003.13
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Document Part No. 740−1094, 745−1101
NUMERICAL INDEX
AIRLINE AIRLINE
745−1128−514 04 770 1 02 980 RF
745−1129−1 04 310 1 08 350 1
04 −310B 1 745−1140−507 02 −870A RF
745−1129−10 04 410 1 02 −970A RF
745−1129−11 04 −310A 1 08 −340A 1
745−1129−12 04 −320A 1 11 550 RF
745−1129−13 04 −330A 1 745−1140−509 02 −880A RF
745−1129−14 04 −340A 1 02 −980A RF
745−1129−15 04 −350A 1 08 −350A 1
745−1129−16 04 −360A 1 11 560 RF
745−1129−2 04 320 1 745−1145−501 02 −730E 1
04 −320B 1 745−1145−503 02 −730F 1
745−1129−29 04 400A 1 11 420 1
745−1129−3 04 330 1 745−1145−505 11 −420A 1
04 −330B 1 745−1146−501 08 500 1
745−1129−30 04 410A 1 745−1147−501 06 600 1
745−1129−31 04 −310C 1 745−1148−501 06 590 1
745−1129−32 04 −320C 1 745−1160−501 07 −100A 1
745−1129−33 04 −330C 1 745−1160−502 07 −110A 1
745−1129−34 04 −340C 1 77711−4−11 06 −010A 2
745−1129−35 04 −350C 1 84828−4−7 10 010 49
745−1129−36 04 −360C 1
745−1129−4 04 340 1
04 −340B 1
745−1129−5 04 350 1
04 −350B 1
745−1129−501 04 230 RF
745−1129−502 04 240 RF
745−1129−6 04 360 1
04 −360B 1
745−1129−7 04 370 1
745−1129−8 04 380 1
745−1129−9 04 400 1
745−1130−501 08 390 1
745−1133−501 04 600 1
745−1133−502 04 610 1
745−1140−501 02 870 RF
02 970 RF
08 340 1
745−1140−505 02 880 RF
Page 10003.14
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Document Part No. 740−1094, 745−1101
Page 10003.15
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Document Part No. 740−1094, 745−1101
COMMON NOZZLE ASSEMBLY (CONFIG 2)

IPL FIGURE 1
Page 10004.0
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1 COMMON NOZZLE ASSEMBLY (CONFIG
2)
−1 745−1101−501 NOZZLE ASSY − COMMON A RF
(CONFIG−2
VECTORED)
PRE SERVICE BULLETIN: N70−0424
VRS2050, VRS2055, VRS2120,
VRS2148, VRS2149, VRS2160,
VRS2274, VRS2277, VRS2282,
VRS2290, VRS2291, VRS2292,
VRS2293, VRS2356, VRS2305,
VRS2357, VRS2366
FOR NHA AND CONFIG SEE FIG. 10
−1A 745−1101−503 NOZZLE ASSY − COMMON B RF
(CONFIG−2
NON−VECTORED)
POST SERVICE BULLETIN: N70−0424
VRS2050, VRS2055, VRS2120,
VRS2149, VRS2160, VRS2274,
VRS2277, VRS2290, VRS2291,
VRS2292, VRS2293, VRS2305,
VRS2356, VRS2357
FOR NHA AND OTHER SYS DET SEE
FIG. 10
−1B 745−1101−505 NOZZLE ASSY − COMMON C RF
(CONFIG−2
NON−VECTORED)
VRS2305
FOR NHA CONFIG AND DET SEE FIG.
10
10 S202N0003−2 .NAMEPLATE 1
POST SERVICE BULLETIN:
N78−0100
− ITEM NOT ILLUSTRATED
Page 10004.1
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

1
−−− ATTACHING PARTS −−−
20 CR2663−3−2 .RIVET 3
V11815
OPTIONAL PART: CR2663−3−02
N78−0100
20A CR2663−3−02 .RIVET RF
V11815
N78−0100
−−−−−−−−−−−−
30 745−1107−501 .PIPE ASSY − JET ACOUSTIC 1
REPL BY: 745−1107−503
−30A 745−1107−503 .PIPE ASSY − JET ACOUSTIC 1
REPLS: 745−1107−501
40 NAS8704U4 .BOLT 3
50 MS21043−4 .NUT 3
−−−−−−−−−−−−
60 745−1101−1 .NOZZLE ASSY − COMMON A 1
(CONFIG−2
VECTORED)
FOR DETAILS SEE FIG. 2
−60A 745−1101−21 .NOZZLE ASSY − COMMON B 1
(CONFIG−2
NON−VECTORED)
−60B 745−1101−25 .NOZZLE ASSY − COMMON C 1
(CONFIG−2
NON−VECTORED)
Page 10004.2
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Document Part No. 740−1094, 745−1101
Page 10004.3
Printed in U.S.A.
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Document Part No. 740−1094, 745−1101

IPL FIGURE 2 (SHEET 1 OF 11)
Page 10005.0
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Document Part No. 740−1094, 745−1101

Page 10005.1
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Document Part No. 740−1094, 745−1101

Page 10005.2
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Page 10005.3
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Page 10005.4
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Page 10005.5
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Document Part No. 740−1094, 745−1101

Page 10005.6
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Document Part No. 740−1094, 745−1101

Page 10005.7
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Document Part No. 740−1094, 745−1101

Page 10005.8
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Document Part No. 740−1094, 745−1101

Page 10005.9
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Document Part No. 740−1094, 745−1101

Page 10005.10
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2 COMMON NOZZLE ASSEMBLY
−1 740−1094−501 NOZZLE ASSY − COMMON A RF
(CONFIG−1
NON−VECTORED)
OPTIONAL PART: 745−1101−505
−1A 740−1094−503 NOZZLE ASSY − COMMON A RF
(CONFIG−1
NON−VECTORED)
−1B 740−1094−507 NOZZLE ASSY − COMMON A RF
(CONFIG−1
NON−VECTORED)
VRS2050,VRS2055,VRS2059,
VRS2060,VRS2062,VRS2120,
VRS2140,VRS2147,VRS2148,
VRS2149,VRS2160,VRS2273,
VRS2274,VRS2277,VRS2282,
VRS2290,VRS2291,VRS2292,
VRS2293,VRS2299,VRS2356,
VRS2357
Page 10005.11
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−1C 740−1094−509 NOZZLE ASSY − COMMON B RF
(CONFIG−1
NON−VECTORED)
VRS2050, VRS2055, VRS2059,
VRS2060, VRS2062, VRS2120,
VRS2140, VRS2147, VRS2148,
VRS2149, VRS2160, VRS2273,
VRS2274, VRS2277, VRS2282,
VRS2290, VRS2291, VRS2292,
VRS2293, VRS2299, VRS2356,
VRS2357
−1D 740−1094−513 NOZZLE ASSY − COMMON C RF
(CONFIG−1
NON−VECTORED)
VRS2050, VRS2055, VRS2059,
VRS2060, VRS2062, VRS2120,
VRS2140, VRS2147, VRS2148,
VRS2149, VRS2160, VRS2273,
VRS2274, VRS2277, VRS2282,
VRS2290, VRS2291, VRS2292,
VRS2293, VRS2299, VRS2356,
VRS2357
Page 10005.12
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Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−1E 740−1094−515 NOZZLE ASSY − COMMON D RF
(CONFIG−1
VECTORED)
VRS2050, VRS2055, VRS2059,
VRS2060, VRS2062, VRS2120,
VRS2140, VRS2147, VRS2148,
VRS2149, VRS2160, VRS2273,
VRS2274, VRS2277, VRS2282,
VRS2290, VRS2291, VRS2292,
VRS2293, VRS2299, VRS2356,
VRS2357
−1F 740−1094−519 NOZZLE ASSY − COMMON E RF
(CONFIG−1
VECTORED)
VRS2050,VRS2055,VRS2059,
VRS2060,VRS2062,VRS2120,
VRS2140,VRS2147,VRS2148,
VRS2149,VRS2160,VRS2273,
VRS2274,VRS2277,VRS2282,
VRS2290,VRS2291,VRS2292,
VRS2293,VRS2299,VRS2356,
VRS2357
Page 10005.13
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A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−1G 740−1094−517 NOZZLE ASSY − COMMON F RF
(CONFIG−1
NON−VECTORED)
VRS2050, VRS2055, VRS2059,
VRS2060, VRS2062, VRS2120,
VRS2140, VRS2147, VRS2148,
VRS2149, VRS2160, VRS2273,
VRS2274, VRS2277, VRS2282,
VRS2290, VRS2291, VRS2292,
VRS2293, VRS2299, VRS2356,
VRS2357
−1H 745−1101−1 NOZZLE ASSY − COMMON G RF
(CONFIG−2
VECTORED)
−1J 745−1101−21 NOZZLE ASSY − COMMON H RF
(CONFIG−2
NON−VECTORED)
−1K 745−1101−25 NOZZLE ASSY − COMMON J RF
(CONFIG−2
NON−VECTORED)
10 NAS1081C4A4 .SCREW − SET G−J 4
N78−0006
20 NAS7504U21 .BOLT 4
30 S202N0003−2 .NAMEPLATE A−F 1
Page 10005.14
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
40 CR2663−3−2 .RIVET A−F 4

V11815
−40A CR2663−3−02 .RIVET A−F RF
V11815
−−−−−−−−−−−−
50 NAS7504U14 .BOLT A−F 8
60 NAS7504U14 .BOLT G−J 2
70 NAS7504U16 .BOLT G−J 3
80 HL49−6−15 .PIN G−J 3
V73197
90 MS21043−4 .NUT G−J 5
100 HL86−6 .COLLAR G−J 3
V73197
110 NAS1102E3−10 .BOLT G−J 8
OPTIONAL PART: NAS1102E3−12
−110A NAS1102E3−12 .SCREW G−J RF
N70−0384
120 MS21043−3 .NUT G−J 8
130 NAS7803−1 .BOLT A−F 2
140 MS21042−3 .NUT A−F 2
SUPSD BY: MS21042L3
−140A MS21042L3 .NUT A−F 2
SUPSDS: MS21042−3
150 CR3523−4−02 .RIVET A−F 36
V11815
OPTIONAL PART: AF3523−4−02
OPTIONAL PART: HR3523−4−02
VRS2095
Page 10005.15
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−150A AF3523−4−02 .RIVET A−F RF
V53551
VRS2095
−150B HR3523−4−02 .RIVET A−F RF
V17446
VRS2095
160 CR3522−4−02 .RIVET A−F 20
V11815
−160A AF3522−4−02 .RIVET A−F RF
V53551
−160B HR3522−4−02 .RIVET A−F RF
V08844
−160C CR3522−4−03 .RIVET A−F 20
V11815
SUPSD BY: CR3523−4−03
N70−0312
−160D AF3522−4−03 .RIVET A−F RF
V53551
−160E CR3523−4−03 .RIVET A−F 20
V11815
REPLS: CR3522−4−03
N70−0700
Page 10005.16
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A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−160F AF3523−4−03 .RIVET A−F RF
V53551
−160G HR3523−4−03 .RIVET A−F RF
V08844
170 CR2545−4−04 .RIVET A−F 20
V11815
VRS2095
180 CR3523−4−04 .RIVET A−F 10
V11815
VRS2095
−180A HR3523−4−04 .RIVET A−F RF
V08844
VRS2095
−180B AF3523−4−04 .RIVET A−F RF
V53551
VRS2095
190 HL13V6−14 .PIN A−F 6
V73197
200 HL13V8−14 .PIN A−F 4
V73197
210 HL185LP6ALPW .COLLAR A−F 6
V73197
OPTIONAL PART: HL185LP6AWU
−210A HL185LP6AWU .COLLAR A−F RF
V73197
OPTIONAL PART: HL185LP6ALPW
220 HL185LP8ALPW .COLLAR A−F 4
V73197
Page 10005.17
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Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−220A HL185LP8AWU .COLLAR A−F RF
V73197
230 CR3524−5−02 .RIVET A−F 32
V11815
SUPSD BY: NAS1739C5−2
OPTIONAL PART: NAS1399M5−2
VRS2356, VRS2357
−230A AF3524−5−02 .RIVET A−F RF
V53551
OPTIONAL PART: CR3524−5
−230B NAS1399M5−2 .RIVET A−F RF
VRS2357
−230C NAS1739C5−2 .RIVET − OVERSIZE A−F 32
SUPSDS: CR3524−5−02
VRS2357
−230D NAS1739M5−2 .RIVET − OVERSIZE A−F RF
OPTIONAL PART: NAS1739C5−2
VRS2357
240 CR2664−5−02 .RIVET A−F 44
V11815
VRS2356, VRS2357
−240A NAS1399M5−2 .RIVET A−F RF
VRS2357
−240B NAS1739C5−2 .RIVET − OVERSIZE A−F 44
VRS2357
−240C NAS1739M5−2 .RIVET − OVERSIZE A−F RF
VRS2357
Page 10005.18
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A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
250 CR3524−8 .RIVET A−F 2
V11815
OPTIONAL PART: AF3524−8
−250A AF3524−8 .RIVET A−F RF
V53551
260 HL13V6−14 .PIN G−J 2
V73197
270 HL13V8−14 .PIN G−J 8
V73197
280 HL11V8−6 .PIN G−J 2
V73197
290 HL185LP6ALPW .COLLAR G−J 2
V73197
−290A HL185LP6AWU .COLLAR G−J RF
V73197
300 HL185LP8ALPW .COLLAR G−J 2
V73197
−300A HL185LP8AWU .COLLAR G−J RF
V73197
310 HL94LP8 .COLLAR G−J 2
V73197
320 CR2664−5−02 .RIVET G−J 34
V11815
VRS2356, VRS2357
−320A NAS1399M5−2 .RIVET G,J RF
VRS2356, VRS2357
Page 10005.19
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A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−320B CR2624−5−02 .RIVET G−J 34
V11815
−320C NAS1739C5−2 .RIVET − OVERSIZE G,J 34
VRS2356, VRS2357
−320D NAS1739M5−2 .RIVET − OVERSIZE G,J RF
VRS2356, VRS2357
330 CR3524−5−02 .RIVET G−J 22
V11815
VRS2357
−330A AF3524−5−02 .RIVET G−J RF
V53551
−330B NAS1399M5−2 .RIVET G,J RF
VRS2357
−330C NAS1739C5−2 .RIVET − OVERSIZE G,J 22
VRS2357
−330D NAS1739M5−2 .RIVET − OVERSIZE G,J RF
VRS2357
340 CR3524−5−03 .RIVET G−J 4
V11815
Page 10005.20
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A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−340A AF3524−5−03 .RIVET G−J RF
V53551
−340B NAS1399M5−3 .RIVET G−J RF
−340C NAS1739C5−3 .RIVET − OVERSIZE G−J RF
−340D NAS1739M5−3 .RIVET G−J RF
350 CR2664−5−03 .RIVET G−J 14
V11815
VRS2356
−350A CR4624−5−03 .RIVET G−J 14
V11815
VRS2357
VRS2356
−350C NAS1739C5−3 .RIVET − OVERSIZE G−J 14
VRS2356
−350D NAS1739M5−3 .RIVET G−J RF
VRS2356
360 CR2664−6−04 .RIVET G−J 2
V11815
Page 10005.21
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Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−360A CR4624−6−04 .RIVET G−J 2
V11815
−360C NAS1739C6−4 .RIVET − OVERSIZE G−J 2
−360D NAS1739M6−4 .RIVET − OVERSIZE G−J RF
370 MS20426AD4−3 .RIVET G−H 72
SUPSD BY: NAS9313AD4−3
N70−0090
VRS2140
−370A NAS9313AD4−3 .RIVET G−H 72
SUPSDS: MS20426AD4−3
375 MS20426AD4−3 .RIVET J 40
VRS2140
380 740−1027−501 .BLOCK − RUBBING G−H 36
N70−0090
VRS2140
383 740−1027−501 .BLOCK − RUBBING J 20
VRS2140
385 740−1094−1 .SHIM − LAMINATED A−F 10
390 740−1094−19 .SHIM − PEELABLE A−F 2
400 740−1094−17 .SHIM − PEELABLE A−F 2
410 745−1101−3 .SHIM G−J 1
420 745−1101−5 .SHIM G−J 1
430 740−1094−13 .SHIM − PEELABLE A−F 1
−430A 745−1101−9 .SHIM G−J 1
440 740−1094−15 .SHIM − PEELABLE A−F 2
450 745−1101−7 .SHIM G−J 1
460 740−1107−39 .SHIM G−J 4
470 740−1107−41 .SHIM G−J 4
Page 10005.22
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A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
480 S700S0497−147 .SHIM − PEELABLE A−F 6
−480A 745−1101−13 .SHIM G−J 6
490 S700S0497−146 .SHIM − PEELABLE A−F 6
−490A 745−1101−17 .SHIM G−J 2
495 740−1094−21 .SHIM − PEELABLE A−F 2
500 745−1101−11 .SHIM G−J 2
510 S700S0497−100 .SHIM − PEELABLE A−F AR
VRS2356, VRS2357
−510A 745−1101−19 .SHIM G,H 2
VRS2356, VRS2357
−510B 745−1101−23 .SHIM J 2
VRS2356, VRS2357
520 S700S0497−72 .SHIM A−F 3
−520A 745−1101−15 .SHIM G−J 3
530 S700S0497−90 .SHIM − PEELABLE G−H 32
N70−0090
VRS2140
535 S700S0497−90 .SHIM − PEELABLE J 16
VRS2140
540 S700S0497−91 .SHIM − PEELABLE G−J 4
N70−0090
VRS2140
550 740−1126−501 .SEAL ASSY − UPR PAN A−F 1
VRS2120, VRS2095
560 740−1126−502 .SEAL ASSY − UPR PAN A−F 1
VRS2120 VRS2095
570 740−1094−5 .SEAL−FIRE A−F 2
VRS2120, VRS2095
580 740−1091−503 .ANGLE A−F 1
590 740−1091−504 .ANGLE A−F 1
600 740−1094−11 .PLATE − SEALING A−F 1
VRS2095
Page 10005.23
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
610 740−1094−12 .PLATE − SEALING A−F 1
VRS2095
620 740−1125−501 .SPRING − PAN UPR 1
VRS2095
−620A 740−1125−505 .SPRING − PAN UPR 1
SUPSD BY: 740−1125−509
N70−0312
−620B 740−1125−509 .SPRING − PAN UPR 1
SUPSDS: 740−1125−505
N70−0312
N70−0700
VRS2095
624 740−1125−511 .SUPPORT TAB 1
USED WITH: 740−1125−509
N70−0700
VRS2095
630 740−1125−503 .DOUBLER − PAN UPR A−F 1
VRS2095
−630A 740−1125−507 .DOUBLER − PAN UPR A−F 1
N70−0312
VRS2095
640 740−1091−501 .PAN ASSY − UPR NP A−F RF
CLOSEOUT
650 740−1091−502 .PAN ASSY − UPR NP A−F RF
CLOSEOUT
660 MS20470AD4 ..RIVET A−F 5
670 740−1091−3 ..RETAINER − SEAL A−F 1
USED ON PART NUMBER:
740−1091−501
Page 10005.24
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
680 740−1091−4 ..RETAINER − SEAL A−F 1
740−1091−502
690 740−1091−5 ..RETAINER − SEAL A−F 1
740−1091−501
700 740−1091−6 ..RETAINER − SEAL A−F 1
740−1091−502
710 740−1091−1 ..PAN A−F 1
740−1091−501
VRS2095
720 740−1091−2 ..PAN A−F 1
740−1091−502
VRS2095
730 740−1095−511 .DUCT ASSY − OUTER A,B 1
−730A 740−1095−513 .DUCT ASSY − OUTER C 1
−730B 740−1132−501 .DUCT ASSY − OUTER D,E 1
−730C 740−1095−515 .DUCT ASSY − OUTER F 1
−730D 745−1109−501 .DUCT ASSY − OUTER G 1
−730E 745−1145−501 .DUCT ASSY − OUTER H 1
−730F 745−1145−503 .DUCT ASSY − OUTER J 1
740 MS20426D4−3 ..RIVET A−F 72
VRS2140
−740A NAS9313AD4−3 ..RIVET A−F 72
SUPSDS: MS20426D4−3
750 663D4−61−70 ..INSERT 4
V82831
−750A 663D4−58−60 ..INSERT 4
V82831
760 740−1099−503 ..BLOCK − CLOSEOUT 2
Page 10005.25
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
770 740−1027−501 ..BLOCK − RUBBING A−F 36
VRS2140
780 S700S0497−90 ..SHIM − PEELABLE A−F 32
VRS2140
790 S700S0497−91 ..SHIM − PEELABLE A−F 4
VRS2140
791 740−1100−515 ..PANEL ASSY NP RF
−791A 740−1100−517 ..PANEL ASSY NP RF
792 CR3524−5−03 ..RIVET A−F, AR
V11815 J
−792A AF3524−5−03 ..RIVET A−F, RF
V53551 J
−792B CR3524−5−03 ..RIVET RF
(OVERSIZED)
V11815
VRS2322
−792C NAS9309M5−03 ..RIVET RF
VRS2322
−792D CR3552−5−03 ..RIVET RF
(OVERSIZED)
V11815
VRS2322
−792E NAS9311M5−03 ..RIVET RF
VRS2322
793 CR3524−5−02 ..RIVET AR
V11815
VRS2292
−793A AF3524−5−02 ..RIVET RF
V53551
VRS2292
Page 10005.26
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−793B CR3556−5−02 ..RIVET AR
(OVERSIZED)
V53551
OPTIONAL PART: CR3556P5−02
VRS2292
−793C CR3556P5−02 ..RIVET RF
(OVERSIZED)
V53551
VRS2292
794 CR3524−5−03 ..RIVET AR
V11815
−794A AF3524−5−03 ..RIVET RF
V53551
VRS2322
−794B CR3552−5−3 ..RIVET RF
(OVERSIZED)
V11815
VRS2322
−794C NAS9311M5−3 ..RIVET RF
V80205
VRS2322
795 740−1101−501 ..NOZZLE ASSY − EXIT A−C, 1
(NON−VECTORED) F,H,
FOR DETAILS SEE FIG. 9 J
−795A 740−1131−503 ..NOZZLE ASSY − EXIT (VECTORED) D,E, 1
FOR DETAILS SEE FIG. 9 G
796 740−1095−5 ..SHIM A−F 6
SUPSD BY: 740−1095−7
VRS2322
−796A 740−1095−7 ..SHIM A−F 6
SUPSDS: 740−1095−5
797 740−1095−1 ..STRAP 3
798 740−1128−501 ..FAIRING ASSY − FWD OUTER DUCT C 1
−798A 745−1110−501 ..FAIRING ASSY − FWD OUTER DUCT H 1
Page 10005.27
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−798B 745−1110−503 ..FAIRING ASSY − FWD OUTER DUCT J 1
−798C 745−1110−505 ..FAIRING ASSY − FWD OUTER DUCT J 1
REPL BY: 745−1110−507
PRE SERVICE BULLETIN:
N70−0792
−798D 745−1110−507 ..FAIRING ASSY − FWD OUTER DUCT J 1
REPLS: 745−1110−505
N70−0792
799 740−1128−502 DELETED
−799A 745−1110−502 DELETED
−799B 745−1110−504 DELETED
−799C 745−1110−506 DELETED
−799D 745−1110−508 DELETED
800 740−1092−501 DELETED
−800A 740−1092−503 DELETED
805 740−1128−5 ...SPLICE C,H, 1
J
810 NAS8704U4 DELETED

815 NAS1200M5 ...RIVET C,H, 8
J
820 MS1042L4 DELETED
−−−−−−−−−−−−
825 740−1128−3 ...FIRESHIELD C,H, 1
J
830 740−1118−503 DELETED
−830A 740−1118−505 DELETED
−830B 740−1118−507 DELETED
−830C 745−1106−501 DELETED
835 NAS1200M5 ...RIVET C,H, 12

J
Page 10005.28
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−−−−−−−−−−−−
840 740−1096−501 DELETED
−840A 740−1096−505 DELETED
−840B 740−1096−507 DELETED
−840C 740−1096−509 DELETED
−840D 740−1096−511 DELETED
−840E 745−1102−501 DELETED
845 740−1128−1 ...FAIRING C 1
−845A 745−1110−1 ...FAIRING H 1
−845B 745−1110−3 ...FAIRING J 1
850 740−1007−505 DELETED
−850A 740−1007−507 DELETED
−850B 745−1007−501 DELETED
−850C 745−1007−503 DELETED
855 740−1128−502 ..FAIRING ASSY − FWD OUTER DUCT C 1
−855A 745−1110−502 ..FAIRING ASSY − FWD OUTER DUCT H 1
−855B 745−1110−504 ..FAIRING ASSY − FWD OUTER DUCT J 1
−855C 745−1110−506 ..FAIRING ASSY − FWD OUTER DUCT J 1
REPL BY: 745−1110−508
N70−0792
−855D 745−1110−508 ..FAIRING ASSY − FWD OUTER DUCT J 1
REPLS: 745−1110−506
N70−0792
865 740−1128−6 ...SPLICE C,H, 1
J
870 745−1140−501 DELETED
−870A 745−1140−507 DELETED
Page 10005.29
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
875 NAS1200M5 ...RIVET C,H, 8

J
−−−−−−−−−−−−
880 745−1140−505 DELETED
−880A 745−1140−509 DELETED
885 740−1128−4 ...FIRESHIELD C,H, 1
J
895 NAS1200M5 ...RIVET C,H, 12

J
−−−−−−−−−−−−
897 740−1128−2 ...FAIRING C 1
−897A 745−1110−2 ...FAIRING H 1
−897B 745−1110−4 ...FAIRING J 1
900 740−1092−501 .NOZZLE ASSY − PRIMARY A,B 1
REPL BY: 740−1092−503
−900A 740−1092−503 .NOZZLE ASSY − PRIMARY C−J 1
REPLS: 740−1092−501
910 NAS8704U4 .BOLT A−F 3

920 MS21042L4 .NUT A−F 3
−−−−−−−−−−−−
930 740−1118−503 .SEAL INSTL − PRESS. A 1
REPL BY: 740−1118−505
−930A 740−1118−505 .SEAL INSTL − PRESS. B 1
REPLS: 740−1118−503
REPL BY: 740−1118−507
Page 10005.30
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−930B 740−1118−507 .SEAL INSTL − PRESS. C−F 1
REPLS: 740−1118−505
REPL BY: 745−1106−501
−930C 745−1106−501 .SEAL INSTL − PRESS. G−J 1
REPLS: 740−1118−507
940 740−1096−501 .STRUT ASSY − INNER ANNULUS A 1
REPL BY: 740−1096−505
−940A 740−1096−505 .STRUT ASSY − INNER ANNULUS A 1
REPLS: 740−1096−501
REPL BY: 740−1096−507
−940B 740−1096−507 .STRUT ASSY − INNER ANNULUS A 1
REPLS: 740−1096−505
REPL BY: 740−1096−509
−940C 740−1096−509 .STRUT ASSY − INNER ANNULUS B−D 1
REPLS: 740−1096−507
REPL BY: 740−1096−511
−940D 740−1096−511 .STRUT ASSY − INNER ANNULUS F 1
REPLS: 740−1096−509
REPL BY: 745−1102−501
−940E 745−1102−501 .STRUT ASSY − INNER ANNULUS G−J 1
REPLS: 740−1096−511
950 740−1007−505 .FAIRING ASSY − PEN NIB A−D 1
REPL BY: 740−1007−507
VRS2357
Page 10005.31
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

2
−950A 740−1007−507 .FAIRING ASSY E,F 1
REPLS: 740−1007−505
REPL BY: 745−1007−501
VRS2357
−950B 745−1007−501 .FAIRING ASSY − PEN NIB G−J 1
REPLS: 740−1007−507
REPL BY: 745−1007−503
VRS2357
−950C 745−1007−503 .FAIRING ASSY − PEN NIB G−J 1
REPLS: 745−1007−501
REPL BY: 745−1007−505 AT FIG.
11
970 745−1140−501 .FITTING ASSY − OUTER (LH SIDE) G−J RF
−970A 745−1140−507 .FITTING ASSY − OUTER (LH SIDE) G−J RF
N70−0685
980 745−1140−505 .FITTING ASSY − OUTER (RH SIDE) G−J RF
−980A 745−1140−509 .FITTING ASSY − OUTER (RH SIDE) G−J RF
N70−0685
Page 10005.32
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
Page 10005.33
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
PRESSURE SEAL INSTALLATION (CONFIG−1)

Page 10006.0
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10006.1
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10006.2
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10006.3
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
Page 10006.4
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

3 PRESSURE SEAL INSTALLATION
(CONFIG−1)
−1 740−1118−503 SEAL INSTL − PRESS. A RF
(CONFIG−1)
REPL BY: 740−1118−505
−1A 740−1118−505 SEAL INSTL − PRESS. B RF
(CONFIG−1)
REPLS: 740−1118−503
REPL BY: 740−1118−507
−1B 740−1118−507 SEAL INSTL − PRESS. C RF
(CONFIG−1)
REPLS: 740−1118−505
10 MS20470AD5 .RIVET AR
VRS2060
20 NAS1398M4 .RIVET AR
OPTIONAL PART: CR2563M4−2
VRS2059
−20A CR2563M4−2 .RIVET RF
V11815
OPTIONAL PART: NAS1398M4
VRS2059
−20B CR2563−4−2 .RIVET RF
V11815
VRS2059
Page 10006.5
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

3
−20C CR3553−4−2 .RIVET RF
V11815
VRS2059
−20D AF3553−4−02 .RIVET RF
V53551
VRS2059
−20E CR3853−4−2 .RIVET RF
V11815
VRS2059
−20F AF3853−4−02 .RIVET RF
V53551
VRS2059
30 NAS1399C5−2 .RIVET AR
60 CR3524−5 .RIVET AR
(LENGTH 3 TO 9)
V11815
−60A AF3524−5 .RIVET RF
(LENGTH 3 TO 9)
V53551
70 MS20470AD4 .RIVET AR
VRS2060
80 HL11V5−3 .PIN 8
V73197
Page 10006.6
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

3
90 HL97LP5 .COLLAR 8
V73197
100 740−1117−503 .SEAL ASSY 1
VRS2062
110 740−1117−504 .SEAL ASSY 1
VRS2062
120 740−1117−3 ..SEAL − BULB (NP) 1
740−1117−503
130 740−1117−4 ..SEAL − BULB (NP) 1
740−1117−504
140 740−1117−5 ..SEAL − CAP (NP) 1
740−1117−503
150 740−1117−6 ..SEAL − CAP (NP) 1
740−1117−504
160 740−1117−7 ..SEAL − PLUG (NP) 1
170 740−1117−9 ..SEAL 1
740−1117−503
180 740−1117−10 ..SEAL 1
740−1117−504
190 740−1118−1 .SEAL 2
N70−0090
VRS2055
200 740−1014−3 .PLUG A,B 2
N70−0090
VRS2060
Page 10006.7
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

3
−200A 740−1014−7 .PLUG C 2
N70−0515
VRS2059
210 740−1077−3 .PLUG A,B 2
N70−0090
VRS2060
−210A 740−1118−3 .PLUG C 2
N70−0515
VRS2055
220 740−1119−507 .RETAINER 1
N70−0090
VRS2060
230 740−1119−508 .RETAINER 1
N70−0090
VRS2060
240 740−1120−501 .SEAL ASSY − LWR A 1
REPL BY: 740−1120−503
−240A 740−1120−503 .SEAL ASSY − LWR B 1
REPLS: 740−1120−501
VRS2060
−240B 740−1120−505 .SEAL ASSY − LWR C 1
N70−0515
250 740−1120−1 ..SEAL A 1
REPL BY: 740−1120−5
−250A 740−1120−5 ..SEAL B 1
REPLS: 740−1120−1
N70−0515
Page 10006.8
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

3
−250B 740−1120−7 ..SEAL C 1
N70−0515
260 740−1120−3 ..PLUG 1
270 740−1013−11 .BUMPER 6
VRS2059
280 740−1119−513 .RETAINER 1
VRS2059
290 740−1119−514 .RETAINER 1
VRS2059
300 740−1021−505 .SEAL ASSY A,B 1
−300A 740−1021−507 .SEAL ASSY C 1
N70−0515
310 740−1021−506 .SEAL ASSY A,B 1
−310A 740−1021−508 .SEAL ASSY C 1
N70−0515
320 740−1021−13 ..SEAL 1
740−1021−505, 740−1021−507
VRS2059
330 740−1021−14 ..SEAL 1
740−1021−506, 740−1021−508
VRS2059
340 740−1021−15 ..SEAL 1
740−1021−507, 740−1021−505
VRS2059
350 740−1021−16 ..SEAL 1
740−1021−506, 740−1021−508
VRS2059
Page 10006.9
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

3
360 740−1021−17 ..SEAL 1
740−1021−505, 740−1021−507
VRS2059
370 740−1021−18 ..SEAL 1
740−1021−506, 740−1021−508
VRS2059
375 740−1014−3 ..PLUG A,B 1
N70−0090
N70−0515
VRS2060
−375A 740−1014−7 ..PLUG C 1
N70−0515
VRS2059
380 740−1014−503 ..SEAL ASSY A,B 1
740−1021−505
N70−0515
−380A 740−1014−505 ..SEAL ASSY C 1
740−1021−507
N70−0515
VRS2059
390 740−1014−504 ..SEAL ASSY A,B 1
740−1021−506
N70−0515
Page 10006.10
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

3
−390A 740−1014−506 ..SEAL ASSY C 1
740−1021−508
N70−0515
VRS2059
400 740−1014−3 ...PLUG A,B 2
N70−0090
N70−0515
VRS2060
−400A 740−1014−7 ...PLUG C 2
N70−0515
VRS2059
405 740−1014−5 ...SEAL 1
740−1014−503, 740−1014−505
407 740−1014−6 ...SEAL 1
740−1014−504, 740−1014−506
410 740−1119−521 .RETAINER 1
VRS2059, VRS2060
420 740−1119−522 .RETAINER 1
VRS2059
430 740−1119−515 .RETAINER 1
VRS2059
440 740−1119−516 .RETAINER 1
VRS2059
450 740−1013−3 .PLATE − SLICE 1
460 740−1013−4 .PLATE − SLICE 1
470 740−1121−501 .CARRIER ASSY − SEAL 1
480 740−1121−502 .CARRIER ASSY − SEAL 1
490 740−1119−517 .RETAINER 1
VRS2059
Page 10006.11
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

3
500 740−1119−518 .RETAINER 1
VRS2059
510 740−1119−511 .RETAINER 2
520 740−1119−509 .RETAINER 1
530 740−1119−510 .RETAINER 1
Page 10006.12
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
Page 10006.13
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10007.0
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10007.1
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10007.2
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10007.3
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10007.4
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10007.5
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10007.6
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10007.7
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10007.8
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10007.9
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
Page 10007.10
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

4 PRESSURE SEAL INSTALLATION
(CONFIG−2)
−1 745−1106−501 SEAL INSTL − PRESS. RF
(CONFIG−2)
10 NAS7803−1 .BOLT 2
VRS2120
20 MS21042−3 .NUT 2
VRS2120
30 NAS9312M4−2 .RIVET 6
40 NAS9312M4−4 .RIVET 20
60 NAS1200M5 .RIVET 56
−60A CR3524−5−04 .RIVET 56
V11815
SUPSDS: NAS1200M5
−60B AF3524−5−04 .RIVET RF
V53551
−65A CR3524−5−02 .RIVET 4
V11815
SUPSDS: NAS1200M5
−65B AF3524−5−02 .RIVET RF
V53551
−67A CR3524−5−03 .RIVET 8
V11815
SUPSDS: NAS1200M5
Page 10007.11
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

4
−67B AF3524−5−03 .RIVET RF
V53551
70 NAS1398C4−5 .RIVET 4
80 NAS1398C5−3 .RIVET 4
90 MS20615−4M .RIVET AR
100 MS20427M5 .RIVET 4
100A NAS1200M5−9 .RIVET 4
110 CR3523−4−04 .RIVET 10
V11815
−110A AF3523−4−04 .RIVET RF
V53551
−110B HR3523−4−04 .RIVET RF
V08844
115 CR3523−4−04 .RIVET 4
V11815
−115A AF3523−4−04 .RIVET RF
V53551
−115B HR3523−4−04 .RIVET RF
V08844
−115C CR3523−4−06 .RIVET 4
V11815
Page 10007.12
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

4
−115D AF3523−4−06 .RIVET RF
V53551
−115E HR3523−4−06 .RIVET RF
V17446
120 CR3523−4−03 .RIVET 4
V11815
−120A AF3523−4−03 .RIVET RF
V53551
−120B HR3523−4−03 .RIVET RF
V08844
130 CR3523−4−02 .RIVET 16
V11815
−130A AF3523−4−02 .RIVET RF
V53551
−130B HR3523−4−02 .RIVET RF
V17446
140 CR3523−5−02 .RIVET 6
V11815
−140A AF3523−5−02 .RIVET RF
V53551
−140B HR3523−5−02 .RIVET RF
V17446
Page 10007.13
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

4
150 CR3523−4−06 .RIVET 2
V11815
−150A AF3523−4−06 .RIVET RF
V53551
−150B HR3523−4−06 .RIVET RF
V17446
−150C CR3523−4−08 .RIVET 2
V11815
−150D AF3523−4−08 .RIVET RF
V53551
−150E HR3523−4−08 .RIVET RF
V17446
160 CR3522−5−05 .RIVET 4
V11815
−160A AF3522−5−05 .RIVET RF
V53551
−160B HR3522−5−05 .RIVET RF
V17446
170 CR3522−4−03 .RIVET 20
V11815
Page 10007.14
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

4
−170A AF3522−4−03 .RIVET RF
V53551
−170B HR3522−4−03 .RIVET RF
V17446
−170C CR3523−4−03 .RIVET 20
V11815
N70−0700
−170D AF3523−4−03 .RIVET RF
V53551
N70−0700
−170E HR3523−4−03 .RIVET RF
V08844
180 CR3524−5−03 .RIVET 8
V11815
−180A AF3524−5−03 .RIVET RF
V53551
190 HL11V6−5 .PIN 2
V73197
−190A CR3524−6−05 .RIVET 2
V11815
SUPSDS: HL11V6−5
Page 10007.15
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

4
−190B AF3524−6−05 .RIVET RF
V53551
−190C CR3524−6−03 .RIVET 2
V11815
−190D AF3524−6−03 .RIVET RF
V53551
V73197
200 HL11V5−5 .PIN 2
V73197
−200A CR3524−5−05 .RIVET 2
V51563
SUPSDS: HL11V5−5
−200B AF3524−5−05 .RIVET RF
V53551
−200C CR3524−5−03 .RIVET 2
V11815
−200D AF3524−5−03 .RIVET RF
V53551
V73197
210 740−1094−1 .SHIM − LAMINATED 10
220 745−1106−1 .SEAL − OUTER DUCT 2
VRS2055
230 745−1129−501 .CARRIER ASSY − LH NP RF
Page 10007.16
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

4
240 745−1129−502 .CARRIER ASSY − RH NP RF
250 MS20615−4M ..RIVET AR
260 745−1128−501 ..RETAINER − LH 1
270 745−1128−502 ..RETAINER − RH 1
280 745−1128−503 ..RETAINER 1
290 745−1128−505 ..RETAINER − LH 1
300 745−1128−506 ..RETAINER − RH 1
310 745−1129−1 ..CARRIER − LH 1
REPL BY: 745−1129−11
N70−0775
−310A 745−1129−11 ..CARRIER − LH 1
REPLS: 745−1129−1
SUPSD BY: 745−1129−1
N70−0775
N70−0921
−310B 745−1129−1 ..CARRIER − LH 1
SUPSDS: 745−1129−11
REPL BY: 745−1129−31
N70−0921
N70−1009
−310C 745−1129−31 ..CARRIER − LH 1
REPLS: 745−1129−1
N70−1009
320 745−1129−2 ..CARRIER − RH 1
REPL BY: 745−1129−12
N70−0775
Page 10007.17
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

4
−320A 745−1129−12 ..CARRIER − RH 1
REPLS: 745−1129−2
SUPSD BY: 745−1129−2
N70−0775
N70−0921
−320B 745−1129−2 ..CARRIER − RH 1
SUPSDS: 745−1129−12
REPL BY: 745−1129−32
N70−0921
N70−1009
−320C 745−1129−32 ..CARRIER − RH 1
REPLS: 745−1129−2
N70−1009
330 745−1129−3 ..CARRIER − LH 1
REPL BY: 745−1129−13
N70−0775
−330A 745−1129−13 ..CARRIER − LH 1
REPLS: 745−1129−3
SUPSD BY: 745−1129−3
N70−0775
N70−0921
−330B 745−1129−3 ..CARRIER − LH 1
SUPSDS: 745−1129−13
REPL BY: 745−1129−33
N70−0921
N70−1009
Page 10007.18
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

4
−330C 745−1129−33 ..CARRIER − LH 1
REPLS: 745−1129−3
N70−1009
340 745−1129−4 ..CARRIER − RH 1
REPL BY: 745−1129−14
N70−0775
−340A 745−1129−14 ..CARRIER − RH 1
REPLS: 745−1129−4
SUPSD BY: 745−1129−4
N70−0775
N70−0921
−340B 745−1129−4 ..CARRIER − RH 1
SUPSDS: 745−1129−14
REPL BY: 745−1129−34
N70−0921
N70−1009
−340C 745−1129−34 ..CARRIER − RH 1
REPLS: 745−1129−4
N70−1009
350 745−1129−5 ..CARRIER − LH 1
REPL BY: 745−1129−15
N70−0775
−350A 745−1129−15 ..CARRIER − LH 1
REPLS: 745−1129−5
SUPSD BY: 745−1129−5
N70−0775
N70−0921
Page 10007.19
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

4
−350B 745−1129−5 ..CARRIER − LH 1
SUPSDS: 745−1129−15
REPL BY: 745−1129−35
N70−0921
N70−1009
−350C 745−1129−35 ..CARRIER − LH 1
REPLS: 745−1129−5
N70−1009
360 745−1129−6 ..CARRIER − RH 1
REPL BY: 745−1129−16
N70−0775
−360A 745−1129−16 ..CARRIER − RH 1
REPLS: 745−1129−6
SUPSD BY: 745−1129−16
N70−0775
N70−0921
−360B 745−1129−6 ..CARRIER − RH 1
SUPSDS: 745−1129−16
REPL BY: 745−1129−36
N70−0921
N70−1009
−360C 745−1129−36 ..CARRIER − RH 1
REPLS: 745−1129−6
N70−1009
370 745−1129−7 ..CARRIER ASSY − LH 1
380 745−1129−8 ..CARRIER ASSY − RH 1
390 MS20615−4M ...RIVET AR
Page 10007.20
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

4
395 745−1128−509 ...RETAINER 1
745−1129−7, 745−1129−8
400 745−1129−9 ...CARRIER − LH 1
REPL BY: 745−1129−29
N70−1009
400A 745−1129−29 ...CARRIER − LH 1
REPLS: 745−1129−9
N70−1009
410 745−1129−10 ...CARRIER − RH 1
REPL BY: 745−1129−30
N70−1009
410A 745−1129−30 ...CARRIER − RH 1
REPLS: 745−1129−10
N70−1009
420 745−1127−501 .SEAL − LWR 1
430 740−1094−7 .PLUG 2
VRS2120
440 740−1094−5 .SEAL−FIRE 2
VRS2120
450 740−1091−503 .ANGLE 1
460 740−1091−504 .ANGLE 1
470 740−1091−501 .PAN ASSY − UPR NP RF
CLOSEOUT
480 740−1091−502 .PAN ASSY − UPR NP RF
CLOSEOUT
490 MS20470AD4 ..RIVET AR
500 740−1091−3 ..RETAINER − SEAL 1
510 740−1091−4 ..RETAINER − SEAL 1
520 740−1091−5 ..RETAINER − SEAL 1
530 740−1091−6 ..RETAINER − SEAL 1
Page 10007.21
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

4
540 740−1091−1 ..PAN 1
550 740−1091−2 ..PAN 1
560 740−1094−11 .PLATE − SEALING 1
570 740−1094−12 .PLATE − SEALING 1
580 740−1126−501 .SEAL ASSY − UPR PAN 1
VRS2120
590 740−1126−502 .SEAL ASSY − UPR PAN 1
VRS2120
600 745−1133−501 .SEAL − UPR 1
610 745−1133−502 .SEAL − UPR 1
620 740−1125−505 .SPRING − PAN UPR 1
SUPSD BY: 740−1125−509
−620A 740−1125−509 .SPRING − PAN UPR 1
SUPSDS: 740−1125−505
N70−0700
624 740−1125−511 .SUPPORT TAB 2
N70−0700
630 740−1125−507 .DOUBLER − PAN UPR 1
640 740−1119−509 .RETAINER 1
650 740−1119−510 .RETAINER 1
660 745−1128−511 .RETAINER 1
670 745−1128−512 .RETAINER 1
680 745−1126−501 .SEAL ASSY − LH 1
690 745−1126−502 .SEAL ASSY − RH 1
700 745−1126−5 ..SEAL 1
VRS2305
710 745−1126−3 ..SEAL 1
VRS2305
720 745−1126−1 ..SEAL 1
VRS2305
Page 10007.22
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

4
730 745−1125−501 ..SEAL − LH 1
VRS2305
740 745−1125−502 ..SEAL − RH 1
VRS2305
750 745−1126−8 ..SPLICE 5
VRS2305
−750A 745−1126−503 ..SPLICE 5
REPLS: 745−1126−8
REPL BY: 745−1126−505
N70−0770
VRS2305
−750B 745−1126−505 ..SPLICE 5
REPLS: 745−1126−503
N70−0770
VRS2305
760 745−1128−507 .RETAINER 2
SUPSD BY: 745−1128−513
SUPSD BY: 745−1128−514
765 745−1128−513 .RETAINER − LH 1
SUPSDS: 745−1128−507
770 745−1128−514 .RETAINER − RH 1
SUPSDS: 745−1128−507
780 745−1126−503 .SPLICE 4
VRS2055
−780A 745−1126−505 DELETED
Page 10007.23
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
STRUT ASSEMBLY−INNER ANNULUS (CONFIG−1)

Page 10008.0
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10008.1
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10008.2
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10008.3
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10008.4
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

5 STRUT ASSEMBLY−INNER ANNULUS
(CONFIG−1)
−1 740−1096−501 STRUT ASSY − INNER ANNULUS A RF
(CONFIG−1)
REPL BY: 740−1096−505
−1A 740−1096−505 STRUT ASSY − INNER ANNULUS B RF
(CONFIG−1)
REPLS: 740−1096−501
REPL BY: 740−1096−507
−1B 740−1096−507 STRUT ASSY − INNER ANNULUS C RF
(CONFIG−1)
REPLS: 740−1096−505
REPL BY: 740−1096−509
−1C 740−1096−509 STRUT ASSY − INNER ANNULUS D RF
(CONFIG−1)
REPLS: 740−1096−507
REPL BY: 740−1096−511
−1D 740−1096−511 STRUT ASSY − INNER ANNULUS E RF
(CONFIG−1)
REPLS: 740−1096−509
20 CR3523−5−3 .RIVET 8
V51563
−20A AF3523−5−03 .RIVET RF
V53551
30 CR3522−5−3 .RIVET 22
V00000
−30A AF3522−5−03 .RIVET RF
V53551
Page 10008.5
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

5
40 MS90354U0603 .RIVET A−D 6
REPL BY: MS21141U0603
−40A MS21141U0603 .RIVET E 6
REPLS: MS90354U0603
N70−0540
50 HL11V6−4 .PIN 4
V73197
60 HL11V6−6 .PIN 4
V73197
70 HL10V6−4 .PIN 6
V73197
V73197
90 S700S0497−56 .SHIM − PEELABLE 2
100 S700S0497−57 .SHIM − PEELABLE AR
140 740−1096−1 .SHIM AR
150 740−1096−3 .SHIM AR
−155 740−1105−503 .STRUT INSTL − UPR 1
160 CR3524−5−04 ..RIVET 4
V11815
165 CR3524−5−02 ..RIVET 70
V11815
170 CR3524−5−03 ..RIVET 2
V11815
175 MS20615M5−5 ..RIVET 4
180 NAS1200M5 ..RIVET 11
183 CR3524−5−05 ..RIVET 3
V51563
185 NAS1399M5−2 ..RIVET 5
Page 10008.6
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

5
187 CR3524−5−05 ..RIVET 12
V51563
190 740−1105−9 ..SKIN 1
LH
−193 740−1105−10 ..SKIN 1
RH
195 740−1105−7 ..SKIN NP RF
LH
−197 740−1105−8 ..SKIN NP RF
RH
200 740−1106−501 .STRUT INSTL − (CONFIG−1) 1
VRS2050
−200A 740−1106−503 .STRUT INSTL 1
N70−0090
VRS2050
205 740−1106−502 .STRUT INSTL 1
VRS2050
−205A 740−1106−503 .STRUT INSTL 1
N70−0090
VRS2050
210 740−1107−503 .STRUT INSTL − LWR A 1
REPL BY: 740−1107−505
−210A 740−1107−505 .STRUT INSTL − LWR B 1
REPLS: 740−1107−503
REPL BY: 740−1107−507
Page 10008.7
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

5
−210B 740−1107−507 .STRUT INSTL − LWR C,D 1
REPLS: 740−1107−505
REPL BY: 740−1107−509
−210C 740−1107−509 .STRUT INSTL − LWR E 1
REPLS: 740−1107−507
214 MS90354U0605 ..RIVET A−D 3
N70−0540
−214A MS21141U0605 ..RIVET E 3
REPLS: MS90354U0605
N70−0540
215 CR7311−5−4 ..RIVET A−D 16
V11815
N70−0540
−215A MS21141U0504 ..RIVET E 16
REPLS: CR7311−5−4
N70−0540
216 CR7310−5−3 ..RIVET A−D 5
V11815
N70−0540
−216A MS21140U0503 ..RIVET E 5
N70−0540
220 CR2662−3−03 ..RIVET A−E 8
V11815
REPL BY: CR4622−3−03
−220A CR4622−3−03 ..RIVET A−E 8
V11815
REPLS: CR2662−3−03
Page 10008.8
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

5
221 CR2662−3−04 ..RIVET A−E 8
V11815
−221A CR4622−3−04 ..RIVET A−E 8
V11815
REPLS: CR2662−3−04
222 CR3524−4−02 ..RIVET A−E 14
V11815
−222A AF3524−4−02 ..RIVET A−E RF
V53551
223 CR3524−4−03 ..RIVET A−E 2
V11815
−223A AF3524−4−03 ..RIVET A−E RF
V53551
224 CR3524−4 ..RIVET A−E 16
(LENGTH DETERMINED AT INSTL)
V11815
−224A AF3524−4 ..RIVET A−E RF
(LENGTH DETERMINED AT INSTL)
V53551
225 HL11V6−6 ..PIN 5
V73197
226 HL11V6−4 ..PIN 5
V73197
227 CR7311−8−3 ..RIVET A−D 5
V11815
N70−0540
Page 10008.9
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

5
−227A MS21141U0803 ..RIVET E 5
N70−0540
228 M13640−048 ..NUTPLATE 16
V80539
230 NAS7503U4 ..BOLT A,B 8
REPL BY: NAS7503−4
N70−0540
−230A NAS7503−4 ..BOLT C,D 8
REPLS: NAS7503U4
REPL BY: NAS1102E3−10
N70−0540
N78−0078
−230C NAS1102E3−10 ..BOLT E 8
REPLS: NAS7503−4
N78−0078
240 NAS144−14 ..BOLT A−D 2
REPL BY: 275B0204−14
N70−0540
−240A 275B0204−14 ..BOLT E 2
REPLS: NAS144−14
N70−0540
242 NAS144−22 ..BOLT A−D 2
REPL BY: 275B0204−22
N70−0540
Page 10008.10
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

5
−242A 275B0204−22 ..BOLT E 2
REPLS: NAS144−22
REPL BY: 275B0204−6
N70−0540
N70−0777
−242B 275B0204−6 ..BOLT E 2
REPLS: 275B0204−22
N70−0777
244 AN960C416 ..WASHER 2
246 MS21043−4 ..NUT 4
248 MS21043−3 ..NUT A−D 8
REPL BY: NAS679C3
N78−0078
−248A NAS679C3 ..NUT E 8
REPLS: MS21043−3
N78−0078
250 NAS1200M5 ..RIVET AR
252 MS20615M5 ..RIVET AR
254 CR7311−5−3 ..RIVET A−D 8
V11815
−254A MS21141U0503 ..RIVET E 8
260 CR3524−5−02 ..RIVET 16
V11815
262 CR3524−5−04 ..RIVET 2
V11815
264 CR3524−5−05 ..RIVET 2
V51563
266 CR3524−5−06 ..RIVET 2
V11815
Page 10008.11
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

5
268 HL11V6−3 ..PIN 4
V73197
270 HL11V5−4 ..PIN 2
V73197
272 HL10V5−4 ..PIN 8
V73197
274 HL10V6−5 ..PIN 5
V73197
276 HL97LP5 ..COLLAR 10
V73197
278 HL97LP6 ..COLLAR 9
V73197
281 S700S0497−103 ..SHIM 1
282 S700S0497−75 ..SHIM − PEELABLE 2
283 S700S0497−102 ..SHIM 1
284 S700S0497−105 ..SHIM − PEELABLE 2
285 S700S0497−73 ..SHIM 4
286 740−1107−13 ..FAIRING − LH 1
287 740−1107−14 ..FAIRING − RH 1
290 740−1107−25 ..BLOCK − RADIUS 4
295 740−1107−17 ..FILLER E 1
300 740−1107−3 ..CLOSURE E 1
305 740−1107−4 ..CLOSURE E 1
310 740−1107−15 ..CLOSURE A,B 1
REPL BY: 740−1107−33
−310A 740−1107−33 ..CLOSURE C−E 1
REPLS: 740−1107−15
315 740−1107−16 ..CLOSURE A,B 1
REPL BY: 740−1107−34
−315A 740−1107−34 ..CLOSURE C−E 1
REPLS: 740−1107−16
320 740−1065−513 ..FITTING 1
325 740−1064−505 ..FITTING 1
Page 10008.12
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

5
330 740−1107−11 ..STIFFENER A,B 1
REPL BY: 740−1107−37
−330A 740−1107−37 ..STIFFENER C−E 1
REPLS: 740−1107−11
335 740−1107−12 ..STIFFENER A,B 1
REPL BY: 740−1107−38
−335A 740−1107−38 ..STIFFENER C−E 1
REPLS: 740−1107−12
340 740−1107−31 ..ANGLE E 1
345 740−1107−21 ..CHANNEL ASSY E 1
350 740−1107−5 ...CHANNEL E 1
355 740−1107−19 ...DOUBLER E 1
360 740−1107−7 ..CHANNEL E 1
374 740−1110−503 ..FITTING E 1
−374A 740−1110−501 ..FITTING E RF
376 740−1109−503 ..FITTING E 1
−376A 740−1109−501 ..FITTING E RF
378 740−1111−511 ..FITTING C−E 1
−378A 740−1111−509 ..FITTING C−E RF
380 740−1107−9 ..ANGLE 1
382 S700S0497−94 ..SHIM 4
384 740−1107−23 ..SHIM A−D 4
N78−0078
386 740−1107−39 ..SHIM E 4
N78−0078
Page 10008.13
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

5
388 740−1107−41 ..SHIM E 4
N78−0078
394 MS21076−4 ..NUTPLATE 4
396 740−1070−501 ..FITTING 1
397 740−1107−35 ..SKIN E 1
398 740−1038−503 .ANNULUS ASSY − INNER A−C 1
REPL BY: 740−1038−505
−398A 740−1038−505 .ANNULUS ASSY − INNER D,E 1
REPLS: 740−1038−503
400 740−1056−509 ..SUPPORT ASSY A−C RF
REPL BY: 740−1056−511
−400A 740−1056−511 ..SUPPORT ASSY D,E RF
REPLS: 740−1056−509
440 NS202941−4 ...NUTPLATE A−C 49
V56878
N70−0610
VRS2160
−440A S700N1362−4 ...NUTPLATE D,E 49
N70−0610
N70−0756
VRS2160
−440B MS21060−4 ...NUTPLATE D,E 49
N70−0756
450 MS20427M3 ...RIVET A−C 98

N70−0610
VRS2160
Page 10008.14
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

5
−450A MS20427M3−7 ...RIVET D,E 98
N70−0610
VRS2160
−−−−−−−−−−−−
460 NAS1200M4 ..RIVET 90
470 AN960XC4 ..WASHER 90
REPL BY: NAS1149CN432B
−470A NAS1149CN432B ..WASHER 90
REPLS: AN960XC4
480 740−1038−5 ..WIRE MESH 1
490 740−1038−7 ..SUPPORT 1
Page 10008.15
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10009.0
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10009.1
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10009.2
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10009.3
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10009.4
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10009.5
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10009.6
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10009.7
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10009.8
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

6 STRUT ASSEMBLY−INNER ANNULUS
(CONFIG−2)
−1 745−1102−501 STRUT ASSY − INNER ANNULUS A RF
(CONFIG−2)
−1A 745−1102−503 STRUT ASSY − INNER ANNULUS B RF
(CONFIG−2)
REPL BY: 745−1102−505
−1B 745−1102−505 STRUT ASSY − INNER ANNULUS C RF
(CONFIG−2)
REPLS: 745−1102−503
10 275B0204−11 .BOLT A,B 2
−10A 77711−4−11 .BOLT A,B 2
V59364
OPTIONAL PART: 275B0204−11
20 MS90354U603 .BOLT − BLIND 6
SUPSD BY: MS21141U0603
−20A MS21141U0603 .RIVET 6
SUPSDS: MS90354U0603
30 MS90354U804 .BOLT − BLIND 5
SUPSD BY: 0UBPEU08−04
−30A 0UBPEU08−04 .BOLT − BLIND 5
V0HDW7
SUPSDS: MS90354U804
40 AN960C416 .WASHER A,B 2
50 NAS1587−4C .WASHER A,B 2
60 MS21043−4 .NUT A,B 2
70 HL41−6−5 .PIN 4
V73197
80 HL41−6−8 .PIN 4
V73197
Page 10009.9
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

6
90 HL41−6−9 .PIN 4
V73197
100 HL48−5−3 .PIN 5
V73197
110 HL12V10−10 .PIN A 2
V73197
SUPSD BY: HL12V10−9
−110A HL12V10−9 .PIN A,B 2
V73197
SUPSDS: HL12V10−10
SUPSD BY: HL48−10−10 ITEM 115
115 HL48−10−10 .PIN C 2
V73197
SUPSDS: HL12V10−9 ITEM 110A
120 HL10V6−7 .PIN A 4
V73197
−120A HL10V6−6 .PIN A,B 4
V73197
SUPSDS: HL10V6−7
SUPSD BY: HL10V6−4 ITEM 125
125 HL10V6−4 .PIN C 4
V73197
SUPSDS: HL10V6−6
126 HL10V6−6 .PIN C 2
V73197
SUPSDS: HL10V6−4
128 HL10V6−7 .PIN C 2
V73197
SUPSDS: HL10V6−4
130 HL10V6−5 .PIN A,B 1
V73197
140 HL97DU6 .COLLAR 12
V73197
OPTIONAL PART: BH01227−6L
Page 10009.10
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

6
−140A BH01227−6L .NUT 12
V27238
OPTIONAL PART: HL97DU6
142 HL97DU6 .COLLAR A,B 5
V73197
145 HL97DU6 .COLLAR C 4
V73197
SUPSD BY: HL75DU6ADW
OPTIONAL PART: BH01227−6L
−145A BH01227−6L .NUT C 4
V27238
OPTIONAL PART: HL97DU6
−145B HL75DU6ADW .COLLAR C 4
V73197
SUPSDS: HL97DU6
150 HL78−5 .COLLAR 5
V73197
160 HL75DU10ADW .COLLAR 2
V73197
170 NAS1399M5−5 .RIVET 12
−170A CR3524−5−05 .RIVET 12
V51563
REPLS: NAS1399M5−5
180 NAS1399M5−3 .RIVET 8
190 NAS1398M5−6 .RIVET 8
−190A CR3523−5−05 .RIVET 8
V11815
REPLS: NAS1398M5−6
210 NAS1198−5 .RIVET AR
220 MS20615−5M .RIVET AR
230 CR3523−5−04 .RIVET 4
V11815
Page 10009.11
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

6
−230A AF3523−5−04 .RIVET RF
V53551
240 CR3524−5−02 .RIVET A 12
V11815
−240A AF3524−5−02 .RIVET A RF
V53551
250 CR3524−5−07 .RIVET A 2
V11815
−250A AF3524−5−07 .RIVET A RF
V53551
260 745−1102−1 .SHIM 2
270 745−1102−3 .SHIM 2
280 745−1102−5 .SHIM 2
290 745−1102−15 .SHIM A,B 2
300 745−1102−7 .SHIM A,B 1
310 745−1102−11 .SHIM 1
320 745−1102−9 .SHIM 1
325 745−1102−21 .SHIM C 1
330 745−1102−19 .SHIM A,B 2
340 740−1070−501 .FITTING A,B 1
−350 745−1103−501 .STRUT ASSY − UPR A 1
−350A 745−1103−503 .STRUT ASSY − UPR B,C 1
355 CR3524−5−02 ..RIVET 80
V11815
360 CR3524−5−03 ..RIVET 4
V11815
365 NAS1200M5 ..RIVET 4
370 CR3523−5−03 ..RIVET 4
V11815
Page 10009.12
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

6
375 740−1105−9 ..SKIN 1
−380 740−1105−10 ..SKIN 1
394 745−1104−501 .STRUT INSTL − LH SIDE 1
397 745−1104−503 .STRUT ASSY − RH 1
400 745−1105−501 .STRUT ASSY − LWR A,B 1
REPL BY: 745−1148−501 ITEM 590
402 CR3524−4−04 ..RIVET A 2
V11815
−402A AF3524−4−04 ..RIVET A RF
V53551
403 CR3524−5−04 ..RIVET A 16
V11815
−403A AF3524−5−04 ..RIVET A RF
V53551
404 CR3524−5−05 ..RIVET A 4
V51563
−404A AF3524−5−05 ..RIVET A RF
V53551
405 CR3524−6−04 ..RIVET A 4
V11815
−405A AF3524−6−04 ..RIVET A RF
V53551
406 745−1121−501 ..FAIRING − LOWER STRUT, LH A 1
407 745−1121−502 ..FAIRING − LOWER STRUT, RH A 1
408 NAS1200M3 ..RIVET 8
Page 10009.13
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

6
409 MS21076−4 ..NUTPLATE 4
410 745−1108−501 .ANNULUS − INNER 1
SUPSD BY: 745−1108−503
−410A 745−1108−503 .ANNULUS − INNER 1
SUPSDS: 745−1108−501
SUPSD BY: 745−1108−505
−410B 745−1108−505 .ANNULUS − INNER 1
SUPSDS: 745−1108−503
N70−0846
500 745−1118−501 ..SUPPORT ASSY − CONE RF
SUPSD BY: 745−1118−503
745−1108−501
−500A 745−1118−503 ..SUPPORT ASSY − CONE RF
SUPSDS: 745−1118−501
745−1108−503, 745−1108−505
540 NS202941−4 ...NUTPLATE 49
V56878
N70−0610
VRS2160
−540A S700N1362−4 ...NUTPLATE 49
N70−0610
N70−0756
VRS2160
−540B MS21060−4 ...NUTPLATE 49
N70−0756
VRS2160
Page 10009.14
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

6
550 NAS1200−3−7 ...RIVET 98

REPL BY: CCR244CS3−05
VRS2160, VRS2355
−550A CCR244CS3−05 ...RIVET 98
V11815
REPLS: NAS1200−3−7
OPTIONAL PART: NAS1200−3−7
−550B NAS1200−3−7 ...RIVET RF
OPTIONAL PART: CCR244CS3−05
−−−−−−−−−−−−
560 NAS1200−4−3 ..RIVET 40
745−1108−501
565 NAS1200−4−3 ..RIVET 12
745−1108−503, 745−1108−505
570 NAS1149CN432R ..WASHER 40
745−1108−501
575 NAS1149CN432R ..WASHER 12
745−1108−503, 745−1108−505
580 290−1263−5 ..DAMPER ASSY NP 8
745−1108−501
585 745−1108−9 ..DAMPER ASSY NP 4
745−1108−505, 745−1108−503
590 745−1148−501 .STRUT ASSY − LWR C 1
REPLS: 745−1105−501 ITEM 400
N70−0843
600 745−1147−501 ..STRUT C 1
610 NAS1779C4 ...NUTPLATE C 6
Page 10009.15
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

6
620 NAS1200M3 ...RIVET C 12

SUPSD BY: CCR264CS3−4
−620A CCR264CS3−4 ...RIVET C 12
V11815
SUPSDS: NAS1200M3
−−−−−−−−−−−−
640 NAS1200M3 ...RIVET C 2

−640A CCR264CS3−5 ...RIVET C 2
V51563
SUPSDS: NAS1200M3
−−−−−−−−−−−−
660 NAS1200M3 ...RIVET C 2

−660A CCR264CS3−4 ...RIVET C 2
V11815
SUPSDS: NAS1200M3
−−−−−−−−−−−−
SUPSD BY: NAS1779C4 ITEM 690
680 NAS1200M3 ...RIVET C 4

SUPSD BY: CCR264CS3−5 ITEM
700
−−−−−−−−−−−−
SUPSDS: NAS1789C4 ITEM 670
Page 10009.16
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

6
700 CCR264CS3−5 ...RIVET C 4

V51563
SUPSDS: NAS1200M3 ITEM 680
−−−−−−−−−−−−
SUPSD BY: NAS1779C3 ITEM 730
720 NAS1200M3 ...RIVET C 4

SUPSD BY: CCR264CS3−4 ITEM
740
−−−−−−−−−−−−
SUPSDS: NAS1789C3 ITEM 710
740 CCR264CS3−4 ...RIVET C 4

V11815
SUPSDS: NAS1200M3 ITEM 720
Page 10009.17
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FAIRING ASSEMBLY−PEN NIB

Page 10010.0
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10010.1
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10010.2
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

7 FAIRING ASSEMBLY−PEN NIB
−1 740−1007−505 FAIRING ASSY − PEN NIB A RF
(CONFIG−1)
REPL BY: 740−1007−507
−1A 740−1007−507 FAIRING ASSY B RF
(CONFIG−1)
REPLS: 740−1007−505
REPL BY: 745−1007−501
−1B 745−1007−501 FAIRING ASSY − PEN NIB C RF
(CONFIG−2)
REPLS: 740−1007−507
REPL BY: 745−1007−503
−1C 745−1007−503 FAIRING ASSY − PEN NIB D RF
(CONFIG−2)
REPLS: 745−1007−501
REPL BY: 745−1007−505
−1D 745−1007−505 FAIRING ASSY − PEN NIB E RF
(CONFIG−2)
REPLS: 745−1007−503
5 CR2664−5−03 .RIVET A,B 1
V11815
VRS2299
−5A CR2663−5−03 .RIVET A,B 1
V11815
VRS2299
−5B NAS1398C5−3 .RIVET A,B RF
VRS2299
Page 10010.3
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

7
−5C CR2839−5−03 .RIVET − OVERSIZE A,B 1
V11815
VRS2299
−5D NAS1738C5−3 .RIVET − OVERSIZE A,B RF
VRS2299
7 CR2664−5−03 .RIVET A,B 10
V11815
VRS2299, VRS2356
−7A CR4624−5−03 .RIVET A,B RF
V11815
VRS2299, VRS2356
−7B CR3852−5−03 .RIVET − OVERSIZE A,B 10
V11815
VRS2299, VRS2356
−7C AF3852−5−03 .RIVET − OVERSIZE A,B RF
V53551
−7D CR4652−5−03 .RIVET − OVERSIZE A,B RF
V11815
VRS2299, VRS2356
10 NAS1200−5 .RIVET A,B 2
15 CR7620S05−03 .RIVET A,B 22
V11815
OPTIONAL PART: MS21140U05−03
N78−0129
Page 10010.4
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

7
−15A MS21140U05−03 .RIVET A,B RF
OPTIONAL PART: CR7620S05−03
N78−0129
20 CR2664−5−3 .RIVET A,B 66
V11815
VRS2277, VRS2282, VRS2356
−20A NAS1399C5−3 .RIVET A,B RF
VRS2277, VRS2282, VRS2356
−20B NAS1399M5−3 .RIVET A,B RF
VRS2277, VRS2282, VRS2356
−20C NAS1739C5−3 .RIVET − OVERSIZE A,B 66
VRS2277, VRS2282, VRS2356
−20D NAS1739M5−3 .RIVET A,B RF
VRS2277, VRS2282, VRS2356
30 CR2664−5−4 .RIVET A,B 2
V11815
VRS2356
−30A NAS1399M5−4 .RIVET A,B RF
VRS2356
−30B NAS1739C5−4 .RIVET − OVERSIZE A,B 2
VRS2356
Page 10010.5
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

7
−30C NAS1739M5−4 .RIVET A,B RF
VRS2356
35 CR7620S05−04 .RIVET A,B 2
V11815
OPTIONAL PART: MS21140U05−04
N78−0129
−35A MS21140U05−04 .RIVET A,B RF
OPTIONAL PART: CR7620S05−04
N78−0129
40 NAS1200−5 .RIVET C−E 2
50 CR2664−5−3 .RIVET C 47
V11815
REPL BY: CR4624EA5−03
−50A NAS1399M5−3 .RIVET C RF
−50B NAS1739C5−3 .RIVET − OVERSIZE C 47
−50C NAS1739M5−3 .RIVET C RF
−50D CR4624EA5−03 .RIVET D,E 47
V11815
−50E CR2664−5−03 .RIVET D,E RF
V11815
OPTIONAL PART: CR4624EA5−03
60 HL41−5−3 .PIN C 12
V73197
Page 10010.6
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

7
−60A CR2664−5−3 .RIVET C 12
V11815
REPLS: HL41−5−3
VRS2356
−60B NAS1399M5−3 .RIVET C RF
VRS2356
−60C NAS1739C5−3 .RIVET − OVERSIZE C 12
VRS2356
−60D NAS1739M5−3 .RIVET C RF
VRS2356
−60E CR4624EA5−03 .RIVET D,E 12
V11815
−60F CR2664−5−03 .RIVET D,E RF
V11815
70 HL41−5−4 .PIN C 20
V73197
VRS2356
−70A CR2664−5−4 .RIVET C−E 20
V11815
REPLS: HL41−5−4
VRS2356
VRS2356
Page 10010.7
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

7
−70C NAS1739C5−4 .RIVET − OVERSIZE C−E RF
VRS2356
−70D NAS1739M5−4 .RIVET C−E RF
VRS2356
−70E CR4624EA5−04 .RIVET D,E 20
V11815
−70F CR2664−5−04 .RIVET D,E RF
V11815
80 HL41−5−5 .PIN C 2
V73197
VRS2356
−80A CR2664−5−5 .RIVET C 2
V11815
REPLS: HL41−5−5
VRS2356
VRS2356
−80C NAS1739C5−5 .RIVET − OVERSIZE C 2
VRS2356
−80D NAS1739M5−5 .RIVET − OVERSIZE C RF
VRS2356
90 HL97DU5 .COLLAR C 34
V73197
Page 10010.8
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

7
100 745−1101−3N .STRAP − LH NP A,B 1
REPL BY: 745−1160−501
N78−0129
−100A 745−1160−501 .STRAP − LH NP C 1
REPLS: 745−1101−3N
110 745−1101−4N .STRAP − LH NP A,B 1
REPL BY: 745−1160−502
N78−0129
−110A 745−1160−502 .STRAP − RH NP C 1
REPLS: 745−1101−4N
115 745−1007−7 .FILLER NP C 2
120 740−1007−39 .SKIN PANEL − LH A−D 1
SUPSD BY: 740−1007−41
VRS2356
−120A 740−1007−41 .SKIN PANEL − LH E 1
SUPSDS: 740−1007−39
N70−0880
130 740−1007−40 .SKIN PANEL − RH A−D 1
SUPSD BY: 740−1007−42
VRS2356
−130A 740−1007−42 .SKIN PANEL − RH E 1
SUPSDS: 740−1007−40
N70−0880
140 740−1007−9 .TAILPIECE A−D 1
SUPSD BY: 740−1007−43
N70−0358
VRS2299
Page 10010.9
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

7
−140A 740−1007−43 .TAILPIECE E 1
SUPSDS: 740−1007−9
N70−0880
150 740−1007−27 .FLOOR PANEL − FWD, LH NP 1
160 740−1007−29 .FLOOR PANEL − FWD, RH NP 1
170 740−1007−31 .FLOOR PANEL − AFT, LH NP A,B 1
SUPSD BY: 740−1101−5N
SUPSD BY: 745−1007−1
−170A 740−1101−5N .FLOOR PANEL − AFT, LH NP A,B 1
SUPSDS: 740−1007−31
REPL BY: 745−1007−1
N78−0129
−170B 745−1007−1 .FLOOR PANEL − AFT, LH NP C 1
SUPSDS: 740−1007−31
REPLS: 740−1101−5N
SUPSD BY: 745−1007−9
−170C 745−1007−9 .FLOOR PANEL − AFT, LH NP D,E 1
SUPSDS: 745−1007−1
180 740−1007−33 .FLOOR PANEL − AFT, RH NP A,B 1
SUPSD BY: 740−1101−6N
SUPSD BY: 745−1007−3
−180A 740−1101−6N .FLOOR PANEL − AFT, RH NP A,B 1
SUPSDS: 740−1007−33
REPL BY: 745−1007−3
N78−0129
−180B 745−1007−3 .FLOOR PANEL − AFT, RH NP C 1
SUPSDS: 740−1007−33
REPLS: 740−1101−6N
SUPSD BY: 745−1007−11
−180C 745−1007−11 .FLOOR PANEL − AFT, RH NP D,E 1
SUPSDS: 745−1007−3
190 740−1007−35 .FRAME NP 1
Page 10010.10
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A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
Page 10010.11
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
STRUT INSTALLATION−SIDE
Page 10011.0
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A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
Page 10011.1
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
Page 10011.2
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

8 STRUT INSTALLATION−SIDE
−1 740−1106−501 STRUT INSTL − (CONFIG−1) A RF
−1A 740−1106−503 STRUT INSTL B RF
−10 740−1106−502 STRUT INSTL A RF
−10A 740−1106−503 STRUT INSTL B RF
20 CSR925−8−15R .RIVET A,B 8
V11815
−20A CSR927−8−15 .RIVET A,B RF
V11815
30 AN960416L .WASHER A,B 8
40 NAS75−4−009 .BUSHING A,B 8
50 MS20426D5−18 .RIVET A 3
−50A MS20426DD5−18 .RIVET A RF
−50B MS20426D6−18 .RIVET B RF
−50C MS20426DD6−18 .RIVET − OVERSIZE B RF
60 MS20426D5−16 .RIVET A 1
−60B MS20426D6−16 .RIVET − OVERSIZE B RF
70 MS20426D5−14 .RIVET A 4
−70B MS20426D6−14 .RIVET − OVERSIZE B RF
80 MS20426D6−24 .RIVET A 8
−80B MS20426D7−24 .RIVET − OVERSIZE B 8
90 740−1115−505 .FITTING ASSY − OUTER (LH SIDE) A,B 1
−90A 740−1115−507 .FITTING ASSY − OUTER (LH SIDE) A,B 1
110 740−1115−506 .FITTING ASSY − OUTER (RH SIDE) A,B 1
−110A 740−1115−508 .FITTING ASSY − OUTER (RH SIDE) A,B 1
130 MS14101−4 ..BEARING A,B 2
135 NAS1200M3 ..RIVET A,B 4
Page 10011.3
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

8
140 NAS1789C4 ..NUTPLATE A,B 2
150 740−1084−505 .FITTING ASSY − INNER A,B 1
−150A 740−1084−507 .FITTING ASSY − INNER A,B 1
160 MS14101−4 ..BEARING A,B 2
170 740−1116−503 .SKIN A,B 1
180 740−1116−504 .SKIN A,B 1
−300 745−1104−501 STRUT INSTL − LH SIDE C RF
−310 745−1104−503 STRUT ASSY − RH C RF
320 CSR925−8−16 .RIVET C 4
V11815
330 AN960C416L .WASHER C 8
340 745−1140−501 .FITTING ASSY − OUTER (LH SIDE) C 1
−340A 745−1140−507 .FITTING ASSY − OUTER (LH SIDE) C 1
350 745−1140−505 .FITTING ASSY − OUTER (RH SIDE) C 1
−350A 745−1140−509 .FITTING ASSY − OUTER (RH SIDE) C 1
360 MS14101−4 ..BEARING C 2
363 NAS1200M3F12 ..RIVET C 4
366 NAS1789C4 ..NUTPLATE C 2
370 745−1120−501 .FITTING ASSY − INNER C 1
−370A 745−1120−503 .FITTING ASSY − INNER C 1
380 MS14101−4 ..BEARING C 2
390 745−1130−501 .SKIN ASSY C 1
REPL BY: 745−1146−501 ITEM 500
VRS2050
400 NAS75−4−009 ..BUSHING C 8
410 MS20426E5−18 ..RIVET C 3
420 MS20426E5−16 ..RIVET C 1
430 MS20426E5−14 ..RIVET C 4
440 MS20426E6−24 ..RIVET C 8
450 740−1116−503 ..SKIN C 1
460 740−1116−504 ..SKIN C 1
500 745−1146−501 .SKIN ASSY C 1
Page 10011.4
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

8
510 NAS75−4−009 ..BUSHING C 8
Page 10011.5
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A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10012.0
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10012.1
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10012.2
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

9 EXIT NOZZLE ASSEMBLY
−1 740−1101−501 NOZZLE ASSY − EXIT RF
10 MS20426DD4−2 .RIVET 120
REPL BY: MS20426AD4
−10A MS20426AD4−2 .RIVET 120
REPLS: MS20426DD4−2
N70−0420
VRS2290
−10B CR3524−4−02 .RIVET RF
V11815
OPTIONAL PART: MS20426AD4−2
N70−0420
VRS2290
−10C AF3524−4−02 .RIVET RF
V53551
−10D NAS9309M4−2 .RIVET RF
N70−0420
VRS2290
−10E CR3552−4−02 .RIVET − OVERSIZE 120
V11815
N70−0420
VRS2290
Page 10012.3
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

9
−10F AF3552−4−02 .RIVET − OVERSIZE RF
V53551
−10G HR3552−4−02 .RIVET − OVERSIZE RF
V17446
N70−0420
VRS2290
−10H NAS9313AD4−2 .RIVET 120
N70−0420
−12 CR3522−4−02 .RIVET AR
V11815
N70−0420
VRS2290, VRS2291, VRS2292,
VRS2293
−12A NAS9308M4−2 .RIVET RF
N70−0420
VRS2290, VRS2291, VRS2292,
VRS2293
−12B AF3522−4−02 .RIVET RF
V53551
−12C HR3522−4−02 .RIVET RF
V08844
Page 10012.4
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

9
−12D CR3552−4−02 .RIVET − OVERSIZE AR
V11815
N70−0420
VRS2290, VRS2291, VRS2292,
VRS2293
−12E NAS9311M4−2 .RIVET − OVERSIZE RF
N70−0420
VRS2290, VRS2291, VRS2292,
VRS2293
−12F AF3552−4−02 .RIVET − OVERSIZE RF
V53551
−12G HR3552−4−02 .RIVET − OVERSIZE RF
V17446
20 MS20427M4−8 .RIVET 154
REPL BY: MS20426AD4−8
−20A MS20426AD4−8 .RIVET 154
REPLS: MS20427M4
OPTIONAL PART: MS20426DD4−8
N70−0420
VRS2290, VRS2291, VRS2292,
VRS2293
−20B MS20426DD4−8 .RIVET RF
N70−0420
VRS2290, VRS2291, VRS2292,
VRS2293
Page 10012.5
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

9
−20C NAS1241AD4−8 .RIVET − OVERSIZE 154
OPTIONAL PART: NAS1241DD4−8
N70−0420
VRS2290, VRS2291, VRS2292,
VRS2293
−20D NAS1241DD4−8 .RIVET − OVERSIZE RF
OPTIONAL PART: NAS1241AD4−8
N70−0420
VRS2290, VRS2291, VRS2292,
VRS2293
30 740−1104−501 .SKIN − OUTER (NON−VECTORED) 3
N70−0420
VRS2290, VRS2291, VRS2292
40 740−1103−501 .SKIN 1
50 740−1102−501 .RING 1
REPL BY: 740−1102−503
−50A 740−1102−503 .RING 1
REPLS: 740−1102−501
−50B 740−1102−505 .RING RF
60 CR3524−5−02 .RIVET 76
V11815
N78−0136
−60A AF3524−5−02 .RIVET RF
V53551
N78−0136
Page 10012.6
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

9
65 740−1094−7BA .SPLICE 1
N78−0136
70 740−1094−9BA .STRAP 2
N78−0136
75 740−1094−3BA .SKIN 1
N78−0136
100 740−1131−503 NOZZLE ASSY − EXIT (VECTORED) RF
110 NAS1200M5−3 .RIVET 42
−110A CR3524−5−03 .RIVET RF
V11815
N70−0420
VRS2292, VRS2293
−110B NAS9309M5−3 .RIVET RF
N70−0420
VRS2290, VRS2292, VRS2293
−110C CR3556−5−03 .RIVET − OVERSIZE 42
V11815
OPTIONAL PART: CR3556P5−3
N70−0420
VRS2290, VRS2292, VRS2293
Page 10012.7
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

9
−110D CR3556P5−03 .RIVET − OVERSIZE RF
V11815
N70−0420
VRS2290, VRS2292, VRS2293
120 NAS1097U5−5 .RIVET 244
SUPSD BY: NAS9314T5−5
N70−0420
VRS2292, VRS2293
−120A NAS9314T5−5 .RIVET AR
SUPSDS: NAS1097U5−5
N70−0420
VRS2292, VRS2293
−125 CR3523−5−03 .RIVET AR
V11815
N70−0420
VRS2290
−125A AF3523−5−03 .RIVET RF
V53551
−125B HR3523−5−03 .RIVET RF
V17446
−125C NAS9307M5−3 .RIVET RF
N70−0420
VRS2290
Page 10012.8
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

9
V11815
N70−0420
VRS2290
−125E AF3553−5−03 .RIVET − OVERSIZE RF
V53551
−125F HR3553−5−03 .RIVET − OVERSIZE RF
V17446
−125G NAS9310M5−3 .RIVET − OVERSIZE RF
N70−0420
VRS2290
130 CR3524−5−02 .RIVET 22
V11815
−130A AF3524−5−02 .RIVET RF
V53551
132 CR3524−5−03 .RIVET 22
V11815
SUPSD BY: CR3556P5−3
N70−0420
VRS2292, VRS2293
−132A AF3524−5−03 .RIVET RF
V53551
Page 10012.9
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

9
N70−0420
VRS2292, VRS2293
−132C CR3556−5−03 .RIVET − OVERSIZE 22
V11815
N70−0420
VRS2292, VRS2293
−132D AF3556−5−03 .RIVET − OVERSIZE RF
V53551
−132E CR3556P5−3 .RIVET − OVERSIZE RF
V11815
N70−0420
VRS2292, VRS2293
140 CR3524−5−03 .RIVET AR
V11815
SUPSD BY: NAS9311M5−3
N70−0420
VRS2292, VRS2293, VRS2322
−140A AF3524−5−03 .RIVET RF
V53551
N70−0420
VRS2292, VRS2293
Page 10012.10
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

9
−140C CR3552−5−03 .RIVET AR
V11815
REPLS: CR3524−5−03
N70−0420
VRS2292, VRS2293
−140D AF3552−5−03 .RIVET RF
V53551
−140E NAS9311M5−3 .RIVET RF
V80205
N70−0420
VRS2292, VRS2293, VRS2322
−140F CR3552−5−3 .RIVET RF
(OVERSIZED)
V11815
VRS2322
−140G NAS7311M5−3 .RIVET RF
VRS2322
142 CR3523−5−04 .RIVET AR
V11815
N70−0420
VRS2290
−142A AF3523−5−04 .RIVET RF
V53551
−142B HR3523−5−04 .RIVET RF
V17446
Page 10012.11
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

9
−142C NAS9307M5−4 .RIVET RF
N70−0420
VRS2290
V11815
N70−0420
VRS2290
−142E AF3553−5−04 .RIVET − OVERSIZE RF
V53551
−142F HR3553−5−04 .RIVET − OVERSIZE RF
V17446
−142G NAS9310M5−4 .RIVET − OVERSIZE RF
N70−0420
VRS2290
150 740−1131−9 .SPLICE 1
160 740−1131−3 .SPLICE 1
170 740−1131−5 .STRAP 1
VRS2322
180 740−1131−7 .STRAP 1
VRS2322
190 740−1131−1 .SKIN − OUTER (VECTORED) 1
N70−0420
VRS2290, VRS2292,
Page 10012.12
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

9
200 740−1131−2 .SKIN − OUTER (VECTORED) 1
N70−0420
VRS2290, VRS2292,
210 CR3524−5−02 .RIVET 76
V11815
N78−0136
−210A AF3524−5−02 .RIVET RF
V53551
N78−0136
220 740−1101−7F .SPLICE 1
N78−0136
230 740−1101−9F .STRAP 2
N78−0136
240 740−1101−3F .SKIN 1
N78−0136
Page 10012.13
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
COMMON NOZZLE INSTALLATION

IPL FIGURE 10
Page 10013.0
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

10 COMMON NOZZLE INSTALLATION
−1 740−1093−511 NOZZLE INSTL − COMMON A RF
(CONFIG−1 NON−VECTORED)
SUPSD BY: 740−1093−513
−1A 740−1093−513 NOZZLE INSTL − COMMON B RF
SUPSD BY: 740−1093−513
SUPSD BY: 740−1093−517
−1B 740−1093−515 NOZZLE INSTL − COMMON C RF
(CONFIG−1 VECTORED)
SUPSDS: 740−1093−513
−1C 740−1093−517 NOZZLE INSTL − COMMON D RF
SUPSDS: 740−1093−513
−1D 740−1093−519 NOZZLE INSTL − COMMON E RF
SUPSDS: 740−1093−517
Page 10013.1
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

10
−1E 745−1100−501 NOZZLE INSTL − COMMON A−E RF
−1F 745−1100−503 NOZZLE INSTL − COMMON A−E RF
VRS2291
−1G 745−1100−505 NOZZLE INSTL − COMMON A−E RF
VRS2291
−5 745−1100−501 NOZZLE INSTL − COMMON F RF
−5A 745−1100−503 NOZZLE INSTL − COMMON G RF
VRS2291
−5B 745−1100−505 NOZZLE INSTL − COMMON H RF
VRS2291
10 84828−4−7 .BOLT 49
V56878
SUPSD BY: 275B0304−8
−10A 275B0304−8 .BOLT 49
SUPSDS: 84828−4−7
20 NAS1587−4C .WASHER 49
Page 10013.2
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

10
30 NAS1081C4A4 .SCREW − SET A−E 4
N78−0006
36 740−0394−43 .DECAL − HOIST POINT 2
NOZZLE ASSY ONLY (BLACK)
SUPSD BY: 740−0394−143
−36A 740−0394−143 .DECAL − HOIST POINT 2
NOZZLE ASSY ONLY (WHITE)
SUPSDS: 740−0394−43
SUPSD BY: 740−0394−43
−36B 740−0394−43 .DECAL − HOIST POINT 2
SUPSDS: 740−0394−143
SUPSD BY: S700M1751−59DB
N70−0900
N70−0911
−36C S700M1751−59DB .DECAL − HOIST POINT 2
SUPSDS: 740−0394−43
N70−0982
40 740−1094−501 .NOZZLE ASSY − COMMON A 1
(CONFIG−1
NON−VECTORED)
Page 10013.3
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

10
−40A 740−1094−503 .NOZZLE ASSY − COMMON A 1
(CONFIG−1
NON−VECTORED)
−40B 740−1094−507 .NOZZLE ASSY − COMMON A 1
(CONFIG−1
NON−VECTORED)
N78−0047
VRS2050, VRS2055, VRS2059,
VRS2060, VRS2062, VRS2120,
VRS2140, VRS2147, VRS2148,
VRS2149, VRS2160, VRS2273,
VRS2274, VRS2277, VRS2282,
VRS2290, VRS2291, VRS2292,
VRS2293, VRS2299, VRS2356,
VRS2357
Page 10013.4
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

10
−40C 740−1094−509 .NOZZLE ASSY − COMMON A 1
(CONFIG−1
NON−VECTORED)
SUPSD BY: 740−1094−513
N78−0047
VRS2050, VRS2055, VRS2059,
VRS2060, VRS2062, VRS2120,
VRS2140, VRS2147, VRS2148,
VRS2149, VRS2160, VRS2273,
VRS2274, VRS2277, VRS2282,
VRS2290, VRS2291, VRS2292,
VRS2293, VRS2299, VRS2356,
VRS2357
Page 10013.5
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

10
−40D 740−1094−513 .NOZZLE ASSY − COMMON B 1
(CONFIG−1
NON−VECTORED)
SUPSDS: 740−1094−509
REPL BY: 740−1094−517
SUPSD BY: 740−1094−515
N70−0167
VRS2050, VRS2055, VRS2059,
VRS2060, VRS2062, VRS2120,
VRS2140, VRS2147, VRS2148,
VRS2149, VRS2160, VRS2273,
VRS2274, VRS2277, VRS2282,
VRS2290, VRS2291, VRS2292,
VRS2293, VRS2299, VRS2356,
VRS2357
Page 10013.6
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

10
−40E 740−1094−515 .NOZZLE ASSY − COMMON C 1
(CONFIG−1
VECTORED)
SUPSDS: 740−1094−513
REPL BY: 740−1094−519
N70−0265
VRS2050, VRS2055, VRS2059,
VRS2060, VRS2062, VRS2120,
VRS2140, VRS2147, VRS2148,
VRS2149, VRS2160, VRS2273,
VRS2274, VRS2277, VRS2282,
VRS2290, VRS2291, VRS2292,
VRS2293, VRS2299, VRS2356,
VRS2357
Page 10013.7
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

10
−40F 740−1094−517 .NOZZLE ASSY − COMMON D,E 1
(CONFIG−1
NON−VECTORED)
N70−0540
N70−0424
VRS2050, VRS2055, VRS2059,
VRS2060, VRS2062, VRS2120,
VRS2140, VRS2147, VRS2148,
VRS2149, VRS2160, VRS2273,
VRS2274, VRS2277, VRS2282,
VRS2290, VRS2291, VRS2292,
VRS2293, VRS2299, VRS2356,
VRS2357
−40G 740−1094−519 .NOZZLE ASSY − COMMON D,E 1
(CONFIG−1
VECTORED)
N70−0540
VRS2050, VRS2055, VRS2059
VRS2060, VRS2062, VRS2120,
VRS2140, VRS2147, VRS2148,
VRS2149, VRS2160, VRS2273,
VRS2274, VRS2277, VRS2282,
VRS2290, VRS2291, VRS2292,
VRS2293, VRS2299, VRS2356,
VRS2357
Page 10013.8
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

10
−40H 745−1101−501 .NOZZLE ASSY − COMMON F RF
N70−0763
VRS2050, VRS2055, VRS2120,
VRS2149, VRS2160, VRS2274,
VRS2277, VRS2290, VRS2291,
VRS2292, VRS2293, VRS2305,
VRS2356, VRS2357
Page 10013.9
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

10
−40J 745−1101−503 .NOZZLE ASSY − COMMON G RF
(CONFIG−2
NON−VECTORED)
N70−0424
N70−0763
VRS2050, VRS2055, VRS2120,
VRS2149, VRS2160, VRS2274,
VRS2277, VRS2290, VRS2291,
VRS2292, VRS2293, VRS2305,
VRS2356, VRS2357
Page 10013.10
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78−11−11 Aug 01/2017
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Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

10
−40K 745−1101−505 .NOZZLE ASSY − COMMON H RF
(CONFIG−2
NON−VECTORED)
N70−0545
N70−0763
N78−0129
VRS2305
−50 745−1101−501 .NOZZLE ASSY − COMMON F 1
VRS2050, VRS2055, VRS2120,
VRS2149, VRS2160, VRS2274,
VRS2277, VRS2290, VRS2291,
VRS2292, VRS2293, VRS2305,
VRS2356, VRS2357
Page 10013.11
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

10
−50A 745−1101−503 .NOZZLE ASSY − COMMON G 1
(CONFIG−2
NON−VECTORED)
N70−0424
VRS2050, VRS2055, VRS2120,
VRS2149, VRS2160, VRS2274,
VRS2277, VRS2290, VRS2291,
VRS2292, VRS2293, VRS2305,
VRS2356, VRS2357
−50B 745−1101−505 .NOZZLE ASSY − COMMON H 1
(CONFIG−2
NON−VECTORED)
REPL BY: 745−1101−507
N70−0545
N78−0129
VRS2305
−50C 745−1101−507 .NOZZLE ASSY − COMMON H 1
(CONFIG−2
NON−VECTORED)
REPLS: 745−1101−505
N70−0880
Page 10013.12
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
Page 10013.13
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Document Part No. 740−1094, 745−1101

Page 10014.0
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78−11−11 Aug 01/2017
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Document Part No. 740−1094, 745−1101

Page 10014.1
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101

Page 10014.2
Printed in U.S.A.
78−11−11 Aug 01/2017
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Document Part No. 740−1094, 745−1101

Page 10014.3
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78−11−11 Aug 01/2017
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Document Part No. 740−1094, 745−1101

Page 10014.4
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

11 COMMON NOZZLE ASSEMBLY
−1 745−1101−507 NOZZLE ASSY − COMMON RF
(CONFIG−2
NON−VECTORED) AT FIG. 10
REPLS: 745−1101−505
20 CR2663−3−02 .RIVET 4
V11815
−20B CCR274CS3−02 .RIVET RF
V11815
ALTERNATE PART: CR2663−3−2
−20A CR2663−3−2 .RIVET RF
V11815
ALTERNATE PART: CCR274CS3−02
−−−−−−−−−−−−
30 745−1107−503 .PIPE ASSY − JET ACOUSTIC 1
40 NAS8704U4 .BOLT 3
50 MS21043−4 .NUT 3
−−−−−−−−−−−−
60 NAS1081C4A4 .SCREW − SET 4
70 NAS7504U21 .BOLT 4
80 NAS7504U14 .BOLT 2
SUPSD BY: NAS7504U13
−80A NAS7504U13 .BOLT 2
SUPSDS: NAS7504U14
90 NAS7504U16 .BOLT 3
−90A NAS7504U15 .BOLT 3
SUPSDS: NAS7504U16
Page 10014.5
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

11
100 NAS7503U15 .BOLT 3
−100A NAS7503U14 .BOLT 3
SUPSDS: NAS7503U15
110 NAS1102E3−10 .BOLT 8
−110A NAS1102E3−12 .SCREW RF
120 MS21043−3 .NUT 8
130 NAS7504U16 .BOLT 4
140 NAS7504U15 .BOLT 4
150 NAS8704U6 .BOLT 2
160 NAS7503U15 .BOLT 2
170 CR4624−5−02 .RIVET 34
V11815
180 S703Y00650 .PIN 12
ORDER OVERLENGTH P/N:
2ASPFFDT06−15N7NL
190 CR3524PR5−02 .RIVET 10
V11815
200 CR3524PR5−03 .RIVET 4
V11815
210 CR4624−5−03 .RIVET 14
V11815
220 CR4624−6−04 .RIVET 2
V11815
230 NAS9313AD4−4 .RIVET 40
PRE SERVICE BULLETIN: 78−0242
−235 NAS9313AD4−8 .RIVET 72
POST SERVICE BULLETIN: 78−0242
240 ASPFSDT06N7NL .SLEEVE 12
V17446
250 ASPLC2AC06 .COLLAR 12
V17446
Page 10014.6
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78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

11
260 740−1027−501 .BLOCK − RUBBING 20
265 740−1027−501 .BLOCK − RUBBING 36
270 S700S0497−90 .SHIM − PEELABLE 16
−275 S700S0497−90 .SHIM − PEELABLE 32
REPL BY: 745−1101−51
−275A 745−1101−51 .SHIM − LAMINATED 32
REPLS: S700S0497−90
SUPSD BY: S700S0497−90
−280A S700S0497−90 .SHIM − PEELABLE 4
SUPSDS: S700S0497−91
−280B S700S0497−91 .SHIM − PEELABLE 4
REPL BY: 745−1101−51
−280C 745−1101−51 .SHIM − LAMINATED 4
REPLS: S700S0497−91
290 745−1101−3 .SHIM 1
300 745−1101−5 .SHIM 1
310 745−1101−9 .SHIM 1
320 745−1101−7 .SHIM 1
324 745−1101−43 .SHIM AR
328 745−1101−47 .SHIM AR
330 740−1107−39 .SHIM 4
−330A 745−1101−39 .SHIM 4
334 745−1101−45 .SHIM AR
Page 10014.7
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A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

11
338 745−1101−49 .SHIM AR
340 740−1107−41 .SHIM 4
340A 745−1101−41 .SHIM 4
345 NAS1200M3 .RIVET 24
350 NAS1779C3 .NUTPLATE 2
360 NAS1779C4 .NUTPLATE 10
370 745−1101−13 .SHIM 6
380 745−1101−27 .SHIM 2
390 745−1101−17 .SHIM 2
400 745−1101−23 .SHIM 2
410 745−1101−15 .SHIM 2
420 745−1145−503 .DUCT ASSY − OUTER 1
REPL BY: 745−1145−505
−420A 745−1145−505 .DUCT ASSY − OUTER 1
REPLS: 745−1145−503
430 663D4−58−60 ..INSERT 4
V82831
440 740−1099−503 ..BLOCK − CLOSEOUT 2
444 745−1110−509 ..FAIRING ASSY − FWD OUTER DUCT 1
78−0242
448 745−1110−510 ..FAIRING ASSY − FWD OUTER DUCT 1
78−0242
450 740−1100−517 ..PANEL ASSY NP RF
460 CR3524−5−02 ..RIVET AR
V11815
−460A AF3524−5−03 ..RIVET RF
V53551
Page 10014.8
Printed in U.S.A.
78−11−11 Aug 01/2017
A319/A320/A321 − V2500−A1/A5
Document Part No. 740−1094, 745−1101
FIG.& AIRLINE UNITS

11
480 CR3524−5−03 ..RIVET AR
V11815
−480A AF3524−5−03 ..RIVET RF
V53551
490 740−1101−501 ..NOZZLE ASSY − EXIT 1
(NON−VECTORED)
500 740−1095−7 ..SHIM 2
510 740−1095−1 ..STRAP 3
520 745−1106−501 .SEAL INSTL − PRESS. 1
530 745−1102−503 .STRUT ASSY − INNER ANNULUS 1
REPL BY: 745−1102−505
N70−0880
−530A 745−1102−505 .STRUT ASSY − INNER ANNULUS 1
REPLS: 745−1102−503
N70−0843
540 745−1007−505 .FAIRING ASSY − PEN NIB 1
REPLS: 745−1007−503 AT FIG. 2
N70−0880
550 745−1140−507 .FITTING ASSY − OUTER (LH SIDE) RF
560 745−1140−509 .FITTING ASSY − OUTER (RH SIDE) RF
Page 10014.9
Printed in U.S.A.
78−11−11 Aug 01/2017

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850 LAGOON DRIVE

CHULA VISTA CALIFORNIA 91910-2098 TEL: (619) 691-4111•TELEX:69-5038

The subject manual revision is being transmitted.

Technical questions or comments concerning this publication should be

TO: V2500-A1/A5 Component Maintenance Manual Distribution

CONCERNING: 78-11-11, Revision 30, Dated Nov 1, 2017

MANUAL UPDATE INSTRUCTIONS

Chapter/Section/Subject Page Number Description of Change

Title -- Revised Page

Repair 031 6001-6010 Revise to add caution,

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Introduction 1 Aug 1/17 Cleaning 4001 Aug 1/17

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Special 9001 Aug 1/17

Repair 030 6001 Aug 1/17

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Figure 10 10013.0 Aug 1/17

Figure 11 10014.0 Aug 1/17

* Indicates revised page

Description and Operation . . . . . . . . . . . . . . . . . . . 1

Testing and Fault Isolation (Not Applicable) . . . . . . . . . . N/A

Automatic Test Requirements (Atlas) (Not Applicable) . . . . . . N/A