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GOODRICH AEROSTRUCTURES

CAGE Code 51563


Goodrich Aerostructures
850 Lagoon Drive
Chula Vista, Califonia 91910−2098
Fax: (619) 498−7025

TRANSMITTAL LETTER
This letter transmits Rev 43, Dated March 1/2016 to Component Maintenance Manual 71-13-24.

Printing and distribution requirement changes should be directed to Goodrich Areostructures, After

Market Technical Services at techpubs@goodrich.com

Questions or comments concerning the publication, register and log on to our web portal at
www.customers.goodrich.com

This is a complete reissue of the manual. Discard the old manual upon receipt of this reissued manual.
Chapter/Section/Subject Page Number Description of Change

Repair No. 3 Revised per CV15–3701

Repair No. 4 Revised per CV15–3701

IPL Figure 1 Revised illustration Sheet 11 & 14 per


CV15–5896

IPL Figure 3 Added new illustrations to reflect current door


configuration per CV15–2307

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GOODRICH AEROSTRUCTURES

CAGE Code 51563


Goodrich Aerostructures
850 Lagoon Drive
Chula Vista, Califonia 91910−2098
Fax: (619) 498−7025

COMPONENT MAINTENANCE MANUAL


WITH ILLUSTRATED PARTS LIST

RIGHT HAND CORE


COWL
PART NUMBERS
224−2302−517 (224M4761−517)
224−2302−521 (224M4761−521)
224−2302−523 (224M4761−523)
224−2302−525 (224M4761−525)
224−2302−527 (224M4761−527)
224−2302−529 (224M4761−529)
224−2302−531 224−2302−545
224−2302−537 224M4761−537)
224−2302−539 (224M4761−539)

TRANSMITTAL OF TECHNICAL DATA (EAR)


THESE COMMODITIES, TECHNOLOGY, OR SOFTWARE ARE CONTROLLED BY THE U.S. EXPORT
ADMINISTRATION REGULATIONS (EAR). DIVERSION CONTRARY TO U.S. LAW IS PROHIBITED

ECCN: 9E991

CF6-80C2 747/767
71−13−24 Page TL−1
Original Issue Oct 15/1987
Rev 43 Mar 01/2016
Printed in U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

CAGE Code 51563


Goodrich Aerostructures
850 Lagoon Drive
Chula Vista, Califonia 91910−2098
Fax: (619) 498−7025

Goodrich Aerostructures Group Proprietary Information

The information contained in this document is Goodrich proprietary information and is


disclosed in confidence. It is the property of Goodrich and shall not be used, disclosed
to others or reproduced without the express written consent of Goodrich, including, but
without limitation, it is not to be used in the creation, manufacture, development, or
derivation of any repairs, modifications, spare parts, design, or configuration changes or
to obtain FAA or any other government or regulatory approval to do so. If consent is
given for reproduction in whole or in part, this notice and the notice set forth on each
page of this document shall appear in any such reproduction in whole or in part. The
information contained in this document may also be controlled by the U.S. export control
laws. Unauthorized export or re−export is prohibited.

Copyright License:
Customer is authorized to copy these materials for its own use only, provided that all
copyright notices, proprietary legends, confidential markings, and other restrictive
notices appearing on the original materials are preserved on all such copies.

Caution Regarding Use of Materials:


It is customer’s sole responsibility to ascertain and ensure that all materials are current
and appropriate for the use to which they are put and Goodrich assumes no
responsibility whatsoever in that regard. Customer agrees to indemnify and save
harmless Goodrich against all claims and liability of whatever nature, including those of
third parties (including contractors and vendors to customer) where and by whomsoever
brought, resulting from customer’s use of materials or other information, consultation,
assistance, or training furnished or any other performance in connection with this
agreement by Goodrich or from the manufacture, sale, delivery, resale of any product by
customer. In no event shall Goodrich be liable for any special, incidental, indirect or
consequential or punitive damages.

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Original Issue Oct 15/1987
Rev 43 Mar 01/2016
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COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

RECORD OF REVISIONS

REV. DATE REV. DATE


NO. ISSUE DATE INSERTED BY NO. ISSUE DATE INSERTED BY

1 Oct 15/87 26 Jan 1/02


2 Jan 15/88 27 Jan 1/03
3 Jul 15/88 28 Jul 1/03
4 Oct 15/88 29 Jan 1/04
5 Feb 1/89 30 Jul 1/04
6 Apr 15/89 31 Jan 1/05
7 Jul 15/89 32 Jul 1/05
8 Oct 15/89 33 Jan 1/06
9 Jan 15/90 34 Jan 1/07
10 Apr 15/90 35 Jan 1/08
11 Oct 15/90 36 Jan 1/09
12 Jan 15/91 37 Feb 1/10
13 Apr 15/91 38 Feb 1/11
14 Jul 15/91 39 Feb 1/12
15 Jan 15/92 40 Feb 1/13
16 Apr 15/92 41 Feb 1/14
17 Jul 15/92 42 Feb 1/15
18 Jan 15/94 43 Mar 1/16
19 Jan 15/96
20 Jan 15/97
21 Jan 15/98
22 Jan 1/99
23 Jan 1/00
24 Oct 1/00
25 Jul 1/01

RETAIN THIS RECORD IN THE FRONT OF MANUAL OR CHAPTER. ON RECEIPT OF REVISIONS,


INSERT REVISED PAGES IN THE MANUAL AND ENTER REVISION NUMBER, DATE INSERTED,
AND INITIALS.

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Document Part No. 224−2302

RECORD OF TEMPORARY REVISIONS

DATE DATE
TEMPORARY INSERTED/ REMOVED/ DATE
REV. NO. ISSUE DATE INSERTED BY REMOVED BY INCORP.

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SERVICE BULLETIN LIST

DATE
SERVICE BULLETIN / INCORPORATED
REVISION NUMBER ISSUE DATE OR NO EFFECT TITLE

71−014 Oct 15/89

71−028 Jan 01/04

71−035 Jan 01/06

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LIST OF EFFECTIVE PAGES

SECTION PAGE DATE SECTION PAGE DATE

TRANSMITTAL LETTER HL−1 Mar 01/2016 4002 Mar 01/2016


HL−2 BLANK
Check 5001 Mar 01/2016
Title Page TL−1 Mar 01/2016 5002 Mar 01/2016
Legal Notice TL−2 Mar 01/2016 5003 Mar 01/2016
5004 BLANK
Record of Revisions ROR−1 Mar 01/2016
ROR−2 BLANK Repair No. 1 Right Core 6001 Mar 01/2016
Cowl Markings and 6002 Mar 01/2016
RECORD OF RTR−1 Mar 01/2016 Stencil Replacement 6003 Mar 01/2016
TEMPORARY RTR−2 BLANK 6004 Mar 01/2016
REVISIONS
Repair No. 2 Core Cowl 6001 Mar 01/2016
SERVICE BULLETIN SBL−1 Mar 01/2016 Precooler Flush Repair 6002 Mar 01/2016
LIST SBL−2 BLANK Patch 6003 Mar 01/2016
6004 Mar 01/2016
EFFECTIVE PAGES LEP−1 Mar 01/2016 6005 Mar 01/2016
LEP−2 Mar 01/2016 6006 Mar 01/2016
LEP−3 Mar 01/2016 6007 Mar 01/2016
LEP−4 BLANK 6008 Mar 01/2016
6009 Mar 01/2016
CONTENTS TOC−1 Mar 01/2016 6010 Mar 01/2016
TOC−2 BLANK 6011 Mar 01/2016
6012 Mar 01/2016
Introduction INTRO−1 Mar 01/2016 6013 Mar 01/2016
INTRO−2 Mar 01/2016 6014 Mar 01/2016
INTRO−3 Mar 01/2016 6015 Mar 01/2016
INTRO−4 Mar 01/2016 6016 Mar 01/2016
6017 Mar 01/2016
Description and 1 Mar 01/2016 6018 Mar 01/2016
Operation 2 Mar 01/2016
Repair No. 3 Right Hand 6001 Mar 01/2016
Testing and Fault 1001 Mar 01/2016 Core Cowl Precooler 6002 Mar 01/2016
Isolation 1002 Mar 01/2016 Exit, Duct Assy Weld 6003 Mar 01/2016
1003 Mar 01/2016 Repair 6004 Mar 01/2016
1004 Mar 01/2016 6005 Mar 01/2016
1005 Mar 01/2016 6006 Mar 01/2016
1006 BLANK 6007 Mar 01/2016
6008 Mar 01/2016
Disassembly 3001 Mar 01/2016 6009 Mar 01/2016
3002 BLANK 6010 Mar 01/2016
6011 Mar 01/2016
Cleaning 4001 Mar 01/2016 6012 BLANK

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LIST OF EFFECTIVE PAGES

SECTION PAGE DATE SECTION PAGE DATE

Repair No. 4 Right Hand 6001 Mar 01/2016 10026 Mar 01/2016
Core Cowl Precooler Exit 6002 Mar 01/2016 10027 Mar 01/2016
Duct Vane Weld Repair 6003 Mar 01/2016 10028 Mar 01/2016
6004 Mar 01/2016 10029 Mar 01/2016
6005 Mar 01/2016 10030 Mar 01/2016
6006 Mar 01/2016 10031 Mar 01/2016
6007 Mar 01/2016 10032 Mar 01/2016
6008 Mar 01/2016 10033 Mar 01/2016
6009 Mar 01/2016 10034 Mar 01/2016
6010 BLANK 10035 Mar 01/2016
10036 BLANK
Assembly (Including 7001 Mar 01/2016 10037 Mar 01/2016
Storage) 7002 Mar 01/2016 10038 Mar 01/2016
10039 Mar 01/2016
Fits and Clearances 8001 Mar 01/2016 10040 Mar 01/2016
8002 Mar 01/2016 10041 Mar 01/2016
8003 Mar 01/2016 10042 Mar 01/2016
8004 BLANK 10043 Mar 01/2016
10044 Mar 01/2016
Special Tools, Fixtures 9001 Mar 01/2016 10045 Mar 01/2016
and Equipment 9002 Mar 01/2016 10046 Mar 01/2016
9003 Mar 01/2016 10047 Mar 01/2016
9004 BLANK 10048 Mar 01/2016
10049 Mar 01/2016
Numeric Index 10007 Mar 01/2016 10050 Mar 01/2016
10008 Mar 01/2016 10051 Mar 01/2016
10009 Mar 01/2016 10052 Mar 01/2016
10010 Mar 01/2016 10053 Mar 01/2016
10011 Mar 01/2016 10054 Mar 01/2016
10012 Mar 01/2016 10055 Mar 01/2016
10013 Mar 01/2016 10056 Mar 01/2016
Figure 1 10014 Mar 01/2016 10057 Mar 01/2016
10015 Mar 01/2016 10058 Mar 01/2016
10016 Mar 01/2016 10059 BLANK
10017 Mar 01/2016 Figure 2 10060 Mar 01/2016
10018 Mar 01/2016 10061 Mar 01/2016
10019 Mar 01/2016 10062 Mar 01/2016
10020 Mar 01/2016 10063 BLANK
10021 Mar 01/2016 Figure 3 10064 Mar 01/2016
10022 Mar 01/2016 10065 Mar 01/2016
10023 Mar 01/2016 10066 Mar 01/2016
10024 Mar 01/2016 10067 Mar 01/2016
10025 Mar 01/2016 10068 Mar 01/2016

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LIST OF EFFECTIVE PAGES

SECTION PAGE DATE SECTION PAGE DATE

10069 Mar 01/2016


10070 Mar 01/2016
10071 BLANK
Figure 4 10072 Mar 01/2016
10073 Mar 01/2016
10074 Mar 01/2016
10075 Mar 01/2016
10076 Mar 01/2016
10077 Mar 01/2016
10078 Mar 01/2016
10079 Mar 01/2016
10080 Mar 01/2016
10081 Mar 01/2016

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Document Part No. 224−2302

TABLE OF CONTENTS

SUBJECT TITLE PAGE

INTRODUCTION INTRO−1
DESCRIPTION AND OPERATION 1
TESTING AND FAULT ISOLATION 1001
SCHEMATICS AND WIRING DIAGRAMS N/A
DISASSEMBLY 3001
CLEANING 4001
CHECK 5001
REPAIR NO. 1 RIGHT CORE COWL MARKINGS AND STENCIL REPLACEMENT 6001
REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH 6001
REPAIR NO. 3 RIGHT HAND CORE COWL PRECOOLER EXIT, DUCT ASSY WELD REPAIR 6001
REPAIR NO. 4 RIGHT HAND CORE COWL PRECOOLER EXIT DUCT VANE WELD REPAIR 6001
ASSEMBLY 7001
FITS AND CLEARANCES 8001
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT 9001
ILLUSTRATED PARTS LIST 10001
SPECIAL PROCEDURES N/A
REMOVAL N/A
INSTALLATION N/A
SERVICING N/A
STORAGE N/A
REWORK N/A

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Document Part No. 224−2302

INTRODUCTION

TASK 71−13−24−800−801
1. Introduction
TASK 71−13−24−800−801
2. Introduction

A. The instructions in this manual provides the information necessary to perform maintenance
functions ranging from simple checks and replacement to complete shop type repair.

NOTICE!! Carefully read and obey all CAUTION and WARNING statements in this manual.
Refer to the descriptions of these statements that follow:

− A "CAUTION" statement is given to prevent damage to equipment.


− A "WARNING" statement is given to prevent personal injury or illness

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL SAFETY
INSTRUCTIONS FOR THE CHEMICALS. THESE INCLUDE MANUFACTURER’S
INSTRUCTIONS, THE MATERIAL SAFETY DATA SHEET (MSDS), AND
GOVERNMENT REGULATIONS. CHEMICALS MAY CAUSE INJURY TO YOU OR
MAKE YOU SICK WHEN SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS
GIVES INSTRUCTIONS ON HOW TO SAFELY USE, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW TO
SAFELY USE, KEEP, AND DISCARD CHEMICALS.

CADMIUM − Obey the warnings below before you touch or do maintenance on parts that are
cadmium plated. The Occupational, Safety, and Health Administration (OSHA) sets mandatory limits
on exposure to cadmium dust (29 CFR 1910.1027).

WARNING: DO NOT GET CADMIUM IN YOUR MOUTH. CADMIUM THAT IS SWALLOWED


CAN CAUSE KIDNEY OR REPRODUCTIVE SYSTEM DISEASE. AFTER YOU
TOUCH CADMIUM PLATED PARTS, WASH YOUR HANDS BEFORE YOU EAT OR
SMOKE. GET SAFETY INSTRUCTIONS FROM YOUR EMPLOYER. OBEY
GOVERNMENT AND OSHA REGULATIONS WHEN YOU DISCARD PARTS THAT
CONTAIN CADMIUM.

WARNING: DO NOT INHALE CADMIUM PARTICLES, FUMES, OR DUST. THESE PARTICLES,


FUMES, OR DUST CAN CAUSE LUNG OR KIDNEY DISEASE. IF MAINTENANCE
PROCEDURES CREATE CADMIUM PARTICLES, FUMES, OR DUST, TELL YOUR
EMPLOYER TO SUPPLY RESPIRATORS, VENTILATION, AND/OR PROCEDURES
TO PREVENT EXPOSURE TO PERSONNEL.
The Occupational, Safety, and Health Administration (OSHA) has an applicable DANGER warning (29
CFR 1910.1027 (m)(3)(ii)) as follows:

DANGER: CONTAINS CADMIUM. CANCER HAZARD. AVOID CREATING DUST. CAN CAUSE
LUNG AND KIDNEY DISEASE.

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INTRODUCTION

ASBESTOS − Obey the warning below before you touch or do maintenance on parts that contain
asbestos. Some old assembly components may contain asbestos. The Occupational, Safety, and
Health Administration (OSHA) sets mandatory limits on exposure to asbestos dust (29 CFR
1910.1001).

WARNING: DO NOT BREATHE ASBESTOS DUST. THIS DUST CONTAINS ASBESTOS


FIBERS THAT CAN CAUSE CANCER AND LUNG DISEASE. DO NOT USE
COMPRESSED AIR TO CLEAN PARTS OR ASSEMBLIES THAT POSSIBLY
CONTAIN ASBESTOS DUST. IF MAINTENANCE PROCEDURES EXPOSE
PERSONNEL TO ASBESTOS DUST, TELL YOUR EMPLOYER TO SUPPLY
RESPIRATORS, VENTILATION, AND/OR PROCEDURES TO PREVENT
EXPOSURE TO PERSONNEL. OBEY GOVERNMENT AND OSHA REGULATIONS
WHEN YOU DISCARD PARTS THAT CONTAIN ASBESTOS.

The Occupational, Safety, and Health Administration (OSHA) has an applicable DANGER warning (29
CFR 1910.1001 (j)(4)(ii)) as follows:

DANGER: CONTAINS ASBESTOS FIBERS. AVOID CREATING DUST. CANCER AND LUNG
DISEASE HAZARD.
BERYLLIUM or BERYLLIUM COPPER ALLOYS − Obey the warning below before you touch or do
maintenance on parts that contain beryllium. Bronze bearings and bushings may contain beryllium or
beryllium copper alloys. The Occupational, Safety, and Health Administration (OSHA) sets mandatory
limits on exposure to dust or fumes from beryllium or beryllium copper alloys (29 CFR 1910.1000).

WARNING: DO NOT BREATHE BERYLLIUM PARTICLES OR DUST. THESE PARTICLES OR


DUST CAN CAUSE CANCER OR LUNG DISEASE. IF MAINTENANCE
PROCEDURES MAKE BERYLLIUM PARTICLES OR DUST, TELL YOUR
EMPLOYER TO SUPPLY RESPIRATORS, VENTILATION, AND/OR PROCEDURES
TO PREVENT EXPOSURE TO PERSONNEL. OBEY GOVERNMENT AND OSHA
REGULATIONS WHEN YOU DISCARD PARTS THAT CONTAIN BERYLLIUM.
READ AND OBEY THE NEWEST APPLICABLE MATERIAL SAFETY DATA SHEET
(MSDS) THAT IS AVAILABLE FROM BRUSH WELLMAN INC. (REFER TO THE
ADDRESS BELOW).

The newest MSDS for beryllium is available from:

Brush Wellman Inc. Product Stewardship Tel.: (800) 862−4118 Fax: (419)
Department 14710 W. Portage River S. Road 862−4414
Elmore, Ohio 43416−9502 USA www.brushwellman.com

CERAMIC FIBERS − Obey the warning below before you do maintenance on parts that contain
ceramic fibers. Heat resistant cloth and foil covered heat shields and thermal blankets may contain
ceramic fibers. The Occupational, Safety, and Health Administration (OSHA) and the Refractory
Ceramic Fibers Coalition (RCFC) have a voluntary personnel protection program (PSP 2002, Feb. 11,
2002). This program gives limits on personnel exposure to ceramic fibers.

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Document Part No. 224−2302

INTRODUCTION

WARNING: DO NOT BREATHE CERAMIC FIBER DUST. THIS DUST CONTAINS CERAMIC
FIBERS THAT MAY CAUSE CANCER. DO NOT USE COMPRESSED AIR TO
CLEAN PARTS OR ASSEMBLIES THAT POSSIBLY CONTAIN CERAMIC FIBERS.
IF MAINTENANCE PROCEDURES EXPOSE PERSONNEL TO CERAMIC FIBERS,
TELL YOUR EMPLOYER TO SUPPLY RESPIRATORS, VENTILATION, AND/OR
PROCEDURES TO PREVENT EXPOSURE TO PERSONNEL. OBEY
GOVERNMENT AND OSHA REGULATIONS WHEN YOU DISCARD PARTS THAT
CONTAIN CERAMIC FIBERS. READ AND OBEY THE NEWEST APPLICABLE
MATERIAL SAFETY DATA SHEET (MSDS).

CHROMATES (HEXAVALENT CHROMIUM) − Obey the warnings below before you touch or do
maintenance on parts that contain hexavalent chromium. Stainless steel parts often contain
hexavalent chromium. The Occupational Safety and Health Administration (OSHA) sets mandatory
limits on exposure to chromium dust (29 CFR 1910.1000).

WARNING: DO NOT GET HEXAVALENT CHROMIUM ON YOUR SKIN. REPEATED SKIN


CONTACT CAN CAUSE DERMATITIS AND SKIN ULCERS. DIRECT EYE
CONTACT WITH HEXAVALENT CHROMATE DUSTS CAN CAUSE EYE DAMAGE.
AFTER YOU TOUCH HEXAVALENT CHROMIUM PARTS. CLEAN YOUR HANDS
BEFORE YOU EAT OR SMOKE. GET SAFETY INSTRUCTIONS FROM YOUR
EMPLOYER. OBEY GOVERNMENT AND OSHA REGULATIONS WHEN YOU
DISCARD PARTS THAT CONTAIN HEXAVALENT CHROMIUM.

WARNING: DO NOT BREATHE HEXAVALENT CHROMIUM PARTICLES, FUMES OR DUST.


THESE PARTICLES, FUMES OR DUST CAN CAUSE CANCER OR LUNG
DISEASE. IF MAINTENANCE PROCEDURES MAKE HEXAVALENT CHROMIUM
PARTICLES, FUMES OR DUST, TELL YOUR EMPLOYER TO SUPPLY
RESPIRATORS, VENTILATION AND/OR PROCEDURES TO PREVENT
EXPOSURE TO PERSONNEL.
CRYSTALLINE SILICA (Quartz) − Obey the warning below before you touch or do maintenance on
parts that contain crystalline silica. Primers, sealants, static conditioners, and fillers may contain
crystalline silica. The Occupational, Safety, and Health Administration (OSHA) sets limits on exposure
to crystalline silica dust (29 CFR 1910.1000 Table Z−3).

WARNING: DO NOT BREATHE CRYSTALLINE SILICA PARTICLES OR DUST. THESE


PARTICLES OR DUST CAN CAUSE SILICOSIS AND OTHER LUNG DISEASE. IF
MAINTENANCE PROCEDURES MAKE CRYSTALLINE SILICA PARTICLES OR
DUST, TELL YOUR EMPLOYER TO SUPPLY RESPIRATORS, VENTILATION
AND/OR PROCEDURES TO PREVENT EXPOSURE TO PERSONNEL.
LEAD − Obey the warnings below before you touch or do maintenance on parts that contain lead.
Soldered components and high temperature dry lubricants may contain lead. The Occupational,
Safety, and Health Administration (OSHA) sets limits on exposure to lead (29 CFR 1910.1025).

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Document Part No. 224−2302

INTRODUCTION

WARNING: DO NOT GET LEAD IN YOUR MOUTH. LEAD THAT IS SWALLOWED CAN CAUSE
REPRODUCTIVE OR BLOOD SYSTEM DISEASE. AFTER YOU TOUCH LEAD
PARTS, CLEAN YOUR HANDS BEFORE YOU EAT OR SMOKE. GET SAFETY
INSTRUCTIONS FROM YOUR EMPLOYER. OBEY GOVERNMENT AND OSHA
REGULATIONS WHEY YOU DISCARD PARTS THAT CONTAIN LEAD.

WARNING: DO NOT BREATHE LEAD PARTICLES, FUMES OR DUST. THESE PARTICLES,


FUMES OR DUST CAN CAUSE REPRODUCTIVE OR BLOOD SYSTEM DISEASE.
IF MAINTENANCE PROCEDURES MAKE LEAD PARTICLES, FUMES OR DUST,
TELL YOUR EMPLOYER TO SUPPLY RESPIRATORS, VENTILATION AND/OR
PROCEDURES TO PREVENT EXPOSURE TO PERSONNEL.

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Document Part No. 224−2302

DESCRIPTION AND OPERATION

TASK 71−13−24−870−801
1. Description and Operation (See Figure 1)

The core cowl assembly, hinged from the pylon and fastened along the lower longitudinal
centerline, forms an aerodynamic fairing from the aft edge of the thrust reverser to the forward
edge of the primary exhaust nozzle.
The cowl assembly has a pressure relief door, and a hold−open rod to support the cowl in the
open position. Three hoist points are provided for attachment of ground handling equipment.

A. Pertinent Data. (See Table 1.)

Weight: 66 lb. (30.0 kg)

Length: Forward Edge 68−inch (1727 mm) approximate


Aft Edge 54−inch (1372 mm) approximate

Width: 44 in. (1118 mm) approximate


Pertinent Data Table 1
TB−711324−991−803

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Document Part No. 224−2302

DESCRIPTION AND OPERATION

RIGHT CORE COWL ASSEMBLY FIGURE 1

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Document Part No. 224−2302

TESTING AND FAULT ISOLATION

TASK 71−13−24−810−801
1. Testing and Fault Isolation

A. General.

(1) Make a selection of from the two procedures to make sure the pressure relief door
latches release at the correct pressure.

(2) Push/pull gage procedure.

(3) Torque wrench and a torque adapter tool procedure.

B. Testing Equipment and Tools. (See Table 101.)

NOTE: YOU CAN USE ALTERNATIVE EQUIPMENT WITH THE SAME PRECISION
TO REPLACE THE ITEMS SHOWN IN TABLE 101.

Description Designation Manufacturer

Gauge, Push−Pull 0−200 lb. ±0.5% accuracy Commercially Available See Table
or 901 − Special Tools, Fixtures, and
0−1000 N. ±0.5% accuracy Equipment

Torque wrench adapter tool RSE1165 Local Purchase See Table 901 −
Special Tools, Fixtures, and
Equipment
Torque wrench 3/8−inch (9.5 mm) Commercially Available

Testing Equipment and Tools


Table 101

C. Procedure − Push/Pull Gage (See Figure 101).

(1) Close the pressure relief door with one latch engaged.

(2) Put the push/pull gage adjacent to the engaged latch and 1.0−inch (25.4 mm) from the
edge of the door. (See Figure 101)

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TESTING AND FAULT ISOLATION

WARNING: THE PRESSURE RELIEF DOOR OPENS QUICKLY. MAKE SURE THE
AREA BEHIND THE DOOR IS AWAY FROM PERSONNEL AND
OBSTRUCTIONS. PERSONNEL INJURY OR DAMAGE TO THE DOOR
CAN OCCUR.

(3) Apply manual pressure on the door until the latch releases and the door opens. The
gage must read between 108 and 120 lb. (481 and 534 N) when the latch releases and
the door opens.

(4) If the latch releases at a force less than 108 lb. (481 N), replace the pressure relief door
latch or pressure relief door.

(5) If the latch releases at a force more than 120 lb. (534 N), replace the pressure relief
door latch or pressure relief door.

(6) Do steps (1) through (5) to do the test on the opposite latch.

D. Procedure − Torque Wrench and Torque Adapter Tool (See Figure 102).

Calculate the minimum and maximum torque values where the latch release load is 92 −
102 lb. (409 − 454 N) to open the latches. Use the formula that follows:
The minimum latch release load (P)= 92 lb. (409 N) Torque wrench length (L) = 12.0−
inches (0.3048 m).
The maximum latch release load (P) = 102 lb. (454 N) Torque wrench length (L) = 12.0−
inches (0.3048 m)

Torque value = 0.53−inch (P) (L)


(L + 1.5−inch)

Torque value (metric) = 0.01346 m (P) (L)

(L + 0.0381 m)

Where: P= Latch release load of 92 − 102 lb. (409 − 454 N)

L= Torque wrench length in inches and meters (from center of the torque
wrench drive to the middle of the hand grip)

0.53−inches X 92 lb. ( 12−inches ) = 43.34 lbf−inch

(12−inches + 1.5−inches)

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TESTING AND FAULT ISOLATION

0.01346 m X 409 N ( 0.3048 m ) = 4.89 N.m

(0.3048 m + 0.0381 m)

0.53−inches X 102 lb. ( 12−inches ) = 48.05 lbf−inch

(12−inches + 1.5−inches)

0.01346 m X 454 N ( 0.3048 m ) = 5.43 N.m

(0.3048 m + 0.0381 m)

(1) Make sure the pressure relief door is closed and the latches are engaged.

(2) Put the torque adapter tool on the torque wrench.

(3) Put the small end of the adapter tightly into one of the slots on the latch.

(4) Apply a right−angle force to the aft end of the cowl on the wrench. Slowly increase the
force until the latch releases.

(5) Record the torque value on the wrench when the latch released.

(6) Do the test three times.

Add the three values and divide by 3 for the torque value. If the torque value is not in the
limits from step (1), replace the latch or pressure relief door.
Example:
Replace the latch or pressure relief door if the torque value is more than 48.05 lbf−inch
(5.43 N.m) and less than 43.34 lbf−inch (4.89 N.m).

Where: P= Latch release load of 92 − 102 lb. (409 − 454 N)


L= Torque wrench length in inches and meters (from center of the torque
wrench drive to the middle of the hand grip)

(7) Do steps (2) through (8) for the second latch slot.

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Document Part No. 224−2302

TESTING AND FAULT ISOLATION

PUSH/PULL
GAGE

1.00−INCH
PRESSURE (24.5 mm)
RELIEF DOOR

RIGHT CORE
COWL

CF680−007−00

PUSH/PULL GAGE PROCEDURE FIGURE 101

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Document Part No. 224−2302

TESTING AND FAULT ISOLATION

LATCH SLOT

TORQUE
PRESSURE WRENCH
RELIEF DOOR

ADAPTER
TOOL

MEASURE FROM CENTER OF


TORQUE WRENCH DRIVE TO
THE MIDDLE OF HAND GRIP.
DOOR
LATCH
(REF)

HAND GRIP
CF680−006−00

PUSH/PULL GAGE PROCEDURE FIGURE 101

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Document Part No. 224−2302

DISASSEMBLY

TASK 71−13−24−040−801
1. Disassembly

General.
Disassemble core cowl assembly only to extent necessary to perform required maintenance.

A. Disassembly Procedures.

(1) Latch Assemblies. (See IPL Figure 1)

(a) Remove bolts (570), washers (580), and nuts (590) attaching latches (600) to core
cowl. Remove latches from cowl.

(2) Hold−Open Rod. (See IPL Figure 2)

(a) Disengage strut assembly (140) from retainer adapter (40).

(b) Remove bolt (100), washer (110), spacers (120), and nut (130) attaching strut
assembly (140) to weld assembly (190). Remove strut assembly (140) from core
cowl.

(c) Remove bolt (150), bushing (180), washer (160), and nut (170) attaching weld
assembly (190) to core cowl. Remove weld assembly.

(d) Remove bolt (10), adapter (40), washers (20), and nut (30) from bracket (80).

(3) Pressure Relief Door on the core cowl right hand pressure relief door installation (−1,
−1A). (See IPL Figure 3)

(a) Remove bolts (10), washers (20 ), and nuts (30) attaching lanyard assemblies (40)
to pressure relief door (150) and core cowl. Remove lanyard assemblies (40) from
core cowl.

(4) Pressure Relief Door on the core cowl right hand pressure relief door installation (−1B).
(See IPL Figure 3)

(a) Remove bolts (15), washers (25), and nuts (35) attaching lanyard assembly (45) to
pressure relief door (150) and core cowl. Remove lanyard assembly (45) from core
cowl.

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Document Part No. 224−2302

CLEANING

TASK 71−13−24−100−801
1. Cleaning

A. Cleaning Materials.

NOTE: YOU CAN USE ALTERNATIVE MATERIALS WITH THE SAME


PROPERTIES TO REPLACE THE ITEMS SHOWN IN TABLE 401.

DESCRIPTION DESIGNATION MANUFACTURER

Cloth, Lint−Free Cotton Commercially Available

Solvent Isopropyl Alcohol Commercially Available


99 percent pure
or

MIBK/MEK Blend V5E821


(60% Methyl Isobutyl Univar U.S.A., Inc.
Ketone/40% Methyl Ethyl 532 E. Emaus Street
Ketone Middletown, PA 17057−2200
or Phone: (717) 944−7471
www.univarusa.com

Turco 6646 V71410


Henkel Corporation
32100 Stephenson Hwy.
Madison Heights, MI 48071
Phone: (248) 583−9300
www.aerospace.henkel.com
Cleaning Materials Table 401
TB−711324−991−813

B. Cleaning Procedures.

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Document Part No. 224−2302

CLEANING

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER
ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.

(1) Remove the unwanted material with a clean lint−free cloth and solvent. Remove the
solvent with a clean lint−free cloth before the solvent becomes dry. (See Table 401)

NOTE: PARTS MUST BE FREE OF CORROSION, DIRT, GREASE, OIL, AND


OTHER UNWANTED MATERIALS.

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Document Part No. 224−2302

CHECK

TASK 71−13−24−200−801
1. Check

A. General.

(1) Check all parts in accordance with the general instructions and criteria specified in this
section.

(2) Check Fits and Clearances for acceptable limits. (See Fits and Clearances Section,
Table 801).

B. Nondestructive Check Data. (See Table 501)

IPL FIG./ITEM NOMEN− METHOD INSTRUCTIONS REQUIREMENTS AND


CLATURE DISPOSITION

1−590 Nut Visual Check for burrs, corrosion, Replace if defective.


wear, and stripped or
crossed threads.

2−30, 130,
170

3−30, 35, 90 Magnetic Check for cracks. No Replace if defective.


Particle cracks permitted.

1−570, 610 Bolt Visual Check for corrosion, wear, Replace if defective.
and stripped or crossed
threads.

2−10, 100,
150

3−10, 15 Magnetic Check for cracks at thread No cracks permitted.


Particle roots. Replace if defective.

1−510, 540 Wear− Visual Check for scratches, No scratches, cracks or


strip cracks, fractures and loose fractures permitted. Tighten
fasteners. loose fasteners.

1−600 Latch Visual Check for freedom of Replace defective latches.


movement and fretting.

Magnetic Check for cracks. No cracks permitted.


Particle Replace if defective.

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Document Part No. 224−2302

CHECK

IPL FIG./ITEM NOMEN− METHOD INSTRUCTIONS REQUIREMENTS AND


CLATURE DISPOSITION

1−130, 150, Bearing Visual Check for looseness, out− If beyond dimensional limits,
165 of−round, binding, replace. See Table 801 for
excessive radial clearance Fits and Clearances.
and end play and tightness
of attachment.

Fluorescent Check for cracks. No cracks permitted.


Penetrant

1−110, 140, Hinge Visual Check for wear and Replace defective parts.
160 distortion.

Dimensional Check ID of hinge. See Table 801 for Fits and


Clearances.

Fluorescent Check for cracks. No cracks permitted.


Penetrant Replace if defective.

2−140 Strut Assy Visual Check tube for dents and See Norco, Inc. CMM 71−
cracks and the threaded 10−15.
ends for damage.

2−180 Bushing Visual Check for binding, fit, and Replace defective parts.
security of attachment.

2−190 Weld Assy Visual Check for cracks and Replace defective parts.
corrosion. Check bushing Remove the corrosion.
for binding fit and security
of attachment.

Fluorescent Check for cracks. No cracks allowed. Replace


Penetrant defective parts.

3−190, 195 Hinge Visual Check for corrosion, wear Remove corrosion. No
at hinge area, and freedom restriction in movement
of movement. permitted. Replace if
defective.

Fluorescent Check for cracks at No cracks permitted.


Penetrant attachment holes and Replace defective parts.
hinged area.

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Document Part No. 224−2302

CHECK

IPL FIG./ITEM NOMEN− METHOD INSTRUCTIONS REQUIREMENTS AND


CLATURE DISPOSITION

3−290 Latch Visual Check for freedom of Replace if not in the


movement. specified limits. See Table
801 Fits and Clearances for
limits.
Fluorescent Check for cracks and No cracks or fretting
Penetrant fretting. permitted. Replace defective
parts.
Nondestructive Check Data Table 501
tb−711324−991−814

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Document Part No. 224−2302

REPAIR NO. 1 RIGHT CORE COWL MARKINGS AND STENCIL REPLACEMENT

TASK 71−13−24−300−801
1. Repair No. 1 Right Core Cowl Markings and Stencil Replacement
TASK 71−13−24−300−801
2. General

A. Markings are placed immediately adjacent to the items on the right core cowl for which
stenciling is required.

B. All letters and numerical figures are to be black in order to contrast with the surrounding
surface of the core cowl. Lines and letters are to be centered under the top line of each
marking. Letters are to be No. 3 Alternate Gothic style. Space height between lines is to be
the same as the letter height. For specific markings, see Figure 601 and Table 601 for the
heights of the letters and the figures.
TASK 71−13−24−300−801
3. Repair Instructions

A. Remove the old stencil.

CAUTION: DO NOT DAMAGE BASE FINISH.

(1) Lightly sand off the old stencil message using 400−600 grit abrasive paper (See Table
602).

(2) Polish the area with rubbing compound.

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER
ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.

(3) Clean the surface with a clean lint−free cloth made moist with solvent. Rub the surface
dry before the solvent becomes gas.

B. Prepare and apply new stencil.

(1) Cut the stencil (See Figure 601 and Table 601).

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Document Part No. 224−2302

REPAIR NO. 1 RIGHT CORE COWL MARKINGS AND STENCIL REPLACEMENT

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER
ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.

(2) Mix the polyurethane topcoat and paint. Refer to the instructions of the manufacturer.

(3) Locate the stencil on the core cowl and spray the flat back paint through the stencil (See
Figure 601).

(4) Apply a topcoat of epoxy 0.0016−0.0018 in. (0,041−0,046 mm) thick.

(5) Dry the polyurethane topcoat and paint. Refer to the instructions of the manufacturer.
TASK 71−13−24−300−801
4. Marking

A. Marking specifications.

NOTE: ITEM NUMBERS REFER TO FIGURE 601.

ITEM NO. LETTER HEIGHT MARKING

1 1/2 HOIST POINT

2 1/2 −CAUTION−

1/4 CORE COWL MUST BE


CLOSED
PRIOR TO CLOSURE OF FAN
REVERSER. FAILURE TO DO
SO WILL RESULT IN DAMAGE
TO CORE COWL.
3 1/2 PRESSURE RELIEF DOOR

4 1/4 HOLD OPEN ROD MUST BE


ENGAGED WHEN DOOR IS
OPEN
Marking Specifications Table 601
TB−711324−991−815
TASK 71−13−24−300−801

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Document Part No. 224−2302

REPAIR NO. 1 RIGHT CORE COWL MARKINGS AND STENCIL REPLACEMENT

5. Materials and Equipment

NOTE: YOU CAN USE ALTERNATIVE MATERIALS WITH THE SAME PROPERTIES TO
REPLACE THE ITEMS SHOWN IN TABLE 602.

DESCRIPTION DESIGNATION MANUFACTURER

Cloth, Cotton−Lint Cotton Commercially Available

Compound, rubbing Commercially Available

Flat Black Flat 3121 V9D157


Pro Line Paint Company
2646 Main Street
San Diego, CA 92113−3613

Solvent Isopropyl Alcohol Commercially Available


99 percent pure
or

MIBK/MEK Blend V5E821


(60% Methyl Isobutyl Univar U.S.A., Inc.
Ketone/40% Methyl Ethyl 532 E. Emaus Street
Ketone Middletown, PA 17057−2200
or Phone: (717) 944−7471
www.univarusa.com

Turco 6646 V71410


Henkel Corporation
32100 Stephenson Hwy.
Madison Heights, MI 48071
Phone: (248) 583−9300
www.aerospace.henkel.com

Paper, Abrasive Silcone Carbide Commercially Available


400 − 600 Grit

Topcoat, 683−3−2 Clear V0KXA5


Polyurethane X−310A Akzo Nobel Aerospace Coatings
Curing Solution Thinner TL−59 East Water St.
Waukegan, IL 60085−5563
Phone: (847) 625−4200
Fax: (847) 625−3200
www.anac.com
Repair Materials and Equipment Table 602
TB−711324−991−816

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Document Part No. 224−2302

REPAIR NO. 1 RIGHT CORE COWL MARKINGS AND STENCIL REPLACEMENT

MARKING LOCATIONS FIGURE 601

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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

TASK 71−13−24−300−802
1. Repair No. 2 Core Cowl Precooler Flush Repair Patch
TASK 71−13−24−300−802
2. General

A. This repair is applicable to crack damage that occurs to the right hand core cowl skin at the
row of fasteners located below the pre−cooler opening. See Figure 601 for limitations and
location.

B. This repair cuts and removes a section of the aluminum skin. A flush repair patch then is
installed using splices and fillers.
TASK 71−13−24−300−802
3. Repair Instructions

A. Examine the damage area.

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER
ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.

(1) Clean the repair area. Use a brush with solvent or equivalent, and a clean, lint−free cloth
moistened with the solvent. Wipe the surface clean before the solvent becomes dry.

(2) Find the extent of damage. Perform a fluorescent penetrant inspection of the area to
locate cracks. Refer to SOPM 20−20−02 for the penetrant procedures. Make a mark on
the ends of the cracks.

B. Prepare the damage area for repair.

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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE)


WHEN YOU DO THIS TASK. BEFORE YOU USE PPE, READ,
UNDERSTAND AND OBEY ALL INSTRUCTIONS FOR ITS USE. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, YOUR EMPLOYER AND GOVERNMENT
REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE PPE. GET
INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS
NECESSARY.

CAUTION: BE CAREFUL NOT TO CUT OR DRILL INTO THE MATING STRUCTURE.


A THIN SHEET OF METAL CAN BE PUT BETWEEN THE SKIN AND THE
STRUCTURE TO PREVENT DAMAGE.

(1) Stop drill the crack(s) with a 0.25 in. (6,35 mm) diameter hole at each end of the
crack(s). Make sure the center of each hole is 0.10 in. (2,54 mm) past the visible end of
the crack.

(2) Draw the cut out line with a black ink marker. See Figure 601 for location.

C. Remove the damaged skin.

(1) Remove the fasteners that attach the splice angle, 224−2302−117, at STA 293. Discard
the splice angle. See Figure 601.

(2) Remove the fasteners, NAS1200M5, in the damaged section that attached the lower
skin to the angle. See Figure 601, Sheet 5.

(3) Remove the fasteners, MS20427M5 and MS20427AD5, in the damaged section that
attached the lower skin to the frames. See Figure 601.

CAUTION: BE CAREFUL NOT TO CUT OR DRILL INTO THE MATING STRUCTURE.


A THIN SHEET OF METAL CAN BE PUT BETWEEN THE SKIN AND THE
STRUCTURE TO PREVENT DAMAGE.

(4) Cut out the damaged skin following the line made in step 2.B.(2) with a cutting wheel.
Make sure there is a minimum corner radius of 0.50 inch (12,7 mm).

(5) Carefully remove the damaged section. Break the sharp edges 0.01−0.03 inch (0,25−
0,76 mm) on the reworked area.

D. Fabricate the repair parts.

(1) Make one repair skin in accordance with Figure 601 and table 601, item −1. Form the
repair skin to match the existing contour, using the damaged skin to verify the contour.

Page 6002
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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

(2) Fabricate four fillers in accordance with Figure 601 and table 601, item −2. Form the
filler to match the existing contour, using the damaged skin to verify the contour.

(3) Fabricate three splice doublers in accordance with Figure 601 and table 601, item −3.
Form the splice doubler to match the existing contour, using the damaged skin to verify
the contour.

(4) Fabricate one splice doubler in accordance with Figure 601 and table 601, item −4.
Form the splice doubler to match the existing contour, using the damaged skin to verify
the contour.

(5) Fabricate one splice angle in accordance with Figure 601 and table 601, item −5. Form
the splice angle to match the existing contour, using the damaged skin to verify the
contour.

(6) Fabricate one shim in accordance with Figure 601 and table 601, item −6. Form the
shim to match the existing contour, using the damaged skin to verify the contour.

ITEM PART QTY MATERIAL

−1 REPAIR SKIN 1 AL SHT CLAD, 2219−T81 / BMS7−110


0.063 THK

−2 FILLER 4 AL SHT CLAD, 2219−T81 / BMS7−110


0.020 THK
−3 SPLICE DOUBLER 3 AL SHT CLAD, 2219−T81 / BMS7−110
0.071 THK

−4 SPLICE DOUBLER 1 AL SHT CLAD, 2219−T81 / BMS7−110


0.071 THK

−5 SPLICE ANGLE 1 AL SHT CLAD, 2219−T81 / BMS7−110


0.063 THK

−6 SHIM 1 AL SHT CLAD, 2219−T62 / BMS7−110


0.025 THK
−7 SPLICE DOUBLER 1 AL SHT CLAD, 2219−T81 / BMS7−110
0.071 THK

NASM20427M5() C() A/R

NAS1200M5−()P A/R
Repair Parts and Materials Table 601
TB−711324−991−817

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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

(7) Assemble –1 Repair Skin, −2 Filler, −3, −4, −5, −7 Splice Doublers and –6 Shim on the
repair area. See Figure 601 for location.

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER
ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.

(8) Make sure fit, gap and other requirements are met. See Figure 601. Fill gaps up to
0.010 inch (0,25 mm) using the epoxy paste adhesive per the manufacturer’s
instructions.

WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE)


WHEN YOU DO THIS TASK. BEFORE YOU USE PPE, READ,
UNDERSTAND AND OBEY ALL INSTRUCTIONS FOR ITS USE. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, YOUR EMPLOYER AND GOVERNMENT
REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE PPE. GET
INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS
NECESSARY.

(9) Back drill existing holes from the existing structures through the repair parts in
accordance with Figure 601. Install clamping device (cloche) to prevent movement of
the repair parts.

(10) Drill other required fastener holes in accordance with Figure 601.

(11) Disassemble all the repair parts. Remove any burrs and break any sharp edges 0.01−
0.03 inch (0,25−0,76 mm) on the repair parts.

Page 6004
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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER
ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.

(12) Clean the repair area and the repair parts. Use a clean, lint−free cloth moistened with
solvent. Wipe the surfaces dry before the solvent dries.

(13) Apply a chemical conversion coating to the aluminum repair parts and the bare surfaces
of the core cowl skin.

(a) Mask adjacent surfaces that do not need alodine.

(b) Seal or plug all holes, gaps or inlet to assemblies with suitable material to prevent
entry of solution.

(c) Water−spray area to be treated and thoroughly abrade with abrasive nylon pads or
400−grit aluminum oxide paper. Continue to spray water while abrading to produce
a water−break−free surface.

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY


ALL SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, THE MATERIAL SAFETY DATA SHEET (MSDS),
AND GOVERNMENT REGULATIONS. CHEMICALS MAY CAUSE
INJURY TO YOU OR MAKE YOU SICK WHEN SAFETY
INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR
EMPLOYER ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS.

(d) Apply chemical conversion coating solution while the surface is still wet. Use a
fiber or nylon brush or clean, lint−free cotton cloth. Refer to the instructions of the
manufacturer.

(e) Agitate to keep the surface wet for 3 to 4 minutes.

Page 6005
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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

CAUTION: DO NOT SCRATCH OR REMOVE ALODINE WHEN RINSING OR


DRYING. ALODINE COATING IS SOFT WHEN FRESHLY APPLIED.

(f) Rinse surface with clean water and wipe dry with clean, lint−free cotton wipes.

(g) Air dry surface 1 to 3 hours.

(14) Apply silicone, in a cross coat pattern, 0.8−1.5 mils (0,02−0,04 mm) thick to the
following:

(a) The bare inner surface and edges of the core cowl skin.

(b) The bare inner surfaces and edges of the repair patch.

(c) The inner and outer surfaces of the repair parts (splices and fillers).

E. Install repair parts.

(1) Assemble the repair parts on the core cowl in accordance with Figure 601. Wet install
the rivets with RTV prime coat.

(2) Fillet seal interior and exterior repair area, as required.

(a) Mask the repair area to protect surfaces from overspray.

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY


ALL SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, THE MATERIAL SAFETY DATA SHEET (MSDS),
AND GOVERNMENT REGULATIONS. CHEMICALS MAY CAUSE
INJURY TO YOU OR MAKE YOU SICK WHEN SAFETY
INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR
EMPLOYER ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS.

(b) Apply a thin coat of high temperature coating to the repair area. Allow the coating
to dry at room temperature until it has a dull finish.

Page 6006
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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY


ALL SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, THE MATERIAL SAFETY DATA SHEET (MSDS),
AND GOVERNMENT REGULATIONS. CHEMICALS MAY CAUSE
INJURY TO YOU OR MAKE YOU SICK WHEN SAFETY
INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR
EMPLOYER ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS.

(c) Mix the aerospace sealant. Refer to the instructions of the manufacturer.

(d) Apply the aerospace sealant to a level even with the surface to 0.010 inch (0,254
mm) below.

(e) Dry the aerospace sealant. Refer to the instructions of the manufacturer.
TASK 71−13−24−300−802
4. Repair Materials and Equipment. See Table 602.

NOTE: YOU CAN USE ALTERNATIVE MATERIALS WITH THE SAME PROPERTIES TO
REPLACE THE ITEMS SHOWN IN TABLE 602.

DESCRIPTION DESIGNATION MANUFACTURER

Adhesive, Epoxy Paste EA934NA V33564


or Henkel Corporation
Shim, Liquid 2850 Willow Pass Rd.
P.O. Box 312
Bay Point, CA 94565−0031
Phone: (925) 458−8000
www.aerospace.henkel.com

Coating, Chemical Alodine 1000L V71410


Conversion Henkel Corporation
32100 Stephenson Hwy.
Madison Heights, MI 48071
Phone: (248) 583−9300
www.aerospace.henkel.com

Page 6007
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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

DESCRIPTION DESIGNATION MANUFACTURER

Coating, High DeSoto® V83574


Temperature 825−009 Base PRC−DeSoto International, Inc.
910−175 Activator DBA PPG Aerospace Div
020−044 Thinner ASC−Los Angeles
24811 Avenue Rockefeller
Valencia, CA 91355−3468
P O Box 1800
Phone: (661) 678−4209
www.ppgaerospace.com

Cloth, Lint−free Cotton Commercially Available

Clothing Protective Commercially Available

Glasses Safety Commercially Available

Gloves Cotton Commercially Available


Mask, Dust Regulatory Agency Approved Commercially Available

Pad, Abrasive Scotch−Brite pad V76381


3M Corporate Headquarters
3M Center
St. Paul, MN 55144−1000
Phone: (800) 362−3550
www.3m.com/industrial

Paper, Abrasive 400 Grit Aluminum Oxide Commercially Available


Prime Coat, RTV DOW CORNING® PR−1200 V5D028
Dow Corning Corporation
3901 South Saginaw Road
Midland, MI 48686
Phone: (989) 496−4400
www.dowcorning.com

Sealant, Aerospace DOW CORNING® 93−006 V5D028


Grey Dow Corning Corporation
3901 South Saginaw Road
Midland, MI 48686
Phone: (989) 496−4400
www.dowcorning.com

Solvent Isopropyl Alcohol Commercially Available


99 percent pure
or

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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

DESCRIPTION DESIGNATION MANUFACTURER

MIBK/MEK Blend V5E821


(60% Methyl Isobutyl Univar U.S.A., Inc.
Ketone/40% Methyl Ethyl 532 E. Emaus Street
Ketone Middletown, PA 17057−2200
or Phone: (717) 944−7471
www.univarusa.com

Turco 6646 V71410


Henkel Corporation
32100 Stephenson Hwy.
Madison Heights, MI 48071
Phone: (248) 583−9300
www.aerospace.henkel.com

Spatula Metal or Plastic Commercially Available


Repair Materials and Equipment Table 602
TB−711324−991−818

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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

REPAIR
AREA

TYPICAL CRACK
LOCATION
C2C−561−00

ALLOWABLE
DAMAGE AREA

PRECOOLER FLUSH DOUBLER REPAIR FIGURE 601

Page 6010
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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

0.5 in. R
(12,7 mm)
90°
0.5in(12,7m )

(2 locations)
RADIUS2PL

VIEW A
(Typical)

90 DEG

TYPICAL

STA

STA
274

274

21in(53 m )

AP ROX.

21 in. (533 mm)


FWD

SPLICEB TWE NUP ERAND

(NOTE 1)

APPRROX.
(NOTE 1) DOWN
PORTIONOFSKIN

PORTION OF
SKIN TO BE
TOBEREMOVED

REMOVED

CUTOUTLINE

CUTOUT
LINE (Ref)
REF

VIEW B

DOWN

STA

293

5 in. (127 mm)


5in(127m )

AP ROX.

(NOTE 1)

APPROX.
(NOTE 1)

NOTES:
C2C−562−00

1− Distance are relative to cutout location as shown on view A and B.


2− Maintain a minimum edge distance of 2D between cutout and existing fasteners.

PRECOOLER FLUSH DOUBLER REPAIR FIGURE 601

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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

CUTOUT TO BE A
CONTINUITY OF
THE EXISTING
CUTOUT IN SKIN

VIEW ROTATED 90° CW

UPPER FRAME
(Ref)

REMOVE AND
DISCARD
EXISTING ANGLE

CUTOUT TO BE IN LINE WITH


SPLICE BETWEEN UPPER AND EXISTING SKIN
LOWER FRAME (Ref)
(82° RADIAL REF)

LOWER FRAME
(Ref)
C2C−563−00

PRECOOLER FLUSH DOUBLER REPAIR FIGURE 601

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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

CUTOUT TO FOLLOW
CHEM−MILL AREA
ON SKIN

SKIN (Ref) 0.040 in.


0.063 in. (1,016 mm)
(1,600 mm) (Ref)
(Ref)

0.063 in

(1,6 mm)

CHEM−MILL AREA
(Ref)

EXISTING
FASTENER
(Ref)

FRAME (Ref)

VIEW ROTATED 90° CW


C2C−564−00

PRECOOLER FLUSH DOUBLER REPAIR FIGURE 601

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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

STA
EXISTING 293
STA

SHIM (Ref)
293

REPAIR SKIN
−1 (Ref)
EXISTING
SKIN
REPAIR

EXISTING

SKIN−1REF

SHIM REF

EXISTING

SKIN

82° RADIAL
82° RADIALREF

(Ref)

SPLICE SPLICE

SPLICE

SPLICEANGLE−5

DOUBLER−3 DOUBLER−3

DOUBLER−7

SHIM −6

SPLICE FIL ER −2

FIL ER −2

FIL ER −2

ANGLE −5 DOUBLER−4

UP

FIL ER −2

SPLICE SPLICE STA


STA

SHIM −6 DOUBLER −3 FWD

DOUBLER −3 274
274

SPLICE FILLER −2 FILLER −2


NOTES: EXITDUCTAS YNOTSHOWNFORCLARITY

FILLER −2
DOUBLER −4
LEGEND

SPLICE
DOUBLER −7
FILLER −2

LEGEND:
MS20427M5 (GRIP LENGTH TO SUIT AT ASSEMBLY)
NAS1200M5 (GRIP LENGTH TO SUIT AT ASSEMBLY)
MS2047M5(GRIPLENGTH OSUITA S EMBLY).

NAS120M5(GRIPLENGTH OSUITA S EMBLY).

MS20427M5 (GRIP LENGTH TO SUIT AT ASSEMBLY) MS2047M5(GRIPLENGTH OSUITA S EMBLY).

EXISTNGFASTEN R EF RENCE.

EXISTING FASTENER REFERENCE


C2C−565−00

NOTE:
Exit duct assembly not shown for clarity

PRECOOLER FLUSH DOUBLER REPAIR FIGURE 601

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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

EXIT DUCT
EXISTING
ASSEMBLY
ANGLE
(Ref)
(Ref)
REF

EXISTING
FASTENER
(Ref)
0.060 − 0.090 in.
(1,524 − 2,286 mm)
GAP (Typical) REPAIR SKIN −1
(Ref)
D−D

.060/.090 in

0.060 − 0.090 in.


(1,52/2,29 mm)

(1,524 − 2,286 mm)


GAP (Typical)
TYPICAL GAP

4D TO 6D
EXISTING (Typical)
FASTENER REF

(Ref)
REPAIR SKIN
REPAIR FASTENER REF

EXISTING (Ref)
SKIN (Ref) REF

EXISTING SHIM
(Ref) SHIM −6 (Ref)
2D
2D

NASM20615M5 TYPICAL

(Typical) SHIM −6 REF

0.05 in. (1,27 mm)


EXISTING UPPER 0.05 in

GAP (Typical)
FRAME (Ref) (1,27 mm)

SPLICE ANGLE
GAP

−5 (Ref)

E−E
C2C−566−01

NOTE:
Edge distance, pitch and gap are
applicable to all repair parts.

PRECOOLER FLUSH DOUBLER REPAIR FIGURE 601

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Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

REPAIR FASTENER (Ref)


EXISTING
FASTENER 4D TO 6D
(Typical)

4DTO6YPICALSEUBR−F
EXISTNGKRFA

(Ref)
FILLER −2
EXISTING SKIN (Ref)
(Ref)

SPLICE DOUBLER −4 (Ref)


NASM20615M5 0.05 in

0.05 in.
(1,27 mm) SHIM −6 (Ref)

(1,27m)
EXISTING LOWER GAP
GAP

SHIM−6REF
FRAME (Ref) (Typical)

TYPICAL
2D (Typical)
2D

NOTE:
Edge distance, pitch and gap
are applicable to all repair parts.
REF

SPLICE ANGLE −5
(Ref)

SPLICE DOUBLER
REF

REPLACEMENT
SPLICEANG−5

SKIN −1 (Ref) −3 OR −4 (Ref)


ViewF−NOTE:DGISAC,PHRLB.

REF

4D TO 6D
REPAIR FASTENER
(Typical)
4Dto6TYPICAL

(4 locations)
4 PL
REPAIFSTN

0.060 − 0.090 in.


.06/9in(1,52m)TYPICALG

(1,524 − 2,286 mm)


GAP (Typical)
REPLACMNTSKI−1

2DTYPICAL

EXISTING SKIN 2D (Typical)


EXISTNGKPLCDOUBR−34F

CHEM−MILL AREA FILLER −2


(Ref) (Ref)
C2C−567−00

REPLACEMENT SKIN/EXISTING SKIN


SPLICE IN CHEM−MILL AREA
TYPICAL INSTALLATION

PRECOOLER FLUSH DOUBLER REPAIR FIGURE 601

Page 6016
CF6-80C2 747/767

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

REPAIR FASTENER
(5 locations)
EXISTING
EXISTING FASTENER 4D TO 6D FASTENER
(Ref) (Typical) (Ref)

REPLACEMENT
SKIN −1 (Ref)

0.05 in.
FRAME (Ref) (1,27 mm)
(1,27m)
GAP
(Typical)
FRAME (Ref)
2D
(Typical)
SPLICE DOUBLER
−3 OR −4 (Ref)

CHEM−MILL
AREA (Ref) 4D TO 6D
REPAIR PITCH (Typical)
FASTENER (Ref)
FILLER −2 (Ref)
EXISTING
FASTENER (Ref) SPLICE DOUBLER
EXISTING −3 OR −4 (Ref)
SKIN (Ref)

FRAME
FRAME (Ref) 0.05 in.
(Ref)
(1,27 mm)
GAP
(Typical)

2D EDGE DISTANCE
(Typical)
C2C−568−00

NOTE:
Edge distance, pitch and gap
are applicable to all repair parts.

PRECOOLER FLUSH DOUBLER REPAIR FIGURE 601

Page 6017
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COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

REPAIR NO. 2 CORE COWL PRECOOLER FLUSH REPAIR PATCH

58° RADIAL

NASM20615M5
(14 locations)
(Grip length to suit
at assembly)
4D (Typical)

82° RADIAL
CUTOUT AREA

2D (Typical)

2D (Typical)

4D (Typical)
C2C−569−00

SPLICE ANGLE −5 INSTALLATION


SHIM AND SPLICE OMITTED FOR CLARITY

PRECOOLER FLUSH DOUBLER REPAIR FIGURE 601

Page 6018
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COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

REPAIR NO. 3 RIGHT HAND CORE COWL PRECOOLER EXIT, DUCT ASSY WELD REPAIR

TASK 71−13−24−300−803
1. Repair No. 3 Right Hand Core Cowl Precooler Exit, Duct Assy Weld Repair
TASK 71−13−24−300−803
2. General

A. This repair is designed to weld repair crack(s) or to repair worn/missing material through the
Precooler Exit Duct caused by interference with mating structures. Refer to Figure 601 for
limitations and location.

B. The Precooler Exit Duct is made from Ti 6AL−4V ANLD per AMS 4911 material.

C. The part will have to be stress relieved per MIL−H−81200B after welding.

D. Welders and welding operator must be qualified per ASTM−STD−1595.

E. This repair is classified as Minor and must be performed Off Wing.


TASK 71−13−24−300−803
3. Reference Documents

ASTM−STD−1595 Qualification of Aircraft, Missile and Aerospace Fusion Welders

AMS−STD−2219 Fusion Welding for Aerospace Applications

BAC 5975 Fusion Welding Of Metals

ASTM E 1417 Standard Practice for Liquid Penetrant Examination


MIL−H−81200B Heat Treatment of Titanium and Titanium Alloys

MIL−18455C Argon, Technical


TASK 71−13−24−300−803
4. Repair Instructions

A. Clean the surface.

Page 6001
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

REPAIR NO. 3 RIGHT HAND CORE COWL PRECOOLER EXIT, DUCT ASSY WELD REPAIR

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER
ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.

(1) Clean the area. Use a clean lint free cloth made moist with solvent or equivalent. Refer
to (SPM GEK 9250, TASK 70−21−23−110−053).

(2) Scrub the surface with the cloth until all contaminants are loosened or removed. Let
surface air dry.

B. Inspect the area for damages.

(1) Visual inspect the damaged area. Refer to Figure 601 for limitation and location.

(2) Perform a Liquid Penetrant Inspection of the damaged area in accordance with ASTM E
1417 or equivalent to locate crack(s) and/or end of damage.

(3) Identify damage location and if required, material to be removed.

C. Prepare the damaged area.

(1) For Crack(s) not to exceed 90 degrees in the circumferential direction and not located at
the edge of the duct. Refer to Figure 601 for limitation and location:

WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE)


WHEN YOU DO THIS TASK. BEFORE YOU USE PPE, READ,
UNDERSTAND AND OBEY ALL INSTRUCTIONS FOR ITS USE.
THESE INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, YOUR EMPLOYER AND GOVERNMENT
REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE
PPE. GET INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH
PPE IS NECESSARY.

(a) Drill a 0.156 in (3,96 mm) diameter stop hole through the structure at each end of
the crack.

(b) Use a 0.125 in (3,18 mm) to 0.156 in (3,96 mm) diameter rotary file to completely
remove the crack. Do not remove more material than necessary.

Page 6002
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Document Part No. 224−2302

REPAIR NO. 3 RIGHT HAND CORE COWL PRECOOLER EXIT, DUCT ASSY WELD REPAIR

(c) Perform Liquid Penetrant Inspection of each stop hole and the removed crack.
Refer to ASTM E 1417 or equivalent.

(d) If the crack still exist, Repeat step 3.C.1. until no crack(s) remains.

(2) For Worn/Missing Material. Refer to Figure 601 for limitation and location:

(a) In case of a worn hole in the duct wall, use a 0.125 in (3,18 mm) to 0.156 in (3,96
mm) diameter rotary file to smooth out edges and make it round. Do not make the
hole larger than necessary. Holes of 0.25 in (6,35 mm) diameter or smaller will be
weld repaired without a filler piece. If larger, proceed per next step.

(b) In case of large worn area or missing material, use a 0.125 in (3,18 mm) to 0.156
in (3,96 mm) diameter rotary file to remove and smooth out edges and make it
round. Ensure a minimum radius corner of 0.25 in (6,35 mm).

(c) Perform Liquid Penetrant Inspection of the area to ensure no crack(s) remains.
Refer to ASTM E 1417 or equivalent.

D. Fabricate a filler piece.

(1) Fabricate a filler piece to fit inside the worn hole or the missing material area with a
maximum gap of 0.030 in (0,76 mm) all around.

(2) Make the filler from wire filler, 0.080 in (2,03 mm) thick. Thickness can be adjust to the
existing duct as per Figure 601.

CAUTION: WIRE FILLER MUST BE FORMED TO THE EXACT CONTOUR OF THE


DUCT TO PREVENT ANY INTERFERENCE AT ASSEMBLY.

(3) Form part to same contour as the missing section using best shop practice.

E. Prepare Titanium area for welding.

(1) Prepare solvent cleaning solution.

Page 6003
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

REPAIR NO. 3 RIGHT HAND CORE COWL PRECOOLER EXIT, DUCT ASSY WELD REPAIR

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY


ALL SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, THE MATERIAL SAFETY DATA SHEET (MSDS),
AND GOVERNMENT REGULATIONS. CHEMICALS MAY CAUSE
INJURY TO YOU OR MAKE YOU SICK WHEN SAFETY
INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR
EMPLOYER ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS.

(a) Mix 6−10 oz. (170−227g) of Turco HTC per gallon of 180−200°

NOTE: THE DEMINERALIZED WATER SHALL HAVE A CHLORIDE


CONTENT OF 6 PPM OR LESS AND A SOLID CONTENT OF
300 PPM OR LESS.

(b) Immerse the part in the solution for 10−15 minutes.

(c) Rinse the part clean with a spray or immerse in room temperature demineralized
water.

(2) Prepare Titanium Etch solution.

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY


ALL SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, THE MATERIAL SAFETY DATA SHEET (MSDS),
AND GOVERNMENT REGULATIONS. CHEMICALS MAY CAUSE
INJURY TO YOU OR MAKE YOU SICK WHEN SAFETY
INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR
EMPLOYER ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS.

(a) Mix a solution in 67−73°F (19−23°C) demineralized water (max. Iron content of 3
oz./gal (22,5 g/L) that consists of 30−35 percent−by−volume Nitric acid 0−N−350
and 1.7−2.4 percent−by−volume hydrofluoric acid 0−H−795 (or 1.7−2.4 percent−
by−volume Ammonium Bifluoride).

(b) Add Wetting Agent as required to maintain a surface tension of 35−45 dynes/cm at
67−73°F (19−23°C).

Page 6004
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Document Part No. 224−2302

REPAIR NO. 3 RIGHT HAND CORE COWL PRECOOLER EXIT, DUCT ASSY WELD REPAIR

(c) Monitor the solution during use.

1) The maximum Iron content permitted is 3.0 oz./gal (22.5 g/L).

2) The maximum Titanium content permitted is 4.0 oz./gal (30 g/L).

3) The maximum Nickel content permitted is 3 oz./gal (22.5 g/L).

(d) Immerse the part in the solution for 2−10 minutes.

(e) Rinse the part clean with a spray or immerse in room temperature demineralized
water.

(3) Prepare Desmut solution.

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY


ALL SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, THE MATERIAL SAFETY DATA SHEET (MSDS),
AND GOVERNMENT REGULATIONS. CHEMICALS MAY CAUSE
INJURY TO YOU OR MAKE YOU SICK WHEN SAFETY
INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR
EMPLOYER ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS.

(a) Mix in 135−145°F (57−63°C) demineralized water 20−25 percent−by−volume Nitric


Acid, O−N−350.

(b) Immerse the part in the solution for 1−3 minutes.

(c) Rinse the part clean with a spray or immerse in room temperature demineralized
water.

(d) Perform a final rinse of the clean part with a spray of or an immersion in 140−
150°F (60−66°C) demineralized water.

(e) Dry the part with clean dry lint—free cotton cloth.

F. Weld Repair area.

(1) Weld repair using GTAW process in accordance with MIL−STD−2219 or equivalent.

(2) Use Argon gas to shield both sides of repair areas.

Page 6005
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GOODRICH AEROSTRUCTURES

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Document Part No. 224−2302

REPAIR NO. 3 RIGHT HAND CORE COWL PRECOOLER EXIT, DUCT ASSY WELD REPAIR

(3) Use welding wire material to fill the holes.

NOTE: HOLES OF 0.25 IN (6,35 MM) DIAMETER OR SMALLER WILL NOT


REQUIRE FILLER AND CAN BE WELDED WITH JUST THE WELD
WIRE.

(4) Weld close the crack or install weld wire or filler and weld all around.

G. Inspect the weld.

(1) Perform Liquid Penetrant Inspection of the welded area. Refer to ASTM E 1417 or
equivalent. No crack(s) allowed.

(2) Visually inspect weld for discoloration per MIL−STD−2219 or equivalent. Report any
discrepancy to Goodrich engineering.

(3) Dress the weld flush +.005/.000 in (0,13/0,00 mm). Do not grind the parent material.

H. Stress relief

(1) Perform stress relief of the Precooler duct welded assembly per MIL−H−81200B.

(2) Check part for contour. Minor straightening can be performed if required. Report any
major deformation to Goodrich engineering.

(3) Perform Liquid Penetrant Inspection of the welded area. Refer to ASTM E 1417 or
equivalent. No crack(s) allowed.

I. Reinstall the part per the applicable maintenance manual. Look for any possible interference.
TASK 71−13−24−300−803
5. Repair Materials and Equipment. See Table 601.

NOTE: YOU CAN USE ALTERNATIVE MATERIALS WITH THE SAME PROPERTIES TO
REPLACE THE ITEMS SHOWN IN TABLE 601.

DESCRIPTION DESIGNATION MANUFACTURER

Agent, Wetting Calsoft LAS 99 McKesson Chemical Corp

Agent, Wetting Alternate Surfactant Activol 1357 Harry Miller Corp

Cloth, Lint−free Cotton Commercially Available

Clothing Protective Commercially Available


Gas, Argon Mil−A−18455 Commercially Available

Page 6006
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Document Part No. 224−2302

REPAIR NO. 3 RIGHT HAND CORE COWL PRECOOLER EXIT, DUCT ASSY WELD REPAIR

DESCRIPTION DESIGNATION MANUFACTURER

Glasses Safety Commercially Available

Gloves Cotton Commercially Available

Solvent Isopropyl Alcohol Commercially Available


99 percent pure
or

MIBK/MEK Blend V5E821


(60% Methyl Isobutyl Univar U.S.A., Inc.
Ketone/40% Methyl Ethyl 532 E. Emaus Street
Ketone Middletown, PA 17057−2200
or Phone: (717) 944−7471
www.univarusa.com

Turco 6646 V71410


Henkel Corporation
32100 Stephenson Hwy.
Madison Heights, MI 48071
Phone: (248) 583−9300
www.aerospace.henkel.com

Water De−mineralized Commercially Available

Wire, Welding 6Al−4V titanium alloy, AMS Commercially Available


4954

Or
Wire, Welding 6Al−4V titanium alloy, (ELI) Commercially Available
AMS 4956
Repair Materials and Equipment Table 601
TB−711324−991−820

Page 6007
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

REPAIR NO. 3 RIGHT HAND CORE COWL PRECOOLER EXIT, DUCT ASSY WELD REPAIR

A C2C−682−00

R/H PRECOOLER EXIT DUCT FIGURE 601

Page 6008
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GOODRICH AEROSTRUCTURES

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Document Part No. 224−2302

REPAIR NO. 3 RIGHT HAND CORE COWL PRECOOLER EXIT, DUCT ASSY WELD REPAIR

ALLOWABLE REPAIR
AREA

4.0 IN. (101 mm)


MAXIMUM
A

STA STA
292.94 REF 272.50 REF
PRECOOLER EXIT DUCT ASSY

90 DEGREE
TYPICAL

VIEW B AND C
FOR TYPICAL DAMAGE REPAIR
SEE NOTE 1

VIEW A−A
C2C−685−00

NOTE:
1. DAMAGED NOT TO EXCEED 90 DEGREE OF DUCT CIRCUMFERENCE.

R/H PRECOOLER EXIT DUCT FIGURE 601

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COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

REPAIR NO. 3 RIGHT HAND CORE COWL PRECOOLER EXIT, DUCT ASSY WELD REPAIR

WELD BEAD TYPICAL EOP

STOP DRILL
TYPICAL

VIEW B
TYPICAL CRACK WELD REPAIR

REPLACEMENT LIP
REF

WELD BEAD
REF

EOP D E

EXISTING PART
REF

D E
0.25 IN. (6,35 mm)
MINIMUM RADIUS
TYPICAL
C2C−684−00

VIEW C
TYPICAL LIP REPAIR

R/H PRECOOLER EXIT DUCT FIGURE 601

Page 6010
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Document Part No. 224−2302

REPAIR NO. 3 RIGHT HAND CORE COWL PRECOOLER EXIT, DUCT ASSY WELD REPAIR

REPLACEMENT LIP
SEE NOTES 1 AND 2

THIS SIDE TO BE FLUSH


0.035 IN. COMPLETE WELD WITH MOLD LINE
(0,89 mm) JOINT PENETRATION
MINIMUM

INTERIOR SURFACE
OF DUCT REF

0.040 IN.
(1,102 mm)
MINIMUM

EXISTING PART
REF

VIEW B−B VIEW C−C


UNDAMAGED PORTION WELD REPAIR DAMAGED AREA

NOTE:
1. REPLACEMENT LIP TO BE SAME THICKNESS AS THE EXISTING LIP AT
WELD INTERFACE.
2. REPLACEMENT LIP TO BE FLUSH IN THE DUCT INTERIOR.
C2C−683−00

R/H PRECOOLER EXIT DUCT FIGURE 601

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Document Part No. 224−2302

THIS PAGE INTENTIONALLY LEFT BLANK

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Document Part No. 224−2302

REPAIR NO. 4 RIGHT HAND CORE COWL PRECOOLER EXIT DUCT VANE WELD REPAIR

TASK 71−13−24−300−804
1. Repair No. 4 Right Hand Core Cowl Precooler Exit Duct Vane Weld Repair
TASK 71−13−24−300−804
2. General

A. This repair is for Precooler Exit Duct Vanes found with a portion of the material missing or
missing entirely. The remaining portion of the Vane is to be removed without damaging the
parent Precooler Exit Duct skin and a replacement vane may be fabricated from TI 6AL−4V
0.080 inch (2.032 mm) thick per AMS4911. The replacement Vane shall be welded in place in
the same location where the damaged vane was removed. The Duct must be stress relieved
after the weld repair is complete per MIL−H−81200B. To perform this weld procedure repair,
the welder(s) should be approved in accordance with AMS−STD−1595 or equivalent. The
existing Precooler Exit Duct Skin is made from TI 6AL−4V, 0.080 inch (2.032 mm) thick, per
AMS 4911. The RH Core Cowl should be removed from the aircraft to perform this repair.
(See Figure 601)
TASK 71−13−24−300−804
3. Repair Instructions

A. Inspect the area of the missing/damaged Vane. See Figure 601.

NOTE: IF ADDITIONAL ACCESS IS REQUIRED TO PERFORM THE


INSPECTION, THE PAN ASSEMBLIES MAY BE REMOVED. IF THE
PAN ASSEMBLIES ARE REMOVED, UPON REINSTALLATION, THE
PAN ASSEMBLIES MUST BE SEALED AND THE NAS1198
FASTENERS WET INSTALLED USING AEROSPACE SEALANT AND
CATALYST. THE CIRCULAR PAN CLIP FASTENERS SHOWN IN
FIGURE 602 SHALL BE REMOVED IF REQUIRED, TO GAIN
PROPER ACCESS TO THE DAMAGED VANE(S).

(1) Inspect the existing weld seams and Vanes and Vane attach areas on the parent duct
skin for signs of cracks.

(2) If applicable, carefully remove any remaining portion of the damaged Vane without
damaging the inner surface of the parent duct skin or existing weld seams. (See Figure
601 (Sheet 2), View B)

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Document Part No. 224−2302

REPAIR NO. 4 RIGHT HAND CORE COWL PRECOOLER EXIT DUCT VANE WELD REPAIR

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER
ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.

(3) Clean the inner skin reworked area(s) where the damaged Vane was located with a
clean cloth moistened with solvent. Wipe surfaces dry before solvent evaporates.

(4) Dye Penetrant Inspect (FPI) reworked area(s) for cracks.

WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE)


WHEN YOU DO THIS TASK. BEFORE YOU USE PPE, READ,
UNDERSTAND AND OBEY ALL INSTRUCTIONS FOR ITS USE. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, YOUR EMPLOYER AND GOVERNMENT
REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE PPE. GET
INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS
NECESSARY.

(5) If cracks are found in the parent duct material or weld seam, stop drill the ends of the
crack(s) using a 0.125−inch (3.175 mm) diameter (3.175 mm) drill and rout out the
length of the crack prior to re−welding.

(6) Deburr/remove all sharp edges.

(7) Abrade areas to be welded using 150−250 grit silicon carbide abrasive paper.

(8) Clean reworked inner skin area(s) with a clean cloth moistened with solvent. Wipe
surface dry before solvent evaporates.

(9) Dye Penetrant Inspect reworked area(s) for cracks.

B. Prepare reworked areas for welding.

NOTE: THIS METHOD WILL REMOVE PARENT METAL FROM THE


SURFACE. USE MINIMUM DURATION TIME TO ACCOMPLISH
CLEANING.

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Document Part No. 224−2302

REPAIR NO. 4 RIGHT HAND CORE COWL PRECOOLER EXIT DUCT VANE WELD REPAIR

NOTE: ALL PARTS MUST BE HANDLED WITH LINT FREE GLOVES UPON
COMPLETION OF THE CLEANING PROCESS TO PREVENT
SURFACE CONTAMINATION.

(1) Clean area per SRM Chapter 51.

C. Perform weld repair on parent material existing weld seams. See Figure 601 (Sheet 2).

NOTE: PARTS MUST BE HANDLED WITH LINT FREE GLOVES WHEN


HANDLED TO PREVENT SURFACE CONTAMINATION.

(1) Weld existing seam weld area(s) using gas tungsten arc welding (GTAW) method per
AMS−STD−2219 or equivalent with welding wire. Use copper chill bars around the weld
area to reduce distortion. Allow the outer skin to reach ambient temperature before
handling. Use backfill gas and shroud gas. Stress relieve per Mil−H−81200B.

NOTE: TYPE AMS4956 ELI WELDING WIRE MAY BE USED AS AN


ALTERNATE MATERIAL FOR THE WELDING WIRE.

NOTE: WELDING EQUIPMENT AND POWER SETTINGS SHOULD GIVE


LOWEST THERMAL ENERGY POSSIBLE WITHOUT DEGRADATION
OF WELD BEAD. INJECTOR DIAMETER MUST NOT BE MORE
THAN 0.275−INCH IN DIAMETER (7 MM) AND ELECTRODE
DIAMETER MUST BE EQUAL TO OR LESS THAN 0.0625−INCH (1.6
MM). MAXIMUM AMP SETTING IS 80 A. REF. AWS PRGT.

WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE)


WHEN YOU DO THIS TASK. BEFORE YOU USE PPE, READ,
UNDERSTAND AND OBEY ALL INSTRUCTIONS FOR ITS USE. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, YOUR EMPLOYER AND GOVERNMENT
REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE PPE. GET
INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS
NECESSARY.

(2) Optional; Grind the welded area(s) per SRM Chapter 51 (Sheet Metal Material) flush
with the surrounding parent duct material. Maintain 125 RMS surface finish or better on
the surface after damaged Vane is removed.

(3) Inspect the repaired area. Etch surface per and perform Dye Penetrant Inspection (FPI)
per SOPM 20−20−02 of the repair area(s) for cracks. No cracks allowed.

D. Examine weld seam repair.

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Document Part No. 224−2302

REPAIR NO. 4 RIGHT HAND CORE COWL PRECOOLER EXIT DUCT VANE WELD REPAIR

(1) Inspect the surface of the duct to ensure that the welded area is within +0.005/−0.000
inches (+0.127/−0.000 mm) flush to adjacent surfaces.

WARNING: MARKERS COMNTAINING CHLORIDE COMPOUNDS AND CHLORINATED


SOLVENTS SHALL BE PROHIBITED FROM USE.

E. Fabricate Repair Vane. See Figure 601 (Sheet 2), View C.

(1) Fabricate a Repair Vane from 6AL−4V Titanium Alloy, annealed, 0.080 x 7.00 x 12.00
inches ((2.032 x 177.8 x 304.8 mm).

(2) Template height, length, shape and radius of the Repair Vane from location of missing
Vane on the internal surface of the duct.

(3) Deburr/remove all sharp edges.

(4) Clean Repair Vane with a clean cloth moistened with solvent. Wipe surfaces dry before
solvent evaporates.

(5) Lightly abrade edges to be welded using 150−250 grit silicon carbide abrasive paper.

F. Install Repair Vane. See Figure 601 (Sheet 2), View C and D.

(1) Locate Repair Vane in the final installation position and tack weld in place.

(2) Fillet weld upper and lower edges of the Repair Vane using gas tungsten arc welding
(GTAW) method per AMS−STD−2219 or equivalent with welding wire. Use copper chill
bars around the weld area to reduce distortion. Allow the outer skin to reach ambient
temperature before handling. Use backfill gas and shroud gas.

NOTE: ELI WELDING WIRE MAY BE USED AS AN ALTERNATE MATERIAL


FOR THE WELDING WIRE.

NOTE: WELDING EQUIPMENT AND POWER SETTINGS SHOULD GIVE


LOWEST THERMAL ENERGY POSSIBLE WITHOUT DEGRADATION
OF WELD BEAD. INJECTOR DIAMETER MUST NOT BE MORE
THAN 0.275−INCHES (7MM) AND ELECTRODE DIAMETER MUST
BE EQUAL TO OR LESS THAN 0.0625−INCHES (1.6 MM).
MAXIMUM AMP SETTING IS 80 A. REF. AWS PRGT.

(3) After welding, perform stress relief of the duct assembly per MIL−H−81200B.

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Document Part No. 224−2302

REPAIR NO. 4 RIGHT HAND CORE COWL PRECOOLER EXIT DUCT VANE WELD REPAIR

WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE)


WHEN YOU DO THIS TASK. BEFORE YOU USE PPE, READ,
UNDERSTAND AND OBEY ALL INSTRUCTIONS FOR ITS USE. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, YOUR EMPLOYER AND GOVERNMENT
REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE PPE. GET
INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS
NECESSARY.

(4) Optional: Grind welds flush per SRM Chapter 51 (Sheet Metal Material) to the
surrounding existing surface. Maintain 125 RMS surface finish or better on the surface.

(5) Inspect the repaired area. Etch surface and perform Dye Penetrant inspection (FPI) per
SOPM 20−20−02 of the repair areas for cracks. No cracks allowed.

(6) Identify the repair number next to the assembly part number using a permanent marker
or stencil or equivalent. Mark part per the applicable section of the Maintenance Manual.

NOTE: MARKERS CONTAINING CHLORIDE COMPOUNDS AND


CHLORINATED SOLVENTS SHALL BE PROHIBITED FROM USE.
TASK 71−13−24−300−804
4. Repair Materials and Equipment. See Table 601.

NOTE: YOU CAN USE ALTERNATIVE MATERIALS WITH THE SAME PROPERTIES TO
REPLACE THE ITEMS SHOWN IN TABLE 601.

DESCRIPTION DESIGNATION MANUFACTURER

Brush, Wire Stainless Steel Commercially Available

Chill Bars Copper Commercially Available

Cloth, Lint−free Cotton Commercially Available

Clothing Protective Commercially Available

Fastener NAS1198 Commercially Available

Fastener (Alternate) NAS1671 Commercially Available


Gas, Argon Mil−A−18455 Commercially Available

Glasses Safety Commercially Available

Gloves Cotton Commercially Available

Marker Non−Halogenous Commercially Available

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Document Part No. 224−2302

REPAIR NO. 4 RIGHT HAND CORE COWL PRECOOLER EXIT DUCT VANE WELD REPAIR

DESCRIPTION DESIGNATION MANUFACTURER

Material Sheet, Strip or Plate 6Al−4V titanium alloy, Commercially Available


annealed, sheet, strip and
plate

Paper Abrasive 150−250 Grit Silicon Commercially Available


Carbide

Sealant, Aerospace DOW CORNING® 90−006 V5D028


Red Dow Corning Corporation
3901 South Saginaw Road
Midland, MI 48686
Phone: (989) 496−4400
www.dowcorning.com

Solvent Isopropyl Alcohol Commercially Available


99 percent pure
or
MIBK/MEK Blend V5E821
(60% Methyl Isobutyl Univar U.S.A., Inc.
Ketone/40% Methyl Ethyl 532 E. Emaus Street
Ketone Middletown, PA 17057−2200
or Phone: (717) 944−7471
www.univarusa.com

Turco 6646 V71410


Henkel Corporation
32100 Stephenson Hwy.
Madison Heights, MI 48071
Phone: (248) 583−9300
www.aerospace.henkel.com

Vacuum, Furnace Commercially Available

Wipe Cloth, lint−free Commercially Available

Wire, Welding 6Al−4V titanium alloy, Commercially Available


AMS 4954

Wire, Welding 6Al−4V titanium alloy (ELI), Commercially Available


AMS 4956
Repair Materials and Equipment Table 601
TB−711324−991−821

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Document Part No. 224−2302

REPAIR NO. 4 RIGHT HAND CORE COWL PRECOOLER EXIT DUCT VANE WELD REPAIR

EXISTING LIP
A

EXISTING LOCATION
OF WELDED VANE
0.045 in. (1,143 mm) (2 PLACES)
0.005 in. (0,127 mm)
A
0.045 in. (1,143 mm)
0.005 in. (0,127 mm)
CL OF SPLIT
CL OF SPLIT
STA STA
292.943 REF 272.50 REF

INNER DUCT EXISTING BUTT


WELD SEAM/WELD
BEAD
EXISTING BUTT
WELD SEAM/WELD
BEAD

AFT DUCT
C2C−1068−00

LL CORE COWL
OUTER DUCT

VANE ORIENTATION/LOCATION FIGURE 601

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Document Part No. 224−2302

REPAIR NO. 4 RIGHT HAND CORE COWL PRECOOLER EXIT DUCT VANE WELD REPAIR

VANE
LOCATION EXISTING DAMAGED OUTER SURFACE
LL B OR MISSING VANE OF DUCT SKIN
TO BE REMOVED

EXISTING VANE/DUCT
C SKIN WELD
(4 PLACES)
LL

GRIND FLUSH WITH INTERNAL


VANE DUCT SURFACE AND ABRADE
LOCATION SURROUNDING AREA
A−A
B
INNER
DUCT SKIN
REPAIR
VANE
D

D
REMAINING PORTION
OF EXISTING
DAMAGED VANE
EXISTING
PAN
ASSEMBLY REPAIR
VANE

DRILL OUT INNER


NAS 1198 AND DUCT SKIN
DO NOT WELD REINSTALL NAS 1198
VANE IN PAN FASTENERS
ASSEMBLY AREA IN REPAIR VANE
(5 PLACES)
FILLET
WELD
C2C−1069−00

OUTER EXISTING
DUCT
SKIN
CLIP D−D
C−C
VANE ORIENTATION/LOCATION FIGURE 601

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Document Part No. 224−2302

REPAIR NO. 4 RIGHT HAND CORE COWL PRECOOLER EXIT DUCT VANE WELD REPAIR

EXISTING NAS 1198


FASTENERS EXISTING CLIP
(22 PLACES) (RETAIN FOR
REINSTALLATION)

EXISTING PAN ASSEMBLY


(RETAIN FOR REINSTALLATION) VANE LOCATION
(2 PLACES)

EXISTING NAS 1198


FASTENERS
(16 PLACES) NAS 1198
(3 PLACES)
EXISTING PAN ASSEMBLY
(RETAIN FOR REINSTALLATION)

C2C−1070−00

VANE ORIENTATION/LOCATION FIGURE 601

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Document Part No. 224−2302

ASSEMBLY (INCLUDING STORAGE)

TASK 71−13−24−500−801
1. Assembly (Including Storage)

A. Assembly Materials. None required.

B. Assembly Procedures.

NOTE: REFERENCES TO ITEM NUMBERS IN TEXT CORRESPOND TO


THE SAME ITEM NUMBERS IN THE ILLUSTRATED PARTS LIST.

(1) Pressure Relief Door on the core cowl right hand pressure relief door installation (−1,
−1A). (See IPL Figure 3.)

(a) Attach lanyard assemblies (40) to pressure relief door (150) and core cowl with
bolts (10), washers (20), and nuts (30). Torque nut to 20−25 lb−in. (2.3−2.8 N.m).

(2) Pressure Relief Door on the core cowl right hand pressure relief door installation (−1B).
(See IPL Figure 3.)

(a) Attach lanyard assembly (45) to pressure relief door (150) and core cowl with bolts
(15), washers (25), and nuts (35). Torque nut to 20−25 lb−in. (2.3−2.8 N.m).

(3) Hold−Open Rod. (See IPL Figure 2.)

(a) Attach retainer adapter (40) to bracket (80) with bolt (10), washers (20), and nut
(30). Torque nut to 20−25 lb−in. (2.3−2.8 N.m).

(b) Attach weld assembly (190) to core cowl with bolt (150), bushing (180), washer
(160), and nut (170). Torque nut to 50−70 lb−in. (5.6−7.9 N.m).

(c) Attach strut assembly (140) to weld assembly (190) with bolt (100), washer (110),
spacers (120), and nut (130). Torque nut to 100−140 lb−in. (11.3−15.8 N.m).

(d) Engage strut (140) in retainer (40).

(4) Latch Assemblies. (See IPL Figure 1.)

(a) Install latches (600) with bolts (570), washers (580), and nuts (590). Torque nut to
100−140 lb−in. (11.3−15.8 N.m.)

C. Storage After Assembly.

(1) Storage Materials. (See Table 701.)

NOTE: YOU CAN USE ALTERNATIVE MATERIALS WITH THE SAME


PROPERTIES TO REPLACE THE ITEMS SHOWN TABLE 701.

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Document Part No. 224−2302

ASSEMBLY (INCLUDING STORAGE)

DESCRIPTION DESIGNATION MANUFACTURER/SUPPLIER

Barrier Material MIL−B−121, Type II, Commercially Available


Grade A, Class 2

Tag Identification Commercially Available


Storage Materials Table 701
tb−711324−991−822

(2) Storage Procedures

(a) Mark core cowl assembly name, part number, and date on each tag.

(b) Attach one tag to core cowl assembly and one tag to exterior of barrier material.

(c) Wrap core cowl assembly in barrier material and place on special handling
equipment (Dolly, Core Cowl, RSE1039). (See Figure 901, Special Tools, Fixtures
and Equipment section.)

(d) Store in clean, dry protected area.

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Document Part No. 224−2302

FITS AND CLEARANCES

TASK 71−13−24−220−801
1. Fits and Clearances

A. Diametral Fits and Clearances

(1) See Table 801 and Figure 801 for diametral tolerances and assembly tolerances. The
assembly clearance given is total diametral clearance; radial clearance is one−half of
the diametral clearance.

ORIGINAL MFG LIMITS IN−SERVICE WEAR LIMITS


FIG
801 IPL FIGURE ASSEMBLY MAXIMUM
REF AND ITEM DIMENSION CLEARANCE DIMENSION LIMITS ALLOWABLE
NO. NO. (INCHES) (INCHES) (INCHES) CLEARANCE
MAX. MIN. MAX. MIN. MAX. MIN. (INCHES)
1 OD 1−130 0.4320 0.4300 0.4320 0.4373 NO WEAR
ID 0.4378 0.4373 0.4383 ALLOWED

OD 1−150 0.4320 0.4300 0.4320 0.4373 NO WEAR


ID 0.4378 0.4373 0.4383 ALLOWED

OD 1−165 0.4320 0.4300 0.4320 0.4375 NO WEAR


ID 0.4380 0.4375 0.4385 ALLOWED

2 OD 1−130 0.9062 0.9057 0.0005 0.9062 0.9057 NO WEAR


ID 1−110 0.9062 0.9057 ALLOWED

OD 1−150 0.9062 0.9057 0.0005 0.9062 0.9057 NO WEAR


ID 1−140 0.9062 0.9057 ALLOWED

OD 1−165 0.9375 0.9370 0.0005 0.9375 0.9377 NO WEAR


ID 1−160 0.9384 0.9377 ALLOWED
3 OD 2−100 0.3120 0.3110 0.0030 0.0000 0.3120 0.3100 0.0060
ID 2−140 0.3140 0.3120 0.3160 0.3120

4 OD 2−150 0.2495 0.2485 0.0030 0.0005 0.2495 0.2475 0.0055


ID 2−180 0.2515 0.2500 0.2530 0.2500

5 OD 2−180 0.3761 0.3756 0.0054 0.0009 0.3761 0.3750 0.0100


ID 2−190 0.3810 0.3770 0.3850 0.3770

6 OD 1−570 0.3120 0.3115 0.0050 0.0005 0.3120 0.3100 0.0105


ID 1−600 0.3165 0.3125 0.3205 0.3125
Fits and Clearances Table 801
TB−711324−991−823

B. Torque Values.

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Document Part No. 224−2302

FITS AND CLEARANCES

NOTE: FASTENERS TIGHTENED FROM THE HEAD END MUST BE TIGHTENED


TO THE HIGH VALUE OF THE TORQUE RANGE. REQUIRED TORQUES
ARE INCLUDED IN THE ASSEMBLY TEXT.

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Document Part No. 224−2302

FITS AND CLEARANCES

FITS AND CLEARANCES FIGURE 801

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Document Part No. 224−2302

SPECIAL TOOLS, FIXTURES AND EQUIPMENT

TASK 71−13−24−940−801
1. Special Tools, Fixtures and Equipment

NOTE: YOU CAN USE ALTERNATIVE EQUIPMENT WITH THE SAME PRECISION TO
REPLACE THE ITEMS SHOWN IN TABLE 901.

NOMENCLATURE USAGE
Dolly, Core Cowl Used to store and transport one set of core cowl
RSE1039 assemblies. See Figure 901

Gage, Push−Pull Used to test pressure relief door.


See Figure 902

Torque Wrench Adapter Tool RSE1165 Used with a torque wrench to calculate the latch
release load. See Figure 902
Special Handling Equipment Table 901
TB−711324−991−824

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SPECIAL TOOLS, FIXTURES AND EQUIPMENT

CF680−004−00

CORE COWL DOLLY FIGURE 901

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SPECIAL TOOLS, FIXTURES AND EQUIPMENT

TORQUE
WRENCH

PUSH/PULL
GAGE

TORQUE
WRENCH
ADAPTER

1.00−INCH
(24.5 mm)
CF680−003−00

CORE COWL DOLLY FIGURE 901

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Document Part No. 224−2302

ILLUSTRATED PARTS LIST

TASK 71−13−24−950−801
1. Introduction

Purpose
The purpose of this Illustrated Parts List is to show in disassembly
sequence, or as nearly as possible, the parts and components of the
Part No. 224−2302 & 224M4761 RH Core Cowl Assembly manufactured by
Rohr, Inc., 850 Lagoon Drive, Chula Vista, California 91910−2001.

Parts List Organization


The organization of the parts list conforms to the Air Transport
Association Specification 100, Revision 21. Sections within this
parts list are the Numerical Index and Detailed Parts List.

Revision Service
Normal revision service will be provided. Revised pages will be
issued as necessary and identified on the List of Effective Pages. On
each page, the revised line(s) will be indicated by a change bar
symbol in the left margin.

A. How to Use

(1) Refer to the List of Illustrations for desired component parts.

(2) Proceed to the referenced figure number for the component


disassembly list.

(3) Refer to the related vendor manual number(s) when vendor manuals
are referenced in the parts list.

B. Explanation of Parts List Data

(1) The figure number refers to the corresponding illustration in the


parts list.

(2) The item number corresponds to the item number shown for the part
in the illustration.

(3) Parts with item numbers preceded by a dash are not illustrated.

(4) General System

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Document Part No. 224−2302

ILLUSTRATED PARTS LIST

The indenture system used in the parts list shows the


relationship of the parts and assemblies to the next higher
assemblies or installation as follows:

1 2 3 4 5 6 7
Assembly or installation assembly (RF) number
· Detail parts for assembly or installation
· Sub−assembly
**********
· · Detail parts for sub−assembly
· · Sub−sub−assembly
· · Attaching parts for sub−sub−assembly
−−−−−−−*−−−−−−−
· · · Detail parts for sub−sub−assembly

(5) Part Numbering System

(a) Part numbers conform to the following system:

S XXX − XXX − X

Dash number indicates a particular


installation, assembly or detail
part the basic drawing number.

Basic drawing number

‘−’ = Production Drawing ‘D’ = Document ‘H’ =


Document ‘W’ = Wire Bundle
Program Number

‘S’ or ‘RS’ = Rohr Standard Part Drawing

(6) Effectivity

(a) An entry in the effectivity code column (EFF CODE) indicates


usage of the part is restricted. Parts which are not common
to all configurations, but are associated with a coded
assembly or installation (A, B, etc.), are coded with the
same letter. If the part is common to all assemblies, the
effectivity column will be blank.

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Document Part No. 224−2302

ILLUSTRATED PARTS LIST

(b) When changes are made which do not coincide with


configuration effectivities, a parenthetical note will be
added to show cumulative effectivity; i.e. (Inlet Cowl Serial
No. C/U 1−40).

(7) Units Per Assembly

(a) A numeric entry in the Units Per Assembly column indicates


the quantity of the part used per one next higher assembly or
installation.

(b) ‘RF’ is shown in the Units Per Assembly column. When an


installation or assembly is referenced to other locations for
breakdown to its component parts, the initial location
reflects the Units Per Assembly quantity, and subsequent
locations show ‘RF’.

(c) Common hardware items with large quantity usage, or usage


over 99 in any one application; and for shims where the
quantity must be determined upon installation, the letters
‘AR’ are used to indicate ‘As Required’.

(8) Parts manufactured by companies other than Rohr Inc., are


identified by an appropriate vendor code following the
nomenclature. Vendor codes are in accordance with current issues
of the Federal Supply Codes for the Manufacturer’s Cataloging
Handbooks H4−1 and H4−2, and are preceded by the capital letter
"V".

(a) Government standard parts, such as AN, MS, etc., are not
identified with a vendor code.

(9) The first thirteen digits of the part numbers exceeding fifteen
digits will be in the part number column. The complete number
will be found in the NOMENCLATURE column after the note ‘ORDER
OVERLGTH P/N −−−−". Both numbers will appear in the Numerical
Index.

(10) Attaching parts are captioned ATTACHING PARTS and are listed
immediately following the part(s) attached. The −−−−−−*−−−−−−
symbol follows the last item of the attaching group.

(11) Special Notes

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Document Part No. 224−2302

ILLUSTRATED PARTS LIST

When special conditions apply, the following notes are used


in the Illustrated Parts List following the nomenclature of
the part:
MFD FROM (Manufactured From) − identifies either a Federal
Standard, Vendor, Rohr Standard or Bulk Stock part number
from which the part is modified.
ALT (Alternate) − identifies interchangeable parts. The
second part number listed in the part number column is the
preferred part.
(USED ON) − indicates the appropriate next higher assembly of
a part when the part is not common to all the next higher
assemblies listed preceding the part.
REPLS and REPL BY (Replaces and Replaced By) − indicates
parts with two−way interchangeability (Parts are physically
and functionally interchangeable). Both old and new parts
will have the same effectivity code.
SUPSDS and SUPSD BY (Supersedes and Superseded By) −
indicates parts with one−way interchangeability (Parts are
not functionally and/or physically interchangeable). The new
part is usable in place of the old part, but the old part
cannot be used in place of the new part.
PRE SB 71−XX − identifies a part in use prior to the
applicable service bulletin action affecting that part or
NHA.
POST SB 71−XX − identifies a changed, modified or replaced
part in accordance with the applicable service bulletin
action.

Standard Engineering abbreviations, in accordance with ASME


Y14.38, have been used in this manual. Exceptions are as follows:
P/N...................................Part Number

Fastener Length and Substitution


It is permissible to use the next size longer or shorter bolt,
rivet or screw if interchangeability is not required. The bolt
and screw threads must extend through the nut a minimum of one
(1) complete thread. Bolt length substitution does not apply to
engine mount.

Clamp Size Substitution

Page 10004
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Document Part No. 224−2302

ILLUSTRATED PARTS LIST

Variations in wire diameter between different vendor’s wire, as


well as variations in the bundle wire lay, can change the bundle
size at any given point. As a result, clamp sizes will vary
slightly. Installation requirement will demand a variation in
size, either one size larger or one size smaller than the size
indicated on the engineering.

C. Vendor Code List − Not Aplicable

D. Superseding Parts List

(1) The list contains a tabulation of the superseded part number,


part names, and superseding part number. For reference, see the
Superseding, Equivalent, and Electrical Equivalent Parts List,
71−00−01, RDN 1500.

E. Equivalent Parts List

(1) The list contains a tabulation of the engineering specified part


number, part names, and approved equivalent part number. For
reference, see the Superseding, Equivalent, and Electrical
Equivalent Parts List, 71−00−01, RDN 1500.

F. Electrical Equivalent Parts List

(1) The list contains a tabulation of the engineering specified part


number, part names, and approved equivalent part number. For
reference, see the Superseding, Equivalent, and Electrical
Equivalent Parts List, 71−00−01, RDN 1500.

Page 10005
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Document Part No. 224−2302

THIS PAGE INTENTIONALLY LEFT BLANK

Page 10006
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COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

NUMERICAL INDEX

AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
A2979−1 02 140 1 HL40−8−4 01 080 6
A2979−3 02 −140A 1 HL40−8−6 01 405 3
AN960C416 03 070 4 01 407 3
AN960C416L 02 160 1 HL70−5 03 285 8
03 080 2 HL94G5 01 404 4
AN960C516 01 580 3 HL94G6 01 070 34
AN960C516L 02 110 1 01 413 1
AN960C616 03 060 2 01 953 AR
AN960PD10L 02 020 AR HL94G8 01 100 9
CR2564−4−4 04 050 2 01 406 3
CR2564M5−2 04 −060A 2 LGPL9SCV06A04AC 03 160 2
CR2642−5−3 01 920 32 LGPL9SCV06A11AC 03 260 8
CR3523−5−3 01 865 28 LGPL9SCV06A12AC 03 170 8
CR3524−5−2 04 060 2 MS20426AD3 01 620 12
H2927−3 01 600 3 MS20426AD4 01 378 AR
H2962−3 03 290 2 01 520 50
HL11V 01 172 4 MS20426AD5 01 379 28
HL11V5−2 01 882 22 03 240 14
HL11V5−3 01 167 4 MS20427M4 01 270 13
01 181 4 01 550 4
01 186 4 01 978 2
01 191 4 02 210 5
01 196 4 03 110 8
01 890 35 MS20427M5 01 280 36
03 −280A 8 01 304 4
HL11V5−4 01 900 2 01 309 8
HL194G8 01 408 3 01 381 2
HL379V5 01 168 4 01 409 8
01 173 4 01 417 12
01 182 4 01 962 8
01 187 4 01 964 2
01 192 4 01 968 2
01 197 4 01 997 4
01 910 59 01 −998 AR
HL40−5−3 01 403 4 03 −110A 8
HL40−6−3 01 060 12 03 120 4
HL40−6−4 01 050 22 03 280 8
01 951 AR MS20470AD5 01 970 4
HL40−6−5 01 412 1 01 972 5
HL40−8−3 01 090 3 01 975 5

Page 10007
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COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

NUMERICAL INDEX

AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
01 986 5 MS21042L3 02 030 1
01 988 15 MS21042L4 02 170 1
01 992 8 MS21042L5 02 130 1
02 070 4 MS21043−3 03 030 4
02 090 2 03 035 2
02 250 2 MS21043−4 03 090 2
02 270 3 MS21043−5 01 590 3
MS20615M 01 170 3 MS21048−4 01 630 6
01 175 3 01 632 5
01 183 3 MS21062−4 01 635 1
01 188 3 MS903545 01 955 11
01 193 3 NAS1149C0332R 01 952 AR
01 198 3 03 020 8
MS20615M4 01 020 4 03 025 4
04 040 8 NAS1149CN832R 04 070 38
MS20615M5 01 380 4 NAS1198−5 01 867 16
01 415 4 NAS1200−5 01 311 4
01 418 13 NAS1200M4 04 020 3
01 670 AR 04 190 2
01 −675A 4 04 209 2
01 685 24 04 220 2
01 850 12 04 310 6
01 954 20 NAS1200M5 01 −882A 22
01 959 6 01 −890A 35
01 967 8 01 −900A 2
01 994 6 01 915 67
01 −999 AR 04 025 3
02 200 2 04 030 40
04 −040A 8 04 073 5
04 090 3 04 093 5
04 110 3 04 113 5
04 130 3 04 133 5
04 150 3 04 153 5
04 158 4 04 175 8
04 170 3 04 200 15
04 176 8 04 230 13
04 −250A 12 04 250 12
04 −290A 6 04 290 6
MS20615M6 01 675 4 NAS1398C6−3 01 360 3
01 680 1 NAS1398M42 04 270 2

Page 10008
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Document Part No. 224−2302

NUMERICAL INDEX

AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
NAS1581C4T3 01 610 6 224−1245−501 02 040 1
NAS1738M4 01 382 4 224−1301−9 01 370 20
NAS1738M5 01 169 2 224−1320−21 01 974 1
01 174 2 224−1320−23 01 720 5
01 180 2 224−1320−25 01 700 4
01 185 2 224−1320−27 01 710 6
01 190 2 224−1320−3 01 820 2
01 195 2 224−1321−501 01 730 1
01 303 8 224−1321−503 01 780 1
01 307 4 224−1321−505 01 725 1
01 310 8 224−1340−19 02 190 1
01 377 5 224−2301−122 01 393 1
01 414 1 224−2301−123 01 398 1
01 931 AR 224−2301−129 01 387 1
NAS1738M5−2 01 860 28 224−2301−131 01 330 1
NAS43HT5−8 02 120 2 224−2301−133 01 350 1
NAS463WD416M 01 640 6 224−2301−135 01 340 1
01 642 5 224−2301−137 01 320 1
NAS463YDD416M 01 645 1 224−2301−144 01 260 1
NAS6203−16 02 010 1 224−2301−146 01 395 1
NAS6204−6 02 150 1 224−2301−148 01 391 1
NAS6205−13 02 100 1 224−2301−153 01 −370A 34
NAS6304U6 02 −150A 1 224−2301−155 01 389 1
NAS6305U13 02 −100A 1 224−2301−157 01 −199A 1
NAS6305U24 01 570 3 224−2301−199 01 −398A 1
NAS6403U6 03 010 4 224−2301−33 01 250 3
03 015 2 224−2301−35 01 240 1
NAS77−4−18 02 180 1 224−2301−37 01 210 6
P20660 01 165 1 224−2301−39 01 201 1
S700B0116−3F007P 03 320 2 224−2301−49 01 230 1
S700B0455−6B013 03 100 2 224−2301−51 01 199 1
S700B0592−505 01 120 1 224−2301−53 01 200 1
S700B0596 03 −100A 2 224−2301−55 01 220 1
S700N0735 01 010 1 224−2301−7 01 290 8
S700S0497−20 03 305 2 01 −290A 15
S703Y01206 03 320 2 224−2301−71 01 510 5
SLFCAC06 03 180 10 224−2302−105 01 302 1
03 270 8 224−2302−107 01 306 1
03−503−07E004 01 150 1 224−2302−109 01 308 1
224−1221−17 01 963 1 224−2302−133 01 530 1

Page 10009
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COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

NUMERICAL INDEX

AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
224−2302−135 01 540 2 01 −981A 1
01 977 1 224−2302−229 01 881 1
224−2302−137 01 383 1 224−2302−231 01 −881A 1
224−2302−139 01 950 1 224−2302−233 01 −881B 1
224−2302−157 01 987 1 224−2302−235 01 −881C 1
224−2302−163 01 932 2 224−2302−241 01 −984A 1
224−2302−171 01 300 1 224−2302−243 01 −973A 1
224−2302−173 01 873 1 224−2302−247 01 −530A 1
224−2302−174 01 874 1 224−2302−249 01 −990A 1
224−2302−175 01 875 1 224−2302−25 01 984 1
224−2302−176 01 876 1 224−2302−27 01 973 1
224−2302−177 01 877 1 224−2302−29 01 976 1
01 933 1 01 981 1
224−2302−178 01 878 1 224−2302−47 01 990 1
01 934 1 224−2302−49 01 971 1
224−2302−179 01 879 1 01 985 1
224−2302−180 01 880 1 224−2302−51 01 564 1
224−2302−181 01 177 1 224−2302−517 01 −001 RF
224−2302−182 01 178 1 224−2302−521 01 −001G RF
224−2302−183 01 166 1 224−2302−523 01 −001H RF
224−2302−184 01 171 1 224−2302−525 01 −001A RF
224−2302−185 01 179 1 224−2302−527 01 −001B RF
224−2302−186 01 184 1 224−2302−529 01 −001C RF
224−2302−187 01 189 1 224−2302−531 01 −001J RF
224−2302−188 01 194 1 224−2302−537 01 −001D RF
224−2302−189 01 176 6 224−2302−539 01 −001E RF
224−2302−195 01 −950A 1 224−2302−545 01 −001F RF
224−2302−209 01 935 1 224−2302−65 01 995 2
224−2302−211 01 936 1 224−2302−67 01 965 1
224−2302−213 01 937 1 224−2302−68 01 957 1
224−2302−215 01 −921 1 224−2302−69 01 966 1
01 938 1 224−2302−70 01 958 1
224−2302−217 01 −922 1 224−2302−71 01 960 2
01 939 1 224−2302−72 01 961 2
224−2302−219 01 −923 1 224−2302−75 01 969 1
01 940 1 224−2304−19 02 240 1
224−2302−221 01 −924 1 224−2304−21 02 220 1
01 941 1 224−2304−23 02 080 1
224−2302−223 01 870 1 224−2304−25 02 060 1
224−2302−227 01 −976A 1 224−2304−26 02 050 1

Page 10010
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COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

NUMERICAL INDEX

AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
224−2304−27 02 230 1 224−2320−11 01 815 1
224−2304−31 02 260 1 224−2320−15 01 814 1
224−2304−502 01 030 1 224−2320−17 01 816 1
02 −001 RF 224−2320−21 01 825 1
224−2304−504 01 −030A 1 224−2320−23 01 811 1
02 −001A RF 224−2320−25 01 812 1
224−2304−507 01 −030B 1 224−2320−27 01 810 1
02 −001B RF 224−2320−29 01 690 1
224−2304−511 01 −030C 1 224−2320−31 01 −825A 1
02 −001C RF 224−2320−33 01 416 1
224−2312−501 03 040 2 01 −811A 1
03 045 1 224−2320−35 01 −825B 1
224−2316−20 01 −142A 1 224−2320−503 01 650 1
224−2316−504 01 140 1 224−2320−507 01 −650A 1
224−2316−506 01 −140A 1 224−2320−511 01 −650B 1
224−2316−508 01 −140B 1 224−2320−513 01 −650C 1
224−2316−510 01 −140C 1 224−2320−9 01 813 1
224−2316−8 01 142 1 224−2321−14 01 107 1
224−2318−509 01 400 1 224−2321−506 01 105 1
224−2318−573 01 551 1 224−2327−10 01 −112B 1
224−2318−605 01 552 1 224−2327−4 01 112 1
224−2318−607 01 553 1 224−2327−504 01 110 1
224−2318−609 01 554 1 224−2327−506 01 −110A 1
224−2318−611 01 555 1 224−2327−6 01 −112A 1
224−2318−613 01 556 1 224−2328−1 03 −150 1
224−2318−615 01 557 1 224−2328−11 03 210 2
224−2318−617 01 558 1 224−2328−13 03 250 2
224−2318−619 01 559 1 224−2328−15 03 230 1
224−2318−621 01 560 1 224−2328−17 03 220 2
224−2318−623 01 561 1 224−2328−19 03 300 2
224−2318−627 01 562 1 224−2328−21 03 310 2
224−2318−631 01 563 1 224−2328−23 03 −150A 1
224−2318−637 01 −554A 1 224−2328−25 03 155 2
224−2318−639 01 −555A 1 224−2328−27 03 157 2
224−2318−641 01 −556A 1 224−2328−29 03 −150B 1
224−2318−643 01 −557A 1 224−2328−31 03 −150C 1
224−2318−645 01 −558A 1 224−2328−501 01 565 1
224−2318−647 01 −559A 1 03 −001 RF
224−2318−663 01 −400A 1 224−2328−503 01 −565A 1
224−2318−667 01 −552A 1 03 −001A RF

Page 10011
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

NUMERICAL INDEX

AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
224−2328−505 01 −565B 1 04 −001 RF
03 −001B RF 224−2335−52 04 180 1
224−2328−507 01 −565C 1 224−2335−53 04 332 1
03 −001C RF 224−2335−56 04 300 1
224−2328−509 01 −565D RF 224−2335−57 04 350 2
03 −001D RF 224−2335−6 04 280 1
224−2329−501 03 190 1 224−2335−60 04 343 1
224−2329−502 03 195 1 224−2335−62 04 117 1
224−2329−503 03 −190A 1 224−2335−63 04 334 1
224−2329−505 03 −190B 1 224−2335−65 04 336 1
224−2329−506 03 −195A 1 224−2335−67 04 340 1
224−2331−501 03 050 2 224−2335−69 04 330 1
224−2334−501 01 869 1 224−2335−76 04 080 1
224−2334−503 01 945 1 224−2335−77 04 207 1
224−2335−10 04 120 1 224−2335−78 04 −207A 1
224−2335−100 04 −210C 1 224−2335−8 04 100 1
224−2335−101 04 256 1 224−2335−80 04 −210A 1
224−2335−103 04 −330A 1 224−2335−82 04 −180A 1
224−2335−12 04 140 1 224−2335−84 04 −300A 1
224−2335−14 04 160 1 224−2335−86 04 −120A 1
224−2335−16 04 155 1 224−2335−88 04 −240A 1
224−2335−18 04 135 1 224−2335−90 04 −205A 1
224−2335−2 04 −010 1 224−2335−92 04 −260A 1
224−2335−20 04 115 1 224−2335−96 04 −210B 1
224−2335−22 04 095 1 224−2337−501 02 −040A 1
224−2335−24 04 075 1 224−2341−501 01 660 1
224−2335−25 04 320 1 224−2342−501 01 −660A 3
224−2335−28 04 272 1 224−2343−501 01 840 1
224−2335−30 04 255 1 224−2343−503 01 −840A 1
224−2335−32 04 172 1 224−2343−505 01 930 1
224−2335−34 04 174 1 224−2343−507 01 −930A 1
224−2335−36 04 178 1 224−2344−504 01 385 1
224−2335−38 04 177 1 224−2344−506 01 −385A 1
224−2335−4 04 260 1 224−2344−508 01 −385B 1
224−2335−40 04 240 1 224−2347−4 01 163 1
224−2335−42 04 205 1 224−2347−502 01 160 1
224−2335−46 04 210 1 224−2347−504 01 −160A 1
224−2335−48 04 157 1 224−2347−8 01 −163A 1
224−2335−50 04 275 1 224−2349−501 03 315 1
224−2335−502 01 040 1 224−2349−503 03 −315A 1

Page 10012
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

NUMERICAL INDEX

AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
224−2349−505 03 −315B 1
224−2354−501 01 −869A 1
224−2354−503 01 −869B 1
224−2354−505 01 −869D 1
224−2354−507 01 −869C 1
224−2355−505 01 −945A 1
224−2355−509 01 −945B 1
224−2360−501 01 −945C 1
224M4761−1 01 402 2
224M4761−5 01 401 1
224M4761−503 01 −005H RF
224M4761−517 01 −005 RF
224M4761−521 01 −005F RF
224M4761−523 01 −005G RF
224M4761−525 01 −005A RF
224M4761−527 01 −005B RF
224M4761−529 01 −005C RF
224M4761−537 01 −005D RF
224M4761−539 01 −005E RF
224M4761−7 01 410 1
224M4761−9 01 411 1
55804 01 130 1

Page 10013
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COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

40
SEE DETAIL A SEE DETAIL E
SEE DETAIL C SEE DETAIL D
SEE DETAIL B SEE DETAIL U
SEE DETAIL J SEE DETAIL G
SEE DETAIL T

530
SEE DETAIL L SEE DETAIL F
SEE
DETAIL R

30

SEE
DETAIL L SEE DETAIL H
SEE DETAIL X
SEE
SEE SEE DETAIL AF DETAIL G
DETAIL K SEE DETAIL V

SEE DETAIL M
SEE DETAIL Q
565 SEE DETAIL AE
SEE DETAIL M SEE DETAIL P
SEE DETAIL AF
650
SEE DETAIL N
SEE DETAIL AF
c2c−688−05

SEE DETAIL W
ITEMS: 30−40, 530, 565, 650, 811

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 1 OF 22)

Page 10014
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Document Part No. 224−2302

ILLUSTRATED PARTS LIST

554
556
558

552
560

557 553
559 555

561
400
W REF
984
816
815
X

825
NAC
STA
973 820 NAC 303.75
REF STA
NAC 293.74
563
551 820 STA
562 281.12
NAC
NAC STA
TBCC−010−03

STA 268.50
264.37
RIGHT CORE COWL

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 2 OF 22)

Page 10015
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Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL B DETAIL A

80
REF
400 10
220
REF
100 105 20

210 250

110

70
120

112
210 130

70 50
70

60

50
c2c−689−02

199
ITEMS: 10−20, 50−80, 100−130, 199, 210−220, 250

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 3 OF 22)

Page 10016
CF6-80C2 747/767

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71−13−24 Mar 01/2016
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Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

REF
DETAIL C 558

100 556 80

230 REF
105

250
REF
554
60

210
140

142

150

210 50
70
70
70
50

200

UP
c2c−690−03

ITEMS: 50−80, 100, 140−150, 200, 210, 230, 250, 553−555

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 4 OF 22)

Page 10017
CF6-80C2 747/767

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL D
REF
552
90

240
105

210
250
100
60 160

163
165

70
50
210
70
70
50

201
c2c−691−02

ITEMS: 50−70, 90−100, 160−165, 201−210, 240−250

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 5 OF 22)

Page 10018
CF6-80C2 747/767

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

270
DETAIL E
270
260

270

280
300
DETAIL F
308

309
310
306

303
307 370
302

304
303
304
303
c2c−692−01

304 303

304
ITEMS: 260−280, 300−310, 370

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 6 OF 22)

Page 10019
CF6-80C2 747/767

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

280
DETAIL G
290

370

370

DETAIL H
311
280 330
340 311

320

360

350 c2c−693−01

370

ITEMS: 280−290, 311−370

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 7 OF 22)

Page 10020
CF6-80C2 747/767

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Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL J

380
SEE DETAIL Z
383
385
381
382 378
RH CORE
COWL ASSEMBLY
(REF)

393 387

389
378
563

379

391
562
SEE DETAIL Y
377
380
377
398 DETAIL Z

379
378

ITEMS: 377−391, 551−552 C2C−1103−03

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 8 OF 22)

Page 10021
CF6-80C2 747/767

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL K
520

510

DETAIL L
520 620
510
640
DETAIL M 642
630
550 610 632

610

550

620

540 640 630


642 632
ITEMS: 510−520, 540−550, 610−642 C2C−695−02

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 9 OF 22)

Page 10022
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Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

685
(8 PL) 660 DETAIL P
660
670 REF
820
700
720 685 REF
710 (8 PL) 820
670 700
710
670 720
675
720

AB 670
670
690 725 670
675
680 700
DETAIL N 660
730 670
670
820
DETAIL Q REF
670
685
(8 PL) 670
810
710 720
REF
825
720
670
670

670

700
670
780
C2C−686−03

670
820
ITEMS: 660−810 REF 670

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 10 OF 22)

Page 10023
CF6-80C2 747/767

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL AB

417 (3 PLACES) 417 (8 PLACES)

400 REF 812 REF

564

418 811
416 418
418

FWD

ITEMS: 416−418, 564, 811, 812 C2C−1127−03

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 11 OF 22)

Page 10024
CF6-80C2 747/767

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Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

910

DETAIL R 882 890


SEE DETAIL AC
882

915
890

867 920
882
850
SEE DETAIL AC 865
860
867
910
865
915 890 867 840 850
850
882
890 850

SEE DETAIL S 900 920


SEE DETAIL AG
890
SEE DETAIL AD 867 882
860 865 915
865
890 882
910 890
SEE DETAIL AD
890 910 STA
272.50
890
C2C−697−02

915 900 882 882

ITEMS: 840−920

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 12 OF 22)

Page 10025
CF6-80C2 747/767

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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL S
869

931

875 931
931
931
873
877
840
874
931 931
931
DETAIL T
400
931 620
931

879 640
642 630
610 632
931
931
931 620
880
931

876 610
878
931
931
SEE DETAIL AA
C2C−698−04

931 645
635

ITEMS: 400, 610−645, 869−881, 930−945

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 13 OF 22)

Page 10026
CF6-80C2 747/767

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71−13−24 Mar 01/2016
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL U
50 REF
70 DETAIL D

954

950 955

955

954 954

954

c2c−1122−02

ITEMS: 50, 70, 950−955

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 14 OF 22)

Page 10027
CF6-80C2 747/767

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL V 961

959
967

960
959
958

957

959

963

560
REF
962
c2c−1123−01

964

962

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 15 OF 22)

Page 10028
CF6-80C2 747/767

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Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL AE
961

967

960

965

967 967

966

967

560
REF

968
962
c2c−1138−00

962

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 16 OF 22)

Page 10029
CF6-80C2 747/767

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL W

969 975
971 973
972
970 995

974
997
978
977
976

DETAIL X 540
REF
997 984 981

994

990
986
985
988 995
992 992
988
994
REF 551 814
811 987 REF
992
812
813

ITEMS: 811−814, 969−978, 981−988, 990, 992, 994 C2C−1114−02

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 17 OF 22)

Page 10030
CF6-80C2 747/767

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL Y 378

563

395
562

378
379
378
379 379

379

ITEMS: 378−379, 395, 553, 555 c2c−1104−03

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 18 OF 22)

Page 10031
CF6-80C2 747/767

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Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL AA

415 (4 PLACES) 410


402 414
400

402 412
413

409 (8 PLACES)
411
407 (3 PLACES)
403 (4 PLACES) 405 (3 PLACES)
408 (3 PLACES)
404 (4 PLACES) 406 (3 PLACES)

ITEMS: 401−415 C2C−1126−02

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 19 OF 22)

Page 10032
CF6-80C2 747/767

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL AC
176 166
176 170 167
176

179
189 177
193
183 181
192 191 182
169
168

190 180

DETAIL AD

195 185

173
174
197 196 187
188 186
198
194 178
184
176 176
176 171 175 172

ITEMS: 166−198 c2c−1121−00

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 20 OF 22)

Page 10033
CF6-80C2 747/767

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Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL AF

590

580

570

600

C2C−1141−00

ITEMS: 570−600

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 21 OF 22)

Page 10034
CF6-80C2 747/767

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

870
881
945
936
939

937
940
933

931
43 PLCS

932 934 935 932


930 941 938

DETAIL AG

C2C−1159−00

COWL ASSY−ENG RH CORE FIGURE 1


IPL FIGURE 1 (SHEET 22 OF 22)

Page 10035
CF6-80C2 747/767

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Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

THIS PAGE INTENTIONALLY LEFT BLANK

Page 10036
CF6-80C2 747/767

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1 COWL ASSY−ENG RH CORE FIGURE 1
−1 224−2302−517 COWL ASSY − ENG RH CORE A RF
REPL BY: 224−2302−521
REPL BY: 224−2302−523
REPL BY: 224M4761−517
SUPSD BY: 224−2302−525
SUPSD BY: 224−2302−527
PRE SERVICE BULLETIN: 71−014
PRE SERVICE BULLETIN: 71−028
−1A 224−2302−525 COWL ASSY − ENG RH CORE B RF
SUPSDS: 224−2302−517
REPL BY: 224−2302−531
REPL BY: 224M4761−525
POST SERVICE BULLETIN: 71−014
PRE SERVICE BULLETIN: 71−028
−1B 224−2302−527 COWL ASSY − ENG RH CORE C RF
SUPSDS: 224−2302−517
REPL BY: 224M4761−527
OPTIONAL PART: 224−2302−529
POST SERVICE BULLETIN: 71−014
PRE SERVICE BULLETIN: 71−028
−1C 224−2302−529 COWL ASSY − ENG RH CORE D RF
REPL BY: 224M4761−529
SUPSD BY: 224−2302−537
OPTIONAL PART: 224−2302−527
POST SERVICE BULLETIN: 71−014
PRE SERVICE BULLETIN: 71−028
−1D 224−2302−537 COWL ASSY − ENG RH CORE E RF
SUPSDS: 224−2302−529
REPL BY: 224M4761−537
SUPSD BY: 224−2302−539
PRE SERVICE BULLETIN: 71−028
−1E 224−2302−539 COWL ASSY − ENG RH CORE F RF
REPL BY: 224M4761−503
REPL BY: 224M4761−539
PRE SERVICE BULLETIN: 71−028
−1F 224−2302−545 COWL ASSY − ENG RH CORE G RF
OPTIONAL PART: 224M4761−539

− ITEM NOT ILLUSTRATED

Page 10037
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−1G 224−2302−521 COWL ASSY − ENG RH CORE H RF
REPLS: 224−2302−517
REPL BY: 224M4761−521
PRE SERVICE BULLETIN: 71−028
PRE SERVICE BULLETIN: 71−014
−1H 224−2302−523 COWL ASSY − ENG RH CORE J RF
REPLS: 224−2302−517
REPL BY: 224M4761−523
PRE SERVICE BULLETIN: 71−014
PRE SERVICE BULLETIN: 71−028
−1J 224−2302−531 COWL ASSY − ENG RH CORE K RF
REPLS: 224−2302−525
−5 224M4761−517 COWL ASSY − ENG RH CORE L RF
REPLS: 224−2302−517
POST SERVICE BULLETIN: 71−028
−5A 224M4761−525 COWL ASSY − ENG RH CORE M RF
REPLS: 224−2302−525
POST SERVICE BULLETIN: 71−028
−5B 224M4761−527 COWL ASSY − ENG RH CORE N RF
REPLS: 224−2302−527
POST SERVICE BULLETIN: 71−028
−5C 224M4761−529 COWL ASSY − ENG RH CORE P RF
REPLS: 224−2302−529
POST SERVICE BULLETIN: 71−028
−5D 224M4761−537 COWL ASSY − ENG RH CORE R RF
REPLS: 224−2302−537
POST SERVICE BULLETIN: 71−028
−5E 224M4761−539 COWL ASSY − ENG RH CORE S RF
REPLS: 224−2302−539
OPTIONAL PART: 224−2302−545
POST SERVICE BULLETIN: 71−028
−5F 224M4761−521 COWL ASSY − ENG RH CORE T RF
REPLS: 224−2302−521
POST SERVICE BULLETIN: 71−028
−5G 224M4761−523 COWL ASSY − ENG RH CORE U RF
REPLS: 224−2302−523
POST SERVICE BULLETIN: 71−028

− ITEM NOT ILLUSTRATED

Page 10038
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−5H 224M4761−503 DELETED
10 S700N0735 .NAMEPLATE 1
−−− ATTACHING PARTS −−−

20 MS20615M4 .RIVET 4
−−−−−−−−−−−−
30 224−2304−502 .ROD INSTL − CORE COWL HOLD 1
OPEN (RH)
REPL BY: 224−2304−504
FOR DETAILS SEE FIG. 2
−30A 224−2304−504 .ROD INSTL − CORE COWL HOLD 1
OPEN (RH)
REPLS: 224−2304−502
REPL BY: 224−2304−507
FOR DETAILS SEE FIG. 2
−30B 224−2304−507 .ROD INSTL − CORE COWL HOLD 1
OPEN (RH)
REPLS: 224−2304−504
REPL BY: 224−2304−511
FOR DETAILS SEE FIG. 2
−30C 224−2304−511 .ROD INSTL − CORE COWL HOLD 1
OPEN (RH)
REPLS: 224−2304−507
FOR DETAILS SEE FIG. 2
40 224−2335−502 .FAIRING INSTL − CORE COWL 1
(RH)
FOR DETAILS SEE FIG. 4
50 HL40−6−4 .PIN 22
V73197
60 HL40−6−3 .PIN 12
V73197
70 HL94G6 .COLLAR 34
80 HL40−8−4 .PIN 6
90 HL40−8−3 .PIN 3
V73197
100 HL94G8 .COLLAR 9

− ITEM NOT ILLUSTRATED

Page 10039
CF6-80C2 747/767

Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
105 224−2321−506 .LONGERON ASSY − UPR 1
107 224−2321−14 ..LONGERON 1
110 224−2327−504 .HINGE ASSY − FWD FAN COWL A−F, 1
SUPSD BY: 224−2327−506 H−P,
R−V
−110A 224−2327−506 .HINGE ASSY, FWD E−G, 1
SUPSDS: 224−2327−504 R,S,V
112 224−2327−4 ..HINGE A−F, 1
SUPSD BY: 224−2327−6 H−P,
R−V
−112A 224−2327−6 ..HINGE E−G, 1
SUPSDS: 224−2327−4 R,S,V
−112B 224−2327−10 ..HINGE E−G, 1
OPTIONAL PART: 224−2327−6 R,S,V
120 S700B0592−505 ..BUSHING 1
130 55804 ..BEARING − SPHER 1
140 224−2316−504 .HINGE ASSY − CTR 1
SUPSD BY: 224−2316−510
OPTIONAL PART: 224−2316−506
OPTIONAL PART: 224−2316−508
−140A 224−2316−506 .HINGE ASSY − CTR 1
SUPSD BY: 224−2316−510
OPTIONAL PART: 224−2316−504
−140B 224−2316−508 .HINGE ASSY − CTR A−E 1
SUPSD BY: 224−2316−510 H−R
OPTIONAL PART: 224−2316−504 T,U
−140C 224−2316−510 .HINGE ASSY − CTR F,G,S 1
SUPSDS: 224−2316−504
142 224−2316−8 ..HINGE A−F, 1
H−U
−142A 224−2316−20 ..HINGE F,G,S 1
150 03−503−07E004 ..BEARING − SPHERICAL 1
160 224−2347−502 .HINGE ASSY − AFT A−C 1
SUPSD BY: 224−2347−504 H−N
T,U

− ITEM NOT ILLUSTRATED

Page 10040
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−160A 224−2347−504 .HINGE ASSY − AFT 1
SUPSDS: 224−2347−502
163 224−2347−4 ..HINGE A−C 1
SUPSD BY: 224−2347−8 H−N
T,U
−163A 224−2347−8 ..HINGE 1
SUPSDS: 224−2347−4
165 P20660 ..BEARING − SPHER 1
166 224−2302−183 .CLIP 1
−−− ATTACHING PARTS −−−

167 HL11V5−3 .PIN 4


V73197
168 HL379V5 .COLLAR 4
169 NAS1738M5 .RIVET 2
170 MS20615M .RIVET 3
−−−−−−−−−−−−
171 224−2302−184 .CLIP 1
−−− ATTACHING PARTS −−−

172 HL11V .PIN 4


173 HL379V5 .COLLAR 4
174 NAS1738M5 .RIVET 2
175 MS20615M .RIVET 3
−−−−−−−−−−−−
176 224−2302−189 .FILLER 6
177 224−2302−181 .ANGLE 1
178 224−2302−182 .ANGLE 1
179 224−2302−185 .CLIP 1
−−− ATTACHING PARTS −−−

180 NAS1738M5 .RIVET 2


181 HL11V5−3 .PIN 4
V73197
182 HL379V5 .COLLAR 4

− ITEM NOT ILLUSTRATED

Page 10041
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
183 MS20615M .RIVET 3
−−−−−−−−−−−−
184 224−2302−186 .CLIP 1
−−− ATTACHING PARTS −−−

185 NAS1738M5 .RIVET 2


186 HL11V5−3 .PIN 4
V73197
187 HL379V5 .COLLAR 4
188 MS20615M .RIVET 3
−−−−−−−−−−−−
189 224−2302−187 .CLIP 1
−−− ATTACHING PARTS −−−

190 NAS1738M5 .RIVET 2


191 HL11V5−3 .PIN 4
V73197
192 HL379V5 .COLLAR 4
193 MS20615M .RIVET 3
−−−−−−−−−−−−
194 224−2302−188 .CLIP 1
−−− ATTACHING PARTS −−−

195 NAS1738M5 .RIVET 2


196 HL11V5−3 .PIN 4
V73197
197 HL379V5 .COLLAR 4
198 MS20615M .RIVET 3
−−−−−−−−−−−−
199 224−2301−51 .SHIM A−C 1
(0.063 IN. THICKNESS) H−N
SUPSD BY: 224−2301−157 T,U
−199A 224−2301−157 .SHIM A−C 1
(0.063 IN. THICKNESS) H−N
SUPSDS: 224−2301−51 T,U

− ITEM NOT ILLUSTRATED

Page 10042
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
200 224−2301−53 .SHIM 1
(0.063 IN. THICKNESS)
201 224−2301−39 .SHIM 1
(0.063 IN. THICKNESS)
210 224−2301−37 .SHIM 6
(0.063 IN. THICKNESS)
220 224−2301−55 .SHIM 1
(0.063 IN. THICKNESS)
230 224−2301−49 .SHIM 1
(0.063 IN. THICKNESS)
240 224−2301−35 .SHIM 1
(0.063 IN. THICKNESS)
250 224−2301−33 .SHIM 3
(0.063 IN. THICKNESS)
260 224−2301−144 .WEAR STRIP 1
−−− ATTACHING PARTS −−−

270 MS20427M4 .RIVET 13


−−−−−−−−−−−−
280 MS20427M5 .RIVET 36
290 224−2301−7 .HAT A−E 8
H−R,
T,U
−290A 224−2301−7 .HAT F,G,S 15
300 224−2302−171 .HAT 1
302 224−2302−105 .ANGLE F,G,S 1
−−− ATTACHING PARTS −−−

303 NAS1738M5 .RIVET G,S 8


304 MS20427M5 .RIVET G,S 4
−−−−−−−−−−−−
306 224−2302−107 .CAP G,S 1

− ITEM NOT ILLUSTRATED

Page 10043
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−−− ATTACHING PARTS −−−

307 NAS1738M5 .RIVET G,S 4


−−−−−−−−−−−−
308 224−2302−109 .ANGLE G,S 1
−−− ATTACHING PARTS −−−

309 MS20427M5 .RIVET G,S 8


310 NAS1738M5 .RIVET G,S 8
−−−−−−−−−−−−
311 NAS1200−5 .RIVET 4
320 224−2301−137 .HAT 1
330 224−2301−131 .STOP 1
340 224−2301−135 .SHIM 1
(0.063 IN. THICKNESS)
350 224−2301−133 .BRACKET 1
−−− ATTACHING PARTS −−−

360 NAS1398C6−3 .RIVET 3


−−−−−−−−−−−−
370 224−1301−9 .SHIM 20
(0.063 IN. THICKNESS)
SUPSD BY: 224−2301−153
−370A 224−2301−153 .SHIM 34
(0.063 IN. THICKNESS)
SUPSDS: 224−1301−9
377 NAS1738M5 .RIVET 5
378 MS20426AD4 .RIVET AR
379 MS20426AD5 .RIVET 28
380 MS20615M5 .RIVET 4
381 MS20427M5 .RIVET 2
382 NAS1738M4 .RIVET 4
383 224−2302−137 .CLIP 1
385 224−2344−504 .BRACKET 1
SUPSD BY: 224−2344−506

− ITEM NOT ILLUSTRATED

Page 10044
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−385A 224−2344−506 .BRACKET 1
SUPSDS: 224−2344−504
SUPSD BY: 224−2344−508
−385B 224−2344−508 .BRACKET 1
SUPSDS: 224−2344−506
387 224−2301−129 .SEAL − FLEX 1
389 224−2301−155 .SHIM 1
(0.032 IN. THICKNESS)
391 224−2301−148 .SUPPORT 1
393 224−2301−122 .WEAR STRIP 1
395 224−2301−146 .WEAR STRIP 1
(0.032 IN. THICKNESS) (0.032
IN. THICKNESS)
398 224−2301−123 .SHIELD − FIRE A−E 1
SUPSD BY: 224−2301−199 H−R
T,U
−398A 224−2301−199 .SEAL,FIRE F,G,S 1
SUPSDS: 224−2301−123
400 224−2318−509 .FRAME A−E 1
SUPSD BY: 224M4761−5
SUPSD BY: 224−2318−663
−400A 224−2318−663 .FRAME G 1
SUPSDS: 224−2318−509
401 224M4761−5 .FRAME L−U 1
SUPSDS: 224−2318−509
402 224M4761−1 .STRAP L−U 2
403 HL40−5−3 .PIN L−U 4
404 HL94G5 .COLLAR L−U 4
405 HL40−8−6 .PIN L−U 3
406 HL94G8 .COLLAR L−U 3
407 HL40−8−6 .PIN L−U 3
408 HL194G8 .COLLAR L−U 3
409 MS20427M5 .RIVET L−U 8
410 224M4761−7 .SPLICE L−U 1

− ITEM NOT ILLUSTRATED

Page 10045
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
411 224M4761−9 .SPACER L−U 1
412 HL40−6−5 .PIN L−U 1
V73197
413 HL94G6 .COLLAR L−U 1
414 NAS1738M5 .RIVET L−U 1
415 MS20615M5 .RIVET L−U 4
416 224−2320−33 .FRAME L−U 1
417 MS20427M5 .RIVET L−U 12
418 MS20615M5 .RIVET L−U 13
510 224−2301−71 .WEAR STRIP 5
−−− ATTACHING PARTS −−−

520 MS20426AD4 .RIVET 50


−−−−−−−−−−−−
530 224−2302−133 .SHIELD − FIRE A−E, 1
REPL BY: 224−2302−247 H−R
T,U
−530A 224−2302−247 .SHIELD − FIRE F,G,S 1
REPLS: 224−2302−133
540 224−2302−135 .WEAR STRIP 2
−−− ATTACHING PARTS −−−

550 MS20427M4 .RIVET 4


−−−−−−−−−−−−
551 224−2318−573 .FRAME A−K 1
552 224−2318−605 .FRAME A−F 1
−552A 224−2318−667 .FRAME G 1
553 224−2318−607 .FRAME A−U 1
554 224−2318−609 .FRAME A−B 1
−554A 224−2318−637 .FRAME C,H 1
555 224−2318−611 .FRAME A−B 1
−555A 224−2318−639 .FRAME C,H 1
556 224−2318−613 .FRAME A−B 1
−556A 224−2318−641 .FRAME C,H 1

− ITEM NOT ILLUSTRATED

Page 10046
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
557 224−2318−615 .FRAME A−B 1
−557A 224−2318−643 .FRAME C,H 1
558 224−2318−617 .FRAME A−B 1
−558A 224−2318−645 .FRAME C,H 1
REPLS: 224−2302−133
559 224−2318−619 .FRAME A−B 1
−559A 224−2318−647 .FRAME C,H 1
560 224−2318−621 .FRAME A−B 1
561 224−2318−623 .FRAME A−B 1
562 224−2318−627 .FRAME A−B 1
563 224−2318−631 .FRAME A−B 1
564 224−2302−51 .PLATE 1
565 224−2328−501 .DOOR INSTL − CORE COWL PRESS. A−C 1
RLF (RH) H−N
PRESS. RLF (RH) T,U
REPL BY: 224−2328−503
FOR DETAILS SEE FIG. 3
−565A 224−2328−503 .DOOR INSTL − CORE COWL PRESS. A−E 1
RLF (RH) H−R
PRESS. RLF (RH) T,U
REPLS: 224−2328−501
REPL BY: 224−2328−505
FOR DETAILS SEE FIG. 3
−565B 224−2328−505 .DOOR INSTL − CORE COWL PRESS. F,G,S 1
RLF (RH)
PRESS. RLF (RH)
REPLS: 224−2328−503
FOR DETAILS SEE FIG. 3
−565C 224−2328−507 .DOOR INSTL − CORE COWL G,S 1
PRESS. RLF (RH)
REPLS: 224−2328−505
FOR DETAILS SEE FIG. 3

− ITEM NOT ILLUSTRATED

Page 10047
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−565D 224−2328−509 DOOR INSTL − CORE COWL PRESS. G RF
RLF (RH)
SUPSDS: 224−2328−507
POST SPIB: CF680C2TBC−2009−000
FOR DETAILS SEE FIG. 3
570 NAS6305U24 .BOLT 3
580 AN960C516 .WASHER 3
590 MS21043−5 .NUT 3
600 H2927−3 .LATCH ASSY 3
610 NAS1581C4T3 .BOLT 6
620 MS20426AD3 .RIVET 12
630 MS21048−4 .NUTPLATE A−D 6
H−P
T,U
632 MS21048−4 .NUTPLATE E−G 5
R,S
635 MS21062−4 .NUTPLATE E−G 1
R,S
640 NAS463WD416M .SPACER A−D 6
H−P
T,U
642 NAS463WD416M .SPACER E−G 5
R,S
645 NAS463YDD416M .SPACER E−G 1
R,S
650 224−2320−503 .LONGERON ASSY − LWR A−D 1
SUPSD BY: 224−2320−507 H−P
T,U
−650A 224−2320−507 .LONGERON ASSY − LWR E, 1
SUPSDS: 224−2320−503 F,R,S
SUPSD BY: 224−2320−511
−650B 224−2320−511 .LONGERON ASSY − LWR G 1
SUPSDS: 224−2320−507
SUPSD BY: 224−2320−513
−650C 224−2320−513 .LONGERON ASSY − LWR G 1
SUPSDS: 224−2320−511

− ITEM NOT ILLUSTRATED

Page 10048
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
660 224−2341−501 ..COVER A−C 1
SUPSD BY: 224−2342−501 H−N
T,U
−660A 224−2342−501 ..COVER D−G 3
SUPSDS: 224−2341−501 P−S
670 MS20615M5 ..RIVET AR
SUPSDS: 224−2341−501
675 MS20615M6 ..RIVET A−C 4
SUPSD BY: MS20615M5 H−J
L−N
T,U
−675A MS20615M5 ..RIVET D−G,K 4
SUPSDS: MS20615M6 P−S
680 MS20615M6 ..RIVET 1
685 MS20615M5 ..RIVET 24
690 224−2320−29 ..SHIM 1
(0.063 IN. THICKNESS)
700 224−1320−25 ..SHIM 4
(0.063 IN. THICKNESS)
710 224−1320−27 ..SHIM 6
(0.063 IN. THICKNESS)
720 224−1320−23 ..SHIM 5
(0.063 IN. THICKNESS)
725 224−1321−505 ..BRACKET − LATCH 1
730 224−1321−501 ..BRACKET − LATCH 1
780 224−1321−503 ..BRACKET − LATCH 1
810 224−2320−27 ..SHIM 1
(0.090 IN. THICKNESS)
811 224−2320−23 ..FRAME A−E 1
REPL BY: 224−2320−33 H−R
T,U
−811A 224−2320−33 ..FRAME F,G,S 1
REPLS: 224−2320−23
812 224−2320−25 ..FRAME 1
813 224−2320−9 ..FRAME 1

− ITEM NOT ILLUSTRATED

Page 10049
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
814 224−2320−15 ..FRAME 1
815 224−2320−11 ..FRAME 1
816 224−2320−17 ..FRAME 1
820 224−1320−3 ..LONGERON 2
825 224−2320−21 ..LONGERON, LOWER A−F 1
SUPSD BY: 224−2320−31
−825A 224−2320−31 ..LONGERON G 1
SUPSDS: 224−2320−21
SUPSD BY: 224−2320−35
−825B 224−2320−35 ..LONGERON G 1
SUPSDS: 224−2320−31
840 224−2343−501 .LOUVER ASSY − PRECOOLER A,L 1
EXIT
SUPSD BY: 224−2343−505
−840A 224−2343−503 .LOUVER ASSY − PRECOOLER B−K 1
EXIT M−U
SUPSDS: 224−2343−503
−−− ATTACHING PARTS −−−

850 MS20615M5 .RIVET A−E 12


H−J
L−R
T,U
860 NAS1738M5−2 .RIVET A−E 28
SUPSD BY: CR3523−5−3 L−R
SUPSD BY: NAS1198−5
865 CR3523−5−3 .RIVET 28
V51563
SUPSDS: NAS1738M5−2
867 NAS1198−5 .RIVET 16
SUPSDS: NAS1738M5−2
−−−−−−−−−−−−
869 224−2334−501 .DUCT ASSY − PRECOOLER EXIT A−C 1
H−N
T,U
−869A 224−2354−501 .DUCT − PRECOOLER EXIT J,U 1

− ITEM NOT ILLUSTRATED

Page 10050
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−869B 224−2354−503 .DUCT − PRECOOLER EXIT H,T 1
−869C 224−2354−507 .DUCT ASSY − PRECOOLER EXIT C,N 1
−869D 224−2354−505 .DUCT ASSY − PRECOOLER EXIT D,P 1
870 224−2302−223 ..PRECOOLER DUCT ASSY A−C 1
H−N
T,U
873 224−2302−173 ...ANGLE A−C 1
(LIMITED) H−N
T,U
874 224−2302−174 ...ANGLE A−C 1
(LIMITED) H−N
T,U
875 224−2302−175 ...ANGLE A−C 1
(LIMITED) H−N
T,U
876 224−2302−176 ...ANGLE A−C 1
(LIMITED) H−N
T,U
877 224−2302−177 ...ANGLE A−C 1
(LIMITED) H−N
T,U
878 224−2302−178 ...ANGLE A−C 1
(LIMITED) H−N
T,U
879 224−2302−179 ...ANGLE A−C 1
(LIMITED) H−N
T,U
880 224−2302−180 ...ANGLE A−C 1
(LIMITED) H−N
T,U
881 224−2302−229 .DUCT ASSY − PRECOOLER EXIT B, 1
SUPSD BY: 224−2302−235 F,
OPTIONAL PART: 224−2302−231 K,M,S
OPTIONAL PART: 224−2302−233

− ITEM NOT ILLUSTRATED

Page 10051
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−881A 224−2302−231 .DUCT ASSY − PRECOOLER EXIT B, 1
SUPSD BY: 224−2302−235 F,
OPTIONAL PART: 224−2302−229 K,M,S
−881B 224−2302−233 .DUCT ASSY − PRECOOLER EXIT F, 1
SUPSDS: 224−2302−231 G,K,S
OPTIONAL PART: 224−2302−229
OPTIONAL PART: 224−2302−235
−881C 224−2302−235 .DUCT ASSY − PRECOOLER EXIT F,G,S 1
SUPSDS: 224−2302−229
SUPSDS: 224−2302−231
OPTIONAL PART: 224−2302−233
−−− ATTACHING PARTS −−−

882 HL11V5−2 .PIN B, 22


SUPSD BY: NAS1200M5 F,
K,M,S
−882A NAS1200M5 .RIVET B, 22
SUPSDS: HL11V5−2 F,
K,M,S
890 HL11V5−3 .PIN A−C 35
V73197 F−L,N
SUPSD BY: NAS1200M5 T,U
−890A NAS1200M5 .RIVET B, 35
SUPSDS: HL11V5−3 F,
K,M,S
900 HL11V5−4 .PIN B, 2
V73197 F,
SUPSD BY: NAS1200M5 K,M,S
−900A NAS1200M5 .RIVET B, 2
SUPSDS: HL11V5−4 F,
K,M,S
910 HL379V5 .COLLAR B, 59
F,
K,M,S
915 NAS1200M5 .RIVET B, 67
F,
K,M,S

− ITEM NOT ILLUSTRATED

Page 10052
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
920 CR2642−5−3 .RIVET B, 32
F,
K,M,S
−−−−−−−−−−−−
−921 224−2302−215 ..ANGLE 1
USED ON PART NUMBER:
224−2302−231, 224−2302−235
−922 224−2302−217 ..ANGLE 1
USED ON PART NUMBER:
224−2302−231, 224−2302−235
−923 224−2302−219 ..ANGLE 1
USED ON PART NUMBER:
224−2302−231, 224−2302−235
−924 224−2302−221 ..ANGLE 1
USED ON PART NUMBER:
224−2302−231, 224−2302−235
930 224−2343−505 ..LOUVER ASSY − PRECOOLER 1
EXIT
USED ON PART NUMBER:
224−2302−233
−930A 224−2343−507 ..LOUVER ASSY 1
USED ON PART NUMBER:
224−2302−235
−−− ATTACHING PARTS −−−

931 NAS1738M5 ..RIVET AR


−−−−−−−−−−−−
932 224−2302−163 ..SPACER 2
933 224−2302−177 ..ANGLE 1
USED ON PART NUMBER:
224−2302−235
934 224−2302−178 ..ANGLE 1
USED ON PART NUMBER:
224−2302−233, 224−2302−235
935 224−2302−209 ..ANGLE 1
USED ON PART NUMBER:
224−2302−233

− ITEM NOT ILLUSTRATED

Page 10053
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
936 224−2302−211 ..ANGLE 1
USED ON PART NUMBER:
224−2302−233
937 224−2302−213 ..ANGLE 1
USED ON PART NUMBER:
224−2302−233
938 224−2302−215 ..ANGLE 1
USED ON PART NUMBER:
224−2302−235
939 224−2302−217 ..ANGLE 1
USED ON PART NUMBER:
224−2302−235
940 224−2302−219 ..ANGLE 1
USED ON PART NUMBER:
224−2302−235
941 224−2302−221 ..ANGLE 1
USED ON PART NUMBER:
224−2302−235
945 224−2334−503 ..DUCT ASSY − PRECOOLER EXIT 1
USED ON PART NUMBER:
224−2302−229
POST SERVICE BULLETIN: 71−014
−945A 224−2355−505 ..DUCT ASSY − PRECOOLER EXIT 1
OPTIONAL PART: 224−2355−509
USED ON PART NUMBER:
224−2302−231
POST SERVICE BULLETIN: 71−014
−945B 224−2355−509 ..DUCT ASSY − PRECOOLER EXIT 1
USED ON PART NUMBER:
224−2302−235
−945C 224−2360−501 ..DUCT, PRECOOLER 1
USED ON PART NUMBER:
224−2302−233
950 224−2302−139 .SHEAR PLATE A−C 1
SUPSD BY: 224−2302−195 H−N
S−U

− ITEM NOT ILLUSTRATED

Page 10054
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−950A 224−2302−195 .SHEAR PLATE B−G,K 1
SUPSDS: 224−2302−139 M−S
−−− ATTACHING PARTS −−−

951 HL40−6−4 .PIN AR


V73197
952 NAS1149C0332R .WASHER AR
953 HL94G6 .COLLAR AR
954 MS20615M5 .RIVET 20
955 MS903545 .RIVET 11
−−−−−−−−−−−−
957 224−2302−68 .BRACKET A−F 1
H−R
T,S,U
958 224−2302−70 .CLIP A−F 1
H−R
T,S,U
−−− ATTACHING PARTS −−−

959 MS20615M5 .RIVET A−E 6


H−R
T,U
−−−−−−−−−−−−
960 224−2302−71 .CLIP 2
961 224−2302−72 .CLIP 2
962 MS20427M5 .RIVET 8
963 224−1221−17 .WEAR STRIP G,S 1
964 MS20427M5 .RIVET G,S 2
SUPSDS: 224−2302−139
965 224−2302−67 .BRACKET A−G 1
H−R
S,T,U
966 224−2302−69 .CLIP A−F 1
H−R
S,T,U

− ITEM NOT ILLUSTRATED

Page 10055
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−−− ATTACHING PARTS −−−

967 MS20615M5 .RIVET A−E 8


H−R
T,U
968 MS20427M5 .RIVET A−E 2
H−R
T,U
−−−−−−−−−−−−
969 224−2302−75 .PLATE 1
−−− ATTACHING PARTS −−−

970 MS20470AD5 .RIVET 4


−−−−−−−−−−−−
971 224−2302−49 .GUSSET 1
−−− ATTACHING PARTS −−−

972 MS20470AD5 .RIVET 5


−−−−−−−−−−−−
973 224−2302−27 .INTERCOSTAL 1
SUPSD BY: 224−2302−243
−973A 224−2302−243 .INTERCOSTAL F,S 1
SUPSDS: 224−2302−27
974 224−1320−21 .PLATE 1
−−− ATTACHING PARTS −−−

975 MS20470AD5 .RIVET 5


−−−−−−−−−−−−
976 224−2302−29 .RETAINER A, 1
REPL BY: 224−2302−227 H,
J,
L,T,U
−976A 224−2302−227 .RETAINER B−GK 1
REPLS: 224−2302−29 M−S
977 224−2302−135 .WEAR STRIP 1

− ITEM NOT ILLUSTRATED

Page 10056
CF6-80C2 747/767

Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−−− ATTACHING PARTS −−−

978 MS20427M4 .RIVET 2


−−−−−−−−−−−−
981 224−2302−29 .RETAINER A, 1
REPL BY: 224−2302−227 H,
J,
L,T,U
−981A 224−2302−227 .RETAINER B−GK 1
REPLS: 224−2302−29 M−S
984 224−2302−25 .INTERCOSTAL 1
SUPSD BY: 224−2302−241
−984A 224−2302−241 .INTERCOSTAL FS 1
SUPSDS: 224−2302−25
985 224−2302−49 .GUSSET 1
SUPSDS: 224−2302−25
−−− ATTACHING PARTS −−−

986 MS20470AD5 .RIVET 5


−−−−−−−−−−−−
987 224−2302−157 .PLATE 1
−−− ATTACHING PARTS −−−

988 MS20470AD5 .RIVET 15


−−−−−−−−−−−−
990 224−2302−47 .PLATE 1
SUPSD BY: 224−2302−249
−990A 224−2302−249 .PLATE 1
SUPSDS: 224−2302−47
−−− ATTACHING PARTS −−−

992 MS20470AD5 .RIVET 8


994 MS20615M5 .RIVET 6
−−−−−−−−−−−−
995 224−2302−65 .ANGLE 2

− ITEM NOT ILLUSTRATED

Page 10057
CF6-80C2 747/767

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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−−− ATTACHING PARTS −−−

997 MS20427M5 .RIVET 4


−−−−−−−−−−−−
−998 MS20427M5 .RIVET AR
−999 MS20615M5 .RIVET AR

− ITEM NOT ILLUSTRATED

Page 10058
CF6-80C2 747/767

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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

THIS PAGE INTENTIONALLY LEFT BLANK

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CF6-80C2 747/767

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Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

c2c−699−00

ROD INSTL−CORE COWL HOLD OPEN (RH) FIGURE 2


IPL FIGURE 2

Page 10060
CF6-80C2 747/767

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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
2 ROD INSTL−CORE COWL HOLD OPEN
(RH) FIGURE 2
−1 224−2304−502 ROD INSTL − CORE COWL HOLD A RF
FOR NHA AND CONFIG SEE FIG. 1
−1A 224−2304−504 ROD INSTL − CORE COWL HOLD B RF
FOR NHA AND CONFIG SEE FIG. 1
−1B 224−2304−507 ROD INSTL − CORE COWL HOLD C RF
FOR NHA AND CONFIG SEE FIG. 1
−1C 224−2304−511 ROD INSTL − CORE COWL HOLD D RF
FOR NHA AND CONFIG SEE FIG. 1
10 NAS6203−16 .BOLT 1
20 AN960PD10L .WASHER AR
30 MS21042L3 .NUT 1
40 224−1245−501 .ADAPTER − RTNR 1
SUPSD BY: 224−2337−501
−40A 224−2337−501 .ADAPTER 1
SUPSDS: 224−1245−501
50 224−2304−26 .BRACKET 1
60 224−2304−25 .BRACKET 1
−−− ATTACHING PARTS −−−

70 MS20470AD5 .RIVET 4
−−−−−−−−−−−−
80 224−2304−23 .BRACKET 1
−−− ATTACHING PARTS −−−

90 MS20470AD5 .RIVET 2
−−−−−−−−−−−−
100 NAS6205−13 .BOLT 1
−100A NAS6305U13 .BOLT 1
SUPSDS: NAS6205−13
110 AN960C516L .WASHER 1
120 NAS43HT5−8 .SPACER 2
130 MS21042L5 .NUT 1

− ITEM NOT ILLUSTRATED

Page 10061
CF6-80C2 747/767

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
2
140 A2979−1 .STRUT ASSY 1
(REFER TO CMM 71−31−26)
SUPSD BY: A2979−3
−140A A2979−3 .STRUT ASSY 1
(REFER TO CMM 71−31−26)
SUPSDS: A2979−1
150 NAS6204−6 .BOLT 1
SUPSD BY: NAS6304U6
−150A NAS6304U6 .BOLT 1
SUPSDS: NAS6204−6
160 AN960C416L .WASHER 1
170 MS21042L4 .NUT 1
180 NAS77−4−18 .BUSHING 1
190 224−1340−19 .WELD ASSY 1
200 MS20615M5 .RIVET 2
210 MS20427M4 .RIVET 5
220 224−2304−21 .WEAR PLATE 1
230 224−2304−27 .FILLER 1
240 224−2304−19 .MOUNT 1
−−− ATTACHING PARTS −−−

250 MS20470AD5 .RIVET 2


−−−−−−−−−−−−
260 224−2304−31 .SUPPORT 1
−−− ATTACHING PARTS −−−

270 MS20470AD5 .RIVET 3

− ITEM NOT ILLUSTRATED

Page 10062
CF6-80C2 747/767

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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

THIS PAGE INTENTIONALLY LEFT BLANK

Page 10063
CF6-80C2 747/767

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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

20 30
40 20
30 20 10 40

250 20
984 50 30
REF 20
100 270
FIG 1 10
60 30 20
20 10
195
70 285 290 270
70
10
90 250
110 20
80
285
180 285
300 285
290
220 310
155 180 305 300 285
180 310
90 305
70
80
70
210
60
180
157 190 50
100
120 170

210 973
160 220 110 REF
280 FIG 1
240 155 160
280
157 170 260
230
C2C−700−05

280 120
260
240
280

DOOR INSTL−CORE COWL PRESS. RLF (RH) FIGURE 3


IPL FIGURE 3 (SHEET 1 OF 3)

Page 10064
CF6-80C2 747/767

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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

20 30
40 20
30 20 10

40
30
20
20
20 10 10
30 20
285 290
984
REF
50
FIG 1 10
100
20
60 285 285
70 285
290
90 310
70 80
305
285
300
310
305
300

315

120
90
80 70
60
70
155 50
100

120 110
973
REF
280 FIG 1
−505 AND −507 280
C2C−1160−00

DOOR INSTL−CORE COWL PRESS. RLF (RH) FIGURE 3


IPL FIGURE 3 (SHEET 2 OF 3)

Page 10065
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

45

35
25
25
15
35
25
285 290
984
REF
50
FIG 1 320
100
25
15
60 285 285
70 285
290
90 310
70 80
305
285
300
310
305
300

315

120 320
90
80 70
60
70
155 50
100

120 110
973
REF
280 FIG 1
280

−507 AND −509


C2C−1161−00

DOOR INSTL−CORE COWL PRESS. RLF (RH) FIGURE 3


IPL FIGURE 3 (SHEET 3 OF 3)

Page 10066
CF6-80C2 747/767

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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
3 DOOR INSTL−CORE COWL PRESS. RLF
(RH) FIGURE 3
−1 224−2328−501 DOOR INSTL − CORE COWL PRESS. A RF
RLF (RH)
REPL BY: 224−2328−503
FOR NHA AND CONFIG SEE FIG. 1
−1A 224−2328−503 DOOR INSTL − CORE COWL PRESS. B RF
RLF (RH)
REPLS: 224−2328−501
REPL BY: 224−2328−505
FOR NHA AND CONFIG SEE FIG. 1
−1B 224−2328−505 DOOR INSTL − CORE COWL PRESS. C RF
RLF (RH)
REPLS: 224−2328−503
REPL BY: 224−2328−507
FOR NHA AND CONFIG SEE FIG. 1
−1C 224−2328−507 DOOR INSTL − CORE COWL D RF
REPLS: 224−2328−505
SUPSD BY: 224−2328−31
PRE SPIB: CF680C2TBC−2009−000
FOR NHA AND CONFIG SEE FIG. 1
−1D 224−2328−509 DOOR INSTL − CORE COWL PRESS. E RF
RLF (RH)
SUPSDS: 224−2328−507
POST SPIB: CF680C2TBC−2009−000
FOR NHA AND CONFIG SEE FIG. 1
10 NAS6403U6 .BOLT A−C 4
15 NAS6403U6 .BOLT D,E 2
20 NAS1149C0332R .WASHER A−C 8
25 NAS1149C0332R .WASHER D, E 4
30 MS21043−3 .NUT A−C 4
35 MS21043−3 .NUT D,E 2
40 224−2312−501 .LANYARD A−C 2
45 224−2312−501 .LANYARD D,E 1
50 224−2331−501 .PIN 2
60 AN960C616 .WASHER 2
70 AN960C416 .WASHER 4

− ITEM NOT ILLUSTRATED

Page 10067
CF6-80C2 747/767

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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
3
80 AN960C416L .WASHER 2
90 MS21043−4 .NUT 2
100 S700B0455−6B013 .BUSHING A 2
REPL BY: S700B0596
−100A S700B0596 .BUSHING A−E 2
REPLS: S700B0455−6B013
−−− ATTACHING PARTS −−−

110 MS20427M4 .RIVET A 8


REPL BY: MS20427M5
−110A MS20427M5 .RIVET B−D 8
REPLS: MS20427M4
−−−−−−−−−−−−
120 MS20427M5 .RIVET 4
−150 224−2328−1 .DOOR ASSY A 1
REPL BY: 224−2328−23
−150A 224−2328−23 .DOOR ASSY B 1
REPLS: 224−2328−1
REPL BY: 224−2328−29
−150B 224−2328−29 .DOOR ASSY CD 1
REPLS: 224−2328−23
SUPSD BY: 224−2328−31
PRE SPIB: CF680C2TC_2009−000
−150C 224−2328−31 .DOOR ASSY E 1
SUPSDS: 224−2328−29
POST SPIB: CF680C2TBC_2009−000
155 224−2328−25 ..SPRING − LEAF B−E 2
157 224−2328−27 ..SHIM B 2
160 LGPL9SCV06A04AC ..PIN A,B 2
170 LGPL9SCV06A12AC ..PIN A,B 8
180 SLFCAC06 ..COLLAR A,B 10
190 224−2329−501 ..HINGE A 1
REPL BY: 224−2329−503

− ITEM NOT ILLUSTRATED

Page 10068
CF6-80C2 747/767

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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
3
−190A 224−2329−503 ..HINGE B 1
REPLS: 224−2329−501
OPTIONAL PART: 224−2329−505
−190B 224−2329−505 ..HINGE B 1
OPTIONAL PART: 224−2329−503
195 224−2329−502 ..HINGE A,B 1
OPTIONAL PART: 224−2329−506
−195A 224−2329−506 ..HINGE A,B 1
OPTIONAL PART: 224−2329−502
210 224−2328−11 ..SHIM A,B 2
(0.032 IN. THICKNESS)
220 224−2328−17 ..SHIM A,B 2
(0.032 IN. THICKNESS)
230 224−2328−15 ..PLATE A,B 1
−−− ATTACHING PARTS −−−

240 MS20426AD5 ..RIVET 14


−−−−−−−−−−−−
250 224−2328−13 ..SUPPORT A,B 2
−−− ATTACHING PARTS −−−

260 LGPL9SCV06A11AC ..PIN A,B 8


270 SLFCAC06 ..COLLAR A,B 8
−−−−−−−−−−−−
280 MS20427M5 ..RIVET A,B 8
−280A HL11V5−3 ..PIN C−E 8
V73197
285 HL70−5 ..COLLAR C−E 8
V73197
290 H2962−3 ..LATCH 2
300 224−2328−19 ..SHIM 2
(0.020 IN. THICKNESS)
305 S700S0497−20 ..SHIM 2
V51563
310 224−2328−21 ..SHIM 2
(0.020 IN. THICKNESS)
− ITEM NOT ILLUSTRATED

Page 10069
CF6-80C2 747/767

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Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
3
315 224−2349−501 ..DOOR C 1
REPL BY: 224−2349−503
−315A 224−2349−503 ..HOGOUT B−D 1
REPLS: 224−2349−501
PRE SPIB: CF680C2TBC−2009−000
−315B 224−2349−505 ..DOOR E 1
REPLS: 224−2349−503
POST SPIB:
CF680C2TBC−2009−000
320 S703Y01206 ..BUSHING E 2
ORDER OVERLENGTH P/N:
S700B0116−3F007P

− ITEM NOT ILLUSTRATED

Page 10070
CF6-80C2 747/767

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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

THIS PAGE INTENTIONALLY LEFT BLANK

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CF6-80C2 747/767

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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

SEE DETAIL E
210 230 SEE DETAIL J
SEE DETAIL F 250
240
180

200
SEE DETAIL G
SEE DETAIL D
SEE DETAIL H
SEE DETAIL C 30

SEE DETAIL B

SEE DETAIL A

30 70

ITEMS: 30,70, 180−205 C2C−1142−00

FAIRING INSTL−CORE COWL (RH) FIGURE 4


IPL FIGURE 4 (SHEET 1 OF 5)

Page 10072
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COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL A DETAIL B
REF
80 272 100
272

73 93
40 (5 PLACES) 40
(5 PLACES)

90
110
95
75
REF
224−2301
RH CORE COWL
ASSY REF
224−2301
DETAIL C DETAIL D RH CORE COWL
ASSY
REF 140
275
275 40
120 133
(5 PLACES)
40

130
150

115 135
117

113
(5 PLACES) REF REF
224−2301 224−2301
RH CORE COWL RH CORE COWL
ASSY ASSY C2C−1143−00

FAIRING INSTL−CORE COWL (RH) FIGURE 4


IPL FIGURE 4 (SHEET 2 OF 5)

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL E REF
160 224−2301
REF RH CORE COWL
275 ASSY

157

DETAIL F
170
350
158
153 350
332
155 336 330

334

300 340
320
280 330

310 220

190
C2C−703−02

343
290
ITEMS: 153−170,190,220,280−350

FAIRING INSTL−CORE COWL (RH) FIGURE 4


IPL FIGURE 4 (SHEET 3 OF 5)

Page 10074
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Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL G

174
205

176

172
175
176

REF
224−2301
RH CORE COWL
ASSY

DETAIL H

REF
205
178
176

177
175
176

REF
C2C−1139−01

224−2301
RH CORE COWL
ASSY

ITEMS: 172, 174−178, 205

FAIRING INSTL−CORE COWL (RH) FIGURE 4


IPL FIGURE 4 (SHEET 4 OF 5)

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Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

DETAIL J

50
(2 PLACES) 256
270
(2 PLACES)

209 207
(2 PLACES)

20 (3 PLACES)
REF
205 260

255

60 (2 PLACES)
C2C−1146−00

25 (3 PLACES)

FAIRING INSTL−CORE COWL (RH) FIGURE 4


IPL FIGURE 4 (SHEET 5 OF 5)

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71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
4 FAIRING INSTL−CORE COWL (RH)
FIGURE 4
−1 224−2335−502 FAIRING INSTL − CORE COWL RF
FOR NHA AND CONFIG SEE FIG. 1
−10 224−2335−2 .FAIRING ASSY 1
−−− ATTACHING PARTS −−−

20 NAS1200M4 .RIVET 3
25 NAS1200M5 .RIVET 3
30 NAS1200M5 .RIVET 40
40 MS20615M4 .RIVET 8
SUPSD BY: MS20615M5
−40A MS20615M5 .RIVET 8
SUPSDS: MS20615M4
50 CR2564−4−4 .RIVET 2
60 CR3524−5−2 .RIVET 2
V51563
OPTIONAL PART: CR2564M5−2
−60A CR2564M5−2 .RIVET 2
OPTIONAL PART: CR3524−5−2
70 NAS1149CN832R .WASHER 38
−−−−−−−−−−−−
73 NAS1200M5 ..RIVET 5
75 224−2335−24 ..BRACKET 1
80 224−2335−76 ..CLIP 1
−−− ATTACHING PARTS −−−

90 MS20615M5 ..RIVET 3
−−−−−−−−−−−−
93 NAS1200M5 ..RIVET 5
95 224−2335−22 ..BRACKET 1
100 224−2335−8 ..CLIP 1

− ITEM NOT ILLUSTRATED

Page 10077
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
4
−−− ATTACHING PARTS −−−

110 MS20615M5 ..RIVET 3


−−−−−−−−−−−−
113 NAS1200M5 ..RIVET 5
115 224−2335−20 ..BRACKET 1
117 224−2335−62 ..CLIP 1
120 224−2335−10 ..CLIP 1
REPL BY: 224−2335−86
−120A 224−2335−86 ..CLIP 1
REPLS: 224−2335−10
−−− ATTACHING PARTS −−−

130 MS20615M5 ..RIVET 3


−−−−−−−−−−−−
133 NAS1200M5 ..RIVET 5
135 224−2335−18 ..BRACKET 1
140 224−2335−12 ..CLIP 1
−−− ATTACHING PARTS −−−

150 MS20615M5 ..RIVET 3


−−−−−−−−−−−−
153 NAS1200M5 ..RIVET 5
155 224−2335−16 ..BRACKET 1
157 224−2335−48 ..CLIP 1
158 MS20615M5 ..RIVET 4
160 224−2335−14 ..CLIP 1
−−− ATTACHING PARTS −−−

170 MS20615M5 ..RIVET 3


−−−−−−−−−−−−
172 224−2335−32 ..BRACKET 1
174 224−2335−34 ..CLIP 1
175 NAS1200M5 ..RIVET 8
176 MS20615M5 ..RIVET 8

− ITEM NOT ILLUSTRATED

Page 10078
CF6-80C2 747/767

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Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
4
177 224−2335−38 ..BRACKET 1
178 224−2335−36 ..CLIP 1
180 224−2335−52 ..SEAL 1
SUPSD BY: 224−2335−82
−180A 224−2335−82 ..SEAL 1
SUPSDS: 224−2335−52
−−− ATTACHING PARTS −−−

190 NAS1200M4 ..RIVET 2


200 NAS1200M5 ..RIVET 15
−−−−−−−−−−−−
205 224−2335−42 ..LONGERON 1
SUPSD BY: 224−2335−90
−205A 224−2335−90 ..LONGERON 1
SUPSDS: 224−2335−42
207 224−2335−77 ..WEARSTRIP 1
REPL BY: 224−2335−78
−207A 224−2335−78 ..WEARSTRIP 1
REPLS: 224−2335−77
209 NAS1200M4 ..RIVET 2
210 224−2335−46 ..SEAL 1
SUPSD BY: 224−2335−80
−210A 224−2335−80 ..SEAL 1
SUPSDS: 224−2335−46
SUPSD BY: 224−2335−96
−210B 224−2335−96 ..SEAL 1
SUPSDS: 224−2335−80
SUPSD BY: 224−2335−100
−210C 224−2335−100 ..SEAL 1
SUPSDS: 224−2335−96
−−− ATTACHING PARTS −−−

220 NAS1200M4 ..RIVET 2

− ITEM NOT ILLUSTRATED

Page 10079
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
4
230 NAS1200M5 ..RIVET 13
−−−−−−−−−−−−
240 224−2335−40 ..WEAR STRIP 1
SUPSD BY: 224−2335−88
−240A 224−2335−88 ..WEAR STRIP 1
SUPSDS: 224−2335−40
−−− ATTACHING PARTS −−−

250 NAS1200M5 ..RIVET 12


SUPSD BY: MS20615M5
−250A MS20615M5 ..RIVET 12
SUPSDS: NAS1200M5
−−−−−−−−−−−−
255 224−2335−30 ..ZEE 1
256 224−2335−101 ..SHIM 1
260 224−2335−4 ..CLOSEOUT ASSY 1
REPL BY: 224−2335−92
−260A 224−2335−92 ..CLOSEOUT ASSY 1
REPLS: 224−2335−4
−−− ATTACHING PARTS −−−

270 NAS1398M42 ..RIVET 2


−−−−−−−−−−−−
272 224−2335−28 ..LONGERON 1
275 224−2335−50 ..LONGERON 1
280 224−2335−6 ..DOOR ASSY − FLIPPER 1
−−− ATTACHING PARTS −−−

290 NAS1200M5 ..RIVET 6


SUPSD BY: MS20615M5
−290A MS20615M5 ..RIVET 6
SUPSDS: NAS1200M5
−−−−−−−−−−−−
300 224−2335−56 ...SEAL 1
SUPSD BY: 224−2335−84

− ITEM NOT ILLUSTRATED

Page 10080
CF6-80C2 747/767

Printed in U.S.A.
71−13−24 Mar 01/2016
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL


Document Part No. 224−2302

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
4
−300A 224−2335−84 ...SEAL 1
SUPSDS: 224−2335−56
−−− ATTACHING PARTS −−−

310 NAS1200M4 ...RIVET 6


−−−−−−−−−−−−
320 224−2335−25 ...SPACER 1
330 224−2335−69 ...HINGE ASSY 1
REPL BY: 224−2335−103
PRE SERVICE BULLETIN: 71−035
−330A 224−2335−103 ...HINGE ASSY 1
REPLS: 224−2335−69
POST SERVICE BULLETIN:
71−035
332 224−2335−53 ....HINGE HALF 1
334 224−2335−63 ....HINGE HALF 1
336 224−2335−65 ....PIN, HINGE 1
340 224−2335−67 ..FILLER 1
343 224−2335−60 ..INTERCOSTAL 1
350 224−2335−57 .STOP 2

− ITEM NOT ILLUSTRATED

Page 10081
CF6-80C2 747/767

Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.

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