Zodiac Aerospace Services: Letter of Transmittal

ZODIAC AEROSPACE SERVICES
TECHNICAL PUBLICATION DEPARTMENT

61, RUE PIERRE CURIE - CS20001
78373 PLAISIR CEDEX - FRANCE
Phone: + 33 (0)1 61 34 23 23 - Fax: +33 (0)1 61 34 21 13
LETTER OF TRANSMITTAL
COMPONENT MAINTENANCE MANUAL 35-21-93 Revision 4, dated MAY 3/17, is attached and
covers all components held by every operator.
TRANSMITTAL SHEET
Page 1/2
35-21-93 May 03/17
The data and information contained herein are proprietary to ZODIAC AEROSPACE SERVICES. Copy and distribution to a third party are strictly forbidden. Printed in France.
THIS PAGE INTENTIONALLY LEFT BLANK
TRANSMITTAL SHEET
Page 2/2
35-21-93 May 03/17
The data and information contained herein are proprietary to ZODIAC AEROSPACE SERVICES. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
897 SERIES
HIGHLIGHTS
REVISION 4 - MAY 03/17
Pages which have been added, revised or deleted are outlined below together with the Highlights of the revision.
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
INTRODUCTION N Entire manual was converted into new SGML

file and format.
INTRODUCTION N Updated Industry Support Information section
to new Zodiac Services standard.
TESTING AND FAULT ISOLATION N Consolidated duplicate test procedures.
TESTING AND FAULT ISOLATION N Revised so that Latent Leakage Test applies
to all assemblies.
TESTING AND FAULT ISOLATION N Replaced Tables 6 and 7 with Figure 105 for
the Test Data Sheet.
DISASSEMBLY N Added use of vise for valve assembly removal.
DISASSEMBLY N Consolidated all of the safety outlet/plug
assembly steps to simplify the procedures.
CLEANING N Updated Internal Cleaning part of Cylinder
Cleaning procedure (SIL 35-127).
INSPECTION/CHECK N Updated Check section to latest AVOX
standards.
REPAIR N Added steps for identification plate
replacement.
REPAIR N Added steps for valve plug thread coating.
REPAIR N Replaced old paint procedure with new paint
procedure provided by AVOX.
REPAIR N Revised consumables to incorporate changes
with new repair procedures.
ASSEMBLY N Added O-ring stylus to special tools table as
part of incorporation of SB 897-35-01 R1.
ASSEMBLY N Added use of vise for valve assembly removal.
ASSEMBLY N Updated supplier information for torque paint
in Consumables table.
ASSEMBLY N Consolidated all of the safety outlet/plug
assembly steps to simplify the procedures.
HLTS Page 1
35-21-93 May 03/17
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
897 SERIES
HIGHLIGHTS (Cont'd)
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
FITS AND CLEARANCES N Updated torque values for Figure 2 items and
added torque value for Figure 4, item 90.
SPECIAL TOOLS, FIXTURES, N Updated tables to reflect additions/changes in
EQUIPMENT AND CONSUMABLES this revision.
SERVICING N Added Servicing pageblock for the cylinder
charging procedure.
STORAGE N Revised Transportation section per SIL-35–126
R4.
STORAGE N Updated Figure 15001.
REWORK N Added procedure for seal kit check to
incorporate the intention of SIL 35-141 R0.
ILLUSTRATED PARTS LIST Updated Vendor List data.
ILLUSTRATED PARTS LIST Updated Detailed Parts Lists to latest
engineering drawings.
ILLUSTRATED PARTS LIST Revised illustration and detailed parts list for
IPL Figure 2 to simplify similar assemblies.
ILLUSTRATED PARTS LIST Removed cross-section part of illustrations for
bottom valve seal on IPL Figures 3 and 4.
HLTS Page 2
35-21-93 May 03/17
AVOX SYSTEMS INC.
AIRCRAFT SYSTEMS | CABIN & COCKPIT SYSTEMS DIVISION
(ZODIAC OXYGEN SYSTEMS US)

225 Erie Street
Lancaster NY 14086-95-02 USA
Phone: 716-683-5100
Fax: 716-681-1089
(53655)
CYLINDER AND VALVE ASSEMBLY
PART NUMBER
897 SERIES
89710015 89726022 89793015 89796015

89713015 89726050 89793050 89796077
89715050 89726077 89793077 89798015
89718015 89728040 89794015 89798022
89718050 89730050 89794040 89798050
89720050 89730077 89794050 89798077
89721022 89790022 89794077 89799015
89723015 89790050 89795050 89799050
The product(s)/commodity(s) described in the Component Maintenance Manual (CMM) is controlled

for export under the jurisdiction of the United States Department of Commerce, Bureau of Industry
and Security Export Administration Regulation (EAR). AVOX Systems believes the proper Export
Control Classification Number (ECCN) for the described product is 9A991. This CMM is also
subject to the EAR. AVOX Systems believes the proper ECCN for this CMM is 9E991.
REVISION No.: 4 TP Page 1

ORIGINAL ISSUE: Jul 15/92 35-21-93 May 03/17
Copyright © 2017 by ZODIAC AEROSPACE. All rights reserved.
The data and information contained in this document are proprietary rights of ZODIAC AEROSPACE.
This document is given in confidence and may not be reproduced, stored in a retrieval system, or
transmitted to a third party, in any form or by any means, electronic, mechanical, photocopying, or
otherwise, without the prior written permission of ZODIAC AEROSPACE.
Any unauthorized copy, distribution or utilization is illegal according to Article L 122-4 and L 335-2
of the "Code de la Propriété Intellectuelle" ("Code of the Intellectual Property") and to international
agreements related to proprietary rights.
AVOX SYSTEMS INC.
897 SERIES
RECORD OF REVISIONS
REV ISSUE INSERTED REV ISSUE INSERTED
No DATE DATE BY No DATE DATE BY
0 OCT 15/90 OCT 15/90 SCOTT
1 JUL 15/92 JUL 15/92 SCOTT
2 NOV 18/08 NOV 18/08 AVOX
3 JAN 24/12 JAN 24/12 ZSE
4 MAY 3/17 MAY 3/17 ZSU
ROR Page 1
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
ROR Page 2
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
RECORD OF TEMPORARY REVISIONS
TEMP INSERTED REMOVED

ISSUE DATE PAGE No.
REV NO.
DATE BY DATE BY
RTR Page 1
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AVOX SYSTEMS INC.
897 SERIES
RTR Page 2
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
SERVICE BULLETIN LIST

REV ISSUE INCORP.
SB/SIL No. TITLE
No. DATE DATE
SIL-35-03 0 NOV 13/92 NOV 18/08
SIL-35-57 0 DEC 11/06 NOV 18/08
SIL-35-59 0 DEC 1/06 NOV 18/08
SIL-35-59 1 OCT 15/07 MAY 3/17
SIL-35-103 0 MAR 15/07 NOV 18/08
SIL-35-103 4 OCT 9/09 JAN 24/12
SIL-35-115 1 AUG 1/08 JAN 24/12
SIL-35-125 2 FEB 22/10 JAN 24/12
SIL-35-126 1 JAN 26/10 JAN 24/12
SIL-35-126 4 JUN 29/16 MAY 3/17
SIL-35-127 0 APR 6/10 JAN 24/12
SIL-35-127 2 SEP 4/14 MAY 3/17
SIL-35-130 0 JUN 15/10 JAN 24/12
SIL-35-131 0 JUN 15/10 JAN 24/12
SIL-35-131 2 JUL 30/12 MAY 3/17
SIL-35-141 0 NOV 19/12 MAY 3/17
SIL-35-147 0 JUL 12/12 MAY 3/17
SB 897-35-01 1 JAN 11/13 MAY 3/17
SBL Page 1
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AVOX SYSTEMS INC.
897 SERIES
SBL Page 2
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AVOX SYSTEMS INC.
897 SERIES
LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLE PAGE 1 May 03/17 1006 May 03/17

2 May 03/17 1007 May 03/17
RECORD OF REVISIONS RR-1 May 03/17 1008 May 03/17
RR-2 Blank 1009 May 03/17
RECORD OF TEMPORARY 1 May 03/17 1010 May 03/17
REVISIONS 2 Blank 1011 May 03/17
SERVICE BULLETIN LIST 1 May 03/17 1012 May 03/17
2 Blank 1013 May 03/17
LIST OF EFFECTIVE PAGES 1 May 03/17 1014 May 03/17
2 May 03/17 1015 May 03/17
TABLE OF CONTENTS 1 May 03/17 1016 Blank
2 May 03/17 1017 May 03/17
3 May 03/17 1018 May 03/17
4 May 03/17 1019 May 03/17
TABLE OF FIGURES 1 May 03/17 1020 Blank
2 Blank DISASSEMBLY 3001 May 03/17
INTRODUCTION INTRO 1 May 03/17 3002 May 03/17
INTRO 2 May 03/17 3003 May 03/17
INTRO 3 May 03/17 3004 May 03/17
INTRO 4 May 03/17 3005 May 03/17
INTRO 5 May 03/17 3006 Blank
INTRO 6 Blank CLEANING 4001 May 03/17
DESCRIPTION AND 1 May 03/17 4002 May 03/17
OPERATION 2 May 03/17 4003 May 03/17
3 May 03/17 4004 May 03/17
4 May 03/17 INSPECTION/CHECK 5001 May 03/17
5 May 03/17 5002 May 03/17
6 May 03/17 5003 May 03/17
7 May 03/17 5004 May 03/17
8 May 03/17 5005 May 03/17
9 May 03/17 5006 Blank
10 May 03/17 REPAIR 6001 May 03/17
TESTING AND FAULT 1001 May 03/17 6002 May 03/17
ISOLATION 1002 May 03/17 6003 May 03/17
1003 May 03/17 6004 May 03/17
1004 May 03/17 6005 May 03/17
1005 May 03/17
LEP Page 1
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
LIST OF EFFECTIVE PAGES (Cont'd)
SUBJECT PAGE DATE SUBJECT PAGE DATE
6006 May 03/17 INTRO 10001 1 May 03/17

ASSEMBLY 7001 May 03/17 2 May 03/17
7002 May 03/17 3 May 03/17
7003 May 03/17 4 May 03/17
7004 Blank 5 May 03/17
7005 May 03/17 6 May 03/17
7006 May 03/17 VCI 10001 1 May 03/17
7007 May 03/17 2 Blank
7008 May 03/17 NI/ALPHA 10001 1 May 03/17
7009 May 03/17 2 May 03/17
7010 May 03/17 3 May 03/17
FITS AND CLEARANCES 8001 May 03/17 4 May 03/17
8002 Blank 5 May 03/17
SPECIAL TOOLS, 9001 May 03/17 6 Blank
FIXTURES, EQUIPMENT 9002 May 03/17 DPL 10001 1 May 03/17
AND CONSUMABLES 9003 May 03/17 10001-0 May 03/17
9004 May 03/17 10001-1 May 03/17
9005 May 03/17 10001-2 May 03/17
9006 May 03/17 10001-3 Blank
SERVICING 14001 May 03/17 10001A-0 May 03/17
14002 May 03/17 10001A-1 May 03/17
14003 May 03/17 10001A-2 May 03/17
14004 Blank 10001A-3 Blank
14005 May 03/17 10002-0 May 03/17
14006 Blank 10002-1 May 03/17
STORAGE 15001 May 03/17 10002-2 May 03/17
15002 May 03/17 10002-3 May 03/17
15003 May 03/17 10003-0 May 03/17
15004 May 03/17 10003-1 May 03/17
15005 May 03/17 10004-0 May 03/17
15006 May 03/17 10004-1 May 03/17
15007 May 03/17 10004-2 May 03/17
15008 May 03/17
REWORK 16001 May 03/17
16002 May 03/17
ILLUSTRATED PARTS LIST 1 May 03/17
IPL 10001 2 Blank
LEP Page 2
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
A. Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
B. How to Use the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
C. Process Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 2
D. Changes to the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 2
E. Manual Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 2
F. Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 3
G. Abbreviations and Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 4
H. Industry Support Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 5
DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1. CYLINDER AND VALVE ASSEMBLY - GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
A. Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
B. Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. CYLINDER AND VALVE ASSEMBLY - DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
A. General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
B. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. CYLINDER AND VALVE ASSEMBLY - OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
B. Valve Assembly PN 803361 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
C. Valve Assembly PN 803345 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TESTING AND FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001

1. JOB SET-UP INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
A. General Warnings, Cautions and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
B. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
C. Special Tools, Fixtures and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
D. Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003
E. Reference Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1004
F. General Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1004
2. CYLINDER AND VALVE ASSEMBLY TEST PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . 1005
A. Hydrostatic Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1005
B. Internal Leakage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1006
C. Pressure Gage Accuracy Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1007
D. External Leakage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1010
E. Open/Close Torque Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1012
F. Flow Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1014
3. FAULT ISOLATION PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1017
TOC Page 1
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AVOX SYSTEMS INC.
897 SERIES
TABLE OF CONTENTS (Cont'd)

A. Cylinder and Valve Assembly with Oxygen Valve P/N 803361 . . . . . . . . . . . . . . . . . . 1017
B. Cylinder and Valve Assembly with Oxygen Valve P/N 803345 . . . . . . . . . . . . . . . . . . 1018
SCHEMATICS AND WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
D. Reference Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3002
2. DISASSEMBLY PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3003
A. Removal of the Valve Assembly from the Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3003
B. Disassembly of the Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3003
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
E. Cleaning of the Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4003
F. Cleaning of the Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4004
INSPECTION/CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
E. Visual Check of the Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5002
F. Visual Check of the Regulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5005
G. Visual Check of the Regulator Assembly Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5005
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
D. Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6002
TOC Page 2
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AVOX SYSTEMS INC.
897 SERIES

F. Replace Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6003
G. Repair of Valve Plug Thread Coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6004
H. Apply Cylinder Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6005
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
B. Reason for the job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7002
D. Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7003
2. ASSEMBLY PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7005
A. Assembly of the Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7005
B. Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7010
C. Cylinder and Valve Assembly fitted with Body and gage Assembly P/N 803345 -
Assembly Procedure (applicable to Cylinder and Valve Assembly 8979xxxx) . . . . 7010
FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001

1. TORQUE AND CLEARANCE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
A. Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES . . . . . . . . . . . . . . . . . . . . . . 9001

1. SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES USED IN THIS
MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
A. List of Special Tools, Fixtures and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
B. List of Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9004
SPECIAL PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE
SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14001
D. Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14002
TOC Page 3
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897 SERIES

2. CHARGING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14005
A. CVA Charging Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14005
B. Charge the CVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14005
C. Disconnect the CVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14005
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
C. Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15002
D. Preservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15002
E. Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15003
F. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15004
2. TRANSPORTATION OF THE CYLINDER AND VALVE ASSEMBLY . . . . . . . . . . . . . . . . . 15005
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15005
B. Requirements for Air Shipment of Cylinder Assemblies that Contain Compressed
Oxygen Into and Within the U.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15005
C. New US DOT HM224B Compliant Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15006
D. Shipment of Cylinders Charged to Less Than 29.0 psig at 68° F (20° C) . . . . . . . . 15006
E. Return Material Authorization Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15007
REWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16001
1. CYLINDER AND VALVE ASSEMBLY - REWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16001
A. Job Set-Up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16001
B. Seal Kits (PN 801581-00) Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16001
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IPL 10001 1

INTRODUCTION TO THE ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . INTRO 10001 1
VENDORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VCI 10001 1
ALPHA NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NI/ALPHA 10001 1
DETAILED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DPL 10001 1
TOC Page 4
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897 SERIES
TABLE OF FIGURES
Figure Page
DESCRIPTION AND OPERATION

1 897 SERIES CVA DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 CVA PART NUMBER CONFIGURATION MATRIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 803440 SERIES OXYGEN VALVE ASSEMBLY PART NUMBERING MATRIX . . . . . . . . 5
4 TYPICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 VALVE ASSEMBLY PN 803361 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 VALVE ASSEMBLY PN 803345 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TESTING AND FAULT ISOLATION

1001 INTERNAL LEAKAGE TEST SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1006
1002 PRESSURE GAGE ACCURACY TEST SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1007
1003 OPEN/CLOSE TORQUE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1013
1004 FLOW TEST SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1015
1005 897 SERIES TEST DATA SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1019
CLEANING
4001 INTERNAL CLEANING OF CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4004
ASSEMBLY
7001 INSTALLATION WITH SUPPORT OF AN OPEN END WRENCH . . . . . . . . . . . . . . . . . . . . 7007
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

9001 SPECIAL TOOLS, FIXTURES AND TEST EQUIPMENT (REFER TO TABLE 9001) . . . 9003
STORAGE
15001 CYLINDER SHIPPING TAG PN 10015660 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15007
REWORK
16001 PNR 801581-00 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16002
16002 PNR 801581-00 SEAL KIT WITH NEW PNR’S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16002
DETAILED PARTS LIST

1 CYLINDER AND VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001-0
1A CYLINDER AND VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001A-0
2 VALVE ASSEMBLY,SLOW OPENING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10002-0
3 BODY ASSEMBLY, SLOW-OPENING VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10003-0
4 BODY AND GAGE ASSEMBLY, SLOW-OPENING VALVE . . . . . . . . . . . . . . . . . . . . . 10004-0
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INTRODUCTION
TASK 35-21-93-990-801-A01
1. Introduction
A. Information
(1) The CMM is written in accordance with the Air Transport Association (ATA)
of America Specification No. 2200 and the AeroSpace and Defense (ASD)
Specification ASD-STE100 for Simplified Technical English.
(2) The CMM gives all the procedures supplied by the manufacturer for use in the
workshop, so that all persons can repair and completely overhaul the components.
(3) The CMM does not give the procedures for all special units, but gives all the
procedures necessary to let the person test, disassemble, clean, check and
assemble a component that has been found to be unserviceable. The manual
does not give the procedures to do maintenance on the component installed on
the aircraft.
(4) Only approved persons are permitted to do the maintenance procedures given in
this manual.
(5) Maintenance Task Oriented Support System (MTOSS) task and subtask
identification is used in this manual. The maintenance tasks and other data have
special MTOSS numbers for use of Electronic Data Processing (EDP).
(6) Obey the data and procedures of the regulatory authority that controls operation of
your aircraft when the data or procedures specified in this manual are different from
those specified by the regulatory agency.
(7) This manual contains:
– Technical data for the components,
– Maintenance and repair procedures for the components, and
– An Illustrated Parts List (IPL) with data for the component parts. The IPL
figures and item numbers identify the parts in all sections of the manual.
B. How to Use the Manual

(1) Check the Title Page for the part number to make sure the manual has the
information applicable to your components.
(2) The IPL has an introduction section that gives instructions to identify a part or
find a part number.
INTRO Page 1
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897 SERIES
(3) You must use the instructions in this manual for all component maintenance.
Read all the applicable WARNINGS and CAUTIONS before you do the work on
the components.
C. Process Verification
(1) The manufacturer has validated the following procedures in this manual:
PROCEDURE METHOD DATE

Disassembly Verified by performance MAY 15/92
Testing and Fault Isolation Verified by performance MAY 15/92
Assembly Verified by performance MAY 15/92
D. Changes to the Manual

(1) This manual is revised when there are changes to the information in the manual.
The revision number of the manual will increase by one each time a new revision of
the manual is released.
(2) Changes to the manual are given on the Highlights page that is attached before
the Title Page of the manual when the revision is published. The changes are
also identified in the manual with a vertical black line in the left margin next to the
information that has changed or been added.
(3) All of the page dates in a pageblock will be changed to the latest revision date of
the manual when changes are made to any of the pages in that pageblock.
E. Manual Guidelines
(1) The CMM is divided into pageblocks:
PAGEBLOCK TITLE
0001-0999 DESCRIPTION AND OPERATION
1001-1999 TESTING AND FAULT ISOLATION
2001-2999 SCHEMATICS AND WIRING DIAGRAMS
3001-3999 DISASSEMBLY
4001-4999 CLEANING
5001-5999 INSPECTION/CHECK
6001-6999 REPAIR
7001-7999 ASSEMBLY
8001-8999 FITS AND CLEARANCES
9001-9999 SPECIAL TOOLS, FIXTURES, EQUIPMENT AND
CONSUMABLES
10001-10999 ILLUSTRATED PARTS LIST
11001-11999 SPECIAL PROCEDURES
INTRO Page 2
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PAGEBLOCK TITLE
12001-12999 REMOVAL
13001-13999 INSTALLATION
14001-14999 SERVICING
15001-15999 STORAGE
16001-16999 REWORK
F. Measurements
(1) The measurements in this manual are given by the original reference documents of
the manufacturer.
(2) All values given in this manual are in Imperial units or United States (U.S.) units or
sub-divisions of these units. System International (SI) or metric units are given in
parenthesis immediately after the Imperial units. The decimal point in the Imperial
system is shown as a comma in the SI - e.g. 1.00 in. (25,4 mm).
(3) Measurement conversion table:
From : SI To : Imperial (U.S.)

1 kPa 0.1450 psi
1 cm 0.3937 in.
1N 0.2248 lbf
1g 0.0353 oz
1 kg 2.2046 lb
1L 0.2642 gal (U.S.)
1 lpm 0.2642 gal/min (U.S.)
1 mm 0.0394 in.
1 N.m 8.8507 lbf-in.
1 N.m 0.7376 lbf-ft
From : Imperial (U.S.) To : SI
1 psi 6,8948 kPa
1 in. 25,4 mm
1 lbf 4,4482 N
1 oz 28,3495 g
1 in.Hg 3,3864 kPa
1 lb 0,4536 kg
1 gal (U.S.) 3,7854 L
1 lbf-in. 0,1130 N.m
1 lbf-ft 1,3558 N.m
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G. Abbreviations and Acronyms

(1) The abbreviations and acronyms used in this manual are given below.
– °C = degree Celsius
– °F = degree Fahrenheit
– cm = centimeter
– cc/hr = cubic centimeter per hour
– cc/min = cubic centimeter per minute
– ft³ = cubic foot
– gal = gallon
– in. = inch
– in.³ = cubic inch
– in. Hg = Mercury inch
– kg = kilogram
– l = liter
– lb = pound
– lbf-ft = foot-pound
– lbf-in. = inch-pound
– lph = liter per hour
– lpm = liter per minute
– m = meter
– mm = millimeter
– mm.Hg = Mercury millimeter
– MPa = MegaPascal
– N.m = Newton-meter
– oz = ounce
– PN = part number
– psi = pound per square inch
– psig = pound per square inch gage
– QTY = quantity
– U.S. = United States
– AECMA = Association Europeene des Constructeurs de Materiel Aerospatial
– ATA = Air Transport Association
– CAGE = Commercial and Government Entity
– CMM = component maintenance manual
– CSN = catalog sequence number
– CVA = cylinder and valve assembly
– DOT = Department of Transportation
– DPL = detailed parts list
– EDI = equipment designator index
– EDP = electronic data processing
INTRO Page 4
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897 SERIES
– FAR = federal aviation regulation

– IPC = illustrated parts catalog
– IPL = illustrated parts list
– MTOSS = maintenance task oriented support system
– NI = numerical index
– NTPD = normal temperature and pressure dry
– SI = system international
– STPD = standard temperature and pressure dry
– TC = Transport Canada
– VCI = vendor code index
H. Industry Support Information
ZODIAC AEROSPACE SERVICES AMERICAS

Product Support
Email: zs.tac@zodiacaerospace.com, or
Email: zs.aog@zodiacaerospace.com
Tel: (33) 970-830-830 (24h/7d)
NOTE:
Authorized depot level repair stations can be found on ZODIAC AEROSPACE
SERVICES websites:
http://www.services.zodiacaerospace.com
http://www.zodiacaerospace.com
For item procurement and retrofit information, please contact:

Email: technical.retrofit@zodiacaerospace.com

61 rue Pierre Curie
CS20001
78373 PLAISIR CEDEX
Tel: (33) (1) 61-43-23-23
Fax: (33) (1) 61-34-21-08
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DESCRIPTION AND OPERATION
TASK 35-21-93-870-801-A01
1. CYLINDER AND VALVE ASSEMBLY - GENERAL
SUBTASK 35-21-93-870-001-A01
A. Function
(1) The Cylinder and Valve Assembly (CVA) is a self-contained, unregulated,
high-pressure oxygen source that supplies aviation-grade oxygen, MIL-PRF-27210,
Type 1 compatible, crew members and/or passengers.
(2) The CVA must be stored in convenient and accessible locations when secured
in an aircraft.
SUBTASK 35-21-93-870-002-A01
B. Technical Characteristics
(1) (Refer to Table 1) and (Refer to Fig. 1) for the technical characteristics of the
cylinder.
(2) (Refer to Table 2) for the technical characteristics of the valve assemblies.
NOMINAL CYLINDER WEIGHT CYLINDER WEIGHT *

DIMENSIONS
CYLINDER CYLINDER (EMPTY) (CHARGED)
CONFIG. in. (cm) CAPACITY
(Refer to lbs. lbs.
Figure 2 for (Refer to Fig. 1) (kg) (kg)
P/N) cu.ft
A B C MIN MAX MIN MAX
(liters)
5.1 19.6 23.70 22.8 3.3 4.0 5.2 5.9
22
(13,0) (49,8) (60,2) (646) (1,5) (1,8) (2,4) (2,7)
6.7 20.2 24.30 39.9 5.4 6.7 8.7 10.0
40
(17,0) (51,3) (61,7) (1130) (2,5) (3,0) (4,0) (4,5)
6.7 24.8 28.90 50.1 6.7 7.9 10.9 12.1
50
(17,0) (63,0) (73,4) (1419) (3,0) (3,6) (4,9) (5,5)
7.5 29.4 33.50 77.1 10.8 12.9 17.2 19.3
77
(19,1) (74,7) (85,1) (2183) (4,9) (5,9) (7,8) (8,8)
9.0 31.3 35.46 115.7 15.9 18.1 25.5 27.7
15
(22,9) (79,5) (90,1) (3276) (7,2) (8,2) (11,6) (12,6)
(*) Weights shown DO NOT include weight of valve assembly, or weight of safety outlet assembly (see Figure 3).
Table 1 / 897 Series CVA Technical Characteristics
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897 Series CVA Dimensions

Figure 1/GRAPHIC-35-21-93-991-001-A01
VALVE ASSEMBLY
CHARACTERISTICS
803361 803345
Inlet Filter No Yes
Outlet Filter No Yes
Turns (Open/Close) (Approximate) 3-1/2 6-1/2
OPEN/CLOSE Torque (Maximum) 15 lbf-in. 30 lbf-in.
(1,7 N.m) (3,4 N.m)
Operating Torque (Average) 7 lbf-in. 7 lbf-in.
(0,8 N.m) (0,8 N.m)
Table 2 / Difference Data - Valve Characteristics
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TASK 35-21-93-870-802-A01
2. CYLINDER AND VALVE ASSEMBLY - DESCRIPTION
SUBTASK 35-21-93-870-003-A01
A. General Description
(1) The 897 Series CVAs are compliant with Cylinder Rating DOT-SP 8162.
(2) Each assembly consists of a cylinder on which a manually operated ON/OFF valve
is installed. One or more units may be installed to supply the oxygen distribution
system of an aircraft. The number and size of cylinders selected will be determined
by the oxygen volume requirements of the specific aircraft.
(3) The number of CVAs necessary on an aircraft is determined by the applicable
Federal Aviation Regulation (FAR), number of passengers and the general flight
profile of the aircraft.
(4) Part Number Identification
(a) The part number for each CVA is an eight digit number (Refer to Fig. 2). The
first three digits (897) indicate the series to which the CVA belongs. The
fourth digit indicates the ON/OFF valve configuration employed on the unit
(column 1). The fifth digit indicates the safety outlet assembly that is installed
on the valve assembly (column 4). The seventh and eighth digits indicate the
size of the cylinder supplied with the unit (column 7).
(b) A replacement Valve with mounted Safety Outlet Assembly (less Cylinder)
may be ordered as indicated (Refer to Fig. 3). Select the appropriate
CONFIG numbers to complete the part number as indicated.
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CVA Part Number Configuration Matrix

Figure 2/GRAPHIC-35-21-93-991-002-A01
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803440 Series Oxygen Valve Assembly Part Numbering Matrix

Figure 3/GRAPHIC-35-21-93-991-003-A01
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SUBTASK 35-21-93-870-004-A01
B. Installation
(1) (Refer to Fig. 4) for a typical installation of the 897 Series Cylinder and Valve
Assemblies.
Typical Installation
Figure 4/GRAPHIC-35-21-93-991-004-A01
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TASK 35-21-93-870-803-A01
3. CYLINDER AND VALVE ASSEMBLY - OPERATION
SUBTASK 35-21-93-870-005-A01
A. General
(1) Two basic styles of manually operated, slow opening valve assemblies are
available for use with the 897 Series Cylinder and Valve. The function of both valve
styles is identical. Opening either style valve allows high pressure (1850 psig
/12,76 MPa) oxygen, from the cylinder, to flow from the outlet port of the valve.
Closing either style valve retains the pressurized oxygen in the cylinder and lower
portion of the valve body. Some of the available valve configurations are equipped
with pressure gages to indicate oxygen pressure remaining in the cylinder.
(2) A number of safety outlet assemblies (Refer to Fig. 3) are available for use with
either of the two valve styles. The safety outlet assemblies are mounted to the
valve bodies, and are exposed to pressure entering the inlet port of the valve.
A disc, contained within the safety outlet assembly, will rupture should the unit
become over pressurized (2500 - 2775 psig / 17,24 - 19,13 MPa).
(3) The valve assemblies addressed in this document are simple ON/OFF type valves
and are not intended for regulating oxygen flow. During normal operation, the valve
should be in only one of two positions (opened or closed).
(4) The mechanics of operation for both valve styles differ, and shall be described
separately. Operational differences of the two valve styles are summarized in
(Refer to Table 1).
SUBTASK 35-21-93-870-006-A01
B. Valve Assembly PN 803361
(1) The valve handle ( (Refer to Fig. 5), 6), is used to open and close the valve
assembly. The handle is attached to the upper end of the valve stem. The squared
lower end of the valve stem passes through a compression spring and engages a
square hole on the top surface of the valve plug (2).
(2) Rotating the valve handle in a counterclockwise direction causes plug (2) to
unthread and lift from the valve seat assembly (3). Pressurized oxygen from the
cylinder may now pass through the opened valve seat orifice and exits the outlet
port (5) of the valve body.
(3) The initial flow of oxygen is small, but increases as the plug is raised to enlarge
the valve seat orifice. The slowly increasing volume of oxygen that is output from
the valve prevents the downstream system from pressurizing too quickly and
overheating. No significant increase in oxygen flow is realized after the valve
handle has been opened 3 full revolutions.
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(4) Approximately 3-1/2 rotations of the handle are required to completely open the
valve. At the full open position, the top surface of the valve plug (2) just begins
to compress the spring (8), and the torque required to operate the valve handle
immediately increases. DO NOT operate the valve handle in the increased
operating torque range.
(5) Proper operation will extend the service life of a valve and minimize the need for
repairs. Open and close the valve as indicated below.
OPEN Turn valve handle (6) in a counterclockwise direction to full open position
(approximately 3-1/2 turns); turn valve handle approximately 1/4 turn clockwise.
Forcing the valve handle beyond the full open position will not increase the flow of
oxygen, and may damage seals and/or packings within the valve body.
CLOSE Turn valve handle (6) in a clockwise direction to stop oxygen flow. Forcing the valve
handle beyond the full closed position will deform the KEL-F seat material of the
plug assembly (3).
Valve Assembly PN 803361

Figure 5/GRAPHIC-35-21-93-991-005-A01
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SUBTASK 35-21-93-870-007-A01
C. Valve Assembly PN 803345
(1) This style valve assembly (body and gage assembly) is equipped with filter
arrangements at both the inlet ( (Refer to Fig. 6), 5) and outlet (6) ports of the valve
body. The mechanics of operation for this valve differ from other valves covered by
this document, and are described below.
(2) A valve handle (1) is attached to the upper end of valve stem (2), and a tip and
poppet assembly (3) is attached to the lower end. Counterclockwise rotation of the
valve handle, lifts the tip and poppet assembly to open the orifice in the seat and
filter assembly (4) to allow passage of oxygen.
(3) Approximately 6-1/2 rotations of the valve handle are required to completely
open the valve. Clockwise rotation of the valve handle lowers the tip and poppet
assembly to block the flow of oxygen from the cylinder.
(4) The initial flow of oxygen is small but increases as the tip and poppet assembly is
raised to enlarge the seat and filter assembly orifice. The slowly increasing volume
of oxygen that is output from the valve prevents the downstream system from
pressurizing too quickly and overheating.
(5) Proper operation will extend the service life of a valve and minimize the need for
repairs. Open and close the valve as indicated below.
OPEN Turn valve handle (1) in a counterclockwise direction to full open position (approximately
6-1/2 turns); turn valve handle approximately 1/4 turn clockwise. Forcing the valve handle
beyond the full open position will not increase the flow of oxygen, and may damage seals
and/or packings within the valve body.
CLOSE Turn valve handle (1) to a full clockwise position to stop oxygen flow.
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Valve Assembly PN 803345

Figure 6/GRAPHIC-35-21-93-991-006-A01
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TESTING AND FAULT ISOLATION
TASK 35-21-93-700-801-A01
1. JOB SET-UP INFORMATION
A. General Warnings, Cautions and Notes
WARNING : STRICTLY OBEY THE PROCEDURES WHEN YOU DO WORK ON THE

OXYGEN SYSTEM. DO NOT USE OIL, GREASE OR OTHER LUBRI-
CANTS MADE FROM PETROL IN THE AREA OF OXYGEN EQUIPMENT.
YOU CAN CAUSE A FIRE OR EXPLOSION.
CAUTION : IN ALL THE PROCEDURES, GASEOUS OXYGEN IS SPECIFIED AS

THE TEST GAS. GASEOUS NITROGEN (A-A-59503 TYPE 1, CLASS 1,
GRADE A STANDARD) OR DRY AND OIL-FREE AIR (CRITERIA: TOTAL
HYDROCARBON: WEIGHT LESS THAN 6 PPM IN VOLUME - SOLID
PARTICLES: LESS THAN 10 MICROMETERS - WATER CONTENT: LESS
THAN 5 MG/M3 AT ATMOSPHERIC AMBIANCE (EQUIVALENT DEW
POINT: -63 °C (-81 °F) AT 760 MMHG)) CAN REPLACE THE GASEOUS
OXYGEN. THEN, YOU MUST DO A CONVERSION OF THE RESULTS
BEFORE YOU COMPARE THEM WITH THE RESULTS SPECIFIED FOR
THE GASEOUS OXYGEN. DO NOT USE OIL-PUMPED GAS.
(1) Obey all warnings, cautions, notes and instructions to make sure the work is
done safely.
B. Reason for the Job

(1) Do these tests to make sure that the equipment is serviceable. You must also do
these tests if an equipment component or subassembly is replaced.
C. Special Tools, Fixtures and Equipment

(1) (Refer to Table 1001) for the special tools, fixtures and equipment necessary to do
the testing of the components.
NOTE : Tools, fixtures and equipment that you find to be equivalent can be used
as an alternative.
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PNR NAME RANGE ACCURACY SOURCE

No specific Mechanic standard NA NA Local supply
tool kit
1404 Series Pressure gage 0 - 2000 psig Minimum Ametek (US
(0 - 13,79 MPa) accuracy ± gage)
0.25% of full Feasterville, PA
scale 19053
USA (V61349)
1409 Series Test gage 0-3000 psig Minimum Ametek (US
(0 - 20,68 MPa) accuracy ± gage)
1.0% of full Feasterville, PA
scale 19053
USA (V61349)
44-1100 Series Test regulator 0 - 2500 psig NA Tescom Corp.
44-1114 -24 (0 - 17,24 MPa) Elkhorn, MN
Outlet Pressure 55330-2491
USA (V5H642)
1110DC21CBGAA Flow meter 10,0 - 100 cc/min Minimum Brooks
accuracy ± Instruments
2% full scale Hatfield, PA
19440-3052
USA (V4ZW64)
1110DM41CBGAA Flow meter 200 - 2000 lpm Minimum Brooks
accuracy ± Instruments
2% full scale Hatfield, PA
19440-3052
USA (V4ZW64)
P/N 62 Valve Outlet Test NA NA Western
Assembly Enterprises
Nut – CGA 540 Avon Lake, OH
44012-2322
USA (V16166)
P/N 69 Valve Outlet Test NA NA Western
Nipple – CGA 540 x Avon Lake, OH
¼ ANPT 44012-2322
USA (V16166)
APN 803213-S58-2 Valve Inlet Test NA NA AVOX Systems
Adapter Lancaster, NY
14086-9502
USA (V53655)
NA Cap (0.903-14 NA NA Local supply
NGO-RH)
Table 1001 / Testing - Special Tools, Fixtures and Equipment
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D. Consumables
(1) (Refer to Table 1002) for the consumables necessary to do the testing of the
component.
NOTE : Consumables that you find to be equivalent can be used as an alterna-
tive.
NAME PNR SOURCE

Oxygen MIL- PRF- 27210, Type I Local supply
Nitrogen A-A-59503, Type 1, Class 1, Grade A Local supply
Leak detection fluid MIL-PRF-25567, Type 1 Local supply
Masking Tape "Tape Dots" 3/8 in. dia. Brady United States
Cat. No. 49237, Prod. No. CMC-3750 Milwaukee, WI 53201
USA (V85480)
Table 1002 / Testing - Consumables
(2) If air is used as the test medium, it must agree with the conditions that follow:
– 3 ppm maximum total hydrocarbons by weight as carbons,
– No particles greater than 100 microns,
– Maximum of 0.02 milligrams of water vapor per liter of gas at 70° F (21° C)
and 760 mm Hg (equivalent dew point -68° F at 760 mm Hg).
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E. Reference Documents
(1) (Refer to Table 1003) for a list of applicable reference documents.
DOCUMENT NAME DOCUMENT NUMBER

Oxygen, Aviator’s Breathing, MIL-PRF-27210
Liquid and Gas
Nitrogen, Technical A-A-59503
Military Specification MIL-PRF-25567
Leak Detection Compound
Oxygen Systems
Methods for Pressure Testing CGA C-1
Compressed Gas Cylinders
Table 1003 / Testing - Reference Documents
F. General Test Conditions

(1) Do all tests under the standard laboratory conditions that follow.
Ambient temperature . . . . . . . . . . . . . . . . . 59° to 95° F (15° to 35° C)
Barometric pressure . . . . . . . . . . . . . . . . . 28 to 32 in. Hg (711,2 to 812,8 mm Hg)
Relative humidity . . . . . . . . . . . . . . . . . . . . 90% Maximum
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TASK 35-21-93-700-802-A01
2. CYLINDER AND VALVE ASSEMBLY TEST PROCEDURES
WARNING : ALL TEST EQUIPMENT MUST BE CALIBRATED DAILY BEFORE THE FIRST
HYDROSTATIC TEST. USE OF EQUIPMENT THAT IS NOT CALIBRATED OR
IS UNSERVICEABLE CAN CAUSE SERIOUS INJURY OR DEATH.
WARNING : BE CAREFUL WHEN YOU USE EQUIPMENT THAT IS PRESSURIZED. TOO

MUCH PRESSURE OR DEFECTIVE EQUIPMENT CAN CAUSE AN EXPLO-
SION AND RESULT IN SERIOUS INJURY OR DEATH.
CAUTION : INCREASE OR DECREASE THE SUPPLY PRESSURE SLOWLY ON EACH OP-

ERATION.
NOTE : (Refer to Table 1004) and (Refer to Table 1005) for troubleshooting.
SUBTASK 35-21-93-780-001-A01
A. Hydrostatic Test
(1) A hydrostatic test must be done on all cylinders that are repaired.
NOTE : A hydrostatic test of the cylinder must be done with the frequency stated
in Refer to chapter INSPECTION/CHECK . Cylinder service life must not
be more than 15 years.
(2) All cylinder repairs must be completed before a hydrostatic test is done. Make
sure that the cylinder is in serviceable condition before you do a hydrostatic test.
Refer to chapter INSPECTION/CHECK.
(3) Refer to CGA C-1, Methods for Pressure Testing Compressed Gas Cylinders,
to do the hydrostatic test. Cylinders that do not pass the hydrostatic test must
be replaced.
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SUBTASK 35-21-93-790-001-A01
B. Internal Leakage Test
(1) Job Set-up
(a) (Refer to Fig. 1001) for the test setup.
Internal Leakage Test Setup

Figure 1001/GRAPHIC-35-21-93-991-101-A01
(2) Procedure
ACTION RESULT
1 Turn the valve handle ( (Refer to

IPL FIG. 3), 100 or (Refer to IPL
FIG. 4), 80) fully clockwise to close
the valve.
2 Apply an inlet pressure of 1850
+0/-50 psig (12,75 +0/-0,34 MPa).
3 Use a flowmeter to measure any For PNs 803440-1X, -2X, -3X: Leakage
leakage. must not be more than 0.083 cc/min.
For PNs 803440-9X: Leakage must not
be more than 50 cc/min.
4 Reduce the inlet pressure to 0 psig
(0 MPa).
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SUBTASK 35-21-93-780-002-A01
C. Pressure Gage Accuracy Test
(1) Job Set-up
Pressure Gage Accuracy Test Setup

Figure 1002/GRAPHIC-35-21-93-991-102-A01
(2) Procedure
ACTION RESULT

IPL FIG. 3), 100; (Refer to IPL FIG.
4), 80) fully clockwise to close the
valve.
2 Slowly apply an inlet pressure of
500 psig (3,44 MPa).
3 Check accuracy of valve gage to Make sure that the difference between
test system pressure gage. the pressure measured on the valve
gage and the pressure read on the test
system pressure gage is less than ± 50
psi (0,344 MPa).
4 Slowly increase the inlet pressure
to 1000 psig (6,89 MPa).
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ACTION RESULT
psi (0,344 MPa).
to 1500 psig (10,34 MPa).
psi (0,344 MPa).
to 2000 psig (13,79 MPa).
psi (0,344 MPa).
10 Reduce the inlet pressure to 0
psig (0 MPa) and slowly discharge
remaining oxygen from valve.
11 A gage that does not pass this test
must be replaced.
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SUBTASK 35-21-93-790-002-A01
C. Latent Leakage Test
NOTE : The latent leakage test is only done after a cylinder assembly has been re-
paired, overhauled or been hydrostatically tested.
A latent leakage test is not necessary if a cylinder assembly has been trans-
filled but not repaired, overhauled or disassembled.
(1) Job Set-up
(a) Make sure the valve assembly ( (Refer to IPL FIG. 1 or , IPL FIG. 1A, , 60) is
correctly installed on the cylinder (, IPL FIG. 1, or IPL FIG. 1A), 70). Refer to
chapter ASSEMBLY.
(2) Procedure
ACTION RESULT
1 Charge the CVA from 1800 to

1850 psig (12,4 to 12,8 MPa)
in accordance with Reference
Document, AIR1059.
2 Connect the calibrated gage to
valve outlet.
3 Use the calibrated gage to make
sure the cylinder pressure is
in accordance with Reference
Document, AIR1059.
4 Disconnect the calibrated gage
from valve outlet.
5 Install the outlet cap and set valve
to the open position.
6 Store cylinder and valve assembly
for 48 hours minimum.
7 Set the valve to the closed position
and remove the cap from the outlet.
8 Connect the calibrated gage to Using the calibrated gage, make sure
valve outlet. that the cylinder pressure is still in
accordance with Reference Document,
AIR1059.
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SUBTASK 35-21-93-790-003-A01
D. External Leakage Test
(1) Job Set-up
(a) Use the "Non-immersion method" or the "Immersion method" below to do the
external leakage test of the slow opening valve.
(2) Non-immersion Method
ACTION RESULT

valve.
2 Put a cap on the outlet and make
sure it is wrench tight.
+0/-50 psig (12,75 +0/-0,34 MPa).
4 Slowly turn the valve handle (
(Refer to IPL FIG. 3), 100; (Refer
to IPL FIG. 4), 80) fully clockwise
to open the valve.
5 Brush leak detection fluid on all Bubbles in the leak detection fluid
areas of the valve where external indicate leakage. Leakage must not to
leakage can occur and on the be more than 5 cc/hr (3 bubbles in 2
mating threads between the valve minutes).
and the adapter.
(0 MPa).
valve.
+0/-50 psig (12,75 +0/-0,34 MPa).
9 Slowly open and close the valve
two more times.
10 Make sure the valve is fully open.
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ACTION RESULT
11 Brush leak detection fluid on all Bubbles in the leak detection fluid
areas of the valve where external indicate leakage. Not to exceed 5 cc/hr
leakage can occur and on the (3 bubbles in 2 minutes).
mating threads between the valve
and the adapter.
valve.
(0 MPa).
14 Dry the CVA using clean, dry air
that is oil-free.
15 Discharge oxygen from valve by
slowly removing the cap assembly
from the valve outlet
16 Re-install the cap assembly on the
valve body.
(3) Immersion Method
ACTION RESULT
1 Install the cap assembly on the

valve body (60 thru 60J).
2 With the valve approximately half There shall be no evidence of leakage
open, immerse the valve and when observed for 2 minutes : external
cylinder neck in a container of leak leakage, if present, must not exceed 5
detection fluid. cc/hr (0,083 cc/min) (approximately 3
bubbles in 2 minutes).
3 Cycle the valve (from open to
closed to fully open) 2 times.
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ACTION RESULT
4 With the valve approximately half There shall be no evidence of leakage

open, immerse the valve and when observed for 2 minutes : external
cylinder neck in a container of leak leakage, if present, must not exceed 5
detection fluid. cc/hr (0,083 cc/min) (approximately 3
bubbles in 2 minutes).
5 Dry the CVA using clean, dry air
that is oil-free. Then close the
valve.
SUBTASK 35-21-93-780-003-A01
E. Open/Close Torque Test
(1) Job Set-up
(2) Procedure
ACTION RESULT
1 Install suitable cap on external

threads of valve body ( (Refer to
IPL FIG. 1), 60 or (Refer to IPL
FIG. 1A), 60) outlet.
valve.
3 Connect oxygen supply to valve
inlet.
4 Apply pressurized oxygen (1850
+0/-50 psi / 12,76 +0/-0,34 MPa)
to valve.
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ACTION RESULT
5 Using a torque wrench, determine For PNs 803440-1X, -2X, -3X: The
required torque to open/close force necessary to rotate the stem to
valve. the open or closed position must not be
more than 15 lbf-in. (1,70 N.m) when
the valve is pressurized.
For PNs 803440-9X: The force
necessary to rotate the stem to the
open or closed position must not be
more than 30 lbf-in. (3,40 N.m) when
the valve is pressurized.
6 Do this test two more times.
Open/Close Torque Test

Figure 1003/GRAPHIC-35-21-93-991-103-A01
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SUBTASK 35-21-93-720-001-A01
F. Flow Test
NOTE : This test is for PNs 803440-9X only.
(1) Job Set-up
(2) Procedure
ACTION RESULT
1 Turn the valve handle ( (Refer to IPL

FIG. 4), 80) fully counterclockwise
to open the valve.
2 Adjust the flow control valve so that
the flowmeter indicates a flow of
1000 lpm NTPD.
3 Apply an inlet pressure of 1250 +0,
-50 psig (8,62 +0, -0,34 MPa).
4 Monitor outlet pressure gage. Pressure drop through valve must not
be more than 200 psi (1,38 MPa).
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Flow Test Setup

Figure 1004/GRAPHIC-35-21-93-991-104-A01
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TASK 35-21-93-810-801-A01
3. FAULT ISOLATION PROCEDURES
A. Cylinder and Valve Assembly with Oxygen Valve P/N 803361
(1) (Refer to Table 1004) for troubleshooting causes and solutions.
FAULT PROBABLE CAUSE SOLUTION

Incorrect indication on Faulty pressure gage Replace pressure gage (10)
pressure gage (10, (Refer to
IPL FIG. 3))
Leakage between valve body Loose gage Torque screws (20), (Refer to Table
(230) and pressure gage (10) 8001)
Faulty packing (50) Replace packing (50)
Leakage between valve Loose plug (320) or nut (80, Tighten plug (320) or nut (80, 80A,
body (230) and safety outlet 80A, 140, 220, 280, 380 or 140, 220, 280, 380 or 380A), as
assembly (10, 10A, 90, 150, 380A) required
230, 330, 330A (Refer to IPL Faulty gasket (20, 100, 160, Replace gasket (20, 100, 160, 240,
FIG. 2)) 240, 300 or 340) 300 or 340)
Leakage through safety outlet Ruptured disc (30, 30A, 110, Replace disc (30, 30A, 110, 110A,
assembly (10, 10A, 90, 150, 110A, 170, 170A, 250, 250A, 170, 170A, 250, 250A, 310, 310A,
230, 330, 330A) 310, 310A, 350 or 350A) 350 or 350A)
Leakage from valve outlet Valve not closed Rotate handle (100, (Refer to IPL
port FIG. 3)) to full clockwise position
Faulty plug (190) Replace plug (190)
Loose/faulty seat assembly Tighten seat assembly (200), (Refer
(200) to Table 8001), or replace, as
required
Leakage between stem Faulty stem assembly (140) or Replace defective part
assembly (140) and guide spring (170)
(120) Faulty guide (120) Replace guide (120)
Leakage between valve body Loose retainer (110) Replace retainer (110)
(230) and retainer (110) Faulty stem assembly (140) or Replace defective part
washer (130)
Damaged threads on retainer Replace defective part
(110), or body (230)
Leakage between valve Loose valve assembly Tighten, (Refer to Table 8001)
assembly and cylinder (70 Faulty preformed packing Replace preformed packing (70B)
thru 70D, (Refer to IPL FIG. (70B, (Refer to IPL FIG. 3))
1)) neck
Damaged threads on valve Replace valve body (230)
body (230)
Damaged threads in cylinder Replace cylinder (70 thru 70D)
(70 thru 70D, (Refer to IPL
FIG. 1)) neck
Table 1004 / Troubleshooting Chart
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B. Cylinder and Valve Assembly with Oxygen Valve P/N 803345

(1) (Refer to Table 1005) for troubleshooting causes and solutions.
FAULT PROBABLE CAUSE SOLUTION

Incorrect indication on Faulty pressure gage Replace pressure gage (10)
pressure gage (10, (Refer to
IPL FIG. 4))
Leakage between valve body Loose gage Torque screws (20), (Refer to Table
(350) and pressure gage (10) 8001)
Faulty packing (50) Replace packing (50)
Leakage between valve Loose plug (320) or nut (80, Tighten plug (320) or nut (80, 80A,
body (350) and safety outlet 80A, 140, 220, 280, 380, or 140, 220, 280, 380, or 380A), as
assembly (10, 10A, 90, 150, 380A) required
230, 330, 330A, (Refer to IPL
Faulty gasket (20, 100, 160, Replace gasket (20, 100, 160, 240,
FIG. 2))
240, 300 or 340) 300 or 340)
Leakage through safety outlet Ruptured disc (30, 30A, 110, Replace disc (30, 30A, 110, 110A,
assembly (10, 10A, 90, 150, 110A, 170, 170A, 250, 250A, 170, 170A, 250, 250A, 310, 310A,
230, 330, 330A) 310, 310A, 350 or 350A) 350 or 350A)
Leakage (in excess of 50 Valve not closed Rotate handle (80, (Refer to IPL
cc/min) from valve outlet port FIG. 4)) to full clockwise position
Faulty tip and poppet assembly Replace tip and poppet assembly
(180) (180)
Loose/faulty seat and filter Tighten seat assembly and filter
assembly (200) (200), (Refer to Table 8001), or
replace, as required
Leakage through vent hole Seal (140A) is leaking or Re-install place seal (140A)
damaged
Faulty stem (170) Replace valve stem (170)
Leakage between stem (170) Faulty seal (140A) Replace seal (140A)
and sleeve (120)
Faulty stem (170) Replace valve stem (170)
Faulty washer (160) Replace washer (160)
Loose sleeve (120) Retorque sleeve (120)
Leakage between valve Loose valve assembly Tighten, (Refer to Table 8001)
assembly and cylinder (70
Faulty boss seal (340, (Refer to Replace boss seal (340)
thru 70D, (Refer to IPL FIG.
IPL FIG. 4))
1A)) neck
Damaged threads on valve body Replace valve body (350)
(350)
Damaged threads in cylinder Replace cylinder (70 thru 70D,
(70 thru 70D, (Refer to IPL FIG. (Refer to IPL FIG. 1A))
1A)) neck
Table 1005 / Troubleshooting Chart
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897 Series Test Data Sheet

Figure 1005/GRAPHIC-35-21-93-991-105-A01
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DISASSEMBLY
TASK 35-21-93-000-801-A01
WARNING : STRICTLY OBEY THE PROCEDURES FOR THE USE OF OXYGEN

EQUIPMENT. DO NOT USE OIL, GREASE OR OTHER LUBRICANTS
MADE FROM PETROL IN THE AREA OF OXYGEN EQUIPMENT. THIS
CAN CAUSE A DANGEROUS FIRE HAZARD.
CAUTION : DISASSEMBLE IN A CLEAN WORKSHOP, WITH A GOOD PROTECTION

FROM DUST. KEEP THE WORKBENCH, THE TOOLS AND THE PARTS
CLEAN. USE ONLY THE RECOMMENDED TOOLS AND THE RECOM-
MENDED PRODUCTS WHEN YOU DISASSEMBLE. GIVE A PROTEC-
TION TO THE PARTS AS SOON AS YOU REMOVE THEM FROM THE
EQUIPMENT.
NOTE : Refer to chapter TESTING AND FAULT ISOLATION to find the condition of the
equipment and the most possible cause of the malfunction. This will give you
the necessary level of disassembly.
NOTE : Use the Detailed Parts List (DPL) to find the correct part number before you
disassemble the equipment. Refer to the "Usage Code" column on the DPL for
the parts applicable to the part number of the equipment that you disassemble.
Ignore the instructions about the parts that are not contained in the equipment
which you disassemble.
NOTE : The numbers shown in parenthesis ( ) are the item numbers used in the DPL.
NOTE : Discard all packings, o-rings and gaskets and replace with new parts.
done safely.

(1) This section gives step-by-step instructions for the complete disassembly of the
components in a logical sequence and to access any unserviceable sub-assembly
and parts.
Page 3001
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the maintenance of the components.
NOTE : Special tools, fixtures and equipment that you find to be equivalent can
be used as an alternative.
NAME QTY PNR SOURCE

Mechanic standard tool 1 No specific Local supply
kit
Pneumatic bench vise 1 No specific Local supply
Tee wrench 1 10850-T91-1 AVOX Systems (53655)
Wrench (for valve seat) 1 10850-T91-2 AVOX Systems (53655)
Driver 1 10850-T91-3 AVOX Systems (53655)
Driver 1 2786-S52-1 AVOX Systems (53655)
Table 3001 / Disassembly - Special Tools, Fixtures, and Equipment
D. Reference Documents

Transfilling of Industrial and Medical Nonflammable P-15
Oxygen Cylinder Quality AIR1059
Serviceability, Maintenance Transfilling
and Marking
Table 3002 / Disassembly - Reference Documents
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TASK 35-21-93-000-802-A01
2. DISASSEMBLY PROCEDURES
SUBTASK 35-21-93-010-001-A01
A. Removal of the Valve Assembly from the Cylinder
WARNING : FAILURE TO FULLY DISCHARGE THE OXYGEN FROM THE CYLINDER

OR COMPONENT PARTS BEFORE DISASSEMBLY, OR FAILURE TO
SECURE THE CYLINDER DURING OXYGEN DISCHARGE CAN CAUSE
SERIOUS PERSONAL INJURY OR DEATH.
CAUTION : DO NOT APPLY WRENCH FORCE TO CYLINDER NECK. TO REMOVE

VALVE ASSEMBLY FROM CYLINDER NECK, HOLD THE CYLINDER IN A
SUITABLE PADDED DEVICE IN SUCH A MANNER AS TO NOT DAMAGE
THE FILAMENT OVERWRAP.
NOTE : The item numbers in parentheses () for this subtask are the same for both IPL
Figure 1 and IPL Figure 1A, unless specified differently.
(1) Make sure that the oxygen is completely released from the cylinder (70) before
you start the disassembly procedure.
(2) Remove the elastic protective bands (10) from the cylinder (70).
(3) Put the cylinder (70) in a pneumatic bench vise.
(4) Remove the valve assembly (60) from the cylinder (70).
(5) Removed the preformed packing ( (Refer to IPL FIG. 3, 70 or IPL FIG. 4), 340) from
the valve assembly (60). Discard the preformed packing.
(6) Remove the cylinder (70) from the pneumatic bench vise.
SUBTASK 35-21-93-040-001-A01
B. Disassembly of the Valve Assembly
NOTE : Disassemble the parts and equipment only to the level necessary for repair.
(1) Overhaul of the Valve Assembly
(a) The overhaul period for the valve assembly is every five years (e.g. when
every hydrostatic test of the cylinder is done) or more frequently.
(b) You must do all the functional tests in the CMM when you do the overhaul
of the valve assembly. You must follow all the applicable procedures in this
CMM when you do an overhaul.
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(2) Disassembly of the Safety Outlet Assembly ( (Refer to IPL FIG. 2), 10) PNs
800844-00, -01 and 22606-01
(a) Remove the cap assembly (70) from the safety outlet nut (80) by removing
the screw (60).
(b) Remove the safety outlet nut (80) from the valve body assembly (390).
(c) Remove the insert (50) from the outlet port.
(d) Use the 10850-T91-3 driver or the 2786-S52-1 driver to remove the retainer
(40) from the outlet port.
(e) Remove and discard the safety disc (30) and gasket (20).
(3) Disassembly of the safety outlet assembly ( (Refer to IPL FIG. 2), 90) PNs
801153-00, 10722-00 and 22608-01, -02
(a) Remove the safety outlet nut (140) from the valve body assembly (390).
(b) Remove the insert (130) from the outlet port.
(c) Use the 10850-T91-3 driver or the 2786-S52-1 driver to remove the retainer
(120) from the outlet port.
(d) Remove and discard the safety disc (110) and gasket (100).
(4) Disassembly of the safety plug assembly ( (Refer to IPL FIG. 2), 290)
(a) Remove the safety plug (320) from the valve body assembly (390).
(b) Remove and discard the gasket (300) and safety disc (310) from the safety
plug (320).
(5) Disassembly of body assembly PNs 803361-01, -02, -03
(a) For PNs 803361-01 and -03 only:
1 Remove the two screws ( (Refer to IPL FIG. 3), 20) and two lock
washers (30) that attach the pressure gage (10) to the body and tube
assembly (230).
2 Remove the sleeve (60), preformed packing (50) and backup ring (40)
from the body and tube assembly (230). Discard the preformed packing.
(b) Remove and discard the preformed packing (70) from body and tube
assembly (230).
(c) Remove the roll pin (90) and handle (100) from the stem assembly (140).
(d) Do not remove the identification plate (80) from the handle (100) unless it is
damaged or illegible.
(e) Remove the packing retainer (110), stem guide (120) and washer (130) from
the body and tube assembly (230).
(f) Remove the stem assembly (140), thrust washers (150) and (160), spring
(170) and washer (180) from body and tube assembly (230).
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(g) Use the tee wrench to remove the plug (190) from the body and tube
assembly (230).
(h) Use the ,valve seat wrench to remove the valve seat assembly (200) from
body and tube assembly (230).
(i) For PN 803361-02 only:
1 Remove the pipe plug (210) from body and tube assembly (230).
(j) For PN 803361-03 only:
1 Turn the gage guard (220) in the counterclockwise direction to remove
it from the body and tube assembly (230).
(6) Disassembly of body assembly PN 803345-01
(a) Remove the two screws ( (Refer to IPL FIG. 4), 20) and two lock washers
(30) that attach the pressure gage (10) to the body and tube assembly (350).
(b) Remove and discard the two backup rings (40), two preformed packings
(50) and backup ring (60).
(c) Remove the identification plate (70) from the handle (80).
(d) Remove the nut (90) and handle (80) from the stem (170).
(e) Remove the retaining ring (100).
(f) Remove the packing retainer (110) from the body and tube assembly (350).
(g) Turn the sleeve (120) in a counterclockwise direction to remove the stem
(170) and attached parts from the body and tube assembly (350).
(h) Remove the sleeve (120), guide (130), reciprocating seal (140) and seal
retainer (150) from the stem (170).
(i) Remove the spring pin (190), poppet (180), ball (210) and bearing (220)
from stem (170).
(j) Remove the washer (160) from the body and tube assembly (350).
(k) Remove the seat and filter assembly (200) from the body and tube assembly
(350).
(l) Remove the pressure cap assembly (230) from the body and tube assembly
(350).
(m) Remove the screw (240), snap socket (250) and lanyard cable from the body
and tube assembly (350).
(n) Remove the filter assembly (330) from the body and tube assembly (350).
(o) Remove and discard the preformed packing (340) from the body and tube
assembly (350).
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CLEANING
TASK 35-21-93-100-801-A01
WARNING : USE EYE PROTECTION AT ALL TIMES DURING THESE PROCE-

DURES. IF YOU DO NOT OBEY THESE INSTRUCTIONS, THERE IS A
RISK OF INJURY TO THE EYES.
WARNING : REFER TO AND OBEY APPLICABLE MANUFACTURER'S OR SUP-

PLIER'S SAFETY DATA SHEET (MSDS) BEFORE YOU USE CLEANING
MATERIALS. IF YOU DO NOT OBEY THESE INSTRUCTIONS, THERE
IS A RISK OF SERIOUS PERSONAL INJURY, ILLNESS OR DEATH.
WARNING : DO NOT USE OXYGEN EQUIPMENT IN AN AREA WITH OIL, GREASE,

FLAMMABLE SOLVENTS OR OTHER FLAMMABLE MATERIALS SUCH
AS DUST, LINT, AND FINE METAL PARTICLES. USE OXYGEN EQUIP-
MENT ONLY WITH CLEAN HANDS, GLOVES AND TOOLS. IF YOU DO
NOT OBEY THESE INSTRUCTIONS, THERE IS A RISK OF SERIOUS
PERSONAL INJURY OR DEATH.
done safely.

(1) This section gives information about the recommended procedures to clean AVOX
Systems parts. Do the necessary procedures in the DISASSEMBLY section of
this CMM before you clean the parts.
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(1) (Refer to Table 4001) for the special tools, fixtures and equipment necessary to
clean the components.
NAME PNR SOURCE

Protective cap or plug No specific Local supply
Table 4001 / Cleaning - Special Tools, Fixtures and Equipment
(1) (Refer to Table 4002) for the list of applicable reference documents.

Standards for Visual Inspection of Steel C-6
Guidelines for Visual Inspection and C-6.2
Requalification of Fiber Reinforced High
Pressure Cylinders
Cleaning Equipment for Oxygen Service G-4.1
Oxygen System and Component Cleaning and ARP1176
Packaging
Performance specification Oxygen, Aviator’s MIL-PRF-27210
breathing, Liquid and Gas
Military Specification MIL-D-16791
Detergents, General Purpose, (Liquid, Non-ionic)
Table 4002 / Cleaning - Reference Documents
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SUBTASK 35-21-93-160-001-A01
E. Cleaning of the Cylinder
CAUTION : THE NECK AND THREADED AREA OF COMPOSITE CYLINDERS MUST

NOT BE CLEANED USING ANY ABRASIVE ACTION OR ABRASIVE MA-
TERIALS, INCLUDING WIRE BRUSHES OR ABRASIVE PRODUCTS, OR
DAMAGE TO SEALING SURFACES OR THREADS MAY OCCUR.
(1) External Cleaning

(a) Use document G-4.1 (Refer to Table 4002) to clean the external surface of
the cylinder.
(b) Use a protective cap or plug to seal the neck of the cylinder.
(c) Clean the cylinder.
(d) Flush the external surface of the cylinder with clean water.
(e) Dry the cylinder.
(f) Remove the protective cap or plug from the neck of the cylinder.
(2) Internal Cleaning
CAUTION : DO NOT USE ABRASIVE MATERIALS TO CLEAN THE NECK AND

THREADED AREA OF COMPOSITE CYLINDERS. DAMAGE TO
SEALING SURFACES OR THREADS CAN OCCUR.
(a) Use document G-4.1 (Refer to Table 4002) to clean the internal surface of
the cylinder.
(b) Clean the neck and threads of the cylinder as necessary.
(c) Shake out unwanted material from the cylinder.
(d) Put the cylinder into a cleaning tank. (Refer to Fig. 4001).
NOTE : Figure 4001 is for reference only. Other equipment that you find to
be equivalent can be used as an alternative.
(e) Use stainless steel tubing with a warm flushing agent to clean the inner
surface of the cylinder.
(f) Drain the flushing agent.
(g) Dry the cylinder with clean, dry and oil-free gas. Move the gas through the
stainless steel tubing until the cylinder is fully dry.
(h) Remove the cylinder from the cleaning setup.
(i) Use a protective cap or plug to seal the neck of the cylinder.
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Internal Cleaning of Cylinder

Figure 4001/GRAPHIC-35-21-93-991-401-A01
SUBTASK 35-21-93-160-002-A01
F. Cleaning of the Valve Assembly
(1) Metallic Parts
(a) Use document SAE ARP 1176 (Refer to Table 4002) to clean metallic parts.
(b) Make sure all metallic parts used with oxygen are cleaned to the level
specified in SAE ARP 1176.
(2) Non-Metallic Parts
(a) Use document SAE ARP 1176 (Refer to Table 4002) to clean non-metallic
parts.
(b) Make sure all non-metallic parts used with oxygen are cleaned to the level
specified in SAE ARP 1176.
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INSPECTION/CHECK
TASK 35-21-93-200-801-A01
WARNING : DO NOT USE OXYGEN EQUIPMENT IN AN AREA WITH OIL, GREASE,

FLAMMABLE SOLVENTS OR OTHER FLAMMABLE MATERIALS SUCH
AS DUST, LINT, AND FINE METAL PARTICLES. USE OXYGEN EQUIP-
MENT ONLY WITH CLEAN HANDS, GLOVES AND TOOLS. IF YOU DO
NOT OBEY THESE INSTRUCTIONS, THERE IS A RISK OF SERIOUS
done safely.

(1) The visual checks that follow are to determine if there is presence of visible
damage or corrosion. It will not determine the functionality of the cylinder and valve
assembly. Refer to chapter TESTING AND FAULT ISOLATION to make sure the
cylinder and valve assembly operates correctly.

(1) (Refer to Table 5001) for the special tools, fixtures and equipment necessary
to do the inspection of the component.
NOTE : Tools, fixtures and equipment that you find to be equivalent can be used
as an alternative.
NAME PNR SOURCE

Inspection light No specific Local supply
Magnifying glass No specific Local supply
Table 5001 / Inspection - Special Tools, Fixtures and Equipment
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DOCUMENT NAME DOCUMENT NO.

Methods for Pressure Testing CGA C-1
Guidelines for Visual and CGA C-6.2
Requalification of Fiber Reinforced
High Pressure Cylinders
US DOT Exemption E 8162
US DOT Special Permit SP 8162
Transport Canada Equivalency Certificate SU 4237
Transport Canada Equivalency Certificate SU 9209
Table 5002 / Inspection - Reference Documents
SUBTASK 35-21-93-220-001-A01
E. Visual Check of the Cylinder
NOTE : All the parts that show a visual defect or signs of corrosion must be systemat-
ically replaced.
(1) Visually examine the external surface of the cylinder for twists or bends, cuts in the
fiber over-wrap, heat or fire damage, contamination or other damage.
(a) Replace the cylinder if damage is found to the external surface.
(b) Refer to chapter CLEANING to remove unwanted materials.
(2) Make sure the labels and decal can be read and are not damaged.
(a) Refer to chapter REPAIR to replace damaged labels and decal.
(3) Examine the hydrostatic test date on the cylinder to see if a hydrostatic test must
be done. Refer to chapter TESTING AND FAULT ISOLATION if necessary.
NOTE : It is recommended that the overhaul of the valve assembly is done at the
same time the hydrostatic test is due for the cylinder.
(a) (Refer to Table 5003) and (Refer to Table 5004) information about cylinder
hydrostatic testing and cylinder service-life requirements.
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(b) Cylinder inspection frequency or service life information given in the tables
below is valid for the date of issue for this 897 Series CVA CMM.
1 US DOT rule DOT-SP 8162 superseded US DOT rule DOT-E 8162.
Rule DOTSP 8162 applies to all units manufactured after September
30, 2007.
2 TC Permit SU 9209 applies to all affected units manufactured after
February 5, 2007 with the mark TC-SU 9209 on the cylinder.
3 TC Permit SU 4237 applies to all affected units with the mark TC-SU
4237 on the cylinder.
4 The maximum life limit of the cylinder remains the same at 15 years if
the cylinder passes all inspection criteria.
5 The hydrostatic test interval changes.
US DOT Transport Last Retest New Retest Subsequent Cylinder Life

Cylinder Canada Interval Retest Interval Limit (NOTE 1
Markings Cylinder and NOTE 2)
Marking
E 8162 SU 4237 Before July 1, 3 years after last 5 years 15 years max.
2006 retest
After July 1, 5 years after last 5 years 15 years max.
2006 retest
SP 8162 SU 4237 After July 1, 5 years after last 5 years 15 years max.
2006 retest
SP 8162 SU 9209 See NOTE 3 5 years after last 5 years 15 years max.
retest
NOTE 1: Specific information contained in these columns is taken directly from documents listed in Table 5001.
NOTE 2: Cylinder service-life begins at the initial hydrostatic test date of the cylinder.
NOTE 3: Permit SU 9209 applies to all affected units manufactured after February 5, 2007 with the mark TC-SU
9209 on the cylinder.
Table 5003 / Hydrostatic Test Interval for Transport or Import in or to the United States
US DOT Cylinder Transport Canada New Retest Interval Subsequent Retest Cylinder Life Limit
Markings Cylinder Marking Interval (NOTE 1 and NOTE
2)
E 8162 SU 4237 3 years after last 3 years 15 years max.
retest
SP 8162 SU 4237 3 years after last 3 years 15 years max.
retest
SP 8162 SU 9209 5 years after last 5 years 15 years max.
retest
NOTE 1: Specific information contained in these columns is taken directly from documents listed in Table 5001.
NOTE 2: Cylinder service-life begins at the initial hydrostatic test date of the cylinder.
Table 5004 / Hydrostatic Test Interval for Transport or Import in or to Canada
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(4) Visually examine the cylinder neck for cracks and distortion.
(a) Replace the cylinder if damage is found on the neck.
(5) Visually examine the cylinder threads for damage and corrosion.
(a) Replace the cylinder if damage is found on the threads.
(6) Make sure that the sealing surface between the manifold assembly and the cylinder
does not have nicks, cuts, or distortion.
(a) Replace the cylinder if damage is found on the sealing surface.
(7) Use a bright inspection light and visually examine the inside surface of the cylinder
for contamination and corrosion.
(a) Refer to chapter CLEANING to remove contamination and corrosion.
(b) Replace the cylinder if contamination and corrosion cannot be cleaned.
(8) Make sure the inside of the cylinder does not have an odor of oil or grease.
(a) Refer to chapter CLEANING to remove oil, grease or other contaminant that
can cause an odor.
(b) Replace the cylinder if the odor cannot be removed.
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SUBTASK 35-21-93-220-002-A01
F. Visual Check of the Regulator Assembly
NOTE : It is recommended that the overhaul of the regulator and valve assembly is
done at the same time the hydrostatic test is due for the cylinder.
(1) Visually examine the external surface areas for corrosion, burrs or too much wear.
(a) Refer to chapter CLEANING to remove corrosion.
(b) Replace the regulator assembly if corrosion cannot be cleaned or if the
surfaces are damaged or worn.
(2) Visually examine the threaded areas for corrosion or damaged threads.
(b) Replace the regulator assembly if corrosion cannot be cleaned or if there
are damaged threads.
(3) Visually examine the mating and sealing surfaces for scratches and other damage
that can cause leakage.
(a) Replace the regulator assembly if the sealing surfaces are damaged.
(4) Make sure the identification plate can be read and is not damaged.
(a) Refer to chapter REPAIR to replace a damaged identification plate.
(5) Visually examine the anti-friction thread coating on the valve plug ( (Refer to IPL
FIG. 3), 190).
(a) Refer to chapter REPAIR to repair missing or worn anti-friction thread coating.
SUBTASK 35-21-93-220-003-A01
G. Visual Check of the Regulator Assembly Fittings
(1) Visually examine the mating and sealing surfaces for scratches and other damage
that can cause leakage.
(a) Replace the fitting if scratches and other damage are found.
(2) Visually examine the threaded areas for corrosion or damaged threads.
(b) Replace the fitting if corrosion cannot be cleaned or if there are damaged
threads.
(3) Visually examine the pressure gage for a damaged gage case, gage lens and
mounting ring, or pressure indicating pointer.
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REPAIR
TASK 35-21-93-300-801-A01
WARNING : STRICTLY OBEY THE PROCEDURES WHEN YOU DO WORK ON THE

OXYGEN SYSTEM. DO NOT USE OIL, GREASE OR OTHER LUBRI-
CANTS MADE FROM PETROL IN THE AREA OF OXYGEN SYSTEM.
YOU CAN CAUSE A FIRE OR EXPLOSION.
done safely.

(1) The repair procedures given in this section can be used to make sure a component
will stay in a serviceable condition. You must complete the necessary tests in
the TESTING AND FAULT ISOLATION section of this CMM if a component or
subassembly is repaired or replaced.

the repair of the components.
NAME PNR SOURCE

Mechanic standard tool kit No specific Local supply
Protective cap or plug No specific Local supply
Table 6001 / Repair - Special Tools, Fixtures and Equipment
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D. Consumables
(1) (Refer to Table 6002) for the consumables necessary to do the repair of the
components.
tive.
NAME PNR SOURCE

Permanent ink marker No specific Local supply
Anti-friction coating Molykote® 106 Dow Corning Corporation
Corporate Center
2200 W. Salzburg Rd., PO Box 994
Auburn, MI 48611
Phone: 1-800-248-2481
Lint-free cloth No specific Local supply
Plastic abrasive pad, No. 2 No specific Local supply
Masking tape No specific Local supply
Paint mixing cups No specific Local supply
Paint mixing sticks No specific Local supply
Cotton swabs No specific Local supply
Two-part 5 Minute® Epoxy 14210 ITW Devcon
10 Columbus Blvd
Hartford, CT 06106 USA
Phone: 877-376-2839
Krylon acrylic coating 1303 Commercially available
Paint, 50764-02 Wakefield Green FED-STS-595 color 14062
Catalyst/Hardener 50765-03
(for Paint, 50764-02 Wakefield A.P. Nonweiler Co.
Green) 3321 County Road A
P.O. Box 1007
Paint, 50510-02 Green FED-STS-595 color 14187 Oshkosh, WI 54902 USA
Catalyst/Hardener A3110
(for Paint, 50510-02 Green)
Table 6002 / Repair - Consumables
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Standard for Visual Inspection and CGA 6.2
Requalification of Fiber Reinforced
High Pressure Cylinders
Table 6003 / Repair - Reference Documents
SUBTASK 35-21-93-350-001-A01
F. Replace Identification Plate
(1) Do the steps that follow to replace the identification plate ( (Refer to IPL FIG. 3, 80
or IPL FIG. 4), 70) if it was removed, damaged or illegible.
(a) Carefully remove the identification plate.
(b) Refer to chapter CLEANING to remove remaining adhesive or other
unwanted material.
NOTE : Make sure the surface area is clean and dry before you continue.
(c) Make sure all of the necessary information is put on the new plate, decal
or label.
1 If necessary, use a permanent ink marker to put all of the applicable
information on the new identification plate. Make sure the new markings
are approximately the same height and spacing as the plate before.
(d) Carefully put the new identification plate in the correct position. Make sure
there are no creases or large air bubbles.
1 Carefully and slowly remove any small air bubbles from the center of
the identification plate to the outside edge.
(e) Make sure the new identification plate is sealed correctly to the mating
surface.
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SUBTASK 35-21-93-350-002-A01
G. Repair of Valve Plug Thread Coating
(1) Do the steps that follow to repair the thread coating on the valve plug ( (Refer to
IPL FIG. 3), 190).
(a) Apply a small quantity of anti-friction coating to the threads of the valve plug.
Make sure the coating is applied equally.
(b) Use a lint-free cloth to remove any unwanted coating.
(c) Bake the valve plug for one hour at 260°F (126°C).
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SUBTASK 35-21-93-350-003-A01
H. Apply Cylinder Paint
WARNING : REFER TO AND OBEY APPLICABLE MANUFACTURER'S OR SUP-

PLIER'S SAFETY DATA SHEET (MSDS) BEFORE YOU USE PAINT
OR OTHER CHEMICAL MATERIALS. IF YOU DO NOT OBEY THESE
INSTRUCTIONS, THERE IS A RISK OF SERIOUS PERSONAL INJURY,
ILLNESS OR DEATH.
CAUTION : DO THE REPAIRS IN A CLEAN WORKSHOP WITH GOOD PROTECTION

FROM DUST. KEEP THE WORKBENCH, TOOLS AND PARTS CLEAN.
USE ONLY THE RECOMMENDED TOOLS AND PRODUCTS WHEN YOU
DO REPAIR PROCEDURES TO PREVENT DAMAGE OR CONTAMINA-
TION OF THE COMPONENTS.
CAUTION : MAKE SURE THAT PAINT OR OTHER CHEMICALS AND MATERIALS DO

NOT GET INTO THE CYLINDER. PAINT OR OTHER CHEMICALS AND
MATERIALS CAN DAMAGE OR CONTAMINATE THE INNER SURFACE
OF THE CYLINDER AND MAKE IT UNSERVICEABLE.
CAUTION : DO NOT DAMAGE THE CYLINDER OVER-WRAP OR REINFORC-

ING FIBERS DURING THESE PROCEDURES. DAMAGE TO THE
OVER-WRAP OR REINFORCING FIBERS CAN MAKE THE CYLINDER
UNSERVICEABLE.
CAUTION : CYLINDERS THAT ARE CHIPPED, SCRATCHED OR THAT SHOW

FIBERS EXTERNALLY MUST BE SENT TO AN APPROVED REPAIR
FACILITY. THE REPAIR FACILITY MUST EXAMINE THE CYLINDER TO
MAKE SURE IT IS SAFE AND SERVICEABLE.
(1) Prepare the Cylinder Surface

(a) Use a plastic abrasive pad to lightly sand the damaged area of the cylinder
surface.
NOTE : Make the surface of the sanded area rough, but do not go through
the existing paint layer.
(b) Refer to chapter CLEANING and make sure the surface of the cylinder
is clean.
(c) Put masking tape on the labels and decal.
NOTE : Do not remove any hydrostatic retest labels from the cylinder.
(d) Use a protective cap or plug to seal the neck of the cylinder.
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(2) Apply Paint for Light Scratches, Chips and Abrasion

(a) Mix 4 parts paint with 1 part catalyst/hardener.
(b) Use a cotton swab to apply mixed paint to the cylinder. Make sure the paint
does not cover the labels or decal.
(c) The paint must dry for 24 hours.
(d) Apply the acrylic coating only to the area where paint was applied.
(e) The acrylic coating must dry for a minimum of 2 hours.
(3) Apply Paint for Large Chips to Outer Paint with No Fiber Visible
(a) Mix 1 part epoxy resin with 1 part paint.
(b) Add paint to the epoxy resin until it is the same color as the cylinder.
(c) Add the catalyst/hardener to the epoxy resin/paint mix.
(d) Apply the paint to the cylinder until the chipped area is filled. Make sure the
paint does not cover the labels or decal.
(e) The paint must dry for 24 hours.
(f) Apply the acrylic coating only to the area where paint was applied.
(g) The acrylic coating must dry for a minimum of 2 hours.
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ASSEMBLY
TASK 35-21-93-400-801-A01
WARNING : DO NOT USE OIL, GREASE OR OTHER LUBRICANTS MADE FROM

PETROL IN THE AREA OF OXYGEN EQUIPMENT. IF YOU DO NOT
OBEY THESE INSTRUCTIONS, THERE IS A RISK OF SERIOUS PER-
SONAL INJURY OR DEATH.
WARNING : CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HAN-

DLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE,
FLAMMABLE SOLVENTS, OR OTHER COMBUSTIBLE MATERIALS
INCLUDING DUST, LINT, AND FINE METAL PARTICLES; CONTAMI-
NATION FROM FAILING TO USE CLEAN HANDS, GLOVES, TOOLS;
OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING
OXYGEN EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT
MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH.
WARNING : FAILURE TO USE ONLY OXYGEN COMPATIBLE PRODUCTS, EQUIP-

MENT, AND MATERIALS CAN BRING ABOUT A VIOLENT REACTION
RESULTING IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS
WARNING : FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING ASSEM-

BLY PROCEDURES MAY CAUSE INJURY TO THE EYES.
CAUTION : ASSEMBLE PARTS IN A CLEAN WORKSHOP WITH CLEAN TOOLS.

USE ONLY THE RECOMMENDED TOOLS AND MATERIALS. IF YOU
DO NOT OBEY THESE INSTRUCTIONS, DAMAGE TO COMPONENTS
CAN OCCUR.
NOTE : Make sure that all necessary cleaning, checks and repairs of parts have been
done before you do the assembly procedures.
NOTE : Use the DPL to find the correct part number before you assemble the equip-
ment. Refer to the "Usage Code" column on the DPL for the parts applicable
to the part number of the equipment that you assemble. Ignore the instructions
about the parts that are not contained in the equipment which you assemble.
NOTE : The numbers shown in parenthesis ( ) are the item numbers used in the DPL.
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NOTE : Make sure that all packings, o-rings and gaskets are replaced with new parts.
NOTE : After assembly, do all the necessary tests in the TESTING AND FAULT ISO-
LATION section of this CMM.
done safely.
B. Reason for the job

(1) This section gives step-by-step instructions for the complete assembly of the
components in a logical sequence.

the maintenance of the components.
NAME QTY PNR SOURCE

Mechanic standard tool 1 No specific Local supply
kit
Pneumatic bench vise 1 No specific Local supply
Tee wrench 1 10850-T91-1 AVOX Systems (V53655)
Valve seat wrench 1 10850-T91-2 AVOX Systems (V53655)
Driver 1 10850-T91-3 AVOX Systems (V53655)
Driver 1 2786-S52-1 AVOX Systems (V53655)
Filler assembly 1 5020-01 AVOX Systems (V53655)
O-ring stylus 1 803346-S52-1 AVOX Systems (V53655)
Torque wrench 1 No specific Local supply
Table 7001 / Assembly - Special Tools, Fixtures and Equipment
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D. Consumables
(1) (Refer to Table 7002) for the consumables necessary to do the maintenance of
the components.
NOTE : For oxygen lubricant, it is not permitted to use equivalent materials.
Other consumables that you find to be equivalent can be used as an
alternative.
NAME PNR SOURCE

Oxygen MIL-PRF-27210, Type I Local supply
Lubricant (Krytox® 240 AC) MIL-PRF-27617 Local supply
Lubricant (Molykote® No. 106) MIL-PRF-27617 Local supply
Tape, antiseize A-A-58092 Local supply
Lockwire MS33540 Local supply
Sealant Loctite Threadlock Grade A Local supply
Torque Paint No. 83314 Cross-Check ITW DYKEM
Color: Orange Olathe, KS 66061
USA (V98148)
Table 7002 / Assembly - Consumables

Pressure Relief Device Standards CGA S-1.1
Part 1
Cylinders for Compressed Gases
Oxygen Cylinder Quality, Serviceability, SAE AIR1059
Maintenance Transfilling and Marking
General Practices for MS33540
Safety Wiring and Cotter Pinning
Military Specification, Oxygen MIL-PRF-25567
Aviator's Breathing, Liquid and Gas
Table 7003 / Assembly - Reference Documents
Page 7003
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AVOX SYSTEMS INC.
897 SERIES
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897 SERIES
TASK 35-21-93-400-802-A01
2. ASSEMBLY PROCEDURES
SUBTASK 35-21-93-440-001-A01
A. Assembly of the Valve Assembly
(1) Assembly of body assembly PN 803345-01
(a) Install the filter assembly ( (Refer to IPL FIG. 4), 330) into the outlet port of
the body and tube assembly (350). Torque the filter assembly (330) from
45 to 60 lbf-in. (5,08 to 6,77 N.m).
(b) Install the seat and filter assembly (200) into the body and tube assembly
(350). Torque the seat and filter assembly (200) to 300 lbf-in. (33,89 N.m).
(c) Install the washer (160) into the top of the body and tube assembly (350).
(d) Install the bearing (220) in the cavity on the underside of the stem (170).
Make sure the smooth side of the bearing faces out. Make sure the bearing
is fully seated in the stem recess.
(e) Apply a small quantity of Krytox to the ball (210).
(f) Install the ball (210) in the cavity on the underside of the stem (170).
(g) Install the poppet (180) in the cavity on the underside of the stem (170).
(h) Install the spring pin (190).
(i) Install the seal retainer (150) on the stem (170).
(j) Apply a small quantity of Krytox to the body threads of the stem (170).
(k) Use a seal replacement kit to install the reciprocating seal (140) on the
stem (170).
NOTE : The seal replacement kit is supplied with the reciprocating seal
(140) installed inside a tapered holder. The kit installation tools
are intended as single usage items and should be discarded after
seal is installed.
(l) Install the guide (130) on the stem (170) with the small diameter of the guide
(130) facing downward.
(m) Install the stem (170) in the top of the body and tube assembly (350) with the
poppet (180) part of the stem subassembly facing downward.
(n) Install the sleeve (120) in the body and tube assembly (350) with the wrench
fits of the sleeve facing upward.
(o) Turn the stem (170) in a counterclockwise direction to make sure that the
valve is in the "open" position.
Page 7005
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AVOX SYSTEMS INC.
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(p) Torque the sleeve (120) to 160 lbf-in. (18,07 N.m).

NOTE : The torque that is applied to sleeve (120) is an in-line torque value.
If a crowfoot adapter is used, the torque value must be adjusted
accordingly to compensate for the difference in the moment arm
when applying the torque.
NOTE : After the initial torque is applied to the sleeve (120), the sleeve
has shown a tendency to slightly loosen and therefore does not
maintain the initially applied torque. Reapplying the torque value
a second time overcomes this problem.
(q) Torque the sleeve (120) to 160 lbf-in. (18,07 N.m).
(r) Install the packing retainer (110) on body and tube assembly (350). Make
sure the stem (170) is fully in the counterclockwise ("open") position.
(s) Torque the packing retainer (110) to 100 lbf-in. (11,29 N.m).
(t) Safety the packing retainer (110) to the body and tube assembly (350) with
lockwire.
(u) Install the pressure cap assembly (230) on the outlet port of the body and
tube assembly (350). Torque the pressure cap assembly (230) from 350 to
400 lbf-in. (39,5 to 45,1 N.m).
(v) Install the snap socket (250) and screw (240) to attach the lanyard cable
assembly to the body and tube assembly (350).
(w) Do the steps that follow to install the pressure gage (10) on the body and
tube assembly (350).
1 Install the two backup rings (40), two packings (50) and one backup
ring (60) on the shaft of the pressure gage (10).
2 Put the pressure gage (10) in position on the body and tube assembly
(350).
3 Install the two screws (20) and two lock washers (30) that attach the
pressure gage (10) to the body and tube assembly (350). Torque the
screws (20) to 12 lbf-in. (1,35 N.m).
(x) Apply a small quantity of sealant to the threads on the end of the stem (170).
(y) Install the valve handle (80) on stem (170).
(z) Install the retaining ring (100) on the stem (170).
(aa) Install the nut (90) on stem (170). Torque the nut (90) from 32 to 39 lbf-in.
(3,62 to 4,40 N.m).
(ab) lnstall identification plate (70) on handle (80).
Page 7006
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Installation with support of an Open End Wrench

Figure 7001/GRAPHIC-35-21-93-991-701-A01
(2) Assembly of body assembly PNs 803361-01, -02, -03
(a) For PN 803361-03 only:
1 Install the gage guard ( (Refer to IPL FIG. 3), 220) on the body and
tube assembly (230).
(b) For PN 803361-02 only:
1 Apply 1-1/2 turns of antiseize tape to the threads of the pipe plug (210).
NOTE : The tape must not extend beyond first thread of plug.
2 Install the pipe plug (210) in the port located on the front face of the
(c) Use the valve seat wrench to install the valve seat assembly (200) in the
body and tube assembly (230). Torque the valve seat assembly (200) to
140 lbf-in. (15,8 N.m).
(d) Use the tee-wrench to install the valve plug (190) in the body and tube
assembly (230).
(e) Install the washer (180) in the body and tube assembly (230). Make sure the
washer is flat on top of the valve plug (190).
(f) Install the valve spring (170) in the body and tube assembly (230).
Page 7007
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897 SERIES
(g) Apply a small quantity of Krytox to the thrust washers (150 and 160).
(h) Install the metallic thrust washer (160) into body and tube assembly (230).
(i) Install the non-metallic thrust washer (150) into body and tube assembly
(230). Make sure the washers are flat on the top surface of the valve spring
(170).
(j) Apply a small quantity of Krytox to the gasket surface of the stem assembly
(140).
(k) Install the stem assembly (140) into the body and tube assembly (230). Make
sure the gasket surface faces upward.
NOTE : Turn the shaft of the stem assembly as necessary to engage the
lower end of the stem into the valve plug opening.
(l) Apply a small quantity of Krytox to the washer (130).
(m) Install the washer (130) over the shaft of the stem assembly (140). Make sure
the washer is flat against the gasket surface of stem assembly (140).
(n) Install the stem guide (120) on the shaft of the stem assembly (140). Make
sure the stepped-diameter of the stem guide (120) faces downward.
(o) Carefully install the packing retainer (110) on the body and tube assembly
(230). Torque the packing retainer (110) to 300 lbf-in. (33,89 N.m).
(p) Install the identification plate (80) on the valve handle (100).
(q) Install the valve handle (100) on the stem assembly (140).
(r) Install the roll pin (90) through the valve handle (100).
(s) For PNs 803361-01 and -03 only:
1 Apply a small quantity of Krytox to the sleeve (60), preformed packing
(50) and backup ring (40).
2 Install the backup ring (40), preformed packing (50) and sleeve (60) into
the body and tube assembly (230).
3 Put the pressure gage (10) in position on the body and tube assembly
(230).
4 Install the two screws (20) and two lock washers (30) that attach the
pressure gage (10) to the body and tube assembly (230). Torque the
screws (20) to 12 lbf-in. (1,35 N.m).
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(3) Assembly of the safety plug assembly ( (Refer to FIG. 2), 290)
(a) Install the safety disc (310) in the safety plug (320). Make sure the
identification number on the safety disc (310) faces toward the assembler.
(b) Apply a small quantity of Krytox to the gasket (300).
(c) Install the gasket in the safety plug (320).
(d) Apply a small quantity of Krytox to the face of the safety outlet port of the
body assembly (390).
(e) Install the safety plug (320) in the body assembly (390). Torque the safety
plug (320) to 350 lbf-in. (39,54 N.m).
(4) Assembly of the safety outlet assembly ( (Refer to FIG. 2), 90) PNs 801153-00,
10722-00 and 22608-01, -02
(a) Install the safety disc (110) in the recess of the retainer (120). Make sure the
identification number on the safety disc (110) faces away from the assembler.
(b) Apply a small quantify of Krytox to the gasket (100).
(c) Install the gasket (100) in the retainer (120).
(d) Use a driver (PN 10850-T91-3 or PN 2786-S52-1) to install the retainer (120)
in the safety outlet port of the body assembly (390). Torque the retainer (120)
to 350 lbf-in. (39,54 N.m).
(e) Install the insert (130) in the safety outlet nut (140).
(f) Install the safety outlet nut (140) in the safety outlet port of the body assembly
(390). Torque the safety outlet nut (140) to 350 lbf-in. (39,54 N.m).
(5) Assembly of the safety outlet assembly ( (Refer to FIG. 2), 10) PNs 800844-00,
-01 and 22606-01
(a) Install the safety disc (30) in the recess of the retainer (40). Make sure the
identification number on the safety disc (30) faces away from the assembler.
(b) Apply a small quantity of Krytox to the gasket (20).
(c) Install the gasket (20) in the retainer (40).
(d) Use a driver (PN 10850-T91-3 or PN 2786-S52-1) to install the retainer (40)
in the safety outlet port of the body assembly (390). Torque the retainer (40)
to 350 lbf-in. (39,54 N.m).
(e) Install the insert (50) in the safety outlet nut (80).
(f) Install the safety outlet nut (80) in the safety outlet port of the body assembly
(390). Torque the safety outlet nut (80) to 350 lbf-in. (39,54 N.m).
(g) Install the cap assembly (70) on the safety outlet nut (80).
(h) Install the screw (60) to attach the cap assembly chain to the safety outlet
nut (80).
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SUBTASK 35-21-93-440-003-A01
B. Testing
(1) Test assembled slow opening oxygen valve assembly in accordance with Testing
(Refer to TASK 35-21-93-700-801-A01).
(2) Lockwire retainer (110, (Refer to IPL FIG. 3)) to body and tube assembly (230)
in accordance with MS33540.
(3) Apply a small quantity of torque paint to the head of the screws (20).
C. Cylinder and Valve Assembly fitted with Body and gage Assembly P/N 803345 -
Assembly Procedure (applicable to Cylinder and Valve Assembly 8979xxxx)
SUBTASK 35-21-93-440-009-A01
(1) Installation of the Valve Assembly on the Cylinder
WARNING : PRIOR TO INSTALLING VALVE ASSEMBLY ON CYLINDER, EN-

SURE THAT VALVE ASSEMBLY HAS BEEN TESTED IN ACCOR-
DANCE WITH THE TESTING AND FAULT ISOLATION SECTION
OF THIS DOCUMENT.
CAUTION : DO NOT APPLY WRENCH FORCE TO CYLINDER NECK. INSTALL

CYLINDER IN A SUITABLE PADDED HOLDING DEVICE IN SUCH
A MANNER AS TO NOT DAMAGE THE FILAMENT OVERWRAP.
(a) Put the cylinder ( (Refer to IPL FIG. 1 or IPL FIG. 1A), 70) in a pneumatic
bench vise.
(b) Apply a small quantity of Krytox to the preformed packing ( (Refer to IPL FIG.
3, 70 or IPL FIG. 4), 340).
(c) Use a stylus to install the preformed packing ( (Refer to IPL FIG. 3, 70 or ,
IPL FIG. 4, , 340) on the inlet port of the body and tube assembly (, IPL FIG.
3, , 230 or IPL FIG. 4), 350).
(d) Carefully install the valve assembly ( (Refer to IPL FIG. 1 or IPL FIG. 1A),
60) into neck of cylinder (70).
(e) Torque the valve assembly ( (Refer to IPL FIG. 1 or IPL FIG. 1A), 60) from
600 to 840 lbf-in. (67,8 to 94,9 N.m).
(f) Remove the cylinder and valve assembly from the pneumatic bench vise.
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FITS AND CLEARANCES
TASK 35-21-93-992-801-A01
1. TORQUE AND CLEARANCE INFORMATION
A. Torque Values
(1) (Refer to Table 8001) for the torque values necessary to assemble the components.
IPL REFERENCE TORQUE VALUES

NOMENCLATURE
Fig. No. ITEM No. lbf-in. N.m
1 60 Valve Assembly 600 to 840 67,79 to 94,90
1A 60 Valve Assembly 600 to 840 67,79 to 94,90
2 40, 120 Retainer 350 39,54
2 80, 140 Safety Outlet Nut 350 39,54
2 320 Safety Plug 350 39,54
3 20 Screw 12 1,35
3 110 Retainer 300 33,89
3 200 Valve Seat Assembly 140 15,81
4 20 Screw 12 1,35
4 90 Nut 32 to 39 3,62 to 4,40
4 110 Packing Retainer 100 11,29
4 120 Sleeve 160 18,07
4 200 Seat and Filter Assembly 300 33,89
4 230 Pressure Cap Assembly 350 to 400 39,54 to 45,19
4 330 Filter Assembly 45 to 60 5,08 to 6,77
Table 8001 / Torque Values
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SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
TASK 35-21-93-940-801-A01
1. SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES USED IN THIS MANUAL
SUBTASK 35-21-93-940-001-A01
A. List of Special Tools, Fixtures and Equipment
(1) (Refer to Table 9001) for the full list of special tools, fixtures and equipment used in
this manual.
NAME RANGE ACCURACY SOURCE PAGE

BLOCK
Mechanic standard NA NA Local supply 1001
tool kit 3001
6001
7001
14001
Pressure gage 0 - 2000 psig (0 - Minimum accuracy ± Ametek (US 1001
1404 Series 13,79 MPa) 0.25% of full scale gage)
Feasterville, PA
19053
USA (V61349)
Test gage 0 - 3000 psig (0 - Minimum accuracy ± Ametek (US 1001
1409 Series 20,68 MPa) 1.0% of full scale gage)
Feasterville, PA
19053
USA (V61349)
Test regulator 0 - 2500 psig (0 - NA Tescom Corp. 1001
44-1100 Series 17,24 MPa) outlet Elkhorn, MN
44-1114 -24 pressure 55330-2491
USA (V5H642)
Flow meter 10,0 - 100 cc/min Minimum accuracy ± Brooks 1001
1110DC21CBGAA 2% of full scale Instruments
Hatfield, PA
19440-3052
USA (V4ZW64)
Flow meter 200 - 2000 lpm Minimum accuracy ± Brooks 1001
1110DM41CBGAA 2% of full scale Instruments
Hatfield, PA
19440-3052
USA (V4ZW64)
Page 9001
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AVOX SYSTEMS INC.
897 SERIES
NAME RANGE ACCURACY SOURCE PAGE

BLOCK
Valve Outlet Test NA NA Western 1001
Nut – CGA 540 Avon Lake, OH
P/N 62 44012-2322
USA (V16166)
Valve Outlet Test NA NA Western 1001
Nipple – CGA 540 x Avon Lake, OH
¼ ANPT 44012-2322
P/N 69 USA (V16166)
Valve Inlet Test NA NA AVOX Systems 1001
Adapter (53655)
APN 803213-S58-2
Cap (0.903-14 NA NA Local supply 1001
NGO-RH)
Pneumatic bench NA NA Local supply 3001
vise 7001
Tee wrench NA NA AVOX Systems 3001
10850-T91-1 (53655) 7001
Wrench (valve seat) NA NA AVOX Systems 3001
10850-T91-2 (53655) 7001
Driver NA NA AVOX Systems 3001
10850-T91-3 (53655) 7001
Driver NA NA AVOX Systems 3001
2786-S52-1 (53655) 7001
Protective cap or NA NA Local supply 4001
plug 6001
Inspection light NA NA Local supply 5001
Magnifying glass NA NA Local supply 5001
Filler assembly 3500 psig (24,13 Minimum accuracy ± AVOX Systems 7001
5020-01 MPa) minimum 1% of full scale (53655) 14001
O-ring stylus NA NA AVOX Systems 7001
803346-S52-1 (53655)
Quick-disconnect NA NA AVOX Systems 14001
fitting (53655)
5500-S58-6
Test plug NA NA AVOX Systems 14001
5500-S58-7 (53655)
Pin gage 0.308+ NA Local supply 16001
Table 9001 / Special Tools, Fixtures and Equipment
Page 9002
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AVOX SYSTEMS INC.
897 SERIES
Special Tools, Fixtures and Test Equipment (Refer to Table 9001)

Figure 9001/GRAPHIC-35-21-93-991-901-A01
Page 9003
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AVOX SYSTEMS INC.
897 SERIES
SUBTASK 35-21-93-940-002-A01
B. List of Consumables
(1) (Refer to Table 9002) for the full list of consumables used in this manual.
NOTE : For oxygen lubricant, it is not permitted to use equivalent materials.
Other consumables that you find to be equivalent can be used as an
alternative.
NAME PNR SOURCE PAGE BLOCK

Oxygen MIL-PRF-27210, Type 1 Local supply 1001
7001
14001
Nitrogen A-A-59503, Type 1, Class Local supply 1001
1, Grade A
Leak detection fluid MIL-PRF-25567, Type 1 Local supply 1001
Masking Tape "Tape 3/8 in. dia. Bradymarker TM 1001
Dots" Cat. No. 49237, Prod. Masks
No. CMC-3750 3/8 in. dia.
Cat. No. 49237,
Prod. No.
CMC-3750
Permanent ink marker No specific Local supply 6001
Anti-friction coating Molykote® 106 Dow Corning 6001
Corporation
Corporate Center
2200 W. Salzburg
Rd., PO Box 994
Auburn, MI 48611
Phone: 1-800-248-
2481
Lint-free cloth No specific Local supply 6001
Plastic abrasive pad, No specific Local supply 6001
No. 2
Masking tape No specific Local supply 6001
Paint mixing cups No specific Local supply 6001
Paint mixing sticks No specific Local supply 6001
Cotton swabs No specific Local supply 6001
Two-part 5 Minute® 14210 ITW Devcon 6001
Epoxy 10 Columbus Blvd
Hartford, CT 06106
USA
Phone: 877-376-28
39
Page 9004
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AVOX SYSTEMS INC.
897 SERIES

Krylon acrylic coating 1303 Local supply 6001
(AVOX PN 50090-00)
Paint, 50764-02 FED-STS-595 color A.P. Nonweiler Co. 6001
Wakefield Green 14062 3321 County Road
A
P.O. Box 1007
Oshkosh, WI 54902
USA
Catalyst/Hardener 50765-03 A.P. Nonweiler Co. 6001
(for Paint, 50764-02 3321 County Road
Wakefield Green) A
P.O. Box 1007
Oshkosh, WI 54902
USA
Paint, 50510-02 Green FED-STS-595 color A.P. Nonweiler Co. 6001
14187 3321 County Road
A
P.O. Box 1007
Oshkosh, WI 54902
USA
Catalyst/Hardener A3110 A.P. Nonweiler Co. 6001
(for Paint, 50510-02 3321 County Road
Green) A
P.O. Box 1007
Oshkosh, WI 54902
USA
Lubricant MIL-PRF-27617 Local supply 7001
Krytox ® 240 AC
Lubricant MIL-PRF-27617 Local supply 7001
Molykote® No. 106
Tape, antiseize A-A-58092 Local supply 7001
Lockwire MS33540 Local supply 7001
Sealant Loctite Threadlock Grade Local supply 7001
A
Torque Paint No. 83314 Cross-Check ITW DYKEM 7001
Color: Orange Olathe, KS 66061
USA (V98148)
Polyethylene bag No specific Local supply 15001
Cardboard box No specific Local supply 15001
Cardboard or No specific Local supply 15001
polystyrene
Adhesive tape No specific Local supply 15001
Page 9005
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AVOX SYSTEMS INC.
897 SERIES

Desiccant No specific Local supply 15001
Transparent protection No specific Local supply 15001
support
Reusable shipping box VPS-308E (Zodiac Zodiac Services 15001
for cylinder capacity Services PN) or
22 ft³ and smaller 82009-22 (AVOX Systems AVOX Systems
PN) (53655)
76.5 ft³ and smaller 82009-76 (AVOX Systems AVOX Systems
PN) (53655)
123.4 ft³ and smaller 82009-115 (AVOX AVOX Systems
Systems PN) (53655)
Table 9002 / Consumables
Page 9006
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AVOX SYSTEMS INC.
897 SERIES
SERVICING
TASK 35-21-93-600-801-A01
WARNING : FAILURE TO FOLLOW THE PROCEDURES IN THIS SIL AND IN THE

REFERENCED CMM, INCLUDING BUT NOT LIMITED TO FAILURE TO
READ AND HEED THE WARNINGS IN THIS SIL AND THE CMM, OR
ATTEMPTING TO PERFORM ANY OF THE PROCEDURES IN THIS SIL
OR THE CMM UNLESS TRAINED IN THE PROPER USE AND MAINTE-
NANCE OF AVIATION OXYGEN EQUIPMENT, MAY RESULT IN AN EX-
PLOSION, ILLNESS, SERIOUS PERSONAL INJURY, OR DEATH.
WARNING : FAILURE TO CONTROL HIGH PRESSURE GASEOUS OXYGEN MAY

RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
WARNING : CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HAN-

DLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE,
FLAMMABLE SOLVENTS, OR OTHER COMBUSTIBLE MATERIALS
INCLUDING DUST, LINT, AND FINE METAL PARTICLES; CONTAMI-
NATION FROM FAILING TO USE CLEAN HANDS, GLOVES, TOOLS;
OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING
OXYGEN EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT
MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH.
WARNING : FAILURE TO USE ONLY OXYGEN COMPATIBLE PRODUCTS, EQUIP-

MENT, AND MATERIALS WHEN CARRYING OUT THE PROCEDURES
IN THIS SIL OR THE REFERENCED MANUAL, CAN BRING ABOUT A
VIOLENT REACTION RESULTING IN FIRE OR EXPLOSION THAT MAY
CAUSE SERIOUS PERSONAL INJURY OR DEATH.
WARNING : FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFAC-

TURER'S OR SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS)
BEFORE USING PRODUCTS SPECIFIED IN THIS SIL OR THE REF-
ERENCED MANUAL, MAY RESULT IN SERIOUS PERSONAL INJURY,
ILLNESS, OR DEATH.
WARNING : FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE

OR OVERHAUL PROCEDURES DESCRIBED IN THIS SIL OR THE REF-
ERENCED MANUAL MAY CAUSE INJURY TO THE EYES.
Page 14001
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AVOX SYSTEMS INC.
897 SERIES
done safely.

(1) The procedures given in this section can be used to service a component.

(1) (Refer to Table 14001) for the special tools, fixtures and equipment necessary
to do the servicing of the components.
NAME PNR SOURCE

Mechanic standard tool kit No specific Local supply
Quick-disconnect fitting 5500-S58-6 AVOX Systems
(53655)
Test plug 5500-S58-7 AVOX Systems
(53655)
Filler assembly 5020-01 AVOX Systems
(53655)
Table 14001 / Servicing - Special Tools, Fixtures and Equipment
D. Consumables
(1) (Refer to Table 14002) for the consumables necessary to do the servicing of the
components.
tive.
NAME PNR SOURCE

Oxygen MIL-PRF-27210, Type 1 Local supply
Table 14002 / Servicing - Consumables
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AVOX SYSTEMS INC.
897 SERIES
Oxygen, Aviator’s Breathing, MIL-PRF-27210

Liquid and Gas
Pressure Relief Device Standards CGA S-1.1
Part 1
Cylinders for Compressed Gases
Oxygen Cylinder Quality, Serviceability, SAE AIR1059
Maintenance Transfilling and Marking
Table 14003 / Servicing - Reference Documents
Page 14003
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AVOX SYSTEMS INC.
897 SERIES
Page 14004
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AVOX SYSTEMS INC.
897 SERIES
TASK 35-21-93-610-801-A01
2. CHARGING PROCEDURE
SUBTASK 35-21-93-610-001-A01
A. CVA Charging Setup
(1) For PN 803345-01 only:
(a) Remove the pressure cap assembly ( (Refer to IPL FIG. 4), 230) from the
(2) Attach the filler assembly to the filler port on the body and tube assembly ( (Refer
to IPL FIG. 3, 230 or IPL FIG. 4), 350).
SUBTASK 35-21-93-610-002-A01
B. Charge the CVA
(1) The valve assembly must be set to the "ON" position to charge the CVA.
(2) Use the correct procedure (Refer to Table 7003) to charge at a temperature
between 50°F (10°C) and 100°F (37,8°C).
SUBTASK 35-21-93-610-003-A01
C. Disconnect the CVA
WARNING : FAILURE TO SECURE THE CVA DURING OXYGEN DISCHARGE OR

FAILURE TO FULLY DISCHARGE THE OXYGEN FROM THE CVA
CHARGING SETUP PRIOR TO DISASSEMBLY OF ANY PART FROM
THE CVA CHARGING SETUP, MAY CAUSE SERIOUS PERSONAL
INJURY OR DEATH.
(1) High pressure oxygen is a hazardous material. When pressurized oxygen is

discharged intentionally or due to equipment failure, the released energy can be
highly destructive if not properly controlled. Secure the CVA and fully discharge
the oxygen from the CVA charging setup prior to disassembly of any part of the
CVA charging setup.
(2) Do the CVA Latent Leakage Test (Refer to SUBTASK 35-21-93-790-002-a01,
and External Leakage Test SUBTASK 35-21-93-790-003-A01) described in the
TESTING AND FAULT ISOLATION section of this manual (applicable to Cylinder
and Valve Assembly 8971xxxx / 8972xxxx /8973xxxx).
(3) Do the CVA Latent Leakage Test (Refer to SUBTASK 35-21-93-790-002-a01,
and External Leakage Test SUBTASK 35-21-93-790-003-A01) described in the
TESTING AND FAULT ISOLATION section of this manual (applicable to Cylinder
and Valve Assembly 8979xxxx).
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897 SERIES
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STORAGE
TASK 35-21-93-500-801-A01
WARNING : STRICTLY OBEY THE PROCEDURES FOR THE STORAGE AND

TRANSPORT OF OXYGEN EQUIPMENT AS SPECIFIED IN THE INTER-
NATIONAL AIR TRANSPORT ASSOCIATION (IATA) SPECIFICATION
UN1491:5.1. DO NOT USE OIL, GREASE OR OTHER LUBRICANTS
MADE FROM PETROL IN THE WORK AREA OF THIS OXYGEN EQUIP-
MENT. THIS CAN CAUSE A DANGEROUS FIRE HAZARD.
done safely.

(1) This section gives step-by step instructions for the preservation, packing and
storage of the components.
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C. Consumables
(1) (Refer to Table 15001) for the consumables necessary to preserve, pack and
store the components.
tive.
NAME PNR SOURCE

Polyethylene bag No specific Local supply
Cardboard box No specific Local supply
Cardboard or polystyrene No specific Local supply
Adhesive tape No specific Local supply
Desiccant No specific Local supply
Transparent protection support No specific Local supply
Reusable shipping box VPS-308E (Zodiac Services Zodiac Services
for cylinder capacity PN) or
22 ft³ and smaller 82009-22 (AVOX Systems PN) AVOX Systems (53655)
76.5 ft³ and smaller 82009-76 (AVOX Systems PN) AVOX Systems (53655)
123.4 ft³ and smaller 82009-115 (AVOX Systems AVOX Systems (53655)
PN)
Table 15001 / Storage - Consumables
SUBTASK 35-21-93-620-001-A01
D. Preservation
(1) At the end of the test, fully wipe the external surfaces.
(2) Put the protective caps on the unit.
(3) Put the unit in a polyethylene bag of 0.008 in. (0.2 mm) minimum thickness. The
bag must be large enough to seal correctly.
(4) Remove as much air as possible from the bag and then use heat to seal it.
(5) Identify the packing with:
– Item identification label
– Packing date label
– "DO NOT OPEN UNTIL REQUIRED FOR USE" label.
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SUBTASK 35-21-93-530-001-A01
E. Packing
(1) Put the component in its initial container. Use the initial material for the protection
of the component. Use bags of desiccant as necessary.
(2) If the initial container is not available:
(a) Refer to chapter DESCRIPTION AND OPERATION for the weight of the
component.
(b) Use a different container. Use only approved materials for the protection of
the component.
(c) Put the unit in a cardboard box with its related documents (check sheet,
log. card).
(d) Safety the unit and the document in the box (cardboard - polystyrene).
(e) Close the packing box and make the seals stronger with adhesive tape.
(f) Identify the packing with labels and protect them with a transparent material.
Make sure that:
1 The identification label has all the related data of the component.
2 You can read the labels easily.
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SUBTASK 35-21-93-550-001-A01
F. Storage
CAUTION : MAKE SURE THAT THERE IS NOT TOO MUCH WEIGHT ON THE CON-
TAINER, IF YOU USE THE STACK STORAGE METHOD. TOO MUCH
WEIGHT ON THE CONTAINER CAN CAUSE DAMAGE TO THE COM-
PONENT.
CAUTION : DO NOT KEEP THE CONTAINER NEAR FLUIDS THAT CAN CAUSE
CORROSION OR DAMAGE, AND DO NOT KEEP NEAR SOURCES
THAT MAKE HEAT OR OZONE.
(1) Make sure On-Off valve assembly is completely closed and that mask assemblies
are not connected to outlet assemblies prior to placing the unit in storage.
(2) Fully charge the cylinder, as indicated on the cylinder pressure gage, with oxygen
conforming to MIL-PRF-27210, prior to storage.
(3) Keep the container in a clean, dry room with a good supply of air.
(4) Keep the temperature of the room between 60° and 100° F (16° and 38° C). The
recommended temperature is at or near 70° F (21° C).
(5) Keep the relative humidity at between 25% and 65%.
(6) Put the containers where you can clearly read the identification label.
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TASK 35-21-93-510-801-A01
2. TRANSPORTATION OF THE CYLINDER AND VALVE ASSEMBLY
SUBTASK 35-21-93-510-001-A01
A. General
(1) Requirements and regulations for compliance with Code of Federal Regulations
and exemptions from CFR regulations are referenced in Special Permit
DOT-SP-8162 and DOT-SP-10945. (Other regulations e.g., Transport Canada) for
transport of oxygen cylinders may apply in other countries. All 803342 and 803675
Series portable oxygen breathing units are in compliance with Code of Federal
Regulations Rule CFR 173.302a(f)(2)(i) and (ii) requirements for pressure relief
devices on compressed oxygen cylinders.
SUBTASK 35-21-93-510-002-A01
B. Requirements for Air Shipment of Cylinder Assemblies that Contain Compressed Oxygen
Into and Within the U.S.
WARNING : THE PACKING, TAGGING, LABELING AND HANDLING FOR SHIPMENT

AND OFFERING FOR SHIPMENT OF ANY CHARGED COMPRESSED
OXYGEN GAS CYLINDERS SHALL BE DONE ONLY BY THOSE FACIL-
ITIES AUTHORIZED AND THOSE PERSONNEL QUALIFIED ACCORD-
ING TO THE APPLICABLE REGULATIONS TO HANDLE AND PACK-
AGE HAZARDOUS MATERIAL. PERSONNEL ALSO NEED TO BE EX-
PERIENCED AND KNOWLEDGEABLE IN HANDLING AVIATION OXY-
GEN EQUIPMENT. FAILURE TO COMPLY MAY RESULT IN INJURY OR
DEATH.
(1) All cylinders charged with compressed oxygen gas greater than 29.0 psig at 68°
F (20° C) that are offered for air shipment within or into the US must comply with
US DOT HM224B packaging requirements. Air Transport packaging boxes used
must comply with HM224B in non-passenger aircraft. (Refer to Table 15001) for
approved boxes.
(2) Surface transport packaging, tagging, labeling and handling by ship, rail or truck for
such compressed cylinders (> 29.0 psig) may comply to the applicable regulations
(RID for rail, IMDG for sea, 49 CFR, ADR or local regulation for ground) for the
transportation of oxygen compressed gas.
(3) Air transport must comply with 49 CFR/IATA packaging, tagging, labeling and
handling instructions and special conditions for oxygen compressed gas. Particular
attention must be paid to state (country) and individuals air carrier specific
requirements. When required, (Refer to Table 15001) for approved boxes.
(4) Cylinders charged to less than 29 psig at 68° F (20° C) are NON-HAZARDOUS
and may be air shipped without HM224B compliant packaging. (Refer to SUBTASK
35-21-93-510-003-A01) for the requirements.
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SUBTASK 35-21-93-510-003-A01
C. New US DOT HM224B Compliant Procedures
(1) Package securely in a box that is compliant with HM224B. (Refer to Table 15001)
for a list of compliant boxes.
(2) This package may be offered for air shipment on any aircraft or surface vehicle.
(Air carriers may restrict the shipment of charged cylinders in HM224B compliant
boxes, e.g., they may limit the quantities carried.)
(3) HM224B compliant boxes are available for sale. AVOX and Zodiac Services will
provide the option to return any HM224B boxes used for shipping of AVOX oxygen
cylinder assemblies. The purchase price of the box less a handling fee will be
credited provided the box is returned in good, usable condition. The Return Material
Authorization Number must be included on the Return Material Authorization Form
( (Refer to SUBTASK 35-21-93-510-005-A01)). The Return Material Authorization
Number must be provided by AVOX or Zodiac Services before material is returned.
SUBTASK 35-21-93-510-004-A01
D. Shipment of Cylinders Charged to Less Than 29.0 psig at 68° F (20° C)
(1) Make sure the cylinder is charged to less than 25.0 psig at 68° F (20° C) and
the valve is closed.
(2) A shipping tag (PN 10015660; (Refer to Fig. 15001) ) must be securely attached to
the neck of the cylinder.
(3) A standard corrugated shipping box with appropriate dunnage must be used to
protect and hold the cylinder assembly in place.
(4) There must be a label on the outside of the box that reads "NON-HAZARDOUS.
LESS THAN 29 PSIG OXYGEN."
(5) Cylinders satisfying requirements of steps (1) thru (4) above can be offered for
shipment to any destination by air or surface.
WARNING : CYLINDER ASSEMBLIES MUST BE FULLY CHARGED BEFORE PLAC-

ING INTO SERVICE. FAILURE TO FULLY CHARGE A CYLINDER BE-
FORE PLACING IN SERVICE MAY RESULT IN INJURY OR DEATH.
(6) After arrival at destination:

(a) Charge the cylinder assembly to full operating pressure before placing into
service.
(b) Remove the shipping tag (PN 10015660; (Refer to Fig. 15001)) from the
neck of the cylinder.
(c) Verify that the cylinder is charged to full operating pressure.
(d) Check the cylinder assembly for leaks.
(e) Issue an EASA Form 1 or equivalent as required.
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(f) Add statement to block 13 on the EASA Form 1 or equivalent stating that
service was performed in accordance with the CMM and the SIL.
(g) Add in block 12 of the EASA Form 1 or equivalent "Inspected/Tested."
(h) Sign on the right side in block 20.
(i) Install in aircraft or place in stores ready for service.
or
(j) Re-package if unit is being forwarded (outside US only).
Cylinder Shipping Tag PN 10015660

Figure 15001/GRAPHIC-35-21-93-991-151-A01
SUBTASK 35-21-93-510-005-A01
E. Return Material Authorization Number
(1) (Refer to Table 15002) for the Material Return Form.
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(You May Copy This Page as Needed)
Your Company Name:
Complete Shipping Address:
(Please do not use PO Boxes)
Country:
Telephone Number:
Fax Number:
E-mail Address:
US DOT HM224B Compliant Shipping Boxes
PN: SN:
PN: SN:
PN: SN:
PN: SN:
PN: SN:
PN: SN:
PN: SN:
PN: SN:
PN: SN:
Table 15002 / Material Return Form
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REWORK
TASK 35-21-93-500-801-A01
1. CYLINDER AND VALVE ASSEMBLY - REWORK
A. Job Set-Up Information

(1) Special Tools, Fixtures and Equipment
(a) (Refer to Table 16001) for the special tools, fixtures and equipment
necessary to do the maintenance of the components.
NOTE : Special tools, fixtures and equipment that you find to be equivalent
can be used as an alternative.
NAME RANGE PNR Source

Pin gage 0.308+ No specific Local supply
Table 16001 / Rework - Special Tools, Fixtures and Equipment
B. Seal Kits (PN 801581-00) Check

NOTE : Some AVOX Systems seal kits were manufactured improperly (SIL-35-141)
(1) General
(a) The PN 801581-00 seal kit is a tool that contains a PN 36180-00 seal used
on a the CVA. The kit allows for the correct installation of the seal as a
replacement in the valves on the CVA. Due to the incorrect manufacture of
some seal kits, the seal may not be correctly seated on the valve stem or may
have been damaged during installation.
(b) Some seal kits may have been incorrectly manufactured prior to November 7,
2011. Seal kits manufactured after November 7, 2011 are not affected. The
parts in the seal kit have been changed to improve the kit’s ability to properly
install the seal (Refer to Fig. 16002).
(2) Procedure
(a) Check all PN 801581-00 seal kits.
1 If a 0.308+ pin gage does not easily enter the PN 10002252 tube (Refer
to Fig. 16001), return the kit to Zodiac Services for a replacement.
2 If the PN 10002252 tube catches on the PN 10003314 stem during
installation, contact Zodiac Services and get a replacement kit.
NOTE : In the replacement kit 801581-00, PN 10002251 ring is re-
placed by PN 10016519 cap and PN 10002253 sleeve is re-
placed by PN 10016609 sleeve (Refer to Fig. 16002).
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PNR 801581-00 Seal Kit

Figure 16001/GRAPHIC-35-21-93-991-160-A01
PNR 801581-00 Seal Kit with New PNR’s

Figure 16002/GRAPHIC-35-21-93-991-161-A01
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ILLUSTRATED PARTS LIST
IPL 10001 Page 1

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IPL 10001 Page 2

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INTRODUCTION TO THE ILLUSTRATED PARTS LIST
TASK 35-21-93-990-850-A01
1. Introduction
A. Use of the IPL

(1) The function of this IPL is to give a list of equipment assemblies, sub-assemblies,
and parts.
(2) Publication format
(a) The IPL is arranged in the following order:
– Introduction, including the Vendor Code Index (VCI)
– Equipment Designator Index (EDI)
– Numerical Index (NI)
– Detailed Parts List (DPL).
(b) Equipment Designator Index
The EDI contains the relevant reference and diagrams for each circuit symbol
and the corresponding marker.
The EDI is alphanumerical and is given in the sequence that follows:
– Dash
– Letters from A through Z
– Numerals from 0 through 9.
(c) Numerical Index
The NI contains all part numbers ever included in the Detailed Parts Lists.
The part number is shown with the applicable figure number, item number
and total quantity.
The NI is alphanumerical and is given in the sequence that follows:
– Dash
– Letters from A through Z
– Numerals from 0 through 9.
(d) Vendor Code Index
The VDI is alphanumerical and is given in ascending sequence. This index
includes the Commercial and Government Entity (CAGE) code, names and
addresses of all manufacturers given in the detailed nomenclature.
(3) Identification of a component part
Use the steps that follow to find a part.
(a) To find a part with a known part number:
1 Refer to the NI and find the PN.
INTRO 10001 Page 1

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2 Refer to the figure in the DPL.

3 Find the item number on the illustration.
(b) To find a PN with a known Equipment Designator Index.
This index specifies the item reference and the CSN relevant to a given
symbol.
1 A circuit symbol is made up of:
– 1 or 2 letters specifying the nature of the component part (letter
symbol)
– 1 or 2 numerals stating the order code of the component part
in the relevant sub-assembly
– Or possibly with a position suffix, containing 2 or 4 numerals,
and defining the sub-assembly in which the component part is
mounted. This suffix is chosen at random.
Application: R10 - 6
R = Letter Symbol
10 = Order No
6 = Position suffix.
2 List of position suffixes versus the sub-assembly designation.
FIGURE DESIGNATION SUFFIX

1 Refuel panel multi tank indicator (MTI), 10
assembly
2 Circuit card display 20
3 Circuit card assembly, CPU 32
3 List of sub-assemblies versus the position suffix number.
SUFFIX DESIGNATION FIGURE

10 Refuel panel multi tank indicator (MTI), 1
assembly
20 Circuit card display 2
30 Circuit card assembly, CPU 3
(c) To find a PN through the illustrated nomenclature:

1 Find the illustration that shows the breakdown of the assembly.
2 Find the part and make a note of the item number.
3 Look in the parts list related to the illustration for the item number. This
will also gives you the QTY (quantity) and the description.
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B. Use of the DPL

(1) The DPL includes the illustrations and nomenclature of the unit components.
– 1st column : Figure and Item/Item variant number
– 2nd column : Part Number
– 3rd column : Airline Part Number
– 4th column : Nomenclature
– 5th column : Usage Code
– 6th column : Units per Assembly.
(2) Figure and Item Numbers
(a) The figure number is given on the first line at the top of each page.
(b) An item number is given to each part-number in the parts list.
(c) The top assemblies for each figure must be given first. Use alpha variant item
numbers if there is more than one part number for an assembly, e.g. 1A, 1B,
10A, 10B etc. In the usage code column of the assembly parts, the letters are
used to link parts to the correct assembly. Use alpha variant item numbers for:
– Parts introduced by modification, product improvement, change of
material etc
– Similar parts with different usage code
– Optional parts, unless an alpha variant is listed for another reason. In
this case, optional part numbers must be given in the Nomenclature
column.
(d) Assemblies, sub-assemblies and parts in the list which are not illustrated are
identified with a dash (-) before the item number.
(3) Manufacturer's Part Number
(a) A manufacturer's part number is given to each assembly, sub-assembly and
detail parts (illustrated or not).
(4) Nomenclature
(a) Use the indenture system of a number in the indent column next to the
Nomenclature column to show how parts and assemblies relate to Next
Higher Assemblies (NHA), as follows:
INTRO 10001 Page 3

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1 2 3 4 5 6 7
Assembly
. Detail parts of assembly
. Subassembly
Attaching parts and/or storage parts for sub-assembly
* * *
. . Detail parts for sub-assembly
Sub-subassembly
Attaching parts and/or storage parts for sub-subassembly
* * *
. . . Detail parts for sub-subassembly
etc...
(b) A vendor code is given for all items or articles not made by the prime
manufacturer of the assembly.
(c) This vendor code or the abbreviation "NP" (Non Procurable) is written at the
far right-hand side in the first line of the nomenclature.
(5) Effectivity Code
(a) In a figure, the part number identified by an effectivity code shows that the
coded part must be used with other parts identified with the same alpha
designation. Also, coded parts can be used with all other non-coded parts
(no alpha designation).
(b) The effectivity code must begin with A and continue with B, C, ... Z. If
required, the succession will follow BA, CA, DA ... ZA, CB, DB, EB, ... DC,
EC, FC, etc. The succession will always begin with the subsequent alpha set
which follows the last set by one alpha.
(6) Units Per Assembly
(a) The units per assembly column shows the number of necessary units for the
subsequent higher assembly. In some cases, the letters "RF" (Reference) or
"AR" (As Required) replace this information.
(7) Abbreviations
– AR = As required
– DET = Detail
– LH and RH = Left and right
– NHA = Next higher assembly
– NP = Non procurable
– OLD PN = Old part number
– ORDER OVERLGTH MPN = Actual part number is more than 15 characters
– OVERSIZE = Oversize repair parts
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– R = Modified
– RF = For reference
– SEL FROM = Select from parts
– POST SB = Post Service Bulletin
– POST SL = Post Service Letter
– REPLD = Replaced By (refer to Interchangeability)
– REPLS = Replaces (refer to Interchangeability)
– SUPSD BY = Superseded by
– SUPSDS = Supersedes
– UNDERSIZE = Undersize repair parts.
(a) Interchangeability
1 PNR replaced by : The part is replaced and is two-way interchangeable
with the item number shown (old part number can replace either old or
new part number when removed).
2 PNR replaces : The part replaces and is two-way interchangeable with
the item number shown (new part number is acceptable replacement
for old or new part number).
3 PNR superseded by : The part is superseded by and is one-way
interchangeable with the item number shown (old part number can be
used as replacement only where old part was installed).
4 PNR supersedes: The part supersedes and is one-way interchangeable
with the item number shown (new part number is acceptable
replacement for old or new part number).
INTRO 10001 Page 5

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(b) The following letters are used in the standard index :
T tera = 10exp(12)
G giga = 10exp(9)
M mega = 10exp(6)
K kilo = 10exp(3)
U one = 1
MY milli = 10exp(-3)
MU micro = 10exp(-6)
N nano = 10exp(-9)
P pico = 10exp(-12)
(c) The following letters are used in the standard index to indicate tolerances
on electronic components.
B 0.1%
C 0.25%
D 0.50%
F 1%
G 2%
J 5%
K 10%
(8) Updating
(a) When an item is revised, added or deleted, a vertical line is added in the left
margin (the page date of issue changes).
INTRO 10001 Page 6

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VENDORS
VENDOR
NAME ADDRESS
CODE
09055 BAL SEAL ENGINEERING CO
620 W WARNER AVE
SANTA ANA CA 92707-3347
USA
13940 SCOVILL FASTENERS INC
1802 SCOVILL DR
30523-0094 CLARKESVILLE
GA-U.S.A.
53655 AVOX SYSTEMS
FORMERLY SCOTT AVIATION INC.
225 ERIE STREET
LANCASTER NY 14086-9502
USA
58943 STRUCTURAL COMPOSITES INDUSTRIES
DIV OF HARSCO CORP
325 ENTERPRISE PL
POMONA CA 91768-3245
USA
88044 AERONAUTICAL STANDARDS GROUP
DEPT OF NAVY AND AIR FORCE
WASHINGTON DC 10001
USA
96906 MILITARY STANDARDS PROMULGATED BY MILITARY DEPARTMENTS UNDER
AUTHORITY OF DEFENSE STANDARDIZATION MANUAL 4120 3-M
WASHINGTON DC
USA
VCI 10001 Page 1

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VCI 10001 Page 2

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ALPHA NUMERICAL INDEX
FIGURE ITEM TOTAL

PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
10001611 2 80 1
10001612 2 - 80A 1
10001813 3 220 1
10002536 2 140 1
10003301 4 80 1
10003307 4 110 1
10003313 4 120 1
10003314 4 170 1
10003316 4 - 310 1
10003578 4 160 1
10003579 4 150 1
10003580 4 130 1
10003742 2 - 170 1
- 250 1
- 350 1
110 1
30 1
310 1
10003753 1 50 1
1A 50 1
10004197 4 - 300 1
10004198 4 260 1
10006001 2 - 110A 1
- 170A 1
- 250A 1
- 30A 1
- 310A 1
- 350A 1
10006420 1 30 1
1A 30 1
10006442 1 40 1
1A 40 1
10009042 4 180 1
10009255 1 20 1
1A 20 1
10061-08-0-0 3 - 70 1
4 - 340 1
10683-00 3 120 1
10685-00 3 110 1
10686-00 3 130 1
10688-01 3 140 1
10698-00 3 160 1
10699-00 3 150 1
10722-00 2 - 230 1
- 90A 1
10723-00 2 - 140A 1
- 280 1
NI/ALPHA 10001 Page 1

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FIGURE ITEM TOTAL

11225-00 3 190 1
11232-01 3 200 1
11272-00 2 - 210 1
70 1
11272-01 2 - 70A 1
1270152-1 1 - 70A 1
1A - 70A 1
1270152-2 1 - 70C 1
1A - 70C 1
1270152-3 1 - 70D 1
1A - 70D 1
1270152-4 1 70 1
1A 70 1
1270452 1 - 70B 1
1A - 70B 1
13194-00 4 210 1
14745-00 3 90 1
18070-00 3 50 1
4 50 2
18565-00 3 20 2
4 20 2
18600-00 3 30 2
4 30 2
21077-00 2 320 1
21217-00 3 10 1
4 10 1
22151-01 3 60 1
22152-01 3 40 1
4 40 2
22152-02 4 60 1
22427-01 3 80 1
4 70 1
22605-03 2 - 140B 1
- 220 1
- 380 1
- 80B 1
22606-01 2 - 10B 1
- 150 1
22608-01 2 - 330 1
- 90B 1
22608-02 2 - 330A 1
- 90C 1
22759-00 2 - 140C 1
- 380A 1
23274-01 3 100 1
2781-00 3 180 1
2786-00 2 - 180 1

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AVOX SYSTEMS INC.
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FIGURE ITEM TOTAL

- 260 1
- 360 1
120 1
40 1
2813-00 3 170 1
2814-00 2 290 1
2824-01 2 5 1
300-011G 4 140 1
31062-022 1 - 10A 2
1A - 10A 2
31062-050 1 - 10B 2
1A - 10B 2
31062-077 1 - 10C 2
1A - 10C 2
31062-115 1 10 2
1A 10 2
33321-213 2 - 200 1
60 1
58532-00 3 70B 1
4 340B 1
59776-01 3 - 70A 1
4 - 340A 1
6121-01 4 - 320 1
6555-00 2 - 160 1
- 240 1
- 340 1
100 1
20 1
300 1
6572-00 2 - 190 1
- 270 1
- 370 1
130 1
50 1
6818-01 3 210 1
800844-00 2 10 1
800844-01 2 - 10A 1
801153-00 2 90 1
801417-01 4 200 1
801420-00 4 330 1
801581-00 4 - 140A 1
801815-00 4 230 1
801823-00 4 - 270 1
803345-01 2 - 390C 1
- 400 1
4 - 1 RF
803346-01 4 350 1

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FIGURE ITEM TOTAL

803361-01 2 390 1
3 - 1 RF
803361-02 2 - 390A 1
3 - 1A RF
803361-03 2 - 390B 1
3 - 1B RF
803362-01 3 230 1
803362-02 3 - 230A 1
803362-03 3 - 230B 1
803440-10 1 60 1
2 - 1 RF
803440-13 1 - 60A 1
2 - 1A RF
803440-15 1 - 60B 1
2 - 1B RF
803440-18 1 - 60C 1
2 - 1C RF
803440-20 1 - 60D 1
2 - 1D RF
803440-21 1 - 60E 1
2 - 1E RF
803440-23 1 - 60F 1
2 - 1F RF
803440-26 1 - 60G 1
2 - 1G RF
803440-28 1 - 60H 1
2 - 1H RF
803440-30 1 - 60J 1
2 - 1J RF
803440-90 1A 60 1
2 - 1K RF
803440-93 1A - 60A 1
2 - 1L RF
803440-94 1A - 60B 1
2 - 1M RF
803440-95 1A - 60C 1
2 - 1N RF
803440-96 1A - 60D 1
2 - 1P RF
803440-98 1A - 60E 1
2 - 1Q RF
803440-99 1A - 60F 1
2 - 1R RF
804670-03 4 90 1
8547-00 4 220 1
89710015 1 - 1 RF
89713015 1 - 1A RF

35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
FIGURE ITEM TOTAL

89715050 1 - 1B RF
89718015 1 - 1C RF
89718050 1 - 1D RF
89720050 1 - 1E RF
89721022 1 - 1F RF
89723015 1 - 1G RF
89726022 1 - 1H RF
89726050 1 - 1J RF
89726077 1 - 1K RF
89728040 1 - 1L RF
89730050 1 - 1M RF
89730077 1 - 1N RF
89790022 1A - 1 RF
89790050 1A - 1A RF
89793015 1A - 1B RF
89793050 1A - 1C RF
89793077 1A - 1D RF
89794015 1A - 1E RF
89794040 1A - 1F RF
89794050 1A - 1G RF
89794077 1A - 1H RF
89795050 1A - 1J RF
89796015 1A - 1K RF
89796077 1A - 1L RF
89798015 1A - 1M RF
89798022 1A - 1N RF
89798050 1A - 1P RF
89798077 1A - 1Q RF
89799015 1A - 1R RF
89799050 1A - 1S RF
93BS10370A 4 - 290 1
AN227-7B 4 250 1
MS16633-4021 4 100 1
MS171432 4 190 1
MS171433 4 - 190A 1
MS24693C27H 4 - 280 1
MS24693C3H 4 240 1
MS27980-6B 4 250A 1

35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES

35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
DPLIST
DPL 10001 Page 1

35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES

Figure 1/GRAPHIC-35-21-93-991-801-A01
Page 10001-0
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1
- 1 89710015 CYLINDER AND VALVE ASSEMBLY A RF
- 1A 89713015 CYLINDER AND VALVE ASSEMBLY B RF
- 1B 89715050 CYLINDER AND VALVE ASSEMBLY C RF
- 1C 89718015 CYLINDER AND VALVE ASSEMBLY D RF
- 1D 89718050 CYLINDER AND VALVE ASSEMBLY E RF
- 1E 89720050 CYLINDER AND VALVE ASSEMBLY F RF
- 1F 89721022 CYLINDER AND VALVE ASSEMBLY G RF
- 1G 89723015 CYLINDER AND VALVE ASSEMBLY H RF
- 1H 89726022 CYLINDER AND VALVE ASSEMBLY J RF
- 1J 89726050 CYLINDER AND VALVE ASSEMBLY K RF
- 1K 89726077 CYLINDER AND VALVE ASSEMBLY L RF
- 1L 89728040 CYLINDER AND VALVE ASSEMBLY M RF
- 1M 89730050 CYLINDER AND VALVE ASSEMBLY N RF
- 1N 89730077 CYLINDER AND VALVE ASSEMBLY P RF
10 31062-115 . BAND, ELASTIC PROTECTIVE ABDH 2
- 10A 31062-022 . BAND, ELASTIC PROTECTIVE G J 2
- 10B 31062-050 . BAND, ELASTIC PROTECTIVE CEFK 2
MN
- 10C 31062-077 . BAND, ELASTIC PROTECTIVE L P 2
20 10009255 . DECAL, OXYGEN IDENTIFICATION 1
30 10006420 . PLATE, IDENTIFICATION 1
40 10006442 . LABEL, WARNING 1
50 10003753 . LABEL 1
60 803440-10 . VALVE ASSEMBLY,SLOW A 1
OPENING
SEE FIG. 2 FOR DET
- 60A 803440-13 . VALVE ASSEMBLY,SLOW B 1
OPENING
SEE FIG. 2 FOR DET
- 60B 803440-15 . VALVE ASSEMBLY,SLOW C 1
OPENING
SEE FIG. 2 FOR DET
- 60C 803440-18 . VALVE ASSEMBLY,SLOW D E 1
OPENING
SEE FIG. 2 FOR DET
- 60D 803440-20 . VALVE ASSEMBLY,SLOW F 1
OPENING
SEE FIG. 2 FOR DET
- 60E 803440-21 . VALVE ASSEMBLY,SLOW G 1
OPENING
SEE FIG. 2 FOR DET
- 60F 803440-23 . VALVE ASSEMBLY,SLOW H 1
OPENING
SEE FIG. 2 FOR DET
- 60G 803440-26 . VALVE ASSEMBLY,SLOW JKL 1
OPENING
SEE FIG. 2 FOR DET
- ITEM NOT ILLUSTRATED
Page 10001-1
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
AIRLINE UNITS
NOMENCLATURE USAGE
CODE
No. 1234567
ASSY
1
- 60H 803440-28 . VALVE ASSEMBLY,SLOW M 1
OPENING
SEE FIG. 2 FOR DET
- 60J 803440-30 . VALVE ASSEMBLY,SLOW N P 1
OPENING
SEE FIG. 2 FOR DET
70 1270152-4 . CYLINDER, LIGHTWEIGHT 58943 A B D H 1
COMPOSITE
(21507-04)
- 70A 1270152-1 . CYLINDER, LIGHTWEIGHT 58943 G J 1
COMPOSITE
(21507-01)
- 70B 1270452 . CYLINDER, LIGHTWEIGHT 58943 M 1
COMPOSITE
(21507-05)
- 70C 1270152-2 . CYLINDER, LIGHTWEIGHT 58943 C E F 1
COMPOSITE K N
(21507-02)
- 70D 1270152-3 . CYLINDER, LIGHTWEIGHT 58943 L P 1
COMPOSITE
(21507-03)
Page 10001-2
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
Page 10001-3
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES

Figure 1A/GRAPHIC-35-21-93-991-801-B01
Page 10001A-0
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
AIRLINE UNITS
NOMENCLATURE USAGE
CODE
No. 1234567
ASSY
1A
- 1 89790022 CYLINDER AND VALVE ASSEMBLY A RF
- 1A 89790050 CYLINDER AND VALVE ASSEMBLY B RF
- 1B 89793015 CYLINDER AND VALVE ASSEMBLY C RF
- 1C 89793050 CYLINDER AND VALVE ASSEMBLY D RF
- 1D 89793077 CYLINDER AND VALVE ASSEMBLY E RF
- 1E 89794015 CYLINDER AND VALVE ASSEMBLY F RF
- 1F 89794040 CYLINDER AND VALVE ASSEMBLY G RF
- 1G 89794050 CYLINDER AND VALVE ASSEMBLY H RF
- 1H 89794077 CYLINDER AND VALVE ASSEMBLY J RF
- 1J 89795050 CYLINDER AND VALVE ASSEMBLY K RF
- 1K 89796015 CYLINDER AND VALVE ASSEMBLY L RF
- 1L 89796077 CYLINDER AND VALVE ASSEMBLY M RF
- 1M 89798015 CYLINDER AND VALVE ASSEMBLY N RF
- 1N 89798022 CYLINDER AND VALVE ASSEMBLY P RF
- 1P 89798050 CYLINDER AND VALVE ASSEMBLY Q RF
- 1Q 89798077 CYLINDER AND VALVE ASSEMBLY R RF
- 1R 89799015 CYLINDER AND VALVE ASSEMBLY S RF
- 1S 89799050 CYLINDER AND VALVE ASSEMBLY T RF
10 31062-115 . BAND, ELASTIC PROTECTIVE C F L 2
N S
- 10A 31062-022 . BAND, ELASTIC PROTECTIVE A P 2
- 10B 31062-050 . BAND, ELASTIC PROTECTIVE BDGH 2
KQT
- 10C 31062-077 . BAND, ELASTIC PROTECTIVE EJMR 2
20 10009255 . DECAL, OXYGEN IDENTIFICATION 1
30 10006420 . PLATE, IDENTIFICATION 1
40 10006442 . LABEL, WARNING 1
50 10003753 . LABEL 1
60 803440-90 . VALVE ASSEMBLY, SLOW A B 1
OPENING
SEE FIG. 2 FOR DET
- 60A 803440-93 . VALVE ASSEMBLY, SLOW CDE 1
OPENING
SEE FIG. 2 FOR DET
- 60B 803440-94 . VALVE ASSEMBLY, SLOW FGHJ 1
OPENING
SEE FIG. 2 FOR DET
- 60C 803440-95 . VALVE ASSEMBLY, SLOW K 1
OPENING
SEE FIG. 2 FOR DET
- 60D 803440-96 . VALVE ASSEMBLY, SLOW L M 1
OPENING
SEE FIG. 2 FOR DET
- 60E 803440-98 . VALVE ASSEMBLY, SLOW NPQR 1
OPENING
SEE FIG. 2 FOR DET
Page 10001A-1
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
AIRLINE UNITS
NOMENCLATURE USAGE
CODE
No. 1234567
ASSY
1A
- 60F 803440-99 . VALVE ASSEMBLY, SLOW S T 1
OPENING
SEE FIG. 2 FOR DET
70 1270152-4 . CYLINDER, LIGHTWEIGHT 58943 C F L 1
COMPOSITE N S
(21507-04)
- 70A 1270152-1 . CYLINDER, LIGHTWEIGHT 58943 A P 1
COMPOSITE
(21507-01)
- 70B 1270452 . CYLINDER, LIGHTWEIGHT 58943 G 1
COMPOSITE
(21507-05)
- 70C 1270152-2 . CYLINDER, LIGHTWEIGHT 58943 B D H K 1
COMPOSITE Q T
(21507-02)
- 70D 1270152-3 . CYLINDER, LIGHTWEIGHT 58943 E J M R 1
COMPOSITE
(21507-03)
Page 10001A-2
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
Page 10001A-3
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
VALVE ASSEMBLY,SLOW OPENING

Figure 2/GRAPHIC-35-21-93-991-802-A01
Page 10002-0
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
AIRLINE UNITS
NOMENCLATURE USAGE
CODE
No. 1234567
ASSY
2
-1 803440-10 VALVE ASSEMBLY,SLOW A RF
OPENING
SEE FIG. 1 FOR NHA
- 1A 803440-13 VALVE ASSEMBLY,SLOW B RF
OPENING
SEE FIG. 1 FOR NHA
- 1B 803440-15 VALVE ASSEMBLY,SLOW C RF
OPENING
SEE FIG. 1 FOR NHA
- 1C 803440-18 VALVE ASSEMBLY,SLOW D RF
OPENING
SEE FIG. 1 FOR NHA
- 1D 803440-20 VALVE ASSEMBLY,SLOW E RF
OPENING
SEE FIG. 1 FOR NHA
- 1E 803440-21 VALVE ASSEMBLY,SLOW F RF
OPENING
SEE FIG. 1 FOR NHA
- 1F 803440-23 VALVE ASSEMBLY,SLOW G RF
OPENING
SEE FIG. 1 FOR NHA
- 1G 803440-26 VALVE ASSEMBLY,SLOW H RF
OPENING
SEE FIG. 1 FOR NHA
- 1H 803440-28 VALVE ASSEMBLY,SLOW J RF
OPENING
SEE FIG. 1 FOR NHA
- 1J 803440-30 VALVE ASSEMBLY,SLOW K RF
OPENING
SEE FIG. 1 FOR NHA
- 1K 803440-90 VALVE ASSEMBLY, SLOW L RF
OPENING
SEE FIG. 1A FOR NHA
- 1L 803440-93 VALVE ASSEMBLY, SLOW M RF
OPENING
SEE FIG. 1A FOR NHA
- 1M 803440-94 VALVE ASSEMBLY, SLOW N RF
OPENING
SEE FIG. 1A FOR NHA
- 1N 803440-95 VALVE ASSEMBLY, SLOW P RF
OPENING
SEE FIG. 1A FOR NHA
- 1P 803440-96 VALVE ASSEMBLY, SLOW Q RF
OPENING
SEE FIG. 1A FOR NHA
- 1Q 803440-98 VALVE ASSEMBLY, SLOW R RF
OPENING
SEE FIG. 1A FOR NHA
Page 10002-1
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
AIRLINE UNITS
NOMENCLATURE USAGE
CODE
No. 1234567
ASSY
2
- 1R 803440-99 VALVE ASSEMBLY, SLOW S RF
OPENING
SEE FIG. 1A FOR NHA
5 2824-01 . PLATE, NAME 1
10 800844-00 . OUTLET ASSEMBLY,SAFETY AEKL 1
- 10A 800844-01 . OUTLET ASSEMBLY,SAFETY N 1
- 10B 22606-01 . SAFETY OUTLET ASSEMBLY BGM 1
20 6555-00 .. GASKET, SAFETY PLUG ABEG 1
KLMN
30 10003742 .. SAFETY DISC, REINFORCED ABEG 1
KLMN
- 30A 10006001 *** DELETED ***
40 2786-00 .. RETAINER ABEG 1
KLMN
50 6572-00 .. INSERT ABEG 1
KLMN
60 33321-213 .. SCREW, PAN HEAD ABEG 1
KLMN
70 11272-00 .. CAP ASSEMBLY ABEG 1
KLM
- 70A 11272-01 .. CAP ASSEMBLY N 1
80 10001611 .. NUT, SAFETY OUTLET AEKL 1
- 80A 10001612 .. NUT, SAFETY OUTLET N 1
- 80B 22605-03 .. NUT, SAFETY OUTLET BGM 1
90 801153-00 . OUTLET ASSEMBLY,SAFETY F 1
- 90A 10722-00 . SAFETY OUTLET ASSEMBLY C P 1
- 90B 22608-01 . SAFETY OUTLET ASSEMBLY DJR 1
- 90C 22608-02 . SAFETY OUTLET ASSEMBLY S 1
100 6555-00 .. GASKET, SAFETY PLUG CDFJ 1
PRS
110 10003742 .. SAFETY DISC, REINFORCED CDFJ 1
PRS
- 110A 10006001 *** DELETED ***
120 2786-00 .. RETAINER CDFJ 1
PRS
130 6572-00 .. INSERT CDFJ 1
PRS
140 10002536 .. NUT, SAFETY OUTLET F 1
- 140A 10723-00 .. NUT, SAFETY OUTLET C P 1
- 140B 22605-03 .. NUT, SAFETY OUTLET DJR 1
- 140C 22759-00 .. NUT, SAFETY OUTLET S 1
Page 10002-2
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
AIRLINE UNITS
NOMENCLATURE USAGE
CODE
No. 1234567
ASSY
2
- 150 22606-01 *** DELETED ***
- 160 6555-00 *** DELETED ***
- 170 10003742 *** DELETED ***
- 170A 10006001 *** DELETED ***
- 180 2786-00 *** DELETED ***
- 190 6572-00 *** DELETED ***
- 200 33321-213 *** DELETED ***
- 210 11272-00 *** DELETED ***
- 220 22605-03 *** DELETED ***
- 230 10722-00 *** DELETED ***
- 240 6555-00 *** DELETED ***
- 250 10003742 *** DELETED ***
- 250A 10006001 *** DELETED ***
- 260 2786-00 *** DELETED ***
- 270 6572-00 *** DELETED ***
- 280 10723-00 *** DELETED ***
290 2814-00 . SAFETY PLUG ASSEMBLY HQ 1
300 6555-00 .. GASKET, SAFETY PLUG HQ 1
310 10003742 .. SAFETY DISC, REINFORCED HQ 1
- 310A 10006001 *** DELETED ***
320 21077-00 .. PLUG, SAFETY HQ 1
- 330 22608-01 *** DELETED ***
- 330A 22608-02 *** DELETED ***
- 340 6555-00 *** DELETED ***
- 350 10003742 *** DELETED ***
- 350A 10006001 *** DELETED ***
- 360 2786-00 *** DELETED ***
- 370 6572-00 *** DELETED ***
- 380 22605-03 *** DELETED ***
- 380A 22759-00 *** DELETED ***
390 803361-01 . BODY ASSEMBLY, SLOW- NP A B C D 1
OPENING VALVE
SEE FIG. 3 FOR DET
- 390A 803361-02 . BODY ASSEMBLY, SLOW- NP E F G 1
OPENING VALVE H J
SEE FIG. 3 FOR DET
- 390B 803361-03 . BODY ASSEMBLY, SLOW- NP K 1
OPENING VALVE
SEE FIG. 3 FOR DET
- 390C 803345-01 . BODY AND GAGE ASSEMBLY, NP L M N P 1
SLOW-OPENING VALVE QRS
SEE FIG. 4 FOR DET
- 400 803345-01 *** DELETED ***
Page 10002-3
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
BODY ASSEMBLY, SLOW-OPENING VALVE

Figure 3/GRAPHIC-35-21-93-991-803-A01
Page 10003-0
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
AIRLINE UNITS
NOMENCLATURE USAGE
CODE
No. 1234567
ASSY
3
-1 803361-01 BODY ASSEMBLY, SLOW- NP A RF
OPENING VALVE
SEE FIG. 2 FOR NHA
- 1A 803361-02 BODY ASSEMBLY, SLOW- NP B RF
OPENING VALVE
SEE FIG. 2 FOR NHA
- 1B 803361-03 BODY ASSEMBLY, SLOW- NP C RF
OPENING VALVE
SEE FIG. 2 FOR NHA
10 21217-00 . GAGE, PRESSURE A C 1
ALT TO 21217-01 (53655)
ATTACHING PARTS
20 18565-00 . SCREW, FILLISTER HEAD A C 2
30 18600-00 . WASHER, LOCK A C 2
***
40 22152-01 . BACKUP RING, GAGE A C 1
50 18070-00 . PACKING, PREFORMED A C 1
60 22151-01 . SLEEVE, GAGE A C 1
- 70 10061-08-0-0 *** DELETED ***
- 70A 59776-01 . SEAL, METAL BOSS 1
(PRE SB 897-35-01)
RPLD BY 58532-00
70B 58532-00 . PACKING, PREFORMED 1
(POST SB 897-35-01)
RPLS 59776-01
80 22427-01 . PLATE, IDENTIFICATION 1
90 14745-00 . PIN, ROLL 1
100 23274-01 . HANDLE, VALVE 1
110 10685-00 . RETAINER, PACKING 1
120 10683-00 . GUIDE, CONTROL STEM 1
130 10686-00 . WASHER 1
140 10688-01 . STEM ASSEMBLY, CONTROL 1
150 10699-00 . WASHER, THRUST 1
160 10698-00 . WASHER, THRUST 1
170 2813-00 . SPRING, VALVE 1
180 2781-00 . WASHER 1
190 11225-00 . PLUG, VALVE 1
200 11232-01 . VALVE SEAT ASSEMBLY 1
210 6818-01 . PLUG B 1
220 10001813 . GAGE GUARD C 1
230 803362-01 . BODY AND TUBE ASSEMBLY A 1
- 230A 803362-02 . BODY AND TUBE ASSEMBLY B 1
- 230B 803362-03 . BODY AND TUBE ASSEMBLY C 1
Page 10003-1
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
BODY AND GAGE ASSEMBLY, SLOW-OPENING VALVE

Figure 4/GRAPHIC-35-21-93-991-804-A01
Page 10004-0
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
AIRLINE UNITS
NOMENCLATURE USAGE
CODE
No. 1234567
ASSY
4
-1 803345-01 BODY AND GAGE ASSEMBLY, NP RF
SLOW-OPENING VALVE
SEE FIG. 2 FOR NHA
10 21217-00 . GAGE, PRESSURE 1
ALT TO 21217-01 (53655)
ATTACHING PARTS
20 18565-00 . SCREW, FILLISTER HEAD 2
30 18600-00 . WASHER, LOCK 2
***
40 22152-01 . BACKUP RING, GAGE 2
50 18070-00 . PACKING, PREFORMED 2
60 22152-02 . BACKUP RING, GAGE 1
70 22427-01 . PLATE, IDENTIFICATION 1
80 10003301 . HANDLE, VALVE 1
ATTACHING PARTS
90 804670-03 . NUT 1
***
100 MS16633-4021 . RING, RETAINING 96906 1
110 10003307 . RETAINER, PACKING 1
120 10003313 . SLEEVE 1
130 10003580 . GUIDE 1
140 300-011G . BAL-SEAL 09055 1
(36180-00)
- 140A 801581-00 . KIT,BALL SEAL REPLACEMENT 1
150 10003579 . RETAINER, SEAL 1
160 10003578 . WASHER 1
170 10003314 . STEM 1
180 10009042 . POPPET 1
ATTACHING PARTS
190 MS171432 . PIN,SPRING NP 1
(33481-003)
RPLD BY MS171433
- 190A MS171433 . PIN,SPRING 96906 1
(33481-004)
RPLS MS171432
***
200 801417-01 . SEAT AND FILTER ASSEMBLY 1
210 13194-00 . BALL 1
220 8547-00 . BEARING 1
230 801815-00 . CAP ASSEMBLY, PRESSURE 1
240 MS24693C3H .. SCREW, FLAT HEAD NP 1
(33302-003)
250 AN227-7B .. SOCKET, SNAP NP 1
(18946-00)
250A MS27980-6B *** DELETED ***
260 10004198 *** DELETED ***
- 270 801823-00 .. CABLE, LANYARD ASSEMBLY NP 1
Page 10004-1
35-21-93 May 03/17
AVOX SYSTEMS INC.
897 SERIES
AIRLINE UNITS
NOMENCLATURE USAGE
CODE
No. 1234567
ASSY
4
ATTACHING PARTS
- 280 MS24693C27H .. SCREW, FLAT HEAD NP 1
(33302-027)
- 290 93BS10370A .. STUD NP 1
(13865-01)
***
- 300 10004197 *** DELETED ***
- 310 10003316 .. NIPPLE NP 1
- 320 6121-01 .. NUT, UNION NP 1
330 801420-00 . FILTER ASSEMBLY 1
- 340 10061-08-0-0 *** DELETED ***
- 340A 59776-01 . SEAL, METAL BOSS 1
(PRE SB 897-35-01)
RPLD BY 58532-00
340B 58532-00 . PACKING, PREFORMED 1
(POST SB 897-35-01)
RPLS 59776-01
350 803346-01 . BODY AND TUBE ASSEMBLY 1
Page 10004-2
35-21-93 May 03/17

Zodiac Aerospace Services: Letter of Transmittal

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ZODIAC AEROSPACE SERVICES

TECHNICAL PUBLICATION DEPARTMENT

THIS PAGE INTENTIONALLY LEFT BLANK

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

INTRODUCTION N Entire manual was converted into new SGML

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

(ZODIAC OXYGEN SYSTEMS US)

COMPONENT MAINTENANCE MANUAL

CYLINDER AND VALVE ASSEMBLY

89710015 89726022 89793015 89796015

The product(s)/commodity(s) described in the Component Maintenance Manual (CMM) is controlled

REVISION No.: 4 TP Page 1

THIS PAGE INTENTIONALLY LEFT BLANK

RECORD OF TEMPORARY REVISIONS

TEMP INSERTED REMOVED

THIS PAGE INTENTIONALLY LEFT BLANK

SERVICE BULLETIN LIST

THIS PAGE INTENTIONALLY LEFT BLANK

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE PAGE 1 May 03/17 1006 May 03/17

LIST OF EFFECTIVE PAGES (Cont'd)

SUBJECT PAGE DATE SUBJECT PAGE DATE

6006 May 03/17 INTRO 10001 1 May 03/17

DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

TESTING AND FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001

TABLE OF CONTENTS (Cont'd)

SCHEMATICS AND WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE

TABLE OF CONTENTS (Cont'd)

FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES . . . . . . . . . . . . . . . . . . . . . . 9001

SPECIAL PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE

TABLE OF CONTENTS (Cont'd)

ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IPL 10001 1

DESCRIPTION AND OPERATION

TESTING AND FAULT ISOLATION

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

DETAILED PARTS LIST

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B. How to Use the Manual

PROCEDURE METHOD DATE

D. Changes to the Manual

From : SI To : Imperial (U.S.)

G. Abbreviations and Acronyms

– FAR = federal aviation regulation

H. Industry Support Information

ZODIAC AEROSPACE SERVICES AMERICAS

For item procurement and retrofit information, please contact: