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COMPONENT MAINTENANCE MANUAL
with
ILLUSTRATED PARTS LIST
PART NUMBER
9544207, 9544207-2, 9544207-3, 9544207-4, 9544207-5,
9544207-6 AND 9544207-7
0B9R9
Attached to this transmittal letter is Revision No. 9 of AP-494 (basic issue dated 15
December 1977).
REVISION NO. 9 CONTAINS ALL PAGES OF THE MANUAL. Pages which have been added or
revised are outlined below, together with the Highlights of the revision.
The purpose of Revision No. 9 is to add Temporary Revisions. All changes are highlighted in the
Description of Change that follows.
Please retain all previous HIGHLIGHTS pages inserting them into this manual for future reference.
Highlights
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HIGHLIGHTS
REVISION NO. 8 CONTAINS ALL PAGES OF THE MANUAL. Pages which have been added or
revised are outlined below, together with the Highlights of the revision.
The purpose of Revision No. 8 is to revise the Temporary Revisions list to incorporate all of the
applicable Temporary Revisions and to add information on epoxy filler for exposed magnesium
wheels, add a painting diagram detailing paint restrictions for the Nose Wheel Assembly and to change
the torque values of the inflation valve.
Please retain all previous HIGHLIGHTS pages inserting them into this manual for future reference.
Title Page Revised to the latest Aircraft Braking Systems Corporation format
and revised to current revision number and date.
Record of Temporary Revisions, Added Temporary Revisions No. 32--4 through 32--14.
page 1
List of Effective Pages, Revised to reflect added, revised, and/or deleted pages.
pages 1 and 2
Description and Operation, Modified paragraphs 5.D and 5.E with “double lip bearing seal”.
page 3 Paragraphs 5.F and 5.G not removed as instructed by TR--32--08.
TR--32--08 was in error.
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NOSE WHEEL ASSEMBLY 9544207
Testing and Fault Isolation, Modified Test Equipment and Materials table. Changed bars to bar.
page 101
page 103 Changed the torque value of the inflation valve stem. Drawing calls
for 140 to 160 pound--inches, TR--32--11 is in error.
page 609 Added Paint diagram for nose wheel assembly, detailing paint re-
strictions.
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NOSE WHEEL ASSEMBLY 9544207
Repair No. 2, page 601 Added step on filling pits with epoxy. Renumbered following steps.
Updated specifications.
Repair No. 2, page 603 Added Repair Figure 601, Sheet 2 of 2, Wheel Bolt Bushing Repair.
Repair No. 3, page 601 Changed material stock for bearing cup bushing.
Repair No. 3, page 602 Modified Note 1 to change RMS to RHR. Added Note 4 concerning
material stock.
Repair No. 4, page 601 Added REPAIR No. 4, Counterbore of Outboard Wheel Subassem-
bly.
Repair No. 4, page 602 Added Repair Figure 601, Counterbore of Outboard Wheel Subas-
sembly.
page 702 Changed the torque value of the inflation valve stem. Updated
specifications.
page 707 Modified Note to include two washers per bolt. Updated specifica-
tions.
Fits and Clearances, Changed the torque value of the inflation valve stem. Updated
page 801 specifications.
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page 1005 Added “Double Lip” to Bearing Seal (10), “F” to effect code and
made it optional for Item (10A). Modified part numbers in com-
pliance with ATA Specification 2000.
page 1006 Modified part numbers in compliance with ATA Specification 2000.
page 1007 Modified part numbers in compliance with ATA Specification 2000.
page 1008 Modified part numbers in compliance with ATA Specification 2000.
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RECORD OF REVISIONS
DATE DATE
REV ISSUE PUT INTO BY REV ISSUE PUT INTO BY
NO. DATE MANUAL NO. DATE MANUAL
1 Apr 15/81 Apr 15/81 GAC
2 Dec 30/85 Dec 30/85 GAC
3 Jun 30/93 Jun 30/93 ABSC
4 Jul 19/93 Jul 19/93 ABSC
5 Sep 15/93 Sep 15/93 ABSC
6 Oct 25/93 Oct 25/93 ABSC
7 Feb 15/98 Feb 15/98 ABSC
8 May 26/06 May 26/06 ABSC
9 Nov 20/13 Nov 20/13 MABS
Record of Revisions
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SERVICE BULLETIN/SERVICE LETTER LIST
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SERVICE BULLETIN LIST (CONTINUED)
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LIST OF EFFECTIVE PAGES
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LIST OF EFFECTIVE PAGES (CONTINUED)
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TABLE OF CONTENTS
SUBJECT PAGE
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
2. Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
1. Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
2. Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
3. Paint Removal Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403
Table of Contents
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TABLE OF CONTENTS (CONTINUED)
SUBJECT PAGE
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
1. Repair Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
2. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602
3. Repair of the Outboard and the Inboard Wheel Subassembly. . . . . 603
4. Replacing Tapered Roller Bearing Cups . . . . . . . . . . . . . . . . . . . . . 607
5. Surface Treatment and Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609
6. Modification of Nose Wheel Assemblies 9544207 or 9544207-3
to 9544207-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615
7. Modification of Nose Wheel Assembly 9544207-5 to 9544207-6 . . 619
8. Modification of Nose Wheel Assembly 9544207-6 to 9544207-5 . . 623
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INTRODUCTION
This manual is written according to Air Transport Association Specification No. 100 for the overhaul
and/or maintenance of the Meggitt Aircraft Braking Systems (MABS) (MABS® is the registered
trademark of Meggitt-USA) assembly(ies) included. THIS MANUAL IS APPLICABLE ONLY FOR
THE OVERHAUL OF THE INCLUDED MABS PRODUCT(S) WITH ONLY MABS PRODUCED OR
APPROVED PARTS AND APPROVED PROCEDURES. THE USE OF UNAPPROVED PARTS OR
THE OMISSION OR ALTERATION OF APPROVED PROCEDURES NEGATES THE VALIDITY OF
THIS MANUAL.
The person or facility that uses unapproved procedures or omits recommended procedures to do
an overhaul or maintenance to MABS products may not rely on this manual, must do so at their own
risk and must assume product liability. All torque values and specific limits apply only to MABS
approved parts/products and must be obeyed. Any alternative procedures, limits, or materials (if
consented to in writing by MABS) must not decrease the performance of the assembly.
The Illustrated Parts List of this manual lists and illustrates only the approved parts required to do
maintenance to the assemblies in this manual. The use of unapproved parts in these assemblies
may change the product's performance capability and will nullify the product warranty. The person
or facility that puts unapproved parts in the assemblies may not utilize this manual, must do so at
their own risk and must assume product liability.
All dimensions and other values are in English units followed by the SI (International System) units
in parentheses. Illustration dimensions are in inches with millimeter conversions in parentheses
unless specified. Dimensions of standard tools or parts are in English units where there are no
equivalent metric tools or parts. Illustrations are for reference only and are not to scale.
Meggitt Aircraft Braking Systems represents that the information contained in this manual is valid
only for use with MABS approved parts and procedures and was current at the time of publication
and verified by comparison to engineering documentation.
If this manual and the aircraft maintenance manual do not agree on the aircraft interface
connections, use the aircraft maintenance manual. This manual may give component functions that
may or may not be used when installed on the aircraft.
Introduction
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NOTICE
The cost for this manual includes printing and shipping costs only and does not
include purchase of the data or design. It does not give the purchaser any rights or
patent to print or make parts from this data.
SAFETY SUMMARY
Obey all manufacturer's Warnings and Cautions for all materials specified in this
manual. In this manual, Warnings and Cautions come before the procedure to which
they apply. Failure to obey a Warning may cause personal injury. Failure to obey a
Caution may cause damage to equipment or components. Wear protective clothing
approved for the materials and tools being used.
CONFORMANCE NOTICE
This assembly for commercial transport usage has a “TSO” marking which identifies
it as having been fully laboratory tested and qualifies to the applicable Federal
Aviation Administration (FAA) regulations.
The conditions and tests required for “TSO” approval of this article are minimum
performance standards. It is the responsibility of those installing this article on or
within a specific type or class of aircraft to determine that the aircraft installation
Although this commercial transport category assembly may have been tested and
qualified to the specification requirements of the applicable airframe manufacturer
and certified on the applicable aircraft, it is the responsibility of the installer to
determine that the assembly maintained in accordance with this manual is approved
for installation.
Introduction
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The use of parts manufactured by sources other than MABS and not approved by
MABS in any assembly that has the MABS name and “TSO” marking will relieve
MABS of any warranty obligation relating to the assembly upon which the
unapproved part has been installed and will relieve MABS of all product liability
responsibility for that assembly or any other assemblies on the aircraft and the
aircraft it may be used on.
The FAA regulations subject Meggitt Aircraft Braking Systems, the airframe
manufacturer and the operator, to constant surveillance to assure that proper quality
assurance, material and processing controls are maintained in order to provide
replacement parts that are the same quality as the parts originally certified in this
assembly.
ON-CONDITION MAINTENANCE
Each operator must schedule maintenance based on the condition of his equipment.
Meggitt Aircraft Braking Systems recommends that on-condition maintenance be
performed.
Meggitt Aircraft Braking Systems Corporation recommends that operators use the
following inspection schedule outlined in General Service Letter (GS-SL-36) unless
they have previously established their own schedule based on their own history of
operation. Operators may use their existing inspection frequency, if established,
Introduction
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Introduction
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1. General
A. See Figure 1.
B. The nose wheel assembly is an 18 x 4.4 Type VlI wheel designed for use with tubeless
tires. The wheel subassemblies are manufactured from magnesium alloy castings.
A. The wheel is of the divided type to facilitate tire installation and removal. The two wheel
halves (inboard and outboard subassemblies) are held together with eight bolts, washers
and self-locking nuts with a recessed countersunk washer under each bolt head and a
plain washer under each nut. A preformed packing is installed in the groove of the
outboard wheel subassembly to provide an air seal at the juncture of the wheel
subassemblies. An inflation valve assembly is installed in the outboard wheel
subassembly to inflate and deflate the tire.
B. The wheel rotates on two tapered roller bearings, the bearing cups are shrink-fitted into
the hubs of each wheel subassembly. The bearing cones are protected against dirt,
moisture, contamination and loss of lubricant by built-in rubber bearing seals, which in
turn are held in place by the axle nuts and washers.
3. Handling Procedures
A. Careful handling of the wheel components will assure a long service life and trouble-free
operation.
C. Handle the wheel bearing cones with extreme care. Many bearing failures can be traced
to dropping or mishandling the cones during maintenance. Do not drive bearing cones
onto the aircraft axle, and never overtighten the axle nut.
D. The wheel subassemblies should be properly maintained to protect the paint and surface
finishes, as exposed magnesium is susceptible to corrosion. Nicks, scratches and other
damage caused by improper handling of the wheel subassemblies during maintenance
invite corrosion, which if unattended will lead eventually to fatigue cracks and premature
removal from service.
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PREFORMED
PACKING
OUTBOARD WHEEL
INTERNAL SUBASSEMBLY
WRENCHING BOLT
COUNTERSUNK
WASHER SELF-LOCKING NUT
PLAIN WASHER
BEARING SEAL
BEARING SEAL
INBOARD WHEEL
SUBASSEMBLY VALVE CAP
VALVE STEM
324614-001-01.CGM
PREFORMED
PACKING
Figure 1
Nose Wheel Assembly
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4. Leading Particulars
A. Nose Wheel Assembly 9544207-2 is identical to Nose Wheel Assembly 9544207 except
for the identification plate. Nose Wheel Assembly 9544207-2 is superseded by Nose
Wheel Assembly 5006450 - (Refer to Component Maintenance Manual 32-46-17
(AP-584)).
B. Nose Wheel Assembly 9544207-1 is identical to Nose Wheel Assembly 9544207 except
for the paint finish. Nose Wheel Assembly 9544207-1 is superseded by Nose Wheel
Assembly 5006450-1 (Refer to Component Maintenance Manual 32-46-17 (AP-584)).
C. Nose Wheel Assembly 9544207-3 is identical to Nose Wheel Assembly 9544207 except
for the use of Timken bearing cup (long cup). This unit is a reworked assembly.
D. Nose Wheel Assembly 9544207-4 is identical to Nose Wheel Assembly 9544207 except
for the use of Timken bearing cup (short cup) along with separate double lip bearing seal.
This configuration is the current production unit for Lear and Metroliner aircraft.
E. Nose Wheel Assembly 9544207-5 is identical to Nose Wheel Assembly 9544207 except
for the use of Timken bearing cup (short cup) along with a separate double lip bearing
seal. This unit is a reworked assembly.
H. At operator option, wheel and tire balance kits are provided to correct an out-of-balance
condition. Two wheel balancing methods are available and are not furnished unless
ordered separately. See Wheel Balancing.
6. Wheel Modifications
A. The modification of the Nose Wheel Assembly 9544207 to 9544207-3 has been
superseded by the conversion to the Nose Wheel Assembly 9544207-5 configuration.
B. A modification is provided in REPAIR section for the rework of Nose Wheel Assembly
9544207 or 9544207-3 to the 9544207-5 configuration.
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2. General
(2) To provide operational test (leak test) after maintenance action to verify proper
wheel/tire assembly.
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B. Serviceability of aircraft wheels subjected to rolling with a flat or disintegrated tire and
damage to overloaded mating wheel, where applicable, should be checked in
accordance with CHECK section.
(1) If a single bolt or nut is broken or missing, replace it and the two (one on either side)
adjacent bolts and nuts in accordance with DISASSEMBLY.
(2) Magnetic-particle check (or equivalent) all other bolts after thorough cleaning in
accordance with CLEANING and CHECK.
(3) If more than one bolt or nut is broken or missing, all bolts and nuts are
non-serviceable.
3. Test Setup
A. None required.
(2) Clean tapered roller bearing cups (130, 130A, 130B and 170, 170A, 170B) in
accordance with CLEANING and check roller contacting surface of cups for
damage in accordance with CHECK section.
(3) Clean tapered roller bearing cones (20, 20A or 20B) in accordance with CLEANING
and check roller surfaces in accordance with CHECK section.
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NOTE: Verify and check operating pressure before handling wheel/tire assembly.
Reference Aircraft Tire Manual and Data Book for specific tire data and
checks.
(2) Coat juncture around inflation valve assembly (80), and tire beads with soap
solution. Check carefully for air leaks in the form of soap bubbles.
(3) If no leaks occur, remove all traces of soap solution from wheel/tire assembly with
water and a cellulose sponge or soft bristle brush. Dry wheel thoroughly with clean,
compressed air.
(5) If air leaks are present, proceed with the following steps.
(a) Completely deflate tire and remove assembly from inflation cage and remove
all traces of soap solution from wheel/tire assembly with water and a cellulose
sponge or soft bristle brush. Dry wheel thoroughly with clean, compressed air.
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(6) If leakage occurs around inflation valve assembly (80), check torque on leaking
part. Torque valve stem (110) 140 to 160 pound-inches (15,8 to 18,1 N-m). Retest
the wheel/tire assembly.
(a) If leakage occurs around inflation valve assembly (80) and persists after
torque check, remove valve assembly per DISASSEMBLY, check interface
surfaces and replace preformed packing (120). Reinstall valve in accordance
with ASSEMBLY AND STORAGE and retest.
(b) If leakage occurs around tire bead seat, remove tire from wheel per
DISASSEMBLY, check wheel bead seat end tire bead for damage. If tire bead
is cut or defective, install a new tire. If wheel bead seat is scratched, nicked or
pitted, repair in accordance with REPAIR. Surface treat and paint the repaired
areas per REPAIR. Reinstall tire in accordance with ASSEMBLY AND
STORAGE and retest the wheel/tire assembly.
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DISASSEMBLY
1. General
NOTE: See TESTING AND FAULT ISOLATION for operational test and fault isolation
procedures to establish condition of wheel and determine extent of
disassembly required.
C. Any wheel subjected to rolling with a flat or disintegrated tire and the corresponding
overloaded mating wheel, where applicable, shall be subjected to checking or removal
from service as detailed in General Check Procedures. See CHECK section.
D. The use of power wrenches for wheel disassembly is governed by the following:
(1) Do not use power wrenches for disassembly for any threaded parts made of
non-ferrous material or parts threaded directly into non-ferrous tapped holes.
(2) The use of power wrenches for disassembly of any ferrous parts or parts threaded
directly into ferrous tapped holes, such as wheel fasteners, is acceptable.
2. Disassembly Procedures
WARNING: DO NOT ATTEMPT TO REMOVE THE VALVE CORE UNTIL THE TIRE HAS
BEEN COMPLETELY DEFLATED. VALVE CORES WILL BE EJECTED AT
HIGH VELOCITY IF UNSCREWED BEFORE AIR PRESSURE HAS BEEN
RELEASED.
C. Remove tapered roller bearing cone and rollers (20, 20A or 20B).
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CAUTION: DO NOT PRY BETWEEN WHEEL FLANGE AND TIRE BEADS, THIS COULD
DAMAGE THE WHEEL AND TIRE.
D. Break tire beads free of both wheel flanges by applying pressure in even increments
around entire sidewall as close to tire beads as possible.
(1) Check for missing or broken wheel bolts or nuts. If a single broken or missing bolt or
nut is found, replace it and the two (one on either side) adjacent bolts or nuts.
NOTE: Magnetic-particle check (or equivalent) all other bolts after thorough
cleaning in accordance with CLEANING and CHECK procedures.
(2) If more than one bolt or nut is missing or broken, all bolts and nuts are
non-serviceable.
NOTE: The use of power wrenches for disassembly of fasteners can reduce the
service life of bolts and nuts.
G. Remove preformed packing (150 or 150A) from packing groove of inboard wheel
subassembly (160A, 160B, 160C or 160D).
H. Remove valve stem (110) and preformed packing (120) from outboard wheel
subassembly (70A, 70B, 70C or 70D).
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I. The tapered roller bearing cups (130 and 170, 130A and 170A or 130B and 170B) are a
shrink fit in the wheel hubs and should not be removed unless replacement is necessary,
if paint is to be stripped, or if a thorough check of the wheel subassemblies is desired.
Removal and installation instructions are contained in REPAIR.
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KEPT
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CLEANING
1. Cleaning Materials
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2. Cleaning Procedures
B. Clean all metal parts with dry-cleaning solution conforming to Specification MIL-PRF-680.
Use a soft bristle brush to remove hardened grease, dust and dirt. Vapor degrease the
wheel bolts and remove any scale with a soft wire brush.
C. Dry all metal parts thoroughly after cleaning, using filtered and dried compression air.
NOTE: Ensure foreign materials and solvents have been removed from all cavities,
threaded holes, pockets and other areas where entrapment might occur.
D. Check, in accordance with CHECK section and repack bearing cones and coat bearing
cups with grease, Specification MIL-PRF-81322 or Mobil Aviation Grease SHC 100,
NOTE: New bearing cones and bearing cups packaged in preservative need not be
degreased prior to use as the preservative is compatible with the
recommended grease.
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E. Clean all rubber and non-metallic parts in isopropyl alcohol, Specification TT-I-735, and
dry with a clean, soft cloth.
NOTE: For older wheel assemblies the bearing seal is built into the bearing cone.
NOTE: Bearing cups need not be removed during dry paint stripping.
(3) Plug or seal off openings, threaded holes, bearing cups and inserts as required.
(4) Use the dry-stripping procedure to remove the paint, refer to AP-842, Standard
Practices Manual with Procedures (32-46-35), for dry-stripping procedure.
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NOTE: Bearing cups need not be removed during paint stripping if a suitable
mask (or other method) is used to assure contamination does not occur
(behind the bearing cup) by stripping fluids.
(3) Plug and seal off threaded holes and threaded inserts.
NOTE: After paint stripping, the part must be surface treated and painted in
accordance with REPAIR.
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CHECK
1. Check Materials
2. General
(1) Operators with an established check/inspection schedule can continue to use their
check/inspection and overhaul schedules, except where specific check and
NOTE: The following are the recommended criteria for general checks and
inspections at the frequencies recommended in the INTRODUCTION
section.
1 Write down the nose wheel assembly number, the wheel serial numbers
of the inboard subassembly and outboard subassembly, and the number
of landings accrued according to the operator's in-house tracking system.
2 Make sure all screws, bolts and nuts are installed. If any fastener
hardware is missing, see TESTING AND FAULT ISOLATION, paragraph
2.C., to check for missing or broken screws, bolts and nuts.
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5 Make a visual check of the bearing grease for contamination. Look for a
change in color or consistency of the grease and look for foreign matter in
the grease. If contamination is found, check bearing seals as told in this
CHECK section paragraph 9. and the bearing cups and bearing cones as
told in this CHECK section paragraph 4.
6 Examine each component of the nose wheel assembly for damage. Pay
special attention to the tapered roller bearings, the grease seals, the
grease retainer baffles and the preformed packings.
(b) Do an eddy current inspection of the bead seat area of the nose wheel for
cracks as told in this CHECK section and in the Non-destructive Testing
Manual, AP-763 (32-42-05), Part 3.
NOTE: In addition to the General Nose Wheel Check and Inspection listed in
paragraph 2.B. of this section, perform the following:
(a) Do a Non-Destructive Test (NDT) of the nose wheel as told in this CHECK
section.
2 Do an eddy current inspection of the bead seat areas of the nose wheel
for cracks.
(1) All nose wheel assemblies that have operated with a flat tire or a damaged tire must
be examined as follows:
1 Carefully examine the flange areas on the wheel assembly for damage
and for tire brinelling and/or chafing damage on the outside diameter of
the flange. Measure the outside diameter of the flange at three, equally
spaced positions, to examine the nose wheel assembly to see if the
wheel assembly is not circular. The difference between the largest and
smallest diameter values must not be greater than 0.030 inch (0,76 mm).
Replace any nose wheel assembly with damage to the flange area or that
is not circular when compared to this limit.
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1 A nose wheel assembly in which the flanges have touched the runway
must be replaced. The high levels of stress put on the wheel flange and
bead seat area will cause the wheel assembly not to be serviceable with
a small quantity of damage.
3. Outboard Wheel Subassembly (70A, 70B, 70C or 70D) and Inboard Wheel Subassembly
(160A, 160B, 160C or 160D)
A. Check wheel subassembly for cracks and structural damage. Pay particular attention to
the bead seat, bolt boss, valve hole and tubewell radius. Check the underside of the tube
well area paying particular attention to the area from the tire bead seat radius to the end
of the toe of the tire. Replace all cracked wheel subassemblies.
NOTE: Check wheel bead seats, using ultrasonic or eddy-current methods. Check all
other areas of the wheel subassembly by fluorescent penetrant methods.
Replace all cracked wheel subassemblies.
B. Check wheel subassemblies for corrosion, nicks, scratches, tool marks and other
damage. Remove any corrosion and surface damage up to the limits given in REPAIR.
Wheel subassemblies damaged beyond these limits should be replaced.
C. Check the valve hole threads in the outboard wheel subassembly for damage. If threads
are stripped or damaged, see REPAIR.
4. Tapered Roller Bearing Cup (130, 130A or 130B and 170, 170A or 170B) and Tapered Roller
Bearing Cone and Rollers (20, 20A or 20B)
B. Check tapered roller bearing cone and rollers, roller surfaces for nicks, scratches, rust,
corrosion, spalling, flat spots, pitting, heat discoloration and wear. Check bearing cage for
nicks, dents, distortion and wear in the roller pockets. Replace bearing cones having any
defects.
A. Check valve stem (110) for stripped or crossed threads and other damage. Replace
valve stem if bent or damaged.
B. Replace valve cap (90) or valve core (100) if these parts are non-serviceable.
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A. Check self-locking nuts for worn, stripped and crossed threads. Replace if damaged.
Nuts should be replaced after 15 applications. If unable to determine the number of
applications, degrease the nut and bolt and check the torque required to turn nut on a
non-lubricated bolt past the nut's locking section. Replace any nut requiring less than the
minimum torque value as follows:
(1) Replace self-locking nut (30) when minimum torque value is less than
6.5 pound-inches (0,73 Nm).
B. Degrease and magnetic particle check all bolts for cracks, paying particular attention to
radius under the bolt head and to the threads adjacent to the bolt shank. Replace any
cracked bolts and those having stripped, crossed or damaged threads. No reworking of
the bolts is permissible.
NOTE: For internal wrenching bolts, magnetic particle inspection in the longitudinal
direction only is sufficient to identify fatigue cracks.
NOTE: Cuts on packings often indicate the presence of burrs or other damage on the
adjoining wheel parts. Check adjoining parts and remove burrs or other
damage that may cause packing damage to reoccur, see REPAIR.
8. Instruction Plate (140, 180 and 200) and Identification Plate (190)
A. Check instruction and identification plate for looseness and legibility. Replace if loose or
NOTE: Bearing seal (10) will wear a groove on the inner circumferential surface of the
bearing hub. This groove does not decrease the life of the wheel subassembly and
indicates the bearing seal is correctly installed. Refer to Service Letter
Lear 23-SL-3.
A. Check bearing seal for distorted, cut or grooved sealing surface. Replace seal if
damaged.
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REPAIR
1. Repair Materials
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B. Repairs to the nose wheel are limited to the replacement of parts and to the repairs
specified in this section. No attempt should be made to repair cracked, severely corroded
or badly damaged parts. Components that cannot be repaired within the limits defined in
this section should be replaced.
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3. Repair of the Outboard Wheel Subassembly (70A, 70B, 70C or 70D) and the Inboard Wheel
Subassembly (160A, 160B, 160C or 160D)
A. Remove all corrosion and surface damage from wheel subassembly forgings according
to the limits specified in Figure 601 and Figure 602. Any wheel subassemblies that are
corroded or damaged beyond these limits should be replaced. Imperfections should be
blended out to a minimum of one-quarter inch (6,35 mm) radius and then polished. Use
fine, wet-or-dry, aluminum oxide cloth (300 to 400 grit) for polishing. Unless otherwise
specified, surface finish of repaired surfaces shall not exceed a roughness of 150
microinches RHR. All reworked surfaces shall be cleaned thoroughly, surface treat and
paint in accordance with Surface Treatment and Paint paragraph of this section.
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6
7 6
4
2
3
10
9
324614-601-01.CGM
NOTE:
NUMBERS INDICATE REPAIR AREAS
Figure 601
Inboard Wheel Subassembly Repair Limits
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6 7 6
4 5
2
3
9
324614-602-01.CGM
NOTE:
NUMBERS INDICATE REPAIR AREAS
Figure 602
Outboard Wheel Subassembly Repair Limits
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Table 601
Key to Figure 601 and Figure 602
General: Internal and external tubewell, hub and web repairs shall not be located directly opposite
surfaces previously blended unless minimum cross section dimensions are maintained.
When damage depth is less than 0.015 inch (0,38 mm) deep, all blend type repairs shall
be blended with a depth to width ratio of 1 to 100 in surface width. Where not possible,
use as generous a width to depth ratio as practical with the area being repaired. Radius
sharp bolt hole edges on mating surface side only, up to 0.090 inch (2,29 mm) radius.
Repairs are limited in each marked area to the following limits:
Area 1: Polish out corrosion pits, scratches and tool marks to 0.015 inch (0,38 mm) deep and 1/2
inch (12,7 mm) long. Surface finish in bead seat radius should be 32 microinches RHR.
Area 2: Blend out and polish imperfections up to 0.025 inch (0,64 mm) deep and one inch (25,4
mm) long. Reworked area is not to exceed one square inch (6,45 mm2). Do not remove
metal if surface directly opposite was previously reworked.
Area 3: Blend out and polish imperfections up to 0.030 inch (0,76 mm) deep and one square inch
(645 mm2) in area.
Area 4: Polish out imperfections in the register area, provided sealing qualities are maintained.
Area 5: Blend out and polish imperfections to 0.060 inch (1,52 mm) deep.
Area 6: Rework is limited to 0.125 inch (3,18 mm) deep and 0.50 square inch (323 mm2) per
blend area per repair
Area 7: Rework is limited to blending out scratches and corrosion, provided cup retention
is not affected.
Area 8: Rework is limited to 0.015 inch (0,38 mm) maximum depth on the face of each bolt boss.
Area 9: The maximum repair area is 0.015 inch (0,38 mm) deep and 0.50 square inch (323 mm2)
on each interface boss.
Area 10: Blend out and polish imperfections up to 0.500 inch (12,7 mm) and 0.031 inch (0,78 mm)
B. Check bolt hole bore for signs of corrosion or damage. Repair bolt holes as follows:
(1) Use a bore brush and hot soapy water to remove light corrosion. Rinse with hot
water and dry with filtered forced air.
(2) If corrosion is deeper than the surface film, the bolt hole can be ream-bored in
increasing diameters until the corrosion is removed, up to a maximum of 0.344 inch
(8,74 mm) diameter.
(3) Remove only enough material to eliminate the corrosion. Increase the hole diameter
of only those bolt holes showing deep corrosion.
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(4) Provide for 0.030 inch (0,762 mm) radius at the wheel mating surface side of bolt
hole
(5) If corrosion is beyond the maximum clean-up bore diameter, the wheel half can be
repaired. See Repair No. 2 for the repair of damaged wheel bolt hole on outboard
wheel subassemblies (70A, 70B, 70C and 70D) and inboard wheel subassemblies
(160A, 160B, 160C and 160D).
(6) Surface treat all the exposed magnesium surfaces in accordance with Surface
Treatment and Paint paragraph of this section.
NOTE: Excessive paint on the bolt boss may contribute or result in loss of bolt
preload. Use a swab to apply primer to bolt bore surface.
4. Replacing Tapered Roller Bearing Cups (130, 130A or 130B and 170, 170A or 170B)
(3) Carefully remove primer residue and any foreign matter from hub bore.
(1) Make sure bearing bore and shoulder are clean and free from burrs.
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(4) Remove wheel from heat source and bearing cup from dry ice. Dry cup and hub
bore.
(7) Allow wheel subassembly to cool to room temperature. Apply a light coat of grease,
Specification MIL-PRF-81322 or Mobil Aviation Grease SHC 100, to bearing cup to
prevent rust and corrosion.
1/2 SHOULDER
WIDTH
Figure 603
Typical Bearing Cup Register Check
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A. Repaired areas of the wheel subassemblies and those having the paint and treated finish
removed, should be surface treated as follows:
(2) Surface treat all the exposed surfaces of wheel subassemblies with surface treat
solution conforming to Specification SAE AMS-M-3171 in accordance with the
manufacturer instructions. Refer to Repair Materials for recommended solution.
(1) The part or area requiring touch-up painting must be thoroughly clean and free of all
contaminants.
(2) Prepare area to be painted (scratches, nicks, chipped paint, etc.) by sanding lightly
to feather out all edges of adjacent finish, using 300-400 grit, wet-or-dry, aluminum
oxide cloth. Wet sanding is preferred. Avoid removing more primer than is
absolutely necessary from damaged area.
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(2) Surface treat all the exposed metal surfaces of wheel subassemblies with surface
treat solution conforming to Specification SAE AMS-M-3171, in accordance with
manufacturer instructions.
1 Spray one full wet cross coat to a dry film thickness of approximately
0.0005 inch (0,013 mm). Air dry 45 minutes minimum before applying
2 Air dry 45 minutes before handling. Paint will reach full cure in 72 hours.
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NOTE: Keep the spray area at the temperature and the humidity listed:
1 Surface Preparation
a Clean and surface treat the parts before you apply the paint.
2 Primer
2) Slowly pour one part (by volume) Component “B” into three
parts (by volume) Component “A” and mix fully (Do not reverse
this procedure).
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c Let the epoxy primer dry in the open air. Dry a minimum of one hour
d If the topcoat was not applied in less than 16 hours, clean the
surface again with a dry-cleaning solvent.
e If the topcoat was applied more than 72 hours, roughen the primed
surfaces with 300 to 400 grit aluminum oxide cloth. Apply a coat of
primer.
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3 Topcoat
4 Application
c Spray a second full cross coat (if required) to a dry film thickness of
approximately 0.1 to 0.15 mil (0,025 to 0,038 mm). (See
Figure 604.) Total dry film thickness must be approximately 0.16 mil
to 0.27 mil (0,041 to 0,068 mm). The thickness includes the primer.
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1 1
2 2
2
2
3 4 3 4
4 5 5 4
5 4 4 5
2 APPLY ONE (1) COAT OF DANEMIL OR EPOXY PRIMER ONLY ON THESE SURFACES.
Figure 604
Paint Diagram for Nose Wheel Assembly
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A. At the next overhaul, at operator's option, remove bearing cups and bearing cones as
follows:
(1) Remove inboard and outboard bearing cones (20 or 20A) in accordance with
DISASSEMBLY.
NOTE: In Nose Wheel Assembly 9544207-3, bearing cone (20A) and bearing
cup (130A and 170A) were installed in place of bearing cone (20) and
bearing cup (130). Bearing cone (20B) plus bearing seal (10) replaces
bearing cone (20 or 20A).
(2) Remove Inboard and Outboard Bearing Cups (130 or 130A) in accordance with
Replacing Tapered Roller Bearing Cups, REPAIR section.
NOTE: Timken bearing cup (130A and 170A) has a length of 0.5938 inch
(15,0822 mm). New Timken bearing cup (130B and 170B) has a length of
0.5638 inch (14,3202 mm). To verify the identity of a previously installed
cup, measure the cup length.
(3) Clean inboard and outboard wheel subassembly hub bore area in accordance with
CLEANING section making sure that bearing bore and shoulder are clean and free
of burrs.
B. Install bearing cups (130B and 170B) in accordance with Replacing Tapered Roller
Bearing Cups, REPAIR section.
C. Cut a 0.060 X 45 degree lead-in chamfer in the inboard and outboard hub bores as
follows:
NOTE: The chamfer can be added to the hubs of an assembled wheel/tire unit, to the
(1) Be sure bearing cups (130B and 170B) are clean and fully seated in the inboard and
outboard wheel subassemblies.
(2) Install Chamfer Tool 4-10362 and cut chamfer in wheel assemblies without tires or
separated wheel subassemblies as follows:
(a) Use the feeler gauge supplied with the chamfer tool to set the cutting tool at
0.125 inch (3,18 mm) projection.
(b) Secure the tool holder by the wrench flats in a bench vise.
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(c) Install the pilot of the chamfer tool in the wheel subassembly so that it seats
against the bearing cone. Install the stud through the opposite side of the
wheel subassembly and into the pilot. Use the hand knob to draw the washer
against the opposite side of the wheel subassembly (or wheel subassembly) to
seat the pilot firmly against the bearing cup.
(e) Rotate the wheel subassembly (or wheel assembly) clockwise while applying
steady downward pressure. Continue to rotate the wheel until the wheel turns
freely and the bearing hub face seats on the chamfer tool holder.
(f) Remove the wheel subassembly (or wheel assembly) and all cutting chips
from the chamfer tool. Repeat the operation for the mating wheel subassembly
of the wheel.
(3) Install Chamfer Tool 4-10362 and cut chamfer in assembled wheel/tire units as
follows:
(a) Use the feeler gauge supplied with the chamfer tool to set the cutting tool at
0.125 inch (3,18 mm) projection.
(b) Install the pilot of the chamfer tool in the wheel/tire unit so that it seats against
the bearing cone. Install the stud through the opposite side of the wheel and
into the pilot. Use the hand knob to draw the washer against the opposite side
of the wheel to seat the pilot firmly against the bearing cup.
(5) Remove metal chips and any dirt from bearing cup and wheel hub area.
(6) Metal stamp “5R89-087-1 5R” in 0.06 inch (1,5 mm) characters on the hub face as
shown in to signify that the chamfer has been added. Refer to paragraph E. for
complete wheel identification instructions.
(7) Surface treat the newly cut chamfers and any stamped surfaces according to
Surface Treatment and Paint paragraph of this section.
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(1) Pack bearing cones (20B) and coat bearing cups (130B and 170B) and lips of
Bearing Seal (10) with clean bearing grease, Specification MIL-PRF-81322 or Mobil
Aviation Grease SHC 100. Apply grease sparingly but thoroughly. Do not over
lubricate.
NOTE: New bearing cones and bearing cups packaged in preservative need not
be degreased prior to use, as the preservative is compatible with the
recommended grease.
(2) Install bearing cones (20B) and bearing seals (10) in wheel assembly.
NOTE: Bearing cones and bearing cups must be installed as a matched set (both
cones and cups must be Timken) and in pairs only (both wheel
subassemblies must have the same part number cone and cup).
Use of bearing cup (130B and 170B) does not result in any increase of
the bearing span. New Timken bearing cup (130B and 170B) has a length
of 0.5638 inch (14,3202 mm). Timken bearing cup (130A and 170A) is
0.5938 inches (15,0822 mm) long. To verify the identity of a previously
installed cup, measure the cup length.
Bearing seal (10) can be used with either the 1.938 inches (49,225 mm)
diameter collar or the 2.05 inches (52,070 mm) diameter collar, where as
the Tyson bearings required the 1.938 inches (49,225 mm) collar.
E. Re-identify Nose Wheel Assembly 9544207 or 9544207-3 as shown in Figure 605 and as
(1) If present, grind off “-7” following inboard wheel subassembly part number. Metal
stamp a “-10” in 0.12 inch (3,05 mm) characters after inboard wheel subassembly
number to read “SUBASSY 9536598-10”.
(2) If present, grind off “-7” following outboard wheel subassembly part number. Metal
stamp a “-10” in 0.12 inch (3,05 mm) characters after outboard wheel subassembly
number to read “SUBASSY 9536599-10”.
(3) f present, grind off “-3” following nose wheel assembly part number on inboard and
outboard wheel subassemblies. Metal stamp a -5 in 0.12 inch (3,05 mm) characters
after nose wheel assembly number on inboard and outboard wheel subassemblies
to read “ASSY 9544207-5”.
(4) If present, grind off “-3” of repair number 5R89-087-3 on hub face. Metal stamp
“5R89-087-15R” in 0.06 inch (1,5 mm) characters on hub face according to Figure
605. Remove displaced material to maintain a smooth surface.
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2 OUTBOARD WHEEL
3
INBOARD WHEEL SUBASSEMBLY (70A)
SUBASSEMBLY (160A)
5 5
13621A
TIMKEN CO.
1 1
INBOARD OUTBOARD
WHEEL SUBASSEMBLY WHEEL SUBASSEMBLY
2 METAL STAMP "-10" IN 0.12 (3,05) CHARACTERS AFTER THE INBOARD WHEEL
SUBASSEMBLY NUMBER TO READ "SUBASSY 9536598-10"
5 AFTER THE BEARING CUPS (130B AND 170B) ARE INSTALLED, USE CHAMFER
TOOL 4-10362 TO MACHINE A 0.060 (1,52) x 45° CHAMFER IN THE INBOARD AND
OUTBOARD BEARING HUBS
Figure 605
Modification of Nose Wheel Assemblies 9544207 or 9544207-3 to 9544207-5
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F. Surface treat the displaced metal. Refer to paragraph Surface Treatment and Paint in
REPAIR section.
G. Where required by axle thread length, replace 0.620 x 2.00 inch (15,748 x 50,80 mm)
outer diameter axle spacers, Lear part numbers 2342120-1 and 2342120-2, with
0.5488 x 2.00 inch (14,935 x 50,80 mm) outer diameter axle spacers, Lear part numbers,
2342120-3 and 2342120 - respectively. Contact Lear Service for spacers.
A. At the next overhaul, at operator's option, remove bearing cups and bearing cones as
follows:
(1) Remove inboard and outboard bearing cones (20 or 20A) in accordance with
DISASSEMBLY section.
(2) Remove inboard and outboard bearing cups (130 and 170 or 130A and 170A) in
accordance with Replacing Tapered Roller Bearing Cups, REPAIR section
NOTE: Timken bearing cup (130A and 170A) has a length of 0.5938 inch
(15,0822 mm). New Timken bearing cup (130B and 170B) has a length of
0.5638 inch (14,320 mm). To verify the identity of a previously installed
cup, measure the cup length.
(3) Clean inboard and outboard wheel subassembly hub bore area in accordance with
the CLEANING section making sure that bearing bore and shoulder are clean end
free of burrs.
B. Install bearing cups (130B and 170B) in accordance with Replacing Tapered Roller
Bearing Cups, REPAIR section.
C. Cut a 0.060 X 45 degree lead-in chamfer in the inboard and outboard hub bores as
NOTE: The chamfer can be added to the hubs of an assembled wheel/tire unit, to the
hubs of an assembled wheel assembly, or to the hubs of separated wheel
subassemblies. Procedures are provided for cutting the chamfer in separated
wheel subassemblies and assembled wheels and for cutting the chamfer in
wheel/tire units. In both methods, Chamfer Tool 4-10362 is used to make the
chamfer cut (Refer to the SPECIAL TOOLS, FIXTURES AND EQUIPMENT
section for Chamfer Tool 4-10362).
(1) Be sure bearing cups (130B and 170B) are clean and fully seated in the inboard and
outboard wheel subassemblies.
(2) Install Chamfer Tool 4-10362 and cut chamfer in wheel assemblies without tires or
separated wheel subassemblies as follows:
(a) Use the feeler gauge supplied with the chamfer tool to set the cutting tool at
0.125 inch (3,18 mm) projection.
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NOSE WHEEL ASSEMBLY 9544207
(b) Secure the tool holder by the wrench flats in a bench vise.
(c) Install the pilot of the chamfer tool in the wheel subassembly so that it seats
against the bearing cone. Install the stud through the opposite side of the
wheel subassembly and into the pilot. Use the hand knob to draw the washer
against the opposite side of the wheel subassembly (or wheel assembly) to
seat the pilot firmly against the bearing cup.
(e) Rotate the wheel subassembly (or wheel assembly) clockwise while applying
steady downward pressure. Continue to rotate the wheel until the wheel turns
freely and the bearing hub face seats on the chamfer tool holder.
(f) Rotate the wheel subassembly (or wheel assembly) and all cutting chips from
the chamfer tool. Repeat the operation for the mating wheel subassembly of
the wheel.
(3) Install Chamfer Tool 4-10362 and cut chamfer in assembled wheel/tire units as
follows:
(a) Use the feeler gage supplied with the chamfer tool to set the cutting tool at
0.125 inch (3,18 mm) projection.
(b) Install the pilot of the chamfer tool in the wheel/tire unit so that it seats against
the bearing cones. Install the stud through the opposite side of the wheel and
into the pilot. Use the hand knob to draw the washer against the opposite side
of the wheel to seat the pilot firmly against the bearing cup.
(e) Use a speeder handle and 15/16-inch socket to rotate the tool holder
clockwise to make the chamfer cut. Remove the tool holder several times
during this operation to remove cutting chips.
(5) Remove metal chips and any dirt form the bearing cup and wheel hub area.
(6) Metal stamp “5R89-087-18R” in 0.06 inch (1,5 mm) characters on the hub face as
shown in Figure 606 to signify the chamfer has been added. Refer to paragraph E.
for complete wheel identification instructions.
(7) Surface treat the newly cut chamfers and any stamped surfaces according to
Surface Treatment and Paint paragraph of this section.
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(1) Pack bearing cones (20B) and coat bearing cups (130B and 170B) and lips of
Bearing Seal (10A) with clean bearing grease, Specification MIL-PRF-81322 or
Mobil Aviation Grease SHC 100. Apply grease sparingly but thoroughly. Do not over
lubricate.
NOTE: New bearing cones and bearing cups packaged in preservative need not
be degreased prior to use, as the preservative is compatible with the
recommended grease.
(2) Install bearing cones (20B) and bearing seals (10A) in wheel assembly.
NOTE: Bearing cones and bearing cups must be installed as a matched set (both
cones and cups must be Timken) and in pairs only (both wheel
subassemblies must have the same part number cone and cup).
Use of bearing cup (130B and 170B) does not result in any increase of
the bearing span. New Timken bearing cup (130B and 170B) has a length
of 0.5638 inch (14,3202 mm). Timken bearing cup (130A and 170A) is
0.5938 inches (15,0822 mm) long. To verify the identity of a previously
installed cup, measure the cup length.
Bearing seal (10A) can be used with either the 1.938 inches (49,225 mm)
diameter collar or the 2.05 inches (52,070 mm) diameter collar, where as
the Tyson bearings required the 1.938 inches (49,225 mm) collar.
(1) If present, grind off “-5” following nose wheel assembly part number on inboard and
outboard wheel subassemblies. Metal stamp a “-6'' in 0.12 inch (3,05 mm)
characters after nose wheel assembly number on the inboard and outboard wheel
subassemblies to read “ASSY 9544207-6”.
(2) If present, grind off “-5” of repair number 5R89-087-5 on hub face. Metal stamp
“5R89-086-18R” in 0.06 inch (1,5 mm) characters on hub face according to
Figure 606. Remove displaced material to maintain a smooth surface.
F. Surface treat the displaced metal. Refer to paragraph Surface Treatment and Paint in
REPAIR section.
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NOSE WHEEL ASSEMBLY 9544207
OUTBOARD WHEEL
2 2
INBOARD WHEEL SUBASSEMBLY (70D)
SUBASSEMBLY (160D)
3 3
13621A
TIMKEN CO.
1 1
INBOARD OUTBOARD
WHEEL SUBASSEMBLY WHEEL SUBASSEMBLY
3 AFTER THE BEARING CUP (130B AND 170B) IS INSTALLED, USE CHAMFER TOOL 4-10362
324614-606-01.CGM
TO MACHINE AN 0.060 (1,52) x 45° CHAMFER TO BOTH THE INBOARD AND OUTBOARD
BEARING HUBS.
4 APPLY SURFACE TREATMENT SOLUTION, SPECIFICATION SAE-AMS-M-3171, AND PAINT
TO THE SURFACES THAT WERE REPAIRED OR METAL STAMPED. REFER TO THE
SURFACE TREATMENT AND PAINT PARAGRAPH.
Figure 606
Modification of Nose Wheel Assembly 9544207-5 to 9544207-6
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A. These instructions provide for removing bearing seal (10A) in inboard and outboard
wheel subassemblies, then installing bearing seal (10).
B. Remove bearing seal (10A) from inboard and outboard wheel subassemblies.
C. Pack lips of bearing seal (10) with clean bearing grease, Specification MIL-PRF-81322 or
Mobil Aviation Grease SHC 100. Apply grease sparingly but thoroughly. Do not over
lubricate.
(1) Grind off “-6” following nose wheel assembly part number on inboard and outboard
wheel subassemblies. Metal stamp a “-5” in 0.12 inch (3,05 mm) characters after
nose wheel assembly number on the inboard and outboard wheel subassemblies to
read “ASSY 9544207-5”.
F. Surface treat the displaced metal. Refer to paragraph Surface Treatment and Paint in
REPAIR section.
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1. General
A. See IPL Figure 1.
B. This repair is used for the repair of stripped or damaged valve hole threads on outboard
wheel subassembly (70A, 70B, 70C and 70D).
C. This repair provides for machining the valve hole oversize for the installation of
preformed packing (220) and bushing (210).
NOTE: Before machining hole oversize, determine extent of thread damage. If threads
are not severely damaged, clean up threads with a properly lubricated 1/2 inch
-20 UNJF -3B tap per Specification SAE-AS8879; then install a new valve
assembly. If threads do not strip under the torque required to install the valve,
the wheel may be continued in service without further rework.
(1) Drill valve hole to a 0.562 + 0.030/-0.000 inch depth (14,27 +0,76/-0,00 mm) using a
37/64 (0.5781) inch diameter flat bottom tap drill.
(2) Counterbore valve hole to a 0.075 +0.015/-0.000 inch (1,91 +0,38/-0,00 mm) depth
using a 0.640 +0.005/-0.000 inch (16,26 +0,13/-0,00 mm) counterbore.
(3) Countersink hole as shown in Figure 601, using a 120° by 0.750 +0.015/-0.000 inch
(19,05 +0,38/-0,00 mm) diameter countersink.
(4) Thread valve hole to a depth of 0.43 ± 0.02 inch (10,9 ± 0,5 mm) with
(5) Treat newly machined surfaces with surface treat solution, Specification
SAE AMS-M-3171, Type Vl.
REPAIR
Repair No. 1
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(a) Metal stamp “R1-1” next to wheel subassembly number in 0.09 inch (2,3 mm)
characters.
32 2 PREFORMED
3
PACKING (220)
60°
32 1
A 1.12
0.025 ± 0.010 (28,45)
(0,64 ± 0,25) R C'BORE
0.020 (0,51)
R (MAX) 4 5 BUSHING
45° ± 5°
(210)
0.075 +0.015/-0.000
Ø 0.750 +0.015/-0.000
(1,91 +0,38/-0,00)
(19,1 +0,38/-0,00)
NOTE:
NUMBERS INDICATE AREA OF WORK FOR IDENTICALLY NUMBERED STEPS IN
PARAGRAPH 2, REPAIR NO. 1.
Figure 601
Repairing Damaged Threads in Valve Hole
REPAIR
Repair No. 1
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NOSE WHEEL ASSEMBLY 9544207
1. General
B. This repair is used for the repair of damaged wheel bolt hole on outboard wheel
subassemblies (70A, 70B, 70C and 70D) and inboard wheel subassemblies (160A,
160B, 160C and 160D).
C. This repair provides for machining the wheel bolt hole and installation of a locally
manufactured bushing.
A. If the wheel bolt hole in the outboard or inboard wheel subassembly contains damage,
repair as follows:
(1) Machine bushing from commercial grade steel (with minimum yield strength of
40,000 psig (2758 bar) and minimum tensile strength of 60,000 psig (4136,8 bar);
Type SAE 1113 or equivalent, Specification QQ-S-633, as shown in Figure 601.
Cadmium plate (Specification QQ-P-416, Type II, Class 3) to 0.0002 inch (0,0051
mm) to a maximum 0.0003 inch (0,0076 mm).
(2) Machine damaged bolt hole and washer face as indicated in Figure 601. Replace
any wheel subassembly which can not be machined to the dimensions shown in
Figure 601.
(3) Remove all burrs and sharp edges from machined area.
(4) Pits may be filled with epoxy, Metal Set A-4, Devcon special F-Aluminum #19770 or
equivalent.
(6) Heat wheel subassembly in an oven not to exceed 180° F (82° C) for one-half hour.
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(a) Metal stamp “R2-1” next to wheel subassembly number in 0.09 inch (2,3 mm)
characters.
(10) Rebalance wheel subassembly to within 1-4 ounce-inches. Utilize balance weights
and attaching parts listed in ILLUSTRATED PARTS LIST.
REPAIR
Repair No. 2
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NOSE WHEEL ASSEMBLY 9544207
-A-
0.078 (1,98) REF 0.692 (17,6) -A-
0.797 (20,2) 0.078 (1,98) REF
MACHINING DETAIL
0.078 (1,98)
Ø 0.593
(15,06)
0.040 +0.010 R
(1,02 +0,25)
Figure 601
Wheel Bolt Bushing Repair (Sheet 1 of 2)
REPAIR
Repair No. 2
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NOSE WHEEL ASSEMBLY 9544207
-A-
-A-
0.797
(20,2)
0.692
(17,6)
Ø 9.336
(237,13) Ø 8.500
TYP (215,9)
Ø 0.405 ± 0.001
(10,3 ± 0,025) 0.060 (1,5) R TYP.
± 0.005 (0,127) A
BUSHING
BUSHING INSTALLATION
324614-RP02-601-02.CGM
NOTE:
ELIMINATE C’BORE AND MACHINE ALL OF BOSS SURFACE
(MAY ALSO MACHINE INFLATION VALVE BOSS)
Figure 601
Wheel Bolt Bushing Repair (Sheet 2 of 2)
REPAIR
Repair No. 2
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1. General
C. This repair gives instructions for machining the bearing cup bore to oversized dimensions
and for installing and finish machining a new bearing cup bushing from material stock
(Steel ASTM A575, A663 or A519).
B. Machine inboard wheel subassembly (160A, 160B, 160C or 160D) and outboard wheel
subassembly (70A, 70B, 70C or 70D) to the dimensions given in Figure 601.
0.904 ± 0.004
(23,0 ± 0,1)
R 0.071 ± 0.005 INBOARD HALF P/N 9544217
(1,8 ± 0,1)
324614-RP03-601-01.CGM
1.028 ± 0.004
(26,11 ± 0,10)
OUTBOARD HALF P/N 9544218
Figure 601
Inboard and Outboard Wheel Subassembly Machining Detail
REPAIR
Repair No. 3
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F. Install the bearing cup into the bearing cup bushing and machine the assembly to the
dimensions shown in Figure 602.
J. Install the bearing cup-bearing cup bushing assembly into the wheel assembly. Refer to
Figure 603.
(1) Identify the reworked wheel subassembly by stamping “R3-1” in 0.09 inch (2,3 mm)
characters adjacent to the wheel subassembly number.
REPAIR
Repair No. 3
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0.020
(0,51)
R 0.102 (2,59)
NOTES: 45°
324614-RP03-602-01.CGM
1. FINISH SURFACE TO 100 MICROINCHES (2,5 MM) RHR.
2. LEAVE 0.03 (0,8) EXTRA STOCK ON OUTER SURFACE TO ALLOW FOR
MACHINING AFTER BEARING CUP IS INSTALLED.
3. THE TOLERANCE, UNLESS OTHERWISE STATED, IS ± 0.005 (0,13).
4. MATERIAL: STEEL PER ASTM A575, A663 OR A519.
Figure 602
Bearing Cup Bushing Machining Detail
REPAIR
Repair No. 3
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324614-RP03-603-01.CGM
NOTE:
COVERS BOTH INBOARD AND OUTBOARD HALVES
Figure 603
Assembly Detail
REPAIR
Repair No. 3
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NOSE WHEEL ASSEMBLY 9544207
1. General
B. This repair is used to remove corrosion by adding a counterbore to the wheel bolt hole on
the outboard wheel subassemblies (70B, 70C and 70D).
C. This repair provides for adding a counterbore to the register surface bolt hole of outboard
wheel subassembly that has a locally manufactured bushing installed using Repair No. 2.
C. Thoroughly clean and then treat machined surfaces with surface treat solution,
Specification SAE AMS-M-3171, Type VI.
(1) Metal stamp “RRM200204-02” next to wheel subassembly number in 0.09 inch (2,3
mm) characters in the outboard wheel flange.
REPAIR
Repair No. 4
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NOSE WHEEL ASSEMBLY 9544207
BEFORE COUNTERBORE OF
OUTBOARD SUBASSEMBLY
R 0.040 (1,0)
TYP
BUSHING
Ø 0.545 (13,84)
MACHINING DETAIL
NOTE:
Figure 601
Counterbore of the Outboard Wheel Subassembly
REPAIR
Repair No. 4
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY 9544207
1. Assembly Materials
2. General
D. Install instruction plate (180) and balance weights if removed at disassembly. Instructions
for attaching balance weights are given in Wheel Balancing.
E. The use of power wrenches for wheel assembly is governed by the following:
(1) Do not use power wrenches for assembly of any threaded parts made of
non-ferrous material, or parts threaded directly into non-ferrous tapped holes.
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(2) When power wrenches, other than automatic wrenching systems, are used to
assemble bolts and nuts, fastener tightness shall not exceed 50 percent of final
torque value. Tightening to a final torque value shall be accomplished using manual
torque wrenches.
3. Assembly Procedures
A. If removed, install tapered roller bearing cups (130, 130A or 130B and 170, 170A or
170B) in accordance with REPAIR.
B. Install valve assembly into outboard wheel subassembly (70A, 70B, 70C or 70D) as
follows:
(2) Clean valve hole area of wheel subassembly thoroughly with a clean cloth. Install
valve stem and packing in valve hole and tighten to a torque value of 140 to 160
pound-inches (15,8 to 18,1 N-m).
(2) Ensure inflation valve assembly (80) has been installed in outboard wheel
subassembly (70A, 70B, 70C or 70D).
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(4) Make certain tire is free of foreign materials and that bead areas are clean. With
emphasis on the bead areas, examine tire for shipping or handling damage.
(5) Place the inboard wheel subassembly (160A, 160B, 160C or 160D) flange down, on
a clean surface.
(7) Position tire on inboard wheel subassembly (160A, 160B, 160C or 160D) with
branded red balance dot on the tire sidewall up and centered between two bolt
holes.
(1) Lubricate threads of internal wrenching bolts (50) and bearing surfaces of bolt
heads, nuts, and washers (40 and 60) with anti-seize compound, Specification
MIL-PRF-83483.
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(a) When power wrenches, other than automatic wrenching systems are used to
assemble bolts and nuts, fastener tightness shall not exceed 50 or 70 percent
of final torque value. Tightening to final torque value shall be accomplished
using manual torque wrenches.
E. Install valve core (100) in valve stem (110). Place wheel/tire assembly in inflation cage
and inflate tire just enough to seat beads.
NOTE: It is recommended that only nitrogen be used for tire inflation to preclude
F. Deflate tire to storage pressure (40 psig or 2,75 bar). Install valve cap (90) on valve, and
remove wheel from inflation cage.
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(2) Install tapered roller bearing cone and roller (20 or 20A) into hub of inboard wheel
subassembly (160A or 160B). Install tapered roller bearing cone and roller (20B)
with bearing seal (10 or 10A) into hub of inboard wheel subassembly (160C or
160D).
(3) Cover hub opening of inboard wheel subassembly to protect bearing from dirt and
moisture until wheel is return to service.
(4) Install tapered roller bearing cone and roller (20 or 20A) into hub of outboard wheel
subassembly (70A or 70B). Install tapered roller bearing cone and roller (20B) with
bearing seal (10 or 10A) into hub of outboard wheel subassembly (70C or 70D).
(5) Cover hub opening of outboard wheel subassembly to protect bearings from dirt
and moisture until wheel is return to service.
4. Wheel Balancing
A. Check wheel and tire for conformance to balance limits established by the aircraft
manufacturer. If balance does not conform to these limits, the assembly may be brought
into balance as follows:
B. Method 1
NOTE: The preferred method of balancing the wheel/tire assembly is with a dynamic
balance machine. An acceptable alternate method is with a static balance
machine.
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WEIGHT (250)
NUT (280)
SCREW (260)
324614-701-01.CGM
WASHER (240) WASHER (270)
Figure 701
Installing Nose Wheel Balance Weights (Method I)
(3) Replace washers (40 and 60) on all wheel bolts with Washers (240) (Refer to
Figure 701).
(4) Lubricate threads of internal wrenching bolts (50) and bearing surfaces of
self-locking nuts (30), internal wrenching bolt heads (50), and Washers (240) with
anti-seize compound, Specification MIL-PRF-83483 as required.
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(a) When power wrenches, other than automatic wrenching systems are used to
assemble bolts and nuts, fastener tightness shall not exceed 50 or 70 percent
of final torque value. Tightening to final torque value shall be accomplished
using manual torque wrenches.
(8) Determine balance weight point, (180° from heavy point of unit) and weight required
to bring unit to an acceptable balance.
(9) Secure Balance Weights (250) at points where they are required (See Figure 701).
C. Method II
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(4) Place wheel/tire assembly on a dynamic or static balancer using tapered roller
bearing cones and rollers (20, 20A or 20B) (or an adapter designed specifically for
this purpose).
(5) Determine balance weight point, (180° from heavy point of unit) and weight required
to bring unit to an acceptable balance.
NOTE: When two balance weights are required at any bolt location, place
one-half the total required weight on each side of wheel. A maximum of
two items per bolt are permitted; two washers, a balance weight and
washer or two balance weights.
(6) Loosen all eight self-locking nuts (30); then torque all eight nuts to 25 pound-inches
(2,8 N-m).
(7) Remove self-locking nut (30), plain washer (40), internal wrenching bolt (50), and
countersunk washer (60) from balance point.
(8) Replace plain washer (40) and/or countersunk washer (60) on wheel bolt with
balance weights where required (See Figure 702).
(9) Lubricate threads of internal wrenching bolt (50) and bearing surfaces of bolt head,
self-locking nut (30), countersunk washer (60) (if used), balance weight or weights,
plain washer (40) (if used), and nut with anti-seize compound, Specification
MIL-PRF-83483 as required.
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BALANCE WEIGHTS
(300, 310, 320, 330)
BALANCE WEIGHT
(IF REQUIRED)
BALANCE WEIGHT OR WASHER
324614-702-01.CGM
Figure 702
Installing Nose Wheel Balance Weights (Method II)
(a) When power wrenches, other than automatic wrenching systems are used to
assemble bolts and nuts, fastener tightness shall not exceed 50 or 70 percent
of final torque value. Tightening to final torque value shall be accomplished
using manual torque wrenches.
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(13) Inflate tire just enough to seat the beads (if tire bead was disturbed).
5. Storage Instructions
(1) The length of time that a wheel assembly can be stored is governed by the storage
life of its rubber components. The usable life may be shortened by exposure to sun
light, ozone concentration, extreme temperatures, and contamination by fluids and
foreign particles.
(2) The wheel/tire assembly should be stored in a clean, cool, dry storeroom out of
(3) The recommended storage pressure for tires is 40 psig (2,75 bar).
(1) The wheel assembly is stored without the wheel preformed packing installed
between the two subassemblies. The packaged preformed packing is normally
taped to the wheel for initial shipment and should be stored in this manner.
(2) Wheels stored without rubber components have an indefinite storage life.
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1. Torque Values
Table 801
Torque Values
Item No.
Nomenclature Torque Value
(Refer to IPL Figure 1)
120 pound-inches
30 Self-Locking Nut
(Lubtork)* (13,5 N-m)
140 to 160 pound-inches (15,8
110 Valve Stem
to 18,1 N-m)
*Lubtork: At each installation, lubricate bolt threads and bearing surfaces of bolts,
washers and nut with anti-seize compound, Specification MIL-PRF-83483. Use
full strength. Do not dilute.
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NOSE WHEEL ASSEMBLY 9544207
NOTE: Meggitt Aircraft Braking Systems' special tools may be purchased by contacting:
For equipment required for testing, refer to TESTING AND FAULT ISOLATION.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY 9544207
TOOL HOLDER
CUTTING TOOL
PILOT
STUD
324614-901-01.CGM
WASHER
HAND KNOB
Figure 901
Chamfer Tool 4-10362
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY 9544207
1. Introduction
A. General
(1) The Illustrated Parts List (IPL) section contains a figure(s) and list(s) of parts of the
assembly(ies) in this manual.
B. Parts List
(1) The figure is an exploded view of an assembly(ies) included in the parts list.
(2) The components in the parts list are shown in the sequence of disassembly.
(3) The attaching parts are after the part which they attach.
(4) Alternate, optional or repair parts are given after the primary part.
(5) The figure and the Item column contain the figure and the item number for each
part.
(6) The item numbers in the parts list agree with the item numbers in the figure.
(7) The Part Number column gives the part number that is compliant with the ATA
Specification 2000.
(8) When the part number is not compliant with Specification 2000, it is in the
Nomenclature column in parentheses.
(9) Use the part number in its initial format in the Nomenclature column to make sure
you order the correct part.
(10) The Airline Stock Number column is for the operator to write airline part numbers.
(12) Details, dimensions and specifications that identify the part are given after the noun
name.
(13) The names of the parts are indented to show the relation of the parts to their
subassemblies and the top assembly.
(14) Data in parentheses can identify optional, alternate, and repair parts. The data can
give other data to identify and order the part (the data includes the initial part
number.
(15) Commercial and Government Entities (CAGE) codes identify the suppliers of
vendor parts. The letter “V” is put before the five-digit CAGE code.
(16) The Effect Code column shows the parts used for each top assembly.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY 9544207
(18) This letter is in the Effect Code column of each part used in that top assembly.
(19) A part number identified by an effectivity code shows that the coded part is used
with other parts. The effectivity code is a single, upper case alpha designation.
Identify the other parts with the same alpha designation.
(20) A part with a code is used with all other non-coded parts (Effect Code column will be
blank)
(21) The Units Per Assembly column gives the number of parts contained in each
assembly or subassembly.
(22) An RF in this column is an indication that the item is listed for REFERENCE ONLY.
(23) An AR in this column is an indication that the item quantity is AS REQUIRED and
could vary if alternate build options are used.
(1) Parts can be interchanged only as permitted by the terms that follow. These terms
are given when necessary in the DESCRIPTION column of the parts list.
TERM DEFINITION
Alternate for This part is equal to the primary part in form, fit and
function.
This part can be used in place of the primary part at the
option of the operator.
Superseded by This part is no longer available.
This part can be used until stock is depleted.
Supersedes This part replaces a part that was superseded or deleted.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY 9544207
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY 9544207
3. Parts List
180
30
40
170B
10
150A
20B
160C
70C
60
50
140
130B
10
80
324614-1001-01.CGM
90
100
110
120
IPL Figure 1
Nose Wheel Assembly
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY 9544207
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COMPONENT MAINTENANCE MANUAL
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY 9544207
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