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HIGHLIGHTS
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HIGHLIGHTS
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HIGHLIGHTS
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DISASSEMBLY
TASK 25-13-15-000-801-A01 Jul 01/14
Subtask 25-13-15-010-001-A01 Jul 01/14
Subtask 25-13-15-010-001-B01 Jul 01/14
Subtask 25-13-15-010-001-C01 Jul 01/14
Subtask 25-13-15-010-001-D01 Jul 01/14
L.E.C.
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L.E.C.
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CLEANING
TASK 25-13-15-100-801-A01 Jul 01/14
Subtask 25-13-15-160-001-A01 Jul 01/14
Subtask 25-13-15-160-002-A01 Jul 01/14
INSPECTION/CHECK
TASK 25-13-15-210-801-A01 Jul 01/14
Subtask 25-13-15-800-001-A01 Jul 01/14
Subtask 25-13-15-210-001-A01 Jul 01/14
Subtask 25-13-15-210-002-A01 Jul 01/14
Subtask 25-13-15-210-003-A01 Jul 01/14
Subtask 25-13-15-210-004-A01 Jul 01/14
REPAIR
TASK 25-13-15-300-806-A01 R Jan 01/17
Subtask 25-13-15-390-001-A01 Jul 01/14
Subtask 25-13-15-350-001-A01 R Jan 01/17
Subtask 25-13-15-350-001-B01 R Jan 01/17
Subtask 25-13-15-350-001-C01 R Jan 01/17
Subtask 25-13-15-350-001-D01 R Jan 01/17
Subtask 25-13-15-350-001-E01 R Jan 01/17
L.E.C.
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ASSEMBLY
TASK 25-13-15-400-801-A01 Jul 01/14
Subtask 25-13-15-440-001-A01 Jul 01/14
Subtask 25-13-15-400-001-A01 Jul 01/14
Subtask 25-13-15-400-007-A01 Jul 01/14
Subtask 25-13-15-400-007-B01 Jul 01/14
Subtask 25-13-15-400-002-A01 Jul 01/14
Subtask 25-13-15-400-002-B01 Jul 01/14
Subtask 25-13-15-400-003-A01 Jul 01/14
Subtask 25-13-15-410-001-A01 Jul 01/14
Subtask 25-13-15-410-001-B01 Jul 01/14
Subtask 25-13-15-410-002-A01 Jul 01/14
Subtask 25-13-15-410-002-B01 Jul 01/14
TASK 25-13-15-400-807-A01 Jul 01/14
Subtask 25-13-15-440-005-A01 Jul 01/14
Subtask 25-13-15-440-002-A01 Jan 01/16
TASK 25-13-15-400-808-A01 Jul 01/14
L.E.C.
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L.E.C.
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L.E.C.
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L.E.C.
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TABLE OF CONTENTS
INTRODUCTION
25-13-15-871-801-A01 Introduction
DISASSEMBLY
25-13-15-000-801-A01 Removal of the Footrest Assembly
25-13-15-000-802-A01 Removal of the Arm Assembly
25-13-15-000-803-A01 Removal of the Table Assembly
25-13-15-000-804-A01 Disassembly of the Table Assembly
25-13-15-000-805-A01 Disassembly of the Arm Assembly
CLEANING
25-13-15-100-801-A01 Cleaning of the component parts
INSPECTION/CHECK
25-13-15-210-801-A01 Visual check
REPAIR
25-13-15-300-806-A01 Repair
ASSEMBLY
25-13-15-400-801-A01 Assembly of the Arm Assembly
25-13-15-400-807-A01 Assembly of the Table Assembly
25-13-15-400-808-A01 Installation of the Table Assembly
25-13-15-400-809-A01 Installation of the Arm Assembly
25-13-15-400-810-A01 Installation of the Footrest Assembly
T.O.C.
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SBL
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INTRODUCTION
TASK 25-13-15-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200. The international SI units of measurement are used in
this manual, with imperial units shown in parenthesis.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Part List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the TESTING, DISASSEMBLY and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of abbreviations
AC Alternative Current
ACMM Aircraft Component Maintenance Manuel
ATA Air Transport Association
A/C Aircraft
CMM Component Maintenance Manual
DC Direct Current
EDI Equipment Designator Index
FIG FIGure
IPC Illustrated Parts Catalog
INTRO
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INTRO
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TASK 25-13-15-870-802-A01
General
1. General
The foot rest and sliding table assembly is a mechanism used to deploy the table to the captain and
the first officer
The sliding table assembly has four positions: stowed or three deployed (Refer to FIGURE
25-13-15-991-004-A).
2. The component has (Refer to FIGURE 25-13-15-991-005-A):
- A table assembly (1)
- An arm assembly (2)
- Two foot rests (3) with two actuators (5)
- A box assembly (4).
3. Approximate size:
- Length: 503 mm (19.803 in)
- Width: 545 mm (21.457 in)
- Depth: 141 mm (5.551 in)
- Weight: TBD kg (TBD lb).
4. Detailed Description
A. Table assembly (Refer to FIGURE 25-13-15-991-006-A):
The table assembly has:
- Two mounting fittings (2)
- A table in two parts (1).
(1) Mounting fitting (2)
Each mounting fitting has a raceway for deployment of the table.
(2) Table assembly
Each half has a clip to attach a paper.
The table flap assembly fold in the table.
B. Arm assembly (Refer to FIGURE 25-13-15-991-007-A):
The arm assembly has:
- A arm body (1)
- Two levers (2 and 3)
- Two rods (8 and 9)
- A unlock handle (4) for deployment
- Two unlock handles (5) for angular position of the table.
(1) Arm body
The arm body is a box equipped with two slides (11) and two links (8) and (9).
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The rollers (12) are mounted to a lever with two springs (6). This lever is connected to a
bellcrank (7) with a link assembly (8), the bellcrank moves the levers (2 and 3).
The link assembly (8) is adjustable.
(2) Two levers
The function of the two levers (2 and 3) is to linked the arm assembly to the table
assembly. The two levers drive the table during the operation of deployment.
Each levers has one roller to drive the mounting fitting of the table.
(3) Deployment system
The function of this system is to deployed the arm assembly. It has a link assembly (8)
connected between the lever (2) and the bellcrank (7).
When the link assembly (8) moves, the levers (2) and (3) are operated.
(4) Locking/Unlocking system
The handle (4) is connected to a link (9). The other end of this rod (9) is connected to a
pin equipped with a roller (10).
When the handle (4) is moved, the roller (10) moves up.
C. Box assembly (Refer to FIGURE 25-13-15-991-008-A):
The box assembly has:
- A shell body (1)
- Twelve rollers (3)
- Eight eccentric stops (2).
The box assembly is installed on the aircraft.
The twelve rollers (3) drive the arm assembly when the equipment goes in the stowed or
deployed position. The eight eccentric stops (2) brake the arm assembly during this operation.
When the arm assembly is in the box assembly, the table is in the stowed position.
Three holes (4) are used to lock the table in three deployed positions. The hole (5) is used to
lock the table in stowed position.
The body assembly is equipped with two footrests (3) (Refer to FIGURE 25-13-15-991-005-A).
An actuator (5) linked between the footrest and the box assembly has the function of a damper
when the foot rests move from the stowed to the down position. The other function of the
actuators is to move up automatically the footrests.
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STOWED POSITION
DEPLOYED POSITION
F_CM_251315_1_0040101_01_00
General View
Stowed/Deployed Position
FIGURE-25-13-15-991-004-A01
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3 5
1 2 3 4
F_CM_251315_1_0050101_01_00
General View
FIGURE-25-13-15-991-005-A01
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20°
F_CM_251315_1_0060101_01_00
Table Assembly
General View of the table assembly
FIGURE-25-13-15-991-006-A01
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1
4
8
2
9
10
11
12
12 11
F_CM_251315_1_0070101_01_00
Arm Assembly
General View of the arm assembly
FIGURE-25-13-15-991-007-A01
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5 1
F_CM_251315_1_0080101_01_00
Box Assembly
General View of the box assembly
FIGURE-25-13-15-991-008-A01
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TASK 25-13-15-870-803-A01
Operation
1. Unlocking operation from the stowed position.
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These foot rests are manually operated. There are connected to two actuators which maintain the
foot rests in the chosen position.
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PULL THE
HANDLE
TO UNLOCK
LOCKING AXLE
SHOWN ON A
LOCK POSITION
F_CM_251315_1_0090101_01_00
Operation
Arm locking/unlocking
FIGURE-25-13-15-991-009-A01
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LINK
LEVER
D
C
ROLLERS
B
POSITIONS:
A = LOCKED
A TO B = STOWED
B TO C = TRANSITION
C TO D = DEPLOYED
D = LOCKED
F_CM_251315_1_0100101_01_00
Operation
Arm movement
FIGURE-25-13-15-991-010-A01
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SLIDER
20°
LEVER
LOCK POSITION
THE TABLE
MOVE
FREELY
30°
INNER HANDLES
OUTER HANDLE
UNLOCK POSITION
F_CM_251315_1_0110101_01_00
Operation
Table locking/unlocking
FIGURE-25-13-15-991-011-A01
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TASK 25-13-15-700-801-A01
Functional test
1. Reason for the Job
Self-explanatory
2. Procedure
Subtask 25-13-15-700-001-A01
A. Test of the table deployment
(1) Make sure that the equipment is locked in stowed position.
(2) Close the handle to unlock the arm.
(3) Pull on the handle until the rollers of the arm assembly are in contact with the body
assembly.
(4) Pull on the handle until the table deployment.
(5) Close on the handle to unlock the arm.
(6) Make sure that the equipment goes freely in to the stowed position.
Subtask 25-13-15-700-002-A01
B. Test of the table orientation
(1) If necessary, set the module to the deployed position.
(2) Do the unlock function:
(a) Push on the handle to unlock the table from the arm.
(b) Make sure that the table is unlocked.
(3) Turn the table and release the handle.
(4) Make sure that the table is locked.
(5) Make sure that the angle between the table and the arm is 30 deg.
(6) Do the stowed function
NOTE : Do this test for the 20 deg. position and the 30 deg. position of the table.
(a) Close the handle to unlock the arm.
(b) Make sure that the equipment go without force in stowed position.
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TASK 25-13-15-810-801-A01
Fault isolation
1. Reason for the Job
This task gives fault isolation procedures for the foot rest and sliding table assembly.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-000-805-A01 Disassembly of the arm assembly
TASK 25-13-15-400-801-A01 Assembly of the arm assembly
TASK 25-13-15-000-802-A01 Removal of the arm assembly
TASK 25-13-15-400-809-A01 Installation of the arm assembly
Referenced Information
TABLE 1
3. Procedure
Subtask 25-13-15-810-001-A01
A. Fault Isolation
(1) Fault Isolation table:
FAULT POSSIBLE CAUSE CORRECTION
1 The table module is a. The handle is Replace the handle
no locked/unlocked damaged (Refer to TASK
to the stowed 25-13-15-000-805-
position A01 / TASK
25-13-15-400-801-
A01).
b. The tube is Replace the tube
damaged (Refer to TASK
25-13-15-000-805-
A01 / TASK
25-13-15-400-801-
A01).
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DISASSEMBLY
TASK 25-13-15-000-801-A01
Removal of the Footrest Assembly
1. Reason for the Job
Self-explanatory
2. Procedure
Subtask 25-13-15-010-001-A01
A. Removal of the Buffer.
NOTE : The steps that follow is done for one buffer, do again the steps for the second buffer.
(1) Remove and discard the two retaining-ring 01-020 from the clevis pin 01-010.
(2) Remove the clevis pin 01-010.
(3) Disconnect the buffer 01-050 from the box assembly 01-210.
(4) Remove and discard the two retaining-rings 01-020 and 01-030 from the pin-cylinder
01-040.
(5) Remove the buffer 01-050 and the pin-cylinder 01-040 from the footrest assembly 01-100.
Subtask 25-13-15-010-001-B01
B. Removal of the Buffer.
NOTE : The steps that follow is done for one buffer, do again the steps for the second buffer.
(1) Remove and discard the cotter pin 01A-025 from the clevis pin 01A-010.
(2) Remove the nut 01A-035 and remove the washer 01A-015 from the clevis pin 01A-010.
(3) Remove the clevis pin 01A-010.
(4) Disconnect the buffer 01A-050 from the box assembly 01A-210.
(5) Remove and discard the two cotter pins 01A-025 from the pin-cylinder 01A-040.
(6) Remove the two nuts 01A-035 and remove the washers 01A-015 from the pin-cylinder
01A-040.
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(7) Remove the buffer 01A-050 and the pin-cylinder 01A-040 from the footrest assembly
01A-100.
Subtask 25-13-15-010-001-C01
C. Removal of the Buffer.
NOTE : The steps that follow is done for one buffer, do again the steps for the second buffer.
(1) Remove and discard the two retaining-ring 01B-020 from the clevis pin 01B-010.
(2) Remove the clevis pin 01B-010.
(3) Disconnect the buffer 01B-050 from the box assembly 01B-210.
(4) Remove and discard the two retaining-rings 01B-020 and 01B-030 from the pin-cylinder
01B-040.
(5) Remove the buffer 01B-050 and the pin-cylinder 01B-040 from the footrest assembly
01B-100.
Subtask 25-13-15-010-001-D01
D. Removal of the Buffer.
NOTE : The steps that follow is done for one buffer, do again the steps for the second buffer.
(1) Remove and discard the two retaining-ring 01C-020 from the clevis pin 01C-010.
(2) Remove the clevis pin 01C-010.
(3) Disconnect the buffer 01C-050 from the box assembly 01C-210.
(4) Remove and discard the two retaining-rings 01C-020 and 01C-030 from the pin-cylinder
01C-040.
(5) Remove the buffer 01C-050 and the pin-cylinder 01C-050 from the footrest assembly
01C-100.
Subtask 25-13-15-010-002-A01
E. Removal of the Footrest Assembly.
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NOTE : The steps that follow is done for one footrest but are applicable to the two footrests.
(1) Remove and discard the four retaining-ring 01-060 from the pin-hinges 01-090.
(2) Remove the pin-hinges 01-090.
(3) Remove the two washers 01-070 and 01-080.
(4) Remove the footrest assembly 01-100.
(5) If necessary, remove the stop assembly 01-190:
(a) Remove the screw 01-200 and remove the washer 01-180.
(b) Remove the stop assembly 01-190.
Subtask 25-13-15-010-002-B01
F. Removal of the Footrest Assembly.
NOTE : The steps that follow is done for one footrest but are applicable to the two footrests.
(1) Remove and discard the two cotter pins 01A-025 from the pin-hinges 01A-090 .
(2) Remove the two nuts 01A-035 and remove the two washers 01A-015 from the pin-hinges
01A-090.
(3) Remove the pin-hinges 01A-090.
(4) Remove the footrest assembly 01A-100 and the washers 01A-070 and 01A-080.
(5) If necessary, remove the stop assembly 01A-190:
(a) Remove the screw 01A-200 and remove the washer 01A-180.
(b) Remove the stop assembly 01A-190.
Subtask 25-13-15-010-002-C01
G. Removal of the Footrest Assembly.
NOTE : The steps that follow is done for one footrest but are applicable to the two footrests.
(1) Remove and discard the four retaining-ring 01B-060 from the pin-hinges 01B-090.
(2) Remove the pin-hinges 01B-090.
(3) Remove the two washers 01B-070 and 01B-080.
(4) Remove the footrest assembly 01B-100.
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Subtask 25-13-15-010-002-D01
H. Removal of the Footrest Assembly.
NOTE : The steps that follow is done for one footrest but are applicable to the two footrests.
(1) Remove and discard the four retaining-ring 01C-060 from the pin-hinges 01C-090.
(2) Remove the pin-hinges 01C-090.
(3) Remove the two washers 01C-070 and ,01C-080.
(4) Remove the footrest assembly 01C-100.
(5) If necessary, remove the stop assembly 01C-190:
(a) Remove the screw 01C-200 and remove the washer 01C-180.
(b) Remove the stop assembly 01C-190.
Subtask 25-13-15-040-001-A01
J. Disassembly of the Footrest Assembly.
Subtask 25-13-15-040-001-B01
K. Disassembly of the Footrest Assembly.
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Subtask 25-13-15-040-001-C01
L. Disassembly of the Footrest Assembly.
Subtask 25-13-15-040-001-D01
M. Disassembly of the Footrest Assembly.
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TASK 25-13-15-000-802-A01
Removal of the Arm Assembly
1. Reason for the Job
Self-explanatory
2. Procedure
Subtask 25-13-15-010-003-A01
A. Removal of the Arm Assembly.
Subtask 25-13-15-010-003-B01
B. Removal of the Arm Assembly.
Subtask 25-13-15-010-003-C01
C. Removal of the Arm Assembly.
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(4) Set the arm assembly in deployed position and remove it from the box.
Subtask 25-13-15-010-003-D01
D. Removal of the Arm Assembly.
Subtask 25-13-15-010-004-A01
E. Removal of the Rollers.
NOTE : The steps that follow is done for one roller, do again the steps for all rollers.
(a) Remove the nut 01-260.
(b) Remove the washer 01-270 and the roller 01-250.
(c) Remove the screw 01-230.
(d) Remove the eccentric stop 01-240 and the eccentric 01-280.
Subtask 25-13-15-010-004-B01
F. Removal of the Rollers.
NOTE : The steps that follow is done for one roller, do again the steps for all rollers.
(a) Remove the nut 01A-260.
(b) Remove the washer 01A-270 and the roller 01A-250.
(c) Remove the screw 01A-230.
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(d) Remove the eccentric stop 01A-240 and the eccentric 01A-280.
Subtask 25-13-15-010-004-C01
G. Removal of the Rollers.
NOTE : The steps that follow is done for one roller, do again the steps for all rollers.
(a) Remove the nut 01B-260.
(b) Remove the washer01B-270 and the roller 01B-250.
(c) Remove the screw 01B-230.
(d) Remove the eccentric stop01B-240 and the eccentric 01B-280.
Subtask 25-13-15-010-004-D01
H. Removal of the Rollers.
NOTE : The steps that follow is done for one roller, do again the steps for all rollers.
(a) Remove the nut 01C-260.
(b) Remove the washer 01C-270 and the roller 01C-250.
(c) Remove the screw 01C-230.
(d) Remove the eccentric stop 01C-240 and the eccentric 01C-280.
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TASK 25-13-15-000-803-A01
Removal of the Table Assembly
1. Reason for the Job
Self-explanatory
2. Job Setup
Subtask 25-13-15-010-005-A01
A. Get Access to the Screw.
(1) Set the arm assembly at the end of stowed area (before the transition area).
3. Procedure
Subtask 25-13-15-010-006-A01
A. Removal of the Table Assembly.
Subtask 25-13-15-010-006-B01
B. Removal of the Table Assembly.
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TASK 25-13-15-000-804-A01
Disassembly of the Table Assembly
1. Reason for the Job
Self-explanatory
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-000-803-A01 Removal of the table assembly
Referenced Information
TABLE 1
3. Job Setup
Subtask 25-13-15-010-007-A01
A. Removal of the Table Assembly.
(1) Remove the table assembly (refer to TASK 25-13-15-000-803-A01).
4. Procedure
Subtask 25-13-15-010-008-A01
A. Separation of theTwo Part of Table Assembly.
Subtask 25-13-15-010-017-A01
B. Removal of the Flap Assembly.
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(5) Disconnect the mount assembly-hinge 07-070 and the flap 07-060.
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TASK 25-13-15-000-805-A01
Disassembly of the Arm Assembly
1. Reason for the Job
- Not applicable
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-000-802-A01 Removal of the arm assembly
TASK 25-13-15-000-803-A01 Removal of the table assembly
Referenced Information
TABLE 1
3. Job Setup
Subtask 25-13-15-010-009-A01
A. Removal of the Arm Assembly and the Table Assembly.
(1) Remove the arm assembly (refer to TASK 25-13-15-000-802-A01).
(2) Remove the table assembly (refer to TASK 25-13-15-000-803-A01).
4. Procedure
Subtask 25-13-15-010-010-A01
A. Removal of the Slides.
Subtask 25-13-15-010-010-B01
B. Removal of the Slides.
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Subtask 25-13-15-010-011-A01
C. Removal of the Links.
Subtask 25-13-15-010-011-B01
D. Removal of the Links.
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Subtask 25-13-15-010-012-A01
E. Removal and Disassembly the Kinematic Assembly.
Subtask 25-13-15-010-013-A01
F. Removal of the Outer Handles.
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(8) If necessary remove the pin 03-020 and disconnect the pin 03-040 and the handle 03-030.
(9) Remove the two washers 03-050, the handle assembly 03-060 and all parts of the control
assembly 06-020 and 06-310.
Subtask 25-13-15-010-013-B01
G. Removal of the Outer Handles.
Subtask 25-13-15-010-018-A01
H. Removal of the Support.
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F2511223200200
Subtask 25-13-15-010-018-B01
J. Removal of the Support.
Subtask 25-13-15-010-014-A01
K. Removal and Disassembly the Lock Assembly.
Subtask 25-13-15-010-015-A01
L. Removal and Disassembly the Control Assembly.
NOTE : The steps that follow are done for one control assembly, do again the steps for the
second control.
(1) Remove the setscrew 06-040 or 06-330.
(2) Remove the slider 06-050 or 06-340.
(3) Remove the screw 06-060 or 06-350.
(4) Remove the support 06-070 or 06-360 the spring 06-080 or 06-370 and the washer 06-090
or 06-380.
(5) Remove the two pins 06-030 or 06-320.
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(6) Remove the lever 06-100 or 06-390, the rod 06-110 or 06-400 and the fitting 06-130 or
06-420.
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CLEANING
TASK 25-13-15-100-801-A01
Cleaning of the component parts
1. Reason for the Job
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3. Procedure
Subtask 25-13-15-160-001-A01
A. Cleaning of the component parts
(1) Remove contamination and loose dirt.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Clean the structure with Material No. 11-001 Detergent. You can use a soft brush or
Material No. 19-003 Lint-Free Cotton Cloth. You must clean very dirty parts many times
and flush them with clean water.
(3) Dry cleaned parts with a clean, dry 19-003 Lint-Free Cotton Clothor low pressure air.
Subtask 25-13-15-160-002-A01
B. Cleaning of the slides of the arm assembly
(1) Extend the arm to get access to the slides .
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(4) Apply a layer of Material No. 04-004 Synthetic Ester Based Grease High Pressureon the
slides.
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(5) Remove unwanted grease with Material No. 19-003 Lint-Free Cotton Cloth.
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INSPECTION/CHECK
TASK 25-13-15-210-801-A01
Visual check
1. Reason for the Job
- Not applicable
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-100-801-A01 Cleaning of the component parts
Referenced Information
TABLE 1
3. Job Setup
Subtask 25-13-15-800-001-A01
A. General
(1) If necessary, clean the equipment (refer to TASK 25-13-15-100-801-A01).
(2) After each disassembly, remove all the parts found damaged or worn.
(3) Make sure that the protective treatment of each part is in the correct condition.
(4) Make sure that the mating faces are in good condition.
(5) Make sure that the parts have no cracks, stains and corrosion. If they do, discard them and
replace them with new ones.
4. Procedure
Subtask 25-13-15-210-001-A01
A. Arm assembly inspection
(1) Make sure that the slides are in the correct condition.
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Subtask 25-13-15-210-002-A01
B. Table assembly inspection
(1) Make sure that the junction parts between the two table are not worn.
(2) Make sure that the parts of the two clip assemblies are in the correct condition.
(3) Make sure that the locating disks are in the correct condition.
Subtask 25-13-15-210-003-A01
C. Box assembly inspection
(1) Make sure that the rollers are not worn.
(2) Make sure that the eccentrics are not worn.
Subtask 25-13-15-210-004-A01
D. Footrest inspection
(1) Make sure that the buffers are in correct condition.
(2) Make sure that the rotation axles are not worn.
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REPAIR
TASK 25-13-15-300-806-A01
Repair
1. Reason for the Job
Self-explanatory
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion Yellow -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
04QAB2 Coating-- Flexible Structure
06LCG9 Non Hardening Jointing Putty-Medium Temp. Area - -
04CMA2 Wash Primer-- - Structure
04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure
04JME4 Top Coat Polyurethane-- Grey Internal Structure
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
14SBA1 Textile-Lint free Cotton -
14FAE1 Abrasive-- Emery cloth -
05EML9 Epoxy Adhesive-- - Legacy 1
metal spatula
nonmetallic scraper
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-04-30
PMS 01-05-58
PMS 01-05-04
PMS 02-08-00
Referenced Information
TABLE 2
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3. Procedure
Subtask 25-13-15-390-001-A01
A. Replacement of Riveted Parts.
(1) Carefully use a standard riveting procedure to replace the riveted parts.
NOTE : See PMS 01-04-30 for information about riveting AVDEL blind rivets.
Subtask 25-13-15-350-001-A01
B. Replacement of the Pressed-in Bushes.
(1) See TABLE 3 to identify the bushes.
Component Part Bush Part
Footrest 01-100 01-110 ASNA2127-05A14
Arm 02-020 02-120 ASNA2127-05A12
Arm 02-020 02-130 ASNA2127-06A12
Handle 03-060 03-070 ASNA2127-05A12
Fitting 06-130 06-120 ASNA2127-05A12
Fitting 06-420 06-410 ASNA2127-05A12
Pressed-In Bushes
TABLE 3
NOTE : For more information about the replacement of the bushes, see PMS 01-05-58.
(a) Press out the bush with the applicable tool.
(b) Clean the bore in the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the bore and let it operate for 3 minutes.
(e) Make the bore neutral with clean water.
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(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg. F).
(g) Clean the bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(h) Apply a layer of Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable
- to the bore.
(i) Install the bush, see PMS 01-05-58.
(j) Examine the bush for tight and correct seating.
Subtask 25-13-15-350-001-B01
C. Replacement of the Pressed-in Bushes.
(1) See TABLE 4 to identify the bushes.
Component Part Bush Part
Footrest 01A-100 01A-110 ASNA2127-05A14
Arm 02-020 02-120 ASNA2127-05A12
Arm 02-020 02-130 ASNA2127-06A12
Handle 03-060 03-070 ASNA2127-05A12
Fitting 06-130 06-120 ASNA2127-05A12
Fitting 06-420 06-410 ASNA2127-05A12
Pressed-In Bushes
TABLE 4
NOTE : For more information about the replacement of the bushes, see PMS 01-05-58.
(a) Press out the bush with the applicable tool.
(b) Clean the bore in the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
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Subtask 25-13-15-350-001-C01
D. Replacement of the Pressed-in Bushes.
(1) See TABLE 5 to identify the bushes.
Component Part Bush Part
Footrest 01-100 01-110 ASNA2127-05A14
Arm 02A-020 02A-120 ASNA2127-05A12
Arm 02A-020 02A-130 ASNA2127-06A12
Handle 03-060 03-070 ASNA2127-05A12
Fitting 06-130 06-120 ASNA2127-05A12
Fitting 06-420 06-410 ASNA2127-05A12
Pressed-In Bushes
TABLE 5
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NOTE : For more information about the replacement of the bushes, see PMS 01-05-58.
(a) Press out the bush with the applicable tool.
(b) Clean the bore in the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the bore and let it operate for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg. F).
(g) Clean the bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(h) Apply a layer of Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable
- to the bore.
(i) Install the bush, see PMS 01-05-58.
(j) Examine the bush for tight and correct seating.
Subtask 25-13-15-350-001-D01
E. Replacement of the Pressed-in Bushes.
(1) See TABLE 6 to identify the bushes.
Component Part Bush Part
Footrest 01A-100 01A-110 ASNA2127-05A14
Arm 02A-020 02A-120 ASNA2127-05A12
Arm 02A-020 02A-130 ASNA2127-06A12
Handle 03-060 03-070 ASNA2127-05A12
Fitting 06-130 06-120 ASNA2127-05A12
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NOTE : For more information about the replacement of the bushes, see PMS 01-05-58.
(a) Press out the bush with the applicable tool.
(b) Clean the bore in the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow -to the bore and let it operate for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg. F).
(g) Clean the bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(h) Apply a layer of Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable
- to the bore.
(i) Install the bush, see PMS 01-05-58.
(j) Examine the bush for tight and correct seating.
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Subtask 25-13-15-350-001-E01
F. Replacement of the Pressed-in Bushes.
(1) See TABLE 7 to identify the bushes.
Component Part Bush Part
Footrest 01B-100 01B-110 ASNA2127-05A14
Arm 02-020 02-120 ASNA2127-05A12
Arm 02-020 02-130 ASNA2127-06A12
Handle 03-060 03-070 ASNA2127-05A12
Fitting 06-130 06-120 ASNA2127-05A12
Fitting 06-420 06-410 ASNA2127-05A12
Pressed-In Bushes
TABLE 7
NOTE : For more information about the replacement of the bushes, see PMS 01-05-58.
(a) Press out the bush with the applicable tool.
(b) Clean the bore in the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the bore and let it operate for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg. F).
(g) Clean the bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(h) Apply a layer of Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable
- to the bore.
(i) Install the bush, see PMS 01-05-58.
(j) Examine the bush for tight and correct seating.
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Subtask 25-13-15-350-001-F01
G. Replacement of the Pressed-in Bushes.
(1) See TABLE 8 to identify the bushes.
Component Part Bush Part
Footrest 01C-100 01C-110 ASNA2127-05A14
Arm 02-020 02-120 ASNA2127-05A12
Arm 02-020 02-130 ASNA2127-06A12
Handle 03-060 03-070 ASNA2127-05A12
Fitting 06-130 06-120 ASNA2127-05A12
Fitting 06-420 06-410 ASNA2127-05A12
Pressed-In Bushes
TABLE 8
NOTE : For more information about the replacement of the bushes, see PMS 01-05-58.
(a) Press out the bush with the applicable tool.
(b) Clean the bore in the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the bore and let it operate for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg. F).
(g) Clean the bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(h) Apply a layer of Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable
- to the bore.
(i) Install the bush, see PMS 01-05-58.
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Subtask 25-13-15-350-001-G01
H. Replacement of the Pressed-in Bushes.
(1) See TABLE 9 to identify the bushes.
Component Part Bush Part
Footrest 01C-100 01C-110 ASNA2127-05A14
Arm 02A-020 02A-120 ASNA2127-05A12
Arm 02A-020 02A-130 ASNA2127-06A12
Fitting 06-130 06-120 ASNA2127-05A12
Fitting 06-420 06-410 ASNA2127-05A12
Pressed-In Bushes
TABLE 9
NOTE : For more information about the replacement of the bushes, see PMS 01-05-58.
(a) Press out the bush with the applicable tool.
(b) Clean the bore in the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the bore and let it operate for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg. F).
(g) Clean the bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
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(h) Apply a layer of Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable
- to the bore.
(i) Install the bush, see PMS 01-05-58.
(j) Examine the bush for tight and correct seating.
Subtask 25-13-15-350-002-A01
J. Replacement of the Threaded Inserts.
(1) See TABLE 10 to identify the threaded inserts.
Component Part Insert Part
Box 01-210 01-220 NSA 5054-3
Arm 02-020 02-140 NSA 5054-4
02-150 NSA 5054-3
02-160 NSA 5054-04
Locked Threaded Inserts
TABLE 10
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Subtask 25-13-15-350-002-B01
K. Replacement of the Threaded Inserts.
(1) See TABLE 11 to identify the threaded inserts.
Component Part Insert Part
Box 01A-210 01A-220 NSA 5054-3
Arm 02-020 02-140 NSA 5054-4
02-150 NSA 5054-3
02-160 NSA 5054-04
Locked Threaded Inserts
TABLE 11
Subtask 25-13-15-350-002-C01
L. Replacement of the Threaded Inserts.
(1) See TABLE 12 to identify the threaded inserts
Component Part Insert Part
Box 01-210 01-220 NSA 5054-3
Arm 02A-020 02A-140 NSA 5054-4
02A-150 NSA 5054-3
02A-160 NSA 5054-04
Locked Threaded Inserts
TABLE 12
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(a) Install the threaded inserts with Material No. 06LCG9 Non Hardening Jointing Putty-
Medium Temp. Area - -.
Subtask 25-13-15-350-002-D01
M. Replacement of the Threaded Inserts.
(1) See TABLE 13 to identify the threaded inserts.
Component Part Insert Part
Box 01A-210 01A-220 NSA 5054-3
Arm 02A-020 02A-140 NSA 5054-4
02A-150 NSA 5054-3
02A-160 NSA 5054-04
Locked Threaded Inserts
TABLE 13
Subtask 25-13-15-350-002-E01
N. Replacement of the Threaded Inserts.
(1) See TABLE 14 to identify the threaded inserts.
Component Part Insert Part
Box 01B-210 01B-220 NSA 5054-3
Arm 02-020 02-140 NSA 5054-4
02-150 NSA 5054-3
02-160 NSA 5054-04
Locked Threaded Inserts
TABLE 14
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Subtask 25-13-15-350-002-F01
P. Replacement of the Threaded Inserts.
(1) See TABLE 15 to identify the threaded inserts.
Component Part Insert Part
Box 01C-210 01C-220 NSA 5054-3
Arm 02-020 02-140 NSA 5054-4
02-150 NSA 5054-3
02-160 NSA 5054-04
Locked Threaded Inserts
TABLE 15
Subtask 25-13-15-350-002-G01
Q. Replacement of the Threaded Inserts.
(1) See TABLE 16 to identify the threaded inserts.
Component Part Insert Part
Box 01C-210 01C-220 NSA 5054-3
Arm 02A-020 02A-140 NSA 5054-4
02A-150 NSA 5054-3
02A-160 NSA 5054-04
Locked Threaded Inserts
TABLE 16
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Subtask 25-13-15-380-001-A01
R. Repair of Paintwork.
(1) Remove the damaged paint.
(2) Clean the area with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(3) Apply Material No. 04CMA2 Wash Primer-- - Structure and let it dry.
(4) Apply Material No. 04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure.
(5) Apply Material No. 04JME4 Top Coat Polyurethane-- Grey Internal Structure.
Subtask 25-13-15-360-001-A01
S. Replacement of the Bonding Parts.
(1) See TABLE 17 to identify the bonding parts.
Component Part bonding Part
Pin 06-170 D2511043820000
Table 06-160
Clip support 06-180 D2511044200000
Pin 06-280 D2511043820000
Clip support 06-290 D2511044200000
Flap table
06-230 Locating disk 06-270 D2511043720000
assembly
Fitting 06-250 D2511148800000
Fitting 06-260 D2511148800100
Bonding parts
TABLE 17
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(b) Clean the bonding surfaces of the two halves of the plastic covers with Material No.
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol - and Material No. 14SBA1
Textile-Lint free Cotton -.
(c) Make the bonding surfaces smooth with Material No. 14FAE1 Abrasive-- Emery cloth
-.
(d) Apply a layer of Material No. 05EML9 Epoxy Adhesive-- - Legacy 1 to the bonding
surfaces and assemble the two halves of the plastic covers.
(e) Remove the unwanted adhesive with a nonmetallic scraper or Material No. 14SBA1
Textile-Lint free Cotton -.
(f) Use the screw clamps to hold the plastic covers in the correct position.
(g) Make sure that two halves of the plastic covers are correctly bonded.
(h) Let the adhesive dry before you remove the screw clamps.
(i) If necessary, make the joint area smooth with Material No. 14FAE1 Abrasive-- Emery
cloth -.
(j) If necessary, paint the repaired area, refer to the CMM.
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ASSEMBLY
TASK 25-13-15-400-801-A01
Assembly of the Arm Assembly
1. Reason for the Job
Self-explanatory
2. Procedure
Subtask 25-13-15-440-001-A01
A. Assembly of the Control Assembly.
NOTE : The steps that follow are done for one control assembly, do again the steps for the
second control.
(1) Install the level 06-100 or 06-390 on the rod 06-110 or 06-400.
(2) Install the two pins 06-030 or 06-320 on each side of the level 06-100 or 06-390.
(3) Install the washer 06-090 or 06-380, the spring 06-080 or 06-370 and the support 06-070 or
06-360 on the rod 06-110 or 06-400.
(4) Install this assembly on the fitting 06-130 or 06-420.
(5) Attach this assembly on the fitting (06-130 or 06-420 with the screw 06-060 or 06-350.
(6) Install the slider 06-050 or 06-340 on the fitting 06-130 or 06-420.
(7) Align the hole of the level 06-100 or 06-390 with the hole of the fitting 06-130 or 06-420
and set the end of the slider 06-050 or 06-340 until it touches the fitting 06-130 or 06-420.
(8) Install the setscrew 06-040 or 06-330.
Subtask 25-13-15-400-001-A01
B. Assembly and Installation of the Lock Assembly.
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(3) Install the bellcrank 04-130 and the spacer 04-080 and attach them to the locking pin with
the screw 04-060 and the washers 04-070.
(4) Install the spacer 04-030 on the bellcrank 04-130 and attach them to the arm with the
washer 04-020 and the screw 04-050.
(5) Install the tube 04-170, the spacer 04-180, the washer 04-110 and the screw 04-100.
(6) Attach them to the bellcranck with the nut 04-120.
Subtask 25-13-15-400-007-A01
C. Installation of the Support.
Subtask 25-13-15-400-007-B01
D. Installation of the Support.
Subtask 25-13-15-400-002-A01
E. Installation of the Outer Handles.
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Subtask 25-13-15-400-002-B01
F. Installation of the Outer Handles.
Subtask 25-13-15-400-003-A01
G. Assembly and Installation of the Kinematic Assembly.
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Subtask 25-13-15-410-001-A01
H. Installation of the Links.
Subtask 25-13-15-410-001-B01
J. Installation of the Links.
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Subtask 25-13-15-410-002-A01
K. Installation of the Slides.
Subtask 25-13-15-410-002-B01
L. Installation of the Slides.
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TASK 25-13-15-400-807-A01
Assembly of the Table Assembly
1. Reason for the Job
Self-explanatory
2. Procedure
Subtask 25-13-15-440-005-A01
A. Installation of the Flap Assembly.
Subtask 25-13-15-440-002-A01
B. Assembly of the Two Parts of Table Assembly.
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TASK 25-13-15-400-808-A01
Installation of the Table Assembly
1. Reason for the Job
Self-explanatory
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-400-801-A01 Assembly of the arm assembly
TASK 25-13-15-400-807-A01 Assembly of the table assembly
Referenced Information
TABLE 1
3. Job Setup
Subtask 25-13-15-440-003-A01
A. Assembly of the Sub Assembly.
Subtask 25-13-15-440-003-B01
B. Assembly of the Sub Assembly.
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4. Procedure
Subtask 25-13-15-410-003-A01
A. Installation of the Table Assembly.
Subtask 25-13-15-410-003-B01
B. Installation of the Table Assembly.
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TASK 25-13-15-400-809-A01
Installation of the Arm Assembly
1. Reason for the Job
Self-explanatory
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-400-801-A01 Assembly of the arm assembly
TASK 25-13-15-400-808-A01 Installation of the table assembly
Referenced Information
TABLE 1
3. Job Setup
Subtask 25-13-15-440-004-A01
A. Assembly of the Sub Assembly.
(1) If necessary, assemble the arm assembly (refer to TASK 25-13-15-400-801-A01).
4. Procedure
Subtask 25-13-15-400-004-A01
A. Installation of the Rollers.
NOTE : The steps that follow is done for one roller, do again the steps for all rollers.
(a) Install the eccentric 01-280 and the eccentric stop 01-240.
(b) Attach the eccentric stop 01-240 with the screw 01-230.
(c) Install the roller 01-250 and the washer 01-270.
(d) Attach them with the nut 01-260.
(e) Make sure that the roller turn freely.
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Subtask 25-13-15-400-004-B01
B. Installation of the Rollers.
NOTE : The steps that follow is done for one roller, do again the steps for all rollers.
(a) Install the eccentric 01A-280 and the eccentric stop 01A-240.
(b) Attach the eccentric stop 01A-240 with the screw 01A-230.
(c) Install the roller 01A-250 and the washer 01A-270.
(d) Attach them with the nut 01A-260.
(e) Make sure that the roller turn freely.
Subtask 25-13-15-400-004-C01
C. Installation of the Rollers.
NOTE : The steps that follow is done for one roller, do again the steps for all rollers.
(a) Install the eccentric01B-280 and the eccentric stop 01B-240.
(b) Attach the eccentric stop01B-240 with the screw 01B-230.
(c) Install the roller01B-250 and the washer 01B-270.
(d) Attach them with the nut 01B-260.
(e) Make sure that the roller turn freely.
Subtask 25-13-15-400-004-D01
D. Installation of the Rollers.
NOTE : The steps that follow is done for one roller, do again the steps for all rollers.
(a) Install the eccentric 01C-280 and the eccentric stop 01C-240.
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(b) Attach the eccentric stop 01C-240 with the screw 01C-230.
(c) Install the roller 01C-250 and the washer 01C-270.
(d) Attach them with the nut 01C-260.
(e) Make sure that the roller turn freely.
Subtask 25-13-15-410-004-A01
E. Installation of the Arm Assembly.
Subtask 25-13-15-410-004-B01
F. Installation of the Arm Assembly.
Subtask 25-13-15-410-004-C01
G. Installation of the Arm Assembly.
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Subtask 25-13-15-410-004-D01
H. Installation of the Arm Assembly.
Subtask 25-13-15-820-001-A01
J. Adjustment of the Table Position.
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(5) Make sure that the outer handle is aligned with the arm:
(a) If necessary, set the screw 03-080 of the stop 03-090.
Subtask 25-13-15-820-001-B01
K. Adjustment of the Table Position.
Subtask 25-13-15-820-002-A01
L. Adjustment of the Arm Position.
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Subtask 25-13-15-820-002-B01
M. Adjustment of the Arm Position.
Subtask 25-13-15-820-002-C01
N. Adjustment of the Arm Position.
Subtask 25-13-15-820-002-D01
P. Adjustment of the Arm Position.
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TASK 25-13-15-400-810-A01
Installation of the Footrest Assembly
1. Reason for the Job
Self-explanatory
2. Procedure
Subtask 25-13-15-400-005-A01
A. Assembly of the Footrest Assembly.
Subtask 25-13-15-400-005-B01
B. Assembly of the Footrest Assembly.
Subtask 25-13-15-400-005-C01
C. Assembly of the Footrest Assembly.
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Subtask 25-13-15-400-005-D01
D. Assembly of the Footrest Assembly.
Subtask 25-13-15-410-005-A01
E. Installation of the Footrest Assembly.
NOTE : The steps that follow is done for one footrest but are applicable to the two footrests.
(1) If necessary, install the stop assembly 01-190:
(a) Install the stop assembly 01-190.
(b) Attach it with the washer 01-180 and the screw 01-200.
(2) Install the footrest assembly 01-100.
(3) Attach it with the two pin-hinges 01-090:
(a) Install the two washers 01-070 and 01-080.
(b) Install the two pin-hinges 01-090.
(c) Install the four retaining-ring 01-060 to the pin-hinges 01-090.
Subtask 25-13-15-410-005-B01
F. Installation of the Footrest Assembly.
NOTE : The steps that follow is done for one footrest but are applicable to the two footrests.
(1) If necessary, install the two stop assembly 01A-190:
(a) Install the stop assembly 01A-190.
(b) Attach it with the two washers 01A-180 and the two screws 01A-200.
(2) Install the footrest assembly 01A-100.
(3) Attach it with the two pin-hinges 01A-090 and the washers 01A-070 and 01A-080.
(4) Install the two washers 01A-015 and the two nuts 01A-035 on the pin-hinges 01A-090.
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(5) Safety the two nuts 01A-035 with the two cotter pins 01A-025.
Subtask 25-13-15-410-005-C01
G. Installation of the Footrest Assembly.
NOTE : The steps that follow is done for one footrest but are applicable to the two footrests.
(1) Install the footrest assembly 01B-100.
(2) Attach it with the two pin-hinges 01B-090:
(a) Install the two washers 01B-070 and 01B-080.
(b) Install the two pin-hinges 01B-090.
(c) Install the four retaining-ring 01B-060 to the pin-hinges 01B-090.
Subtask 25-13-15-410-005-D01
H. Installation of the Footrest Assembly.
NOTE : The steps that follow is done for one footrest but are applicable to the two footrests.
(1) If necessary, install the two stop assembly 01C-190:
(a) Install the stop assembly 01C-190.
(b) Attach it with the two washers 01C-180 and the two screws 01C-200.
(2) Install the footrest assembly 01C-100.
(3) Attach it with the two pin-hinges 01C-090:
(a) Install the two washers 01C-070 and 01C-080.
(b) Install the two pin-hinges 01C-090.
(c) Install the four retaining-ring 01C-060 to the pin-hinges 01C-090.
Subtask 25-13-15-410-006-A01
J. Installation of the Buffer.
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NOTE : The steps that follow is done for one buffer, do again the steps for the second buffer.
(1) Install the buffer 01-050 and the pin-cylinder 01-040 on the footrest assembly 01-100.
(2) Attach them with the two retaining-rings 01-020 and 01-030.
(3) Connect the buffer 01-050 to the box assembly 01-210.
(4) Install the clevis pin 01-010.
(5) Attach it with the two retaining-rings 01-020.
Subtask 25-13-15-410-006-B01
K. Installation of the Buffer.
NOTE : The steps that follow is done for one buffer, do again the steps for the second buffer.
(1) Install the buffer 01A-050 and the pin-cylinder 01A-040 on the footrest assembly 01A-100.
(2) Attach them with the washers 01A-015 and the two nuts 01A-035.
(3) Safety the nuts 01A-035 with the cotter pins 01A-025.
(4) Connect the buffer 01A-050 to the box assembly 01A-210.
(5) Install the clevis pin 01A-010.
(6) Attach it with the washer 01A-015 and the nut 01A-035.
(7) Safety the nut 01A-035 with the cotter pin 01A-025.
Subtask 25-13-15-410-006-C01
L. Installation of the Buffer.
NOTE : The steps that follow is done for one buffer, do again the steps for the second buffer.
(1) Install the buffer 01B-050 and the pin-cylinder 01B-040 on the footrest assembly 01B-100.
(2) Attach them with the two retaining-rings 01B-020 and 01B-030.
(3) Connect the buffer 01B-050 to the box assembly 01B-210.
(4) Install the clevis pin 01B-010.
(5) Attach it with the two retaining-rings 01B-020.
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Subtask 25-13-15-410-006-D01
M. Installation of the Buffer
NOTE : The steps that follow is done for one buffer, do again the steps for the second buffer.
(1) Install the buffer 01C-050 and the pin-cylinder 01C-040 on the footrest assembly 01C-100.
(2) Attach them with the two retaining-rings 01C-020 and 01C-030.
(3) Connect the buffer 01C-050 to the box assembly 01C-210.
(4) Install the clevis pin 01C-010.
(5) Attach it with the two retaining-rings 01C-020.
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TASK 25-13-15-820-804-A01
Fits and Clearances
1. General
A. How to use the Fits and Clearances Table (Refer to Sample TABLE 1):
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearances of the in-
service wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances
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B B
A C
1 2
A A
B B
4 4
5 5
C C
F_CM_251315_1_0170101_01_00
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B B
A C
A A
B B
4 4
5 5
C C
F_CM_251315_1_0170201_01_00
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B 1
3
7
8 4
6 5
5
6
4
8
3
7
2
A A
B B
F_CM_251315_1_0180101_01_01
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TASK 25-13-15-940-805-A01
Special tools, fixtures, equipment and consumables
1. Consumables
Material Designation and Specification Supplier Code or Name and Address Task where used
No.
04-004 Synthetic Ester Based Grease Local purchase TASK
High Pressure 25-13-15-100-801-
A01
05-002 Putty, Zinc Chromate General F1419 TASK
Purpose or K2232 25-13-15-300-806-
or K5635 A01
09-013 Corrosion Inhibiting Brush 83574 TASK
Consistency or F0229 25-13-15-300-806-
or K5635 A01
or Z0853
09-018 Corrosion Inhibitinglow 83574 TASK
Adhesion Sealant or F0229 25-13-15-300-806-
or K5635 A01
or Z0853
11-001 Detergent F1858 TASK
25-13-15-100-801-
A01
11-003 Methyl-Ethyl-Ketone Local purchase TASK
25-13-15-100-801-
A01
TASK
25-13-15-300-806-
A01
13-002 Chemical Conversion Coating 1607B TASK
Yellow Aluminum or 71410 25-13-15-300-806-
or F6324 A01
16-001 Anti Corrosion Primer D8357 TASK
(Polyurethane) or 83574 25-13-15-300-806-
or K5635 A01
or Z0853
16-002 Polyurethane Topcoat Grey 90608 TASK
(for Internal Applic.) or F3199 25-13-15-300-806-
or K2054 A01
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Material Designation and Specification Supplier Code or Name and Address Task where used
No.
16-020 Wash Primer 83574 TASK
or F1419 25-13-15-300-806-
or K5635 A01
or Z0853
16-021 Flexible Polyurethane K5635 TASK
25-13-15-300-806-
A01
19-003 Lint-Free Cotton Cloth Local purchase TASK
25-13-15-100-801-
A01
Consumables
TABLE 1
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TASK 25-13-15-550-801-A01
Storage after assembly
1. General
Refer to Material Storage Data (MSD).
The MSD document is Chargeable service to support costumers with inventory planning, with a
specific focus on shelf life data, hazard information and other related general storage data. A copy is
provided, free of charge for the costumer during the material readiness process. It is available on CD-
ROM from Airbus Spares Portal via direct access of SSO (Single Sign On) in Airbus World.
2. Procedure
Subtask 25-13-15-530-001-A01
A. Material Storage Data
(1) Not applicable.
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INTRODUCTION
TASK 25-13-15-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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A 210
220 290
A 180
200
B C 190
C
180
200
190
E F
240 E 230 E
280 E 20
50 40
10
20
20
250 70
90 60
260 90
20 60 60
270 60
80 30
50 40 130
10
20 20
130
60 140 110
70 90 120
90 60
60 30 140
60 120
80
100
D 110
160
170 150 110
140 B
C 140
120
120 100
110
E
E E 300
E
F 310
F F_PL_251315_01_0_01_01
MODULE OIT
Figure 01 / FIGURE-25-13-15-950-801-01
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A 210
220 290
A 180
200
B C 190
C 180
200
E F 190
240 E 230 E
15
280 E 25
50 35 40
15
10 15 25
25 90 35
250 15 35
15 15
25
25 25
260 35
35 35
270 70
80
10
90 130
50 40
15 15
25 90 25
35 15 35 140 110
15 25 120
25 35 145
140
35 120
70 145 100
110
130
D
160
170 80
150 90
140 110 B
C 140
120
145
120
145
100
110
E
E E 300
E
F 310
F F_PL_251315_01_A_01_01
MODULE OIT
Figure 01A / FIGURE-25-13-15-950-801-A01
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A 210
220
C 290
A
B D
C
E F 1
240 E
280 E
20
230 E 50
40
250
260 10
270 20 20
70 60
90
D 20
60 60 60
90
80 30
170
50 40
160 10
20 20
70 60 110
90 90 130
60 60 60
150
C 1 80 30
100
110
B
E 110
130
F E
E
100
E 110 300
NOTE:
F
1 TYPICAL INSTALLATION
F_PL_251315_01_B_01_00
TABLE MODULE
Figure 01B / FIGURE-25-13-15-950-801-B01
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A 210
220
C 290
A
B D 180
C 200
190
E F 1 180
200
240 E
E
190
280
20
230 E 50
40
250
260 10
270 20 20
70 60
90
D 20
60 60 60
90
80 30
170
50 40
160 10
20 20
70 60 110
90 90 130
60 60 60
150
C 1 80 30
100
110
B
E 110
130
F E
E
100
E 110 300
NOTE:
F
1 TYPICAL INSTALLATION
F_PL_251315_01_C_01_00
TABLE MODULE
Figure 01C / FIGURE-25-13-15-950-801-C01
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30 A
A
130 150
140
130
160
50
150
250 240
30 120
260
B 130
170
180
130 130
20
210
190
220
C 120
40
230 200
B 80
90
100
100 80 60
70 10
90
270 110
10
F_PL_251315_02_0_01_00
ARM ASSY
Figure 02 / FIGURE-25-13-15-950-802-01
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A
A
130 150
140
130
160
50
150
250 240
30 120
260
B 130
130 130
20
120
C
40
B
80
90
100
100 80 60
70 10
90
110
270
10
F_PL_251315_02_A_01_00
ARM
Figure 02A / FIGURE-25-13-15-950-802-A01
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A 50
40
60 20
10
70 70
10
10
50
90
80
100
F_PL_251315_03_0_01_00
HANDLE ASSY
Figure 03 / FIGURE-25-13-15-950-803-01
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A
50
40
20
60
50 10
90
80
100
F_PL_251315_03_A_01_00
HANDLE ASSY
Figure 03A / FIGURE-25-13-15-950-803-A01
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190
230
30
200
210
20 130 110
50 120
180 70
220
80
60
70
100
140
150
170 160
40
10
20
F_PL_251315_04_0_01_00
LINKAGE ASSY
Figure 04 / FIGURE-25-13-15-950-804-01
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60
50
100 70
80
10
50 90
30
20
20
140
150
80
30 160
70 40
170 180
60
110
120
130
190
200
30
110
20
40
F_PL_251315_05_0_01_00
LINKAGE ASSY
Figure 05 / FIGURE-25-13-15-950-805-01
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170
190 A
180
160
260
220
225
205
240
235
230
235
270
240
210
305
270
205
285
250
420 290
370 300
340 360
350
40
330 280
10 390
380 400
130
410
50 120
100
60 320
70
80
90
110
30
F_PL_251315_06_0_01_02
TABLE ASSY
Figure 06 / FIGURE-25-13-15-950-806-01
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A
70
30
80 80
10
30
10 50
40
60
F_PL_251315_07_0_01_00
FLAP ASSY
Figure 07 / FIGURE-25-13-15-950-807-01
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