F6198 CMM 011

COMPONENT MAINTENANCE MANUAL
COCKPIT AMPLIFIER LOUDSPEAKER
TRANSMITTAL SHEET
TO: HOLDERS of COMPONENT MAINTENANCE MANUAL for COCKPIT AMPLIFIER

LOUDSPEAKER (ATA 31-53-22) Revision No. 11 dated Sep 25/20 is attached and covers
all components held by every operator.
FILING INSTRUCTIONS
- Affected pages are listed on the LIST OF EFFECTIVE PAGES and designated as follows:
N = New (to be incorporated)

R = Revised (to be replaced)
D = Deleted (to be removed)
- Make certain that the content of the manual agrees with the LIST OF EFFECTIVE PAGES.
- Update the RECORD OF REVISIONS page accordingly.
- File the TRANSMITTAL SHEET separately.
- Remove and destroy the pages that are affected by this revision.
FILING INSTRUCTIONS
The attached HIGHLIGHTS describe the changes.
TS
Page 1
31-53-22
© AIRBUS OPERATIONS S.A.S - 2020. All rights reserved. Confidential and Proprietary document.
Sep 25/20
License for SPRING AIRLINES only

PAGE INTENTIONALLY LEFT BLANK
TS
Page 2
31-53-22
Sep 25/20


LOUDSPEAKER (ATA 31-53-22).
HIGHLIGHTS
Revision No. 11 - Sep 25/20
The HIGHLIGHTS of the revision are:
TITLE PG MVT REASON FOR CHANGE

Title Page 1 R Revised to reflect this revision
SERVICE BULLETIN LIST 1 R SB List updated
LIST OF EFFECTIVE PAGES 1 R Revised to reflect this revision.
TABLE OF CONTENTS 1 R Revised to reflect this revision.
INTRODUCTION
TASK 31-53-22-871-801-A01 INTRO 1 R Introduction updated Table
TASK 31-53-22-879-803-A01 INTRO 10 R paragraph D deleted
TASK 31-53-22-879-804-A01 INTRO 17 R Symbols and conversion updated
TASK 31-53-22-871-802-A01 INTRO 20 Abbreviations added
DESCRIPTION AND OPERATION

TASK 31-53-22-872-802-A01 3 R Description updated
Graphic 31-53-22-991-024-A01 7 N Figure added
TESTING AND FAULT
ISOLATION
TASK 31-53-22-700-802-A01 1002 D Task deleted
DISASSEMBLY
TASK 31-53-22-000-801-A01 3001 R Procedure updated
Graphic 31-53-22-991-023-A01 3007 R Figure updated
HIGHLIGHTS
Page 1 of 4
31-53-22
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HIGHLIGHTS

CLEANING
REPAIR
SUBTASK 31-53-22-350-015-A01 6019 R Procedure updated
ASSEMBLY
FITS AND CLEARANCES
TASK 31-53-22-940-802-A01 8001 N Torque value table added
HIGHLIGHTS
Page 2 of 4
31-53-22
Sep 25/20


HIGHLIGHTS
SPECIAL TOOLS, FIXTURES,

EQUIPMENT AND CONSUM-
ABLES
TASK 31-53-22-940-801-A01 9001 R Consumable list updated
SPECIAL PROCEDURES
TASK 31-53-22-860-801-A01 11003 N Procedure added
STORAGE
SUBTASK 31-53-22-550-001-A01 15001 D Procedure deleted
ILLUSTRATED PART LIST
TASK 31-53-22-871-803-A01 INTRO IPL 1 R Introduction updated
DETAILED PARTS LIST
Figure 01 10001-0 R Figure and part list updated
Figure 03 10003-0 R Figure and part list updated
Figure 04 10004-0 R Part list updated
HIGHLIGHTS
Page 3 of 4
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Sep 25/20

HIGHLIGHTS
Page 4 of 4
31-53-22
Sep 25/20

LIST OF TEMPORARY REVISIONS
The Temporary Revisions which follow have been included in the revision dated Sep 25/20 and
must be removed and discarded.
Update the RECORD OF TEMPORARY REVISIONS page.
TR No.: 31-091
All Temporary Revisions dated from Aug 25/20 onwards must be kept unless the Highlights of a
revision or the issue of a Temporary Revision which replaces it, tells you differently.
The Temporary Revisions which follow remain effective after the revision dated Sep 25/20
is added.
TR No.: None
** End of List **
TRL
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TRL
Page 2
31-53-22
Sep 25/20

F6198

WITH
ILLUSTRATED PART LIST
CMM 31-53-22
This document and all information contained herein is the sole property of AIRBUS OPERATIONS S.A.S.
No intellectual property rights are granted by the delivery of this document or the disclosure of its content.
This document shall not be reproduced or disclosed to a third party without the express written consent of
AIRBUS OPERATIONS S.A.S.
This document and its content shall not be used for any purpose other than that for which it is supplied.
The statements made herein do not constitute an offer. They are based on the mentionned assumptions and are
expressed in good faith.
Where the supporting grounds for these statements are not shown, AIRBUS OPERATIONS S.A.S. will be pleased
to explain the basis thereof.

F6198

WITH
ILLUSTRATED PARTS LIST
PNR:
35-0D5-1002
35-0D5-1003
TP
Revision No.: 11 Page 1
Issue: Sep 30/87 31-53-22
Sep 25/20

TP
Revision No.: 11 Page 2
Issue: Sep 30/87 31-53-22
Sep 25/20

35-0D5 Series
RECORD OF REVISIONS
REV ISSUE INSERTED REV ISSUE INSERTED

No. DATE DATE BY No. DATE DATE BY
ROR
Page 1
31-53-22
Sep 30/87

35-0D5 Series
ROR
Page 2
31-53-22
Sep 30/87

35-0D5 Series
RECORD OF TEMPORARY REVISIONS
TEMP INSERTED REMOVED

ISSUE PAGE No.
REV.
DATE DATE BY DATE BY
No.
RTR
Page 1
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Sep 30/87

35-0D5 Series
RTR
Page 2
31-53-22
Sep 30/87

35-0D5 Series
LIST OF SERVICE BULLETINS
The SB List reflects the incorporation status of Service Bulletins edited by AIRBUS OPERATIONS
S.A.S. - AVIONICS AND SIMULATION PRODUCTS (Vendor Code F6198).
The SB List has the following five columns to indicate SBs and their status :
** SB number (SB No.) **

This is the number of the SB.
If no SB affects the manual content, the comment None is given.
** Revision number (Rev No.) **

This is the revision number of the SB.
** Modification number (MOD. No.) **

This is the modification number of the unit.
** Incorporation date (INCORP. DATE) **

SB status or incorporation date is indicated in this column as follow:
If the SB is fully incorporated into the manual, the incorporation date is indicated.
If the SB is partially incorporated into the manual, the field is left blank.
If the SB data does not affect the manual content, the comment NO EFFECT is given.
** Title **
This is the title of the SB.
NOTE: The Service Information Letters (SIL) which affect the manual content are listed at the
end of the table.
SBL
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35-0D5 Series
LIST OF SERVICE BULLETINS (Cont'd)
INCORP.
SB No. Rev No. MOD. No. TITLE
DATE
35-0D5-31-001 FEE0D5-001 Sep 30/90 Evolution to Amdt A
35-0D5-31-002 FEE0D5-002 Jul 30/92 From 35-0D5-1002 to 35-0D5-1003
35-0D5-31-003 FEE0D5-003 Nov 15/93 Evolution to Amdt B (New box)
35-0D5-31-004 FEE0D5-004 Jun 03/04 Evolution to Amdt D (New spacer
loudspeaker)
List of SILs:
F6198-00-013 None Jun 03/04 Recommended Repair Facilities
F6198-00-018 None Sep 25/20 Equivalent PNR for components
SBL
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35-0D5 Series
LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE

TITLE PAGE 1/1 R Sep 25/20
RECORD OF REVISIONS 1/2 Sep 30/87
RECORD OF TEMPORARY REVISIONS 1/2 Sep 30/87
LIST OF SERVICE BULLETINS 1/2 R Sep 25/20
LIST OF EFFECTIVE PAGES 1/2 R Sep 25/20
TABLE OF CONTENTS 1/4 R Sep 25/20
LIST OF ILLUSTRATIONS 1/2 R Sep 25/20
INTRODUCTION 1/20 R Sep 25/20
DESCRIPTION AND OPERATION 1/24 R Sep 25/20
TESTING AND FAULT ISOLATION 1001/1012 R Sep 25/20
SCHEMATIC AND WIRING DIAGRAMS 2001/2004 Dec 09/11
DISASSEMBLY 3001/3012 R Sep 25/20
CLEANING 4001/4002 R Sep 25/20
CHECK 5001/5002 Dec 09/11
REPAIR 6001/6022 R Sep 25/20
ASSEMBLY 7001/7018 R Sep 25/20
FITS AND CLEARANCES 8001/8002 R Sep 25/20
SPECIAL TOOLS, FIXTURES,

EQUIPMENT AND CONSUMABLES 9001/9002 R Sep 25/20
SPECIAL PROCEDURES 11001/11004 R Sep 25/20
STORAGE 15001/15002 R Sep 25/20
LEP
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35-0D5 Series
LIST OF EFFECTIVE PAGES (Continued)
SUBJECT PAGE DATE

ILLUSTRATED PARTS LIST TP 10001/10002 Sep 25/20
IPL INTRO 1/22 Sep 25/20
Vendor Code Identification 1/2 Sep 25/20
NUMERICAL/ALPHABETICAL INDEX 1/6 Sep 25/20
DETAILED PARTS LIST DPL 10001/10001 Sep 25/20

10001-01/10001-11 R Sep 25/20
10002-01/10002-5 R Sep 25/20
10003-01/10003-7 R Sep 25/20
10004-01/10004-1 R Sep 25/20
LEP
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TABLE OF CONTENTS
SUBJECT PAGE
INTRODUCTION .......................................................................
..................... INTRO 1
1. General .................................................................... .................... INTRO 1
A. Purpose of the manual ............................................. .................... INTRO 1
B. Correspondence .................................................... .................... INTRO 1
C. Manual breakdown arrangement ................................. .................... INTRO 2
D. Page block (PAGEBLOCK) assignment ......................... .................... INTRO 2
E. List of Recommended Repair Facilities .......................... .................... INTRO 5
2. General arrangement .................................................... .................... INTRO 6
A. Preliminary pages at the beginning of the CMM ............... .................... INTRO 6
B. Introduction (INTRO) structure .................................... .................... INTRO 6
C. Description and Operation (DO) structure ....................... .................... INTRO 7
D. Maintenance Procedure (MP) structure ......................... .................... INTRO 7
3. Maintenance Task Oriented Support System (MTOSS)
Task/Subtask numbering ................................................ .................. INTRO 10
A. General ............................................................... .................. INTRO 10
B. Structure of Task/Subtask numbers .............................. .................. INTRO 10
C. MTOSS function codes ............................................. .................. INTRO 12
4. Symbols and Definitions ................................................. .................. INTRO 17
A. Units and Measurement ............................................ .................. INTRO 17
B. Reference Designator Index (RDI) ............................... .................. INTRO 17
C. Definition of Terms .................................................. .................. INTRO 18
5. Glossary of Abbreviations ............................................... .................. INTRO 20
DESCRIPTION AND OPERATION .................................................. .............................. 1

1. General .................................................................... ............................. 1
A. System architecture ................................................ ............................. 1
2. Description ................................................................ ............................. 3
A. Presentation ......................................................... ............................. 3
B. Equipment ............................................................ ............................. 4
C. Characteristics ....................................................... ........................... 10
3. Operation .................................................................. ........................... 12
A. General ............................................................... ........................... 12
B. AMPLIFIER card .................................................... ........................... 14
TESTING AND FAULT ISOLATION................................................. ..........................1001

1. General .................................................................... .........................1001
2. Checking of the unit consumption ..................................... .........................1003
3. Test of the warning channels ........................................... .........................1004
4. Test of the AUDIO channel ............................................. .........................1007
5. Test of the loudspeaker .................................................. .........................1010
6. Test of output peak clipping (for P/N 35-0D5-1003 only) ........... ......................... 1011
TOC
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TABLE OF CONTENTS (Cont'd)
SUBJECT PAGE
SCHEMATIC AND WIRING DIAGRAMS........................................... ..........................2001
1. AMPLIFIER card ......................................................... .........................2001
DISASSEMBLY.........................................................................
..........................3001
1. Removal of the equipped card ......................................... .........................3001
2. Removal of the AMPLIFIER card ...................................... .........................3003
3. Removal of the rear face ................................................ .........................3005
4. Removal of the loudspeaker ............................................ .........................3007
5. Removal of the anti-vibrations seal .................................... .........................3009
6. Removal of the dust filter ................................................ .........................3010
7. Removal of the box ...................................................... ......................... 3011
CLEANING ..............................................................................
..........................4001
1. Cleaning ................................................................... .........................4001
CHECK...................................................................................
..........................5001
1. Visual inspection ......................................................... .........................5001
REPAIR ..................................................................................
..........................6001
1. Introduction ................................................................ .........................6001
2. Prepare the workstation ................................................. .........................6002
3. Removal of the protective varnish ..................................... .........................6005
4. Application of the protective varnish ................................... .........................6007
5. Replacement of a card or module ..................................... .........................6008
6. Replacement of a component with leads ............................. .........................6010
7. Replacement of a surface-mount component (SMC) ............... .........................6014
8. Replacement of a flat-pack, low-pitch SMC .......................... .........................6018
ASSEMBLY .............................................................................
..........................7001
1. Installation of the equipped card ....................................... .........................7001
2. Installation of the AMPLIFIER card .................................... .........................7003
3. Installation of the rear face .............................................. .........................7007
4. Installation of the loudspeaker ......................................... ......................... 7011
5. Installation of the anti-vibrations seal ................................. .........................7013
6. Installation of the dust filter ............................................. .........................7015
7. Installation of the box .................................................... .........................7017
FITS AND CLEARANCES............................................................

..........................8001
1. Torque Value Table ....................................................... .........................8001
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES ........ ..........................9001

1. Consumable Materials ................................................... .........................9001
TOC
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TABLE OF CONTENTS (Cont'd)
SUBJECT PAGE
SPECIAL PROCEDURES ............................................................

........................ 11001
1. Supply card - Specific instructions ..................................... ....................... 11001
2. Replacement of screw type ............................................. ....................... 11002
3. Amplifier card – Specific instructions .................................. ....................... 11003
REMOVAL ...............................................................................
........ NOT APPLICABLE
INSTALLATION.........................................................................
SERVICING .............................................................................
STORAGE ...............................................................................
........................ 15001
1. Storage ..................................................................... ....................... 15001
REWORK (SERVICE BULLETIN ACCOMPLISHMENT PROCEDURES)

........
... NOT APPLICABLE
ILLUSTRATED PARTS LIST.........................................................

.................... TP 10001
INTRODUCTION .....................................................................
................ INTRO IPL 1
1. General .............................................................................. INTRO IPL 1
2. Detailed Parts List (DPL) ......................................................... INTRO IPL 4
3. How to use .......................................................................... INTRO IPL 9
4. Effectivity of cards and amendments ......................................... INTRO IPL 15
5. Equivalence table ................................................................ INTRO IPL 16
Vendor Code Identification .......................................................

......................... VCI 1
NUMERICAL/ALPHABETICAL INDEX ..........................................

................. NI/ALPHA 1
DETAILED PARTS LIST ............................................................

.................. DPL 10001
TOC
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TOC
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35-0D5 Series
LIST OF ILLUSTRATIONS
FIGURE No. SUBJECT PAGE

1 System Organization (SHEET 1) 2
2 CAL - Dimensions (SHEET 1) 7
3 Amplifier card PNR 35-0D5-650 - Varnished
areas (SHEET 1) 8
(SHEET 2) 9
4 Connector P1 - Pin Location (SHEET 1) 10
5 CAL - Synoptic Diagram (SHEET 1) 13
6 Supply Circuit - Schematic Diagram (SHEET 1) 16
7 Warning Input Circuit - Schematic Diagram (SHEET 1) 17
8 Radio Signal Circuit - Schematic Diagram (SHEET 1) 18
9 Sum Circuit - Schematic Diagram (SHEET 1) 19
10 Amplifier Circuit - Schematic Diagram
35-0D5-450, -460, -550 (SHEET 1) 22
35-0D5-560, -650 (SHEET 2) 23
SCHEMATIC AND WIRING DIAGRAMS

2001 AMPLIFIER Card - Schematic Diagram
35-0D5-450, -460 (SHEET 1) 2002
35-0D5-550 (SHEET 2) 2003
35-0D5-560, -650 (SHEET 3) 2004
DISASSEMBLY
3001 CAL - Exploded View (SHEET 1) 3008
REPAIR
6001 Workstation Preparation (SHEET 1) 6004

Introduction
1 Example - Detailed Parts List (SHEET 1) INTRO IPL 8
2 Breakdown of a Card or Module from its P/N (SHEET 1) INTRO IPL 10
3 Higher Assembly of a Card or Module from its (SHEET 1) INTRO IPL 11
P/N
4 Effectivity of a Card or Module from its P/N (SHEET 1) INTRO IPL 12
5 Designation of a Part from its P/N (SHEET 1) INTRO IPL 13
6 Name and Address of Vendor from a P/N (SHEET 1) INTRO IPL 14
LI
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35-0D5 Series
LIST OF ILLUSTRATIONS (Cont'd)
FIGURE No. SUBJECT PAGE
DETAILED PARTS LIST

01 Cockpit Amplifier Loudspeaker
without Amendment D (SHEET 1) 10001-01
with Amendment D (SHEET 2) 10001-02
02 AMPLIFIER Card
AMPLIFIER 1A and 1B Cards (SHEET 1) 10002-01
AMPLIFIER 1C and 1D Cards (SHEET 2) 10002-02
03 AMPLIFIER Card
AMPLIFIER 2A, 2B and 2C Cards (SHEET 1) 10003-01
AMPLIFIER 2D and 2E Cards (SHEET 2) 10003-02
04 AMPLIFIER Card (SHEET 1) 10004-01
AMPLIFIER 3A AND 3B Cards
LI
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INTRODUCTION
TASK 31-53-22-871-801-A01
1. General
A. Purpose of the manual
The Component Maintenance Manual (CMM) conforms to ATA Specification

No. 2200.
The CMM provides shop verified procedures that will enable a mechanic to
restore the component to its serviceable condition in the overhaul shop.
The Abbreviated Component Maintenance Manual (ACMM) is a brief version
of the CMM, for simple components which require periodic maintenance and/or
testing.
The ACMM/CMM is prepared by the Manufacturer for each Repairable or
Overhaulable unit.
AIRBUS OPERATIONS S.A.S. Technical Publications use both metric and
non-metric system of measurement. The system used in the original reference
documents is quoted first, followed by the conversion into the other system
in brackets.
B. Correspondence
To place an order, please contact:
AIRBUS OPERATIONS S.A.S.

AVIONICS AND SIMULATION PRODUCTS
VENDOR CODE F6198
M8621 - 316, route de Bayonne
31060 TOULOUSE Cedex 09
France
Mailbox: systems.support@airbus.com
Website: https://w3.airbus.com/1T28/
For any information on the subject, please contact us through TechRequest tool:
https://w3.airbus.com/crs/TRM/ContentGadgets/index_nce.html
INTRO
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35-0D5 Series
If no access to TechRequest tool, you can also contact us on our mailbox:
avionics.techsupport@airbus.com
C. Manual breakdown arrangement
The information contained in the CMM has been divided into three main
categories:
– Description and Operation (DO),

– Maintenance Procedure (MP),
– Illustrated Parts List (IPL).
The table below gives the various identifications under which the three types
of publications can be found.
D. Page block (PAGEBLOCK) assignment

PAGEBLOCK TYPE PAGEBLOCK PAGEBLOCK
NUMBER PAGINATION
INTRODUCTION 0 1-99
DESCRIPTION AN OPERATION 1 1-999
TESTING AND FAULT ISOLATION 1000 1001-1999
SCHEMATIC AND WIRING DIAGRAMS 2000 2001-2999
DISASSEMBLY 3000 3001-3999
CLEANING 4000 4001-4999
INSPECTION/CHECK 5000 5001-5999
REPAIR 6000 6001-6999
ASSEMBLY 7000 7001-7999
FITS AND CLEARANCES 8000 8001-8999
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND
CONSUMABLES 9000 9001-9999
SPECIAL PROCEDURES 11000 11001-11999
REMOVAL 12000 12001-12999
INSTALLATION 13000 13001-13999
SERVICING 14000 14001-14999
INTRO
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PAGEBLOCK TYPE PAGEBLOCK PAGEBLOCK

NUMBER PAGINATION
STORAGE (including TRANSPORTATION) 15000 15001-15999
REWORK (Service Bulletin Accomplishment 16000 16001-16999
Procedures)
ILLUSTRATED PARTS LIST 10000 10001-10999
(1) Introduction
Explain the make up and the use of the CMM (DO and MP parts only).
For IPL part: see IPL INTRO (PAGEBLOCK 10000).
Include a listing of non standard abbreviations.
(2) Description and Operation
Give general overall information.

Give a mechanical and an electrical description.
Explain the configuration and the operation of the component.
(3) Testing and Fault Isolation
Contain specific tests and procedures required to determine the condition of a

component.
Include fault isolation.
(4) Schematic and Wiring Diagrams
Provide all schematic diagrams, wiring and interconnecting diagrams of

cards, chassis wiring, modules, subassemblies, and external connector
interconnnections within the component.
(5) Disassembly
Provide step-by-step disassembly instructions in a logical sequence (in order

of IPL item numbers), referencing figure item numbers from IPL illustration(s)
where applicable.
(6) Cleaning
INTRO
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35-0D5 Series
Provide step-by-step description of the cleaning operations for the component

and its parts.
(7) Check
Provide the full check procedures that are necessary during shop maintenance.
(8) Repair
Contain detailed repair procedures and specifications necessary to put a worn or

damaged part to serviceable condition.
(9) Assembly
Provide step-by-step assembly instructions in a logical sequence, referencing

figure item numbers from IPL illustration(s) where applicable.
(10) Fits and Clearances
Provide torque tightening values.
(11) Special Tools, Fixtures, Equipment and Consumables
List all special tools, fixtures, equipment and consumables necessary for
completing any maintenance actions given in the other page blocks.
(12) Illustrated Parts List
Contain the complete list of all parts of the component (For detailed description
see IPL INTRO).
(13) Special Procedures
Contain the tasks which are not required elsewhere in the manual, but are
necessary as a result of other maintenance tasks.
Tasks are self-contained repairs or preventive maintenance.
(14) Removal
Not applicable.
(15) Installation
INTRO
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35-0D5 Series
Not applicable.
(16) Servicing
Not applicable.
(17) Storage
Contain preparation for transportation, special handling, packaging, storage and

preservation requirements associated with the component after assembly or test.
(18) Rework
Not applicable.
E. List of Recommended Repair Facilities
(1) Refer to VSIL F6198-00-013.
INTRO
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TASK 31-53-22-879-802-A01
2. General arrangement
A. Preliminary pages at the beginning of the CMM
(1) Transmittal Sheet (TS)
List page numbers of the revised pages and a brief description of the revision
to affected pages.
Include insertion instruction for all supplied pages.
(2) Title Page (TP)
(3) Record of Revisions (ROR)
(4) Record of Temporary Revisions (RTR)
List the temporary revisions which shall be removed from the manual or which
remain still effective.
(5) List of Service Bulletins (LSB)
List the Service Bulletins and the Service Information Letters which are
applicable for the equipment.
(6) List of Effective Pages (LEP) (printed CMMs only)
List all effective pages for a given revision issue.

New pages are indicated by N, revised by R or deleted by D.
(7) Table of Contents (TOC)
List all major sub-divisions of each page block contained in the manual.
(8) List of Illustrations (LI)
List all illustrations contained in the manual.
B. Introduction (INTRO) structure
The introduction is broken down into Tasks.

The Tasks are:
INTRO
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(1) General
This Task gives general information of the CMM content and the List of
Recommended Repair Facilities.
(2) General arrangement
(3) Maintenance Task Oriented Support System (MTOSS) Task/Subtask numbering
This Task explains MTOSS Task/Subtask numbering.
(4) Symbols and Definitions
(5) Glossary of Abbreviations
C. Description and Operation (DO) structure
The DO is broken down into Tasks.

The Tasks are:
(1) General
This Task gives general overall information.
(2) Description
This Task gives a mechanical and an electrical description.
(3) Operation
This Task explains the configuration and the operation of the subassemblies
(modules/cards) of the component.
D. Maintenance Procedure (MP) structure
The MP is broken down into Tasks and Subtasks. Each Task is broken down
into five Topics:
– Reason for the job,

– Job set-up information,
– Job set-up,
INTRO
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35-0D5 Series
– Procedure,
– Close-up (if applicable).
(1) Content of Topic "Reason for the job"
This topic is used to explain the reason for the Task, but if the Task title fully
explains the reason for the Task, then the mention "Self explanatory" is used.
(2) Content of Topic "Job set-up information"
This Topic is broken down into four Tables:
– Fixtures, Tools and Support Equipment,

– Consumable Materials,
– Expendable Parts,
– Referenced Information.
(a) Fixtures, Tools and Support Equipment
This Table lists the fixtures, tools and support equipment required for the
maintenance procedure.
They are identified:
– either by their Part/Number when they are listed in the illustrated Tool
and Equipment Manual (TEM),
– or by their main features. In this case the mention "No specific" is used
for the reference.
(b) Consumable Materials
This Table lists all materials which are prescribed during maintenance
procedure.
These materials are referenced in AMM chapter 20-31-00.
(c) Expendable Parts
This Table lists the IPC CSN (Catalogue Sequence Number) of expendable
parts.
Use the IPL to find the corresponding Part/Numbers.
INTRO
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35-0D5 Series
(d) Referenced Information
This Table lists all external cross-references.
(3) Content of Topic "Job set-up"
This Topic indicates the information that is required for job preparation.
Requirements are broken down into Subtasks.
(4) Content of Topic "Procedure"
This Topic indicates the required actions for job realisation.

Actions are broken down into Subtasks.
(5) Content of Topic "Close-up"
This Topic indicates the required actions to put the component back to its initial
configuration.
Actions are broken down into Subtasks.
INTRO
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35-0D5 Series
TASK 31-53-22-879-803-A01
3. Maintenance Task Oriented Support System (MTOSS) Task/Subtask numbering
A. General
The functional arrangement of data and the numbering system form the basis for
the assignment of maintenance Task/Subtask numbers to each maintenance
operation (Task) described in the CMM.
Task/Subtask numbers are mainly for the use of the Data management and have
no significance for the reader of the CMM.
The Introduction (INTRO) and the Description and Operation (DO) are broken
down into Tasks.
The Maintenance Procedures (MP) are broken down into Tasks and Subtasks.
(1) TASK
A TASK is defined as:
– A maintenance work procedure which contains a sequence of work steps,

which may be organised into Subtasks.
– A block of data e.g. Description and Operation.
– A table, an illustration or a multi-sheet illustration e.g. Figure x Sheets 1
through to 4 will all be part of one Task.
(2) SUBTASK
A SUBTASK is a single-skill work step or group of work steps within a Task,

which provides detail of a significant part of the procedure. The completion of a
SUBTASK must be possible in one location at one time.
B. Structure of Task/Subtask numbers

Form tag name -xx-xx-xx -xxx -xxx -xxx -xxx
Element 1 2 3 4 5 6
(1) Element 1
The tag name is the word TASK, SUBTASK or GRAPHIC.
(2) Element 2
INTRO
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35-0D5 Series
ATA number (six digits).
(3) Element 3
MTOSS function code (three digits).

It is used to indicate the particular maintenance function involved.
For each tag name, this code is selected from numbers 000 through 999 as
listed in the tables in Para. 3.C..
(4) Element 4
Sequencial number of the function code (three digits).

It enables a unique identification number to be allocated for all Tasks/Subtasks
which are similarly numbered throughout the preceding elements.
Tasks and Subtasks are numbered differently:
– Task idents begin at 801 and rise, sequentially, to 999 (maximum) within the
procedure,
– Subtask idents begin at 001 and rise, sequentially, to 800 (maximum) within
the procedure.
– Illustrations and Tables are considered as Tasks. These Task idents begin at
001 and rise, sequentially, to 999 (maximum) within the procedure.
NOTE: If a particular Task or Subtask is deleted, the Task/Subtask number must

not be re-used.
(5) Element 5
Alphanumeric indicator (three characters):
– the first character is a letter to indicate a different configuration due to different

criteria configuration (modification, Service Bulletin(s), variations of work
practices, ...),
– the second and third characters are digits to indicate alternative
methods/techniques of maintenance.
(6) Element 6
Alphanumeric indicator (three characters).
INTRO
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It is to be assigned by an airline to highlight unique airline data.
(7) Example
Example TASK -XX-YY-ZZ -000 -801 -A01
Element tag name 1 2 3 4
ELEMENT DEFINITION
1 ATA number of the computer
2 MTOSS function code
000 = REMOVAL AND DISASSEMBLY
3 Sequential number of the function code
801 = first Task of the REMOVAL AND DISASSEMBLY type
4 A = first configuration
01 = first method
C. MTOSS function codes
The first two digits of the numbering system fourth element are in accordance
with the ATA Specification No. 100, although in some instances there is variation
by using a third digit for further breakdown of the basic function.
000 REMOVAL AND DISASSEMBLY
010 Removal of complete component from transportation/work stand
020 Disassembly of unit into modular units
030 Disassembly of modules into subassemblies
040 Disassembly of subassemblies into individual parts
050 Removal of accessories/components not part of subject unit/opening panels for
access
060 Disassembly of accessories into subassemblies
070 Disassembly of accessory subassemblies into individual parts
080 Remove test equipment
090 Disassemble support equipment
INTRO
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100 CLEANING
110 Chemical cleaning/power flushing
120 Wet or dry abrasive cleaning
130 Ultrasonic cleaning
140 Mechanical/hand cleaning
150 Unassigned
160 Compressed air/miscellaneous hand cleaning or combination of procedures
170 Foam/water wash
180 Electro-mechanical test of solutions to identify materials
190 Unassigned
200 INSPECTION
210 Visual examination to determine serviceability/unserviceability of unit
220 Visual/dimensional comparison with specifications/acceptance limits
230 Fluorescent penetrant NDT
240 Magnetic particle NDT
250 Eddy current NDT
260 X-ray NDT
270 Ultrasonic NDT
280 Any special inspection
290 Unassigned
300 REPAIR
310 Welding, brazing and soldering
320 Machining
330 Metallic coating removal/application
340 Plasma/flame spraying of coating
350 Repairs using hand tools, including necessary disassembly/assembly
360 Bonding and moulding
370 Heat treating
380 Surface treatment - painting, aluminizing, etc., including masking
INTRO
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35-0D5 Series
300 REPAIR
390 Machine riveting and flaring
400 INSTALLATION AND ASSEMBLY

410 Installation of complete component into transportation/work stand
420 Assembly of complete unit from modular units
430 Assembly of modules
440 Assembly of subassembly from parts
450 Installation of accessories/closing of panels, removed/opened for access
460 Assembly of accessory from subassemblies
470 Assembly of accessory subassembly from individual parts
480 Install test equipment
490 Assemble support equipment
500 MATERIAL HANDLING

510 Shipping
520 Receiving
530 Packing
540 Unpacking
550 Storage
560 Collecting parts required for task(s) in holding area prior to release (Marshalling)
570 Work before and after air transportation of a unit
580 Unassigned
590 Unassigned
600 SERVICING/PRESERVING/LUBRICATING
610 Servicing
620 Preserving
630 De-preserving
640 Lubricating
650 Unassigned
INTRO
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35-0D5 Series
600 SERVICING/PRESERVING/LUBRICATING
660 Unassigned
670 Unassigned
680 Unassigned
690 Unassigned
700 TESTING/CHECKING
710 Oil flow measurement
720 Air flow measurement
730 Fuel flow measurement/functional check
740 Water flow measurement/functional check
750 Electrical functional checks/measurement of parameters to determine serviceability,
may include fault isolation
760 Functional test of systems/performance check
770 Functional test of an accessory carte
780 Pressure check of system/component normally pressurized
790 Leak check
800 MISCELLANEOUS
810 Fault isolation
820 Adjusting/aligning/calibrating
830 Rigging/adjusting component linkage
840 Service Bulletin incorporation
850 Part number change/application
860 Special procedure
870 Description and Operation (DO)
871 General
872 Description
873 Operation
874 Effectivity of cards and amendments
875 Unassigned
INTRO
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35-0D5 Series
800 MISCELLANEOUS
876 Unassigned
877 Unassigned
878 Location
879 How to use
880 Approved vendor processes
890 Airline maintenance program (customer use)
900 TOOLS, PARTS LIST, ILLUSTRATIONS

910 Special support equipment maintenance
920 Standard support equipment maintenance
930 Local manufacture of tool required for component maintenance
940 List of special tools, equipment and consumable materials
950 IPL detailed parts list
951 Sel from table
952 Equivalence table
960 IPL equipment designator index
970 IPL alpha/numerical index
980 IPL list of alternative vendors
990 Unique number assigned to enable data retrieval of illustrations, tables, preliminary
pages, etc.
991 Illustrations
992 Table illustrations
INTRO
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35-0D5 Series
TASK 31-53-22-879-804-A01
4. Symbols and Definitions
A. Units and Measurement
(1) Symbols
SI SYSTEM US SYSTEM
ABBREVIATION DEFINITION ABBREVIATION DEFINITION
bar bar psi pound square inch
deg.C degrees Celsius deg.F degrees Fahrenheit
g gram oz ounce
kg kilogram lb pound
m meter ft foot/feet
N.m Newton.meter lbf.in pound force.inch
lbf.ft pound force.foot
mm millimeter in inch
(2) Conversion table

FROM SI SYSTEM TO US SYSTEM
1 bar 14.5037 psi
1g 0.0353 oz
1 kg 2.2046 lb
1m 3.2809 ft
1 N.m 8.851 lbf.in
0.738 lbf.ft
1 mm 0.0394 in
Temperature conversion from degrees Celsius (deg.C) to degrees Fahrenheit

(deg.F): deg.F = (1.8 x deg.C) + 32.
B. Reference Designator Index (RDI)
The designation of a component (RDI) consist of:
– a code letter according to the following table,
INTRO
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35-0D5 Series
– a sequential number.
TYPE OF COMPONENT (RDI) CODE LETTER
Battery BT
Capacitor C
Connector J or P
Coil L
Diode, zener diode, bridge diode D or CR
Fuse F
Integrated circuit, microcircuit IC
Jumper, strap CV
Light Emitting Diode, light DS
Quartz, Oscillator Y
Relay K
Resistor, potentiometer, resistor network R
Switch, pushbutton switch S
Test point TP
Thermal resistor RT
Transformer T
Transistor, thyristor Q
Varistor RV
C. Definition of Terms
The following terms are used in the CMM and are defined as follows :
WARNING: CALLS ATTENTION TO USE OF MATERIAL, PROCESSES,

METHODS, PROCEDURES OR LIMITS WHICH MUST BE
FOLLOWED PRECISELY TO AVOID INJURY OR DEATH TO
PERSONS.
CAUTION: CALLS ATTENTION TO METHODS AND PROCEDURES WHICH

MUST BE FOLLOWED TO AVOID DAMAGE TO EQUIPMENT.
NOTE: Calls attention to methods which make the job easier or provide
supplementary or explanatory information.
INTRO
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35-0D5 Series
The term "TIGHTEN" is generally used in locations where no torque value

is specified in the text.
The term "TORQUE" is used in the text together with a given specific torque
value.
INTRO
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35-0D5 Series
TASK 31-53-22-871-802-A01
5. Glossary of Abbreviations
AR: As Require
AMU: Audio Management Unit
CAL: Cockpit Amplifier Loudspeaker
CVR: Cockpit Voice Recorder
DET: Details
FWC: Flight Warning Computer
GPWS: Ground Proximity Warning System
HI: HIgh point
LO: LOw point
REF: Reference
CNT: CouNTry of manufacture
DMF: Manufacture Date
ESD: Electrostatic Sensitive Device
ICC: International Commodity Code
MFR: ManuFactureR cage code
NHA: Next Higher Assembly
PDT: Part Description Text
PNR: Part Number
RFID: Radio Frequency IDentification
SER: SERial number
SWI: SoftWare Indicator
UIC: UID Construct Number
INTRO
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35-0D5 Series
TASK 31-53-22-871-808-A01
1. General
A. System architecture
(Ref. Fig. 1)
The Cockpit Amplifier Loudspeaker (CAL) is part of the aural warning system.
Two CAL are installed on aircraft.
The Cockpit Amplifier Loudspeaker transmits all the navigation aids aural and
vocal information and broadcasts the aural warnings.
It amplifies and transmits via the loudspeaker :
– the radio communication and radio navigation information managed by the

Audio Management Unit (AMU),
– the various audio warning signals and voice announcements generated by
the Flight Warning Computers (FWC1 and FWC2),
– the synthetic voice generated by the Ground Proximity Warning System
(GPWS),
– the information recorded by the Cockpit Voice Recorded (CVR).
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35-0D5 Series
System Organization
Figure 1/GRAPHIC 31-53-22-991-013-A01
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35-0D5 Series
TASK 31-53-22-872-802-A01
2. Description
A. Presentation
(Ref. Fig. 2)
The assembly is in the form of a rectangular box with truncated edges, the front
face is rectangular.
For unit without amendment B, the left and right faces have ventilation holes.
For unit with amendment B, the ventilation holes are on the upper and lower
faces.
(1) Dimensions
Over-all length : 113 mm (4.449 in) MAX

Length : 102 mm (4.016 in)
Width : 108 mm (4.252 in)
Height : 148 mm (5.827 in)
(2) Weight
Less than 1 kg (2.2 lb)
(3) Unit Protection
The unit is made from black plastic (ULTEM 1000) and the grille from dark blue
plastic (ULTEM 1000).
The rear faces PNR 35-0D5-312 and 35-0D5-412 are treated with Alodine 1200
and protected by black paint (SIKKENS 744 or ALEXIT-FST404-12-9227).
The rear faces PNR 35-0D5-512 and subsequent PNR are treated with
SURTEC650 without paint.
(4) Amplifier card protective treatment
CAUTION: SOME AREAS OF THE AMPLIFIER CARD PNR 35-0D5-650 ARE

NOT VARNISHED (Ref. Fig. 3).
Amplifier card PNR 35-0D5-550, 35-0D5-560 and 35-0D5-650 are protected by

varnish PNR 0299100600 (HPA05L) (Refer to SIL F6198-00-018).
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35-0D5 Series
B. Equipment
(1) Front face
The front face comprises :
– the dark blue loudspeaker grille,

– four captive attaching screws.
(2) Identification labels
Two identification labels and one amendment label are affixed to the rear face.
(a) Permanent label
There are two types of permanent label.
1 Label that indicates:
- Equipment designation
- Manufacturer’s name and trademark
- Serial number
- Date of manufacture
- Inspection mark.
2 Label with data matrix and RFID that indicates:
NOTE: RFID data complies with ATA Spec 2000, chapter 9.
- Manufacturer's name
- Serial number (SER)
- Manufacturer's code (MFR)
- Date of manufacture (DMF)
- Part description (PDT)
- Inspection mark
- RFID tag (Refer to ATA Spec 2000, chapter 9 for more
information about RFID).
- Data matrix code (2D) which includes:
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35-0D5 Series
• Manufacturer's code (MFR)

• Serial number (SER)
• Date of manufacture (DMF).
(b) Replaceable label
There are two types of replaceable label.
1 Label that indicates:
- Equipment part number

- Code number
- Manufacturer’s address
- Date of inspection
- Inspection mark.
2 Label with data matrix that indicates:
- Part number (PNR)

- CMS number
- Inspection mark
- Manufacturer's country
- Data matrix code (2D) which includes
• Manufacturer’s code (MFR)

• Serial number (SER)
• Date of manufacture (DMF).
(c) Amendment label
The amendment label indicates the amendment of equipment.
(3) Internal components
The AMPLIFIER card comprising the electronics components and the

input/output connector, is attached to the rear face.
The loudspeaker is attached to the front face of the box.
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35-0D5 Series
An anti-vibration seal and a dust filter are placed between the loudspeaker and
the front grille.
(4) External connections
(Ref. Fig. 4)
The connections to the associated equipment are made via the 19-pin connector
P1 located on the rear face.
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35-0D5 Series
CAL - Dimensions
Figure 2/GRAPHIC 31-53-22-991-014-A01
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35-0D5 Series
Amplifier card PNR 35-0D5-650 - Varnished areas

(Sheet 1 of 2)
Figure 3/GRAPHIC 31-53-22-991-024-A01
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35-0D5 Series
Amplifier card PNR 35-0D5-650 - Varnished areas

(Sheet 2 of 2)
Figure 3/GRAPHIC 31-53-22-991-024-A01
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35-0D5 Series
Connector P1 - Pin Location

Figure 4/GRAPHIC 31-53-22-991-015-A01
Connector (P1) receives the following signals :

Pin Signal Pin Signal
A +28VDC K SYNT. VOICE input (HI)
B Electrical ground L SYNT. VOICE input (LO)
C Muting control M WARNING2 input (HI)
D AUDIO output (HI) N WARNING2 input (LO)
E AUDIO output (LO) P 0V floating (+13VDC)
F RADIO input (HI) R VOICE input (HI)
G RADIO input (LO) S VOICE input (LO)
H WARNING1 input (HI) T Mechanical ground
J WARNING1 input (LO) U Loudspeaker input (HI)
V Loudspeaker input (LO)
C. Characteristics
(1) Electrical characteristics
(a) Power supply
– Nominal voltage : +28VDC.

– Maximum voltage : +32VDC.
– Minimum voltage : +17VDC.
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35-0D5 Series
(2) Environmental characteristics
(a) Temperature
– Normal operating temperatures

-15 deg.C to +55 deg.C (+5 deg.F to +131 deg.F).
– Extreme operating temperatures
-15 deg.C to +70 deg.C (+5 deg.F to +158 deg.F).
– Normal storage temperatures
-20 deg.C to +40 deg.C (-4 deg.F to +104 deg.F).
– Extreme storage temperatures
-55 deg.C to +85 deg.C (-67 deg.F to +185 deg.F).
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35-0D5 Series
TASK 31-53-22-873-801-A01
3. Operation
A. General
(Ref. Fig. 5)
The Cockpit Amplifier Loudspeaker is a completely analog system which enables

:
– the reception,
– the processing,
– the amplification,
– the transmission via the loudspeaker,
of the warning signals and aural information generated by the flight

warning computers, and the radio information required for navigation and
communications.
To eliminate feed back, the radio communications return is filtered (MUTING)

when the onboard microphones are used.
The Cockpit Amplifier Loudspeaker is supplied with +28VDC.
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35-0D5 Series
CAL - Synoptic Diagram

Figure 5/GRAPHIC 31-53-22-991-016-A01
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35-0D5 Series
B. AMPLIFIER card
(Ref. Fig. 2001)
(1) General
The card is divided into five parts :
– Supply circuit,
– Warning channel input,
– Radio input,
– Warning and radio channel summing,
– Power amplification.
(2) Supply circuit
(Ref. Fig. 6)
The supply circuit delivers the following voltages to the amplifier circuit :
– +26VDC,
– +13VDC (zero volt floating),
– 0V (electrical ground).
Diode (D1) protects the circuit against polarity inversion and zener diode (D9)
against overvoltages which may occur on the 28VDC mains.
Resistor (R40) limits the current in order to limit the power absorbed by diode
(D9) during an overvoltage.
Transistors (Q1 and Q2) are in common-base configuration, the emitter voltage
follows the base voltage.
The (Q1, R41, C3, C2, C1 (types 450 and 460)) or (Q1, R41, C104, C2, C1
(type 550)) or (Q1, R41, C40, C2, C1 (types 560 and 650)) assembly filters the
spurious signals which affect the +28VDC.
As the power absorbed by transistor (Q1) varies from 0.32W to 2.6W, a heat
sink is required.
The (Q2, R42, R43, R44, C4, C5, C6 (types 450 and 460) plus C105 (type 550)
or C41 (types 560 and 650)) assembly fixes the floating 0V to value of +13VDC
with respect to the ground.
The (C42, C43 (types 560 and 650)) assembly filters the +26VDC.
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35-0D5 Series
Resistors (R42, R43) comprise the divider which attacks base of transistor (Q2).
The emitter voltage of transistor (Q2) follows that of its base :
Ve = Ub + 0.6V = (1/2 power supply voltage).
The emitter of transistor (Q2) delivers a voltage equal to half of the +26VDC
(+13VDC). This +13VDC acts as floating 0V for the analog circuits.
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35-0D5 Series
Supply Circuit - Schematic Diagram

Figure 6/GRAPHIC 31-53-22-991-017-A01
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35-0D5 Series
(3) Warning channel input
(Ref. Fig. 7)
There are four warning signals :
– FWC1,
– FWC2,
– GPWS,
– CVR.
These signals are conditioned by four gain 1 unlimited-passband operational

amplifiers (IC1-7, IC1-1, IC1-14 and IC1-8).
The outputs of these amplifiers converge towards a sum circuit comprising four
equal resistors (R10, R11, R12 and R9) and a gain 0.1 operational amplifier
(IC2-14).
The gain for an active input is equal to 0.1.
The passband is limited to 50kHz by capacitor (C25).
Warning Input Circuit - Schematic Diagram

Figure 7/GRAPHIC 31-53-22-991-018-A01
(4) Radio signal
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35-0D5 Series
(Ref. Fig. 8)
Radio signal is conditioned by a gain 0.1 unlimited-passband operational

amplifier (IC2-1).
The radio signal serves to generate radio signals with muting and radio signals
without muting.
The radio signal with muting is taken at the output of gain 1 second order
low-pass filter (IC2-7, R26, R24, C24, R20 and C34).
The frequency range is 20Hz to 2400Hz at -3dB with a slope of 12dB/octave.
The radio signal without muting is taken at the output of presence filter formed
by amplifier (IC6-1, IC6-7 and IC6-8).
The radio signal delivered by amplifier (IC2-1) passes via a gain 1
impedance-adaptor operational amplifier (IC6-7) and via a 6dB bandpass filter
centered at 2kHz (IC6-1, R58, C30, R51, C31).
The signals delivered by amplifiers (IC6-1 and IC6-7) enter an adjustable gain
sum circuit (IC6-8, R55, R56, R52, R18 and C35).
The summing of these two signals raises the high tone frequencies by
6dB/octave around 2kHz.
The passband is limited to 20kHz by the capacitor (C35).
Radio Signal Circuit - Schematic Diagram

Figure 8/GRAPHIC 31-53-22-991-019-A01
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35-0D5 Series
The cell (R22, R23, C23) placed on the radio channel without muting corrects
the response curve of the loudspeaker by raising the high tone frequencies by
6dB/octave in the 2500Hz to 7000Hz range.
Radio channel switching to with or without muting is achieved by analog switch
(IC5).
Analog switch (IC5) is supplied with +7.5VDC and -7.5VDC with respect to the
floating 0V (+13VDC).
The +7.5VDC is achieved by zener diode (D7) and resistor (R28), and the
-7.5VDC by zener diode (D8) and resistor (R27).
Logic 0 of the MUTING CTL# signal selects radio channel with muting.
(5) Summing of radio and warning channels
(Ref. Fig. 9)
Summing of the radio without muting, radio with muting and warning channels is
achieved by amplifier (IC2-8).
The gain of each channel can be independently adjusted.
Sum Circuit - Schematic Diagram

Figure 9/GRAPHIC 31-53-22-991-020-A01
– Warning channels (A),
Gain is adjusted by potentiometer (R16).
Page 19
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35-0D5 Series
CARD TYPES 450, 460 AND 550 560 AND 650

Minimum gain 0.33 0.18
Maximum gain 0.80 0.44
Gain adjusted 0.47 0.26
– Radio channel with muting (B),

CARD TYPES 450 460 AND 550 560 AND 650
Minimum gain 0.18 0.16 0.09
Maximum gain 0.56 0.49 0.27
Gain adjusted 0.56 0.49 0.27
– Radio channel without muting (C),

CARD TYPES 450 460 AND 550 560 AND 650
Minimum gain 0.42 0.37 0.20
Maximum gain 1.25 1.10 0.60
Gain adjusted 1.05 1.05 0.58
The passband is limited to 25kHz by capacitor (C26).
(6) Amplification
(Ref. Fig. 10)
Power amplification of the audio signals is performed by two bridge-connected

type TDA 2030 amplifiers (IC3 and IC4).
Voltage gain of the amplifier stage is :
G = 1 + (R35/R32) + 1 + (R36/R34) = 22 (41 for types 560 and 650) with signal
distortion lower than 0.5%.
The signals are output via two lines :
– AUDIO HI line, delivered by amplifier (IC3-4) to pin D.

– AUDIO LO line, delivered by amplifier (IC4-4) to pin E.
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35-0D5 Series
Pins (D and E) are connected to corresponding loudspeaker pins (U and V)

respectively.
Capacitor (C92) protects the loudspeaker against any DC components by
eliminating the low frequencies.
Capacitors (C19 and C20 (types 450 and 460)) eliminate the frequencies greater
than 100kHz which may affect the signals.
Capacitors (C103, C106, C102 and C101 (type 550) or C36 to C39 (types 560
and 650)) eliminate the high frequencies which may affect the amplifier supplies.
Capacitors (C17, C18, C13 and C14) eliminate the low frequencies which may
affect the amplifier supplies.
Diodes (D10 to D17) keeps the power to a limit (15W maximum).
Page 21
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35-0D5 Series
Amplifier Circuit - Schematic Diagram

35-0D5-450, -460, -550 (Sheet 1 of 2)
Figure 10/GRAPHIC 31-53-22-991-021-A01
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35-0D5 Series
Amplifier Circuit - Schematic Diagram

35-0D5-560, -650 (Sheet 2 of 2)
Figure 10/GRAPHIC 31-53-22-991-021-A01
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35-0D5 Series
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35-0D5 Series
TESTING AND FAULT ISOLATION
TASK 31-53-22-871-809-A01
1. General
A. Reason for the job
The tests are carried out:
– after a repair operation,

– before placing card or unit into service.
B. Unit test
(1) Manual test procedure
The manual test procedure is explained in accordance with ATLAS Specifications.

The "GO" message corresponding to the ATLAS Specification is mentioned after
each check requested in the description of the tests.
Troubleshooting aids allow the operator to determine the faulty card or module.
(2) Automatic test
The automatic test of the unit can be performed by means of an Automatic

Test Equipment in accordance with ATLAS Specifications (Ref. CMM App.A
31-53-22A).
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35-0D5 Series
TASK 31-53-22-700-802-A01
(Deleted)
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35-0D5 Series
TASK 31-53-22-750-801-A01
2. Checking of the unit consumption
A. Test description
– Apply a 4 ohms, 10W resistor between pins P1-D and P1-E.

– Supply a +28VDC voltage to the unit, between pins P1-A (HI) and P1-B (LO).
– Check that the voltage between pins P1-P (HI) and P1-B (LO) is equal to
12,5 ±1,25VDC.
111000 D-1-1 -- 11.94770 VDC LL 11.2500 UL 13.7500 GO
– Check that the current on voltage +28VDC is equal to 105 ±45mA.
112000 D-1-2 -- .10485 ADC LL .0600 UL .150 GO
B. Troubleshooting aid
– If the two checkings are incorrect, check diode D1, transistor Q1 and its
discrete associated components.
– If the test of voltage 12,5VDC is incorrect, check transistor Q2 or its discrete
associated components.
– If the consumption test is incorrect, carry out all the tests to find out the
defective components.
Page 1003
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Sep 25/20

35-0D5 Series
TASK 31-53-22-750-802-A01
3. Test of the warning channels
A. Test description
(1) Preliminary operation
– Apply a 4 ohms, 10W resistor between pins P1-D and P1-E.

– Supply the unit with a +28VDC voltage between pins P1-A (HI) and P1-B (LO).
(2) Checking of the warning channels potentiometer (R16)
– Apply a 0,774Vrms sunusoidal signal (Ve) at a 1000Hz frequency between

pins P1-H (HI) and P1-J (LO).
– Set potentiometer (R16) to the extreme position, moving in a clockwise
direction (maximum amplitude on output).
– Measure output voltage (VS) between pins P1-D (HI) and P1-E (LO).
– Calculate gain in dB A = 20 log (Vs/Ve).
– Set potentiometer (R16) to the extreme position moving in an anti-clockwise
direction (minimum amplitude on output).
– Measure output voltage (Vs') between pins P1-D (HI) and P1-E (LO).
– Calculate gain in dB A' = 20 log (Vs'/Ve).
– Check that the gain difference (A-A') is higher or equal to 7dB.
221200 D-2-1-2 -- 8.04080 DB GE 7.0000 GO
– Adjust potentiometer (R16) to get an output voltage equal to 0,8 ±0,05Vrms

between pins P1-D (HI) and P1-E (LO).
221300 D-2-1-3 -- .80800 VAC LL .7500 UL .8500 GO
– Remove input signal.
(3) Test of "FWC1" warning input (P1-H, P1-J)
– Apply a 0,774Vrms sunusoidal signal at a 1000Hz frequency, between pins

P1-H (HI) and P1-J (LO).
– Check that voltage between P1-D (HI) and P1-E (LO) is equal to 0,8
±0,05Vrms.
Page 1004
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35-0D5 Series
222100 D-2-2-1 -- .80780 VAC LL .7500 UL .8500 GO
– Increase signal amplitude between P1-H (HI) and P1-J (LO) to 2,5Vrms.
– Check that voltage between P1-D and P1-E is equal to 2,5 ±0,5Vrms.
222200 D-2-2-2 -- 2.66140 VAC LL 2.0000 UL 3.0000 GO
(4) Test of "GPWS" warning input (P1-K, P1-L)

P1-K (HI) and P1-L (LO).
±0,05Vrms.
223100 D-2-3-1 -- .80130 VAC LL .7500 UL .8500 GO
– Increase the signal amplitude between P1-K (HI) and P1-L (LO) to 2,5Vrms.
– Check that voltage between P1-D and P1-E is equal to 2,5 ±0,5Vrms.
223200 D-2-3-2 -- 2.64580 VAC LL 2.0000 UL 3.0000 GO
(5) Test of "FWC2" warning input (P1-M, P1-N)

P1-M (HI) and P1-N (LO).
±0,05Vrms.
224100 D-2-4-1 -- .80550 VAC LL .7500 UL .8500 GO
– Increase signal amplitude between P1-M (HI) and P1-N (LO) to 2,5Vrms.
– Check that voltage between P1-D (HI) and P1-E (LO) is equal to 2,5 ±0,5Vrms.
224200 D-2-4-2 -- 2.66010 VAC LL 2.0000 UL 3.0000 GO
– Remove input signal
Page 1005
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Sep 25/20

35-0D5 Series
(6) Test of "CVR" warning input (P1-R, P1-S)

P1-R (HI) and P1-S (LO).
±0,05Vrms.
225100 D-2-5-1 -- .80060 VAC LL .7500 UL .8500 GO
– Increase signal amplitude between P1-R (HI) and P1-S (LO) to 2,5Vrms.
225200 D-2-5-2 -- 2.64520 VAC LL 2.0000 UL 3.0000 GO
– If the test of the four warning channels and AUDIO channel is incorrect, check
the output amplifier consisting of the IC2, IC3 and IC4 circuits or one of their
associated discrete components.
– If the test of the four warning channels is incorrect, check the amplifier
(IC2-14) and its associated components.
– If the test of only one of the warning channels is incorrect, check the
preamplifier (IC1-7, 1, 14 or 8) and its associated components corresponding
to the defective channel.
Page 1006
31-53-22
Sep 25/20

35-0D5 Series
TASK 31-53-22-750-803-A01
4. Test of the AUDIO channel
A. Description of the test
(1) Preliminary operation
– Apply a 4 ohms 10W resistance between pins P1-D and P1-E.

– Supply the unit with a +28VDC voltage between pins P1-A (HI) and P1-B (LO).
(2) Checking of the R18 AUDIO channel potentiometer
– Apply a 1Vrms sunusoidal signal (Ve) at a 1000Hz frequency between pins

P1-F (HI) and P1-G (LO).
– Set potentiometer (R18) to the extreme position moving in the clockwise
– Measure output voltage (Vs) between pins P1-D (HI) and P1-E (LO).
– Calculate gain in dB A' = 20 log (Vs'/Ve).
331200 D-3-1-2 -- 9.98262 DB GE 9.0000 GO
– Decrease the signal amplitude between P1-F (HI) and P1-G (LO) at
0,774Vrms.
– Adjust potentiometer (R18) to get an output voltage equal to 1,8 ±0,1Vrms
between pins P1-D (HI) and P1-E (LO).
331300 D-3-1-3 -- 1.80490 VAC LL 1.7000 UL 1.9000 GO
(3) Checking of the AUDIO channel potentiometer with muting R17
– Connect pin P1-C to pin P1-B (0V).

– Apply a 1,5Vrms sunusoidal signal (Ve) at a 1000Hz frequency, between
pins P1-F (HI) and P1-G (LO).
Page 1007
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35-0D5 Series

– Measure the output voltage (Vs) between pins P1-D (HI) and P1-E (LO).
– Set potentiometer (R17) to the extreme position moving in a clockwise
– Decrease signal amplitude between P1-F (HI) and P1-G (LO) to 1Vrms (Ve').
– Calculate gain in dB A' = 20 log (Vs'/Ve').
332300 D-3-2-3 -- 10.02356 DB GE 9.0000 GO
– Adjust potentiometer (R17) to have the maximum amplitude on output (move

in an anti-clockwise direction).
– Remove ground from pin P1-C.
(4) Test of AUDIO channel filter without muting
– Apply a 0,774Vrms sunusoidal signal at a 1000Hz frequency between pins

333100 D-3-3-1 -- 1.81410 VAC LL 1.7000 UL 1.9000 GO
– Increase signal amplitude (Ve) between P1-F (HI) and P1-G (LO) to 1Vrms.
– Measure output voltage (Vs) between pins P1-D (HI) and P1-E (LO).
– Check that gain A = 20 log (Vs/Ve) is equal to 7 ±1,5dB.
333120 D-3-3-1 -- 7.32854 DB LL 5.5000 UL 8.5000 GO
– Adjust signal amplitude (Ve) between P1-F (HI) and P1-G (LO) to 0,2Vrms
and frequency to 4000Hz.
– Check that gain A' = 20 log (Vs'/Ve') is equal to 10 ±1,5dB.
Page 1008
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35-0D5 Series
333160 D-3-3-1 -- 10.37572 DB LL 8.5000 UL 11.5000 GO
(5) Test of AUDIO channel filter with muting
– Connect pin P1-C to ground.

– Apply a 1Vrms (Ve) sunusoidal signal at a 500Hz frequency between terminals
– Measure the output voltage (Vs) between P1-D (HI) and P1-E (LO).
– Check that gain A = 20 log (Vs/Ve) is equal to 1,5 ±1,5dB.
333200 D-3-3-2 -- .61283 DB LL .0000 UL 3.0000 GO
– Increase signal frequency (Ve') between P1-F (HI) and P1-G (LO) to 3400Hz.
– Measure output voltage (Vs') between P1-D (HI) and P1-E (LO).
– Check that gain A' = 20 log (Vs'/Ve') is equal to -2,25 ±1,75dB.
333250 D-3-3-2 -- -3.31785 DB LL -4.0000 UL -.5000 GO
– Remove input voltage.

– Remove ground from pin P1-C.
– If all the AUDIO channel tests are incorrect, check the input amplifier (IC2-1)
and its associated components.
– If only the AUDIO channel test in muting mode is incorrect, check the
pre-amplifier (IC2-7) and its associated components, the analog switch
(IC5-2) or the resistors (R21 and R17).
– If only the AUDIO channel test in normal mode is incorrect, check the
pre-amplifier (IC6-1, IC6-7 and IC6-8) and its associated components, the
analog switch IC5 or the resistors (R22, R23 and capacity (IC23).
– If the AUDIO channel filter test in muting mode is incorrect, check the discrete
components associated with the amplifier (IC2-7).
– If the AUDIO channel filter test in normal mode (without muting) is incorrect,
check the discrete components associated with the amplifiers (IC6-1, IC6-8).
Page 1009
31-53-22
Sep 25/20

35-0D5 Series
TASK 31-53-22-750-804-A01
5. Test of the loudspeaker
A. Test description
– Connect pin P1-D to pin P1-U.

– Connect pin P1-E to pin P1-V.
– Apply a 0,774Vrms sunusoidal signal at a 500Hz frequency between pins
– Check that the loudspeaker correctly transmits this 500Hz frequency sound.
334100 D-3-4 -- IS SOUND OF 0.5KHZ EMITTED BY LOUDSPEAKER ? YES

GO
– Apply a 0.774Vrms sunusoidal signal at 1000Hz frequency between pins

334200 D-3-4 -- IS SOUND OF 1KHZ EMITTED BY LOUDSPEAKER ? YES GO
– Apply a 0.774Vrms sunusoidal signal at 2000Hz frequency between pins

334300 D-3-4 -- IS SOUND OF 2KHZ EMITTED BY LOUDSPEAKER ? YES GO
Remove short between pins P1-D and P1-U.

Remove short between pins P1-E and P1-V.
– If the test is incorrect, check the loudspeaker.
Page 1010
31-53-22
Sep 25/20

35-0D5 Series
TASK 31-53-22-750-805-A01
6. Test of output peak clipping (for P/N 35-0D5-1003 only)
A. Test description
(1) Distortion level (not performed on ATE test)
– Connect a 4ohms load between P1-D and P1-E.

– Apply a 2.45Vrms sunusoidal signal at 1000Hz frequency between P1-H (HI)
and P1-J (LO).
– Check that the distortion at the output (P1-E, P1-D) is less than 1%.
(2) Normal operation
– Apply a 11.596 Vpp sinusoidal signal at 1000Hz frequency between P1-H

(HI) and P1-J (LO).
– Check that the output positive voltage between P1-D (HI) and P1-E (LO) is
higher than 5V.
441100 D-4-1 -- 5.78328 VP GT 5.0000 GO
– Check that the output negative voltage between P1-D (HI) and P1-E (LO)
is lower than -5V.
441200 D-4-1 -- -5.77053 VP LT -5.0000 GO
– Apply a 25.456 Vpp sunusoidal signal at 1000Hz frequency between P1-H

(HI) and P1-J (LO).
– Check that the output positive voltage between P1-D (HI) and P1-E (LO)
is lower than 9V.
442100 D-4-2 -- 7.35408 VP LT 9.0000 GO
– Check that the output negative voltage between P1-D (HI) and P1-E (LO) is
higher than -9V.
442200 D-4-2 -- -7.63343 VP LT -9.0000 GO
– Remove the 4ohms load from P1-D and P1-E.
Page 1011
31-53-22
Sep 25/20

35-0D5 Series
If the test is incorrect, check the output amplifiers (IC3 and IC4) and its
associated components.
Page 1012
31-53-22
Sep 25/20

35-0D5 Series
SCHEMATIC AND WIRING DIAGRAMS
TASK 31-53-22-878-801-A01
1. AMPLIFIER card
A. Schematic diagram
(1) Revision reference sheet

UPDATE
DESCRIPTION P/N EFFECTIVITY
NO
1 Capacitor (C35) adjunction 35-0D5-460
Value modification : R15 (15.4k by 13.7k), (35-0D5-1002)
R19 (12.4k by 11k), R55 (78.7k by 100k)
2 Capacitor (C3, C19, C20) suppression 35-0D5-550
Capacitor (C101 to C106) adjunction (35-0D5-1002)
3 New name of capacitors (C101 to C106 by 35-0D5-560
C36 to C41) (35-0D5-1003)
Capacitor (C42 and C43) adjunction
Diode (D10 to D17) adjunction
Value modification : R19 (11k by 6.04k),
R32 (2.21k by 1.05k), R34 (2.21k by 1k),
R31, R35, R33, R36 (22.1k by 20k)
4 Value modification : R18 (22k by 47k) 35-0D5-650
(35-0D5-1003)
(2) Schematic diagram sheets
(Ref. Fig. 2001)
Page 2001
31-53-22
Dec 09/11

35-0D5 Series
AMPLIFIER Card - Schematic Diagram

35-0D5-450, -460 (Sheet 1 of 3)
Figure 2001/GRAPHIC 31-53-22-991-022-A01
Page 2002
31-53-22 Dec 09/11

35-0D5 Series

35-0D5-550 (Sheet 2 of 3)
Figure 2001/GRAPHIC 31-53-22-991-022-A01
Page 2003
31-53-22 Dec 09/11

35-0D5 Series

35-0D5-560, -650 (Sheet 3 of 3)
Figure 2001/GRAPHIC 31-53-22-991-022-A01
Page 2004
31-53-22 Dec 09/11

35-0D5 Series
DISASSEMBLY
TASK 31-53-22-000-801-A01
1. Removal of the equipped card
Self explanatory.
B. Job set-up information
(1) Fixtures, tools, test and support equipment

REFERENCE QTY DESIGNATION
No specific 1 Screwdriver with PHILIPS type interchangeable blades
No specific 1 Transparent and antistatic package
No specific 1 Soldering iron
C. Job set-up
Not applicable.
D. Procedure
(Ref. Fig. 3001)
CAUTION: YOU MUST IMMEDIATELY PUT THE CARD WHICH HAVE A STATIC
SENSITIVE LABEL IN A TRANSPARENT AND ANTISTATIC PACKAGE
TO PREVENT DAMAGE TO THE CARD.
SUBTASK 31-53-22-020-001-A01
(1) Removal of the equipped card
(a) Remove the two screws (2) attaching the equipped card (1) to the sides of
box (3).
(b) Remove the four screws (4) attaching the equipped card (1) to the box
(3) and retain the four washers (5).
CAUTION: BE CAREFUL NOT TO CAUSE DAMAGES TO THE WIRING

WHEN YOU PULL THE EQUIPPED CARD UPWARDS.
Page 3001
31-53-22
Sep 25/20

35-0D5 Series
(c) Pull the equipped card (1) upwards.
(d) Mark and unsolder the wires cabled to loudspeaker (6).
(e) Remove the equipped card (1).
(f) Put the equipped card (1) in a transparent and antistatic package.
Page 3002
31-53-22
Sep 25/20

35-0D5 Series
TASK 31-53-22-000-802-A01
2. Removal of the AMPLIFIER card
Self explanatory.

No specific 1 Transparent and antistatic package
No specific 1 Set of open-ended spanners
C. Job set-up
SUBTASK 31-53-22-020-002-A01
(Ref. Task 31-53-22-000-801-A01)

D. Procedure
(Ref. Fig. 3001)
CAUTION: YOU MUST IMMEDIATELY PUT THE CARD WHICH HAVE A STATIC
SENSITIVE LABEL IN A TRANSPARENT AND ANTISTATIC PACKAGE
TO PREVENT DAMAGE TO THE CARD.
SUBTASK 31-53-22-020-003-A01
(1) Removal of the AMPLIFIER card (type 450)
(a) Remove the four screws (8) attaching the connector of the AMPLIFIER
card (7) to the rear face (9).
(b) Unscrew the four screws (12) and the two screws (13).
(c) Remove the screw (10) attaching the AMPLIFIER card (7) to the rear face
(9) and retain the insulator washer (11).
(d) Remove the four screws (12) attaching the AMPLIFIER card (7) to the
rear face (9).
Page 3003
31-53-22
Sep 25/20

35-0D5 Series
(e) Remove the two screws (13) attaching the AMPLIFIER card (7) to the rear
face (9) and retain the two washers (14) and the two insulator bushing (15).
(f) Remove the two insulator plates (16).
(g) Remove the AMPLIFIER card (7).
(h) Put the AMPLIFIER card (7) in a transparent and antistatic package.
SUBTASK 31-53-22-020-003-B01
(2) Removal of the AMPLIFIER card (type 460, 550, 560 or 650)
(c) Remove the screw (21) and the nut (22) attaching the AMPLIFIER card
(7) to the rear face (9) and retain the washer (23), the spacer (24) and
the washer (25).
rear face (9).
(g) Remove the AMPLIFIER card (7).
(h) Put the AMPLIFIER card (7) in a transparent and antistatic package.
Page 3004
31-53-22
Sep 25/20

35-0D5 Series
TASK 31-53-22-000-803-A01
3. Removal of the rear face
Self explanatory.

C. Job set-up
SUBTASK 31-53-22-020-004-A01
(Ref. Task 31-53-22-000-801-A01)

D. Procedure
(Ref. Fig. 3001)
SUBTASK 31-53-22-020-005-A01
(1) Removal of the rear face (if AMPLIFIER card (type 450))
(c) Remove the screw (10) attaching the AMPLIFIER card (7) to the rear face
(9) and retain the insulator washer (11).
rear face (9).
Page 3005
31-53-22
Sep 25/20

35-0D5 Series
(g) Remove the rear face (9).
SUBTASK 31-53-22-020-005-B01
(2) Removal of the rear face (if AMPLIFIER card (type 460, 550, 560 or 650))
(c) Remove the screw (21) and the nut (22) attaching the AMPLIFIER card
(7) to the rear face (9) and retain the washer (23), the spacer (24) and
the washer (25).
rear face (9).
(g) Remove the rear face (9).
Page 3006
31-53-22
Sep 25/20

35-0D5 Series
TASK 31-53-22-000-804-A01
4. Removal of the loudspeaker
Self explanatory.

C. Job set-up
SUBTASK 31-53-22-020-006-A01
(Ref. Task 31-53-22-000-801-A01)

D. Procedure
(Ref. Fig. 3001)
SUBTASK 31-53-22-020-007-A01
(1) Removal of the loudspeaker
(a) Remove the four screws (17) attaching the loudspeaker (6) to the box (3)
and retain the four washers (18).
(b) Remove the loudspeaker (6).
Page 3007
31-53-22
Sep 25/20

35-0D5 Series
CAL - Exploded View

Figure 3001/GRAPHIC 31-53-22-991-023-A01
Page 3008
31-53-22
Sep 25/20

35-0D5 Series
TASK 31-53-22-000-805-A01
5. Removal of the anti-vibrations seal
Self explanatory.

C. Job set-up
SUBTASK 31-53-22-020-008-A01
(Ref. Task 31-53-22-000-801-A01)

D. Procedure
(Ref. Fig. 3001)
SUBTASK 31-53-22-020-009-A01
(1) Removal of the anti-vibrations seal
and retain the four washers (18).
(c) Remove the new spacer (19a) by pulling it upwards (only for unit with
amendment D).
(d) Remove the anti-vibrations seal (19) by pulling it upwards.
Page 3009
31-53-22
Sep 25/20

35-0D5 Series
TASK 31-53-22-000-806-A01
6. Removal of the dust filter
Self explanatory.

C. Job set-up
SUBTASK 31-53-22-020-010-A01
(Ref. Task 31-53-22-000-801-A01)

D. Procedure
(Ref. Fig. 3001)
SUBTASK 31-53-22-020-011-A01
(1) Removal of the dust filter
and retain the four screws (18).
(c) Remove the new spacer (19a) by pulling it upwards (only for unit with
amendment D).
(d) Remove the anti-vibrations seal (19) by pulling it upwards.
(e) Remove the dust filter (20) by pulling it upwards.
Page 3010
31-53-22
Sep 25/20

35-0D5 Series
TASK 31-53-22-000-807-A01
7. Removal of the box
Self explanatory.

C. Job set-up
SUBTASK 31-53-22-020-012-A01
(1) Removal of the dust filter
(Ref. Task 31-53-22-000-806-A01)

D. Procedure
(Ref. Fig. 3001)
SUBTASK 31-53-22-020-013-A01
(1) Removal of the box
(a) Remove the four unlosing screws (26) from the box (3).
(b) Remove the box (3).
Page 3011
31-53-22
Sep 25/20

35-0D5 Series
Page 3012
31-53-22
Sep 25/20

35-0D5 Series
CLEANING
TASK 31-53-22-100-801-A01
1. Cleaning
Self explanatory.
B. Job Set-up Information

No specific 1 Anti-static Brush
No specific 1 Dry cloth
No specific 1 Low-pressure dry compressed air
(2) Consumable materials

REFERENCE DESIGNATION
No specific Isopropyl Alcohol
AIR-3660/A (French Specification)
BS 1595:84 (UK Specification)
Z-23.113 (Spanish Specification)
TT-I-735 GRADE A (US Specification)
C. Job Set-up
Not applicable.
D. Procedure
SUBTASK 31-53-22-160-001-A01
(1) Cleaning of connectors
(a) Clean the connectors with an anti-static brush and isopropyl alcohol.
(b) Dry the connectors with low-pressure dry compressed air.
Page 4001
31-53-22
Sep 25/20

35-0D5 Series
SUBTASK 31-53-22-160-002-A01
(2) Cleaning of casing
(a) Clean the casing with low-pressure dry compressed air and dry cloth.
Page 4002
31-53-22
Sep 25/20

35-0D5 Series
CHECK
TASK 31-53-22-200-801-A01
1. Visual inspection
Self explanatory.
Not applicable.
C. Job Set-up
Not applicable.
D. Procedure
CAUTION: THE VISUAL CHECK OF THE COMPONENTS MUST BE DONE

BEFORE YOU ASSEMBLE THE UNIT.
SUBTASK 31-53-22-210-001-A01
(1) Box
(a) Make sure that the box is free from scores, scratches and signs of impact
caused by handling.
(b) Make sure that the identification labels are cemented on the front face
and the rear face of the box.
SUBTASK 31-53-22-220-001-A01
(2) Connectors
(a) Make sure that the inside of the connectors is clean.
(b) Make sure the conditions of the contact pins (distortion, corrosion) and
the insulation.
NOTE: The connectors of the rear face are protected by conductive plugs.
Page 5001
31-53-22
Dec 09/11

35-0D5 Series
Page 5002
31-53-22
Dec 09/11

35-0D5 Series
REPAIR
TASK 31-53-22-871-805-A01
1. Introduction
A. General
This section gives you instructions about how to repair the defective items found
in the TEST AND FAULT ISOLATION section (Ref. PGBLK-31-53-22-1000).
NOTE: These repair procedures contain only general steps.
There are four types of procedures:
– Replacement of a card or module

– Replacement of a component with leads
– Replacement of a surface-mount component (SMC)
– Replacement of a flat-pack, low-pitch SMC.
B. Usual sequence
The usual sequence to do a procedure is:
– Prepare the workstation

– Replace the defective card or module, or replace the defective component
– Do the local cleaning
– Put the unit back to its operational configuration.
Page 6001
31-53-22
Sep 25/20

35-0D5 Series
TASK 31-53-22-300-801-A01
2. Prepare the workstation
Prepare the tools and the workstation for the replacement of the cards or the
components of the unit. To do this, you must obey the special safety precautions
to prevent damage (ElectroStatic Discharges - ESD) to the units, the card or
the modules that have a STATIC SENSITIVE label (see specifications CEI
61340-5-1 or CEI 61340-5-2).

No specific AR Anti-static tools
No specific AR Conductive wrist strap
No specific AR Dissipative surface
No specific AR Cotton work clothes
C. Job Set-up
Not applicable.
D. Procedure
(Ref. Fig. 6001)
CAUTION: MAKE SURE THAT THE SOLDERING IRON AND THE

UNSOLDERING PUMP THAT YOU USE OPERATE CORRECTLY
(REGULAR THERMAL INSPECTIONS AND MAINTENANCE). MAKE
SURE THAT THE SOLDERING TIPS ARE ELECTRICALLY BONDED.
IF THE SOLDERING TIPS SHOW SIGNS OF WEAR, REPLACE THEM.
NOTE: Make sure that the relative humidity of the workstation room is between 30
and 60%.
SUBTASK 31-53-22-350-001-A01
(1) Prepare the workstation
(a) Put the dissipative surface on the work bench.
Page 6002
31-53-22
Sep 25/20

35-0D5 Series
(b) Connect the electrical equipment to the ground.
(c) Put dissipative mats on the workstation and the floor.
(d) Connect the dissipative mats to the ground through a resistance of 1 to 10

Mohm.
(e) Put on cotton work clothes.
(f) Put on a conductive wrist strap.
(g) Connect the conductive wrist strap correctly to the dissipative surface.
Page 6003
31-53-22
Sep 25/20

35-0D5 Series
Workstation Preparation
Figure 6001/GRAPHIC 31-53-22-991-002-A01
Page 6004
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35-0D5 Series
TASK 31-53-22-300-802-A01
3. Removal of the protective varnish
Prepare the repair surface if there is varnish on the card.


C. Job Set-up
Not applicable.
D. Procedure
CAUTION: MAKE SURE THAT YOU DO NOT USE TOO MUCH HEAT. IF YOU
USE TOO MUCH HEAT, DAMAGE CAN OCCUR TO:
– THE ADJACENT SOLDERED JOINTS,
– THE TERMINAL PADS,
– THE PRINTED CIRCUIT TRACKS, AND
– THE ADJACENT COMPONENTS.
IF NECESSARY, USE THERMAL CLIPS TO GIVE PROTECTION TO
THE ADJACENT COMPONENTS.
Page 6005
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35-0D5 Series
SUBTASK 31-53-22-350-002-A01
(1) Remove the protective varnish
(a) With the soldering iron, apply heat to the repair surface (not to the adjacent
surfaces) until the protective varnish comes apart from this surface.
(b) Clean the repair area with isopropyl alcohol .
Page 6006
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35-0D5 Series
TASK 31-53-22-300-803-A01
4. Application of the protective varnish
If applicable, apply the protective varnish on the repair area.

No specific 1 Anti-static brush

0299100600 High Performance Acrylic (HPA) Varnish
C. Job Set-up
Not applicable.
D. Procedure
CAUTION: MAKE SURE THAT YOU DO NOT APPLY THE VARNISH TO THE
CONNECTOR PINS.
SUBTASK 31-53-22-350-003-A01
(1) Apply the protective varnish
(a) With an anti-static brush, carefully apply the varnish on all the repair area
(components, soldered joints, wires, etc.).
(b) Let the varnish dry at ambient temperature for 20 minutes.
Page 6007
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35-0D5 Series
TASK 31-53-22-300-804-A01
5. Replacement of a card or module
Replacement of the defective card or module.

C. Job Set-up
SUBTASK 31-53-22-350-004-A01
(1) Prepare the workstation
(Ref. Task 31-53-22-300-801-A01)

D. Procedure
CAUTION: OBEY THE STANDARD SAFETY PRECAUTIONS RELATED TO

ELECTROSTATIC DISCHARGE (ESD).
SUBTASK 31-53-22-350-005-A01
(1) Replace the defective card or module
(a) Put the unit on the dissipative surface of the workstation.
(b) Remove the defective card or module (Ref. PGBLK-31-53-22-3000).
(c) Visually examine the unit.
(d) If you find dust in the unit, remove the dust with an anti-static brush.
(e) Install the card or module (Ref. PGBLK-31-53-22-7000).
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35-0D5 Series
E. Close-up
SUBTASK 31-53-22-710-001-A01
(1) Do the operational test of the unit
(Ref. PGBLK-31-53-22-1000)
Page 6009
31-53-22
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35-0D5 Series
TASK 31-53-22-300-805-A01
6. Replacement of a component with leads
Replacement of the defective component (procedure for component with leads).

No specific 1 Insertion tool
No specific 1 Soldering iron with adaptable tips
No specific 1 Solder sucker

No specific Solder MIL-STD 2000
or ANSI/J-STD-001 B
or ANSI/IPC-A-610 B
C. Job Set-up
SUBTASK 31-53-22-350-006-A01
(1) Remove the defective card or module
(a) Prepare the workstation (Ref. Task 31-53-22-300-801-A01).
(b) Put the unit on the dissipative surface of the workstation.
(c) Remove the defective card or module (Ref. PGBLK-31-53-22-3000).
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35-0D5 Series
D. Procedure
CAUTION: MAKE SURE THAT YOU HOLD THE CARDS BY THEIR EDGES ONLY.

CAUTION: MAKE SURE THAT THE ISOPROPYL ALCOHOL IS NOT USED

FOR THE CLEANING OF THE VARNISHED BOARDS. ISOPROPYL
ALCOHOL MAY STILL BE USED FOR THE CLEANING OF THE
UNVARNISHED BOARDS.
CAUTION: YOU MUST REPLACE THE REMOVED COMPONENT.
NOTE: This repair procedure contains only general steps.
SUBTASK 31-53-22-350-007-A01
(1) Remove the protective varnish (if applicable)
(Ref. Task 31-53-22-300-802-A01)
SUBTASK 31-53-22-350-008-A01
(2) Remove the defective component
CAUTION: BE CAREFUL NOT TO USE TOO MUCH FORCE ON THE

COMPONENT LEADS TO PREVENT DAMAGE.
(a) Remove, as applicable, the adhesive bonding or the attaching parts which
attach the component to the card.
(b) With the soldering iron and the applicable tip, remove the solder from the
terminal pad on the component to release the leads.
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35-0D5 Series
NOTE: When applicable, we recommend that you cut the lead to remove the
component. If you do not cut the leads, there a risk of damage to
adjacent components or to the card and its conductive pattern.
NOTE: When you remove multipin components (integrated circuits), we

recommend that you increase the temperature of the card for between
30 minutes and 1 hour as necessary for the type of card (maximum
temperature: 80 deg.C (176 deg.F)). This will prevent thermal shock in
the area of the defective component.
(c) Remove all the component (body and leads).
(d) Clean the repair area with an anti-static brush soaked in isopropyl alcohol
to remove all signs of soldering flux.
SUBTASK 31-53-22-350-009-A01
(3) Install the new component
(a) Find the correct position of the new component on the card and, when
applicable, record the distance between its leads.
(b) Cut the lead that comes out of the plated hole to a length of between 0.8
mm (0.031 in) and 1.5 mm (0.059 in).
(c) Install the new component on the card.
NOTE: We recommend that you use an inserting tool to install the multipin
components (integrated circuits) on the card.
CAUTION: MAKE SURE THAT YOU SOLDER ON THE NON-COMPONENT

SIDE ONLY.
CAUTION: MAKE SURE THAT YOU ONLY APPLY THE SOLDER TO THE
PARTS YOU SOLDER, NOT TO THE SOLDERING IRON.
DO NOT USE TOO MUCH SOLDER.
DO NOT ADD SOLDERING FLUX (THE SOLDERING FLUX
MUST BE INCLUDED IN THE SOLDER).
CAUTION: MAKE SURE THAT YOU ADAPT THE SOLDERING

TEMPERATURE AND TIME AS NECESSARY TO THE TYPE
OF COMPONENT.
(d) With the soldering iron and the applicable tip, solder the new component
to the card.
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35-0D5 Series
(e) On the two sides of the plated hole, do a check of the soldering joint for
correct:
– shape
– volume
– brightness, and
– moulding.
(f) Attach or bond (as applicable) the component to the card.
(g) Clean the soldering joint with an anti-static brush soaked in isopropyl
alcohol to remove all signs of soldering flux.
(h) Let the card dry.
(j) Clean the repair area with a dry anti-static brush to remove all remaining
material.
SUBTASK 31-53-22-350-010-A01
(4) Apply the protective varnish (if applicable)
(Ref. Task 31-53-22-300-803-A01)

E. Close-up
SUBTASK 31-53-22-420-001-A01
(1) Install the repaired card or module
(Ref. PGBLK-31-53-22-7000)
SUBTASK 31-53-22-710-002-A01
(Ref. PGBLK-31-53-22-1000)
Page 6013
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35-0D5 Series
TASK 31-53-22-300-806-A01
7. Replacement of a surface-mount component (SMC)
Replacement of the defective component (procedure for surface-mount

component SMC).

No specific 1 De-soldering station with component-adapted
accessories
No specific 1 Autonomous vacuum sucker with component-adapted
accessories

900B ALPHA METAL Liquid flux
or ANSI/J-STD-001 B
or ANSI/IPC-A-610 B
C. Job Set-up
SUBTASK 31-53-22-350-011-A01
Page 6014
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35-0D5 Series
D. Procedure

BE CAREFUL NOT TO CAUSE DEFORMATIONS TO THE CARD.

UNVARNISHED BOARDS.
CAUTION: BE CAREFUL WITH THE COMPONENTS. THEY ARE EASILY

DAMAGED.
SUBTASK 31-53-22-350-012-A01
(a) With the de-soldering station and the applicable accessory, de-solder the
component.
(b) Remove the component.
Page 6015
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35-0D5 Series

CAUTION: BE VERY CAREFUL WHEN YOU CLEAN THE MOUNTING

LAND. THE MOUNTING LANDS, THE TRACKS AND THE
PRINTED CIRCUITS ARE EASILY DAMAGED.
(c) Clean the component mounting land to remove all signs of remaining solder.
(e) Let the card dry.
SUBTASK 31-53-22-350-013-A01
CAUTION: DO NOT MOVE THE COMPONENT DURING THE SOLDERING

STEP.
(a) Install the new component correctly in position on the card.
NOTE: Use the autonomous vacuum sucker with the applicable accessory to
easily hold the components.
(b) Do a check of the pins for correct alignment with the printed conductors.
(c) Apply the liquid flux to the repair area and to the pins of the new component.

OF COMPONENT.
(d) With the soldering iron and the applicable tip, solder the new component
to the card.
(e) Do a check of the soldering joint for correct shape, volume and brightness.
(f) Make sure that the adjacent tracks and components are not damaged.
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35-0D5 Series
(g) Clean the repair area with an anti-static brush soaked in isopropyl alcohol
to remove all signs of liquid flux.
(h) Let the card dry.
(j) Clean the repair area with a dry anti-static brush to remove the remaining
material.
E. Close-up
SUBTASK 31-53-22-420-002-A01
(Ref. PGBLK-31-53-22-7000)
SUBTASK 31-53-22-710-003-A01
(Ref. PGBLK-31-53-22-1000)
Page 6017
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35-0D5 Series
TASK 31-53-22-300-807-A01
8. Replacement of a flat-pack, low-pitch SMC
Replacement of the defective component (procedure for flat-pack, low-pitch

SMC).

No specific 1 Binocular microscope
No specific 1 De-soldering station with component-adapted
accessories
No specific 1 Autonomous vacuum sucker with component-adapted
accessories

900B ALPHA METAL Liquid flux
or ANSI/J-STD-001 B
or ANSI/IPC-A-610 B
C. Job Set-up
SUBTASK 31-53-22-350-014-A01
Page 6018
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35-0D5 Series
D. Procedure

BE CAREFUL NOT TO CAUSE DEFORMATIONS TO THE CARD.

UNVARNISHED BOARDS.
CAUTION: BE CAREFUL WITH THE COMPONENTS. THEY ARE EASILY

DAMAGED.
SUBTASK 31-53-22-350-015-A01
(a) With the de-soldering station and the applicable accessory, de-solder the
component.
(b) Remove the component.
Page 6019
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35-0D5 Series

CAUTION: BE VERY CAREFUL WHEN YOU CLEAN THE MOUNTING

LAND. THE MOUNTING LANDS, THE TRACKS AND THE
PRINTED CIRCUITS ARE EASILY DAMAGED.
(c) Clean the component mounting land to remove all signs of remaining solder.
(e) Let the card dry.
SUBTASK 31-53-22-350-016-A01
CAUTION: DO NOT MOVE THE COMPONENT DURING THE SOLDERING

STEP.
(a) With the binocular microscope, install the new component correctly in
position on the card.
NOTE: Use the autonomous vacuum sucker with the applicable accessory to
easily hold the components.
(b) With the binocular microscope, do a check of the pins for correct alignment
with the printed conductors.
(c) Apply the liquid flux to the repair area and to the pins of the new component.

OF COMPONENT.
(d) With the soldering iron and the applicable tip, and the binocular microscope,
solder one pin on each side of the component to hold it on the card.
(e) With the soldering iron and the applicable tip, and the binocular microscope,
solder the component to the card.
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35-0D5 Series
(f) Do a check of the soldering joint for correct shape, volume and brightness.
(g) Make sure that the adjacent tracks and components are not damaged.
(h) Clean the repair area with an anti-static brush soaked in isopropyl alcohol
to remove all signs of liquid flux.
(j) Let the card dry.
(k) Clean the repair area with a dry anti-static brush to remove the remaining
material.
E. Close-up
SUBTASK 31-53-22-420-003-A01
(Ref. PGBLK-31-53-22-7000)
SUBTASK 31-53-22-710-004-A01
(Ref. PGBLK-31-53-22-1000)
Page 6021
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35-0D5 Series
Page 6022
31-53-22
Sep 25/20

35-0D5 Series
ASSEMBLY
TASK 31-53-22-400-801-A01
1. Installation of the equipped card
Self explanatory.

No specific 1 Torque-limiting screwdriver with PHILIPS type interchangeable
blades

0299000200 Anareobic purple sealant (Ref. LOCTITE 222)
(3) Expendable parts

FIG. ITEM QTY DESIGNATION IPC-CSN
3001 2 2 Screw 31-53-22-01 -040A or B
3001 4 4 Screw 31-53-22-01 -020A or B
3001 5 4 Washer 31-53-22-01 -030A or B
C. Job set-up
Not applicable.
D. Procedure
(Ref. Fig. 3001)
CAUTION: YOU MUST REPLACE THE REMOVED EXPENDABLE PARTS.
Page 7001
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Sep 25/20

35-0D5 Series
SUBTASK 31-53-22-420-004-A01
(1) Installation of the equipped card
(a) Remove the equipped card (1) from its transparent and antistatic package.
(b) Solder the marked wires of equipped card (1) to the loudspeaker (6).
CAUTION: BE CAREFUL NOT TO CAUSE DAMAGES TO THE WIRING

WHEN YOU INSTALL THE EQUIPPED CARD.
(c) Position the equipped card (1) on the box (3).
(d) Install the four screws (4) fitted with washers (5) attaching the equipped
card (1) to the box (3).
(e) Soak the two screws (2) in sealant (loctite 222) (only for item 040A).
(f) Install the two screws (2) attaching the equipped card to sides of box (3).
(g) Torque the two screws (2) (Ref. Task 31-53-22-940-802-A01).
(h) Torque the four screws (4) (Ref. Task 31-53-22-940-802-A01).
SUBTASK 31-53-22-710-008-A01
(2) Do the operationnal test of the unit
(Ref. PGBLK-31-53-22-1000)
E. Close-up
SUBTASK 31-53-22-550-006-A01
(1) Put the unit into storage, if necessary
(Ref. Task 31-53-22-550-801-A01)
Page 7002
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35-0D5 Series
TASK 31-53-22-400-802-A01
2. Installation of the AMPLIFIER card
Self explanatory.

blades

0299100420 or Polyamide blue coating
0299100400

3001 8 4 Screw 31-53-22-01 -082A or B
or C
3001 10 1 Screw 31-53-22-01 -083B
3001 11 1 Washer 31-53-22-01 -090A or B
or C
3001 12 4 Screw 31-53-22-01 -080A or B
3001 13 4 Screw 31-53-22-01 -100A or B
3001 14 2 Washer 31-53-22-01 -110
3001 15 2 Insulator bushing 31-53-22-01 -120
3001 16 2 Insulator plate 31-53-22-01 -130
3001 21 1 Screw 31-53-22-01 -083A or C
Page 7003
31-53-22
Sep 25/20

35-0D5 Series

3001 22 1 Nut 31-53-22-01 -085
3001 23 1 Washer 31-53-22-01 -087A or B
3001 24 1 Spacer 31-53-22-01 -095
3001 25 1 Washer 31-53-22-01 -090A or B
or C
C. Job set-up
Not applicable.
D. Procedure
(Ref. Fig. 3001)
SUBTASK 31-53-22-420-005-A01
(1) Installation of the AMPLIFIER card (type 450)
(a) Remove the AMPLIFIER card (7) from its transparent and antistatic
package.
(b) Position the two insulator plates (16) coated with silicone on transistor.
(c) Position the AMPLIFIER card (7) on the rear face (9).
(d) Soak the two screws (13) in sealant (loctite 222) (only for screw item 100A).
(e) Install the two screws (13) fitted with washers (14) and insulator bushing
(15) attaching the AMPLIFIER card (7) to the rear face (9).
(f) Torque the two screws (13) (Ref. Task 31-53-22-940-802-A01).
(g) Soak the four screws (12) in sealant (loctite 222) (only for screw item 080A).
(h) Install the four screws (12) attaching the AMPLIFIER card (7) to the rear
face (9).
(j) Torque the four screws (12) (Ref. Task 31-53-22-940-802-A01).
(k) Soak the screw (10) in sealant (loctite 222) (only for screw item 083A or B).
Page 7004
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35-0D5 Series
(l) Install the screw (10) fitted with the insulator washer (11) attaching the
AMPLIFIER card (7) to the rear face (9).
(m) Torque the screw (10) (Ref. Task 31-53-22-940-802-A01).
(n) Soak the four screws (8) in sealant (loctite 222) (only for screw item 082A
or B).
(p) Install the four screws (8) attaching the connector of the AMPLIFIER card
(7) to the rear face (9).
(q) Torque the four screws (8) (Ref. Task 31-53-22-940-802-A01).
(r) Soak the head of two screws (8) with blue coating (7D1586).
SUBTASK 31-53-22-420-005-B01
(2) Installation of the AMPLIFIER card (type 460, 550, 560 or 650)
(a) Remove the AMPLIFIER card (7) from its transparent and antistatic
package.
(b) Position the two insulator plates (16) coated with silicone on transistor.
(c) Position the AMPLIFIER card (7) on the rear face (9).
(d) Soak the two screws (13) in sealant (loctite 222) (only for screw item 100A).
(e) Install the two screws (13) fitted with washers (14) and insulator bushing
(f) Torque the two screws (13) (Ref. Task 31-53-22-940-802-A01).
(g) Soak the four screws (12) in sealant (loctite 222) (only for screw item 080A).
(h) Install the four screws (12) attaching the AMPLIFIER card (7) to the rear
face (9).
(j) Torque the four screws (12) (Ref. Task 31-53-22-940-802-A01).
(k) Soak the screw (21) in sealant (loctite 222).
(l) Install the screw (21), the spacer (24), the washer (23), the washer (25)
and the nut (22) attaching the AMPLIFIER card (7) to the rear face (9).
Page 7005
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35-0D5 Series
(m) Torque the nut (22) (Ref. Task 31-53-22-940-802-A01).
(n) Soak the four screws (8) in sealant (loctite 222) ( only for screw item 082A
or B).
(p) Install the four screws (8) attaching the connector of the AMPLIFIER card
(q) Torque the four screws (8) (Ref. Task 31-53-22-940-802-A01).
(r) Soak the head of two screws (8) with blue coating (7D1586).
E. Close-up
SUBTASK 31-53-22-420-006-A01
(Ref. Task 31-53-22-400-801-A01)
Page 7006
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35-0D5 Series
TASK 31-53-22-400-803-A01
3. Installation of the rear face
Self explanatory.

blades

0299100420 or Polyamide blue coating
0299100400

3001 8 4 Screw 31-53-22-01 -082A or B
or C
3001 10 1 Screw 31-53-22-01 -083B
3001 11 1 Washer 31-53-22-01 -090A or B
or C
3001 12 4 Screw 31-53-22-01 -080A or B
3001 13 4 Screw 31-53-22-01 -100A or B
3001 14 2 Washer 31-53-22-01 -110
3001 15 2 Insulator bushing 31-53-22-01 -120
3001 16 2 Insulator plate 31-53-22-01 -130
3001 21 1 Screw 31-53-22-01 -083A or C
Page 7007
31-53-22
Sep 25/20

35-0D5 Series

3001 22 1 Nut 31-53-22-01 -085
3001 23 1 Washer 31-53-22-01 -087A or B
3001 24 1 Spacer 31-53-22-01 -095
3001 25 1 Washer 31-53-22-01 -090A or B
or C
C. Job set-up
Not applicable.
D. Procedure
(Ref. Fig. 3001)
SUBTASK 31-53-22-420-007-A01
(1) Installation of the rear face (if AMPLIFIER card (type 450))
(a) Position the two insulator plates (16) coated with silicone on transistor.
(b) Position the AMPLIFIER card (7) on the rear face (9).
(c) Soak the two screws (13) in sealant (loctite 222) (only for screw item 100A).
(d) Install the two screws (13) fitted with washers (14) and insulator bushing
(e) Torque the two screws (13) (Ref. Task 31-53-22-940-802-A01).
(f) Soak the four screws (12) in sealant (loctite 222) (only for screw item 080A).
(g) Install the four screws (12) attaching the AMPLIFIER card (7) to the rear
face (9).
(j) Soak the screw (10) in sealant (loctite 222) (only for screw item 083B).
(k) Install the screw (10) fitted with the insulator washer (11) attaching the
AMPLIFIER card (7) to the rear face (9).
Page 7008
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35-0D5 Series
(l) Torque the screw (10) (Ref. Task 31-53-22-940-802-A01).
(m) Soak the four screws (8) in sealant (loctite 222) (only for screw item 082A
or B).
(n) Install the four screws (8) attaching the connector of the AMPLIFIER card
(p) Torque the four screws (8) (Ref. Task 31-53-22-940-802-A01).
(q) Soak the head of two screws (8) with blue coating (7D1586).
SUBTASK 31-53-22-420-007-B01
(2) Installation of the rear face (if AMPLIFIER card (type 460, 550, 560 or 650))
(a) Position the two insulator plates (16) coated with silicone on transistor.
(b) Position the AMPLIFIER card (7) on the rear face (9).
(c) Soak the two screws (13) in sealant (loctite 222) (only for screw item 100A).
(d) Install the two screws (13) fitted with washers (14) and insulator bushing
(e) Torque the two screws (13) (Ref. Task 31-53-22-940-802-A01).
(f) Soak the four screws (12) in sealant (loctite 222) (only for screw item 080A).
(g) Install the four screws (12) attaching the AMPLIFIER card (7) to the rear
face (9).
(j) Soak the screw (21) in sealant (loctite 222) (only for screw item 083A).
(k) Install the screw (21), the spacer (24), the washer (23), the washer (25)
and the nut (22) attaching the AMPLIFIER card (7) to the rear face (9).
(l) Torque the screw (21) (Ref. Task 31-53-22-940-802-A01).
(m) Soak the four screws (8) in sealant (loctite 222) (only for screw item 082A
or B).
Page 7009
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35-0D5 Series
(n) Install the four screws (8) attaching the connector of the AMPLIFIER card
(p) Torque the four screws (8) (Ref. Task 31-53-22-940-802-A01).
(q) Soak the head of two screws (8) with blue coating (7D1586).
E. Close-up
SUBTASK 31-53-22-420-008-A01
(Ref. Task 31-53-22-400-801-A01)
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35-0D5 Series
TASK 31-53-22-400-804-A01
4. Installation of the loudspeaker
Self explanatory.

blades


3001 17 4 Screw 31-53-22-01 -170 A or B
3001 18 4 Washer 31-53-22-01 -180
C. Job set-up
Not applicable.
D. Procedure
(Ref. Fig. 3001)
SUBTASK 31-53-22-420-009-A01
(1) Installation of the loudspeaker
(a) Position the loudspeaker (6) on the box (3).
(b) Soak the four screws (17) in sealant (loctite 222) (only for screw item 170A).
Page 7011
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35-0D5 Series
(c) Install the four screws (17) fitted with the washers (18) attaching the
loudspeaker (6) to the box (3).
(d) Torque the four screws (17) (Ref. Task 31-53-22-940-802-A01).
E. Close-up
SUBTASK 31-53-22-420-010-A01
(Ref. Task 31-53-22-400-801-A01)
Page 7012
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35-0D5 Series
TASK 31-53-22-400-805-A01
5. Installation of the anti-vibrations seal
Self explanatory.

blades

0299000200 Anareobic purple sealant (Ref. LOCTITE 222 )

3001 17 4 Screw 31-53-22-01 -170A or B
3001 18 4 Washer 31-53-22-01 -180
C. Job set-up
Not applicable.
D. Procedure
(Ref. Fig. 3001)
SUBTASK 31-53-22-420-011-A01
(1) Installation of the anti-vibrations seal
NOTE: If there is not D amendment on the unit, put the letter D the amendment
label of the unit.
(a) Position the new spacer loudspeaker (19a) on the box (3).
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35-0D5 Series
(b) Position the anti-vibrations seal (19) on the box (3).
(c) Position the loudspeaker (6) on the box (3).
(d) Soak the four screws (17) in sealant (loctite 222) (only for screw item 170A)
(e) Install the four screws (17) fitted with the washers (18) attaching the
(f) Torque the four screws (17) (Ref. Task 31-53-22-940-802-A01).
E. Close-up
SUBTASK 31-53-22-420-012-A01
(Ref. Task 31-53-22-400-801-A01)
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35-0D5 Series
TASK 31-53-22-400-806-A01
6. Installation of the dust filter
Self explanatory.

blades

0299000200 Anareobic purple sealant (Ref. LOCTITE 222 )

3001 17 4 Screw 31-53-22-01 -170A or B
3001 18 4 Washer 31-53-22-01 -180
C. Job set-up
Not applicable.
D. Procedure
(Ref. Fig. 3001)
SUBTASK 31-53-22-420-013-A01
(1) Installation of the dust filter
(a) Position the dust filter (20) on the box (3).
(b) Position the anti-vibrations seal (19) on the box (3).
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35-0D5 Series
(c) Position the loudspeaker (6) on the box (3).
(d) Soak the four screws (17) in sealant (loctite 222) (only for screw item 170A).
(e) Install the four screws (17) fitted with the washers (18) attaching the
(f) Torque the four screws (17) (Ref. Task 31-53-22-940-802-A01).
E. Close-up
SUBTASK 31-53-22-420-014-A01
(Ref. Task 31-53-22-400-801-A01)
Page 7016
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35-0D5 Series
TASK 31-53-22-400-807-A01
7. Installation of the box
Self explanatory.

C. Job set-up
Not applicable.
D. Procedure
(Ref. Fig. 3001)
SUBTASK 31-53-22-420-015-A01
(1) Installation of the box
(a) Install the four unlosing screws (26) on the box (3).
E. Close-up
SUBTASK 31-53-22-420-016-A01
(1) Installation of the dust filter
(Ref. Task 31-53-22-400-806-A01)
Page 7017
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35-0D5 Series
Page 7018
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35-0D5 Series
FITS AND CLEARANCES
TASK 31-53-22-940-802-A01
1. Torque Value Table
IPC-CSN TORQUE VALUE

DESIGNATION
(FIG-ITEM) N.m lbf.in
01-20
screw 0.63 to 0.77 5.58 to 6.82
(3001-04)
01-40
screw 0.63 to 0.77 5.58 to 6.82
(3001-02)
01-80
screw 0.63 to 0.77 5.58 to 6.82
(3001-12)
01-82
screw 0.63 to 0.77 5.58 to 6.82
(3001-08)
01-83B
screw 0.63 to 0.77 5.58 to 6.82
(3001-10)
01-83A/C
screw 0.63 to 0.77 5.58 to 6.82
(3001-21)
01-100
screw 0.18 to 0.24 1.59 to 2.12
(3001-13)
01-170
screw 0.9 to 1.1 7.97 to 9.74
(3001-17)
03-280 screw 0.63 to 0.77 5.58 to 6.82
03-285 screw 0.63 to 0.77 5.58 to 6.82
Page 8001
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Page 8002
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35-0D5 Series
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
TASK 31-53-22-940-801-A01
1. Consumable Materials
DESIGNATION SUPPLIER CODE PAGE

MATERIAL AND/OR OR BLOCK
NUMBER WHERE
SPECIFICATION NAME AND ADDRESS USED
0299100420* COATING, POLYAMIDE BLUE Refer to SIL F6198-00-018 7000
or
0299100400*
0299000570* ADHESIVE FILLER Refer to SIL F6198-00-018 11000
(Ref. ARALDITE AW106 +
HV953U)
0299000200* SEALANT, ANAEROBIC Refer to SIL F6198-00-018 7000
Ref. LOCTITE 222
No specific ISOPROPYL ALCOHOL LOCAL PURCHASE 4000
AIR-3660/A (French 6000
Specification)
TT-I-735 GRADE A (US
Specification)
0299100600* HPA Varnish Refer to SIL F6198-00-018 6000
NOTE: Equivalent alternatives can be used.

* Refer to SIL F6198-00-018
Page 9001
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35-0D5 Series
Page 9002
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35-0D5 Series
SPECIAL PROCEDURES
TASK 31-53-22-300-808-A01
1. Supply card - Specific instructions
A. Replacement of capacitor (C1, C2 or C43)
The capacitors (IPL - Fig. 03 Item 110, 120 or 125) must be bonded with
adhesive filler (Ref. ARALDITE AW106 + HV953U).
Page 11001
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35-0D5 Series
TASK 31-53-22-300-809-A01
2. Replacement of screw type
A. General
In the case of repair or troubleshooting, the TORQ SET type screws

(NAS1100-xx-x) must be replaced by equivalent PHILIPS type screws
(NAS1190-xx-x).
NOTE: All the screws attaching assembly or sub-assembly must be of the same type.
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35-0D5 Series
TASK 31-53-22-860-801-A01
3. Amplifier card – Specific instructions
A. Installation of the connector P1
The screws (03-280 and 03-285) that attach the connector P1 must be torqued
(Ref. Task 31-53-22-940-802-A01).
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35-0D5 Series
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STORAGE
TASK 31-53-22-550-801-A01
1. Storage
Self explanatory.

No specific 1 Conductive plug
No specific 1 Container (ATA 300 spécification)

No specific 1 Label
(2) Consumable Materials

No specific Expanded polystyrene
No specific Adhesive tape
C. Job Set-up
Not applicable.
D. Procedure
SUBTASK 31-53-22-550-001-A01
(Deleted)
SUBTASK 31-53-22-530-001-A01
(1) Packing
(a) Install the conductive plug on the connector P1.
(b) Put the unit in a container (refer to ATA specification 300).
(c) Seal the container with adhesive tape.
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35-0D5 Series
(d) Bond an identification label on the container that gives:
– The equipment designation

– The part number
– The serial number.
SUBTASK 31-53-22-550-002-A01
(2) Storage
CAUTION: TAKE CARE TO THE STORAGE TEMPERATURE.

THE EXTREME STORAGE TEMPERATURE RANGE IS FROM
-55 DEG.C (-67 DEG.F) TO +85 DEG.C (+185 DEG.F).
(a) For storage, pack the unit in its original package or equivalent as specified
in Para. (1).
(b) Store the packed unit in clean, dry, well-ventilated conditions with no
corrosive fumes at a temperature from -20 deg.C to +40 deg.C (-4 deg.F
to +104 deg.F).
Page 15002
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35-0D5 Series
TP 10001
Page 1
31-53-22
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35-0D5 Series
TP 10001
Page 2
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35-0D5 Series
INTRODUCTION
TASK 31-53-22-871-803-A01
1. General
A. Purpose
This Illustrated Parts List (IPL) is intended only for use in identifying, provisioning,
requisitioning, storing and issuing replaceable parts. The IPL is part of the
Maintenance Manual and includes all parts for which maintenance practice has
been provided.
AIRBUS OPERATIONS S.A.S. - AVIONICS AND SIMULATION PRODUCTS
expressly disclaims any and all responsibility for data added, deleted, and/or
revised by airline/operator-initiated modifications to this document.
The manufacturer will assign part numbers to all parts of the component which
can be disassembled for maintenance or repair purposes. Identical parts shall
not have different part numbers, and different parts shall not have the same part
number. The IPL is based on these part numbers which must be consistent with
the requirements to ATA Specifications 200 and 2000.
NOTE: To place purchase orders, please use only part numbers listed in this IPL.
Do not use references marked on components.
B. Manual breakdown arrangement

The Illustrated Parts List (IPL) consists of several sections, although not all
may be applicable.
(1) Introduction
The introduction provides the following:
(a) General information

– Purpose of the IPL.
– Any other important information.
(b) Information on how to use the IPL

– How to locate a part with a known part number
– How to find a part and its number when only the assembly part number
is known.
(c) Sel From Table (SFT) (if applicable)
INTRO IPL
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The SFT pages provide a list of the various values that certain components
may assume around the reference value.
(d) Effectivity of Cards and Amendments (if applicable)

This paragraph provides the effectivity of cards in accordance with the part
number and amendments of unit.
(2) Vendor Code Identification (VCI) (e.g.: F6198)

The VCI gives a list of the vendors that supply the items or articles.
The vendor code and name are given in the SIL F6198-00-018.
(3) Alpha Numerical Index/Numerical Order (NI/NUM) and Alpha Numerical

Index/Alphabetical Order (NI/ALPHA)
(a) The Alpha Numerical Index section lists all part numbers contained in the
Illustrated Parts Catalog
– The index is divided in two parts:
– NI/NUM: contains part numbers whose first digit is a numeric character
(e.g.: 74ACT138).
– NI/ALPHA: contains part numbers whose first digit is an alphabetical
character (e.g.: AM27C512).
(b) Part number arrangement is made from left to right, each digit (alpha,
numerical, dash) being considered separately.
1 For the first digit, the order is:

– Letters A to Z (the alpha `0' shall be considered as numeric zero).
– A number from 0 to 9.
2 For subsequent digits, the order is:

– A dash.
– Letters A to Z (the alpha `0' shall be considered as numeric zero).
– A number from 0 to 9.
– Each part number listed refers to one or more Catalog Sequence
Number (CSN) in the part number column and to the total quantity
per unit in the `QTY' column.
(4) Detailed Parts List (DPL)
INTRO IPL
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The Detailed Parts List shall be used to identify parts and their relationship to
each other. It shall contain one or more figures depending on complexity or
variant assemblies, with exploded views as necessary to show detail parts.
Each Figure shall have a list of parts.
The DPL provides columns for figure/item numbers, part number, airline stock
number, nomenclature, usage code and units per assembly.
INTRO IPL
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35-0D5 Series
TASK 31-53-22-871-804-A01
2. Detailed Parts List (DPL)
(Ref. Fig. 1)
A. Figure Item column
(1) Figure number (item 1)

The figure number refers to the corresponding illustration.
When modifications or system variants necessitate an additional figure, this shall
be introduced with a sequential alpha-suffix. For example, a modified version
of Figure 1 shall be Figure 1A; further variant of same figure shall be Figure
1B, and so on.
(2) Item number (item 2)

An Item number is assigned to each part listed in the Detailed Parts List.
Item numbers start at 1 on each figure and proceed with 10, 20, 30 for example,
so that items can be inserted at a revision.
The highest assemblies for each figure shall be listed first. If there is more
than one part number for assembly, use alpha variant item numbers e.g. 1A,
1B, 10A, 10B.
Do not use alpha variants for additional items. If items are added as part of a
revision, give numbers in between existing numbers unless they are added
at the end of the list.
(3) Non-illustrated part (item 3)

If an item is not illustrated, a dash is added to the left of the item number e.g.
-30A.
B. Part Number column (item 4)

Part identifier containing up to 15 digits (combination of alpha, numeric character
and dash as applicable).
The alphanumerical `0' is considered as numeric zero.
Blanks and special characters, with the exception of the dash (-), are not
authorized in the structure of the part number.
The dash is authorized only between numbers.
A code is given to part numbers which have more than this number of characters;
this code is considered as the identification reference and ORDER OVERLGTH
PN is noted in the NOMENCLATURE column.
INTRO IPL
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35-0D5 Series
If there is a design change, modification or change of material for a part, a new

manufacturer's part number shall be allocated. This new part number must be
shown in the PART NUMBER column. In this case, the mention MODIFIED
FROM is noted in the NOMENCLATURE column.
C. Airline Stock Number column

For customer purpose.
D. Nomenclature column
The indenture system (item 5) is used in the NOMENCLATURE column to show
the relationship of parts and assemblies to next higher assemblies (NHA):
1234567
ASSEMBLY
ATTACHING PARTS FOR ASSEMBLY
.DETAILED PARTS FOR ASSEMBLY
.SUB-ASSEMBLY
..DETAILED PARTS FOR SUB-ASSEMBLY
..SUB-SUB-ASSEMBLY
...DETAILED PARTS FOR SUB-SUB-ASSEMBLY
The data contained in the nomenclature column are:
(1) ATTACHING PARTS (item 6)

Attaching parts are listed immediately following the item they attach and at the
same indenture level.
The first item is preceded by the words `Attaching parts' and the last one is
followed by the symbol `***'.
Quantity shown is the quantity required to attach one part.
(2) STORAGE PARTS (item 7)

Parts needed to store the next higher assembly are comprised between the
words `Storage part' and symbol `***'.
(3) NP (item 8) is for a Non Procurable item i.e. not supplied.
(4) SEE XX-XX-XX-XX (item 9) FOR DET or NHA gives the location in the IPL of
either a full breakdown or the NHA of a sub-assembly.
INTRO IPL
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35-0D5 Series
(5) MODIFIED FROM XXXXXXX MADE BY (item 10) identifies a bought-in part
modified for manufacturer installation; it is assigned a manufacturer par number
shown in the PART NUMBER column.
(6) POST SB XXXXXX (item 11) identifies a part modified or added, associated
to a Service Bulletin number.
(7) Vendor code (item 12)

This is five-digit code to identify the vendor of bought-in items.
NOTE: The vendor code is either the 5-digit manufacturer's code as specified in
the 'Federal Supply Codes for Manufacturers' Catalog H4-H8.
The vendor name is given in the SIL F6198-00-018.
(8) SEL FROM (item 13) identifies a group of alternative parts from which you can
take the necessary ones.
(9) OPT TO (item 14) identifies an optional part that is fully interchangeable with
the initial part.
(10) ALT FROM PN XXXXXXX (item 15) identifies an alternate part number, for a
part that is fully interchangeable with the initial part after change(s) to it.
(11) RPLS XXXXXXX (item 16) = replaces part number. RPLD BY XXXXXXX =
replaced by part number. Indicates that parts are fully interchangeable (two-way).
(12) SUPSDS XXXXXXX (item 16) = supersedes part number. SUPSD BY XXXXXXX
= superseded by part number. Indicates that parts are non-interchangeable
(or one-way).
(13) MATCHED PART ORDER NHA (item 17) identifies parts which cannot be
delivered individually and which are grouped under a sub-assembly part number.
When they can be delivered individually these parts are identified by the mention
MATCHED PART.
(14) The mention "(REFER TO SIL F6198-00-018)" (item 21) identifies an optional
part that is fully interchangeable with the initial part.
E. Usage Code column (item 18)

The code links the part to the highest assembly on the same figure.
If there are six item numbers for the highest assembly e.g. 1A thru 1F, a possible
code may be 1ACE, indicating that the part is used on 1A, 1C and 1E, but not
on 1B, 1D or 1F.
INTRO IPL
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35-0D5 Series
If there is more than one main assembly, with different item numbers, the item
number must precede the letter e.g. 1ACE.
If the part is used on all assemblies the column is left blank.
F. Units Per Assembly column (item 19)

A numeric entry in the column headed: `UNITS PER ASSY' indicates the
quantity of parts used in one next higher assembly or installation level. For total
quantity per Unit for one location refer to Alpha Numerical Index.
Where items are listed for reference purposes (lead item of the figure), the RF
indication is shown in the column.
For certain bulk items such as items cut from raw stock, or common hardware
items such as shims where quantity must be determined upon installation the AR
indication is shown in the UNITS PER ASSY column.
Use abbreviations as follows:
– AR = as required
– RF = reference (for the main assembly in a list)
Item 1 and/or Item 2 are the `Lead Items' of the figure.
They are listed for reference purposes. Refer to NHA (where shown) for
actual quantity.
G. Revision indicator (item 20)

The revision bar, in the left-hand margin, indicates that the item is revised, new
or deleted by the current revision.
INTRO IPL
Page 7
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35-0D5 Series
AIRLINE USAGE UNITS

FIG. PARTNUMBER STOCK NOMENCLATURE PER
ITEM NUMBER 1234567 CODE ASSY
19
2 −001A LA2E00600HW010A WIRED,ASSY ....................................... RF
1 SEE 315337−01 −180A FOR NHA 9
−001B LA2E00600HW010B WIRED,ASSY ........................................ RF
2 SEE 315337−01 −180B FOR NHA 8
−010A 2E0COVEREQUIP COVER,UPPER,EQUIPPED .................(NP) 1
3
ATTACHING PARTS 6
4 020A H1Q1QC025008AL SCREW CS M2.5X8 CL4.8. ...............F0110 AR
CDPL BCRPL
***
6
030A RUBBE3−34X15 RUBBER STRIP 34X15......................... 2
10 MODIFIED FROM CM212BE3
18
MADE BY VF3475
040A LA2E00308H351AG CARD,AUDIO .................................. 001A 1
POST SB LA2E0 31 012 11
040B LA2E00308H351XA CARD,AUDIO ................................... 001B 1
050A LA2E00300H351AG CARD,AUDIO,HARD............................ 040A 1

SEE 315337−03 −001A FOR DET
050B LA2E00300H351XA CARD,AUDIO,HARD............................ 040B 1
SEE 315337−03 −001B FOR DET
7
STORAGE PARTS
060A LA2D00100H69200 SUPPORT,MODULE GUIDE.............. 1
7
***
070A LA5D10200HM0100 MODULE SUPPLY..................................F6198 1
POST SIL35−84
SEE CMM 31 53 38 12
OPT TO LA5D1115V80W006 F6198
14 OPT TO LA5D1115V80W007 F6198
OPT TO LA5D1115V80W008 F6198
080A LA2X10000H351AG CARD......................................... 1

20 090A RS58Y365UF RESISTOR,FIXED,FILM............. F0114 2
365 OHM PM1PCT 1/84W

13
SEL FROM 332 OHM TO 432 OHM
100A LA5555555 RESISTOR,VARIABLE 2
15 ALT FROM LA5P0P0TENT0
110A RS58Y100UF RESISTOR,FIXED,FILM............. F0111 1

100 OHM PM1PCT 1/8W
RPLD BY RS71Y100UF
110B RS71Y100UF RESISTOR,FIXED,FILM............ F0114 1
100 OHM PM1PCT 1/8W
RPLS RS71Y100UF
16
130A AM29F040−75JI MICROCIRCUIT,MEMORY 34355 4
OPT TO AM29F040−70JI 34355
17
OPT TO AM29F040B70JI 34355
INTRO_IPL_AAA0_00_02
MATCHED PART
140A 0214042531 RESISTOR,FIXED,FILM 43.2 OHM F6198 2
PM1PCT 1/4W
REFER TO SIL F6198−00−018 21
OVERLGTH MPN
SMM0204−50−43U2F MADE BY D1018
Example - Detailed Parts List

Figure 1/GRAPHIC 31-53-22-991-001-A01
INTRO IPL
Page 8
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35-0D5 Series
TASK 31-53-22-879-805-A01
3. How to use
A. How to find the breakdown of a card or module from its Part Number (P/N)
(Ref. Fig. 2)
B. How to find the higher assembly of a card or module from its Part Number (P/N)
(Ref. Fig. 3)
C. How to find the effectivity of a card or module from its Part Number (P/N)
(Ref. Fig. 4)
D. How to find the designation of a Part from its Part Number (P/N)
(Ref. Fig. 5)
E. How to find the Name and Address of Vendor from a Part Number (P/N)
(Ref. Fig. 6)
F. How to find the name of a Vendor from its Vendor Code

Refer to SIL F6198-00-018.
INTRO IPL
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35-0D5 Series
Breakdown of a Card or Module from its P/N

Figure 2/GRAPHIC 31-53-22-991-008-A01
INTRO IPL
Page 10
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35-0D5 Series
Higher Assembly of a Card or Module from its P/N

Figure 3/GRAPHIC 31-53-22-991-009-A01
INTRO IPL
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35-0D5 Series
Effectivity of a Card or Module from its P/N

Figure 4/GRAPHIC 31-53-22-991-010-A01
INTRO IPL
Page 12
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35-0D5 Series
Designation of a Part from its P/N

Figure 5/GRAPHIC 31-53-22-991-011-A01
INTRO IPL
Page 13
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35-0D5 Series
Name and Address of Vendor from a P/N

Figure 6/GRAPHIC 31-53-22-991-012-A01
INTRO IPL
Page 14
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35-0D5 Series
TASK 31-53-22-874-801-A01
4. Effectivity of cards and amendments
A. General
The USAGE CODE letter correspond to the variant letter of the first item of DPL
figure 1. It is used to determine the belonging of card to its type of unit. If there is
no USAGE CODE letter, the card belongs to all the types of unit.
For the unit, the cross X indicates that the amendment is applicable to the
corresponding P/N.
For the sub-assemblies, the cross X indicates the amendment subject.
B. Amendments
AMDT REFERENCE SUBJECT
A SB 35-0D5-31-001 AMPLIFIER Card
B SB 35-0D5-31-003 New box
C HP Ref AB100SC
D SB 35-0D5-31-004 New spacer loudspeaker
NOTE: 35-0D5-1002 to 35-0D5-1003 : SB 35-0D5-31-002
C. Effectivity table of cards

PARTS P/N USAGE AMENDMENT
CODE A B C D
CAL 35-0D5-1002 A X X X
35-0D5-1003 B X X X
.CARD,AMPLIFIER 35-0D5-450 A
35-0D5-460 A
35-0D5-550 A X
35-0D5-560 B X
35-0D5-650 B X
INTRO IPL
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35-0D5 Series
TASK 31-53-22-952-801-A01
5. Equivalence table
A. Equivalence table of standard components

STANDARD TYPE EQUIVALENT TYPE
NAME CODE VENDOR TYPE
All attaching BLANC AERO F0188 Ident.
parts or
(F0110,F0111, BOONE AIR PARTS Ident.
80205,88044, or
96906) BURBANK AIRCRAFT Ident.
SUPPLY
or
M ET M AEROSPACE Ident.
HARWARE
EMILE MAURIN F1313 Ident.
BZX... VISHAY SEMICONDUCTOR C2817 Ident.
PHILIPS F0862 Ident.
ITT F3891 Ident.
MOTOROLA F4597 Ident.
SGS-THOMSON F8859 Ident.
MICROELECTRONICS
C033-... SLCE F0342 Ident.
SIC-SAFCO F2004 RELSIC033-...
NOVEA F6202 4SCL...
CNC6EC1-100V... EUROFARAD F1379 CNC6ES12-...
VITRAMON F7843 VJ1812Y...KXBTM
CN19-.-2C1-250V... TH. CSF PASS. COMP. F0350 MJ05G00-...
EUROFARAD F1379 TCN19-250V...
CN19-.-2C1-63V... TH. CSF PASS. COMP. F0350 MJ08G00-...
CN30-2C1-63V... TH. CSF PASS. COMP. F0350 MC10GD0-...
INTRO IPL
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35-0D5 Series
STANDARD TYPE EQUIVALENT TYPE

NAME CODE VENDOR TYPE
CN31-2C1-100V... TH. CSF PASS. COMP. F0350 MC04GE0-...
CTS27-... FIRADEC F3422 CTS27...
SPRAGUE F5423 790D...
ELPI F7124 CTS27...
PM81A... BI TECHNOLOGIES 73138 67XR...
CORPORATION
BECKMAN 21030 67XR...
BOURNS 32997 3296X1-...
RB59-... M.C.B. F0138 VNA4.5X12...
VISHAY F1621 RWM4X10...
WELWYN COMPONENTS U1395 W21-...
LTD
WELWYN K0064 W21-...
WELWYN K0064 759E...
RC21U... VISHAY ELECTRONIC D1018 SMA0207S...
GMBH
PHILIPS COMPOSANTS F0862 SFR25-...
SOVCOR F2663 NK4-...
RS58Y... PHILIPS COMPOSANTS F0862 MRS25-...
VISHAY F1621 RCMS02K3-...
SOVCOR F2663 NY4-...
VISHAY ELECTRONIC D1018 SMA0207S...
GMBH
1N4148 PHILIPS COMPOSANTS F0862 Ident.
ITT F3891 Ident.
SGS-THOMSON F8859 Ident.
MICROELECTRONICS
INTRO IPL
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35-0D5 Series
B. List of vendor address

VENDOR NAME ADDRESS
CODE
C2817 VISHAY SEMICONDUCTOR GMBH VISHAY
THERESIENSTR.2
74072 HEILBRONN - GERMANY
D1018 VISHAY ELECTRONIC GMBH
GEHEIMRAT-ROSENTHAL-STRASSE 100
POSTFACH 1180
95100 SELB - GERMANY
F0188 BLANC AERO INDUSTRIES
15 RUE LASSON
75560 PARIS CEDEX 12 - FRANCE
BOONE AIR PARTS

26007 HUNTINGTON LANE No9
VALENCIA CA 91355 - USA
BURBANK AIRCRAFT SUPPLY

PO BOX 369
SUN VALLEY CA 91353 - USA
M ET M AEROSPACE HARWARE
PO BOX 025263
MIAMI FLORIDA 33102 5263 - USA
F0342 LAVALLOISE DE CONDENSATEURS ELECTROCHIMIQUES
47 RUE DES CHENES
53940 ST BERTHEVIN - FRANCE
F0350 THOMSON CSF PASSIVE COMPONENTS
AVENUE DU COLONEL PRAT
21850 SAINT APOLLINAIRE - FRANCE
INTRO IPL
Page 18
31-53-22
Sep 25/20

35-0D5 Series
VENDOR NAME ADDRESS

CODE
WORLD TRADE COMPONENTS
PO BOX 5100
GARDEN GROVE, CA 92645 - USA
F0862 PHILIPS COMPOSANTS SA
33 RUE DE VERDUN
92150 SURESNES - FRANCE
WORLD TRADE COMPONENTS

PO BOX 5100
GARDEN GROVE, CA 92645 - USA
F1313 MAURIN (ETS METALLURGIQUES EMILE) SARL
60 RUE DU BOURDONNAIS
69009 LYON - FRANCE
F1379 EUROFARAD SA
93 RUE OBERKAMPF
75011 PARIS CEDEX 11 - FRANCE
F1621 VISHAY SA
199 BD DE LA MADELEINE B.P. 1159
06000 NICE CEDEX 1 - FRANCE
F2004 SIC-SAFCO SA - LES CONDENSATEURS
ZI DE BRAIS 194
44600 SAINT NAZAIRE - FRANCE
SUSCO ELECTRONICS INC

70D CAROLYN BLVD
FARMING DALE, NY 11735 - USA
F2663 SOVCOR SA
B.P. 159
199 BD DE LA MADELEINE
INTRO IPL
Page 19
31-53-22
Sep 25/20

35-0D5 Series
VENDOR NAME ADDRESS

CODE
06000 NICE - FRANCE
F3422 FIRADEC SA
Z.I. DE BRAIS
44600 SAINT NAZAIRE - FRANCE
F3891 ITT COMPOSANTS ET INSTRUMENTS SA
DIV SEMICONDUCTEURS INTERMETALL
157 RUE DES BLAINS
92220 BAGNEUX - FRANCE
ITT SEMICONDUCTORS
2510 WEST 237TH STREET
SUITE 208
TORRANCE, CA 90505 - USA
F4597 FREESCALE SEMICONDUCTEURS FRANCE SAS
Z.I. DU MIRAIL
AVENUE DU GENERAL EISENHOWER BP1029
31100 TOULOUSE CEDEX - FRANCE
MOTOROLA SEMICONDUCTOR
PO BOX 20912
PHOENIX, AZ 85036 - USA
F5423 SPRAGUE FRANCE SARL
199 BD DE LA MADELEINE
06000 NICE - FRANCE
SPRAGUE ELECTRIC CO
WORLD HQS
267 LOWELL RD
HUDSON NH -USA
INTRO IPL
Page 20
31-53-22
Sep 25/20

35-0D5 Series
VENDOR NAME ADDRESS

CODE
F6202 NOVEA SA
7 AV AMPERE
45800 ST JEAN DE BRAYE - FRANCE
F7124 ELPI SARL
110 RUE DES PAPILLONS
41200 ROMORANTIN - FRANCE
F7843 VISHAY SA
DIVISION VITRAMON
199 BD DE LA MADELEINE BP 1159
06000 NICE CEDEX 1 - FRANCE
VITRAMON INC
BOX 544
BRIDGEPORT, CT 06601- USA
F8859 STMICROELECTRONICS SA
29 BD ROMAIN ROLLAND
92120 MONTROUGE CEDEX - FRANCE
SGS-THOMSON MICROELECTRONICS
1310 ELECTRONICS DR
CARROLLTON, TX - USA
FANX2 AZNIUM
43 RUE DES CHENES
53940 - SAINT BERTHEVIN
K0064 WELWYN ELECTRIC LTD
TRADING ESTATE
BEDLINGTON NORTHUMBERLAND NE227AA - UNITED KINGDOM
U1395 WELWYN COMPONENTS LTD
WELWYN ELECTRONICS PARK
INTRO IPL
Page 21
31-53-22
Sep 25/20

35-0D5 Series
VENDOR NAME ADDRESS

CODE
BEDLINGTON NORTHUMBERLAND NE227AA - UNITED KINGDOM
20123 IMPROVED TUBE AND CASE DIV OF SELF SEAL CONTAINER CORP
4TH AND COATES ST
19405 - BRIDGEPORT - MONTGOMERY
21030 BECKMAN INSTRUMENTS INC HELIPOT DIV
901 OXFORD ST
TORONTO ONT M8Z 5T2 - CANADA
32997 BOURNS INC TRIMPOT DIV
1200 COLUMBIA AVE
RIVERSIDE CA 92507-2114 - USA
98502 AKZO COATINGS INC AEROSPACE FINISHES DIV
434 W MEATS ST
92865 - ORANGE - CA - USA
73138 BI TECHNOLOGIES CORPORATION
4200 BONITA PL
FULLERTON - CA - USA
INTRO IPL
Page 22
31-53-22
Sep 25/20

35-0D5 Series
Vendor Code Identification
VENDOR CODE NAME ADDRESS
34371 INTERSIL CORPORATION 1001 MURPHY RANCH ROAD MILPITAS

CA - SANTA CLARA - USA
53928 SEIFERT E R INC - DIV OF CONTROL CONSULTANTS INC
SYRACUSE NY 13200 USA
80205 NATIONAL AEROSPACE STANDARDS COMMITTEE AEROSPACE
INDUSTRIES ASSOCIATION OF AMERICA INC 1250 EYE ST NW
WASHINGTON DC 20005 USA
88044 AERONAUTICAL STANDARDS GROUP - DEPT OF NAVY AND AIR
FORCE WASHINGTON DC 10001 USA
96906 MILITARY STANDARDS PROMULGATED BY MILITARY
DEPARTMENTS UNDER AUTHORITY OF DEFENSE
STANDARDIZATION MANUAL 4120 3-M WASHINGTON DC USA
99017 PROTECTIVE CLOSURES CO INC - CAPLUGS DIV 2150 ELMWOOD
AVE BUFFALO NY 14207-1910 USA
F0110 AFNOR-ASSOCIATION FRANCAISE DE NORMALISATION 11 RUE
FRANCIS DE PRESSENSE 93210 SAINT DENIS FRANCE
F0114 UTE-UNION TECHNIQUE DE L'ELECTRICITE 5 RUE CHANTE-COQ
92800 PUTEAUX FRANCE
F0225 SOURIAU 9 RUE PORTE DE BUC 78000 VERSAILLES FRANCE
F0286 TYCO ELECTRONICS FRANCE SAS 29 CHS JULES CESAR 95300
CERGY PONTOISE CEDEX FRANCE
F0287 HARMAN INTERNATIONAL 2 AV DE TOURS 72500 CHATEAU DU
LOIR FRANCE
F1621 VISHAY SA 199 BD DE LA MADELEINE BP 1159 06000 NICE CEDEX
1 FRANCE
F2210 TEXAS INSTRUMENTS FRANCE SA 821 AV JACK KILBY BP 5 06271
VILLENEUVE LOUBET CEDEX FRANCE
F2405 SEEM-SEMRAC SN RUE DU HUIT MAI 1945 27500 PONT AUDEMER
FRANCE
F2779 PRONER-COMATEL 38530 CHAPAREILLAN FRANCE
F4597 FREESCALE SEMICONDUCTEURS FRANCE SAS Z.I. DU MIRAIL -
AVENUE DU GENERAL EISENHOWER - BP 1029 31023 TOULOUSE
VCI
Page 1
31-53-22
Sep 25/20

35-0D5 Series
Vendor Code Identification (Cont'd)
VENDOR CODE NAME ADDRESS
CEDEX FRANCE
F5387 SIARE SA-STE INDUSTRIELLE D'APPLICATIONS RADIO-
ELECTRIQUES-FAB. REPRISES PAR (FAB. TAKEN OVER BY)
AUDAX SA-F0287 2 RTE DE TOURS 72500 CHATEAU DU LOIR
FRANCE
F5423 SPRAGUE FRANCE SARL 199 BD DE LA MADELEINE 06000 NICE
FRANCE
F5973 RICHCO FRANCE ALL DE LA CROIX DES HORMES 69250
MONTANAY FRANCE
F6198 AIRBUS OPERATIONS S.A.S. - AVIONICS AND SIMULATION
PRODUCTS 316 ROUTE DE BAYONNE 31060 TOULOUSE CEDEX
03 FRANCE
F8489 AVX SA ZA DE COURTABOEUF-MINIPARC 6 AVENUE DES
ANDES-BP213 91941 LES ULIS CEDEX FRANCE
F8859 STMICROELECTRONICS SA 29 BD ROMAIN ROLLAND 92120
MONTROUGE CEDEX FRANCE
FAN79 KONTEK-COMATEL 8 RUE DU BOIS SAUVAGE 91000 EVRY
FRANCE
S7518 ALPINE ELECTRONICS INC 39-1 SAKUHATA OYASAKU
YOSHIMA-MASHI IWAKI FUKUSHIMA-PREF 970-11 JAPAN
VCI
Page 2
31-53-22
Sep 25/20

35-0D5 Series
NUMERICAL/ALPHABETICAL INDEX
AIRLINE
FIG. ITEM TOTAL
PART NUMBER STOCK
NUMBER NUMBER REQUIRED
NUMBER
0220013530 03 020A 2
023A 2
027A 1
04 010A 1
0220016090 03 030A 2
0220053840 03 050A 1
0220054170 03 060A 2
0220054490 03 070A 1
0220054800 03 080A 1
0229400020 04 020A 6
0250300010 03 260A 1
0265020230 01 130D 2
0265020400 01 120D 2
0265200130 01 160B 1
0280806040 01 170C 4
0290304040 01 057A 1
0295936010 03 310B 1
1-5KE36A 03 170A 1
1N4148 03 140A 1
145A 4
1N5617 03 160A 1
1N5620 03 150A 4
321017 03 290A 1
33-0D5-1003 01 240C 1
33-0D5-201 01 230B 1
33-0D5-202 01 250C 1
33-0D5-650-0001 03 300F 1
33-0D5-650-0002 01 061A 1
33-0D5-650-0003 01 062A 1
33-0D5-650-0004 01 063A 1
33-0D5-650K0005 03 310C 1
33-0D5-GENE0001 01 250D 1
33-0D5GENE00002 01 230C 1
33-0D5GENE00004 01 240D 1
34-0D5-1002 01 240A 1
34-0D5-1003 01 240B 1
34-0D5-201 01 230A 1
34-0D5-212 01 061B 1
062B 1
NI/ALPHA
Page 1
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE
FIG. ITEM TOTAL
PART NUMBER STOCK
NUMBER
063B 1
34-0D5-212 01 060A 1
34-0D5-450 03 300B 1
34-0D5-460 03 300A 1
34-0D5-550 03 300C 1
34-0D5-560 03 300D 1
34-0D5-650 03 300E 1
34-810-212 01 250B 1
34-810-214 01 250A 1
35-0D5-1002 01 001A RF
35-0D5-1003 01 001B RF
35-0D5-114 01 190A 1
35-0D5-116 01 200A 1
35-0D5-117 01 185A 1
35-0D5-219 01 220A 4
35-0D5-310 01 210A 1
35-0D5-312 01 050A 1
35-0D5-410 01 210B 1
35-0D5-412 01 050B 1
35-0D5-450 01 010B 1
35-0D5-460 01 010A 1
35-0D5-512 01 050C 1
35-0D5-550 01 010C 1
35-0D5-560 01 010D 1
35-0D5-650 01 010E 1
35-820-222 03 270A 1
35-99-710 01 053A 4
35-99-720 01 095A 1
35-99-732 01 095B 1
35-99-810 01 053B 4
391761 01 090B 1
410092 03 220A 2
4320108000659 03 210A 2
441537 01 130B 2
490537 01 130A 2
491074
DELETED
923CX7R104K050B 03 130A 9
133A 7
NI/ALPHA
Page 2
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE
FIG. ITEM TOTAL
PART NUMBER STOCK
NUMBER
135A 1
AB100SC 01 160A 1
AN960-6 01 180A 4
BDW91 03 190A 1
BDW92 03 200A 1
BERYLELACR02-5 01 110A 2
BERYLELACR03 01 090C 1
BUSHINGM0DIFIED 01 090A 1
BZX55C4V7 03 175A 4
BZX55C7V5 03 180A 2
C033-40V1GFK 03 120A 1
125A 1
C033-40V470MFK 03 110A 1
CARDAMPLI1A 01 140A 1
02 001A RF
CARDAMPLI1B 01 140B 1
02 001B RF
CARDAMPLI1C 01 140C 1
02 001C RF
CARDAMPLI1D 01 140D 1
02 001D RF
CARDAMPLI2A 01 150A 1
03 001A RF
CARDAMPLI2B 01 150B 1
03 001B RF
CARDAMPLI2C 01 150C 1
03 001C RF
CARDAMPLI2D 01 150F 1
03 001D RF
CARDAMPLI2E 01 150G 1
03 001E RF
CARDAMPLI3A 01 150D 1
04 001A RF
CARDAMPLI3B 01 150E 1
04 001B RF
CARDAMPLIA 01 070A 1
CARDAMPLIB 01 070B 1
CARDAMPLIC 01 070C 1
CARDAMPLID 01 070D 1
NI/ALPHA
Page 3
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE
FIG. ITEM TOTAL
PART NUMBER STOCK
NUMBER
CARDAMPLIE 01 070E 1
CD4066BE 03 240B 1
CEC14 03 265A 1
CN30-2C1-63V1MK 03 040A 1
100B 1
CTS27-16V22MK 03 090A 6
CTS27-16V47MK 03 100A 1
DV105 01 130C 2
E27624-M3-A3L 01 030B 4
ISO7092-3-200HV-A3L 01 087B 1
JEGA030UCD 01 087A 1
KU792 01 120A 2
LA2A10100H84100 03 295A 1
LA2A10300H82100 01 260A 1
LA5E0CNTR030000 03 310A 1
LA5E0GENE000001 01 250E 1
MC14066BCP 03 240A 1
MD01-5C104KAA 03 130B 9
133B 7
135B 1
MNI2-4RMS-48 01 120C 2
MS21042-04 01 085A 1
NAS1100-02-5 01 100A 2
NAS1100-04-14 01 083A 1
NAS1100-04-4 01 020A 4
080A 4
082A 4
083B 1
03 280A 1
NAS1100-04-5 03 285A 1
NAS1100-06-5 01 170A 4
NAS1102-04-4 01 082B 4
NAS1102-04-5 01 040A 2
NAS1189-04P5N 01 040B 2
NAS1190-02P5N 01 100B 2
NAS1190-04P14N 01 083C 1
NAS1190-04P4N 03 280B 1
NAS1190-04P5N 01 020B 4
082C 4
NI/ALPHA
Page 4
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE
FIG. ITEM TOTAL
PART NUMBER STOCK
NUMBER
03 285B 1
NAS1190-04PN4N 01 080B 4
NAS1190-06P6N 01 170B 4
PM81A22KK 02 220A 1
225A 1
PM81A47KK 02 225B 1
230A 1
RB59-1UJ 02 010A 1
RC21U10KJ 02 080A 1
RC21U1K8J 02 060A 1
RC21U1UJ 02 020A 2
RC21U220UJ 02 030A 1
RC21U2K4J 02 070A 1
RC21U470UJ 02 040A 1
RC21U68KJ 02 090A 1
RC21U820UJ 02 050A 2
RS58Y100KF 02 210A 7
RS58Y10KF 02 140A 6
RS58Y11KF 02 150A 1
RS58Y12K4F 02 150B 1
RS58Y13K7F 02 160A 1
RS58Y15K4F 02 160B 1
RS58Y1K05F 02 100B 1
RS58Y1KF 02 105B 1
RS58Y20KF 02 170B 4
RS58Y22K1F 02 170A 4
173A 1
175A 1
RS58Y2K21F 02 100A 1
105A 1
RS58Y34KF 02 180A 2
RS58Y36K5F 02 190A 1
RS58Y4K64F 02 110A 1
RS58Y6K04F 02 150C 1
RS58Y78K7F 02 200A 1
RS58Y7K87F 02 120A 1
RS58Y9K09F 02 130A 1
SIL8-4-100KG 02 260A 4
SIL8-4-1K2G 02 240A 3
NI/ALPHA
Page 5
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE
FIG. ITEM TOTAL
PART NUMBER STOCK
NUMBER
SIL8-4-33KG 02 250A 1
STRIP4A 03 010A 1
TDA2030H 03 250A 2
TL074IN 03 230A 3
XBAX030TL 01 030A 4
NI/ALPHA
Page 6
31-53-22
Sep 25/20

35-0D5 Series
DETAILED PARTS LIST
DPL
Page 10001
31-53-22
Sep 25/20

35-0D5 Series
Cockpit Amplifier Loudspeaker

without Amendment D (sheet 1 of 2)
Figure 01
Page 10001-01
31-53-22
Sep 25/20

35-0D5 Series
Cockpit Amplifier Loudspeaker

with Amendment D (sheet 2 of 2)
Figure 01
Page 10001-02
31-53-22
Sep 25/20

35-0D5 Series
Page 10001-03
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

FIG.ITEM PART NUMBER STOCK NOMENCLATURE CODE PER
NUMBER ASSY
01 - 001A 35-0D5-1002 LOUDSPKR, COCKPIT, F6198 RF

AMPLIFIER
- 001B 35-0D5-1003 LOUDSPKR, COCKPIT, F6198 RF

AMPLIFIER
POST SB 35-0D5-31-002
010A 35-0D5-460 . CARD, AMPLIFIER, F6198 001A 1

EQUIPPED
010B 35-0D5-450 . CARD, AMPLIFIER, NP 001A 1

EQUIPPED
010C 35-0D5-550 . CARD, AMPLIFIER, F6198 001A 1

EQUIPPED
(VARNISHED)
POST SB 35-0D5-31-001
010D 35-0D5-560 . CARD, AMPLIFIER, F6198 001B 1

EQUIPPED
(VARNISHED)
POST SB 35-0D5-31-002
010E 35-0D5-650 . CARD, AMPLIFIER, F6198 001B 1

EQUIPPED
(VARNISHED)
020A NAS1100-04-4 ATTACHING PARTS NP 4

. SCREW, DIA.112-40UNJC-
3AX.250 STEEL CDPL
OPT TO 0290804040 MADE
BY F6198
REFER TO SIL F6198-00-018
020B NAS1190-04P5N . SCREW, SELF LOCKING NP 001B 4

DIA.112
BY F6198
030A XBAX030TL . WASHER, LOCK DIC DIA3 F0110 001A 4

XC55/XC90 CDPL
BY F6198
- ITEM NOT ILLUSTRATED
Page 10001-1
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
01 030B E27624-M3-A3L . WASHER, LOCK DIC DIA3 F0110 001B 4

BY F6198
040A NAS1102-04-5 . SCREW, DIA.112-40UNJC- 80205 2

3AX.312 STEEL CDPL
BY F6198
040B NAS1189-04P5N . SCREW, SELF LOCKING 6F810 001B 2

DIA.112
BY F6198
***
050A 35-0D5-312 .. FACE, REAR (WITH PAINT) F6198 010AB 1
050B 35-0D5-412 .. FACE, REAR (WITH PAINT) F6198 010CD 1

E
050C 35-0D5-512 .. FACE, REAR (WITHOUT F6198 010DE 1

PAINT)
- 053A 35-99-710 ... SPACER F6198 050AB 4
- 053B 35-99-810 ... SPACER F6198 050C 4
- 057A 0290304040 ATTACHING PARTS F6198 1

... SCREW
***
060A 34-0D5-212 .. LABEL F6198 010AB 1

CD
- 061A 33-0D5-650-0002 .. LABEL R18 F6198 010E 1
- 061B 34-0D5-212 .. LABEL R18 F6198 010E 1
- 062A 33-0D5-650-0003 .. LABEL R17 F6198 010E 1
- 062B 34-0D5-212 .. LABEL R17 F6198 010E 1
- 063A 33-0D5-650-0004 .. LABEL R16 F6198 010E 1
Page 10001-2
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
01 - 063B 34-0D5-212 .. LABEL R16 F6198 010E 1
070A CARDAMPLIA .. CARD, AMPLIFIER NP 010A 1
070B CARDAMPLIB .. CARD, AMPLIFIER NP 010B 1
070C CARDAMPLIC .. CARD, AMPLIFIER NP 010C 1
070D CARDAMPLID .. CARD, AMPLIFIER NP 010D 1
070E CARDAMPLIE .. CARD, AMPLIFIER NP 010E 1
080A NAS1100-04-4 ATTACHING PARTS NP 010 4

.. SCREW, DIA.112-40UNJC- ABC
3AX.250 STEEL CDPL
BY F6198
080B NAS1190-04PN4N .. SCREW, SCREW SELF 6F810 010DE 4

LOCKING DIA.112
BY F6198
082A NAS1100-04-4 .. SCREW, DIA.112-40UNJC- NP 010AB 4

3AX.250 STEEL CDPL
BY F6198
082B NAS1102-04-4 .. SCREW, DIA.112-40UNJC- 80205 010CD 4

3AX.250 STEEL CDPL E
BY F6198
082C NAS1190-04P5N .. SCREW, SCREW SELF 6F810 010E 4

LOCKING DIA.112
BY F6198
Page 10001-3
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
01 083A NAS1100-04-14 .. SCREW, DIA.112-40UNJC- NP 010AC 1

3AX.875 STEEL CDPL
BY F6198
083B NAS1100-04-4 .. SCREW, DIA.112-40UNJC- NP 010B 1

3AX.250 STEEL CDPL
BY F6198
083C NAS1190-04P14N .. SCREW, SCREW SELF 6F810 010DE 1

LOCKING DIA.112
BY F6198
085A MS21042-04 .. NUT, SELF-LOCKING, 96906 010AC 1

EXTENDED WASHER DE
DIA.112-40UNJC.3B STEEL
CDPL
BY F6198
087A JEGA030UCD .. WASHER, FLAT Z DIA3 ADX F0110 010A 1

CDPL
087B ISO7092-3-200HV-A3L .. WASHER, FLAT Z DIAM3 A0557 010CD 1

OPT TO 0290500300 MADE E
BY F6198
090A BUSHINGM0DIFIED .. INSULATR, WASHER F6198 010AB 1

MODIFIED FROM 394984
MADE BY F2405
090B 391761 .. MOUNTING, PAD F2405 010C 1
090C BERYLELACR03 .. WASHER, LOCK DIA3 UBE2 F6198 010DE 1

BY F6198
Page 10001-4
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
01 095A 35-99-720 .. SPACER, F6198 010A 1
095B 35-99-732 .. SPACER, F6198 010CD 1

E
100A NAS1100-02-5 .. SCREW, DIA.086-56UNJC- NP 010AB 2

3AX.312 STEEL CDPL C
BY F6198
100B NAS1190-02P5N .. SCREW, SELF LOCKING 6F810 010DE 2

DIA.086
BY F6198
110A BERYLELACR02-5 .. WASHER, LOCK DIA2.5 F6198 2

UBE2
BY F6198
120A KU792 .. INSULATR, BUSHING 53928 010AB 2

OPT TO 0254450030 MADE CD
BY F6198
120B 491074 DELETED
120C MNI2-4RMS-48 .. INSULATR, BUSHING F5973 010E 2

BY F6198
***
120D 0265020400 .. INSULATR, BUSH ML074 F6198 010E 2

130A 490537 ATTACHING PARTS F2405 2

.. INSULATR, PLATE
BY F6198
Page 10001-5
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
01 130B 441537 .. INSULATR, PLATE F2405 2

BY F6198
130C DV105 .. INSULATR, PLATE F2405 010E 2

BY F6198
130D 0265020230 .. INSULATR, PLATE F6198 010E 2

***
- 140A CARDAMPLI1A ... CARD, AMPLIFIER 1A NP 070AC 1

SEE 315322-02-001A FOR
DET
- 140B CARDAMPLI1B ... CARD, AMPLIFIER 1B NP 070B 1

SEE 315322-02-001B FOR
DET
- 140C CARDAMPLI1C ... CARD, AMPLIFIER 1C NP 070D 1

SEE 315322-02-001C FOR
DET
- 140D CARDAMPLI1D ... CARD, AMPLIFIER 1D NP 070E 1

SEE FOR DET
SEE 315322-02-001D FOR
DET
- 150A CARDAMPLI2A ... CARD, AMPLIFIER 2A NP 070A 1

SEE 315322-03-001A FOR
DET
- 150B CARDAMPLI2B ... CARD, AMPLIFIER 2B NP 070B 1

SEE 315322-03-001B FOR
DET
- 150C CARDAMPLI2C ... CARD, AMPLIFIER 2C NP 070C 1

POST SB 35-0D5-31-001
SEE 315322-03-001C FOR
DET
Page 10001-6
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
01 - 150D CARDAMPLI3A ... CARD, AMPLIFIER 3A NP 070C 1

SEE 315322-04-001A FOR
DET
POST SB 35-0D5-31-001
- 150E CARDAMPLI3B ... CARD, AMPLIFIER 3B NP 070A 1

SEE 315322-04-001B FOR
DET
- 150F CARDAMPLI2D ... CARD, AMPLIFIER 2D NP 070D 1

SEE 315322-03-001D FOR
DET
- 150G CARDAMPLI2E ... CARD, AMPLIFIER 2E NP 070E 1

SEE 315322-03-001E FOR
DET
160A AB100SC . LOUDSPKR, PERMANENT NP 001B 1

MAGNET Z 4 OHM
BY F6198
160B 0265200130 . LOUDSPKR F6198 1

ARC100-100655P

3AX.312 STEEL CDPL
BY F6198
NP FOR POST SB
35-0D5-31-004
170B NAS1190-06P6N . SCREW, SELF LOCKING 6F810 001B 4

DIA.138
BY F6198
POST SB 35-0D5-31-004
Page 10001-7
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
01 170C 0280806040 . SCREW, SELF LOCKING F6198 001B 4

DIA.138
PRE SB 35-0D5-31-004
180A AN960-6 . WASHER, FLAT DIA.149 88044 4

STEEL CDPL
BY F6198
***
185A 35-0D5-117 . SPACER, LOUDSPEAKER F6198 001B 1

POST SB 35-0D5-31-004
190A 35-0D5-114 . SEAL, ANTI-VIBRATIONS F6198 1
200A 35-0D5-116 . FILTER, DUST F6198 1
210A 35-0D5-310 . BOX, F6198 001A 1
210B 35-0D5-410 . BOX, F6198 1

POST SB 35-0D5-31-003
220A 35-0D5-219 . SCREW, UNLOSING F6198 4
230A 34-0D5-201 . LABEL, PERMANENT NP 1
230B 33-0D5-201 . LABEL, PERMANENT NP 1
Page 10001-8
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
01 230C 33-0D5GENE00002 . LABEL, PERMANENT, RFID NP 1

PRINTED:
(MFR): F6198
(SER): xxxxxxxxx
(PDT): C.A.L.
(DMF): MMYYYY
(Supplier's Name): AIRBUS
PROGRAMMED:
(MFR): F6198
(SER): xxxxxxxxx
(PNR): PNR of the related
replaceable label (item 240)
(UIC): 1
(PDT): C.A.L.
(DMF): YYYYMMDD
(ICC): 880330
(ESD): 1
(CNT): FR
(SWI): 1
240A 34-0D5-1002 . LABEL, REPLACEABLE F6198 001A 1
240B 34-0D5-1003 . LABEL, REPLACEABLE F6198 001B 1

POST SB 35-0D5-31-002
240C 33-0D5-1003 . LABEL, REPLACEABLE F6198 001B 1
- 240D 33-0D5GENE00004 . LABEL, REPLACEABLE DATA F6198 001B 1

MATRIX "CMS 6984007300",
"PNR 35-0D5-1003"
250A 34-810-214 . LABEL, AMENDMENT A NP 001A 1

POST SB 35-0D5-31-001
250B 34-810-212 . LABEL, AMENDMENT B NP 001B 1
250C 33-0D5-202 . LABEL, AMENDMENT "; ;B;C; NP 001B 1

; ; ; ; ; ; ;"
250D 33-0D5-GENE0001 . LABEL, AMENDMENT NP 001B 1
250E LA5E0GENE000001 . LABEL, AMENDMENT F6198 001B 1
Page 10001-9
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
01 260A LA2A10300H82100 . LABEL, CMOS NP 1

TECHNOLOGY
BY F6198
Page 10001-10
31-53-22
Sep 25/20

35-0D5 Series
Page 10001-11
31-53-22
Sep 25/20

35-0D5 Series
AMPLIFIER Card
AMPLIFIER 1A and 1B Cards (sheet 1 of 2)
Figure 02
Page 10002-01
31-53-22
Sep 25/20

35-0D5 Series
AMPLIFIER Card
AMPLIFIER 1C and 1D Cards (sheet 2 of 2)
Figure 02
Page 10002-02
31-53-22
Sep 25/20

35-0D5 Series
Page 10002-03
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
02 - 001A CARDAMPLI1A CARD, AMPLIFIER 1A NP RF

SEE 315322-01-140A FOR
NHA
(REFER TO SHEET 1)
- 001B CARDAMPLI1B CARD, AMPLIFIER 1B NP RF

SEE 315322-01-140B FOR
NHA
(REFER TO SHEET 1)
- 001C CARDAMPLI1C CARD, AMPLIFIER 1C NP RF

SEE 315322-01-140C FOR
NHA
(REFER TO SHEET 2)
- 001D CARDAMPLI1D CARD, AMPLIFIER 1D NP RF

SEE 315322-01-140D FOR
NHA
(REFER TO SHEET 2)
010A RB59-1UJ . RESISTOR, FIXED, WIRE F0114 1

WOUND, INDUCTIVE 1 OHM
PM5PCT 3W
020A RC21U1UJ . RESISTOR, FIXED, FILM 1 F0114 2

OHM PM5PCT 1/4W

OHM PM5PCT 1/4W

OHM PM5PCT 1/4W

OHM PM5PCT 1/4W
060A RC21U1K8J . RESISTOR, FIXED, FILM F0114 1

1.8KOHM PM5PCT 1/4W
070A RC21U2K4J . RESISTOR, FIXED, FILM F0114 1

2.4KOHM PM5PCT 1/4W
080A RC21U10KJ . RESISTOR, FIXED, FILM F0114 1

10KOHM PM5PCT 1/4W
Page 10002-1
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
02 090A RC21U68KJ . RESISTOR, FIXED, FILM F0114 1

68KOHM PM5PCT 1/4W
100A RS58Y2K21F . RESISTOR, FIXED, FILM F0114 001AB 1

2.21KOHM PM1PCT 1/8W
100B RS58Y1K05F . RESISTOR, FIXED, FILM F0114 001CD 1

POST SB 35-0D5-31-002

105B RS58Y1KF . RESISTOR, FIXED, FILM F0114 001CD 1

1KOHM PM1PCT 1/8W
POST SB 35-0D5-31-002
110A RS58Y4K64F . RESISTOR, FIXED, FILM F0114 1



140A RS58Y10KF . RESISTOR, FIXED, FILM F0114 6

10KOHM PM1PCT 1/8W
150A RS58Y11KF . RESISTOR, FIXED, FILM F0114 001A 1

11KOHM PM1PCT 1/8W
150B RS58Y12K4F . RESISTOR, FIXED, FILM F0114 001B 1

150C RS58Y6K04F . RESISTOR, FIXED, FILM F0114 001CD 1

POST SB 35-0D5-31-002
160A RS58Y13K7F . RESISTOR, FIXED, FILM F0114 001AC 1

13.7KOHM PM1PCT 1/8W D
160B RS58Y15K4F . RESISTOR, FIXED, FILM F0114 001B 1


Page 10002-2
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
02 170B RS58Y20KF . RESISTOR, FIXED, FILM F0114 001CD 4

20KOHM PM1PCT 1/8W
POST SB 35-0D5-31-002



34KOHM PM1PCT 1/8W



100KOHM PM1PCT 1/8W
220A PM81A22KK . RESISTOR, VARIABLE, NON F0114 1

WIRE WOUND 22KOHM
PM10PCT 1/2W
225A PM81A22KK . RESISTOR, VARIABLE, NON F0114 001AB 1

WIRE WOUND 22KOHM C
PM10PCT 1/2W
225B PM81A47KK . RESISTOR, VARIABLE, NON F0114 001D 1

WIRE WOUND 47KOHM
PM10PCT 1/2W
230A PM81A47KK . RESISTOR, VARIABLE, NON F0114 1

WIRE WOUND 47KOHM
PM10PCT 1/2W
240A SIL8-4-1K2G . RESISTOR, NETWORK, F1621 3

FIXED, FILM 4X1.2KOHM
PM2PCT .8W
250A SIL8-4-33KG . RESISTOR, NETWORK, F1621 1

FIXED, FILM 4X33KOHM
PM2PCT .8W
Page 10002-3
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
02 260A SIL8-4-100KG . RESISTOR, NETWORK, F1621 4

FIXED, FILM 4X100KOHM
PM2PCT .8W
Page 10002-4
31-53-22
Sep 25/20

35-0D5 Series
Page 10002-5
31-53-22
Sep 25/20

35-0D5 Series
AMPLIFIER Card
AMPLIFIER 2A, 2B and 2C Cards (sheet 1 of 2)
Figure 03
Page 10003-01
31-53-22
Sep 25/20

35-0D5 Series
AMPLIFIER Card
AMPLIFIER 2D and 2E Cards (sheet 2 of 2)
Figure 03
Page 10003-02
31-53-22
Sep 25/20

35-0D5 Series
Page 10003-03
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY

SEE 315322-01-150A FOR
NHA

SEE 315322-01-150B FOR
NHA
- 001C CARDAMPLI2C CARD, AMPLIFIER 2C NP RF

SEE 315322-01-150C FOR
NHA
POST SB 35-0D5-31-001
- 001D CARDAMPLI2D CARD, AMPLIFIER 2D NP RF

SEE 315322-01-150F FOR
NHA
- 001E CARDAMPLI2E CARD, AMPLIFIER 2E NP RF

SEE 315322-01-150G FOR
NHA
010A STRIP4A . STRIP, 4 POINTS F6198 1

MODIFIED FROM
0254300240 MADE BY
F6198
NOT ALWAYS INSTALLED
020A 0220013530 . CAPACITR, FIXED, CERAMIC F6198 2

DIELECTRIC 470PF
PM10PCT 250V
POST SB 35-0D5-31-001
023A 0220013530 . CAPACITR, FIXED, CERAMIC F6198 001AB 2

DIELECTRIC 470PF
PM10PCT 250V
027A 0220013530 . CAPACITR, FIXED, CERAMIC F6198 001DE 1

DIELECTRIC 470PF
PM10PCT 250V
POST SB 35-0D5-31-002
Page 10003-1
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
03 030A 0220016090 . CAPACITR, FIXED, CERAMIC F6198 2

DIELECTRIC 220NF
PM10PCT 63V
040A CN30-2C1-63V1MK . CAPACITR, FIXED, CERAMIC F0114 1

DIELECTRIC 1MUF
PM10PCT 63V

DIELECTRIC 1NF PM10PCT
100V

DIELECTRIC 2.2NF
PM10PCT 100V

DIELECTRIC 4.7NF
PM10PCT 100V

DIELECTRIC 10NF
PM10PCT 100V
090A CTS27-16V22MK . CAPACITR, FIXED, F0114 6

ELECTROLYTIC 22MUF
PM10PCT 16V
100A CTS27-16V47MK . CAPACITR, FIXED, F0114 001AB 1

ELECTROLYTIC 47MUF C
PM10PCT 16V
100B CN30-2C1-63V1MK . CAPACITR, FIXED, CERAMIC F0114 001DE 1

DIELECTRIC 1MUF
PM10PCT 63V
POST SB 35-0D5-31-002
110A C033-40V470MFK . CAPACITR, FIXED, F0114 1

ELECTROLYTIC 470MUF
P50M10PCT 40V
Page 10003-2
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
03 120A C033-40V1GFK . CAPACITR, FIXED, F0114 1

ELECTROLYTIC 1000MUF
P50M10PCT 40V
125A C033-40V1GFK . CAPACITR, FIXED, F0114 001DE 1

ELECTROLYTIC 1000MUF
P50M10PCT 40V
POST SB 35-0D5-31-002
130A 923CX7R104K050B . CAPACITR, FIXED, CERAMIC F5423 9

DIELECTRIC 100NF
PM10PCT 50V
POST SB 35-0D5-31-001
130B MD01-5C104KAA . CAPACITR, FIXED, CERAMIC F8489 9

DIELECTRIC 100NF
PM10PCT 50V
POST SB 35-0D5-31-001
133A 923CX7R104K050B . CAPACITR, FIXED, CERAMIC F5423 001DE 7

DIELECTRIC 100NF
PM10PCT 50V
POST SB 35-0D5-31-002
133B MD01-5C104KAA . CAPACITR, FIXED, CERAMIC F8489 001DE 7

DIELECTRIC 100NF
PM10PCT 50V
POST SB 35-0D5-31-002
135A 923CX7R104K050B . CAPACITR, FIXED, CERAMIC F5423 001AB 1

DIELECTRIC 100NF
PM10PCT 50V
135B MD01-5C104KAA . CAPACITR, FIXED, CERAMIC F8489 001AB 1

DIELECTRIC 100NF
PM10PCT 50V
140A 1N4148 . SMCNDCTR, DEVICE, F0114 1

DIODE SILICON SIGNAL
145A 1N4148 . SMCNDCTR, DEVICE, F0114 001DE 4

DIODE SILICON SIGNAL
POST SB 35-0D5-31-002
Page 10003-3
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
03 150A 1N5620 . SMCNDCTR, DEVICE, F8859 4

DIODE SILICON RECTIFIER
160A 1N5617 . SMCNDCTR, DEVICE, F4597 1

DIODE SILICON
SWITCHING
170A 1-5KE36A . SMCNDCTR, DEVICE, F8859 1

DIODE TRANSIENT
SUPPRESSOR
175A BZX55C4V7 . SMCNDCTR, DEVICE, F0114 001DE 4

DIODE SILICON ZENER
180A BZX55C7V5 . SMCNDCTR, DEVICE, F0114 2

DIODE SILICON ZENER
190A BDW91 . TRANSSTR, SILICON NPN F8859 1
200A BDW92 . TRANSSTR, SILICON PNP F8859 1
210A 4320108000659 . MOUNTING, PAD FAN79 2
220A 410092 . HEAT, SINK F2405 2
230A TL074IN . MICRCRCT, LINEAR F2210 3
240A MC14066BCP . MICRCRCT, DIGITAL F4597 1
240B CD4066BE . MICRCRCT, DIGITAL 34371 1
250A TDA2030H . MICRCRCT, LINEAR F8859 2
260A 0250300010 . CONNECTR, RECEPTACLE, F6198 1

ELECTRICAL 19 PIN
CONTACTS
265A CEC14 . CAP, PROTECTIVE 99017 1
270A 35-820-222 . SPACER, F6198 1

3AX.250 STEEL CDPL
BY F6198
Page 10003-4
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
03 280B NAS1190-04P4N . SCREW, SELF LOCKING 6F810 1

DIA.112
285A NAS1100-04-5 . SCREW, DIA.112-40UNJC- NP 1

3AX.312 STEEL CDPL
BY F6198
285B NAS1190-04P5N . SCREW, SELF LOCKING 6F810 1

DIA.112
290A 321017 . TERMINAL, LUG F0286 1

***
295A LA2A10100H84100 . LABEL, STATIC SENSITIVE NP 1

BY F6198
NOT ALWAYS INSTALLED
300A 34-0D5-460 . LABEL, CARD F6198 001A 1
300B 34-0D5-450 . LABEL, CARD F6198 001B 1
300C 34-0D5-550 . LABEL, CARD F6198 001C 1

POST SB 35-0D5-31-001
300D 34-0D5-560 . LABEL, CARD F6198 001D 1

POST SB 35-0D5-31-002
300E 34-0D5-650 . LABEL, CARD REPLACE- F6198 001E 1

ABLE PNR 35-0D5-650
300F 33-0D5-650-0001 . LABEL, CARD REPLACE- F6198 001E 1

ABLE PNR 35-0D5-650
310A LA5E0CNTR030000 . LABEL, CARD SERIAL NP 001E 1

NUMBER
BY F6198
310B 0295936010 . LABEL, CARD SERIAL NP 001E 1

NUMBER RMK7X27
Page 10003-5
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY
03 310C 33-0D5-650K0005 . LABEL, CARD SERIAL NP 001E 1

NUMBER DATA MATRIX
Page 10003-6
31-53-22
Sep 25/20

35-0D5 Series
Page 10003-7
31-53-22
Sep 25/20

35-0D5 Series
AMPLIFIER Card
AMPLIFIER 3A AND 3B Cards
Figure 04
Page 10004-01
31-53-22
Sep 25/20

35-0D5 Series
AIRLINE EFF. UNITS

NUMBER ASSY

SEE 315322-01-150D FOR
NHA
POST SB 35-0D5-31-001

SEE 315322-01-150E FOR
NHA
010A 0220013530 . CAPACITR, FIXED, CERAMIC F6198 001B 1

DIELECTRIC 470PF
PM10PCT 250V
020A 0229400020 . CAPACITR, FIXED, CERAMIC F6198 001A 6

DIELECTRIC 100NF
PM10PCT 100V
POST SB 35-0D5-31-001
Page 10004-1
31-53-22
Sep 25/20

F6198 CMM 011

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COMPONENT MAINTENANCE MANUAL

COCKPIT AMPLIFIER LOUDSPEAKER

TO: HOLDERS of COMPONENT MAINTENANCE MANUAL for COCKPIT AMPLIFIER

N = New (to be incorporated)

- Update the RECORD OF REVISIONS page accordingly.

- File the TRANSMITTAL SHEET separately.

The attached HIGHLIGHTS describe the changes.

License for SPRING AIRLINES only

PAGE INTENTIONALLY LEFT BLANK

License for SPRING AIRLINES only

TO: HOLDERS of COMPONENT MAINTENANCE MANUAL for COCKPIT AMPLIFIER

Revision No. 11 - Sep 25/20

The HIGHLIGHTS of the revision are:

TITLE PG MVT REASON FOR CHANGE

DESCRIPTION AND OPERATION

License for SPRING AIRLINES only

TO: HOLDERS of COMPONENT MAINTENANCE MANUAL for COCKPIT AMPLIFIER

Revision No. 11 - Sep 25/20

TITLE PG MVT REASON FOR CHANGE

License for SPRING AIRLINES only

TO: HOLDERS of COMPONENT MAINTENANCE MANUAL for COCKPIT AMPLIFIER

Revision No. 11 - Sep 25/20

TITLE PG MVT REASON FOR CHANGE

SPECIAL TOOLS, FIXTURES,

License for SPRING AIRLINES only

PAGE INTENTIONALLY LEFT BLANK

License for SPRING AIRLINES only

LIST OF TEMPORARY REVISIONS

Update the RECORD OF TEMPORARY REVISIONS page.

License for SPRING AIRLINES only

PAGE INTENTIONALLY LEFT BLANK

License for SPRING AIRLINES only

COMPONENT MAINTENANCE MANUAL

License for SPRING AIRLINES only

COMPONENT MAINTENANCE MANUAL

COCKPIT AMPLIFIER LOUDSPEAKER

License for SPRING AIRLINES only

PAGE INTENTIONALLY LEFT BLANK

License for SPRING AIRLINES only

REV ISSUE INSERTED REV ISSUE INSERTED

License for SPRING AIRLINES only

PAGE INTENTIONALLY LEFT BLANK

License for SPRING AIRLINES only

TEMP INSERTED REMOVED

License for SPRING AIRLINES only

PAGE INTENTIONALLY LEFT BLANK

License for SPRING AIRLINES only

LIST OF SERVICE BULLETINS

** SB number (SB No.) **

** Revision number (Rev No.) **

** Modification number (MOD. No.) **

** Incorporation date (INCORP. DATE) **

License for SPRING AIRLINES only

LIST OF SERVICE BULLETINS (Cont'd)

License for SPRING AIRLINES only

SUBJECT PAGE DATE

RECORD OF REVISIONS 1/2 Sep 30/87

RECORD OF TEMPORARY REVISIONS 1/2 Sep 30/87

LIST OF SERVICE BULLETINS 1/2 R Sep 25/20

LIST OF EFFECTIVE PAGES 1/2 R Sep 25/20

TABLE OF CONTENTS 1/4 R Sep 25/20

LIST OF ILLUSTRATIONS 1/2 R Sep 25/20

INTRODUCTION 1/20 R Sep 25/20

SB number (SB No.)

Revision number (Rev No.)

Modification number (MOD. No.)

Incorporation date (INCORP. DATE)