Approved ITP - RTN - VS215B-101-A-PLN-7001 - 05 - Code A

Contractor Job Code 0-8494-20-0000
Contract No. 5360/B/2020
Employer Name Ministry of Oil, South Refineries Company
Contractor Name JGC Corporation
Basrah Refinery Upgrading Project Project Doc. No. VS215B-101-A-PLN-7001

Revision 05
Vendor Issue Purpose IFC
INSPECTION AND TEST PLAN
Review Result : A
Code: A Approved by : JGC-CMB Y.SASAKI
PO NUMBER 0‐8494‐2‐PS215B‐101‐A
VENDOR NAME THERMAX BABCOCK & WILCOX ENERGY SOLUTIONS LIMITED
VENDOR REFERENCE NO. ITP-PS011-001 R5
EQUIPMENT/SERVICE NAME Steam Boiler Package
ITEM/TAG NO. 30‐W‐001A/B/C
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Project Doc. No.:
INSPECTION AND TEST PLAN

Basrah Refinery VS215B-101-A-PLN-7001
Upgrading Project
Rev. Date Description Prepared by Checked by Approved by

00 03-11-2021 IFA SVL SRC SRC
01 23-12-2021 IFA SVL SRC SRC
02 05-02-2022 IFC SVL SRC SRC
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INDEX FOR NON PRESSURE PARTS
Sr. No ITP Description
1 BOILER DRUMS (STEAM DRUM AND WATER DRUM)
2 BOILER FURNACE FRONT AND REAR WALL PANEL ( PANEL WITH HEADER)
3 BOILER SIDE/BAFFLE/FURNACE SIDE/REAR WALLWITHOUT HEADER
4 BOILER TUBES
5 FINNED ECONOMISER ASSEMBLY
6 RISERS,DOWN COMERS,SUPPLY TUBES/PIPES
7 COILS ( Superheater)
8 HEADERS
9 SUPERHEATER ASSEMBLY
10 BOILER BLOCK ASSEMBLY
11 DISHED ENDS FOR BOILER DRUMS
12 BOILER EXTERNAL PIPING ( ASME Sec I & ASME B 31.1)
13 NON BOILER EXTERNAL PIPING ( ASME B31.3)
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
NO QUALITY VERIFICATION ACTIVITY REFERENCE PROCEDURE ACCEPTANCE CRITERIA RECORD Remarks
PLANS DOCUMENTS TBWES CONTRACTOR EMPLOYER
1.00 PRE INSPECTION MEETING
RS215B‐101_00 Requisition for RS215B‐101_00 Requisition for
1.01 Conduct Pre Inspection Meeting 100% PIM‐MOM H H W OR
Steam Boiler Package Steam Boiler Package
ASME Sec.I, Material Requisition ASME Sec.I, Material Requisition
SS‐000‐15200‐0101 to SS‐000‐15200‐0101 to
SS‐000‐15200‐0110, SS‐000‐15200‐0110,
SS‐000‐13A00‐0001, SS‐000‐13A00‐0001,
SS‐000‐13A00‐0002, SS‐000‐13A00‐0002,
Review of Boiler Data Sheet, PWHT SS‐000‐135B1‐0001 SS‐000‐135B1‐0001
Procedure, WPS/PQR, Welder List, Hydrotest VS215B‐101‐A‐PLN‐7302, VS215B‐101‐A‐PLN‐7302,
procedure, PMI Procedure, NDE procedure, VS215B‐101‐A‐PLN‐7101, VS215B‐101‐A‐PLN‐7101,
1.02 100% Procedures H H ‐ ‐
Hardness Test Procedure,Painting Procedure, VS215B‐101‐A‐PLN‐7103, VS215B‐101‐A‐PLN‐7103,
Boiler Preservation & Handling Procedure, VS215B‐101‐A‐PLN‐7401, VS215B‐101‐A‐PLN‐7401,
Air Leak test procedure VS215B‐101‐A‐PLN‐7303, VS215B‐101‐A‐PLN‐7303,
VS215B‐101‐A‐PLN‐7202, VS215B‐101‐A‐PLN‐7202,
VS215B‐101‐A‐PLN‐7304, VS215B‐101‐A‐PLN‐7304,
VS215B‐101‐A‐PLN‐7501, VS215B‐101‐A‐PLN‐7501,
VS215B‐101‐A‐PLN‐7420, VS215B‐101‐A‐PLN‐7420,
VS215B‐101‐A‐PLN‐7417 VS215B‐101‐A‐PLN‐7417
2.00 BOILER DRUMS (STEAM DRUM AND WATER DRUM) LOCATION‐ At TBWES Shop Pune / Savli
ASME Section IX, ASME Section IX,
Review of Welding Procedure Specification
2.00 A SS‐000‐15200‐0106, SS‐000‐15200‐0106, 100% Procedures H R/W(*) ‐ OR (*) W for New Qualification
(WPS) & Procedure Qualifcation Record(PQR)
VS215B‐101‐A‐PLN‐7101 VS215B‐101‐A‐PLN‐7101
ASME Section IX, ASME Section IX, Procedures/
2.00 B Review of Welder Qualification Records 100% H R/W(*) ‐ OR (*) W for New Qualification
SS‐000‐15200‐0106 SS‐000‐15200‐0106 Records
ASME Sec V , ASME Sec I ASME Sec V , ASME Sec I
Procedures/
2.00 C Review of NDT Personnel and Procedures VS215B‐101‐A‐PLN‐7201, VS215B‐101‐A‐PLN‐7201, 100% H R ‐ OR
Records
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
Approved Drawing of Steam and Water VS215B‐101‐A‐DGN‐0406, VS215B‐101‐A‐DGN‐0406,
2.00 D 100% Drawings H R ‐ OR
Drum VS215B‐101‐A‐DGN‐0407 VS215B‐101‐A‐DGN‐0407
2.01 MATERIAL IDENTIFICATION
Drawing, ASME Sec‐II,Matl. Specs.SS‐ Drawing, ASME Sec‐II,Matl.
Review & Verification of MTC w.r.t. Drg.BOM (*) Refer HSS‐000‐13560‐0001 as
2.02 000‐15200‐0101, Specs.SS‐000‐15200‐0101, 100% MTC H R/W(*) ‐ OR
& Matl specs applicable ‐ To ensure traceability
SS‐000‐15200‐0102 SS‐000‐15200‐0102
Dimensional inspection, Verification of UT of Sampling Test Piece(s), the
Drawing, ASME 100% (Per
2.03 testing on Plate, Verification of Transfer Heat ASME Sec.II, Drawing, Specification MTC H R ‐ OR location of samples shall be
Sec‐II,Matl. Specs. heat or lot)
number selected by Contractors Inspector
MTC,Drawing,Code ASME Sec.II, Drawing, Specification for Plate,Forging,Pipe fittings, Bolt‐
2.04 Correlation of MTC with Material 100% MTC H R ‐ OR Nut, Welding Consumables
VS215B‐101‐A‐PLN‐7301 VS215B‐101‐A‐PLN‐7301
Document review for Dished Ends &
2.05 MTC,Drawing,Code ASME Sec.II, Drawing, Specification 100% MTC H R ‐ OR
Manhole Rims
Material certification for pressure part and Drawing, ASME Sec‐II,Matl. Specs.SS‐ Drawing, ASME Sec‐II,Matl.
2.06 attachment to pressure parts as per EN 000‐15200‐0101, Specs.SS‐000‐15200‐0101 100% MTC H R ‐ OR
10204‐3.1 SS‐000‐15200‐0102 ,SS‐000‐15200‐0102
PMI Procedure, PMI Procedure,
2.07
D M S
PMI of Base Metal as applicable SS‐000‐15200‐0103 SS‐000‐15200‐0103 100% PMI report H R R OR
2.10 -
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SAMPLING VERIFIED
ASME Sec.I, Drawing, One
2.11 Verify Production Test Coupon with L‐Seam Drawing 100% Setup Report H R R OR
PTC/Drum
ASME Sec.I, Drawing, Ovality is 1%
Measurement of ovality, shell length, of Nominal ID or 5mm max., offset
2.12 Drawing,ASME Sec.I, 100% Setup Report H R R OR
circumference, offset/mismatch is 10%of Nominal plate thickness or
3mm max
Drawing, ASME Sec.I, MT
2.13 Surface Inspection of Welding edges MT Procedure 100% NDE Report H S R OR
Procedure
MT/ PT Procedure MT/ PT Procedure, ASME SEC I
2.14 Backgouging of L Seam 100% NDE Report H R R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
2.20 C‐SEAM SETUP
Drawing, ASME Sec.I, MT/PT
MT/PT Procedure
2.21 Surface Inspection of Welding edges Procedure, 100% NDE Report H S R OR
VS215B‐101‐A‐PLN‐7202
VS215B‐101‐A‐PLN‐7202
ASME Sec.I, Drawing, offset is 10%
Measurement of orientation, alignment and
2.22 Drawing of Nominal plate thickness or 3mm 100% Setup Report H R R OR
offset/mismatch
max
MT/ PT Procedure MT/ PT Procedure, ASME SEC I
2.23 Backgouging of C Seam 100% NDE Report H R R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
2.40 BUTT JOINT SETUPS OF NOZZLES/PIPES
Measurement of offset/mismatch and other
2.41 Drawing ASME Sec.I, Drawing 10% Setup Report H R R OR
dimensions
Drawing, ASME Sec.I,
MT / PT Procedure
2.42 Surface Inspection of Welding edges MT / PT Procedure 100% NDE Report H S R OR
VS215B‐101‐A‐PLN‐7202
VS215B‐101‐A‐PLN‐7202
2.50 SETUP OF NOZZLES, STUBS, MH RIM & OTHER BRANCH CONNECTIONS
2.51 Identification & Orientaion Drawing Drawing 100% Setup Report H R R IR
2.52 Alignment and squareness Drawing Drawing 100% Setup Report H S R IR
Drawing, ASME Sec.I, MT / PT
MT / PT Procedure
2.54 PT/ MT AFTER CONNECTIONS OPENING Procedure 100% NDE Report H S R OR
VS215B‐101‐A‐PLN‐7202
VS215B‐101‐A‐PLN‐7202
2.60 WELDING OF NOZZLES, STUBS, MH RIM & OTHER BRANCH CONNECTIONS
Measurement of Weld size and Visual VT Procedure, Drawing VT Procedure, Drawing Inspection
2.61 100% H R R OR
inspection of welding VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202 Report
Weld soundness for WELDING OF MANHOLE UT Procedure, MT Procedure UT Procedure, MT Procedure Full penetration nozzle and
2.62 100% NDE Report H R R OR manway welds shall be magnetic
RIM WITH D'END VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
Full penetration set through nozzle welds & UT Procedure UT Procedure particle examined at backchipped
2.63 100% NDE Report H R R OR
Safety valve nozzle VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202 surfaces as applicable, for
MT Procedure MT Procedure inaccessible welds DPT shall be
2.64 NDE of All Nozzle welds 100% NDE Report H IW R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202 carry out
Weld soundness for Nozzle to Flange butt RT Procedure RT Procedure
2.65 100% NDE Report H R(*) R OR (*) Review of RT Films
welds VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
2.70 SETUP OF DISHED END TO SHELL
Drawing, ASME Sec.I, PT/MT
PT/MT Procedure
2.71 Surface Inspection of Welding edges Procedure 100% NDE Report H S R OR
VS215B‐101‐A‐PLN‐7202
VS215B‐101‐A‐PLN‐7202
ASME Sec.I, Drawing, offset is
2.72
D S
Measurement of orientation, alignment and
M Drawing 10%of Nominal plate thickness or 100% Setup Report H R R IR
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SAMPLING VERIFIED
MT Procedure MT Procedure, ASME SEC I
2.73 Backgouging of C Seam 100% NDE Report H R R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
2.80 WELDING OF L‐SEAMS & C‐ SEAM OF SHELL, DISHED END TO SHELL
Measurement of Weld reinforcement and Inspection
2.81 VT Procedure, Drawing Drawing, Procedure VT 100% H IW R OR
Visual inspection of welding Report
RT Procedure, MT Procedure RT Procedure, MT Procedure IW for MT and (*) Review of RT
2.82 Weld soundness for butt welds(RT & MT ) 100% NDE Report H IW/R(*) R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202 Films
2.90 CLEARANCE FOR PWHT
Overall major dimensions and visual
VT Procedure, Drawing VT Procedure, Drawing Inspection
2.91 inspections & Cleaning from inside and 100% H W R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202 Report
outside and compliance to drawing scope
Weld Visual Inspection, Verification of Flange
Inspection
2.92 major dimension and flange face surface VT Procedure, Drawing VT Procedure, Drawing 100% H W R OR
Report
visual inspection
Review of HT Chart & Testing reports( Heat treatment procedure, ASME Heat treatment
2.93 Heat treatment procedure 100% H R R OR
including impact test as applicable) of PTC Sec.I chart
UT on Lifting Lug with Full Penetration Joint, UT ,PT,MT Procedure UT Procedure

2.94 100% NDE Report H IW R OR
PT on root run and final weld of Lifting Lug VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
MT after final weld surface of All attachment
accessible Welds to drum (including lifting MT Procedure MT Procedure,
lug) and MT for Removal of temporary VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
attachement welds.
Pneumatic testing of RF pads at 10 Psi (If Inspection
2.96 Leak test Procedure Leak test Procedure 100% H IW R OR
Applicable) Report
PMI for Alloy Verificaion of Accessible welds SS‐000‐15200‐0103, SS‐000‐15200‐0103,
2.97 100% PMI report H IW R OR
& Parent Metal ‐ As Applicable VS215B‐101‐A‐PLN‐7303 VS215B‐101‐A‐PLN‐7303
3.00 PWHT
Review Heat treatment cycle and Review Heat treatment procedure Heat treatment procedure , Heat treatment

3.01 100% H R R OR
Heat treatment chart VS215B‐101‐A‐PLN‐7302 VS215B‐101‐A‐PLN‐7302 chart
3.10 INSPECTION & NDE AFTER PWHT
Inspection
3.11 Measurement of Major dimensions Drawing Drawing 100% H W R OR
Report
RT Procedure, RT Procedure,
RT of Accessible area of Lseam welds, C seam
3.12 SS‐000‐135B1‐0001_01 SS‐000‐135B1‐0001_01 100% NDE Report H R R OR Review of RT Films
welds, Nozzle Butt Weld
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
MT of Accessible are of Lseam welds, Cseam MT Procedure MT Procedure
welds, Nozzle Welds VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
MT Procedure MT Procedure
3.14 MT of All accessible T‐Joints 100% NDE Report H IW R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
MT of MH rim to D'end welds, accessible MT Procedure MT Procedure
DM20S
area VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
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INTERVENTION
SAMPLING VERIFIED
MT of All accessible attachment Welds
MT Procedure MT Procedure
3.16 (including lifting lug) and Removal of 100% NDE Report H IW R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
temporary attachement welds
3.20 HYDROSTATIC TEST
Hydrotest will be recorded on
Hydrotest procedure, Drawing, Hydrotest procedure, Drawing,
Hydro test , Review water quality Report and Hydrotest pressure chart recorder
3.21 ASME Sec.I, ASME Sec.I, 100% H W W OR
Review Water temperature for Hydrotest Report ,Hydrostatic test pressure shall be
VS215B‐101‐A‐PLN‐7401 VS215B‐101‐A‐PLN‐7401
held for a minimum of one hour
3.30 DRAINING & DRYING AFTER HYDRO TEST
Draining & Drying Procedure Draining & Drying Procedure,
3.31 Inspection of internal cleanliness / dryness 100% Report H R R OR
VS215B‐101‐A‐PLN‐7403 VS215B‐101‐A‐PLN‐7403
3.40 FINAL INSPECTION
Overall major dimensions and compliance to Inspection Photographs of every flange

3.41 Drawing Drawing 100% H W R OR surface prior to the final closure is
drawing scope Report
required. The photographs shall
be clearly visible (not over
exposed), identified and
Inspection incorporate with a measuring
3.42 Drilling Inspection Drawing Drawing 100% H R R OR
Report scale to understand the width of
flange face
3.50 PAINTING INSPECTION
Painting specification, Drawing, Painting specification, Drawing, Check qualification of
Painting Procedure, Painting Procedure, personnel,Check paint color of
3.51 Surface prepration 100% Painting Report H R R OR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001 temporary material
VS215B‐101‐A‐PLN‐7501 VS215B‐101‐A‐PLN‐7501 (shipping jig etc.)
Pre‐Blast Check, blotter test & weather
Painting specification, Drawing, Painting specification, Drawing,
condition, Cleaning, profile, cleanliness grade
Painting Procedure, Painting Procedure,
3.52 ,Salt contaminants / Conductivity test & 100% Painting Report H R R OR
SS‐000‐13A00‐0001, SS‐000‐13A00‐0001,
check for any steel imperfection,Surface Dust
VS215B‐101‐A‐PLN‐7501 VS215B‐101‐A‐PLN‐7501
Level
Review Paint TC, Make, Batch no., Expiry Painting specification, Drawing, Painting specification, Drawing,
3.53 Date and Review of abrasive Type Analysis (If Painting Procedure, Painting Procedure, 100% Painting Report H R R OR
Applicable) SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Check‐
3.54 Painting & Coating prepration & Application , Painting Procedure, Painting Procedure, 100% Painting Report H R R OR
‐ Atmospheric Condition
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Mesurement of Paint WFT,DFT / Visual
Painting specification, Drawing, Painting specification, Drawing, (*) W for Visual Inspection ,DFT
Inspection of finished coatings,Solvent
3.55 Painting Procedure, Painting Procedure, Random Painting Report H W(*) R OR for finished paint.IW for WFT,
Rub(MEK) test for inorganic zink,Adhesion
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001 MEK and adhesion test
test
3.56 Verify Identification and marking Painting Procedure, Painting Procedure, 100% Painting Report H R R OR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
3.60 REFRACTORY APPLICATION ( IF APPLICABLE) ‐ Refer VS215B‐101‐A‐PLN‐7407
S
J-0 DM
Refer Separate ITP ‐NO 17 in non pressure
-2022
parts and refer Refractory Application R R R OR
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INTERVENTION
SAMPLING VERIFIED
3.70 CLEARANCE FOR ASSEMBLY
Compilation of relevant documents ‐
ITPRS,IR's,MTR's, Material Heat chart, NCRs,
Specification Specification Compilation of
3.71 NDE Reports, HT Records, Drilling Insepction 100% R R R OR
SS‐000‐15200‐0104 SS‐000‐15200‐0104 document
reports, Refractory application Inspection
reports
3.80 SPARES ‐ If applicable
3.81 Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H R R OR

4.00 BOILER FURNACE FRONT AND REAR WALL PANEL ( PANEL WITH HEADER) LOCATION‐ At TBWES Shop Shirwal / Savli
VS215B‐101‐A‐PLN‐7101 VS215B‐101‐A‐PLN‐7101
SS‐000‐15200‐0106 SS‐000‐15200‐0106 Records
Procedures/
4.00 C Review of NDT Personnel and Procedures VS215B‐101‐A‐PLN‐7201, VS215B‐101‐A‐PLN‐7201, 100% H R R OR
Records
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
Approved Drawing of Boiler Furnace Front VS215B‐101‐A‐DGN‐0401, VS215B‐101‐A‐DGN‐0401,
and Rear wall panel VS215B‐101‐A‐DGN‐0402 VS215B‐101‐A‐DGN‐0402
Review & Verification of MTC w.r.t. Drg.BOM
& Matl specs
SS‐000‐15200‐0102 SS‐000‐15200‐0102
Dimensional inspection‐Verification of Drawing, ASME
4.03 ASME Sec.II, Drawing, Specification 20% MTC H R ‐ OR
Transfer Heat number Sec‐II,Matl. Specs.
MTC,Drawing,Code MTC,Drawing,Code (*) Refer HSS‐000‐13560‐0001 as
4.04 Correlation of MTC with Material 100% MTC H R ‐ OR
VS215B‐101‐A‐PLN‐7301 VS215B‐101‐A‐PLN‐7301 applicable ‐ To ensure traceability
Material certification for pressure part and Drawing, ASME Sec‐II,Matl. Specs.SS‐ Drawing, ASME Sec‐II,Matl. of Sampling Test Piece(s), the
4.05 attachment to pressure parts as per EN 000‐15200‐0101, Specs.SS‐000‐15200‐0101 100% MTC H R ‐ OR location of samples shall be
10204‐3.1 SS‐000‐15200‐0102 ,SS‐000‐15200‐0102 selected by Contracto~s Inspector
PMI Procedure, PMI Procedure, for Plate,Forging,Pipe fittings, Bolt‐
4.06 PMI of Base Metal as applicable SS‐000‐15200‐0103 SS‐000‐15200‐0103 100% PMI report H R R OR Nut, Welding Consumables
VS215B‐101‐A‐PLN‐7303 VS215B‐101‐A‐PLN‐7303
4.10 SETUP OF BUTT JOINTS
Review inspection report of bend tubes as Inspection
4.11 Drawing Drawing Random H R R OR
applicable Report
Inspection
4.12 Orientation, alignment, setup dimensions Drawing Drawing 10% H R R IR
Report
4.20 WELDING OF BUTT WELD JOINTS
RT Procedure, Drawing,
RT Procedure
4.21 Weld Soundness of butt welds ASME Sec.I 100% NDE Report H R R OR Review of RT Films
VS215B‐101‐A‐PLN‐7202
VS215B‐101‐A‐PLN‐7202
4.30 INSPECTION OF SWAGED TUBE ENDS ‐ IF APPLICABLE
DM20S
Procedure VT, PT/MT Procedure VT, PT/MT Inspection
4.31 Inspection after swaging 5% H R R IR
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4.32 22
Dimensional Insp ‐Ovality, Thickness,
Drawing Drawing 10%
Inspection
H R R OR
Concentricity, Length
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INTERVENTION
SAMPLING VERIFIED
Hardness
4.33 Hardness after Normalising Hardness Procedure Hardness Procedure, 2% H R R OR
Report
PT/MT Examination on swaged parts after Procedure PT/MT Procedure PT/MT Inspection
4.34 100% H R R OR
Normalization VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202 Report
4.40 INSPECTION OF PANEL OPENING/LOOSE TUBES AFTER BENDING
Inspection
4.41 Review of Bending inspection report Drawing Drawing 100% H R R OR
Report
Inspection
4.42 Orientation, Dimensions Drawing Drawing 5% H R R IR
Report
4.50 SETUP OF PANEL TUBES TO HEADER/S
Inspection
4.51 Orientation, Set up Dimensions Drawing Drawing 10% H R R IR
Report
4.60 WELDING OF PANEL TUBES TO HEADER/S
NDE after full welding of accessible weld VT Procedure, MT Procedure, VT Procedure, MT Procedure,
4.61 100% NDE Report H R R OR
joints Drawing Drawing
4.70 CLEARANCE FOR PWHT OF PANEL TO HEADER JOINTS
Weld Visual Inspection, Flange dimension Inspection
4.71 VT Procedure, Drawing VT Procedure, Drawing 100% H W R OR
and face surface visual inspection Report
Review of Report of Swaged tubes as Inspection
4.72 Drawing Drawing 100% H R R OR
applicable Report
Inspection
4.73 Overall Dimensions and visual inspection Drawing, VT Procedure Drawing, VT Procedure 100% H IW R OR
Report
PMI for Alloy Verificaion of Accessible welds PMI Procedure, PMI Procedure,
& Parent Metal‐ If applicable SS‐000‐15200‐0103 SS‐000‐15200‐0103
(5% PT for
Panel strip to Tube welding (Manual PT Procedure PT Procedure, Drawing
4.75 manual NDE Report H R R OR
Welding) VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
weld)
4.80 PWHT OF PANEL TO HEADER JOINTS IF APPLICABLE
Review Heat treatment cycle and Review Heat treatment procedure Heat treatment procedure, Heat treatment

4.81 100% H R R OR
Inspection
4.91 Dimension inspection Drawing Drawing 100% H R R OR
Report
MT Procedure, Drawing, ASME
MT Procedure
4.92 NDE of accesible Header fillet weld joints Sec.I 100% NDE Report H R R OR
VS215B‐101‐A‐PLN‐7202
VS215B‐101‐A‐PLN‐7202
RT Procedure, RT Procedure, Drawing, ASME
RT of Accessible Header Butt Weld Joint as
4.93 SS‐000‐135B1‐0001 Sec.I,SS‐000‐135B1‐0001 100% NDE Report H R R OR
applicable
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
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INTERVENTION
SAMPLING VERIFIED
Photographs of every flange
surface prior to the final closure is
required. The photographs shall
Compliance to Drawing for Scope and Inspection be clearly visible (not over
5.01 Drawing Drawing 100% H IW R OR
Dimensions inspection Report exposed), identified and
incorporate with a measuring
scale to understand the width of
flange face
5.10 PAINTING INSPECTION ‐ IF APPLICABLE

SS‐000‐13A00‐0001, SS‐000‐13A00‐0001,
VS215B‐101‐A‐PLN‐7501 VS215B‐101‐A‐PLN‐7501
Level
Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
5.15 Painting Procedure, Painting Procedure, Random Painting Report H R R OR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Specification Specification All Inspection
5.21 ITPRS,IR's,MTR's, Material Heat chart, NCRs, 100% H R R OR
SS‐000‐15200‐0104 SS‐000‐15200‐0104 report
NDE Reports, HT Records
6.00 BOILER SIDE/BAFFLE/FURNACE SIDE/REAR WALLWITHOUT HEADER LOCATION‐ At TBWES Shop Shirwal / Savli

VS215B‐101‐A‐PLN‐7101 VS215B‐101‐A‐PLN‐7101
SS‐000‐15200‐0106 SS‐000‐15200‐0106 Records
D M S ASME Sec V , ASME Sec I ASME Sec V , ASME Sec I
Procedures/
-
J Au
- 2 0 2 2 Records
g VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
04- RINTE
D 10 / 131
HEN P
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
VS215B‐101‐A‐DGN‐0401, VS215B‐101‐A‐DGN‐0401,
Approved Drawing of Boiler Furnace Front
6.00 D VS215B‐101‐A‐DGN‐0402, VS215B‐101‐A‐DGN‐0402, 100% Drawings H R ‐ OR
Rear wall panel,Furnace side wall panel
VS215B‐101‐A‐DGN‐0403, VS215B‐101‐A‐DGN‐0403,
6.02 000‐15200‐0101, Specs.SS‐000‐15200‐0101, 100% MTC H R/W(*) R OR
SS‐000‐15200‐0102 SS‐000‐15200‐0102
of Sampling Test Piece(s), the
6.03 ASME Sec.II, Drawing, Specification 20% MTC H R R OR location of samples shall be
selected by Contracto~s Inspector
for Plate,Forging,Pipe fittings, Bolt‐
MTC,Drawing,Code MTC,Drawing,Code
6.04 Correlation of MTC with Material 100% MTC H R R OR Nut, Welding Consumables
VS215B‐101‐A‐PLN‐7301 VS215B‐101‐A‐PLN‐7301
6.05 attachment to pressure parts as per EN 000‐15200‐0101, Specs.SS‐000‐15200‐0101, 100% MTC H R R OR
10204‐3.1 SS‐000‐15200‐0102 SS‐000‐15200‐0102
6.06 PMI of Base Metal as applicable SS‐000‐15200‐0103 SS‐000‐15200‐0103 100% PMI report H R R OR
VS215B‐101‐A‐PLN‐7303 VS215B‐101‐A‐PLN‐7303
6.10 INSPECTION OD SWAGED TUBE ENDS
6.11 Inspection after swaging 5% H R R OR
Dimensional Insp ‐Ovality, Thickness, Inspection
Concentricity, Length Report
Hardness
6.13 Hardness after Normalising Hardness Procdure Hardness Procdure 2% H R R OR
Report
6.14 100% H R R OR
6.21 Drawing Drawing Random H R R OR
applicable Report
Inspection
6.22 Orientation, alignment, setup dimensions Drawing Drawing 10% H R R OR
Report
RT Procedure RT Procedure, Drawing, ASME Sec.I
6.31 Weld Soundness of butt welds 100% NDE Report H R R OR Review of RT Films
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
VT Procedure, Drawing, ASME Inspection
6.41 Weld Visual Inspection VT Procedure, Drawing, 100% H IW R OR
Section V Report
Compliance to Drawing for Scope and Inspection
Dimensions inspection Report
S
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INTERVENTION
SAMPLING VERIFIED
SS‐000‐13A00‐0001, SS‐000‐13A00‐0001,
VS215B‐101‐A‐PLN‐7501 VS215B‐101‐A‐PLN‐7501
Level
Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐15200‐0104 SS‐000‐15200‐0104 report

7.00 BOILER TUBES LOCATION‐ At TBWES Shop Pune / Savli
VS215B‐101‐A‐PLN‐7101 VS215B‐101‐A‐PLN‐7101
SS‐000‐15200‐0106 SS‐000‐15200‐0106 Records
Procedures/
Records
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
Approved Drawing of Bank tube,Boiler VS215B‐101‐A‐DGN‐0404, VS215B‐101‐A‐DGN‐0404,
screen tube VS215B‐101‐A‐DGN‐0405 VS215B‐101‐A‐DGN‐0405
Drawing, ASME Sec‐II,Matl. Specs.SS‐ Drawing, ASME Sec‐II,Matl. (*) Refer HSS‐000‐13560‐0001 as
Review & Verification of MTC w.r.t. Drg.BOM applicable ‐ To ensure traceability
& Matl specs of Sampling Test Piece(s), the
SS‐000‐15200‐0102 SS‐000‐15200‐0102
Dimensional inspection‐Verification of Drawing, ASME location of samples shall be
Transfer Heat number Sec‐II,Matl. Specs. selected by Contractors Inspector
MTC,Drawing,Code MTC,Drawing,Code for Plate,Forging,Pipe fittings, Bolt‐
VS215B‐101‐A‐PLN‐7301 VS215B‐101‐A‐PLN‐7301 Nut, Welding Consumables
7.05 attachment tp pressure parts as per EN 000‐15200‐0101, Specs.SS‐000‐15200‐0101, 100% MTC H R ‐ OR
S
10204‐3.1 SS‐000‐15200‐0102 SS‐000‐15200‐0102
J-0 DM
-2022
A u g
4- D
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VS215B‐101‐A‐PLN‐7303 VS215B‐101‐A‐PLN‐7303
12 / 131
HEN P
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
7.10 INSPECTION OF SWAGED TUBE ENDS
7.11 Inspection after swaging 5% H R R IR
Dimensional Insp ‐Ovality, Thickness, Inspection
Concentricity, Length‐10% Report
Hardness
7.13 Hardness after Normalising‐2% Hardness Procdure Hardness Procdure 2% H R R OR
Report
7.14 100% H R R OR
7.20 TUBE BENDING ‐ INPROCESS/FINAL INSPECTION
Inspection
7.21 Review of sample bend inspection report Drawing Drawing 100% H R R OR
Report
Inspection
7.22 Dimensions, Ovality, Thinning Drawing Drawing 5% H R R OR
Report
applicable‐Random Report
Inspection
Report
Drg./
7.41 Weld Soundness of butt welds Minumum NDE Report H R R OR Review of RT Films
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
5%
Inspection
7.51 Weld Visual Inspection VT Procedure, Drawing VT Procedure, Drawing 100% H IW R OR
Report
7.62 , Salt contaminants / Conductivity test & 100% Painting Report H R R OR
SS‐000‐13A00‐0001, SS‐000‐13A00‐0001,
VS215B‐101‐A‐PLN‐7501 VS215B‐101‐A‐PLN‐7501
Level
Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
S
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
J-DM
test
22
7.66 ug-20
Verify Identification and marking Painting Procedure, Painting Procedure, 100% Painting Report H R R OR
04-A P R IN TED SS‐000‐13A00‐0001 SS‐000‐13A00‐0001 13 / 131
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
7.70 Clearance for Assembly
SS‐000‐15200‐0104 SS‐000‐15200‐0104 report

8.00 FINNED ECONOMISER ASSEMBLY LOCATION‐ At TBWES Shop Shirwal / Savli
Review of Welding Procedure Specification ASME Section IX, ASME Section IX,
8.00 A 100% Procedures H R/W(*) ‐ OR (*) W for New Qualification
(WPS) & Procedure Qualifcation Record(PQR) SS‐000‐15200‐0106 SS‐000‐15200‐0106
SS‐000‐15200‐0106 SS‐000‐15200‐0106 Records
Procedures/
Records
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
8.00 D Approved Drawing of Economiser VS215B‐101‐A‐DGN‐0408 VS215B‐101‐A‐DGN‐0408 100% Drawings H R ‐ OR
8.02 000‐15200‐0101, Specs.SS‐000‐15200‐0101, 100% MTC H R/W(*) ‐ OR applicable ‐ To ensure traceability
& Matl specs
SS‐000‐15200‐0102 SS‐000‐15200‐0102 of Sampling Test Piece(s), the
Transfer Heat number Sec‐II,Matl. Specs. selected by Contracto~s Inspector
for Plate,Forging,Pipe feetings,
8.04 Correlation of MTC with Material 100% MTC H R ‐ OR Bolt‐Nut, Welding Consumables
VS215B‐101‐A‐PLN‐7301 VS215B‐101‐A‐PLN‐7301
Material certification for pressure part and
MTC,SS‐000‐15200‐0101,
8.05 attachment to pressure parts as per EN ASME Sec.II, Drawing, Specification 100% MTC H R ‐ OR
SS‐000‐15200‐0102
10204‐3.1
VS215B‐101‐A‐PLN‐7303 VS215B‐101‐A‐PLN‐7303
8.10 SETUP OF TUBE BENDS TO FIN TUBES
Inspection
8.11 Review of sample bend inspection report Drawing Drawing 100% H R R OR
Report
Inspection
8.12 Dimensions Drawing Drawing 5% H R R OR
Report
Inspection
8.21 Visual inspection after welding Drawing, Drawing, ASME Section V 100% H R R OR
Report
8.21a Weld Soundness of butt welds 100% NDE Report H R R OR Review of RT Films
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
8.30 ALIGNMENT OF HEADERS ON STRUCTURE
Inspection
DM20S
8.31 Identification & Orientaion Drawing Drawing 100% H R R OR
Report
8.32
J-04-Aug-
22
Alignment, Dimensions
RINTED
Drawing Drawing 100%
Inspection
Report
H R R OR
14 / 131
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
8.40 SETUP OF HEADER STUB TO COILS
Inspection
8.41 Dimensions‐5% Drawing Drawing 5% H R R OR
Report
Inspection
8.51 Visual inspection after welding Drawing, ASME Section V Drawing, ASME Section V 100% H W R OR
Report
RT Procedure RT Procedure, Drawing, ASME
8.52 Weld Soundness of butt welds 100% NDE Report H R(*) R OR (*) Review of RT Films
VS215B‐101‐A‐PLN‐7202 Sec.I,VS215B‐101‐A‐PLN‐7202
8.61 ASME Sec.I. ASME Sec.I, 100% H W W OR
VS215B‐101‐A‐PLN‐7401 VS215B‐101‐A‐PLN‐7401
Draining & Drying Procedure Draining & Drying Procedure,
8.71 Inspection of internal cleanliness / dryness SS‐000‐13A00‐0002, SS‐000‐13A00‐0002, 100% Report H R R OR
VS215B‐101‐A‐PLN‐7403 VS215B‐101‐A‐PLN‐7403
8.80 FITMENT OF CASING & OTHER ATTACHMENTS
Inspection
8.81 Identification & Orientation Drawing Drawing 100% H IW R IR
Report
Overall Assembly inspection, Weld VT Procedure, Drawing, ASME Inspection
8.81 VT Procedure 100% H IW R IR
inspection Section V Report
8.90 AIR LEAK TEST
Drawing, Leak test procedure, Drawing, Leak test procedure, Leak test
8.91 Sealing of Eco.Casing by Air Test 100% H W R OR
9.01 Drawing Drawing 100% H W R OR
Dimensions inspection,Visual Inspection Report

9.12 , Salt contaminants / Conductivity test & 100% Painting Report H R R OR
SS‐000‐13A00‐0001, SS‐000‐13A00‐0001,
VS215B‐101‐A‐PLN‐7501 VS215B‐101‐A‐PLN‐7501
Level
Check‐
S
M
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
- D
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
Inspection of finished coatings,Solvent (*) W for Visual Inspection ,DFT
9.15 Painting Procedure, Painting Procedure, Random Painting Report H W(*) R OR
Rub(MEK) test for inorganic zink,Adhesion for finished paint.
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
9.31 PACKING/MARKING ‐ REFER VS215B‐101‐A‐PLN‐7503 & VS215B‐101‐A‐PLN‐7503
Drawing, Specification, Drawing, Specification,
9.31 Rust prevention check 100% H IW R IR
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
9.32 Shipping preparation inspection 100% H IW R IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Check of shipping / lifting bracing as per Drawing, Specification, Drawing, Specification,
9.33 100% H IW R IR
approved Drawing SS‐000‐14500‐0001 SS‐000‐14500‐0001
9.34 Check of cleanliness and dryness 100% H IW R IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Flange surface check (with photo record) Drawing, Specification, Drawing, Specification, Inspection
9.35 100% reports, H IW R IR Inspection reports, Packing list
and flange face protection SS‐000‐14500‐0001 SS‐000‐14500‐0001
Packing list
9.36 Check of marking for site installation 100% H IW R IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Check of nameplate with Photo Record or Drawing, Specification, Drawing, Specification,
9.37 100% H IW R OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
Check of packing conditions as per Drawing, Specification, Drawing, Specification,
9.38 100% H IW R IR
approved Packing Procedure SS‐000‐14500‐0001 SS‐000‐14500‐0001
9.39 Final inspection on all items ( as applicable ) 100% H IW W OR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
10.10 INSPECTION RELEASE CERTIFICATE
Drawing, Specification Drawing, Specification
10.11 Final Document Review and Issue of IRC 100% IRC H H R OR IRC
SS‐000‐15200‐0101 SS‐000‐15200‐0101
10.20 Pre shipping inspection
Approved documents / Project Approved documents / Project
10.21 Visual Inspection 100% Verification H H ‐ IR ‐
specification specification
10.22 Check of Nameplate/Shipping Mark 100% Verification H H ‐ IR ‐
D M S Approved documents / Project Approved documents / Project
-
10.23 Check of Invoice/Packing List 100% Verification H H ‐ IR Packing list
J Aug 22
-
- 2 0
10.00 04RISERS,DOWN COMERS,SUPPLY PIPES
RINTE
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HEN P
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
VS215B‐101‐A‐PLN‐7101 VS215B‐101‐A‐PLN‐7101
SS‐000‐15200‐0106 SS‐000‐15200‐0106 Records
Procedures/
Records
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
VS215B‐101‐A‐DGN‐0409, VS215B‐101‐A‐DGN‐0409,
10.00 D Approved Drawing of Riser, Downcomers 100% Drawings H R OR
VS215B‐101‐A‐DGN‐0412 VS215B‐101‐A‐DGN‐0412
10.02 000‐15200‐0101, Specs.SS‐000‐15200‐0101, 100% MTC H W ‐ OR
SS‐000‐15200‐0102 SS‐000‐15200‐0102
10.03 ASME Sec.II, Drawing, Specification 20% MTC H W ‐ OR location of samples shall be
selected by Contractors Inspector
MTC,Drawing,Code, MTC,Drawing,Code, for Plate,Forging,Pipe feetings,
10.04 Correlation of MTC with Material 100% MTC H W ‐ OR Bolt‐Nut, Welding Consumables
VS215B‐101‐A‐PLN‐7301 VS215B‐101‐A‐PLN‐7301
MTC,SS‐000‐15200‐0101,
10.05 attachment to pressure parts as per EN ASME Sec.II, Drawing, Specification 100% MTC H W ‐ OR
SS‐000‐15200‐0102
10204‐3.1
10.06 PMI of Base Metal as applicable SS‐000‐15200‐0103 SS‐000‐15200‐0103 100% PMI report H W R OR
VS215B‐101‐A‐PLN‐7303 VS215B‐101‐A‐PLN‐7303
10.10 INSPECTION OF TUBES/PIPES AFTER BENDING
Inspection
10.11 Review of Sample bend inspection report Drawing Drawing 100% H R R OR
Report
Ovality within 10%, Dimensions on Inspection
10.12 Dimensions, Ovality, Thinning Drawing 5% H SW R OR
layout within 3mm Report
Orientation, alignment, setup dimensions‐ Inspection
10.22 Drawing Drawing 10% H SW R OR
10% Report
Inspection
10.31 Visual inspection after welding Drawing Drawing,ASME Section V 100% H IW R OR
Report
RT Procedure RT Procedure, Drawing, ASME
10.32 Weld Soundness of butt welds 100% NDE Report H R R OR Review of RT films
10.40 SETUP OF BRANCH/FILLET WELD JOINTS
Inspection
10.41 Setup Dimensions, Alignment, Squareness Drawing Drawing 100% H SW R IR
Report
10.50
D M S
WELDING INSPECTION FOR BRANCH/FILLET WELD JOINTS
10.51 -
J04-Aug 22
- 2 0
Visual inspection after welding
D
Drawing Drawing,ASME Section V 100%
Inspection
Report
H SW R OR
17 / 131
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INTERVENTION
SAMPLING VERIFIED
PT/MT Procedure, Drawing, PT/MT Procedure, Drawing, Inspection
10.52 NDE of accessible welds 100% H SW R OR
10.60 PWHT (AS APPLICABLE)
Review Heat treatment cycle and review Heat treatment procedure Heat treatment procedure, Heat treatment

10.61 100% H R R OR
Inspection
10.71 Dimensions inspection Drawing Drawing 100% H W R OR
Report
10.72 Weld Soundness of accessible butt welds SS‐000‐135B1‐0001 Sec.I,SS‐000‐135B1‐0001 100% NDE Report H R R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
10.81 Drawing Drawing 100% H SW R OR

10.91 Surface prepration 100% Painting Report H W R OR
10.92 ,Salt contaminants / Conductivity test & 100% Painting Report H W R OR
SS‐000‐13A00‐0001, SS‐000‐13A00‐0001,
VS215B‐101‐A‐PLN‐7501 VS215B‐101‐A‐PLN‐7501
Level
10.93 Date and Review of abrasive Type Analysis (If Painting Procedure, Painting Procedure, 100% Painting Report H W R OR
Check‐
10.94 Painting & Coating prepration & Application , Painting Procedure, Painting Procedure, 100% Painting Report H W R OR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
The visual shall be checked again
Painting specification, Drawing, Painting specification, Drawing, at TBWES Mundra.
10.95 Painting Procedure, Painting Procedure, Random Painting Report H W(*) R OR '(*) W for Visual Inspection ,DFT
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001 for finished paint.IW for WFT,
test
MEK and adhesion test
10.96 Verify Identification and marking Painting Procedure, Painting Procedure, 100% Painting Report H W R OR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
11.00 Clearance for Assembly
All Inspection
11.01 ITPRS,IR's,MTR's, Material Heat chart, NCRs, Specification Specification 100% H H R OR
report
D M S
-
SPARES ‐ If applicable
J04-Aug 22
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INTERVENTION
SAMPLING VERIFIED
11.03 Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H SW R OR
12.00 COILS ( Superheater) LOCATION‐ At TBWES Shop Shirwal / Savli
Review of Welding Procedure Specification ASME Section IX, ASME Section IX,

12.00 A 100% Procedures H R/W(*) ‐ OR (*) W for New Qualification
(WPS) & Procedure Qualifcation Record(PQR) SS‐000‐15200‐0106 SS‐000‐15200‐0106

SS‐000‐15200‐0106 SS‐000‐15200‐0106 Records
Procedures/
Records
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
12.00 D Approved Drawing of Superheater VS215B‐101‐A‐DGN‐0410 VS215B‐101‐A‐DGN‐0410 100% Drawings H R ‐ OR
12.02 000‐15200‐0101, Specs.SS‐000‐15200‐0101, 100% MTC H R/W(*) ‐ OR applicable ‐ To ensure traceability
& Matl specs
12.04 Correlation of MTC with Material 100% MTC H R ‐ OR Bolt‐Nut, Welding Consumables
VS215B‐101‐A‐PLN‐7301 VS215B‐101‐A‐PLN‐7301
MTC,SS‐000‐15200‐0101,
12.05 attachment to pressure parts as per EN ASME Sec.II, Drawing, Specification 100% MTC H R ‐ OR
SS‐000‐15200‐0102
10204‐3.1
VS215B‐101‐A‐PLN‐7303 VS215B‐101‐A‐PLN‐7303
12.10 INSPECTION OF TUBES AFTER BENDING
Inspection
12.11 Review of sample bend inspection report Drawing Drawing 100% H R R IR
Report
Inspection
12.12 Dimensions, Ovality, Thinning Drawing Drawing, Ovality 10% Max 5% H R R IR
Report
Inspection
12.22 Orientation, alignment, setup dimensions Drawing Drawing 10% H R R IR
Report
Inspection
12.31 Weld Visual inspection Drawing Drawing 100% H IW R OR
Report
RT Procedure, Drawing,
RT Procedure,
DM20S
12.32 Weld Soundness of butt welds ASME Sec.I, 100% NDE Report H R(*) R OR (*) Review of RT Films
VS215B‐101‐A‐PLN‐7202
J-04-Aug-
VS215B‐101‐A‐PLN‐7202
22
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
Welds and heat affected zones in
chrome‐moly steels (1‐1/4 Cr, 1/2
Hardness Procedure, Hardness Procedure,
Mo and 2‐1/4 Cr, 1 Mo) shall be
Hardness of accessible Pressure part weld SS‐000‐15200‐0106 SS‐000‐15200‐0106 One Spot Hardness
12.33 H R R IR hardness tested at a frequency of
joint ‐ If applicable SS‐000‐135B1‐0001_01 SS‐000‐135B1‐0001_01 per Weld Report
one reading per weld.. Hardness
VS215B‐101‐A‐PLN‐7304 VS215B‐101‐A‐PLN‐7304
shall be carried out after PWHT if
PWHT is applicable
12.40 INSPECTION BEFORE PWHT IF APPLICABLE
Inspection
12.41 Weld Visual inspection Drawing Drawing 100% H IW R OR
Report
Inspection
12.43 Orientation, Dimension of attachment Drawing Drawing 100% H IW R OR
Report
PT Procedure, PT Procedure, Drawing, Inspection
12.44 PT on attachment welds 10% H R R OR
PMI for Alloy Verification of accessible Welds PMI Procedure, PMI Procedure,
12.45 100% PMI report H R R OR
& Parent Metal ‐ 100% SS‐000‐15200‐0103 SS‐000‐15200‐0103
12.50 PWHT AS APPLICABLE
Review Heat treatment cycle and review Heat treatment procedure Heat treatment procedure Heat treatment

12.51 100% H R R OR
12.60 INSPECTION AFTER PWHT AS APPLICABLE
12.61 Accessible Butt Weld RT SS‐000‐135B1‐0001, Sec.I,SS‐000‐135B1‐0001 100% NDE Report H R R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
12.62 H R R OR Mo and 2‐1/4 Cr, 1 Mo) shall be
joint ‐ If applicable SS‐000‐135B1‐0001_01 SS‐000‐135B1‐0001_01, per Weld Report
hardness tested at a frequency of
VS215B‐101‐A‐PLN‐7304 VS215B‐101‐A‐PLN‐7304
one reading per weld.
SS‐000‐13A00‐0001, SS‐000‐13A00‐0001,
VS215B‐101‐A‐PLN‐7501 VS215B‐101‐A‐PLN‐7501
Level
D M S
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NCON
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
12.60 CLEARANCE OF ASSEMBLY
SS‐000‐15200‐0104 SS‐000‐15200‐0104 report
13.00 HEADERS LOCATION‐ At TBWES Shop Shirwal / Savli
VS215B‐101‐A‐PLN‐7101 VS215B‐101‐A‐PLN‐7101

SS‐000‐15200‐0106 SS‐000‐15200‐0106 Records
Procedures/
Records
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
VS215B‐101‐A‐DGN‐0401, VS215B‐101‐A‐DGN‐0401,
Approved Drawing of Boiler Furnace
VS215B‐101‐A‐DGN‐0402, VS215B‐101‐A‐DGN‐0402,
13.00 D Front,Rear wall panel ,economiser , 100% Drawings H R ‐ OR
VS215B‐101‐A‐DGN‐0408, VS215B‐101‐A‐DGN‐0408,
Desuperheater
VS215B‐101‐A‐DGN‐0411 VS215B‐101‐A‐DGN‐0411
13.02 000‐15200‐0101, Specs.SS‐000‐15200‐0101, 100% MTC H R/W(*) R OR
SS‐000‐15200‐0102 SS‐000‐15200‐0102
13.03 ASME Sec.II, Drawing, Specification 20% MTC H R R OR location of samples shall be
selected by Contractors Inspector
DM20S
13.04 Correlation of MTC with Material 100% MTC H R R OR Bolt‐Nut, Welding Consumables
J-04-Aug-
VS215B‐101‐A‐PLN‐7301 VS215B‐101‐A‐PLN‐7301
22
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D 21 / 131
HEN P
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TROL
NCON
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
MTC,SS‐000‐15200‐0101,
13.05 attachment to pressure parts as per EN ASME Sec.II, Drawing, Specification 100% MTC H R R OR
SS‐000‐15200‐0102
10204‐3.1
VS215B‐101‐A‐PLN‐7303 VS215B‐101‐A‐PLN‐7303
13.10 SETUP OF BUTT JOINT & WELDING (IF APPLICABLE)
Inspection
13.11 Setup dimensions Drawing Drawing 100% H R R IR
Report
13.12 RT of Butt welds 100% NDE Report H R R OR Review of RT Films
13.20 BRANCH SETUP JOINT
Inspection
13.21 Orientation, alignment, setup dimensions Drawing Drawing 100% M R R OR
Report
13.30 INSPECTION AFTER WELDING
Inspection
13.31 Weld Visual inspection Drawing Drawing 100% H R R OR
Report
13.32 Visual Inspection after welding VT Procedure VT Procedure 100% NDE Report M R R OR
PT/MT Procedure, PT/MT Procedure,
13.33 NDE of All Nozzle welds 100% NDE Report H R R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
13.40 WELD SETUPS‐HEADER PIPE/STUB TO REDUCER/FLANGE/END COVER; REDUCER TO FLANGE
Inspection
13.41 Orientation, Setup Dimensions Drawing Drawing 100% M R R IR
Report
13.50 WELDING OF ABOVE
Inspection
13.51 Visual inspection Drawing Drawing 100% H R R OR
Report
RT Procedure< RT Procedure, Drawing, ASME
13.52 Butt Weld RT after Final Welding 100% NDE Report H R R OR
Peripheral edges & remaining exposed MT / PT Procedure, Drawing, ASME
MT/ PT Procedure,
13.53 surface of weld jt.for end cover as per ASME Sec.I, 100% NDE Report H R R OR
VS215B‐101‐A‐PLN‐7202
Sec I PG 31.i2 VS215B‐101‐A‐PLN‐7202
13.60 INSPECTION BEFORE PWHT AS APPLICABLE
Overall Dimensions and visual inspection, Photographs of every flange
Inspection surface prior to the final closure is
13.61 Verification of Flange major dimesion and Drawing Drawing 100% H IW R OR
Report required. The photographs shall
flange face surface visual inspection
be clearly visible (not over
PMI Procedure, PMI Procedure, incorporate with a measuring
DM20S
13.62 PMI for Alloy Verificaion of Accessible welds 100% PMI report H IW R OR
SS‐000‐15200‐0103 SS‐000‐15200‐0103 scale to understand the width of
J-04-Aug-
flange face
22
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HEN P
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
13.63 H R R OR hardness tested at a frequency of
joint ‐ If applicable SS‐000‐135B1‐0001_01 SS‐000‐135B1‐0001_01 per Weld Report
one reading per weld, Hardness
VS215B‐101‐A‐PLN‐7304 VS215B‐101‐A‐PLN‐7304
PWHT is applicable
Review Heat treatment cycle and review Heat treatment procedure Heat treatment procedure Heat treatment

13.71 100% H R R OR
PT/MT Procedure, PT/MT Procedure, Drawing, ASME
13.81 NDE of accesible fillet weld joints 100% NDE Report H R R OR
13.82 Accessible Butt Weld RT SS‐000‐135B1‐0001, Sec.I,SS‐000‐135B1‐0001 100% NDE Report H R R OR Review of RT Films
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
13.83 H R R OR Mo and 2‐1/4 Cr, 1 Mo) shall be
joint ‐ If applicable SS‐000‐135B1‐0001_01 SS‐000‐135B1‐0001_01, per Weld Report
VS215B‐101‐A‐PLN‐7304 VS215B‐101‐A‐PLN‐7304
SS‐000‐15200‐0104 SS‐000‐15200‐0104 report
14.00 SUPERHEATER ASSEMBLY LOCATION‐ At TBWES Shop Shirwal / Savli
VS215B‐101‐A‐PLN‐7101 VS215B‐101‐A‐PLN‐7101

SS‐000‐15200‐0106 SS‐000‐15200‐0106 Records
Procedures/
Records
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
D M S
-
J04-Aug 22
14.00 D Approved Drawing of Superheater
- 2 0
D
VS215B‐101‐A‐DGN‐0410 VS215B‐101‐A‐DGN‐0410 100% Drawings H R ‐ OR
23 / 131
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NCON
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
SS‐000‐15200‐0102 SS‐000‐15200‐0102
MTC,Drawing,Code MTC,Drawing,Code for Plate,Forging,Pipe feetings,
VS215B‐101‐A‐PLN‐7301 VS215B‐101‐A‐PLN‐7301 Bolt‐Nut, Welding Consumables
14.05 attachment to pressure parts as per EN MTC ASME Sec.II, Drawing, Specification 100% MTC H R ‐ OR
10204‐3.1
VS215B‐101‐A‐PLN‐7303 VS215B‐101‐A‐PLN‐7303
14.10 ALIGNMENT OF HEADERS ON STRUCTURE
Inspection
14.11 Identification & Orientaion Drawing Drawing 100% H R R IR
Report
Inspection
14.12 Alignment, Dimensions Drawing Drawing 100% H R R IR
Report
14.20 SETUP OF COILS WITH HEADER/S
Inspection
14.21 Identification & Orientation Drawing Drawing 100% H R R OR
Report
Inspection
14.22 Alignment & Setup Dimensions Drawing Drawing 10% H R R OR
Report
14.30 WELDING OF COILS WITH HEADER/S
MT Procedure, MT Procedure,
14.31 NDT on accessible weld joints 100% NDE Report H R R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
14.40 CLEARANCE FOR PWHT AS APPLICABLE
Inspection
14.41 Weld Visual inspection Drawing, VT Procedure Drawing, VT Procedure 100% H IW R OR
Report
Inspection
14.42 Overall Dimensions Drawing Drawing 100% H IW R OR
Report
Inspection
14.43 Orientation, Dimension of attachment Drawing Drawing 100% H IW R OR
Report
PT Procedure, PT Procedure, Drawing, Inspection
14.44 PT on accessible attachment welds 10% H IW R OR
PMI for Alloy Verification of accessible Welds PMI Procedure, PMI Procedure,
14.45 100% PMI report H R R OR
& Parent Metal SS‐000‐15200‐0103 SS‐000‐15200‐0103
Review Heat treatment cycle and review Heat treatment procedure, Heat treatment procedure, Heat treatment

14.51 100% H R R OR
14.61
D M S
NDE of accesible fillet weld joints
MT Procedure, MT Procedure, Drawing, ASME
100% NDE Report H R R OR
-
J Aug 22
04-
- 2 0
D
24 / 131
RINTE
HEN P
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NCON
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
14.62 NDE of accesible header butt weld joint SS‐000‐135B1‐0001, Sec.I,SS‐000‐135B1‐0001, 100% NDE Report H R R OR Review of RT Films
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
Hardness Procedure, Hardness Procedure, chrome‐moly steels (1‐1/4 Cr, 1/2
Hardness of accessible Pressure part weld One Spot Hardness
14.63 SS‐000‐15200‐0106, SS‐000‐15200‐0106, H R R OR Mo and 2‐1/4 Cr, 1 Mo) shall be
joint ‐ If applicable per Weld Report
VS215B‐101‐A‐PLN‐7304 VS215B‐101‐A‐PLN‐7304 hardness tested at a frequency of
14.71 ASME Sec.I, ASME Sec.I, 100% H W R OR
VS215B‐101‐A‐PLN‐7401 VS215B‐101‐A‐PLN‐7401
Draining & Drying Procedure Draining & Drying Procedure
VS215B‐101‐A‐PLN‐7403 VS215B‐101‐A‐PLN‐7403
SS‐000‐13A00‐0001, SS‐000‐13A00‐0001,
VS215B‐101‐A‐PLN‐7501 VS215B‐101‐A‐PLN‐7501
Level
Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
14.95 Painting Procedure, Painting Procedure, Random Painting Report H W(*) R OR '(*) W for Visual Inspection ,DFT
test
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
15.00 CLEARANCE OF ASSEMBLY
Drawing, Specification Drawing, Specification All Inspection
SS‐000‐15200‐0101 SS‐000‐15200‐0101 report
S
15.10
15.11 - D M
SPARES ‐ If applicable
J04-Aug 22
- 2 0
Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H R R OR
PRINTE
D 25 / 131
WHEN
N T R OLLED
NCO
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
16.00 BOILER BLOCK ASSEMBLY LOCATION‐ At TBWES Shop Mundra port

VS215B‐101‐A‐PLN‐7101 VS215B‐101‐A‐PLN‐7101
SS‐000‐15200‐0106 SS‐000‐15200‐0106 Records
Procedures/
Records
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
Approved Drawing of PRESSURE PART
ARRANGEMENT OF BOILER,ASSEMBLY VS215B‐101‐A‐DGN‐0301, VS215B‐101‐A‐DGN‐0301,
16.00 D DRAWING OF REFRACTORY FOR STEAM VS215B‐101‐A‐DGN‐0420, VS215B‐101‐A‐DGN‐0420, 100% Drawings H R ‐ OR
BOILER,ASSEMBLY DRAWING OF INSULATION VS215B‐101‐A‐DGN‐0421 VS215B‐101‐A‐DGN‐0421
FOR STEAM BOILER
16.01 ASSEMBLY OF BASE FRAME AS APPLICABLE
Inspection
16.02 Orientation, Setup Dimensions, Alignment Drawing Drawing 100% H IW R OR
Report
16.03 ASSEMBLY OF STRUCTURE AS APPLICABLE
Inspection
Report
16.05 DRUM ALIGNMENT ON BASE FRAME
Inspection
Report
16.10 TUBE/PANEL INSERTION & EXPANSION IN DRUMS
Identification, orientation, projection in Drawing, Tube Expansion Inspection

16.11 Drawing, Tube Expansion Procedure 100% H IW R OR Refer Tube Expansion Procedure
drums, expansion in drums Procedure Report
Cleanness check before tube insert for Drawing, Tube Expansion Inspection

16.12 Drawing, Tube Expansion Procedure 100% H IW R OR
drum holes Procedure Report
Dimensional inspection for Tube
Drawing, Tube Expansion Inspection
16.13 OD/ID and tube hole dia. before Drawing, Tube Expansion Procedure 5% H IW R OR
Procedure Report
expanding
Dimensional inspection of Tube ID
16.14 after expansion for calculating expansion Drawing, Tube Expansion Procedure 5% H IW R OR
Procedure Report
ratio
Check protrusion from inside of drum Drawing, Tube Expansion Inspection
16.15 Drawing, Tube Expansion Procedure 5% H IW R OR
(5% tube) Procedure Report
16.16 Bell Mouthed Diameter as applicable Drawing, Tube Expansion Procedure 5% H IW R OR
Procedure Report
16.20 STRUCTURAL ATTACHMENTS‐ SETUP & WELDING OF TIE BARS, FILLER PLATES & TIE DOWN LUGS
DM20S
Inspection
16.21 Orientation, Dimension Drawing Drawing 100% H R R OR
J-04-Aug-
Report
22
RINTE
D 26 / 131
HEN P
LED W
TROL
NCON
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
PT of accessible Weld joints, Lifting lug if PT Procedure, PT Procedure, Drawing, Inspection

16.22 10% H IW R OR
applicable VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202 Report
16.31 Drawing Drawing 100% M R R OR
Inspection
Report
16.41 Weld Soundness of butt welds 100% NDE Report H R R OR
16.42 PMI for Alloy Verification of accessible Welds 100% PMI report H R R OR
SS‐000‐15200‐0103 SS‐000‐15200‐0103
16.50 OPEN INSPECTION BEFORE HYDRO TEST
Completeness of Expansion, Attachment
Inspection
16.51 Welding & NDE, Compliance to Drawing for Drawing Drawing 100% M W R OR
Report
Scope
Inspection
16.52 Overall major Dimensions Drawing Drawing 100% H W R OR
Report
PMI of alloy steel welds & Parent Metal as PMI Procedure, PMI Procedure,
applicable SS‐000‐15200‐0103 SS‐000‐15200‐0103
16.61 ASME Sec.I ASME Sec.I, 100% M W W OR
VS215B‐101‐A‐PLN‐7401 VS215B‐101‐A‐PLN‐7401
Draining & Drying Procedure, Draining & Drying Procedure,
VS215B‐101‐A‐PLN‐7403 VS215B‐101‐A‐PLN‐7403
16.80 REFRACTORY APPLICATION ‐ REFER VS215B‐101‐A‐PLN‐7407
Refer Separate ITP ‐NO 17 in non pressure
16.81 parts and refer Refractory Application OR
Procedure
16.90 INNER CASING ASSEMBLY
Inner Casing Fitment, Draft Gauge
Connection&S.B/Peep hole
Inspection
16.91 Opening&Insul.Lugs, Fitment of Wash Water Drawing Drawing 100% M R R OR
Report
Drain, Dimension Inspection, Weld Visual
Inspection
PT Procedure, PT Procedure, Drawing,
16.92 NDE of Casing accessible Welds 10% NDE Report H R R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
17.00 FURNACE LEAK TEST
D M S
17.01
-
J04-Aug 22
Soundness of Inner Casing Welds & Furnace Leak test Procedure,
- 2 0
Tightness
D
VS215B‐101‐A‐PLN‐7407
Leak test Procedure.
VS215B‐101‐A‐PLN‐7407
100%
Leak test
Report
H W R OR
27 / 131
RINTE
HEN P
LED W
TROL
NCON
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
17.10 INSULATION & OUTER CASING ‐ REFER VS215B‐101‐A‐PLN‐7408
Insulation location, size and verify with Specification Specification Inspection

17.11 100% H IW R OR
specification VS215B‐101‐A‐PLN‐7408 VS215B‐101‐A‐PLN‐7408 Report
Outer Casing Location, Orientation & Inspection
17.12 Drawing, VT Procedure Drawing, VT Procedure 100% H IW R OR
Welding Report
Drawing, No Obstruction for Ping Inspection
17.13 Tube ID Free from Obstacles Ping pong Ball test 100% H R R OR
Pong Ball Test Report
17.20 FITMENT OF DRUM INTERNALS
Dimensions & Orientation and assembly Inspection
inspection after welding Report
17.20A INITIAL INSPECTION FOR E&I AS APPLICABLE
Initial Inspection for Verification Dossiers in SS‐000‐13702‐0002 / Approved GAD,
SS‐000‐13702‐0002 / Approved GAD,
17.21A accordance with Section 4.2 of IEC60079‐ Data sheets, 100% Dossier review H R R OR
Data sheets.
14 ( as applicable ) HSP‐000‐13800‐010
17.30 PAINTING & FINAL ASSLY INSPECTION ‐ IF APPLICABLE
Overall Construction/ Fitment/ Alignment/
Appearance, Burner Inspection
17.31 Drawing, Specification Drawing, Specification 100% H W R OR
Identification/Orientation/Alignment, Overall Report
Dimensions
17.32 Surface prepration 100% Painting Report H IW/S R OR
SS‐000‐13A00‐0001, SS‐000‐13A00‐0001,
VS215B‐101‐A‐PLN‐7501 VS215B‐101‐A‐PLN‐7501
Level
Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Inspection of finished coatings,Solvent (*) W for Visual Inspection ,DFT
17.36 Painting Procedure, Painting Procedure, Random Painting Report H W (*) R OR
Rub(MEK) test for inorganic zink,Adhesion for finished paint.
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
DM20S
J-04-Aug-
22 SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
RINTE
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HEN P
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NCON
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
17.51 Rust prevention check 100% H IW R IR
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002 Inspection
reports,
Drawing, Specification, Drawing, Specification, Packing list
17.52 Shipping preparation inspection 100% H IW R IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001

17.53 100% H IW R IR
17.54 Check of cleanliness and dryness 100% H IW R IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Flange surface check (with photo record) Drawing, Specification, Drawing, Specification,

17.55 100% H IW R IR
Inspection
17.56 Check of marking for site installation 100% reports, H IW R IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Packing list

17.57 100% H IW R OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001

17.58 100% H IW R IR
17.59 Final inspection on all items ( as applicable ) 100% H IW W OR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
17.61 Final Document Review and Issue of IRC 100% IRC H H R OR IRC
SS‐000‐15200‐0101 SS‐000‐15200‐0101
17.71 Visual Inspection 100% Verification H H ‐ IR ‐
DM20S
17.72 Check of Nameplate/Shipping Mark 100% Verification H H ‐ IR ‐
17.73
J-04-Aug-
22
Check of Invoice/Packing List
RINTE
D
Approved documents / Project
specification
specification
100% Verification H H ‐ IR Packing list
29 / 131
HEN P
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TROL
NCON
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
NO QUALITY VERIFICATION ACTIVITY REFERENCE PROCEDURE ACCEPTANCE CRITERIA SUB RECORD Remarks
SUPLLIER
18.00 DISHED ENDS FOR BOILER DRUMS LOCATION‐ At TBWES Approved Sub Vendor Shop
Drawing, ASME Sec‐II,Matl. Specs.SS‐Drawing, ASME Sec‐II,Matl.
18.02 000‐15200‐0101, Specs.SS‐000‐15200‐0101, 100% MTC H W R/W(*) ‐ OR
SS‐000‐15200‐0102 SS‐000‐15200‐0102
Dimensional inspection, Verification of UT of Sampling Test Piece(s), the
Drawing, ASME
18.03 testing on Plate, Verification of Transfer Heat ASME Sec.II, Drawing, Specification 20% MTC H W R ‐ OR location of samples shall be
Sec‐II,Matl. Specs.
number selected by Contracto~s Inspector
MTC,Drawing,Code, MTC,Drawing,Code,
18.04 Correlation of MTC with Material 100% MTC H W R ‐ OR Bolt‐Nut, Welding Consumables
VS215B‐101‐A‐PLN‐7301 VS215B‐101‐A‐PLN‐7301
Material certification for pressure part as per
18.05 MTC ASME Sec.II, Drawing, Specification 100% MTC H R R ‐ OR
EN 10204‐3.1
Approved Drawing of Steam and Water VS215B‐101‐A‐DGN‐0406, VS215B‐101‐A‐DGN‐0406,

18.06 100% Drawings H R ‐ OR
Drum VS215B‐101‐A‐DGN‐0407 VS215B‐101‐A‐DGN‐0407
18.10 INSPECTION OF DISHED ENDS AFTER FORMING
Inspection
18.11 Visual inspection Drawing Drawing 100% H W R R OR
Report
Inspection
18.12 Dimension inspection, Profile measurement Drawing, ASME Sec.I Drawing, ASME Sec.I 100% H W R R OR
Report
NDE from Inside,Outside on Knuckle Portion PT/MT Procedure, PT/MT Procedure,
18.13 100% NDE Report H W R R OR
& On Edge VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
UT Procedure, UT Procedure,
18.14 Lamination check 100% NDE Report H W R R OR
VS215B‐101‐A‐PLN‐7202 VS215B‐101‐A‐PLN‐7202
Review of test reports of PTC as applicable Heat treatment procedure, Heat treatment
18.15 Heat treatment procedure, Drawing 100% H W R R OR
and verify Heat treatment Drawing chart
Inspection
18.16 Identification & Stamping on Dished ends Drawing Drawing 100% H W R R OR
Report
19.00 BOILER EXTERNAL PIPING ( ASME Sec I & ASME B 31.1) LOCATION‐ At TBWES Approved Sub Vendor Shop
19.00 A (WPS) & Procedure Qualifcation 100% Procedures H R/W(*) R/W(*) ‐ OR (*) W for New Qualification
SS‐000‐15200‐0106 SS‐000‐15200‐0106
Record(PQR)
19.00 B Review of Welder Qualification Records 100% H R/W(*) R/W(*) ‐ OR (*) W for New Qualification
SS‐000‐15200‐0106 SS‐000‐15200‐0106 Records
Procedures/
19.00 C Review of NDT Personnel and Procedures ASME Sec V , ASME Sec I ASME Sec V , ASME Sec I 100% H R R R OR
Records
Approved Drawing of ARRANGEMENT
DRAWING OF BOILER PIPING, PIPING VS215B‐101‐A‐DGN‐0208, VS215B‐101‐A‐DGN‐0208,
19.00 D ISOMETRIC DRAWING FOR LARGE BORE, VS215B‐101‐A‐DGN‐2202, VS215B‐101‐A‐DGN‐2202, 100% Drawings H R ‐ OR
PIPING ISOMETRIC DRAWING FOR SMALL VS215B‐101‐A‐DGN‐2204 VS215B‐101‐A‐DGN‐2204
BORE
Drawing, ASME Sec‐II,Matl. Specs.SS‐Drawing, ASME Sec‐II,Matl. (*) Refer HSS‐000‐13560‐0001 as
19.02 000‐15200‐0101, Specs.SS‐000‐15200‐0101, 100% MTC H R/W(*) R/W(*) ‐ OR applicable ‐ To ensure traceability
& Matl specs
DM20S
19.03 ASME Sec.II, Drawing, Specification 20% MTC H SW R ‐ OR
J-
22 g- for Plate,Forging,Pipe feetings,
-Au
19.0404Correlation of MTC with Material
TED
100% MTC H SW R ‐ OR 30 / 131
Bolt‐Nut, Welding Consumables
RIN VS215B‐101‐A‐PLN‐7301 VS215B‐101‐A‐PLN‐7301
WHEN P
OLLED
TR
NCON
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
SUPLLIER
19.05 attachment to pressure parts as per EN MTC ASME Sec.II, Drawing, Specification 100% MTC H SW R ‐ OR
10204‐3.1
19.06 PMI of Base Metal as applicable SS‐000‐15200‐0103 SS‐000‐15200‐0103 100% PMI report H SW R R OR
VS215B‐101‐A‐PLN‐7303 VS215B‐101‐A‐PLN‐7303
19.10 INSPECTION OF TUBES/PIPES AFTER BENDING
Inspection
19.11 Review of sample bend inspection report Drawing Drawing 100% H R R R OR
Report
Inspection
19.12 Dimensions, Ovality, Thinning Drawing Drawing 5% H SW R R OR
Report
Inspection
19.21 Setup dimensions Drawing Drawing 100% H SW R R OR
Report
(**)‐ As per Piping class
RT Procedure, RT Procedure, Drawing mentioned in PMS/
19.22 RT of Butt welds (**) NDE Report H R R R OR
SS‐000‐13606‐0001 SS‐000‐13606‐0001 Drawing/Code/Minimum 5% per
welder, whichever is stringent
19.30 SETUP OF SOCKET WELDS & OTHER BRANCH WELDS
Inspection
19.31 Orientation, Setup Dimensions Drawing Drawing 100% H SW R R OR
Report
Inspection
19.41 Welding visual inspection Drawing, VT Procedure Drawing, VT Procedure 100% H W R R OR
Report
(**)‐ As per Piping class
PT/MT Procedure PT/MT Procedure, Drawing, ASME mentioned in PMS/
19.42 NDE of accesible fillet weld joints 10%(**) NDE Report H R R R OR
SS‐000‐13606‐0001 Sec.I,SS‐000‐13606‐0001 Drawing/Code/Minimum 10% per
19.50 CLEARANCE FOR PWHT / FINAL (AS APPLICABLE)
Overall major dimensions and compliance to Photographs of every flange
drawing scope Inspection surface prior to the final closure is
19.51 Drawing Drawing 100% H SW R R OR
Verification of Flange major dimesion and Report required. The photographs shall
flange face surface visual inspection be clearly visible (not over
PMI for Alloy Verification of welds as PMI Procedure, PMI Procedure, incorporate with a measuring
19.52 100% PMI report H SW R R OR scale to understand the width of
applicable SS‐000‐15200‐0103 SS‐000‐15200‐0103
flange face
19.53 H SW R R OR hardness tested at a frequency of
joint ‐ If applicable SS‐000‐135B1‐0001_01, SS‐000‐135B1‐0001_01, per Weld Report
one reading per weld. , Hardness
VS215B‐101‐A‐PLN‐7304 VS215B‐101‐A‐PLN‐7304
applicable
19.60 PWHT IF APPLICABLE
D M S
-
J Aug 2
19.61 100% H R R R OR
- 2 0 2
04- RINTE
D 31 / 131
WHEN P
OLLED
TR
NCON
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
SUPLLIER
19.70 INSPECTION AFTER PWHT
PT/MT Procedure
19.71 NDE of accesible Alloy steel fillet weld joints PT/MT Procedure, Drawing 100% NDE Report H SW R R OR (**)‐ As per Piping class
'SS‐000‐135B1‐0001
mentioned in PMS/
RT Procedure, RT Procedure, Drawing, ASME Drawing/Code/Minimum 10% per
19.72 NDE of accesible header butt weld joint 10%(**) NDE Report H R R R OR welder, whichever is stringent
SS‐000‐135B1‐0001 Sec.I,SS‐000‐135B1‐0001
19.73 H SW R R OR Mo and 2‐1/4 Cr, 1 Mo) shall be
VS215B‐101‐A‐PLN‐7304 VS215B‐101‐A‐PLN‐7304
Compliance to Drawing for Scope and
Inspection
19.81 Dimensions inspection Drawing Drawing 100% H SW IW R OR
Report
Line check after piping installation

19.91 Surface prepration 100% Painting Report H SW R R OR
19.92 , Salt contaminants / Conductivity test & 100% Painting Report H SW R R OR
SS‐000‐13A00‐0001, SS‐000‐13A00‐0001,
VS215B‐101‐A‐PLN‐7501 VS215B‐101‐A‐PLN‐7501
Level
19.93 Date and Review of abrasive Type Analysis (If Painting Procedure, Painting Procedure, 100% Painting Report H W R R OR
Check‐
19.94 Painting & Coating prepration & Application , Painting Procedure, Painting Procedure, 100% Painting Report H W R R OR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
19.95 Painting Procedure, Painting Procedure, Random Painting Report H SW W(*) R OR '(*) W for Visual Inspection ,DFT
test
19.96 Verify Identification and marking Painting Procedure, Painting Procedure, 100% Painting Report H SW R R OR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
D M S
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SUPLLIER
20.11 Rust prevention check 100% H SW IW R IR
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
20.12 Shipping preparation inspection 100% H SW IW R IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001 Inspection
20.13 100% reports, H SW IW R IR
Packing list
20.14 Check of cleanliness 100% H SW IW R IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
20.15 100% H SW IW R IR
20.16 Check of marking for site installation 100% H SW IW R IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001 Inspection
20.17 100% reports, H SW IW R OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
Packing list
20.18 100% H SW IW R IR
20.19 Final inspection on all items ( as applicable ) 100% H SW W W OR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
20.11 Final Document Review and Issue of IRC 100% IRC H H H R OR IRC
SS‐000‐15200‐0101 SS‐000‐15200‐0101
20.31 Visual Inspection 100% Verification H SW H ‐ IR ‐
20.32 Check of Nameplate/Shipping Mark 100% Verification H SW H ‐ IR ‐
20.33 Check of Invoice/Packing List 100% Verification H SW H ‐ IR Packing list
21.00 NON BOILER EXTERNAL PIPING ( ASME B31.3) LOCATION‐ At TBWES Approved Sub Vendor Shop
20.00 A (WPS) & Procedure Qualifcation 100% Procedures H R/W(*) R/W(*) ‐ OR (*) W for New Qualification
SS‐000‐15200‐0106 SS‐000‐15200‐0106
Record(PQR)
20.00 B Review of Welder Qualification Records 100% H R/W(*) R/W(*) ‐ OR (*) W for New Qualification
SS‐000‐15200‐0106 SS‐000‐15200‐0106 Records
Procedures/
20.00 C Review of NDT Personnel and Procedures ASME Sec V , ASME Sec I ASME Sec V , ASME Sec I 100% H R R R OR
Records
Approved Drawing of ARRANGEMENT
DRAWING OF BOILER PIPING,PIPING VS215B‐101‐A‐DGN‐0208, VS215B‐101‐A‐DGN‐0208,
20.00 D ISOMETRIC DRAWING FOR LARGE BORE, VS215B‐101‐A‐DGN‐2202, VS215B‐101‐A‐DGN‐2202, 100% Drawings H R ‐ OR
PIPING ISOMETRIC DRAWING FOR SMALL VS215B‐101‐A‐DGN‐2204 VS215B‐101‐A‐DGN‐2204
BORE
Drawing, ASME Sec‐II,Matl. Specs.SS‐
Drawing, ASME Sec‐II,Matl. (*) Refer HSS‐000‐13560‐0001 as
Review & Verification of MTC w.r.t. Drg.BOM 000‐15200‐0101,
21.02 Specs.SS‐000‐15200‐0101, 100% MTC H W R/W(*) ‐ OR applicable ‐ To ensure traceability
& Matl specs SS‐000‐15200‐0102,
SS‐000‐15200‐0102 of Sampling Test Piece(s), the
SS‐000‐15200‐0110
location of samples shall be
DM20S
21.03 ASME Sec.II, Drawing, Specification 20% MTC H W R ‐ OR selected by Contractors Inspector
J-
22 g-
-Au
21.0404Correlation of MTC with Material
TED
MTC,Drawing,Code, MTC,Drawing,Code,
100% MTC H W R ‐ OR
Bolt‐Nut, Welding Consumables
33 / 131
EN PRIN VS215B‐101‐A‐PLN‐7301 VS215B‐101‐A‐PLN‐7301
OLL
ITP for Pressure PartsED WH
TR
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
SUPLLIER
21.05 attachment to pressure parts as per EN MTC ASME Sec.II, Drawing, Specification 100% MTC H W R ‐ OR
10204‐3.1
21.06 PMI of Base Metal as applicable SS‐000‐15200‐0103 SS‐000‐15200‐0103 100% PMI report H W R R OR
VS215B‐101‐A‐PLN‐7303 VS215B‐101‐A‐PLN‐7303
Inspection
21.11 Setup dimensions Drawing Drawing 100% H SW R R OR
Report
(**) As per Piping class
RT Procedure, RT Procedure, Drawing, mentioned in PMS/
21.12 RT of Butt welds (**) NDE Report H R R R OR
SS‐000‐15200‐0110 SS‐000‐15200‐0110 Drawing/Code/Minimum 5% per
21.20 SETUP OF SOCKET WELDS & OTHER BRANCH WELDS
Inspection
21.21 Orientation, Setup Dimensions Drawing Drawing 100% H SW R R OR
Report
Inspection
21.30 Welding visual inspection Drawing, VT Procedure Drawing, VT Procedure 100% H W R R OR
Report
(**) As per Piping class
PT/MT Procedure PT/MT Procedure, Drawing, ASME
mentioned in PMS/
21.31 NDE of accesible fillet weld joints SS‐000‐13606‐0001, Sec.I,SS‐000‐13606‐0001 10%(**) NDE Report H SW R R OR
Drawing/Code/Minimum 10% per
SS‐000‐15200‐0110 SS‐000‐15200‐0110
21.40 CLEARANCE FOR PWHT / FINAL (AS APPLICABLE)
Overall major dimensions and compliance to Photographs of every flange
drawing scope Inspection surface prior to the final closure is
Verification of Flange major dimension and Report required. The photographs shall
flange face surface visual inspection be clearly visible (not over
PMI for Alloy Verification of welds as PMI Procedure, PMI Procedure, incorporate with a measuring
21.42 100% PMI report H SW R R OR scale to understand the width of
applicable SS‐000‐15200‐0103 SS‐000‐15200‐0103
flange face
21.43 H SW R R OR hardness tested at a frequency of
one reading per weld. , Hardness
VS215B‐101‐A‐PLN‐7304 VS215B‐101‐A‐PLN‐7304
applicable
21.50 PWHT IF APPLICABLE
DM20S
21.51 100% H R R R OR
J-04-Au g-22
21.60 INSPECTION AFTER PWHT
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INTERVENTION
SAMPLING VERIFIED
SUPLLIER
21.61 NDE of accesible Alloy steel fillet weld joints PT/MT Procedure PT/MT Procedure, Drawing 100% NDE Report H SW R R OR
21.62 H SW R R OR Mo and 2‐1/4 Cr, 1 Mo) shall be
joint ‐ If applicable SS‐000‐135B1‐0001, SS‐000‐135B1‐0001, per Weld Report
VS215B‐101‐A‐PLN‐7304 VS215B‐101‐A‐PLN‐7304
Hardness of production weld,hot bend & hot
Hardness Procedure, Hardness Procedure, Hardness
21.63 formed piping For P‐Nos 1,3,4,5 materials as Random H SW R R OR
SS‐000‐15200‐0106 SS‐000‐15200‐0106 Report
applicable
21.71 Drawing Drawing 100% H SW IW R OR

21.81 Surface prepration 100% Painting Report H SW R R OR
21.82 ,Salt contaminants / Conductivity test & 100% Painting Report H SW R R OR
SS‐000‐13A00‐0001, SS‐000‐13A00‐0001,
VS215B‐101‐A‐PLN‐7501 VS215B‐101‐A‐PLN‐7501
Level

21.83 Date and Review of abrasive Type Analysis (If Painting Procedure, Painting Procedure, 100% Painting Report H SW R R OR
Check‐
21.84 Painting & Coating prepration & Application , Painting Procedure, Painting Procedure, 100% Painting Report H SW R R OR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Painting specification, Drawing, Painting specification, Drawing, (*) W for Visual Inspection ,DFT
21.85 Painting Procedure, Painting Procedure, Random Painting Report H SW W(*) R OR for finished paint.IW for WFT,
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001 MEK and adhesion test
test
21.86 Verify Identification and marking Painting Procedure, Painting Procedure, 100% Painting Report H SW R R OR
at TBWES Mundra.
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
21.91
D M S
Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H SW R R OR
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SAMPLING VERIFIED
SUPLLIER
22.11 Rust prevention check 100% H SW IW R IR
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
22.12 Shipping preparation inspection 100% H SW IW R IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
22.13 100% H SW IW R IR
22.14 Check of cleanliness 100% H SW IW R IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001 Inspection
Flange surface check (with photo record) Drawing, Specification, Drawing, Specification, reports,
22.15 100% H SW IW R IR
and flange face protection SS‐000‐14500‐0001 SS‐000‐14500‐0001 Packing list
22.16 Check of marking for site installation 100% H SW IW R IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
22.17 100% H SW IW R OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
22.18 100% H SW IW R IR
22.19 Final inspection on all items ( as applicable ) 100% H SW W W OR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
22.11 Final Document Review and Issue of IRC 100% IRC H H H R OR
SS‐000‐15200‐0101 SS‐000‐15200‐0101
22.31 Visual Inspection 100% Verification H SW H ‐ IR
22.32 Check of Nameplate/Shipping Mark 100% Verification H SW H ‐ IR
22.33 Check of Invoice/Packing List 100% Verification H SW H ‐ IR
Designation of letters and abbreviations of ITP
H: Hold point
Vendor is not allowed to proceed with the test/inspection unless a written release is issued by Contractor. Vendor shall submit inspection notification to Contractor
W: Witness point
Vendor can proceed with the test/inspection when Contractor’s inspector is not present at the notified time. Vendor shall submit inspection notification to Contractor.
IW: Initial witness
Vendor is requested to notify Contractor of the initial inspection date/time. Vendor can proceed with the test/inspection when Contractor’s inspector is not present at the notified time. Subsequent test/inspection will not be witnessed
unless any deficiencies are found at the initial inspection.
SW: Spot witness
Vendor shall notify Contractor of inspection to be spot witnessed. Vendor may proceed with Inspection and testing should Contractor’s inspector not be present at the time notified.
S: Surveillance
Vendor is not requested to notify Contractor. Contractor’s inspector will monitor manufacturing conditions, workmanship and test/inspection during his visit or periodical inspection.
R: Record review
Vendor shall provide Contractor with certificates, reports and records as applicable for review and confirmation.
M
<Records>
S
J-04D
OR: Official record Vendor is requested to provide the official records to submit as the Manufacturing Data Record Book.
22
- A ug-20
IR: Internal record Vendor is requested to provide the records for Contractor’s inspector to verify the quality.
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SAMPLING VERIFIED
SUPLLIER
TBWES Thermax Babcock & Wilcox Energy Solutions Ltd
CONTRACTOR JGC Corporation / Hyundai Engineering & Construction Co., Ltd
EMPLOYER The Ministry of Oil, South Refineries Company (SRC)
Inspection Level
Level 0 Documentation requirements only; no vendor inspection required.
Level 1 Only final inspection is required prior to shipping
Includes pre‐inspection meetings, one or more unspecified “in progress” surveillance visit/s, all witness and hold points, final inspection, and release fo
Level 2
shipment.
Includes pre‐inspection meetings, one or more unspecified “in progress” surveillance visits, all witness and hold points, final inspection, and release fo
Level 3
shipment. Inspections shall be on a regular basis (daily, weekly or bi‐weekly)
Level 4 Resident inspector continually monitoring the work.
Notes
Thermax Babcock & Wilcox Energy Solutions

Contractor
Ltd ( TBWES),Pune
Approved by
Manufacturer/Sub supplier
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INDEX FOR NON PRESSURE PARTS
1 DUCT
2 FABRICATED DAMPER
3 FABRICATED EXPANSION JOINTS
4 AIR FLOW MEASURING DEVICE (AEROFOIL)
5 STACK
6 WINDBOX
7 BOILER CASING
8 BOILER STUCTURE INCLUDING PLATFORM & LADDER
9 FOUNDATION BOLTS & PACKER PLATES
10 GRATINGS (GRILLS)
11 DRUM INTERNAL & EXTERNALS
12 BOILER BASE FRAME(FM)
13 MISCELLANEOUS ITEMS
14 STRUCTURE & CASING FOR MODULAR ECO ASSLY
15 LIFTING BEAM
16 REFRACTORY APPLICATION
M S
J-04D
-Au g - 2 0 22
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WHEN
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NCONTRO
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
PLANS DOCUMENTS SUB SUPLLIER TBWES CONTRACROR EMPLOYER
1.00 DUCT LOCATION‐ At Thermax Approved Sub Vendor Shop

Review of Welding Procedure Specification (WPS) ASME IX/AWS D1.1,
1.01 A WPS/PQR,SS‐000‐15200‐0106 100% Procedures H R R R OR
& Procedure Qualifcation Record(PQR) SS‐000‐15200‐0106
Procedures/
1.01 B Review of Welder Qualification Records WPQ ASME IX/AWS D1.1 100% H R R R OR
Records
Procedures/
1.01 C Review of NDT Personnel and Procedures NDE Procedure NDE Procedure, Drawing 100% H R R R OR
Records
APPROVED ASSEMBLY DRAWING OF AIR & GAS
1.01 D VS215B‐101‐A‐DGN‐0205 VS215B‐101‐A‐DGN‐0205 100% Drawing H R R R OR
DUCT
Review & Verification of MTC/check test Drawing, Engg. & Material MTC/Check In Absence of MTC, Check
1.03 Drawing, code, MTC 100% H R R R OR
reports w.r.t. Drg.BOM & Matl specs Specification. MTC, test report test to be done
Drawing, Engg. & Material
1.04 Dimensional inspection Drawing, code, MTC 10% MTC H R R R OR
Specification. MTC,
Drawing, Engg. & Material MTC/Check
1.05 Correlation of MTC with Material Drawing, code, MTC 100% H R R R OR
Specification. MTC, test report
1.06 Material certification as per EN 10204‐2.2 MTC/Lab test Report 100% H R R R OR
1.10 FINAL INSPECTION BEFORE PAINTING
Inspection
1.11 Weld Visual inspection Drawing, VT Procedure Drawing, VT Procedure 100% H W W R OR
Report
Dimension inspection, Compliance to
Inspection
1.12 Drawing scope,Match Marking, Orientation, Drawing Drawing 100% H W IW R OR
Report
Distortion / Flatness
1.13 PT of Filet weld joints PT Procedure PT Procedure PT ‐10% NDE Report H W R R OR
(*) PMI shall be carried
Alloy Verification ‐PMI of AS , SS accessible Welds
1.14 PMI Procedure PMI Procedure 10%(*) PMI report H W R R OR out (If applicable ) as per
& Parent Metal if Applicable
PMI procedure
Drawing/specification Inspection
1.15 Trial assembly between Ducts by using templates Drawing/specification 100% H W W R OR
Report
Painting
1.21 Surface prepration Painting Procedure, Painting Procedure, 100% H SW R R OR
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
condition, Cleaning, profile, cleanliness grade Painting specification, Drawing, Painting specification, Drawing,
Painting
1.22 ,Salt contaminants / Conductivity test & Painting Procedure, Painting Procedure, 100% H SW R R OR
Report
check for any steel imperfection,Surface SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Dust Level
Painting
1.23 Date and Review of abrasive Type Analysis (If Painting Procedure, Painting Procedure, 100% H R R R OR
Report
DM20S
Painting Check‐
1.24 Painting & Coating prepration & Application , Painting Procedure, Painting Procedure, 100% H W R R IR
J-04-Aug-
Report ‐ Atmospheric Condition
22 SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
PRINT
ED 39 / 131
ITP FOR NPPROLLED WHEN
T
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
Inspection of finished coatings,Solvent Painting (*) W for Visual Inspection
1.25 Painting Procedure, Painting Procedure, Random H W W (*) R OR
Rub(MEK) test for inorganic zink,Adhesion Report ,DFT for finished paint.
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
Painting
1.26 Verify Identification and marking Painting Procedure, Painting Procedure, 100% H W R R OR
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
1.30 PACKING INSPECTION
1.31 Rust prevention check SS‐000‐14500‐0001, SS‐000‐14500‐0001, 100% Packing list H W W* R IR * Site dispach directly
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
1.32 Shipping prepration inspection SS‐000‐14500‐0001, SS‐000‐14500‐0001, 100% Packing list H W W* R IR
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Check of shipping / lifting bracing as per
1.33 SS‐000‐14500‐0001, SS‐000‐14500‐0001, 100% Packing list H W W* R IR
approved drawing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
1.34 Check of cleanliness and dryness SS‐000‐14500‐0001, SS‐000‐14500‐0001, 100% Packing list H W W* R IR
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Flange surface check (with photo record) and
flange face protection
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
1.36 Check of marking for site installation SS‐000‐14500‐0001, SS‐000‐14500‐0001, 100% Packing list H W W* R IR
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Check of nameplate with Photo Record or
1.37 SS‐000‐14500‐0001, SS‐000‐14500‐0001, 100% Packing list H W W* R OR
Rubbing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Check of Packing conditions as per approved
Packing Procedure
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
1.39 Final Inspection on all items SS‐000‐14500‐0001, SS‐000‐14500‐0001, 100% Packing list H W W* W* OR
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Drawing, Specification Drawing, Specification IRC for direct despatch to
SS‐000‐15200‐0101 SS‐000‐15200‐0101 at Site
1.50 PRE‐SHIPPING INSPECTION
1.51 Visual Inspection 100% Packing list H H H* ‐ IR * Site dispach directly
SS‐000‐14500‐0001 SS‐000‐14500‐0001
1.52 Check of Nameplates/Shipping Mark 100% Packing list H H H* ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
1.53 Check of Invoice/Packing List 100% Packing list H H H* ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
2.00
D M
DAMPERS
S LOCATION‐ At Thermax Approved Sub Vendor Shop
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T
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
Review of Welding Procedure Specification (WPS) ASME IX/AWS D1.1
Procedures/
Records
Procedures/
Records
2.01 D VS215B‐101‐A‐DGN‐0205/3109 VS215B‐101‐A‐DGN‐0205/3109 100% Drawing H R R R OR
DUCT
Review & Verification of MTC/check test Drawing, Engg. & Material MTC/Check
reports w.r.t. Drg.BOM & Matl specs Specification. MTC, test report
Specification. MTC,
Drawing, Engg. & Material MTC/Check In Absence of MTC, Check
Specification. MTC, test report test to be done
Inspection
Report
Inspection
2.12 Drawing scope,Match Marking, Orientation, Drawing Drawing 100% H W IW R OR
Report
2.13 PT of Filet weld joints PT Procedure, PT Procedure PT ‐10% NDE Report H W R R OR
PMI procedure
Inspection
2.15 Open/Close Operation Drawing Drawing 100% H W IW R OR
Report
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Painting
Report
Dust Level
Painting
Report
S
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
Painting Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
2.25 Painting Procedure, Painting Procedure, Random H W W(*) R OR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
approved drawing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Rubbing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Packing Procedure
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002

2.41 Final Document Review and Issue of IRC 100% IRC H H H R IRC
SS‐000‐15200‐0101 SS‐000‐15200‐0101 at Site
D M S
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- 2 0 SS‐000‐14500‐0001 SS‐000‐14500‐0001
PRINT
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐14500‐0001 SS‐000‐14500‐0001
3.00 FABRICATED EXPANSION JOINTS LOCATION‐ At Thermax Approved Sub Vendor Shop
Procedures/
Records
Procedures/
Records
APPROVED ASSEMBLY DRAWING OF EXPANSION
JOINT
3.02 Drawing, code, MTC 100% H W R R OR
3.03 Dimensional inspection Drawing, code, MTC 10% MTC H W R R OR
Specification. MTC,
3.04 Correlation of MTC with Material Drawing, code, MTC 100% H W R R OR
Inspection
3.21 Weld Visual inspection Drawing, VT Procedure Drawing, VT Procedure 100% H W S R OR
Report
Inspection
3.22 Compliance to Drawing for Scope Drawing Drawing 100% H W S R OR
Report
3.23 Verify NDE Report NDE Procedure NDE Procedure, Drawing 100% NDE Report H R R R OR
Location & Dimensions of Shear Transfer Pin
Arrangement, Free Movement of Floating Inspection
3.24 Drawing Drawing 100% H W S R OR
Plate,Expansion Provision Dimensions, Report
Flange mating inspection as applicable
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Painting
Report
Dust Level
DMS
Painting
J-04-Au
2 Report
g-202
PRINT
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T
NCON
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
Painting Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Inspection of finished coatings,Solvent Painting
3.35 Painting Procedure, Painting Procedure, Random H W R R OR
Rub(MEK) test for inorganic zink,Adhesion Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
approved drawing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Rubbing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Packing Procedure
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐15200‐0101 SS‐000‐15200‐0101 at Site
SS‐000‐14500‐0001 SS‐000‐14500‐0001
S
M
SS‐000‐14500‐0001 SS‐000‐14500‐0001
3.63
- D
J04-Aug 22
Check of Invoice/Packing List
- 2 0
D
Drawing, Specification
SS‐000‐14500‐0001
SS‐000‐14500‐0001
100% Packing list H H H* ‐ IR
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INTERVENTION
SAMPLING VERIFIED
4.00 AIR FLOW MEASURING DEVICE (AEROFOIL) LOCATION‐ At Thermax Approved Sub Vendor Shop

Review of Welding Procedure Specification ASME IX/AWS D1.1
(WPS) & Procedure Qualifcation Record(PQR) SS‐000‐15200‐0106
Procedures/
Records
Procedures/
Records
DUCT

Specification. MTC,
Inspection
Report
Inspection
4.12 Drawing scope,Match Marking, Orientation, Drawing Drawing 100% H W R R OR
Report
4.13 PT of Filet weld joints PT Procedure, PT Procedure PT ‐10% NDE Report H W R R OR
PMI procedure
Inspection
4.15 Throat Size Measurement Drawing Drawing 100% H W R R OR
Report
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Painting
Report
Dust Level
DMS
Painting
J-04-Au
2 Report
g-202
PRINT
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T
NCON
1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
Painting Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Inspection of finished coatings,Solvent Painting
4.25 Painting Procedure, Painting Procedure, Random H W R R OR
Rub(MEK) test for inorganic zink,Adhesion Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
approved drawing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Rubbing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Packing Procedure
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002

SS‐000‐15200‐0101 SS‐000‐15200‐0101 at Site
S
4.51 - D M
J04-Aug 22
- 2 0
Visual Inspection
SS‐000‐14500‐0001
SS‐000‐14500‐0001
100% Packing list H H H* ‐ IR * Site dispach directly
P RINTE
D 46 / 131
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SAMPLING VERIFIED
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐14500‐0001 SS‐000‐14500‐0001
5.00 STACK LOCATION‐ At Thermax Approved Sub Vendor Shop
5.01 B WPS/PQR,SS‐000‐15200‐0106 100% Procedures H R R R OR
Procedures/
5.01 C Review of Welder Qualification Records WPQ ASME IX/AWS D1.1 100% H R R R OR
Records
Procedures/
5.01 D Review of NDT Personnel and Procedures NDE Procedure NDE Procedure, Drawing 100% H R R R OR
Records
APPROVED ARRANGEMENT,TEMPLATE DRAWING VS215B‐101‐A‐DGN‐0204, VS215B‐101‐A‐DGN‐0204,
5.01 D 100% Drawing H R R R OR
FOR STACK DRAWING OF STACK VS215B‐101‐A‐DGN‐0505 VS215B‐101‐A‐DGN‐0505

Specification. MTC,
5.20 INSP.OF STACK TEMPLATE
Butt Weld Dimensions of Sectors, Inspection
5.21 Drawing Drawing 100% H W W/R R OR
Dimensions, No.of Holes, Hole size Report
Weld Inspection, Mating inspection, Inspection
5.22 Drawing Drawing 100% H W W/R R OR
Identification/Match marking Report
5.30 INSP.OF BASE RING
Inspection
5.31 Butt Weld Dimensions Drawing Drawing 100% H R W/R R OR
Report
5.32 Backgauging after first side welding PT Procedure PT Procedure 100% NDE Report H R R R OR
5.33 Weld soundness of Butt joints RT Procedure RT Procedure 100% NDE Report H R R R OR
Inspection
5.34 Match Drilling of Base Ring with Template Drawing Drawing 100% H W R R OR
Report
Dimensions‐Thickness, ID,OD,PCD, Hole
Inspection
5.35 Equispacing, No. of Holes,Hole size & pitch, Drawing Drawing 100% H W W R OR
Report
weld visual inspection
5.40 SETUP OF L‐SEAMS
S
Dimensions‐OD, Ovality, Circulary & Inspection
M
D
Mismatch, Height Report
5.42
-
J Aug
04-
- 2 022
Backgauging after first side welding
D
PT Procedure PT Procedure 100% NDE Report H R R R OR
47 / 131
PRINTE
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INTERVENTION
SAMPLING VERIFIED
5.50 SETUP OF SHELL TO SHELL
Mismatch & Alignment of Shells and setup Inspection
dimensions Report
5.52 Backgauging after first side welding PT Procedure PT Procedure 100% NDE Report H SW R R OR
5.60 FULL WELDING OF SHELL SEAMS
All T joints‐100%, Lseams‐
10%, A One Radiograph per
each three shop
5.61 Weld Inspection, Weld soundness RT Procedure RT Procedure 100% NDE Report H R W R OR circumferential seams on
stack strucutral shell shall be
made, preferably at vertical
weld intersections
PT/MT on root run and final welding of
5.62 PT/MT Procedure PT/MT Procedure 100% NDE Report H W(*) W(*) R OR (*) for final weld
Lifting Hook/Lug to Structure Weld
UT of shell plate at Lifting Lug Locations (200
5.63 UT Procedure UT Procedure 100% NDE Report H R W/R R OR
mm from full penetration part)
5.70 ALIGNMENT OF STACK SHELLS (2 ADJACENT SHELLS)
Drawing, 1mm/Meter or 20 Inspection
5.71 Levelling of Shells Drawing 100% H W W/R R OR
mm max Report
Inspection
5.72 Base Ring Squareness with respect to Shell Drawing Drawing, within 5mm 100% H W W/R R OR
Report
Shell to Shell Matching/Mismatch (at 120
Inspection
5.73 deg.apart), Overall Length,Continuity of Drawing Drawing 100% H W W R OR
Report
Monkey Ladder&Wind Breaker
Drawing, 1mm/Mtr, 20mm Inspection
5.74 Straightness (at 180 deg. apart) Drawing 100% H W W R OR
Max. Report
Identification & Match Marking and Inspection
5.75 Drawing Drawing 100% H W W R OR
completion of welding Report
5.80 MOCKUP ASSEMBLY OF PLATFORM AND LADDER
Verify Assly of Platform & Ladders on Stack Inspection
for bolted construction Report
Verify Assly of Platform&Ladders on ground
Inspection
5.82 for welded construction, Weld Visual Drawing Drawing 100% H W W R OR
Report
Inspection
Inspection
5.83 Verify Painters Trolly Drawing Drawing 100% H W W R OR
Report
Anchor Pitch & Orientation‐100%, Anchor Drawing, In hammer test no Inspection

5.91 Drawing, Hammer test 100% H W W R IR
weld soundness‐Random breakages Report
Inspection
DM20S
5.92 Compliance to Drawing for Scope Drawing Drawing 100% H W W R OR
Report
5.00
J-04-Aug-
22
PAINTING INSPECTION FOR STACK
PRINT
ED 48 / 131
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SAMPLING VERIFIED
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Painting
Report
Dust Level
Painting
Report
Painting Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
5.05 Painting Procedure, Painting Procedure, Random H W W (*) R OR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
approved drawing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
5.27 SS‐000‐14500‐0001, SS‐000‐14500‐0001, 100% Packing list OR
S
H W W* R
Rubbing
- D M
J04-Aug 22
- 2 0
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
PRINT
ED 49 / 131
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SAMPLING VERIFIED
Packing Procedure
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐15200‐0101 SS‐000‐15200‐0101 at Site
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Remarks: Template shall have "Boiler Front","Top,Bottom" marking on it, Shop template shall have only pilot drill of 8mm size & reference of final drill size shall be mentioned on it.This drilling shall be done
along with base plate. For bolted stack,flanges made from sector,such sector weld shall be 100% RT or UT
6.00 WINDBOX LOCATION‐ At Thermax Approved Sub Vendor Shop
Procedures/
Records
Procedures/
Records
APPROVED ARRANGEMENT DRAWING OF WIND
BOX

Specification. MTC,
6.20 ASSEMBLY INSPECTION
Orientation, Assembly inspection and Inspection
6.21 Drawing Drawing 100% H W R R OR
D M S
completion of welding Report
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
Compliance to Drawing for Scope, Round off Inspection
sharp Corner/edges by 2mm radius Report
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Painting
Report
Dust Level
Painting
Report
Painting Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
7.00 BOILER CASING LOCATION‐ At Thermax Approved Sub Vendor Shop

Procedures/
Records
Procedures/
Records
Specification. MTC,
S
M
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04-
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PRINT
T
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
Inspection
Report
Dimension inspection, Compliance to Inspection
Drawing scope Report
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Painting
Report
Dust Level
Painting
Report
Painting Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
8.00 BOILER STRUCTURE INCLUDING PLATFORM AND LADDER LOCATION‐ At Thermax Approved Sub Vendor Shop
Procedures/
Records
Procedures/
D M S Records
-
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INTERVENTION
SAMPLING VERIFIED
APPROVED ASSEMBLY DRAWING OF BUCK
VS215B‐101‐A‐DGN‐0415, VS215B‐101‐A‐DGN‐0415,
8.01 D STAY,ASSEMBLY DRAWING OF PLATFORM, 100% Drawing H R R R OR
VS215B‐101‐A‐DGN‐0418 VS215B‐101‐A‐DGN‐0418
HANDRAIL, LADDER AND STAIR
Review of MTC for main load carrying
Drawing, Engg. & Material MTC/Check In Absence of MTC, Check
8.02 members, Review of MTC/ Check Test Drawing, code, MTC 100% H R R R OR
Specification. MTC, test report test to be done
reports for Non load carrying members
8.03 Dimensional inspection Drawing, code, MTC 10% MTC H SW R R OR
Specification. MTC,
Material certification for Beams, Columns,
8.05 High Strength Bolts ‐ EN 10204 3.1, other MTC/Lab test Report 100% H R R R OR
than above ‐ EN10204 2.2
8.10 BUTT JOINTS IN MAIN LOAD CARRYING MEMBERS FOR LENGTH BUILT‐UP
Inspection
8.11 Joint Location Review Drawing Drawing 100% H W R R IR
Report
Inspection
8.12 Setup Dimensions Measurement Drawing Drawing 100% H W R R IR
Report
Inspection
8.13 Welding Inspection Visual Drawing, VT Procedure Drawing, VT Procedure 100% H R W R OR
Report
8.14 Weld Soundness NDE Procedure RT/UT Procedure RT/UT 100% NDE Report H R R R OR
8.20 FINAL INSPECTION OF COLUMN
Drawing, Level marking within
Box Size, Total Height of Column, Level Inspection
8.21 Drawing +/‐ 2mm, 5mm Upto 10mtr & 100% H W IW R OR
Marking Report
8mm max.
Drawing, Location within +/‐ Inspection
8.22 Orientation and Location of Cleats/Brackets Drawing 100% H W IW R OR
2mm Report
Inspection
8.23 Squareness of Cleats/Brackets Drawing 1.5 gap in 12" Length 100% H W IW R OR
Report
Inspection
8.24 Straightness ‐(Camber/Sweep) Drawing 1mm/Mtr, or 10mm Max. 100% H W IW R OR
Report
1.5%of Section Ht/Max.5mm; Inspection
8.25 Twist & Levelling Drawing 100% H W IW R OR
Water Level Within 5mm Report
Inspection
8.26 Weld Inspection Drawing, VT Procedure Drawing, VT Procedure 100% H W IW R OR
Report
8.27 NDE of Splice Joints as applicable Procedure RT/UT Procedure RT/UT 100% NDE Report H R R R OR
8.28 NDE of Fillet Welds Joints PT/MT Procedure PT/MT Procedure 10% Random NDE Report H W IW R OR
Lifting Lug welding as applicable
Inspection
DM20S
8.30 Identification Marking Drawing Drawing 100% H W S R OR
Report
J-04-Aug-
8.30 FINAL INSPECTION OF GIRDER
22
PRINT
ED 53 / 131
T
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INTERVENTION
SAMPLING VERIFIED
Inspection
8.31 Orientation Drawing Drawing 100% H W IW R OR
Report
Length is '+0/‐3mm upto 12mtr,‐
9mm max., Twist & Levelling is Inspection
8.32 Overall dimensions, Length, Twist & Levelling Drawing 100% H W IW R OR
1.5%of Section Ht/Max.5mm; Report
Water Level Within 5mm
Inspection
Report
Inspection
8.34 Cleat locations, orientation, dimensions Drawing Drawing 100% H W IW R OR
Report
Weld Soundness of fillet welds for plate
8.35 PT/MT Procedure PT/MT Procedure 10% NDE Report H W IW R OR
fabricated girders
Inspection
Report
NDE After removal of temporary
8.37 MT Procedure MT Procedure 100% NDE Report H W IW R OR
supports,after dress up
ID Marking by Tag Welding (Job
8.39 Drawing Drawing 100% NDE Report H W IW R OR
no.,Drg.no.,Part no
8.40 FINAL INSPECTION OF BEAMS/BRACINGS
Inspection
8.41 Orientation Drawing Drawing 100% H W IW R OR
Report
8.42 Overall dimensions, Length, Twist & Levelling Drawing 100% H W IW R OR
Inspection
Report
Inspection
8.44 Cleat locations, orientation, dimensions Drawing Drawing 100% H W IW R OR
Report
Inspection
Report
8.46 NDE of Fillet Welds Joints PT/MT Procedure PT/MT Procedure Random 10% NDE Report H W IW R OR
8.47 MT Procedure MT Procedure 100% NDE Report H W IW R OR
8.49 Drawing Drawing 100% NDE Report H W IW R OR
no.,Drg.no.,Part no
8.50 FINAL INSPECTION OF BUCKSTAYS
Inspection
8.51 Orientation, Corner Links ‐ Pin fitment Drawing Drawing 100% H W S R OR
Report
D M S
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- 2 0
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T
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INTERVENTION
SAMPLING VERIFIED
8.52 Overall dimensions, Length, Twist & Levelling Drawing 100% H W S R OR
Inspection
8.53 Straightness ‐(Camber/Sweep) Drawing 1mm/Mtr, or 10mm Max. 100% H W S R OR
Report
Inspection
8.54 Cleat locations, orientation, dimensions Drawing Drawing 100% H W S R OR
Report
Inspection
8.55 Weld Inspection Drawing Drawing, VT Procedure 100% H W S R OR
Report
8.56 NDE of Fillet Welds Joints PT/MT Procedure PT/MT Procedure Random 10% NDE Report H W R R OR
8.57 MT Procedure MT Procedure 100% NDE Report H W S R OR
8.59 Drawing Drawing 100% NDE Report H W S R OR
no.,Drg.no.,Part no
8.60 FINAL INSP.OF LADDER,STAIRCASE,HANDRAIL,MONORAIL STR, TEMP.ERECTION& PIPE/PR.PART SUPPORTS
Inspection
8.61 Overall dimensions, Length Drawing Drawing 100% H W S R OR
Report
Inspection
8.62 Cleat locations, orientation, dimensions Drawing Drawing 100% H W S R OR
Report
Inspection
8.63 Weld Inspection Drawing, VT Procedure Drawing, VT Procedure 100% H W S R OR
Report
no.,Drg.no.,Part no
8.70 TRIAL ASSEMBLY OF LADDER AND PLATFORM / STRUCTURE IF APPLICABLE
Overall Assembly Inspection & Dimensional
Inspection
8.71 check, Alignment, Completion of all Welding, Drawing Drawing 100% H H W R OR
Report
Match Marking
8.80 FINAL INSP.OF CANOPY STRUCTURE
Inspection
8.81 Overall dimensions, Length, Twist & Levelling Drawing, Drawing 100% H W S R OR
Report
Inspection
8.82 Cleat locations, orientation, dimensions Drawing, Drawing 100% H W S R OR
Report
Inspection
Report
8.84 NDE of Splice Joints Procedure RT/ UT Procedure RT/ UT 100% NDE Report H W R R OR
D M S
-
8.86
J04-Aug -2022
PRINT
ED
PT/MT Procedure PT/MT Procedure 100% NDE Report H W(*) W(*) R OR (*) for final weld
55 / 131
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INTERVENTION
SAMPLING VERIFIED
no.,Drg.no.,Part no
8.90 FINAL INSP.OF SKID STRUCTURES
Inspection
8.91 Overall dimensions, Length, Twist & Levelling Drawing, Drawing 100% H W S R OR
Report
Inspection
8.92 Cleat locations, orientation, dimensions Drawing, Drawing 100% H W S R OR
Report
Inspection
Report
no.,Drg.no.,Part no
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Painting
Report
Dust Level
Painting
Report
Painting Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
9.10
S
PACKING INSPECTION
D M
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ED 56 / 131
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
approved drawing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Rubbing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Packing Procedure
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐15200‐0101 SS‐000‐15200‐0101 at Site
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐14500‐0001 SS‐000‐14500‐0001
10.00 FOUNDATION BOLTS & PACKER PLATES LOCATION‐ At Thermax Approved Sub Vendor Shop
ASME Section IX/ AWS D1.1 ASME Section IX/ AWS D1.1 Procedures/
10.00 B Review of Welder Qualification Records 100% H R R R OR
Records
Procedures/
10.00 C Review of NDT Personnel and Procedures ASME Section V ASME Section V 100% H R R R OR
Records
APPROVED LOADING DATA & FOUNDATION
S
DRAWING FOR AUXILIARY EQUIPMENT
10.02 - D M
J04-Aug 22
- 2 0
Review & Verification of MTC/check test
Drawing, ASME Sec‐II,Matl. Specs.
ASME Sec.II, Drawing,
100%
MTC/Check
H R R R OR
In Absence of MTC, Check
reports w.r.t. Drg.BOM & Matl specs
INTED
PR
Specification test report 57 / 131
test to be done
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INTERVENTION
SAMPLING VERIFIED
10.03 Dimensional inspection Drawing, ASME Sec‐II,Matl. Specs. 10% MTC H R R R OR
Specification
ASME Sec.II, Drawing, MTC/Check
10.04 Correlation of MTC with Material MTC,Drawing,Code 100% H R R R OR
Specification test report
10.10 FINAL INSPECTION (FOUNDATION BOLT)
Bolt Dimensions: Overall Length, Thread Inspection
Length Report
Anchor Plate Dimensions: Length X Width x Inspection
Thickness Report
Inspection
10.13 Plain Washers / Taper Washers Drawing Drawing 100% H SW R R OR
Report
Inspection
10.14 Bolt thread, finish & Size Drawing Drawing 100% H SW R R OR
Report
Nut Proof Load in black condition as Inspection
applicable Report
Inspection
10.16 Nut,Locknut fitment with Bolt Threads Drawing Drawing 100% H SW R R OR
Report
Weld Inspection (Size & Finish) of anchoring Inspection
Plates/Rods Report
10.20 FINAL INSPECTION (PACKER PLATES)
Inspection
10.21 Dimensions: Length x Width x Thickness Drawing Drawing 100% H W S R OR
Report
Inspection
10.22 Edge Finish Drawing Drawing 100% H H R R OR
Report
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Painting
Report
Dust Level
Painting
Report
Painting Check‐
10.34 Painting & Coating prepration & Application , Painting Procedure, Painting Procedure, 100% H W SW R IR
D M S SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
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INTERVENTION
SAMPLING VERIFIED
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
approved drawing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Rubbing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Packing Procedure
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐15200‐0101 SS‐000‐15200‐0101 at Site
SS‐000‐14500‐0001 SS‐000‐14500‐0001
D M S SS‐000‐14500‐0001 SS‐000‐14500‐0001
-
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10.63 Check of Invoice/Packing List
- 2 0 2
PRINT
ED
SS‐000‐14500‐0001 SS‐000‐14500‐0001
59 / 131
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SAMPLING VERIFIED
11.00 GRATINGS (GRILLS) LOCATION‐ At Thermax Approved Sub Vendor Shop

Records
Procedures/
Records
Review & Verification of MTC/check test ASME Sec.II, Drawing, MTC/Check
11.02 Drawing, ASME Sec‐II,Matl. Specs. 100% H R R R OR
reports w.r.t. Drg.BOM & Matl specs Specification test report
Specification
ASME Sec.II, Drawing, MTC/Check In Absence of MTC, Check
Specification test report test to be done
11.10 DIMENSIONAL INSPECTION
Inspection
11.11 Length & Width Drawing +0/‐5mm 10% H SW R R OR
Report
Inspection
11.12 Span Orientation Drawing Drawing 10% H SW R R OR
Report
Diagonals, Dimensions & Thickness, Diagonals‐Within 5mm,
Inspection
11.13 Transverse Bow, Logitudinal Bow, Check Drawing Transverse Bow‐ within 3mm, 10% H SW R R OR
Report
serrated type Longitudinal Bow‐ within 5mm
Inspection
11.14 Weld Inspection (Size & Finish) Drawing Drawing 10% H SW R R OR
Report
11.30 CHECK TEST FOR GALVANISING
Inspection /
11.31 Uniformity in thickness of coating ‐sample Painting specification & Procedure Painting specification & Procedure 100% Galvanising H W R R OR
Report
Inspection /
11.32 Mass of Zinc coating‐ ‐ sample Painting specification & Procedure Painting specification & Procedure 100% Galvanising H W R R OR
Report
Inspection /
11.33 Adherence of Zinc coating ‐ ‐ sample Painting specification & Procedure Painting specification & Procedure 100% Galvanising H W R R OR
Report
Inspection /
11.34 DFT of Zinc coating‐ ‐ sample Painting specification & Procedure Painting specification & Procedure 100% Galvanising H W R R OR
Report
11.40 GALVANISING INSPECTION
Inspection /
11.41 Compliance to Drawing for Scope Painting specification & Procedure Painting specification & Procedure 100% Galvanising H SW R R OR
Report
Inspection /
11.42 Visual Inspection for Galvanised items Painting specification & Procedure Painting specification & Procedure 100% Galvanising H SW R R OR
Report
D M S Inspection /
11.43
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DFT of zinc coat for Galvanised items Painting specification & Procedure
- 2 0
ED
Painting specification & Procedure 100% Galvanising
Report
H SW R R OR
60 / 131
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INTERVENTION
SAMPLING VERIFIED
Inspection /
Identification Marking (Grill Size, Job No., Mark
11.44 Painting specification & Procedure Painting specification & Procedure 100% Galvanising H SW R R OR
no.)
Report
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
approved drawing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Rubbing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Packing Procedure
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐15200‐0101 SS‐000‐15200‐0101 at Site
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐14500‐0001 SS‐000‐14500‐0001
12.00 DRUM INTERNALS & EXTERNALS LOCATION‐ At Thermax Approved Sub Vendor Shop
D M S ASME Section IX/ AWS D1.1 ASME Section IX/ AWS D1.1 Procedures/
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04-
2 0
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ED
Records
61 / 131
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INTERVENTION
SAMPLING VERIFIED
Procedures/
Records
Review & Verification of MTC/check test ASME Sec.II, Drawing, MTC/Check In Absence of MTC, Check
reports w.r.t. Drg.BOM & Matl specs Specification test report test to be done
Specification
Material certification as per EN 10204‐2.1/ ASME Sec.II, Drawing, MTC/Check
12.05 MTC/Lab test Report 100% H R R R OR
2.2 Specification test report
12.10 INSPECTION OF DRUM INTERNALS
Inspection
12.11 Orientation of Assembly w.r.to Boiler Front Drawing Drawing 100% H SW R R OR
Report
Inspection
12.12 Dimension Inspection Drawing Drawing 100% H SW R R OR
Report
Inspection
12.13 INTERNAL ATTACHMENTS Drawing Drawing 100% H SW R R OR
Report
Inspection
12.14 Thread checking of Nut and bolt Drawing Drawing 100% H SW R R OR
Report
12.20 INSPECTION OF DRUM EXTERNALS
Inspection
12.72 Dimensions Drawing Drawing 100% H SW R R OR
Report
12.73 NDE of Lifting Lug Drawing , UT Procedure Drawing , UT Procedure 100% NDE Report H SW R R OR
12.30 PANEL ASSEMBLY INSPECTION ( AS APPLICABLE)
Inspection
12.31 Orientation of Assembly w.r.t. Boiler Front Drawing Drawing 100% H SW R R OR
Report
Bolt Pitch & orientation on angle & Division Inspection
Plate© Report
On layout Insp. of Division and Closing Inspection
Division Plate Report
Inspection
12.34 Rib location and Dimension Inspection Drawing Drawing 100% H SW R R OR
Report
Inspection
12.35 Dimension of division plate supports Drawing Drawing 100% H SW R R OR
Report
Longitudinal Support Inspection ‐‐Length, Inspection
Verify slotted holes at ends Report
Width of any panel should be less or equal to Inspection
400 mm Report
Inspection
12.38 Orienatation of cut out & Hole Pitch Drawing Drawing 100% H SW R R OR
Report
Inspection
12.39 Sqaureness of Connection box Drawing Drawing 100% H SW R R OR
S
Report
12.40
12.50
- D M
Gasket & Hardware fitment to its respective
J04-Aug
parts
- 2 0 22
Drawing
PRIMARY SCRUBBER ASSEMBLY INSPECTION ( AS APPLICABLE)
Drawing 100%
Inspection
Report
H SW R R OR
PRINT
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INTERVENTION
SAMPLING VERIFIED
Inspection
Report
Verify quantity of locking plates, lower & Inspection
Vertical supports Report
Profile check with Template for Scrubber Inspection
Locking Plate Report
Orientation of both end support plates Inspection
(Mirror image) Report
12.60 SECONDARY SCRUBBER ASSEMBLY INSPECTION ( AS APPLICABLE)
Inspection
Report
Raw Material Dimension Insp.(Perforated
Inspection
12.62 sheet‐ with width negative tolerance upto 2‐ Drawing Drawing 100% H SW R R OR
Report
3mm)
Slot & CTC of Secondary Scrubber locking Inspection
plates Report
Weld and profile check of Secondary Inspection
Scrubber angle & Gusset Report
12 mm square bar fitment to Secondary Inspection
Scrubber angles Report
12.70 CYCLON ASSEMBLY INSPECTION ( AS APPLICBLE)
Inspection
Report
Matching of Cyclon conn box with cyclon Inspection
mouth Report
Inspection
12.73 Matchmarking of each cyclon & conn. Box Drawing Drawing 100% H SW R R OR
Report
Inspection
12.74 Spout profile matching with cyclon Drawing Drawing 100% H SW R R OR
Report
12.80 PIPING & PIPING SUPOORTS INSPECTION ( AS APPLICABLE)
Inspection
Report
Inspection
12.82 Verify Pipe orientations on fixtures Drawing Drawing 100% H SW R R OR
Report
D M S
12.83 Drain hole ( If applicable) Drawing Drawing 100%
Inspection
H SW R R OR
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INTERVENTION
SAMPLING VERIFIED
Pipe Support Height & Hole Location from Inspection
top Report
Inspection
12.85 Pipe support cut out orientation & profile Drawing Drawing 100% H SW R R OR
Report
Inspection
12.86 Flange Class, thickness & Grade Drawing Drawing 100% H SW R R OR
Report
Inspection
12.87 Piping Hole orientation Drawing Drawing 100% H SW R R OR
Report
Verification of Shop & Vendor weld joint Inspection
scope Report
Inspection
12.89 Holding U & J Clamp size & Threading Length Drawing Drawing 100% H SW R R OR
Report
Inspection
12.90 Ensure Gaskets for Piping in loose condition Drawing Drawing 100% H SW R R OR
Report
12.90 SADDLE PAD & SADDLE INSPECTION
On layout Insp. of Saddle for Profile, Height Inspection
check Report
Twist check with cross/diagonal threads of Inspection
Saddle Pads Report
Base Plate Distortion /flatness after rib Inspection
welding Report
Orientaion,Size,Visual Insp. of Base Plate Inspection
Hole/slots Report
Hard Punch Marking of Base Plate Center & Inspection
Dignonal point before Drilling Report
Prependicularity of base plate with vertical Inspection
plate Report
Weld Fillet Size / Visual ( If any NDT Inspection
Applicable) Report
Inspection
12.98 Rust Prevention oiling to Hardware Drawing Drawing 100% H SW R R OR
Report
Inspection
12.11 Completion of all Welding Drawing Drawing 100% H SW R R OR
Report
Inspection
12.12 Weld Inspection Drawing Drawing 100% H SW R R OR
Report
Inspection
12.13 Compliance to Drawing for Scope Drawing Drawing 100% H SW R R OR
Report
Identification Marking (Job no.,Drg.no.,Part Inspection
no,Weight*) Report
M S
Round off sharp Corner/edges by 2mm
D
Inspection
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- 2 0 22 Report
04- PRINT
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INTERVENTION
SAMPLING VERIFIED
13.00 BOILER BASE FRAME(FM) LOCATION‐ At Thermax Approved Sub Vendor Shop


Records
Procedures/
Records

Specification
Material certification for Beams,High
ASME Sec.II, Drawing, MTC/Check In Absence of MTC, Check
13.04 Strength Bolts ‐ EN 10204 3.1, other than MTC/Lab test Report 100% H R R R OR
Specification test report test to be done
above ‐ EN10204 2.2
Overall dimensions, Length, Twist & Inspection
13.11 Drawing Drawing, Within 5mm 100% H W W R OR
Levelling, Squareness Report
13.12 Weld Visual inspection VT Procedure, Drawing VT Procedure, Drawing 100% NDE Report H W W R OR
13.13 NDE of Fillet Welds Joints PT/MT Procedure PT/MT Procedure 10% Random NDE Report H R W R OR
13.15 NDE of full penetration Groove Welds Joints UT Procedure, Drawing UT Procedure, Drawing 100% NDE Report H R W R OR
Painting
13.21 Surface prepration Painting Procedure, Painting Procedure, 100% H SW IW/S R OR
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Painting
Report
Dust Level
Painting
Report
DMS
Painting Check‐
J-04-Au
13.24 Painting & Coating prepration & Application , Painting Procedure, Painting Procedure, 100% H W W R IR
2 Report ‐ Atmospheric Condition
g-202 SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
PRINT
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INTERVENTION
SAMPLING VERIFIED
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
14.00 MISCELLANEOUS ITEMS LOCATION‐ At Thermax Approved Sub Vendor Shop

Records
Procedures/
Records
Review & Verification of MTC/check test ASME Sec.II, Drawing, MTC/Check In Absence of MTC, Check

reports w.r.t. Drg.BOM & Matl specs Specification test report test to be done
Specification
14.10 FABRICATED PARTS / SUB‐ASSEMBLIES
Orientation, Overall Dimensions, Bend
(*) PMI shall be carry out
Profiles, If any, Fitment of All Parts, PMI for Inspection
14.11 Drawing, Procedure PMI Drawing, Procedure PMI 100%(*) H R R R OR (if applicable) as per PMI
AS / SS Material, Weld Inspection (Size & Report
procedure
Finish)
14.20 MACHINED PARTS / SUB‐ASSEMBLIES
Orientation, Dimensions, Concentricity, (*) PMI shall be carry out
Inspection
14.21 Finish of Machined Surface, PMI for AS / SS Drawing, Procedure PMI Drawing, Procedure PMI 100%(*) H R R R OR (if applicable) as per PMI
Report
Material procedure
14.30 INSPECTION OF BOUGHT OUT ITEMS
Make,Model,Sr.No., TC Verification, Overall Drawing, Catalogue, Inspection

14.31 Drawing, Catalogue, Specification 100% H R R R OR
Dimensions Specification Report
14.40 INSP.OF PRE‐COATED SHEETS
Dimensions ‐ Profile & thickness, Verification
D M S
14.41 & Co‐relation w.r.to PO/Catelouges, Colour Drawing, Catalogue, Specification
Drawing, Catalogue,
100%
Inspection
H R R R OR
14.50
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INTERVENTION
SAMPLING VERIFIED
Bolt Thread Finish, Nut,Locknut Threads, Bolt (*) PMI shall be carry out
Drawing, Plug Guage, Ring Gauge, Inspection
14.51 Threads, Nut & Bolt Dimensions, PMI for Drawing 10%(*) H R R R OR (if applicable) as per PMI
AS/SS Material procedure
14.60 CRITICAL HARDWARES ( CLASS > 4.6 )
Bolt Thread Finish, Nut,Locknut Threads, Bolt (*) PMI shall be carry out
Drawing, Plug Guage, Ring Gauge, Inspection
14.61 Threads, Nut & Bolt Dimensions, PMI for Drawing 10%(*) H SW R R OR (if applicable) as per PMI
AS/SS Material procedure
Mechanical Testing of Bolts and Nuts from Destructive
14.62 Drawing, Specification Drawing, Specification 100% H SW R R OR
Finish Lot‐2 nos per lot per size test Report
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
approved drawing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Rubbing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Packing Procedure
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
IRC for direct despatch to at
14.81 Final Document Review and Issue of IRC Drawing, Specification Drawing, Specification IRC H H H* R IRC
Site
SS‐000‐14500‐0001 SS‐000‐14500‐0001
DM20S
SS‐000‐14500‐0001 SS‐000‐14500‐0001
J-04-A
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22
14.93 Check of Invoice/Packing List
RINTED
SS‐000‐14500‐0001
SS‐000‐14500‐0001
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ITP FOR NPPROLLED W HEN P
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INTERVENTION
SAMPLING VERIFIED
Scope of items under this ITP/QAP:
FABRICATED PARTS/SUB‐ASSEMBLIES :
1. LIGHTENING ARRESTOR
2. CHEQUERED PLATES
3. DRIP PAN, GUTTERS, DOWNTAKE PIPES &
FITTINGS
4. PEEP HOLE,ACCESS DOOR,MOUNTING
14.94 BOXES
5. PIPE RACK
6. FABRICATED SUPPORTS FOR PIPING
MACHINED/PRESSED PARTS :
1. COIL/TUBE SUPPORTS/ATTACHMENTS.
2. FLAT & ROUND STUDS
3. PR./NON PR.PART ATTACHMENTS‐ TO BE
WELDED AT SHOP/SITE
BOUGHT OUT ITEMS
1. HARDWARES
2. CANOPY ACCESSORIES
3. 'J' BOLTS, 'U' BOLTS
4. NAME PLATES
5. LUBRICANTS
14.95 6. SKY CLIMBER
7. PORTA CABIN iF APPLICABLE
9. HOLDING & CLADING MATERIAL FOR
REFRACTORY & INSULATION
10. FERRULE
11. PAINT
12. Anchor Bolts
15.00 STRUCTURE & CASING FOR MODULAR ECO.ASSLY LOCATION‐ At Thermax Approved Sub Vendor Shop
Records
Procedures/
Records
15.00 D Review of Detailed Assembly Drawing 100% Drawings H R R R OR

15.01 Drawing, ASME Sec‐II,Matl. Specs. 100% H W R R OR
15.02 Dimensional inspection Drawing, ASME Sec‐II,Matl. Specs. 10% MTC H W R R OR
Specification
15.03 Correlation of MTC with Materia MTC,Drawing,Code 100% H W R R OR
S
15.04
D M
Material certification for pressure part as per
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J04-Aug - 2022
EN 10204‐2.2
MTC
Specification
100% MTC H R R R OR
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SAMPLING VERIFIED
Inspection
15.11 Weld Visual inspection Drawing Drawing 100% H W W R OR
Report
15.12 NDE of Fillet Welds Joints PT/MT Procedure PT/MT Procedure Random 30% NDE Report H W W R OR
15.13 PT/MT Procedure PT/MT Procedure 100% NDE Report H W W R OR
Dimension inspection, Compliance to (*) PMI shall be carry out
Inspection
15.14 Drawing scope, PMI of AS/SS Welds & Parent Drawing, PMI Procedure Drawing, PMI Procedure 100%(*) H W R R OR (if applicable) as per PMI
Report
Metal procedure
Trial Assembly of Eco Casing & Structure ‐
Overall Assembly Inspection & Dimensional Inspection
check, Alignment, Completion of all Welding, Report
Match Marking
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Painting
Report
Dust Level
Painting
Report
Painting Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
16.00 LIFTING BEAM LOCATION‐ At Thermax Approved Sub Vendor Shop
D M S
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SAMPLING VERIFIED
Procedures/
Records
16.00 D Review of Detailed Assembly Drawing 100% Drawings H R R R OR
(*)Refer
HSS‐000‐13560‐0001 as
applicable ‐ To ensure
traceability of Sampling
Test Piece(s), the location
16.01 Drawing, ASME Sec‐II,Matl. Specs. 100% H W R/W* R OR of samples shall be
selected by Contractor's
Inspector
for Plate,Forging,Pipe
fittings, Bolt‐ Nut, Welding
Consumables
16.02 Dimensional inspection Drawing, ASME Sec‐II,Matl. Specs. 10% MTC H W R R OR
Specification
Correlation of MTC with Material, Verify UT
16.03 on Plates & Pins and Verify Charpy‐V Impact MTC,Drawing,Code 100% H W R R OR
test requirements
Material certification for Beam as per EN ASME Sec.II, Drawing, MTC/Lab test In Absence of MTC, Check
16.04 MTC/Lab test Report 100% H W R R OR
10204‐3.1 and for other 2.2 Specification Report test to be done
16.10 WELD SETUP INSPECTION
16.11 PT on Weld edges of butt jts Drawing, PT Procedure Drawing, PT Procedure 100% NDE Report H W W R OR
Setup configuration & dimensions, Tackweld
16.12 Drawing, PT Procedure Drawing, PT Procedure 100% NDE Report H W W R OR
Soundness by
16.20 SPLICE JTS.IN STRUCTURAL SECTIONS (IF AAPLICABLE)
Inspection
16.21 Jt.location approval from TL Engg Drawing Drawing 100% H W R R OR
Report
Inspection
16.22 Radiography of splice joints Drawing, RT Procedure Drawing, RT Procedure 100% H W R R OR
Report
16.31 UT/MPT on all critical jts.as indicated on drg UT Procedure, MT Procedure UT Procedure, MT Procedure 100% NDE Report H W W R OR
16.32 PT on all other fillet welds PT Procedure PT Procedure 100% NDE Report H W W R OR
16.33 PT&RT on all butt welds PT Procedure, RT Procedure PT Procedure, RT Procedure 100% NDE Report H W W R OR

16.34 MPI on Welds as indicated in drg MT Procedure MT Procedure 100% NDE Report H W W R OR
16.40 DIMENSIONAL INSPECTION
Overall dimensions, Straightness,Twist & Inspection
Visual Inspection Report
S
Inspection
M
16.42 Visual Inspection of welds / Distortion Procedure Drawing 100% H W W R OR
- D
Report
16.50
J Aug 22
04-
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2
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INTERVENTION
SAMPLING VERIFIED
Inspection
16.51 Proof load lifting, Review certificate Drawing Drawing, Specification 100% H H R R OR
Report
PT/MT of all accessible weld joints after
16.52 PT/MT Procedure PT/MT Procedure 100% NDE Report H H R R OR
proof load testing
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Painting
Report
Dust Level
Painting
Report
Painting Check‐
16.64 Painting & Coating prepration & Application , Painting Procedure, Painting Procedure, 100% H W SW R IR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
test
Painting
Report
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
approved drawing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
S
J-04DM
16.75 SS‐000‐14500‐0001, SS‐000‐14500‐0001, 100% Packing list IR
-2022
H W W* R
- A u g SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
PRINT
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SAMPLING VERIFIED
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Rubbing
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Packing Procedure
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐15200‐0101 SS‐000‐15200‐0101
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐14500‐0001 SS‐000‐14500‐0001
17.00 REFRACTORY APPLICATION ‐ Refer Procedure No. VS215B‐101‐A‐PLN‐7407 and Drawing No.: VS215B‐101‐A‐DGN‐0420 ‐ ASSEMBLY DRAWING OF REFRACTORY FOR STEAM BOILER
17.01 RAW MATERIAL
Verification of MTC with Material Specs.of
As per Specification & Data
17.02 Refractory, including prequalification batch As per Specification & Data Sheet 100% MTC / TC H R R R OR
Sheet
test
Review of Material Test Certs‐Chemical As per Specification & Data
17.03 As per Specification & Data Sheet 100% MTC / TC H R R R OR
properties of Ancho & Metal fibers. Sheet
17.04 Batch No. As per Specification & Data Sheet 100% MTC / TC H R R R OR
Sheet
17.05 Validity (Shelf Life) of Refractory Material As per Specification & Data Sheet 100% MTC / TC H R R R OR
Sheet
Inspection
17.06 Storage condition of materials Procedure Procedure Random H R R R IR
Report
As per Specification & Data Sheet/ As per Specification & Data Inspection

17.07 Dimension of anchor & Metal Fiber Random H R R R OR
Drawing Sheet/ Drawing Report
17.10 PREPARATION PRIOR TO REFRATCRORY APPLICATION
Surface prepration of surfaces in contact with Inspection
17.11 Drawing/ Datasheet Drawing/ Datasheet Random H W R R IR
Refractory Report
S
J-04DM
Wrapping of Structural members,nozzle
Inspection
-2022
17.12 extensions & other items to prevent bonding Drawing/ Datasheet Drawing/ Datasheet Random H W R R IR
g Report
- A u
to refractory lining.if applicable
PRINT
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SAMPLING VERIFIED
Review of Heat Treatment chart of Anchor
Inspection
17.13 after forming for Austenitic Stainless Steel Drawing/ Datasheet Drawing/ Datasheet 100% H R R R OR
Report
material as applicable
Inspection
17.14 Pre‐qualification batch test Drawing/ Datasheet Drawing/ Datasheet 100% H W W W OR
Report
Inspection
17.15 Applicators Pre‐qualification test Drawing/ Datasheet Drawing/ Datasheet 100% H W W W IR
Report
17.20 WELDING OF ANCHOR FOR REFRACTORY HOLDING
Inspection
17.21 No. of Anchors Drawing/ Datasheet Drawing/ Datasheet 100% H SW R R OR
Report
Inspection
17.22 Anchor Pitch & Orientation Drawing/ Datasheet Drawing/ Datasheet 100% H SW IW R IR
Report
Inspection
17.23 Visual inspection of Welds Drawing/ Datasheet Drawing/ Datasheet 100% H W W R OR
Report
Drawing/ Datasheet/ Hammer Drawing/ Datasheet/ Hammer Inspection

17.24 Anchor Weld soundness Random H W W R OR
Test Test Report
Verify Expansion Provision by Plastic caps or Inspection
17.25 Drawing/ Datasheet Drawing/ Datasheet Random H W W R IR
coating Report
Inspection
17.26 Welder Identification Drawing/ Datasheet Drawing/ Datasheet 100% H R W R IR
Report
17.30 MIXING & APPLICATION OF REFRACTORY
Prepration of test speciman duiring Drawing/ Datasheet/ Procedure/ Drawing/ Datasheet/ Inspection

17.31 100% H W W R IR
installation Project Spec Procedure/ Project Spec Report
Drawing/ Datasheet/ Procedure/ Drawing/ Datasheet/ Inspection

17.32 Shuttering fixing‐ If applicable Random H SW S R IR
Project Spec Procedure/ Project Spec Report

17.33 Panel size, as required Random H SW R/S R IR

17.34 Water quality Random H SW R/S R OR

17.35 Water temperature Random H SW R/S R OR

17.36 Water Quantity Random H SW R/S R OR
Mixing of reinforcing fibers in refractory if Drawing/ Datasheet/ Procedure/ Drawing/ Datasheet/ 3.5% by Inspection

17.37 H SW R/S R OR
applicable Project Spec Procedure/ Project Spec weight Report
D M S Drawing/ Datasheet/ Procedure/ Drawing/ Datasheet/ Inspection
-
17.38 Mixing time 100% H SW R/S R IR
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SAMPLING VERIFIED
Verification of surface temprature before to Drawing/ Datasheet/ Procedure/ Drawing/ Datasheet/ Inspection

17.39 Random H SW R/S R OR
application Project Spec Procedure/ Project Spec Report

17.40 Refractory application Random H SW R/S R IR

17.41 Shuttering removal‐If applicable Random H SW R/S R IR
17.50 WET CURING
Drawing/ Datasheet/ Procedure/ Drawing/ Datasheet/ Inspection (*)Inspection after wet

17.51 Wet Curing for min.24 hrs 100% H W(*) W(*) R OR
Project Spec Procedure/ Project Spec Report curing
17.60 OPEN AIR DRYING

17.61 Drying for min.24 hrs Random H W(*) W(*) R OR (*)Inspection after drying
17.70 HEAT CURING ( MOISTURE REMOVAL)‐ If applicable

17.71 Heating cycle 100% H R R/S R OR

17.72 Verify Number of thermocouple 100% H R R/S R OR
17.80 REPAIRS, IF ANY

17.81 Refractory Repair Procedure 100% H R R/S R OR

17.82 Repair acc.to procedure 100% H W R/S R OR
Testing of mockup application sample or Drawing/ Datasheet/ Procedure/ Drawing/ Datasheet/ Inspection (*) FOR ONE SAMPLE ,

17.91 Procedure H W(*) W(*) R OR
sample test cubes Project Spec Procedure/ Project Spec Report Rest will be Review
Review of record for positive identification of
17.92 refractory type,batch,palletsampled & Water Random H R R R IR
ratio used etc

17.93 Visual inspection Random H W W R OR

17.94 Verify Thickness of Lining Random H W W R OR

17.95 Final dimensions of refractory Random H W W R OR
S
M
17.96 Hammer Testing of Linining Random H W W R OR
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SAMPLING VERIFIED
Wrapping of metallic parts by CF Paper Drawing/ Datasheet/ Procedure/ Drawing/ Datasheet/ Inspection

17.97 100% H SW R R IR
(if required on drg) Project Spec Procedure/ Project Spec Report
Visual check of acid proof coating Drawing/ Datasheet/ Procedure/ Drawing/ Datasheet/ Inspection

17.98 100% H W W W IR
application if applicable Project Spec Procedure/ Project Spec Report
Dry film thickness of acid proof coating if Drawing/ Datasheet/ Procedure/ Drawing/ Datasheet/ Inspection

17.99 100% H W W W IR
applicable Project Spec Procedure/ Project Spec Report
Letters & abbreviations
H: Hold point
W: Witness point
IW: Initial witness
Vendor is requested to notify Contractor of the initial inspection date/time. Vendor can proceed with the test/inspection when Contractor’s inspector is not present at the notified time. Subsequent test/inspection will not be
witnessed unless any deficiencies are found at the initial inspection.
SW: Spot witness
S: Surveillance
R: Record review
<Records>
BOM Bill of Material
DRG DRAWING
W.R.T. WITH RESPECT TO
Inspection Level
Level 0 Documentation requirements only; no vendor inspection required.
Level 1 Only final inspection is required prior to shipping
Includes pre‐inspection meetings, one or more unspecified “in progress” surveillance visit/s, all witness and hold points, final inspection, and
Level 2
release for shipment.
Includes pre‐inspection meetings, one or more unspecified “in progress” surveillance visits, all witness and hold points, final inspection, and release
Level 3
for shipment. Inspections shall be on a regular basis (daily, weekly or bi‐weekly).
Level 4 Resident inspector continually monitoring the work.
SPECIAL NOTE:
Thermax Babcock & Wilcox Energy Solutions Ltd ( Contractor
TBWES),Pune Approved by
D M S
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INDEX FOR MECHANICAL BOUGHTOUT
1 INDUSTRIAL FAN
2 CONTROl VALVES / ON OFF VALVES
GATE/GLOBE/CHECK VALVE PLUG/ BUTTERFLY/ BALL / NEEDLE / KNIFE GATE VALVES/BLOW DOWN/FIRING VALVE
3
(MANUAL/MOTORISED)
4 SAFETY & RELIEF VALVES
5 STRAINER
6 STEAM TRAP
7 SPRING HANGERS
8 FABRIC EXPANSION JOINT
9 SILENCER
10 FLOW ELEMENT ( ORIFICE )
11 FLOW ELEMENT (FLOW NOZZLES & VENTURI)
12 BURNER
13 INSPECTION OF MISCELLANEOUS BOUGHT OUT ITEMS
14 CABLE TRAYS, ACCESSORIES AND SUPPORTS
15 TURBINE FOR FD FAN
16 LEVEL GAUGE
17 INSULATION
18 REFRACTORY
19 CERAMIC BLANKET / PAPER / BOARD/ MORTAR/ LOOSE WOOL/ GROUTING MATERIAL
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PLANS DOCUMENTS TBWES CONTRACTOR Employer
SUPLLIER
1.00 INDUSTRIAL FAN ( Thermax WBS No ‐ A51, A5A & A5R ) LOCATION‐ As per Project Approved Vendor List
Drawing/ Data Sheet/ ASME
(WPS) & Procedure Qualifcation Record(PQR), Drawing/ Data Sheet/ ASME Section IX (*) W for New
1.00 A Section IX / AWS D1.1 / SS‐000‐ 100% Procedures H R R/W (*) ‐ ‐
Performance Test, Mechanical run test / AWS D1.1 / SS‐000‐15200‐0106 Qualification (PQR)
15200‐0106
procedure
SS‐000‐15200‐0106, ASME Section IX / SS‐000‐15200‐0106, ASME Section Procedures/

1.00 B Review of Welder Qualification Records 100% H R R ‐ ‐
AWS D1.1 IX /AWS D1.1 Records
Drawing/ Data Sheet / Drawing/ Data Sheet /
Positive material identification procedure, Data
1.00 C SS‐000‐15200‐0103 SS‐000‐15200‐0103 100% Procedures H R R ‐ ‐
Sheet / Drawing
VS215B‐101‐A‐DGN‐3102 VS215B‐101‐A‐DGN‐3102
1.01 RAW MATERIAL.FOR CASING, PEDESTAL, IMPELLER PLATES, SHAFT & HUB
*‐ EN 10204, type 3.1 for all
ASME Sec.II, Approved Drawing, ASME Sec.II, Approved Drawing, pressure containing, rotating
Chemical & Physical properties,
1.02 Specification, RS215B‐101, SS‐000‐ Specification, RS215B‐101, SS‐000‐ 100% MTC* / COC H R R ‐ OR and load bearing parts and
UT of Shaft >= 40 mm type 2.2 for all non‐pressure
15200‐0102 15200‐0102
parts.
1.03 NDE REQUIREMENTS
Reference standards ASME Sec. V & Reference standards ASME Sec. V &
1.04 LPT for Accessible welds 100% LPT Reports H R R ‐ OR
Vendor's internal Procedure Vendor's internal Procedure
Reference standards ASME Sec. V & Reference standards ASME Sec. V & 100% RT for impeller back

1.05 RT for accessible butt welds 10% RT Reports H R R ‐ OR
Vendor's internal Procedure Vendor's internal Procedure plate butt weld joints
Reference standards API 673 & Reference standards API 673 & Leak test

1.06 Pneumatic leak test for casing 10% H R R ‐ OR
Vendor's internal Procedure Vendor's internal Procedure Reports
1.10 ROTOR BALANCING
Approved Drawing, Data Sheet & Approved Drawing, Data Sheet & Run out
1.11 Shaft Runout Check 100% H R R ‐ OR
Reference Standards Reference Standards Procdure
Approved Drawing, Data Sheet & Approved Drawing, Data Sheet & Callibration
1.12 Calibration Check of Balancing Equipment 100% H R R ‐ OR
Reference Standards Reference Standards Report
Approved Drawing, Data Sheet & Approved Drawing, Data Sheet & Balancing
1.13 Rotor balancing 100% H R R ‐ OR
Approved Drawing, Data Sheet & Approved Drawing, Data Sheet & Balancing
1.14 Residual Balance Check 100% H R R ‐ OR
Approved Drawing, Data Sheet & Approved Drawing, Data Sheet & Inspection

1.15 Visual and Dimensions for Baseplate 100% H R R ‐ OR
1.20 MECHANICAL RUN TEST AT SUPPLIERS SHOP WITH SHOP MOTOR AT NO LOAD FULL SPEED
Approved Drawing, Data Sheet , Approved Drawing, Data Sheet,
1.21 MECHANICAL RUN TEST at Sub‐vendor's shop Vendor's MRT Procedure, Vendor's MRT Procedure, 100% MRT Report H W W ‐ OR
VS215B‐101‐A‐PLN‐7411 VS215B‐101‐A‐PLN‐7413
DM20S
1.22 Direction of rotation and Marking Approved Drawing, Approved Drawing, 100% Verify H W W ‐ IR
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Approved Drawing, Data Sheet , Approved Drawing, Data Sheet,
1.23 Test speed, Bearing Temperature rise 100% MRT Report H W W ‐ OR
Vendor's MRT Procedure Vendor's MRT Procedure
Vibration, Noise Level only for record and Approved Drawing, Data Sheet , Approved Drawing, Data Sheet,

1.24 100% MRT Report H W W ‐ OR
reference. Vendor's MRT Procedure Vendor's MRT Procedure
1.30 PERFORMANCE TEST AT SUPPLIERS SHOP (1 Per Type) AT REDUCED SPEED / RATED SPEED
Approved Drawing, Data Sheet , Approved Drawing, Data Sheet ,
PERFORMANCE TEST at reduced / rated speed Performance
1.31 Vendor's PT Procedure, Project Vendor's PT Procedure, Project 1/Type H W W ‐ OR
at Sub‐vendor's shop Test Report
Specs.VS215B‐101‐A‐PLN‐7413 Specs.VS215B‐101‐A‐PLN‐7413
Approved Drawing, Data Sheet ,
Efficiency & Power consumption calculation at Approved Drawing, Data Sheet , Performance
1.32 Vendor's PT Procedure, Project 100% H W W ‐ OR
guarantee point, Vendor's PT Procedure, Project Specs. Test Report
Specs.
Approved Drawing, Data Sheet ,
Record Performance Test Parameter for Approved Drawing, Data Sheet , Performance
1.33 Vendor's PT Procedure, Project 100% H W W ‐ OR
calculation Vendor's PT Procedure, Project Specs. Test Report
Specs.
Stroke Duration Test of Actuator, Damper Approved Drawing, Data Sheet , Approved Drawing, Data Sheet , Inspection

1.34 100% H W W ‐ OR
operation (If applicable) Project Specs. Project Specs. Report
1.40 FINAL INSPECTION OF FAN ASSEMBLY WITH TURBINE / JOB MOTOR (UNITIZATION) ‐ If Applicable
Dimensional
Overall Assembly Dimensions along with Job
1.41 GA Approved Drawing GA Approved Drawing 100% Inspection H W W ‐ OR
motor Alignment and coupling check
Report
BOM
1.42 Compliance to Approved Drawing for Scope GA Approved Drawing & BOM GA Approved Drawing & BOM 100% H W R ‐ IR
Verification
PMI for Alloy Verificaion of Accessible welds & PMI Procedure, PMI Procedure,
1.43 100% PMI report H W R ‐ OR
Parent Metal SS‐000‐15200‐0103 SS‐000‐15200‐0103
Initial Inspection for Verification Dossiers in SS‐000‐13702‐0002 / Approved GAD, Data
SS‐000‐13702‐0002 / Approved GAD,
1.44 accordance with Section 4.2 of IEC60079‐14 ( sheets, 100% Dossier review H R R R OR
Data sheets.
as applicable ) HSP‐000‐13800‐010
Check qualification of
personnel, Check paint
1.51 Surface prepration Painting Procedure, Painting Procedure, 100% Painting Report H R R ‐ OR
color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
material (shipping jig etc.)
1.52 Painting Procedure, Painting Procedure, 100% Painting Report H R R ‐ OR
,Salt contaminants / Conductivity test & check
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
for any steel imperfection, Surface Dust Level
Review Paint TC, Make, Batch no., Expiry Date Painting specification, Drawing, Painting specification, Drawing,
DM20S
1.53 and Review of abrasive Type Analysis (If Painting Procedure, Painting Procedure, 100% Painting Report H R R ‐ OR
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Check‐
1.54 Painting & Coating prepration & Application , Painting Procedure, Painting Procedure, 100% Painting Report H R R ‐ OR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Mesurement of Paint WFT, DFT / Visual Painting specification, Drawing, Painting specification, Drawing, (*) W for Visual Inspection

1.55 Inspection of finished coatings,Solvent Painting Procedure, Painting Procedure, Random Painting Report H W(*) R ‐ OR ,DFT , Adhesion test for
Rub(MEK) test for inorganic zink,Adhesion test SS‐000‐13A00‐0001 SS‐000‐13A00‐0001 finished paint.
1.56 Verify Identification and marking Painting Procedure, Painting Procedure, 100% Painting Report H R R ‐ OR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
1.61 Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H R R ‐ OR
1.70 PACKING/MARKING Note : W# ‐ Export packing witness is for direct site supplied items only
1.71 Rust prevention check 100% H W# W# ‐ IR
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
1.72 Shipping preparation inspection 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001

1.73 100% H W# W# ‐ IR
1.74 Check of cleanliness and dryness 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Flange surface check (with photo record) Drawing, Specification, Drawing, Specification, Inspection

1.75 100% reports, H W# W# ‐ IR
Packing list
1.76 Check of marking for site installation 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001

1.77 100% H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001

1.78 100% H W# W# ‐ IR
1.79 Final inspection on all items ( as applicable ) 100% H W# W# W# OR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
D M S
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1.81 Final Document Review and Issue of IRC 100% IRC H H H ‐ IRC
SS‐000‐15200‐0101 SS‐000‐15200‐0101
1.91 Visual Inspection 100% Verification H H H ‐ IR
1.92 Check of Nameplate/Shipping Mark 100% Verification H H H ‐ IR
1.93 Check of Invoice/Packing List 100% Verification H H H ‐ IR
2.00 CONTROL VALVES / ON OFF VALVES ( Thermax WBS No ‐ I33 ) LOCATION‐ As per Project Approved Vendor List
2.01 RAW MATERIAL ‐ FOR MAJOR COMPONENT
ASME Sec.II, Approved Drawing, ASME Sec.II, Approved Drawing, *‐ EN 10204, type 3.1 for all

pressure containing, rotating
Specification, RS215B‐101, SS‐000‐ Specification, RS215B‐101, SS‐000‐
2.02 Review of Raw Material Test Certificates 100% MTC H R R ‐ MTC and load bearing parts and
15200‐0102, SS‐000‐15200‐0107, 15200‐0102, SS‐000‐15200‐0107, type 2.2 for all non‐pressure
VS215B‐101‐A‐DGN‐3203 VS215B‐101‐A‐DGN‐3203 parts.
2.10 IN PROCESS INSPECTION
Drawing,Datasheet, Vendors VT Inspection
2.11 Visual Inspection of Casting Drawing,Datasheet & MSS‐SP‐55 100% H R R ‐ OR
Procedure Report
Inspection
2.12 Weld visual inspection Vendor`s VT Procedure, Drawings Vendor`s VT Procedure, Drawings 100% H R R ‐ OR
Report
Post Weld Heat Treatment for Castings and test Drawing,Datasheet, Vendor Heat Inspection
2.13 Drawing, Datasheet 100% H R R ‐ OR
bars as applicable treatment procedure Report
Drawing, Vendors heat treatment Drawing, Vendors heat treatment Heat treatment
2.14 Post Weld Heat Treatment (If required) 100% H R R ‐ IR
report report Chart
2.20. FINAL INSPECTION (REFER NOTE)
Drawing,Data sheet, KSY‐0000‐016, Inspection
2.21 Overall Dimension,Orientation & Workmanship Drawing,Data sheet 100% H SW R ‐ OR
KSY‐0000‐023 Report
Inspection
2.22 Verify Flow Direction Marking Drawing, Datasheet, Drawing,Data sheet 100% H SW R ‐ OR
Report
Drawing,Data sheet, KSY‐0000‐016, Drawing,Data sheet, Vendors Inspection

2.23 Shell/Body Hydro Test 100% H SW R ‐ OR
KSY‐0000‐023 Procedure Report

2.24 Seat Leakage Test ( If applicable) 100% H SW R ‐ OR
Function & Performance Test with Actuator,
2.25 Stroke check at 0%, 25%, 50%, 75% & 100%/ 100% H SW R ‐ OR
S
Stroke Duration Test
-
2.26D M
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- 2 0Open & Close Movement Drawing,Data sheet
Drawing,Data sheet, Vendors
Procedure
100%
Inspection
Report
H SW R ‐ OR
EN PRINTE
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Drawing,Data sheet, Vendors Inspection
2.27 Operation Time Drawing,Data sheet 100% H SW R ‐ OR
Procedure Report
Inspection
2.28 Actuator Model no,Sr no Drawing,Data sheet Drawing,Data sheet 100% H SW R ‐ OR
Report
2.29 100% PMI report H SW R ‐ OR
SS‐000‐13702‐0002 / Approved GAD,
Data sheets.
color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Mesurement of Paint WFT,DFT / Visual Painting specification, Drawing, Painting specification, Drawing, (*) SW for Visual
2.35 Inspection of finished coatings,Solvent Painting Procedure, Painting Procedure, Random Painting Report H SW(*) R ‐ OR Inspection ,DFT , Adhesion
Rub(MEK) test for inorganic zink, Adhesion test SS‐000‐13A00‐0001 SS‐000‐13A00‐0001 test for finished paint.
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Inspection
Drawing, Specification, Drawing, Specification, reports,
SS‐000‐14500‐0001 SS‐000‐14500‐0001 Packing list
D M SCheck of shipping / lifting bracing as per Drawing, Specification, Drawing, Specification,
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SS‐000‐14500‐0001 SS‐000‐14500‐0001
100% H W# W# ‐ IR
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SS‐000‐14500‐0001 SS‐000‐14500‐0001
2.55 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Check of nameplate with Photo Record or Drawing, Specification, Drawing, Specification, Inspection
2.57 100% reports, H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
Packing list
2.58 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
Note :‐ 1) Valves SHALL be Tested 100% by the Manufacturer.
GATE/GLOBE/CHECK VALVE PLUG/ BUTTERFLY/ BALL / NEEDLE / KNIFE GATE VALVES/BLOW DOWN/FIRING VALVE
3.00 LOCATION‐ As per Project Approved Vendor List
(MANUAL/MOTORISED) (Thermax WBS No ‐ Z2K, Z2L, Z2M, Z2N, Z23, Z29)
ASME Sec.II, Approved Drawing, ASME Sec.II, Approved Drawing,
Specification, RS215B‐101, SS‐000‐ Specification, RS215B‐101, SS‐000‐ *‐ EN 10204, type 3.1 for all
15200‐0102, SS‐000‐15200‐0107. 15200‐0102, SS‐000‐15200‐0107.
3.11 Review of Raw Material Test Certificates 100% MTC H R R ‐ OR and load bearing parts and
VS215B‐101‐A‐DGN‐3204, VS215B‐101‐A‐DGN‐3204, type 2.2 for all non‐pressure
VS215B‐101‐A‐DGN‐3205. VS215B‐101‐A‐DGN‐3205. parts.
VS215B‐101‐A‐DGN‐3206 VS215B‐101‐A‐DGN‐3206
Drawing,Datasheet, Vendors VT Inspection
3.21 Visual inspection of castings Drawing,Datasheet & MSS‐SP‐55 100% H R ‐ ‐ OR
Procedure Report
Inspection
3.22 Weld visual inspection Vendor`s VT Procedure ,Drawings Vendor`s VT Procedure ,Drawings 100% H R ‐ ‐ OR
Report
DMS
Data
J-04-Aug-
Radiographic Testing (RT) of Body , Bonnet Drawing,Datasheet, Vendors NDT Drawing,Datasheet, Vendors NDT sheet /
3.23 NDT Report H R ‐ ‐ OR
2022
&Weld (if applicable) Procedure Procedure Code /
Mfg.std 82 / 131
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Data
MPT / PT (bodies, bonnets, covers, ball & welds) Drawing,Datasheet, Vendors NDT Drawing,Datasheet, Vendors NDT sheet /
3.24 NDT Report H R ‐ ‐ OR
‐ If applicable Procedure Procedure Code /
Mfg.std
3.30 FINAL INSPECTION (REFER NOTES)
Overall Dimension,Orientation & Workmanship, Inspection
3.31 Drawing,Data sheet Drawing,Data sheet 100% H SW R ‐ OR
Verify Flow Direction Marking Reprot
Hydro Test
3.32 Shell/Body Hydro Test Drawing,Data sheet Drawing,Data sheet 100% H SW R ‐ OR
Report
LeakTest
3.34 Seat Hydro / Pneumatic Test (As Applicable) Drawing,Data sheet Drawing,Data sheet 100% H SW R ‐ OR
Report

3.40 FOR MOVs, BLOWDOWN VALVES OPERATION TEST WITH ACTUATOR (AS APPLICABLE)
Inspection
3.41 Open & Close Movement Drawing, Data sheet Drawing,Data sheet 100% H SW R ‐ OR
Report
Inspection
3.42 Operation Time Drawing, Data sheet Drawing,Data sheet 100% H SW R ‐ OR
Report
Inspection
3.43 Actuator Model no,Sr no Drawing,Data sheet Drawing,Data sheet 100% H SW R ‐ OR
Report
SS‐000‐13702‐0002 / Approved GAD,
Data sheets.
color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

DM20S
Check‐
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Mesurement of Paint WFT,DFT / Visual Painting specification, Drawing, Painting specification, Drawing, (*) W for Visual Inspection

3.55 Inspection of finished coatings,Solvent Painting Procedure, Painting Procedure, Random Painting Report H W(*) R ‐ OR ,DFT , Adhesion test for
Rub(MEK) test for inorganic zink, Adhesion test SS‐000‐13A00‐0001 SS‐000‐13A00‐0001 finished paint.
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐14500‐0001 SS‐000‐14500‐0001
3.73 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Inspection
3.75 100% reports, H W# W# ‐ IR
Packing list
SS‐000‐14500‐0001 SS‐000‐14500‐0001
3.77 100% H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
3.78 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
S
Note :‐ 1) Valves SHALL be Tested 100% by the Manufacturer. NOT (10% per Identical type against offered Qty)
-
4.00
4.01
D M
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SAFETY & RELIEF VALVES ( Thermax WBS No ‐ Z27 & Z2F )
RAW MATERIAL ‐ FOR MAJOR COMPONENT
LOCATION‐ As per Project Approved Vendor List
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Drawing , ASME Section II, KSY‐
Drawing,Material Specification, Data *‐ EN 10204, type 3.1 for all
0000‐022, RS215B‐101, SS‐000‐
sheet, KSY‐0000‐022, RS215B‐101, SS‐ pressure containing, rotating
15200‐0102, SS‐000‐15200‐0107,
4.02 Review of Raw Material Test Certificates 000‐15200‐0102, SS‐000‐15200‐0107, 100% MTC* H R R ‐ OR and load bearing parts and
Manufacturer std.. type 2.2 for all non‐pressure
VS215B‐101‐A‐DGN‐3201,
VS215B‐101‐A‐DGN‐3201, parts.
VS215B‐101‐A‐DGN‐3202
VS215B‐101‐A‐DGN‐3201
Inspection
4.11 Visual inspection of castings As per Specification MSS SP‐55 Vendors VT Procedure 100% H R R ‐ OR
Report
Data
For all Butt Welding RT & Filllet weld PT/MT as Vendors RT, PT/MT, Hardness Test Vendors RT, PT/MT, Hardness Test sheet /
4.12 NDT Report H R R ‐ OR
applicable Procedure, Data sheet, Drawing Procedure Code /
Mfg.std
Inspection
4.13 Weld visual inspection Vendor`s VT Procedure, Drawings Vendor`s VT Procedure, Drawings 100% H R R ‐ OR
Report
Visual ,Overall Major Dimension,Orientation & Drawing,Data sheet, Inspection
4.31 Drawing,Data sheet, 100% H SW R ‐ OR
Workmanship KSY‐0000‐022 Report
Drawing,Data sheet, Drawing,Data sheet, Vendors Test
4.32 Popping/Set Pressure Test as applicable 100% H SW R ‐ OR
KSY‐0000‐022 Testing Procedure Report
4.33 Seat tightness test / Seat Leak test 100% H SW R ‐ OR
4.34 Hydrostatic / Pneumatic Test 100% H SW R ‐ OR
Verify Flow Marking ,Identification,Tag no ,Item Drawing,Data sheet, Inspection
4.35 Drawing,Data sheet 100% H SW R ‐ OR
no KSY‐0000‐022 Report
color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

Check‐
S
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
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SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
4.60 PACKING/MARKING (As applicable) Note : W# ‐ Export packing witness is for direct site supplied items only
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐14500‐0001 SS‐000‐14500‐0001
4.63 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001 Inspection
4.65 100% reports, H W# W# ‐ IR
Packing list
SS‐000‐14500‐0001 SS‐000‐14500‐0001
4.67 100% H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
4.68 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
D M S Approved documents / Project Approved documents / Project
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5.00 STRAINER ( Thermax WBS No ‐ Z23 ) LOCATION‐ As per Project Approved Vendor List
5.10 RAW MATERIAL
Review of TC for Shell Body ,Flange, ASME Sec.II, Approved Drawing, Drawing,Material Specification, *‐ EN 10204, type 3.1 for all
5.11 Dishends/End Cap (Chemical & Mechanical Specification, RS215B‐101, SS‐000‐ RS215B‐101, SS‐000‐15200‐0102, 100% Test certificate H R R ‐ OR pressure containing, rotating
properties) 15200‐0102, SS‐000‐15200‐0107 SS‐000‐15200‐0107 and load bearing parts and
type 2.2 for all non‐pressure
Compliance parts.
5.12 Mesh, Gasket, Hardwares Drawing, Material Specification Drawing, Material Specification 100% H R R ‐ OR
report
Dimensional
Approved Drawing, Data Sheet / Valve Approved Drawing, Data Sheet /
5.21 Overall Dimensions, Orientation & workmanship 100% Inspection H R R ‐ OR
Schedule Valve Schedule
Report
Drawing,Vendor's Hydro testing Hydro Test
5.22 Shell/Body Hydrotest Drawing 100% H R R ‐ OR
Procedure Report
5.23 100% PMI report H R R ‐ OR
color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Mesurement of Paint WFT,DFT / Visual Painting specification, Drawing, Painting specification, Drawing,

5.35 Inspection of finished coatings,Solvent Painting Procedure, Painting Procedure, Random Painting Report H R R ‐ OR
Rub(MEK) test for inorganic zink, Adhesion test SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
5.41
D M S Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H R R ‐ OR
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SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐14500‐0001 SS‐000‐14500‐0001
5.53 100% H W# W# ‐ IR
approved Drawing SS‐000‐14500‐0001 SS‐000‐14500‐0001 Inspection
5.54 Check of cleanliness and dryness 100% reports, H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Packing list
5.55 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
5.57 100% H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
5.58 100% Inspection H W# W# ‐ IR
reports,
5.59 Final inspection on all items ( as applicable ) 100% Packing list H W# W# W# OR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
6.00 STEAM TRAP ( Thermax WBS No ‐ Z23 ) LOCATION‐ As per Project Approved Vendor List
Drawing,Material Specification, Drawing,Material Specification, *‐ EN 10204, type 3.1 for all

Review of TC for Body ,Cap,Cover (Chemical & pressure containing, rotating
RS215B‐101, SS‐000‐15200‐0102, SS‐ RS215B‐101, SS‐000‐15200‐0102,
6.11 Mechanical properties) 100% Test certificate H R R ‐ OR and load bearing parts and
000‐15200‐0107 SS‐000‐15200‐0107, type 2.2 for all non‐pressure
VS215B‐101‐A‐DGN‐3105 VS215B‐101‐A‐DGN‐3105 parts.
Dimensional
Approved Drawing, Data Sheet / Valve Approved Drawing, Data Sheet /
DM20S
6.21 Overall Dimensions, Orientation & workmanship 100% Inspection H R R ‐ OR
Schedule Valve Schedule
J-04-Aug-
Report
22
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SUPLLIER
Approved Drawing, Data Sheet / Valve Approved Drawing, Data Sheet / Hydro Test

6.22 Hydrostatic Test 100% H R R ‐ OR
Schedule Valve Schedule Report

color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Inspection
6.52 Shipping preparation inspection 100% reports, H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Packing list
DM20S
6.53 100% H W# W# ‐ IR
J-04-Aug- 22
INTED 89 / 131
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SAMPLING VERIFIED
SUPLLIER
SS‐000‐14500‐0001 SS‐000‐14500‐0001

6.55 100% H W# W# ‐ IR
6.56 Check of marking for site installation 100% Inspection H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
reports,
Packing list
6.57 100% H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001

6.58 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
7.00 SPRING HANGERS ( Thermax WBS No ‐ Z1B ) LOCATION‐ As per Project Approved Vendor List

7.10 RAW MATERIAL
Drawing, Specification, RS215B‐ pressure containing, rotating
Review of TC for Hanger Rod,TurnBuckle, Hook Drawing, Specification, RS215B‐101,
7.11 101, 100% Test certificate H R R ‐ OR and load bearing parts and
(Chemical & Mechanical properties), Spring VS215B‐101‐A‐DGN‐3301 type 2.2 for all non‐pressure
VS215B‐101‐A‐DGN‐3301
parts.
Dimensional
7.21 Overall Dimensions, Orientation & workmanship Approved Drawing Approved Drawing 100% Inspection H SW R ‐ OR
Report
D M S Drg/ Project
-
J Aug 22
7.22
- 2
04-
0
Overall Assembly‐ Load Travel Test
INTED
Approved Drawing, & Data Sheet Approved Drawing, Data Sheet 100% Specs/
Codes
H SW R ‐ OR
90 / 131
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SUPLLIER
color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

Check‐
7.34 Painting & Coating prepration & Application Painting Procedure, Painting Procedure, 100% Painting Report H R R ‐ OR
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
7.51 Rust prevention check, 100% H W# W# ‐ IR
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
7.52 Shipping preparation inspection, 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001 Inspection
reports,
Check of shipping / lifting bracing as per Drawing, Specification, Drawing, Specification, Packing list
7.53 100% H W# W# ‐ IR
DM20S
J-04-Aug-
SS‐000‐14500‐0001 SS‐000‐14500‐0001
22
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7.55 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Inspection
7.57 100% reports, H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
Packing list

7.58 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
8.00 FABRIC EXPANSION JOINT ( Thermax WBS No ‐ A1J ) LOCATION‐ As per Project Approved Vendor List

8.10 RAW MATERIAL
Review of TC for Plates ,Structural Bar (Chemical
8.11 Drawing, Specification, RS215B‐101 Drawing, Specification, RS215B‐101 100% Test certificate H R R ‐ OR and load bearing parts and
& Mechanical properties) type 2.2 for all non‐pressure
parts.
Pin Hole Test, Tensile Strength, Elongation &
Flexibility Test, Temperature with Stand ability
8.12 Drawing, Specification Drawing, Specification 100% Test Report W/R R R ‐ OR
Test,
Air Permiability Test
D M S
-
J04-Aug 22
8.21
- 2 0
Overall Major Dimension,Visual inspection of
Weld , Orientation & Workmanship
D
Drawing,Vendor`s VT Procedure Drawing,Vendor`s VT Procedure 100%
Inspection
Report
H R R ‐ OR
92 / 131
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8.22 Verification of Companion Flange details Drawing Drawing 100% Drawing H R R ‐ IR
Verify Flow direction marking & Identification Inspection
8.23 Drawing Drawing 100% H R R ‐ OR
Marking‐,Tag no ,Item no Report
color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Check ‐ Atmospheric
Condition
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
8.35 Inspection of finished coatings,Solvent Painting Procedure, Painting Procedure, Random Painting Report H SW R ‐ OR Inspection ,DFT , Adhesion
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Inspection
8.52 Shipping preparation inspection, 100% reports, H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Packing list
DM20S
8.53 100% H W# W# ‐ IR
J-04-Aug- 22
INTED 93 / 131
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INTERVENTION
SAMPLING VERIFIED
SUPLLIER
SS‐000‐14500‐0001 SS‐000‐14500‐0001

8.55 100% H W# W# ‐ IR
Drawing, Specification, Drawing, Specification, Inspection

8.56 Check of marking for site installation 100% reports, H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Packing list
8.57 100% H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001

8.58 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
9.00 SILENCER (Thermax WBS No ‐ Z1A ) LOCATION‐ As per Project Approved Vendor List

Drawing,Material Specification, Material Specification, RS215B‐101, pressure containing, rotating
Review of TC for Plate, Pipe, Flanges, Fittings
9.11 RS215B‐101, SS‐000‐15200‐0102, SS‐000‐15200‐0102, 100% Test certificate H R R ‐ OR and load bearing parts and
(Chemical & Mechanical properties) type 2.2 for all non‐pressure
VS215B‐101‐A‐DGN‐3107 VS215B‐101‐A‐DGN‐3107
parts.
Review of TC for Fiber Glass wool / Mineral
9.12 Drawing, Specification Drawing, Specification 100% Test certificate H R R ‐ OR
Wool, Cerewool felt
9.20 INPROCESS INSPECTION
Vendor`s PT/MT Procedure,
9.21 Weld Soundness for lifting Lugs & Butt welds Vendor`s PT/MT Procedure, Drawings 100% NDE Report H R R ‐ OR
Drawings
S
Diffuser Assembly Inspection
M
9.22 Drawings Drawings 100% H R R ‐ OR
D
Dimension & Visual Report
-
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04-
0
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Inspection
9.23 Weld visual inspection Vendor`s VT Procedure ,Drawings Vendor`s VT Procedure ,Drawings 100% H R R ‐ OR
Report
Drawings, Vendor`s Leak test Drawings, Vendor`s Leak test Hydro test

9.24 Leak Test (Hydro Test) 100% H R R ‐ OR
procedure procedure Report
Overall Dimensions, Orientation & Inspection
9.31 Approved Drawing & Data Sheet Approved Drawing & Data Sheet 100% H SW R ‐ OR
workmanship, Compliance to Drawing for Scope Report

Inspection
9.33 Flow Marking, Tag No., Name Plate Approved Drawing & Data Sheet Approved Drawing & Data Sheet 100% H SW R ‐ OR
Report
color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
D M S
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- 2 0
INTED 95 / 131
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INTERVENTION
SAMPLING VERIFIED
SUPLLIER
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐14500‐0001 SS‐000‐14500‐0001

9.63 100% H W# W# ‐ IR
Inspection
9.64 Check of cleanliness and dryness 100% reports, H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Packing list

9.65 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001

9.67 100% H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001

9.68 100% H W# W# ‐ IR
approved Packing Procedure SS‐000‐14500‐0001 SS‐000‐14500‐0001 Inspection
reports,
9.69 Final inspection on all items ( as applicable ) 100% Packing list H W# W# W# OR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
S
-
10.00
10.01
D M
J04-Aug 22
- 2 0
FLOW ELEMENT ( ORIFICE ) ( Thermax WBS No ‐ I34 )
RAW MATERIAL FOR MAJOR COMPONENT
LOCATION‐ As per Project Approved Vendor List
EN PR
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Review of TC for Orifice plate, Plates, pressure containing, rotating
Drawing,Material Specification, Drawing,Material Specification,
10.02 Flanges,Fastners (Chemical & Mechanical 100% Test certificate H R R ‐ OR and load bearing parts and
RS215B‐101, SS‐000‐15200‐0102 RS215B‐101, SS‐000‐15200‐0102 type 2.2 for all non‐pressure
properties)
parts.
Dimensional
10.11 Overall Dimensions, Orientation & workmanship Approved Drawing & Data Sheet Approved Drawing & Data Sheet 100% Inspection H R R ‐ OR
Report
Dimensional
10.12 Flow Marking, Tag No ,Name Plate Approved Drawing & Data Sheet Approved Drawing & Data Sheet 100% Inspection H R R ‐ OR
Report
color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
D M S
-
J04-Aug 22
- 2 0
INTED 97 / 131
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INTERVENTION
SAMPLING VERIFIED
SUPLLIER
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐14500‐0001 SS‐000‐14500‐0001
10.43 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001 Inspection
10.45 100% reports, H W# W# ‐ IR
Packing list
SS‐000‐14500‐0001 SS‐000‐14500‐0001
10.47 100% H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
10.48 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
11.00 FLOW ELEMENT ( FLOW NOZZLES & VENTURI) ( Thermax WBS No ‐ I34 ) LOCATION‐ As per Project Approved Vendor List
11.10 RAW MATERIAL FOR MAJOR COMPONENT
Review of TC for Flow Nozzle adaptor,Cap & Drawing,Material Specification, Drawing,Material Specification,
11.11 100% Test certificate H R R ‐ OR and load bearing parts and
Nozzle (Chemical & Mechanical properties) RS215B‐101, SS‐000‐15200‐0102 RS215B‐101, SS‐000‐15200‐0102 type 2.2 for all non‐pressure
parts.
11.21 Weld visual inspection Vendor`s VT Procedure, Drawings, Vendor`s VT Procedure, Drawings 100% NDT Report H R R ‐ OR
Vendor`s RT Procedure, Drawings/
11.22 RT of Butt Weld Soundness(**) Drawing, Vendors RT Procedure 100% NDT Report H R R ‐ OR (**) If PWHT is required NDE
Data sheet
shall be carried out after
MPT/PT for Fillet Weld Soundness Drawing, Vendors MPT/PT PWHT
11.23 Drawing, Vendor`s MPT/PT Procedure 100% NDT Report H R R ‐ OR
(**) Procedure
MPT/PT for bevel edges / Welds as applicable Drawing, Vendors MPT/PT
DM20S
11.24 Drawing, Vendor`s MPT/PT Procedure 100% NDT Report H R R ‐ OR
(**) Procedure
J-04-Aug-
11.25 22
Post Weld Heat Treatment (If required)
RINTE
D
Drawing, Vendor`s heat treatment
procedure
Drawing, Vendors heat treatment
report
100% Chart H R R ‐ OR
98 / 131
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Dimensional
11.31 Overall Dimensions, Orientation & workmanship Approved Drawing & Data Sheet Approved Drawing & Data Sheet 100% Inspection H SW R ‐ OR
Report
Hydro Test
11.32 Compliance to Drg for Scope & Hydro Test Approved Drawing & Data Sheet Approved Drawing & Data Sheet 100% H SW R ‐ OR
Report
Inspection
11.33 Flow Marking, Tag No ,Name Plate Approved Drawing & Data Sheet Approved Drawing & Data Sheet 100% H SW R ‐ OR
Report
color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
D M S
-
J04-Aug 22
11.60
- 2 0PACKING/MARKING Note : W# ‐ Export packing witness is for direct site supplied items only
INTED 99 / 131
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SUPLLIER
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐14500‐0001 SS‐000‐14500‐0001
11.63 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Inspection
11.65 100% reports, H W# W# ‐ IR
Drawing, Specification, Drawing, Specification, Packing list
SS‐000‐14500‐0001 SS‐000‐14500‐0001
11.67 100% H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
11.68 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
12.00 BURNER ( Thermax WBS No ‐ L11 ) LOCATION‐ As per Project Approved Vendor List
Drawing,Material Specification, Drawing,Material Specification, pressure containing, rotating
Review & Verification of MTC / Test certificate
12.11 RS215B‐101, SS‐000‐15200‐0102 RS215B‐101, SS‐000‐15200‐0102, 100% Test certificate H R R ‐ OR and load bearing parts and
w.r.t. Drg.BOM & Matl specs type 2.2 for all non‐pressure
VS215B‐101‐A‐DGN‐3101 VS215B‐101‐A‐DGN‐3101
parts.
12.20 INPROCESS INSPECTION
Inspection
report/
12.21 Fit‐Up ‐ Nozzle / Fittings / Castings Drawing Drawing 100% H R R ‐ IR
Compliance
report
Drawing & Manufacturer Test Drawing & Manufacturer Test Test Report
12.22 Pressure Test of Manifolds (as applicable) 100% H R R ‐ OR
procedure procedure
Inspection
report/
12.23 Fit‐Up ‐ Ignition Torch to Burner (As applicable) Drawing Drawing 100% H R R ‐ OR
S
Compliance
- D M
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report
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Drawing & Manufacturer Test Drawing & Manufacturer Test
12.24 PT ‐ 100% Gas Tips 100% NDE Report H R R ‐ OR
procedure procedure
Radiograph Butt Welds‐gas piping only (As Drawing & Manufacturer Test Drawing & Manufacturer Test
12.25 10% NDE Report H R R ‐ OR
applicable). procedure procedure
Drawing & Manufacturer Test Drawing & Manufacturer Test Test Report
12.26 Hydrotest of Oil & Gas Gun 100% H R R ‐ OR
procedure procedure
Flame detector mounting nozzle direction check
12.27 Drawing Drawing 100% Test Report H IW IW ‐ OR
(as applicable)
Functional test for moving components Drawing & Manufacturer Test Drawing & Manufacturer Test

12.28 100% Test Report H IW IW ‐ OR
including register, damper, etc. (As applicable) procedure procedure
(A) Visual and dimensional check (As applicable)
(i) Burner assembly including burner tip Drawing Drawing
holes, swirler direction
(ii) Ignitor
12.29 (iii) Weldment of burner gun and manifold 100% Test Report H W W ‐ OR
(B)Air flow test for burner tip (As applicable). Drawing & Manufacturer Test Drawing & Manufacturer Test

(C)Bubble leak test for burner gun, gas procedure procedure
nozzle & manifold (As applicable)
12.30 ASSEMBLY INSPECTION
Orientation, Assembly inspection and Inspection
12.31 Drawing Drawing 100% H W W ‐ OR
completion of welding‐ Report
1 no.
12.30 Igniter test Drawing/ Dat asheet Drawing/ Data sheet Test report H W W ‐ OR
/Type
Compliance to Drawing for Scope, Round off Inspection
12.33 Drawing Drawing 100% H W W ‐ OR
sharp Corner/edges Report
SS‐000‐13702‐0002 / Approved GAD,
Data sheets.
12.40 BURNER TILE
12.42 Dimensional Inspection Drawing, ASME Sec‐II,Matl. Specs. ASME Sec.II, Drawing, Specification 100% MTC H R R ‐ OR
12.50
D M S
PAINTING INSPECTION
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SUPLLIER
color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001

SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Inspection
report/
12.62 Visual & dimensional check (as applicable) Drawing Drawing 100% H R R ‐ OR
Compliance
report
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐14500‐0001 SS‐000‐14500‐0001
12.73 100% H W# W# ‐ IR
Drawing, Specification, Drawing, Specification, Inspection

SS‐000‐14500‐0001 SS‐000‐14500‐0001 reports,
Packing list
12.75 100% H W# W# ‐ IR
D M S
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J04-Aug 22
12.76
- 2 0Check of marking for site installation
D
Drawing, Specification,
SS‐000‐14500‐0001
SS‐000‐14500‐0001
100% H W# W# ‐ IR
102 / 131
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SAMPLING VERIFIED
SUPLLIER

12.77 100% H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
Inspection
12.78 100% reports, H W# W# ‐ IR
Packing list
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
13.00 INSPECTION OF MISCELLANEOUS BOUGHT OUT ITEMS LOCATION‐ As per Project Approved Vendor List
Review & Verification of check test reports/COC
13.02 Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H R R ‐ OR
Verification w.r.t. Drg.BOM & Matl specs
Make,Model,Sr.No, MODEL, Approved Drawing, PO Specs, Approved Drawing, PO Specs,
13.11 100% MTC / COC H R R ‐ OR
TC / COC Verification Standards & Codes Standards & Codes
Dimensional
Approved Drawing, PO Specs, Approved Drawing, PO Specs,
13.12 Overall Dimensions 100% Inspection H R R ‐ OR
Standards & Codes Standards & Codes
Report
color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
D M S
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H EN PR
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INTERVENTION
SAMPLING VERIFIED
SUPLLIER
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
SS‐000‐14500‐0001 SS‐000‐14500‐0001
13.33 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Inspection
13.35 100% reports, H W# W# ‐ IR
Packing list
SS‐000‐14500‐0001 SS‐000‐14500‐0001
13.37 100% H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
13.38 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
D M S
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ITEMS IN MISCELLANEOUS BOUGHT OUT CTEGORY are as listed below
1. LOOSE ITEMS & SPARES
2. ADDITIONAL ORDERED ITEMS BY CUSTOMER
( LIKE TRADER BUYING ITEMS ADDED AT LAST MOMENT )
3. COMMISSIONING SPARE
13.43
4. PEEP HOLE ASSEMBLY / LOOSE MICA GLASS / ACCESS DOOR
5. DEMISTER PAD
6. AIR LINE / IMPULSE LINE MATERIAL
7. EARTHING MATERIAL
8. Missed out item if any
14.00 CABLE TRAYS, ACCESSORIES AND SUPPORTS ( THERMAX WBS NO ‐ E21, I21 ) LOCATION‐ As per Project Approved Vendor List
Review & Verification of check test reports/COC
Drawing, ASME Sec‐II, Material
14.02 Verification w.r.t. Drg.BOM & Material ASME Sec.II, Drawing, Specification 100% Test certificate H R R ‐ OR
specification
specification
Approved Drawing, PO Specs,
Make,Model,Sr.No, MODEL, Approved Drawing, PO Specs,
14.11 Standards & 100% MTC / COC H R R ‐ OR
TC / COC Verification Standards & Codes
Codes
Dimensional
Approved Drawing, PO Specs, Approved Drawing, PO Specs,
14.12 Overall Dimension,Orientation & Surface finish 100% Inspection H R R ‐ OR
Standards & Codes Standards & Codes
Report
Approved Drawing, PO Specs, 1 Sample/ Inspection
14.13 Thickness of Zinc Coating Approved Drawing H R R ‐ OR
Standards & Codes Size Report
Approved Drawing, PO Specs, 1 Sample/ Strip Test

14.14 Zinc Coating by Weight Approved Drawing H R R ‐ OR
Approved Drawing, PO Specs, 1 Sample/ Hammer Test

14.15 Adhesion of Zinc Coating Approved Drawing H R R ‐ OR
Approved Drawing, PO Specs, 1 Sample/ Preece Test

14.16 Uniformity of Zinc Coating Approved Drawing H R R ‐ OR
Approved Drawing, PO Specs, 1 Sample/ Load Test

14.17 Deflection Test for 300 & Above Approved Drawing H R R ‐ OR
S
Loose items & spare verification, Scope Approved Drawing, PO Specs, Inspection
M
14.18 Approved Drawing 100% H R R ‐ OR
D
Completness Standards & Codes Report
-
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14.20 - 2
04-
0 SPARES ‐ If applicable
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H EN PR
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INTERVENTION
SAMPLING VERIFIED
SUPLLIER
14.30 PACKING/MARKING ( as applicable) Note : W# ‐ Export packing witness is for direct site supplied items only
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
14.32 Shipping preparation inspection, 100% Inspection H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
reports,
Check of shipping / lifting bracing as per Drawing, Specification, Drawing, Specification, Packing list
14.33 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
14.35 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Check of nameplate with Photo Record or Drawing, Specification, Drawing, Specification, Inspection
14.37 100% reports, H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
Packing list
14.38 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
15.00 TURBINE FOR FD FAN (THEMAX WBS NO ‐ A53) LOCATION‐ As per Project Approved Vendor List
15.01 REFER VS215B‐101‐A‐PLN‐7004
16.00 LEVEL GAUGE (THEMAX WBS NO ‐ Z28) LOCATION‐ As per Project Approved Vendor List
Drawing,Data sheet, Material Drawing,Data sheet, Material *‐ EN 10204, type 3.1 for all
S
M
Socket Material/Process Connection Material Specification, RS215B‐101, SS‐000‐ Specification, RS215B‐101, SS‐000‐
- D
16.11 100% Test certificate H R R OR and load bearing parts and
J Aug 22
- 2
04-
0
(Chemical & Mechanical properties)
INTED
15200‐0102,
VS215B‐101‐A‐DGN‐3108
15200‐0102,
VS215B‐101‐A‐DGN‐3108
type 2.2 for all non‐pressure
parts.
106 / 131
H EN PR
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
SUPLLIER
Inspection
16.21 Visual & Dimension Drawing,Data sheet Drawing,Data sheet 100% H R R OR
Report
Drawing,Data sheet,Vendor's Hydro Inspection
16.22 Hydro Test Drawing,Data sheet 100% H W R OR
testing Procedure Report

SS‐000‐13702‐0002 / Approved GAD,
Data sheets.
color of temporary
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Pre‐Blast Check, blotter test & weather Painting specification, Drawing, Painting specification, Drawing,
16.32 condition, Cleaning, profile, cleanliness grade Painting Procedure, Painting Procedure, 100% Painting Report H R R ‐ OR
,Salt contaminants / Conductivity test & check SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
Check‐
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
WFT report review by
16.35 Inspection of finished coatings,Solvent Painting Procedure, Painting Procedure, Random Painting Report H SW R ‐ OR
TBWES
SS‐000‐13A00‐0001 SS‐000‐13A00‐0001
16.50 PACKING/MARKING ( as applicable) Note : W# ‐ Export packing witness is for direct site supplied items only
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Inspection
DM20S
16.52 Shipping preparation inspection, 100% reports, H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
Packing list
J-04-Aug-
16.53 22
approved DrawingD
RINTE
SS‐000‐14500‐0001
SS‐000‐14500‐0001
100% H W# W# ‐ IR
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INTERVENTION
SAMPLING VERIFIED
SUPLLIER
SS‐000‐14500‐0001 SS‐000‐14500‐0001
16.55 100% H W# W# ‐ IR
16.56 Check of marking for site installation 100% Inspection H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
reports,
16.57 100% Packing list H W# W# ‐ OR
Rubbing SS‐000‐14500‐0001 SS‐000‐14500‐0001
16.58 100% H W# W# ‐ IR
SS‐000‐14500‐0001 SS‐000‐14500‐0001
SS‐000‐15200‐0101 SS‐000‐15200‐0101
17.00 INSULATION LOCATION‐ As per Project Approved Vendor List
As per Specification & Standard, As per Specification & Standard, Review ‐ TC /

17.02 Review of test Reports 100% H R R R OR
VS215B‐101‐A‐DGN‐3501 VS215B‐101‐A‐DGN‐3501 COC
As per PO Specification & Data Inspection
17.03 Overall Dimensions As per PO Specification & Data Sheet 100% H R R R OR
Sheet Report
Verification
17.04 Density & Batch Number As per Specification & Data Sheet As per Specification & Data Sheet 100% H R R R IR
Report
18.10 PACKING/MARKING
For loose materials
(including spare parts) to
Corrosion protection and shipping, Marking, be delivered to Iraqi
DM20S
18.11 SS‐000‐14500‐0001, SS‐000‐14500‐0001, 100% Packing list H R R ‐ OR
Tagging and Packing inspection construction side, Pre‐
J-04-Aug-
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
22 Shipping Inspection shall
be carried out
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INTERVENTION
SAMPLING VERIFIED
SUPLLIER
SS‐000‐15200‐0101 SS‐000‐15200‐0101
19.00 REFRACTORY/CASTABLE LOCATION‐ As per Project Approved Vendor List
19.01 RAW MATERIAL
As per Specification & Data Sheet, As per Specification & Data Sheet,
19.02 Chemical Composition Mechanical Tests 100% MTC / COC H R R R OR
VS215B‐101‐A‐DGN‐3401 VS215B‐101‐A‐DGN‐3401
19.10 QUALIFICATION TEST BENCH
As per Specification & Data Sheet, As per Specification & Data Sheet, Inspection

19.11 Qualification Test ‐ Sampling 100% H R R R OR
VS215B‐101‐A‐DGN‐3401 VS215B‐101‐A‐DGN‐3401 Report
Inspection
19.21 Physical Verification of Material as per PO As per Specification & Data Sheet As per Specification & Data Sheet 100% H R R R OR
Report
Inspection
19.22 Batch No & Manufacturing Date As per Specification & Data Sheet As per Specification & Data Sheet 100% H R R R OR
Report
Inspection
19.23 Self Life verification As per Specification & Data Sheet As per Specification & Data Sheet 100% H R R R OR
Report
Inspection
19.24 Testing ‐ BD & CCS As per Specification & Data Sheet As per Specification & Data Sheet 100% H R R R OR
Report
For loose materials
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
Shipping Inspection shall
be carried out
SS‐000‐15200‐0101 SS‐000‐15200‐0101
20.00 FIRE, INSULATION BRICKS & TILES LOCATION‐ As per Project Approved Vendor List
20.01 RAW MATERIAL
As per Specification / Standard /
As per Specification / Standard /
20.02 Chemical Composition Mechanical Tests Approved Data Sheet / API 100% MTC / COC H R R R OR
Approved Data Sheet / API 936/ASTM
936/ASTM
Inpsection
20.11 Physical Verification of Material as per PO As per Specification & Data Sheet As per Specification & Data Sheet 100% H R R R OR
reports
Inpsection
20.12 Visual Inspection & Dimension As per Specification & Data Sheet As per Specification & Data Sheet 100% H R R R OR
reports
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1 2 3 4 5 6 7 8
INTERVENTION
SAMPLING VERIFIED
SUPLLIER
For loose materials
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
be carried out
SS‐000‐15200‐0101 SS‐000‐15200‐0101
21.00 CERAMIC BLANKET / PAPER / BOARD/ MORTAR/ LOOSE WOOL/ GROUTING MATERIAL LOCATION‐ As per Project Approved Vendor List
21.02 CERAMIC BLANKET, PAPER, BOARD, MORTAR, LOOSE WOOL, GROUTING MATERIAL
Verification
21.03 Physical Verification of Material as per PO As per Specification & Data Sheet As per Specification & Data Sheet 100% H R R R IR
Report
Inspection
21.04 Visual Inspection As per Specification & Data Sheet As per Specification & Data Sheet 100% H R R R OR
Report
21.05 Review of testing reports As per Specification & Data Sheet As per Specification & Data Sheet 100% MTC / COC H R R R OR
21.06 Mortar Self life Verification As per Specification & Data Sheet As per Specification & Data Sheet 100% MTC / COC H R R R OR

For loose materials
21.11 SS‐000‐14500‐0001, SS‐000‐14500‐0001, 100% Packing list H R R R OR
SS‐000‐13A00‐0002 SS‐000‐13A00‐0002
be carried out
SS‐000‐15200‐0101 SS‐000‐15200‐0101
Designation of letters and abbreviations of ITP
H: Hold point
W: Witness point
IW: Initial witness
Vendor is requested to notify Contractor of the initial inspection date/time. Vendor can proceed with the test/inspection when Contractor’s inspector is not present at the notified time. Subsequent
test/inspection will not be witnessed unless any deficiencies are found at the initial inspection.
SW: Spot witness
S: Surveillance
R: Record review
S
<Records>
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INTERVENTION
SAMPLING VERIFIED
SUPLLIER
Inspection Level
Level 1 Review shop inspection record only and issue Inspection Release Certificate (IRC)
Level 2 Witness final inspection, review shop inspection record and issue Inspection Release Certificate (IRC). Pre‐inspection Meeting (PIM) may be held, if necessary.
Conduct Pre‐Inspection Meeting (PIM), witness inspections specified inthe approved Inspection and Test Plan (ITP), in‐process surveillance visits as necessary, review shop inspection
Level 3
record and issue Inspection Release Certificate (IRC)
Conduct Pre‐Inspection Meeting (PIM), regular inspection visits, perform witness hold points specified in the approved Inspection and
Level 4 Test Plan (ITP), Resident inspection may be required to continuously monitor the activity in accordance with the approved ITP, review shop inspection record and issue Inspection
Release Certificate (IRC).
Thermax Babcock & Wilcox Energy Solutions Ltd ( Contractor
TBWES),Pune Approved by
D M S
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INDEX FOR E&I
1 MOTOR ( MV & LV )
2 POWER CONTROL & EARTHING CABLES
3 PG, TG WITH THERMOWELL
4 RTD, THERMOCOUPLE WITH THERMOWELL
5 INSTRUMENTATION CABLES
6 TRANSMITTERS
7 SWITCHES & INDICATORS
JUNCTION BOXES, LOCAL CONTROL STATION, ELECTRICAL PANEL / DISTRIBUTION BOARD, LOCAL BURNER PANEL, MCC PANEL,
8
ELECTRIC HEAT TRACING SYSTEM
9 FLOWMETERS
10 ANALYSER, FLAME SCANNER / IGNITOR
11 SWAS PANEL
12 POWER CYLINDER
13 CABLE GLANDS, CABLE LUGS, CABLE TIE, CANOPIES, ILLUMINATION LAMPS, MISCELLANEOUS ITEMS ( E&I )
M S
J-04D
-Au g - 2 0 22
PRINT
ED 112 / 131
WHEN
LLED
NCONTRO
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SAMPLING VERIFIED INTERVENTION
SUPLLIER
1.00 Motors ( MV & LV )
1. 1.01 RAW MATERIAL
Material test Material test
Approved GAD, Data certificates / certificates /
1.1.02 Material certificate review Approved GAD, Data sheets. 100% H R R ‐
sheets. Conformity Conformity
certificates certificates
1. 2.01 Production test ( Only for MV induction motors )
SS‐000‐13821‐0001, Rev 0,
SS‐000‐13821‐0001, Rev 0,
1. 2.02 In process / Production test ( Rotor Balancing test ) Approved GAD, Data 100% Report H RW R R Report
Approved GAD, Data sheets.
sheets.
1. 3.01 Final Inspection ( Routine test, as applicable )
SS‐000‐13821‐0001, Rev 0
Visual & Physical, Cable entries, earthing
SS‐000‐13821‐0001, Rev 0 / /
bolts,terminal boxes, enclosure, name
1. 3.02 SS‐000‐13821‐0002 Rev0, SS‐000‐13821‐0002 Rev0, 100% Inspection report H W W R Inspection report
plate, lubrication and re‐greasing
Approved GAD, Data sheets Approved GAD, Data
facilities, Paint shade, Final DFT etc
sheets
Winding resistance(cold),
Calculated resistance at 20 deg.C.,
Locked rotor current,
SS‐000‐13821‐0001, Rev 0
Locked rotor torque,
SS‐000‐13821‐0001, Rev 0 / /
No load current & no load losses, Test report / test Test report / test
1. 3.03 SS‐000‐13821‐0002 Rev0, SS‐000‐13821‐0002 Rev0, 100% H W W ‐
Vibration severity, certificate certificate
Approved GAD, Data sheets Approved GAD, Data
Dielectric test on (motor windings,.anti
sheets
condensation heaters, built in temperature
detectors as applicable ),
Verification of spares ( as applicable )
1. 4.01 Final Inspection [ Performance test ( For one motor per same rating & type. )]
Winding resistance ( Hot & cold ),
Full load heat run test,
calculated winding temperature rise,
calculated winding resistance at 20 Deg. C, Bearing
temperature rise,
slip & efficiency at ¾ and full load,
power factor at ¾ and full load, SS‐000‐13821‐0001, Rev 0
Locked rotor current, locked rotor torque, SS‐000‐13821‐0001, Rev 0 / / 1 number per
Test report / test Test report / test
1. 4.02 No load current & no load losses, SS‐000‐13821‐0002 Rev0, SS‐000‐13821‐0002 Rev0, type per rating H W W ‐
certificate certificate
Vibration severity, Approved GAD, Data sheets Approved GAD, Data per frame size
Dielectric test on .motor windings,.anti sheets
condensation heaters,built in temperature
detectors ( as applicable ),
shaft voltage at no load,
noise test,
Insulation resistance on motor windings before
heat run and after heat run and dielectric test
1. 5.01 Documentation
SS‐000‐13821‐0001, Rev 0
Material test certificates, in process records, SS‐000‐13821‐0001, Rev 0 / /
certificate/ certificate/
1.5.02 Routine test reports, type test reports, ATEX / Area SS‐000‐13821‐0002 Rev0, SS‐000‐13821‐0002 Rev0, 100% H R R ‐
prototype test prototype test
D M S
classification certification ( as applicable ) Approved GAD, Data sheets Approved GAD, Data
-
J04-Aug 22
sheets
- 2 0
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SUPLLIER
SS‐000‐13821‐0001, Rev 0
/
SS‐000‐13821‐0001, Rev 0 /
Initial Inspection for Verification Dossiers in SS‐000‐13821‐0002 Rev0,
SS‐000‐13821‐0002 Rev0,
1.5.03 accordance with Section 4.2 of IEC60079‐14 ( as Approved GAD, Data 100% Dossier review H R R R OR
Approved GAD, Data sheets,
applicable ) sheets,
HSP‐000‐13800‐010
1.6.01 Packing ( as applicable ) Note W# ‐ Export packing witness is for direct site supplied items only
1.6.02 Rust prevention check, 100% H W# W# ‐
1.6.03 Shipping preparation inspection, 100% H W# W# ‐
1.6.04 100% H W# W# ‐
approved Drawing
1.6.05 Check of cleanliness and dryness, 100% H W# W# ‐ This stage is not applicable

Inspection Inspection
Flange surface check (with photo record) Approved documents / Project Approved documents / Reports , Packing Reports , Packing
1.6.06 100% H W# W# ‐ This stage is not applicable
and flange face protection, specification Project specification checklist, checklist, Shipping
1.6.07 Check of marking for site installation, 100% Shipping mark H W# W# ‐ mark
1.6.08 1 Sample H W# W# ‐
Rubbing,
Check of packing conditions as per
1.6.09 100% H W# W# ‐
approved Packing Procedure,
1.6.10 Final inspection on all items ( as applicable ) 100% H W# W# W#
1.7.01 Inspection Release
Approved documents / Project Approved documents /
1.7.02 Inspection Release Certificate 100% IRC H H H ‐ IRC
specification Project specification
1.8.01 Pre shipping inspection
1.8.02 Visual Inspection 100% Verification H H H ‐ Visual
1.8.03 Check of Nameplate/Shipping Mark 100% Verification H H H ‐ Visual
1.8.04 Check of Invoice/Packing List 100% Verification H H H ‐ Packing list
2.00 Power, Control & Earthing Cables
2.1.01 RAW MATERIAL
2. 2.01 Final Inspection ( Routine test / Sample test as applicable )
SS‐000‐13821‐0001, Rev 0
Cable voltage test (routine test),
/
Conductor resistance test (routine test), Conductor SS‐000‐13826‐0001, Rev A Inspection report Inspection report
2.2.02 SS‐000‐13821‐0002 Rev0, 100% H RW RW R
examination (sample test), Approved Data sheets. / test report / test report
Approved GAD, Data
Check of dimensions (sample test).
sheets
2.3.01 Final Inspection ( Type test as applicable )
D M S
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Prototype test certificates / Type test certificates
(Insulation resistance measurement, Voltage test
for 4 hours,
Type test report /
Hydrocarbon resistant type test (if any as SS‐000‐13826‐0001, Rev A SS‐000‐13826‐0001, Rev A Test report / test
2.3.02 100% H R R ‐ Type test
mentioned in Data sheet), Approved Data sheets. Approved Data sheets. certificate
certificates
Partial discharge type test,
Marine water solutions resistant type test (if any) (
as applicable as mentioned in Data sheet)
2.4.01 Documentation
Material test certificates, in process records,
SS‐000‐13826‐0001, Rev A SS‐000‐13826‐0001, Rev A certificate/ certificate/
2.4.02 Routine test reports, type test reports,( as 100% H R R ‐
Approved Data sheets. Approved Data sheets. prototype test prototype test
applicable )
2.5.02 Rust prevention check, 100% H W# W# ‐ This stage is not applicable
2.5.04 100% H W# W# ‐
approved Drawing
2.5.05 Check of cleanliness and dryness, 100% Inspection H W# W# ‐ Inspection
Flange surface check (with photo record) Approved documents / Project Approved documents / 100% Reports , Packing Reports , Packing This stage is not applicable
2.5.06 H W# W# ‐
and flange face protection, specification Project specification checklist, checklist, Shipping
2.5.08 1 Sample H W# W# ‐ This stage is not applicable
Rubbing,
2.5.09 100% H W# W# ‐
Additional test if any as mentioned in Data sheets need to be carried out.
3.00 Pressure Gauge, Temperature Gauge with Thermowell
3.1.01 RAW MATERIAL
D M S
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Material test
certificates,
Manufacturer
report( as per EN
10204 3.1 for
Material test
SS‐000‐13702‐0002 / pressure retaining
SS‐000‐13702‐0002 / Approved certificates /
3.1.02 Material certificate review Approved GAD, Data 100% components) / H R R ‐
GAD, Data sheets. Conformity
sheets. Certificate of
certificates
conformance ( as
applicable ) for
non pressure
retaining
components
3.2.01 Final Inspection ( Routine test as applicable )
Dimension Verification,
calibration ( 5 point for Pressure gauge & 3 point
for Temperature gauge ), SS‐000‐13702‐0002 /
SS‐000‐13702‐0002 / Approved 10% per type Inspection report Inspection report
3.2.02 Accuracy & Hysteresis as applicable , Approved GAD, Data H RW RW R
GAD, Data sheets. per range / test report / test report
Tagging & marking by Visual & Mechanical sheets.
Measurement, Over range protection check,
Assembly check
SS‐000‐13702‐0002 /
SS‐000‐13702‐0002 / Approved Inspection report Inspection report
3.2.03 Review of Hydro test for Thermowell and manifold. Approved GAD, Data 100% H R R
GAD, Data sheets. / test report / test report
sheets.
SS‐000‐13702‐0002 /
PMI for alloy material ( Pressure retaining SS‐000‐13702‐0002 / Approved Inspection report Inspection report
3.2.04 Approved GAD, Data 100% H R R
components / accessible parts only ). GAD, Data sheets. / test report / test report
sheets.
SS‐000‐13702‐0002 /
3.2.05 Any other test if mentioned in Data sheets Approved GAD, Data 100% H R R
sheets.
Material test certificates, in process records, SS‐000‐13702‐0002 /
SS‐000‐13702‐0002 / Approved certificate/ certificate/
3.3.02 Calibration certificates, IP certificates( as applicable Approved GAD, Data 100% H R R ‐
GAD, Data sheets. prototype test prototype test
) sheets.
3.4.04 100% H W# W# ‐
approved Drawing
3.4.05 Check of cleanliness and dryness, 100% H W# W# ‐
One sample of each type
Flange surface check (with photo record)
3.4.06 100% Inspection H W# W# ‐ Inspection will be provided as a typical
and flange face protection,
Approved documents / Project Approved documents / Reports , Packing Reports , Packing example.
3.4.07 Check of marking for site installation, specification Project specification 100% checklist, H W# W# ‐ checklist, Shipping This stage is not applicable
Shipping mark mark
3.4.08 1 Sample H W# W# ‐ will be provided as a typical
Rubbing,
example.
D M S
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3.4.09 100% H W# W# ‐
J Aug 22
- 2 0
3.4.10
04-Final inspection on all items(as applicable)
PRINT
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100% H W# W# W#
116 / 131
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Note : NACE certification compliance for Source service as applicable to be provided depending upon process fluid.
4.00 RTD, THERMOCOUPLE WITH THERMOWELL
4.1.01 RAW MATERIAL
Material test
certificates,
Manufacturer
report( as per EN
10204 3.1 for
Material test
certificates
conformance ( as
applicable ) for
non pressure
retaining
components
Dimension,
physical Verification,
SS‐000‐13702‐0002 /
calibration, SS‐000‐13702‐0002 / Approved 10% per type Inspection report Inspection report
4.2.02 Approved GAD, Data H RW RW R
Accuracy check , GAD, Data sheets. per range / test report / test report
sheets.
Tagging & marking.
Insulation resistance test /Dielectric Strength test
SS‐000‐13702‐0002 /
4.2.03 Review of Hydro test for Thermowell Approved GAD, Data 100% H R R
sheets.
SS‐000‐13702‐0002 /
sheets.
SS‐000‐13702‐0002 /
4.2.05 Sheath integrity test ( as applicable ) Approved GAD, Data 100% H R R
sheets.
D M S
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J04-Aug 22
SS‐000‐13702‐0002 /
4.2.06 - 2 0
Any other test if mentioned in Data sheets
GAD, Data sheets.
Approved GAD, Data 100%
/ test report
H R R
/ test report
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4.3.02 Calibration certificates, IP certificates, Hazardous Approved GAD, Data 100% H R R ‐
area certificates ( as applicable ) sheets.
Initial Inspection for Verification Dossiers in SS‐000‐13702‐0002 / Approved SS‐000‐13702‐0002 /
4.3.03 accordance with Section 4.2 of IEC60079‐14 ( as GAD, Data sheets, Approved GAD, Data 100% Dossier review H R R R OR
applicable ) HSP‐000‐13800‐010 sheets.

4.4.04 100% H W# W# ‐
approved Drawing
Flange surface check (with photo record) Inspection Inspection
4.4.06 100% H W# W# ‐ will be provided as a typical
and flange face protection, Approved documents / Project Approved documents / Reports , Packing Reports , Packing
example.
specification Project specification checklist, checklist, Shipping
4.4.07 Check of marking for site installation, 100% Shipping mark H W# W# ‐ mark This stage is not applicable
Rubbing,
example.
4.4.09 100% H W# W# ‐
5.00 INSTRUMENTATION Cables
5.1.01 RAW MATERIAL
D M S certificates certificates
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5.2.01
- 2
Final Inspection ( Routine test / Sample test as applicable )
0
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Conductors continuity,
Correct marking,
Correct colours of the outer sheath,
inner sheath and conductors insulation,
Correct dimensions,
Insulation test between conductors,
Insulation test between conductor and screen (if
SS‐000‐13782‐0001 Rev
applicable), SS‐000‐13782‐0001 Rev 01, Rev Inspection report Inspection report
5.2.02 01, Rev 1, Approved Data 100% H RW RW R
Insulation test between screens (if applicable), 1, Approved Data sheets. / test report / test report
sheets.
Insulation test between armour and screen (if
applicable),
Insulation test between conductor and armour (if
applicable),
Testing of cables electrical parameters such as
Inductance, Capacitance, Resistance L/R Ratio (to
be provide for intrinsically safe cables )
5.3.01 Final Inspection ( Type test as applicable )
Prototype test certificates / Type test certificates
(Insulation resistance measurement, Voltage test
for 4 hours,
Type test report /
Hydrocarbon resistant type test (if any as SS‐000‐13826‐0001, Rev A SS‐000‐13826‐0001, Rev A Test report / test
5.3.02 100% H R R ‐ Type test
mentioned in data sheet), Approved Data sheets. Approved Data sheets. certificate
certificates
Partial discharge type test,
Marine water solutions resistant type test (if any) (
as applicable as mentioned in data sheet )
Material test certificates, in process records,
SS‐000‐13826‐0001, Rev A SS‐000‐13826‐0001, Rev A certificate/ certificate/
5.4.02 Routine test reports, type test reports,( as 100% H R R ‐
Approved Data sheets. Approved Data sheets. prototype test prototype test
applicable )

5.5.04 100% H W# W# ‐
approved Drawing
5.5.05 Check of cleanliness and dryness, 100% Inspection H W# W# ‐ Inspection
5.5.06 Check of marking for site installation, Approved documents / Project Approved documents / 100% Reports , Packing H W# W# ‐ Reports , Packing
specification Project specification checklist, checklist, Shipping One sample of each type
5.5.07 1 Sample Shipping mark H W# W# ‐ mark will be provided as a typical
Rubbing,
example
5.5.08 100% H W# W# ‐
5.5.09
D M SFinal inspection on all items ( as applicable ) 100% H W# W# W#
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04-
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1 2 3 4 5 6 7 8
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6.00 TRANSMITTERS
6.1.01 RAW MATERIAL
Material test
certificates,
Manufacturer
report for
pressure retaining Material test
SS‐000‐13702‐0002 /
SS‐000‐13702‐0002 / Approved components) / certificates /
6.1.02 Material certificate review Approved GAD, Data 100% H R R ‐
GAD, Data sheets. Certificate of Conformity
sheets.
conformance ( as certificates
applicable ) for
non pressure
retaining
components
Physical check,
Dimensional check,
Verification of make, model number, Serial no, SS‐000‐13702‐0002 /
6.2.02 accessories, tag number. Approved GAD, Data H RW RW R
Calibration check for accuracy, sheets.
electrical / Conduit entry check,
process connection check
SS‐000‐13702‐0002 /
6.2.03 Review of Hydro test for manifold. Approved GAD, Data 100% H R R
sheets.
SS‐000‐13702‐0002 /
sheets.
SS‐000‐13702‐0002 /
sheets.
S
-
6.3.03D M
J04-Aug 22
- 2
Initial Inspection for Verification Dossiers in
0
accordance with Section 4.2 of IEC60079‐14 ( as
SS‐000‐13702‐0002 / Approved SS‐000‐13702‐0002 /
GAD, Data sheets, Approved GAD, Data 100% Dossier review H R R R OR
applicable ) TED
HSP‐000‐13800‐010 sheets. 120 / 131
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6.4.04 100% Inspection H W# W# ‐ Inspection
approved Drawing
6.4.05 Check of cleanliness and dryness, Approved documents / Project Approved documents / 100% Reports , Packing H W# W# ‐ Reports , Packing
specification Project specification checklist, checklist, Shipping One sample of each type
6.4.06 100% Shipping mark H W# W# ‐ mark will be provided as a typical
example
6.4.07 Check of marking for site installation, 100% H W# W# ‐ This stage is not applicable
Rubbing, Inspection Inspection
example
Approved documents / Project Approved documents / Reports , Packing Reports , Packing
6.4.09 specification Project specification 100% checklist, H W# W# ‐ checklist, Shipping
Shipping mark mark
7.00 SWITCHES & INDICATORS
7.1.01 RAW MATERIAL
Material test
certificates,
Manufacturer
report for
pressure retaining Material test
SS‐000‐13702‐0002 /
SS‐000‐13702‐0002 / Approved components) / certificates /
7.1.02 Material certificate review Approved GAD, Data 100% H R R ‐
GAD, Data sheets. Certificate of Conformity
sheets.
conformance ( as certificates
applicable ) for
non pressure
retaining
components
D M S
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- 2 0
TED 121 / 131
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Dimension check,
Visuals & physical Verification, SS‐000‐13702‐0002 /
7.2.02 calibration / Set point / Functional / Operational Approved GAD, Data H RW R ‐
check ( as applicable ), sheets.
Tagging & marking verification
SS‐000‐13702‐0002 /
7.2.03 Approved GAD, Data 100% H R R ‐
sheets.
SS‐000‐13702‐0002 /
7.2.04 Any other test if mentioned in Data sheets Approved GAD, Data 100% H R R ‐
sheets.

7.4.04 100% H W# W# ‐
approved Drawing
and flange face protection, Inspection Inspection example
7.4.07 Check of marking for site installation, specification Project specification 100% checklist, H W# W# ‐ checklist, Shipping This stage is not applicable
Shipping mark mark
Rubbing,
example
7.4.09 100% H W# W# ‐
S
D
7.6.01
-
7.6.02
M
J04-Aug 22
- 2 0
Pre shipping inspection
Visual Inspection
specification
Approved documents /
Project specification
100% Verification H H H ‐ Visual
RINT ED 122 / 131
ITP for E and I ED W HEN P
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8.00 Junction Boxes, Local control stations, Electrical panels / distribution Boards, Local Burner Panel, MCC Panel, Electric Heat tracing system
8.1.01 RAW MATERIAL
Approved GAD, Data
sheets, Single line
Single line diagram, BOM, Certificate of Certificate of
8.1.02 Material certificate / Conformity certificate review diagram, BOM, 100% H R R ‐
VS215B‐101‐A‐EIC‐5301, conformance conformance
VS215B‐101‐A‐EIC‐5301,
VS215B‐101‐A‐EIC‐5351
VS215B‐101‐A‐EIC‐5351
Dimension Check,
Approved GAD, Data
Physical Verification & Bill of material check. Approved GAD, Data sheets, Inspection report Inspection report
8.2.02 sheets, Single line 100% H RW RW ‐
Tagging & marking check, Single line diagram, BOM / test report / test report
diagram, BOM
Earthing check.
Approved GAD, Data
Approved GAD, Data sheets, Inspection report Inspection report
8.2.03 Functional / Operational check ( as applicable ) sheets, Single line 100% H RW RW ‐
Single line diagram, BOM / test report / test report
diagram, BOM
Ferrule Check,
Approved GAD, Data
component identification check, Approved GAD, Data sheets, Inspection report Inspection report
8.2.04 sheets, Single line 100% H RW RW ‐
Alarm, trips, interlocks check ( as applicable ), Single line diagram, BOM / test report / test report
diagram, BOM
Approved GAD, Data
8.2.05 Final paint shade verification sheets, Single line 100% H RW RW ‐
diagram, BOM
Approved GAD, Data
HV / IR test ( as applicable except for junction box & Approved GAD, Data sheets, Inspection report Inspection report
8.2.06 sheets, Single line 100% H R R ‐
LCS ) Single line diagram, BOM / test report / test report
diagram, BOM
Approved GAD, Data
8.2.07 Any other test if mentioned in Data sheets sheets, Single line 100% H R R ‐
diagram, BOM
Manufacturers Manufacturers
Material conformity certificates / Manufacturers Approved GAD, Data report /Test report /Test
8.3.02 report, IP certificates, Hazardous area certificates ( sheets, Single line 100% report / H R R ‐ report /
Single line diagram, BOM
as applicable ) diagram, BOM prototype test prototype test
Initial Inspection for Verification Dossiers in Approved GAD, Data sheets, Approved GAD, Data

8.3.03 accordance with Section 4.2 of IEC60079‐14 ( as Single line diagram, BOM, sheets, Single line 100% Dossier review H R R R OR
applicable ) HSP‐000‐13800‐010 diagram, BOM
D M S
-
Packing ( as applicable ) Note W# ‐ Export packing witness is for direct site supplied items only
J04-Aug 22
8.4.01
- 2 0
E N PRIN
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8.4.04 100% H W# W# ‐
approved Drawing
Inspection Inspection One sample of each type
8.4.06 Approved documents / Project Approved documents / 100% Reports , Packing H W# W# ‐ Reports , Packing will be provided as a typical
specification Project specification checklist, checklist, Shipping example
Rubbing,
example
8.4.09 100% H W# W# ‐
9.00 FLOWMETERS
9.1.01 RAW MATERIAL
Material test
certificates,
Manufacturer
report( as per EN
10204 3.1 for
Material test
certificates
conformance ( as
applicable ) for
non pressure
retaining
components
calibration range verification,
SS‐000‐13702‐0002 /
Tagging & marking verification, SS‐000‐13702‐0002 / Approved 10% per type Inspection report Inspection report
9.2.02 Approved GAD, Data H RW RW R
Power ON check, GAD, Data sheets. per range / test report / test report
sheets.
Verification of make, model number, number of
cable entries,
DM20S
SS‐000‐13702‐0002 /
Review of Calibration certificate, SS‐000‐13702‐0002 / Approved Inspection report Inspection report
J-04-Aug-
Review of NDT report ( as applicable ) GAD, Data sheets. / test report / test report
22 sheets.
E N PRIN
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SS‐000‐13702‐0002 /
sheets.
SS‐000‐13702‐0002 /
sheets.
Material test certificates, Calibration certificates, IP SS‐000‐13702‐0002 /
9.3.02 certificates, Hazardous area certificates ( as Approved GAD, Data 100% H R R ‐
applicable ) sheets.


9.4.04 100% H W# W# ‐
approved Drawing
and flange face protection, Approved documents / Project Approved documents / Reports , Packing Reports , Packing example
9.4.07 Check of marking for site installation, specification Project specification 100% checklist, H W# W# ‐ checklist, Shipping
Shipping mark mark One sample of each type
Rubbing,
example
9.4.09 100% H W# W# ‐
10.00
D M S
ANALYSER, FLAME SCANNER / IGNITOR
-
J04-Aug
10.1.01
- 2 0 22
RAW MATERIAL
TED 125 / 131

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Manufacturer
report /
Material test
SS‐000‐13702‐0002 / Certificate of
10.1.02 Material certificate review Approved GAD, Data 100% conformance ( as H R R ‐
sheets. applicable ) for
certificates
non pressure
retaining
components
calibration range verification,
Tagging & marking verification,
Power ON check, SS‐000‐13702‐0002 /
10.2.02 Verification of make, model number, number of Approved GAD, Data 100% H RW RW R
cable entries, sheets.
Functional / operational check ( For Flame scanner /
Iginiter),
Bill of material verification
SS‐000‐13702‐0002 /
sheets.
SS‐000‐13702‐0002 /
sheets.
SS‐000‐13702‐0002 /
sheets.
10.3.02 certificates, Hazardous area certificates ( as Approved GAD, Data 100% H R R ‐
applicable ) sheets.
10.4.04 100% Inspection H W# W# ‐ Inspection
approved Drawing
10.4.05 Check of cleanliness and dryness, specification Project specification 100% checklist, H W# W# ‐ checklist, Shipping
Shipping mark mark
S
M
- D
example
J04-Aug 22
10.4.07 - 2 0Check of marking for site installation,
RINTED
100% H W# W# ‐
126 / 131
ITP for E and I ED W HEN P
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Rubbing, Approved Approved
example
Check of packing conditions as per Approved documents / Project Approved documents / documents / documents /
10.4.09 specification Project specification 100% Project H W# W# ‐ Project
11.00 SWAS Panel
11.1.01 RAW MATERIAL
Manufacturer
report /
SS‐000‐13702‐0002 / Certificate of Material test
SS‐000‐13702‐0002 / Approved
Approved GAD, Data conformance ( as certificates /
11.1.02 Material certificate review GAD, Data sheets. 100% H R R ‐
sheets., applicable ) for Conformity
VS215B‐101‐A‐DGN‐3106
VS215B‐101‐A‐DGN‐3106 non pressure certificates
retaining
components
Visual verification,
Tagging & marking verification of individual
components,
SS‐000‐13702‐0002 /
Verification of make, model number, number of SS‐000‐13702‐0002 / Approved Inspection report Inspection report
11.2.02 Approved GAD, Data 100% H RW RW R
cable entries, GAD, Data sheets. / test report / test report
sheets.
Functional / operational check,
Bill of material verification.
Leak test of the system,
SS‐000‐13702‐0002 /
sheets.
SS‐000‐13702‐0002 /
sheets.
SS‐000‐13702‐0002 /
sheets.
S
M
D
-
J04-Au
11.3.02 certificates, Hazardous area certificates ( as
g-20 2
applicable ) 2
TED
GAD, Data sheets.
Approved GAD, Data
sheets.
100%
prototype test
certificates
H R R ‐
prototype test
certificates
127 / 131
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11.4.04 100% H W# W# ‐
approved Drawing
11.4.06 Approved documents / Project Approved documents / 100% Reports , Packing H W# W# ‐ Reports , Packing
11.4.07 Check of marking for site installation, specification Project specification 100% checklist, H W# W# ‐ checklist, Shipping
Check of nameplate with Photo Record or Shipping mark mark
11.4.08 1 Sample H W# W# ‐
Rubbing,
11.4.09 100% H W# W# ‐
12.00 POWER CYLINDER

Manufacturer
report /
Material test
SS‐000‐13702‐0002 / Certificate of
12.1.02 Material certificate review Approved GAD, Data 100% conformance ( as H R R ‐
sheets. applicable ) for
certificates
non pressure
retaining
components
Visual verification,
Tagging & marking verification of individual
components,
Verification of make, model number, number of SS‐000‐13702‐0002 /
12.2.02 cable entries, Approved GAD, Data 100% H RW RW R
Functional / operational check/ Calibration check, sheets.
Bill of material verification.
D M S
-
J04-Aug 22
- 2 0
TED 128 / 131
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SS‐000‐13702‐0002 /
sheets.
Any other test if mentioned in Data sheets, SS‐000‐13702‐0002 /
12.2.05 IP certificates, Hazardous area certificates review ( Approved GAD, Data 100% H R R
as applicable ) sheets.


12.3.04 100% H W# W# ‐
approved Drawing
Inspection Inspection One sample of each type
12.3.06 Approved documents / Project Approved documents / 100% Reports , Packing H W# W# ‐ Reports , Packing will be provided as a typical
specification Project specification checklist, checklist, Shipping example
Rubbing,
example
12.3.09 100% H W# W# ‐
13.00 CABLE GLANDS, CABLE LUGS, CABLE TIE, CANOPIES, ILLUMINATION LAMPS, MISCELLANEOUS ITEMS
D M S
-
J04-Aug 22
- 2 0
TED 129 / 131
E N PRIN
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Material test
SS‐000‐13702‐0002 / Manufacturer
13.1.02 Material certificate / Conformity certificate review Approved Enginering spec, 100% report / H R R ‐
Enginering spec, PO text. Conformity
PO text. Certificate of
certificates
conformance
SS‐000‐13702‐0002 /
Visual verification, SS‐000‐13702‐0002 / Approved Inspection report Inspection report
13.2.02 Approved Enginering spec, 100% H R R ‐
Enginering spec, PO text. / test report / test report
PO text.
SS‐000‐13702‐0002 /
13.2.03 Internal test report / Conformity certificate review Approved Enginering spec, 100% H R R
Enginering spec, PO text. / test report / test report
PO text.
material material
certificate/ certificate/
Material certificate / conformity certificates, IP SS‐000‐13702‐0002 /
SS‐000‐13702‐0002 / Approved conformity conformity
13.3.02 certificates , Hazardous area certificates ( as Approved Enginering spec, 100% H R R ‐
Enginering spec, PO text. certificate, certificate,
applicable ) PO text.
prototype test prototype test
13.3.03 accordance with Section 4.2 of IEC60079‐14 ( as Enginering spec, PO text, Approved Enginering 100% Dossier review H R R R OR
applicable ) HSP‐000‐13800‐010 spec, PO text.

13.4.04 100% H W# W# ‐
approved Drawing
13.4.06 100% Inspection H W# W# ‐ Inspection will be provided as a typical
Approved documents / Project Approved documents / Reports , Packing Reports , Packing example
specification Project specification checklist, checklist, Shipping
13.4.07 Check of marking for site installation, 100% Shipping mark H W# W# ‐ mark This stage is not applicable
Rubbing,
example
13.4.09 100% H W# W# ‐
DM20S
J-04-Aug-
13.6.03 22
Check of Nameplate/Shipping Mark
RINTE
D
specification
Approved documents /
Project specification
100% Verification H H H ‐ Visual
130 / 131
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Letters & abbreviations
Vendor shall submit inspection notification to Purchaser. Vendor is not allowed to proceed with the test/inspection unless a written release is issued by the
H HOLD POINT
Purchaser.
Vendor shall submit inspection notification to Purchaser. However, Vendor can proceed with the test/inspection when Purchaser’s inspector is not present
W WITNESS POINT
at the notified time..
Vendor is not requested to notify Purchaser. Purchaser’s inspector will monitor manufacturing conditions, workmanship and test/inspection during his visit
S SURVEILLIANCE
or periodical inspection.
R RECORD REVIEW Vendor shall provide Purchaser with certificates, reports and records as applicable for review and confirmation.
RW RANDOM WITNESS 10% Random witness by TPI / TL on first /subsequent single operation/activity of a ITP stage.Vendor is requested to notify Purchaser.
BOM Bill of Material
DRG DRAWING
W.R.T. WITH RESPECT TO
N.D.T Non Destructive Test
Inspection Level
Level 1 Review shop inspection record only and issue Inspection Release Certificate (IRC)
Witness final inspection, review shop inspection record and issue Inspection Release Certificate (IRC). Pre‐inspection Meeting (PIM) may be held, if
Level 2
necessary.
Conduct Pre‐Inspection Meeting (PIM), witness inspections specified inthe approved Inspection and Test Plan (ITP), in‐process surveillance visits as
Level 3
necessary, review shop inspection record and issue Inspection Release Certificate (IRC)
Conduct Pre‐Inspection Meeting (PIM), regular inspection visits, perform witness hold points specified in the approved Inspection and
Level 4 Test Plan (ITP), Resident inspection may be required to continuously monitor the activity in accordance with the approved ITP, review shop inspection
record and issue Inspection Release Certificate (IRC).
Thermax Babcock & Wilcox Energy Solutions Ltd (
TBWES),Pune Contractor
Manufacturer/Sub supplier Approved by
D M S
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- 2 0
TED 131 / 131
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Approved ITP - RTN - VS215B-101-A-PLN-7001 - 05 - Code A

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Approved ITP - RTN - VS215B-101-A-PLN-7001 - 05 - Code A

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Contractor Job Code 0-8494-20-0000

Contract No. 5360/B/2020

Employer Name Ministry of Oil, South Refineries Company

Contractor Name JGC Corporation

Basrah Refinery Upgrading Project Project Doc. No. VS215B-101-A-PLN-7001

Vendor Issue Purpose IFC

INSPECTION AND TEST PLAN

VENDOR NAME THERMAX BABCOCK & WILCOX ENERGY SOLUTIONS LIMITED

VENDOR REFERENCE NO. ITP-PS011-001 R5

EQUIPMENT/SERVICE NAME Steam Boiler Package

ITEM/TAG NO. 30‐W‐001A/B/C

INSPECTION AND TEST PLAN

Rev. Date Description Prepared by Checked by Approved by

UT on Lifting Lug with Full Penetration Joint, UT ,PT,MT Procedure UT Procedure

Review Heat treatment cycle and Review Heat treatment procedure Heat treatment procedure , Heat treatment

Overall major dimensions and compliance to Inspection Photographs of every flange

3.81 Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H R R OR

Review Heat treatment cycle and Review Heat treatment procedure Heat treatment procedure, Heat treatment

Painting specification, Drawing, Painting specification, Drawing, Check qualification of

5.31 Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H R R OR

6.00 BOILER SIDE/BAFFLE/FURNACE SIDE/REAR WALLWITHOUT HEADER LOCATION‐ At TBWES Shop Shirwal / Savli

6.81 Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H R R OR

7.81 Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H R R OR

Painting specification, Drawing, Painting specification, Drawing, Check qualification of

Review Heat treatment cycle and review Heat treatment procedure Heat treatment procedure, Heat treatment

Painting specification, Drawing, Painting specification, Drawing, Check qualification of

11.03 Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H SW R OR

12.00 COILS ( Superheater) LOCATION‐ At TBWES Shop Shirwal / Savli

Review of Welding Procedure Specification ASME Section IX, ASME Section IX,

ASME Section IX, ASME Section IX, Procedures/

12.00 D Approved Drawing of Superheater VS215B‐101‐A‐DGN‐0410 VS215B‐101‐A‐DGN‐0410 100% Drawings H R ‐ OR

Review Heat treatment cycle and review Heat treatment procedure Heat treatment procedure Heat treatment

12.01 Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H R R OR

13.00 HEADERS LOCATION‐ At TBWES Shop Shirwal / Savli

ASME Section IX, ASME Section IX, Procedures/

Review Heat treatment cycle and review Heat treatment procedure Heat treatment procedure Heat treatment

13.93 Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H R R OR

14.00 SUPERHEATER ASSEMBLY LOCATION‐ At TBWES Shop Shirwal / Savli

ASME Section IX, ASME Section IX, Procedures/

Review Heat treatment cycle and review Heat treatment procedure, Heat treatment procedure, Heat treatment

16.00 BOILER BLOCK ASSEMBLY LOCATION‐ At TBWES Shop Mundra port

Identification, orientation, projection in Drawing, Tube Expansion Inspection

Cleanness check before tube insert for Drawing, Tube Expansion Inspection

PT of accessible Weld joints, Lifting lug if PT Procedure, PT Procedure, Drawing, Inspection

Insulation location, size and verify with Specification Specification Inspection

17.41 Material Conformance to B.O.M. Drawing, ASME Sec‐II, Matl. Specs. ASME Sec.II, Drawing, Specification 100% Test certificate H R R OR

Check of shipping / lifting bracing as per Drawing, Specification, Drawing, Specification,

Flange surface check (with photo record) Drawing, Specification, Drawing, Specification,

Check of nameplate with Photo Record or Drawing, Specification, Drawing, Specification,

Check of packing conditions as per Drawing, Specification, Drawing, Specification,

Approved Drawing of Steam and Water VS215B‐101‐A‐DGN‐0406, VS215B‐101‐A‐DGN‐0406,

Painting specification, Drawing, Painting specification, Drawing, Check qualification of

Painting specification, Drawing, Painting specification, Drawing, Check qualification of

Review Paint TC, Make, Batch no., Expiry Painting specification, Drawing, Painting specification, Drawing,

Thermax Babcock & Wilcox Energy Solutions

1.00 DUCT LOCATION‐ At Thermax Approved Sub Vendor Shop

Drawing, Specification Drawing, Specification IRC for direct despatch to

4.00 AIR FLOW MEASURING DEVICE (AEROFOIL) LOCATION‐ At Thermax Approved Sub Vendor Shop

Review & Verification of MTC/check test Drawing, Engg. & Material MTC/Check In Absence of MTC, Check

Drawing, Specification Drawing, Specification IRC for direct despatch to

Review & Verification of MTC/check test Drawing, Engg. & Material MTC/Check In Absence of MTC, Check

Anchor Pitch & Orientation‐100%, Anchor Drawing, In hammer test no Inspection

Review & Verification of MTC/check test Drawing, Engg. & Material MTC/Check In Absence of MTC, Check