Vendor Document Review for Stabilizer Reboiler ITP

Vendor Document Review Sheet (DECAL)
J3 Program
PROJECT TITLE: RELIANCE JAMNAGAR 3 PROGRAM
VENDOR NAME:
HEURTEY PETROCHEM S.A.
HEURTEY PETROCHEM S. A.
INSPECTION &PLAN
TEST PLAN FOR FIRED HEATER FABRICATION AT SHOP - STABILISER
DOCUMENT TITLE:
INSPECTION ITP
& TEST FOR FIRED
FOR HEATER FIRED
PRE-FABRICATED FAB AT SHOP-MB-AYZ281-F000002
HEATER COMPONENTS AT SHOP - STABILIZER REBOILER
REBOILER (MB-AYZ281-F000002)
HEATER (MB-AYZ281-F000002)
VENDOR DOCUMENT NO: 2812-FQ-303

2812-FQ-303
VENDOR REVISION NO: 01

01
VENDOR DOCUMENT REVIEW FEEDBACK
Permission to proceed does not constitute acceptance or approval of Design Detail, Calculations, Analysis, Test Methods or Materials developed OR selected by Vendor,
and does NOT relieve Vendor from FULL compliance with Contractual Obligations
Work may proceed. 5 Cancelled / Superseded

1
Revise & Resubmit.Work may proceed,
X 2 subject to incorporation of comments Final Certified
F
Revise & Resubmit.Work shall not Proceed
3
For Information Only
4
By: Brian Hay (B5729) Date: 05/Nov/13
Discipline: PACKAGE EQUIPMENT

PACKAGE EQUIPMENT
Equipment No. MB-AYZ281-F000002
MBAYZ281F000002
MR Number 4 Z 1 J A Y M B F 0 0 0 1 F W R F R P
4 Z 1 J A Y M B F 0 0 0 1 F W R F R P
Project No MRP No Unit No(Plant WBS) Cat. No Seq. No. Rev No

-
10010 4 Z 1 J A Y - M B F 0 0 0 1 - F W R - F - 0 0 A Y Z 2 8 1 - A 0 5 - 1 0 2 0 0 1
10010 4 Z 1 J A Y M B F 0 0 0 1 F W R F 0 0 A Y Z 2 8 1 A 0 5 1 0 2 0 0 1
DSN 3221
DSN.3221 5150/2003 2
5150/2003 2
Comments given in ITP of XRC reboiler shall be applicable

ITP for Pre-Fabricated Fired Heater Components
at Shop
ITP No.: 2812-FQ-303 R1
PROJECT: FIRED HEATER FOR RELIANCE J3 PARAXYLENE
TRAIN-4 PROJECT
Fabricator : --
Inspection
HEATER TAG NO : STABILISER REBOILER ( MB-AYZ-281-F000002 ) BILFINGER NEO
Category: A
STRUCTO PVT. LTD.
Reference Acceptance Type Of
Sr. No. Activities Description
Documents Criteria Record Fabricator HP TPIA RIL Remarks
Applicable Project Specifications and Material Requisition Make reference to

Stabiliser Reboiler
- 4Z1JAY-MBF0001-FWR-F-RP Rev 00 : Fired Process Heater Material Requisition heater Master ITP.
1 APPROVAL OF DOCUMENTS
Project Specification / Material Project Specification /

1.1 ITP for Shop fabrication Approved ITP H H R
Requisition Material Requisition
W- for New
WPS / PQR (Including weld
1.2 ASME SEC IX ASME SEC IX WPS/PQR H W/R R WPS, R- for
repair )
Existing WPS
AWS D1.1 ( for
AWS D1.1 ( for Structural Job ) &
NDT Procedure ( LPT, MPT, Structural Job ) & ASME
1.3 ASME SEC V ( for Piping and Coil Procedure H R R
RT & UT ) B31.3 ( for Piping and
job )
Coil job )
Qualification
Review of Qualifications of
1.4 10080—1-SS-MT-007 10080—1-SS-MT-007 of NDE H R R
NDE operators
operators
1.5 PMI Procedure 10080-1-SS-PP-018 10080-1-SS-PP-018 Procedure H R R

at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Refractory Application 10080-1-SS-ME-013 10080-1-SS-ME-013

1.6 Procedure H R R
Procedure 10010-PS-GNR-000-001 10010-PS-GNR-000-001
Heat treatment and 10080-1-SS-MT-007 10080-1-SS-MT-007

1.7 Procedure H R R
Hardness Procedure ASME B31.3 ASME B31.3
Surface Preparation &

1.8 10080-1-SS-PP-014 10080-1-SS-PP-014 Procedure H R R
Painting
10080-1-SS-PP-006 / ASME 10080-1-SS-PP-006 /

1.9 Hydrotest Procedure Procedure H R R
B31.3 ASME B31.3
Protection, Packing and
1.10 --- --- Procedure H R R
Shipping Procedure
2 PRE-INSPECTION MEETING (PIM)
Pre-Inspection Meeting MR & applicable

2.1 MR & applicable specifications MOM H H H
(PIM) specifications
3
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
WELDER PERFORMANCE QUALIFICATION (WPQ) AND CONSUMABLE PMI TEST
Welder
W- for New
Welder Performance Performance
3.1 ASME SEC IX ASME SEC IX H W/R R WPS, R- for
qualification Qualification
Existing WPS
Record
PMI test of Weld

3.2
Consumables
PMI test
3.2.1 Alloy Steel Coil and piping 10080-1-SS-PP-018 ASME SEC IIC H W R
reports
Stainless Steel / Inconel

PMI test
3.2.2 Consumables for Non 10080-1-SS-PP-018 ASME SEC IIC H W R
reports
pressure parts welding
Confirm trial assembly of radiant

4 RADIANT SECTION FABRICATION section panels will be carried out
and show on ITP as activity.
4.1 INCOMING MATERIAL INSPECTION ( Structural Steel,

Fasteners, Nozzle materials & Refractory Anchors )
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Material
Material Co-relation for
4.1.1 Material Specification & Receipt
Identification & Quantity Approved Drawing H H W/R
Project Specification Inspection
w.r.t MTC /IRN /PO
Report
Material
Verification for Physical
Receipt
4.1.2 Damage and dimensional --- No visual defects H W W
Inspection
check
Report
4.2 INCOMING WELDING CONSUMABLES INSPECTION
Material
Review of MTC for
ASME Sec IIC / Project Receipt
4.2.1 correlation of batch no, size, Consumable Test certificate H R W/R
Specification Inspection
class
Report
Material
Verification for Physical
Receipt
4.2.2 Damage and dimensional --- No visual defects H W W
Inspection
check
Report
4.3 FITUP
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
4.3.1a Check rolling as per drg. Approved Drawing Approved Drawing --- H S S
4.3.1b Check cutting as per drg. Approved Drawing Approved Drawing --- H S S
4.3.1c Check drilling as per drg. Approved Drawing Approved Drawing --- H S S
Fit-up /
Check the Fit up to ensure
4.3.2 Approved Drawing Approved Drawing Dimensional H %W S
correctness and cleanliness
Report
4.4 WELDING
Check proper baking of

Manufacturer Weld baking
4.4.1 electrodes for low Hydrogen Manufacturer recommendation H S S
recommendation register
electrodes
WPQ Index /
Check the qualified welders
4.4.2 WPQ Index / Welder Certificate’s ASME Section IX Welder H S S
availability
Certificate
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Weld
Check for preheat, Interpass As per applicable WPS /
4.4.3 As per applicable WPS / PQR monitoring H S S
temp. as applicable PQR
sheet
4.5 INSPECTION AND NDE
Check the identification

4.5.1 Approved Drawing Approved Drawing --- H S S
marking of fabrication items
10080-1-SS-CS-001 Weld visual 100%

4.5.2 Carry-out Visual Inspection AWS D1.1 H W W
AWS D1.1 report
Type and
extent of NDT
10080-1-SS-CS-001 NDE report
4.5.3 Perform NDE ( see remarks ) AWS D1.1 H W %W shall be as per
AWS D1.1
4.5 of 10080-1-
SS-CS-001
Check final dimension of Dimensional

100%
4.5.4 Approved Drawing Approved Drawing H W W
fabricated items report
4.6 NOZZLES AND FRAME INSTALLATION

at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Fit-up report /
Fit-Up & welding of
Approved Drawing / Applicable Approved Drawing / Weld
4.6.1 instrument Nozzles , Door H S S
WPS Applicable WPS monitoring
Frames, Guide supports
sheet
Weld visual
4.6.2 Visual Inspection of Welds AWS D1.1 AWS D1.1 H W %W
report
4.7 REFRACTORY ANCHOR INSTALLATION
4.7.1 PMI ( 10% ) for SS anchors 10080-1-SS-PP-018 10080-1-SS-PP-018 PMI Report H W W
Inspection
4.7.2 Anchor Marking / Spacing. Approved Drawing Approved Drawing report H S S
As applicable WPS / Weld visual

4.7.3 Anchor welding As per applicable WPS / PQR H S S
AWS D1.1 report
Inspection
4.7.4 Bend Hammer Test 10010-PS-GNR-000-001 10010-PS-GNR-000-001 H W %W
Report
4.8 SURFACE PREPATION AND PAINTING

at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Check the fabrication

Inspection
clearance before blasting
4.8.1 Approved Drawing Approved Drawing clearance H H W
and painting of radiant
report
panels.
Material
Receipt
10080-1-SS-PP-014
Review MTC of Paint Approved Product Inspection
4.8.2 10080-1-SS-ME-013 H R R
Material / Mastic Coating datasheet Report /
10010-PS-GNR-000-001
Material Test
Certificate
Check the surface is free

Blasting /
from Oil, grease, weld
4.8.3 10080-1-SS-PP-014 10080-1-SS-PP-014 Painting H S S
Spatters & other
report
contaminates.
Blasting /
Check the blast surface for
4.8.4 10080-1-SS-PP-014 10080-1-SS-PP-014 Painting H %W S
roughness
report
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Surface preparation from

inside of radiant Panels as Manufacturer data Inspection
4.8.5 Manufacturer data sheet H %W S
per paint manufacturer data sheet report
sheet
Pre-clean the Blast surface

4.8.6 by compressed dry air Prior 10080-1-SS-PP-014 10080-1-SS-PP-014 ---- H S S
to painting.
Verify the primer DFT and

Painting
4.8.7 carryout Visual check 10080-1-SS-PP-014 10080-1-SS-PP-014 H W %W
report
of painted surface
Verify Intermediate / final

coat DFT, Carry-out Painting
4.8.8 10080-1-SS-PP-014 10080-1-SS-PP-014 H W %W
visual check of painted report
surface.
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Mastic coating application

Painting
from Inside of the 10080-1-SS-ME-013 10080-1-SS-ME-013 H W %W
4.8.9 report
radiant panels
Verification of shipping
marks, shipping protection
4.8.10 --- --- H W W
and completeness of all
items
Compiled
MANUFACTURING DATA
4.9 ITP ---- quality H H H
BOOK records
INSPECTION RELEASE Stage wise Inspection

Approved Drawing / All
4.10 NOTE AND DISPATCH report / Resolution of all IRN H H H
applicable specifications
CLEARANCE technical Queries (if any)
5 RADIANT COIL FABRICATION

at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
5.1
INCOMING MATERIAL INSPECTION (Coil piping, Fittings,
Tube Guide Supports, flanges)
Material
Material Co-relation for MTC of
Material Specification & Receipt
5.1.1 Identification & Quantity Approved Drawing H H W/R pressure parts
w.r.t MTC / IRN / PO as per Type 3.1
Report
Material
Verification for Physical Receipt
5.1.2 --- No visual defects H W W
Damage, if any Inspection
Report
Material
Review of MTC for
5.2.1 correlation of batch no, Consumable Test certificate H R W/R
size, class
Report
Material
Physical verification for Receipt
damage Inspection
Report
5.3 FIT-UP
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Check the dimensional
5.3.1 correctness of Jigs and Approved Drawing Approved Drawing --- H W S
fixtures
Check heat no transfer ,
5.3.2 --- As per MTC --- H S S
wherever required
Fit-up /
Report
Fit-up /
Dimensional Check of the
5.3.4 Approved Drawing Approved Drawing Dimensional H W S
Coil Assembly
Report
5.4
WELDING (Tube to return bend, bend to half coupling,
T/C Pad, Gusset plate welding )
Check proper baking of Manufacturer Weld baking

5.4.1 Manufacturer recommended H S S
welding electrodes recommended register
Check the qualified welder’s WPQ Index /

WPQ Index / Welder
5.4.2 availability for Welding / ASME Section IX Welder H S S
Certificate’s
tacking. Certificate
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Weld
Check preheat, Interpass As per applicable WPS /
temp. as applicable. PQR
sheet
5.5 INSPECTION AND NDE CLEARANCE Radiant coil hydrotest required.
Carry out Visual Inspection Inspection 100%

5.5.1 ASME Section V ASME B 31.3 H W W
of welds report
Review of
5.5.2 RT of butt weld joints Section V B 31.3 RT report H R R Radiography
films
Carry-out DPT/MPT test on

5.5.3 Section V B 31.3 NDT report H W %W
fillet joints (100% )
marks, shipping Packing
5.6 --- --- H W W
protection and Documents
completeness of all items
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Compiled
MANUFACTURING DATA
BOOK records
INSPECTION RELEASE Stage wise Inspection

5.8 NOTE AND DISPATCH report / Resolution of IRN H H H
Trial assembly of completed

6 CONVECTION MODULE FABRICATION convection modules to be carried
out and show on ITP as activity.
6A STRUCTURAL FABRICATION INCLUDING HEADER BOX
INCOMING MATERIAL INSPECTION ( Structural Steel,

Fasteners, Nozzle materials , Refractory Anchors, ETS & ITS,
6A.1
ETS alloy steel
Fasteners )
Material
Approved Drawing Material Specification & Receipt
6A.1.1 Identification & Quantity H H W/R
w.r.t MTC /IRN /PO
Report
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Material
6A.1.2 --- No visual defects H W W
Report
6A.1.3 PMI for ITS bolts (10%) 10080-1-SS-PP-018 10080-1-SS-PP-018 PMI report H W R
6A.2 INCOMING WELDING CONSUMABLES INSPECTION
Material
Review of MTC for
6A.2.1 correlation of batch no, size, Consumable Test certificate H R W/R
class
Report
Material
damage Inspection
Report
6A.3 FIT UP CLEARANCE
6A.3.1a Cutting as per drawing Approved Drawing Approved Drawing --- H S S

at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
6A.3.1b Drilling as per drawing Approved Drawing Approved Drawing --- H S S
Fit-up /
6A.3.2 Approved Drawing Approved Drawing Dimensional H %W S
Report
6A.4 WELDING

6A.4.1 electrodes for low Manufacturer recommendation H S S
Hydrogen electrodes
WPQ Index /
Check the qualified welders WPQ Index / Welder
6A.4.2 ASME Section IX Welder H S S
availability Certificate’s
Certificate
Weld
6A.4.3 As per applicable WPS / PQR monitoring H S S
sheet
6A.5 INSPECTION AND NDE

at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.

6A.5.1 Approved Drawing Approved Drawing --- H %W R

6A.5.2 Carry-out Visual Inspection AWS D1.1 H W W
AWS D1.1 report
Type and
extent of NDT
10080-1-SS-CS-001
6A.5.3 Perform NDE ( see remarks ) AWS D1.1 NDE report H W %W shall be as per
AWS D1.1
4.5 of 10080-1-
SS-CS-001
Check Final Dimension of Dimensional 100%
6A.5.4 Approved Drawing Approved Drawing H W W
fabricated items Report
6A.6 NOZZLES AND FRAME INSTALLATION
Fit-up report /
Fit-Up / welding of
Approved Drawing / applicable Approved Drawing / weld
6A.6.1 Instruments Nozzles and H S S
WPS applicable WPS monitoring
Frames
sheet
Weld visual
6A.6.2 Visual Inspection of Welds AWS D1.1 AWS D1.1 H W %W
report
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
6A.7 REFRACTORY ANCHOR INSTALLATION
6A.7.1 PMI (10%) for SS Anchors 10080-1-SS-PP-018 10080-1-SS-PP-018 PMI report H W W
Inspection
6A.7.2 Anchor Marking / Spacing Approved Drawing Approved Drawing H S S
report
Weld visual
6A.7.3 Anchor welding As per applicable WPS / PQR AWS D1.1 H S S
report
Inspection
6A.7.4 Bend Hammer Test 10010-PS-GNR-000-001 10010-PS-GNR-000-001 H W %W
report
6A.8 SURFACE PREPATION AND PAINTING
Check the fabrication

Inspection
clearance before blasting
6A.8.1 Approved Drawing Approved Drawing clearance H H R
and painting of convection
report
panels.
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Material
Receipt
10080-1-SS-PP-014
Review MTC of Paint Approved product Inspection
6A.8.2 10080-1-SS-ME-013 H R R
Material datasheet Report /
Material Test
Certificate

Blasting /
6A.8.3 10080-1-SS-PP-014 10080-1-SS-PP-014 Painting H S S
Spatters & other
report
contaminates.
Blasting /
6A.8.4 10080-1-SS-PP-014 10080-1-SS-PP-014 Painting H %W S
roughness
report

6A.8.5 by compressed dry Air prior 10080-1-SS-PP-014 10080-1-SS-PP-014 ---- H S S
to painting.

Painting
6A.8.6 carryout Visual check of 10080-1-SS-PP-014 10080-1-SS-PP-014 H W %W
report
painted surface
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
6A.8.7 10080-1-SS-PP-014 10080-1-SS-PP-014 H W %W
surface.
6B REFRACTORY APPLICATION AND DRY OUT
6B.1 REFER ITP NO. 2812-FQ-507 R0 FOR CASTABLE and for Ceramic Fibre Blanket ( Applicable for Header Box only )
6C CONVECTION COIL FABRICATION ( Including Cross over and jump over coil )
INCOMING MATERIAL INSPECTION (Coil piping, Fittings,

6C.1 Thermocouple attachments, support attachments, blank off
nozzles, Instruments tappings)
Material
Material Co-relation for MTC of
6C.1.1 Identification & Quantity H H W/R pressure parts
w.r.t MTC /IRN /PO as per Type 3.1
Report
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Material
6C.1.2 --- No visual defects H W W
Report
6C.2 INCOMING WELDING CONSUMABLES INSPECTION
Material
Review of MTC for
6C.2.1 correlation of batch no, size, Consumable Test certificate H R W/R
class
Report
Material
6C.2.2 --- No visual defects H W W
damage Inspection
Report
6C.3 FIT-UP
Transfer of heat no. (

6C.3.1 --- --- --- H S S
wherever required )
Fit-up and
6C.3.2 Approved Drawing Approved Drawing Dimensional H %W S
Report
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
6C.4
WELDING (Tube to return bend, supports welding , blank
off nozzles )

6C.4.1 Manufacturer recommended H S S
welding electrodes recommended register

WPQ Index / Welder
6C.4.2 availability for welding / ASME Section IX Welder H S S
Certificate’s
tacking. Certificate
Weld
Check preheat, interpass As per applicable WPS /
6C.4.3 As per applicable WPS / PQR monitoring H S S
temp. as applicable. PQR
sheet
6C.5 INSPECTION AND NDE CLEARANCE Convection coil hydrotest required.
Carry out Visual Inspection Weld visual 100%

6C.5.1 ASME Section V ASME B 31.3 H W W
of welds report
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Review of
6C.5.2 RT of butt weld joints ASME Section V ASME B 31.3 RT report H R R Radiography
film
Carry-out DPT/MPT test on

6C.5.3 ASME Section V ASME B 31.3 NDT report H W %W
fillet joints (100% )
Final dimensional and Final Final 100%

6C.5.4 Visual Inspection for As per drg. As per drg. dimensional H H W
convection coil report
SURFACE PREPATION AND PAINTING ( Except weld joints

6C.6 ) FOR PORTION OF CROSS OVER AND JUMP OVER
OUTSIDE HEADER BOX
Material
Receipt
10080-1-SS-PP-014
6C.6.1 10080-1-SS-ME-013 H R R
Material Test
Certificate
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Weld Joints to be protected

6C.6.2 --- --- --- H S S
with suitable Insulation tape

Blasting /
6C.6.3 10080-1-SS-PP-014 10080-1-SS-PP-014 Painting H S S
spatters & other
report
contaminates
Check the blast surface for Blasting /

6C.6.4 roughness & degree of 10080-1-SS-PP-014 10080-1-SS-PP-014 Painting H %W S
surface cleanliness report

6C.6.5 by compressed dry Air prior 10080-1-SS-PP-014 10080-1-SS-PP-014 ---- H S S
to painting.
Verify the primer coat DFT ,

Painting
6C.6.6 visually check the painted 10080-1-SS-PP-014 10080-1-SS-PP-014 H W %W
report
surface .
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Verify the Intermediate Coat

Painting
6C.6.7 and final coat DFT, Visually 10080-1-SS-PP-014 10080-1-SS-PP-014 H W %W
report
check the painted surface.
marks, shipping Packing
6D --- --- H W W
protection and Documents
completeness of all items
Complied
MANUFACTURING DATA
6E ITP -- Quality H H H
BOOK Records
Stage wise Inspection
IRN OF CONVECTION
Approved Drawing / All reports / resolution of
6F MODULE AND DISPATCH IRN H H H
applicable specifications all technical queries ( if
CLEARANCE any )
7 FABRICATION OF REFRACTORY LINED STACK AND FLUE GAS DUCT

at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
7A STRUCTURAL FABRICATION
7A.1
INCOMING MATERIAL INSPECTION (Structural Steel,
Nozzle materials , Refractory Anchors)
Material
7A.1.1 Identification & Quantity Approved Drawing H H W/R
w.r.t. MTC /IRN /PO
Report
Material
Report
7A.2 INCOMING WELDING CONSUMABLES INSPECTION
Material
Review of MTC for
7A.2.1 correlation of batch no, Consumable Test certificate H R W/R
size, class
Report
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Material
damage Inspection
Report
7A.3 FIT UP CLEARANCE
7A.3.1a Rolling as per drawing Approved Drawing Approved Drawing --- H %W S
7A.3.1b Cutting as per drawing Approved Drawing Approved Drawing --- H %W S
7A.3.1c Drilling as per drawing Approved Drawing Approved Drawing --- H %W S
Fit-up /
7A.2 Approved Drawing Approved Drawing Dimensional H %W S
Report
7A.4 WELDING

7A.4.1 electrodes for low Manufacturer recommendation H S S
Hydrogen electrodes
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
WPQ Index /
7A.4.2 ASME Section IX Welder H S S
Certificate
Weld
7A.4.3 As per applicable WPS / PQR monitoring H S S
sheet
7A.5 INSPECTION AND NDE

7A.5.1 Approved Drawing Approved Drawing --- H %W R
10080-1-SS-CS-001 Weld visual

100%
7A.5.2 Carry-out Visual Inspection AWS D1.1 H W W
AWS D1.1 report
Type and
extent of NDT
Perform NDE ( see the 10080-1-SS-CS-001
7A.5.3 AWS D1.1 NDE report H W %W shall be as per
remarks ) AWS D1.1
4.5 of 10080-1-
SS-CS-001
7A.5.4 Approved Drawing Approved Drawing H W W
fabricated FG ducts / Stack report
7A.6 NOZZLES AND FRAME INSTALLATION

at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Fit-up report /
Fit-Up & welding of all Approved Drawing / applicable Approved Drawing / Weld 100%
7A.6.1 H S W
Nozzles / frames WPS applicable WPS monitoring
sheet
Weld visual
7A.6.2 Visual Inspection of Welds H W W
AWS D1.1 AWS D1.1 report
7A.7 REFRACTORY ANCHOR INSTALLATION ( CS ANCHOR )
Inspection
7A.7.1 Anchor Marking / Spacing. Approved Drawing Approved Drawing H S S
report
Anchor welding / Visual Applicable WPS / AWS Weld visual

7A.7.2 As per applicable WPS / PQR H S S
Inspection D1.1 report
Inspection
7A.7.3 Bend Hammmer Test 10010-PS-GNR-000-001 10010-PS-GNR-000-001 H W W
report
7A.8 SURFACE PREPATION AND PAINTING

at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Check the fabrication Inspection

7A.8.1 clearance before blasting Approved Drawing Approved Drawing clearance H H R
and painting of panels. report
Material
Receipt
10080-1-SS-PP-014
7A.8.2 10080-1-SS-ME-013 H R R
Material Test
Certificate

Blasting /
7A.8.3 10080-1-SS-PP-014 10080-1-SS-PP-014 Painting H S S
Spatters & other
report
contaminates.
Blasting /
7A.8.4 10080-1-SS-PP-014 10080-1-SS-PP-014 Painting H %W S
roughness
report

7A.8.5 by compressed dry air prior 10080-1-SS-PP-014 10080-1-SS-PP-014 ---- H S S
to painting.
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.

Painting
7A.8.6 carryout Visual check of 10080-1-SS-PP-014 10080-1-SS-PP-014 H W %W
report
painted surface

7A.8.7 10080-1-SS-PP-014 10080-1-SS-PP-014 H W %W
surface.
7B REFRACTORY APPLICATION AND DRY OUT REFER

ITP NO. 2812-FQ-507 R0 FOR CASTABLE
Compiled
MANUFACTURING DATA
7C ITP ---- quality H H H
BOOK records

IRN OF STACK MODULE /
Approved drawing / All reports / resolution of
7D FG DUCTS AND IRN H H H
applicable specification all technical queries ( if
DISPATCH CLEARANCE any )
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
8 AIR DUCTS FABRICATION
8.1
INCOMING MATERIAL INSPECTION (Structural Steel, Nozzle
materials , insulation lugs)
Material
8.1.1 Identification & Quantity H H W/R
w.r.t MTC /IRN /PO
Report
Material
Report
Material
Review of MTC for
size, class
Report
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Material
damage Inspection
Report
8.3 FIT UP CLEARANCE
8.3.1a Rolling as per drawing --- H %W S

Approved Drawing Approved Drawing
8.3.1b cutting as per drawing --- H %W S

8.3.1c Drilling as per drawing --- H %W S

Check the Fit up to ensure Fit-up /

8.3.5 correctness and Approved Drawing Approved Drawing Dimensional H %W S
cleanliness Report
8.4 WELDING
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.

8.4.1 electrodes for low Manufacturer recommendation H S S
Hydrogen electrodes
WPQ Index /
Check the qualified welders
8.4.2 WPQ Index / Welder Certificate’s ASME Section IX Welder H S S
availability
Certificate

8.5.1 Approved Drawing Approved Drawing --- H %W R

AWS D1.1 report
Type and
extent of NDT
10080-1-SS-CS-001
8.5.3 Perform NDE ( see remarks ) AWS D1.1 NDE report H W %W shall be as per
AWS D1.1
4.5 of 10080-1-
SS-CS-001
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.

fabricated ducts report
8.6 NOZZLES AND FRAME INSTALLATION
Fit-up report /
Fit-Up / welding of all Approved Drawing / applicable Approved Drawing / Weld
8.6.1 H S S
Nozzles WPS applicable WPS monitoring
sheet
Weld visual 100%
8.6.2 Visual Inspection of Welds AWS D1.1 AWS D1.1 H W W
report
8.7 INSULATION PIN INSTALLATION
Insulation Pin Marking / Inspection

8.7.1 Approved Drawing Approved Drawing H S S
Spacing. report
Insulation Pin welding and As per applicable WPS / Weld visual

8.7.2 As per applicable WPS H S S
Visual Inspection AWS D1.1 report
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.

8.8.1 clearance before blasting Approved Drawing Approved Drawing clearance H H R
and painting of panels. report
Material
Receipt
8.8.2 10080-1-SS-PP-014 H R R
Material Test
Certificate

8.8.3 from Oil, grease, weld Blasting /
10080-1-SS-PP-014 10080-1-SS-PP-014 H S S
spatters & other Painting report
contaminates.

8.8.4 Blasting /
roughness & degree 10080-1-SS-PP-014 10080-1-SS-PP-014 H %W S
Painting report
of surface cleanliness
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.

8.8.5
by compressed dry 10080-1-SS-PP-014 10080-1-SS-PP-014 ---- H S S
Air prior to painting.

8.8.6 visually check 10080-1-SS-PP-014 10080-1-SS-PP-014 Painting report H W %W
the painted surface .

8.8.7 and final coat DFT,Visually 10080-1-SS-PP-014 10080-1-SS-PP-014 Painting report H W %W
MANUFACTURING DATA Compiled

8.9 ITP ---- H H H
BOOK quality records
Stage wise inspection
IRN OF AIR DUCTS AND Approved Drawing / All reports / Resolution of
8.10 IRN H H H
DISPATCH CLEARANCE applicable specifications all technical queries ( if
any )
9 FABRICATION OF OTHER STRUCTURES ( Supporting structure of APH & ducts , Platform, Ladders )
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
9.1
INCOMING MATERIAL INSPECTION (Structural Steel,
fasteners )
Material
9.1.1 Identification & Quantity Approved Drawing H H W/R
w.r.t MTC /IRN /PO
Report
Material
Report
Material
Review of MTC for
9.2.1 correlation of batch no, size, Consumable Test certificate H R W/R
class
Report
Material
damage Inspection
Report
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
9.3 FIT UP CLEARANCE
9.3.1a Cutting as per drawing Approved Drawing Approved Drawing --- H %W S
9.3.1b Drilling as per drawing Approved Drawing Approved Drawing --- H %W S
Fit-up /
Report
9.4 WELDING

9.4.1 electrodes for low Manufacturer recommendation H S S
Hydrogen electrodes
WPQ Index /
9.4.2 ASME Section IX Welder H S S
Certificate
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Weld
sheet

9.5.1 Approved Drawing Approved Drawing --- H %W R
100%
10080-1-SS-CS-001 Weld visual
AWS D1.1 report
Type and
100% extent of NDT
10080-1-SS-CS-001
9.5.3 Perform NDE ( see remarks ) AWS D1.1 NDE report H W W shall be as per
AWS D1.1
4.5 of 10080-1-
SS-CS-001

fabricated items report

at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.

9.6.1 clearance before blasting Approved Drawing Approved Drawing clearance H H R
and painting of structures report
Material
Receipt
9.6.2 10080-1-SS-PP-014 H R R
Material Test
Certificate

Blasting /
spatters & other
report
contaminates

9.6.4 roughness & degree of 10080-1-SS-PP-014 10080-1-SS-PP-014 Painting H %W S
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.

9.6.5 by compressed dry 10080-1-SS-PP-014 10080-1-SS-PP-014 ---- H S S
Air prior to painting

Painting
9.6.6 visually Check the painted 10080-1-SS-PP-014 10080-1-SS-PP-014 H W %W
report
surface .
Verify the Intermediate Coat %W

Painting
9.6.7 and final coat DFT, Visually 10080-1-SS-PP-014 10080-1-SS-PP-014 H W
report
Compiled
MANUFACTURING DATA
BOOK records

IRN OF STRUCTURES
Approved Drawing / All reports / Resolution of
9.8 AND DISPATCH IRN H H H
applicable specifications all technical queries ( if
CLEARANCE any )
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
10 PIPING FABRICATION WITH SUPPORTS ( INCLUDING FUEL SKIDS ) Confirm piping fabrication
includes manifolds
INCOMING MATERIAL INSPECTION (Piping components –

10.1 Pipe, fittings, flanges Structural Steel ( for support fabrication -
& Fuel Skids ), Fasteners)
Material
10.1.1 Identification & Quantity H H W/R
w.r.t MTC / IRN / PO
Report
Material
Report
Material
Review of MTC for
size, class
Report
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Material
damage Inspection
Report
10.3 FIT-UP
Transfer of heat nos.
10.3.1 wherever required ( piping --- --- --- H S S
only )
Check the Fit up of the joints Fit-up /

to ensure correctness and Approved Drawing Approved Drawing Dimensional H %W S
10.3.2.
cleanliness Report
Check structural Fit up (for

Fit-up /
10.3.3 piping supports and Fuel
Approved Drawing Approved Drawing Dimensional H S S
skids Frame) to ensure
Report
Identification marking for

10.3.4 Spools , Fuel Skids frame Approved Drawing Approved Drawing --- H %W R
and fabricated supports
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
10.4 WELDING

10.4.1 Manufacturer recommendation H S S
welding electrodes recommendation register

10.4.2 availability for WPQ Index / Welder Certificate’s ASME Section IX Welder H S S
Welding / tacking Certificate
Weld
sheet
10.5 INSPECTION AND NDE CLEARANCE
ASME Section V (for piping) / B 31.3 / 10080-1-SS-CS-

Carry out Visual Inspection 10080-1-SS-CS-001 & AWS D1.1 001 & AWS D1.1 (for Weld visual
10.5.1 H W W
of welds (for structural portion of fuel structural portion of fuel report
skids and supports) skids and supports)
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Review of
NDE of carbon steel welds (
Radiography
10.5.2 as applicable per piping class ASME Section V B 31.3 NDE report H R R
films ( as
)
applicable )
Final dimensional check for Fit-up / 100%

10.5.3 the spools, supports & fuel Approved Drawing Approved Drawing Dimensional H W W
skids structural frame report
SURFACE PREPATION AND PAINTING FOR PIPE SPOOLS (

10.6 Except pipe weld joints ) , FUEL SKIDS FRAME ,
SUPPORTS
Fabrication clearance for

Inspection
piping spools, supports, fuel
10.6.1 Approved Drawing Approved Drawing Clearance H H R
skid frame for surface
Report
preparation and painting.
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Material
Receipt
10.6.2 10080-1-SS-PP-014 H R R
Material Test
Certificate
Weld Joints to be protected

10.6.3 10080-1-SS-PP-014 10080-1-SS-PP-014 --- H S S
with suitable Insulation tape

Blasting /
spatters & other
report
contaminates

10.6.5 roughness & degree of 10080-1-SS-PP-014 10080-1-SS-PP-014 Painting H %W S

10.6.6 by compressed dry 10080-1-SS-PP-014 10080-1-SS-PP-014 ---- H S S
Air prior to painting.
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.

Painting
10.6.7 visually Check the painted 10080-1-SS-PP-014 10080-1-SS-PP-014 H W %W
report
surface .

and final coat DFT, Painting
10.6.8 10080-1-SS-PP-014 10080-1-SS-PP-014 H W %W
Visually check the painted report
surface.
Final touch up paint

application / measurement
of DFT on pipe weld joints
Painting
10.6.9 for Fuel skid spools ( To be 10080-1-SS-PP-014 10080-1-SS-PP-014 H W %W
report
applied after Hydrotest of
fuel Skids and before
releasing of Fuel Skid )
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
INSTALLATION OF PIPE
SPOOLS AND SUPPORTS
10.7 --- --- --- --- --- ---
TO FUEL SKIDS
STRUCTURAL FRAME
Installation of piping
10.7.1 spools with supports to As per drg. As per drg. --- H S S
Fuel skid frame
Fitup between pipe spools Fitup /

10.7.2 to pipe spools and pipe As per drg. As per drg. dimensional H %W S
spools to supports report
10.7.3 WELDING

10.7.3.1 Manufacturer recommendation H S S
welding electrodes recommendation register
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.

WPQ Index / Welder
10.7.3.2 availability for ASME Section IX Welder H S S
Certificate’s
Welding / tacking Certificate
Weld
10.7.3.3 As per applicable WPS / PQR monitoring H S S
sheet
10.7.4 INSPECTION AND NDE CLEARANCE
Carry out Visual Inspection Weld visual

10.7.4.1 ASME Section V B 31.3 H W S
of welds report
Review of
NDE of piping welds ( as Radiography
10.7.4.2 ASME Section V B 31.3 NDE report H R R
applicable per piping class ) films ( as
applicable )
Fit-up /
Final dimensional for fuel
10.7.4.3 Approved Drawing Approved Drawing Dimensional H W W
skids
report
HYDROTEST OF FUEL
10.8
SKIDS
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Compilation and verification

of all relevant records in the
10.8.1 --- --- As per this ITP H H H
loop file / test pack and
release for Hydrotest
Check correctness of blinds, Hydrotest

10.8.2 Approved Drawing Approved Drawing H S S
gaskets and pressure gauges report
Approved Drawing / Approved Drawing / Hydrotest

10.8.3 Pressure test witnessing H W W
10080-1-SS-PP-007 10080-1-SS-PP-007 report
Compiled
MANUFACTURING DATA
BOOK records
IRN OF PIPING SPOOLS Stage wise Inspection
10.10 AND DISPATCH report / Resolution of IRN H H H
General Comments Fuel skid requires FAT, including functional testing, valves tested,
instruments calibrated, wiring insulation/continuity checks, etc. All activities
associated with the fuel skids need to be listed on the ITP.
a) Asbestos shall not be used in any form.
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
Calibration records of measuring instruments shall be made available to TPIA for review during inspection. Valid calibrated measuring instrument shall be used during
b) inspection at Fabricator Shop.
LEGENDS :
H : HOLD
W : WITNESS
%W : PERCENTAGE WITNESS
S : SURVEILLANCE
R : REVIEW
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
COMMENTS RESOLUTION SHEET

PROJECT: Reliance J3 Paraxylene Train 4 Project (SEZ Zone) DATE:
CLIENT: Reliance Industries Limited
Category code (as per VDR): A05
DEC: Foster Wheeler Energy Limited, Reading - UK
DOCUMENT REF: ITP for Pre-Fabricated Fired Heater Componenst at Shop ( Stabiliser Reboiler ) REV NO. 1
Doc. Number 2812-FQ-303 R0 Approval code 2
RIL Document
10010-4Z1JAY-MBF0001-FWR-F-00-AYZ281-A05-1020
Number
Sl. No. FW/RIL Comments Date : 07-Oct-13 HPC REPLY Date : 14-Oct-13 FW/RIL REPLY Date:
Trail assembly is limited to the extent Trial assembly of entire radiant box is not required.
However, trial assembly of adjacent panels is to be shown
of fabricating / assembling adjacent
Confirm trial assembly of radiant section panels on ITP as an activity.
1 panels together. Entire radiant section
will be carried out and show on ITP as activity
won't be trial assembled at fabrication
shop.
Hydrotest will be performed for the

entire system ( including Radiant , Project fabrication plan submitted with HPC bid stated
Convection and Cross over ) at field that "radiant coils shall be pre-fabricated in form of
2 Radiant Coil Hydrotest is required banjos, hydro-tested and later inserted in the radiant
after installation. Hydrotest of radiant
section". This was further clarified in clarification
section shall not be performed
TA-HPC-TC-002 where it was agreed a hydrotest of fully
separately at shop. assembled coil would be carried out at site. Hydrotesting
3 Convection Coil Hydrotest required Hydrotest will be performed for the of radiant coil and convection coil in shop is required as
well as a fully assembled test at site. Include shop test in
ITP.
at Shop
ITP No.: 2812-FQ-303 R1
TRAIN-4 PROJECT
Fabricator : --
Inspection
Category: A
STRUCTO PVT. LTD.
entire system ( including Radiant ,
Convection and Cross over ) at field
after installation. Hydrotest of
convection and cross over shall not be
Skids are to be provided fully assembled complete with
performed separately at shop. all items listed in item 2.14 of the SoW given in the MR.
Only piping spools will be assembled at Section 1.5 also states that the extent of fabrication and
Fuel skid requires FAT, including functional
shop on the fuel skid structure and preassembly is to be maximised. The general nature of
testing , valve tested , instruments calibrated,
same shall be hydrotested at shop. All a skid means that it is complete and is simply placed in
4 wiring insulation/continuity checks. Etc. All
instruments & control valves shall be position with piping, electrical and C&I interfaces
activties associated with the Fuel skids need to connected to at site. No assembly should be required.
installed at site and all related tests
be listed on the ITP. This same philosophy is followed in project specification
shall be carried out at site thereafter.
The matching components will be 10080-1-SS-MS-001. FAT to be included in ITP.
match drilled and match marked. Each
Trail Assembly of completed convection module is assembled on same Project fabrication plan submitted with HPC bid stated
5
modules to be carried out template. Modules won't be placed on that "In the Convection Modules the trial assembly of
top of each other for trial assembly at two consecutive modules is planned before refractory
shop. lining". Simply match drilling and marking the mating
flanges is not considered adequate as errors during
welding of these mating components on to the modules
could lead to error and misalignment. Trial assembly of
mating modules is required.

Vendor Document Review for Stabilizer Reboiler ITP

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Vendor Document Review for Stabilizer Reboiler ITP

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Vendor Document Review Sheet (DECAL)

VENDOR DOCUMENT NO: 2812-FQ-303

VENDOR REVISION NO: 01

VENDOR DOCUMENT REVIEW FEEDBACK

Work may proceed. 5 Cancelled / Superseded

Discipline: PACKAGE EQUIPMENT

Project No MRP No Unit No(Plant WBS) Cat. No Seq. No. Rev No

Comments given in ITP of XRC reboiler shall be applicable

Applicable Project Specifications and Material Requisition Make reference to

Project Specification / Material Project Specification /

1.5 PMI Procedure 10080-1-SS-PP-018 10080-1-SS-PP-018 Procedure H R R

Refractory Application 10080-1-SS-ME-013 10080-1-SS-ME-013

Heat treatment and 10080-1-SS-MT-007 10080-1-SS-MT-007

Surface Preparation &

10080-1-SS-PP-006 / ASME 10080-1-SS-PP-006 /

2 PRE-INSPECTION MEETING (PIM)

Pre-Inspection Meeting MR & applicable

PMI test of Weld

Stainless Steel / Inconel

Confirm trial assembly of radiant

4.1 INCOMING MATERIAL INSPECTION ( Structural Steel,

4.2 INCOMING WELDING CONSUMABLES INSPECTION

Check proper baking of

4.5 INSPECTION AND NDE

Check the identification

10080-1-SS-CS-001 Weld visual 100%

Check final dimension of Dimensional

4.6 NOZZLES AND FRAME INSTALLATION

4.7 REFRACTORY ANCHOR INSTALLATION

4.7.1 PMI ( 10% ) for SS anchors 10080-1-SS-PP-018 10080-1-SS-PP-018 PMI Report H W W

As applicable WPS / Weld visual

4.8 SURFACE PREPATION AND PAINTING

Check the fabrication

Check the surface is free

Surface preparation from

Pre-clean the Blast surface

Verify the primer DFT and

Verify Intermediate / final

Mastic coating application

INSPECTION RELEASE Stage wise Inspection

5 RADIANT COIL FABRICATION

5.2 INCOMING WELDING CONSUMABLES INSPECTION

Check proper baking of Manufacturer Weld baking

Check the qualified welder’s WPQ Index /

5.5 INSPECTION AND NDE CLEARANCE Radiant coil hydrotest required.

Carry out Visual Inspection Inspection 100%

Carry-out DPT/MPT test on

INSPECTION RELEASE Stage wise Inspection

Trial assembly of completed

6A STRUCTURAL FABRICATION INCLUDING HEADER BOX

INCOMING MATERIAL INSPECTION ( Structural Steel,

6A.2 INCOMING WELDING CONSUMABLES INSPECTION

6A.3 FIT UP CLEARANCE

6A.3.1a Cutting as per drawing Approved Drawing Approved Drawing --- H S S

6A.3.1b Drilling as per drawing Approved Drawing Approved Drawing --- H S S

Check proper baking of

6A.5 INSPECTION AND NDE

Check the identification

10080-1-SS-CS-001 Weld visual 100%

6A.6 NOZZLES AND FRAME INSTALLATION

6A.7 REFRACTORY ANCHOR INSTALLATION

6A.7.1 PMI (10%) for SS Anchors 10080-1-SS-PP-018 10080-1-SS-PP-018 PMI report H W W