DOC. NO. REV.

PROCEDURE UIC-AFE12815-ENG-PRO-0503 1
UIC-AFE14088-SPE-0706 A
DATE: 28 JULY 2005 SHEET: 1 OF 9

GENERAL TIE-IN PROCEDURE

UNOCAL INDONESIA COMPANY

SAPI FIELD DEVELOPMENT
RECEIVER AND LAUNCHER FACILITIES

REV. DATE PAGE DESCRIPTION PREP’D CHK’D APP’D CLIENT

A 01/10/04 9 ISSUED FOR INTERNAL REVIEW KHB HD EKW

B 20/12/04 10 ISSUED FOR REVIEW BN KHB AP

0 14/04/05 9 APPROVED FOR CONSTRUCTION NS/RHT ABE AP

1 28/07/05 9 ISSUED FOR CONSTRUCTION NS/RHT ABE AP

 SAPI FIELD DEVELOPMENT
RECEIVER & LAUNCHER FACILITIES

REVISION RECORD TABLE

CLIENT: COMPANY INDONESIA COMPANY PROJECT: SAPI FIELD DEVELOPMENT

RECEIVER & LAUNCHER PIPELINE FACILITIES
Prepared Checked Approved
Issue Description Date By By By

A Issue for Internal Review 01-Oct-04 KHB HD EKW

B Issued for Review 20-Dec-04 BN KHB AP
0 Approved for Construction 14-Apr-05 NS/RHT KHB AP
1 Issued for Construction 28-Jul-05 NS/RHT ABE AP

Revision Record Sheet for recording revision history on Technical Reports

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GENERAL TIE-IN PROCEDURE

TABLE OF CONTENTS

Page
1.0 GENERAL 4
2.0 REFERENCES...................................................................................................................... 4
3.0 SCOPE OF WORK................................................................................................................ 4
4.0 SAFETY OBJECTIVE............................................................................................................9
5.0 APPENDIX............................................................................................................................ 9

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1.0 GENERAL
This procedure describes the minimum requirement and scope of piping system for the
General Tie-in Procedure on Equipment and Piping System Facilities. The procedure applies
to all process and utility piping work including interconnecting piping between the facilities
and existing pipeline systems as necessary on Receiving and Launcher Pipeline Facilities for
SAPI Field Development to be supplied for UNOCAL Indonesia Company.
2.0 REFERENCES
The reference for the design verification as follows:
3.0 ANSI/ASME B31.3 Process Piping
4.0 Relevant ANSI / ASTM / API / other codes, standards and Unocal Specifications.
5.0 SCOPE OF WORK
The procedure describes the tie-in parameter and sequences to install the new process
piping system and interconnection to the Gas Handling Station Facilities (GHSF) and to
existing pipeline facilities gas and liquid pipeline with hot work, includes all such activities as
required of all materials and components as required.
5.1 Piping Tie-in List

No Tie-in Type Size Class Line No Service Remarks

. Number
1 01 Flange 12” 600# 216-D-12” Gas Tie-in to
existing gas
pipeline
2 02 Flange 8” 300# 116-B-8” Liquid Tie-in to
existing liquid
pipeline
3 03 Flange 2” 150# 356-A-2” Closed Drain
4 04 Flange 12” 600# 206-D-12” 2-Phase
5 05 Flange 2” 150# 407-A-2” Vent
6 06 Flange 2” 150# 305-A-2” Open Drain
7 07 Flange 12” 600# 208-D-12” Gas
8 08 Flange 3” 600# 410-D-3” Vent
DELETED
DELETED
11 11 Flange 6” 300# 110-B-8” Liquid
DELETED
13 13 Flange 2” 150# 307-A-2” Open Drain
14 14 Flange 2” 150# 360-A-2” Closed Drain
DELETED

5.2 Tie-in preparation

 Prior to commencement of tie-in, executor shall do a coordination and discuss
with all related departments.
 Make sure that all the required personnel are available and well experienced
with the work.
 Make sure that all required tools, equipments and materials are available at the
work place
 Identify a line and place of where the tie-in position will be performed
 Indicate marking off tie-in number at point to be tapping point
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 Make sure that all valves, shall be installed have been tested before installed
 Make sure that all piping spool, shall be installed have been NDT before
installed
 Make sure that all instrument equipment have been calibrated before installed
 Remove all support, if not necessary to avoid obstruction during installation
 Closed valves at both or either of lines to stop the flow, if necessary
 Clean up the facing of valves, where valves have been testing previously
 Clean up the facing of blind/flange, prior to be installed
 Clean up the piping spool, which has been fabricated previously, prior
connected to existing line.

5.3 Depressurization system

 Make sure that all energy sources (gas or liquid) from other related piping
system have been isolated.
 Make sure that all connection on related piping system and equipments are
unpassing or blocked tightly.
 Slowly throttle open the high test and lowest valves existing line to release gas
trap on piping line, if any
 All by pass valves to be in opened position, if any
Contingencies shall be provided for the possible failure of the air
pressurization/conditioning unit and environment conditions as described in Section 3.1
Tie-in list being present for periods of up 6 hours.

5.4 Isolation system

 Close all valves to/from related piping system for isolation
 Rotate position of Spectacle Blind to closed position to block the back flow from
other flow sources

5.5 Cleaning methods

 Prior to commencement of tie-in execution the pipe spool shall be flushed prior
install with clean water to remove trash and debris
 When piping is removed for cleaning, it must be properly tagged to ensure that
it is returned to same location
 Cleaning shall be performed in the following manner and order as mentioned on
following paragraph

5.6 Tie-in Execution

No. Tie-in Description Remarks

Number
1 01 o Make sure that the piping spool and Ball Line No. 216-
Valve 12”D2R at down-stream Line No. D-12”
216-D-12” have already installed by
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COMPANY
o Make sure that the Ball Valve 12”D2R
has been tested before
o Remove existing 12” Blind Flange on
Ball Valve 12”D2R, which have already
installed by COMPANY
o Install SP-02-09 (12” Bleed Ring),
functional as the Double Block and
Bleed
o Continue to install Ball Valve 12”D2R
early close with existing Ball Valve
12”D2R
o Tight-up all flanges connection, make
sure that the gasket, bolt & nuts are
complete
o Continue to fit-up and install piping
spool for Line No. 216-D-12”
o Continue to fit-up and install pipe
support
2 02 o Make sure that the piping spool and Ball Line No. 116-
Valve 8”B2R at down-stream Line No. B-8”
116-B-8” have already installed by
COMPANY
o Make sure that the Ball Valve 8”B2R has
been tested before
o Remove existing 8” Blind Flange on Ball
Valve 8”B2R, which have already
installed by COMPANY
o Install SP-02-12 (8” Bleed Ring),
functional as the Double Block and
Bleed
o Continue to install Ball Valve 8”B2R
early close with existing Ball Valve
8”B2R
o Tight-up all flanges connection, make
sure that the gasket, bolt & nuts are
complete
o Continue to fit-up and install piping
spool for Line No. 116-B-8”
o Continue to fit-up and install pipe
support
3 03 o Make sure that the piping spool 356-A- Line No. 356-
2” at closed drain line to GHSF closed A-2”
drain header has been installed
o Make sure that the end connection of
closed drain line 356-A-2” has been
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blinded with 2”-150# RF blind flange

o Remove 2”-150# blind flange, if the
GHSF closed drain has been installed
o Continue to fit-up and install the piping
spool closed drain line tie-in to GHSF

4 04 o Make sure that the piping spool 206-D- Line No. 206-
12” at down stream 12” Check Valve to D-12”
GHSF process header has been
installed
o Make sure that the end connection of
process line 206-D-12” has been
blinded with 12”-600# RF blind flange
o Remove 12”-600# blind flange, if the
GHSF process line has been installed
o Continue to fit-up and install the piping
spool process line tie-in to GHSF

5 05 o Make sure that the piping spool 407-A- Line No. 407-
2” at vent line to GHSF vent header has A-2”
been installed
o Make sure that the end connection of
vent line has been blinded with 2”-150#
RF blind flange
o Remove 2”-150# blind flange, if the
GHSF vent line has been installed
o Continue to fit-up and install the piping
spool vent line tie-in to GHSF
6 06 o Make sure that the piping spool 305-A- Line No. 305-
2” at open drain line to GHSF open A-2”
drain header has been installed
o Make sure that the end connection of
open drain line has been blinded with
2”-150# RF blind flange
o Remove 2”-150# blind flange, if the
GHSF open drain header has been
installed
o Continue to fit-up and install the piping
spool open drain line tie-in to GHSF

7 07 o Make sure that the piping spool 208-D- Line No. 208-
12” at gas line from GHSF Plant has D-12”
been installed
o Make sure that the end connection of
gas line has been blinded with 12”-600#
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RF blind flange
o Remove 12”-600# blind flange, if the
gas line from GHSF Plant has been
installed
o Continue to fit-up and install the piping
spool gas line tie-in to GHSF

8 08 o Make sure that the piping spool 410-D- Line No. 410-
3” at vent line from GHSF has been D-3”
installed
o Make sure that the end connection of
gas line has been blinded with 3”-600#
RF blind flange
o Remove 3”- 600# blind flange, if the
vent line from GHSF has been installed
o Continue to fit-up and install the piping
spool gas line tie-in to GHSF

9
DELETED
10
11 11 o Make sure that the piping spool 110-B- Line No. 110-
6” at liquid line from GHSF has been B-6”
installed
o Make sure that the end connection of
liquid line has been blinded with 6”-
300# RF blind flange
o Remove 6”-300# blind flange, if the gas
line from GHSF has been installed
o Continue to fit-up and install the piping
spool liquid line tie-in to GHSF
12 DELETED
13 13 o Make sure that the piping spool 307-A- Line No. 307-
2” at open drain line from GHSF has A-2”
been installed
o Make sure that the end connection of
open drain line has been blinded with
2”-150# RF blind flange
o Remove 2”-150# blind flange, if the
open drain line from GHSF has been
installed
o Continue to fit-up and install the piping
spool open drain line tie-in to GHSF
14 14 o Make sure that the piping spool 360-A- Line No. 360-
2” at closed drain line from GHSF has A-2”
been installed
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o Make sure that the end connection of

closed drain line has been blinded with
2”-150# RF blind flange
o Remove 2”-150# blind flange, if the gas
line from GHSF has been installed
o Continue to fit-up and install the piping
spool closed drain line tie-in to GHSF

6.0 SAFETY OBJECTIVE

6.1 Make sure that the operators are in possession of all the required permits from Unocal
before starting any job.
6.2 Remove all flammable items, and clean-up all oil and gas from working area.
6.3 Post a fire watch when cutting or welding. For personnel protection a fire blanket shall
be used when welding or cutting, and polyethylene when grinding.
6.4 For a successful job and life, keep safety first at all times. Watch out each other. If
there anything unsafe, then ask to stop and show the lanyards and tie offs.
6.5 Stay out from below all loads at all times.
6.6 When working overhead, remember to secure all tools.
6.7 When cutting or welding using a fire blanket (if need), secure the area and protect the
personnel below. When cutting items in elevated position, make sure to secure
preventing from falling

Cautions:
1. Never open or shut a valve
2. Never roll a spectacle blind or install a blind
3. Never open or close a drain valve
4. Never open or closed high point vent
5. Never hook-up stream or line to any system
6. Never shut down a steam or air line that is being used to clean a system

7.0 APPENDIX
7.1 PFD ESD and Spec Break, SPI-SPA-4013
7.2 P&ID Receiver and Launcher Facilities, SPI-SPA-4101
7.3 Tie-in List, UIC-AFE12815-ENG-LIS-0409
7.4 Isometric Drawings

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