THERMAX LIMITED

BOILER & HEATER GROUP

Document No.: DORL-FGSG-7940-002

DORC Document No : A545-7950-5043-VD-LW1001AND LW1002- 110014

DOCUMENT TITLE : EXECUTION PHILOSOPHY FROM START TO COMMISSIONING

EIL JOB NO. : A545

PACKAGE/UNIT NO.: 115-LW-1001 & 1002
PR CODE : A545-111-LW-PR-7940

THERMAX OC NO. : QL1221/1222

SUPPLY: FLUE GAS STEAM GENERATOR PACKAGE

OWNER :- DANGOTE OIL REFINING COMPANY

Project Name:

0 14.06.2019 For Information VN VN SA

Rev. Date Purpose Prepared By Checked By Approved By

01-JUL-2019
VIJAY KUMAR (C572)

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 A B C D G H I J K L O

1
2 DOCUMENT NAME : EXECUTION PHILOSOPHY FROM START TO COMMISSIONING
3 DOC NO : DORL-FGSG-7940-002
4 DATE : 14th June 2019
5
S.No WBS No Description Qty/Boiler Fabricating /Manufacturing Location Important point to be taken care before dispatch to Mundra Dispatch Condition Work at T SEZ (Mundra) Precommissioning / Commissiong Activities Dispatch condition to Nigeria Pre-Commissioning / Commissioning Activities at Site
(Approximate) to T SEZ(Mundra ) before dispatch from TSEZ Site (Nigeria)
6
A PZ3 MODULE -I 1450 Tons
7
S19 Boiler Base Frame with Thermax approved Fabricator 1. All closing connections shall be backing strip type Loose 1. Assembly of Baseframe is to be done on Job Stool Module-I
Stools(14 Nos Main Stools + 24 2. All bolting connections shall be twin type (single row of bolting is not allowed) 2. Alignment of Pedastals to be done on top of baseframe as per drawing Loose items - 14 Nos Stools
Nos Pedestals baseframe) 3. All iner surface of box sections shall be painted (Note should be on individual 3. After alignment , then welding is to be done.
section drawing)
4. Parrallity and verticality should be mentioned on drawing
5. All saddle support plates and stool top/botton shall be machined after
welding - Note should be reflected on drawing
8
Y11 Top & Bottom Evap Headers - 1st Boiler - Thermax Savli shop Loose 1. Temporary Structure forr assembly of Individual Evap Assembly to be arranged. Module-I
Y12 HP 2nd Boiler - Thermax Chinchwad shop 1. Top & Bottom Header to be sent as 1 set together 2. Individual Evaporator Assemblies to be started on ground in Horozontal condition
Y13 2.Saddles (fixed & sliding) & rollers to be sent along with bottom headers outside the space where baseframe shall be kept for assembly
Y41 3. Attachment plate for Hoppers to be welded to Bottom Headers at shop 3. All individual Evap Assemblies to be hydrotested before installation on Baseframe
Y42 4. The first Evap Assembly to be started on ground should be HP Evap- I considering
Y43 Fixed Saddle
5. Further Evaporator Assemblies to be erected in sequence from Evap -I to Evap 3 and
followed by MP Evap -I
6. Module strip to strip welding and top seal welding to be completed after checking
alignment of all 4 Evap Modules.
7. Installation of Hoppers to be done after installation of Convection modules
8. Vent & Drain piping to be completed on assembly
9. Alignment of Soot Blowers to be checked once Module - I & Module-II mock up is
done
10. Installation of KEGV with Sleeve and supporting arrangement, Air connections to be
completed
11. Installation of Drain & Vent piping on Evap headers to be completed on Module -I
9
Y14 Top & Bottom Water Drum -MP 1st Boiler - Thermax Savli shop 1. Riser hydro blanks to be remained "as it is" for hydrotesting at Mundra. Loose
Y44 2nd Boiler - Thermax Chinchwad shop 2. Top & Bottom Header to be sent as 1 set together
3. Headersaddles (fixed & sliding) & rollers to be sent along with bottom
headers
4. Attachment plate for Hoppers to be welded to Bottom Headers at shop

10
Y81 Convection Bank Tubes - HP 1st Boiler - Thermax Savli shop 1. Extra portion (swedged tube) inside the drum should be" R-16 mm". Loose
Y82 2nd Boiler - Thermax Chinchwad shop 2. Extra tube length (inside drum) shall be trimed after expansion & seal
Y83 welding at Mundra
3. Thinning at bending should be limited to 8% of nominal thickness
4. Vibration Arrestors & Acaustic Baffles to be sent along with CBT
5. Erosion protection sleeve & vibration arrestor supporting brackets are to be
welded to tubes before heat treatment
6. CBT Sealing arrangement to be released along with tubes in respective WBS
Nos
11
Y84 Convection Bank Tubes - MP 1st Boiler - Thermax Savli shop 1. Extra portion (swedged tube) inside the drum should be" R-16 mm". Loose
2nd Boiler - Thermax Chinchwad shop 2. Extra tube length (inside drum) shall be trimed after expansion & seal
welding at Mundra
3. Thinning at bending should be limited to 8% of nominal thickness
4. Vibration Arrestors (design as per latest HPCL Mahul Mumbai) & Acaustic
Baffles to be sent along with CBT
5. Erosion protection sleeve & vibration arrestor supporting brackets are to be
welded to tubes before heat treatment
6. CBT Sealing arrangement to be released along with tubes in respective WBS
Nos
12
YB1 Convection side panel 1st Boiler - Thermax Savli shop 1. Thinning at bending should be limited to 8% of nominal thickness Panel format with
YB2 (Membrane Panels) 2nd Boiler - Thermax Chinchwad shop 2. Loose items to be sent along with panel are - SB mounting box, Manhole loose material
YB3 box,
YB4 3. Items to welded to panels are - Insulation cleats, Buckstay support cleat,
Filler Plate for KGV
4. Paint for Inside Gas path - Red Oxide & Outside Gas Path - Finish paint as
13 per Painting Specs
G52 Hopper below Convection Thermax approved Fabricator 1. Hopper drawing to be released before Pressure part drawings Loose Panels

14

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 A B C D G H I J K L O
S.No WBS No Description Qty/Boiler Fabricating /Manufacturing Location Important point to be taken care before dispatch to Mundra Dispatch Condition Work at T SEZ (Mundra) Precommissioning / Commissiong Activities Dispatch condition to Nigeria Pre-Commissioning / Commissioning Activities at Site
(Approximate) to T SEZ(Mundra ) before dispatch from TSEZ Site (Nigeria)
6
P41 PSH RH & LH Panels 1st Boiler - Thermax Savli shop 1. Loose items to be sent along with panel are - SH Sealing Box, SH supports, Panel format with 1. Stools installation and alignment Module-I
P43 2nd Boiler - Thermax Chinchwad shop Cerawool, SS Rollers (Saddles), Panel sealing arrangement (modified) loose material a. Base frame erection and alignment , welding. [ some bracings near headers will be
2. Items to welded to panels are - SB mounting box, Manhole box, Insulation installed after SR and before Hydro test]
cleats, Buckstay support cleat b. RHS and LHS panels erection and alignment .
3. All hydro blanks to be remained "as it is" for hydrotesting at Mundra. c. Coil support erection [ section wise] - SH 1B towards evaporator side.
d. Floor panel erection [ panel in form of 16 tubes for easy insertion ] alignment and seal
welding with side panels.
2. Header erection
a. Coil erection [from centre to both sides. [ SH 1B towards Evaporator side]. [ coils in
bunch of 3 nos all three loops assembled x 59 /60 rows]
b. Alignment of coil and butt joint .
c. RT
d. Welding with header [ set-in welding ]
e. Seal welding with floor panel
f. Next coil in sequence
g. Complete section wise that is SHIB- [from evp. Side] I & II then III and IV then V and
SH1A-1 then SH1A-2
h. After coils welding , SR of Headers .
3. Complete Roof Sealing
a. Complete Roof LOOSE tubes [ NOT in panel]
b. Panel sealing plate (strip) to be manually welded after insertion of individual SH Coils
c. Expansion of Roof & Floor tubes inside HP Evap-I Headers to be done and seal
welding is to be done
d. Other end of roof & floor tubes to be butt welded to screen tubes (120 nos Butt weld)
e. Cerawool to be filled in Top sealing box after Hydrotesting of Module -I & II
f. Installation of KEGV with Sleeve and supporting arrangement, Air connections to be
completed
g. Installation of Drain & Vent piping on SH headers to be completed on Module -I

15
PI1 Support for SH Coils Thermax approved Fabricator 1. Economiser supports also to be clubbed in this WBS and to be released first Loose
16
PA3 PSH 1A Intel Header 1st Boiler - Thermax Savli shop 1. Drain connection to be provided Loose
2nd Boiler - Thermax Chinchwad shop
3. Intermediate painting to be done as per painting specs before dispatch to
Mundra

17
PA3 PSH Header 1st Boiler - Thermax Savli shop 1. Drain connection to be provided Loose
2nd Boiler - Thermax Chinchwad shop 2. All hydro blanks to be remained "as it is" for hydrotesting at Mundra.
3. Intermediate painting to be done as per painting specs before dispatch to
18 Mundra
PA3 PSH 1A Header 1st Boiler - Thermax Savli shop 1. Drain connection to be provided Loose
2nd Boiler - Thermax Chinchwad shop 2. All hydro blanks to be remained "as it is" for hydrotesting at Mundra.
3. Intermediate painting to be done as per painting specs before dispatch to
19 Mundra
PA1 PSH 1A Tubes 1st Boiler - Thermax Savli shop 1. Thinning at bending should be limited to 8% of nominal thickness Loose
2nd Boiler - Thermax Chinchwad shop 2. Vibration Arrestors & Acaustic Baffles to be sent along with SSH 2A Tubes
3. Erosion protection sleeve & vibration arrestor supporting brackets are to be
welded to tubes before heat treatment
4. SH tubes supporting & Sealing arrangement to be released along with tubes
in respective WBS Nos
5.
20
PA3 PSH 1B Header 1st Boiler - Thermax Savli shop 1. Drain connection to be provided Loose
2nd Boiler - Thermax Chinchwad shop 2. All hydro blanks to be remained "as it is" for hydrotesting at Mundra.
3. Intermediate painting to be done as per painting specs before dispatch to
Mundra
21
PA3 PSH 1B Outlet Header 1st Boiler - Thermax Savli shop 1. Drain connection to be provided Loose
2nd Boiler - Thermax Chinchwad shop 2. All hydro blanks to be remained "as it is" for hydrotesting at Mundra.
3. Intermediate painting to be done as per painting specs before dispatch to
Mundra

22
PA1 PSH 1B Tubes 1st Boiler - Thermax Savli shop 1. Thinning at bending should be limited to 8% of nominal thickness Loose
2nd Boiler - Thermax Chinchwad shop 2. Vibration Arrestors & Acaustic Baffles to be sent along with SSH 2A Tubes
3. Erosion protection sleeve & vibration arrestor supporting brackets are to be
welded to tubes before heat treatment
4. SH tubes supporting & Sealing arrangement to be released along with tubes
in respective WBS Nos
5.
23
Hydrotest, Flushing, Alkali Boilout, Steam Blowing, Safety valve
P4B PSH 1A/1B Roof & Floor Panel 1st Boiler - Thermax Savli shop 1. Roof panel will be sent with slot for SH coils insertion & sealing material/box Loose Tubes
floating
P4Q ("D" Panel) 2nd Boiler - Thermax Chinchwad shop to be sent in loose condition Hydrotest ,Draining, Flushing with air,Preservation
2. Floor will be sent in Panel Format. For floor panel, filler plate type design to
be provided in SH Coil area and for rest area (between 2 adjusent SH coils), NOTE: 1.The above activities are"Typical", however,
normal stip type design to be provided) project specific procedure shall be submitted during
3. Roof & Floor panels shall be sent in 4 segments of 15 tubes each. execution which is to be referred for this project.
4. Paint for Inside Gas path - Red Oxide (Primer) & Outside Gas Path - Finish
24 paint as per Painting Specs - Need to be discussed
P4D Screen -2 (PSH) 1st Boiler - Thermax Savli shop 1. Vibration Arrestors to be sent along with screen tubes in loose & shall be Loose
2nd Boiler - Thermax Chinchwad shop installed at T SEZ

25

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 A B C D G H I J K L O
S.No WBS No Description Qty/Boiler Fabricating /Manufacturing Location Important point to be taken care before dispatch to Mundra Dispatch Condition Work at T SEZ (Mundra) Precommissioning / Commissiong Activities Dispatch condition to Nigeria Pre-Commissioning / Commissioning Activities at Site
(Approximate) to T SEZ(Mundra ) before dispatch from TSEZ Site (Nigeria)
6
P41 SSH RH & LH Panels 1st Boiler - Thermax Savli shop 1. Loose items to be sent along with panel are - SH Sealing Box, SH supports, Panel format with 1. Stools installation and alignment Module -I
P43 2nd Boiler - Thermax Chinchwad shop Cerawool, SS Rollers (Saddles), Panel sealing arrangement (modified) loose material a. Base frame erection and alignment , welding. [ some bracings near headers will be
2. Items to welded to panels are - SB mounting box, Manhole box, Insulation installed after SR and before Hydro test]
cleats, Buckstay support cleat b. RHS and LHS panels erection and alignment .
3. All hydro blanks to be remained "as it is" for hydrotesting at Mundra. c. Coil support erection [ section wise] - SH 1B towards evaporator side.
4. Paint for Inside Gas path - Red Oxide & Outside Gas Path - Finish paint as d. Floor panel erection [ panel in form of 16 tubes for easy insertion ] alignment and seal
per Painting Specs welding with side panels.
2. Header erection
a. Coil erection [from centre to both sides. [ SH 1B towards Evaporator side]. [ coils in
bunch of 3 nos all three loops assembled x 59 /60 rows]
b. Alignment of coil and butt joint .
c. RT
d. Welding with header [ set-in welding ]
e. Seal welding with floor panel
f. Next coil in sequence
g. Complete section wise that is SHIB- [from evp. Side] I & II then III and IV then V and
SH1A-1 then SH1A-2
h. After coils welding , SR of Headers .
3. Complete Roof Sealing
a. Complete Roof LOOSE tubes [ NOT in panel]
b. Panel sealing plate (strip) to be manually welded after insertion of individual SH Coils
c. Expansion of Roof & Floor tubes inside HP Evap-I Headers to be done and seal
welding is to be done
d. Other end of roof & floor tubes to be butt welded to screen tubes (120 nos Butt weld)
e. Cerawool to be filled in Top sealing box after Hydrotesting of Module -I & II
f. Installation of KEGV with Sleeve and supporting arrangement, Air connections to be
completed
g. Installation of Drain & Vent piping on SH headers to be completed on Module -I

26
PA3 SSH 2B Header 1st Boiler - Thermax Savli shop 1. Drain connection to be provided Loose
2nd Boiler - Thermax Chinchwad shop 2. All hydro blanks to be remained "as it is" for hydrotesting at Mundra.
3. Intermediate painting to be done as per painting specs before dispatch to
Mundra

27
PA3 SSH 2B Outlet Header 1st Boiler - Thermax Savli shop 1. Drain connection to be provided Loose
2nd Boiler - Thermax Chinchwad shop 2. All hydro blanks to be remained "as it is" for hydrotesting at Mundra.
3. Intermediate painting to be done as per painting specs before dispatch to
Mundra

28
PA2 SSH 2B Tubes 1st Boiler - Thermax Savli shop 1. Thinning at bending should be limited to 8% of nominal thickness ( Radius to Loose
2nd Boiler - Thermax Chinchwad shop be maintained 125 mm to 150 mm)
2. T91 to T22 joint to be done at shop (to be freezed after discussion with Engg
and TECC)
3. Vibration Arrestors & Acaustic Baffles to be sent along with SSH 2A Tubes
4. Erosion protection sleeve & vibration arrestor supporting brackets are to be
welded to tubes before heat treatment
5. SH tubes supporting & Sealing arrangement to be released along with tubes
in respective WBS Nos
6.
29
PA3 SSH 2A Intel Header 1st Boiler - Thermax Savli shop 1. Drain connection to be provided Loose
2nd Boiler - Thermax Chinchwad shop 2. All hydro blanks to be remained "as it is" for hydrotesting at Mundra.
3. Intermediate painting to be done as per painting specs before dispatch to
Mundra

30
PA3 SSH 2A Header 1st Boiler - Thermax Savli shop 1. Drain connection to be provided Loose
2nd Boiler - Thermax Chinchwad shop 2. All hydro blanks to be remained "as it is" for hydrotesting at Mundra.
3. Intermediate painting to be done as per painting specs before dispatch to
Mundra

31
PA2 SSH 2A Tubes 1st Boiler - Thermax Savli shop 1. Thinning at bending should be limited to 8% of nominal thickness ( Radius to Loose
2nd Boiler - Thermax Chinchwad shop be maintained 125 mm to 150 mm)
2. T91 to T22 joint to be done at shop (to be freezed after discussion with Engg
and TECC)
3. Vibration Arrestors & Acaustic Baffles to be sent along with SSH 2A Tubes
4. Erosion protection sleeve & vibration arrestor supporting brackets are to be
welded to tubes before heat treatment
5. SH tubes supporting & Sealing arrangement to be released along with tubes
in respective WBS Nos
6.
32
P4B SH 2A/2B Roof & Floor Panel 1st Boiler - Thermax Savli shop 1. Roof panel will be sent duly welded with Panel header & with slot for SH Loose Tubes; Loose
P4Q ("D" Panel) 2nd Boiler - Thermax Chinchwad shop coils insertion & sealing material/box to be sent in loose condition Header & sealing
(Chk for transportation fesibility for Panel) 2. Floor panel will be sent duly welded with Panel header. For floor panel, filler material
plate type design to be provided in SH Coil area and for rest area (between 2
adjusent SH coils), normal stip type design to be provided)

33
P4D Screen -1 (SSH) 1st Boiler - Thermax Savli shop 1. Vibration Arrestors to be sent along with screen tubes in loose & shall be Loose
2nd Boiler - Thermax Chinchwad shop installed at T SEZ
34 2.
G56 Hopper below Superheater Thermax approved Fabricator 1. Hopper drawing to be released before Pressure part drawings Loose Panels Assembled
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 A B C D G H I J K L O
S.No WBS No Description Qty/Boiler Fabricating /Manufacturing Location Important point to be taken care before dispatch to Mundra Dispatch Condition Work at T SEZ (Mundra) Precommissioning / Commissiong Activities Dispatch condition to Nigeria Pre-Commissioning / Commissioning Activities at Site
(Approximate) to T SEZ(Mundra ) before dispatch from TSEZ Site (Nigeria)
6
PL2 Eco 1 & 2 - Inlet & Outlet Header 1st Boiler - Thermax Savli shop 1. Headers with Stub to be dispatched Loose 1. Parallel Assembly of Eco -1 & Eco -2 to be started at separate space Module-I
2nd Boiler - Thermax Chinchwad shop 2. Drain connection to be provided 2. Eco- 1 : 12 nos headers in 6 sections to be properly installed on temporary structure
3. All hydro blanks to be remained "as it is" for hydrotesting at Mundra. and individual section assembly with Eco coils to be done
4. Finish painting to be done as per painting specs before dispatch to Mundra 3. Eco- 2 : 10 nos headers in 5 sections to be properly installed on temporary structure
and individual section assembly with Eco coils to be done
4. Installation of RH & LH enclosure panels duly welded with Buckstay to be done and
proper locking to be done with temporary structure
5. Eco Coil support beam to be installed on top of Panel
6. Installation of Eco-1 & Eco-2 to be done and supports to be taken from support beam
7. Expansion of Roof & Floor tubes inside HP Evap-I Headers to be done and seal
welding is to be done
8. Other end of roof & floor tubes to be butt welded to screen tubes (120 nos Butt weld)
9. Installation of Hoppers to be done after installation of Eco modules and floor panel
10. Installation of KEGV with Sleeve and supporting arrangement, Air connections to be
completed
11. Installation of Drain & Vent piping on Eco headers to be completed on Module -I
12. Installation of Blowdown valves to be done on Eco headers after completion of
Module -I
36
PL2 Eco 1 & 2 Header 1st Boiler - Thermax Savli shop 1. Drain connection to be provided Loose
2nd Boiler - Thermax Chinchwad shop 2. All hydro blanks to be remained "as it is" for hydrotesting at Mundra.
3. Intermediate painting to be done as per painting specs before dispatch to
37 Mundra
PL1 Eco 1 & 2 - Tubes 1st Boiler - Thermax Savli shop 1. Extra tube length (inside drum) shall be trimed after expansion & seal Loose
2nd Boiler - Thermax Chinchwad shop welding at Mundra
2. Thinning at bending should be limited to 8% of nominal thickness
3. Vibration Arrestors & Acaustic Baffles to be sent along with Eco coils
4. Erosion protection sleeve & vibration arrestor supporting brackets are to be
welded to tubes before heat treatment
38 5.
P4D Screen -3 (Eco) 1st Boiler - Thermax Savli shop 1. Vibration Arrestors to be sent along with screen tubes Loose
39 2nd Boiler - Thermax Chinchwad shop 2.
P4S Eco LH; RH Side Panels ; Roof 1st Boiler - Thermax Savli shop 1. Thinning at bending should be limited to 8% of nominal thickness Panel format with
& Floor Panels 2nd Boiler - Thermax Chinchwad shop 2. LH; RH; Roof & Floor shall be sent in Panel format loose material
3. Items to be welded with panel before dispatch to T SEZ are - SB mounting
box, Manhole box, Insulation cleats, Buckstay support cleat, Filler Plate for
KGV
4. Paint for Inside Gas path - Red Oxide & Outside Gas Path - Finish paint as
40 per Painting Specs
PI1 Support for Eco Coils Thermax approved Fabricator 1. Superheater supports also to be clubbed in this WBS and to be released first Loose
41
G53 Hopper below Economiser Thermax approved Fabricator 1. Hopper drawing to be released before Pressure part drawings Loose Panels
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 A B C D G H I J K L O
S.No WBS No Description Qty/Boiler Fabricating /Manufacturing Location Important point to be taken care before dispatch to Mundra Dispatch Condition Work at T SEZ (Mundra) Precommissioning / Commissiong Activities Dispatch condition to Nigeria Pre-Commissioning / Commissioning Activities at Site
(Approximate) to T SEZ(Mundra ) before dispatch from TSEZ Site (Nigeria)
6
F47 Knife Edge Gate Valves Approved Supplier 1. Sleeve and Air connections to be doe at Shop Loose 1. Installation of KEGV with Sleeve and supporting arrangement, Air connections to be Installation Checks, Valve Freeness, operational Module-I
(Motorised Actuator) 2. Gas flow direction arrow should be properly mentioned on KEGV by supplier completed on Evap ; SH & Eco headers on Module -I trials Valves Freeness, operational Trails & commissioning
3. Mating flanges shall be in supplier's scope and should be dispatched first to
Soot Blower mounting box's fabricator's shop for welding of mating flange with
SB Mounting Box
43
PP1 Buckstay Thermax approved Fabricator Loose 1. Installation of Buckstay to be done after installation of LH & RH Panels for Super Installation Checks, Check for aling ment Module-I Check for alingment & cleat gaps
heater & Economiser in "SITU"condition
2. Installation of Buckstay on Evaporator modules to be done after assembly of all 4
Evap Modules on Baseframe
3. Interconnection between Evap, SH & Eco to be done after completing Module- I
44 aasmebly.
Z1R Non Integral Water, Steam, Thermax approved Fabricator 1. Site connections should be "Flanged" type only Loose 1. Installation of Drain & Vent piping on Evap ; SH & Eco headers to be completed on Check installation as per P&ID & Isometric Module-I Operational Checks
Z1S Drian & Vent Piping Module -I
45 Z1T
Z29 Blowdown Valve Approved Supplier - Loose 1. Installation of Blowdown valves to be done on Evap ; SH & Eco headers after Installation Checks, Check for freeness of valve Module-I Check for freenesst, Flushing
46 completion of Module -I
R1B Insulation for Boiler Approved Supplier - Loose 1. Insulation of boiler to be completed after Module- I completion Insulation as per schedule, Proper support for Module-I Commissioning Activities at Site : Insulation as per schedule,
47 insulation. Proper support for insulation
R26 Insulation for Piping Approved Supplier - Loose 1. Insulation of Drain & Vent piping to be completed after Module -I completion Module-I
48
N11 / N13 Paint for Shop / Sub contracted items Approved Supplier (Paint Make should be 1. All Paint for Pressure parts (exculding SH & Eco Headers) to be released in Loose 1. Touch up and Finish painting (for some items) to be done at Mundra after assembly NA Module-I NA
same for Pressure parts, Bought out items 730 - N11
& fabricated items to match shade at site) 2. Paint required for Pressure Parts at Mundra after Assembly to be released in
720 - N11
3. Paint Make should be same for all items
4. Paint required for fabricated items shall be released in 720 -N13 (TI for
Mundra and TP for JAAL / Suppliers)
5. Paint delivery schedule should be depending upon shelf life and shop
49 requirement
B PZ3 MODULE -II 900 Tons
50
1 S11 Main Boiler Structure -Front side Thermax approved Fabricator 1. All structure shall be bolted type Loose Provision for Brazing as per Drawing, Proper hand Module-II Provision for Brazing as per Drawing, Proper hand – railing and
to (Terminal Point Structure) ; Soot 2. Hardware (design value for stress 4.8, supply 10.9) - Galvanised 1. Installation of Temporary stool to be done first on which structural assembly to be – railing and its rigidity. Finishing and flushing of Loose Items - its rigidity. Finishing and flushing of welding joints, Tightness of
S17 Blower -LRSB 3. Gratings / Ladder / Railing / Staircase - Galvanised + 2 coats of Painting started welding joints, Tightness of hardwares 1.Downcomer spool Piece hardwares, Access to valves, manholes, inspection doors etc
SC1; 4. Structure - Painted 2. Installation of Boiler front/main structure to be started on temporary stool 2. Pre-fabricated Piping
PN1 5. Galvanising and painting up to Intermediate paint to be done at Fabricator's independently at Mundra 3. Staircase (2 nos) from Ground to
shop 3. Structural assembly to be split in 2 assemblies after completion of entire asembly to 1st Elevation
6. Temporary stool for Assembly of structure shall be supplied to Mundra and maintain height below 15 meter. Connection joints shall be bolted type for assembly of 2 4. Loose Structural Items including
should be received prior to structural items splits at Mundra port cantiliver structural items and
7. Items which are getting packing in Wooden boxes - Only After packing in 4. Cantiliver Platforms on Grid "C" towards Boiler Block side (which are going to piping between Module I and II
boxes, Packing slip to be prepared. After inspection,boxes needs to be closed connected to Module-I after site installation) shall be sent in loose condition and to be
by vendors which needs to be witnessed by QC. installed at site after installation of Module I & II.
8. Packing slip needs to be signed off between vendor & QC prior to dispatch. It 5. Installation of both steam drums to be done after completion of structural assembly.
should contain Name & contact no of QC personnel who ever has cleared the Same to be removed while transportation of 2nd structural assembly to Mundra port.
consignment. 6. Installation of Downcomers to be done after steam drum installation completion.
Downcomer spool peice which is connecting to Steam drum nozzle shall be welded after
complete assembly of 2 split structural assemblies asnd Steam drums at Mundra port.
7. One additional spool piece for Downcomer is to be supplied for connection between
Module - & II at site. Edge preparation of this additional spool piece to be done as shop
only
8. Installation of Soot Blowers; Soot Blower supports; Piping (Steam & Air); Soot Blower
cabling to be done
8. Piping between Grid A to C and 1 to 8 from EL+1500 to EL+15000 to be assembled
with Module -II including pipe supports, valves , instrumentation and insulation
9. Removal of Cantilever Structural Items , Piping , in between Module 1 and Module 2

51
2 P21 Steam Drum - HP 1st Boiler - Thermax Savli shop Loose (with all Hydrotesting, Flushing, Alkali Boilout, Post ABO Flushing, Steam
P26 Steam Drum - MP 2nd Boiler - Thermax Chinchwad shop 1. Installation of both Steam drums to be done after structural assembly internals assembled Drum internals checking.
2. Finish painting to be done at shop at shop)
3. Hydrotesting

52
3 P73 Downcomers 1st Boiler - Thermax Savli shop 1. Loose Spool Pieces to be sent to site for connection between module I & II Loose Fabricated NA Hydrotesting, Flushing, Alkali Boilout, Post ABOFlushing
2nd Boiler - Thermax Chinchwad shop 2. Site joints shall be Butt Welded Spool pieces
3. All supporting arrangement for DC installation to be done at T SEZ
4. Downcomer supports - partialy to be installed at T SEZ and site joints should
be bolted
4. Finish painting to be done at shop

53
Z12; Non Integral Water, Steam, Thermax approved Fabricator / supplier 1. Piping between Grid A to C and 1 to 8 from EL+1500 to EL+15000 to be Loose Location of valves , instruments as per drawing, Piping Supports as Per Drawing, Location of valves as per
Z1Q- Drain & Vent Piping; Pipes assembled with Module -II including pipe supports, valves , instrumentation and Installaction checks for valves drawing, Freeness of valves, operation trails of motorized
Z1T; supports ; Integral Process / insulation valves, Flushing of piping as per requirement,
Z1U - Motorised Valves ; Piping Spring 2. All site connection / inter connections (Module I to Module -II) shall be
Z1X; Hangers; Boiler & Piping Flanged / Bolted
Z2X & Insulation
Z2Y;
Z1Y;
R1B;
54 R26
4 A19 Seal Air Piping Thermax approved Fabricator 1. Pressure Drop calculation to be crossed checked by Process Engineering Loose Fabricated NA Leak Testing for duct
2. All site connections shall be Flanged / Bolted Spool pieces
3. Finish Painting to be done at Fabricator's shop
55
E2A Electrical Items As per Approved Vendor List 1. Earthing strips / lugs to be installed on Module Loose 1. SB Cable tray & Cabling to PDB Checks as per specifications cable routing Module -II Meggar check , Operational checks
to 2. SB Push Button Stations
E2D 3. Illumination fixture
/E2H 4. Aviation Light (Lamps loose)
56 5. Earthing Strips
I2C Instrument Cable Tray, Cables, As per Approved Vendor List 1. Instrument support structure should be Galvanised Loose 1. Installation of Cable Tray, cableing up to JBs/ PD Box/ PLC to be done (instruments Checks as per specifications, Module -II Check as per specifications
to JBs & Accessories 2. Hook up drawings for shop assembly and site to be prepared separate to be installed will be identified and given to TECC)
I2E 3. Instrument Cabling scope is upto Field Junction Box. However FO Cabling 2. Loose Cable from instruments to be wound in coil form and hanged on support
for Sootblower PLC shall be supplied upto Control Room. structure for further cabling at site
01-JUL-2019 4. Supply of cabling between Sootblower PLC & Sootblower MCC is in our
scope
VIJAY KUMAR (C572) 5. SS Junction Box shall be provided for all FF signals
57

Page 5 of 7
Page 6 of 9
 A B C D G H I J K L O
S.No WBS No Description Qty/Boiler Fabricating /Manufacturing Location Important point to be taken care before dispatch to Mundra Dispatch Condition Work at T SEZ (Mundra) Precommissioning / Commissiong Activities Dispatch condition to Nigeria Pre-Commissioning / Commissioning Activities at Site
(Approximate) to T SEZ(Mundra ) before dispatch from TSEZ Site (Nigeria)
6
I3S Transmitters, Analysers, As per Approved Vendor List 1. Instruments to be installed on Module will be identified and given to TECC) Loose 1. Installation of Instruments to be done at Mundra Installation as per Hook up drawings, Callibration Module -II Callibration checks
to Guages, Control/On-Off Valves, 2. Intrinsically Safe Instruments to be used for Hazardous area protection. 2. Crtical / Delicate / Fragile instruments to be dismantelled while dispatc
I3V Temp Elements 3. Foundation field bus Instruments shall be considered for Closed Loop and
Open Loop other than those used in interlocks for BMS and BOP
4. Vendor documents needs to be expedited after PO Placement since these
documents serves as input for our piping.
58
59 R17/R12 Name Plate / Boiler Casing As per Approved Vendor List - Loose 1. To be installed on structure after assembly NA Module -II NA
60 C Packages
61 A5W Seal Air Fan with Motor 2 No As per Approved Vendor List Skid Skid Installation checks,trials (no load & load )
W4K RC Pump with Motor 1 No As per Approved Vendor List Skid Skid Installation checks, line Flushing, pump & motor trials (no load
62 & load )
W4L RC Pump with Turbine 1 No As per Approved Vendor List Skid Skid Installation checks, line Flushing (both pump & turbine line),
63 trials (no load & load)
W51 HP & MP Dosing Skids 2 Nos As per Approved Vendor List Skid Checks as per P&ID, Pump alignment, no load & Skid Meggaring & Commissioning
64 load trials of pump
I3T Control Valve 6 Nos As per Approved Vendor List Mounting & installation as per drawing, stroke Skid Operation check as per fail safe (signal & air), checking of
65 checking opening & closing time as specs.
66 Z2D Sample Cooler (Skid) 1 No As per Approved Vendor List Skid NA Skid Flushing of lines
67 D Loose Items
SE1 Main Foundation Bolts 1 lot Thermax approved Fabricator - Loose NA NA NA
68
SE2 Auxiliary Foundation Bolts 1 lot Thermax approved Fabricator - Loose NA NA NA
69
SE6 Insert Plate 1 lot Thermax approved Fabricator - Loose NA NA NA
70
S11 Rear Boiler Structure on Grid D- 30 Ton + 10 Thermax approved Fabricator 1. All structure shall be bolted type Loose NA NA
to D1 to D7 Ton 2. Hardware (design value for stress 4.8, supply 10.9) - Galvanised
S17; SF1 Support Structure for Auxiliaries 3. Gratings / Ladder / Railing / Staircase - Galvanised + 2 coats of Painting
(Silencer) 4. Structure - Painted
5. Galvanising and painting up to Intermediate paint to be done at Fabricator's
shop
6. Temporary stool for Assembly of structure shall be supplied to Mundra and
should be received prior to structural items
7. Items which are getting packing in Wooden boxes - Only After packing in
boxes, Packing slip to be prepared. After inspection,boxes needs to be closed
by vendors which needs to be witnessed by QC.
8. Packing slip needs to be signed off between vendor & QC prior to dispatch. It
should contain Name & contact no of QC personnel who ever has cleared the
consignment.

71
A19 Seal Air Piping 1 Set Thermax approved Fabricator 1. Site connections should be "Flanged" type only Pre-fabricated 1. Insulation of fan outlet duct to be done NA 1. Loose Pipes with Insulation Leak test for Duct
Spools 2. Isolation Damper
3. Duct Supports and Anchor Bolts
72
G15 Outlet Duct from Box to 5 pcs Thermax approved Fabricator 1. Insulation drawing to be released along with Duct drawing Loose NA NA 1. Duct in 5 Pieces and Insulation NA
R23 Scrubber flange (25 mtr)with its to be done at Site
support structure and metallic 2. Expansion Joints
expasion joints 3. Support structure & Duct
73 Saddles
G1H Refractory lined Outlet Box with 1 no Thermax approved Fabricator 1. Insulation drawing to be released along with Duct drawing Loose Panels 1. Assembly of Outlet Duct NA Loose NA
74 R23 its supports & I 2. Insulation of outlet duct to be done
G1U Refractory lined Inlet Box with 1 no Thermax approved Fabricator 1. Should be fabricated in loose Panels Loose Panels 1. Assembly of Inlet Duct Check Refractory condition Loose Refractory Dry out
R15 duct supports (structure) 2. Mock up to be done before dispatch 2. Garnite Blasting (inside duct) to be done
2. Refractory Application under supervision of UOP approved Inspection agency
3. Refractory Dryout

75
P71 Risers 28 Tons 1st Boiler - Thermax Savli shop 1. Site joints will be Butt Welded Loose Fabricated NA Loose Hydrotest, Flushing
2nd Boiler - Thermax Chinchwad shop 3. Riser Supports should be bolted type Spool pieces

76
5 PB1 Attemperator I & II 2 Nos 1st Boiler - Thermax Savli shop Loose NA NA Loose Direction to be checked
PB2 2nd Boiler - Thermax Chinchwad shop
77
6 PB4 Steam Dryer & Moisture 1 No 1st Boiler - Thermax Savli shop Hydrotest Loose NA NA Loose
78 Seperator 2nd Boiler - Thermax Chinchwad shop
Z11 Integral Piping 1 lot Thermax approved Fabricator 1. To be dispatched in Pre-fabricated condition Pre-fabricated NA NA Loose Check piping as per drawing, Check for supports, Flushing,
Spools Boxup with proper gaskets
79
Z13 Non Integral Piping 1 lot Thermax approved Fabricator 1. To be dispatched in Pre-fabricated condition Pre-fabricated NA NA Loose Check piping as per drawing, Check for supports, Flushing,
Spools Boxup with proper gaskets
80
Z1G Non Integral Water , Steam, 1 lot Thermax approved Fabricator 1. To be dispatched in Pre-fabricated condition Pre-fabricated NA NA Loose Check piping as per drawing, Check for supports, Flushing,
Z1H Drain & Vent Piping Spools Boxup with proper gaskets
81 Z1I
Z14 Fabricated Supports for Integral, 1 lot Thermax approved Fabricator 1. Identification & packing should be proper Pre-fabricated NA NA Loose Check supports as per drawing,remore temporary supports if
Z15 Non Integral, Water, Steam, Supports any
Z1J Drain & Vent Piping
82 Z1K
Z17 Steam Blowing Arrangement 1 lot Thermax approved Fabricator 1. To be dispatched in Pre-fabricated condition Pre-fabricated NA Pneumatic Test Loose Arrangement to be made available prior to start up of steam
83 Spools blowing aas per drawing
84 Z1A Silencers 1 lot As per Approved Vendor List - Loose NA Check Physical conditions Loose Installation checks as per drawing
E12 Power Distribution Box (for Soot 1 lot As per Approved Vendor List 1. SB PDB shall be flameproof type Loose Loose Control circuit checks, Protection Circuit check , Feeder as per
Blowers) motor rating, Meggar check , connection checks

85
E12 Power Distribution Box -For 1 lot As per Approved Vendor List - Loose NA NA Loose Control circuit checks, Protection Circuit check , Feeder as per
86 Dosing Motors & MOVs motor rating, Meggar check , connection checks
E21 Electrical Erection Items (Cable 1 lot As per Approved Vendor List Loose NA NA Loose Checks as per specifications, connection checks, cable routing
to Tray , Cables etc)
E25
01-JUL-2019
87
F34 VIJAY
Rotary KUMAR
Air Lock Valve (C572)
1 lot As per Approved Vendor List 1. Matching Flanges; Gaskets & Hardware to be supplied along with valve Loose NA NA Loose Operation to be checked
88 2. Considered Manual, May require Motorised
G1J Metallic Expansion Joints 1 lot As per Approved Vendor List Loose NA NA Loose - Third Country Shipment Installation checks as per drawing, Release springs & check for
Page 6 of 7 cold settings before start up
Page
897 of 9
 A B C D G H I J K L O
S.No WBS No Description Qty/Boiler Fabricating /Manufacturing Location Important point to be taken care before dispatch to Mundra Dispatch Condition Work at T SEZ (Mundra) Precommissioning / Commissiong Activities Dispatch condition to Nigeria Pre-Commissioning / Commissioning Activities at Site
(Approximate) to T SEZ(Mundra ) before dispatch from TSEZ Site (Nigeria)
6
90 I17 Soot Blower PLC Panel 1 lot As per Approved Vendor List Loose Loose
I21 Instrument Cable Tray, Cables, 1 lot As per Approved Vendor List 1. Instrument support structure should be Galvanised Loose NA NA Loose Check as per specifications
to JBs, Accessories 2. Hook up drawings for shop assembly and site to be prepared separate
23 3. Instrument Cabling scope is upto Field Junction Box. However FO Cabling
for Sootblower PLC shall be supplied upto Control Room.
4. Supply of cabling between Sootblower PLC & Sootblower MCC is in our
scope
5. SS Junction Box shall be provided for all FF signals
91
I31 Transmitters, Analysers, 1 lot As per Approved Vendor List 1. Instruments to be installed on Module will be identified and given to TECC) Loose NA Loose Callibration
to Guages, Control/On-Off Valves, 2. Intrinsically Safe Instruments to be used for Hazardous area protection.
I34 Temp Elements 3. Foundation field bus Instruments shall be considered for Closed Loop and
Open Loop other than those used in interlocks for BMS and BOP
4. Vendor documents needs to be expedited after PO Placement since these
documents serves as input for our piping.
92
PP3 Seismic Stop & Expansion 1 lot Thermax approved Fabricator - Loose NA NA Loose Installation as per drawing, Checking of expansion during
Pointers normal operation

93
R19 Insulation for Boiler 1 lot As per Approved Vendor List - Loose NA Loose Insulation as per schedule, Proper support for insulation

94
R22 Insulation for Piping and Ducting 1 lot As per Approved Vendor List - Loose NA Loose in pipe sections and Loose
95 duct insulation
SA1 / Canopy and Canopy Structural 1 lot Thermax approved Fabricator - Loose NA NA Pre-fabricated NA
96 SA2 Items
M11 Chemicals / Lubricants 1 lot As per Approved Vendor List - Loose NA Loose Check Chemicals/ Lubricants are as per specifications, filling of
M12 (Hazardous Cargo with Shelf lubricats as per recommendation.
97 Life)
98 N12 Paint for site touch up 1 lot As per Approved Vendor List - Loose NA NA Loose NA
Z1B Spring Hangers for Piping (RC 1 lot As per Approved Vendor List 1. Vendor documents needs to be expedited after PO Placement since these Loose NA NA Loose Installation checks, Removal of temporary supports, delocking of
Pump Piping) documents serves as input for our piping. cold condition locks
99
Z1E Spring Hangers for Pressure 1 lot As per Approved Vendor List 1. Vendor documents needs to be expedited after PO Placement since these Loose NA NA Loose Installation checks, Removal of temporary supports, delocking of
100 Parts (Risers) documents serves as input for our piping. cold condition locks
Z27 Safety Valve 1 lot As per Approved Vendor List 1. Vendor needs to submit GA drawing Loose NA NA Loose Installation checks, Clean and obstruction frees inlet and outlet
2. Pre order Back up quote available nozzle, Supporting and drain line of outlet piping
3. Vendor documents needs to be expedited after PO placement for our piping
101 drawings interface.
Z28 Level Gauge 1 lot As per Approved Vendor List 1. Vendor needs to submit GA drawing Loose NA NA Loose ILLUMINATION FOR LEVEL GAUGES, MARKING OF LEVEL
2. Vendor documents needs to be expedited after PO placement for our piping GAUGES FOR NWL
102 drawings interface.
Z2F Relief Valve 1 lot As per Approved Vendor List 1. Vendor needs to submit GA drawing Loose NA NA Loose Installation checks, Clean and obstruction frees inlet and outlet
2. Pre order Back up quote available nozzle, Supporting and drain line of outlet piping
3. Vendor documents needs to be expedited after PO placement for our piping
103 drawings interface.
Z2H Additional Valves 1 lot As per Approved Vendor List 1. Vendor needs to submit GA drawing even if it is a catelogue product. Loose NA NA Loose Installation as per drawing freeness of valves.
2. Pre order Back up quote available
3. Vendor documents needs to be expedited after PO placement for our piping
104 drawings interface.
105 Z2J Sacrificing Valve 1 lot As per Approved Vendor List Loose NA Loose Installation checks & trail of valve
106 Z2K Integral Process Valve 1 lot As per Approved Vendor List Loose NA Loose Installation as per drawing freeness of valves
107 Z2L Non Integral Process Valve 1 lot As per Approved Vendor List Loose NA Loose Installation as per drawing freeness of valves
Z2M Integral Motarised Valve 1 lot As per Approved Vendor List Loose NA Loose Installation as per drawing freeness of valves, motor as per
specifications, motor connections, trails of valve (opening &
108 closing)
Z2N Non Integral Motarised Valve 1 lot As per Approved Vendor List Loose NA Loose Installation as per drawing freeness of valves, motor as per
specifications, motor connections, trails of valve (opening &
109 closing)

110

01-JUL-2019
VIJAY KUMAR (C572)

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 iT IS VENDOR RESPONSIBILITY TO TAKE CARE OF THE CONTRACT/ PR. IF FOUND
ANY DEVIATION FROM THE SAME, VENDOR TO CORRECT THE SAME WITHOUT ANY TIME
AND COST IMPLICATION.

01-JUL-2019
VIJAY KUMAR (C572)

Page 9 of 9