PT.

MEDCO ENERGI
KERAMASAN GAS RECEIVING FACILITY

PIPE STRESS ANALYSIS REPORT FROM PIPELINE TO HP GAS

SCRUBBER (KRS-MBF-101)

B 23-09-2008 Approved for Construction ES IPW SAS

A 01-06-2008 Issued for Approval ES IPW SAS
BY CHK’D CHK’D APPV’D
REV. DATE DESCRIPTION
KELSRI MEDCO ENERGI
STATUS CODE :
A= Issued for Approval ; B= Approved For Construction ; C= As – Built ; I= Issued for Information ;
X= Document Cancelled
Total Or Partial Reproduction And / Or Utilization of This Document Are Forbidden Without Prior Written
Authorization of The Owner

ENGINEERING PROCUREMENT
CONSTRUCTION COMMISSIONING SUBCONTRACT NO. : BF 2691

STATUS REVISION

PT. KELSRI
B 0
KRS-D-G-001 0708-Q-CC-001

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KELSRI PIPE STRESS REPORT
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TABLE OF CONTENTS

1.0 SCOPE 4

2.0 GENERAL 4

3.0 DEFINITIONS 4

4.0 DESIGN CONDITIONS 8

5.0 STRESS ANALYSIS PROCEDURE 8

6.0 STRESS ANALYSIS RESULT 8

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KELSRI PIPE STRESS REPORT
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1. SCOPE

This result of calculations describes stress analysis of pipes from pipeline to HP Gas
Scrubber (KRS-MBF-101) in Keramasan Receiving Facility.

2. GENERAL

2.1. Software
This calculation is carried out with CAESAR software Version 4.20 developed by
COADE in the USA.

2.2. Code
This calculation note is in accordance with ASME/ANSI B31.3

2.3. Ambient Temperature

The ambient temperature has been considered equal to 70°F.

2.4. Load Case

Design Condition :
- Thermal + Pressure + Weight (OPE)
- Pressure + Weight (SUS)
- Expansions (EXP)

3. DEFINITIONS

3.1. Location
The piping systems to be checked are located on the following lines:
Line number to be checked and analyzing on the layout are:

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KELSRI PIPE STRESS REPORT
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Fig 1. Pipeline to HP Gas Scrubber (KRS-MBF-101)

3.2. Line Number

Line number to be checked and analyzing on the layout is:
 6”-FL-9407-1B

4. DESIGN CONDITIONS

The pipe stress analysis to be checked and analyzed based on the table 1. The
mechanical characteristic shown in table 2.

Table 1. Condition for line pipe

No. Description Line Ambient Fluid Density Design Design Press. Material Pipe
Temp. (oF) (lb/in3) Temp.( oF) (PSI)
1 6”-FL-9407-1B 70 0.0569 160 700 ASTM A106 GR B

Table 2. Mechanical Characteristic for line pipe

NO Description Line Nominal Schedule Corrosion Rating of

Size (inch) Allow ance (mm) Flange
1 6”-FL-9407-1B 6 40 1,6 # 150

5. STRESS ANALYSIS PROCEDURE

5.1 Design Loading

 Weight
Weight load is a summation of pipe weight itself plus weight of fluids for the
inside pipe section.
 Pressure

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 Design pressure has been used as load due to internal design pressures.
 Temperature
Maximum difference between ambient temperature and design temperature
has been used for thermal expansion calculation of the pipe.

5.2 Modeling

 Isometric drawing has been used for coordinate data modelling

 Anchor Points
 Pipe Supporting Maximum

5.3 Combined Stress Calculation

 Definition of Each Stress

Expansion Stress (EXP)
Expansion Stress produced by thermal expansion
(EXP) = L1 - L2
Expansion Stress stated here is same as 'Expansion Stress' prescribed in
ASME/ANSI B31.3 paragraph 319.2.2(b)(4)
Sustain Stress (SUS)
Sustained Stress produced by dead load and pressure load.
(SUS) = W + P
Sustained Stress stated here is same as 'Longitudinal Stresses' prescribed
in ASME/ANSI B31.3 paragraph 302.3.5
Operation Stress (OPE)
Operation Stress is a summation of the longitudinal stresses produced
by dead load, internal pressure, and thermal expansion.
(OPE) = W + P + T
Operation Stress stated here is same as the summed stresses
prescribed in ASME/ANSI B31.3 paragraph 302.3.6.

 Allowable Stresses
Thermal Expansion (EXP)
Allowable = SA + f (SH - SL)
SA = f (1.25 SC + 0.25 SH)
SC = basic allowable stress at minimum temperature
SH = basic allowable stress at maximum temperature
f = stress range reduction factor for cyclic condition
SL = longitudinal stress due to sustained loads
If SH > SL
SA = f (1.25 (SC + SH) - SL)
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 Sustain (SUS)
Allowable = SH
Operation (OPE)
Allowable = SH + SA

5.4 Case Calculation

The loads in this case are load combination from Dead Load, Pressure and
Temperature.

5.5 Simulation Result Evaluation

Based on the calculation result, the outputs will be evaluated from the following points
of view with the priority of listing order below:

 Maximum force and moment in the line

It could be seen from force and moment summary table that maximum force
and moment for each combination of loads.
 Maximum displacement in the line
It could be seen from displacement summary table that maximum displacement
for each combination of loads.
 Maximum stress in the line
It could be seen from stress summary table that maximum stress for each
combination of loads is less than that of allowable "CODE STRESS".

6. STRESS ANALYSIS RESULT

The final results of stress analysis for line pipe from pipeline to HP Gas Scrubber (KRS-
MBF-101) as follow:
 The maximum ratio is 30.14 % at node 480 caused by SUS
 The maximum displacement is 19.62 mm at node 608 caused by EXP

Table 3. Maximum Stress

Stress (lb/in2) Result

Case Node
Actual Allowable (%)
OPE 469 8427 - -
SUS 480 6028 20000 30,14
EXP 469 4789 45638 10,49

Table 4. Maximum Displacement

Displacements (mm) Result

Case Node
X Y Z (mm)
608 -18,218 -1,282 6,702 19,454
OPE
468 -0,856 -4,067 -5,013 6,512
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KELSRI PIPE STRESS REPORT
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489 -2,979 1,603 -12,223 12,682

458 0,214 0,032 -0,493 0,538
SUS 468 0,172 -4,071 -0,497 4,105
540 0,114 0,000 -0,526 0,538
608 -18,247 0,000 7,228 19,626
EXP 39 1,082 -0,609 -1,319 1,811
489 -3,148 -0,003 -11,697 12,113

Table 5a. Force and Moment for OPE case

Force (lb) Moment (ft-lb)

Case Node
Fx Fy Fz Mx My Mz
10 261 1070 42 2036 -2091 799
50 0 -2776 0 0 0 0
60 0 0 0 0 0 0
130 0 -625 0 0 0 0
170 0 -923 0 0 0 0
180 0 -523 0 0 0 0
190 0 -676 0 0 0 0
240 0 -1333 0 0 0 0
350 0 -903 0 0 0 0
440 0 -617 0 0 0 0
450 0 -452 -325 0 0 0
459 0 -308 0 0 0 0
480 0 -904 0 0 0 0
500 -254 0 0 0 0 0
510 0 -530 0 0 0 0
520 0 -351 0 0 0 0
530 0 -388 0 0 0 0
OPE 540 0 -379 0 0 0 0
550 0 -381 0 0 0 0
560 0 -382 0 0 0 0
570 0 -374 0 0 0 0
580 -87 -407 0 0 0 0
590 0 -280 0 0 0 0
600 0 -544 0 0 0 0
620 0 -573 295 0 0 0
630 0 -265 0 0 0 0
640 0 -411 0 0 0 0
650 0 -373 0 0 0 0
660 0 -383 -6 0 0 0
670 0 -380 0 0 0 0
680 0 -381 0 0 0 0
690 0 -381 0 0 0 0
700 0 -381 0 0 0 0
710 0 -381 0 0 0 0
720 0 -379 0 0 0 0

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730 0 -387 0 0 0 0
740 0 -348 -222 0 0 0
760 0 -355 0 0 0 0
770 52 -384 0 0 0 0
780 0 -380 0 0 0 0
790 22 -191 216 -313 -440 2

Table 5b. Force and Moment for SUS case

Force (lb) Moment (ft-lb)

Case Node
Fx Fy Fz Mx My Mz
10 0 -450 0 -422 3 84
50 0 0 0 0 0 0
60 0 -1280 0 0 0 0
130 0 -690 0 0 0 0
170 0 -808 0 0 0 0
180 0 -558 0 0 0 0
190 0 -666 0 0 0 0
240 0 -1336 0 0 0 0
350 0 -903 0 0 0 0
440 0 -617 0 0 0 0
450 0 -452 0 0 0 0
459 0 -308 0 0 0 0
480 0 -904 0 0 0 0
500 0 0 0 0 0 0
510 0 -530 0 0 0 0
520 0 -351 0 0 0 0
530 0 -388 0 0 0 0
540 0 -379 0 0 0 0
SUS
550 0 -381 0 0 0 0
560 0 -382 0 0 0 0
570 0 -374 0 0 0 0
580 0 -407 0 0 0 0
590 0 -280 0 0 0 0
600 0 -544 0 0 0 0
620 0 -573 0 0 0 0
630 0 -265 0 0 0 0
640 0 -411 0 0 0 0
650 0 -373 0 0 0 0
660 0 -383 0 0 0 0
670 0 -380 0 0 0 0
680 0 -381 0 0 0 0
690 0 -381 0 0 0 0
700 0 -381 0 0 0 0
710 0 -381 0 0 0 0
720 0 -379 0 0 0 0
730 0 -387 0 0 0 0

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740 0 -348 0 0 0 0
760 0 -355 0 0 0 0
770 0 -384 0 0 0 0
780 0 -380 0 0 0 0
790 0 -191 0 -313 -1 2

Table 5c. Force and Moment for EXP case

10 260 1519 42 2458 -2093 715

50 0 -2776 0 0 0 0
60 0 1280 0 0 0 0
130 0 65 0 0 0 0
170 0 -115 0 0 0 0
180 0 35 0 0 0 0
190 0 -10 0 0 0 0
240 0 0 0 0 0 0
350 0 0 0 0 0 0
440 0 0 0 0 0 0
450 0 0 -325 0 0 0
459 0 0 0 0 0 0
480 0 0 0 0 0 0
500 -254 0 0 0 0 0
510 0 0 0 0 0 0
520 0 0 0 0 0 0
530 0 0 0 0 0 0
540 0 0 0 0 0 0
550 0 0 0 0 0 0
EXP 560 0 0 0 0 0 0
570 0 0 0 0 0 0
580 -87 0 0 0 0 0
590 0 0 0 0 0 0
600 0 0 0 0 0 0
620 0 0 295 0 0 0
630 0 0 0 0 0 0
640 0 0 0 0 0 0
650 0 0 0 0 0 0
660 0 0 -6 0 0 0
670 0 0 0 0 0 0
680 0 0 0 0 0 0
690 0 0 0 0 0 0
700 0 0 0 0 0 0
710 0 0 0 0 0 0
720 0 0 0 0 0 0
730 0 0 0 0 0 0
740 0 0 -222 0 0 0
760 0 0 0 0 0 0
770 52 0 0 0 0 0

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780 0 0 0 0 0 0
790 22 0 216 0 -439 0

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