Design Doccument of Overhead VMS Gantry Structure (RGBS Package-1) @170KMPH

DESIGN AND ANALYSIS REPORT
OF OVERHEAD VMS GANTRY STRUCTURE
CLIENT: M/S QUALIX INFORMATION SYSTEM LLP.
PROJECT: OVERHEAD VMS GANTRY
OBJECTIVE: STRUCTUTRE IS DESIGNED TO CARRY VMS BOARD LOAD WITH WIND

PRESSURE.
BASIS OF THE DESIGN AND ANALYSIS OF THE STRUCTUTRE WAS

CALCULATION: ACCOMPLISHED USING "STAAD-Pro" SOFTWARE. WIND
LOADS ARE CALCULATED AS PER IS 875: 2015 PART 3.
DESIGN CALCULATION ARE PERFORMED IN ACCORDANCE
WITH IS 800-2007.
ZCC TECHNO PVT. LTD.

UNIT NO 452,
FOURTH FLOOR, JMD
MEGAPOLIS.
SEC 48, SOHNA ROAD
GURUGRAM-122018,
HARYANA
www.zcctechno.com
REVISION DATE DESCRIPTION DESIGN BY CHECKED BY APPROVED BY

0 28-04-2022 NARVINDER JKR BSS
TABLE OF CONTENTS
SECTION DESCRIPTION
1 INTRODUCTION
2 DESIGN SPECIFICATIONS
3 SUMMARY
4 FOUNDATION REACTIONS
5 BASE PLATE DESIGN
6 CONNECTION DESIGN
7 STAAD REPORT
8 STAAD OUTPUT
9 DWG & BOM

SECTION 1
INTRODUCTION
This report covers the analysis & design of Overhead VMS Gantry Structure
The scope of this report includes the checking the structural adequacy of member section
sizes for the loading which includes dead, wind and Live loads on the structure.
SECTION 2
DESIGN SPECIFICATIONS
STRUCTURE DETAILS:
STRUCTURE SPAN 18.5 m
DESIGN LIFE 25 Yrs
STRUCTURE TYPE GROUND BASE
WIND LOADING PARAMETERS:

BASIC WIND SPEED 47 m/s
TERRAIN CATEGORY 2
PROBABILITY FACTOR K1 0.9
HEIGHT FACTOR K2 1.0
TOPOGRAPHY FACTOR K3 1.0
IMPORTANCE FACTOR K4 1.0
DESIGN STANDARD:
WIND LOAD ON STRUCTURE BODY &

IS 875-PART 3-2015
APPURTENANCES:
DESIGN OF MEMBERS: IS800:2007
MATERIAL PROPERTIES:
CODE FOR BOLTS: IS 1367:1987

GRADE OF BOLTS 5.6 FOR STRUCTURE
CODE FOR OTHER MATERIALS 2062 (GRADE A)
MIN. YIELD STRESS (TUBE) 2550 kg/cm^2
DESIGN CRITERIA:
MIN. F.O.S. 1.50

PERMISSIBLE < H/150 (AT SERVICE LOAD)
PERMISSIBLE SWAY 7320/150 = 48.8MM
ACTUAL SWAY 41.524MM
HENCE OKAY
SECTION 3
SUMMARY
The Overhead VMS Gantry Structure has been designed based on the loadings & material
properties as specified under the Design Specifications section and has been found to be safe
SECTION 4
FOUNDATION REACTION (FACTORED)

Horizontal Vertical Horizontal Moment
My Mz
Node L/C Fx kN Fy kN Fz kN Mx kNm kNm kNm
1 4 1.5DL+1.5LL 0.405 18.759 0.017 0 0 0
5 1.5DL+1.5WL 1.438 124.898 9.121 0 0 0
6 1.2DL+1.2LL+1.2WL 1.341 105.83 7.297 0 0 0
2 4 1.5DL+1.5LL 0.535 24.057 -0.017 0 0 0
5 1.5DL+1.5WL -0.911 -94.927 10.573 0 0 0
6 1.2DL+1.2LL+1.2WL -0.581 -71.577 8.458 0 0 0
3 4 1.5DL+1.5LL -0.407 26.721 0.017 0 0 0
5 1.5DL+1.5WL -1.463 124.605 9.065 0 0 0
6 1.2DL+1.2LL+1.2WL -1.362 111.765 7.252 0 0 0
4 4 1.5DL+1.5LL -0.533 31.399 -0.017 0 0 0
5 1.5DL+1.5WL 0.936 -94.14 10.507 0 0 0
6 1.2DL+1.2LL+1.2WL 0.602 -65.269 8.406 0 0 0
FOUNDATION REACTION @FOUNDATION DESIGN

Horizontal Vertical Horizontal Moment
My Mz
Node L/C Fx kN Fy kN Fz kN Mx kNm kNm kNm
1 7 1.0DL+1.0LL 0.27 12.506 0.011 0 0 0
8 1.0DL+1.0WL 0.959 83.265 6.081 0 0 0
9 1.0DL+0.8LL+0.8WL 0.894 70.553 4.865 0 0 0
10 1.0DL+1.0LL+1.0WL 1.117 88.192 6.081 0 0 0
2 7 1.0DL+1.0LL 0.357 16.038 -0.011 0 0 0
8 1.0DL+1.0WL -0.608 -63.285 7.049 0 0 0
9 1.0DL+0.8LL+0.8WL -0.387 -47.718 5.639 0 0 0
10 1.0DL+1.0LL+1.0WL -0.484 -59.647 7.048 0 0 0
3 7 1.0DL+1.0LL -0.271 17.814 0.011 0 0 0
8 1.0DL+1.0WL -0.975 83.07 6.043 0 0 0
9 1.0DL+0.8LL+0.8WL -0.908 74.51 4.835 0 0 0
10 1.0DL+1.0LL+1.0WL -1.135 93.137 6.044 0 0 0
4 7 1.0DL+1.0LL -0.355 20.932 -0.011 0 0 0
8 1.0DL+1.0WL 0.624 -62.76 7.005 0 0 0
9 1.0DL+0.8LL+0.8WL 0.401 -43.513 5.604 0 0 0
10 1.0DL+1.0LL+1.0WL 0.502 -54.391 7.005 0 0 0
SECTION 5
BASE PLATE & ANCHOR BOLT DESIGN

Design of Anchor Bolts
Max. Factored Moment = 0.00 KNm
Max. Factored Compression = 124.90 KN
Max. Factored Tension= 94.93 KN
Maximum Factored shear= 10.57 KN
Grade of Concrete = M25
Dia/Size of Base Plate 332 332 mm
Size of Concrete Pedestal 500 500 mm
Diameter of Pipe 132 132 mm
C/c Distance of bolt to Bolt 212 212 mm
Design of anchor bolts
No. Dia
Bolt Dia. Nos.
4 30
Maximum Shear = 10.57 KN

Shear in one bolt(V)= 2.64 KN
Permissible shear in 5.6 grade bolt(vb)= 219.00 KN (Refer IS802:2016,PART 1 SEC 2 Table-1)
FOS= 82.85 >1.5
Shear in one bolt

2.64 KN
For maximum tension in bolt(Pt) =p/n±m*r/(Σr^2)= 23.73 KN FORCES DISTRIBUTION ON ANCHOR BOLT
Permissible tensile force in 5.6 grade bolt(Pto)= 353.00 KN (Refer IS802:2016,PART 1 SEC 2 Table-1)
FOS=Pto/Pt= 14.87 >1.5
Check for combined stresses
(Refer IS800:2007, Cl 10.3.6)

(Pt/Pto)^2+(V/Vb)^2 0.00467 < 1.00 < Hence ok
Tensile force resisted by anchor bolt/concrete bond= 15.82 KN
Permissible bond stress as per IS456-2000 for M-25 Concrete = 0.9 N/Sqmm
Refer clause B-2.1.2 & B-2.3 From IS456:2000
3.14x30xLx0.9*1.33=15821.17 Provided
L= 139.96 MM 750 mm
So provide 4 Nos-30 mm Dia Anchor Bolts 900mm long with embedment length of 750 MM
Design of Base Plate
Factored Moment M= 0.66KNm
Unfactored Moment = 0.44KNm
Factored Compression= 124.90KN
Unfactored Compression= 83.27KN
Factored Tension= 94.93KN
Unfactored Tension= 63.28KN
Unfactored Side Thrust= 7.05KN
Factored Side Thrust= 10.57KN
Compressive strength of Concrete = 25.00 N/mm2
Dia/Size of Base Plate 340 340 mm
Size of Concrete Pedestal 550 550 mm
Diameter of Pipe 132 132 mm
C/C Distance of Bolt 212 212 mm
Edge Distance = 64.00 mm
2
Plate Area A 1,15,600.00 mm
2
Concrete Area = 550x550 3,02,500.00 mm
Check for Base plate Size

Axial Force P= 124.90 KN
Section modulus of Base plate Z=(340^3)/(6) 65,50,666.67 mm3
Pressure on concrete pedestal (P/A+M/Z) 1.15 N/mm2
Grade of Concrete= M25

Maximum Bearing Pressure below base plate = 0.6Xfck 15.00 N/mm2 Cl 7.4.1 IS 800:2007
< Hence ok
Design check for the thickness of plate;
As per IS800:2007, clause no 7.4.3.1
Total Vertical load (w) = 83.27 kn

Total Vertical Factored load = 124.90 kn (1.5 factor of safety has been taken)
Base plate area = 1,15,600.00 mm^2
w = 1.08 N/mm^2
Partial factor of safety (Ymo) = 1.25 as per table25 in IS 800:2007

Yield strength of material (fy) = 250 N/mm^2
a (larger projection) = 104 mm
b(smaller projection) = 104 mm
Thickness of base plate= = 10 mm Say 16 mm
Provide Base plate of Size 340 mm X 340 mm and Thickness 16 mm
WELD DESIGN
Max Factored Tensile/Compressive Force. 124.90 KN
Throat Thickness 3 MM
te 2.1 MM
lw 528 MM
Fu 410 N/mm^2
Ymw 1.5 Site Welding
Pdw = Fu*Lw*te/Sqrt(3)*Ymw N
Pdw = 174978.7008 N
Pdw = 174.9787008 KN
Hence Okay
SECTION 6
CONNECTION DESIGN
Design of Flange Plate (Item-31)
Factored Moment M= 0.71 KNm
Unfactored Moment = 0.48 KNm
Factored Compression= 0.00 KN
Unfactored Compression= 0.00 KN
Factored Tension= 28.90 KN
Unfactored Tension= 19.27 KN
Unfactored Side Thrust= 1.43 KN
Factored Side Thrust= 2.15 KN
Dia/Size of Flange Plate 280 280 mm

Size of Pipe/Tube 132 132 mm
Design of bolts
No. Dia
Bolt Dia. Nos.
4 16

FOS= 115.46 >1.5
Shear in one bolt 0.54 KN
FOS=Pto/Pt= 6.96 >1.5
(Refer IS800:2007, Cl 10.3.6)
Thickness of Flange Plate=
Yield strength of material (fy) 250 N/mm^2

treq = SQRT((6*M)/(fy*b))
= 7.81756265 mm
Say 10 mm
Provide flange plate of Size 280 mm X 280 mm and Thickness 10 mm
WELD DESIGN
te 2.1 MM
lw 528 MM
Fu 410 N/mm^2
Pdw = 174978.7008 N
Pdw = 174.9787008 KN
Hence Okay
Design of Flange Plate (Item-33)
Factored Moment M= 0.06 KNm
Unfactored Moment = 0.04 KNm
Factored Compression= 99.53 KN
Unfactored Compression= 66.35 KN
Factored Tension= 99.53 KN
Unfactored Tension= 66.35 KN
Unfactored Side Thrust= 0.88 KN
Factored Side Thrust= 1.32 KN
Dia/Size of Flange Plate 240 240 mm

Size of Pipe/Tube 100 100 mm
Design of bolts
No. Dia
Bolt Dia. Nos.
4 16

FOS= 188.45 >1.5
Shear in one bolt 0.33 KN
FOS=Pto/Pt= 4.04 >1.5
(Refer IS800:2007, Cl 10.3.6)
Thickness of Flange Plate=
Yield strength of material (fy) 250 N/mm^2

treq = SQRT((6*M)/(fy*b))
= 0.04 mm
Say 10 mm
Provide flange plate of Size 240 mm X 240 mm and Thickness 10 mm
WELD DESIGN
te 2.1 MM
lw 400 MM
Fu 410 N/mm^2
Pdw = 132559.6218 N
Pdw = 132.5596218 KN
Hence Okay
SECTION 7
STAAD REPORT
Job No Sheet No Rev
1
Part
Software licensed to
Job Title Ref
By Date28-Mar-22 Chd
Client File Date/Time 29-Apr-2022 11:38

STAAD@QUALIX-18.5M GANTRY.std
Job Information
Engineer Checked Approved
Name:
Date: 28-Mar-22
Structure Type SPACE FRAME
Number of Nodes 199 Highest Node 88

Number of Elements 227 Highest Beam 242
Number of Plates 100 Highest Plate 342
Number of Basic Load Cases 3

Number of Combination Load Cases 7
Included in this printout are data for:

All The Whole Structure
Included in this printout are results for load cases:

Type L/C Name
Primary 1 DL
Primary 2 LL
Primary 3 WIND LOAD BODY
Combination 4 1.5DL+1.5LL
Combination 5 1.5DL+1.5WL
Combination 6 1.2DL+1.2LL+1.2WL
Combination 7 1.0DL+1.0LL
Combination 8 1.0DL+1.0WL
Primary Load Cases

Number Name Type
1 DL Dead
2 LL Live
3 WIND LOAD BODY Wind
Print Time/Date: 29/04/2022 15:51 STAAD.Pro V8i (SELECTseries 6) 20.07.11.33 Print Run 1 of 7
Job No Sheet No Rev
2
Part
Job Title Ref

Combination Load Cases

Comb. Combination L/C Name Primary Primary L/C Name Factor
4 1.5DL+1.5LL 1 DL 1.50
2 LL 1.50
5 1.5DL+1.5WL 1 DL 1.50
3 WIND LOAD BODY 1.50
6 1.2DL+1.2LL+1.2WL 1 DL 1.20
2 LL 1.20
7 1.0DL+1.0LL 1 DL 1.00
2 LL 1.00
8 1.0DL+1.0WL 1 DL 1.00
9 1.0DL+0.8LL+0.8WL 1 DL 0.80
2 LL 0.80
10 1.0DL+1.0LL+1.0WL 1 DL 1.00
2 LL 1.00
Y
X
Z Load 1
Whole Structure
Job No Sheet No Rev
3
Part
Job Title Ref

Y
X
Z Load 2
Whole Structure
Y
X
Z Load 3
Whole Structure
Job No Sheet No Rev
4
Part
Job Title Ref

Y
X
Z Load 4
Whole Structure
Y
X
Z Load 5
Whole Structure
Job No Sheet No Rev
5
Part
Job Title Ref

Y
X
Z Load 6
Whole Structure
Y
X
Z Load 7
Whole Structure
Job No Sheet No Rev
6
Part
Job Title Ref

Y
X
Z Load 8
Whole Structure
Y
X
Z Load 9
Whole Structure
Job No Sheet No Rev
7
Part
Job Title Ref

Y
X
Z Load 10
Whole Structure
SECTION 8
STAAD OUTPUT
Wednesday, July 13, 2022, 03:36 PM
PAGE NO. 1
****************************************************
* *
* STAAD.Pro V8i SELECTseries6 *
* Version 20.07.11.33 *
* Proprietary Program of *
* Bentley Systems, Inc. *
* Date= JUL 13, 2022 *
* Time= 15:36:11 *
* *
* LICENSED TO: *
****************************************************
1. STAAD SPACE
2. START JOB INFORMATION

3. ENGINEER DATE 28-MAR-22
4. END JOB INFORMATION
5. INPUT WIDTH 79
6. UNIT METER KN
7. JOINT COORDINATES
8. 1 0 0 0; 2 0 0 1; 3 18.5 0 0; 4 18.5 0 1; 5 0 0.453 0; 6 0 0.453 1
9. 7 18.5 0.453 0; 8 18.5 0.453 1; 9 0 1.853 0; 10 0 1.853 1; 11 18.5 1.853 0
10. 12 18.5 1.853 1; 13 0 3.253 0; 14 0 3.253 1; 15 18.5 3.253 0; 16 18.5 3.253 1
11. 17 0 4.653 0; 18 0 4.653 1; 19 18.5 4.653 0; 20 18.5 4.653 1; 21 0 4.977 0
12. 22 0 4.977 1; 23 18.5 4.977 0; 24 18.5 4.977 1; 25 0 7.097 0; 26 0 7.097 1
13. 27 18.5 7.097 0; 28 18.5 7.097 1; 29 0.75 4.977 0; 30 0.75 4.977 1
14. 31 0.75 7.097 0; 32 0.75 7.097 1; 33 2.25 4.977 0; 34 2.25 4.977 1
15. 35 2.25 7.097 0; 36 2.25 7.097 1; 37 3.75 4.977 0; 38 3.75 4.977 1
16. 39 3.75 7.097 0; 40 3.75 7.097 1; 41 5.25 4.977 0; 42 5.25 4.977 1
17. 43 5.25 7.097 0; 44 5.25 7.097 1; 45 6.75 4.977 0; 46 6.75 4.977 1
18. 47 6.75 7.097 0; 48 6.75 7.097 1; 49 7.75 4.977 0; 50 7.75 4.977 1
19. 51 7.75 7.097 0; 52 7.75 7.097 1; 53 9.25 4.977 0; 54 9.25 4.977 1
20. 55 9.25 7.097 0; 56 9.25 7.097 1; 57 10.75 4.977 0; 58 10.75 4.977 1
21. 59 10.75 7.097 0; 60 10.75 7.097 1; 61 11.75 4.977 0; 62 11.75 4.977 1
22. 63 11.75 7.097 0; 64 11.75 7.097 1; 65 13.25 4.977 0; 66 13.25 4.977 1
23. 67 13.25 7.097 0; 68 13.25 7.097 1; 69 14.75 4.977 0; 70 14.75 4.977 1
24. 71 14.75 7.097 0; 72 14.75 7.097 1; 73 16.25 4.977 0; 74 16.25 4.977 1
25. 75 16.25 7.097 0; 76 16.25 7.097 1; 77 17.75 4.977 0; 78 17.75 4.977 1
26. 79 17.75 7.097 0; 80 17.75 7.097 1; 81 1.5 4.977 0; 82 17 4.977 0
27. 83 1.5 4.977 1; 84 17 4.977 1; 85 0 3.797 0; 86 0 3.797 1; 87 18.5 3.797 0
28. 88 18.5 3.797 1
29. MEMBER INCIDENCES
30. 1 1 5; 2 5 9; 3 9 13; 4 13 85; 5 17 21; 6 21 25; 7 2 6; 8 6 10; 9 10 14
31. 10 14 86; 11 18 22; 12 22 26; 13 3 7; 14 7 11; 15 11 15; 16 15 87; 17 19 23
32. 18 23 27; 19 4 8; 20 8 12; 21 12 16; 22 16 88; 23 20 24; 24 24 28; 27 5 6
33. 28 7 8; 29 9 10; 30 11 12; 31 13 14; 32 15 16; 33 17 18; 34 19 20; 35 21 22
34. 36 23 24; 37 25 26; 38 27 28; 39 21 29; 40 29 81; 41 33 37; 42 37 41; 43 41 45
35. 44 45 49; 45 49 53; 46 53 57; 47 57 61; 48 61 65; 49 65 69; 50 69 73; 51 73 82
36. 52 77 23; 53 22 30; 54 30 83; 55 34 38; 56 38 42; 57 42 46; 58 46 50; 59 50 54
37. 60 54 58; 61 58 62; 62 62 66; 63 66 70; 64 70 74; 65 74 84; 66 78 24; 67 25 31
38. 68 31 35; 69 35 39; 70 39 43; 71 43 47; 72 47 51; 73 51 55; 74 55 59; 75 59 63
C:\Users\Dell\Desktop\GANTRY GIRDER\STAAD\STAAD@QUALIX-18.5M GANTRY.anl Page 1 of 63

STAAD SPACE -- PAGE NO. 2
39. 76 63 67; 77 67 71; 78 71 75; 79 75 79; 80 79 27; 81 26 32; 82 32 36; 83 36 40

40. 84 40 44; 85 44 48; 86 48 52; 87 52 56; 88 56 60; 89 60 64; 90 64 68; 91 68 72
41. 92 72 76; 93 76 80; 94 80 28; 99 29 31; 100 30 32; 101 33 35; 102 34 36
42. 103 37 39; 104 38 40; 105 41 43; 106 42 44; 107 45 47; 108 46 48; 109 49 51
43. 111 53 55; 113 57 59; 115 61 63; 116 62 64; 117 65 67; 118 66 68; 119 69 71
44. 120 70 72; 121 73 75; 122 74 76; 123 77 79; 124 78 80; 125 6 9; 126 9 14
45. 127 14 17; 128 8 11; 129 11 16; 130 16 19; 131 29 30; 132 31 32; 133 33 34
46. 134 35 36; 135 37 38; 136 39 40; 137 41 42; 138 43 44; 139 45 46; 140 47 48
47. 141 49 50; 142 51 52; 143 53 54; 144 55 56; 145 57 58; 146 59 60; 147 61 62
48. 148 63 64; 149 65 66; 150 67 68; 151 69 70; 152 71 72; 153 73 74; 154 75 76
49. 155 77 78; 156 79 80; 157 22 32; 158 32 34; 159 34 40; 160 40 42; 161 42 48
50. 166 64 66; 167 66 72; 168 72 74; 169 74 80; 170 80 24; 171 21 31; 172 31 33
51. 173 33 39; 174 39 41; 175 41 47; 176 47 49; 177 49 55; 178 55 57; 179 57 63
52. 180 63 65; 181 65 71; 182 71 73; 183 73 79; 184 79 23; 185 81 33; 186 82 77
53. 187 83 34; 188 84 78; 189 85 17; 190 86 18; 191 87 19; 192 88 20; 193 86 83
54. 194 85 81; 195 88 84; 196 87 82; 199 53 51; 200 53 59; 201 48 51; 202 47 52
55. 203 52 55; 204 51 56; 205 56 59; 206 55 60; 207 60 63; 208 59 64; 209 64 67
56. 210 63 68; 211 44 47; 212 43 48; 213 22 29; 214 29 34; 215 34 37; 216 37 42
57. 217 42 45; 218 45 50; 219 50 53; 220 53 58; 221 58 61; 222 61 66; 223 66 69
58. 224 69 74; 225 74 82; 226 82 78; 227 78 23; 228 21 30; 229 30 33; 230 33 38
59. 231 38 41; 232 41 46; 233 46 49; 234 49 54; 235 54 57; 236 57 62; 237 62 65
60. 238 65 70; 239 70 73; 240 73 84; 241 84 77; 242 77 24
61. SURFACE INCIDENCE
62. 46 48 64 62 SURFACE 1
63. START GROUP DEFINITION
64. MEMBER
65. _MAIN_1 1 TO 24 189 TO 192
66. _HORI_1 27 TO 94 99 TO 109 111 113 115 TO 124 131 TO 156 185 TO 188
67. _DIAG_1 125 TO 130 157 TO 161 166 TO 184
68. _MISC_1 137 TO 150 201 TO 212 217 TO 222 232 TO 237
69. _HB_1 43 TO 48 57 TO 62 71 TO 76 85 TO 90
70. _MAIN 7 TO 12 19 TO 24 190 192
71. _H11 100 102 104 120 122 124 157 TO 161 166 TO 170 193 195 213
72. _H22 53 TO 56 63 TO 66 81 TO 84 91 TO 94 187 188
73. _H33 57 TO 62 85 TO 90
74. _V11 106 108 116 118
75. _72X72X4 108 116
76. JOINT
77. END GROUP DEFINITION
78. DEFINE MATERIAL START
79. ISOTROPIC STEEL
80. E 2.05E+008
81. POISSON 0.3
82. DENSITY 76.8195
83. ALPHA 1.2E-005
84. DAMP 0.03
85. TYPE STEEL
86. STRENGTH FY 253200 FU 407800 RY 1.5 RT 1.2
87. ISOTROPIC CONCRETE
88. E 2.17185E+007
89. POISSON 0.17
90. DENSITY 23.5616
91. ALPHA 1E-005
92. DAMP 0.05
93. TYPE CONCRETE
94. STRENGTH FCU 27579

95. END DEFINE MATERIAL

96. MEMBER PROPERTY INDIAN
97. 1 TO 24 189 TO 192 TABLE ST TUBE TH 0.0048 WT 0.132 DT 0.132
99. 99 TO 104 119 TO 130 157 TO 161 166 TO 184 193 TO 196 199 200 213 TO 216 223 -
101. 105 TO 107 109 111 113 115 117 118 201 TO 212 217 TO 222 232 TO 236 -
102. 237 TABLE ST TUBE TH 0.004 WT 0.072 DT 0.072
103. 39 TO 42 49 TO 56 63 TO 70 77 TO 84 91 TO 94 185 TO 187 -
104. 188 TABLE ST TUBE TH 0.0032 WT 0.08 DT 0.08
105. 43 TO 48 57 TO 62 71 TO 76 85 TO 90 TABLE ST TUBE TH 0.0032 WT 0.1 DT 0.1
106. 108 116 TABLE ST TUBE TH 0.0036 WT 0.0915 DT 0.0915
107. SURFACE PROPERTY
108. 1 THICKNESS 0.0001
109. CONSTANTS
110. MATERIAL STEEL MEMB 1 TO 24 27 TO 94 99 TO 109 111 113 115 TO 161 166 TO 196 -
111. 199 TO 242
112. SURFACE CONSTANTS
113. MATERIAL STEEL ALL
114. SUPPORTS
115. 1 TO 4 PINNED
116. *BASIC WIND SPEED VB = 47 M/S
117. * LOAD F = CF X AE X PD
118. * CF = 2
119. * K1 = 0.90 (DESIGN PEROID = 25YRS), K2 = 1.0 (TER. CAT.=2), K3 = 1.0, K4 = 1.0
120. * CF FOR MAIN LEG - 1.3
121. * CF FOR HORIZONTAL - 1.3
122. * CF FOR VERT - 1.3
123. * CF FOR VMS SHEET - 2.0
124. * REDUCTION FACTOR = 0.66 FOR VMS
125. * KD = 1.0, KA = 1.0, KC = 1.0
126. * VZ = VB*K1*K2*K3*K4 M/S, 42.3 M/S
127. * PZ = 0.6*VZ^2 N/M^2 = 1073.574 N/M^2
128. * PD = PZ*KA*KD*KC N/M^2 = 1073.574 N/M^2
129. * PD = 1.074 KN/M^2
130. * F = 1.3*0.132*1.074 =0.184 KN/M (FOR MAIN LEG)
131. * F = 1.3*0.08*1.074 =0.112 KN/M (FOR HORIZONTAL)
132. * F = 1.3*0.1*1.074 =0.139 KN/M (FOR HORIZONTAL)
133. * F = 1.3*0.050*1.074 =0.069 KN/M (FOR VER@DIAG)
134. * F = 1.3*0.072*1.074 =0.1 KN/M (FOR VER)
135. * F = 1.3*0.0915*1.074 =0.128 KN/M (FOR VER)
136. * F = 2*0.66*1.074 =1.42 KN/SQM (FOR VMS)
137. ***********************************************************
138. LOAD 1 LOADTYPE DEAD TITLE DL
139. SELFWEIGHT Y -1.1
140. FLOOR LOAD
141. YRANGE 4.977 4.977 FLOAD -0.04 XRANGE 6.75 18.5 ZRANGE 0 1 GY
**NOTE** about Floor/OneWay Loads/Weights.
Please note that depending on the shape of the floor you may
have to break up the FLOOR/ONEWAY LOAD into multiple commands.
For details please refer to Technical Reference Manual
Section 5.32.4.2 Note d and/or "5.32.4.3 Note f.

142. MEMBER LOAD

143. 108 116 CON GY -5.5
144. LOAD 2 LOADTYPE LIVE TITLE LL
145. FLOOR LOAD
146. YRANGE 4.977 4.977 FLOAD -1.5 XRANGE 6.75 18.5 ZRANGE 0 1 GY
147. LOAD 3 LOADTYPE WIND TITLE WIND LOAD BODY
148. MEMBER LOAD
149. *******MAIN LEG***********
150. 7 TO 12 19 TO 24 190 192 UNI GZ -0.184
151. *******HORIZONTAL***********
152. 100 102 104 120 122 124 157 TO 161 166 TO 170 193 195 213 UNI GZ -0.069
153. 53 TO 56 63 TO 66 81 TO 84 91 TO 94 187 188 UNI GZ -0.112
154. 57 TO 62 85 TO 90 UNI GZ -0.139
155. 106 118 UNI GZ -0.1
156. 108 116 UNI GZ -0.128
157. *******VMS LOAD***********
158. SURFACE LOAD
159. 1 PR GZ -1.42
160. ******************************************************************************
161. **LIMIT STATE COMBINATION
162. LOAD COMB 4 1.5DL+1.5LL
163. 1 1.5 2 1.5
164. LOAD COMB 5 1.5DL+1.5WL
165. 1 1.5 3 1.5
166. LOAD COMB 6 1.2DL+1.2LL+1.2WL
167. 1 1.2 2 1.2 3 1.2
168. ******************************************************************************
169. **SERVICE LOAD COMBINATION
170. LOAD COMB 7 1.0DL+1.0LL
171. 1 1.0 2 1.0
172. LOAD COMB 8 1.0DL+1.0WL
173. 1 1.0 3 1.0
175. 1 0.8 2 0.8 3 0.8
176. **LOAD COMBINATION FOR FOUNDATION****
178. 1 1.0 2 1.0 3 1.0
179. ******************************************************************************
180. PERFORM ANALYSIS
P R O B L E M S T A T I S T I C S
-----------------------------------
NUMBER OF JOINTS 199 NUMBER OF MEMBERS 227

NUMBER OF PLATES 100 NUMBER OF SOLIDS 0
NUMBER OF SURFACES 1 NUMBER OF SUPPORTS 4

SOLVER USED IS THE IN-CORE ADVANCED MATH SOLVER
TOTAL PRIMARY LOAD CASES = 3, TOTAL DEGREES OF FREEDOM = 1182

TOTAL LOAD COMBINATION CASES = 7 SO FAR.
181. LOAD LIST 4 TO 10

182. PARAMETER 1
183. CODE IS800 LSD
184. FU 410000 ALL
185. FYLD 250000 ALL
186. CHECK CODE ALL
|----------------------------------------------------------------------------------|
| Member Number: 1 |
| Member Section: ST TUB E (INDIAN SECTIONS) |
| Status: PASS Ratio: 0.324 Critical Load Case: 2 Location: 0.45 |
| Critical Condition: Sec. 9.3.2.2 |
|----------------------------------------------------------------------------------|
|----------------------------------------------------------------------------------|

STAAD.PRO CODE CHECKING - IS-800-2007-LSD (V2.0)

****************************************************
|----------------------------------------------------------------------------------|
|----------------------------------------------------------------------------------|
|----------------------------------------------------------------------------------|
|----------------------------------------------------------------------------------|


****************************************************
|----------------------------------------------------------------------------------|
|----------------------------------------------------------------------------------|
| Critical Condition: Sec. 6.2 |
|----------------------------------------------------------------------------------|
|----------------------------------------------------------------------------------|


****************************************************
|----------------------------------------------------------------------------------|
|----------------------------------------------------------------------------------|
|----------------------------------------------------------------------------------|
|----------------------------------------------------------------------------------|


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|----------------------------------------------------------------------------------|


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|----------------------------------------------------------------------------------|


****************************************************
|----------------------------------------------------------------------------------|
|----------------------------------------------------------------------------------|
|----------------------------------------------------------------------------------|
|----------------------------------------------------------------------------------|


****************************************************
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|----------------------------------------------------------------------------------|


****************************************************
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|----------------------------------------------------------------------------------|


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187. STEEL TAKE OFF ALL

STEEL TAKE-OFF
--------------
PROFILE LENGTH(METE) WEIGHT(KN )
ST TUB E 28.39 5.326

ST TUB E 175.05 8.985
ST TUB E 42.00 3.172
ST TUB E 32.00 3.046
ST TUB E 59.24 4.951
ST TUB E 4.24 0.412
----------------
TOTAL = 25.892
************ END OF DATA FROM INTERNAL STORAGE ************
188. FINISH

*********** END OF THE STAAD.Pro RUN ***********
**** DATE= JUL 13,2022 TIME= 15:36:14 ****
************************************************************
* For technical assistance on STAAD.Pro, please visit *
* http://selectservices.bentley.com/en-US/ *
* *
* Details about additional assistance from *
* Bentley and Partners can be found at program menu *
* Help->Technical Support *
* *
* Copyright (c) 1997-2015 Bentley Systems, Inc.
* http://www.bentley.com *
************************************************************

SECTION 9
STRUCTUTRE FABRICATION
DRAWING & BOM
NOTE :
27 27
28 28
B
30 30
20 20 20 20 20A 20A 20A 20A 20 20 20 20 20
A
20 25 29 29 25
1 26 30 30 26 2
20A
NATIONAL HIGHWAYS AUTHORITY OF INDIA

(Ministry of Road Transport & Highways)
14 14 (Government of India)
6 6
1B 1B
9 10 9
6 6 8 CHAITANYA PROJECTS
15 12 12 15
CONSULTANCY PVT. LTD.
16 16
RK Tower, Sector 4, Vaishali, Ghaziabad,
11 11 Uttar Pradesh-201010
5 5
15 15
11 11
M/s. RAVI INFRABUILS PROJECT
11 15A 15A 11
PVT.LTD.
13
13
1A 1A
95 Hiran Magri, Sec 11
5 5 8 Udaipur - 313002
36
A
9 10 9
B
QUALIX INFORMATION SYSTEM LLP.

B-29, Sector 4,
37 Noida, Uttar Pradesh 201301
17 17
ZCC TECHNO PVT.LTD.
4 4
CONSTRUCTION OF 6-LANE ACCESS CONTROLLED GREENFIELD

HIGHWAY AS A SECTION OF SANGARIYA-SANTALPUR NATIONAL
HIGHWAY NO. 754K COMMENCING AT CH. 4+888 AT RAJASTHAN/
GUJARAT BORDER (NEAR VANTDAU) AND ENDS AT CH. 35+000
(NEAR THARAD) AND PASSING THROUGH 20.782KM OF EXISTING
NH-68 AND 9.33KM GREENFIELD AREA IN THE STATE OF GUJARAT
AS A PART OF AMRITSAR-JAMNAGAR ECONOMIC CORRIDOR ON
EPC UNDER BHARATMALA PARIYOJANA (AJ/RJBS-PACKAGE-1)
3 BOTTOM OF BASE PL. LEVEL. 3

4 4
TITLE:
2 ROAD LEVEL. 2
OVERHEAD GANTRY STRUCTURE
DETAILS FOR VSDS
DWG. NO: PR/AJ/RGBS/PKG1/008
1 2
SHEET. : 1 OF 4
DATE : 07/04/2022 SCALE. : AS SHOWN
DRAWN BY CHKD. BY APPROVED BY

3
3 3 F. MANDAL J.K.R S. G
B
2 2
4 4 R0
4 4
A
3 3
1 1
1 2 3
NOTE :
14 14
6 6
A
9 10 9
15 12 16 19 19 12 15
16
11 11
12A
12A 12A 5
15 12A 15
11 11 NATIONAL HIGHWAYS AUTHORITY OF INDIA
18 (Ministry of Road Transport & Highways)
15A 19A 19 15A
11 11 (Government of India)
12A 18 19
A 19A A
9 10 9
B CHAITANYA PROJECTS
17 17 Uttar Pradesh-201010

PVT.LTD.
Udaipur - 313002
4 4

B-29, Sector 4,
Noida, Uttar Pradesh 201301
BOTTOM OF BASE PL. LEVEL.

ZCC TECHNO PVT.LTD.
3 3
2 ROAD LEVEL. 2

1 2 HIGHWAY NO. 754K COMMENCING AT CH. 4+888 AT RAJASTHAN/
TITLE:
27 27 DETAILS FOR VSDS
28 28
3A
SHEET. : 2 OF 4
B
22 24 23 24 24 23 30 30 23 24 24 23 24 22
20 20 20 20 20A 20A 20A 20A 20A 20 20 20 20 20
24 24
21 24 24 21 DRAWN BY CHKD. BY APPROVED BY
A
37
23 20 25 29 29 25 20 23 F. MANDAL J.K.R S. G
22 22
1 24 26 30 30 36
26 24 2 3A R0
NOTE :
6 6 6 6
7
33 33
34 35
33
7
7
5
5 5 5
34 35
7
34 35
CB1
32 5 5 32
31 31
8 NATIONAL HIGHWAYS AUTHORITY OF INDIA
(Government of India)
7
31 31
37
8
32 32 CHAITANYA PROJECTS
4 4 4 4
Uttar Pradesh-201010
8
8
PVT.LTD.
7 95 Hiran Magri, Sec 11
BOTTOM OF BASE PL. LEVEL. Udaipur - 313002
3 3
31
2 2 ROAD LEVEL.

32 B-29, Sector 4,
CB1
A B A B
ZCC TECHNO PVT.LTD.

2 (NEAR THARAD) AND PASSING THROUGH 20.782KM OF EXISTING
1
TITLE:
3
AB1 DETAILS FOR VSDS
36

SHEET. : 3 OF 4

F. MANDAL J.K.R S. G
B R0
A
37
38
1 2
NATIONAL HIGHWAYS AUTHORITY OF INDIA
(Government of India)
CHAITANYA PROJECTS
Uttar Pradesh-201010

PVT.LTD.
Udaipur - 313002

B-29, Sector 4,
ZCC TECHNO PVT.LTD.

TITLE:
DETAILS FOR VSDS
SHEET. : 4 OF 4

F. MANDAL J.K.R S. G
R0

Design Doccument of Overhead VMS Gantry Structure (RGBS Package-1) @170KMPH

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Design Doccument of Overhead VMS Gantry Structure (RGBS Package-1) @170KMPH

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DESIGN AND ANALYSIS REPORT

OF OVERHEAD VMS GANTRY STRUCTURE

CLIENT: M/S QUALIX INFORMATION SYSTEM LLP.

PROJECT: OVERHEAD VMS GANTRY

OBJECTIVE: STRUCTUTRE IS DESIGNED TO CARRY VMS BOARD LOAD WITH WIND

BASIS OF THE DESIGN AND ANALYSIS OF THE STRUCTUTRE WAS

ZCC TECHNO PVT. LTD.

REVISION DATE DESCRIPTION DESIGN BY CHECKED BY APPROVED BY

5 BASE PLATE DESIGN

9 DWG & BOM

WIND LOADING PARAMETERS:

WIND LOAD ON STRUCTURE BODY &

CODE FOR BOLTS: IS 1367:1987

CODE FOR OTHER MATERIALS 2062 (GRADE A)

MIN. YIELD STRESS (TUBE) 2550 kg/cm^2

MIN. F.O.S. 1.50

FOUNDATION REACTION (FACTORED)

FOUNDATION REACTION @FOUNDATION DESIGN

BASE PLATE & ANCHOR BOLT DESIGN

Design of anchor bolts

Maximum Shear = 10.57 KN

FOS= 82.85 >1.5

Shear in one bolt

(Refer IS800:2007, Cl 10.3.6)

Tensile force resisted by anchor bolt/concrete bond= 15.82 KN

Check for Base plate Size

Grade of Concrete= M25

Design check for the thickness of plate;

As per IS800:2007, clause no 7.4.3.1

Total Vertical load (w) = 83.27 kn

Partial factor of safety (Ymo) = 1.25 as per table25 in IS 800:2007

Thickness of base plate= = 10 mm Say 16 mm

Provide Base plate of Size 340 mm X 340 mm and Thickness 16 mm

Dia/Size of Flange Plate 280 280 mm

Maximum Shear = 2.15 KN

FOS= 115.46 >1.5

Shear in one bolt 0.54 KN

Thickness of Flange Plate=

Yield strength of material (fy) 250 N/mm^2

Provide flange plate of Size 280 mm X 280 mm and Thickness 10 mm

Dia/Size of Flange Plate 240 240 mm

Maximum Shear = 1.32 KN

FOS= 188.45 >1.5

Shear in one bolt 0.33 KN

Thickness of Flange Plate=

Yield strength of material (fy) 250 N/mm^2

Provide flange plate of Size 240 mm X 240 mm and Thickness 10 mm

Client File Date/Time 29-Apr-2022 11:38

Structure Type SPACE FRAME

Number of Nodes 199 Highest Node 88

Number of Basic Load Cases 3

Included in this printout are data for:

Included in this printout are results for load cases:

Primary Load Cases

Client File Date/Time 29-Apr-2022 11:38

Combination Load Cases

Client File Date/Time 29-Apr-2022 11:38

Client File Date/Time 29-Apr-2022 11:38

Client File Date/Time 29-Apr-2022 11:38

Client File Date/Time 29-Apr-2022 11:38

Client File Date/Time 29-Apr-2022 11:38

2. START JOB INFORMATION

C:\Users\Dell\Desktop\GANTRY GIRDER\STAAD\STAAD@QUALIX-18.5M GANTRY.anl Page 1 of 63