7810-8110-CA-1201-651-002 - A1 - Inlet Sep.

RVSuite
Version 5.00 RELIEF CALCULATIONS WORKBOOK

RVSUITE: COVER SHEET
CONTRACT No 7810 CALCULATION No 7810-8110-CA-1201-651-002
CLIENT Duqm Refinery & Petrochemical Industries Company LLC SAFETY CALC YES CLASS 1
PROJECT TITLE Duqm Petrochemical Project ITEM 1201-PSV-0002A/B
UNIT/ AREA 1201 LOCATION 1201V-001 INLET SEPARATOR
SUBJECT
This calculation sizes 1201-PSV-0002A/B on Inlet Separator (1201V-001).

This calculation is also applicable to 1202-PSV-0002A/B on Inlet Separator (1202V-001) in Train 2.
Train 2 configuration is identical to Train 1 with the exception that train number 1201 is replaced with train number 1202.
One PSV is in duty and one serves as spare.
DRAWING Nos
1. PFD: DRP002-FED-1201-T-PFD-001-1_O1 INLET SEPARATOR AND MERCURY REMOVAL PACKAGE (TRAIN 1)
2. P&ID: DRP002-FED-1201-T-PID-002-1_H1_Markup GAS DEHYDRATION AND MERCURY REMOVAL - INLET SEPARATOR TRAIN 1
3. P&ID: DRP002-FED-1721-T-PID-003-1_O1 NGL FEED GAS AND LEAN GAS PIPELINES - BATTERY LIMIT TRAIN 1
REFERENCE DATA
1. DRP002-FED-DSH-T-1201V-001_REV O1_INLET SEPARATOR PRESSURE VESSEL DATA SHEET
2. DRP002-FED-1100-T-DPT-001-1_REV O1_NGL FEED GAS & INLET FILTER SEPARATOR DPT DIAGRAM
3. DRP002-FED-1201-P-PP-001-1_REV A1_UNIT 1201/1301/1641 NGL PROCESS TRAIN NORTH PLOT PLAN
4. DRP002-FED-RPT-Z-1000-007_REV D1_NGL PLANT AND PIPELINE FERA
5. DRP002-FED-1650-T-DPT-001-1_REV O1_NGL FLARE SYSTEM HP FLARE DPDT DRAWING
6. DRP002-FED-PHD-T-0000-001_REV D1_PROCESS DESIGN CRITERIA
7. DRP002-FED-1101-T-DPT-001-1_REV O1_FEED GAS RECEPTION FACILITY (TRAIN 1) NGL FEED GAS METERING DPT DIAGRAM
DESIGN BASIS
SPECIFICATIONS:
DRP002-FED-SPE-U-0000-004_A1 - BASIC ENGINEERING DESIGN DATA (BEDD)
STANDARDS & CODES:

1 FW PROCESS STANDARDS : STD 602 REV 5-SAFETY OVERPRESSURE PROTECTION (PRESSURE SYSTEMS)
2 API STD 521 - PRESSURE RELIEVING AND DEPRESSURING SYSTEMS - 6TH EDITION JAN 2014
3 API STD 520 PART I - SIZING AND SELECTION OF PRESSURE RELIEVING DEVICES IN REFINERY, 9TH EDITION JUL 2014
4 API RP 520 PART II INSTALLATION OF PRESSURE RELIEVING DEVICES IN REFINERY, 6TH EDITION MAR 2015
5 API STD 526 - FLANGED STEEL PRESSURE-RELIEF VALVES - 7TH EDITION SEPT 2018
6 DRP002-FED-PHD-T-0000-006_REV A1_OVERPRESSURE PROTECTION PHILOSOPHY
OTHERS:
REMARKS
1. Inlet Separator (1201V-001) size has been reduced (to prevent liquid overfill in Degassing Drum prior to gas blow-by from 1201V-001) compared to
the size used in this calculation.
1201V-001 size used in this calculation is conservative for relief valve sizing, calculation has not been changed to reflect final 1201V-001 size but it
shall be updated during detailed engineering by EPC Contractor.
HOLDS
REV DATE DESCRIPTION ORIGINATOR CHECKER APPROVER

A1 15/09/2020 Preliminary Sizing I Shaliek N Kounnou E Pattala
eakkasit.pattala
islam.shaliek
Nick.Kounnou
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RVSuite

RVSUITE: COVER SHEET
CLIENT Duqm Refinery & Petrochemical Industries Company LLC ITEM 1201-PSV-0002A/B
PROJECT TITLE Duqm Petrochemical Project LOCATION 1201V-001 INLET SEPARATOR
UNIT/ AREA 1201 SAFETY CALC YES
REVISION A1
DATE 15/09/2020
NOTE
DESCRIPTION Preliminary Sizing CALCULATION
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ORIGINATOR I Shaliek CLASS
CHECKER N Kounnou
APPROVER E Pattala
Pressure Unit bar
RELIEF VALVE TAG NUMBER 1201-PSV-0002A/B
LOCATION OF RELIEF VALVE 1201V-001 INLET SEPARATOR
OTHER EQUIPMENT PROTECTED N/A
ATMOSPHERIC PRESSURE 1.022 bara
MINIMUM EQUIPMENT DESIGN PRESSURE 92.7 barg
RELIEF VALVE SET PRESSURE 92.7 barg
RELIEF VALVE DISCHARGES TO Flare
TYPE OF RELIEF VALVE Conventional
PRESSURE VESSEL DESIGN CODE ASME VIII
NUMBER OF RELIEF VALVES Single 2
RUPTURE DISK PROVIDED UPSTREAM? No
KEY ASSUMPTIONS
1. The set pressure of 1201-PSV-0002A/B is 92.7 barg which has been used in line with the equipment design pressure (1201V-001).
2. Fire case calculated wetted area design margin for piping is made at 50% allowance as a conservative approach during FEED. EPC contractor
shall perform a detailed evaluation with piping isometrics to conclude the accurate fire load.
3. PSV Inlet/outlet line sizes are estimated to be 4" & 8" respectively, EPC Contractor to verify the line size based on the Vendor PSV installed rated
capacity and detailed piping layout.
4. 1201V-001 Nozzle to 1201-PSV-0002A/B is assumed to be designed at 4" N.B to match the PSV inlet line size so that inlet line losses to be
minimized and within the 3% of Set Pressure requirement. EPC Contractor to verify the separator nozzles size and update MDS accordingly.
SUMMARY OF RESULTS
1. Governing Case: FireGas Case
2. PSV type: Conventional
3. Relief Valve Selection-Tag No: 1201-PSV-0002A/B
4. Set Pressure: 92.7 barg
5. Inlet/Outlet flange rating: 600# /150#
6. Inlet NozzleSize (in) /Orifice/Outlet NozzleSize (in): 3J4
7. Inlet Line Size: 4"
8. Outlet Line Size: 8"
NOTES
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RVSUITE: CONTENTS SHEET
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Sl NO. WORKSHEETS Page No

1 FrontSheet 1
2 RVData 2
3 Contents 3
4 SystemSketch 4
5 CausesOfOverpressure 5-7
6 ReliefLoadSummary 8-9
7 FirePartLiqFull 10-11
8 FireGas 12-13
9 VapourRVsizing 14-16
ATT. NO. ATTACHMENTS

1 HYSYS Summary Report
2 PSVs Inlet/Outlet Lines Size
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RVSUITE: SYSTEM SKETCH SHEET
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PROCESS DESCRIPTION
Any liquid aerosol content will be removed from NGL Feed gas by Inlet Separator (1201V-001) which is a vertical vessel that has mist eliminator at
the top. Mist eliminator is provided for the separator with a removal efficiency of 99% droplets to ensure supply of dry NGL Feed gas to Mercury
Removal Package (1201PK-001).
The liquid level inside the separator is controlled by ON/OFF Level controller (LC-0002) to drain off any excess oily water to Degassing Drum.
NGL Inlet Separator features two trains. The above system sketch is for Train 1 only and the corresponding Train 2 configuration is identical with
the exception that train number 1201 is replaced with train number 1202.
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RVSUITE: CAUSES OF OVERPRESSURE WORKSHEET
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REASON FOR OVERPRESSURE / NO OVERPRESSURE

S.NO. CONTINGENCY APPLICABLE
(For detailed justification refer to notes)
1a. CLOSED (BLOCKED) OUTLET No Blockage of mist eliminator within 1201V-001 or any isolation valve on discharge can block gas flow
Vapour to 1201PK-001 however this will not overpressure the vessel because Inlet Separator has the same
design conditions (DP=92.7 barg) as the source pressure (Ref. 1,2). No overpressure scenario.
Lean Gas stream from 1351K-001A/B will only be used for start-up & system dry-out via a closed
loop circuit, so no overpressure will occur on a blocked outlet as the LG Compressor will lose
suction. During normal operation the Lean Gas line is NNF & blinded, so no potential for
overpressuring the system.
1b. CLOSED (BLOCKED) OUTLET No Inadvertent closure of liquid drain outlet from the separator would slowely increase liquid level in the
Liquid separator. This will not overpressure the separator rather liquid carry-over with NGL Feed Gas to
1201PK-001. No overpressure scenario
1c. REVERSE FLOW No N/A - No other high pressure sources are identified that can overpressure the separator as a result
of reverse flow.
2. COOLING WATER FAILURE No N/A - No cooling water in the system.
3. REFLUX OR PUMPAROUND No N/A - No reflux nor pumparound in the system.

FAILURE
4. SIDESTREAM REFLUX FAILURE No N/A - No side-stream reflux in the system.
5. FAILURE OF ABSORBENT MEDIUM No N/A - No absorbent medium in the system.
6. ACCUMULATION OF No N/A
NON-CONDENSIBLES
7. ENTRY OF VOLATILE MATERIAL No N/A
8. LIQUID OVERFILL No N/A - Refer to Contingeny.1b (Closed Outlet Liquid).

Process or Storage/Surge Vessels
9. CONTROL VALVE FAILURE No LV-0002 fails open: It will allow more liquid drain flow with potential hazard of gas break-through to
Open or Closed Degassing Drum (1201V-002). There is SIF interlock (UY-0001) in the design to protect against gas
break-through to Degassing Drum. No overpressure scenario to the separator.
LV-0002 fails Closed: The liquid level in the separator will build up. This will not overpressure the
separator rather liquid carry-over with NGL Feed gas will occur.
Refer to Contingeny.1b (Closed Outlet Liquid).
10. ABNORMAL PROCESS HEAT No N/A - No process heat source in the system.
INPUT
11. EXCHANGER TUBE RUPTURE No N/A
12. INTERNAL EXPLOSION No N/A

(Excluding Detonation)
13. CHEMICAL REACTION No N/A
14. THERMAL EXPANSION No N/A
15a. FIRE Yes Fire case scenario is applicable to 1201V-001 because it is located on grade (Ref. 3,4) so it is
Vessel with Partial Liquid Inventory enveloped in the fire zone. The separator is partially liquid wetted at the bottom.
15b. FIRE Yes This case might be applicable to 1201V-001 assuming NGL Feed Gas is normally dry and no liquid
Vessel Filled with Gas (No Liquid) collected at the bottom of the separator.
15c. FIRE No N/A - Inlet Separator is not filled with liquid.

Vessel Filled with Liquid
16. POWER FAILURE No N/A - No rotating equipment in the system.

In case of general power failure, this will ultimately result in NGL Unit shutdown. No overpressure
scenario.
17. INSTRUMENT AIR FAILURE No In case of general IA failure, this will ultimately result in all Air Actuated valves moving to their safe
failure position simultaneously; LV-0002 to fail close, UV-0001 to fail close. (Dwg. 2)
Also on IA failure, UV-8001A/B on NGL Feed Gas will fail close stopping the gas supply to 1201V-
001 so no overpressure scenario. (Dwg. 3)
18. STEAM FAILURE No N/A - No steam in the system.
19. FUEL GAS FAILURE No N/A - No fuel gas in the system.
20. INERT GAS FAILURE No There is a Nitrogen Purge connection to the separator (Dwg. 2) however it is not hard piped, and the
design pressure of N2 system (11 barg, BEDD) is lower than PSV set pressure (DP=92.7 barg) so
no overpressure scenario.
21.
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22. Pressure Unit bar
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NOTES Pressure Unit bar
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RVSUITE: RELIEF LOAD SUMMARY WORKSHEET
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Pressure Unit bar
RELIEF FLUID VAPOUR LIQUID Kb/ Calculated

S.NO. CONTINGENCY RATE RELIEVING PHASE Molwt z k SG Visc. Kw Orifice Area
kg/h TEMP. °C cP mm2
1a. CLOSED (BLOCKED) OUTLET
Vapour 3972.0 320.2 Vapour 18.02 0.6 1.301 63
1b. CLOSED (BLOCKED) OUTLET

Liquid Liquid NOTE 1
1c. REVERSE FLOW

Liquid
2. COOLING WATER FAILURE

Vapour
3. REFLUX OR PUMPAROUND
FAILURE Vapour
4. SIDESTREAM REFLUX FAILURE

Vapour
5. FAILURE OF ABSORBENT MEDIUM

Vapour
6. ACCUMULATION OF
NON-CONDENSIBLES Vapour
7. ENTRY OF VOLATILE MATERIAL

Liquid
8. LIQUID OVERFILL
Process or Storage/Surge Vessels Liquid
9. CONTROL VALVE FAILURE

Open or Closed Liquid
10. ABNORMAL PROCESS HEAT

INPUT 0.0 0.0 Vapour 0.00 0.00 0.000
11. EXCHANGER TUBE RUPTURE

0.0 0.0 Vapour 0 0.00 0.000
12. INTERNAL EXPLOSION

(Excluding Detonation) Vapour
13. CHEMICAL REACTION

Vapour
14. THERMAL EXPANSION

Liquid
15a. FIRE
Vessel with Partial Liquid Inventory 3,972 320.2 Vapour 18.02 0.638 1.301 63
15b. FIRE
Vessel filled with Gas (No Liquid) 34,247 154.6 Vapour 17.95 0.96 1.232 574
15c. FIRE
Vessel filled with Liquid Liquid
16. POWER FAILURE

Liquid
17. INSTRUMENT AIR FAILURE

Liquid
18. STEAM FAILURE

Vapour
19. FUEL GAS FAILURE

Vapour
20. INERT GAS FAILURE

Vapour
21.
Liquid
22.
Twophase
Governing Contingency FIRE Vessel filled with Gas (No Liquid)

Maximum Relieving Temperature 320.2 °C
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RVSUITE: RELIEF LOAD SUMMARY WORKSHEET
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NOTES Pressure Unit bar
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RELIEF LOAD CALCULATIONS: FIRE CASE - VESSEL WITH PARTIAL LIQUID INVENTORY WORKSHEET
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BASIS OF CALCULATION Pressure Unit bar
To calculate the vapour relief rate from a partially filled liquid vessel or vessels connected within the same fire zone. The individual wetted areas
and the latent heat of vapourisation of the liquids are used to calculate the relieving mass flowrate assuming liquid levels provide sufficient liquid
disengagement, otherwise consideration is given to liquid expansion relief rate using FireLiqFull calculation.
BASIC INPUTS RESULT SUMMARY

Set Vessel No.of Accumulation Relief rate Relieving Relieving Vapour Liquid
Pressure Design Relief % (kg/h) Temp(°C) Phase MW Z Ideal gas SG Visc
barg Code Valves override
OVERRIDE k cP
92.7 ASME VIII Single 21 3,972 320.2 Vapour 18.02 0.638 1.301 - -
CALCULATION
GENERAL DATA
Maximum Fire Height m 7.62 STD. 2
Fire Source Elevation from Grade m 0
Drainage/Fire Fighting Facility Adequate Note 3
EQUIPMENT DATA
Equipment Tag No. 1201V-001
Vessel Orientation Vertical Horizontal Horizontal Horizontal
Vessel Elevation from Grade m 3.125 Note 4
Vessel Inner Diameter, Dvi m 4.25 Ref. 1
Vessel Length m 5.10 Ref. 1
Type of Head for main vessel Hemispherical 2:1 ellipsoidal 2:1 ellipsoidal 2:1 ellipsoidal Ref. 1
Boot Inner Diameter m
Boot Height m
Liquid Level m 1.25 Ref. 1 (Vessel Sketch, HHLL)
Design Margin for Piping % 50 STD. 1 (Piping Margin for Vessels)
Environmental Factor, F 1.0 STD. 1 (Ref. 1, Bare Vessel)
PROPERTIES
Latent Heat kJ/kg 1239.6 Attachment 1 (Sat Steam), Note 5
Molecular Weight of Vapour 18.0 Attachment 1 (Sat Steam)
Relieving Temperature °C 320.2 Attachment 1 (Sat Steam)
OUTPUTS
Vessel low point from grade m 1.00
Fire case applicable Yes
Vessel Elevation from Fire Source m 3.125

Cylinder Wetted Height m 1.25 Override
OVERRIDE
Cylinder Wetted Area (Note 2) m² 16.69
Boot Wetted Height m 0.00 Override
OVERRIDE
Boot Wetted Area m² 0.00
Bottom Head Wetted Height m 2.125 Override
OVERRIDE
(Eq3) Bottom Head Wetted Area m² 28.37
Top Head Wetted Height m 0.00 Override
OVERRIDE
(Eq3) Top Head Wetted Area m² 0.00
Total Wetted Area, Aws m² 67.59 Override
OVERRIDE
(Eq1) Heat Absorbed, Q kJ/h 4923879
(Eq2) Vapour Relief Rate kg/h 3,972 Override
OVERRIDE
CUMULATIVE
Relief Rate/Molwt kgmole/h 220 220
Relief Rate X RelievingTemp °C kg/h 1271823 1271823
Relieving Pressure barg 112.2

Total Vapour Relief Rate kg/h 3,972
Average Molecular Weight kg/kgmole 18.02
Average Relieving Temperature °C 320.2
Vapour Compressibility, Z 0.638 Attachment 1 (Sat Steam)

Cp/Cv@Relieving Temp k (Note1) 1.301 Attachment 1 (Ideal Cp/Cv @ Rel T)
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RELIEF LOAD CALCULATIONS: FIRE CASE - VESSEL WITH PARTIAL LIQUID INVENTORY WORKSHEET
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ADDITIONAL INFORMATION Pressure Unit bar
REFERENCES / NOTES
1. Value for Ideal Gas Specific Heat Ratio at Relieving Temperature
2. For Horizontal vessels,the Cylinder Wetted Area is inclusive of both the heads.
3. It is assumed that Inlet Separator has adequate Drainage and Fire Fighting facilities (New Plant).
4. Inlet Separator BTL elevation is assumed to be 3.125 m above grade considering minimum elevation requirement for piping (1.0 m) and Hemi-
spherical vessel head of radius (2.125 m).
5. To determine Latent Heat of Vapourization, the Separator contained liquid (mainly water + hydrocarbon traces) is considered. Assumption is made
that the stream composition is mainly water with negligible traces of hydrocarbon materials.
FORMULAE USED
Eq1 Heat Absorbed Q (in Watt) where Drainage/Fire Fighting Facility is adequate Reference API 521
where Drainage/Fire Fighting Facility is inadequate
C1 = 43200 and C2 = 70900 in SI Units ( C1 = 21000 and C2 = 34500 in USC Units )
Eq2
Eq3 Wetted area of 2:1 ellipsoidal Bottom/top head =1.38 * π * Head wetted height*Dvi
Wetted area of hemispherical Bottom/top head = π * Head wetted height*Dvi
πR 2   4ε .(F − 0.5) + 1 + 12.(F − 0.5)2 

(F − 0.5). 1 + 12.(F − 0.5) + 1 +
1
Eq4 Wetted area of 2:1 ellipsoidal horizontal head = 2
. ln  
2  4ε  2− 3  
  
where ε = 0.866 is eccentricity of the elliptical head
F=Wetted height /Dvi
R=Dvi/2
Wetted area of hemispherical horizontal head = π * Wetted height*Dvi/2
WARNING MESSAGE
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RELIEF LOAD CALCULATIONS: FIRE CASE - VESSEL FILLED WITH GAS WORKSHEET
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To calculate the vapour relief rate from a vapour filled vessel exposed to fire. The basis of relief is the gas expansion rate from the heat input over
the surface area exposed to fire. This assumes that relief occurs prior to vessel rupture.

Set Vessel No.of Accumulation Relief rate Relieving Relieving Vapour Liquid
Pressure Design Relief % (kg/h) Temp(°C) Phase MW Z Ideal gas SG Visc
barg Code Valves Override
OVERRIDE k cP
92.7 ASME VIII Single 21 34,247 154.6 Vapour 17.95 0.960 1.232 - -
CALCULATION
GENERAL DATA
Atmospheric Pressure bara 1.022 Project BEDD
Maximum Fire Height m 7.62 STD. 2
Fire Source Elevation from Grade m 0
VESSEL OPERATING CONDITIONS
Normal Operating Pressure, pn barg 77.1 Ref. 1
Normal Operating Temperature Tn °C 22 Ref. 1
EQUIPMENT DATA
Equipment Tag No. 1201V-001
Vessel Orientation Vertical Horizontal Horizontal Horizontal
Vessel Elevation from Grade m 3.125 Note 3
Vessel External Diameter, Dve m 4.561 Note 4
Vessel Length m 5.1 Ref.1
Type of Head for main vessel Hemispherical 2:1 ellipsoidal 2:1 ellipsoidal 2:1 ellipsoidal Ref.1
Boot External Diameter m
Boot Height m
Design Margin for Piping % 50 STD. 1 (Piping Margin for Vessels)
PROPERTIES
Material of Construction CS Ref.1 (LTCS)
Is Max Wall Temperature known? Yes
Maximum Wall Temperature, Tw °C 593 STD. 2
Vapour Molecular Weight, M kg/kgmole 17.95 Attachment 2 (Case 1-D01a)

Cp/Cv@RelievingTemp k (Note1) 1.232 Attachment 2 (Case 1-D01a-2)
Co-efficient of Discharge, Kd 0.975 STD. 3
OUTPUTS
Vessel low point from grade m 0.84
Fire case applicable Yes
Vessel Elevation from Fire Source m 3.13

Cylinder Exposed Height m 4.50 Override
OVERRIDE
Cylinder Exposed Area (Note 2) m² 64.41
Boot Exposed Height m 0.00 Override
OVERRIDE
Boot Exposed Area m² 0.00
Bottom Head Exposed Height m 2.28 Override
OVERRIDE
(Eq5) Bottom Head Exposed Area m² 32.68
Top Head Exposed Height m 0.00 Override
OVERRIDE
(Eq5) Top Head Exposed Area m² 0.00 CUMULATIVE
Total Exposed Area, A' m² 145.63 145.63
Relieving Pressure, p1 barg 112.17

(Eq1) Relieving Temperature, T1 °C 154.6
(Eq2) Co-efficient relating to k, C USC Units 340
(Eq3) F' Factor USC Units 0.0235
(Eq4) Total Vapour Relief Rate, q kg/h 34,247
m
Vapour Compressibility, Z 0.960 Attachment 2 (Case 1-D01a)
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RELIEF LOAD CALCULATIONS: FIRE CASE - VESSEL FILLED WITH GAS WORKSHEET
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REFERENCES / NOTES
2. For Horizontal vessels,the Cylinder Wetted Area is inclusive of both the heads.
3. Inlet Separator BTL elevation is assumed to be 3.125 m above grade considering minimum elevation requirement for piping (1.0 m) and Hemi-
spherical vessel head of radius (2.125 m).
4. Vessel thickness (t) is assumed to be 6" (152.4mm) with Corrosion Allowance (CA) of 3.0mm so Dve= Dvi + 2*(t + CA) = Dvi + 0.311m.
Vessel Internal Diameter = 4.25 m (Ref.1), so Dve= 4.25 + 0.311 = 4.561m.
FORMULAE USED
Reference API 521
Eq1 Relieving Temperature in °R
Eq2 Co-efficient relating to k, C in USC Units (Note 1)
Eq3 in USC Units (Note 1)
Eq4 Relief rate in USC Units (Note 1)
Eq5 Exposed area of 2:1 ellipsoidal Bottom/top head =1.38 * π * Head exposed height*Dve
Exposed area of hemispherical Bottom/top head = π * Head exposed height*Dve
πR 2   4ε .(F − 0.5) + 1 + 12.(F − 0.5)2 

Eq6 Exposed area of 2:1 ellipsoidal horizontal head = (F − 0.5). 1 + 12.(F − 0.5) + 1 +
2 1
. ln  
2  4ε  2− 3  
  
where ε = 0.866 is eccentricity of the elliptical head

F=Exposed height /Dve
R=Dve/2
Exposed area of hemispherical horizontal head = π * Exposed height*Dve/2
Note 1: API 521 gives formula in USC Units only. Hence user inputs in SI Units are converted to USC Units, calculation is performed as per API in USC
Units and the calculation results are converted to SI Units.
WARNING MESSAGE
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RELIEF VALVE SIZING CALCULATIONS: VAPOUR PHASE RELIEF VALVE SIZING WORKSHEET
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To calculate the RV orifice area required for vapour relief. Relief Valve Sizing Calculation is based on API 520 Part I. Relief Valve Selection is
based on API 526.
Total Total
Set Pressure No.of Relief Is Rupture Backpressure Required
Vessel Design Type of Relief Required Installed Selected
Valves disk Correction No. of
Code Valve Orifice Area Orifice Area Orifice
installed? factor Valves
(mm2) (mm2)
barg Single
92.7 ASME VIII 1 Conventional No 1.0 1 574 830 J
CALCULATION
INPUTS
Atmospheric Pressure bara 1.022 Project BEDD
Case 1 Case 2 Case 3 Case 4

Type of Contingency Fire Fire Operational Operational
Relief Valve Sizing Case FirePartLiq FireGas
Relief Rate, W kg/h 3,972 34,247 See relevant sheets
Relieving Temperature, T °C 320.2 154.6 See relevant sheets
Total Back Pressure, Pb barg 9.27 9.27 Note 4
Co-efficient of Discharge, Kd 0.975 0.975 STD. 3
Vapour Molecular Weight, M kg/kgmole 18.02 17.95 See relevant sheets
Vapour Compressibility, Z 0.638 0.960 See relevant sheets
Cp/Cv @ Relieving Temp, k (Note 1) 1.301 1.232 See relevant sheets
Maximum Design Temperature °F 185 185 Ref. 1 (DT= 85°C)
Minimum Design Temperature °F -20 -20 Ref. 1 (MDMT= -29°C)
Material of Construction CS CS Ref. 1 (LTCS)
Relief Valve Inlet Flange Class 600 600 Ref. 1 (Nozzle Schedule)
OUTPUTS
Overpressure % 21.00 21.00 10.00 10.00 Override
OVERRIDE
Relieving Pressure P1 barg 112.2 112.2 102.0 102.0
Critical Flow Pressure, Pcf barg 60.7 62.2
(Eq1) Critical Flow Pressure, Pcf bara 61.8 63.2
Critical Flow? Yes Yes
Back Pressure as % of Set Pressure % 10.0 10.0 0.0 0.0
Back Pressure Correction Factor, Kb 1.000 1.000 Override
OVERRIDE
Combination Correction Factor, Kc 1.000 1.000 1.000 1.000
(Eq2) Co-efficient relating to k, C SI Units 0.0263 0.0258
(Eq3) Total Calculated Orifice Area, A mm2 63 574
Calculated No. of Valves 1 1
Calculated Orifice Area per Valve mm2 62.6 574
Orifice Area per Valve (Note 2) mm2 71.0 830 Override
OVERRIDE
Selected Orifice (Note 3) D J Override
OVERRIDE
(Eq4) Rated Flow per Valve kg/h 4,503 49,541
Inlet NozzleSize/Orifice/Outlet NozzleSize 1D2 3J4 Override

OVERRIDE
(Eq5) Sound Power Level at exit of each Relief Valve Lw dB 145 164
Governing Case Case 2 FireGas Case
RVSuite

REVISION A1
DATE 15/09/2020
NOTE
REV
1
CHECKER N Kounnou
APPROVER E Pattala
REFERENCES / NOTES
Use only for preliminary sizing.Final calculation to be done by Instruments Group or Vendor.
2. This is the API effective orifice area from API526, unless otherwise overriden by Vendor valve area
3. This is the API orifice letter designation from API526 unless otherwise overriden by Vendor designation
4. Total Back Pressure (10% Set Pressure) is normally limited for Conventional PSV so Pb= 0.1*Pset= 9.27 barg. Superimposed Pb= 3.0 barg which
is equivalent to HFL Max. Operating Pressure (Ref. 5).
FORMULAE USED
Reference API 520 Part I
Eq1 Critical Flow Pressure
Flow is sub-critical when Pb>Pcf
Eq2 Co-efficient relating to k in SI Units
Eq3 Total Calculated Orifice Area
where, W is the relief rate in kg/h, P1 is the Relieving Pressure in kPaa and T is the Relieving Temperature in Kelvin
Hence user inputs are converted from selected units where necessary to appropriate units and then used for calculation.
Eq4 Rated Flow per Valve =
Eq5 Sound Power level at the exit of each Relief Valve
where,
Lw is the Sound Power level in dB
W is the Rated flow per Valve in kg/s, P1 is the Relieving Pressure in Paa, T1 is the Relieving Temperature in Kelvin
∆P = (Relieving Pressure - Back Pressure) in Paa
M is the Vapour Molecular weight
Warning will be generated if Lw is greater than 155 dB
RVSuite

REVISION A1
DATE 15/09/2020
NOTE
REV
1
CHECKER N Kounnou
APPROVER E Pattala
WARNING MESSAGE Pressure Unit bar
Case 2: RV outlet line and downstream header may be vulnerable to acoustic fatigue. Consult technology group. Add HOLD for
acoustic thickness of tail pipe on P&ID.
Attachment #1 - HYSYS Summary Report
Sat Steam Vap Relief

Temperature 320.2 C
Pressure 112.2 bar_g
Mass Heat Of Vapourization 1240 kJ/kg To HFL
Molecular Weight 18.02 Temperature 181.1 C
Phase - Vapour / Phase Fraction (Overall) 1.0000 Pressure 9.270 bar_g
Z Factor 0.6378 Molecular Weight 18.02
Viscosity 2.419e-002 cP Vap Frac on a Mass Basis 0.9631
Sat
Steam
Vap To
Relief PSV-0022/0024 HFL
S
SET-1
Ideal Cp/Cv @ Relieving T

Temperature 320.2 C
Ideal Pressure 0.0000 bar_g
Cp/Cv @
Relieving Cp/Cv 1.301
T
Fri Sep 11 11:52:44 2020 Case: hysys case.hsc Flowsheet: Case (Main)
Attachment #1 - HYSYS Summary Report
To HFL
Temperature 132.4 C
Case 1 - D01a
Temperature 154.6 C
Phase Fraction (Vapour Phase) 1.0000
Z Factor 0.9595 Case 1 - D01a To
VLV-102 HFL
Molecular Weight 17.95
Viscosity 1.743e-002 cP
Phase - Vapour / Phase Fraction (Overall) 1.0000
S
SET-2
Case 1 - D01a-2
Case 1 - D01a-2
Temperature 154.6 C
Cp/Cv 1.232
Fri Sep 11 16:02:42 2020 Case: NGL Feed Gas Properties_FiredGas.hsc Flowsheet: Case (Main)
Attachment #2 - PSVs Inlet & Outlet Line Sizes
FOSTER WHEELER ENERGY LTD By : Date : 11-Sep-20
Checked : Date :
RELIEF VALVE LINE SIZING Appr. : Date :
Rev. by: Date :
WORKSHEET APPROVED FOR PRELIMINARY DESIGN Sheet : of
CALCULATION No.: 7810-8110-CA-1201-651-002
SAFETY RELATED CALCULATION
CUSTOMER : DRPIC LLC CONTRACT : 7810
LOCATION : Duqm, Oman UNIT : 1201
RELIEVING DEVICE : 1201-PSV-0002A/B RELIEVES TO : HFL

EQUIPMENT PROTECTED : 1201V-001 SET PRESSURE : 92.700 Barg
ATMOS. PRESSURE 1.022 Bara
GOVERNING CASE: FireGas Case DESCRIPTION: 1201V-001 Inlet Separator PSVs

ACCUMULATION 121 % (e.g. 110) RELIEVING PRESSURE 112.167 Barg
REQUIRED CAPACITY, W 34247 kg/h RV RATED CAPACITY, (W As / Ar) = 49541 kg/h
REQUIRED ORIFICE AREA, Ar 0.889685 in2
SELECTED ORIFICE AREA, As 1.287 in2 FLOW EXIT VESSEL 49541 kg/h
ALLOWABLE PRESSURE DROP CALCULATION: VAPOUR
FLUID DENSITY USED, rho 59.549 kg/m3 VAPOUR MOLECULAR WEIGHT 17.95
VESSEL NOZZLE SIZE (ID) 4 in VAPOUR TEMPERATURE 154.6 degC
NOZZLE VELOCITY, v 28.50 m/s VAPOUR COMPRESSIBILITY 0.96
VAPOUR VISCOSITY 0.017 cP
RV MAIN LINE SIZE 4 in @ SCHEDULE 80
RV MAIN LINE PRESS. DROP 4.920 Bar / 100m.
RV MAIN LINE FLOW 49541 kg/h VESSEL EXIT LOSS : (0.5(rho v2 / 2)) = 0.121 Bar
PIPE ROUGHNESS 0.046 mm
INLET LINE ESTIMATE: ALLOWABLE PRESSURE DROP : TOTAL (3% OF SET PRESSURE) 2.781 Bar
(Preliminary) LINE (TOTAL minus EXIT LOSS) 2.660 Bar
BASED ON SELECTED RV MAIN LINE SIZE, ESTIMATED LINE LENGTH = 46 m

ESTIMATED LINE PRESSURE DROP = 2.263 Bar
** CAUTION - Confirm sizing by check of preliminary layout **
SUGGESTED INLET LINE SIZE = 4 INCH
(MUST BE SUBJECT TO THE DETAILED CHECK BELOW WHEN LINE ROUTING DATA AVAILABLE)
DISCHARGE LINE SIZE ESTIMATE (Vapour & Two-phase Cases Only)

(Preliminary - Must be checked when line routing data available)
VAPOUR MOLECULAR WEIGHT 17.95 TO ATMOSPHERE 12.5 in, use 14 in
DISCHARGE TEMPERATURE 132.4 degC CONVENTIONAL RV TO FLARE 8.4 in, use 8 in
VAPOUR WEIGHT % 100 wt% BALANCED RV TO FLARE 4.4 in, use 4 in
VAPOUR FLOW 49541 kg/h
DETAILED INLET LINE CONFIGURATION CHECK: (BASED ON ESTIMATE)
PROC LINE 1 PROC LINE 2 RV MAIN LINE RV INLET LINE TOTAL

FLOW IN LINES kg/h ? ? 49541 ?
LINE SIZE in 0 0 4 0
PIPE SCHEDULE 0 0 80 0
Le/D No Le (m) No Le (m) No Le (m) No Le (m)
BRANCH TEES 60 0 0.0 0 0.0 0 0.0 0 0.0
THRU TEES 20 0 0.0 0 0.0 0 0.0 0 0.0
90° L.R. ELBOWS 16 0 0.0 0 0.0 0 0.0 0 0.0
GATE VALVES 8 0 0.0 0 0.0 0 0.0 0 0.0
REDUCER (Size) 0 0 0.0 0 0.0 0 0.0 0 0.0
REDUCER (Size) 0 0 0.0 0 0.0 0 0.0 0 0.0
OTHER 0 0 0.0 0 0.0 0 0.0 0 0.0
OTHER 0 0 0.0 0 0.0 0 0.0 0 0.0
TOTAL FITTINGS Le (m) 0.0 0.0 0.0 0.0
STRAIGHT LENGTH (m) 0.0 0.0 0.0 0.0

TOTAL Le (m) 0.0 0.0 0.0 0.0
LINE dP (Bar / 100m) N/A N/A 4.920 N/A

LINE PRESSURE DROP (Bar) 0.000 0.000 0.000 0.000 #VALUE! Bar
TOTAL SYSTEM PRESSURE DROP IS #VALUE! % OF SET PRESSURE

#VALUE! Line configuration is ######
RVLINE / Rev. 4.04 Date: Sep-11

Data File: W:\Project\DRPIC\7810\Gen\07Process\07Calcs\03 NGL\01 Process\1200 - Gas Dehydration & Mercury Removal\06 Instruments and Safety\7810-81

7810-8110-CA-1201-651-002 - A1 - Inlet Sep.

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RVSuite

Version 5.00 RELIEF CALCULATIONS WORKBOOK

This calculation sizes 1201-PSV-0002A/B on Inlet Separator (1201V-001).

STANDARDS & CODES:

REV DATE DESCRIPTION ORIGINATOR CHECKER APPROVER

Version 5.00 RELIEF CALCULATIONS WORKBOOK

RELIEF VALVE TAG NUMBER 1201-PSV-0002A/B

LOCATION OF RELIEF VALVE 1201V-001 INLET SEPARATOR

OTHER EQUIPMENT PROTECTED N/A

ATMOSPHERIC PRESSURE 1.022 bara

MINIMUM EQUIPMENT DESIGN PRESSURE 92.7 barg

RELIEF VALVE SET PRESSURE 92.7 barg

RELIEF VALVE DISCHARGES TO Flare

TYPE OF RELIEF VALVE Conventional

PRESSURE VESSEL DESIGN CODE ASME VIII

NUMBER OF RELIEF VALVES Single 2

RUPTURE DISK PROVIDED UPSTREAM? No

Version 5.00 RELIEF CALCULATIONS WORKBOOK

Sl NO. WORKSHEETS Page No

ATT. NO. ATTACHMENTS

Version 5.00 RELIEF CALCULATIONS WORKBOOK

Version 5.00 RELIEF CALCULATIONS WORKBOOK

REASON FOR OVERPRESSURE / NO OVERPRESSURE

2. COOLING WATER FAILURE No N/A - No cooling water in the system.

3. REFLUX OR PUMPAROUND No N/A - No reflux nor pumparound in the system.

4. SIDESTREAM REFLUX FAILURE No N/A - No side-stream reflux in the system.

5. FAILURE OF ABSORBENT MEDIUM No N/A - No absorbent medium in the system.

7. ENTRY OF VOLATILE MATERIAL No N/A

8. LIQUID OVERFILL No N/A - Refer to Contingeny.1b (Closed Outlet Liquid).

11. EXCHANGER TUBE RUPTURE No N/A

12. INTERNAL EXPLOSION No N/A

13. CHEMICAL REACTION No N/A

14. THERMAL EXPANSION No N/A

15c. FIRE No N/A - Inlet Separator is not filled with liquid.

16. POWER FAILURE No N/A - No rotating equipment in the system.

19. FUEL GAS FAILURE No N/A - No fuel gas in the system.

Version 5.00 RELIEF CALCULATIONS WORKBOOK

Version 5.00 RELIEF CALCULATIONS WORKBOOK

Version 5.00 RELIEF CALCULATIONS WORKBOOK

RELIEF FLUID VAPOUR LIQUID Kb/ Calculated

1b. CLOSED (BLOCKED) OUTLET

1c. REVERSE FLOW

2. COOLING WATER FAILURE

4. SIDESTREAM REFLUX FAILURE

5. FAILURE OF ABSORBENT MEDIUM

7. ENTRY OF VOLATILE MATERIAL

9. CONTROL VALVE FAILURE

10. ABNORMAL PROCESS HEAT

11. EXCHANGER TUBE RUPTURE

12. INTERNAL EXPLOSION

13. CHEMICAL REACTION

14. THERMAL EXPANSION

16. POWER FAILURE

17. INSTRUMENT AIR FAILURE

18. STEAM FAILURE

19. FUEL GAS FAILURE

20. INERT GAS FAILURE

Governing Contingency FIRE Vessel filled with Gas (No Liquid)

Version 5.00 RELIEF CALCULATIONS WORKBOOK

Version 5.00 RELIEF CALCULATIONS WORKBOOK

BASIC INPUTS RESULT SUMMARY

Vessel Elevation from Fire Source m 3.125

Relieving Pressure barg 112.2