INSPECTION REPORT REPORT N°: 02

Visit Date : 15-09-12

KARACHAGANAK PETROLEUM OPER. B.V
Sheet: 1 of 4
PROJECT:

VISIT DETAILS

CON No: 12/C/07103 Days authorized in the CON: 2 No. of days used this visit: 1

Half Working Day Full Working Day Accommodation day

AP-X-11-2205 REV. - 0
ORDER:

Salem tube international ltd MAIN SUPPLIER Not known

MAIN SUPPLIER:
REF.

MAIN SUPPLIER Produe, England

LOCATION:
MAIN SUPPLIER
J Short
PROJECT MANAGER

Poole process ltd SUB- SUPPLIER Ppel-S9740

SUB- SUPPLIER:
REF.
INSPECTION LOCATION: Poole, England

A Palmer
CONTACTED PERSONS:
CONTACTS
0044-202-674683
PHONE NUMBERS

not known READY FOR COLLECTION 21-09-12

CONTRACTUAL DELIVERY:
ON:

INSPECTED MATERIALS LIST

LINE ITEM Q-TY MATERIAL DESCRIPTION

01 1 off Tube and shell heat exchanger as per KPO data sheet 23858-20l-med-2000-00001
rev 1

Issued by: D A Donovan Reviewed by: Olga Shulgina Supplier: Poole

Mr. Herd
VELOSI-PSC inspector on behalf of KPO
VELOSI-PSC coordinator on behalf of KPO
Date: 15.09.2012 Date: 15.09.2012
Date: 17.09.2012
 INSPECTION REPORT REPORT N°: 02

Visit Date : 15-09-12

KARACHAGANAK PETROLEUM OPER. B.V
Sheet: 2 of 4
PROJECT:

SPECIFICATION USED FOR INSPECTION

SPECIFICATION NUMBER DESCRIPTION REV.

23858-20l-med-2000-00001 Data sheet 01

AP-X-11-2205-F003 Drawing code 1
AP-X-11-2205-F002 Drawing code 1
AP-X-11-2205-F001 Drawing code 1
AP-X-11-2205-A0004 ITP 02

INSTRUMENTS USED FOR INSPECTION

SERIAL
INSTRUMENT TYPE USED TO VERIFY CAL. EXPIRY DATE
NUMBER
Hydro test pressure gauge 11JR411043 tube side hydro test pressure 14-09-2013

DESCRIPTION OF INSPECTION

The heat exchanger serial number S9740-01 was subjected to the following test [ as per procedure ppe/wi/07] which
was witnessed;

1]Hydro-static test tube side of the heat exchanger at 205 bar for a minimum of 60 minutes, as per ITP section 6.5

The above noted test was noted acceptable with no loss of pressure or visible leakage noted

A hydro test certificate was produced, reviewed and noted as acceptable. The test certificate was endorsed with the
Velosi Europe stamp, dated and signed off

The ITP section 6.7 states that another Hydro-static test, shell side of the heat exchanger at 29 bar with shell cover
fitted is also to be completed, but this heat exchanger design does not have a shell cover. Poole process stated that
the ITP is at code 1 final, but this could not be verified. So the extra Hydro-static test, shell side of the heat exchanger
at 29 bar with shell cover fitted was not completed, as there is no shell cover to fit

No damage was noted and the cast / heat numbers of the new RTJ flanges were noted and will be cross checked to
the material certificates as soon as the MDB is ready to review

Issued by: D A Donovan Reviewed by: Olga Shulgina Supplier: Poole

Mr. Herd
VELOSI-PSC inspector on behalf of KPO
VELOSI-PSC coordinator on behalf of KPO
Date: 15.09.2012 Date: 15.09.2012
Date: 17.09.2012
 INSPECTION REPORT REPORT N°: 02

Visit Date : 15-09-12

KARACHAGANAK PETROLEUM OPER. B.V
Sheet: 3 of 4
PROJECT:

CONCLUSIONS

The Hydro-static test tube side of the heat exchanger at 205 bar for a minimum of 60 minutes, as per ITP section 6.5
was noted as acceptable to the client requirements.

The ITP section 6.7 states that another Hydro-static test, shell side of the heat exchanger at 29 bar with shell cover
fitted is also to be completed, but this heat exchanger design does not have a shell cover. Poole process stated that
the ITP is at code 1 final, but this could not be verified. So the extra Hydro-static test, shell side of the heat exchanger
at 29 bar with shell cover fitted was not completed, as there is no shell cover to fit

No documentation was available to review [ except the hydro test certificate] as the QC engineer has since left the
company but it was stated by Poole process that the MDB will be ready to review by 21.09.2012

The test certificate was produced during the visit and is attached to the report

The heat exchanger is to be sent for painting on Monday 17.09.2012 and will be completed for final inspection for
21.09.2012 as per Poole Process Limited.

LIST OF ATTACHMENTS
Materials certificates None available during visit
Test certificates Hydro -test certificate
Packing list number Not produced as of yet
Pictures

Test gauge during hydro-test of the heat exchanger

Heat exchanger serial number S9740-01 during hydro-test tube side

Issued by: D A Donovan Reviewed by: Olga Shulgina Supplier: Poole

Mr. Herd
VELOSI-PSC inspector on behalf of KPO
VELOSI-PSC coordinator on behalf of KPO
Date: 15.09.2012 Date: 15.09.2012
Date: 17.09.2012
 INSPECTION REPORT REPORT N°: 02

Visit Date : 15-09-12

KARACHAGANAK PETROLEUM OPER. B.V
Sheet: 4 of 4
PROJECT:

Issued by: D A Donovan Reviewed by: Olga Shulgina Supplier: Poole

Mr. Herd
VELOSI-PSC inspector on behalf of KPO
VELOSI-PSC coordinator on behalf of KPO
Date: 15.09.2012 Date: 15.09.2012
Date: 17.09.2012