TATYASAHEB KORE INSTITUTE OF

ENGINEERING AND TECHNOLOGY,

WARANANAGAR

INPLANT TRANING PRESENTATION

PRESENTED BY,
Mr. Aniket Jeevankumar Shinde
 COMPANY NAME
URJANKUR SHREE TATYASAHEB
KORE WARANA POWER CO.LTD.
WARANANAGAR
CONTENTS
1. Company Profile
2. Processes in Plant
3. Water Treatment Plant
4. Boiler System
5. Turbine section
6. Coal system
7. Bagasse system
8. Control Room
9. Safety
10.Conclusion
1. COMPANY PROFILE
 Company Establishment Year – 2008
 Company Product – 44 MW electricity generated from
steam.
 Company Customers –
1. Sugar factory
2. Refinery
3. Distillery
4. MSEB
2. PROCESSES IN PLANT
 Water Treatment System
 Boiler Section
 Turbine Section
 Coal Feeding System
 Bagasse Feeding system
3. Water Treatment System
 Raw Water Tank-
Quantity: 2.
Capacity: 1. 11000 m3
2. 9000 m3
 Feed Water Pump-
Flow rate: 362 m3/hr
 Clarifier-
 Chemical Dosing-
1. Hypo (NaOCL)
2. Feric (FeCL3)
3. Poly
 Clarifier Water Storage Tank-
Capacity: 400 m3
•Filtration System-
1. MGF ( Multi Grade Filter)
2. Basket Filter
3. Ultra Filter
•Chemical Dosing-
1. NaOH
2. Hypo
3. HCL
•UFWS Tank-
Capacity: 156 m3
•Cartridge Filter
•RO Filter
•Degasser Water Storage Tank-
Capacity: 100 m3
•Dosing Tank-
1. SAC Tank
2. SBA Tank
3. MB Tank
•Morpholene Dosing
•DMS Tank-
1. 600 m3 2. 200 m3 (Make Up Tank)
4. Boiler System
 De- aerator Tank
 Boiler Feed Pump-
There are 3 feed pumps which are used
To supply Water to minimum Circulation
of water to avoid any damage to the pump
 Boiler-
Intended Working Pressure: 127 kg/cm3
Hydraulic Test Pressure: 190 kg/cm3
Boiler Furnace Temperature: 880˚C
Steam Outlet Temprature: 540 ˚C
 Heating surface of boiler: 1230 Sq-m
 Furnace: 1606 Sq-m
 HP heater
• Economizer
• Convection
• Furnace-
Type: Travelling Grade Furnace
Max Pressure: 98 bar
Motor: 5 HP
• Fans-
1. Induced Draft
2. Forced Draft
3. Cylinder Recovery Fan
• Compressor-
1. Service Air Compressor
2. Instrument Air Compressor
 5. Turbine Section
 Turbine-
Type: Impulse Reaction Turbine
Nominal Output : 44MW
Speed: 3909 rpm
Generator: 1500 rpm
 Compounding of Turbine
1. 1st Extraction pressure: 21 Kg/cm2
2. 1st Extraction pressure: 14 Kg/cm2
3.1st Extraction pressure: 3 Kg/cm2
 Governor-
1. High Pressure Governor
2. Low Pressure Governor
 Gear Box-`
Speed Reduction Gear Box
• Condenser:
1. Consist 10200 tubes
2.Used to condense Steam leaving from turbine

• Hot Well:
1.Used to Supply Hot Water to DM Surge Tank

• Ejector:
1.Uesd to create Vaccum in turbine

• Cooling tower
1.Drift Element: Temprature reduction from 40 ˚C to32 ˚C
2.Fins :Temprature reduction from 32 ˚C to 8 ˚C
 6. Coal System

 It is used in furnace, when bagasse quantity is totally exhausted. This coal is

directly purchased from market. It is stored in the coal yard. It is used in
furnace 2.5% lower than bagasse quantity.

 Every boiler furnace there is a 4 coal bunkers, 4 coal screw feeders, 4 coal
sprayers.

 Generally 5-10mm size of coal is used. Larger than 10mm size crushed in
crusher & then feed in belt.These size coals are easily sprayed.
7. Bagasse System

 Largely bagasse is used in furnace. It is a cheap fuel & easily available

from sugar factory.

 From sugar factory bagasse is supply to bagasse conveyer-1

(BC-1). This bagasse is given to the bagasse SILO & remaining
bagasse is supply to bagasse yard. After BC-1 this bagasse convey
BC-2 belt. This belt also a provision of 4 adjustable doors & one
main door.This is provided to store the bagasse at different places.
8. Control Room

 Over all plant is operate pneumatically.

 In control room all pneumatic valves are operate by using

computer program .

 Honeywell company provides the operating software.

 For operating purpose one instrument compressor & one service

compressor.
9. SAFETY
SAFETY PRECAUTION INVOLVES :-

1) PROVIDE WORKER WITH SAFE WORK ENVIRONMENT

2) CONDUCT ROUTINE/REGULAR WORK PLACE INSPECTION
3) PROVIDE SAFETY TRAINING
4) PROVIDE PERSONAL PROTECTIVE EQUIPMENT
10. Conclusion

During these fifteen days of training I have seen a

cogeneration plant with extremely perfect
management. We gone through different departments
of co-generation power plant. such as water treatment
plant, boiler system, turbine system and others. This
training is beneficial for me in my future and it also
will help me to build my career and I am able to know
how the theoretical concept that we learnt is actually
applied.