TATYASAHEB KORE INSTITUTE OF
ENGINEERING AND TECHNOLOGY,
WARANANAGAR
INPLANT TRANING PRESENTATION
PRESENTED BY,
Mr. Aniket Jeevankumar Shinde
COMPANY NAME
URJANKUR SHREE TATYASAHEB
KORE WARANA POWER [Link].
WARANANAGAR
CONTENTS
1. Company Profile
2. Processes in Plant
3. Water Treatment Plant
4. Boiler System
5. Turbine section
6. Coal system
7. Bagasse system
8. Control Room
9. Safety
[Link]
1. COMPANY PROFILE
Company Establishment Year – 2008
Company Product – 44 MW electricity generated
from steam.
Company Customers –
1. Sugar factory
2. Refinery
3. Distillery
4. MSEB
PLANT LAYOUT
2. PROCESSES IN PLANT
Water Treatment System
Boiler Section
Turbine Section
Coal Feeding System
Bagasse Feeding system
3. WATER TREATMENT SYSTEM
Raw Water Tank-
Quantity: 2.
Capacity:
1. 11000 m3
2. 9000 m3
Feed Water Pump-
Flow rate: 362 m3/hr
Chemical Dosing-
1. Hypo (NaOCL)
2. Feric (FeCL3)
3. Poly
Clarifier Water Storage Tank-
Capacity: 400 m3
•Filtration System-
1. MGF ( Multi Grade Filter)
2. Basket Filter
3. Ultra Filter
•Chemical Dosing-
1. NaOH
2. Hypo
3. HCL
•UFWS Tank-
Capacity: 156 m3
•Cartridge Filter
•RO Filter
•Degasser Water Storage Tank-
Capacity: 100 m3
•Dosing Tank-
1. SAC Tank
2. SBA Tank
3. MB Tank
•Morpholene Dosing
•DMS Tank-
1. 600 m3 2. 200 m3 (Make Up Tank)
4. BOILER SYSTEM
De- aerator Tank
Boiler Feed Pump-
Capacity: 77 m3/hr
Head: 1506 m
Motor: 525 kw
Speed: 2950 RPM
Quantity: 5 Nos
Boiler-
Intended Working Pressure: 127 kg/cm3
Hydraulic Test Pressure: 190 kg/cm3
Boiler Furnace Temperature: 880˚C
HP heater
• Economizer
• Convection
• Furnace-
Type: Travelling Grade Furnace
Max Pressure: 98 bar
Motor: 5 HP
• Fans-
1. ID
2. FD
3. SA Fan
4. CR Fan
• Compressor-
1. Service Air Compressor
2. Instrument Air Compressor
5. TURBINE SECTION
Turbine-
Type: Impulse Reaction Turbine
Nominal Output : 44MW
Speed: 3909 rpm
Generator: 1500 rpm
Governor-
1. High Pressure Governor
2. Low Pressure Governor
Gear Box-
Speed Reduction Gear Box
6. COAL SYSTEM
It is used in furnace, when bagasse quantity is totally
exhausted. This coal is directly purchased from market. It is
stored in the coal yard. It is used in furnace 2.5% lower than
bagasse quantity.
Every boiler furnace there is a 4 coal bunkers, 4 coal screw
feeders, 4 coal sprayers.
Generally 5-10mm size of coal is used. Larger than 10mm size
crushed in crusher & then feed in belt. These size coals are easily
sprayed.
7. BAGASSE SYSTEM
Largely bagasse is used in furnace. It is a cheap fuel &
easily available from sugar factory.
From sugar factory bagasse is supply to bagasse
conveyer-1 (BC-1). This bagasse is given to the bagasse
SILO & remaining bagasse is supply to bagasse yard. After
BC-1 this bagasse convey BC-2 belt. This belt also a
provision of 4 adjustable doors & one main door. This is
provided to store the bagasse at different places.
8. CONTROL ROOM
Over all plant is operate pneumatically.
In control room all pneumatic valves are operate by using
computer program .
Honeywell company provides the operating software.
For operating purpose one instrument compressor & one
service compressor.
9. SAFETY
SAFETY PRECAUTION INVOLVES :-
1) PROVIDE WORKER WITH SAFE WORK ENVIRONMENT
2) CONDUCT ROUTINE/REGULAR WORK PLACE INSPECTION
3) PROVIDE SAFETY TRAINING
4) PROVIDE PERSONAL PROTECTIVE EQUIPMENT
10. CONCLUSION
During these fifteen days of training I have seen a
cogeneration plant with extremely perfect management. We
gone through different departments of co-generation power
plant. such as water treatment plant, boiler system, turbine
system and others. This training is beneficial for me in my
future and it also will help me to build my career and I am
able to know how the theoretical concept that we learnt is
actually applied.
