FIELD QUALITY PLAN

FOR

CIVIL WORKS
2 X 351.43 MW CCPP, PIPIVAVA
M/s GSPC PIPAVAV POWER CO MPANY LTD
DOC No. QPE-CL-001

REVISION 01

DATE 03.04.2009

Issued To: Issued By

DGM (Quality)

BHARAT HEAVY ELECTRICALS LIMITED

POWER SECTOR - WESTERN REGION
NAGPUR - 440001
 AUTHORISATION FOR CHECKS PROJECT: 2 x 30 MW Co-Generation Project
&
NONCONFORMITY DISPOSITION CLIENT: M/s GSPC PIPAVAV POW ER COMPANY LTD
PSW R-QUALITY

TYPE OF CHECK-
P: PERFORM,
V: VISUAL CHECK,
R: REVIEW OF DOCUMENTS,
T: TEST,
M: MEASUREMENT
I : INSPECTION

SCOPE OF INSPECTION BY BHEL

Class of Legend Performer Inspection Authority Accepting Authority
Check
CRITICAL A Sub-Contractor BHEL Engineer HOD (BHEL)

MAJOR B Sub-Contractor BHEL Engineer HOD (BHEL)

MINOR C Sub-Contractor Sub-Contractor’s Engineer BHEL Engineer

NOTE:
1. Disposition authority for nonconformity within BHEL shall be as under:
Product Nonconformity: Manufacturing Unit/ Engineering Center.
Process/ System Nonconformity: Head (Quality), PSWR-NAGPUR.
2. Wherever log sheet is not called for class ‘A’ & ‘B’ checks, suitable record shall be maintained
in the form of logbook/ protocol.
3. Nonconformity is a deviation from the contract specifications/ engineering specifications.
4. In case of any nonconformity, accepting authority shall ensure disposition of nonconformity
before acceptance, and disposition shall be reflected in the log sheet/ protocol.
5. Task Performers and Inspection Authority shall ensure that instruments with valid calibration
are only used for Measurements.
6. In case of quantum of check specifically not mentioned in FQP or Reference document for any
characteristics, Quantum of check shall be 100% or as decided by approving authority.
7. As an evidence of carrying out the work satisfactorily, a general-purpose log sheet L-00 shall be
maintained for all the checks.
 Project: 2 x 351.43 MW PIPAVAV CCPP
INDEX OF ACITIVITIES Doc No.: QPE-CL-001
Rev No.: 01
PSW R-QUALITY Date: 03.04.2009
SL. NO. ACTIVITY SHEET NO. FORMAT TO BE USED
01 Site Grading 01 & 02 P-01
02 Piling Works 03 & 04 P-02
03 Excavation 05 L05, Level book, Test Reports

04 Back Filling & Compaction 06 L12, L13, L15,

05 Under Ground Pi ping (RCC/ CI) 07 & 08 Log Book, L16
06 WBM Roads 09 L12, l13, l14
07 Black Topping (Premix Carpeting) Roads 10 L14, L17,
08 Tank Pads 11 L06, L15
09 Micro Grading 12 P-03
10 Cement 13 L-01, L-05
11 Water 13
12 Reinforcement Steel 14, 15
13 Bricks 16 L-10, L-11
14 Concrete Admixtures 16
15 Coarse Aggregate 17 L04, Test report
16 Fine Aggregate 18 L03, Test report
17 Plain Cement Concrete 19 L03, L04, level Book, Log book
18 RCC – Sub Structures 20, 21 & 22 L05, L07, level Book, Log book,
Protocol
19 RCC – Super Structures 23, 24 & 25 L05, L07, level Book, Log book,
Protocol
20 RCC – Critical Structures 26, 27 & 28 L05, L07, level Book, Log book,
Protocol
21 RCC Flooring/ Pavement 29 & 30 Log Book & Test report
22 Brick Masonry Work 31
23 Anti-Termite Treatment 32 P-04
24 Plastering 33 P-05

25 Doors, Windows & Ventilators 34 P-06

26 Painting 35 P-07
27 Sanitary Fittings 36 P-08
28 Water Proofing 37 P-09
29 False Flooring 38 P-10
30 False Ceiling 39 P-11
31 Under Deck Insulation 40 P-11
32 Lighting Works 41 P-12
 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: SITE GRADING
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 01 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
1.0 SITE GRADING P-01

1 Clearing and stripping of soil including P -- B 100% Drawing/ Specifications

disposal of unsuitable material.

2 Taking and plotting of initial joint P B 100% Drawing/ Specifications

levels at specified intervals for cutting
as well as filling areas
I

3 Classification (Levels of strata) and P B 100% Drawing/ Specifications Level

testing of filling soil for suitability book
including preparation of Lead Charts
to filling/ disposal areas.

4 Proper warning of explosions, misfires P/ V B 100% AUTHORISATION FOR CHECKS &

NONCONFORMITY DISPOSITION
and storage of explosive materials (As
applicable). I
5 Breaking up of clods, lumps etc. at the P B 100% Drawing/ Specifications
time of filling and compaction.

6 Identification and suitability of R/ V B 100% Specifications

borrowed areas for filling soil/ murrum
including verification of payments for I
royalty etc.
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: SITE GRADING
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 02 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
7 Compaction test for earth filling in V Test set up B 100% Specifications Test
specified layers including finished report
areas. I

8 Verification of final finished grade V -- B 100% Drawing/ Specifications

levels.
I
9 As applicable, record of tree cutting, R B 100% Record
stacking of blasted rocks and other
quarry materials including handing
over to owner.

10 Preparation of as built drawing R B 100% Drawing/ Specifications

indicating culverts, other opening
drainage facilities etc. R

11 Removal of surplus earth/ excavated P B 100% Drawing/ Specifications

material and leveling in disposal
areas. V
12 Removal of obstacles/ hindrance. P B 100% Drawing/ Specifications

BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE

TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I : Inspection
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: PILING WORKS
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 03 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
2.0 PILING WORKS:
2.1 Boring & Concreting of Pile
a. Diameter of bore hole P Scale B 100% Drawing/Tech. Spec. P-02
No piling
b. Check for pile layout M Total Station B 100% Drawing -Do- work in this
contract
c. Check and record ground level M Leveling Inst B 100% Drawing -Do-

d. Cleaning / Flushing of pile bore at three P/V -- B Random IS: 2911 -Do-
stages i.e. after completion of bore, after
lowering of reinforcement cage, and just
before placing concrete.
e. During boring of pile, record size of bore, M As required B 100% Drawing -Do-
commencement of SPT/ core recovery,
ensure socketing length equivalent in No piling
terms of the diameter of pile below the work in this
socketing horizon.
contract
f. Check for pile casting, reinforcement and P -- B 100% Drawing -Do-
pouring of sound concrete of required
strength
g. Check for pile termination level and R -- A 100% Tech. Spec. -Do-
record soil data

h. Check for pile cap-lines, levels, shape, V -- B 100% Tech. Spec. -Do-
size, reinforcement, concreting, and
curing etc,
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: PILING WORKS
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 04 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
2.2 Testing of Pile
a. Check Bentonite for liquid limit, sand T Test Set Up B One from IS: 2720 P-02/ Test No piling
content, density of fresh prepared each lot Report work in this
Bentonite suspension, marsh viscosity,
differential free swell, pH value contract

b. Check density of mud sample collected T Test Set Up B 100% Tech. Spec. -Do-
from pile

c. Check for slump test & cube test for T Slump Test B 100% Tech. Spec. / IS: 2911 -Do-
concrete. Cone

d. Check for Initial pile load test; vertical load T Dial gauge A For 3 Nos. of Tech. Spec. / IS: 2911 -Do- No piling
(compression), lateral load (horizontal), etc. each type of work in this
and pullout load (tension). pile.
Note: For compression test method, the contract
loading shall be cyclic.

e. Check for Routine pile tests, compression T -Do- A 0.5% of the Tech. Spec. / IS: 2911 -Do-
and horizontal. total piles.
Note: Routine test shall be conducted by
direct loading method.
f. Check for pile integrity tests (NDT). T NDT Kit A As specified in Tech. Spec. / IS: 2911 -Do-
Tech. Spec.
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: EXCAVATION
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 05 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
3.0 EXCAVATION:
1 Review calibration certificates of R -- B 100% Calibration Certificate R
instruments/ testing equipments.
2 In case of doubt or any instrument/ testing R -- B 100% Calibration Certificate
equipment found out of calibration, check
for field calibration.
3 Check preliminary Survey and layout of M THEODOLITE / B 100% Layout / Foundation L06 I
foundations, including initial ground level. Total Station Drawings
4 Review of soil / rock test report. R -- B 100% Soil/Rock test report Test report R
5 Slopes of excavation, benching, over V B 100% Layout Drawings/
burden, shoring and strutting (in case of Specifications V
deep excavation).
6 Check for sub-soil water, dewatering V B 100% Layout Drawings/
requirements as per specifications. Specifications V
7 Bottom level of excavation & compaction. M THEODOLITE / B 100% Identified level based on soil Level book
(Soil/ rocks should be striped & removed Total Station report.
up to identified level. Maintain appropriate I
side slope during excavation. Any extra
excavation should be filled with PCC).
8 Stacking of different type soils separately. P B 100% V
9 List of obstacles encountered. R B 100%
10 Ensure barricading of excavated pits for P B 100% V
safety and protection from rain.
11 Review of inspection & test documents. R B 100% R
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I : INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: BACK FILLING &
DATE: 03.04.2009
BHEL-PSWR COMPACTION
345, KINGSWAY, NAGPUR-440001 PAGE: 06 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
4.0 BACK FILLING & COMPACTION:
1 Review of calibration certificates of R -- B 100% Calibration Certificate
instruments/ testing equipments. R
2 Check for field calibration of instruments/ R -- B 100% Calibration Certificate
testing equipments in case of doubt or out
of calibration.
3 Check the fill material for Grain size, T Proctor Mould, B One for every IS 2720 & Technical Spec L12, L13,
3
Liquid limit, Plastic limit, Proctor density Oven, Weigh 5000 M of each
type & source. I/ R
test & Moisture content. balance, Oven
4 Check the fill material for Shrinkage limit, T -Do- B One for every IS 2720 & Technical Spec L12, L13,
3
Free Swell index, and Chemical analysis 5000 M of each
type & source.
R
test for organic matter content, calcium
carbonate content, pH, and ensure for
treatment of soil if any
5 Filling of soil in specified layers. P -- B 100% Technical Spec V
Consolidating, and watering.
6 Compaction test for layers. (Relative T Oven, weigh B Technical IS 2720 & Technical Spec L15
Density Index by core cutter/ sand display balance, etc Spec*
method & Dry Density by proctor needle I
penetration method).
7 Ensuring filling up to the required level. M THEODOLITE B 100% Technical Spec L12 I
8 Review of inspection & test documents. R B 100% I
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I : INSPECTION , * : ONE SAMPLE IN EVERY 500 M2
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: PIPING WORKS
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 07 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
5.0 UNDER GROUND PIP ING (RCC/ CI)

1 Review of Mfr’s TC for pipes, fittings & V -- B 100% Drawing, Technical Spec. Reviewed
fixtures as per specifications/ codes. TC
R
2 Review of calibration certificates of R -- B 100% Calibration Certificate
instruments/ testing equipments.
R

3 Check for field calibration of instruments/ R -- B 100% Calibration Certificate

testing equipments in case of doubt or out
of calibration.

4 Check for proper alignment, level, and M Measuring B 100% Drawing, Technical Spec. --
slope of each laid length. Ensure Tape, levelling
benching in excavation for safety purpose instrument I
as required.

5 Ensure proper jointing of each laid length V -- C 100% -Do- --

of pipes, and grouting at manholes/
chambers. V
6 Check for supports/ firm bed/ sub-soil V -- C 100% -Do- --
water level.
V
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPACTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: PIPING WORKS
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 08 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
7 Ensure proper curing of joints on RCC V - C 100% Specifications
pipelines (minimum for 10 days).
V
8 Check for Water-fill Test/ Smoke Test on T -- B 100% -Do- Protocol
RCC Pipe lines (As applicable).
I

9 Hydro test of water supply lines as P/T -- B 100% -Do- L16

applicable, at 0.8 kg/cm2 for 6 hours
duration. Ensure removal of blockages, I
cleaning & flushing.

10 Ensure Back fillings in layers. V - C 100% -Do-

V

11 Check for MS rungs in proper position, V - C 100% -Do-

inlet/ outlet pipe level in man holes.
V

12 Preparation of as built drawing indicating R B 100% Drawing/ Specifications

culverts, other opening drainage facilities
etc.

BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE

TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I : INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: ROADS
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 09 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
6.0 WATER BOUND MACADAM ROADS
1 Review of calibration certificates of R -- B 100% Calibration Certificate R
instruments as applicable.
2 Check for field calibration of instruments R -- B 100% Calibration Certificate
in case of doubt or out of calibration.
3 Layout co-ordinates checking including P B 100% Drawing/Technical Spec L12 I
road crossings and taking initial levels.
4 Approval of source/ checking/ testing of T B 100% Drawing/Technical Spec I
materials as applicable.
5 Preparation of sub-grade: Earth filling, T B 100% Drawing/Technical Spec L13 I
compaction, providing cambers in sub-
base including levels.
6 Spreading metal to required thickness, V B 100% Drawing/Technical Spec V
line, level, dry rolling including spreading
of screening material.
7 Check for camber and levels over metal. T B 100% Drawing/Technical Spec I
8 Spreading murrum/sand, watering, rolling. V B 100% Drawing/Technical Spec V
9 Checking thickness after each layer and T B 100% Drawing/Technical Spec I
rectification there of (if any).
10 Check quantity of aggregate by P B 100% Drawing/Technical Spec L14 I
excavation of trial pits as per IRC code.
11 Review of inspection & test documents. R B 100% R
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I : INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: ROADS
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 10 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
7.0 BLACK TOPPING (PREMIX CARPET)
1 Review of calibration certificates of R -- B 100% Calibration Certificate R
instruments/testing equipments.
2 Check for field calibration of instruments/ R -- B 100% Calibration Certificate
testing equipments in case of doubt or out
of calibration.
3 Approval of source/ checking/ testing of R B 100% Drawing/Technical Spec Test report I
materials as applicable.
4 Surface preparation, camber/ level. P/ M B 100% Drawing/Technical Spec L14 I
5 Tack coat application P B 100% Drawing/Technical Spec I
6 Premix carpeting and rolling. Check P/ M B 100% Drawing/Technical Spec I
thickness of carpeting.
7 Seal coat including thickness of seal coat P/ M B 100% Drawing/Technical Spec I
8 Check for camber and levels M B 100% Drawing/Technical Spec I
9 Check for Bitumen Temp. & consumption. M B 100% Drawing/Technical Spec L17 I
10 Premix sample check test as applicable. T B 100% Drawing/Technical Spec R
11 Removal of surplus earth. P B 100% Drawing/Technical Spec I
12 Bern preparation P B
13 Review of inspection & test documents. R B 100% R
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: TANK PADS
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 11 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
8.0 TANK PADS
1 Review of calibration certificates of R -- B 100% Calibration Certificate R
instruments as applicable.
2 Check for field calibration of instruments R -- B 100% Calibration Certificate
in case of doubt or out of calibration.
3 Layout and marking of ground level M B 100% Drawing/ Specifications L06 I
4 Stripping of area, Excavation to required P B 100% Drawing/ Specifications I
level and compaction of sub-base.
5 Testing of filling materials/ Approval of T Test Set Up B 100% Drawing/ Specifications I
source of materials as applicable.
6 Filling of selected materials in specified P B 100% Drawing/ Specifications I
layers, watering and compaction.
2
7 Compaction tests T Test Set Up B One/ 500 M Drawing/ Specifications L15 I
8 Gravel filling/ graded filling material under P B 100% Drawing/ Specifications I
annular ring and compaction
9 Anti-corrosive layer and consolidation. P B 100% Drawing/ Specifications I
10 As applicable, check for premix carpeting P B 100% Drawing/ Specifications I
on side slopes.
11 Check for settlement of pads during hydro V B 100% Drawing/ Specifications V
testing of tanks
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I : INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: MICRO GRADING
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 12 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK

9.0 MICRO GRADING

1 Review of calibration certificates of R -- B 100% Calibration Certificate P-03 R

instruments/ testing equipments.

2 Check for field calibration of instruments/ R -- B 100% Calibration Certificate - do -

testing equipments in case of doubt or out
of calibration.
3 Taking initial levels. M B 100% Drawing/ Specifications Level book I

4 Clearing/ Removal of extra soil, debris, P B 100% I

etc. from site by transportation.

5 Taking final levels M B 100% Drawing/ Specifications Level book I

6 Verification of gradient of ground M B 100% Drawing/ Specifications I

7 Finishing of ground surface by hand P B 100% Drawing/ Specifications I

compactor/ Roller (As applicable).

8 Final inspection V B 100% Drawing/ Specifications I

BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I : INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM:
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 13 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
10.0 CEMENT (OPC/ SRC)
1 Review of manufacturer’s test certificate to R - B Approved Technical Test R
confirm make and type of cement. Specifications. Certificate

2 Sample Testing for Type, Consistency, T Compressive B Third party Approved Technical - I/ R
fineness, Initial and final setting time, Strength test for Specifications/.IS: 1489 Part-I
Compressive strength for 7 days & 28 Testing M/C, source
days, and C3A Content, specific gravity Mould verification L-01
soundness alkali content. (Weakly lab L-02
Note: For critical RCC works, ordinary test for each L-05
Portland cement may have to be used. batch)
3 Ensure that material is stored properly to V/ P - C One sample IS: 4082 Logbook V
avoid deterioration from moisture and from each lot
contamination. received.
a. Storage in Covered sheds on raised
platforms.
b. Not more than 10 bags are stacked on
one heap to have proper access for
inspection.
c. Cement stacking consignment wise,
type and grade wise for easy
identification. Different types of
material are stored separately.

11.0 WATER
11.1 Before use, ensure that water from all T - B Once in a Approved Technical Test R
sources is potable. month per Specifications/.IS 456 Certificate
source
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM:
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 14 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
11.2 Conduct Test for neutralization factor. M Indicator B Once in a IS 3025 & IS 456 Logbook
month
source
per R
11.3 Check and ascertain limits of solids. M B - do - IS 3025 & IS 456 Logbook
R
11.4 Conduct Test for PH value. M PH Meter B - do - IS 456 Logbook
R
12.0 REINFORCEMENT STEEL

12.1 Review of manufacturer’s test certificate if R/ T - A Third party Approved Technical Test
sourced from approved manufacturer for test for Specifications, IS 1786, IS Certificate/
following: source 432, IS 1566 Test
a. Size and type of bars, verification Report
b. Grade of Steel, at-random
during the
c. Chemical Properties,
tenure of
d. Mechanical Properties like Tensile work as per
Strength, Elongation, Yield Stress, and
R
contract /
Bend Test. duly
Note: In case material is sourced from meeting.
other than approved manufacturer test to
be performed randomly as per IS code to
confirm above properties.

12.2 During material storage, check visually to V - C Periodical IS 4082 V

ensure condition of materials free from
rusting and pitting etc.
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM:
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 15 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
12.3 Before reinforcing, check reinforcement V/ M Screw gauge B Random Approved Technical
bars for the following: - Specifications/ Drawing
a. Reinforcement rods are clean, free
from paint, oil & protective coatings.
b. Surface is free from cracks, flaws, V
imperfect edge, and rough jogged.
c. Size/ type/ dimensions.
d. Type and grade of steel.

12.4 Ensure that reinforcement bars interfering M Measuring B 100% Bar Bending Schedules, Protocol
with pockets, pipes, sleeves, openings etc Tape Drawings
are not cut but suitably adjusted. I

12.5 Ensure that the joints and crossing bars P - C 100% IS 2502, Bar Bending -
are tied properly with correct size and type Schedules, Drawings
of binding wire. V

12.6 Ensure lapping of bars wherever P Measuring C 100% IS 456, Bar Bending -
necessary. Tape Schedules, Drawings V
12.7 Check for placement of reinforcement rods P Measuring C 100% Bar Bending Schedules, -
in correct position with adequate Tape Drawings
separators and adequate cover between I
reinforcement and shuttering.

BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE

TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM:
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 16 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
13.0 BRICKS
13.1 Ensure that bricks are free from cracks, V - B For every IS: 1077, IS: 12894
10,000 or part
Warp-age, and have uniform colour.
thereof. V
13.2 Ensure that clear ringing sound is heard P - B For every IS: 1077
on being struck together. 10,000 or part IS: 12894
thereof.

13.3 Check Compressive strength and water- T Comp strength A - Do - IS: 1077 L-10, L-11
absorption capacity. Testing M/C, IS: 12894
Oven, Weigh I
Balance

13.6 Check for efflorescence and curing. V - C - - Logbook

R
14.0 CONCRETE ADMIXTURES: R -- C Approved Manufacturer Catalogue / IS Reviewed
Review of manufacturer’s test certificates Tech. Spec. Code / ASTM Code / Test
to ensure conformance to specifications. Third party Approved Tech. Spec. Certificate
test for
source
verification
at-random R
during the
tenure of
work as per
contract /
duly meeting.
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: COARSE AGGREGATE
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 17 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
15.0 COARSE AGGREGAT E
1 Approval of source based on review of T/ R Lab set up B -- Approved Technical Test Report
test reports for crushing value, chloride Specifications. R
content, and Sulphate content.
2 a. Sieve analysis for shape & particle M Sieve Set, B Quantum of IS 383, IS 2386 & Approved L-04, Test
size, weigh check shall Technical Specifications. Report
balance, be one
b. Moisture content,
Oven, Jar sample per
3
c. Flakiness Index, 100 M or
d. Elongation index
part thereof I/R
every week
or on change
of source,
whichever is
earlier.
3 a. Specific gravity M/T Sieve Set, B Each type & IS 383, IS 2386 & Approved Test Report
b. Bulk density weigh source of Technical Specifications.
c. Voids balance, supply /
Oven, Jar IS codes
d. Absorption value
e. Reaction with Alkali
f. Petrography examination once in six I/R
(as applicable or not) months
g. Deleterious materials, MICA content
h. Mechanical properties; Soundness,
Crushing strength, Abrasion strength,
and impact value
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: FINE AGGREGATE
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 18 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
16.0 FINE AGGREGATE
1 Approval of source based on review of T/ R Lab set up B -- Approved Technical L03, Test
test reports for deleterious material, Specifications. Report
Soundness, moisture content, organic R
impurities, chloride and Sulphate content.
2 Before use at site check for Silt & Clay T/M Sieve set B IS Code/ IS Code/Approved Tech. L03, Test
content, Sieve analysis, and Bulking of Approved Tech. Spec. Report
sand. Spec.

3 Sieve analysis for Particle size & shape, T Sieve set B Once per weak IS Code L03, Test
Silt content, and Clay content. Report I/R
4 Moisture content T B Every day IS Code Test Report
I/R
5 a. Specific gravity, density, voids T/M Measuring B IS Code/ Test Certificates Test Report
b. Soundness & absorption Jar, Weigh Approved Tech. IS 383
c. Reaction with Alkali Balance, Oven Spec. IS 515
IS 2386
d. Deleterious materials, MICA
Once per
e. Organic Impurities source I/R
f. Mortar making properties
g. Petrography examination
(as applicable)
h. Bulking of sand
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001 CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
 SUB-SYSTEM: PCC WORKS DATE: 03.04.2009
CONTRACT NO.: GPPC/EPC SELN/40401/760
PAGE: 19 OF 41

BHEL-PSWR
345, KINGSWAY, NAGPUR-440001
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
17.0 PLAIN CEMENT CONCRETE (PCC)
1 Review of calibration certificates of R -- B 100% Calibration Certificate
instruments/ testing equipments.
R
2 Check for field calibration of instruments/ R -- B 100% Calibration Certificate
testing equipments in case of doubt or out
of calibration. I
3 Check for layout, verification of size and V Levelling A Drawing Drawing/ Technical Spec
level of excavation. Instruments I
4 Check for mix proportion (Cement, water, -- Weigh A IS 456 L03, L04
and aggregate content). Batcher, IS 10262 V
Measuring Jar
5 Ensure that area is clean and free from V -- B 100% -- --
water logging (de-watering as required). V
7 Shuttering, program of concreting, and P -- C 100% Drawing/ Technical Spec --
concreting with proper compaction. I
8 Check top level of PCC. P -- C 100% Drawing Level book
I
9 Curing of concrete as per IS/ P - B 100% Technical Spec Logbook
specifications. V
10 Review of test and inspection R B 100% Test
documents. reports R
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: RCC STRUCTURES
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 20 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
18.0 RCC SUB ST RUCTURES
1 Review of calibration certificates of R -- B 100% Calibration Certificate
instruments/ testing equipments. R
2 Check for field calibration of R -- B 100% Calibration Certificate
instruments/ testing equipments in case R
of doubt or out of calibration.
3 Ensure that incoming material are as per R -- B 100% Drawing/ Technical Spec Reviewed
specifications and from approved source. TC I
4 Check for layout and condition of PCC/ V Levelling A Drawing Drawing/ Technical Spec
levelling course, and programme of
concreting.
Instruments V
5 Cement, water, and aggregate content as -- Weigh Batcher, A IS 456/ IS 10262 Test report
per mix design. Measuring Jar V
6 Preliminary Test for determining required T Compressive A Technical Test Certificate/ IS 456 Test report
strength of mix design. Testing M/c Spec -
7 Check for line, level, condition, quality, V Levelling A Drawing Drawing/ Technical Spec
and rigidity of shuttering. Program of Instruments I
concreting / Pour card
8 Ensure that area is clean and free from V -- B 100% -- --
water logging (de-watering as required). V
9 Ensure that reinforcement rods are clean, V -- B Random -- --
free from paint, oil and other coatings. V
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: RCC STRUCTURES
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 21 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
10 Ensure placement of insets, anchor bolts, P -- B 100% Drawings --
pipe sleeves, dowels etc. I
11 Check for placement of Reinforcement P -- C 100% Drawings --
rods in correct position with adequate
separators, and adequate cover between I
reinforcement & shuttering.
12 Before starting/ during the concreting
check and ensure for the following:
a Continuous concreting and adequate P -- B 100% IS 456 --
quantity of constituents. V
b All measuring equipments are maintained -- -- C 100% Test Certificate --
clean and in serviceable condition and
their accuracy is checked periodically & -
corrected by recalibration as necessary.

c Old concrete surfaces are chipped and -- --

cleaned with wire brush, wetted and a P C 100% --
coat of cement slurry applied before laying V
the new concrete.
13 Casting of adequate numbers of specimen T Steel Moulds A IS 456 IS 456, 2911 & L07
cubes from mixed concrete for Testing. Technical Spec
The cubes are identified and kept for
ageing as below: I
a) Minimum 3 nos. for 7 days,
b) Minimum 3 nos. for 28 days.
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: RCC STRUCTURES
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 22 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
14 During concreting check for following: V
a Concrete is transported, placed, P - C 100% - -
compacted, and finished before expiry V
of initial setting time of cement.
b Concrete is placed in even layers in P - C 100% - -
quick succession and each layer is
compacted before placing next layer so I
that cold joints are not formed.

c Check for proper workability of concrete at Slump cone/ B Technical IS 456

frequent intervals by slump cone Test/ compaction Spec IS 2386 Part III
compaction factor method. factor apparatus Specification IS 1199 V
15 Curing of concrete as per IS/ P - B 100% Curing for minimum 7 days Logbook
specifications. or as specified I
16 Concrete cubes are Tested at specified T Compressive A 100% IS 516, IS 2911 L05
period for compressive strength etc. and Test Machine
Test results are examined to verify the V
specified grade of concrete.
17 Removal of shuttering. C 100% IS 456 Logbook
-
18 Visual and dimensional check on finished V/M Tape A 100% Technical Spec Protocol
structures. V
19 Preparation of as built drawings. P B 100% Drawing
R
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: RCC STRUCTURES
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 23 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
19.0 RCC SUPER STRUCTURES
1 Review of calibration certificates of R -- B 100% Calibration Certificate
instruments/ testing equipments. R
2 Check for field calibration of R -- B 100% Calibration Certificate
instruments/ testing equipments in case -
of doubt or out of calibration.
3 Check for layout, line & level of shuttering V Levelling A Drawing Drawing/ Technical Spec
and scaffolding/ vertical bracing including Instruments I
hoisting arrangement.
4 Cement, water, and aggregate content as -- Weigh A IS 456 Test report
per mix design. Batcher,
Measuring Jar
IS 10262 V
5 Preliminary Test for determining required T Compressive A Technical Test Certificate Test report
strength of mix design. Testing M/c Spec IS 456 -
6 Reinforcement rods are clean, free from V -- B Random -- --
paint, oil and other coatings. V
7 Check placement of insets, anchor bolts, P -- B 100% Drawings --
pipe sleeves, MS rungs, concealed
electrical conduits, fan hooks, dowels etc. I
Note: Ensure for openings/ pockets.
8 Programme of concreting/ Pour Card R B 100% -- L07
I
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: RCC STRUCTURES
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 24 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
9 Check for placement of Reinforcement P -- C 100% Drawings --
rods in correct position with adequate
separators, and adequate cover between I
reinforcement and shuttering.

10 As applicable, check for expansion joints, V -- C 100% Drawings --

water stops, slopes, stoppers etc. I
11 Before start of concreting check and
ensure the following: V
a Continuous concreting and adequate P -- B 100% IS 456 --
quantity of constituents. -
b All measuring equipments are maintained -- -- C 100% Test Certificate --
clean & in serviceable condition and their
accuracy is checked periodically & V
corrected by recalibration as necessary.
c Old concrete surfaces are chipped and -- --
cleaned with wire brush, wetted and a P C 100% --
coat of cement slurry applied before V
laying the new concrete.

12 Casting of adequate numbers of T Steel Moulds A IS 456 IS 456, 2911 &

specimen cube as per IS/ specifications. Technical Spec I
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: RCC STRUCTURES
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 25 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
13 During concreting ensure for following:
a Concrete is transported, placed, P - C 100% - -
compacted, and finished before expiry of
initial setting time of cement.
V
b Concrete is placed in even layers in quick P - C 100% - -
succession and each layer is compacted
before placing next layer so that cold V
joints are not formed.
C Check for proper workability of concrete at Slump cone/ B Technical IS 456
frequent intervals by slump cone Test/ compaction Spec IS 2386 Part III
compaction factor method. factor Specification IS 1199 I
apparatus
14 Curing of concrete should be carried out P - B 100% Specifications
as per IS/ specifications. V
15 Concrete cubes are Tested at specified T Compressive A 100% IS 516, IS 2911 L05
period for compressive strength etc. and Test Machine
Test results are examined to verify the I
specified grade of concrete.
16 Removal of form work/ staying after C 100% IS 456
specified period. V
17 Visual and dimensional check on finished V/M Tape A 100% Technical Spec Protocol
structures. -
18 Preparation of as built drawings. P B 100% Drawing
R
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: RCC STRUCTURES
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 26 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
20.0 RCC CRITICAL STRUCTURES

1 Review of calibration certificates of R -- B 100% Calibration Certificate

instruments/ testing equipments.
R

2 Check for field calibration of R -- B 100% Calibration Certificate

instruments/ testing equipments in case
of doubt or out of calibration.
-
3 Check for layout, line & level of shuttering V Levelling A Drawing Drawing/ Technical Spec
and scaffolding/ vertical bracing including Instruments
hoisting arrangement, shoring & strutting. I
4 Cement, water, and aggregate content as -- Weigh A IS 456 Test report
per mix design. Batcher,
Measuring Jar
IS 10262 V
5 Preliminary Test for determining required T Compressive A Technical Test Certificate Test report
strength of mix design. Testing M/c Spec IS 456 -
6 Reinforcement rods are clean, free from V -- B Random -- --
paint, oil and other coatings. V
7 Check placement of insets, anchor bolts, P -- B 100% Drawings --
pipe sleeves, MS rungs, concealed
electrical conduits, fan hooks, dowels etc. I
Note: Ensure for openings/ pockets.
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: RCC STRUCTURES
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 27 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
8 Programme of concreting/ Pour Card R B 100% -- L07
I
9 Check for placement of Reinforcement P -- C 100% Drawings --
rods in correct position with adequate
separators, and adequate cover between I
reinforcement and shuttering.

10 As applicable, check for pockets, opening, V -- C 100% Drawings --

separation and specified construction R
joints, water stops, slopes, stoppers.
11 Before start of concreting check and
ensure the following: _
a Continuous concreting and adequate P -- B 100% IS 456 --
quantity of constituents. V
b All measuring equipments are maintained -- -- C 100% Test Certificate --
clean & in serviceable condition and their
accuracy is checked periodically & -
corrected by recalibration as necessary.
C Old concrete surfaces are chipped and -- --
cleaned with wire brush, wetted and a P C 100% --
coat of cement slurry applied before V
laying the new concrete.

12 Casting of adequate numbers of T Steel Moulds A IS 456 IS 456, 2911 & L05 I
specimen cube as per IS/ specifications. Technical Spec
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: RCC STRUCTURES
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 28 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
13 During concreting ensure for following:

a Concrete is transported, placed, P - C 100% - -

compacted, and finished before expiry of V
initial setting time of cement.
b Concrete is placed in even layers in quick P - C 100% - -
succession and each layer is compacted
before placing next layer so that cold V
joints are not formed.
C Check for proper workability of concrete at Slump cone/ B Technical IS 456
frequent intervals by slump cone Test/ compaction Spec IS 2386 Part III
compaction factor method. factor apparatus Specification IS 1199 V
14 Curing of concrete should be carried out P - B 100% Curing for minimum 7 days or
as per IS/ specifications. as specified V
15 Concrete cubes are Tested at specified T Compressive A 100% IS 516, IS 2911 L05
period for compressive strength etc. and Test Machine
Test results are examined to verify the I
specified grade of concrete.

16 Removal of form work/ staying C 100% IS 456

V
17 Visual and dimensional check on finished V/M Tape A 100% Technical Spec Protocol
structures. -
18 Preparation of as built drawings. P B 100% Drawing -

BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE

TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: RCC FLOORING &
DATE: 03.04.2009
BHEL-PSWR PAVEMENTS
345, KINGSWAY, NAGPUR-440001 PAGE: 29 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
21.0 RCC FLOORING/ PAVEMENTS

1 Review of calibration certificates of R -- B 100% Calibration Certificate

instruments/ testing equipments.
R

2 Check for field calibration of R -- B 100% Calibration Certificate

instruments/ testing equipments in case
of doubt or out of calibration. R

3 Check layout/ excavation of new V/M -- C 100% Drawings & Technical Spec
foundations.
I

4 Ensure for Checking /Testing of materials. V/ T -- C 100% Technical Spec Test report
I
5 Ensure for proper Design Mix V/M -- C 100% -Do- Test report
-
6 Check for edges of shuttering, alternate V/M B 100% -Do-
panels. I
7 Check proper level, slope, and Thickness V/M Dumpy level C 100% -Do-
of flooring (Top levels) I
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: RCC FLOORING &
DATE: 03.04.2009
BHEL-PSWR PAVEMENTS
345, KINGSWAY, NAGPUR-440001 PAGE: 30 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
8 Check for shuttering and reinforcement if V/M B 100% -Do-
any. I
9 Check for expansion joints/ construction V/M B 100% -Do-
joints. V
10 Check for concealed pipe embedment V/M C 100% -Do-
and earthing strip if any. I
11 During concreting, check for V/M C 100% -Do- L05
consolidation, finishing, and casting of
test cubes, as applicable.
I
12 Ensure that the cement concrete floors V/M C 100% -Do-
are cured as per IS/ specifications. V
13 Check for line, level, slope, joints, and V/M Dumpy level C 100% -Do-
Thickness of flooring as per drawing. I
14 Grinding and polishing of floors as V/M C 100% -Do-
applicable. Ensure that floors are chipped
prior to commencement of finishing work V
15 Check for Testing of cubes as applicable. V/ T -- C 100% Technical Spec L05 I
16 Preparation of as built drawing including P/V -- C 100% Technical Spec R
under ground facilities if any.

17 Review of test and inspection documents. RV/M C 100% -Do- R

BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: MASONRY WORKS
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 31 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
22.0 BRICK MASONRY WORK
1 Layout checking and verification of M Tape C 1005 Drawing
internal dimensions between walls. I
2 Check for cement mortar proportion and T Lab set up B Random Specification
mixing. V
3 Check for proper Staging and scaffolding. P C 100% Technical Spec
V
4 Check for embedment of fixtures. V -- B 100% Technical Spec,
V
5 As applicable, check for RCC band/ V -- B 100% Technical Spec,
reinforcement in case of half brick work. V
6 During brick work check for following: M/P Steel tape/ B 100% Technical Spec
- Bond, closers, thickness of mortar Plumb Bob/
joint, Spirit Level/
- Line, level, Plumb, dimension, Water level
- Racking and cleaning of joints, V
- Keys in brick masonry work,
- Height restriction of brick work in one
day.
7 Check for Hacking of concrete surfaces P C 100% Technical Spec
and applying of thick cement slurry before
starting of brick work connected to RCC V
member.
8 Curing of brick masonry work. V -- B 100% Technical Spec, - do - V
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: ANTIERMITE
DATE: 03.04.2009
BHEL-PSWR TREATMENT
345, KINGSWAY, NAGPUR-440001 PAGE: 32 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD BY CLIENT
CHECK CHECK
23.0 ANTIERMITE TREATMENT
1 Testing of material & spraying devices T/ V B 100% Drawing/ Specifications Test
including personal protective equipments certificates
like facemask, gloves, shoes, etc. Review I
test certificates.
2 Check for Preparation of surface for P -- B 100% P-04
taking dosage of emulsion by ramming of
each layer of soil by roding the earth at R
specified intervals.

3 Ensure Backfilling and compaction in P B 100% Drawing/ Specifications - do -

specified layers along with application of
emulsifier along sides of masonry & RCC I
structures.

4 Ensure Compaction of top surface for P B 100% Drawing/ Specifications - do -

taking dosage of emulsifier by roding the
earth at specified intervals for the entire I
floor area before concreting.

5 Check for consumption of emulsifier V B 100% Drawing/ Specifications - do -

utilized. R
6 Review of test and inspection documents. R C 100% - do -
Drawing/ Specifications
R
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: PLASTERING
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 33 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
24.0 PLASTERING (CONCRETE WORKS)
1 Check for completeness of hidden jobs V - C 100% Drawings, Technical Spec P-05
like piping work, conduit work etc. I
2 Check for grading of sand, mix proportion. V - C 100% Technical Spec Test Report V
3 Ensure for sample preparation for finish V/M - C 100% Technical Spec P-05
and its approval. V
4 Check for NEERU application on plaster V - C 100% Technical Spec - do -
(As applicable). V
5 Hacking and cleaning of surface, V - C 100% Technical Spec - do -
removing loose particles and wetting of V
plastering surfaces.
6 Ensure fixing of chicken mesh at RCC/ V - C 100% Technical Spec - do -
brick masonry connection. I
7 Check for plaster thickness, line, level, V/M Steel tape C 100 % -Do- - do -
plumb-ness and finishing of surfaces. V
8 Check for grooves, openings, rounding of V/M - C 100% -Do- - do -
corners hollows in plaster. V
9 Ensure that Curing of plastered surfaces V - C 100 % -Do- - do -
is carried out for seven days minimum. V
10 Check Verticality of Plastering. V/M Plumb Bob B 100% -Do- - do - V
11 Review of test and inspection documents. RV/M C 100% -Do- - do -
R
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: DOORS, WINDOWS &
DATE: 03.04.2009
BHEL-PSWR VENTILATORS
345, KINGSWAY, NAGPUR-440001 PAGE: 34 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
25.0 DOORS, WINDOWS & VENTILATORS

1 Check for materials as per specifications. V B 100% Drawing/Technical Spec TC

V
2 Check for sections, dimensions. V/M B 100% Drawing/Technical Spec P-06
V
3 Check for Level, line & plumb V/M -- B 100% Drawing/Technical Spec - do -
V
4 Check for section Joinery details. V -- B 100% Drawing/Technical Spec - do -
V
5 Check for grouting with lugs/ fasteners. V -- B 100% Drawing/Technical Spec - do -
V
6 Check for fixtures and fittings V -- B 100% Drawing/Technical Spec - do -
V
7 Check for thickness and type of M -- B 100% Drawing/Technical Spec - do -
glazing. I
8 Check for brand / shade of paints, R/ V -- B 100% Drawing/Technical Spec - do -
surface preparation, and number of I
coats.
9 Review of test and inspection R C 100% Drawing/Technical Spec - do -
documents. R
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: PAINTING WORKS
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 35 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
26.0 PAINTING OF STRUCTURES

1 Check for brand, type & shade of paints. R/ V -- B 100% Drawing/Technical Spec TC
Review manufacturer’s test certificates
as applicable. R

2 Check for proper surface preparation as V -- B 100% Drawing/Technical Spec P-07

per specifications. R
3 Confirm for brand, type & shade of paints. V -- B 100% Drawing/Technical Spec - do -
R
4 Check for number of coats and thickness- M -- B 100% Drawing/Technical Spec - do -
dry film thickness (DFT), I
5 Check for Curing of painted surfaces (as V -- B 100% Drawing/Technical Spec - do -
applicable). V
6 Review of test and inspection documents. R C 100% -Do- - do -
R
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: SANITARY WORKS
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 36 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
27.0 SANITARY FITTINGS

1 Ensure that all pipes, fittings, and fixtures V - B 100% Tech Spec TC
are as per relevant code and of approved
brands. R

2 Check for samples as applicable. T/ V - B 100% Tech Spec P-08

I
3 Check for completion of finishing works M B 100% Tech Spec - do -
w.r.t line, level and position.
I
4 Check for proper fixing of sanitary fittings V - C 100% Tech Spec - do -
to give good aesthetic appeal
I

5 Leak test on all sanitary fittings to ensure V - B 100% Tech Spec - do -

that they are free from leakages.
I
6 Review of test and inspection documents. R C 100% Tech Spec - do -
R
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: WATER PROOFING
DATE: 03.04.2009
BHEL-PSWR
345, KINGSWAY, NAGPUR-440001 PAGE: 37 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
28.0 WATER PROOFING (ROOF)
1 Surface preparation for screed V - B 100% Tech Spec P-09
I
2 Check for Mix proportion, Thickness of T/ V - B 100% Tech Spec - do -
screed/ plaster/ concrete and slope I
towards rain water pipes.
3 Formation of groove at specified height on M B 100% Tech Spec - do -
parapet wall. V
4 Check for material, number of coats, V - C 100% Tech Spec - do -
application procedure and consumption. V
5 Ensure Termination of material in groove V - B 100% Tech Spec - do -
on vertical plane. V
6 Check for hollowness, bubbles in water V - B 100% Tech Spec - do -
proofing, if any. I
7 Conduct a sample of water proofing test V - B 100% Tech Spec - do -
by flooding the area for specified period,
as applicable.
I
8 Check for Cleaning of surfaces. V - B 100% Tech Spec - do -
V
9 Submission of guarantee in the R - B 100% Tech Spec Mfr’s TC &
prescribed Performa Guarantee R
Certificate
10 Review of test and inspection documents. R C 100% Tech Spec
R
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY

 CONTRACTOR’S NAME & ADDRESS FIELD QUALITY PLAN PROJECT: 2 x 351.43 MW PIPAVAV CCPP
ITEM: CIVIL WORKS QP NO. QPE-CL-001
CLIENT: M/s GSPC PIPAVAV POWER COMPANY LTD
REV NO. 00
SUB-SYSTEM: FALSE CEILING &
DATE: 03.04.2009
BHEL-PSWR FALSE FLOORING
345, KINGSWAY, NAGPUR-440001 PAGE: 38 OF 41 CONTRACT NO.: GPPC/EPC SELN/40401/760
SL.NO. CHARACTERISTICS / ACTIVITY TYPE OF INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENT/ FORMAT OF INSPECTION BY
CHECK OF FREQUENCY OF ACCETANCE STANDARD RECORD CLIENT
CHECK CHECK
29.0 FALSE CEILING
1 Ensure that false ceiling is done as per M/ V Steel tape B 100% Drawing Technical Spec TC
Technical Specification and drawing. IS 8183 V
2 As applicable, ensure that resin mineral V -- C 100% Drawing Technical Spec P-10
wool is packed in black polythene and IS 8183
laid on top of ceiling panels.
V
3 Check for proper line & horizontality of V/M Water/ spirit C 100% -- - do -
False Ceiling, and cut outs. level I
4 Check for proper surface preparation V -- C 100% Technical Spec - do -
and painting of panels boards. V
5 Review of test and inspection documents. R C 100% -Do- - do -
R
30.0 FALSE FLOORING
1 Ensure that false flooring is done as per M/ V Steel tape B 100% Drawing/ Technical Spec TC
Technical Specification and drawing. IS 8183 V
2 Check for proper cleaning of base floor. V -- C 100% Drawing Technical Spec P-10
V
3 Check for proper surface preparation V -- C 100% Technical Spec - do -
and painting of base floor. I
4 Check for proper line and layout of false V/M Water/ spirit C 100% -- - do -
flooring. level I
5 Review of test & inspection documents. R C 100% -Do- - do -
R
BHEL-PSWR LEGENDS: FOR CLIENT/ CONSULTATN USE
TYPE OF CHECK- P: PERFORM, V: VISUAL CHECK, R: REVIEW OF DOCUMENTS, T: TEST, M: MEASUREMENT
I: INSPECTION
CLASS OF CHECK- A: CRITICAL CHECK, B: MAJOR CHECK, C: MINOR CHECK,
INSPECTION BY BHEL: AS PER AUTHORIZATION FOR CHECKS & NONCONFORMITY DISPOSITION.

PREPARED BY LEGENDS REVIEWED BY APPROVED BY