LARSEN & TOUBRO LIMITED

MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT

PMC Doc. No:
INSPECTION AND TEST PLAN LT/MSQ/ITP/PIPE/UG/003

FOR UNDER GROUND PIPING Date: 01.11.07

PROJECT : EPCC-1 –MSQ UPGRADATION

OWNER : INDIAN OIL CORPORATION LTD.PANIPAT.
PMC : JACOBS ENGINEERING INDIA PRIVATE LIMITED
CONTRACTOR : LARSEN & TOUBRO LIMITED
LEGEND : NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation,
S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard
PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note

INSPECTION
SL. No. FIELD INSPECTION REPORT WITNESSES/GRADE
DESCRIPTION OF ACTIVITY FORMAT No.
REMARKS
L&T JACOBS

UNDER GROUND PIPING

A PRIOR TO FABRICATION

1 Incoming Material LT/MSQ/IMIR/GEN/001 Rev.01 WC W

Welding Filler Material Approval /

2 APPROVED VENDER FORMAT WC HP
Qualification
LT/MSQ/STR/WPS/002
3 WPS / PQR WC HP
LT/MSQ/STR/PQR/003
4 Welder Performance Qualification LT/MSQ/STR/WPQ/004 WC HP

5 a) NDT Procedure Qualification NDT Report WC HP

b) PWHT Procedure Qualification (If any) SR CHART WC HP

6 Preparation of Sketches ISOMETRICS WC S

7 Joint Numbering APPROVED SKETCHES WC S

8 Material traceability& transfer of heat nos. LT/MSQ/PIPE/TRA/011 WC S

B FABRICATION ( SHOP & FIELD )

Material as per piping class ( Check w.r.t.
1 LT/MSQ/PIPE/TRA/011 WC S
approved colour coding procedure )
LT/MSQ/STR/DNF/005
a) Fit Up check WC S
LT/MSQ/STR/FNW/006
LT/MSQ/STR/DNF/005
b) Dimensional checks WC S

2 Pre heat NA WC S

3 Check for purity of purging / shielding gas BTC OF MANUFACTURER WC Rw / S

4 Purging (If any ) BTC OF MANUFACTURER WC S

5 Shielding rate ( If any ) BTC OF MANUFACTURER WC S

ELECTRODE BACKING
6 Baking of Electrodes WC S
REGISTER
7 Interpass cleaning & temperature check NA WC S

DESCRIPTION OF ACTIVITY FIELD INSPECTION REPORT INSPECTION REMARKS

SL. No. FORMAT No. WITNESSES/GRADE
Signature
:
Name :
Date
Prepared by Checked by Approved by JACOBS
L&T L&T

Page 1 of 3
 LARSEN & TOUBRO LIMITED
MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT
PMC Doc. No:
INSPECTION AND TEST PLAN LT/MSQ/ITP/PIPE/UG/003

FOR UNDER GROUND PIPING Date: 01.11.07

PROJECT : EPCC-1 –MSQ UPGRADATION

OWNER : INDIAN OIL CORPORATION LTD.PANIPAT.
PMC : JACOBS ENGINEERING INDIA PRIVATE LIMITED
CONTRACTOR : LARSEN & TOUBRO LIMITED
LEGEND : NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation,
S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard
PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note

L&T JACOBS

8 Visual cleaning of purging / shielding gas NA WC S

9 Monitoring of PWHT Cycle SR CHART WC S

B.T.C. OF
10 Hardness Check MANUFACTURER/TEST WC S
REPORT OF LAB.
LT/MSQ/DPT/016
11 DPT / MPT WC S
LT/MSQ/MPT/017

Radiography marking ( For Random

12 LT/MSQ/PIPE/RGM/013 WC W
Radiography )

13 Radiography interpretation LT/MSQ/PIPE/RGI/014 WC HP

C PROOF TESTING
1 Procedure APPROVED PROCEDURE WC HP

2 Corrections of Testing arrangements LT/MSQ/PIPE/HYD/015 WC S

3 Calibration of Pressure Gauge WC Rw

4 R.F. Pad testing, if any LT/MSQ/RFPT/018 WC W

Positive material Identification as per LT/MSQ/PMI/STORE/019
5 WC HP
Specification after completion LT/MSQ/PMI/SITE/019A
Scrutiny of test packs for mechanical & NDT
6 LT/MSQ/UGMC/SP/023 WC HP
Clearance ( As per Annexure – A )
7 Air / Water Flushing ( Preliminary ) LT/MSQ/UGMC/SP/023 WC W

8 Pneumatic / Hydro testing LT/MSQ/PIPE/HYD/015 WC HP

9 Draining of Water & Air drying LT/MSQ/UGMC/SP/023 WC S

D LAYING
1 Trench excavation and levels LT/MSQ/UGPC/021 WC S

2 Cleaning of pipe surface LT/MSQ/TC/020 WC S

Approval of wrapping / coating material APPROVAL LETTER/BTC OF
3 WC HP
manufactures MATERIAL
APPROVAL LETTER/BTC OF
4 Approval of agency for wrapping & coating WC HP
MATERIAL
Sample test of coating materials in approved
5 TEST REPORT OF LAB WC Rw
laboratory
Procedure qualification for wrapping &
6 APPROVED VENDER FORMAT WC HP
coating
DESCRIPTION OF ACTIVITY FIELD INSPECTION REPORT INSPECTION REMARKS
SL. No. FORMAT No. SWITNESSES/GRADE

Signature
:
Name :
Date
Prepared by Checked by Approved by JACOBS
L&T L&T

Page 2 of 3
 LARSEN & TOUBRO LIMITED
MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT
PMC Doc. No:
INSPECTION AND TEST PLAN LT/MSQ/ITP/PIPE/UG/003

FOR UNDER GROUND PIPING Date: 01.11.07

PROJECT : EPCC-1 –MSQ UPGRADATION

OWNER : INDIAN OIL CORPORATION LTD.PANIPAT.
PMC : JACOBS ENGINEERING INDIA PRIVATE LIMITED
CONTRACTOR : LARSEN & TOUBRO LIMITED
LEGEND : NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation,
S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard
PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note

L&T JACOBS

7 Application of primer LT/MSQ/TC/020 WC S

8 Coal tar temperature NA WC S

9 Coating and wrapping LT/MSQ/TC/020 WC S

10 Calibration of Holiday tester TEST REPORT OF LAB WC HP

11 Holiday testing LT/MSQ/TC/020 WC HP

12 Thickness of coating LT/MSQ/TC/020 WC HP

13 Peel test LT/MSQ/TC/020 WC HP

14 Lifting arrangement NA WC S

15 Lowering ( Levels & orientation of branches ) LT/MSQ/UGPC/021 WC S

Checking of wrapping and coating for
LT/MSQ/TC/020
16 damages during lowering, their repair, WC HP
LT/MSQ/UGPC/021
holiday testing, etc.
17 Back filling LT/MSQ/UGPC/021 WC S

18 Location, Brickwork Plaster of valve pit WC S

19 Top cover & finish for valve pit WC S

E SYSTEM COMPLETION

1 Tie in joints ( As Annexure – B ) ( As Annexure – B ) WC W

Scrutiny of test packs for system testing ( As
2 LT/MSQ/UGMC/022 WC W
per Annexure – C )
3 System testing LT/MSQ/PIPE/HYD/015 WC W

DESCRIPTION OF ACTIVITY FIELD INSPECTION REPORT INSPECTION REMARKS

SL. No. FORMAT No. WITNESSES/GRADE

Signature
:
Name :
Date
Prepared by Checked by Approved by JACOBS
L&T L&T

Page 3 of 3
 LARSEN & TOUBRO LIMITED
MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT
PMC Doc. No:
INSPECTION AND TEST PLAN LT/MSQ/ITP/PIPE/UG/003

FOR UNDER GROUND PIPING Date: 01.11.07

PROJECT : EPCC-1 –MSQ UPGRADATION

OWNER : INDIAN OIL CORPORATION LTD.PANIPAT.
PMC : JACOBS ENGINEERING INDIA PRIVATE LIMITED
CONTRACTOR : LARSEN & TOUBRO LIMITED
LEGEND : NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation,
S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard
PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note

L&T L&T

Signature
:
Name :
Date
Prepared by Checked by Approved by JACOBS
L&T L&T

Page 4 of 3