Inspection and Test Plan for Pressure Vessel

Activity By Remark
No. Inspection and Test Plan Reference Document Acceptance Criteria Verifying Document
Manuf. TPI Client

1 Pre‐Inspection Meeting Spec. Spec. MOM H H H ‐

Before Manufacturing
DWG, Design, DWG,
2 ASME, Spec ASME, Spec H R A ‐
Calculation Document Calculation book
3 WPS&PQR ASME ASME IX Welding Book H R A ‐
Welder Qualification
4 ASME ASME IX Certificates H R ‐ ‐
Certificates
5 NDT procedure ASME ASME V,VIII, IX Procedures H R A ‐
NDE Personnel
6 ASME ASME V Certificates H R ‐ ‐
Certificates
PWHT Procedure
7 ASME ASME VIII Procedure H R A ‐
(if needed)
Hydro Static Test
8 ASME ASME VIII Procedure H R A ‐
Procedure
9 Painting Procedure ASME Spec. Procedure H R A ‐

Materials
Original Material
10 Material Certificates ASME ASME II H R ‐ ‐
Certificates
Storage of raw material
11 ASME ASME ‐ H W ‐ ‐
and Welding
Visual, Dimension and
12 ASME VIII ASME VIII Report H W ‐ ‐
Marking Control
During Manufacturing
Transferring of marking
13 ASME VIII ASME VIII Report H SW ‐ ‐
Material

1
 Cutting & Edge
14 DWG DWG ‐ H SW ‐ ‐
Preparation
Head forming and
15 DWG DWG, ASME VIII Report H W ‐ ‐
Dimension Check
Check of Rolling for
16 DWG DWG, ASME VIII ‐ H SW ‐ ‐
Shell
Check of Welding plan
17 DWG/WPS WPS/DWG ‐ H SW ‐ ‐
with WPS
Fit Up & welding ( shell
18 DWG/WPS WPS/DWG ‐ H SW ‐ ‐
to shell)
19 Second Rolling of Shell DWG DWG, ASME VIII Report H SW ‐ ‐

Fit Up & welding ( head

20 DWG/WPS WPS/DWG ‐ H SW ‐ ‐
to shell)
Inspection of welds
ASME/NDT map/NDT
21 ( N.D.T shell to shell and ASME VIII Report H SW/R ‐ ‐
Procedure
head)
Fit‐Up, Welding of pipe
22 ASME/DWG ASME/DWG ‐ H SW ‐ ‐
to flange
ASME/Spec./NDT
23 RT (Pipe to flange) ASME VIII Report H R ‐ ‐
Procedure/NDT Map
Marking ,Opening
24 DWG DWG ‐ H W ‐ ‐
Nozzles
Fit‐Up, Welding (Nozzle to
25 WPS/DWG WPS/DWG ‐ H W ‐ ‐
Shell)
ASME/NDT map/NDT
26 PT, UT (Nozzle) ASME VIII Report
Procedure
Fit‐Up, Welding (Pad of
27 WPS/DWG WPS/DWG ‐ H SW ‐ ‐
shell)
Inspection for Fit‐Up &
28 WPS/DWG WPS/DWG ‐ H SW ‐ ‐
Welding saddle & Lug
Visual & Dimensional
29 DWG/Spec. DWG ‐ H W ‐ ‐
Check
PWHT Online
30 PWHT(if needed) Procedure ASME VIII / Spec H H
graph

2
 Hardness measurement
31 Spec. ASME II Report H W
(if needed)
32 Hydrostatic Test Procedure ASME VIII Report H H W ‐

Final Inspection
Final Visual &
33 DWG/Spec. DWG Report H H ‐ ‐
Dimensional Check
Surface Preparation and
34 Procedure SSSP/Spec. Report H W ‐ ‐
Painting
35 Check of Name Plate DWG DWG Report H SW ‐ ‐

36 Check of Final Book Spec. Spec. DWG/ P.O H R

Documentation

37 Inspection Reports Spec./DWG Spec./DWG Report H R ‐ ‐

38 NCR Spec./DWG Spec./DWG Report H R

39 Review Final Data Report Spec./DWG Spec./DWG Report H R

Pre‐Shipment Inspection
Marking Control &
40 Spec. Spec. Report H H ‐ ‐
Release Note
41 Loading Inspection Spec. Spec. Report H H ‐ ‐
Shipping Document
42 Procedure Spec. Packing List H R ‐ ‐
Control

Abbreviations:

H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test
W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production;
Client can waive this inspection based on his discretion and informs TPI Inspector accordingly.

3
R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc.

A: Approval
SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring;
For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting.

MOM: Minute of Meeting

P.O: Purchase Order