Motor Protection and Monitoring Catalog Ca08100006e

Motor Protection and Monitoring
Motor Protection Circuit Breaker 5.1 Monitoring Relays

Product Overview—Monitoring Relays . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-2
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Current Monitoring Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-3 5
Phase Monitoring Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-5
Voltage Monitoring Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-13 5
Ground Fault Monitoring Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-24
5
5.2 Motor Protection Circuit Breakers
Motor Protection Circuit Breakers (MPCB) . . . . . . . . . . . . . . . . . . . . . V5-T5-37 5
Manual Motor Protector 5.3 Manual Motor Protection 5
Manual Motor Protectors—XTPB, XTPR and XTPE . . . . . . . . . . . . . . . V5-T5-38
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5.4 Overload Relays
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-40 5
XT IEC Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-42
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C306 Bimetallic Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-46
C440/XT Electronic Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-47 5
C441 Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-68
C445 Motor Management Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-90 5
Overload Relay—C440
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Overload Relays—C441 Motor Insight
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Motor Management Relay—
Power Xpert C445
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Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-1

5.1 Motor Protection and Monitoring
Monitoring Relays
Monitoring Relays Contents

5 Description Page
5 Monitoring Relays
Current Monitoring Relays . . . . . . . . . . . . . . . . V5-T5-3
5 Phase Monitoring Relays . . . . . . . . . . . . . . . . . V5-T5-5
Voltage Monitoring Relays . . . . . . . . . . . . . . . . V5-T5-13
5 Ground Fault Monitoring Relays . . . . . . . . . . . . V5-T5-24
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5 Product Overview—Monitoring Relays
5 Ground Fault Monitoring
Current Monitoring Relays Voltage Monitoring Relays Relays
5 The CurrentWatch ECS and The D65 Series Voltage Eaton offers two different
ECSJ Series from Eaton’s Monitoring Relays monitor series of ground fault
5 Electrical Sector is a family of
solid-state adjustable current
either AC single-phase
(50/60 Hz) or DC voltages
monitoring relays:
switches, ideal for providing to protect equipment against D64R Series D64L Series
5 status information on voltage fault conditions. ● The D64R digital ground ● Type D64L ground fault
electrical equipment. No separate supply (input) fault relays are microprocessor- monitors are designed to
5 voltage is required. All based and replace the monitor ungrounded
versions are available in a previous generation of supplies on three-phase AC
5 Phase Monitoring Relays compact plug-in case using analog-based devices power systems up to
The D65 Series Phase an 8-pin octal socket. ● Microprocessor-based 600 V. If an insulation fault
5 Monitoring Relays provide D64R GFRs combine more develops anywhere on the
protection against premature There are two styles of
selectable features into a system between the
equipment failure caused by voltage monitoring relays:
source and the load, the
5 voltage faults on three-phase ● Over/Undervoltage Relays
single model, which makes
easier model selection and D64L will detect it and give
systems. All D65 phase reduces spares inventory an alarm or trip, depending
● Voltage Band Relays
5 monitoring relays are requirements on the adjustable field
compatible with most wye settings selected
5 or delta systems. In wye ● The D64L is ideally suited
systems, a connection to for systems supplied from
neutral is not required. Phase
5 Monitoring relays protect
the secondary of either an
ungrounded delta or an
against single-phasing ungrounded wye
5 regardless of any connected transformer
regenerative voltages.
5
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V5-T5-2 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Monitoring Relays
5.1
ECS Series CurrentWatch Current Switches Contents
Description Page
5
Current Monitoring Relays 5
ECS Series CurrentWatch Current Switches
ECSJ Series CurrentWatch Current Switches . . V5-T5-4 5
Phase Monitoring Relays . . . . . . . . . . . . . . . . . . . . V5-T5-5
Voltage Monitoring Relays . . . . . . . . . . . . . . . . . . . V5-T5-13 5
Ground Fault Monitoring Relays . . . . . . . . . . . . . . V5-T5-24
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ECS Series CurrentWatch™ Current Switches 5
ECS Series 5
Product Description Standards and Certifications 5
The CurrentWatch™ ECS The ECS can sense Any change in current can be ● UL® Listed
Series from Eaton’s Electrical continuous currents from sensed with the ECS Series. ● cUL® Listed 5
Sector is a family of solid- 1 to 150 A and does not A change in current may ● CE Certified
state adjustable current require any supply voltage, indicate motor failure, belt
switches, ideal for providing as the power required is loss/slippage or mechanical
5
status information on induced from the monitored failure. Any of these events
electrical equipment. The conductor. The output is a can cause the current to drop 5
ECS is excellent for new non-polarity-sensitive solid- significantly, tripping the
installations, where the state contact for switching switch and notifying the 5
conductors run through the AC and DC circuits up to controller.
housing, requiring no cutting.
These switches are also ideal
240 Vac/Vdc. This switch also
includes an LED indicating
5
for retrofits, since split-core two states: on and below trip
models can be opened to fit point, and above trip point 5
around existing conductors. with contacts energized. All
The current switch is ECS Series switches carry an 5
accurate, reliable and easy unconditional five-year
to install. warranty. 5
5
5
Reference 5
Refer to Volume 8—Sensing Solutions, CA08100010E, Tab 7,
section 7.2 for additional product information. 5
ECS Series CurrentWatch Tab Section 5
Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . 7.2 5
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 5
5

Monitoring Relays
ECSJ Series CurrentWatch Current Switches Contents

5 Description Page
5 Current Monitoring Relays
ECS Series CurrentWatch Current Switches . . V5-T5-3
5 ECSJ Series CurrentWatch Current Switches
Phase Monitoring Relays . . . . . . . . . . . . . . . . . . . V5-T5-5
5 Voltage Monitoring Relays . . . . . . . . . . . . . . . . . . V5-T5-13
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5 ECSJ Series CurrentWatch Current Switches
5 ECSJ Series
5 Product Description Application Description Standards and Certifications
The CurrentWatch™ ECSJ tailored to an application, Typical Applications ● UL Listed
5 Series current operated providing more precise ● Electronic Proof of ● cUL Listed
switches from Eaton’s control through improved Flow—Current operated ● CE Certified
Electrical Sector provide the setpoint resolution. Self-
5 same dependable indication powering, isolated solid-state
switches eliminate the ● UL 508 Industrial
need for multiple pipe or Equipment (USA and
of status offered by the outputs, 1–6 A, 6–40 A and duct penetrations and are
5 CurrentWatch ECS Series, 40–200 A input ranges, and a more reliable than electro-
Canada)
but with the added benefit of choice of split- or solid-core mechanical pressure or
5 increased setpoint precision. enclosures are standard. flow switches
A choice of three, jumper- For typical applications of the ● Conveyors—Detect jams
5 selectable input ranges
allows the ECSJ Series to be
CurrentWatch ECSJ Series, and overloads
see listing on this page. ● Lighting Circuits—Easier
5 to install and more
accurate than photocells
5 ● Fans, Pumps and Heating
Elements—Faster
5 response than temperature
sensors
5 ● Critical Motors
● Ancillary Equipment
5
5
Reference
5 Refer to Volume 8—Sensing Solutions, CA08100010E, Tab 7,
section 7.3 for additional product information.
5 ECSJ Series CurrentWatch Tab Section
Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3
5 Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3
5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . 7.3
5 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3
5

Monitoring Relays
5.1
Phase Monitoring Relays Contents
Description Page
5
Current Monitoring Relays . . . . . . . . . . . . . . . . . . . V5-T5-3 5
Phase Monitoring Relays
Product Selection Guide . . . . . . . . . . . . . . . . . . V5-T5-6 5
D65PLR Series—Phase Loss and Reversal . . . V5-T5-7
D65VM Series—Phase Loss, Reversal, 5
Imbalance and Under/Overvoltage . . . . . . . . V5-T5-9
5
5
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5
Product Overview Application Description 5
The D65 Series Phase Protection 5
Monitoring Relays provide Depending on the unit
protection against premature selected, it will protect three- 5
equipment failure caused by phase equipment against:
voltage faults on three-phase
systems. All D65 phase ● Phase Loss—total loss of ● Phase Imbalance— 5
monitoring relays are one or more of the three imbalance of a three-phase
compatible with most wye phases. Also known as system occurs when 5
or delta systems. In wye “single phasing.” Typically single-phase loads are
systems, a connection to caused by a blown fuse, connected such that one or 5
neutral is not required. Phase broken wire or worn contact. two of the lines (phases)
Monitoring relays protect This condition would result in carry more or less of the
against single-phasing a motor drawing locked rotor load. This could cause 5
regardless of any current during startup. In motors to run at
regenerative voltages. addition, a three-phase temperatures above 5
motor will continue to run published ratings.
after losing a phase, resulting ● Undervoltage—when 5
in possible motor burn-out. voltage in all three lines of
● Phase Reversal—reversing a three-phase system drop
simultaneously.
5
any two of the three phases
will cause a three-phase
motor to run in the opposite
● Overvoltage—when
voltage in all three lines of
5
direction. This may cause a three-phase system
damage to driven machinery increase simultaneously. 5
or injury to personnel. The
condition usually occurs as a 5
result of mistakes made
during routine maintenance
or when modifications are
5
made to the circuit.
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5

Monitoring Relays
Device Connection
5
Phase
Monitor
5 L1
Stop
Start
Relay O/L
L2
M
5 M
M
5 L1
M
3
L2 Phase
5 L3
M Motor
Input Fuses
5 Phase
2 A Max.
Monitor
5 Relay
5
Standards and Certifications
5 D65PLR Series D65VMLP Series D65VMLS Series
5 ● cRUus listed ● cRUus listed ● cULus listed
● RoHS recognized ● RoHS recognized ● RoHS recognized
5 ● CE marked ● CE marked ● CE marked
5
5
5 Product Selection Guide
5 D65 Series—Product Family Selection
Phase Loss and Time Delay on
5 Series Mounting Style Phase Reversal Reversal Undervoltage Overvoltage Phase Imbalance Undervoltage
D65PLR Plug-in 1 3 3 — — — —
5 D65VMLP Plug-in 1 3 3 3 (adjustable) 3 (fixed) 3 0.1–20 sec
5 D65VMLS Surface 3 3 3 (adjustable) 3 (fixed) 3 0.1–20 sec
Note
5 1 In addition to the above approvals, all plug-in products are
also UL Listed when used with the appropriate Eaton socket.

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Monitoring Relays
5.1
D65PLR Series—Phase Loss and Reversal Contents
Description Page
5
D65PLR Series—Phase Loss and Reversal
Product Selection . . . . . . . . . . . . . . . . . . . . V5-T5-8 5
Technical Data and Specifications . . . . . . . . V5-T5-8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-8 5
D65VM Series—Phase Loss, Reversal,
Imbalance and Under/Overvoltage . . . . . . . . V5-T5-9 5
Voltage Monitoring Relays . . . . . . . . . . . . . . . . . . . V5-T5-13
Ground Fault Monitoring Relays . . . . . . . . . . . . . . V5-T5-24 5
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D65PLR Series—Phase Loss and Reversal 5
Product Description Features Standards and Certifications 5
The D65PLR Series ● Protects against phase loss ● cRUus
Monitoring Relays provide and phase reversal ● UL listed 1 5
protection against phase loss ● True RMS voltage sensing ● RoHS compliant
and phase reversal in a
compact plug-in design.
for improved accuracy 5
● Continued operation
These devices are designed
to be compatible with most
through phase loss
conditions
5
wye or delta systems. In wye
systems, a connection to a
● Bi-color LED provides
indication for both normal
Note
1 When used with appropriate Eaton
5
neutral is not required. Phase
and fault conditions socket.
monitoring relays protect
against single-phasing ● Compact plug-in case
5
regardless of any utilizing industry-standard
regenerative voltages. 8-pin octal socket 5
● 10 A SPDT output contacts
A bi-color LED indicates 5
NORMAL conditions with
a green status, PHASE
REVERSAL conditions with
5
a steady red status, and
PHASE LOSS conditions 5
with a flashing red status.
Re-energization is automatic 5
upon correction of the
fault condition. 5
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5

Monitoring Relays
Product Selection
5
D65PLR480 D65PLR Series, Phase Loss and Reversal
5 Mounting Nominal Voltage Catalog
Style 50/60 Hz Number
5 Plug-in 190–500 V D65PLR480 1
5
5
5
Accessories
5
D65PLR Series, Phase Loss and Reversal
5 Catalog
Description Standard Pack Number
5 8-pin socket 10 D3PA2
5 Hold-down spring 10 D65CHDS
5 Technical Data and Specifications Wiring Diagram

D65PLR Series, Phase Loss and Reversal Wiring for 8-Pin Socket
5
Description Specification
ØA ØB ØC
5 Phase loss Unit trips on loss of any Phase A, B or C
Phase reversal Unit trips if sequence of the three phases is anything other than A-B-C
5 Output contacts 10 A SPDT at 277 Vac, 1 hp at 250 Vac, 1/2 hp at 120 Vac. C300 pilot duty 4 5
3 6
Life Full load—100,000 operations
5 Response times 2 7
1 8
Operate 50 ms
5 Release 50 ms
Load (burden) 3 VA
5 Temperature –20 to 150 °F (–28 to 65 °C)
5 Transient protection 10,000 volts for 20 microseconds

Mounting Uses an 8-pin octal socket. Requires a 600 V rated socket when used on system voltages
5 greater than 300 V
Indicator LED Bi-color LED will be Green when NORMAL condition is present, Steady Red when PHASE REVERSAL
condition is present, and Flashing Red when PHASE LOSS condition is present
5 Reset Automatic upon correction of fault
5
Dimensions
5 Approximate Dimensions in Inches (mm)
D65PLR Series, Phase Loss and Reversal
5
5
5 2.40
(60.0)
5
5
2.90
5 1.70
(74.0)
3.00
(43.0) (76.0)
5
Note
5 1 Requires a 600 V rated socket when used on system voltages greater than 300 V.

Monitoring Relays
5.1
D65VM Series—Phase Loss, Reversal, Imbalance and Under/Overvoltage Contents
Description Page
5
D65PLR Series—Phase Loss and Reversal . . . V5-T5-7
D65VM Series—Phase Loss, Reversal, 5
Imbalance and Under/Overvoltage
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-10 5
Product Selection . . . . . . . . . . . . . . . . . . . . V5-T5-11
Technical Data and Specifications . . . . . . . . V5-T5-11 5
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-12
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D65VM Series—Phase Loss, Reversal, Imbalance and Under/Overvoltage 5
Product Description Application Description 5
Eaton’s D65 Phase Protective Functions
Monitoring Relay protects The D65 Series Relay makes ● Overvoltage—Fixed at ● Phase Loss (Single- 5
distribution systems separate trip decisions based 110% of nominal, unit trips Phasing)—Total loss of
supplying motor feeder or on the status of the three- when the average of all
three lines is greater than
one or more of the three
phases. Typically caused by
5
branch circuits against phase voltage inputs. Control
premature equipment failure the fixed set point for a a blown fuse, broken wire
caused by voltage faults on
power is derived from the
three-phase voltage inputs. period longer than the time or worn contact. This 5
three-phase systems—wye Separate control power is not delay drop-out. condition would result in a
or delta connected. Phase required. The device will trip ● Phase Imbalance— motor drawing locked rotor 5
monitoring relays protect in response to any Imbalance of a three-phase current during start-up. In
against voltage imbalance and combination of the following system occurs when addition, a three-phase 5
single-phasing regardless of conditions: single-phase loads are motor will continue to run
any regenerative voltages.
The relay is energized when ● Undervoltage—When
connected such that one or after losing a phase,
resulting in potential motor
5
two of the lines (phases)
the phase sequence and all voltage in all three lines of carry more or less of the burn-out. Unit trips on loss
voltages are correct. Any of a three-phase system load. This could cause of any phase. 5
five abnormal conditions drops simultaneously. motors to run at ● Phase Reversal—
(phase loss, phase reversal, Undervoltage drop-out can temperatures above Reversing any two of the 5
overvoltage, undervoltage be set at 80–95% of published ratings. Unit trips three phases will cause a
or phase imbalance) will operating voltage. Unit when any one of the three three-phase motor to run in 5
de-energize the relay. As trips when the average of lines is more than the the opposite direction. This
standard, re-energization all three lines is less than
is automatic upon correction the adjusted set point for a
adjusted set point below
the average of all three
may cause damage to
machinery or injury to
5
of the fault condition. The period longer than the lines. The percent phase personnel. Unit trips if
D65 can also be wired for adjustable time delay drop- imbalance is adjustable rotation (sequence) of the
5
manual reset. out (0.1–20 seconds). This from 2–10% and also has a three phases is anything
time delay eliminates Disable setting for other than A-B-C. 5
nuisance tripping caused applications where poor
by momentary voltage
fluctuation.
voltage conditions could 5
cause nuisance tripping.
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Monitoring Relays
Device Connection
5
L1 START L2
STOP O/L
5 M
M
Voltage Monitor
5 Relay
M
L1
5 M
3
L2 Phase
Motor
5 L3
M
Input Fuses
5 Voltage
(Recommended)
2 A Max.
Monitor
5 Relay
5 Features
● Universal voltage range of ● Automatic or manual reset ● D65VMLP will plug into
5 190–500 V provides the after the fault condition is D3PA2 socket and mount
flexibility to cover a variety corrected on 35 mm DIN rail
of applications (120 V and
5 600 V units also available)
● Bi-color LED indicates
normal condition and
● Small, compact size
● User-adjustable settings
● True RMS voltage sensing defines fault type for
5 for improved accuracy simpler troubleshooting
include nominal voltage,
percent phase imbalance,
● Continued operation ● D65VMLS can be mounted undervoltage drop-out,
5 through phase loss directly onto 35 mm DIN time delay on undervoltage
conditions rail with no additional parts and time delay on restart
5 after fault
5
Operation
5 The D65 provides protection The relay is energized when specific fault indication to
against premature equipment the phase sequence and all simplify troubleshooting. The
5 failure caused by voltage voltages are correct. Any one percent phase imbalance is
faults on three-phase of five fault conditions will adjustable from 2–10%, and
5 systems. The D65 is de-energize the relay. the undervoltage drop-out can
designed to be compatible Re-energization is automatic be set at 80–95% of operating
5 with most wye or delta
systems. In wye systems,
upon correction of the fault
condition.
voltage. The adjustable time
delay drop-out on
a connection to a neutral is undervoltage (0.3–30 sec)
5 not required. D65 Phase Manual reset is available if eliminates nuisance tripping
Monitoring Relays protect a NC switch is wired to the caused by momentary
5 against imbalanced voltages appropriate terminals. A
bi-color LED indicates normal
voltage fluctuations.
or single-phasing regardless
condition and also provides
5 of any regenerative voltages.
5 LED Operation
LED Status Plug-In and Surface-Mount Indication
5 Green steady Normal/relay ON
Green flashing Power-up/restart delay
5 Red steady Reversal
5 Red single flash 1 Loss/imbalance

Red double flash 2 Undervoltage
5 Red triple flash 3 Overvoltage
Notes
5 1 Single flash = On 25 ms, Off 175 ms.
2 Double flash = On 25 ms, Off 25 ms, On 25 ms, Off 125 ms.
5 3 Triple flash = On 25 ms, Off 25 ms, On 25 ms, Off 25 ms, On 25 ms, Off 75 ms.
5
5

Monitoring Relays
5.1
Standards and Certifications
● CE (Low Voltage + EMC ● cRUus ● UL Listed 1 5
Directive EN60947-5-1) (D65VMLP only)
● cULus listed ● RoHS compliant 5
(D65VMLS only)
5
5
Product Selection
5
D65VM_ D65VM Series—Phase Loss, Reversal, Imbalance and
Under/Overvoltage 2
5
Operating Voltage Catalog
Mounting Style 50/60 Hz Number
5
Surface-mount 102–138 V D65VMLS120C
(DIN rail)
190–500 V D65VMLS480C 5
460–600 V D65VMLS600C
Plug-in 102–138 V D65VMLP120 5
(DIN rail) 3
190–500 V D65VMLP480
460–600 V D65VMLP600
5
8-pin socket — D3PA2
5
8-pin IP20 rated socket — D3PA6
5
Technical Data and Specifications 5
D65VM Series—Phase Loss, Reversal, Imbalance and Under/Overvoltage 5
Nominal voltages (50–60 Hz) 5
For D65VMLS 102–138 V, 190–500 V, 460–600 V
For D65VMLP 102–138 V, 190–500 V, 460–600 V 5
Connections Wye or delta
Output contacts 5
For D65VMLS DPDT:
NO: 10 A resistive at 277 Vac/30 Vdc, 1/2 hp at 120/240 Vac, B300 pilot duty, R300
NC: 10 A resistive at 277 Vac/30 Vdc, 1/3 hp at 120/240 Vac, B300 pilot duty, R300
5
For D65VMLP SPDT:
10 A SPDT at 277 Vac, 1 hp at 250 Vac, 1/2 hp at 120 Vac, C300 pilot duty 5
Dielectric 1000 V + (2 * nominal voltage rating) between input terminals and case or active circuitry
Operating temp. –20 to 150 °F (–28 to 65 °C)
5
Response times
Power up 1–300 seconds adjustable 5
Restart after fault 1–300 seconds adjustable
Dropout due to fault 100 ms fixed on phase loss and phase reversal;
5
0.3–30 sec adjustable for all other faults—unbalance, undervoltage, overvoltage
Mechanical life 10,000,000 operations 5
Electrical life 100,000 operations
Power consumption 40 VA
5
Hysteresis 2–3%
5
Notes
1 When used with accompanying Eaton Socket (D65VMLP only).
2 Additional models available. Please visit our Web site for the latest offering.
5
3 Requires a 600 V-rated socket when used on system voltages greater than 300 V. The D3PA2 socket is rated 10 A, 600 V.
5
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5

Monitoring Relays
Wiring Diagrams
5
Plug-In Surface-Mount
5
ØA ØB ØC ØA ØB ØC RESET
5 A B C 11 21
ØA ØB ØC Manual 1 2 3 4 5
Reset
5 3
4 5
6
2 7
5 1 8
7 8 9 10 11 12
5 12 14 M1M2 22
Manual Reset
5
5 Dimensions
Approximate Dimensions in Inches (mm)
5
Plug-In Surface-Mount
5 2.40 (61.0)
2.20 (55.9) 2.10 (53.3)
5
2.40
(61.0)
5
5
2.90 (73.7)
5 1.70 (43.2) 3.00 (76.2) 3.50
(88.9)
5
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Monitoring Relays
5.1
Voltage Monitoring Relays Contents
Description Page
5
Voltage Monitoring Relays 5
Product Selection Guide . . . . . . . . . . . . . . . . . . V5-T5-14
D65VMRP Over/Undervoltage 5
Relays (Fixed Time Delay) . . . . . . . . . . . . . . . V5-T5-15
D65VAKP Over/Undervoltage Relays . . . . . . . . V5-T5-18 5
D65VWKP Voltage Band Relays . . . . . . . . . . . . V5-T5-21
5
5
5
5
Product Overview Standards and 5
Certifications
Voltage Monitoring Relays
monitor either AC single-
Over/Undervoltage Relays Voltage Band Relays
● CE
5
Over/Undervoltage Relays Voltage Band Relays provide
phase (50/60 Hz) or DC cRUus listed
voltages to protect
provide protection to
equipment where either an
protection to equipment that
is required to operate within
●
5
● UL listed 1
equipment against voltage over- or undervoltage an upper and lower voltage
fault conditions. No separate condition is potentially limit. As long as the operating
● RoHS recognized 5
supply (input) voltage is damaging. Each relay can be voltage remains within an
required. All versions are used as either an overvoltage over- and undervoltage range, 5
available in a compact plug-in or an undervoltage relay, the internal relay stays
case using an 8-pin octal
socket.
depending on the output energized. If the operating
Note
5
contact used. When used as voltage falls outside this
1 When used with accompanying Eaton
There are two styles of an undervoltage relay, it range, the relay will drop out. 5
socket.
voltage monitoring relays: provides protection to
equipment that is required to
● Over/Undervoltage Relays operate above a minimum 5
● Voltage Band Relays voltage. When used as an
overvoltage relay, it protects 5
equipment against excessive
voltage conditions. Over/ 5
undervoltage relays are
designed to operate when
the operating voltage reaches
5
a preset value and drop out
when the operating voltage 5
drops to a level below the
preset value. 5
5
5
5
5
5
5
5

Monitoring Relays
Product Selection Guide

5
D65V Product Family Selection—Over/Undervoltage Relays
5 Pickup Dropout Time Delay Fixed Time Delay for Adjustable Time Delay
Series Voltage Voltage Dropout Over/Undervoltage Relays Over/Undervoltage Relays
5 D65VMRP Adjustable Fixed at 95% of pickup Fixed 500 ms 1 Page V5-T5-16 —
75–125% nominal
D65VAKP Adjustable 75–95% of pickup Adjustable 0.1–10 seconds — Page V5-T5-19
5
5 D65V Product Family Selection—Voltage Band Relays
5 Series
Pickup
Voltage
Dropout
Voltage
Time Delay
Dropout Voltage Band Relays
5 D65VWKP Adjustable
75–125% nominal
Adjustable 75–95% of pickup Adjustable 0.1–10 seconds Page V5-T5-22
5
Note
5 1 Fixed time delay eliminates nuisance tripping due to short voltage surges or drops.
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

Monitoring Relays
5.1
D65VMRP—Fixed Time Delay Over/Undervoltage Relays Contents
Description Page
5
Relays (Fixed Time Delay)
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-17 5
D65VAKP Over/Undervoltage Relays . . . . . . . . V5-T5-18
D65VWKP Voltage Band Relays . . . . . . . . . . . . V5-T5-21 5
5
5
5
D65VMRP Over/Undervoltage Relays 5
(Fixed Time Delay) 5
Product Description Application Description Undervoltage Relay Features 5
The D65VMRP Over/ Each relay can be used as Provides protection to ● Monitors AC single-phase
equipment that is required to
Undervoltage Relays provide
protection to equipment
either an overvoltage or an
undervoltage relay, operate above a certain
and DC voltages 5
● Wide range of user-
where either an over- or depending on the output minimum voltage. Uses a adjustable pickup with
undercurrent condition is contact used. normally open contact (NO). fixed dropout settings
5
potentially damaging. They As long as the monitored ● Fixed time delay on
are designed to operate when Overvoltage Relay voltage is above the
dropout of 500 ms
5
the operating voltage reaches Provides protection to minimum value required
● LED indicates output relay
a preset value and drop out equipment that cannot handle (pickup setting), the relay will
energize and the NO contact status 5
when the operating voltage excess voltages. Uses a
drops to a level below the closes, turning on the load. If ● Compact plug-in case
preset value.
normally closed contact (NC).
As long as the monitored the voltage drops below the using industry standard 5
voltage remains below the dropout setting (the minimum 8-pin socket
The pickup voltage setting
maximum voltage the voltage required minus ● 10 A DPDT output contacts 5
is user-adjustable from hysteresis), the relay will
equipment can withstand
75 to 125% of the nominal
voltage rating. As standard,
(pickup setting), the relay de-energize and the NO 5
remains energized and the contact will re-open, turning
the D65VMRP Series has a off the load.
dropout voltage setting fixed
NC contact remains closed, 5
keeping the load energized.
at 95% of the pickup voltage
setting. The relay energizes
If the operating voltage
increases beyond the
5
when the monitored voltage Fixed Time Delay Over/Undervoltage Current Monitoring
maximum rating of the
is above the pickup setting.
equipment, the relay 5
The relay de-energizes when
energizes and the NC contact
the monitored voltage is
below the dropout setting
opens, turning off the load. Pickup
Voltage
5
When the voltage falls below Monitored
for a period longer than the
drop-out time delay, which
the dropout settings Voltage
5
(hysteresis), the relay de- Dropout
is fixed at 500 ms. Voltage
re-closes, turning on the load.
5
T T
On
5
Relay
Output
Off 5
5
5

Monitoring Relays
Product Selection
5
D65VM_ D65VMRP Series—Over/Undervoltage Relay 1,
5 Adjustable Pickup, Fixed Dropout Settings 2
Nominal Voltage Range Catalog
5 Voltage Pickup Dropout Number
120 Vac 90–150 Vac 68–142 Vac D65VMRPA
5
5
5
5 Accessories
5 D65VMRP Series—Over/Undervoltage Relays

Standard Catalog
5 Description Pack Number
8-pin socket 10 D3PA2
5 Hold-down spring 10 D65CHDS
5
Technical Data and Specifications
5
D65V Series—Fixed and Adjustable Time Delay Over/Undervoltage Relays
5 D65VMRP and D65VAKP Series, Over/Undervoltage Relays
5 Description Specification
Voltage tolerance ±50% of nominal voltage; AC voltages are 50/60 Hz
No supply (input) voltage is required
5 Load (burden) Less than 2 VA (12–120 V); 30 VA (240 V and 480 V)
5 Current settings
Pickup Adjustable from 75 to 125% of nominal voltage
5 Dropout Fixed at 95% of the pickup setting for D65VMRP

Adjustable from 75 to 95% of the pickup setting for D65VAKP
Temperature –20 to 131 °F (–28 to 65 °C)
5 Response times
Pickup 500 ms
5 Dropout Fixed 500 ms for D65VMRP
Adjustable 0.1–10 seconds for D65VAKP
5 Output contacts 10 A at 240 Vac, 7 A at 30 Vdc, 1/4 hp at 120/240 Vac, C300
Mechanical life 10,000,000 operations
5 Electrical life 100,000 operations
Indicator LED Red steady when relay is energized;
5 green when relay is OFF
Transient protection 2000 V per IEC 61000-4-5 Level 3 (±2 kV)
5 Reset Automatic
Mounting Requires an 8-pin socket
5
Notes
5 1 Time delay on dropout fixed at 500 ms.
2 Dropout voltage is fixed at 95% of the adjusted pickup setting.
5
5
5
5
5

Monitoring Relays
5.1
Wiring Diagram
5
Wiring for 8-Pin Socket
5
4 5
3 6 5
2 7
1 8 5
(DC)+ (DC)−
L1 L2 5
Monitored
Voltage
5
5
Dimensions
Approximate Dimensions in Inches (mm) 5
D65V Series—Fixed and Adjustable Time Delay Over/Undervoltage Relays 5
5
2.4
5
(60)
D65VAKP Only
5
5
2.9
1.7
(74)
3.5 5
(43) (89)
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

Monitoring Relays
D65VAKP—Adjustable Time Delay Over/Undervoltage Relays Contents

5 Description Page
5 Current Monitoring Relays . . . . . . . . . . . . . . . . . . V5-T5-3
5 Voltage Monitoring Relays
Product Selection Guide . . . . . . . . . . . . . . . . . V5-T5-14
5 D65VMRP Over/Undervoltage
5 D65VAKP Over/Undervoltage
Relays (Adjustable Time Delay)
5 Product Selection . . . . . . . . . . . . . . . . . . . . V5-T5-19
5 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-20
D65VWKP Voltage Band Relays . . . . . . . . . . . V5-T5-21
5 Ground Fault Monitoring Relays . . . . . . . . . . . . . . V5-T5-24
5
5
5 D65VAKP Over/Undervoltage Relays
5 (Adjustable Time Delay)
5 Product Description Application Description Features

The D65VAKP Over/ Each relay can be used as Undervoltage Relay ● Monitors AC single-phase
5 Undervoltage Relays provide
protection to equipment
either an overvoltage or an
undervoltage relay,
Provides protection to and DC voltages
equipment that is required to ● Wide range of user-
where either an over- or depending on the output
5 undercurrent condition is contact used.
operate above a certain
minimum voltage. Uses a
adjustable pickup and
dropout settings
potentially damaging. They normally open contact (NO).
5 ● Adjustable time delay on
are designed to operate when Overvoltage Relay As long as the monitored dropout of 0.1–10 seconds
the operating voltage reaches Provides protection to voltage is above the minimum
LED indicates output
5 a preset value and drop out equipment that cannot handle value required (pickup setting),
●
relay status
when the operating voltage excess voltages. Uses a the relay will energize and the
drops to a level below the ● Compact plug-in case
5 preset value.
normally closed contact (NC).
As long as the monitored
NO contact closes, turning on
using industry standard
the load. If the voltage drops
voltage remains below the below the dropout setting 8-pin socket
5 The pickup voltage setting is
maximum voltage the (the minimum voltage ● 10 A DPDT output contacts
user-adjustable from 75 to
equipment can withstand required minus hysteresis),
5 125% of the nominal voltage
rating. As standard, the
(pickup setting), the relay the relay will de-energize and
remains energized and the the NO contact will re-open,
D65VAKP has an adjustable
5 dropout setting of 75–95%.
NC contact remains closed, turning off the load.
keeping the load energized.
The relay energizes when the
5 monitored voltage is above
If the operating voltage
increases beyond the
the pickup setting. The relay Adjustable Time Delay Over/Undervoltage Current Monitoring
maximum rating of the
5 de-energizes when the
equipment, the relay
monitored voltage is below
the dropout setting for a
5 period longer than the
opens, turning off the load.
Pickup
Voltage
When the voltage falls below Monitored
dropout time delay, which is Voltage
5 adjustable from 0.1 to 10
the dropout settings
Dropout
(hysteresis), the relay de-
seconds. A fixed time delay Voltage
5 of 500 ms is available with
re-closes, turning on the load. T T
the D65VMP Series.
5 Relay
On
Output
5 Off
5
5

Monitoring Relays
5.1
Product Selection
5
D65VA_ D65VAKP Series—Over/Undervoltage Relay 1, 5
Adjustable Pickup and Dropout Settings 2
5
Voltage Pickup Dropout Number
120 Vac 90–150 Vac 68–142 Vac D65VAKPA
5
12 Vdc 9–15 Vdc 7–14 Vdc D65VAKPR1
5
24 Vdc 18–30 Vdc 14–38 Vdc D65VAKPT1
48 Vdc 36–60 Vdc 27–57 Vdc D65VAKPW1 5
110 Vdc 83–138 Vdc 62–130 Vdc D65VAKPA1
240 Vac 180–300 Vac 135–285 Vac D65VAKPA2 5
480 Vac 360–600 Vac 270–570 Vac D65VAKPA3
5
Accessories 5
D65VAKP Series—
Over/Undervoltage Relays 5
Standard Catalog
Description Pack Number 5
8-pin socket 10 D3PA2
Hold-down spring 10 D65CHDS
5
Notes
5
1 Time delay on dropout adjustable 0.1–10 sec.
2 Dropout voltage is adjustable from 75 to 95% of the adjusted pickup setting. 5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

Monitoring Relays

5
D65V Series—Fixed and Adjustable Time Delay Over/Undervoltage Relays
5
D65VMP and D65VAKP Series, Over/Undervoltage Relays
Voltage tolerance ±50% of nominal voltage; AC voltages are 50/60 Hz
5 No supply (input) voltage is required
Load (burden) Less than 2 VA (12–120 V); 30 VA (240 V and 480 V)
5 Current settings
Pickup Adjustable from 75 to 125% of nominal voltage
5 Dropout Fixed at 95% of the pickup setting for D65VMP

Adjustable from 75 to 95% of the pickup setting for D65VAKP
5 Temperature
Response times
–18 to 149 °F (–28 to 65 °C)
Pickup 500 ms
5 Dropout Fixed 500 ms for D65VMP
Adjustable 0.5–10 seconds for D65VAKP
5 Indicator LED Red steady when relay is energized;

green when relay is OFF
5 Reset Automatic
Mounting Requires an 8-pin socket
5
5 Wiring Diagram
5
5 4 5
3 6
5 2 7
1 8
5 (DC)+
L1
(DC)−
L2
Monitored
5 Voltage
5
Dimensions
5 D65V Series—Fixed and Adjustable Time Delay Over/Undervoltage Relays
5
5
2.4
5 (60)
D65VAKP Only
5
5 2.9
(74)
1.7 3.5
5 (43) (89)
5
5

Monitoring Relays
5.1
D65VWKP Voltage Band Relays Contents
Description Page
5
D65VAKP Over/Undervoltage 5
Relays (Adjustable Time Delay) . . . . . . . . . . . V5-T5-18
D65VWKP Voltage Band Relays 5
Technical Data and Specifications . . . . . . . . V5-T5-22 5
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-23
5
5
D65VWKP Voltage Band Relays 5
Product Description Features 5
The D65VWKP Series Voltage When nominal operating ● Monitors AC single-phase ● Adjustable time delay on
Band Relays provide voltage is applied, the internal and DC voltages dropout from 0.1 to 10 5
protection to equipment that relay will energize (pickup). If ● Provides voltage band seconds
is required to operate within the operating voltage falls (window) protection ● LED indicates output relay 5
an upper and lower voltage outside the preset over trip ● Wide range of user- status
limit. As long as the operating point (adjustable 75–125% of
voltage remains within an nominal), or under trip point
adjustable overvoltage and ● Compact plug-in case 5
undervoltage settings using industry standard
over- and undervoltage range, (adjustable 75–95% 8-pin octal socket
the internal relay stays of pickup), for a period ● 10 A DPDT output contacts
5
energized. If the operating longer than the dropout
voltage falls outside this time delay, the relay will 5
range, the relay will drop out. de-energize (dropout). When Voltage Band Relay Current Monitoring
the voltage returns to normal
(within the preset over- and
5
undervoltage trip points),
the unit automatically resets
Over
Voltage
5
and the relay energizes. The Monitored
D65VWP has a 0.1–10
Current
Under 5
second dropout time. Voltage
5
Relay ON 5
Output OFF T T T T
5
5
5
5
5
5
5
5

Monitoring Relays
Product Selection
5
D65VW_ D65VWKP Voltage Band Relays
5 Adjustable Dropout Time Delay (0.1–10 Seconds)
5 Voltage Over Under Number
120 Vac 90–150 Vac 68–142 Vac D65VWKPA
5
5
5
5
Accessories
5
D65VWKP Voltage Band Relays
5 Description
Standard
Pack
Catalog
Number
5 8-pin socket 10 D3PA2

Hold-down spring 10 D65CHDS
5
5 Technical Data and Specifications
5 D65VWKP Series, Voltage Band Relays

5 Voltage tolerance ±50% of nominal voltage; AC voltages are 50/60 Hz
No separate supply (input) voltage is required
5 Load (burden) Less than 2 VA (12–120 V); 30 VA (240 V and 480 V)
Voltage settings
5 Overvoltage 75–125% of nominal voltage
Undervoltage 75–95% of pickup voltage
5 Temperature –18 to 149 °F (–28 to 65 °C)
Indicator LED Red steady when relay is energized;
5 green when relay is OFF
Reset Automatic
5 Response times
Contact Eaton for information on how to order a unit with manual reset
Operate 500 ms
5 Release Adjustable 0.1–10 seconds


5
5
5
5
5
5
5
5

Monitoring Relays
5.1
Wiring Diagram
5
5
4 5
3 6 5
2 7
1 8 5
(DC)+ (DC)−
L1 L2 5
Monitored
Voltage
5
5
Dimensions
D65VWKP Series, Voltage Band Relays 5
5
2.4
5
(60) D65VWKP
5
5
2.9
1.7
(74)
3.5 5
(43) (89)
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

Monitoring Relays
Ground Fault Relays and Monitors Contents

5 Description Page
5 Current Monitoring Relays . . . . . . . . . . . . . . . . . . V5-T5-3
5 Voltage Monitoring Relays . . . . . . . . . . . . . . . . . . V5-T5-13
Ground Fault Relays and Monitors
5 D64R Series—Digital Ground Fault Relays . . . . V5-T5-25
D64L Series—Ground Fault Monitors . . . . . . . V5-T5-35
5
5
5
5
5
5
5 Product Overview
5 D64R Series— D64L Series—
Digital Ground Fault Relays Ground Fault Monitors
5 The new D64R digital Type D64L ground fault Because D64L has high
ground fault relays are monitors are designed to immunity from the effects of
5 microprocessor-based
and replace the previous
monitor ungrounded supplies
on three-phase AC power
voltage transients and cable
capacitance, it may be applied
generation of analog-based systems up to 600 V. If an in automotive, sub-sea,
5 devices. insulation fault develops mobile lighting, portable
anywhere on the system generators, sensitive
5 Microprocessor-based D64R
GFRs combine more
between the source and the equipment and other
load, the D64L will detect it installations where
selectable features into a
5 single model, which makes
and give an alarm or trip, ungrounded systems are
depending on the adjustable used extensively.
easier model selection and field settings selected.
5 reduces spares inventory The user is able to individually
requirements. The D64L is ideally suited for set the alarm level and the
5 These devices are designed to
systems supplied from the trip level from 20%–80% of
secondary of either an the maximum leakage current
provide reliable detection of
5 ground fault conditions on
ungrounded delta or an
ungrounded wye connected
limit of the D64L selected.
Any leakage current above
three-phase AC resistance transformer. the alarm level will activate
5 grounded or solidly grounded the alarm relay and light the
electrical distribution systems. alarm LED. Should the
5 leakage current rise above
the trip level, the trip relay
5 and trip LED will activate.
5
5
5
5
5
5
5

Monitoring Relays
5.1
D64R Series—Digital Ground Fault Relays Contents
Description Page
5
D64R Series—Digital Ground Fault Relays 5
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-26
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-26 5
Standards and Certifications . . . . . . . . . . . . V5-T5-26
5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-28
5
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . V5-T5-30 5
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-32
D64L Series—Ground Fault Monitors . . . . . . . V5-T5-35 5
5
Product Description Application Description 5
The new D64R digital D64R ground fault relays Every system has a
ground fault relays are feature adjustable trip “charging” current that can 5
microprocessor-based settings for both trip current cause nuisance tripping if the
and replace the previous
generation of analog-based
and trip time. This allows the
user to set the ground fault
trip current is set too low. The
“charging” current is caused
5
devices. trip current just above the by the capacitance-to-ground
“charging” current of the effect of phase conductors in 5
Microprocessor-based D64R system. This prevents a system and will vary
GFRs combine more nuisance tripping and depending on: 5
selectable features into a provides meaningful
single model, which makes The overall length of the
easier model selection and
protection of additional
●
cables
5
ground fault leakage currents.
reduces spares inventory ● The types of loads
requirements. ● The quality of the
5
insulation on the phase
These devices are designed to
provide reliable detection of conductors 5
ground fault conditions on ● Surrounding equipment
three-phase AC resistance grounding, cable trays, 5
grounded or solidly grounded junction boxes, and so on
electrical distribution systems. ● Type and size of 5
transformer
A “rule-of-thumb” for
5
systems 600 V and lower:
the “charging” current is 5
0.5 A per 1000 kVA of
transformer capacity. 5
5
5
5
5
5
5

Monitoring Relays
Features Standards and Certifications

5 Standard Models In the fail-safe mode, the The trip inhibit function is ● UL 1053
Built-in current sensor relay is energized when useful when the relay is being Ground Fault Sensing
5 ● l
(zero sequence CT) control voltage is applied and used to trip a contactor or and Relaying Equipment,
Run and trip indicating will trip when either: motor starter on a solidly Class 1
5 ●
LEDs ● a ground fault trip is

grounded system. Under a (UL File # E195341)
bolted fault condition, the relay ● CSA® C22.2 No. 144-M91
● Built-in harmonic filtering detected or,
5 for variable frequency ● there is a loss of control
would trip and could cause the l Ground Fault Circuit
contactor or motor starter to
drives or standard 50/60 Hz power. Interrupters
interrupt the high fault current
5 applications (see Page with harmful results. By
(CSA File # 700103)
V5-T5-29 for frequency Service Protection Models inhibiting the trip, the ground
● CE Mark—Declaration of
5 response range) ● Service protection models fault relay will not trip on Conformity
● DIN rail or panel mounting require C311CT bolted faults and will allow the ● IEC 60755
5 ● Rugged epoxy 10,000:1 ratio CTs upstream protective device to l General Requirements
encapsulated construction ● Trip current range of 50 to clear the fault instead. for residual current
5 ● Pull-apart terminal block 1200 A ● Through-the-door or rear
operated protective
connectors devices
● Green LED indicates panel mounting
5 ● Form “Z” (4 terminal) NO “Power On” ● EN 50081-1
and NC output contacts, ● Circuit breaker toggle l Electromagnetic
5 5 amps at 250 Vac position indicates Options compatibility (radiated
● Pulsed (trip) auto reset “Normal” or “Tripped” ● Other ranges of trip emission), “household”
mode currents and times directive
5 condition
Fixed trip current and times
The pulsed (trip) auto reset ● Form “C” (3 terminal) ●
D64R ground fault relays
mode is designed for
5 applications where the output
NO-NC output contacts,
3 amps at 250 Vac
● Other control voltages are UL listed as Class 1
● Custom packaging for devices designed to protect
relay is operating a shunt trip Frequency response range electrical equipment against
5 device. The D64R relay resets
●
of 40 to 200 Hz
volume OEM requirements
extensive damage from
automatically, three seconds
● Separate outputs for
● Zone interlocking feature alarming vs trip arcing ground faults.
5 after the ground fault current
with green LED to indicate
is interrupted by the tripping ● Relays for neutral
“Grading Input Active” and grounding resistance
5 action of the circuit breaker.
This opens the output contact
DIP switch array for zone monitoring
grading backup delay and
wired to the shunt trip coil ● Relays for ground fault
5 and prevents damage to the
block signal override (on
detection on DC power
D64RPBH15 model only)
internal mechanism of the systems
5 circuit breaker in the event ● Test button to invoke test ● Other sizes of current
that the operator tries to at 20 A trip current—tests
transformers
5 reset the circuit breaker. external CT, electronics and
circuit breaker trip
● Suitable for use on 600 V Fail-safe selectable mode
5 systems—may be applied
●
(see above for description)

on higher voltages by using ● Inhibit selectable mode—
5 separate CTs with power
this allows the relay to
conductors insulated for
differentiate between
5 the system voltage
normal ground fault trip
● Built-in test circuitry—no levels and short circuit
5 external power or
additional wiring is
conditions
necessary—tests trip time
5 and current settings
● Communications port
5 (standard RJ-10 jack) for
connection to optional
5 remote display (D64D1)
and door mounted
5 units (on D64RPB100
models only)
5 ● Fail-safe selectable
mode (on D64RPB100
models only)
5
5
5

Monitoring Relays
5.1
Product Selection
5
Standard Models
When Ordering, Specify 5
● Catalog number of relay from tables
● Catalog number of zero sequence current transformers, if or when required, 5
remote digital display or remote indicator units
Ground Fault Relay with Built-In Current Sensor

5
Control Power
Trip Current
Range
Current Transformer
Selection
Catalog
Number
5
D64RP18
without Plug-In
24–240 Vac/Vdc 30 mA–6 A Built-in 1.1 in CT 1
If external CT is required for specific application,
D64RP18 5
select 500:1 ratio CT 2
5
5
5
D64RPB100 24–240 Vac/Vdc 30 mA–9 A Built-in 2.0 in CT 3 D64RPB100_
Full-Featured Ground
Fault Relay
If external CT is required for specific application,
select 500:1 ratio CT 2
5
3–900 A Select 500:5 ratio CT 4 D64RPB100_
5
30–9000 A Select 5000:5 ratio CT 4 D64RPB100_
5
D64RPB30 24–240 Vac/Vdc 30 mA–9 A Requires use of applicable C331CT, D64RPB30
5
without Internal CT see Page V5-T5-28.
5
5
5
5
Service Protection Models
5
When Ordering, Specify 5
● Catalog number of relay from tables
● Catalog number of zero sequence current transformers, if or when required, 5
remote digital display or remote indicator units
Ground Fault Relay

5
D64RPBH15 Ground
Fault Relay with Zone
Interlocking
Control
Zone
Interlocking Trip Current Current Transformer Catalog 5
Power Feature Range Selection Number
120 Vac No 50 A–1200 A Select 10,000:1 ratio CT 5 D64RPBH13 5
120 Vac Yes 50 A–1200 A Select 10,000:1 ratio CT 5 D64RPBH15
5
5
Notes
1 Maximum allowable continuous current through built-in CT is 100 amps.
5
2 For 500:1 ratio CTs, select from Protective Relays in Volume 3—Power Distribution and Control Assemblies,
CA08100004E. Tab 9, section 9.3.

5
3 Maximum allowable continuous current through built-in CT is 200 amps.
4 For 500:5 or 5000:5 ratio CTs, select any commercially available 5 amp secondary CT with the same ratio. 5
5 For 10,000: 1 ratio CTs, select from Protective Relays in Volume 3—Power Distribution and Control Assemblies,
CA08100004E. Tab 9, section 9.3.

5
5

Monitoring Relays
Accessories
5
Zero Sequence Current
5 Transformers
● A complete size range of ● Built-in back-to-back zeners ● All CTs are epoxy potted, ● All CTs are 600 Volt class.
5 zero sequence CTs across the output terminals panel mounted and come They may be used on
designed specifically for of all 500:1 and 10,000:1 with either secondary higher voltage circuits
use with D64R relays CTs provide personnel screw terminals or provided that power
5 provide excellent coupling safety should the secondary threaded studs conductors are insulated
to the monitored circuit. circuit be opened ● The core is very high grade for the system voltage
5 This means accurate ● Rectangular split core CTs silicon iron to give superior
ground fault leakage make retro-fitting easy coupling characteristics
5 current detection over the and to withstand high
full setting range of the relay shock and vibration
5 with no saturation
Zero Sequence Current Transformers for D64RP18 and D64RPB100 Relay 123
5
C311CT1 Toroidal
5 Ratio 500:1 CTs 4
Catalog
5 Description/Window Size Number
1.1 in (28 mm) C311CT8
5 1.8 in (46 mm) C311CT1
2.5 in (65 mm) C311CT9
5 3.5 in (90 mm) C311CT2
5 5.7 in (144 mm) C311CT5

9.5 in (240 mm) C311CT6
5
Split Core (Rectangular/Square)
5 Ratio 500:1 CTs 4
Catalog
5 Description/Window Size Number
5.9 x 6.7 in (150 x 170 mm) C311CT3
5 4.0 x 13.8 in (100 x 350 mm) C311CT4
5 11.8 x 11.8 in (300 x 300 mm) C311CT7
5
Zero Sequence Current Transformers for D64RPBH13 and D64RPBH15 Relays
5 Toroidal
Ratio 10,000:1 CTs 5
5 Catalog
Description/Window Size Number
5 2.5 in (65 mm) C311CT11
5.7 in (144 mm) C311CT12
5 9.5 in (240 mm) C311CT13
5
Notes
5 1 D64RP18 relays use 500:1 ratio CTs if needed.
2 D64RPB100 relays can use 500:1 ratio CTs when needed for 30 mA–9 A,
500:5 ratio for 3 A–900 A and 5000:5 ratio for 30 A–9000 A trip current ranges.
5 3 For 500:5 or 5000:5 ratio CTs, select any commercially available 5 Amp
secondary CT with the same ratio.

5 4 The maximum allowable continuous current through CTs is 1000 A.
5 The maximum allowable continuous current through 10,000:1 ratio CTs is 10,000 A.
5
5
5

Monitoring Relays
5.1
D64D1 Digital Display Unit
The D64D1 digital display unit ● Display of the trip current ● Pushing VERIFY 5
is connected to the setting, after a Test Trip has pushbutton shows if
D64RPB100 by up to 30 ft been activated D64RPB100 tripped due to 5
(10m) of standard four-wire ● Green RUN LED, red a ground fault prior to loss
telephone type cable. It is TRIP LED of its control voltage—red 5
supplied with door-mounting ● TEST and RESET TRIP LED lights, or if there
hardware. It provides the was no ground fault trip—
following remote indications
pushbuttons. The RESET
green RUN LED lights. This
5
button must be held
and functions: indication will remain
pressed before the TEST is
pressed to invoke the test available for at least ten 5
● Continuous reading of hours
procedure. The function of
actual ground fault current,
employing auto ranging this button can be enabled/ ● The Numerical LCD window 5
disabled by inserting the displays actual ground fault
Display of the pre-trip
●
ground fault current, after a interconnecting cable from current in amps. When a 5
the D64RPB100 relay into 5000:5 ratio interposing CT
trip has occurred (flashing
display) one of two sockets, TEST is used, all displayed values
are to be interpreted as kA
5
ON or TEST OFF, on the
right side of the display rather than amps
5
Remote Display Unit for D64RPB100
D64D1 5
Catalog
Description Number
5
Remote digital display with numerical LCD, RUN and TRIP LEDs, TEST, D64D1
RESET and VERIFY pushbuttons: C/W 3 ft (1 m) of cable.
5
5
Technical Data and Specifications 5
Control Frequency Trip Current Range Trip Time Delay Range Built-In External Current Transformer Test/Reset Provision
Catalog Power Response Current Pushbutton 5
Number Volts) (Hz) Min. Max. Min. Max. Sensor Required Ratio on Cover Remote
D64RP18 24–240 Vac/Vdc 45–450 Hz 30 mA 6A 20 ms 500 ms 1.1 in Optional 500:1 No Pushbutton 5
non-isolated
D64RPB100 24–240 Vac/Vdc 45–450 Hz 30 mA 9A 20 ms 5 sec 2.0 in Optional 500:1 Yes Pushbutton or 5
isolated RJ-11
3A 900 A Required 500:5
30 A 9000 A Required 5000:5
Communications
port
5
D64RPBH13 120 Vac 45–200 Hz 50 A 1200 A 35 ms 1 sec None Required 10000:1 Yes Pushbutton
5
D64RPBH15 1 120 Vac 40–200 Hz 50 A 1200 A 35 ms 1 sec None Required 10000:1 Yes Pushbutton
Note 5
1 With zone interlocking feature.
5
5
5
5
5
5
5
5
5

Monitoring Relays
Wiring Diagrams
5
Typical Field Connection of D64RP18 Using Built-In Current Typical Field Connection of D64RPB100 Using Built-In
5 Transformer Current Transformer and Remote Test/Reset
Power Power Source
5 Source
GROUNDED SYSTEMS
5 GROUNDED SYSTEMS
Current Carrying
– 1-Phase 2-Wire
– 1-Phase 2-Wire – 1-Phase 3-Wire
Neutral, When Used – 3-Phase 3-Wire
5 – 1-Phase 3-Wire
– 3-Phase 3-Wire Trip – 3-Phase 4-Wire
– 3-Phase 4-Wire R
5 Trip
STOP
START O/L Current Carrying
Neutral, When Used
R 1M
5 O/L 1M
START
STOP 1M
5 1M
Chassis
5 Close to
D64RPB100
5
Reset “Double
GF Trip Range:
5 Click for Test” T
30 mA to 9 A.
5 Remote
Test/Reset
1M
5 1M
O/L
5 O/L
5
5 Typical Field Connection of D64RPB100 with Interposing
Typical Field Connection of D64RP18 with External 500:1 500:5 Current Transformer, Pulsed Trip-Auto Reset for Shunt
5 Current Transformer and Pulsed Trip-Auto Reset Trip Breaker
Power Power Source
5 Source
5 Current
Carrying
Neutral,
5 When Used
ST
Current Carrying
5 Neutral, When Used
ST
5
5 Chassis
Close to
D64RPB100
5 “Double Click
for Test” T
5 (Pulsed
Trip-Auto Reset) IN
GF Trip Range: TER
5 50
3 A to 900 A
PO
SI
NG
0:1 50
0:5
C
SE 311
5 RI CT
ES
GROUNDED
5 GROUNDED SYSTEMS SYSTEMS
– 1-Phase 2-Wire – 1-Phase 2-Wire
5 – 1-Phase 3-Wire
– 3-Phase 3-Wire
– 1-Phase 3-Wire
– 3-Phase 3-Wire
– 3-Phase 4-Wire – 3-Phase 4-Wire LOAD
5 LOAD

Monitoring Relays
5.1
Typical Field Connection of D64RPB100 with External 500:1
Current Transformer (C311CT Series) Pulsed Trip-Auto Reset 5
for Shunt Trip Breaker D64RPBH15 Typical Field Connection
GROUNDED SYSTEMS Current Carrying
5
– 1-Phase 2-Wire – 3-Phase 3-Wire Power Source GROUNDED SYSTEMS Neutral, When Used
– 1-Phase 3-Wire – 3-Phase 4-Wire – 1-Phase 2-Wire Power 5
– 1-Phase 3-Wire Source
– 3-Phase 3-Wire
– 3-Phase 4-Wire 5
ST
5
Current
Carrying
Neutral, CB Coil C311CT 5
Clearing Current
When Used Transformer
ST
Contact
5
Chassis
Close to
D64RPB100 50
5
0:1
C3
11
C TS
ER
IES
5
5
GF Trip
Range: 5
30 mA to 9 A
LOAD
5
LOAD 5
To 5
Upstream
Zone
From Downstream Zone 5
D64RPBH13 Typical Field Connections

5
Current Carrying 5
GROUNDED SYSTEMS Neutral, When Used
– 1-Phase 2-Wire Power
Source
5
– 1-Phase 3-Wire
– 3-Phase 3-Wire
– 3-Phase 4-Wire 5
5
5
CB Coil C311CT
Clearing
Contact
Current
Transformer
5
ST
5
5
5
5
LOAD 5
5
5
5

Monitoring Relays
Dimensions
5
D64RP18
5 2.76 (70)
5
1.77 (45)
5 1.38
(35) Mounting Hole
5 0.22 (5.5) Dia.
1.10 (28) 4.43
Dia. (112.5)
3.58
5 (91)
2.76 2.36 1.38 35 mm DIN Rail
5 (70) (60) (35) DIN Rail Release
1.38
5 (35)
5 Clip 1.26
(32)
5 Rear Panel Mounting DIN Rail or Two Screw Right Hand Side View
5
D64RPB100
5 2.00
(50.8)
5 0.82 (21)
Dia.
5 Mounting Hole
3.94 (100) 0.22 (5.5) Dia. 1.97
5 (50)
3.94
5 4.02
(102)
(100)
DIN Rail 2.76
5 2.36 1.38
(60) (35)
Release
35 mm
DIN Rail (70)
5
5 2.17 (55) 1.77 (45)
0.20 (5) 0.30 (7.5) 3.35 (85) 3.94 (100)
5
Rear Panel Mounting DIN Rail or Two Screw Bottom Side View
5
5
5
5
5
5
5
5
5

Monitoring Relays
5.1
5
D64RPBH13 and D64RPBH15
5
0.73
0.20 (5) 2.36 (60) (18.4) Mounting Hole
0.30
1.38
(35)
0.30 (7.5) 3.15 (80) 0.158 (4) Dia. 5
(7.5) 0.16 (4) 2.83 (72)
Door Cutout 5
5
4.92
3.35 DIN Rail
Release
3.94
(125)
3.94 4.01
(102)
5
(85) (100) (100)
Door
Cutout
4.92
(125)
5
4.33
(110) 5
35 mm Mounting Hole 5
DIN Rail 0.22 (5.5) Dia. 3.94 (100)
2.76 (70) 0.59

(15)
4.14 (105) 0.30
(7.5) 3.74 (95)
5
0.16 (4)
Rear Panel Mounting DIN Rail or Two Screw Right Side View Through-the-Door Mounting 5
D64D1 and D64D2

5
1.50 2.68 (68) 2.72 (69)
5
(38)
Panel Cutout
1.38
(35)
0.83
(21)
1.02
(26)
5
5
0.94
(24) M5 M5 5
0.31 3.27
(8)
3.74
(95)
3.27
(83)
3.74
(95)
3.27
(83)
(83)
Panel 5
Cutout
1.82
1.46
(37)
(46.2) 5
5
0.41
(10.5)
3.19 (81) 5
Right Side View Rear View Through-the-Panel Mounting 5
5
5
5
5
5
5
5
5
5

Monitoring Relays

5
C311CT Series
5
Threaded
Studs Split (If Split Core)
5 M4 1 mm
5 F B F B
F G B
5
5 A C
A C
E A
E E
H C
5
H D
5 D
D
Figure A Figure B Figure C
5 Note: All Mounting Holes Are 0.25 (6.4) Dia.
5 Catalog Wide High Deep Mounting Mounting

Number Figure A B C D E F G H
5 C311CT1 A 3.35 (85) 3.35 (85) 1.57 (40) 0.98 (25) 0.39 (10) 1.81 (46) — —
C311CT2 B 7.30 (185) 5.50 (140) 1.20 (30) 6.42 (163) 0.59 (15) 3.54 (90) — 0.89 (22.5)
5 C311CT3 C 13.58 (345) 8.75 (222) 1.57 (40) 12.80 (325) 0.59 (15) 6.70 (170) 5.90 (150) 0.89 (22.5)
5 C311CT4 C 20.87 (530) 7.87 (200) 1.57 (40) 20.08 (510) 0.59 (15) 13.78 (350) 3.94 (100) 0.89 (22.5)
C311CT5 B 10.12 (257) 8.27 (210) 1.46 (37) 9.33 (237) 0.59 (15) 5.70 (145) — 0.89 (22.5)
5 C311CT6 B 13.86 (352) 11.89 (302) 1.46 (37) 13.07 (332) 0.59 (15) 9.45 (240) — 0.89 (22.5)
C311CT8 A 2.17 (55) 2.56 (65) 2.20 (56) 0.98 (25) 0.59 (15) 1.10 (28) — —
5 C311CT9 B 6.68 (167) 4.84 (123) 1.18 (30) 5.78 (147) 0.59 (15) 2.56 (65) — 0.89 (22.5)
5 C311CT11 B 6.68 (167) 4.84 (123) 1.18 (30) 5.78 (147) 0.59 (15) 2.56 (65) — 0.89 (22.5)
C311CT12 B 10.12 (257) 8.27 (210) 1.85 (47) 9.33 (237) 0.59 (15) 5.70 (145) — 0.89 (22.5)
5 C311CT13 B 13.86 (352) 11.89 (302) 1.85 (47) 13.07 (332) 0.59 (15) 9.45 (240) — 0.89 (22.5)
5
5
5
5
5
5
5
5
5
5
5
5
5

Monitoring Relays
5.1
D64L Series—Ground Fault Monitors Contents
Description Page
5
D64R Series—Digital Ground Fault Relays . . . . V5-T5-25 5
D64L Series—Ground Fault Monitors
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . V5-T5-36
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-36
5
5
5
5
5
D64L Series—Ground Fault Monitors 5
Product Description Features 5
Type D64L ground fault Because D64L has high ● Adjustable leakage current ● Minimum alarm signal
monitors are designed to immunity from the effects of limit setting (20 mA, 35 mA duration—70 ms 5
monitor ungrounded supplies voltage transients and cable or 50 mA). Factory set at ● 110/120 V or 220/240 V
on three-phase AC power 20 mA
systems up to 600 V. If an
capacitance, it may be applied
in automotive, sub-sea,
50/60 Hz control power, 5
● Built-in RESET button 4 VA
insulation fault develops mobile lighting, portable on all models
anywhere on the system generators, sensitive ● Selectable fail-safe/
● Isolated voltage free Form 5
between the source and the Z NO and NC contacts on
equipment and other non-fail-safe operation both alarm and trip relays,
load, the D64L will detect it installations where ● Auto reset after alarm 5 A at 250 Vac
5
and give an alarm or trip, ungrounded systems are
condition 30 A 600 V screw
depending on the adjustable
field settings selected.
used extensively.
● Selectable auto/manual
●
terminals, 12 AWG
5
The user is able to individually reset after trip capacity, for phase and
The D64L is ideally suited for set the alarm level and the ● Three LEDs for POWER ground connections 5
systems supplied from the trip level from 20%–80% of ON, ALARM and TRIP ● 10 A 300 V screw clamp
secondary of either an the maximum leakage current ● Three LEDs to indicate terminals, 12 AWG 5
ungrounded delta or an limit of the D64L selected. capacity for relay outputs
ungrounded wye connected which phase is faulted
transformer.
Any leakage current above
the alarm level will activate
● Adjustable alarm setting
and control supply 5
20%–80% of leakage ● CSA certified
the alarm relay and light the
alarm LED. Should the current limit ● 35 mm DIN rail or two 5
leakage current rise above ● Adjustable trip setting screw mounting
the trip level, the trip relay 20%–80% of leakage
Suggested Fuse Block and Fuses
5
and trip LED will activate. current limit
● 70 ms response time for
● DIN rail mounting 5
alarm and trip level. l 1–C350BD3C61 600 V
Resample time—
2 seconds
30 A three-pole fuse
block
5
3–Class CC 600 V 5 A
l
fuses
5
5
5
5
5
5

Monitoring Relays
Product Selection
5
When Ordering, Specify
5 ● Catalog number of ground fault monitor
● Catalog number of fuse block and fuses as required
5
Fuse Block
5 Catalog
Mounting Type Fuse Holder Rating Fuse Type Number
5 DIN rail 600 V 30 A three-pole Class CC 600 V 5 A WMR633G
5 Line Insulation Monitors

5 Line Voltage Range 50/60 Hz Fuse Type
Catalog
Number
5 380–600 V 110/120 V 50/60 Hz D64L2A

220/240 V 50/60 Hz D64L2B
5
5 Wiring Diagram
5
480 V
5 Transformer
Secondary
Load
ST 3-Pole HRC Fusing

5 Alarm Trip
Suggested Test Circuit
Current Current 1-Pole Deadfront Fuseholder
5 20%
L1 L2 L3
80% 20% 80% with 0.5 A HRC Fuse
G L1 L2 L3 Resistor – Refer to
120 Vac Trip Alarm
Instruction Manual
5 Reset
1 2 3 4 5 6 7 8 9 10
Power Trip Alarm
Ok
NO Momentary Contact
D64L2 Pushbutton Rated 600 Volts
5 120 Vac Separate Connection
Alarm to Equipment Ground
5 Trip
5
Dimensions
5
5.31
(134.9)
5
5 2.36 (59.1) 3.00 (76.2)
5
3.94 6.14
(100.1) (155.9)
5
5
5
5
5
5
5

Motor Protection Circuit Breakers
5.2
Motor Protection Circuit Breakers Contents
Motor Protection Circuit Breakers (MPCB)
5
5
5
5
5
5
5
5
5
5
Motor Protection Circuit Breakers (MPCB) 5
Product Description Application Description Features and Benefits Standards and Certifications 5
● Eliminates need for ● Can be used with ● Phase imbalance ● IEC 60947-2
separate overload relay contactor to eliminate need protection ● UL 489 100% rated 5
for overload relay and still ● Phase loss protection ● UL 508
create manual motor
control
● Hot trip/cold trip ● CSA C22.2 5
● High load alarm
● Meets requirement for
motor branch protection,
● Pre-detection trip relay 5
option
including:
l Disconnecting means
● Class 10, 15, 20, 30 5
protection
l Branch circuit short
circuit protection 5
l Overload protection
5
5
5
5
5
5
Reference
5
Refer to Volume 4—Circuit Protection, CA08100005E, Tab 2, 5
section 2.2 for additional product information.
5
Motor Protection Circuit Breakers Tab Section
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 5
5
5
5

Manual Motor Protection
Manual Motor Protection Contents

5 Description Page
5 Manual Motor Protection
Features and Benefits . . . . . . . . . . . . . . . . . . . V5-T5-39
5 Catalog Number Selection . . . . . . . . . . . . . . . . V5-T5-39
Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-39
5
5
5
5
5
5
5
5 Manual Motor Protectors—XTPB, XTPR and XTPE
5 Product Description Application Description
Eaton’s new XT family of The XTPB and XTPR MMPs
5 manual motor protectors can be used in the following
(MMPs) features a applications.
pushbutton or rotary ON/OFF
5 manual disconnect, Class 10 Motor Protective Circuit Breaker Manual Motor Protectors Individual Branch Motor
adjustable bimetallic overload In many countries outside The XTPB and XTPR MMPs Applications
5 relay and fixed magnetic of the United States and are UL listed under UL 508 as A UL 508 Type E self-
short-circuit trip capability Canada, especially Europe, manual motor protectors. They protected manual
5 in one compact unit. Two the MMPs are tested and provide an economical solution combination starter/motor
frame sizes are available: classified as thermal- for applications requiring controller consists of a single
5 Frame B (45 mm) for motors
with FLA ratings up to 32 A
magnetic circuit breakers simple manual starting and device possessing four
for use in motor branch stopping of motors. When essential elements:
and Frame D (55 mm) covers disconnect, short circuit
5 motor FLA ratings up to 65 A.
circuits. This can be an
important consideration for all
used as a manual starter, they
are typically installed in an protection, motor controller,
companies who export their enclosure. Many enclosures and motor overload
5 equipment and machines are offered as accessories for protection. Some MMPs
internationally. Both the XTPB the MMPs. Separate short- require use of a lineside
5 and XTPR conform to IEC/EN circuit protective devices, such adapter for this type of
60947 and have the CE Mark. as circuit breakers or fuses, are approval. When tested as an
5 wired ahead of the MMPs. The official combination by UL,
short-circuit protective device this device takes the place of
should be sized per the NEC a fuse-starter or breaker-
5 and should not exceed 400% starter, XT Type E MMPs are
of the maximum FLA dial self-protected, meaning they
5 setting of the MMP. do not need additional short
circuit protection of a fuse or
5 breaker. Type E devices can
also be used with a contactor
5 or other types of UL approved
controllers. If tested with a
contactor, the combination
5 motor controller becomes a
Type F device. See Tab 1 of
5 this volume, section 1.1 for
XTFC Type F devices.
5
5
5

Manual Motor Protection
5.3
Features and Benefits Standards and Certifications
● ON/OFF rotary handle with ● Motor applications from ● Accessories include: ● CE approved 5
lockout provision 0.1 A to 65 A l Front and side auxiliary ● UL listed File No. E245398
● Visible trip indication ● Built-in heater and contacts ● UL 508 group motor and
5
● Class 10 overload magnetic trip elements l Trip indicating contacts Type E compliant
protection to protect the motor l Tamperproof cover for ● IEC/EN 60947
5
● Phase loss sensitivity ● Adjustment dial for setting OLR dial ● CSA File 229767, Class
● Ambient temperature
motor FLA l Undervoltage release 3211-05
5
compensation to IEC/EN ● DIN rail mount Shunt trip
l ● DIN VDE 0660 Part 100,
60947, VDE 0660 ● Terminal types available: l Through-the-door Part 101 and Part 102 5
● Fixed short-circuit trip— l Screw terminals operators
14 times maximum setting l Screw (line) and spring l Enclosures
5
of overload FLA dial cage (load) terminals Three-phase line side
5
l
● Type 2 coordination per l Spring cage terminals connecting links
IEC 947
● Identification markers 5
standard on starter
faceplate 5
Catalog Number Selection 5
XT Manual Motor Protectors 5
XT PR 012 B C1 5
Designation Trip Class
5
XT = XT IEC power control Type Frame Size C1 = Class 10
PB = Manual motor protector— Current Ratings B = 45 mm Blank = Magnetic only (no thermal trip) 5
pushbutton Frame B Frame D D = 55 mm
PR = Manual motor protector—
rotary
P16 = 0.16 A
P25 = 0.25 A
016 = 16 A
025 = 25 A
5
PM = Manual motor protector— P40 = 0.40 A 032 = 32 A
PT =
magnetic only
Manual transformer
P63 = 0.63 A
001 = 1 A
040 = 40 A
050 = 50 A
5
protector (high mag.) 1P6 = 1.6 A 058 = 58 A
2P5 = 2.5 A 063 = 63 A 5
004 = 4 A
6P3 = 6.3 A
010 = 10 A 5
012 = 12 A
016 = 16 A
020 = 20 A
5
025 = 25 A
032 = 32 A 5
5
5
5
5
Reference
Refer to Tab 1 of this volume, section 1.1 for additional
5
product information.
5
Manual Motor Protectors Tab Section
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 5
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 5
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 5
5

Overload Relays
Overload Relays Contents

5 Description Page
5 Overload Relays
XT IEC Overload Relays . . . . . . . . . . . . . . . . . . V5-T5-42
5 C306 Bimetallic Overload Relays . . . . . . . . . . . V5-T5-46
C440/XT Electronic Overload Relay . . . . . . . . . V5-T5-47
5 C441 Overload Relays . . . . . . . . . . . . . . . . . . . V5-T5-68
C445 Motor Management Relay . . . . . . . . . . . V5-T5-90
5
5
5
5
5
5
5 Product Overview
5 Mini and Thermal Overload Relays
5 XT IEC—Miniature XT IEC—Thermal C306—Bimetallic
Product Description Product Description Product Description

5 Eaton’s line of XT miniature The XT line of IEC motor C306 Overload Relays are
controls includes non-reversing thermal overload relays designed for use with CE
5 and reversing mini contactors, provides an efficient motor or CN non-reversing and
mini overload relays and snap- protection solution, available reversing contactors. Four
5 on accessories. A wide range up to 630 A. XTOB units can sizes are available for
of applications is possible, be directly mounted to the overload protection up
5 including small electrical
motors from fractional to
contactor or mounted
separately.
to 144 A.
5 hp (460 Vac) or up to 4 kW Features

5 (400 Vac). Features ● Selectable manual or
● Direct connect up to 250 A automatic reset operation
5 Features ● Stand alone and CT type ● Interchangeable heater
● Phase failure sensitivity up to 630 A packs adjustable ±24%
5 ● Direct mount to XTMC and ● Large thermal overcurrent to match motor FLA and
XTMF mini contactors range calibrated for use with
5 ● Trip Class 10 ● Test button 1.0 and 1.15 service factor
● 11 settings to cover motors. Heater packs for
● Manual/automatic
5 0.1 to 12 A selectable reset
32 A overload relay will
mount in 75 A overload
● Ambient temperature ● NO-NC auxiliary as relay—useful in derating
5 compensated –5 to 50 °C standard applications such as
[23 to 122 °F] ● Class 10A (to 250 A) jogging
5 ● Manual and automatic ● Class 30 (CT type) ● Class 10 or 20
reset by selector switch heater packs
5 ● One make (NO) or one ● Load lugs built into
break (NC) auxiliary contact relay base
5 as standard ● Bimetallic, ambient
● Test/Off button compensated operated.
5 ● Trip-free release Trip free mechanism
● Overload trip indication
5
5
5

Overload Relays
5.4
C400 Series Advanced Motor Protection
Eaton’s C400 series of advanced motor protection features three easy-to-use products 5
with varying levels of capability. From basic monitoring and protection to advanced motor
management, the C400 series has the exact solution to meet the needs of your application. 5
C440 Overload Relay C441 Motor Insight™

Power Xpert™ C445
Motor Management Relay
5
Product Description Product Description Product Description 5
Compact and fully featured The addition of power Advanced motor
for a basic overload relay— monitoring and protection management, extensive 5
C440 provides a lower cost detects under-loaded communications and superior
option for small or less critical conditions like a dead-headed diagnostics and protection 5
motors in motor control pump. Combined with a make C445 ideal for critical
centers. It is also ideal for simple user interface for motors in motor control 5
stand-alone panels of any size setup and monitoring, C441 is centers where uptime is key.
used in HVAC or commercial ideal for stand-alone pump or An intuitive interface allows
applications. fan panels in industries such users to access C445 safely
5
as mining and irrigation. from outside the MCC door.
Range: 0.3–1500 A 5
Up to 690 Vac (50/60 Hz) Range: 1–540 A Range: 0.3–800 A
Features
Up to 600 Vac (50/60 Hz) Up to 690 Vac (20–80 Hz)
Up to 4160 Vac w/PTs
5
Features
● Selectable trip class (10A,
10, 20, 30), ground fault ● Highly configurable line Features 5
and phase imbalance (voltage), load (power) and ● Full line, load and motor
protections motor (current) monitoring system coverage using 5
● Flexible communication and protection advanced monitoring and
options for both monitoring ● Optional remote user protection algorithms 5
and control interface allows user to ● Easy commissioning and
● 5:1 FLA range configure and monitor monitoring tools include a 5
without opening a remote-mount user
Benefits panel door interface, free software
tool and web pages
5
● Extends the life of plant ● All-in-one design reduces
assets with selectable inventory costs by covering
1–540 A applications with
● Multiple predefined
operating modes with
5
motor protection features
only two SKU numbers corresponding control
● Status LED provides added
station options 5
assurance that valuable
Benefits
assets are protected by 5
● Advanced diagnostics Benefits
indicating the overload
operational status allow for quick and ● Extensive current, voltage,
● Industry-leading FLA range accurate identification power and system 5
reduces part numbers of the root source of operating data plus real-
required motor, pump or power time clock functionality 5
quality faults enhances user
understanding of their
● Configurable low-power
application
5
trip capability provides
superior protection for ● Multiple embedded
smaller motors, slow fieldbus options allow
5
speed motors and lightly integration into widest
loaded large motors range of PLC and DCS 5
control systems without
additional modules or 5
supply power
● User interface provides 5
advanced monitoring,
parameter setting, fault
diagnostics and optional
5
control with no specialty
tools or knowledge 5
required
● Motor management relay 5
operation modes reduce
control wiring and 5
complexity
5

Overload Relays
Miniature Overload Relays Contents

5 Description Page
5 XT IEC Overload Relays
Miniature Overload Relays
5 Catalog Number Selection . . . . . . . . . . . . . V5-T5-43
Reference . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-43
5 An Eaton
Green Solution
5
Thermal Overload Relays . . . . . . . . . . . . . . . . . V5-T5-44
5 C306 Bimetallic Overload Relays . . . . . . . . . . . . . V5-T5-46
C440/XT Electronic Overload Relay . . . . . . . . . . . V5-T5-47
5 C441 Overload Relays . . . . . . . . . . . . . . . . . . . . . . V5-T5-68
C445 Motor Management Relay . . . . . . . . . . . . . . V5-T5-90
5
5
5
5 Miniature Overload Relays
Product Description Features Standards and Certifications
5
Eaton’s new line of XT Mini Overload Relays— ● IEC EN 60947
miniature controls includes Bimetallic Type XTOM
5 non-reversing and reversing ● Phase failure sensitivity
● CE approved
● UL
mini contactors, mini overload Direct mount to XTMC and
5 relays and snap-on
●
XTMF mini contactors

● CSA
accessories. A wide range of ● CCC
● Trip Class 10
5 applications is possible,
● 11 settings to cover
● ATEX
including small electrical
0.1 to 12 A
5 motors from fractional to 5 hp
(460 Vac) or up to 4 kW ● Ambient temperature
(400 Vac). compensated –5 to 50 °C
5 [23 to 122 °F] Instructional Leaflets
Application Description ● Manual and automatic
5 Due to its compact size, the reset by selector switch Pub51219 XTMC, XTMF Mini Contactors, XTRM Mini
XT line of mini controls is Control Relay and Accessories
● One make (NO) or one
5 best suited to be applied in break (NC) auxiliary contact Pub51243 XTOM Mini Overload Relays
light-duty loads, such as as standard
hoisting, packaging, material
5 handling, heating, lighting and
● Test/Off button
Pub51206 Mini Reversing Link Kits
automation systems. XT mini ● Trip-free release MN03402002E XTOM Mini Overload Relays Installation
5 contactors are a particularly and User Manual
compact, economic and
5 environmentally friendly
solution wherever control
5 of small motors or loads
is required.
5
5
5
5
5
5

Overload Relays
5.4
Catalog Number Selection
5
XT IEC Miniature Overload Relays
5
XT OM P16 A C1
5
Designation
Type Frame Size
Trip Class 5
XT = XT IEC power control C1 = Class 10A
OM = Mini overload relay Overload Release A = 45 mm mini
P16 = 0.1–0.16 A 2P4 = 1.6–2.4 A 5
P24 = 0.16–0.24 A 004 = 2.4–4 A
P40
P60
=
=
0.24–0.4 A
0.4–0.6 A
006 = 4–6 A
009 = 6–9 A
5
001 = 0.6–1 A 012 = 9–12 A
1P6 = 1–1.6 A 5
5
Mini Overload Relay Settings (A)
Setting Starting
5
A: IN x 0.58
Motor protection in the Y and delta configurations.
<15 sec 5
B: IN x 1
Only partial motor protection in star position
15–40 sec
5
C: IN x 0.58
Motor not protected in star position.
>40 sec
5
Timing relay set to approximately 10 sec.
5
Note
Depending on the coordination type required (that is, Type 1 or Type 2) it must be established
whether the fuse protection and the input wiring for the main and delta contactors are to be
5
common or separate.
5
5
5
5
5
5
5
5
5
Reference 5
Refer to Tab 1 of this volume, section 1.1 for additional
product information. 5
Miniature Overload Relays Tab Section 5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 5
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
5
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
5
5

Overload Relays
Thermal Overload Relays Contents

5 Description Page
Miniature Overload Relays . . . . . . . . . . . . . . . . V5-T5-42
5 Thermal Overload Relays
Catalog Number Selection . . . . . . . . . . . . . V5-T5-45
5 Reference . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-45
C306 Bimetallic Overload Relays . . . . . . . . . . . . . V5-T5-46
5 C440/XT Electronic Overload Relay . . . . . . . . . . . V5-T5-47
C441 Overload Relays . . . . . . . . . . . . . . . . . . . . . . V5-T5-68
5 C445 Motor Management Relay . . . . . . . . . . . . . . V5-T5-90
5
5
5
5
5 Thermal Overload Relays
5 Product Description Features and Benefits Standards and Certifications
The XT line of IEC motor ● Direct connect up to 250 A ● IEC EN 60947
5 thermal overload relays ● Stand alone and CT type ● CE approved
provides an efficient motor up to 630 A ● UL
protection solution, available
5 up to 630 A. XTOB units can
● Large thermal overcurrent ● CSA
range
be directly mounted to the ● ATEX
5 contactor or mounted
● Test button ● RoHS
separately. ● Manual/automatic
5 selectable reset
● NO-NC auxiliary as
5 standard
● Class 10A (to 250 A) Instructional Leaflets
5 ● Class 30 (CT type) Pub51221 XTOB, D Frame overload relays
(inside of packaging)
5 Pub51222 XTOB, B–C Frame overload relays
(inside of packaging)
5 Notes
Short-circuit protection: Observe the maximum permissible fuse of the contactor with direct
5 device mounting. See MN03402001E for more information on overload relays for Frames B–G.
Trip Class: 10A
5 Suitable for protection of EEx e-motors. EC prototype test certificate available upon request.
See manuals MN03402001E and MN03407001E, Page 135.
5
5
5
5
5
5
5
5

Overload Relays
5.4
5
XT IEC Overload Relays
5
XT OB P16 B C1 S
5
Device Type
XT = XT line of IEC control Trip Class
Mounting
Blank = Direct to contactor
5
Overload Release Frame Size C1 = Class 10A S = Separate mount
Type Frame B Frame G Designation C3 = Class 30 5
OB = Bimetallic overload relay P16 = 0.1–0.16 A 035 = 25–35 A B = 45 mm
OT = Current transformer overload relay P24 = 0.16–0.24 A 050 = 35–50 A
P40 = 0.24–0.4 A 070 = 50–70 A
C = 45 mm
D = 55 mm
5
P60 = 0.4–0.6 A 100 = 70–100 A G = 90 mm
001 = 0.6–1 A
1P6 = 1.0–1.6 A
125 = 95–125 A
150 = 120–150 A
L = 140 mm
Blank = XTOT only
5
2P4 = 1.6–2.4 A 175 = 145–175 A
004 = 2.4–4 A 5
006 = 4–6 A Frame L
010 = 6–10 A
012 = 9–12 A
070 = 50–70 A
100 = 70–100 A
5
016 = 12–16 A 125 = 95–125 A
Frame C
160 = 120–160 A
220 = 160–220 A
5
P16 = 0.1–0.16 A 250 = 200–250 A
P24 = 0.16–0.24 A 5
P40 = 0.24–0.4 A Frame M
P60 = 0.4–0.6 A 063 = 42–63 A
001 = 0.6–1 A 090 = 60–90 A 5
1P6 = 1.0–1.6 A 125 = 85–125 A
2P4 = 1.6–2.4 A
004 = 2.4–4 A
160 = 110–160 A
240 = 160–240 A
5
006 = 4–6 A 290 = 190–290 A
010 = 6–10 A 400 = 170–400 A 5
016 = 12–16 A 540 = 360–540 A
024 = 16–24 A
032 = 24–32 A Frame N 5
063 = 42–63 A
Frame D
010 = 6–10 A
090 = 60–90 A
125 = 85–125 A
5
016 = 12–16 A 160 = 110–160 A
024 = 16–24 A
040 = 24–40 A
240 = 160–240 A
290 = 190–290 A
5
057 = 40–57 A 400 = 170–400 A
065 = 50–65 A 540 = 360–540 A 5
075 = 65–75 A 630 = 420–630 A
Frame F
5
035 = 25–35 A
050 = 35–50 A
070 = 50–70 A
5
100 = 70–100 A
5
5
5
5
Reference
Refer to Tab 1 of this volume, section 1.1 for additional 5
5
Thermal Overload Relays Tab Section
5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
5
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 5
5

Overload Relays
32 A Overload—C306DN3B Contents
5 Description Page
5 XT IEC Overload Relays . . . . . . . . . . . . . . . . . . . . V5-T5-42
5
5
5
5
5
5
5 C306 Bimetallic Overload Relays
5 Product Description Features Standards and Certifications
C306 Overload Relays ● Selectable manual or ● Load lugs built into ● Meets UL 508 single-
5 are designed for use with automatic reset operation relay base phasing requirements
Freedom and Definite ● Interchangeable heater ● Bimetallic, ambient ● UL File E1230, NKCR—
Purpose non-reversing and compensated operated.
5 reversing contactors. Four
packs adjustable ±24%
Trip free mechanism
Auxiliary Device
to match motor FLA and ● UL 508/UL 60947-4-1
sizes are available for calibrated for use with ● Electrically isolated NO-NC
5 overload protection up 1.0 and 1.15 service factor contacts (pull RESET
● CSA Certified: CSA File
#LR353, Class #3211-02
to 144 A. motors. Heater packs for button to test). (Electrical and 3211-03—Industrial
5 32 A overload relay will ratings see tables in Tab 2 Control Equipment—Kits
mount in 75 A overload of this volume, section 2.1) ● CSA C22.2 no.14/CSA
5 relay—useful in derating ● Overload trip indication 60947-4-1
applications such as ● Shrouded or fingerproof ● NEMA compliant
5 jogging terminals to reduce ● IEC Self-Certified to
● Class 10 or 20 possibility of electrical
IEC/EN 60947-4-1
5 heater packs shock
5
5
5 Reference
5 Refer to Tab 2 of this volume, section 2.1 for additional
5 C306 Bimetallic Overload Relays Tab Section
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
5 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
5 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
5
5
5

Overload Relays
5.4
C440/XT Electronic Overload Relay Contents
Description Page
5
XT IEC Overload Relays . . . . . . . . . . . . . . . . . . . . V5-T5-42 5
C306 Bimetallic Overload Relays . . . . . . . . . . . . . . V5-T5-46
C440/XT Electronic Overload Relay 5
Standards and Certifications . . . . . . . . . . . . . . V5-T5-48
Catalog Number Selection . . . . . . . . . . . . . . . . V5-T5-49 5
Product Selection . . . . . . . . . . . . . . . . . . . . . . . V5-T5-51
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-56 5
Technical Data and Specifications . . . . . . . . . . V5-T5-58
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-64
5
C445 Motor Management Relay . . . . . . . . . . . . . . V5-T5-90
5
5
5
5
C440/XT Electronic Overload Relay 5
Product Description Features and Benefits 5
Eaton’s C440/XT electronic C440 is a self-powered Features
overload relay is the most electronic overload relay ● Reliable, accurate, electronic motor protection 5
compact, high-featured, available up to 175 A as a ● Easy to select, install and maintain
economical product in its self contained unit. With
class. Designed on a global external CTs, C440 can
● Compact size 5
platform, it covers the entire protect motor up to ● Flexible, intelligent design
power control spectrum 1500 FLA. Available add-on ● Global product offering—available with NEMA, IEC and DP 5
including NEMA, IEC and accessories include remote power control
DP contactors. The NEMA reset capability and
Size/Range User Interface
5
and DP versions are offered communication modules for
with the C440 designation
while the IEC offering has
Modbus RTU, DeviceNet,
PROFIBUS, Modbus TCP,
● Broad FLA range
(0.33–1500 A)
● Large FLA selection dial 5
● Trip status indicator
the XT designation. The EtherNet/IP and HTTP web
electronic design provides services all with I/O options.
● Selectable trip class
(10A, 10, 20, 30)
● Operating mode LED 5
reliable, accurate and value
● DIP switch selectable trip
Direct mounting to NEMA,
driven protection and
●
IEC and DP contactors

class, phase imbalance and 5
communications capabilities ground fault
● Most compact electronic
in a single compact device.
overload in its class
● Selectable Auto/Manual
reset
5
It is the flexible choice for
any application requiring easy-
to-use, reliable protection.
Motor Control Feature Options 5
● Two B600 alarm (NO) and ● Remote reset
fault (NC) contacts ● 120 Vac 5
● Test/Trip button ● 24 Vac
Motor Protection ● 24 Vdc
5
● Thermal overload
● Phase loss
● Tamper-proof cover 5
● Communications modules
● Selectable (ON/OFF)
phase imbalance
● Modbus RTU RS-485 5
● DeviceNet with I/O
● Selectable (ON/OFF) 5
● PROFIBUS with I/O
ground fault
● Modbus RTU with I/O
● Ethernet IP with I/O 5
● Modbus TCP with I/O
5
5
5

Overload Relays
Benefits Standards and Certifications

5 Reliability and Improved ● Meets UL 508 single-
Uptime Flexibility Monitoring Capabilities phasing requirements
5 ● C440 provides the users
● UL File E1230, NKCR—
● Available with NEMA, ● Individual phase
with peace of mind IEC and DP contactors currents RMS auxiliary device
5 knowing that their ● UL 508/UL 60947-4-1
● Improves return on ● Average three-phase
assets are protected investment by reducing current RMS file E1230
5 with the highest level inventory carrying costs ● Thermal memory
● CSA Certified: CSA File
of motor protection and with wide FLA adjustment #LR353, Class #3211-03—
5 communication capability (5:1) and selectable
● Fault indication (overload,
phase loss, phase
Motor Controllers—
in its class trip class Auxiliary Devices
imbalance, ground fault)
5 ● Extends the life of plant ● Design incorporates built-in ● CSA C22.2 no.14/CSA
assets with selectable ground fault protection Safety 60947-4-1
5 motor protection features thus eliminating the need ● NEMA compliant
● IP 20 rated terminal blocks
such as trip class, phase for separate CTs and ● Available in Eaton’s ● IEC/EN 60947-4-1
imbalance and ground fault
5 ● Protects against
modules industry leading FlashGard ● ATEX directive 94/9/EC—
● Flexible communication MCCs certified to Equipment
unnecessary downtime with optional I/O enables
5 by discovering changes easy integration into plant
● Tested to the highest Group 2, Category 2
in your system (line/load) industry standards such as ● ISO 13849-1 (EN954-1)
management systems for
5 with remote monitoring remote monitoring and
UL, CSA and in accordance
with the applicable IEC
● RoHS compliant
capabilities control requirements
5 ● Status LED provides ● Available as an open ● RoHS compliant
added assurance that component and in
5 valuable assets are
protected by indicating the
enclosed control and motor
control center assemblies
overload operational status
5
5
5
5
5
5
Electronic Overload Education
5 Description Definition Cause Effect if not Protected C440/XT Protection
5 Motor Protection
Thermal overload Overload is a condition in which • An increase in the load or torque that is • Increase in current draw leads to heat • Thermal trip behavior is defined by
5 current draw exceeds 115% of
the full load amperage rating for
being driven by the motor. and insulation breakdown, which can
cause system failure.
UL, CSA and IEC standards.
• A low voltage supply to the motor • Trip class is settable from 10A,
an inductive motor. causes the current to go high to • Increase in current can increase 10, 20, 30
5 maintain the power needed. power consumption and waste
• A poor power factor causing above valuable energy.
5 normal current draw.
Ground fault A line to ground fault. A current leakage path to ground. An undetected ground fault can burn Fixed protective setting that takes the
5 through multiple insulation windings, starter offline if ground fault current
ultimately leading to motor failure, not to exceeds 50% of the FLA dial setting,
mention risk to equipment or personnel that is, if the FLA dial is set to 12A, the
5 overload relay will trip if the ground
current exceeds 6A.
5 Imbalanced phases Uneven voltage or current between When a three-phase load is powered with Imbalanced voltage causes large Fixed protective setting that takes the
(voltage and current) phases in a three-phase system. a poor quality line, the voltage per phase imbalanced currents and as a result this starter offline if a phase drops below
may be imbalanced. can lead to motor stator windings being 50% of the other two phases.
5 overloaded, causing excessive heating,
reduced motor efficiency and reduced
5 insulation life.
Phase loss—current One of the three-phase voltages is Multiple causes, loose wire, improper Single-phasing can lead to unwanted Fixed protective setting that takes the
5 (single-phasing) not present. wiring, grounded phase, open fuse,
and so on.
motor vibrations in addition to the results
of imbalanced phases as listed above.
starter offline if a phase drops below
50% of the other two phases.

Overload Relays
5.4
5
XT Electronic Overload Relay—IEC 1
5
XT OE 1P6 C CS S
5
Designation
XT = XT line of IEC control
Mounting
Blank = Direct to contactor
5
P = Pass-Through
Type S = Separate mount (Frames C and G only) 5
OE = Electronic overload relay
Trip Type 5
CS = Selectable Class 10A, 10, 20, 30
GS = Ground fault with selectable Class 10, 20 5
Overload Range
Contactor Frame
5
1P6 = 0.33–1.65 A B = 45 mm
005 = 1–5 A 5
020 = 4–20 A
1P6
005
=
=
0.33–1.65 A
1–5 A
C = 45 mm 5
020 = 4–20 A
045 = 9–45 A 5
045 = 9–45 A D = 55 mm
100
100
=
=
20–100 A
20–100 A F, G = 105 mm
5
175 = 35–175 A G, H = 105 mm
5
C440 Electronic Overload Relay—NEMA 2 5
C440 A 1 A 005 S F1 5
5
Device Type Contactor Size
C440 = Electronic overload relay F00
F0
=
=
Freedom Size 00
Freedom Size 0
5
F1 = Freedom Size 1
Frame Size
A = 45 mm
F2 = Freedom Size 2 5
F3 = Freedom Size 3
B = 55 mm F4 = Freedom Size 4
C = 110 mm AX = Separate mount 5
PX = Pass-Through
Feature Set 5
1 = Standard Trip Class
2 = Ground fault sensing
S = Selectable—10A 3, 10, 20, 30 3 5
Reset Type
A = Selectable Overload Range
5
Auto/Manual 1P6 = 0.33–1.65 A
005 = 1–5 A 5
020 = 4–20 A
045 = 9–45 A
100 = 20–100 A
5
140 = 28–140 A
5
Notes 5
1 See Page V5-T5-51 for Product Selection.
3 On non-GF version only.
5
5
5
5

Overload Relays
Freedom Series NEMA Starters with C440 Electronic Overload Relays 1

5
5 A N 1 9 A N 0 A 5E 005
5 Device Type C440 OLR Designation

(FVNR and FVR only)
C440 FLA Range
(FVNR and FVR only)
A = Starter Standard
5 N = NEMA 5E = Standard feature set
SEL Reset, SEL Class (10A, 10, 20, 30)
NEMA Size 00
1P6 = 0.33–1.65 A
5G = Ground fault feature set 005 = 1–5 A
5 Device Assembly
SEL Reset, SEL Class (10, 20) 020 = 4–20 A
Configuration OLR Type NEMA Size 0
5 1 = Non-reversing 9 = Starter w/C440 EOLR
AC Coil Suffix
1P6 = 0.33–1.65 A
005 = 1–5 A
5 = Reversing
Suffix Volts and Hertz 020 = 4–20 A
5 A= 120/60 or 110/50 NEMA Size 1/1C
B= 240/60 or 220/50 1P6 = 0.33–1.65 A
5 Contactor Frame Size
C=
D=
480/60 or 440/50
600/60 or 550/50
005 = 1–5 A
020 = 4–20 A
NEMA Continuous NEMA Enclosure For Starters
E= 208/60 045 = 9–45 A
5 Size
A = 00
Amperes
9
N = Open Starter Mounting Option H= 277/60
NEMA Size 2
0 = Horizontal J= 208–240/60 2
B= 0 18 K= 240/50 005 = 1–5 A
5 C = 1C 27 L= 380–415/50 020 = 4–20 A
D= 1 27 N= 550/50 045 = 9–45 A
5 G= 2
K= 3
45
90
T=
U=
24/60, 24/50 3
24/50
NEMA Size 3
100 = 20–100 A
M = 4C 135 V= 32/50 NEMA Size 4/4C
5 N= 4
S= 5
135
270
W=
Y=
48/60
140 = 28–140 A
48/50
NEMA Size 5 4
5 300 = 60–300 A
5 Notes
5 2 NEMA Sizes 00 and 0 only.

3 NEMA Sizes 00 and 0 only. Sizes 1–3 are 24/60 only.
4 NEMA Size 5 starter available with 60–300 A panel mounted CTs. Starter shipped as an assembled unit with
5 1–5 A C440 overload relay (C440A1A005SELAX or C440A2A005SELAX).
5
5
5
5
5
5
5
5
5
5
5
5
5
5

Overload Relays
5.4
Product Selection
5
XT Electronic Overload Relays
5
45 mm XT for XT Electronic Overload Relays for Direct Mount to XT Contactors
Direct Mount For Use with Auxiliary 5
XT Contactor For Use with Overload Contact Frame Contact
Frame Contactor Range (Amps) Sequence Size Configuration Type Catalog Number
5
B XTCE007B…, 0.33–1.65 97 95 45 mm NO-NC ZEB12-1,65 XTOE1P6BCS
XTCE009B…,
XTCE012B…,
1–5 ZEB12-5 XTOE005BCS 5
XTCE015B… 4–20 2 4 6 98 96 ZEB12-20 XTOE020BCS
5
C XTCE018C…, 0.33–1.65 97 95 45 mm NO-NC ZEB32-1,65 XTOE1P6CCS
XTCE025C…,
XTCE032C
1–5 ZEB32-5 XTOE005CCS 5
4–20 2 4 6 98 96 ZEB32-20 XTOE020CCS
9–45 ZEB32-45 XTOE045CCS 5
D XTCE040D…, 9–45 97 95 45 mm NO-NC ZEB65-45 XTOE045DCS
XTCE050D…,
20–100 55 mm ZEB65-100 XTOE100DCS
5
XTCE065D…,
XTCE072D… 2 4 6 98 96 5
F XTCE080F…, 20–100 97 95 55 mm NO-NC ZEB150-100 XTOE100GCS
XTCE095F…,
XTCE115G…,
5
XTCE150G…,
XTCE170G…
2 4 6 98 96
5
G XTCE115G…, 20–100 97 95 55 mm NO-NC ZEB150-100 XTOE100GCS
XTCE150G…,
35–175 110 mm ZEB150-175 XTOE175GCS
5
XTCE170G…
H XTCE185H… 35–175 2 4 6 98 96 110 mm NO-NC ZEB225-175 XTOE175HCS 5
5
XT Electronic Overload Relays with Ground Fault for Direct Mount to XT Contactors
45 mm XT for
Direct Mount For Use with Auxiliary
5
with Ground Fault
XT Contactor For Use with Overload Contact Frame Contact
Frame Contactor Range (Amps) Sequence Size Configuration Type Catalog Number 5
B XTCE007B…, 0.33–1.65 97 95 45 mm NO-NC ZEB12-1,65-GF XTOE1P6BGS
XTCE009B…,
1–5 ZEB12-5-GF XTOE005BGS
5
XTCE012B…,
XTCE015B… 4–20 2 4 6 98 96 ZEB12-20-GF XTOE020BGS
5
C XTCE018C…, 0.33–1.65 97 95 45 mm NO-NC ZEB32-1,65-GF XTOE1P6CGS
XTCE025C…,
XTCE032C
1–5 ZEB32-5-GF XTOE005CGS 5
4–20 ZEB32-20-GF XTOE020CGS
9–45
2 4 6 98 96
ZEB32-45-GF XTOE045CGS
5
D XTCE040D…,
XTCE050D…,
9–45 97 95 45 mm NO-NC ZEB65-45-GF XTOE045DGS 5
20–100 55 mm ZEB65-100-GF XTOE100DGS
XTCE065D…,
XTCE072D… 2 4 6 98 96 5
F XTCE080F…,
XTCE095F…,
20–100 97 95 55 mm NO-NC ZEB150-100-GF XTOE100GGS
5
XTCE115G…,
XTCE150G…,
XTCE170G…
2 4 6 98 96 5
G XTCE115G…,
XTCE150G…,
20–100 97 95 55 mm NO-NC ZEB150-100-GF XTOE100GGS 5
35–175 110 mm ZEB150-175-GF XTOE175GGS
XTCE170G…
H XTCE185H… 35–175 2 4 6 98 96 110 mm NO-NC ZEB225-175-GF XTOE175HGS
5
5
5
5

Overload Relays
1
1–6 A OL with CTs XT Electronic Overload Relays for use with Large Frame XT Contactors (L–R)
5 Use CTs and 1–5 A XT overload relay. CT kit does not include overload relay (order separately).
XT For Use with IEC
5 Contactor Contactor Amp CT Range CT Kit Terminal Overload Relay
Frame Range (AC-3) (Amps) Description Catalog Number Size Catalog Number
5 L, M 185–500 A 60-300 300: 5 panel-mount CT kit with integrated lugs ZEB-XCT300 750 kcmil XTOE005CCSS
(2) 250 kcmil
5 3/0 Cu/Al
M, N 300–820 A 120-600 600: 5 panel-mount CT kit with integrated, ZEB-XCT600 (2) 750 kcmil XTOE005CCSS
pass through holes 3/0 Cu/Al
5
N 580–1000 A 200-1000 1000: 5 panel-mount CT kit with integrated, ZEB-XCT1000 (3) 750 kcmil XTOE005CCSS
5 R 1600 A 300-1500 1500: 5 panel-mount CT kit with integrated, ZEB-XCT1500 (4) 750 kcmil XTOE005CCSS
5
5 45 mm XT for XT Electronic Overload Relays for Separate Mount
Separate Mount Overload Relay
5 Overload Frame Contact Overload Relay with Ground Fault
Range (Amps) Size Sequence Type Catalog Number Catalog Number
5 0.33–1.65 45 mm 1 3 5 97 95 ZEB32-1.65/KK XTOE1P6CCSS XTOE1P6CGSS
1–5 ZEB32-5/KK XTOE005CCSS XTOE005CGSS
5 4–20 ZEB32-20/KK XTOE020CCSS XTOE020CGSS
2 4 6 98 96
5 9–45 ZEB32-45/KK XTOE045CCSS XTOE045CGSS

20–100 55 mm ZEB150-100/KK XTOE100GCSS XTOE100GGSS
5 35–175 110 mm ZEB150-175/KK XTOE175GCSS XTOE175GGSS
5
XT Electronic Overload Relay for Pass-Through Design
5 Pass-through design does not include any lugs to land wires.
Terminate motor leads directly on contactor.
5 Overload Relay
Overload Frame Contact Overload Relay with Ground Fault
5 Range (Amps) Size Sequence Type Catalog Number Catalog Number
35–175 110 mm 1 3 5 97 95 ZEB150-175/PT XTOE175GCSP XTOE175GGSP
5
2 4 6 98 96
5
5
5
5
5
5
5
5
5
5
5
5

Overload Relays
5.4
C440 Electronic Overload Relays
C440 Electronic Overload Relays for Direct Mount to
5
45 mm C440 for
Direct Mount Freedom Series Contactors
For Use with Standard Standard Feature Set
5
Freedom NEMA For Use with Overload Feature Set with Ground Fault
Contactor Size Contactor 1 Range (Amps) Catalog Number Catalog Number 5
00 CN15AN3_B 0.33–1.65 C440A1A1P6SF00 C440A2A1P6SF00
1–5 C440A1A005SF00 C440A2A005SF00 5
4–20 C440A1A020SF00 C440A2A020SF00
0 CN15BN3_B 0.33–1.65 C440A1A1P6SF0 C440A2A1P6SF0
5
1–5 C440A1A005SF0 C440A2A005SF0
4–20 C440A1A020SF0 C440A2A020SF0
5
1 CN15DN3_B 0.33–1.65 C440A1A1P6SF1 C440A2A1P6SF1
5
1–5 C440A1A005SF1 C440A2A005SF1
4–20 C440A1A020SF1 C440A2A020SF1 5
9–45 C440A1A045SF1 C440A2A045SF1
2 CN15GN3_B 1–5 C440A1A005SF2 C440A2A005SF2 5
4–20 C440A1A020SF2 C440A2A020SF2
9–45 C440A1A045SF2 C440A2A045SF2 5
3 CN15KN3_ 20–100 C440B1A100SF3 C440B2A100SF3
4 CN15NN3_ 28–140 C440C1A140SF4 C440C2A140SF4 5
C440 Electronic Overload Relays for use with NEMA Contactors Sizes 5–8
5
1–5 A OL with CTs
Use CTs and 1–5 A C440 overload relay. CT kit does not include overload relay (order separately).
For Use with NEMA CT Range CT Kit Terminal Overload Relay
5
Contactor Size (Amps) Description Catalog Number 2 Size Catalog Number
5 60–300 300: 5 panel-mount CT kit with integrated, ZEB-XCT300 750 kcmil C440A1A005SAX
5
pass through holes (2) 250 kcmil
3/0 Cu/Al 5
6 120–600 600: 5 panel-mount CT kit with integrated, ZEB-XCT600 (2) 750 kcmil C440A1A005SAX
pass through holes 3/0 Cu/Al 5
45 mm C440 for C440 Electronic Overload Relays for Separate Mount 5
Separate Mount Overload Relay
Overload Range Frame Size

Overload Relay
Catalog Number
with Ground Fault
Catalog Number
5
0.33–1.65 45 mm C440A1A1P6SAX C440A2A1P6SAX 5
1–5 C440A1A005SAX C440A2A005SAX
4–20 C440A1A020SAX C440A2A020SAX 5
9–45 C440A1A045SAX C440A2A045SAX
20–100 55 mm C440B1A100SAX C440B2A100SAX 5
28–140 110 mm C440C1A140SAX C440C2A140SAX
5
C440 Electronic Overload Relays for Pass-Through Design
Overload Relay
5
Overload Relay with Ground Fault
Overload Range Frame Size Catalog Number Catalog Number 5
28–140 110 mm C440C1A140SPX C440C2A140SPX
35–175 XTOE175GCSP XTOE175GGSP 5
Notes
1 CN15 contactor listed is non-reversing with a 120 Vac coil. For more options, see Tab 2 in this volume, section 2.1.
5
2 ZEB kits are not recommended for use with C440 overload relays with ground fault option.
5
5

Overload Relays
Type AN19/59 Freedom Series Starters

5
Type AN19/59 Freedom Series Starters with C440 Electronic Overload Relays
5
NEMA Starter Non-Reversing and Reversing
5 Continuous Service Limit
Maximum UL Horsepower Three-Pole Three-Pole
NEMA Ampere Current Rating Single-Phase Three-Phase Non-Reversing 12 Reversing 12
5 Size Rating (Amps) 115 V 230 V 208 V 240 V 480 V 600 V Catalog Number Catalog Number
00 9 11 1/3 1 1-1/2 1-1/2 2 2 AN19AN0_ 5E _ AN59AN0_ 5E _
5 0 18 21 1 2 3 3 5 5 AN19BN0_ 5E _ AN59BN0_ 5E _
5 1 27 32 2 3 7-1/2 7-1/2 10 10 AN19DN0_ 5E _ AN59DN0_ 5E _

2 45 52 3 7-1/2 10 15 25 25 AN19GN0_ 5E _ AN59GN0_ 5E _
5 3 90 104 — — 25 30 50 50 AN19KN0_ 5E _ AN59KN0_ 5E _

4 135 156 — — 40 50 100 100 AN19NN0_ 5E _ AN59NN0_ 5E _
5 53 270 311 — — 75 100 200 200 AN19SN0_ 5E _ AN59SN0_ 5E _
5
Type AN19/59 Freedom Series Starters with C440 with Ground Fault Electronic Overload Relays
5
NEMA Starter with Non-Reversing and Reversing
5 Ground Fault Maximum UL Horsepower Three-Pole Three-Pole
Continuous Service Limit
Single-Phase Three-Phase Non-Reversing 12 Reversing 12
5 NEMA
Size
Ampere
Rating
Current Rating
(Amps) 115 V 230 V 208 V 240 V 480 V 600 V Catalog Number Catalog Number
00 9 11 1/3 1 1-1/2 1-1/2 2 2 AN19AN0_ 5G _ AN59AN0_ 5G _
5
0 18 21 1 2 3 3 5 5 AN19BN0_ 5G _ AN59BN0_ 5G _
5 1 27 32 2 3 7-1/2 7-1/2 10 10 AN19DN0_ 5G _ AN59DN0_ 5G _

2 45 52 3 7-1/2 10 15 25 25 AN19GN0_ 5G _ AN59GN0_ 5G _
5 3 90 104 — — 25 30 50 50 AN19KN0_ 5G _ AN59KN0_ 5G _
4 135 156 — — 40 50 100 100 AN19NN0_ 5G _ AN59NN0_ 5G _
5 53 270 311 — — 75 100 200 200 AN19SN0_ 5G _ AN59SN0_ 5G _
5
Coil Suffix Codes C440 FLA Range (FVNR and FVR Starters Only)
5 Suffix Coil Volts and Hertz Suffix Coil Volts and Hertz NEMA Size OLR Code FLA Range OLR Code FLA Rating
5 A 120/60 or 110/50 L 380–415/50 00 1P6 0.33–1.65 A 020 4.0–20 A

B 240/60 or 220/50 N 550/50 005 1.0–5.0 A — —
5 C 480/60 or 440/50 T 24/60, 24/50 0 1P6 0.33–1.65 A 020 4.0–20 A
D 600/60 or 550/50 U 24/50 005 1.0–5.0 A — —
5 E 208/60 V 32/50 1 1P6 0.33–1.65 A 020 4.0–20 A
5 H 277/60 W 48/60 005 1.0–5.0 A 045 9.0–45 A

J 208–240/60 Y 48/50 2 005 1.0–5.0 A 045 9.0–45 A
5 K 240/50 020 4.0–20 A — —
3 100 20–100 A — —
5 4 140 28–140 A — —
53 300 60–300 A — —
5
Notes
5 1 Underscore (_) indicates coils suffix required, see Coil Suffix table above.
2 Underscore (_) indicates OLR designation required, see C440 FLA Range table above.
3 NEMA Size 5 starter available with 60–300 A panel mounted CTs. Starter shipped as an assembled unit with
5 1–5 A C440 overload relay (C440A1A005SELAX or C440A2A005SELAX).
5
5
5

Overload Relays
5.4
Compact NEMA Size 1 and 4 Starters
5
New Compact NEMA Size 1 and 4 starters—available with electronic overload relay only.
5
Non-Reversing
Continuous Service Limit

Maximum UL Horsepower Three-Pole 5
NEMA Ampere Current Rating Single-Phase Three-Phase Non-Reversing
Size Rating (Amps) 115 V 230 V 208 V 240 V 480 V 600 V Catalog Number 5
Standard Fault Overload
1C 27 32 2 3 7.5 7.5 10 10 AN19CN0_5E_ 5
4C 135 156 — — 40 50 100 100 AN19MN0_5E_
Ground Fault Overload
5
1C 27 32 2 3 7.5 7.5 10 10 AN19CN0_5G_
5
4C 135 156 — — 40 50 100 100 AN19MN0_5G_
5
Electrical Life at Rated Continuous Current 5
Rated Current
NEMA
Size
(Amperage)
AC3/AC4 Operations
5
1C 27/150 2,500,000/40,000 5
1 27/153 5,000,000/110,000
4C 135/516 500,000/40,000 5
4 135/822 800,000/70,000
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

Overload Relays
Accessories
5
CT Kits
5 Accessories
Description Catalog Number
5 Safety Cover Safety Cover
Clear Lexan cover that mounts on top of the FLA dial and DIP switches when closed. ZEB-XSC
5
5
5
Reset Bar Reset Bar
5 Assembles to the top of the overload to provide a larger target area for door ZEB-XRB
mounted reset operators.
5
5
5 Remote Reset Remote Reset
Remote reset module (24 Vdc) 1 C440-XCOM
5
Remote reset module (120 Vac) 1 ZEB-XRR-120
5 Remote reset module (24 Vac) 1 ZEB-XRR-24
5
5 Communication
The C440/XTOE is provided with two levels of communication capability.
5 Basic Communication via Advanced
Expansion Module— Communication—
5 Monitoring Only Monitoring and Control
Basic communication on C440 also has the ability to C440 communication modules,
5 the C440 is accomplished
using an expansion module
communicate on industrial
protocols such as Modbus
wired to the C440-XCOM
give C440 control capability
(C440-XCOM). The expansion RTU, DeviceNet, PROFIBUS, via communications. The
5 module plugs into the Modbus TCP, and EtherNet/IP communication modules
expansion bay on the C440 while providing control offer flexible mounting
5 overload relay, enabling capability using I/O. options (DIN rail or panel)
communications with the along with four inputs (24 Vdc
An expansion module (C440-
5 overload via their Modbus
XCOM) combined with a
or 120 Vac) and two outputs
RTU (RS-485) network. No as standard.
additional cards or modules are communication module
5 required. See figure below. allows easy integration onto
the customer's network.
5 See figure below.
5
5
5
5
5 Basic Communication— Advanced Communication—
Modbus Communication Module
5
Note
5 1 Customer can wire remote mounted button to reset module (that is, 22 mm pushbutton, catalog number M22-D-B-GB14-K10).

Overload Relays
5.4
The following information Features and Benefits
can be viewed using the
Ethernet modules PROFIBUS On-board I/O assemblies
5
communication option:
● Motor status—running,
● Single device supports
both EtherNet/IP,
● Capable of baud rates up
to 12 Mb
● Modules offer 4 IN / 2 OUT
of network programmable
5
stopped, tripped or
Modbus TCP I/O
resetting
● Internal switch with two
● Intuitive configuration with
common PROFIBUS tools ● 24 Vdc or 120 Vac signal
5
● Individual rms phase
Ethernet ports allows options
currents (A, B, C)
linear or ring network Modbus ● Optical isolation protects
5
● Average of three-phase configurations ● Modbus address and baud the I/O and communication
rms current ● Embedded web-services rate can be changed easily circuits from possible 5
● Percent thermal capacity for easy configuration and with C441’s user interface damage due to transients
● Fault codes (only available monitoring with Internet (C441M only) and ground loops 5
prior to reset) Explorer ● Inputs feature user-
Terminals
● Percent phase unbalance
DeviceNet ● Unique locking mechanism
definable debounce, 5
● Ground fault current and which limits the effects
● I/O assemblies with the provides easy removal of
percent
same size and layout as terminal block with field
of transients and
electrical noise
5
● Overload relay settings— the legacy Advantage wiring installed
trip class, DIP switch
selections, reset selections
(WPONIDNA) and IT. ● Marked terminals for
● Outputs feature a user-
definable state for loss of
5
(DSNAP) Starter platforms ease of wiring and
communication: hold last
● Modbus address (can be
set over the network)
for seamless upgrades to troubleshooting
state, ON or OFF 5
C441 technology with no
program changes 5
● Communication uses only
one DeviceNet MAC ID
5
Communication Accessories
5
Communication modules mount on their own to be used as stand-alone network
based I/O or be wired to the C440-XCOM. Parts are available for purchase individually
5
(see “consists of” below) or as part of a kit for C440 communications.
5
Expansion Module Expansion Module 5
Expansion module (Remote Reset/Modbus RTU, RS-485 Communication) C440-XCOM
5
5
5
5
Ethernet with
I/O Module
Communication Modules 5
DeviceNet communication module kit—120 V I/O (consists of C440-XCOM + C441KS) C440-DN-120
DeviceNet communication module kit—24 Vdc I/O (consists of C440-XCOM + C441LS) C440-DN-24 5
PROFIBUS communication module kit—120 V I/O (consists of C440-XCOM + C441SS) C440-DP-120
PROFIBUS communication module kit—24 V I/O (consists of C440-XCOM + C441QS) C440-DP-24
5
Modbus communication module kit—120 V I/O (consists of C440-XCOM + C441NS) C440-MOD-120 5
Modbus communication module kit—24 Vdc I/O (consists of C440-XCOM + C441PS) C440-MOD-24
Modbus TCP/Ethernet IP communication module kit—120 V I/O (consists of C440-XCOM + C441U) C440-ET-120 5
Modbus TCP/Ethernet IP communication module kit—24 V I/O (consists of C440-XCOM + C441V) C440-ET-24
5
5
5
5
5

Overload Relays

5
Electronic Overload Relays up to 1500 A
5 Specification
Description 45 mm 55 mm 110 mm
5 Electrical Ratings Range Range Range
Operating voltage (three-phase) and frequency 690 Vac (60/50 Hz) 690 Vac (60/50 Hz) 690 Vac (60/50 Hz)
5 FLA Range
5 0.33–1.65 A
1–5 A
20–100 A 28–140 A (NEMA)
35–175 A (IEC)
4–20 A
5 9–45 A
Use with Contactors
5 XT IEC frames B, C, D F, G G, H
Freedom NEMA sizes 00, 0, 1, 2 3 4
5 Trip Class
5 10A, 10, 20, 30

Selectable
10A, 10, 20, 30
Selectable
10A, 10, 20, 30
Selectable
5 Motor Protection
Thermal overload setting 1.05 x FLA: does not trip 1.05 x FLA: does not trip 1.05 x FLA: does not trip
1.15 x FLA: overload trip 1.15 x FLA: overload trip 1.15 x FLA: overload trip
5 Feature Range Range Range
5 Phase loss Fixed threshold 50% Fixed threshold 50% Fixed threshold 50%
Phase unbalance (selectable: enable/disable) Fixed threshold 50% Fixed threshold 50% Fixed threshold 50%
5 Ground fault (selectable: enable/disable) 50% of FLA dial setting 50% of FLA dial setting 50% of FLA dial setting
>150% = 2 sec >150% = 2 sec >150% = 2 sec
5 >250% = 1 sec >250% = 1 sec >250% = 1 sec
Reset Manual/automatic Manual/automatic Manual/automatic
5 Indicators
Trip status Orange flag Orange flag Orange flag
5 Mode LED One flash: Overload operating properly One flash: Overload operating properly One flash: Overload operating properly
Two flashes: Current is above FLA dial Two flashes: Current is above FLA dial Two flashes: Current is above FLA dial
5 setting—pending trip setting—pending trip setting—pending trip
Options
5 Remote reset Yes Yes Yes
Reset bar Yes Yes Yes
5 Communication expansion module Yes Yes Yes
Capacity
5 Load terminals
5 Terminal capacity 12–10 AWG (4–6 mm2)

8–6 AWG (6–16 mm2)
6–1 AWG (16–50 mm2) 8–4/0 AWG (10–95 mm2)
5 Tightening torque 20–25 lb-in (2.3–2.8 Nm)

25–30 lb-in (2.8–3.4 Nm)
25–30 lb-in (2.8–3.4 Nm) 124 lb-in (14 Nm)
5 Input, auxiliary contact and remote reset terminals

Terminal capacity 2 x (18–12) AWG 2 x (18–12) AWG 2 x (18–12) AWG
5 Tightening torque 7–11 lb-in (0.8–1.2 Nm) 7–11 lb-in (0.8–1.2 Nm) 7–11 lb-in (0.8–1.2 Nm)
Voltages
5 Insulation voltage U i (three-phase) 690 Vac 690 Vac 690 Vac
Insulation voltage U i (control) 500 Vac 500 Vac 500 Vac
5 Rated impulse withstand voltage 6000 Vac 6000 Vac 6000 Vac
5 Overvoltage category/pollution degree III/3 III/3 III/3
5
5
5

Overload Relays
5.4
Electronic Overload Relays up to 1500 A, continued
Specification
5
Auxiliary and Control Circuit Ratings
5
Conventional thermal continuous current 5A 5A 5A 5
Rated operational current—IEC AC-15
Make contact (1800 VA) 5
120 V 15 A 15 A 15 A
240 V 15 A 15 A 15 A
5
415 V 0.5 A 0.5 A 0.5 A
5
500 V 0.5 A 0.5 A 0.5 A
Break contact (180 VA) 5
120 V 1.5 A 1.5 A 1.5 A
240 V 1.5 A 1.5 A 1.5 A 5
415 V 0.9 A 0.9 A 0.9 A
500 V 0.8 A 0.8 A 0.8 A
5
IEC DC-13 (L/R F 15 ms1)
5
0–250 V 1.0 A 1.0 A 1.0 A
Rated operational current—UL B600 5
Make contact (3600 VA)
120 V 30 A 30 A 30 A 5
240 V 15 A 15 A 15 A
480 V 7.5 A 7.5 A 7.5 A
5
600 V 6A 6A 6A 5
Break contact (360 VA)
120 V 3A 3A 3A 5
240 V 1.5 A 1.5 A 1.5 A
480 V 0.75 A 0.75 A 0.75 A
5
600 V 0.6 A 0.6 A 0.6 A
5
R300—Vdc ratings (28 VA)
0–120 V 0.22 A 0.22 A 0.22 A 5
250 V 0.11 A 0.11 A 0.11 A
Short-Circuit Rating without Welding 5
Maximum fuse 6 A gG/gL 6 A gG/gL 6 A gG/gL
Environmental Ratings
5
Ambient temperature (operating) –13 to 149 °F (–25 to 65 °C) –13 to 149 °F (–25 to 65 °C) –13 to 149 °F (–25 to 65 °C)
5
Ambient temperature (storage) –40 to 185 °F (–40 to 85 °C) –40 to 185 °F (–40 to 85 °C) –40 to 185 °F (–40 to 85 °C)
Operating humidity UL 991 (H3) 5% to 95% non-condensing 5% to 95% non-condensing 5% to 95% non-condensing 5
Altitude (no derating) NEMA ICS1 2000 m 2000 m 2000 m
Shock (IEC 600068-2-27) 15 g any direction 15 g any direction 15 g any direction 5
Vibration (IEC 60068-2-6) 3 g any direction 3 g any direction 3 g any direction
Pollution degree per IEC 60947-4-1 3 for product (2 for pcb) 3 for product (2 for pcb) 3 for product (2 for pcb)
5
Ingress protection IP20 IP20 IP20 5
Protection against direct contact when actuated from Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof
front (IEC 536)
5
Mounting position Any Any Any
Climatic proofing Damp heat, constant to IEC 60068-2-30 Damp heat, constant to IEC 60068-2-30 Damp heat, constant to IEC 60068-2-30 5
5
5
5

Overload Relays
Electronic Overload Relays up to 1500 A, continued

5 Specification
5 Electrical/EMC
5 Radiated emissions
IEC 60947-4-1-Table 15
30 MHz to 1000 MHz 30 MHz to 1000 MHz 30 MHz to 1000 MHz
EN 55011 (CISPIR 11) Group 1, Class A, ISM

5 Conducted emissions 0.15 MHz to 30 MHz 0.15 MHz to 30 MHz 0.15 MHz to 30 MHz
IEC 60947-4-1-Table 14
5 EN 55011 (CISPIR 11) Group 1; Class ISM
ESD immunity ±8 kV air, ±6 kV contact ±8 kV air, ±6 kV contact ±8 kV air, ±6 kV contact
5 IEC 60947-4-1 (Table 13)
Radiated immunity 10 V/m 80 MHz–1000 MHz 10 V/m 80 MHz–1000 MHz 10 V/m 80 MHz–1000 MHz
5 IEC 60947-4-1
IEC 61000-4-3
3 V/m from 1.4 to 2.7 gHz
80% amplitude modulated
1 kHz sine wave 1 kHz sine wave 1 kHz sine wave
5 Conducted immunity 140 dub (10 V rms) 140 dub (10 V rms) 140 dub (10 V rms)
IEC 60947-4-1, IEC 61000-4-6 150 kHz–100 MHz 150 kHz–100 MHz 150 kHz–100 MHz
5 Fast transient immunity ±4 kV using direct method ±4 kV using direct method ±4 kV using direct method
IEC 60947-4-1 (Table 13) with accessory installed in expansion bay with accessory installed in expansion bay with accessory installed in expansion bay
5 IEC 61000-4-4 ±2 kV using direct method ±2 kV using direct method ±2 kV using direct method
Surge immunity Three-phase power inputs: Three-phase power inputs: Three-phase power inputs:
5 IEC 60947-4-1 (Table 13)
IEC 61000-4-5 a Class 4
±4 kV line-to-line (DM)
±4 kV line-to-ground (CM)
5 With accessory installed in expansion bay:

±2 kV line-to-line (DM) –>1.2/50 us;
With accessory installed in expansion bay:
With accessory installed in expansion bay:
2 kV line-to-earth, 1 kV line-to-line 2 kV line-to-earth, 1 kV line-to-line 2 kV line-to-earth, 1 kV line-to-line
5 ±4 kV line-to-ground (CM) ±4 kV line-to-ground (CM) ±4 kV line-to-ground (CM)
Power freq. magnetic field immunity 30 A/m, 50 Hz 30 A/m, 50 Hz 30 A/m, 50 Hz
5 IEC 60947-4-1, IEC 61000-4-8
Electromagnetic field 10 V/m 10 V/m 10 V/m
5 IEC 60947-4-1 Table 13, IEC 61000-4-3
Distortion IEEE 519 5% THD max., 5th harmonic 3% max. 5% THD max., 5th harmonic 3% max. 5% THD max., 5th harmonic 3% max.
5 Electrostatic discharge (ESD)

IEC 61000-4-2, EN 61131-2
4 kV contact
8 kV air discharge
4 kV contact
8 kV air discharge
4 kV contact
8 kV air discharge
5 Electrical fast transient (EFT)

IEC 61000-4-4, EN 61131-2
±2 kV using direct method ±2 kV using direct method ±2 kV using direct method
5 Surge immunity
IEC 61000-4-5, EN 61131-2
±2 kV line-to-ground (CM) ±2 kV line-to-ground (CM) ±2 kV line-to-ground (CM)
5
5
5
5
5
5
5
5
5
5
5
5

Overload Relays
5.4
Communication Modules
Description Modbus DeviceNet PROFIBUS Ethernet
5
Electrical/EMC
5
Radiated emissions 30–1000 MHz 30–1000 MHz 30–1000 MHz 30–1000 MHz
IEC 60947-4-1—Table 15, EN 55011
(CISPIR 11) Group 1, Class A 5
Conducted emissions 0.15–30 MHz 0.15–30 MHz 0.15–30 MHz 0.15–30 MHz
IEC 60947-4-1—Table 14, EN 55011 5
(CISPIR 11) Group 1, Class A
ESD immunity ±8 kV air, ±4 kV contact ±8 kV air, ±4 kV contact ±8 kV air, ±4 kV contact ±8 kV air, ±4 kV contact 5
IEC 60947-4-1 (Table 13)
Radiated immunity
IEC 60947-4-1
10 V/m 80–1000 MHz
10 V/m 80–1000 MHz
10 V/m 80–1000 MHz
10 V/m 80–1000 MHz
5
1 kHz sine wave 1 kHz sine wave 1 kHz sine wave 1 kHz sine wave
Conducted immunity 140 dBuV (10 V rms) 140 dBuV (10 V rms) 140 dBuV (10 V rms) 140 dBuV (10 V rms)
5
IEC 60947-4-1 150 kHz–80 MHz 150 kHz–80 MHz 150 kHz–80 MHz 150 kHz–80 MHz
Fast transient immunity ±2 kV using direct method ±2 kV supply and control, ±2 kV supply and control, ±2 kV supply and control, 5
IEC 60947-4-1 (Table 13) IEC 6100-4-4 ±1 kV communication ±1 kV communication ±1 kV communication
Surge immunity User IO and communication lines 1: User IO and communication lines: User IO and communication lines: User IO and communication lines: 5
IEC 60947-4-1 (Table 13) ±1 kV line-to-line (DM) ±0.5 kV line-to-line (DM) ±0.5 kV line-to-line (DM) ±0.5 kV line-to-line (DM)
IEC 61000-4-5 Class 3 ±2 kV line-to-ground (CM) ±1 kV line-to-ground (CM) ±1 kV line-to-ground (CM) ±1 kV line-to-ground (CM)
5
Electromagnetic field 1 10 V/m 10 V/m 10 V/m 10 V/m
IEC 60947-4-1 (Table 13) IEC 61000-4-3
5
Ambient temperature (operating) –4 to 122 °F (–20 to 50 °C) –13 to 122 °F (–25 to 50 °C) –13 to 122 °F (–25 to 50 °C) –13 to 122 °F (–25 to 50 °C) 5
Ambient temperature (storage) –40 to 185 °F (–40 to 85 °C) –40 to 185 °F (–40 to 85 °C) –40 to 185 °F (–40 to 85 °C) –40 to 185 °F (–40 to 85 °C)
Operating humidity 5–95% noncondensing 5–95% noncondensing 5–95% noncondensing 5–95% noncondensing 5
Altitude (no derating) 2000 m 2000 m 2000 m 2000 m
Shock (IEC 600068-2-27) 15 G any direction 15 G any direction 15 G any direction 15 G any direction 5
Vibration (IEC 60068-2-6) 3 G any direction 3 G any direction 3 G any direction 3 G any direction
Pollution degree per IEC 60947-1 3 3 3 3
5
Degree of protection IP20 IP20 IP20 IP20
5
Overvoltage category per UL 508 III III III III
DeviceNet 5
DeviceNet connections — Group 2, polling, bit strobe, — —
explicit, no UCMM 5
DeviceNet baud rate — 125 K, 250 K, 500 K — —
Ethernet 5
Ethernet connections — — — Integrated two-port switch with dual
RJ45 Ethernet connections 5
Ethernet type — — — Ethernet 10/100 Mbs, AutoMDX,
Auto Negotiation 5
PROFIBUS
PROFIBUS connections — — Group 2, polling, bit strobe, — 5
explicit, no UCMM
PROFIBUS baud rate — — 9.6 K, 19.2 K, 45.45 K, 93.75 K, — 5
187.5 K, 500 K, 1.5 M, 3 M, 6 M,
12 M
5
Note
1 Relates to C441M only.
5
5
5
5
5
5

Overload Relays
Communication Modules, continued

5 Description Modbus DeviceNet PROFIBUS Ethernet
5 C441_ 24 Vdc Input

Nominal input voltage 24 Vdc 24 Vdc 24 Vdc 24 Vdc
5 Operating voltage 18–30 Vdc 18–30 Vdc 18–30 Vdc 18–30 Vdc
Number of inputs 4 4 4 4
5 Signal delay 5 ms (programmable to 65 sec) 5 ms (programmable to 65 sec) 5 ms (programmable to 65 sec) 5 ms (programmable to 65 sec)
OFF-state voltage <6 Vdc <6 Vdc <6 Vdc <6 Vdc
5 ON-state voltage >18 Vdc >18 Vdc >10 Vdc >18 Vdc
Nominal input current 5 mA 5 mA 5 mA 5 mA
5 Isolation 1500 V 1500 V 1500 V 1500 V
Terminal screw torque 7–9 in-lb 7–9 in-lb 7–9 in-lb 7–9 in-lb
5 24 V source current 50 mA 50 mA 50 mA 50 mA
5 Operating Voltage Range—DC Input Modules

OFF state 0–6 Vdc 0–6 Vdc 0–6 Vdc 0–6 Vdc
5 Transition region 6–18 Vdc 6–18 Vdc 6–18 Vdc 6–18 Vdc
ON state 18–30 Vdc 18–30 Vdc 18–30 Vdc 18–30 Vdc
5 C441_ 120 Vac Input
Nominal input voltage 120 Vac 120 Vac 120 Vac 120 Vac
5 Operating voltage 80–140 Vac 80–140 Vac 80–140 Vac 80–140 Vac
Number of inputs 4 4 4 4
5 OFF-state voltage <30 Vac <30 Vac <20 Vac <30 Vac
5 ON-state voltage >80 Vac >80 Vac >70 Vac >80 Vac
Nominal input current 15 mA 15 mA 15 mA 15 mA
5 Signal delay 1/2 cycle 1/2 cycle 1/2 cycle 1/2 cycle
Isolation 1500 V 1500 V 1500 V 1500 V
5 Terminal screw torque 7–9 in-lb 7–9 in-lb 7–9 in-lb 7–9 in-lb
Operating Voltage Range—AC Input Modules
5 OFF state 0–30 Vac 0–30 Vac 0–30 Vac 0–30 Vac
Transition region 30–80 Vac 30–80 Vac 30–80 Vac 30–80 Vac
5 ON state 80–140 Vac 80–140 Vac 80–140 Vac 80–140 Vac
Output Modules
5 Nominal voltage 120 Vac 120 Vac 120 Vac 120 Vac
24 Vdc 24 Vdc 24 Vdc 24 Vdc
5 Number of outputs (2) 1NO Form A (2) 1NO Form A (2) 1NO Form A (2) 1NO Form A
1NO/NC Form C 1NO/NC Form C 1NO/NC Form C 1NO/NC Form C
5 Relay OFF time 3 ms 3 ms 3 ms 3 ms
Relay ON time 7 ms 7 ms 7 ms 7 ms
5 Max. current per point 1 5 A (B300 rated) 5 A (B300 rated) 5 A (B300 rated) 5 A (B300 rated)
5 Electrical life 100,000 cycles 100,000 cycles 100,000 cycles 100,000 cycles
Mechanical life 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles
5 Note
1 Resistive current at 55 °C ambient.
5
5
5
5
5
5
5

Overload Relays
5.4
Short Circuit Ratings (North America CSA, cUL)
Changes to UL 508A and NEC in recent years have brought a focus to control panel safety with 5
regard to short-circuit current ratings (SCCR). Eaton’s C440 electronic overload relays combined
with XT series IEC and Freedom Series NEMA contactors provide a wide variety of SCCR 5
solutions needed for a variety of applications. The SCCR data in this document reflects the
latest information as of April 2010. 5
C440/XT Standalone Overload Relays (XT, C440) 5
Standard-Fault Short Circuit Data High-Fault Short Circuit Data
Overload
Maximum
Operating
Maximum
Fuse Size (A)
Maximum
Breaker
Fuses (RK5, J, CC)
Maximum
Thermal-Magnetic Circuit Breakers
Maximum
5
FLA Range Voltage 600 V (kA) (RK5) Size (A) 480 V (kA) 600 V (kA) Fuse Size 480 V (kA) 600 V (kA) Breaker Size
0.33–1.65A 600 Vac 1 6 15 — — — — — —
5
1–5 A 600 Vac 5 20 20 100 100 30 100 35 20
5
4–20 A 600 Vac 5 80 80 100 100 100 100 35 80
9–45 A 600 Vac 5 175 175 100 100 100 100 35 100/175 (480/600) 5
20–100 A 600 Vac 10 400 400 100 100 200 150 35 250/400 (480/600)
28–140 A 600 Vac 10 450 500 100 100 400 100 65 400 5
35–175 A 690 Vac 10 500 (gG) 350 (690 Vac) 100 100 500 (gG) 100 (415 Vac) — 350 (LGC3350)
320 (415 Vac) 320 (NZMH3) 5
NEMA Freedom Series Starters with C440 Electronic Overload Relays 5
Maximum High-Fault Short Circuit Data Thermal-Magnetic Circuit Breakers
NEMA Operating Fuses (RK5, J, CC) Maximum Maximum 5
Size Voltage 480 V 600 V Fuse Size 480 V 600 V Breaker Size
00 0.33–1.65 A 100 100 30 — — — 5
1–5 A 100 100 30 100 35 35
4–20 A 100 100 30 100 35 35 5
0 0.33–1.65 A 100 100 60 — — —
1–5 A 100 100 60 100 35 70
5
4–20 A 100 100 60 100 35 70
5
1 0.33–1.65 A 100 100 100 — — —
1–5 A 100 100 100 100 35 100 5
4–20 A 100 100 100 100 35 100
9–45 A 100 100 100 100 35 100 5
2 1–5 A 100 100 100 100 35 175
4–20 A 100 100 100 100 35 175 5
9–45 A 100 100 100 100 35 175
3 20–100 A 100 100 200 50 50 250
5
4 28–140 A 100 100 400 100 65 300
5
IEC XT Starters with XT Electronic Overload Relays 5
Maximum High-Fault Short Circuit Data Thermal-Magnetic Circuit Breakers
Contactor
Frame Size
Operating
Voltage
Fuses (RK5, J, CC)
480 V 600 V
Maximum
Fuse Size 480 V 600 V
Maximum
Breaker Size
5
B 1–5 A 100 100 30 — — —
5
4–20 A 100 100 30 — — —
C 1–5 A 100 100 60 — — — 5
4–20 A 100 100 60 — — —
9–45 A 100 100 60 — — — 5
D 9–45 A 100 100 200 65 35 175
20–100 A 100 100 200 65 35 175 5
F 20–100 A 100 100 200 65 65 350
G 20–100 A 100 100 200 65 65 350
5
35–175 A 100 100 400 65 30 250 (480 Vac)
350 (600 Vac)
5
H 35–175 A 100 100 400 65 30 400
5

Overload Relays
Dimensions
5 45 mm C440/XT Electronic Overload Relays
5 A
5
5
5
C
5
Text Orientation
5
5
5 B1
B
5
Width Depth Depth to Reset Mounting Hole
A B1 B (Height) C
5
NEMA Starter Size
5 00–2 1.80 (45.0) 4.32 (109.7) 4.63 (117.5) —
XT IEC Frame Size
5 B, C, D 1.80 (45.0) 4.32 (109.7) 4.30 (109.2) —
Standalone
5 0.35–45 A 1.80 (45.0) 4.32 (109.7) 4.63 (117.5) 3.68 (93.5)
5
55 mm C440/XT Electronic Overload Relays
5
5
5
5
B
5 C
B1
5
5
5
5 A
5 Width
A
Depth to Reset
B
Depth
B1
Mounting Hole
(Height) C
5 NEMA Starter Size

3 2.21 (55.0) 5.52 (140.2) 5.21 (132.4) 4.13 (104.8)
5 XT IEC Frame Size
D, F, G 2.21 (55.0) 5.52 (140.2) 5.21 (132.4) 4.13 (104.8)
5 Standalone
5 20–100 A 2.21 (55.0) 5.52 (140.2) 5.21 (132.4) 4.13 (104.8)

Overload Relays
5.4
5
110 mm C440/XT Electronic Overload Relays
5
B1
5
5
5
C
5
5
5
A B 5
A
5
B1
5
5
C
5
5
B
5
5
5
5
5
5
Width Height To Reset Mounting Depth 5
A B B1 C
NEMA Starter Size 5
4 4.33 (110.0) 6.20 (157.0) 5.90 (150.0) 6.00 (152.0)
XT IEC Frame Size 5
G 4.33 (110.0) 6.20 (157.0) 5.90 (150.0) 6.00 (152.0)
H 4.33 (110.0) 6.20 (157.0) 5.90 (150.0) 6.00 (152.0)
5
Standalone 5
4.33 (110.0) 6.20 (157.0) 5.90 (150.0) 6.00 (152.0)
Pass-Through 5
4.33 (110.0) 6.20 (157.0) 5.90 (150.0) 6.00 (152.0)
5
5
5
5

Overload Relays

5
NEMA Starters
5 Full Voltage Non-Reversing Starters
5
5
5 E
B
5
A
5
5 C
A
Sizes 00, 0
5
5 B E
5
5 E
B
5 C D
Size 4
5
5 D C
A Sizes 1, 2
5 A
D
5 D
5
5 B
B E
5
E
5
5
5
5
5 A
C C
Size 3 Size 5
5 NEMA Size A B C D E
00, 0 1.97 (50.0) 6.60 (167.6) 4.90 (124.5) — 6.18 (157.0)
5
1, 2 2.60 (65.0) 7.10 (180.0) 4.98 (126.5) 2.00 (50.8) 6.50 (165.0)
5 3 4.09 (103.8) 11.40 (289.6) 5.92 (150.3) 1.77 (44.9) 10.81 (274.6)
4 7.10 (179.0) 17.00 (432.0) 7.00 (177.0) 3.70 (94.0) 16.30 (415.0)
5 5 7.00 (177.8) 17.81 (452.3) 8.08 (205.2) 6.00 (152.4) 16.01 (406.6)

Overload Relays
5.4
5
Full Voltage Reversing Starters
5
5
E
B
B
B 5
E E
5
D C D C D
C 5
A A
A
Sizes 00, 0 Size 1 Size 2
5
5
5
A D
5
E 5
B 5
B E
5
5
C 5
Size 4
D C 5
A
Size 3 5
A
5
D
5
5
E
5
B
5
5
5
C
Size 5 5
NEMA Size A B C D E 5
00, 0 5.20 (132.0) 7.40 (187.0) 4.90 (125.0) 3.50 (89.0) 6.90 (174.0)
1 6.70 (171.0) 7.10 (180.0) 4.98 (126.5) 5.25 (133.0) 5.70 (144.0) 5
2 6.70 (171.0) 8.10 (205.0) 4.98 (126.5) 5.25 (133.0) 6.70 (170.0)
3 8.08 (205.2) 11.35 (288.3) 6.00 (152.0) 7.00 (177.8) 10.77 (273.6)
5
4 14.60 (371.0) 17.10 (433.0) 7.00 (177.0) 13.50 (343.0) 16.30 (145.0)
5
5 14.50 (368.3) 17.81 (452.3) 8.06 (204.8) 13.50 (342.9) 16.00 (406.6)
5

Overload Relays
Motor Insight Overload and Monitoring Relay Contents

5 Description Page
C441 Overload Relays
5 Features and Benefits . . . . . . . . . . . . . . . . . . . V5-T5-69
Catalog Number Selection . . . . . . . . . . . . . . . . V5-T5-70
5 Product Selection . . . . . . . . . . . . . . . . . . . . . . . V5-T5-71
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-73
5 Technical Data and Specifications . . . . . . . . . . V5-T5-75
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-87
5
5
5
5 C441 Overload Relays
5 Product Description
Eaton’s Motor Insight Motor Insight is available
5 overload relay offers in either a line-powered or
configurable motor, load 120 Vac control powered
and line protection. The design, capable of monitoring
5 addition of power monitoring voltages up to 660 Vac. Each
and protection detects under- of these units is available in
5 loaded conditions like a dead- a 1–9 amp or a 5–90 amp FLA
headed pump. With a simple model. With external CTs,
5 user interface for setup and Motor Insight can protect
monitoring and just two part motors up to 540 amps FLA.
5 numbers covering 1–90 A
applications, C441 is ideal
Available add-on accessories
include communication
for stand-alone pump or fan modules for Modbus RTU,
5 panels used in industries DeviceNet, PROFIBUS,
such as mining and irrigation. Modbus TCP, EtherNet/IP and
5 C441 is also offered in HTTP web services all with I/O
complete pump panel options. For ease-of-use and
5 designs as part of Eaton’s operator safety, Motor Insight
Enclosed Control offering. offers a remote display that
5 See Volume 10—Enclosed
Control, CA08100012E, Tab 6
mounts easily with two
30 mm knockouts.
for more information.
5 The Motor Insight family also
offers a high voltage relay
5 option, capable of providing
overload and current
protection on systems up
5 to 1200 Vac.
5
5
5
5
5
5

Overload Relays
5.4
Features and Benefits
5
Features Benefits
Reliability and Improved Uptime 5
Size/Range Line Protection ● Advanced diagnostics Flexibility
● Broad FLA range of 1–540 A ● Over voltage allows for quick and ● Communications modules
5
● Selectable trip class (5–30) ● Under voltage accurate identification of ● Offered in a variety of
● Four operating voltage ● Voltage imbalance
the root source of a motor, configurations 5
options pump or power quality
Voltage phase loss ● External snap-on modules
● Line-powered from
●
fault; reducing trouble-
provide support for 5
shooting time and the loss
240 Vac, 480 Vac, Monitoring Capabilities multiple communications
of productivity, reducing
600 Vac ● Current—average and repeat faults due to
protocols 5
● Control-powered from phase rms misdiagnosis, and ● Advanced power, voltage
120 Vac ● Voltage—average and increasing process output and current monitoring 5
phase rms and profitability capabilities
Motor Control
● Power—motor kW ● Provides superior ● Communications modules 5
● Two output relays protection of motors and and remote display can be
● Power factor
● One B300 Form C fault
● Frequency
pumps before catastrophic used simultaneously 5
relay and one B300 failure occurs ● Highly configurable fault
ground fault shunt relay ● Thermal capacity
● Run hours
● Increases profitability with and reset characteristics
for numerous applications
5
● Other relay configurations greater process uptime
are available, including Ground fault current Fully programmable
one Form A and one
●
and throughput, reduced
costs per repair, reduced
●
isolated fault and auxiliary

5
● Current imbalance %
Form B SPST (fault and energy consumption and relays
auxiliary relays) allowing
● Voltage imbalance %
extended equipment life 5
programmable isolated
● Motor starts Ease of Use
● Adjustments to overload
relay behavior and ● Motor run hours configuration can be made ● Bright LED display with 5
unique voltages at any time easy-to-understand setting
Options
● One external remote
● Type 1, 12 remote display
and references 5
reset terminal Safety ● Powered from line voltage
● Trip status indicator ● Type 3R remote display kit ● IP20 rated terminal blocks or 120 Vac control power 5
● Communication modules ● Terminal blocks are set back ● Remote display powered
Motor Protection
● Thermal overload
● Modbus from the display to reduce from base unit 5
● Modbus with I/O operator shock hazard ● Full word descriptions and
● Jam protection ● DeviceNet with I/O ● Remote display (optional) units on user interface 5
● Current imbalance ● PROFIBUS with I/O does not require that the
operator open the panel to
● Current phase loss ● Modbus TCP with I/O configure the device
5
● Ground fault ● EtherNet/IP with I/O
● Phase reversal 5
Load Protection 5
● Under current
● Low power (kW) 5
● High power (kW)
5
Standards and Certifications 5
● cULus listed NKCR, ● CSA® certified ● IEC EN 60947-4-1
NKCR7, 508 (Class 3211-02) ● RoHS
5
● UL® 1053 applicable ● CE
sections for ground fault ● NEMA®
5
detection
5
5
5
5
5

Overload Relays

5
Motor Insight Overload Relays
5
C441 B A NOUI
5
5 Device Type
C441 = Motor Insight overload relay Overload Relay Overload Relay Current Rating
Internal User Interface
Blank = With user interface
Power Source Voltage A = 1–9 A (1–540 A refer to (line powered models)
5 B = 240 Vac (170–264 Vac) Page V5-T5-72) NOUI = Without user interface
C = 480 Vac (323–528 Vac) B = 5–90 A (5–90 A refer to (120 Vac control models)
5 D = 600 Vac (487–660 Vac)
Blank = 120 Vac control power
Page V5-T5-72)
0109 = 120 Vac control power
(170–660 Vac) (0–660 Vac, 1–9 A)
5 0590 = 120 Vac control power
(0–660 Vac, 5–90 A)
5
Motor Insight High Voltage Overload Relays
5
C441 P3309 NOUI HVR
5
5 Device Type
C441 = Motor Insight overload relay Current Rating and
Line Voltage Rating
HVR = 0–1200 Vac 1
Power Source Internal User Interface
5 P3309 = 0.33–9 A NOUI = Without user interface
(120 Vac control power)
5 0590 = 5–90 A
(120 Vac control power)
5
Motor Insight Overload Relays—Communications Modules and Accessory Types
5
C441 K
5
5 Device Type
Communication Module
C441 = Motor Insight overload relay
5 K
L
=
DeviceNet module 4IN/2OUT 120 Vac
=
DeviceNet module 4IN/2OUT 24 Vdc
M =
Modbus RTU module
5 N
P
=
Modbus RTU module 4IN/2OUT 120 Vac
=
Modbus RTU module 4IN/2OUT 24 Vdc
Q =
PROFIBUS module 4IN/2OUT 24 Vdc
5 R =
Modbus TCP / EtherNet/IP module
4IN/2OUT 120 Vac
S = PROFIBUS module 4IN/2OUT 120 Vac
5 T = Modbus TCP / EtherNet/IP module
4IN/2OUT 24 Vdc
5 Accessory Type
1 = Type 1 and 12 remote mounted display
5 3 = Type 3R kit for remote display
CMP1 = Conversion plate
5
Note
5 1 The C441 High Voltage Relay (-HVR models) can be used on systems up to 1200 Vac to provide overload and current based protections.
Voltage and power based protections and monitoring listed in this catalog for C441 Motor Insight are not available in -HVR models.
Please consult IL04209007E-HVR for technical information on -HVR models.
5
5
5
5
5

Overload Relays
5.4
Product Selection
5
Motor Insight
Motor Insight
Monitoring Current Catalog
5
Power Source Range Range Number
240 Vac (170–264) 170–264 Vac 1–9 A C441BA
5
5–90 A C441BB
5
480 Vac (323–528) 323–528 Vac 1–9 A C441CA
5–90 A C441CB 5
600 Vac (489–660) 489–660 Vac 1–9 A C441DA
5–90 A C441DB 5
120 Vac (93.5–132) 170–660 Vac 1–9 A C4410109NOUI
5–90 A C4410590NOUI
5
120 Vac (93.5–132) 0–1200 Vac 1 0.33–9 A C441P3309NOUI-HVR 5
5–90 A C4410590NOUI-HVR
Note 5
1 Rating only—does not provide voltage monitoring/protection.
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

Overload Relays
Motor Insight CT Multiplier and Wire Wrap Schedule

5 Number of CT
Catalog Motor Number Conductors Through Multiplier External CT Kit
5 Number 1 FLA of Loops CT Primary Setting Catalog Number 2
Current Range: 5–90 A
5 C441_B and 5–22.5 A 3 4 4 —
C4410590NOUI
6.67–30 A 2 3 3 —
5 10–45 A 1 2 2 —
5 20–90 A 0 1 1 —
Current Range: 1–9 A
5 C441_A and 1–5 A 1 2 2 —
C4410109NOUI
2–9 A 0 1 1 —
5 60–135 A 0 1 150–(150:5) C441CTKIT150
5 120–270 A 0 1 300–(300:5) C441CTKIT300

240–540 A 0 1 600–(600:5) C441CTKIT600
5 Current Range: 5–90 A
C4410590NOUI-HVR 5–22.5 A 3 4 4 —
5 6.67–30 A 2 3 3 —
10–45 A 1 2 2 —
5 20–90 A 0 1 1 —
5 Current Range: 0.33–9 A

C441P3309NOUI-HVR 0.33–1.5 A 5 6 6 —
5 0.4–1.8 A 4 5 5 —
0.5–2.25 A 3 4 4 —
5 0.67–3.0 A 2 3 3 —
1–5 A 1 2 2 —
5 2–9 A 0 1 1 —
5 60–135 A 0 1 150–(150:5) C441CTKIT150

120–270 A 0 1 300–(300:5) C441CTKIT300
5 240–270 A 0 1 600–(600: 5) C441CTKIT600
Notes
5 1 Underscore indicates Operating Voltage Code required.
Operating Voltage Codes:

5 Code Voltage
B 240 Vac
5
C 480 Vac
5 D 600 Vac
<empty> 120 Vac Control Power
5 2 Any manufacturer’s CTs may be used.
5
5
5
5
5
5
5
5

Overload Relays
5.4
Accessories
5
Communication Modules Features and Benefits
Motor Insight Communication Ethernet Modules PROFIBUS On-board I/O assemblies 5
Modules mount to the side of (all modules)
● Single device supports ● Capable of baud rates up
the device to provide
both EtherNet/IP, to 12 Mb ● Modules offer 4 IN / 2 OUT
5
communication, monitoring
and control over a variety of Modbus TCP ● Intuitive configuration with of network programmable
networks. ● Internal switch with two common PROFIBUS tools I/O 5
Ethernet ports allows ● 24 Vdc or 120 Vac signal
linear or ring network Modbus options 5
configurations ● Modbus address and baud ● Optical isolation protects
● Embedded web-services rate can be changed easily the I/O and communication 5
for easy configuration and with C441’s user interface circuits from possible
(C441M only)
monitoring with Internet damage due to transients 5
Explorer Terminals and ground loops
DeviceNet ● Unique locking mechanism
● Inputs feature user-
definable debounce,
5
● I/O assemblies with the provides easy removal of
which limits the effects
same size and layout as the terminal block with field
of transients and
5
legacy Advantage wiring installed
electrical noise
(WPONIDNA) and IT. ● Marked terminals for ● Outputs feature a user- 5
(DSNAP) Starter platforms ease of wiring and
definable state for loss of
for seamless upgrades to
C441 technology with no
troubleshooting
communication: hold last 5
state, ON or OFF
program changes
● Communication uses only
5
one DeviceNet MAC ID
5
Communication Communications Modules 5
Modules Catalog
Description I/O Number 5
Ethernet
Modbus TCP / EtherNet/IP Communication Module 4IN/2OUT 120 Vac C441R
5
Modbus TCP / EtherNet/IP Communication Module 4IN/2OUT 24 Vdc C441T 5
5
DeviceNet 5
DeviceNet Communication Module 120 Vac C441K
DeviceNet Communication Module 24 Vdc C441L
5
5
5
PROFIBUS
PROFIBUS Communication Module 4IN/2OUT 120 Vac C441S 5
PROFIBUS Communication Module 4IN/2OUT 24 Vdc C441Q
5
5
Modbus 5
Modbus Communication Module None C441M
Modbus Communication Module 4IN/2OUT 120 Vac C441N 5
Modbus Communication Module 4IN/2OUT 24 Vdc C441P
5
5
5

Overload Relays
Type 3R Kit with Remote Display Mounted Inside

5 Motor Insight offers several Features and Benefits
accessories for the ● Remote display unit: ● Type 3R kit mounts with
5 customer’s ease of use ● Same user interface as standard 30 mm holes
and safety: the overload relay ● Mounting plate for retrofit
5 ● Types 1 and 12 remote ● Enhanced operator in existing installations
display safety—operator can
5 ● Type 3R remote display kit configure the overload
● Conversion mounting plate without opening the
5 for upgrading from the enclosure door
legacy Eaton 777 model
5 with no new holes required
5 Type 3R Kit with Remote Display Mounted Inside

5 Description
Catalog
Number
5 C4411 Remote display Types 1 and 12 (UL 508) C4411
5
5
5 C4413 Type 3R kit for remote display (UL 508) C4413
5 Conversion mounting plate (not shown) C441CMP1
5
5
5 Communication Cables
5 The Remote Display requires
a communication cable to
Communication Cable
Lengths
connect to the Motor Insight
5 overload relay:
Length in
Inches (meters)
Catalog
Number
5 9.8 (0.25) D77E-QPIP25

39.4 (1.0) D77E-QPIP100
5 78.7 (2.0) D77E-QPIP200
118.1 (3.0) D77E-QPIP300
5
5 Current Transformer Kits
Catalog
5 Description Number
Three 150:5 CTs to be used with Motor Insight C441CTKIT150
5 Three 300:5 CTs to be used with Motor Insight C441CTKIT300
5 Three 600:5 CTs to be used with Motor Insight C441CTKIT600
5
5
5
5
5

Overload Relays
5.4
5
Motor Insight
Specification 5
Description C441B_ C441C_ C441D_ C441_ _ _ _NOUI
Electrical Ratings 5
Feature Range
Operating voltage (three- 170–264 Vac 50/60 Hz 323–528 Vac 50/60 Hz 489–660 Vac 50/60 Hz 170–660 Vac 50/60 Hz 5
phase) and frequency
Trip Class 5
5–30 Selectable Selectable Selectable Selectable
FLA Range
5
C441_A and
C4410109NOUI
1–9 A Up to 540 A with external CTs
Refer to Page V5-T5-72 for CT
Up to 540 A with external CTs
Up to 540 A with external CTs
5
multiplier and wire wrap multiplier and wire wrap multiplier and wire wrap
C441_B and
C4410590NOUI
5–90 A
schedule. schedule. schedule. 5
Monitoring Capabilities
Feature Value
5
Current Per phase rms (1A, 1B, 1C),
2% accuracy
Per phase rms (1A, 1B, 1C),
2% accuracy
2% accuracy
2% accuracy
5
Average rms, 2% accuracy Average rms, 2% accuracy Average rms, 2% accuracy Average rms, 2% accuracy
Imbalance percent (0–100%) Imbalance percent (0–100%) Imbalance percent (0–100%) Imbalance percent (0–100%) 5
Ground fault current, Ground fault current, Ground fault current, Ground fault current,
10% accuracy 10% accuracy 10% accuracy 10% accuracy
5
Voltage Per phase rms (1A, 1B, 1C), Per phase rms (1A, 1B, 1C), Per phase rms (1A, 1B, 1C), Per phase rms (1A, 1B, 1C),
2% accuracy 2% accuracy 2% accuracy 2% accuracy
Average rms, 2% accuracy Average rms, 2% accuracy Average rms, 2% accuracy Average rms, 2% accuracy 5
Imbalance percent (0–100%) Imbalance percent (0–100%) Imbalance percent (0–100%) Imbalance percent (0–100%)
Power Motor kW, 5% accuracy Motor kW, 5% accuracy Motor kW, 5% accuracy Motor kW, 5% accuracy 5
Motor power factor, Motor power factor, Motor power factor, Motor power factor,
inductive 0–1.0, 1% accuracy inductive 0–1.0, 1% accuracy inductive 0–1.0, 1% accuracy inductive 0–1.0, 1% accuracy
5
Thermal capacity 0% cold, 100% trip 0% cold, 100% trip 0% cold, 100% trip 0% cold, 100% trip
Motor run hours 0–65,535 hours 0–65,535 hours 0–65,535 hours 0–65,535 hours 5
Frequency 47–63 Hz, 1% accuracy 47–63 Hz, 1% accuracy 47–63 Hz, 1% accuracy 47–63 Hz, 1% accuracy
Motor Protection 5
Thermal overload setting 1.05 x FLA: Does not trip 1.05 x FLA: Does not trip 1.05 x FLA: Does not trip 1.05 x FLA: Does not trip
1.15 x FLA: Overload trip 1.15 x FLA: Overload trip 1.15 x FLA: Overload trip 1.15 x FLA: Overload trip 5
Feature Range Fault Delay Setting
Jam 150–400% of motor FLA, OFF 150–400% of motor FLA, OFF 150–400% of motor FLA, OFF 50–400% of motor FLA, OFF 1–20 seconds
5
Current imbalance 1–30%, OFF 1–30%, OFF 1–30%, OFF 1–30%, OFF 1–20 seconds 5
Current phase loss Fixed threshold 60% Fixed threshold 60% Fixed threshold 60% Fixed threshold 60% 1–20 seconds
Ground fault current 5
C441_A and 0.3–2.0 A with one pass 0.3–2.0 A with one pass 0.3–2.0 A with one pass 0.3–2.0 A with one pass <150%, 1–60 seconds
C4410109NOUI through the CTs 1 through the CTs 1 through the CTs 1 through the CTs 1 >150%, 2 seconds 5
1–9 A >250%, 1 second
C441_B and
C4410590NOUI
3.0–20 A with one pass
through the CTs 1
through the CTs 1
through the CTs 1
through the CTs 1
<150%, 1–60 seconds
>150%, 2 seconds
5
5–90 A >250%, 1 second
Phase reversal OFF = Ignore, 1 = ACB, 2 = ABC OFF = Ignore, 1 = ACB, 2 = ABC OFF = Ignore, 1 = ACB, 2 = ABC OFF = Ignore, 1 = ACB, 2 = ABC
5
Fault reset delay 2–500 minutes, auto 2 2–500 minutes, auto 2 2–500 minutes, auto 2 2–500 minutes, auto 2
5
Fault reset attempts 0–4 restarts allowed or 0–4 restarts allowed or 0–4 restarts allowed or 0–4 restarts allowed or
automatic reset 2 automatic reset 2 automatic reset 2 automatic reset 2
5
Notes
1 Lower levels are achievable with multiple passes.
2 Motor fault reset characteristics can be programmed as a group or for motor overloads only. Reference the user manual for more detailed information.
5
5
5
5

Overload Relays
Motor Insight, continued

5 Specification
5 Load Protection
5 Under current 50–90% of motor FLA 50–90% of motor FLA 50–90% of motor FLA 50–90% of motor FLA 1–60 seconds
5 Low power (kW) 20–80% of rated kW 20–80% of rated kW 20–80% of rated kW 20–80% of rated kW 1–60 seconds
High power (kW) 50–110% of rated kW 50–110% of rated kW 50–110% of rated kW 50–110% of rated kW 1–60 seconds
5 Load reset delay 2–500 minutes, auto 2–500 minutes, auto 2–500 minutes, auto 2–500 minutes, auto
Load reset attempts 0–4, auto 0–4, auto 0–4, auto 0–4, auto
5 Supply Protection
5 Over voltage 170–264 Vac 323–528 Vac 489–660 Vac 0–660 Vac 1–20 seconds
Under voltage 170–264 Vac 323–528 Vac 489–660 Vac 0–660 Vac 1–20 seconds
5 Voltage imbalance 1–20% imbalance 1–20% imbalance 1–20% imbalance 1–20% imbalance 1–20% imbalance
5 Restart delay setting 1–500 seconds 1–500 seconds 1–500 seconds 1–500 seconds 1–500 seconds
Electrical/EMC
5 Radiated emissions
IEC 60947-4-1—Table 15,
30–1000 MHz 30–1000 MHz 30–1000 MHz 30–1000 MHz 30–1000 MHz
EN 55011 (CISPIR 11)

5 Group 1, Class A
Conducted emissions 0.15–30 MHz 0.15–30 MHz 0.15–30 MHz 0.15–30 MHz 0.15–30 MHz
5 IEC 60947-4-1—Table 14,
EN 55011 (CISPIR 11)
Group 1, Class A
5 ESD immunity ±8 kV air, ±4 kV contact ±8 kV air, ±4 kV contact ±8 kV air, ±4 kV contact ±8 kV air, ±4 kV contact ±8 kV air, ±4 kV contact
IEC 60947-4-1 (Table 13)
5 Radiated immunity 10 V/m 80–1000 MHz 10 V/m 80–1000 MHz 10 V/m 80–1000 MHz 10 V/m 80–1000 MHz 10 V/m 80–1000 MHz
IEC 60947-4-1 80% amplitude modulated 80% amplitude modulated 80% amplitude modulated 80% amplitude modulated 80% amplitude modulated
5 1 kHz sine wave 1 kHz sine wave 1 kHz sine wave 1 kHz sine wave 1 kHz sine wave
Conducted immunity 140 dBuV (10 V rms) 140 dBuV (10 V rms) 140 dBuV (10 V rms) 140 dBuV (10 V rms) 140 dBuV (10 V rms)
5 IEC 60947-4-1
Fast transient immunity
150 kHz–80 MHz
±2 kV using direct method
150 kHz–80 MHz
150 kHz–80 MHz
150 kHz–80 MHz
150 kHz–80 MHz
IEC 60947-4-1 (Table 13)
5 IEC 61000-4-4
Surge immunity Three-phase power inputs: Three-phase power inputs: Three-phase power inputs: Three-phase power inputs: Three-phase power inputs:
5 IEC 60947-4-1 (Table 13) ±2 kV line-to-line (DM) ±2 kV line-to-line (DM) ±2 kV line-to-line (DM) ±2 kV line-to-line (DM) ±2 kV line-to-line (DM)
IEC 61000-4-4 ±4 kV line-to-ground (CM) ±4 kV line-to-ground (CM) ±4 kV line-to-ground (CM) ±4 kV line-to-ground (CM) ±4 kV line-to-ground (CM)
5 IEC 61000-4-5 Class 3 User IO

and communication lines:
IEC 61000-4-5 Class 3 User IO
±1 kV line-to-line (DM) ±1 kV line-to-line (DM) ±1 kV line-to-line (DM) ±1 kV line-to-line (DM) ±1 kV line-to-line (DM)
5 ±2 kV line-to-ground (CM) ±2 kV line-to-ground (CM) ±2 kV line-to-ground (CM) ±2 kV line-to-ground (CM) ±2 kV line-to-ground (CM)
Voltage variations 30% dip, at 100 ms 30% dip, at 100 ms 30% dip, at 100 ms 30% dip, at 100 ms 30% dip, at 100 ms
5 immunity
IEC 60947-4-1
60% dip at 10 ms
>95% interrupt at 5 ms
60% dip at 10 ms
60% dip at 10 ms
60% dip at 10 ms
60% dip at 10 ms
5 Electromagnetic field
IEC 60947-4-1 (Table 13)
10 V/m 10 V/m 10 V/m 10 V/m 10 V/m
IEC 61000-4-3
5 Ground fault UL 508, UL 1053 UL 508, UL 1053 UL 508, UL 1053 UL 508, UL 1053 UL 508, UL 1053
Sections 21 and 27 Sections 21 and 27 Sections 21 and 27 Sections 21 and 27 Sections 21 and 27
5
5
5
5
5
5
5

Overload Relays
5.4
Motor Insight, continued
Specification
5
5
Feature Range
5
Ambient temperature (operating) –4 to 122 °F (–20 to 50 °C) –4 to 122 °F (–20 to 50 °C) –4 to 122 °F (–20 to 50 °C) –4 to 122 °F (–20 to 50 °C)
Ambient temperature (storage) –40 to 85 °C –40 to 85 °C –40 to 85 °C –40 to 85 °C 5
Operating humidity 5% to 95% noncondensing 5% to 95% noncondensing 5% to 95% noncondensing 5% to 95% noncondensing
Altitude (no derating) 2000 m 2000 m 2000 m 2000 m 5
Shock (IEC 60068-2-27) 15 G any direction 15 G any direction 15 G any direction 15 G any direction
Vibration (IEC 60068-2-6) 3 G any direction 3 G any direction 3 G any direction 3 G any direction
5
Pollution degree per IEC 60947-1 3 3 3 3 5
Ingress protection IP20 IP20 IP20 IP20
Capacity 5
Input, auxiliary contact and external reset terminals
Terminal capacity 18–12 AWG 18–12 AWG 18–12 AWG 18–12 AWG 5
Tightening torque 5.3 lb-in (0.6 Nm) 5.3 lb-in (0.6 Nm) 5.3 lb-in (0.6 Nm) 5.3 lb-in (0.6 Nm)
Voltages
5
Monitoring voltage 170–264 Vac 50/60 Hz 323–528 Vac 50/60 Hz 489–660 Vac 60 Hz 0–660 Vac 50/60 Hz
5
Insulation voltage Ui (three-phase voltage) 600 Vac 600 Vac 600 Vac 600 Vac
Insulation voltage Ui (control) 240 Vac 240 Vac 240 Vac 240 Vac 5
Impulse withstand Uimp 6 kV 6 kV 6 kV 6 kV
(main/control) 5
Expected Life
Mechanical/electrical 10 years 10 years 10 years 10 years 5
Output Contact Ratings
Two output relays B300 pilot duty B300 pilot duty B300 pilot duty B300 pilot duty
5
One Form C SPDT (fault relay) 5 A thermal continuous current 5 A thermal continuous current 5 A thermal continuous current 5 A thermal continuous current
One Form A SPST (ground fault relay) 30 A make 3.00 A break 30 A make 3.00 A break 30 A make 3.00 A break 30 A make 3.00 A break 5
C441_ _ _ _NOUI models: at 120 Vac and at 120 Vac and at 120 Vac and at 120 Vac and
15 A make 1.50 A break 15 A make 1.50 A break 15 A make 1.50 A break 30 A make 1.50 A break
One Form A SPST
One Form B SPST at 240 Vac at 240 Vac at 240 Vac at 240 Vac 1 5
External remote reset terminal Isolated 120 Vac digital input
IEC 61131-2 Section 5 Type 1
Isolated 120 Vac digital input
5
Indications
5
Trip Fault Fault Fault Fault
Reset Ready Ready Ready Ready 5
Autoreset Trip faulted/Ready flashing Trip faulted/Ready flashing Trip faulted/Ready flashing Trip faulted/Ready flashing
Power Consumption 5
Maximum 5W 5W 5W 5W
Options
5
Remote display Type 1, 12 and Type 3R kit Type 1, 12 and Type 3R kit Type 1, 12 and Type 3R kit Type 1, 12 and Type 3R kit
5
Communications modules Modbus, DeviceNet and Modbus, DeviceNet and Modbus, DeviceNet and Modbus, DeviceNet and
PROFIBUS with I/O PROFIBUS with I/O PROFIBUS with I/O PROFIBUS with I/O
5
Note
1 In this model, there are two isolated relays: one Form A and one Form B SPST. One is the fault relay, and one is a programmable auxiliary relay.
5
5
5
5
5
5

Overload Relays
Motor Insight Short Circuit Ratings (North America CSA and UL)
5 Standard-Fault Short Circuit Data
Maximum Maximum Maximum Eaton
5 Overload Operating Withstand Maximum Thermal-Magnetic Withstand Maximum Thermal-Magnetic Catalog
FLA Range Voltage Rating Fuse (RK5) Circuit Breaker Rating Fuse (RK5) Circuit Breaker Number
5 1–9 A 264 Vac 5000 A at 240 Vac 35 A 35 A 100 kA at 240 Vac 35 A — C441BA
100 kA at 240 Vac — FDC3035L
5 1–9 A 528 Vac 5000 A at 480 Vac 35 A 35 A 100 kA at 480 Vac 35 A — C441CA
100 kA at 480 Vac — FDC3035L
5 1–9 A 660 Vac 5000 A at 600 Vac 35 A 35 A 100 kA at 600 Vac 35 A — C441DA
5 35 kA at 600 Vac — FDC3035L

1–9 A 660 Vac 5000 A at 600 Vac 35 A 35 A 100 kA at 240 Vac 35 A — C4410109NOUI
100 kA at 240 Vac — FDC3035L
5 100 kA at 480 Vac 35 A —
100 kA at 480 Vac — FDC3035L
5 100 kA at 600 Vac
35 kA at 600 Vac
35 A
—
—
FDC3035L
5–90 A 264 Vac 10,000 A at 240 Vac 350 A 350 A 100 kA at 240 Vac 350 A — C441BB
5 100 kA at 240 Vac — KDC3350
5 5–90 A 528 Vac 10,000 A at 480 Vac 350 A 350 A 100 kA at 480 Vac 350 A — C441CB
100 kA at 480 Vac — KDC3350
5 5–90 A 660 Vac 10,000 A at 600 Vac 350 A 350 A 100 kA at 600 Vac 350 A — C441DB
65 kA at 600 Vac — KDC3350
5 5–90 A 660 Vac 10,000 A at 600 Vac 350 A 350 A 100 kA at 240 Vac 350 A — C4410590NOUI
100 kA at 240 Vac — KDC3350
5 100 kA at 480 Vac
100 kA at 480 Vac
350 A
—
—
KDC3350
100 kA at 600 Vac 350 A —
5 35 kA at 600 Vac — KDC3350
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

Overload Relays
5.4
Line Powered Models
5
Terminal Connection Diagram
18–12 AWG; Torque 5.3 lb-in/0.6 Nm 5
Use 75C CU wire only B300 Pilot Duty Only
120 Vac 5
NC NO GF Shunt Reset
L1 a L2 a L3 a 95 96 97 98 15 16 R1 R2
5
For C441BA, BB, CA, CB, DA and DB
5
Terminal Connection Specifications
Name Designation Input Description
5
Line voltage L1, L2, L3 Line voltage Three-phase line voltage input
L1, L2, L3 connections must correspond to the respective CT1, CT2, CT3 current leads
5
Fault relay 95/96
96/97 (common)
B300 UL 508 Form C contact:
95/96 Contact opens when the unit is faulted or unpowered 5
97/98 97/98 Contact closes when the unit is faulted or unpowered
GF shunt 15 B300 UL 508 Form A contact: 5
16 Contact closes when a ground fault is active
Reset input R1, R2 120 Vac Fault reset input IEC 61131-2 Type 1 5
5
Control Powered Models 5
Terminal Connection Diagram
5
120 Vac 120 Vac
L1 a L2 a L3 a 95
NC
96 97
NO
98
Cntrl. Pwr.
X1 X2 R1
Reset
R2
5
For C4410109NOUI and C441059NOUI 5
Terminal Connection Specifications 5
Name Designation Input Description
5
Line voltage L1, L2, L3 Line voltage Three-phase line voltage input
L1, L2, L3 connections must correspond to the respective CT1, CT2, CT3 current leads
Terminal provided for wiring control power transformer (9A maximum capacity) 5
Control power X1, X2 110–120 Vac Control power option for C441_ _ _ _NOUI
50–60 Hz (+10/–15%) 5
Fault relay 95/96 B300 UL 508 Form C contact:
For C441_ _ _ _NOUI, the fault relay and auxiliary relay are 96/97 (isolated)
isolated and do not share a common. By default they will 97/98
95/96 Contact opens when the unit is faulted or unpowered
97/98 Contact closes when the unit is faulted or unpowered
5
behave like a Form C, but they can be programmed to act Can be programmed to act independently of the 95/96 only in the C441_ _ _ _NOUI models
independently from one another. 5
GF shunt 97/98 B300 UL 508 Form A contact:
This relay does not exist on the C441_ _ _ _NOUI models. Contact closes when a ground fault is active 5
Instead, this functionality is available in the fully Separate GF control can still be achieved by programming auxiliary relay 97/98 to act
programmable 97/98 auxiliary relay. independently of the 95/96 relay
Reset input R1, R2 120 Vac Fault reset input IEC 61131-2 Type 1
5
Note 5
1 No motor loads, 9 A maximum.
5
5
5
5
5
5

Overload Relays
Modbus Communication Modules

5 Electrical/EMC
Radiated emissions 30–1000 MHz
IEC 60947-4-1—Table 15, EN 55011 (CISPIR 11) Group 1, Class A
5 Conducted emissions 0.15–30 MHz
IEC 60947-4-1—Table 14, EN 55011 (CISPIR 11) Group 1, Class A
5 ESD immunity ±8 kV air, ±4 kV contact
IEC 60947-4-1 (Table 13) IEC 61000-4-2
5 Radiated immunity 10 V/m 80–1000 MHz
IEC 60947-4-1 80% amplitude modulated 1 kHz sine wave
5 Conducted immunity 140 dBuV (10 V rms)
IEC 60947-4-1 150 kHz–80 MHz
5 Fast transient immunity ±2 kV using direct method
IEC 60947-4-1 (Table 13) IEC 61000-4-4
5 Surge immunity User IO and communication lines 1:
IEC 60947-4-1 (Table 13) ±1 kV line-to-line (DM)
IEC 61000-4-5 Class 3 ±2 kV line-to-ground (CM)
5 Electromagnetic field 1 10 V/m
IEC 60947-4-1 (Table 13) IEC 61000-4-3
5 Environmental Ratings
5 Ambient temperature (operating) –20 to 50 °C

Ambient temperature (storage) –40 to 85 °C
5 Operating humidity 5 to 95% noncondensing

Altitude (no derating) 2000 m
5 Shock (IEC 60068-2-27) 15 G any direction
Vibration (IEC 60068-2-6) 3 G any direction
5 Pollution degree per IEC 60947-1 3
Degree of protection IP20
5 Over voltage category per UL 508 III
5 C441P 24 Vdc Input

Nominal input voltage 24 Vdc
5 Operating voltage 18–30 Vdc
Number of inputs 4
5 Signal delay 5 ms (programmable to 65 sec)
OFF-state voltage <6 Vdc
5 ON-state voltage >18 Vdc
5 Nominal input current 5 mA

Isolation 1500 V
5 Terminal screw torque 7–9 in-lb
24 Vdc source current 50 mA
OFF State Transition Region ON State
5 0–6 Vdc 6–18 Vdc 18–30 Vdc
5 C441N 120 Vac Input

Nominal input voltage 120 Vac
5 Operating voltage 80–140 Vac

Number of inputs 4
5 OFF-state voltage <30 Vac
ON-state voltage >80 Vac
Signal delay 1/2 cycle
5 Isolation 1500 V
Note
5 1 Relates to C441M only.

Overload Relays
5.4
Modbus Communication Modules, continued
5
5
0–30 Vac 30–80 Vac 80–140 Vac 5
Output Modules
Nominal voltage 120 Vac 5
24 Vdc
Number of outputs (2) 1NO Form A 5
1NO/NC Form C
Relay OFF time 3 ms 5
Relay ON time 7 ms
Max. current per point 1 5 A (B300 rated)
5
Electrical life 100,000 cycles
5
Mechanical life 1,000,000 cycles
5
DeviceNet Communication Modules 5
Electrical/EMC 5
IEC 60947-4-1—Table 15, EN 55011
5
Conducted emissions
IEC 60947-4-1—Table 14, EN 55011
0.15–30 MHz 5
ESD immunity ±8 kV air, ±4 kV contact
5
IEC 60947-4-1 (Table 13) IEC 61000-4-2
Radiated immunity 10 V/m 80–1000 MHz 5
IEC 60947-4-1 80% amplitude modulated 1 kHz sine wave
Conducted immunity 140 dBuV (10 V rms) 5
IEC 60947-4-1 150 kHz–80 MHz
Fast transient immunity
IEC 60947-4-1 (Table 13) IEC 61000-4-4
±2 kV using direct method 5
Surge immunity
IEC 60947-4-1 (Table 13)
User IO and communication lines:
5
Electromagnetic field 10 V/m
5
IEC 60947-4-1 Table 13, IEC 61000-4-3
Environmental Ratings 5
Ambient temperature (operating) –20 to 50 °C
Ambient temperature (storage) –40 to 85 °C
5
Operating humidity 5–95% noncondensing
Altitude (no derating) 2000 m
5
Shock (IEC 60068-2-27) 15 G any direction 5
Pollution degree per IEC 60947-1 3 5
DeviceNet 5
DeviceNet connections Group 2, polling, bit strobe, explicit, no UCMM
DeviceNet baud rate 125 K, 250 K, 500 K
5
Note
5
5
5
5

Overload Relays
DeviceNet Communication Modules, continued

5 C441L 24 Vdc Input

Nominal input voltage 24 Vdc
5 Operating voltage 18–30 Vdc
Number of inputs 4
5 Signal delay 5 ms (programmable to 65 sec)
5 ON-state voltage >18 Vdc

Isolation 250 V
24 V source current 50 mA
5 OFF State Transition Region ON State

0–6 Vdc 6–18 Vdc 18–30 Vdc
5 C441K 120 Vac Input

Nominal input voltage 120 Vac
5 Operating voltage 80–140 Vac
Number of inputs 4
5 ON-state voltage >80 Vac

Nominal input current 15 mA
5 Signal delay 1/2 cycle
Isolation 250 V
5 0–30 Vac 30–80 Vac 80–140 Vac

Output Modules
5 Nominal voltage 120 Vac
24 Vdc
5 Number of outputs (2) 1NO Form A
1NO/NC Form C
5 Relay OFF time 3 ms

Relay ON time 7 ms
5 Max. current per point 1 5 A (B300 rated)
5 Mechanical life 1,000,000 cycles
5 Note
5
5
5
5
5
5
5

Overload Relays
5.4
PROFIBUS Communication Modules
5
Electrical/EMC
5
IEC 60947-4-1—Table 15, EN 55011
Conducted emissions 0.15–30 MHz
IEC 60947-4-1—Table 14, EN 55011 5
ESD immunity
IEC 60947-4-1 (Table 13) IEC 61000-4-2
±8 kV air, ±4 kV contact 5
Radiated immunity
IEC 60947-4-1 Table 13, IEC 61000-4-3
10 V/m 80–1000 MHz
80% amplitude modulated 1 kHz sine wave
5
Conducted immunity
IEC 60947-4-1
140 dBuV (10 V rms)
150 kHz–80 MHz 5
Fast transient immunity ±2 kV using direct method
IEC 60947-4-1 (Table 13) IEC 61000-4-4 5
Surge immunity User IO and communication lines:
IEC 60947-4-1 (Table 13) ±1 kV line-to-line (DM) 5
Ambient temperature (storage) –40 to 85 °C 5
Altitude (no derating) 2000 m 5
Shock (IEC 60068-2-27) 15 G any direction
5
Pollution degree per IEC 60947-1 3
5
PROFIBUS 5
PROFIBUS connections Group 2, polling, bit strobe, explicit, no UCMM
PROFIBUS baud rate 9.6 K, 19.2 K, 45.45 K, 93.75 K, 187.5 K, 500 K, 1.5 M, 3 M, 6 M, 12 M 5
C441Q 24 Vdc Input
Nominal input voltage 24 Vdc 5
Operating voltage 18–30 Vdc
Number of inputs 4
5
Signal delay 5 ms (programmable to 65 sec)
5
ON-state voltage >10 Vdc 5
Isolation 1500 V 5
Terminal screw torque 7–9 in-lb
24 V source current 50 mA 5
5
5
5
5
5
5
5
5

Overload Relays
PROFIBUS Communication Modules, continued


5 0–6 Vdc 6–18 Vdc 18–30 Vdc
C441S 120 Vac Input
5 Nominal input voltage 120 Vac
Operating voltage 80–140 Vac
5 Number of inputs 4

5 Isolation 1500 V


0–30 Vac 30–80 Vac 80–140 Vac
5 Output Modules
Nominal voltage 120 Vac
5 24 Vdc
Number of outputs (2) 1NO Form A
5 1NO/NC Form C
Relay OFF time 3 ms
5 Relay ON time 7 ms
Max. current per point 1 5 A (B300 rated)
5 Electrical life 100,000 cycles
Note
5 1 Resistive current at 55 °C ambient.
5
5
5
5
5
5
5
5
5
5
5
5
5

Overload Relays
5.4
Ethernet (Modbus TCP / EtherNet/IP) Communication Modules
5
Electrical/EMC
5
IEC 60947-4-1, Table 15, EN 55011
Conducted emissions 0.15–30 MHz
IEC 60947-4-1, Table 15, EN 55011 5
ESD immunity
IEC 60947-4-1 (Table 13) IEC 61000-4-2
±8 kV air, ±4 kV contact 5
Radiated immunity
IEC 60947-4-1 (Table 13) IEC 61000-4-3
10 V/m 80–1000 MHz
80% amplitude modulated 1 kHz sine wave
5
Conducted immunity
IEC 60947-4-1
140 dBuV (10 V rms)
150 kHz to 80 MHz 5
Fast transient immunity ±2 kV using direct method
IEC 60947-4-1 (Table 13) IEC 61000-4-4 5
Surge immunity User IO and communication lines:
IEC 60947-4-1 (Table 13) ±1 kV line-to-line (DM) 5
Ambient temperature (storage) –40 to 85 °C 5
Altitude (no derating) 2000 m 5
Shock (IEC 60068-2-27) 15 G any direction
5
Pollution degree per IEC 60947-1 3
5
Ethernet 5
Ethernet connections Integrated two-port switch with dual
RJ45 Ethernet connections 5
Ethernet type Ethernet 10/100 Mbs, AutoMDX,
Auto Negotiation
5
C441T 24 Vdc Input
Nominal input voltage 24 Vdc 5
Operating voltage 18–30 Vdc
Number of inputs 4 5
Signal delay 5 ms (programmable to 65 sec)
OFF-state voltage <6 Vdc 5
ON-state voltage >18 Vdc
5
Isolation 1500 V
5
Terminal screw torque 7–9 in-lb
24 V source current 50 mA 5
5
5
5
5
5
5
5

Overload Relays
Ethernet (Modbus TCP / EtherNet/IP) Communication Modules, continued


5 0–6 Vdc 6–18 Vdc 18–30 Vdc
C441R 120 Vac Input
5 Nominal input voltage 120 Vac
Operating voltage 80–140 Vac
5 Number of inputs 4

5 Isolation 1500 V


0–30 Vac 30–80 Vac 80–140 Vac
5 Nominal voltage 120 Vac
24 Vdc
5 Number of outputs (2) 1NO Form A
1NO/NC Form C
5 Relay OFF time 3 ms
Relay ON time 7 ms
5 Maximum current per point 1 5 A (B300 rated)
5 Note
5
5
5
5
5
5
5
5
5
5
5
5
5
5

Overload Relays
5.4
Dimensions
Motor Insight Overload Relay 5
3.31 Terminal Ref.
0.20 (84.1) 3.82 5
(5.1)
(97.0)
4 Places
5
3.94
5
(100.1) 3.50 3.94
(88.9) (100.1) 5
5
3.94 5
(100.1)
Mounting Dimension
(4) 10-32
5
5
5
Dia.
4.92
3.98 (125.0)
5
0.69 (101.1)
(17.5) 5
3 Places
5
5
Motor Insight with Mounted DeviceNet, PROFIBUS or Modbus with I/O Communication Module
5
3.31
0.20 Terminal Ref.
(5.1)
(84.1)
3.82 5
(97.0)
5
3.94 3.50
3.94
5
(100.1) (88.9)
(100.1)
5
5
3.94
3.27
(100.1)
Mounting Dimensions
(83.1) 5
(4) 10-32
4.84
5
(122.9)
5
5
4.92 5
Dia. 3.98 (125.0)
0.69 (101.1)
(17.5) 0.63 5
3 Places (16.0)
5
5
5

Overload Relays

5
Motor Insight with Mounted Modbus Communication Module
5 0.20 3.31 Terminal Ref.
(5.1) (84.1) 3.82
5 4 Places (97.0)
1.89
(48.0)
5
5 3.94 3.50 3.94
(100.1) (88.9) (100.1)
5
5 3.94
(100.1)
5 Mounting Dimensions
4.92
(4) 10-32
(125.0)
5 4.53
(115.1)
5
5
4.92 0.59
5 (125.0) Dia.
0.69
(15.0) 3.98
(101.1)
(17.5)
5 3 Places
5
5 Motor Insight Remote Display
5 2X ø 1.22
(31.0)
5 Hole in Panel
5 2.70
(68.6)
5 1.20
(30.5)
5 1.10 1.75 3.90

(27.9) (44.5) 12 GA Max. (99.1)
5 4.60
Panel Thickness
(116.8)
5
5
1.00
5 (25.4)
5 0.60
(15.2)
5
5
5
5
5

Overload Relays
5.4
5
Motor Insight Cover Assembly
1.75 1.30 1.40 4.40 5

(44.5) (33.0) (35.6) (111.8)
5
Motor Insight
2.00
5
(50.8)
5
4.20 5
(106.7)
5
5
5
1.00 4.30
(25.4) (109.2) 5
5
1.40
5
(35.6)
5
5
Conversion Mounting Plate
0.30
5
(7.6)
3.90
(99.1)
0.20
(5.1)
5
5
0.40
4.00 0.20
(10.2)
3.60
5
(101.6) (5.1)
(91.4) 3.10
2.30
(58.4)
2.70
(68.6)
(78.7) 5
0.20
(5.1) 5
5
3.30
(83.8)
5
5
5
5
5
5
5
5
5

Overload Relays
Power Xpert C445 Motor Management Relay Contents

5 Description Page
5 C445 Motor Management Relay
Features and Benefits . . . . . . . . . . . . . . . . . . . V5-T5-91
5 Standards and Certifications . . . . . . . . . . . . . . V5-T5-91
Catalog Number Selection . . . . . . . . . . . . . . . . V5-T5-97
5 Product Selection . . . . . . . . . . . . . . . . . . . . . . . V5-T5-99
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-102
5 Technical Data and Specifications . . . . . . . . . . V5-T5-105
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T5-108
5
5
5
5 Power Xpert C445 Motor Management Relay
5 Product Description
The Power Xpert C445 global Due to its unrivaled compact C445 was designed with
5 motor management relay is size and modular format, ease of use and user safety in
Eaton’s most advanced the C445 allows for easy mind. Users can monitor and
offering in the C400 series. integration into NEMA and configure data parameters
5 Customizable control IEC motor control centers as without opening the door by
functionality, extensive on- well as OEM control panels. using a variety of
5 board communications and By separating the monitoring communication network
superior diagnostics and and control functionality into options, web pages, a free
5 protection make C445 ideal separate modules, users can software tool or the easy
for critical applications where customize mounting to their user interface.
5 uptime is key. An intuitive
interface allows users to
individual application. The
combined mounting option C445 can be integrated into
safely access all that C445 provides a complete system almost any PLC and DCS
5 has to offer—including fault just 45 mm wide and 80 mm system through integrated
diagnostics, motor system high for applications up to EtherNet/IP, ModbusTCP,
5 monitoring, ground fault 45 amps. PROFIBUS and Modbus
monitoring, on-board function Serial. Free tools like Add On
Unlike a traditional overload Instructions and EIP-Assist
5 block programming logic,
relay, a motor management make adding C445 to
expansion I/O and parameter
relay can both control and EtherNet/IP networks fast
5 viewing or setting.
protect the motor. This and error free. For non-
C445 is fully configurable, eliminates the need to wire fieldbus users, C445’s
5 providing the highest level of dedicated circuits to achieve intelligence is still easy to
monitoring accuracy and desired control functionality. leverage with the user
5 protection for the entire
power system—from the
Based on this smaller size
and flexible control capability,
interface or free Power Xpert
inControl software.
incoming power source users can reduce costs and
5 feeding the motor all the way improve system flexibility
to the individual pump or through simplified wiring,
5 load. By utilizing integrated smaller enclosure footprint
energy and power usage and seamless field
5 analytics, users can save modifications as systems
energy costs through evolve over time.
5 increased awareness of
energy use at the individual
load level.
5
5
5

Overload Relays
5.4
Features and Benefits Standards and Certifications
5
Features Benefits ● CE, cULus
Product Range ● Superior motor protection Intelligence Made Easy ● IEC EN 60947-4-1 5
● 0.3–800 A solutions, including: ● Advanced fault diagnostics
● Up to 690 Vac ● Motor (current) give users complete 5
● 4160 Vac with PT ratios ● Line (voltage) fault descriptions, a fault
● Load (power) snap-shot and queue 5
● 20–80 Hz operation immediately on the user
● Selectable trip class (5–40) ● Ground fault detection: interface or over the
● Residual ground network 5
Product Hardware fault detection ● Motor management
● Modular design with ● Pulse detection capabilities save space, 5
multiple options: time and wiring by
● Zero sequence
● Base control module: eliminating the need for 5
protections, monitoring, ● Advanced monitoring dedicated hardwired
communications, I/O algorithms control circuits 5
● Measurement module: ● Pre-configured operation ● Greater system coverage
sensing capability to
136 A
modes through line-, load- and
motor-based protections
5
● Overload only
● Optional combined ● Direct (FVNR) ● User interface provides 5
mounting for systems easy motor monitoring and
● Reverser (FVR)
up to 45 A for a compact immediate delivery of fault
offering just 45 mm
● Star/delta diagnostics 5
wide by 80 mm high ● Two speed pole ● Voltage loss restart
● Easy user interface changing functionality allows for 5
provides monitoring ● Two speed Dahlander automatic revival after
and programming ● Auto transformer outages from voltage loss 5
LCD display with ● Solenoid valve without the need for user
optional control ● HMCP/MCCB actuation
intervention 5
● AC (120/240) or DC (24)
● On-board I/O meets needs of
● Contactor feeder
control-power options ● General purpose
most communication
requirements without the
5
● Function block input/output need for additional modules
programming and
● Flexible on-board ● Seamless integration into
5
expansion I/O
communication options EtherNet/IP networks via
● Pulsing ground fault
● Modbus Serial EIP-Assist tool 5
detection
● Modbus TCP ● Pre-programmed operation
● High resistance ground—
● EtherNet/IP
modes support fast, easy 5
zero sequence detection installation for most
● 2% monitoring accuracy on ● PROFIBUS applications 5
current and voltage values ● Web pages
● On-board I/O available for
control, protection and
● Real-time clock and
Flexibility 5
memory backup module
● Modular format with
general purpose use scalable options allows
● (4) DI (AC or DC options)
● Integrated USB for customization to exact
5
communication port needs of application
● (3) Relay out ● Power Xpert inControl ● Widest range of
5
– 2 Form A (NO) software tool communications for easy
– 1 Form C (NO/NC)
latching or non-
● Configuration integration into majority of 5
● Monitoring PLC/DCS systems
latching ● Diagnostics ● Fully programmable 5
● Optional expansion I/O output relays
● 16 total I/O cards, 8 of ● Fully programmable trip 5
which can be analog or and alarm thresholds and
temperature time delays 5
5
5
5
5

Overload Relays
System Overview
5 The Power Xpert C445 Motor Management Relay is a solid-state motor management relay
designed to protect single- or three-phase AC electric induction motors from 0.3 to 800 A.
5 C445 provides intelligent monitoring, protection and efficiency calculations for motor, load and
line conditions. It’s ideal for oil and gas, water treatment, mining, utility and industrial motor
5 control applications. C445 offers a modular pass-through design, breaking the sensing,
protection, and control into separate modules. This allows the user to select the appropriate
5 options for each module and combine them to meet the exact needs of their application. Together,
these modules provide a fully configurable and industry-leading intelligent motor protection solution
for the entire system.
5
Base Control Module Measurement Module User Interface Ground Fault Module
5 The base control module is The measurement module The C445 user interface The optional ground fault
the core of the C445 system, is a pass-through device that unlocks advanced module can be used to
5 providing the various samples the system current functionality in an intuitive detect zero sequence
monitoring, protection and and voltage. Optionally the format. grounds on direct and high
5 control algorithms. Equipped
with native I/O connections,
residual ground current and
pulse detection can be
● It provides a quick start
resistance grounded
systems. The sensitivity
communication card options sampled. This data is wizard, advanced system between 30 mA and 10 A.
5 and USB connectivity, the continuously transmitted monitoring, complete
base control module back to the base control parameter viewing and
5 provides users with real-time module for analysis. Various editing, fault diagnostics
data on the health and status frame sizes are available for and optional control
5 of their application. Various applications up to 800 A, with ● It is ideal for maintenance
users who need easy-to-
pre-configured operation voltage measurement and
access local information
5 modes are available that
simplify the wiring and logic
positive temperature coefficient
(PTC) protection options. with or without using a
requirements for the user. network or PC
5 ● The user interface also
has micro-USB port for
5 connection to Power Xpert
inControl for users who
5 are not connecting over
Modbus TCP
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

Overload Relays
5.4
Protection Summary 1
5
Current-Based Protection Summary
Trip Alarm 5
Level Default Delay Range Default Level Level Default Delay Range Default Level
Trip Alarm Range Level (Seconds) (Seconds) Range Level (Seconds) (Seconds) 5
Thermal overload X X 0.3–800 A Low end of Trip Class 5–40 Trip Class 5 1–100% 90% Instantaneous Instantaneous
FLA range 5
Instantaneous overcurrent X X 50–400% FLA 400% 0.001–2.000 2 50–400% FLA 400% 0.2–5.0 2
Jam X X 50–400% FLA 400% 1–60 10 50–400% FLA 400% 0.2–5.0 2 5
Stall X — 50–400% FLA 200% Instantaneous Instantaneous — — — —
Undercurrent X X 10–90% FLA 50% 1–60 20 10–90% FLA 50% 0.2–5.0 2
5
Current unbalance X X 1–60% 15% 1–60 15 1–60% 15% 0.2–5.0 2 5
Current phase loss X — 60% 60% 2 2 — — — —
Ground (earth) fault X X 2 2 1–60 5 2 2 0.2–5.0 2 5
PTC (requires option) X X Overtemperature OFF — — Overtemperature OFF — —
Shorted
Open
Shorted
Open
5
5
Voltage-Based Protection Summary 3
Trip Alarm 5
Trip Alarm Range Level (Seconds) (Seconds) Range Level (Seconds) (Seconds) 5
Phase rotation X — ABC, ACB ABC Instantaneous Instantaneous — — — —
Voltage phase loss X — 70% 70% 2 2 — — — —
5
Overvoltage X X 90–150% 110% 1–60 20 90–150% 110% 0.2–5.0 2
5
Undervoltage X X 10–100% 90% 1–60 20 10–100% 90% 0.2–5.0 2
Voltage unbalance X X 2–20% 6% 1–20 20 1–20% 6% 0.2–5.0 2 5
Frequency deviation (slow) X X 0.1–5 Hz 0.1 Hz 1–60 20 0.1–5 Hz 0.1 Hz 0.2–5.0 2
Frequency deviation (fast) X X 0.02–2 Hz 0.1 Hz 0.02–60 1 0.02–2 Hz 0.1 Hz 0.2–5.0 2 5
Power-Based Protection Summary 3

5
Trip Alarm 5
Trip Alarm Range Level (Seconds) (Seconds) Range Level (Seconds) (Seconds)
5
Low power X X –200 to 200% 50% 1–60 20 –200 to 200% 50% 1–60 2
High power X X –200 to 200% 110% 1–60 20 –200 to 200% 110% 1–60 2 5
Power factor deviation (low) X X –100 to 100% 0% 1–60 20 –100 to 100% 0 1–60 2
Power factor deviation (high) X X –100 to 100% 100% 1–60 20 –100 to 100% 100% 1–60 2 5
5
Advanced Protection Summary 3
Trip Alarm 5
Trip Alarm Range Level (Seconds) (Seconds) Range Level (Seconds) (Seconds)
5
Voltage loss restart 4 — — — — — — — — — —
Peak demand alarm — X User settable 5 — — — — — — — 5
Notes
1 Not all trips/alarms are enabled by default. Consult C445 user manual for further information. 5
2 Sensing level depends on Measurement Module frame size and amperage range. Consult C445 user manual for further information.
3 Voltage, Power and Advanced Protections require voltage option on the measurement module.
4 Voltage loss restart is a control functionality used for reacceleration schemes after power loss. Consult C445 user manual for further information.
5
5 Consult C445 user manual for further information.
5
5
5

Overload Relays
Monitoring Summary
5
Current-Based Monitoring
5 Parameter Name Range / Units Description
IA (L1) float Depends on frame size (amps) Phase A (L1) motor current; 2% accuracy within 30–125% of FLA
5 IB (L2) float Depends on frame size (amps) Phase B (L2) motor current; 2% accuracy within 30–125% of FLA
5 IC (L3) float
I Average float
Depends on frame size (amps)
Depends on frame size (amps)
Phase C (L3) motor current; 2% accuracy within 30–125% of FLA
Average motor current; 2% accuracy within 30–125% of FLA
5 I Unbalance percent 0–100% Motor current unbalance percent

I Average % of FLA (nominal current) 0–720% of FLA (amps) Average motor current as a percentage of FLA
5 Maximum start current floating point Depends on frame size (amps) Maximum motor starting current
Motor residual GF RMS Depends on frame size (amps), scaled via fieldbus Motor residual ground fault current RMS; Accuracy meets UL 1053 / IEC Class II-B
5
5 Voltage-Based Monitoring 1
Parameter Name Range / Units Description
5 Voltage AB (L1-L2) 0–690 V; max. 4,160 V with PT ratios Supply line-to-line voltage AB (L1-L2); 2% accuracy up to 690 Vac
Voltage BC (L2-L3) 0–690 V; max. 4,160 V with PT ratios Supply line-to-line voltage BC (L2-L3); 2% accuracy up to 690 Vac
5 Voltage CA (L3-L1) 0–690 V; max. 4,160 V with PT ratios Supply line-to-line voltage CA (L3-L1); 2% accuracy up to 690 Vac
5 Average line-to-line voltage 0–690 V; max. 4,160 V with PT ratios Supply line-to-line voltage average; 2% accuracy up to 690 Vac
Line frequency x 100 20–80 Hz (Centi-Hz) Supply Frequency in centi-Hz
5 Voltage phase order 0: unknown; 1: ABC (L1-L2-L3); 2: ACB (L1-L3-L2) Reports phase sequence of the line voltage
Voltage unbalance percent 0–100% Supply voltage unbalance percentage
5
5 Power-Based Monitoring 1
5 Total watts Depends on frame size (Watts) Total Real Power; 5% accuracy
Total VA Depends on frame size (Volt-Amps) Total Apparent Power; 5% accuracy
5 Total VARs Depends on frame size (VARs) Total Reactive Power; 5% accuracy
Power factor 0–100%, Scaled by 0.01% via fieldbus Apparent power factor in percentage; 1% accuracy
5 Motor speed RPM Depends on motor (RPM) Motor speed in RPM
5 Motor torque Depends on motor (Nm) Motor torque

Motor efficiency percent PC Tool in %, Scaled by 0.01% via fieldbus Motor efficiency in percentage
5 Real energy Depends on frame size (0.1 kWh) Real energy scaled; 5% accuracy
Real energy (resettable) Depends on frame size (0.1 kWh) Real energy (resettable) scaled; 5% accuracy
5 Apparent energy Depends on frame size (0.1 kVAh) Apparent energy scaled; 5% accuracy
Apparent energy (resettable) Depends on frame size (0.1 kVAh) Apparent energy (resettable) scaled; 5% accuracy
5 Reactive energy Depends on frame size (0.1 kvarh) Reactive energy scaled; 5% accuracy
Reactive energy (resettable) Depends on frame size (0.1 kvarh) Reactive energy (resettable) scaled; 5% accuracy
5 Current demand value Depends on frame size (Watts) Latest estimate of the demand; 5% accuracy
Demand (resettable) Depends on frame size (Watts) Peak demand, user resettable; 5% accuracy
5 Peak demand time stamp Time in seconds Peak demand time stamp (in Unix time)
5 Demand window duration Time in minutes Demand window duration
Note
5 1 Voltage option must be selected for the measurement module.
5
5
5
5
5

Overload Relays
5.4
System Monitoring
5
Motor state (current based)
Motor control status
0: Stopped; 1: Accelerating; 2: Running
Various
Current based motor state (independent of command)
Present motor control status bits
5
Number of operating seconds Time in seconds Number of operating seconds 5
Operating seconds (resettable) Time in seconds Number of operating seconds (resettable)
Time to trip overload Time in seconds Time for overload to reach trip threshold (100%) 5
Time to reset overload Time in seconds Time for overload to reach reset threshold (thermal memory must drop below 75%)
PTC status Various PTC status 5
Digital input status 0/1 ON/OFF status of digital inputs
Base control module relay status 0/1 Base control module relay status (output status) 5
Total motor run time Time in seconds Total motor run time in seconds
Total motor run time (resettable) Time in seconds Total run time user (resettable)
5
Last measured starting time
Number of starts
Time in seconds
Number
The amount of time the motor took to reach up to speed on the last start.
Total number of motor starts
5
Number of starts (resettable) Number Number of starts (resettable) 5
Number of contactor operations last hour Number Number of contactor operations during the last hour
Latest run time Time in seconds Duration in seconds of the last start-to-stop motor run time 5
Thermal memory percent 0–250% Thermal memory in percent—overload trip occurs at 100%
5
Faults and Events 5
Active fault Various Provides reason for trip 5
Active warning Various Provides reason for warning
Active inhibit Various Provides reason for inhibit
5
Fault queue—event order Various A list of the last 10 faults shown in the order they occurred. Most recent at top
5
Trip snapshot Various Time-stamp log of (12) parameters at time of trip
5
Ground Faults 5
Parameter Name Range / Units
Pulse detection 1 to 8 A pulse 5
Zero sequence 30 mA to 10 A
High resistance ground 30 mA to 10 A 5
5
5
5
5
5
5
5
5
5
5
5

Overload Relays
Advanced Protection Education

5
Motor-Based Protections
5 Definition Source Result Power Xpert C445 Protection
Thermal Overload
5 Overload is a condition in which current An increase in the load or torque that is Increase in current draw. Current leads to Thermal trip behavior is defined by UL, CSA and IEC standards.
draw to a motor exceeds 115% of the being driven by the motor. heat and insulation breakdown, which can Trip class is settable from 5–40 by 1.
5 full load amperage rating over a period A low voltage supply to the motor would cause system failure.
Provides power factor monitoring and low voltage protection
of time for an inductive motor. cause the current to go high to maintain Additionally, an increase in current can features.
5 the power needed.
A poor power factor would cause above
increase power consumption and waste
valuable energy.
normal current draw.
5 Jam
5 Jam is similar to thermal overload in

that it is a current draw on the motor
Mechanical stall, interference, jam or
seizure of the motor or motor load.
The motor attempts to drive the load, which
has more resistive force due to the
Provides a configurable Jam setting that is active during “motor
run state” to avoid nuisance trips.
above normal operating conditions. mechanical interference. In order to drive the Trip Threshold 50–400% of FLA.
5 load, the motor draws an abnormal amount
of current, which can lead to insulation
Trip Delay 1–20 seconds.
breakdown and system failure.
5 Ground Fault
5 A line to ground fault. A current leakage path to ground. An undetected ground fault can burn through
multiple insulation windings, ultimately
The C445 has three methods for detecting ground fault.
1) Residual current ground fault function is part of the original
leading to motor failure. design for the C445.
5 2) Pulse ground fault detection function works with a system that
has a pulser installed and can detect pulses from 1 to 8 A.
5 3) Zero sequence—this uses the C445XG-MOD and CTs to
detect a ground fault that occurs on a high resistance ground
or direct connected ground. This system will detect ground
5 currents between 30 mA and 10 A.
Imbalanced Phases (voltage and current)
5 Uneven voltage or currents between When a three-phase load is powered Imbalanced voltage causes large imbalanced Provides two protection settings that address this problem. The
phases in a three-phase system. with a poor quality line, the voltage per currents and as a result this can lead to motor user can choose to set current imbalance thresholds or voltage
5 phase may be imbalanced. stator windings being overloaded, causing
excessive heating, reduced motor efficiency
imbalance thresholds, each of which can trip the starter.
Additionally, both of these may be monitored through C445’s
and reduced insulation life. advanced monitoring capabilities, allowing the customer to
5 notice in real-time when and where a condition is present.
Phase Loss—Current (single-phasing)
5 One of the three-phase current is Multiple causes, loose wire, improper Single-phasing can lead to unwanted motor Fixed protective setting that takes the starter offline if a phase
not present. wiring, grounded phase, open fuse, vibrations in addition to the results of drops below 60% of the other two phases.
5 and so on. imbalanced phases as listed above.
Phase Rotation (phase-reversal)
5 Improper wiring, leading to phases A miswired motor. Inadvertent phase- Phase-reversal can cause unwanted Configurable phase protection, allowing the user to define the
being connected to the motor reversal by the utility. directional rotation of a motor. In the event phase sequencing intended for that application. If no phase
5 improperly. that the load attached to the motor can only
be driven in one direction, the result could be
sequence is required, the user has the ability to disable this
feature.
significant mechanical failure and/or injury to
5 an operator.
Frequency Variance
5 When line frequency is inconsistent. Malfunctioning alternator speed Variations in frequency can cause increases Advanced monitoring capabilities allow the user to monitor
regulator, or poor line quality caused by in losses, decreasing the efficiency of the frequency in real time. Users can also optionally set an alarm or
5 an overload of a supply powered by
individual sources.
motor. In addition, this can result in
interference with synchronous devices.
trip threshold for frequency variations from 70–110%.
5
5
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5
5
5
5

Overload Relays
5.4
Load-Based Protections
Definition Source Result Power Xpert C445 Protection
5
Under Current or Low Power
5
Average rms current provided to the Under current is usually associated with If under current goes undetected, a C445 has two protection settings to detect this: under current
motor falls below normal operating
conditions.
a portion of the user’s load disappearing.
Examples of this would be a broken belt,
mechanical failure can and has occurred. In
the case of a pump, running a pump dry or
and low power. Low power is a more consistent way of ensuring
detection as power is linear with motor load, where as current is 5
a dry-pump (low suction head) or a dead- running a pump in a dead-headed condition not. An unloaded motor may draw 50% of its rated current, but
headed centrifugal pump. can cause excessive heating, damaging
expensive seals and breaking down desired
the power draw will be less than 10% of rated power due to a
low power factor.
5
fluid properties.
High Power
5
The motor load is drawing more power
than it should at normal operating
This is typical of batch processing
applications where several ingredients
If a high-power fault goes undetected, the
result may be a batch of material that does
Monitors the three-phase real power. If the real power value is
estimated above the set threshold for the set length of time, a 5
conditions. flow into a mixer. When a substance’s not meet specification. fault is detected and the overload will trip the starter.
consistency changes and viscosity
increases from what is expected, the
Additionally, power can be monitored in real-time. 5
motor may use more power to blend the
mixture. Out-of-tolerance conditions can 5
be detected using the High Power and
Low Power settings.
5
Line-Based Protections
5
Definition Source Result Power Xpert C445 Protection
5
Overvoltage
When the line voltage to the motor Poor line quality. An overvoltage condition leads to a lower Monitors the maximum rms value of the three-phase voltages. If 5
exceeds the specified rating. than rated current draw and a poor power the rms value rises above the set threshold for the set length of
factor. A trip limit of 110% of rated voltage is
recommended. Over voltage can also lead to
time, a fault is detected and the overload can trip the starter or
send and display an alarm of the condition. All line-related faults 5
exceeding insulation ratings. have an “alarm-no-trip” mode.
Undervoltage 5
When the line voltage to the motor is Poor line quality. An undervoltage condition leads to excessive Monitors the minimum rms value of the three-phase voltages. If
below the specified rating. current draw. This increases the heating of the rms value drops below the set threshold for the set length of 5
the motor windings and can shorten time, a fault is detected and the overload can trip the starter or
insulation life. A trip limit set to 90% of rated
voltage is recommended.
send and display an alarm of the condition. All line-related faults
have an “alarm-no-trip” mode. 5
5
5
Build your system based on parts list below. C445 offers flexible options that can be combined 5
to build your ideal system. Common combinations are stocked and others can be custom built
if needed. Stock statuses are included below (note, this can change over time with usage—always 5
contact EatonCare or refer to Vista for the latest stock information).
C445 System Parts 5
Part Description Part Number Required? Notes
Base control module C445B… Required System protection
5
Measurement module C445M… Required System measurement 5
Connection cable 1 D77E-QPIP… Required Connects C445B… to C445M…
User interface C445U… Optional Remote-mount control, diagnostics, monitoring 5
Connection cable 2 D77E-QPIP… Depends 1 Connects C445B… to C445U…
Communication card C445XC… Optional PROFIBUS, EtherNet/IP, Modbus TCP
5
RTC/memory backup module C445XO-RTC Optional Time stamping and configuration backup
5
USB programming cable C445XS-USBMICRO Optional Power Xpert inControl USB cable (not needed when using Modbus TCP)
External CTs (3) XCT… Depends 2 For systems greater than 136 A up to 800 A 5
Ground fault module C445XG-MOD Optional Ground fault module to be used with C445XG-CT…
Zero sequence CT C445XG-CT… Optional Zero sequence CT must be used with C445S 5
Notes
1 Required if using user interface.
5
2 Required for systems >136 A.
5

Overload Relays
Relay
5 C445 B
5 Family Options
C445 = Power Xpert C445 global motor management relay Module Options depend on module selected
5 B= Base control module
M= Measurement module
5 U= User interface
X= Accessory
5
Base Control Module
5 C445 B A – S A N M
5 Family Options 12
C445 = Power Xpert C445 global N = None (non-stock)
5 motor management relay M = On-board Modbus Serial (stocked)
5 Module
B = Base control module
Output 3 (Form C) Options
L = Latching (non-stock)
5 Supply Voltage Version Inputs
N = Non-latching (stocked)
A = 120–240 Vac S = Standard (stocked) A = 120 Vac

5 D = 24 Vdc D = 24 Vdc
5 Measurement Module
C445 M A – 005 A
5
5 Family
Inputs 3
Sensing Capability
C445 = Power Xpert C445 global I = Current only (non-stock)
5 motor management relay 45 mm
2P4 = 0.3–2.4 A
V = Current and voltage (stocked)
A = Current, voltage and PTC (stocked)
005 = 1–5 A
5 Module
M = Measurement module
032 = 4–32 A
045 = 6–45 A
5 Frame Size
55 mm
072 = 9–72 A
A = 45 mm (0.3–45 A) 90 mm
5 B = 55 mm (9–72 A)
090 = 11–90 A
C = 90 mm (17–136 A)
136 = 17–136 A
5
User Interface
5
C445 U M
5
Family Type
5 C445 = Power Xpert C445 global Module M = Monitoring
motor management relay U = User interface
5
Notes
5 1 For other communication protocol options, see Accessories chart on Page V5-T5-99.
2 If a real-time clock and memory backup module are required, see Accessories chart on Page V5-T5-99.
3 For applications above 136 A, see Accessories chart on Page V5-T5-99.
5
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5

Overload Relays
5.4
Power Xpert C445 Global Motor Management Relay
Accessories
5
C445 X C – E 5
Family Options 5
C445 = Power Xpert C445 global Communication Module Options MOD = Ground fault module
motor management relay E = EtherNet/IP and Modbus TCP CT2 = Zero sequence 5
P = PROFIBUS current transformer
25 mm aperture
Module
Option Modules
CT3 = Zero sequence 5
RTC = Real-time clock and memory backup module current transformer
X = Accessory
C=
Type
Communication card
Spare Parts and Cables
TERM = Spare terminal connectors kit
52 mm aperture
CT4 = Zero sequence
5
G= Ground fault accessory USBMICRO = Standard USB male to current transformer
O= Option module micro USB male 63 mm aperture
CT7 = Zero sequence
5
S= Spare parts and accessory kits USBRJ12 = Standard USB male to RJ12
current transformer
USBLEADS = Standard USB male to loose leads
80 x 175 mm aperture 5
5
Product Selection
5
Power Xpert C445 Global Motor Management Relay—Stocked Catalog Numbers
C445B_ Base Control Module 5

On-board
Power Source Voltage Range 1 Digital Inputs Relay Outputs Communications Catalog Number 5
120/240 Vac 0–690 Vac (4) 120 Vac (2) Form A, (1) Form C (non-latching) Modbus Serial C445BA-SANM
(4) 24 Vdc (2) Form A, (1) Form C (non-latching) Modbus Serial C445BA-SDNM
5
24 Vdc 0–690 Vac (4) 24 Vdc (2) Form A, (1) Form C (non-latching) Modbus Serial C445BD-SDNM
5
5
5
5
Measurement Module
5
C445M_
Frame Size Current Range (A) Current (I) Sensing Voltage (V) Sensing PTC Sensing Catalog Number
5
45 mm 0.3–2.4 Yes Yes — C445MA-2P4V
Yes Yes Yes C445MA-2P4A 5
1–5 Yes Yes — C445MA-005V
Yes Yes Yes C445MA-005A 5
4–32 Yes Yes — C445MA-032V
Yes Yes Yes C445MA-032A 5
6–45 2 Yes Yes — C445MA-045V
Yes Yes Yes C445MA-045A
5
55 mm 9–72 Yes Yes — C445MB-072V
5
Yes Yes Yes C445MB-072A
90 mm 11–90 Yes Yes — C445MC-090V 5
Yes Yes Yes C445MC-090A
17–136 Yes Yes — C445MC-136V 5
Yes Yes Yes C445MC-136A
Notes
5
1 Can be used for 4160 Vac applications with PT ratios.
2 The 45 mm frame is capable of 6 AWG wire maximum with the exception of insulation types RHH, RHW and RHW-2. 5
If these insulation types are being used, use the 55 mm frame.
5
5

Overload Relays
Embedded Logic Engine and Expansion I/O

5 The C445 is designed to allow function block programming to increase the logic capability of the
C445. This logic allows a user to continue the current process logic or use logic that is configured
5 locally. The logic engine can access the control parameters and I/O of the C445. The logic engine
will access external expansion I/O. The C445 allows digital input up to 64 and digital output up to
5 64, plus up to 8 analog I/O cards. The analog I/O includes thermal measurement input modules.
The expansion I/O utilizes the Modbus 485 connection on the C445 and the ELC-CARS485
communications module to communicate to the expansion I/O.
5
The following Expansion Modules are available: Communication module ELC-CARS485 plus I/O modules.
5
Embedded Logic Engine and Expansion I/O
5 ELC-EX_
Input Unit Output Unit
5 Power Point Type Point Type Digital I/O Model

Dimensions W x H x D (mm): 25.2 x 90 x 60
5 24 Vdc 8 120 Vac 0 — ELC-EX08NNAN
8 DC sink or source 0 — ELC-EX08NNDN
5 0 8 Relay ELC-EX08NNNR
0 8 Transistor ELC-EX08NNNT
5 0 6 High current relay ELC-EX06NNNI
5 4 4 Relay ELC-EX08NNDR
8 8 ELC-EX16NNDR
5 4 4 Transistor ELC-EX08NNDT
8 8 ELC-EX16NNDT
5
Input Unit Output Unit
5 Power Point Type Point Type Analog I/O Model
Dimensions W x H x D (mm): 25.2 x 90 x 60
5 24 Vdc 0 — 2 0 mA to +20 mA ELC-AN02NANN
0 V to +10 V
0 4 ELC-AN04NANN
5 4 –20 mA to +20 mA 2 ELC-AN06AANN
–10 V to +10 V
5 4 0 — ELC-AN04ANNN
4 Platinum temp. 0 ELC-PT04ANNN
5 4 Thermocouple 0 ELC-TC04ANNN
5
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5

Overload Relays
5.4
User Interface
Catalog Number: C445UM 5
Features—powerful but simple 5
● Intuitive navigation
● Safe, remote mounting on panel door 5
● Large font current, voltage, power, thermal and system monitoring
● Simple Setup Wizard 5
● Easy parameter setting
● Fault/event notification with full description and diagnostics
5
● Bright fault and warning LEDs
● Control status LEDs indicate starting, running, stopped, inhibited, auto
5
Password protection option
●
5
● LED color, control button and screen idle behavior customization
● USB-Micro connects to free Power Xpert inControl software 5
5
5
5
5
Monitoring Menus: Press <MODE/BACK> to toggle through 5
I (Current) V (Voltage) P (Power) T (Thermal) O (Other)
Avg Current (Iavg) Watts Total (P Watts) Thermal Memory % (TM%) Run Time 1 (Run Time) # Motor starts (#Starts)
5
Avg Voltage (Vavg) Voltage Unbalance (VUnb) Power Factor (PF) Time to Reset (T to Rst) Max Starting I (MaxStart)
Data in menu
Iavg % of FLA (I%FLA) Phase Order (Ph Ord) VA Total (P VA) Thermal Capacity % (TC%) Last Start Time (LastStart) 5
Current Unbalance (IUnb) Voltage L1-L2 (L1-L2) VARs Total (P VARS) PTC state (PTC) Frequency (Freq)
Use▲ to scroll Ground Fault Current (IGF) Voltage L2-L3 (L2-L3) Real Energy 1 (P kWh) RTC Time (RTC Time)
I Phase A (IA) Voltage L3-L1 (L3-L1) IP Address (IP Addr) 5
I Phase B (IB) Operating Sec 1 (Op Time)
I Phase C (IC) Contactor Ops Last Hr (Ctr Ops)
Speed RPM (Speed)
5
5
Program (PRG) Menu Groups
Control Wiring Config Protections User Interface Settings 5
See active control source Set single phase/3-phase Enable/disable trips/warnings Set screen idle behavior
Control relay outputs Set CT ratios Customize protection thresholds and delays Contrast/brightness 5
View digital input status Set PT ratios Set control button delays
View relay output status Change LED colors
Monitor Operation Mode Real Time Clock Security
5
Go here to … Monitor voltage, current, power, system data Select operation mode, local/remote
(all monitoring values, not just favorites) control sources
Set time and time zone Set passwords (local, admin, USB) 5
Clear resettable monitor values Communications Services
Set comm loss/idle behavior
Select output functions Configure Ethernet and Modbus settings Factory Reset 5
(addresses, baud rate, advanced, etc.) Soft Reset
Motor Configuration Faults and Events System View
Re-pair modules
Launch Setup Wizard
5
Set/view motor nameplate data (also in View active fault/warning/inhibit View product details (serial number,
Setup Wizard) View or clear fault queue and trip snapshot firmware version, etc.) 5
Note
1 Resettable parameter—users can reset to zero in PRG menu.
5
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5

Overload Relays
Accessories
5
XCT_ External Current Transformers
5 Use external CTs on systems greater than 136A with the 1–5 Amp Measurement Module
(Part Numbers C445MA-005_). Catalog numbers are for one single-phase CT.
5 Order three CTs for a three-phase system.
CT Measurement Catalog
5 Range (A) Description Terminal Size Module Number
17–300 300:5 single-phase CT, 1.25 inch dia hole, UL and CSA ANSI/IEEE C57.13, (2) 8–32 brass terminals, comes C445MA-005_ XCT300-5
5 50–400 Hz, 600 Vac, 10 kV, relay class C50, accuracy 0.3% B0.1 with mounting bracket kit
5
C445X_ Communication and Option Modules
5 Catalog
Description Number
5 EtherNet/IP and Modbus TCP card with 2-port switch C445XC-E
PROFIBUS DPV0 and DVP1 card C445XC-P
5 Real-time clock and memory backup module C445XO-RTC
5 C445XG-MOD Ground fault module C445XG-MOD
5
5
5
C445XG-CT2 Zero sequence current transformer 25 mm aperture C445XG-CT2
5
5
5 C445XG-CT3 Zero sequence current transformer 52 mm aperture C445XG-CT3
5
5
5 C445XG-CT4 Zero sequence current transformer 63 mm aperture C445XG-CT4
5
5
5 C445XG-CT7 Zero sequence current transformer 80 x 175 mm aperture C445XG-CT7
5
5
5
5
5
5

Overload Relays
5.4
Cables, Wiring Harnesses and Spare Parts
5
Connection Cables and Accessories
D77E connection cables are required to connect the base control module to the measurement module 5
and to the user interface. Order the appropriate lengths for each connection.
C445XS-USBMICRO can be used to connect to Power Xpert inControl over USB if the Ethernet option 5
is not used. C445XS-USBLEADS or C445XS-USBRJ12 are used for firmware updates.
5
Connection cable (base control module to measurement module or user interface), 13 cm length D77E-QPIP13 5
Connection cable (base control module to measurement module or user interface), 25 cm length D77E-QPIP25
Connection cable (base control module to measurement module or user interface), 100 cm length D77E-QPIP100 5
5
Spare parts kit—terminal connectors, mounting feet C445XS-TERM 5
Standard USB A male to micro USB male cable C445XS-USBMICRO
Standard USB A male to loose leads cable (used with Modbus Serial terminal for firmware upgrades) C445XS-USBLEADS 5
Standard USB A male to RJ-12 cable (for firmware upgrades) C445XS-USBRJ12
5
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5

Overload Relays
Power Xpert inControl Software

5 The Power Xpert inControl software tool is designed for easy commissioning of Eaton control
products such as Power Xpert C445 and the Power XL DG1 drive. While users may configure
5 C445 locally with the monitoring user interface, inControl is a great tool for motor control
centers with multiple devices as users may save and re-use configuration files. The easiest
5 way to connect to Power Xpert inControl is over Modbus TCP (C445XC-E required). This option
allows you to see all connected devices in one window via their IP address. Users without
Ethernet may also connect directly to the C445 micro-USB port located on the user interface
5 or base module using a USB-to-USB micro cable (C445XS-USBMICRO).
5 Power Xpert inControl is available for download free of charge at www.eaton.com/C445.
Refer to Power Xpert inControl User Manual MN040013EN for more information.
5
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Overload Relays
5.4
5
Power Xpert C445 Motor Management Relay Short Circuit Ratings (North American CSA and UL) 1
Standard-Fault Short Circuit Data High-Fault Short Circuit Data 5
Measurement Max. Fuse Max. Fuses (RK5) Max. Fuse Thermal-Magnetic Circuit Breakers
Module Overload FLA Size (A) Breaker Size (A) Max. Breaker 5
Frame Range 480 V (kA) 600 V (kA) (RK5) Size (A) 480 V (kA) 600 V (kA) (RK5) 480 V (kA) 600 V (kA) Size (A)
45 mm 0.3–2.4 A 5 5 6A 15 A 100 100 6A 100 35 15 A 5
45 mm 1–5 A 5 5 20 A 20 A 100 100 20 A 100 35 20 A
45 mm 4–32 A 5 5 125 A 125 A 100 100 125 A 100 35 125 A
5
45 mm 6–45 A 5 5 175 A 175 A 100 100 175 A 100 35 175 A
5
55 mm 9–72 A 10 10 250 A 250 A 100 100 250 A 100 35 250 A
90 mm 11–90 A 10 10 360 A 360 A 100 100 360 A 100 50 360 A 5
90 mm 17–136 A 10 10 400 A 400 A 100 100 400 A 100 50 400 A
5
Power Xpert C445 Motor Management Relay Short Circuit Ratings (IEC) 1
Standard-Fault Short Circuit Data High-Fault Short Circuit Data 5
Fuses (gG) Thermal-Magnetic Circuit Breakers
Max. Max. Max. Max. 5
Measurement Max. Fuse Breaker Breaker Breaker Breaker
Module
Frame
Overload
FLA Range
480 V
(kA)
690 V
(kA)
Size
(A) (gG)
Size (A)
480 V
Size (A)
690 V
480 V
(kA)
690 V
(kA)
Max. Fuse
Size (A) (gG)
480 V
(kA)
690 V
(kA)
Size (A)
480 V
Size (A)
690 V
5
45 mm 0.3–2.4 A 1 1 16 A 15 A N/A 100 100 10 A 100 N/A 15 A N/A 5
45 mm 1–5 A 1 1 20 A 20 A 20 A 100 100 20 A 100 80 20 A 20 A
45 mm 4–32 A 3 3 125 A 125 A 125 A 100 100 125 A 100 80 125 A 125 A 5
45 mm 6–45 A 3 3 200 A 175 A 160 A 100 100 125 A 100 80 175 A 160 A
55 mm 9–72 A 5 5 250 A 250 A 250 A 100 100 160 A 100 80 250 A 250 A
5
90 mm 11–90 A 5 5 360 A 360 A 360 A 100 100 360 A 100 80 360 A 360 A
5
90 mm 17–136 A 10 10 400 A 400 A 400 A 100 100 400 A 100 80 400 A 400 A
5
Power Xpert C445 Technical Data and Specifications
Description Specification 5
Electrical, Motor/Load Ratings
Operating voltage 110–690 Vac 5
4160 Vac with Potential Transformer (PT) ratios between 35:1 and 6:1 (purchased separately) (PT)
Trip class 5–40, selectable in 5 step increments 5
Operating current (FLA) range Varies by measurement module frame. See below.
45 mm measurement module 0.3–2.4 A; 1.0–5.0 A; 4.0–32.0 A; 6–45 A
5
55 mm measurement module 9.0–72.0 A 5
90 mm measurement module 11.0–90.0 A; 17.0–136.0 A
Rated frequency 47–63 Hz 5
Application(s) Single-phase, three-phase
Accuracy Current: 2% within 30–125% of FLA; 3% < 500% of FLA 5
Voltage: 2% within 110 Vac, 690 Vac
Power: 5% 5
Rated supply voltage 120/240 Vac (or) 24 Vdc
Operating supply voltage range 94–264 Vac (or) 18–30 Vdc 5
Overvoltage category 24 Vdc = III
120/240 = II 5
Maximum power consumption Less than 8 W—varies by module, see below
Base control module + measurement module Less than 5 W
5
User interface Less than 1.5 W
5
Communication card Less than 2 W
Note 5
1 Short circuit protective device (SCPD) sizing per NEC: Max = 400% of FLA under 100 A, 300% of FLA over 100 A.

Overload Relays
Power Xpert C445 Technical Data and Specifications, continued

5 Environmental Ratings
Ambient temperature (operating) –40 to 60 °C (–40 to 140 °F)
5 Ambient temperature (storage) –40 to 85 °C (–40 to 185 °F)
Operating humidity [UL991 (H3)] 5–95% noncondensing
5 Altitude NEMA ICS1 2000 meters (6600 feet)
Shock IEC 60068-2-27 15 g any direction for 11 milliseconds, non-operating
5 Vibration IEC 60068-2-6 5 g non-operating and 3 g operating in any direction
5 Pollution degree per IEC 60947-4-1 3

Ingress protection IP20 (Base Control Module / Measurement Module)
5 IP54 (User Interface)
Mean time between failures (MTBF) 20 years at 50 °C
5 Safety
Thermal overload protection Per UL 60947-4-1, IEC 60947-4-1
5 Binary PTC protection IEC 60947-8
Safety integrity level SIL 1 (reference 50495)
5 Electrical / EMC
5 Radiated emissions IEC/EN 60947-4-1, Table 15

EN 55011 (CISPIR 11) Group 1, Class A
30–1000 MHz
5 Conducted emissions IEC/EN 60947-4-1, Table 14

EN 55011 (CISPIR 11) Group 1, Class A
0.15–30 MHz
5 ESD immunity per IEC 61000-4-2 ± 8 kV air, ± 4 kV contact

Radiated immunity per IEC 61000-4-3 10 V/m 80–1000 MHz
80% amplitude modulation
5 1 kHz sine wave
Fast transient per IEC 61000-4-4 ± 2 kV power
5 ± 1 kV signals, data and control
Surge per IEC 61000-4-5 ± 1 kV line-to-line
5 ± 2 kV line-to-ground
Conducted immunity per IEC 61000-4-6 10 V, 0.15–80 MHz
5 80% amplitude modulation
1 kHz sine wave
5 Magnetic field per IEC 61000-4-8 30 A 50/60 Hz

Voltage dips per IEC 61000-4-11 Class 2, 110 Vac 60 Hz, 230 Vac 50 Hz
5 0% during 1/2 cycle
0% during 1 cycle
70% during 25/30 cycles
5 Note: 70% refers to 70% of nominal operating voltage, 0% refers to 0% of operating voltage,
25/30 cycles correlates to 50/60 Hz.
5 Output Relay Ratings (Base Control Module)
Three mono-stable output relays
5 One Form C (NO/NC) B300 pilot duty on all relays
Two Form A (NO) R300 pilot duty on NO relays only
5 Rated operating current 3 A at 120 Vac, 1.5 A at 240 Vac
1.5 A at 24 Vdc, 0.22 A at 125 Vdc, 0.1 A at 250 Vdc
5 Utilization category AC-15; DC-13
5
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5

Overload Relays
5.4
Power Xpert C445 Technical Data and Specifications, continued
5
Input Ratings (Base Control Module)
Supply voltage 24 Vdc 120 Vac
5
Number of inputs 4 4 5
Type of inputs Digital Digital
On-state voltage 15–20 Vdc 79–132 Vac 5
Off-state voltage 0–5 Vdc 0–30 Vac
Overvoltage category III II 5
Input/Output Terminal Blocks
Wire capacity 30–12 AWG 1 5
Screw torque requirement 3.5–4.4 in-lb
(0.4–0.5 Nm) 5
Measurement Module Current Pass Through
Measurement module size (current range) 45 mm 45 mm 45 mm 45 mm 55 mm 90 mm 90 mm 5
(0.3–2.4 A) (1–5 A) (4–32 A) (6–45 A) (9–72 A) (11–90 A) (17–136 A)
Supported conductor 5
NA 600 V (AWG) 6 AWG 6 AWG 6 AWG 6 AWG 3 AWG 2/0 AWG 2/0 AWG
EMEA 690 V (mm2) 16 mm2 16 mm2 16 mm2 16 mm2 25 mm2 70 mm2 70 mm2
Voltage Terminals
5
Terminal screw torque requirement 3.5–4.4 in-lb
(0.4–0.5 Nm)
5
Maximum wire capacity 12–26 AWG solid
(for voltage input terminals) 0.13 to 3.31 mm2 5
PTC Specifications 5
Standard EN 60947-8/A1:2006 “Mark A Control Unit”
5
Compatible thermal detectors Mark A type (abrupt characteristic change) as described in EN 60947-8/A1:2006
Annex A wired in series
5
Terminals Marked T1 and T2
12–30 AWG solid (0.13–4 mm2) 5
Cold resistance ≤1500 ohms
Measuring voltage ≤2.5 V for resistance ≤1330 ohms
5
≤7.5 V for resistance ≤4 kohms
≤9.0 V open circuit 5
Temperature rise response 3600 ohms ±10%
Over temperature reset 1500 ohms ±10% 5
Short-circuit response Between 10 and 20 ohms
Short-circuit reset Between 20 and 40 ohms 5
Wire break response 20 k to 40 kohms
Isolation Uimp = 4 kV
5
Ground Fault Module and Current Transformer Specifications
5
5
Environmental Rating
Operating temperature –40 to 70 °C 5
Humidity 5–95% noncondensing
Vibration 3G 5
Shock 15 G
Electrical Rating 5
CT ratio 500:01:00
Current range 30 mA to 10 A 5
Nominal system voltage 690 Vac
Frequency 50/60 Hz
5
Accuracy 1% with 1.5 ohm burden
5
Note
1 Use only UL Listed or recognized conductors. Copper wire rated 75C for all field wiring terminals and main conductor wiring.
5

Overload Relays
Dimensions
5
Power Xpert C445 Motor Management Relay
5 Base Control Module
5
5
0.24 1.78 (45.0) Panel Mount
5 (6.0) [2] M5 or #10
5
5
5
4.24
5 3.74
(95.0)
3.15 (108.0)
(80.0)
Mtg.
5
5
5 4.41 (112.0)
5
1.34 0.24 3.97 (101.0)
5 (34.0)
Mtg.
(6.0)
5 Panel Mount
Option 1
5 1.48
(38.0)
5
Panel Mount
5 [2] M5 or #10 35 mm DIN Rail
Mount
1.67
5 2.72 (43.0)
(69.0)
5
5
5
5
5 2.43 (62.0)
Panel Mount
5 Option 2
5
5
5
5

Overload Relays
5.4
5
Measurement Module—45 mm Frame
5
5
5
5
5
5
5
5
5
5
Panel Mount 0.55
5
[4] M5 or #10 (14.0)
3.81
(97.0)
2.72
(69.0)
2.72
0.55 (69.0)
5
3.81
(97.0) (14.0)
1.88 (48.0)
5
5
Panel Mount
5
1.34 [4] M5 or #10
(34.0) 2.43 (62.0) 1.34
(34.0)
5
Panel Mount Panel Mount Panel Mount 5
Option 1 Option 2 Option 3
5
0.57 2.93 (74.0)
2.50 (64.0)
5
(15.0)
5
5
1.48
(38.0) 5
4.31 4.11 3.65 3.15 5
(109.0) (104.0) (93.0) (80.0)
35 mm DIN Rail 5
Mount
1.67
(43.0) 5
5
0.57
(15.0)
1.78 (45.0) DIN Mount
5
Option 4
5
Note: Measurement Module part shown has factory-installed terminals for all measurement options (current, voltage and PTC).
5

Overload Relays

5
Stacked Mounting of Base Control Module and 45 mm Frame Measurement Module
5
5
5 1.46
(37.0)
5
3.15
5 (80.0)
1.69
(43.0)
5
5 1.77
(45.0) 6.15 (156.3)
5
6.58 (167.1 )
5
5
Panel Mount
5 (4) M5 or #10
5
5
3.15 2.72 3.74
5 (80.0) (69.0) (95.0)
5
5
5 2.43 (62.0)
2.91 (74.0)
5
Panel Mount (Option 3)
5
5
5
5
5
5
5
5
5
5
5

Overload Relays
5.4
5
5
5
5
0.20
(5.0)
2.22 (56.0)
5
5
5
5
3.69
5
4.14
(94.0)
Mtg.
(105.0)
5
5
2.90 (74.0) 5
5
Panel Mount
[2] M5 or #10
1.77 (45.0) 0.22 5
Mtg. (6.0)
1.48
(37.0)
5
5
35 mm DIN Rail
5
Mount
1.78
(45.0)
5
5
4.55
5
(116.0)
3.31 (84.0) 5
5
5
5
5
5
5
5
5
5

Overload Relays

5
5
5
5
5 0.24
(6.0)
3.56 (90.0)
5
5
5
5
3.94
(100.0) 4.41
5 Mtg. (112.0)
5
5
5
5 3.28 (83.0)
Panel Mount 2.95 (75.0)

5 [4] M5 or #10 Mtg. 0.30
(8.0)
5
5 1.48
(37.0)
5
5 35 mm DIN Rail
Mount
1.80
5 (46.0)
5 4.94
(126.0)
5
5 3.70 (94.0)
5
5
5
5
5
5
5

Overload Relays
5.4
5
User Interface—Monitoring Version
5
5
5
2X Ø 1.18 2.09 (53.1) 1.77 (45.0)
(30.0)
2X Ø 1.18
(30.0) 5
5
5
5
Option 1 Option 2
Note: Backwards compatible with C4411 5
Motor Insight display cutout.
5
5
0.59 (15.0)
3.94 (100.0) 4.00 (101.6)

5
5
5
2.32 5
(59.0)
5
5
0.10 5
(2.5)
Gasket
5
5
5
5
5
5
5
5
5
5
5
5

Overload Relays
Grounding Faults
5 C445XG-MOD
3.15 (73.0)
5
5 0.12
Ø0.22 (Ø5.5)
2.50 (63.5)
(3.0)
5
5
5
5
5 4.02
(102.0)
4.61
(117.0)
3.15
(80.0)
5
5
5
5
0.12
5 (3.0)
5 0.89 (22.5)
5 C445XG-CT2
5
5 1.61
(40.9)
5
5 1.75 (44.5)
0.25 (6.4)
#8-32 UNC Stud with Flat
5 1.10 (27.9)
Washer, Lock Washer and Nut
(Torque: 16 in-lb [1.8 Nm])
5
5 Ø1.13
(Ø28.6)
3.14 2.70
5 (79.7) (68.6)
5 1.28
(32.5)
0.12
(3.0) 0.96
(24.5)
5
2.40 (61.0)
2.00 (50.8)
5
5
5
5

Overload Relays
5.4
5
C445XG-CT3
5
1.77 5
(44.9)
5
0.25 (6.4) 3.35 (85.1)

5
5
2.81 #8-32 UNC Stud with Flat 5
(71.4) Washer, Lock Washer and Nut
(Torque: 16 in-lb [1.8 Nm])
5
Ø2.06
(Ø52.3) 5
4.71 4.27
5
(119.6) (108.5)
5
2.13
0.12
(54.1)
(3.0) 5
1.13
(28.7)
5
4.15 (105.4) 5
2.13 (54.1)
5
C445XG-CT4 5
3.28
1.10
(27.9)
(83.3) 5
5
5
#8-32 UNC Stud with Flat
5
4.56 (115.8) Washer, Lock Washer and Nut
0.44
(11.2)
(Torque: 16 in-lb [1.8 Nm]) 5
5
Ø2.50
(Ø63.5) 5
4.85
5
(123.2)
Ø0.42 5
(Ø10.7)
2.40
(61.0) 5
5
0.51
(13.0) 3.50 (88.9) 5
5
5

Overload Relays

5
C445XG-CT7
5 9.00 ±0.04
(228.6 ±1.0)
5 1.38
(35.1)
5
5
7.56 (192.0)
5
5
8.41 ±0.015 #10-32 Screw with Flat
5 (213.6 ±0.4) Washer and Lock Washer
5
5
5
5.09 ±0.015 3.15 ±0.06 5.66 ±0.03
(143.8 ±0.8)
5 (129.5 ±0.4) (80.0 ±1.5)
5
5
Ø0.26 ±0.02 6.90 ±0.07
5 (Ø6.6 ±0.5) (175.3 ±1.8)
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

Motor Protection and Monitoring Catalog Ca08100006e

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Motor Protection and Monitoring Catalog Ca08100006e

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Motor Protection and Monitoring

Motor Protection Circuit Breaker 5.1 Monitoring Relays

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-1

Monitoring Relays Contents

V5-T5-2 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-3

ECSJ Series CurrentWatch Current Switches Contents

V5-T5-4 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-5

5 D65VMLS Surface 3 3 3 (adjustable) 3 (fixed) 3 0.1–20 sec

also UL Listed when used with the appropriate Eaton socket.

V5-T5-6 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-7

5 Hold-down spring 10 D65CHDS

5 Technical Data and Specifications Wiring Diagram

5 Transient protection 10,000 volts for 20 microseconds

V5-T5-8 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-9

5 Red single flash 1 Loss/imbalance

5 Red triple flash 3 Overvoltage

V5-T5-10 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-11

V5-T5-12 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-13

Product Selection Guide

V5-T5-14 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-15

5 D65VMRP Series—Over/Undervoltage Relays

5 Dropout Fixed at 95% of the pickup setting for D65VMRP

V5-T5-16 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-17

D65VAKP—Adjustable Time Delay Over/Undervoltage Relays Contents

5 Product Description Application Description Features

V5-T5-18 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-19

Technical Data and Specifications

5 Dropout Fixed at 95% of the pickup setting for D65VMP

5 Indicator LED Red steady when relay is energized;

V5-T5-20 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-21

5 8-pin socket 10 D3PA2

5 D65VWKP Series, Voltage Band Relays

5 Output contacts 10 A at 240 Vac, 7 A at 30 Vdc, 1/4 hp at 120/240 Vac, C300

5 Electrical life 100,000 operations

V5-T5-22 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-23

Ground Fault Relays and Monitors Contents

V5-T5-24 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-25

Features Standards and Certifications

LEDs ● a ground fault trip is

(see above for description)

V5-T5-26 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Ground Fault Relay with Built-In Current Sensor

Ground Fault Relay

CA08100004E. Tab 9, section 9.3.

CA08100004E. Tab 9, section 9.3.

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-27

5 5.7 in (144 mm) C311CT5

5 11.8 x 11.8 in (300 x 300 mm) C311CT7

secondary CT with the same ratio.

V5-T5-28 Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com

Volume 5—Motor Control and Protection CA08100006E—April 2020 www.eaton.com V5-T5-29