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Engineering Structures 56 (2013) 954–957

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Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct

The vibration analysis of wind turbine blade–cabin–tower coupling


system
W.Y. Liu a,b,⇑
a
School of Mechanical and Electrical Engineering, Jiangsu Normal University, Xuzhou 221116, PR China
b
Great Lakes Energy Institute, Case Western Reserve University, OH 44106, United States

a r t i c l e i n f o a b s t r a c t

Article history: Renewable energy sources especially wind energy have gained much attention due to the recent energy
Received 21 March 2013 crisis and the urge to obtain clean energy. To maintain the wind turbine in operation healthily, imple-
Revised 9 June 2013 mentation of condition monitoring system and fault detection system is necessary. In wind turbine con-
Accepted 11 June 2013
dition monitoring, vibration analysis is a common and affective way to apply in the feature extraction and
Available online 17 July 2013
fault diagnosis, especially in the rotation parts. The blade–cabin–tower coupling system is analyzed in
this paper. At first, the coordinate system and the kinetic equation are established. The tower natural fre-
Keywords:
quency is calculated based on the coordinate system and the random following wind vibration is ana-
Wind turbine
Blade–cabin–tower coupling system
lyzed. In the end, the total wind force in blade–cabin–tower coupling system is solved.
Vibration analysis Ó 2013 Elsevier Ltd. All rights reserved.

0. Introduction and fault diagnosis, especially in the rotation parts [6–8]. When the
wind turbine is running, the blade–cabin–tower system is under
Renewable energy sources like wind energy are copiously avail- the non-stationary wind force and brings some non-stationary
able without any limitation. Reliability of wind turbine is critical to and non-Gaussian vibration, which will affect the driving chain
extract maximum amount of energy from the wind [1,2]. Wind especially the gearbox. Therefore, before the condition monitoring
turbines have different types in size or capacity, on the whole processing of the wind turbine, it is necessary to analyze the vibra-
structure aspect they can be divided into two types: gearbox tion characteristic of the turbine structure, especially the blade–ca-
speed-increase type and directly driven type. The directly driven bin–tower system.
wind turbine does not contain speed-increase gearbox, its blades There is no paper deal with the whole wind turbine blade–ca-
are connected to the generator through the wheel hub. Most wind bin–tower system before [9–11]. Some papers have established
turbines have upwind rotors that are actively yawed to preserve the tower system or the cabin system separately. Some papers deal
alignment with wind direction. The three-bladed rotor is the most with the blades under air turbulent flow and proposed some con-
popular and, typically, has a separate front bearing with a low clusions. The application of the non-ideal model to the gear rattling
speed shaft connected to a gearbox which provides an output dynamics has been presented in a recent paper [12–14]. However,
speed suitable for a four-pole generator [3]. Fig. 1 shows the main when combine the blade, cabin and tower together, the condition
structure of a common speed-increase gearbox wind turbine [4]. is so complex and hard to establish the condition function, espe-
As shown in Fig. 1, the wind turbine is consisted of several com- cially a non-ideal vibrating system when the excitation is influ-
ponents such as main bearing, gearbox, generator, wind meter, enced by response of the system. A wind turbine tower with an
control cabinet, and revolving motor. The main structure of the unbalanced non-ideal generator suffers the Sommerfeld effect of
wind turbine can be simplified as a blade–cabin–tower system getting stuck at resonance (energy imparted to the generator being
on the whole. To maintain the wind turbine in operation healthily, used to excite large amplitude motions of the supporting struc-
implementation of condition monitoring system and fault detec- ture). There are few results on non-ideal vibrating systems in the
tion system is important and for this purpose ample knowledge current literature. Based on the above analysis, this paper intro-
of these two types of systems is mandatory [5]. duced some parameters which can affect the vibration of the whole
In wind turbine condition monitoring, vibration analysis is a wind turbine and analyzed the coupling vibration of the blade–ca-
common and effective way to be applied in the feature extraction bin–tower system.
The structure of this paper is as follows: Section 2 gives some
⇑ Corresponding author Address: School of Mechanical and Electrical Engineer- basic coordinate systems for simplification. Section 3 calculates
ing, Jiangsu Normal University, Xuzhou, 221116, PR China. Tel.: +1 216 482 6624. the kinetic equation of the wind turbine tower and gives some
E-mail address: wxl310@case.edu results. The tower natural frequency is calculated in the 4th

0141-0296/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.engstruct.2013.06.008
W.Y. Liu / Engineering Structures 56 (2013) 954–957 955

Tower coordinate system Rt(Otxtytzt). This system is fixed on the


tower intersecting surface and its origin point Ot is in the center
of joint face of cabin and tower, i.e., the tower top center. Its base
vector is [itcjtkt]T.
Cabin coordinate system Rn(Onxnynzn). This system is fixed on the
cabin and its origin point On is located on the cabin barycenter, and
zn is perpendicular to the intersecting surface of the tower top. Its
base vector is [injnkn]T.
Rotate coordinate system Rh(Ohxhyhzh). The origin of coordinate
Oh is located in the center of the blade-hub system. This system ro-
tates around yn axis in the cabin coordinate system, in the angular
velocity of X. Its base vector is [ihjhkh]T.

2. Kinetic equation of the tower

The tower kinetic equation is established in the inertial coordi-


Fig. 1. Main structure map of the wind turbine system. nate system R0(O0x0y0z0), and simplified as single degree of free-
dom (SDOF) system. This is the simplest idealized model and can
be expressed as:
section. Section 5 discusses the simple and complex situation
separately in order to analyze the random following wind vibra- ðtÞ þ C yðtÞ
My _ þ KyðtÞ ¼ PðtÞ ð1Þ
tion. Some conclusions are given in the last section.
where M is the mass matrix of the tower unit, C is the resistance
matrix, K is the stiffness matrix, y(t) is the displacement vector of
1. Establish the necessary coordinate system
tower, P(t) is the outside force.
Divided by M of the both side in Eq. (1), it can be changed into
The coordinate system is important in the structure vibration
standard form:
analysis. The suitable coordinate can simplify the analyze process
and reduce the calculation steps. Before the structure of the wind _ þ x21 yðtÞ ¼ FðtÞ
ðtÞ þ 2f1 x1 yðtÞ
y ð2Þ
turbine, it is necessary to establish some important coordinate sys- qffiffiffi
tems. According to the needs of the analysis and the structure of where x1 ¼ M K
; f1 ¼ 2pCffiffiffiffiffi ; FðtÞ ¼ PðtÞ .
KM M
the wind turbine, this paper established 4 main coordinate sys- Suppose the input force F(t) is replace by pulse signal
tems, as shown in Fig. 2. The wind turbine is simplified as a F(t)Dtd(t  s) with continuous distribution, where d(t  s) is the
R1
blade–cabin–tower system. Some other structures such as wind Dirac function and when t = s, d(t) = 1 and 1 dðtÞdt ¼ 1. Then
indicator, handrail, or other additional parts outside the cabin are the response under F(t)Dtd(t  s) is F(t)Dth(t  s). The whole re-
cut off in the analysis. sponse of the system under every pulse can be calculated as
As shown in Fig. 2, there are mainly 4 coordinate systems have
been established: X
t

Inertial coordinate system R0(O0x0y0z0). The origin of coordinate yðtÞ ¼ FðtÞDshðt  sÞds ð3Þ
s¼1
O0 is located in the center of the tower root, and the base vector
is [i0j0k0]T. When Ds ? ds,
Z 1
yðtÞ ¼ FðsÞhðt  sÞds ð4Þ
1

Generally, when t < 0, F(t) = 0, then


Z t
yðtÞ ¼ FðsÞhðt  sÞds ð5Þ
0

We can obtain the vibration function of the infinite degrees of


freedom
" # " #
@2y @2 @2y @2 @2y
mðzÞ þ C IðzÞ þ EIðzÞ ¼ pðz; tÞ ð6Þ
@t2 @t@z @z2 @z2 @z2

Suppose the displacement is divided under vibration mode as

X
1
yðz; tÞ ¼ qi ðtÞui ðzÞ ð7Þ
i¼1

Then the function of generalized coordinate qi(t) can be obtained

Pj ðtÞ
€j þ 2fj q_ j þ x2j qj ¼
q  F j ðtÞ ð8Þ
Mj
R R
Fig. 2. Coordinate system of the wind turbine kinetic equation. where Mj ¼ mðzÞu2j ðzÞdz; Pj ðtÞ ¼ pðz; tÞuj ðzÞdz.
956 W.Y. Liu / Engineering Structures 56 (2013) 954–957

natural frequency of the wind turbine tower structure can be de-


duced as
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
x K 1 3EJq
Fx ¼ ¼ ¼ ð16Þ
2p 2p 2p ðL  lÞl2 G

4. Random following wind vibration

In order to analysis conveniently, the wind turbine structure


can be simplified more, as shown in Fig. 4.
Its vibration function can be expressed as

@ 2 yðz; tÞ @yðz; tÞ
mðzÞ þ cðzÞ þ kðzÞyðz; tÞ  pðz; tÞ ¼ pðz; tÞf ðtÞ
@t 2 @t
Z t
¼ xðzÞf ðtÞds ð17Þ
0

Where, on the point z in the height direction per unit, m(z)is the
Fig. 3. Force analysis of the wind turbine tower. mass, c(z)is the damping coefficient, k(z)is the stiffness coefficient,
p(z)is the horizontal wind force, f(t)is the time function with maxi-
3. Tower natural frequency calculate mum value 1, x(z)is the wind force per unit area under displace-
ment coordinate system.Suppose the instant wind speed is V(z, t)
The force analysis of the turbine tower is shown in Fig. 3. Be- under the random height z, the average wind speed is VðzÞ, the fluc-
cause the tower is consisted of some thick steel tube, it can be sim- tuating wind speed is Vf(z, t), then there exist the relationship be-
plified as SDOF and its kinematic equation can be listed as tween these three parameters
2
d sðtÞ dsðtÞ
2
þ 2f þ K 2 sðtÞ ¼ FðtÞ ð9Þ Vðz; tÞ ¼ VðzÞ þ V f ðz; tÞ ð18Þ
dt dt
The instant wind pressure can be calculated as
where s(t) is the horizontal displacement, 2f dsðtÞ
dt
is the viscous fric-
tion force, f is the structure damping coefficient, K2s(t) is the elastic 1
force, K is the structure elastic coefficient, F(t) is the wind force. xðz; tÞ ¼ qlx ðzÞV 2 ðz; tÞ ð19Þ
2
The wind force can be simplified as stationary random process
with fixed force spectrum density GF(x). After the Fourier trans- V 2 ðz; tÞ ¼ V 2 ðzÞ þ 2VðzÞV f ðz; tÞ þ V 2f ðz; tÞ ð20Þ
form, Eq. (9) can be changed into
Z 1 2 Z 1 Z 1 where V2(z, t) and V 2 ðzÞ are second order trace that can be omitted,
d sðtÞ dsðtÞ ixt
2
eixt
dt þ 2f e dt þ K 2 sðtÞeixt
dt then
1 dt 1 dt 1
Z 1 xðz; tÞ ¼ x
 ðzÞ þ xj ðz; tÞ ð21Þ
¼ FðtÞeixt dt ð10Þ
1 where x  ðzÞ ¼ 12 qlx ðzÞV 2 ðzÞ, xj ðzÞ ¼ 12 qlx ðzÞV 2f ðz; tÞ, lx(z) is the
R1 R1
Suppose 1 sðtÞe dt ¼ SS ðxÞ and ixt
FðtÞe ixt
dt ¼ GF ðxÞ, the figure coefficient.
1
above equation can be simplified as In the engineering area, we only consider the effect of fist mode
of vibration when analyzing the cantilever structure object. Actu-
2
ðixÞ SS ðxÞ þ 2fðixÞSS ðxÞ þ K 2 SS ðxÞ ¼ GF ðxÞ ð11Þ ally, wind vibration is a vibration and the equivalent wind vibra-
Then tion force is the inertia force of the mode of vibration. Therefore,

GF ðwÞ
SS ð x Þ ¼ ð12Þ
K 2  x2 þ 2ifx
Define
1
LðmÞ ¼ 2
ð13Þ
K  x þ 2ifx 2

Then Eq. (13) is the transfer function form of the kinetic equation,
its solution is the spectral density of the stationary random process
s(t), as
 2
 1 
SS ðxÞ ¼  2  G F ð xÞ
 ð14Þ
K  x2 þ 2ifx
If we do not consider the friction force in the steel tube and the air,
we can obtain
G F ð xÞ
SS ð x Þ ¼ 2
ð15Þ
ðK 2  x2 Þ
Suppose the denominator of the transfer function L(m) is 0, the va-
lue of the response spectrum SS(x) will be infinite. Therefore, the Fig. 4. Sketch map of the tower system.
W.Y. Liu / Engineering Structures 56 (2013) 954–957 957

the wind vibration force of the first mode of vibration can be calcu- Acknowledgments
lated by
pd ðzÞ  pd1 ðzÞ ¼ f1 u1 u1 ðzÞmðzÞx0 ð22Þ This research was supported by the Scientific research support
project for teachers with doctor’s degree, Jiangsu normal univer-
Under impulse wind pressure, the wind vibration coefficient can be sity, China (Grant No. 11XLR15). the National Natural Science
defined as the ratio between probability statistics of the total wind Foundation of China (Grant No. 51075347).
force ps(z) + pd(z) and the calm wind force ps(z).
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