GROUP 3 ELECTRICAL CIRCUIT (1/2)

55W94EL21

4-17
ELECTRICAL CIRCUIT (2-2) : Machine serial No. -#1362
HORN MULTI-FUNCTION SW
WORK LAMP R/DRYER AC COMP RIGHT LEVER LEFT LEVER
TRAVEL BZ

2
1

1
HORN BOOM SWING BREAKER
RAMLOCK

Pa
PARKING TRAVEL SAFETY

cs-26
cs-5

CIGAR LIGHTER
ACCEL DIAL FWD SOL SOL. SOL SOL

CN-20
REV SOL SOL

CN-25
Gr
Gr
FRONT COMBI

CL-6
B

CL-5
R

B
R
L

L
FRONT COMBI

1
2

CN-29

CN-28
SIDE SIDE NUMBER

1
2

1
2
LAMP LH LAMP RH

CN-122

2
MARKER MARKER

1
CN-123
HEAD LAMP HEAD LAMP PLATE REAR COMBI LAMP-LH REAR COMBI LAMP RH

CN-70
*

CN-71

CN-68
CN-81

CN-69
2

2
1

1
RH LH LAMP

CL-2

RL
1
2

RL
2
2

1
2
1

2
1
2

1
2

1
1
1

3
2

4 COM
B
GOr

GOr

10 COM
GND

9 COM
S
+

3 TR2

8 COM
COM
LW

B+
TR1
-

LW
CN-142
NC

YR
B

5 Lo
BU
EH

ST

R
TA
TU

L
NC

7 WA
C

BU
E

EH
ST

HO
TU
T

6 WI
3 Hi
C

TA
E

8 R
2 N
T

2 Lo
4 F

1 Hi

IT
RW
RW
BOOM SWING SOL

BOr
1 Lo
2 Hi
1 Lo

3 E

RW
C
2 Hi

Gr
A
B
CL-24
3 E

CL-15

1
2
CL-25

9
CL-21

CL-16
CL-19

5
6
CL-20

Br

12
2
1

V
B

11
B
B

B
V
CL-4

Y
CL-3

1
7
6
5
4
3

1
2
3

1
2

5 RW
1
2

6
5
4
3

1
2

2
1
2

2
(4)

1
(2) (1)

1B B
6 Gr
CN-121

12
11

12
11
10

10
B

7 GOr
Lg

9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1

4
3
2
1
CN-12
3 GW
ROr

BrW
RW

ROr
2

BrW
1

LW
RW

8 W
YW

RW

YW

RW
RW
YW

LW

9 B
YW
B

B
B

B
B

2
1
B

1
2

4
GW
B

Br
B
10
CN-97 9 7 8
79 L
1 8 3

2
3
4
5
6
80

7
1
LW 2
2 7 1
G82 B

W 8
GOr

B 9
GW

RW
3 6

Gr
Gr

Lg

Gr
6

G
L

R
74

B
BOr 5
4 5 4
77 VOr
5 4
73 BrW

CN-7
6 3

16
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
76 ROr
7 2
71 R
8 1

GOr
68 V

RW
Gr

W
HARZARD(21N4-01210)

Gr

B
B
B
9

G
Y
70 LOr
10
78 Or 10
11
56A OrW 9 7 8
12
8 3
7 2
1
6
6
5 5
4
4

CN-98 3
1 2
48A L 1
2
91A Br PARKING(21N4-01220)
3
63 LW
4 10
60 Or
5 9 7 8
60A Or
6 8 3
64 YOr 2
7 7 1
61A GOr
8 6
G81 B 6
9 5 5
4
10 4
3
2
CN-99
1
1
52E ROr RAMLOCK(21N4-01230)
2
G83 B
3
82 LW
4
83 YW
5
84 G
6
72 VW
7
85 Br
8
CN-8
V
1 HEAD LAMP RY(Hi)+ 1
RW
2 HEAD LAMP Lo RY 2
LOr
3 HEAD LAMP Lo RY+ 3
R
4 HEAD LAMP FUSE 4 CIRCUIT BREAKER
5 CLUSTER-RAMLOCK LAMP 5
VW MANUL RESET
BrW 5W
6 FWD RY 6 2
BOr 5W
7 REV RY 7 1
YW
8 HEAD LAMP Hi RY 8
ROr CN-95 60A
9 FLASHER UNIT "L" 9
VOr 5R
10 CLUSTER/NEUTRAL RY 10 2
Or 5R
11 HEAD LAMP SW 11 1
12 NC 12 CN-60 30A
13 OVERHEAT LAMP 13
R

5W
5R
14 WORK LAMP RY 14 60R 60B
Y
15 ROOM LAMP-FUSE 15

CN-5 CR-1 BATTERY

OrW
1 HORN RY 1 B
1
2 NC 2 BrW
2
3 HORN RY 3
GOr
Br
TO:STARTER
4 BREAKE RY COIL+ 4
L
BATT RY "B" TERM.
5 BREAKE RY 5
Or
6 WIPER RY 6
Gr
7 INT WIPER RY(1) 7 CN-140
R B
8 FUEL P/P FUSE 8 1
LW LW
9 INT WIPER RY(3) 9 2
YOr
10 INT WIPER RY(6) 10 QUICK COUPLER SOL
RW
11 SOL FUSE 11
RB CN-22
12 PARKING SIG. 12 OrW
V 2 M
13 PWT SW POWER 13 Gr
GR 1
14 AC FAN RY 14
BrW WASHER PUMP
15 START KEY SW-BR 15

CN-61
CN-4 B M
BOr
1 FWD RY 1 R
V
2 REV RY 2
Y FUEL PUMP
3 SAFETY SW 3
Br
4 STOP LAMP RY 4 CN-83
L GR
5 STOP LAMP RY COIL 5 2 M
GW B
6 BOOM SWING SW 6 1
R
7 STOPLAMP FUSE 7 AC CON FAN
YR
8 AC COMP 8
Gr CN-66
9 SWING RY 9 L
2
10 NC 10 B
Gr 1
11 CIGARLIGHT FUSE 11
BRAKER SOL
RW
12 ILLUMINATION 12
ROr
13 ILLUMINATION 13
OrW
14 WIPER FUSE 14 DO-1
LW 2
15 QUICK COUPLER SW 15
L 1
16 START SIG. 16
RS-2
1
2
RESISTER
CN-3
5W CN-74
1 FUSE BOX-IG 1
5R 30 8W
2 MASTER SW 2 B+
36 Gr G
2 s 3 ~
38 LW
1 L
U
P
ALTERNATOR

EARTH CN-45
65 5W
M
CN-2 64 5R
M
1 Y
1 ENG. FAILURE
2 ECM POWER IG 2
YB B+
R STARTER MOTOR
3 FUEL FEED P/P FUSE 3
Br
4 ANTI RESTART RY(-) 4 CR-23
BW 43 BW
5 ANTI RESTART RY 5 C2 1 C1
V G12 B
6 PRE-HEAT RY 6 C1
64 5R
7 PRE-HEAT LAMP 7 1
65 5W
8 ECU MAIN POWER RY(3) 8 2 2 C2

9 ECM MAIN POWER RY(-) 9 START RY

B
10 CLUSTER-SENSOR GND 10
YW
11 FUEL SENDOR 11
GW CR-24
12 CLUSTER-WATER TEMP 12 44 V
Or C2 1 C1
13 CLUSTER-AIR CLEANER 13 G13 B
V C1
14 MCU 24V 14 66 5R
YR 1
15 CLUSTER-HYD.TEMP 15 67 5W
2 2 C2

AIR-HEATER RY

CN-80
67 5W
CN-1
BW
1 MCU POWER IG 1
RW PRE-HEATER
2 CLUSTER-ALT LEVEL 2
Yor
3 AIR-HEAT RY(+) 3
4 NC 4
5 NC 5 CD-18
6 NC 6
14 G
Pa
7 COM GND 7
YB
8 CLUSTER CAN Hi 8
CLUSTER CAN Lo W ENG OIL PRESS
9 9
G
10 ALT. 10
YL RS-1
11 CLUSTER-ENG OIL PS 11 1E Br
A A
12 OVERHEAT SIG/CAN SH 12 14E GrW
B
13 NC 13
C B
14 RACK ACTUATOR RY(3) 14 RESISTER
YR
15 TACO METER SIG 15
16 RACK ACTUATOR RY(-) 16
CD-62
33 LW
CD-1
YR
C 2 CSD
B
1
CD-8
HYD OIL TEMP 27 GR
1 C
22 B
CD-30 2
B
C 2
CD-17 WATER TEMP SENDOR
GW
1 Y 28
1

km
WATER TEMP CN-194
L 29

/h
4 OrW
2 1 1 ry
CD-2 34 Or
B TACHO SENSOR 2
1 2 sol
YW 3
2 69 RW 5 avb
4
FUEL SENDOR 35 YW 4 rps
5
CD-10 22A B 6 gnd
B 6
Pa RACK ACTUATOR
Or
CN-148 G 6
CN-193
AIR CLEANER SW 25 LR stpm d
12V+ 1 1
Vi/W 32 1F Br com
CAN H 2 2
G 31 30 Gr stpm b
CAN L 3 3
B 36E 26 GW stpm c
GND 4 4
1H R com
NC 5 5
36

70
99

Vi
37

stpm a
67
68
69

NC 6 6
SERVICE TOOL EGR VALVE
0.8Gr

36
0.8W
0.8B

0.8Gr
0.8W
0.8B
2B

36A

31A

22E

14A

36F
80

76

45

6A
36

10
35
34
33
32

24

69
23
11

70
31

12
13
30

29
28

27

26

16

25
3E

3E
73

36
37
72

51

78
79

70
51
BW 57

17
3

CN-16B

7
CN-16
2

GOr
BW
YOr

3
1

4
5
6
2
2
1

4
5
6
3
0.8GrW
1.2ROr

Vi/W
1.2RW

0.8LOr

GOr
Gr
0.8YB

GW
RW
YW
Gr
L
0.8Gr

LW

LW

GR

YR
1.2W

RL

LR
0.8V

2B

2B
0.8G
1.2R

1.2R

Or

Gr

Gr
0.8B
0.8B

1.2B

0.8V
0.8V

0.8B

Br
0.8L

W
Vi
G

G
B

B
L

L
51
72
73
57
2B

YOr

B
R

R
B

YOr

2.5k
YOr

YOr

2.5k
YOr
R

CN-93
0.8Gr
R

B
R

0.8W
R
B

B
CN-51

R
CN-52

0.8B
B
3

BW

39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
48
47
46
45
44
43
42
41
40
CN-145
CD-4

9
8
7
6
5
4
3
2
1
G
R
B

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

10
11
12
13
14
15
16
17
18
19
20
21
22
A IN WORKING BRAKE FAIL PS 23

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CD-38
CD-26
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

CD-3

CD-7
1
2
1
C

2
A
B

C
A
B
C

C
A
B

RACK POSITION SIGNAL

A
B

C
A
B
CN-126

D OUT TRAVEL SPEED Hi SOL

WATER TEMP SENDOR

ENG.SPEED CONT.SW-
A IN GOV. POTENTIO SIG

D OUT CRUISE CONTROL SOL.

DIN RAMLOCK SW AUTO
RETURN

DIN MODE SW PARKING

ACCEL POSITION SIG.

DIN TRAVEL LEVER NEUTRAL

ENG.SPEED METER(-)
SUPPLY

A IN TRAVEL PEDAL PS
M

44
43
RETURN

FUEL TEMP SENDOR

42
DIN AUTO CRUISE SELECT

DIN MODE SW TRAVEL

A IN WORKING BRAKE PS

RETURN

RETURN
SUPPLY
D OUT RAMLOCK SOL.

A IN PARKING BRAKE PS

SUPPLY

RETURN
SUPPLY
3
4
1
2

DIN RAMLOCK SW ON

A IN BOOM SWING PS

SUPPLY

RACK ACTUATOR(-)
D OUT GOV. MOTOR+
CAN Lo

DIN MODE SW WORK

ENG.SPEED SW2(-)

ENG.SPEED SW1(-)
D OUT GOV. MOTOR-

RESERVE ANALOG
CAN Hi

MAIN POWER RY(-)

SPEED SENSOR(+)
A IN ACCEL DIAL SIG
12V POWER SUPPLY

PRE-HEAT LAMP(-)
DIN RAMLOCK SW OFF

AIR HEATER RY(+)

SPEED SENSOR(-)

OVER HEAT LAMP

INTAKE AIR TEMP
5V POWER SUPPLY
DIN TRAVEL PS SW

ENG.STOP SW(+)

FAILURE LAMP(-)

REV.DROOP SW-
DO-1

LOAD MONITOR-
A IN WORKING PS
sig

D OUT TRAVEL BZ

FUEL
PROGRAM DUMP

sig

START SIGNAL
RACK AC RY(-)
sig

sig

ENG.OIL PRESS
sig

DROOP SW(+)
RS232
A IN TACHO SIG

SENSOR GND
FEED P/P
DIN TRAVEL Lo

SENSOR 12V

EGR STPM C

EGR STPM D
EGR STPM B
POWER IG 12V

EGR STPM A
CRUISE EPPR-
DIN TRAVEL Hi

SPARE EPPR+

START RY(-)
STOP LAMP
D OUT SPARE

D OUT SPARE
SPARE EPPR-
D OUT SPARE

SPARE EPPR-

SENSOR 5V
CONN.

POWER 12V

EGR TEMP
WORKING
SIGNAL GND

WORKING
D OUT SPARE

PARKING
D OUT SPARE

IG POWER
SPARE EPPR-

Rmax1 SW
WORKING

CSD COIL
RCV EPPR+

A IN SPARE

A IN SPARE
DIN SPARE

RCV EPPR-
RS232 RX1
RS232 RX2

ALT LEVEL

BRAKE
RS232 TX1
RS232 TX2

BRAKE BRAKE FAIL

A IN SPARE

PRESS(A)
COM GND
RS485 RX

CAN(1) Lo
CAN(2) Lo
RS485 TX

BATT 12V

BATT 12V
CAN(1) Hi
CAN(2) Hi

MAIN GND
MAIN GND

RECAN
GND P

CAN L
CAN H
GND

RXD
TXD
NC
NC

NC
NC

ECU
GOVENOR DC MOTOR CONTROLLER
55W94EL04

4-18
ELECTRICAL CIRCUIT (2-2) : Machine serial No. #1363-
HORN
WORK LAMP R/DRYER AC COMP MULTI-FUNCTION SW
BOOM SWING TRAVEL BZ

2
HORN

2
1
BREAKER

1
RAMLOCK PARKING TRAVEL SAFETY

CIGAR LIGHTER

Pa
ACCEL DIAL RIGHT LEVER

cs-5
LEFT LEVER

cs-26
FWD SOL REV.SOL SOL SOL SOL

CN-25
SOL.

CN-20
Gr
FRONT COMBI

Gr
FRONT COMBI

CN-28
CL-6
GND
B

CL-5
R

B
R
L

CN-29
1

1
2

2
SIDE SIDE

SIG
NUMBER LAMP LH

1
2

1
2
B+
REAR COMBI LAMPLH LAMP RH
MARKER MARKER PLATE

CN-122
REAR COMBI LAMP RH

2
1
CN-123
HEAD LAMP HEAD LAMP

CN-70
CN-81

CN-71

CN-68
CN-69
2

2
1

1
RH LH LAMP

C
A
B

RL
CL-2

RL
2
2

1
2
1

2
1
2

1
2

1
1
1

3
2

B
GOr

GOr
*

S
+
CN-142

LW
-

LW
NC

YR
B

B
BU
EH

ST
TA
TU

NC
C

BU
EH
E
T

ST
TU
C

TA
E
T
BOOM SWING SOL.

4 COM
RW
RW
CL-25
CL-15

10 COM
BOr
1 Lo

GND

9 COM
2 Hi

CL-24
1 Lo

3 E

RW
C
2 Hi

Gr
A
B
3 E

3 TR2
CL-16

8 COM
COM
2
CL-19

CL-21

B+
TR1
G
CL-20

Br
2
CL-4

V
B

5 Lo
B

R
B
V

7 WA
CL-3

HO
6
5
4
3

1
2

6 WI
3

1
2

3 Hi
8 R
2 N
5 RW
1

2 Lo
2

4 F
3

6
5
4
3

1
2

1 Hi
1
2

IT
2
1
1B B
CN-121

6 Gr
CN-121

9
5
6

12
11
1
7
B

7 GOr
Lg

G
(2) (1) (4)

3 GW
ROr

BrW
RW

ROr
2
1

BrW
1

LW

YW
RW

8 W
YW

RW

RW
RW
YW

LW

CN-12
9 B
YW
B

B
B

B
B

2
1
B

12
11

12
11
10

10
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1

4
3
2
1
1
2

4
GW

GW
B

Br
B
10
CN-97 9 7

2
3
4
5
8

6
7
1
L
1 8 3

W 8
GOr

B 9
GW

RW
LW 2

Gr
Gr

Lg

Gr
2

R
7

G
L

R
B

B
1
B
3 6
BOr 6
4 5 5
4

CN-7
VOr

16
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
5 4
BrW
6 3
ROr

GOr
7 2

RW
Gr

W
B
B
B
R

G
Y
8 1
V
9
LOr HARZARD(21N4-01210)
10
Or
11
OrW
12
P-W-T SWITCH
VO
T
W
P
CN-98
B
1
L
2
Br
3
LW
4
Or
5
Or
6
YOr V+
7
GOr
8
9
RW
10
30
87a 87 85
86
CN-99 87 W
RB
1 85
ROr 30 86
2 87a
B
3 RL1 RY
LW
4 30
YW 87a 87 85
5 86
G
B
6 87 T
CN-8 7 85
V 30 86
1 HEAD LAMP RY(Hi)+ 1 8 87a
RW
2 HEAD LAMP Lo RY 2 RL2 RY
LOr
3 HEAD LAMP Lo RY+ 3
R
4 HEAD LAMP FUSE 4
CLUSTER-RAMLOCK LAMP
VW FUSIBLE LINK
5 5
BrW
6 FWD RY - 6 5W
2
BOr
7 REV RY- 7 5W 1
YW
8 HEAD LAMP Hi RY 8
ROr CN-95
9 FLASHER UNIT"L" 9
VOr
10 CLUSTER/NEUTRAL RY 10 5R
2
Or
11 HEAD LAMP SW 11 5R 1
12 SOUND LEVEL SW 12
CN-60
13 M MODE 13
R

5W
5R
14 WORK LAMP RY 14 60R 60B
Y
15 ROOM LAMP-FUSE 15

CN-5 CR-1
OrW BATTERY
1 HORN RY- 1 B
1
2 NC 2 BrW
GOr 2
3 HORN RY 3
4 BREAKE RY- 4
Br TO:STARTER
BATT RY
5 BREAKE RY 5
L "B" TERM.
Or
6 WIPER RY- 6
Gr
7 INT WIPER RY(1) 7 CN-140
R B
8 FUEL P/P FUSE 8 1
LW LW
9 INT WIPER RY(3) 9 2
YOr
10 INT WIPER RY(6) 10
RW QUICK COUPLER SOL
11 SOL FUSE 11
RB CN-22
12 PARKING RY(+) 12 OrW
V 2 M
13 PWT SW POWER 13 Gr
GR 1
14 AC FAN RY 14
BrW
15 START KEY SW-BR 15 WASHER P/P
CN-61
CN-4 B
BOr M
1 FWD RY 1 R
V
2 REV RY 2
Y
3 SAFETY SW 3 FUEL PUMP
Br
4 STOP LAMP RY 4 CN-83
L GR
5 STOP LAMP RY COIL 5 2
GW B
6 BOOM SWING SW 6 1
M
R
7 STOPLAMP FUSE 7
YR AC CON FAN
8 AC COMP 8
CN-66
9 NC 9 L
G 2
10 PARKING RY 10 B
Gr 1
11 CIGARLIGHT FUSE 11
RW BRAKER SOL
12 ILLUMINATION 12
ROr
13 ILLUMINATION 13
OrW
14 WIPER FUSE 14
LW
15 QUICK COUPLER SW 15
L
DO-1 RS-2
16 START SIG. 16
GW 41 42A Br
1 2
Br 42 2A LW 3W/100\U+2126
2 1

RESISTER
CN-3
5W CN-74
1 FUSE BOX-IG 1 64A 5R
2 MASTER SW 2
5R B+
U
~
42 Br ALT.
2 S 3
2 LW G
1 L

CN-45
65 5W
M
EARTH
CN-2
M
64 5R STARTER
Y
1 ENG. FAILURE 1 MOTOR
2 ECM POWER IG 2
YB B+
R
3 FUEL FEED P/P FUSE 3
Br
4 ANTI RESTART RY(-) 4 CR-23
BW 43 BW
5 ANTI RESTART RY 5 C2 1 C1
V G12 B
6 PRE-HEAT RY 6 C1
64 5R
7 PRE-HEAT LAMP 7 1
65 5W
8 ECU MAIN POWER RY(3) 8 2 2 C2

9 ECM MAIN POWER RY(-) 9 START RY

B
10 CLUSTER-SENSOR GND 10
YW
11 FUEL SENDOR 11
GW CR-24
12 CLUSTER-WATER TEMP 12 44 V
Or C2 1 C1
13 CLUSTER-AIR CLEANER 13 G13 B
V C1
14 MCU 24V 14 66 5R
YR 1
15 CLUSTER-HYD.TEMP 15 67 5W
2 2 C2

AIR-HEATER RY

CN-80
67 5W
CN-1
BW
1 MCU POWER IG 1
RW
2 CLUSTER-ALT LEVEL 2 Pre-heater
3 AIR-HEAT RY(+) 3
Yor
4 RAMLOVK SW_OFF 4
L
5 RAMLOCK SW_ON 5
YW CD-18
6 RAMLOCK SW_AUTO 6
B 14 G Pa
7 COM_GND 7
YB
8 RS458_RX 8
W
9 RS458_TX 9 ENG OIL PRESS
G
10 ALT. 10 RS-1
YL 1E
11 CLUSTER-ENG OIL PS 11 Br
A A
12 OVERHEAT SIG/CAN SH 12 14E GrW
B
13 NC 13
C
B B
14 RACK ACTUATOR RY(3) 14
W RESISTER
15 TACO METER SIG 15
16 RACK ACTUATOR RY(-) 16
CD-62
33 LW
CD-1
YR
C 2
B CSD
1 CD-8
HYD OIL TEMP 27 GR
1 C
22 B
CD-30 2
B
C 2 WATER TEMP SENDOR
GW CD-17
1 Y 28
1

km
CN-194
WATER TEMP L

/h
29 4 OrW
2 1 1 ry
CD-2 34 Or
B TACHO SENSOR 2
1 2 sol
YW 3
2 69 RW 5 avb
4
FUEL SENDOR 35 YW 4 rps
5
CD-10 22A B 6 gnd
B 6
Pa RACK ACTUATOR
Or
CN-148 CN-193
G 6 25 LR
AIR CLEANER SW 12V+ 1 1 stpm d
Vi/W 32 1F Br com
CAN_H 2 2
G 31 30 Gr stpm b
CAN_L 3 3
B 36E 26 GW stpm c
GND 4 4
1H R com
NC 5 5
36

70
99

Vi
37

stpm a
67
68
69

NC 6 6
SERVICE TOOL EGR VALVE
0.8Gr

36
0.8W
0.8B

0.8Gr
0.8W
0.8B
2B

36A

31A

22E

14A

36F
80

76

45

6A
36

10
35
34
33
32

24

69
23
11

70
31

12
13
30

29
28

27

15
26

16

25
3E

3E
73

36
37
72

51

78
79

36

73

70
51
71
BW 57

17
3

7
2

CN-16

CN-16B
GOr
BW
YOr

3
1

4
5
6
2
Yor
LW

2
1

4
5
6
3
0.8GrW
1.2ROr

Vi/W
1.2RW

0.8LOr
0.8YW
YW

GOr
Gr
G

B
0.8YB

GW
RW
YW
Gr
L
0.8Gr

0.8Gr

LW

LW

GR

YR
1.2W

RL

LR
0.8V

2B

2B

YL
0.8G
1.2R

1.2R

0.8R

Or

Gr

Gr
0.8B
0.8B

1.2B

0.8V
0.8V

0.8B

Br
0.8L

0.8L

W
Vi
G

G
B

B
L

L
51
72
73
57
2B

YOr

B
R

R
B

YOr
YOr

YOr

YOr
R

YOr

0.8Gr
R

B
R

0.8W
R
B

0.8B
B

B
3

CN-93
BW

39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
48
47
46
45
44
43
42
41
40

9
8
7
6
5
4
3
2
1
CN-52

CN-51
G
R
B

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

10
A_IN GOV. POTENTIO SIG 11
12
13
14
15
D_OUT TRAVEL SPEED Hi SOL 16

17
18
19
20
21
22
A_IN WORKING BRAKE FAIL PS 23

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CN-145

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
1
CD-4

2
2
C

1
A
B

CD-26

CD-38

CD-7

CD-73
C

CD-3
A
B
C

C
A
B

RACK POSITION SIGNAL

A
B

C
A
B

C
A
B

WATER TEMP SENDOR

DIN RAMLOCK SW_AUTO

ENG.SPEED CONT.SW-
CN-126

DIN MODE SW_PARKING

DIN TRAVEL LEVER NEUTRAL
RETURN

ACCEL POSITION SIG.

ENG.SPEED METER(-)
A_IN TRAVEL PEDAL PS
SUPPLY

DIN MODE SW_TRAVEL

A_IN WORKING BRAKE PS

44
43
D_OUT RAMLOCK SOL.

RETURN

FUEL TEMP SENDOR

A_IN PARKING BRAKE PS
M

42
RETURN

RETURN
SUPPLY
DIN RAMLOCK SW_ON

A_IN BOOM SWING PS

SUPPLY

RETURN
D_OUT GOV. MOTOR+

SUPPLY
3
4
1
2

RETURN
DIN MODE SW_WORK

SUPPLY

RACK ACTUATOR(-)
D_OUT GOV. MOTOR-

SUPPLY
A_IN ACCEL DIAL SIG
DIN RAMLOCK SW_OFF

ENG.SPEED SW2(-)

ENG.SPEED SW1(-)
RESERVE ANALOG

MAIN POWER RY(-)

SPEED SENSOR(+)
12V POWER SUPPLY

PRE-HEAT LAMP(-)
AIR HEATER RY(+)

SPEED SENSOR(-)

OVER HEAT LAMP

INTAKE AIR TEMP
5V POWER SUPPLY
DIN TRAVEL PS SW

ENG.STOP SW(+)
A_IN WORKING PS

FAILURE LAMP(-)

REV.DROOP SW-
D_OUT TRAVEL BZ

LOAD MONITOR-
sig

DO-1
PROGRAM DUMP

sig

START SIGNAL
FUEL

RACK AC RY(-)
sig

sig
A_IN TACHO SIG

ENG.OIL PRESS
sig

DROOP SW(+)
SENSOR GND
sig

EGR STPM_C

EGR STPM_D
EGR STPM_B
EGR STPM_A
DIN TRAVEL Lo

SENSOR 12V
RS232
POWER IG 12V
CRUISE EPPR-
D_OUT SPARE
DIN TRAVEL Hi

D_OUT SPARE
D_OUT SPARE

D_OUT SPARE
D_OUT SPARE
SPARE EPPR+

FEED P/P

START RY(-)
SPARE EPPR-
SPARE EPPR-

SENSOR 5V
STOP LAMP
D_OUT SPARE

Rmax1 SW-
D_OUT SPARE

POWER 12V

EGR TEMP
SIGNAL GND

IG POWER
SPARE EPPR-
A_IN SPARE

A_IN SPARE

PARKING WORKING

CSD COIL
RCV EPPR+

CONN. WORKING
RS232_RX1
RS232_RX2
RS232_TX1
RS232_TX2

DIN SPARE

RCV EPPR-

WORKING
A_IN SPARE

FWD PS
ALT LEVEL
COM_GND
RS485_RX

CAN(1)_Lo
CAN(2)_Lo
RS485_TX

BATT_12V

BATT_12V

BRAKE
CAN(1)_Hi
CAN(2)_Hi

BRAKE BRAKE FAIL

MAIN GND
MAIN GND

RECAN
GND_P
PRESS(A)

CAN_L
CAN_H
GND

RXD
TXD
NC
NC

NC
NC

ECU
MCU
55W94EL22

4-18-1
4-19
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible link (CN-60) I/conn [CN-3 (2)] Master switch [CS-74]
Fuse box [No.2] Cluster [CN-56 (2)]
I/conn [CN-2 (14)] DC motor controller [CN-51 (10)]
DC motor controller [CN-51 (20)]
Fuse box [No.3] 12V socket [CN-139 (2)]
I/conn [CN-6 (3)] Room lamp [CL-1 (2)]
Radio & CD / MP3 player [CN-27 (8)]
I/conn [CN-48 (3)] Hour meter [CN-48 (1)]
Fuse box [No.4] Aircon & heater controller [CN-7 (5)]
※ I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (battery)
OFF OFF ② - GND (relay) 10~12.5V
③ - GND (fusible link)
※ GND : Ground

4-19
POWER CIRCUIT

5R R

5W Gr
Or

CR-75

18
19
15
10

17

20
14

16
13
12
11
87a
1

8
5
6

9
2
3
4

7
30 86
85

20A
30A
20A
20A
30A
10A
10A
10A
20A

20A
20A
20A
20A
10A

20A
20A
20A
10A
10A
40A
G 87
86

TRAVEL, SAFETY SOL

FUEL FILER P/P, BEACON LAMP

PRE-HEAT, FUEL FEEDING

ILL
ILL
WIPER MOTOR
AC & HEATER
AC FAN
HEAD LAMP
WORK LAMP
HORN, CIGAR LIGHTER

SOLENOID
CASETTE, ECM
START KEY, ROOM LAMP

ALT, START
CLUSTER, MCU

AIR-CON, HEATER
TURN LAMP
CASETTE, SW PANEL
CLUSTER, MCU
87a 87 85
30
ILLUMINATION RY
FUSE BOX

CR-45
87a

CN-36
30 86
85
87
86
GW 87a 87 85
30
BW
Lg
V
Y

ECU IG POWER RY

GW
CR-68
1
GW 6 3 1
2
3
4
6 2 4

CN-3 ECU MAIN POWER RY

5W 5W
1
5R 5R
2
5R

5R

CN-95
CS-74A

5W
2
60A
1
2

5W
1

CIRCUIT BREAKER
MANUAL RESET
CN-60
5R
2
5R 30A
CN-7 1
MASTER SW 1
2
3
1 2 1 4
2
R 2R
5
R

3 2
3 6 60R 60B
3 4 4 7
CR-1
RELAY (HI) 8
BATTERY
1 2 1
R
2
BATT RY
3
3 4 4
1
RELAY (M2)

RW CN-6
BATTERY(+) 3 1 CL-1
RW
BATTERY(+) 4 2 1
Y R
AC & HEATER CONTROLLER 3 2
4 ROOM LAMP

CN-139
R

R
2
CN-2

10
11
12
13
14
15

1
3

6
7
8
9
1

4
5
2

12V SOCKET
V

CN-48 CN-48
1 3 S
h
0.8V

0.8V

2 2 E
V
0.8Y

3 1 B+
CN-51

HOUR METER
11
12
13
14
15
16
17
18
19
20
10

Or

V
D OUT TRAVEL SPEED Hi SOL
A IN GOV.POTENTIO SIG

A IN TRAVEL PEDAL PS

8
CS-2
D OUT GOV. MOTOR

5
4

1
6

2
3
5V POWER SUPPLY

A IN WORKING PS

POWER BATT. 12V

D OUT SPARE

B
SPARE EPPR

0, I
1

BACK UP B+
RCV EPPR
BATT. 12V

BATT. 12V

CN-27
CN-56

I 0 H
4
3
2
6
5

C ST ACC BR H

GOVENOR DC MOTOR CONTROLLER START SW CLUSTER MP3 &RADIO

PLAYER

55W94EL05

4-20
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery (+) terminal Battery relay[CR-1] Fusible link [CN-60]
I/conn [CN-3 (2)] Master switch [CS-74] Fuse box No.1 Start key [CS-2 (1)]

※ Start switch : ON
Start switch ON [CS-2 (2)] I/conn [CN-5 (15)]
Battery relay [CR-1] : Battery relay operating (all power is supplied with the electric component)
Start switch ON [CS-2 (3)] Fuse box (all power is supplied with electric component)

※ Start switch : START

Start switch START [CS-2 (5)] Anti-restart relay [CR-5 (86) → (87)] I/conn [CN-2 (5)]
Start relay [CR-23 (2) → (2)] Start motor operating

2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (battery)
② - GND (battery)
③ - GND (fusible link)
Operating Start ④ - GND (starter B+) 10~12.5V
⑤ - GND (starter M)
⑥ - GND (start relay)
⑦ - GND (battery relay M8)
※ GND : Ground

4-21
 STARTING CIRCUIT

60B

BATTERY
PRE-HEATER
1

AIR-HEATER RY
C2
C1

CN-80
3

C2
C1
START SW

STARER
2
1
ECU IG POWER RY ST C

60R
BR ACC

START RY
H

CR-24
5
6
2
3
4

2
1
H0 I

87 87a

C1
C2

2
1

CN-45
30
7

5W

CR-23
B+

C1
C2
1
2
86

85
0, I

5W
5R
1

V
B
B

BATT RY
CR-45
5
87a

CS-2
87
86
30
85

BW
3
2

6
1

4
5

5W

5W
5R
60R
5R
4

8W

B
BrW

CR-1
Or
V

L
BW

2
1
BrW
B
2
CN-5
13 6
14
BrW BrW
CR-38 15
87a
86 30
85
87
86
85 87 87a
30
NEUTRAL RY CN-2
1
CR-5
87a 2
86 30 LY
85 3
BW GW BW
87 4
RW BW BW
86 5
GW V V
85 87 87a 6
30
ANTI-RESTART RY 7
8
9

LW
CR-36
87a 10
86 30
85 11

CN-93
V
87 12

20
86 13
85 87 87a R
30 14
PRE-HEAT RY 15

CN-3

START RY (-)
5W 5W
1
5R 5R
2
CN-36
10A ILL
20 ECU
10A ILL
19
20A PRE-HEAT, FUEL FEEDING R
18 CS-74A
20A TRAVEL, SAFETY SOL
17 2
20A AL
ST
,R
A GW
16 1
5W

20A SOLENOID
15
10A WIPER MOTOR
14
20A FUEL FILER P/P, BEACON LAMP
MASTER SW
13
20A HORN, CIGAR LIGHTER
12
20A WORK LAMP
11
20A HEAD LAMP
10 CN-60
20A AC FAN 5R
9 2
20A 30A 5R
AC & HEATER 1
8
Or

10A CLUSTER, MCU CIRCUIT BREAKER

7
10A CASETTE, SW PANEL MANUAL RESET
6 CN-95
R 10A TURN LAMP 5W
2
5 60A 5W
30A AIR-CON, HEATER 1
4
10A CASETTE, ECM
5R

3
20A CLUSTER, MCU
2
30A START KEY, ROOM LAMP V
1

FUSE BOX CN-1

1
RW RW
2
3
4
5
6
7
8

G 9
G
10
11
12
13
14
15
16
DO-1
1
CN-48

2
3
1
2

CN-74
8W
RW

B+
G
1.25B

LW
~3 S 1
Gr
W

I 2
CN-56

CN-51

U
1
1
2
3
4
5
6
7
8
9

12
13
14

18
19
20
11

15
16
17
10

P
ALTERNATOR
HYD OIL TEMP SENDOR
CN-48

WATER TEMP SENDOR

3
2
1

FUEL LEVEL SENDOR

S E B+ RS-2
ANTI-RESTART RY

POWER BATT. 12V

1
PRE-HEATER RY.
TRAVEL SOL RY.

3W/100\
NC(OVER HEAT)
HIGH BEAM SIG.
h

ALT.LEVEL SIG.

U+2126
POWER IG 12V

RAMLOCK SIG
ILLUMINATION
NEUTRAL SIG.

2
PARKING SIG
TRAVEL SIG.
TACHO SIG.

ALT LEVEL

HOUR METER RESISTOR

GND
GND
GND

CLUSTER GOVENOR DC MOTOR

CONTROLLER
55W94EL06

4-22
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the Battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Alternator "L" terminal I/conn [CN-1 (2)] Cluster [CN-56 (3)] Cluster warning lamp
DC motor controller [CN-51 (1)]

(2) Charging flow

Alternator "B+" terminal Battery relay Battery (+) terminal

2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (battery voltage)
② - GND (battery relay)
ON ON ③ - GND (alternator B+ terminal) 10~12.5V
④ - GND (alternator L terminal)
⑤ - GND (cluster)
※ GND : Ground

4-23
 CHARGING CIRCUIT

60B

BATTERY
PRE-HEATER
1

AIR-HEATER RY

CN-80
C2
C1
2

STARER

C2
C1
START SW

2
1
ECU IG POWER RY ST C

60R
H BR ACC

START RY
CR-24
5
6
2
3
4

2
1
H0 I

87 87a

C1
C2

2
1

CN-45
30

5W

CR-23
B+

C1
C2
1
2
86

85
0, I

5W
5R
1

V
B
B

BATT RY
CR-45
87a

CS-2
87
86
30
85

BW
3
2

6
1

4
5

5W

5W
5R
60R
5R
8W

B
BrW
Or

CR-1
V

L
BW

2
1
BrW
B
2
CN-5
13
14
BrW BrW
CR-38 15
87a
86 30
85
87
86
85 87 87a
30
NEUTRAL RY CN-2
1
CR-5
87a 2
86 30 LY
85 3
BW GW BW
87 4
RW BW BW
86 5
GW V V
85 87 87a 6
30
ANTI-RESTART RY 7
8
9

LW
CR-36
87a 10
86 30
85 11

CN-93
V
87 12

20
86 13
85 87 87a R
30 14
PRE-HEAT RY 15

CN-3

START RY (-)
5W 5W
1
5R 5R
2
CN-36
10A ILL
20 ECU
10A ILL
19
20A PRE-HEAT, FUEL FEEDING R
18 CS-74A
20A TRAVEL, SAFETY SOL
17 2
20A AL
ST
,R
A GW
16 1
5W

20A SOLENOID
15
10A WIPER MOTOR
14
20A MASTER SW
FUEL FILER P/P, BEACON LAMP
13
20A HORN, CIGAR LIGHTER
12
20A WORK LAMP
11
20A HEAD LAMP
10 CN-60
20A AC FAN 5R
9 2
20A 30A 5R
AC & HEATER 1
8
Or

10A CLUSTER, MCU

7 CIRCUIT BREAKER
10A CASETTE, SW PANEL MANUAL RESET
6 CN-95
R 10A TURN LAMP 5W
2
5 60A 5W
30A AIR-CON, HEATER 1
4
10A CASETTE, ECM
5R

3
20A CLUSTER, MCU
2
30A START KEY, ROOM LAMP V
1

FUSE BOX CN-1

1
RW RW
2
3
4
5
6
7
8
9
G G
10
11
12
13
14 DO-1
15 1
16 2

3
CN-48

CN-74
1
2

8W
B+
G LW
1.25B

~3 S 1
RW

Gr
I 2
U
P
W

CN-56

CN-51

ALTERNATOR
1
1
2
3
4
5
6
7
8
9

12
13
14

18
19
20
11

15
16
17
10

4
HYD OIL TEMP SENDOR
CN-48
3
2
1

WATER TEMP SENDOR

FUEL LEVEL SENDOR

S E
B+ RS-2
ANTI-RESTART RY

POWER BATT. 12V

PRE-HEATER RY.
TRAVEL SOL RY.
NC(OVER HEAT)
HIGH BEAM SIG.
h

ALT.LEVEL SIG.

1
POWER IG 12V

RAMLOCK SIG
ILLUMINATION
NEUTRAL SIG.

PARKING SIG
TRAVEL SIG.
TACHO SIG.

2
ALT LEVEL

HOUR METER
RESISTOR
GND
GND
GND

CLUSTER GOVENOR DC MOTOR

CONTROLLER
55W94EL07

4-24
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.10) Head lamp relay [CR-13 (30)→ (86)] I/conn [CN-8 (3)]
I/conn [CN-97 (10)] Multifunction switch left lever
Head lamp power relay [CR-78 (30)→ (85)] Switch panel [CN-116 (3)]
Fuse box (No.11) Work lamp relay [CR-3 (30)→ (85)] Switch panel [CN-116 (2)]
(1) Main
ain light switch ON : 1st step
Head light switch ON [CN-116 (3)] Head lamp power relay [CR-78 (85)→ (87)]
I/conn [CN-8 (11)] I/conn [CN-97 (11)] Multifunction sw left lever (4)→ (5)
I/conn [CN-97 (10)] I/conn [CN-8 (3)] Head light low relay [CR-13 (86),(87)]
I/conn [CN-8 (2)] Head light ON [CL-3 (1), CL-4 (1)] : Head light ON
(2) Main light switch ON : 2nd step
Head light switch [CN-116 (3)] Head lamp power relay [CR-78 (85)→ (87)]
I/conn [CN-8 (11)] I/conn [CN-97 (11)] Multifunction sw left lever (4) → (3)
I/conn [CN-97 (9)] I/conn [CN-8 (1)]
Head light high relay [CR-14 (86)→ (87)] I/conn [CN-8 (8)]
Cluster [CN-56 (1)]
Head light ON [CL-3 (2), CL-4 (2)] : Head light high beam ON
(3) Work lamp switch ON :
Work lamp switch ON [CS-116 (2)] Work lamp relay [CR-3 (85) → (87)] I/conn [CN-8 (14)]
I/conn [CN-12 (2)] Work lamp ON [CL-5 (2), CL-6 (2)] : Work lamp ON
2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (fuse box)
② - GND (switch power input)
STOP ON 10~12.5V
③ - GND (switch power output)
④ - GND (head light)
⑤ - GND (fuse box)
⑥ - GND (switch power input)
STOP ON 10~12.5V
⑦- GND (switch power output)
⑧ - GND (work light)
※ GND : Ground

4-25
 HEAD AND WORK LAMP CIRCUIT
Gr

FUSE BOX

18

19
15
10

17

20
14

16
13
12
11
1

8
5
6

9
2

7
3
4

20A
30A
20A
40A
30A
10A
10A
10A
20A

20A
20A
20A

20A
10A

20A
20A
20A
10A

10A
40A

FUEL FILER P/P, BEACON LAMP

PRE-HEAT, FUEL FEEDING

ILL
ILL
TRAVEL, SAFETY SOL
WIPER MOTOR
AC & HEATER
AC FAN
HEAD LAMP
WORK LAMP
HORN, CIGAR LIGHTER

ALT, START
SOLENOID
START KEY, ROOM LAMP

CLUSTER, MCU
CASETTE, ECM
AIR-CON, HEATER
TURN LAMP
CASETTE, SW PANEL
CLUSTER, MCU

CN-36
YOr
R
1 5 B
CR-13
87a
30 86
85
RW
87
LOr
86
R 87a 87 85
30

HEAD LAMP LO RY
CR-14
87a
B 30 86
CN-56 85
YW YW
HIGH BEAM SIG. 1 87
V
NEUTRAL SIG. 2 86
R 87a 87 85
ALT.LEVEL SIG. 30
3
NC(OVER HEAT) 4 HEAD LAMP HI RY
TACHO SIG.
ANTI-RESTART RY
5 2
6 CR-78
PRE-HEATER RY. 87a
7 Gr 30 86
85
TRAVEL SOL RY. 8 Br
87
POWER BATT. 12V 9 BW
86
POWER IG 12V 10 2BW 87a 87 85
30
TRAVEL SIG. 11
HEAD LAMP POWER RY
ILLUMINATION 12
RAMLOCK SIG 13 6 CR-3
87a
PARKING SIG 14 B 30 86
85
FUEL LEVEL SENDOR 15 Br
87
HYD OIL TEMP SENDOR 16 R
86
WATER TEMP SENDOR 17 YOr 87a 87 85
30
GND 18
WORK LAMP RY
GND 19
GND 20 CR-75
87a
CLUSTER B 30 86
85
G 87
BrW
86
BrW 87a 87 85
30

ILLUMINATION RY
RW
LOr

YW

Or

Br
R
V

CN-116
12 NC
CN-8

B
10

11

12

14

15
13
2

9
1

4
3

11 GND
10 POWER IG 12V
RW
LOr

YW

9
Or

BREAKER
R

R
V

4 8 TRAVEL ALARM
7 CABIN LIGHT OUT

3 6 BEACON LAMP

CL-3 5 NC
RW
Lo 1 4 NC
YW Gr
Hi 2 3 HEAD LAMP
B V
E 3 2 WORK LIGHT OUT
ROr
1 ILLUMINATION
HEAD LAMP
SWITCH PANEL
CL-4 7
LOr
Or

RW
R
V

Lo 1
YW
CN-97

Hi 2 CN-12 CL-5
10
11
12

B B
2

6
7
8
9
1

4
3

E 3 B
1 1
Br RL
2 2

WORK LAMP
CL-6
B
8 RL
1
2
12
11

12
11
10

10
9
8
7
6
5
4
3
2
1

4
3
2
1
9
8
7
6
5
4
3
2
1

(2) (1) (4)

IT

HO
Lo 2
WI 6
4

1
5

COM
11

COM 10

B+ 12
9

COM 8
Hi 3

WA 7
TR1 7

9
TR2 3

5
6
2
8

4
GND 1

COM

Hi
COM

R
N

L
F

Lo
R

RIGHT LEVER LEFT LEVER

MULTI-FUNCTION SW
55W94EL08

4-26
5. BEACON LAMP
LAMP AND CAB LAMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.13) Beacon lamp relay [CR-85 (30) → (85)] Switch panel [CN-116 (6)]
Fuse box (No.11) Cab lamp relay [CR-9 (30) → (85)] Switch panel [CN-116 (7)]
(1) Beacon
Beacon lamp switch ON
Switch panel [CN-116 (6)] Beacon lamp relay [CR-85 (85)→ (87)] I/conn [CN-6 (1)]
Beacon lamp [CL-7]
(2) Cab lamp switch ON
Switch panel [CN-116 (7)] Cab lamp relay [CR-9 (85)→ (87)] I/conn [CN-6 (4)]
Cab lamp [CL-9 (2)]

2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (fuse box)
② - GND (switch power input)
STOP ON 10~12.5V
③ - GND (switch power output)
④ - GND (beacon & cab lamp)
※ GND : Ground

4-27
 55W94EL09
BEACON LAMP RY

CABIN LAMP RY
85
85

86
86

SWITCH PANEL
WORK LIGHT OUT
CABIN LIGHT OUT
87a 87
87a 87

30
30

TRAVEL ALARM

BEACON LAMP

ILLUMINATION
POWER IG 12V
CR-85

87a
87a

HEAD LAMP
CR-9

87
86
87
86

30
30

85
85

BREAKER
GND

NC
NC

NC
CN-116
CN-36

WOr

12
11
10
WOr
RW
BrW

6
5
4
7

3
2
1
9
8
BW

Or
G
B

10A ILL

3
20
10A ILL
19
20A PRE-HEAT, FUEL FEEDING

Or
Br
18
20A TRAVEL, SAFETY SOL

2
17
1

20A ALT, START

16
20A SOLENOID
15
10A WIPER MOTOR
14
20A FUEL FILER P/P, BEACON LAMP
13 R
20A HORN, CIGAR LIGHTER
12
20A WORK LAMP
11

4-28
YOr
20A HEAD LAMP
10
40A AC FAN
9
20A AC & HEATER
8
BEACON LAMP AND CAB LAMP CIRCUIT

1
10A CLUSTER, MCU
7
10A CASETTE, SW PANEL
6
10A TURN LAMP
5
30A AIR-CON, HEATER
4

RW
Or
40A CASETTE, ECM
3
20A CLUSTER, MCU
2

CN-6

2
1

3
4
30A START KEYROOM LAMP
1

RW
FUSE BOX

RW
B
BEACON LAMP
Or
B

CABIN LAMP
CL-3
CL-7

2
1
M
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.14) Wiper motor [CN-21 (3)]
Int wiper relay [CR-6 (4)]
Wiper relay [CR-4 (86)]
Wiper relay [CR-4 (87)]
I/conn [CN-4 (11)] Washer pump [CN-22 (21)]
(2) Wipe switch ON : 1st step (intermittent)
Multifunction switch left lever (2) I/conn [CN-98 (7)] I/conn [CN-5 (10)]
Int wiper relay [CR-6 (6)] : Wiper motor intermittently operating Int wiper relay [CR-6 (6)→ (3)]
I/conn [CN-5 (9)] I/conn [CN-98 (4)] Multifunction switch left lever (6) → (2)
I/conn [CN98 (6)] I/conn [CN-5 (6)] Wiper relay [CR-4 (85)] : Wiper relay operating
Wiper relay [CR-4 (87) → (30)] Wiper motor [CN-21 (4)] : Wiper motor operating
(3) Wiper switch ON : 2nd or 3rd step
Multifunction switch left lever (2) I/conn [CN-98 (5)] I/conn [CN-5 (6)]
Wiper relay [CR-4 (85)] : Wiper relay operating Wiper relay [CR-4 (87) → (30)]
Wiper motor operating [CN-21(1)] : Wiper motor operating
(4) Auto parking (when switch OFF)
Wiper switch OFF Wiper relay OFF
Int wiper relay OFF
Wiper motor [CN-21 (3) → (1)] Wiper relay [CR4 (87a) → (30)]
Wiper motor [CN-21 (4)] : Wiper motor parking position
(5) Washer switch ON
Multifunction sw left lever (7) I/conn [CN-98 (8)] Washer pump [CN-22 (1)] : Washer pump operating
2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (fuse box)
STOP ON 10~12.5V
② - GND (wiper motor)
※ GND : Ground

4-29
 55W94EL10
WASHER PUMP
M
CN-22
2
1

(4)
HO
OrW
Gr

1
WA 7
2

(1)
COM
3
COM 8
4

*
(2)
IT
10
9 Lo 2
8 1 Hi
GOr
7

LEFT LEVER
YOr WI 6
6
Or
5 1
Or 4 COM
4
LW 2
3
2 3 5 Lo
1 4
CN-98
5
CN-36 6
10A ILL 7

YOr
20

LW
Or
Gr
Hi 3
10A ILL 8

MULTI-FUNCTION SW
19

4-30
CN-5
CN-4

20A PRE-HEAT, FUEL FEEDING

9 B+ 12
10
11
12
13
14
15
16

10
11
12
13
14
15
2

6
7
8
9

6
7
8
9
1

4
3

5
18
20A TRAVEL, SAFETY SOL 10 9 L
17

YOr
LW
Or
Gr
OrW
20A ALT, START 11
1

16 COM 10
20A SOLENOID
12
15
10A WIPER MOTOR 11 R
14 OrW
20A FUEL FILER P/P, BEACON LAMP
13
20A HORN, CIGAR LIGHTER
12 1
20A WORK LAMP 6
11 2
WIPER AND WASHER CIRCUIT

20A HEAD LAMP 5

10
3
40A AC FAN

RIGHT LEVER
4
9 4 F
20A AC & HEATER 5
8 2 N
10A CLUSTER, MCU 6 8
7 R
10A CASETTE, SW PANEL 7
6 9 COM
10A TURN LAMP 8
5 TR2 3
30A AIR-CON, HEATER

2
9
4

OrW
OrW
OrW
OrW

GW
GW
LW
40A CASETTE, ECM

YOr

Gr

Or

B
10

G
GND 1

INT. WIPER RY
3
20A CLUSTER, MCU

CN-21
11

CR-6

CR-4
2

WIPER RY
87a

87
86
30
85
1

1
2
4
6

3
4
3
30A START KEY, ROOM LAMP 12 TR1 7

WIPER MOTOR
1

B 3

E 2
Lo 4

Pf 1
85
86
FUSE BOX

87a 87
30

M
 CN-56
HIGH BEAM SIG. 1
NEUTRAL SIG. 2
ALT.LEVEL SIG. 3
NC(OVER HEAT) 4
W
TACHO SIG. 5 FUSE BOX
ANTI-RESTART RY 6
PRE-HEATER RY. 7 1
TRAVEL SOL RY. 8
START KEY, ROOM LAMP 30A
R Y 2
POWER BATT. 12V 9 CLUSTER, MCU 20A
RL
POWER IG 12V 10 3
CASETTE, ECM 40A
TRAVEL SIG. 11 4
ILLUMINATION 12 AIR-CON, HEATER 30A
RAMLOCK SIG 13
5
TURN LAMP 10A
PARKING SIG 14 6
W
FUEL LEVEL SENDOR 15
CASETTE, SW PANEL 10A
Y RL
MONITORING CIRCUIT

7
HYD OIL TEMP SENDOR 16 CLUSTER, MCU
GW
10A
WATER TEMP SENDOR 17 8
B AC & HEATER
18
20A
GND
B 9
GND 19 AC FAN 40A
B
GND 20 HEAD LAMP
10
20A
NC 1

CLUSTER
11
ENG.OIL PS 2
WORK LAMP 20A
Or 12
AIR CLEANER SIG. 3 HORN, CIGAR LIGHTER 20A
BOOM SWING SIG. 4 13
FUEL FILER P/P, BEACON LAMP
CRAWLERWHEEL SELECT 5
20A
14
BRAKE FAIL SIG. 6 WIPER MOTOR 10A
NC 7 SOLENOID
15
20A
NC 8 16
PROGRAM DUMP 9 ALT, START 20A
17
NC 10 TRAVEL, SAFETY SOL 20A
B
COM GND 11 18
PRE-HEAT, FUEL FEEDING
RS232 RX
20A
12
19

4-31
RS232 TX 13 ILL 10A
RS485 RX 14 20
ILL 10A
RS485 TX 15
PRE HEAT SIG. 16 CN-36

Y
Or
YR

YW
CN-57

GW
5
3
5
3

4
1
4
1

9
8
7
6
2
9
8
7
6
2

15
14
13
12
11
10
16
15
14
13
12
11
10

CN-126
CN-1

CN-2
B
1

B
2

Or

YR
YW
YR

GW
3

RS232
CONN.
4

CN-51
0.8LOr
A IN TACHO SIG 29

DC MOTOR
GOVERNOR

CONTROLLER
B
B
B
B

Or
YR
CN-93
YW

GW

W
ENG. SPEED METER(-) 22

ECU
1
1
1
2

2
2
CD-2

CD-1

CD-10
CD-30

C
C

Pa
WATER TEMP
FUEL SENDER

55W94EL11
HYD OIL TEMP

AIR CLEANER SW
 ILLUMINATION CIRCUIT
Gr

18

19
15
10

17

20
14

16
13
12
11
1

8
5
6

9
2

7
3
4

20A
30A
20A
40A
30A
10A
10A
10A
20A

20A
20A
20A

20A
10A

20A
20A
20A
10A

10A
40A

FUEL FILER P/P, BEACON LAMP

START KEY, ROOM LAMP

PRE-HEAT, FUEL FEEDING

ILL
ILL
TRAVEL, SAFETY SOL
WIPER MOTOR

ALT, START
AC & HEATER
AC FAN
HEAD LAMP
WORK LAMP
HORN, CIGAR LIGHTER

SOLENOID
CLUSTER, MCU
CASETTE, ECM
AIR-CON, HEATER
TURN LAMP
CASETTE, SW PANEL
CLUSTER, MCU
FUSE BOX

CN-36
ROr

RW
GND 1
GND 2
BATTERY (+) 3
BATTERY (+) 4
G
CN-7 CR-75
ILLUMINATION 5 1 87a
30 86
POWER IG 6 2 85
G
NC 7 3 87
DUCT SENSOR (+) 8 4 86
30 87a 87 85
DUCT SENSOR (GND) 9 5
REVERSE FAN SIG 10 6 ILLUMINATION RY
NC 11 7
G RW
NC 12 8
NC 13
NC 14

AC & HEATER CN-4

CONTROLLER 1
2
CL-16 3
BU 1 4
NC 2
RW 5
TA 3
B 6
EH 4
7
ST 5
8
TU 6
9
REAR COMBI 10
LAMP RH 11
RW RW
CL-25 12 CN-56
ROr ROr ROr RW
C 3 13 12 ILLUMINATION
T 2 14 CLUSTER
B
E 1 15

FRONT COMBI 16

LAMP RH
CL-15
ST 1
NC 2
ROr
TA 3
B
EH 4
BU 5
TU 6
REAR COMBI
LAMP LH
CN-99 10
CL-24 1 9 7 8
RW ROr
C 3 2 8 3
2
T 2 3 7 1
E B
1 4 6 6
5 5 5
FRONT COMBI 4
6 4
LAMP LH
7 3
CL-21 8 2
RW
2 1
B
1 HARZARD SW
NUMBERPLATE
LAMP

CN-7
1
2
3
4
5
6
RW

RW

RW

7
8
CN-27
CN-245
CN-246

9
10
11
12
13
14
15
16
10
11
12

1
2
3
4
5
6
7

9
1

4
5

8
2

6
1

4
5

9
2

6
3

9
10
11
12

10
RW RW
11
REMOCON GND
RW

12
SPK FRT RH+

SPK FRT LH+

SPK FRT RH-
ILLUMINATION
ILLUMINATION

SPK FRT LH-

REMOTE SIG+

REMOCON+
REMOTE SIG-

13
BACK UP+
TEL MUTE
GND(JACK)
IG POWER

POWER IG
USB(GND)

ANT 12V
CL-2

USB(+5V)

14
H/F IND+
USB(D+)

H/F IND-
USB(D-)
2
1

GND

GND
ACC

15
ILL+
ILL-
MIC+
SIG+
GND

MIC-

NC

NC
TX/S

GND
SIG-
NC
TX

NC
RX

16
MP3 & RADIO PLAYER
USB & SOCKET ASSY REMOTE ASSY

CIGAR LIGHTER
55W94EL12

4-32
 55W94EL13
FWD SOL
2
BOr
1
REAR COMBI
REAR COMBI

B
CN-122
LAMP RH
LAMP LH
NC

NC
BU

BU
EH

EH
TU

TU
ST

ST
TA

TA

REVERSE
CL-15

CL-16

2
2

2
1

3
4
5
6

3
4
5
6
V
1

SOL
B
CN-123
V

TRAVEL BZ
1
B
2
V
CN-81
CN-36
10A ILL
20
10A

BOr
ILL

V
19
20A PRE-HEAT, FUEL FEEDING

CN-4
18

10
11
12
13
14
15
16
2

6
7
8
9
1

4
3

5
20A TRAVEL, SAFETY SOL
17

4-33
BW
20A ALT, START

BOr
16

V
20A SOLENOID
15
10A WIPER MOTOR
14
20A FUEL FILER P/P, BEACON LAMP
13
20A HORN, CIGAR LIGHTER
12
20A WORK LAMP
11
20A HEAD LAMP
10
40A AC FAN
9
COMBINATION LAMP CIRCUIT

20A AC & HEATER

8
10A CLUSTER, MCU
7
10A CASETTE, SW PANEL
6
10A TURN LAMP
5
30A AIR-CON, HEATER
4
40A CASETTE, ECM
3
20A CLUSTER, MCU
2

BOr
BW
BW

BW
BW
30A

V
START KEY, ROOM LAMP
1

CR-30

CR-29

FORWARD RY
REVERSE RY
87

87
30

30
85

85
86

86
87a

87a
FUSE BOX

87 87a

87 87a
30

30
85

85
86

86
ELECTRIC CIRCUIT FOR HYDRAULIC

18

19
15
10

17

20
14

16
13
12
11
1

8
5
6

9
2

7
3
4

20A
30A
20A
40A
30A
10A
10A
10A
20A

20A
20A
20A

20A
10A

20A
20A
20A
10A

10A
40A

FUEL FILER P/P, BEACON LAMP

START KEY, ROOM LAMP

PRE-HEAT, FUEL FEEDING

ILL
ILL
TRAVEL, SAFETY SOL
WIPER MOTOR

ALT, START
AC & HEATER
AC FAN
HEAD LAMP
WORK LAMP
HORN, CIGAR LIGHTER

SOLENOID
CLUSTER, MCU
CASETTE, ECM
AIR-CON, HEATER
TURN LAMP
CASETTE, SW PANEL
CLUSTER, MCU
FUSE BOX

10
9 7 8

CN-36
8 3
2
7 1
6 6

RW

BW
5 5
4
4
3
2
1
RAMLOCK SW

10
9 7 8
8 3
2
7 1
6 6
5 5
4
4
3
2
1
CN-99 PARKING SW
1
2
3
4
CS-47
5
1 G
12 2 6
2
3 7
Br
CN-69
Br
4 8 1
RW
5 2
6 RAMLOCK
3
9
7 7 SOL
RW
8
4
8 9 G CN-71
10
10 CN-5 1
RW
11 1 2
12 11
12 2 PARKING
BOOM SWING SW 3 SOL
4
CN-51
5 Gr
16 D OUT TRAVEL SPEED Hi SOL
CR-62 6
GOVERNOR DC MOTOR
86 30 87a 7 CONTROLLER
85 8
87 9 CN-70
Gr
86 10 1
85 87 87a G RW RW RW
30 11 2
BRAKE RY 12 TRAVEL
13
SOL
14
CS-67 15
12
12 11
11
10
CL-15
10 1 ST
8 9
4 NC
8 2
9 RW
7 7 3 TA
3
6 4 EH
V
5 5 BU
I

4 6 TU
3
REAR COMBI
2 LAMP LH
12 1
1
QUICK COUPLER
CL-16
CS-4 V
BW 1 BU
2 3 1
2 NC
2
Y 3 TA
3
4 EH
SAFETY SW ST
5
6 TU
CR-29
REAR COMBI
86 30 87a
LAMP RH
85 CN-4
BOr BOr BOr
87 1
BW V V
86 2
85 87 87a BW Y Y
30 3
FORWARD RY 4
5
CR-30 6
86 30 87a
7
85
V 8
87
BW 9
86
85 87 87a BW 10
30
11
BOr

REVERSE RY
B
V

B
Y

12
B
V

CN-123

CN-122

CN-68

13
1

1
2

2
CN-81

14
2
1

15
16
REV.SOL FWD SOL SAFETY
SOL
TRAVEL BZ 55W94EL14

4-34