cy TASER AREA DOCUMENT TRANSMITTAL "Gra Conponarion To: aicco Date 2oriii7 CTCI Proj. No: 10054102 pros; IRAIU8O DBN PJOJECT Transmital No: UO-T-CY-AY-O% Page i of Anta: Project Manager : Albertus Zorgman ‘Document Code: [Action [1] Approval =] Review] Enquiry [] Purchase) Design 5 Fabrication C) Construction ML Information C1 Reference [Comments "] Resubmit Quantiy & wantty Document No. Rev, Description \P Gonos .ESPOND TO INSPECTION AND TEST PLAN FOR ABOVE GROUNDING PING WORK Drawing Nawwre Cc a O=Original duced Pred Ro Reproducible ‘Remarks ‘Obsolete Documents Disposition: [ [Return [Destroy ce. ATED. Thram@Amea fog nk Gp" Gar Corporation f issued eA with attach ith attach a eee aa By a Hn ca ara For acknowledgement of the receipt, please return the duplicate with signature. The above document received by: Name ‘Signature DateIR-I U&O PROJECT U&O PMT DOCUMENT TRANSMITTAL +0: KARL SHIH / Project Site Manager From: SAAD F. AL-SAAD | Project Manager U&O Project Job No. : ‘Transmittal No. : UO-T-PY-CY-QA-0069 Date: 3 Nov., 2011 [Your Transmittal Ref No. : UO-T-CY-PY-QA-0108 Pages: 1+Att. No. | Document Number | Rev. Descriptions Respong to Inspection and Test Plan for Above Grounding 1 QA-000-AA-7001 2 Ploing Work ‘Type of Document Enclosed: J Calculations: Reports Vendors Drawing Drawings | Cl Otherst ) Procedures DSpeciication ‘Action Required: = For Approval Cl ForReview& Comment 2 Forinformation For Action Documents / Drawings Reviewed as : 7 Foriomaton —=—«#—Appoved BRR E Rest }__ Rejected o By: SAAD F. AL-SAAD Project Manager U8O Project 03 NOW ao Ral uso DEX erci Tocaut, ol COMMENT SHEET Contractor Transmittal No.: UO-T-CY-PY-QA-0108 Date of Issue: 11/2/2011 DOC. NUMBER Rev. ‘SUBJECT QA-000-AA-7001 [Ee2 Inspection and Test Plan for Above Grounding Piping Work Comments ‘Attach YIN No Comments. 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HOOL-WW-000-VO :ON (diL81) NVTd 1S3 8 NOLLOSdSNI Tp me. jo fg fz ways | obeg Ladomy | SORRIRTRTE | : A A a] cesoew wuroog wen ty rewgrnin | Cyumteceiey | PMOHeURE SUEY bu ory A a A weznoew tz104838 0515-10483 munya, rb iereres0 44 | yn ig pue Sousa. vous) si-v um ping cy H ee ko pea 9B 4 A n A] gimev | an foraevaininses | ProMmnm | WERE Sala e ere e etm pee a a 2 Sw Pees (oxo) wouncog uogeaypedg Aungoe voeion | paman 0904 YEN ARIE CA ton | AHemDRTS | Gakuon Ayer aug eouejdedoy Teauog Ayen | sopspejerey Wor-on-10 | eveq any |, WEvavionva so ODOM Ta ANANOD S€38L4 TWRELSNON! NVIAVRAY |) ee HOOL-WW-000-VO :ON (481) NVId LS3L 8 NOILO3dSNIfap CTCI Corporation ayo! Salas ITP-EMI-t EQUIPMENT / MATERIAL INSPECTION RECORD RECORD NO. DATE 2 —___§_— PROJECT NO. 10C0541A02 IR-1I U&8O DBN PROJECT PURCHASE ORDER NO. REQUISITION NO. rev. PURCHASE SPEC. NO. REV. INSPECTION ITEMS INVOICE NO, ‘CHECK RESULT] CHECK ITEM RECORD NO] REMARK REQD ‘SAT | UNSAT QUANTITY ue |PACKING &APPEARANCE InoPECTION IMARKING. SIZE & DIMENSION NOT NOT IATERIAL TEST REPORT COMPLETION | AVAILABLE |CERTIFICATION REPURT REVIEW | |HEAT TREATMENT REPORT INDE REPORT [PWHT (ff Applicable) | OTHER EXAM. & TESTS ‘Warehouse Received By Inspected By ‘Approved By TMET SIGNATURE DATE NON-CONFORMITIES DISPOSITION DESCRIPTION JUDGEMENT (UACCEPTABLE DREJECT Th. ietial receiving inspection record should be completed and signed by te receiving person while materials are delivered. > x£B CTC! Corporation ASU Shy PIPE FAB. / INSTAL. CHECK LIST ‘AA-7001-1 Record No Date PROJECTNO. | 10C0541A02 IR-II UBO DBN PROJECT AREANO. ITEM ITEM TO BE CHEKCED ‘SUB-SYSTEM NO. ‘TEST PACKAGE NO, Inspection Resuts _[Remarks} |Pre-weld inspection 4 [Check P&ID Marked up and latest revision ‘DiAccept DiReject CNA Accept DiReject CIN/A 2 [Check a 'sometics are as per the latest ine lt ‘3 [Drying ovens and quivers inspected DiAccept LiReject FIN/A 4 _|Weld faces inspected for cleanliness DiAccept [Reject TIN/A [5 [eenaton cr Wetinseabmentinspecio’ & caratn verted Accept CReject CNA 6 _hoint ht up (oot gap, bevel angle, alignment ec) inspected and accepted| LiAcoept CiReject CONIA [Preheat ian, carried out in accordance with the requirements ofthe 7 [approved speciicatons DiAccept CiReject CIN/A [Confirm the welding consumables areas per the approved WPS and fis ain 8 storage is as specifies in procedure DaAccept Reject 1 |Weld Inspection Welding variables were in compliance with approved welding procedure 1. [Welding variates w Accept CReject CONIA 2 [Temperature of wold oven and quivers inspected DAcoept Reject CNA 3 [Adequacy of wind shield bariors checked and accented Accept CiReject CNA “4__|Checked proper application of purging for GTAW process Accept DiReject DNA, [Quality of each wold pass inspected and accepted Accept LiReject CNA | lapproved WPS Pret required Jnr pass tmporature measured h accordance wi] ypceopt [Reject LINIA JPost weld inspection 11 [Finished weld appearance (UIC, spatter, pin holes, width of cap, lappearance of weave) checked and accepted DAccept CReject CIN/A [Finished weld size ( size, reinforcement etc) checked and accepted IPWHT carried outin accordance with the requirements ofthe specification] LJAccept LiReject LIN/A Accept DReject DNA Hydro testing INDT cared out as required by specication and codes porto release | Cyaccept [Reject N/A 5. |Repairs monitored in accordance withthe procedure. CAccept FReject CIN/A IREMARK Subcontractor erer PMT Name Signature =ete ow ones - aa Wd 1919 doyeQuoogns ee es anaes EE ‘one | ws | erst | onwen | ws | xg eo ON ONIMVUC OSI ‘ON VIEW | LOBPOUd NEC O8N Irul Z0ViPSODOL ‘ON LOarOUd | _ aa BOVNOVd 1S3L AG (YIM)LYOdIy NOLLOSdSNI ONIG TAM Pe uoneioding in 14o CTCI Corporation REINFORCING PAD TEST - PNUEMATIC Record No Date PROJECT NO 10C0541A02 IR-ll U&O DBN PROJECT AREA NO. SYSTEM NO. ‘TEST PACKAGE NO. Reference Medium : Air Solution : Soap soluti Test Pressure: 175 Kpa and examined for leaks using a soap solution at a reduced pressure of 20 to 35 Kpa ; ae Size Drawing No Line No Pipe Class | JointNo | (pinoy) | Result _ 1D Sat. O Unsat _ ~_|D Sat. D Unsat} c 1D Sat. D Unsat| ‘| - Sat. Unsat \C Sat. 0 Unsat| 7 7 ID Sat. Oi Unsat| : 7 "|DiSat.O Unsat| : : ID Sat O Unsat 7 Sat. 0 Unsat| [ 7 | ID Sat. D Unsat - __ ___ [Ci Sat.B Unsat] Z D Sat, D Unsat 1D Sat. B Unset Oi Sat. 0 Unsat} ID Sat. D Unsat NOTES: The tapped vent hole shall be packed with heavy grease after the completion of the test. REMARKS : Subcontractor cer PMT Name Signature DateEB TCI Corporation ahi Soleus _— AA-7001-4 ORIFICE FLANGE INSPECTION REPORT RECORD NO. DATE: Project No: }10C0541A02 [R-II U&O DBN PROJECT AREA VISUAL CHECK RESULT TM) ORIEICE | AREA DRAWING NO. JOINT NO. ACCEPTED | REJECTED D/O} 0} oO) 0] ofofo]o}ofo}o}o}ofofolo}o O/O}O} oO} oO} 0/0} 0} o}o]o0]o}o}o}o] ofo}o REMARKS: ‘Subcontractor Tet PMT Name Signature Date —LGe! Sob fap] CTC! Corporation va ° ‘AA-T001-5 CHECK LIST OF POST WELD HEAT TREATMENT RECORD NO. DATE PROJECT NO |10C0541A02 IR-!I U8O DBN PROJECT AREA PAGE of HEATING METHOD SYSTEMNO EQUIPMENT USED CHART NO EQUIPMENT CALIBRATION CERT-NO. & DATE HEAT TREAT JOINT ‘Sie | Thickness{mm) [Remark Drawing No Line No Joint No Material ft REQUIREMENT DATA ‘ACTUAL DATA HOLDING TEMP HOLDING TIME, HEATING RATE (COOLING RATE, ACTIVITY YES | NO | REMARKS ERT /1. QUANTITY, LOCATION AND COVERING OF THERMOCOUPLE OR INDICATING CRAYON. f2. QUANTITY, PLACEMENT, INSULATION AND SECURING OF HEATING ELEMENT RECORDING EQUIPMENT AND CHART . [ enneeee a a oo00 EEG j»._ SUPPORT OF PIPING COMPONENT IRELEASE FOR PWHT PROCESS 11. PWHT OPERATOR PRESENT l2._ OPERATION COMPLY WITH SPECIFICATION/CODE [FINAL PWHT CHART }1. IDENTIFICATION & TRACEABILITY OF RECORD GRAPH oa oo a a a a J2._HEATING & COOLING RATE, HOLDING TEMPERATURE AND DURATION. Subcontractor cet PMT Name Signature DateeT, Get s L (BD crc corporation es crea RECORD OF FLANGE, GASKET AND BOLTING cane (SITE/TIE-IN) a Project No. | 10C0541A02 IR-Ii U&O DBN PROJECT ‘Test Package No: | Flange ore | Farge Two | esa | Bote Bot Tore po Tes | ee [aoe Puno [were mal] pe [Set] ae | ay Pages] SS a ‘Condition Check | Condition | a ea ccorect | ecified otc —— ronan Gaal es caer emcee Soren FaTae oa Seas Sires =< | = Signature Date enSy fap] CTCI Corporation a Sylu ‘AATO01-7 GOLDEN WELD REPORT(SITE/TIE-IN) RECORD NO: DATE Project No. 10C0541A02 IR-I U&O DBN PROJECT Test Package No.: Weld Joint No.: Test Number: Weld Joint Type: ] Butt Weld Socket Weld [—] Branch EXAMINATION METHOD core 4. Ton all pass 2. PT or MT on root pass 3. PT or MT 8UT or RT after fil and cap RECOMMENDED BY: | APPROVED BY: CTCI ENGINEERING PMT Name: Name: Position: Position: tee Date: Signature: Signature: INSPECTION/TESTING a Remark INSPECTION Facet | Raa remarks Welding Filler Metal Fitup “reheatlif required) oot Pass(after cleaning) PT or MT on Root ‘Slag Removal and Visual Between Passes Visual of Completed Weld NDE after Weld APPROVAL of COMPLETED WORK Sub contractor crcl PUT Name Signature Dateype EB crci Corporation a-Si Soleus IR-I| U&O DBN PROJECT Test Packags HYDROTEST PACKAGE RECORD NO. DATE: DOCUMENT INDEX [TEST PACKAGE NO : ITEM ee REQUIRED NO. 1. |REQUEST FOR INSPECTION |HYDRO TEST DOCUMENT RECORD IPIPING FABJINSTAL. CHECK LIST IPIPING PRESSURE TEST RECORD LIST OF P & 1 Ds AND ISO DRAWINGS MARKED UP P & Ds 7 _|LATEST ISO DRAWINGS 8 PUNCH LIST-CHECKLIST 9 PUNCH LIST CLEARED 10 |PRESSURE TEST GAUGES CALIBRATION CERTIFICATES (IF REQUIRED) 11. |PRESSURE TEST SAFETY RELIEF VALVE CERTIFICATES (IF REQUIRED) 12 |WELDING INSPECTION REPORT (WIR) 1 olalalelnr |_| 13. |NDE REPORT 14 |GOLDEN WELD RECORDS (TIE-IN/SITE) (IF REQUIRED) 45. |POST WELD HEAT TREATMENT (IF REQUIRED) 16 |CALIBRATION CERTIFICATE OF TORQUE WRENCH (IF REQUIRED) 47 |FLANGE, GASKET & BOLTING (TIE-IN/SITE) (IF REQUIRED) 18 |HARDNESS TEST (IF REQUIRED) "9 [REINFORCEMENT PAD TEST (IF REQUIRED) O/OOO;O;oO;o/ofojojofojojojolojojololsg DOO O,O/O,o/ofosojojojolojojolololololes IPOST TEST & REINSTATEMENT CHECK LISTZs feat ED cTc! Corporation aint Soli {R-II U&O DBN PROJECT HYDRO TEST DOCUMENT RECORD DATE. TEST PACKAGE NO : ITEM ACTION BY SIGNATURE DATE SUBCON 1 | SUBCON// PIPING cTcl SUBCON QC INSPECTOR are 3 PMT Note: Hydro test shall be performed after the above all signature are completed. The person who signs must conform the all punch items are addressed to allow hydro test to proceed.£B CTC! Corporation Se AATOOT-S CHECKLIST FOR PUNCH LIST Record No Date Projecto, | 10C0541A02 IRI UZODBN PROJECT | AREANO Test Package No No Description of Check Result Accept _| Reject + | Check isometric against latest revision of P&IDs 2 | Check fabricated installed pipe spools against latest SOs 3_| Check piping schedule and material specication 4 | Check the branch reinforcement as per the specication 5 | Conformed pipe fitings correct material and vacibiity 6 | Confirm no interface to rotation of spectacle blinds |__| heck pipe suppor insted and competed 8 | Verified that correct bolts and gaskets are used on all joints | Checked sealant for screwed joints 10. | Alrequired vents and drains are intaled 11. | Check the direction of strainers, raps check valves & glabe valves 12 | Check the liners between the suppor and piping are installed 13 | Check the right valves are used per line classification Remarks: Subcontractor cre PT Name ‘Signature Date P/ia] CTC! Corporation Test Package No. ‘System No: Issuer Discipline Issuer Name: — Record No PUNCH LIST Page Date: Ao PL | REF. DRAWING Nod = No. ID Drawing beceraatleal CATEGORY’ ‘iba, UNGH CLEARANCE STATUS STATUS orci | ar Category: A- To be completed before Hydro test. B - To be completed After Hydro Test. 2 To be completed after Mechanical Completion. a C1 - To be completed before Mechanical Completion.fab CTCI Corporation ai! Sali PIPING PRESSURE TEST RECORD DATE: PROJECT NO : 10C0541A02 IR: UZODBN PROJECT | PACKAGE NO. : ‘AA-7001-10 RECORD Ne: [TEST FLUID: C) Water C2 Air [PAGE : of ‘System No : The Latest As Built P&ID No = Design Pressure : Bar Test Pressure Bar Pressure Gauge No. : Actual Pressure : Bar Pressure Gauge No. Actual Pressure : Bar = anifold NO.: Pressure safety valve NO Ambient Temperature: Test Date Water Test Report Attached: IVES [INO Test Holding Time: From To During Min. Test Result: [] Accept [1 Reject 1S LINE NUMBER 1S0 DRAWING NUMBER eee == = Remarks: Sub contractor crc PMT Name Signature Dateay! Solin ia) CTCI Corporation He ‘AA-7001-11 FLUSHING & CLEANING AND DRY OUT CHECKLIST RECORD NO. Project No. 10C0541A02 IR-II U&O DBN PROJECT | AREA | PAGE ] of “Test Package: rosgnearseane Isometric Line No. ae, | ROY | Materiat Ingpecton Result | Inspeqion Result Renate Accept | Reject | Accept | Reject ‘Subcontractor eter PT Signature Date ee EE —— I: ev£ cTCI Corporation ait! Solu AA-7001-12 POST TEST & REINSTATEMENT CHECK LIST [RECORO NO. | DATE Project No. | 10C0541A02 IR-It U&O DBN PROJECT ‘Area ‘SUB-SYSTEM NO. TEST PACKAGE ‘ACCEPTABLE ITEM ITEM TO BE CHEKCED REMARKS: YES | NO | NA 1 | Pressure Test Completed Piping Air blowing'Water flushing and dry out completed As-builtP & ID Check Temporary Supports removed Temporary binds and relief valve binds removed Reinstate of equipment removed for test ‘Temporary gaskets replaced with permanent ones Orifice Piate installed (Flow direction checked) Valve handie/whee! installed Control Valve and Inine instrument installed Reinstate all Permanent bind and Spectacle blind Post Test Punch List tems Completed & Signed Off ‘Sub contractor Ite relevant specications, drawings and vendor recommendations. —— lh crcl [_ 3. | Attyar test dan vent lugs are seal weed 14 | Gags on spring supports and expansion joints are in position 15 | Al Flanges bots torquing and application of ant cease agent application ensured ewan [Me hereby certy that the above mentioned actives have been cared out and completed in accordance wit PMT Signature Date