Standardisation Calcul - Lamont 20110318

INPUT DATA value unit
Exhaust gas data: Bright yellow shaded cells = your input
exhaust gas flow: 18,000 kg/h

Values to be use for:
exhaust gas temperature: 480 °C Diesel Gas Gas
engines engines turbines
mean cp-value: 1.1 kJ/kg.°C 1.06 1.10 1.09
exhaust gas density: 1.270 kg/Nm³ 1.290 1.256 1.257
Steam and feed water data:
steam production required: 2,490 kg/h
steam pressure required: 7 barg enthalpy of saturated steam:
saturated steam temperature 170.5 °C enthalpy of water at saturated steam temperature:
feed water temperature: 100 °C temperature of feed water tank or hotwell
System data:
exhaust gas dampers applied: 0 yes = 1; no = 0
CALCULATED VALUES
Lamont steam boiler exhaust gas outlet temperature - calculated
exhaust gas temperature drop 295.6 °C
exhaust gas outlet temperature 184.4 °C Should be 15 to 20 °C above steam temperature - lower temp
input general
Rough idea about economiser (performance and sizing)
for gas engines and gas turbines only!
exhaust gas boiler inlet temp. 184.4 °C
max. possible performance of economiser

max. possible heat output eco 865,464 kJ/h
240 kW
min. possible eco outlet temp. 140.7 °C
values for calculation of economiser

economiser gas outlet temperature 150.7 °C use 5 to 15 °C above min. possible boiler outlet tempera
performance of economiser 667,464 kJ/h
185 kW
performance of Lamont + eco 6,520,209 kJ/h
1,811 kW
steam production Lamont + eco 2,774 kg/h
feed water temp. outlet eco 157.5 °C
General calculations:
exhaust gas flow for calculation: 18,000 kg/h 5% losses assumed for bypass damper
enthalpy of steam: 2769.1 kJ/kg

enthalpy of feed water: 771.9 kJ/kg
inlet water temperature of eco 100.0 °C = feed water temperature

outlet water temperature of eco 157.5 °C
net economiser heat output: 667,464 kJ/h

185 kW
economiser outlet temperature: 150.7 °C
mean boiler gas temperature: 167.6 °C
mean real gas flow through boiler: 6.4 m³/s
outlet water temperature of eco 157.5 °C

inlet water temperature of eco 100.0 °C = feed water temperature
mean logaritmic temp. diff. 37.6 °C
1 2 3
Boiler calculations: Section type: F G D
mean gas speed m/s 17.64 8.36 18.68

k-value clean at 10 m/s W/m².K 76.7 66.3 66.3
k-value clean at mean speed W/m².K 107.9 59.5 96.4
Calculations for clean condition or gas fired applications - fouling margin on k fixed at 10% (k value clean x 0,9)
k-value calculated at mean speed W/m².K 97.1 53.6 86.8

heating surface required m² 50.8 92.1 56.9
heating surface 1 section m² 10.0 17.5 10.0
number of sections required no. 5.1 5.3 5.7
entire number of sections required no. 6 6 6
gas pressure drop at 10 m/s mbar 3.6 3 4.08
gas pressure drop at mean speed mbar 11.2 2.1 14.2
economiser height (excl. cones) mm 2070 2718 2070
boiler diameter mm 1350 1830 1350
boiler weight (dry) kg 1500 2970 1320
boiler weight (filled) kg 1980 4230 1656
boiler price € 32,178 43,752 29,640
min. possible boiler outlet temperature
r bypass damper
4 5 6 7 8 9 10 11 12
L H C P J R I Is IsL
15.05 8.91 5.21 7.10 3.94 5.21 2.81 4.42 3.47

68.0 76.7 76.7 76.7 76.7 72.2 68.0 76.7 76.7
86.9 71.6 51.9 62.5 43.9 48.8 31.8 47.0 40.7
% (k value clean x 0,9)
78.2 64.4 46.7 56.2 39.5 44.0 28.6 42.3 36.6

63.1 76.6 105.7 87.8 125.0 112.3 172.6 116.6 134.8
64.9 20.5 20.5 27.7 28.0 54.8 48.0 67.0 85.1
1.0 3.8 5.2 3.2 4.5 2.1 3.6 1.8 1.6
1 4 6 4 5 3 4 2 2
1 2.4 4.32 2.4 3.6 3 3.36 2 2
2.3 1.9 1.2 1.2 0.6 0.8 0.3 0.4 0.2
893 1380 3468 1380 2890 2244 2652 1496 1606
1940 1830 1830 2087 2087 2250 2640 2640 2930
1800 2320 3210 3400 4600 5280 8000 4290 5700
2564 2984 4140 4240 5660 7215 10280 5870 7786
19,025 27,420 45,744 33,340 41,860 44,508 62,640 31,932 43,896
CALCULATIONS
General calculations:
exhaust gas flow for calculation: 18,000 kg/h 5% losses assumed for bypass damper
enthalpy of steam: 2769.1 kJ/kg

enthalpy of feed water: 418.6 kJ/kg
temperature of steam: 170.5 °C = boiler inlet temperature for Lamont system
max. water/steam temp. boiler: 180.0 °C - LAMONT pressure in boiler will be abt. 2 bar higher than system pressure required
net boiler heat output: 5,852,745 kJ/h

1,626 kW
boiler outlet temperature: 184.4 °C
mean boiler temperature: 332.2 °C
mean real gas flow through boiler: 8.7 m³/s
max. water/steam temp. boiler: 180.0 °C

water/steam boiler inlet temp.: 170.5 °C
mean logaritmic temp. diff. 93.2 °C
calculations
1 2 3 4 5 6 7 8 9 10 11
Boiler calculations: Section type: F G D L H C P J R I Is
mean gas speed m/s 24.24 11.48 25.66 20.68 12.24 7.15 9.75 5.41 7.15 3.86 6.08
k-value clean at 10 m/s W/m².K 67.8 58.3 58.3 60.0 67.8 67.8 67.8 67.8 63.5 60.0 67.8
k-value clean at mean speed W/m².K 115.3 63.3 102.5 92.8 76.5 55.4 66.8 46.9 51.9 33.9 50.3
k-value calculated at mean speed W/m².K 103.8 57.0 92.3 83.5 68.9 49.9 60.1 42.2 46.7 30.5 45.2
heating surface required m² 168.2 306.4 189.1 209.0 253.4 349.8 290.5 413.6 373.4 572.1 385.7
heating surface 1 section m² 10.0 17.5 10.0 64.9 20.5 20.5 27.7 28.0 54.8 48.0 67.0
number of sections required no. 16.9 17.6 19.0 3.3 12.4 17.1 10.5 14.8 6.9 12.0 5.8
entire number of sections required no. 17 18 19 4 13 18 11 15 7 12 6
gas pressure drop at 10 m/s mbar 10.2 9 12.92 4 7.8 12.96 6.6 10.8 7 10.08 6
gas pressure drop at mean speed mbar 59.9 11.9 85.1 17.1 11.7 6.6 6.3 3.2 3.6 1.5 2.2
boiler height (incl. cones) mm 7443 10182 8133 6075 6513 12432 6153 11028 7804 10829 7361
boiler diameter mm 1350 1830 1350 1940 1830 1830 2087 2087 2250 2640 2640
boiler weight (dry) kg 4800 9810 4730 9200 8440 10530 10550 15000 13720 25800 14670
boiler weight (filled) kg 6160 13590 5794 12256 10598 13320 12860 18180 18235 32640 19410
boiler price € 123,479 175,354 128,047 103,606 123,194 182,032 128,528 171,301 140,943 243,497 132,131
Calculations for "fouled condition with good cleaning"
conductivity of soot layer W/m².K 232 232 232 232 232 232 232 232 232 232 232
gas pressure drop at 10 m/s mbar 13.8 10.5 17 5 9 14.4 7.8 11.52 8 10.92 7
boiler price € 164,201 202,828 165,925 126,566 140,530 201,090 149,592 181,876 158,925 262,401 151,378
calculations
Calculations for "fouled condition"
conductivity of soot layer W/m².K 100 100 100 100 100 100 100 100 100 100 100
gas pressure drop at 10 m/s mbar 19.8 13 23.8 6 12 17.28 9.6 14.4 10 12.6 8
boiler price € 232,071 248,618 229,055 149,526 183,870 239,206 181,188 224,176 194,889 300,209 170,625
Calculations for oil fired applications - average fouling (will require regular cleaning during engine operation)
gas pressure drop at 10 m/s mbar 16.2 11.5 19.72 5 10.2 15.84 8.4 12.96 9 11.76 7
boiler price € 191,349 221,144 191,177 126,566 157,866 220,148 160,124 203,026 176,907 281,305 151,378
calculations
12
IsL
4.77
67.8
43.5
39.1
446.1
85.1
5.3
6
6
1.4
8056
2930
20100
26358
180,234
232
36.6
476.7
85.1
5.7
6
6
1.4
8056
2930
20100
26358
180,234
calculations
100
30.3
576.0
85.1
6.8
7
7
1.6
8859
2930
22950
30251
206,181
33.5
521.7
85.1
6.2
7
7
1.6
8859
2930
22950
30251
206,181
calculations
Exhaust gas boiler type: 16.9F 17.6G 19D 3.3L 12.4H 17.1C 10.5P 14.8J 6.9R 12I 5.8Is 5.3IsL
Exhaust gas flow: kg/h 18,000 18,000 18,000 18,000 18,000 18,000 18,000 18,000 18,000 18,000 18,000 18,000
Exhaust gas temperature in: °C 480 480 480 480 480 480 480 480 480 480 480 480
Exhaust gas temperature out: °C 184 184 184 184 184 184 184 184 184 184 184 184
exhaust gas pressure drop: mbar 60 12 85 17 12 7 6 3 4 2 2 1
Net heat output: kW 1,626 1,626 1,626 1,626 1,626 1,626 1,626 1,626 1,626 1,626 1,626 1,626
Steam evaporated kg/h 2,858 2,858 2,858 2,858 2,858 2,858 2,858 2,858 2,858 2,858 2,858 2,858
Equivalent steam production: kg/h 2,490 2,490 2,490 2,490 2,490 2,490 2,490 2,490 2,490 2,490 2,490 2,490
@ steam pressure: barg 7 7 7 7 7 7 7 7 7 7 7 7
from feed water: °C 100 100 100 100 100 100 100 100 100 100 100 100
boiler height (incl. cones) mm 7443 10182 8133 6075 6513 12432 6153 11028 7804 10829 7361 8056
boiler diameter mm 1350 1830 1350 1940 1830 1830 2087 2087 2250 2640 2640 2930
boiler weight (dry) kg 4800 9810 4730 9200 8440 10530 10550 15000 13720 25800 14670 20100
boiler weight (filled) kg 6160 13590 5794 12256 10598 13320 12860 18180 18235 32640 19410 26358
boiler price € 123,479 175,354 128,047 103,606 123,194 182,032 128,528 171,301 140,943 243,497 132,131 180,234
clean or gas-steam boiler

Calculations for clean condition or gas fired applications - fouling margin on k fixed at 10% (
Exhaust gas boiler type: 22F 22.9G 24.7D 4.3L 16.2H 22.3C
Exhaust gas flow: kg/h 18,000 18,000 18,000 18,000 18,000 18,000
Exhaust gas temperature in: °C 480 480 480 480 480 480
Exhaust gas temperature out: °C 151 151 151 151 151 151
exhaust gas pressure drop: mbar 71 14 99 19 14 8
Net heat output: kW 1,811 1,811 1,811 1,811 1,811 1,811
Equivalent steam production: kg/h 2,490 2,490 2,490 2,490 2,490 2,490
@ steam pressure: barg 7 7 7 7 7 7
from feed water: °C 100 100 100 100 100 100
boiler height (incl. cones) mm 9513 12900 10203 6968 7893 15900
boiler diameter mm 1350 1830 1350 1940 1830 1830
boiler weight (dry) kg 6300 12780 6050 11000 10760 13740
boiler weight (filled) kg 8140 17820 7450 14820 13582 17460
boiler price € 155,657 219,106 157,687 122,631 150,614 227,776
Gas pressure drop should be checked against max. allowed by customer.

Never take more than 50% of the allowable pressure drop over the entire exhaust gas system, because cones, bypass valves
drops as well.
Values for reference: - small engines (up to 2 MW) < 16 mbar
- larger engines < 12 mbar
- gas turbines < 10 mbar
ling margin on k fixed at 10% (k value clean x 0,9)
13.7P 19.3J 9R 15.6I 7.6Is 6.9IsL
18,000 18,000 18,000 18,000 18,000 18,000

480 480 480 480 480 480
151 151 151 151 151 151
7 4 4 2 3 2
1,811 1,811 1,811 1,811 1,811 1,811
2,490 2,490 2,490 2,490 2,490 2,490

7 7 7 7 7 7
100 100 100 100 100 100
7533 13918 10048 13481 8857 9662

2087 2087 2250 2640 2640 2930
13950 19600 19000 33800 18960 25800
17100 23840 25450 42920 25280 34144
161,868 213,161 185,451 306,137 164,063 224,130
, because cones, bypass valves, ducting and silencer cause gas pressure
Calculations for oil fired applications - average fouling (will require regular cleaning during engine operation)
Exhaust gas boiler type: 26.8F 22.6G 28.7D 4.8L 16.9H 21.2C 13.8P 17.6J 8.4R 13.3I 7Is 6.2IsL
from feed water: °C 100 100 100 100 100 100 100 100 100 100 100 100
boiler price € 191,349 221,144 191,177 126,566 157,866 220,148 160,124 203,026 176,907 281,305 151,378 206,181

Never take more than 50% of the allowable pressure drop over the entire exhaust gas system, because cones, bypass valves, ducting and silencer cause gas pressure
drops as well.
diesel oil
Calculations for "fouled condition with good cleaning"
Exhaust gas boiler type: 22.7F 20.1G 24.6D 4.1L 14.8H 19.1C 12.2P 16J 7.6R 12.3I 6.4Is 5.7IsL
from feed water: °C 100 100 100 100 100 100 100 100 100 100 100 100
boiler price € 164,201 202,828 165,925 126,566 140,530 201,090 149,592 181,876 158,925 262,401 151,378 180,234

drops as well.
marine - fouled-good cleaning

Calculations for "fouled condition"
Exhaust gas boiler type: 33F 26G 35D 6L 20H 24C 16P 20J 10R 15I 8Is 7IsL
from feed water: °C 100 100 100 100 100 100 100 100 100 100 100 100
boiler price € 232,071 248,618 229,055 149,526 183,870 239,206 181,188 224,176 194,889 300,209 170,625 206,181

drops as well.
fouled
STEAM TABLE - SATURATED STEAM
--------------------------------
enthalpy enthalpy specific volume
pressure temp. sat. water sat. evaporation total water sat. evaporation total water steam
barg °C kJ/kg kJ/kg kJ/kg kcal/kg kcal/kg kcal/kg m³/kg m³/kg
0.0 100.0 419.0 2257.0 2676.0 100.1 539.2 639.3 0.00104 1.69400
0.2 105.1 440.8 2243.4 2684.2 105.3 535.9 641.2 0.00104 1.41400
0.5 111.6 468.3 2225.6 2693.9 111.9 531.7 643.5 0.00105 1.15900
1.0 120.4 505.6 2201.1 2706.7 120.8 525.8 646.6 0.00106 0.88540
1.5 127.6 536.1 2181.0 2717.1 128.1 521.0 649.1 0.00107 0.71840
2.0 133.7 562.2 2163.3 2725.5 134.3 516.8 651.1 0.00107 0.60560
2.5 139.0 585.0 2147.6 2732.6 139.8 513.0 652.8 0.00108 0.52200
3.0 143.8 605.3 2133.4 2738.7 144.6 509.7 654.3 0.00108 0.46220
3.5 148.0 623.6 2120.3 2743.9 149.0 506.5 655.5 0.00109 0.41320
4.0 152.0 640.7 2108.1 2748.8 153.1 503.6 656.7 0.00109 0.37470
4.5 155.6 656.3 2096.7 2753.0 156.8 500.9 657.7 0.00110 0.34250
5.0 158.9 670.9 2086.0 2756.9 160.3 498.3 658.6 0.00110 0.31550
5.5 162.1 684.6 2075.7 2760.3 163.5 495.9 659.4 0.00111 0.29250
6.0 165.0 697.5 2066.0 2763.5 166.6 493.5 660.2 0.00111 0.27270
6.5 167.8 709.7 2056.8 2766.5 169.5 491.4 660.9 0.00111 0.25520
7.0 170.5 721.4 2047.7 2769.1 172.3 489.2 661.5 0.00112 0.24030
7.5 173.0 732.5 2039.2 2771.7 175.0 487.1 662.1 0.00112 0.22680
8.0 175.4 743.1 2030.9 2774.0 177.5 485.2 662.7 0.00112 0.21480
8.5 177.8 753.3 2022.9 2776.2 180.0 483.3 663.2 0.00112 0.20400
9.0 180.0 763.0 2015.1 2778.1 182.3 481.4 663.7 0.00113 0.19430
9.5 182.1 772.5 2007.5 2780.0 184.5 479.6 664.1 0.00113 0.18500
10.0 184.1 781.6 2000.1 2781.7 186.7 477.8 664.5 0.00113 0.17740
11.0 188.0 798.8 1986.0 2784.8 190.8 474.4 665.3 0.00114 0.16320
12.0 191.7 815.1 1972.5 2787.6 194.7 471.2 665.9 0.00114 0.15110
13.0 195.1 830.4 1959.6 2790.0 198.4 468.1 666.5 0.00115 0.14070
14.0 198.4 845.1 1947.1 2792.2 201.9 465.1 667.0 0.00115 0.13170
15.0 201.5 859.0 1935.0 2794.0 205.2 462.3 667.5 0.00116 0.12370
16.0 204.4 872.3 1923.4 2795.7 208.4 459.5 667.9 0.00116 0.11660
17.0 207.2 885.0 1912.1 2797.1 211.4 456.8 668.2 0.00117 0.11030
18.0 209.9 897.2 1901.3 2798.5 214.3 454.2 668.5 0.00117 0.10470
19.0 212.5 909.0 1890.5 2799.5 217.2 451.6 668.8 0.00118 0.09950
20.0 215.0 920.3 1880.2 2800.5 219.9 449.2 669.0 0.00118 0.09489
21.0 217.4 931.3 1870.1 2801.4 222.5 446.8 669.2 0.00119 0.09065
22.0 219.7 941.9 1860.1 2802.0 225.0 444.4 669.4 0.00119 0.08677
23.0 221.9 952.2 1850.4 2802.6 227.5 442.0 669.5 0.00119 0.08320
24.0 224.0 962.2 1840.9 2803.1 229.9 439.8 669.6 0.00120 0.07991
25.0 226.1 972.1 1831.4 2803.5 232.2 437.5 669.7 0.00120 0.07686
26.0 228.2 981.6 1822.2 2803.8 234.5 435.3 669.8 0.00121 0.07402
27.0 230.1 990.7 1813.3 2804.0 236.7 433.2 669.9 0.00121 0.07139
28.0 232.1 999.7 1804.4 2804.1 238.8 431.1 669.9 0.00121 0.06893
29.0 233.9 1008.6 1795.6 2804.2 240.9 429.0 669.9 0.00122 0.06663
31.0 237.6 1025.6 1778.5 2804.1 245.0 424.9 669.9 0.00122 0.06250
33.0 241.0 1041.9 1761.8 2803.7 248.9 420.9 669.8 0.00123 0.05873
35.0 244.3 1057.7 1745.5 2803.2 252.7 417.0 669.7 0.00124 0.05541
37.0 247.4 1072.9 1729.5 2802.4 256.3 413.2 669.5 0.00125 0.05244
39.0 250.4 1087.4 1714.1 2801.5 259.8 409.5 669.3 0.00125 0.04975
41.0 253.3 1101.6 1698.3 2799.9 263.2 405.7 668.9 0.00126 0.04731
43.0 256.1 1115.4 1683.7 2799.1 266.5 402.2 668.7 0.00127 0.04508
45.0 258.8 1128.7 1668.9 2797.6 269.6 398.7 668.3 0.00127 0.04304
47.0 261.4 1142.2 1654.4 2796.6 272.9 395.2 668.1 0.00128 0.04116
49.0 264.0 1154.5 1639.9 2794.4 275.8 391.8 667.6 0.00129 0.03943
51.0 266.5 1166.6 1626.9 2793.5 278.7 388.7 667.3 0.00130 0.03780
53.0 268.8 1178.7 1612.0 2790.7 281.6 385.1 666.7 0.00131 0.03640
55.0 271.2 1190.5 1598.2 2788.7 284.4 381.8 666.2 0.00131 0.03500
TABLE WITH EXHAUST BOILER DATA
----------------------------------------------------------
1 2 3 4 5 6
name of section F G D L H C
available for E-system (1 = yes) 1 1 0 1 0 0
free gas section m² 0.36 0.76 0.34 0.42 0.71 1.22
heating surface m² 10.0 17.5 10.0 64.9 20.5 20.5
pressure drop 10m/s mbar 0.6 0.5 0.7 1.0 0.6 0.7
diameter section mm 1350 1830 1350 1940 1830 1830
height section mm 342 450 342 890 342 575
weight empty kg 250 495 220 1800 580 535
weight filled kg 330 705 276 2564 746 690
pipe length m 74 94 93 360 155.2 154
pipe internal diameter mm 0.036 0.053 0.028 0.053 0.036 0.036
number of pancakes 4 4 4 10 4 6
price per section - Lamont € 6787 9158 6313 22960 8668 9529
configuration
max. diameter gas duct DN 600 900 600 800 900 900
height of inlet cones (side inlet) mm 1000 1300 1000 1400 1300 1300
height of outlet cone (top outlet) mm 575 725 575 1100 725 725
weight set of cones kg 550 900 550 2000 900 900
price set of cones € 8100 10510 8100 11766 10510 10510
price per section - E & R € 5363 7292 4940 19025 6855 7624
configuration for economisers
7 8 9 10 11 12
P J R I Is IsL
0 0 0 0 0 0
0.90 1.61 1.22 2.26 1.44 1.83
27.7 28.0 54.8 48.0 67.0 85.1
0.6 0.7 1.0 0.8 1.0 1.0
2087 2087 2250 2640 2640 2930
342 575 745 660 745 800
850 920 1760 2000 2145 2850
1060 1132 2405 2570 2935 3893
198 205 296 254 354 454
0.036 0.036 0.053 0.053 0.053 0.053
4 6 6 6 6 6
10532 10575 17982 18904 19247 25947 Lamont price with
15Mo3 shells including
headers
1000 1000 1200 1300 1300 1500
1500 1500 1700 1750 1750 1985
855 855 865 1120 1120 1250
1200 1200 1400 1800 1800 3000
12676 12676 15069 16649 16649 24552
8335 8372 14836 15660 15966 21948 E & R price with 15Mo3
shells
TABLE WITH APPROXIMATE k-VALUES (in W/m².K) at 10 m/s
------------------------------------------------------------------------------------------
mean temperature
deg C 1 2 3
name of section F G D
150 77.33 66.86 66.86
160 76.74 66.28 66.28
170 76.16 65.70 65.70
180 75.58 65.12 65.12
190 75.00 64.53 64.53
200 74.42 63.95 63.95
210 73.84 63.37 63.37
220 73.26 62.79 62.79
230 72.67 62.21 62.21
240 72.09 61.63 61.63
250 71.51 61.05 61.05
260 71.05 60.70 60.70

270 70.58 60.35 60.35
280 70.12 60.00 60.00
290 69.65 59.65 59.65
300 69.19 59.30 59.30
310 68.72 58.95 58.95
320 68.26 58.60 58.60
330 67.79 58.26 58.26

340 67.33 57.91 57.91
350 66.86 57.56 57.56
360 66.51 57.21 57.21
370 66.16 56.86 56.86
380 65.81 56.51 56.51
390 65.47 56.16 56.16
400 65.12 55.81 55.81
410 64.77 55.47 55.47
420 64.42 55.12 55.12
430 64.07 54.77 54.77
440 63.72 54.42 54.42
VALUES (in W/m².K) at 10 m/s
------------------------------------------------
4 5 6 7 8 9 10 11 12
L H C P J R I Is IsL
68.60 77.33 77.33 77.33 77.33 72.88 68.60 77.33 77.33
68.02 76.74 76.74 76.74 76.74 72.24 68.02 76.74 76.74
67.44 76.16 76.16 76.16 76.16 71.61 67.44 76.16 76.16
66.86 75.58 75.58 75.58 75.58 70.98 66.86 75.58 75.58
66.28 75.00 75.00 75.00 75.00 70.34 66.28 75.00 75.00
65.70 74.42 74.42 74.42 74.42 69.71 65.70 74.42 74.42
65.12 73.84 73.84 73.84 73.84 69.08 65.12 73.84 73.84
64.53 73.26 73.26 73.26 73.26 68.44 64.53 73.26 73.26
63.95 72.67 72.67 72.67 72.67 67.81 63.95 72.67 72.67
63.37 72.09 72.09 72.09 72.09 67.17 63.37 72.09 72.09
62.79 71.51 71.51 71.51 71.51 66.54 62.79 71.51 71.51
62.44 71.05 71.05 71.05 71.05 66.16 62.44 71.05 71.05

62.09 70.58 70.58 70.58 70.58 65.78 62.09 70.58 70.58
61.74 70.12 70.12 70.12 70.12 65.40 61.74 70.12 70.12
61.40 69.65 69.65 69.65 69.65 65.02 61.40 69.65 69.65
61.05 69.19 69.19 69.19 69.19 64.64 61.05 69.19 69.19
60.70 68.72 68.72 68.72 68.72 64.26 60.70 68.72 68.72
60.35 68.26 68.26 68.26 68.26 63.88 60.35 68.26 68.26
60.00 67.79 67.79 67.79 67.79 63.50 60.00 67.79 67.79

59.65 67.33 67.33 67.33 67.33 63.12 59.65 67.33 67.33
59.30 66.86 66.86 66.86 66.86 62.74 59.30 66.86 66.86
58.95 66.51 66.51 66.51 66.51 62.36 58.95 66.51 66.51
58.60 66.16 66.16 66.16 66.16 61.98 58.60 66.16 66.16
58.26 65.81 65.81 65.81 65.81 61.60 58.26 65.81 65.81
57.91 65.47 65.47 65.47 65.47 61.22 57.91 65.47 65.47
57.56 65.12 65.12 65.12 65.12 60.84 57.56 65.12 65.12
57.21 64.77 64.77 64.77 64.77 60.46 57.21 64.77 64.77
56.86 64.42 64.42 64.42 64.42 60.08 56.86 64.42 64.42
56.51 64.07 64.07 64.07 64.07 59.70 56.51 64.07 64.07
56.16 63.72 63.72 63.72 63.72 59.32 56.16 63.72 63.72
k - value table
1=R
66.5
66.0
65.5
65.0
64.5
64.0
63.5
63.0
62.5
62.0
61.5
61.1
60.7
60.3
59.9
59.5
59.1
58.7
58.3
57.9
57.5
57.2
56.9
56.6
56.3
56.0
55.7
55.4
55.1
54.8
54.5
k - value table (k-value in kcal/m2 h degC at gas speed of 10m/s)
2=A 3=D 4=F 5=H 6=Is 7=P 8=C 9=J 10=G
72.5 72.5 66.5 66.5 66.5 66.5 66.5 66.5 57.5

72.0 72.0 66.0 66.0 66.0 66.0 66.0 66.0 57.0
71.5 71.5 65.5 65.5 65.5 65.5 65.5 65.5 56.5
71.0 71.0 65.0 65.0 65.0 65.0 65.0 65.0 56.0
70.5 70.5 64.5 64.5 64.5 64.5 64.5 64.5 55.5
70.0 70.0 64.0 64.0 64.0 64.0 64.0 64.0 55.0
69.5 69.5 63.5 63.5 63.5 63.5 63.5 63.5 54.5
69.0 69.0 63.0 63.0 63.0 63.0 63.0 63.0 54.0
68.5 68.5 62.5 62.5 62.5 62.5 62.5 62.5 53.5
68.0 68.0 62.0 62.0 62.0 62.0 62.0 62.0 53.0
67.5 67.5 61.5 61.5 61.5 61.5 61.5 61.5 52.5
67.0 67.0 61.1 61.1 61.1 61.1 61.1 61.1 52.2

66.5 66.5 60.7 60.7 60.7 60.7 60.7 60.7 51.9
66.0 66.0 60.3 60.3 60.3 60.3 60.3 60.3 51.6
65.5 65.5 59.9 59.9 59.9 59.9 59.9 59.9 51.3
65.0 65.0 59.5 59.5 59.5 59.5 59.5 59.5 51.0
64.6 64.6 59.1 59.1 59.1 59.1 59.1 59.1 50.7
64.2 64.2 58.7 58.7 58.7 58.7 58.7 58.7 50.4
63.8 63.8 58.3 58.3 58.3 58.3 58.3 58.3 50.1

63.4 63.4 57.9 57.9 57.9 57.9 57.9 57.9 49.8
63.0 63.0 57.5 57.5 57.5 57.5 57.5 57.5 49.5
62.7 62.7 57.2 57.2 57.2 57.2 57.2 57.2 49.2
62.4 62.4 56.9 56.9 56.9 56.9 56.9 56.9 48.9
62.1 62.1 56.6 56.6 56.6 56.6 56.6 56.6 48.6
61.8 61.8 56.3 56.3 56.3 56.3 56.3 56.3 48.3
61.5 61.5 56.0 56.0 56.0 56.0 56.0 56.0 48.0
61.2 61.2 55.7 55.7 55.7 55.7 55.7 55.7 47.7
60.9 60.9 55.4 55.4 55.4 55.4 55.4 55.4 47.4
60.6 60.6 55.1 55.1 55.1 55.1 55.1 55.1 47.1
60.3 60.3 54.8 54.8 54.8 54.8 54.8 54.8 46.8
60.0 60.0 54.5 54.5 54.5 54.5 54.5 54.5 46.5
11=IsL 12=K 13=I
66.5 59.0 59.0

66.0 58.5 58.5
65.5 58.0 58.0
65.0 57.5 57.5
64.5 57.0 57.0
64.0 56.5 56.5
63.5 56.0 56.0
63.0 55.5 55.5
62.5 55.0 55.0
62.0 54.5 54.5
61.5 54.0 54.0
61.1 53.7 53.7

60.7 53.4 53.4
60.3 53.1 53.1
59.9 52.8 52.8
59.5 52.5 52.5
59.1 52.2 52.2
58.7 51.9 51.9
58.3 51.6 51.6

57.9 51.3 51.3
57.5 51.0 51.0
57.2 50.7 50.7
56.9 50.4 50.4
56.6 50.1 50.1
56.3 49.8 49.8
56.0 49.5 49.5
55.7 49.2 49.2
55.4 48.9 48.9
55.1 48.6 48.6
54.8 48.3 48.3
54.5 48.0 48.0

Standardisation Calcul - Lamont 20110318

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Standardisation Calcul - Lamont 20110318

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INPUT DATA value unit

Exhaust gas data: Bright yellow shaded cells = your input

exhaust gas flow: 18,000 kg/h

exhaust gas density: 1.270 kg/Nm³ 1.290 1.256 1.257

Steam and feed water data:

steam production required: 2,490 kg/h

steam pressure required: 7 barg enthalpy of saturated steam:

saturated steam temperature 170.5 °C enthalpy of water at saturated steam temperature:

feed water temperature: 100 °C temperature of feed water tank or hotwell

exhaust gas dampers applied: 0 yes = 1; no = 0

Lamont steam boiler exhaust gas outlet temperature - calculated

exhaust gas temperature drop 295.6 °C

max. possible performance of economiser

values for calculation of economiser

enthalpy of steam: 2769.1 kJ/kg

inlet water temperature of eco 100.0 °C = feed water temperature

net economiser heat output: 667,464 kJ/h

economiser outlet temperature: 150.7 °C

mean boiler gas temperature: 167.6 °C

mean real gas flow through boiler: 6.4 m³/s

outlet water temperature of eco 157.5 °C

mean logaritmic temp. diff. 37.6 °C

mean gas speed m/s 17.64 8.36 18.68

k-value calculated at mean speed W/m².K 97.1 53.6 86.8

15.05 8.91 5.21 7.10 3.94 5.21 2.81 4.42 3.47

% (k value clean x 0,9)

78.2 64.4 46.7 56.2 39.5 44.0 28.6 42.3 36.6

enthalpy of steam: 2769.1 kJ/kg

temperature of steam: 170.5 °C = boiler inlet temperature for Lamont system

net boiler heat output: 5,852,745 kJ/h

boiler outlet temperature: 184.4 °C

mean boiler temperature: 332.2 °C

mean real gas flow through boiler: 8.7 m³/s

max. water/steam temp. boiler: 180.0 °C

mean logaritmic temp. diff. 93.2 °C

Calculations for "fouled condition with good cleaning"

clean or gas-steam boiler

Net heat output: kW 1,811 1,811 1,811 1,811 1,811 1,811

boiler price € 155,657 219,106 157,687 122,631 150,614 227,776

Gas pressure drop should be checked against max. allowed by customer.

13.7P 19.3J 9R 15.6I 7.6Is 6.9IsL

18,000 18,000 18,000 18,000 18,000 18,000

1,811 1,811 1,811 1,811 1,811 1,811

2,490 2,490 2,490 2,490 2,490 2,490

7533 13918 10048 13481 8857 9662

161,868 213,161 185,451 306,137 164,063 224,130

Gas pressure drop should be checked against max. allowed by customer.

Gas pressure drop should be checked against max. allowed by customer.

marine - fouled-good cleaning

Gas pressure drop should be checked against max. allowed by customer.

260 71.05 60.70 60.70

330 67.79 58.26 58.26

62.44 71.05 71.05 71.05 71.05 66.16 62.44 71.05 71.05

60.00 67.79 67.79 67.79 67.79 63.50 60.00 67.79 67.79

2=A 3=D 4=F 5=H 6=Is 7=P 8=C 9=J 10=G

72.5 72.5 66.5 66.5 66.5 66.5 66.5 66.5 57.5

67.0 67.0 61.1 61.1 61.1 61.1 61.1 61.1 52.2

63.8 63.8 58.3 58.3 58.3 58.3 58.3 58.3 50.1

66.5 59.0 59.0

61.1 53.7 53.7

58.3 51.6 51.6

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