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Sustainable Materials and Technologies 26 (2020) e00215

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Sustainable Materials and Technologies

journal homepage: www.elsevier.com/locate/susmat

Edible coatings and antimicrobial nanoemulsions for enhancing shelf life


and reducing foodborne pathogens of fruits and vegetables: A review
Nasser A. Al-Tayyar a, Ahmed M. Youssef b,⁎, Rashad R. Al-Hindi a
a
Biology Department, Faculty of Sciences, King Abdulaziz University, Jeddah, Saudi Arabia
b
Packaging Materials Dept., National Research Centre, 33 El-Bohouth St. (Former El-Tahrir St.) Dokki, Giza, Egypt

a r t i c l e i n f o a b s t r a c t

Article history: In the current review, food preservation methods were studied, as the food industry is facing the challenge of
Received 27 June 2020 storing and increasing the shelf life of cut fresh fruits and vegetables. Foodborne pathogens have been established
Received in revised form 16 August 2020 as one of the major reasons for the deteriorating human health; therefore, efforts should be made to decrease the
Accepted 25 August 2020
foodborne pathogens in fresh fruits and vegetables. The methods in which different coatings are applied to cut
fruits and vegetables to prevent the development of foodborne pathogen diseases were reviewed. These methods
Keywords:
mainly included coatings based on carbohydrates, proteins, and lipids. For the biocontrol, such as gums as natu-
Edible coatings rally forming polysaccharides or carbohydrate polymers, were acquired from renewable sources. Moreover, the
Fruits and vegetables protein coating was found to be a value-added for application that faced less resistance from food authoritative
Essential oils personnel for use in food products. Essential oils (EOs) and its nanoemulsion possess antioxidant and antimicro-
Nanoemulsions bial characteristics which considered being unique additives in the food industry. Furthermore, physical stability
Shelf life was provided through nanoemulsions. Utilization of nanoemulsion increased the bioactivity and aimed to reduce
the effects on the organoleptic characteristics of food items.
© 2020 Elsevier B.V. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Microbiota of vegetables and fruits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. Chemical, physical, and biological methods for preservation of fruits and vegetables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.1. Chemical methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.2. Physical methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.3. Biological methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Various types of edible suitability and coatings for several fruit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.1. Coatings based on polysaccharides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1.1. Coating based on starch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1.2. Coating based on carboxymethyl cellulose (CMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1.3. Pectin-based coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1.4. Chitosan-based coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1.5. Coating based on gums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1.6. Coating based on pullulan and alginates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2. Protein-based coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3. Lipid-based coatings and films. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5. Essential oils and nanoemulsion-based coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

⁎ Corresponding author at: Packing and Packaging Materials Department, National Research Centre, 33 El Bohouth St. (former El Tahrirst.), Dokki, Giza, P.O. 12622, Egypt.
E-mail addresses: amyoussef27@yahoo.com, Drahmadyoussef1977@gmail.com (A.M. Youssef).

https://doi.org/10.1016/j.susmat.2020.e00215
2214-9937/© 2020 Elsevier B.V. All rights reserved.
2 N.A. Al-Tayyar et al. / Sustainable Materials and Technologies 26 (2020) e00215

1. Introduction availability of nutrients [41]. At a reduced storage temperature, most


of the bacterial population on the surface consists of Enterobacteriacae
The intake of vegetables and fruits has been associated with different (particularly Erwinia herbicola and Rahnella aquatilis) and Pseudo-
health benefits for human beings. Recently, the consumption and pro- monadaceae (specifically P. fluorescens), and certain lactic acid bacterial
duction of minimally processed foods has become very popular. Fresh species (particularly Leuconostoc mesenteriodes) [42,43]. Moreover, dif-
cut vegetables and fruits are highly preferred by consumers because of ferent species of yeast belonging to Torulaspora, Pichia, Trichosporon,
the need for new and natural products together with certain lifestyle Cryptococcus, Rhodotorula, and Candida have been found during stor-
changes of the consumers. However, the fresh cut industry has faced age [44,45]. The total counts of mesophilic bacteria on vegetables that
the challenge of sustaining the fresh-like features of fresh cut food prod- are minimally processed after packaging are in the range of 103 to 106
ucts for an extended storage time [1]. Vegetables and fruits form an im- colony forming units (CFU)/g, but in different catering and retail market
portant component of human diet. outlets, they fall between 103 and 109 CFU/g [46,47]. The neutral to
Vegetables and fruits are living beings, and they consistently utilize acidic pH of the vegetables and fruits promote the growth of yeast and
oxygen and generate carbon dioxide during respiration. In the respira- bacteria in comparison to that of molds [48].
tion process, the metabolism of substrates such as fats, proteins, and or- Foodborne diseases are important invisible elements of morbidity,
ganic acids along with carbohydrates takes place. As soon as substrates because a majority of the foodborne diseases are infrequent and most
and carbohydrates get metabolized, the replenishment becomes diffi- of them go unreported. From 1996 to 2004, 14 outbreaks of foodborne
cult because the vegetable or the fruit gets separated from the plant diseases were recorded, as a result of which, 859 illness cases were re-
[2,3]. Over a period of time, the quality in relation to color, flavor, corded by the Food and Drug Administration (FDA), and lettuce and to-
weight, and nutritional value continues to deteriorate. Water loss is an matoes were reported to be the cause of these illnesses [49]. Mesophilic
important element that plays an essential role in deteriorating the qual- enteric pathogens such as Escherichia coli and Salmonella and Psycho-
ity of vegetables and fruits and may result in a loss of nutritional value, tropic pathogen Listeria monocytogenes are a few of the most general
soft texture, flaccidness, shriveling, and wilting [4]. pathogens, which have contributed to the illness of human beings
The quality of fruit is related to climatic conditions and management [50,51]. Salmonella and E. coli O157:H7 are of increased concern be-
during the phase of production; therefore, it is essential to utilize other cause even low doses lead to infections and they grow very rapidly
procedures to avert microbiological degeneration and reduce the bio- [52]. These two pathogens of humans made prominent headlines in
chemical and physiological changes accountable for post-harvest de- the news in 2006 and 2007 in the United States because of the outbreaks
generation. A study on advanced packaging technologies, for instance, associated with the consumption of different produce such as green
the composition of atmospheric gas, is required to alter the metabolic pre-prepared vegetables [53].
situations and to improve the quality and shelf life of fruits [5,6]. Some of the other fruit and vegetable pathogens associated with
Edible coatings or films are biopolymers that are hugely being in- outbreaks include Clostridium botulinum, Vibrio cholera Staphylococcus
vestigated for the packaging and preservation of food. Packaging has spp., Shigella spp., and Yersinia enterocolitica [54,55]. Both epiphytic
been taken to the next level by these films, where dwindling bound- and endophytic colonization have been observed for pathogenic
aries are found to be present between packaging, preservation, and foodborne bacteria in fresh produce. The endophytic colonization
food. Researchers have integrated the concept of packaging, preserva- takes place by means of chemotaxis, damaged tissue, and natural open-
tion, and food into a film that is edible and biodegradable; transmits ings. The attachment mechanisms for epiphytic colonization generally
functionality on fish, meat, and derived products; improves shelf life; include the formation of a biofilm, flagella, fimbriae, and curli. Once
fights off odors, lipid oxidation, and fading color; and prevents the linked with the harmed component of tissue, a large number of patho-
loss of moisture. The idea of edible films has originated from environ- genic bacteria grow in fresh vegetables and fruits. The interconnection
mental concerns, increasing burden of disposing off the plastic waste of the bacterial cell with the destructive tissue of a plant can give rise
and using the industrial food waste, and the demands of consumers to the gene upregulation involved in resistance, virulence, and attach-
for healthy, nutritional, and natural foods. These are biopolymers pro- ment to antimicrobial oxidative agents. This presents a big challenge
duced from the waste of the food industry or an underutilized means to the fresh cut market, as oxidative sanitizers are generally utilized
of polysaccharides, lipids, and proteins that are edible and biodegrad- for the sterilization of the fresh cut produce, particularly leafy greens
able and play the role of active components such as nutraceuticals, [56].
flavorants, antioxidants, and antimicrobials [7–12].
Both the water loss and the microbial proliferation of fresh products 3. Chemical, physical, and biological methods for preservation of
can be prevented by taking into consideration the food coatings [13]. In fruits and vegetables
fact, edible films applied on the surface of food might improve the shelf
life by reducing the oxidation processes, gas exchange, soluble migra- Different representatives can be taken into consideration for the
tion, and moisture transfer as well as by preventing or decreasing phys- washing of vegetables and fruits with the aim of minimizing the possi-
iological disorders [14–16]. Hence, edible coatings, generally consisting bility of contamination by microbes, assisting in the avoidance of
of food additives or antimicrobial agents such as spices, nutrients, foodborne illness and postharvest diseases.
flavors, colorants, and anti-browning agents, are gaining relevance as
important elements to minimize the deteriorating impacts of vegetable 3.1. Chemical methods
and food processing [17–24]. The coating's effectiveness is highly im-
pacted by the features of the material; therefore, suitable edible coatings Initially, the hypochlorite or chlorine washing is continuously car-
are chosen while keeping in view the chemical and physical character- ried out with varied concentrations of 50 to 200 ppm and with a general
istics of the components of the biopolymer and taking into consider- proximity span of not more than 5 min [57]. Even though chlorine is
ation the mechanical features and the film permeability as shown in generally utilized as a sanitizer, the organic material inactivates and re-
(Table 1) [[25,26]]. sults in the creation of chlorinated detrimental by-products (DBPs) and
the release of chlorine vapors during production, with possible harmful
2. Microbiota of vegetables and fruits effects on human health [58]. However, the advantages of using chlorine
in the production industry are considered to be greater than the issues
As vegetables and fruits have different characteristics in terms of concerning the possible creation of DBPs. Previous studies have shown
their composition, the microbiota in these living organisms may signif- that the bacterial load can be reduced through chlorine washing and
icantly differ on the basis of the medium pH, water activity, and the values generally fall between <1 log CFU/g to 3.15 log CFU/g,
N.A. Al-Tayyar et al. / Sustainable Materials and Technologies 26 (2020) e00215 3

Table 1
Recent applications of edible coatings on fruits and vegetables.

Ingredients and *Main Food products Properties of final coating References


ingredients

Alginate and chitosan *Flourensia Tomato (Solanum Loss of weight reduced, oxygen and carbon dioxide gas Salas-Méndez et al., [27].
cernua Extract and lycopersicum L.) exchange rates, ethylene production reduced aerobic
Nanolaminate (Layer-by-layer coating) mesophilic microorganism, obstructed yeast and mold
proliferation.
Alginate, *Chitosan Fresh-cut melon (cv. Yaniv) Reduced yeast, bacteria, and fungi counts by 1–2 log CFU; Poverenov et al., [28]
(Layer-by-layer coating) stopped growth in headspace carbon dioxide and controlled
concentration of ethanol
Chitosan Carboxymethyl Minimally/fresh-cut processed Did not allow E. coli O157:H7 to grow on pears processed Xiao, Luo, Luo, & Wang, [29]
*Sodium Chloride pear minimally
Pear quality improved due to SC+ CMCH treatment
Pectin *Potassium Sorbate, Fresh-cut persimmon Brought enzymatic browning under control; reduced overall Sanchís et al., [30]
Sodium Benzoate, Nisin, Citric aerobic mesophilic bacteria “Rojo Brillante” (fresh-cut
Acid persimmon) by storing it at 5 °C; allowed for a seven-day
commercial shelf life
*Gelatin, *Guar, *Chitosan Barhi date Extended the shelf life of Barhi date fruits in comparison with Abu-Shama et al., [31]
the control sample
*EOs (Thyme, Oregano) Alginate Fresh-cut papaya Improved loss of weight; decelerated pH changes; delayed Tabassum & Khan, [140]
organic acid consumption; reduced rate of respiration,
causing a delay in senescene; enhanced anti-microbial
activity
Guar Gum - Aloe Vera - *Spirulina Mango (Mangifera indica L.) Showed considerable high firmness, decelerating the changes Ebrahimi & Rastegar, [32]
Platensis in this fruit's TSS; considerably improved bioactive
compounds in the mango-like phenol, ascorbic acid, and
flavonoids
Chitosan, *Chlorogenic acid Peach fruit Reduced ROS levels in peach; enhanced activity of Jiao, Shu et al., [33]
antioxidants with an increase in grafting ratio;
In vivo test: chitosan when grafted with treatment of
chlorogenic acid fared better in terms of firmness, titratable
acidity, soluble solid contents, and L-ascorbic acid content
Reduced the increase in the loss of weight, decay of index, and
rate of respiration of peaches stored for eight days at 20 °C
*Starch Apple fruit A coating of starch optimized formulation on apple, resulting Thakur, [34]
in a decrease in loss of weight, rate of respiration, change in
skin color, firmness, and greasiness of fruit, without affecting
its flavor (TA and TSS) and its phytochemical profile at the
post-harvest storage phase
Chitosan, Carboxymethyl “Fuerte” and “Hass” avocado Decreased respiration rate, loss of firmness, and moisture, Tesfay & Magwaza, [35]
Cellulose (CMC), *Moringa fruit resulting in an enhancement of the quality of fruit and its
Leaf Extract shelf life
*Soybean Protein Isolate, Apricot fruit Significantly affected the loss of weight, firmness retention, Zhang, [36]
Chitosan SSC, as well as TA, WSP, and CSP content retention; thwarted
pectin degradation by using a coating of SPI-chitosan
*Beeswax, Chitosan Strawberries was beneficial in the case of fungal infection; reduced loss of Velickova et al., [37]
weight, rate of respiration, firmness retention, color retention,
and titratable acidity and pH retention, even for sugars and
soluble solids
*Zinc Oxide, Xanthan Hybrid Tomatoes and apples Exhibited next to zero weight loss; improved storage quality Joshy, [38]
of fruits and vegetables as compared to that of materials that
were not coated
*Rhubarb extract alginate Peaches (Prunus persica) Exhibited decent antifungal activity; proactive in lessening Li, [39]
post-harvest illnesses owing to Penicillium expansum; more
effective in impeding sensory deterioration of peaches;
advantageous effects on quality of the physiology in
comparison to the 1% SA coating as well as the control, with
reduced loss of weight, rate of respiration, MDA content, PPO
activity, and SSC and increased firmness
*Soy protein Isolate, Honey Fresh-cut Kajari melon Decreased the growth of microbes; honey treatment was Yousuf & Srivastava, [40]
successful in maintaining the taste and color of the melon
samples

depending on the inoculation process, the targeted bacteria, and the Unlike chlorine, this mixture has immediate water solubility and is con-
time of contact of the concentration of chlorine [59–63]. Among the dif- sidered to be a monomer-free component. Because it has no water ion-
ferent substitutes of chlorine, peracetic or peroxyacetic acid (PAA) is ization, it is slightly impacted by pH [68]. Its strength is the same as that
beneficial in destroying the pathogenic microorganisms at lower con- of hypochlorite for repelling the micro-organisms, but as it is considered
centrations than those required in the case of chlorine [64,65]. Electro- to be a less-oxidizing dissolved gas, its activity is sustained in a better
lyzed waters (neutral and acid) are disinfection methods that might manner than that of hypochlorite, which is considered to be more reac-
be effective in disinfecting the fresh vegetables and fruits as the alterna- tive when there is high suspended organic matter [69,70]. Moreover,
tives of the solutions using chlorine. The use of these waters decreases acidified sodium chlorite (Redmond, ASC; Alcide Corp.) is a useful anti-
the microbial contamination on surfaces and instruments [66,67]. microbial that is created by decreasing the pH (2.5–3.2) of a sodium
The antimicrobial strength of a mixture of chlorine dioxide (ClO2, ox- chlorite solution (NaClO2; SC) with any acid of GRAS [71]. The increased
idation state +5, 0.954 V) is higher than or the same as that of chlorine. ASC efficacy has been elaborated in numerous studies with the
4 N.A. Al-Tayyar et al. / Sustainable Materials and Technologies 26 (2020) e00215

approved FDA concentration implication of 0.5–1.2 g L−1 on pathogen gas, and the film permeability [88,89]. However, the development of
inactivation, such as Salmonella spp. and O157:H7 E. coli [72–74]. In ad- MAP systems is a complicated activity, which should focus on gaining
dition, antimicrobial activity has been exhibited by bromine and iodine a deeper insight into the combined knowledge and varying communica-
even though their utilization has been restricted by a few health-related tion of product features, atmospheric conditions, and packaging mate-
problems in their production [54]. rial for a specific product [90,91].
The development of pathogenic fungi can be prevented by the use of Radiation provides a large number of advantages for horticultural
trisodium phosphate (TSP); TSP also decreases the disease incidence of fresh producers of food, importers, and exporters. Irradiation involving
peaches, jujubes, onions, and potatoes during storage [75,76]. Further- a low dosage offers an immediate treatment that does not change the
more, in previous studies, several researchers have observed that the temperature of the product, does not make use of residues, ensures
development of pathogenic fungi is prevented by TSP treatment and that the fruit remains appropriate in terms of its nutritional content,
the disease incidence decreases for the storage of peaches, jujubes, on- and can improve the fruit's shelf life [92].
ions, and potatoes [77]. Moreover, awareness has been generated Short-wave ultraviolet (UV-C) light is considered an appropriate ad-
about the fact that quaternary ammonium salt is generally an antibacte- ditional processing procedure for food because of its low cost of process-
rial compound and is strongly hydrophilic; it is commonly considered a ing as well as the positive image between consumers. The utilization of
monomer of polymerization and helps to bring considerable improve- UV-C light at 253.7 nm for the processing of food products is safe and
ment in the solubility of water and the antibacterial property of the has been considered to be a substitute treatment to decrease microor-
polymer. Additionally, it has been observed that the compounds of qua- ganisms, such as pathogens, in the handling, processing, and production
ternary ammonium do not immediately destroy the contacted bacteria of food [93].
but have poor dissolvability in comparison to inorganic and organic an- Pulsed light (PL) is believed to be a non-thermal and effective tech-
tibacterial agents [78]. nology used for the decontamination of food products. This technology
Organic acids (for instance, tartaric acid, citric acid, and lactic acid) is considered to be a substitute for the contact treatment of UV light for
have been considered powerful antimicrobial agents because of the dis- effective and immediate microbial inactivation in liquid and solid foods
ruption in permeability and membrane transport, a decrease in the pH [94,95].
of the environmental accumulation of the anions, or a decrease in the High pressure processing (HPP) is considered to be a useful preser-
cellular internal pH [54,79]. Hydrogen peroxide (H2O2) is a different vation process, attaining enzymatic and microbial inactivation and pre-
sanitizing element that has been considered protected by FDA and has serving the nutritional and sensory quality of fresh fruits and vegetables.
shown a possible biocide impact on a wider spectrum of microbes. It Furthermore, its impact has been noted in the cases of different vegeta-
has shown to have a variety of effects on the concentration of bioactive bles and fruit nectars and juices [96–99].
and nutritional compounds, sensorial characteristics, and quality [80]. An important benefit of ultrasonography over other methods in the
Calcium is considered an important macronutrient and plays an im- food industry is that sound waves are believed to be environment
portant role in managing different physiological procedures in plants. friendly, non-toxic, and safe [100]. The integration of ultrasonography
Post- and pre-harvest treatments with numerous salts made up of cal- with some biological, physical, or non-thermal procedures makes it an
cium, such as calcium gluconate, calcium propionate, calcium phos- appealing method to improve the prevention and inactivation of mi-
phate, calcium chloride, and calcium lactate, have been proven to be crobes [101–104].
beneficial in decreasing the physiological defects in vegetables and Cold plasma treatment has shown potential in the protection of food
fruits [81]. Moreover, ozone can be useful in food markets with respect products and is considered a unique non-thermal procedure [105]. Cold
to improved shelf life and food preservation because it is a strong ster- plasma is a gas that has been ionized and is characterized by active ele-
ilizing component. It aims to decrease the microbial counts in the pro- ments, such as atoms, free radicals, ions, and electrons that are gener-
duction of fresh fruits and vegetables. Thus far, ozone has been ated by the application of energy to a mixed gas system or simply the
utilized as a disinfectant of fruits and vegetables, and its effectiveness gas [106,107].
has been proven in previous research studies [82,83].
Moreover, some additional worldwide chemical coating methods 3.3. Biological methods
which might have prospective to be used in the future such as pulsed
electrodeposition technique. In Pulsed electrodeposition was assumed In an effort to stop the development of spoilage microorganisms and
to decorate one-dimensional (1D) ZnO nanorods with CdS nanocrystals. pathogens in the produce, research has been conducted on the imple-
Furthermore, pulsed electrodeposition method has developed and been mentation of biocontrol agents. This process is called bio-preservation
engaged to overcome the challenges of manufacturing homogeneously and mainly involves the improvement of the shelf life and the safety
coated hybrid nanostructures such as ZnO-CdS, CuInS2-ZnO, and Cu2O- of food products by using metabolites or microorganisms. A few of the
TiO2. Therefore, the lead coating method of pulsed electrodeposition has specific microorganisms that have been examined to have an antagonis-
the great potential to be practical as a universal way to create other an- tic effect on pathogens are lactic acid bacteria (LAB). This group of bac-
isotropic hybrid nanostructures [84]. Correspondingly, Nanocellulose teria is naturally found in food products and has been recommended in
films can be nowadays offer a substitute to conventional packaging ma- certain studies; when surfaces are produced through the application of
terials, and readily recycled as well as reused into a prospective barrier LAB, they are considered to be powerful rivals for physical nutrients and
material. This procedure leads to international sustainability through space and might generate a large variety of antimicrobial metabolites,
changing non-renewable polluting synthetic plastic packaging and lam- such as bateriocins, diacetyl, hydrogen peroxide, and organic acids
inates by a product which can be reused directly into a barrier material that have an adverse effect on pathogens [108]. Bacteriocins are com-
or might be used in the conservative paper recycling method [85]. monly considered safe and have been generally deployed in combina-
tion with other additives of food products [109,110].
3.2. Physical methods
4. Various types of edible suitability and coatings for several fruit
Modified atmosphere packaging (MAP) shows increased depen-
dence on the alteration of the composition of the nearby gas through in- Thus far, edible coatings have been formulated from various mate-
termediation between the rate of respiration (RR) within the package rials having the appropriate characteristics. The primary materials to
and the permeability of the film to gases (O2 and CO2) [86,87]. It has be taken into consideration in the creation of edible coatings can be
been reported in different research studies that the MAP system can categorized into three different types: lipid compounds, proteins, and
sustain the quality of new production, the composition of the optimum polysaccharides. Edible coatings acquired from various lipids, proteins,
N.A. Al-Tayyar et al. / Sustainable Materials and Technologies 26 (2020) e00215 5

to the decrease in the respiration rate for the fresh fruits and vegetables.
Furthermore, they can be utilized along with other biopolymers to pre-
vent a few disadvantages, such as increased permeability of water
vapor, greater water sensitivity, and phenomenon of retro gradation
during storage [120]. Similarly, various gums of microbes such as
xanthan gums or gellan gums are considered to be the improvers of
the mechanical starch film resistance, while reducing their retrograda-
tion and water sensitivity [121–123]. In starch blends, the functional
characteristics of the starch matrix was improved by the addition of
10% to 20% of gellan gum, while active compounds were taken into con-
sideration to effectively control the shelf life of a product through the
antifungal effects [124].

4.1.2. Coating based on carboxymethyl cellulose (CMC)


In this section, we will discuss the use of different biopolymers.
Among these, a polysaccharide called as carboxymethyl cellulose
(CMC) was developed using cellulose carboxymethylation. Besides its
Fig. 1. Edible coating on one side. The uncoated side has an open lenticel and free passage biodegradability, CMC is soluble in water, and can be fabricated as trans-
for water and gas (a) the coated side has a completely covered lenticel and a complete parent films [125,126]. However, edible films developed on the basis of
barrier to water and gas (b) [1].
CMC are restricted because of the poor water barrier features. CMC
blending along with other biopolymers, such as collagen [127], starch
[128], and chitosan [129], were believed to increase the inherent CMC
and polysaccharides assist in improving the food's shelf life by acting as shortcomings [130].
an obstacle to vapors, gases, and solutes, as shown in Fig. 1 [1].

4.1. Coatings based on polysaccharides 4.1.3. Pectin-based coating


Pectin is a soluble element found in plant fiber and has been ex-
Polysaccharides are naturally occurring polymers and are exten- tracted from the plant's cell walls. These polysaccharides derived from
sively used to develop edible coatings or films, such as pectin, cellulose, plants are poor barriers of moisture and therefore, show better perfor-
starch, chitosan, alginates, and pullulan, and the derivatives of all these mance with foods having low moisture. Pectin and other materials
substances [111]. Polysaccharides are the basic coatings that are consid- were used by Martinon, Moreira, Castell-Perez, & Gomes [131] for the
ered to be an effective blocker of oxygen because of the well-ordered creation of a multilayered system of coatings to improve the shelf life
shape of the hydrogen-bonded network. However, they do not act as a of cantaloupe. A combination of glutathione at 0.75% (w/v) and pectin
barrier to moisture, as they appear to be hydrophilic in nature (2%, w/v) was explored to examine its impact on microbial stability
[112,113]. Because coatings consisting mainly of polysaccharides form and the quality of fresh-cut pears by Oms-Oliu, Soliva-Fortuny, and
a poor barrier to water vapor, these coatings are considered to be a Martin-Belloso [132]. It has been indicated that a coating based on pec-
major factor affecting the decision of the marketers to not focus on tin has been effectively developed and can sustain the sensory charac-
delaying the moisture loss [114]. The polysaccharide coatings are oil teristics of pear wedges for two weeks [1].
free and colorless. They have a small amount of calories and can be ap-
plied to improve the shelf life of meat products, shellfish, vegetables,
and fruits by considerably decreasing dehydration, oxidative rancidity, 4.1.4. Chitosan-based coating
and surface darkening [115]. Chitosan is an example of a material with intrinsic antimicrobial ac-
tivity that is commonly composed of glucosamine and N-
4.1.1. Coating based on starch acetylglucosamine units bound by 1–4 glucosidic bonds and are com-
Starch, as the main carbohydrate for storage in seed endosperm and monly developed by the alkaline deacetylation of chitin [133]. Being
plant tubers, can be acquired from different resources, such as cereal non-toxic, biodegradable, biocompatible, and microbe-resistant, chito-
grains, cassava, potato, and corn [116]. Starch is chemically composed san is currently attracting considerable attention and its scientific test-
of high linear amylose (6–19 chains, slightly branched on average) ing at a large scale is in progress to explore its possible applications in
[117]. The formation of starch occurs by small granules, and its charac- different fields [134]. Chitosan is believed to prevent the growth of a
teristics are affected by the distribution of the granules, shape, morphol- large number of bacteria and fungi. In these procedures, because of its
ogy, size variation, and botanical origin. Other elements such as the polycationic properties, the bio-based polymer is integrated with nega-
climate and the area of cultivation also affect the properties of starch. tively charged residues and is then absorbed on the bacterial surface
The granules of starch generally contain amylopectin, amylose, and [135–137].
two polysaccharides, making up 98%–99% of the dry weight. Approxi- Several researchers have reported that chitosan molecules not only
mately 10.7 million tons of products containing starch have been pro- change the permeability of the cell membranes of the bacteria, as gas
duced by the European Union, which indicated an increase of 30% exchange is impeded between the exterior and interior of the cells,
since 2004 [118]. Eliminating the co-products of starch, we found that but also give rise to cellular dysfunction by cell penetration or mem-
the starch consumption increased to 9.3 million tons in 2018 in the brane rupture [138–141]. Chitosan forms edible coatings and films,
European Union. which aim to secure foods from microbial spoilage and contamination
Among these, the consumption of 2% of the starch occurred in feed, [142]. Hence, it helps to sustain the quality and improve the shelf life
58% in food, and 40% in non-food applications. Of the 9.3 million tons of of food to a considerable extent, as shown in (Fig. 2). Additionally, it is
consumption, 53% was attributed to starch sweeteners, 28% to native a natural biopolymer and is an integration of different components
starch, and 19% to modified starch [119]. Coatings based on starch are such as nutraceuticals, antioxidants, and antimicrobials, such as EOs.
odorless and colorless. They possess less oxygen permeability and Furthermore, it has gained utmost importance because of its biological
have an oil-free appearance. They can make an important contribution characteristics [143,144].
6 N.A. Al-Tayyar et al. / Sustainable Materials and Technologies 26 (2020) e00215

Fig. 2. Effect of chitosan coating on fruits and vegetables [144].

4.1.5. Coating based on gums the glucose and cholesterol uptake. They also control the severity of gas-
Gums are basically groups of naturally forming carbohydrate poly- trointestinal and cardiovascular diseases among patients [154].
mers or polysaccharides obtained from renewable sources. They have Pullulan is a polymer considered to be highly biodegradable with an
can be dissolved in water either by stabilizing emulsion systems or by extensive utilization in biotechnology and medicine. It has now gained
creating a gel. Among the recently considered substitutes for increased attention in the food packaging industry because of its supe-
petroleum-derived polymers with respect to shelf life extension and rior film-forming features [155]. Additionally, pullulan films have nu-
postharvest diseases, gum derivatives have been reported to be effective merous benefits, such as greater impermeability to both of oxygen
products for biocontrol. The coatings using polysaccharide gums form a and oil, heat sealability, transparence, no odor, no taste, and no color
semipermeable barrier; thus, the nutritional value can be maintained, [156,157]. Therefore, the use of active packaging based on pullulan
loss of weight can occur, and respiration rate can be reduced on the sur- can be considered a safe environmental procedure for handling the
face of the produce. Gums have numerous benefits over synthetic poly- post- and pre-loss of a fruit harvest [158].
mers; FAO has approved gums as GRAS, and their consumption is
ecofriendly and is considered to be safe [145].
Coatings based on edible gum are an advanced packaging strategy
that improves the shelf life of vegetables and fruits and prevents post- 4.2. Protein-based coatings
harvest diseases. An edible coating developed from polysaccharides
not only protects the quality of the vegetables and fruits but also pro- Proteins generally occur in the form of globular proteins or fibrous
tects the environment. With the increasing demand for environment- proteins. Fibrous proteins are insoluble in water and generally play
friendly and functional coating materials, researchers have begun to the role of a basic structural element of animal tissues, while water sol-
focus on gums. Different views on the use of edible coatings to protect ubility is present in globular proteins; they are also soluble in aqueous
the overall shelf life and quality of vegetables and fruits have been re- solutions of salts, bases, or acids and perform different activities in living
ported in the past [146–150]. systems [159]. Proteins having physiochemical features show complete
reliance on the organization of the substituents of amino acids. Various
types of globular proteins, such as corn zein, whey protein, wheat glu-
4.1.6. Coating based on pullulan and alginates ten, and soy protein, have been explored for their coating or film
Alginates are indigestible natural polysaccharides acquired from forming features.
seaweed and have been reported to be a stabilizing and thickening A dispersion or protein solution is taken into consideration to create
agent in the food market [151–153]. In recent years, they have been rec- coatings and films, and the solvent that is taken into consideration for
ognized as a coating material that delays the ripening process in fruits. playing this role is generally restricted to ethanol water combinations,
The colloidal characteristics of alginates make them highly appropriate or simply water or ethanol [114]. Coatings or films based on protein
for film and coating preparation. They are also believed to be an impor- are believed to be highly effective blockers of oxygen even at a reduced
tant source of dietary fiber, which ensures a considerable decrease in relative humidity (RH). Various types of proteins have been utilized to
N.A. Al-Tayyar et al. / Sustainable Materials and Technologies 26 (2020) e00215 7

Fig. 3. Schematic representation of the different routes promoted by the nanoemulsions for the interaction of EOs with the microbial cell membranes [174].

create healthy consumable coatings or films that consist of soy protein, edible films [168]. Considering the prevention of the utilization of
casein, corn zein, gelatin, wheat gluten, and whey protein [115]. chemical additives in food products, researchers have paid increased at-
The potential is being showing the coatings of protein because they tention to the use of natural food additives with antioxidant and antimi-
are considered as value added applications that get low resistance from crobial characteristics that do not have any negative effects on human
regulators to be used in food. Biopolymers based on protein such as corn health [169].
zein and whey proteins have the required barrier characteristics [160]. Recently, a thorough study was conducted on EOs, and they have
Whey is one of the important proteins because of its glossy appearance been examined as additives in biodegradable/edible emulsified coatings
and gas barrier characteristics [161]. Whey protein is a cheese industry and films. Because of their lipidic characteristics, they are meant to pro-
byproduct, has good functional and nutritional characteristics, and can vide assistance to decrease the permeability of water vapor in hydro-
be utilized in edible films. Another protein acquired from corn gluten philic films [170]. Furthermore, they have certain effects on other
has an increased ability for various applications of food packaging [162]. properties of films (such as structural, optical, and tensile properties)
as well as antimicrobial or antioxidant effects, as shown in (Fig. 3).
4.3. Lipid-based coatings and films Advanced alternative interventions of technology have been in-
creasingly proposed for sustaining the quality of vegetables and fruits.
Lipids are good barriers against the migration of moisture [163]. Recently, the need for natural elements for creating new food preserva-
When lipids are combined with polysaccharides and proteins, the coat- tives against spoilage and pathogenic microbes has increased at an ex-
ings are produced with increased barrier and mechanical resistances. ponential rate. Essential oils are one of the important groups of
Besides, these composite coatings might have a greater permeability antimicrobial natural constituents that have been considered an ad-
of moisture than that of real lipids [164]. In general, the coatings or vanced preservation system in the food industry [171]. Solid nanoparti-
films are developed from lipids and are extra thicker and brittle because cles of lipids, liposomes, and emulsions are a few of the encapsulation
of their hydrophobicity [165]. The application of lipid-based elements systems [172]. Among these, emulsions are widely used and are consid-
consists of surfactants, acetylated monoglycerides, and herbal wax. ered to be highly popular systems because they ensure an equal distri-
The compounds of lipids that exist in their simplest form include bees- bution of fully or partially hydrophobic components in a hydrophilic
wax and paraffin. Lipid-based coatings and films are believed to be ex- matrix [173].
tremely useful to obstruct the moisture delivery because of less Because of their subcellular size nanoemulsions with radius less than
polarity. An increase in the hydrophobicity leads to a decrease in the (100 nm) offer physical stability to active encapsulated substances. Fur-
permeability of water vapor. However, it has been demonstrated that thermore, they provide other advantages such as greater bioactivity, be-
lipids having films or coatings may destroy the gloss and appearance cause of the increased diffusion, and reduce the effect on the
of the coated food products [166]. organoleptic features of food products [174]. In the past, several re-
searchers have reported that EOs can be incorporated into the coating
5. Essential oils and nanoemulsion-based coating matrix. However, the immediate inclusion of EOs in the films or coatings
significantly reduces the mechanical characteristics of the films or coat-
Essential oils (EOs) obtained from spices and plants possess antiox- ings, reduces the loading ability of Eos, and increases the oiling risk of
idant and antimicrobial characteristics [167]. Therefore, they are consid- the EOs [175].
ered to be unique additives in the food industry. Additionally, a majority In contrast, the utilization of nanoemulsions in solutions formed
of them are categorized as generally recognized as safe (GRAS). However, from a coating offer numerous advantages, such as reduction of the
their utilization as food preservatives is often restricted because of their mass transmission of compounds by means of coating, greater com-
strong flavor. In order to prevent this issue, EOs are incorporated into pound stability under stressed situations, decreased communication
8 N.A. Al-Tayyar et al. / Sustainable Materials and Technologies 26 (2020) e00215

with other food matrix components, reduced dosage of compounds, im- change in the appearance and the texture of apples and a huge decrease
proved activity of antimicrobials, and better homogeneity of films in its respiration rate were also noted by the researchers the same find-
[176–179]. ings were reported by Oh et al., [181], who compared the capability of
Recently, few researchers have reported the use of EO nanoemulsions traditional emulsions and lemongrass oil nanoemulsions to improve
in edible films or coatings and its implications in a minimally processed the shelf life of grape berries.
food system. Edible films based on sodium alginate were developed by Nanoemulsion coating with small droplets of lemongrass oil showed
Acevedo-Fani et al. [180]. They used essential oil nanoemulsions, lemon- greater effectiveness in the preservation of grape berries and in improv-
grass (LG), thyme (TH), and sage (SG) to ensure greater transparency, ing the safety of microbes against Salmonella than a coating having large
flexibility, and resistance to water vapor. However, the results of TH droplets. The efficacy of the lemongrass nanoemulsion was evaluated by
demonstrated the optimum efficacy of antimicrobes against inoculated Kim et al. [182]. In the case of 3% concentration of the lemongrass essen-
E. coli, which exhibited 4.71 reductions in the log after 12 h. tial oil, a decrease of >2.8 log CFU/g of E. coli O157:H7 and Salmonella
In an another research, lemongrass nanoemulsion was used by typhimurium was reported. Moreover, the perceived glossiness of
Salvia-Trujillo et al. [47], it present in the edible coating or sodium algi- plums and the factorability were not negatively affected by the coating.
nate for improving the shelf life of apple slices under specific refrigera- Sessa, Ferraria, & Donsìb [183] reported that the application of advanced
tion conditions, and the inactivation of the E. coli population was chitosan with EO nanoemulsion on a rucola leaf extended the shelf life
observed up to untraceable levels soon after coating, which remained to one week in comparison to the control sample. The efficacy of the
unidentified during the 14 days of storage in a refrigerator. In particular, coatings based on nanoemulsions was considered to be greater than
faster and greater E. coli inactivation was displayed by a coating based that of the chitosan or lemon oil coatings alone [58]. Recent applications
on a nanoemulsion than the traditional emulsions. The unexpected of edible coatings of EO nanoemulsions were reported in (Table 2).

Table 2
Recent applications of edible coatings of EO nanoemulsions.

Ingredient and *main ingredient Food Properties of final coating References


products

Pullulan, *Cinnamon Essential Strawberries Reduced loss of fruit mass; reduced firmness; reduced total soluble Chu et al., [157]
Oil (CEO) Nanoemulsion solids and titratable acidity; stronger antimicrobial activity against molds
and bacteria (1.958 and 2.544 log CFU/g, respectively) in comparison with
the control group and the group with the pure pullulan coating
Alginate, *Citral Nanoemulsion Fresh-cut pineapple Better color retention, lower rate of respiration; decreased microbial Prakash, [184]
growth
Alginate *Nanoemulsified basil Okra In comparison to uncoated samples, maintained texture, color, and Gundewadi et al., [185]
(Ocimum basilicum. L) oil overall acceptability; confirmed the effectiveness of a coating of
Sapindus-based basil nanoemulsion alginate in keeping spoilage fungi
under control through in vivo assay
*Lemongrass essential oil (LEO), Fresh-cut Fuji apples Higher E. coli with nanoemulsion-based edible coating having 0.1% (v/v) Salvia-Trujillo, [47]
Sodium alginate LEO; exhibited slower growth of psychrophilic bacteria on apples that
were freshly cut during storage; this was in comparison to those edible
coatings that had normal emulsions with the same concentration
Carnauba wax Grapes The appearance of the berries showed glossiness without any negative Kim & Oh, [186]
*Lemongrass oil nanoemulsions effect on the perceived flavor as far as the post-harvest nanoemulsion
coating was concerned.
Improved safety by retarding contamination by Salmonella and E. coli
O157:H7.
Moreover, weight loss decreased, and so did firmness, concentration
of total anthocyanin, and antioxidant activity; the spoiling of phenolic
compounds in the grape berries was also prevented
*Thymol nanoemulsion Strawberries In comparison with the control (which was coated and uncoated with Robledo & López, [187]
Quinoa protein either chitosan or quinoa protein), fungal and yeast load was lowered;
Chitosan thymol nanoemulsion coating increased the shelf life of strawberries by
four days, and the loss of weight reduced in comparison to the control
group, in the 16 days at 5 °C, 90% relative humidity storage.
Did not change the quality parameters (titrable acidity, pH, and
percentage of soluble solids).
*Cinnamon essential oil Apple juice The cinnamon essential oil nanoemulsion served as a PPO inhibitor when Xu, Zhou, Miao et al., [188]
nanoemulsion combined with 0.05% AA, whereas AA acted as a reducing agent, which
Ascorbic acid totally stopped PPO activity and this maintained the color of the apple
juice in the two-day storage at 4 °C.
Hydroxypropyl methylcellulose Mango Decreased loss of weight, firmness, and color change and increased soluble Klangmuang & Sothornvit, [189]
(HPMC) solid content were seen in the mangoes that were coated.
*Thai essential oils (EOs) In comparison to the uncoated mangoes, the ones coated with
HPMC-based nanocomposite coatings in addition to the antifungal EOs
showed a better score of full acceptance.
At 13 °C, the shelf life of coated mangoes increased to 18 days.
Chitosan Green beans Considerably decreased L. innocua throughout the storage period, as a Donsì, [177]
*Mandarin essential oil result of the advancement of a considerable synergism of antimicrobial
effects; strongly affected the firmness of the green beans.
Cinnamon essential oil Strawberries Observations from the medium of solid potato dextrose agar (PDA) Yousef, Niloufar, & Elena, [44]
showed a huge difference in the antifungal activity against R. stolonifera
and B. cinerea between nanoemulsion and emulsion of CEO.
Essential oil nanoemulsion had a great impact on the fungal cartilage
reduction of strawberries
N.A. Al-Tayyar et al. / Sustainable Materials and Technologies 26 (2020) e00215 9

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