Professional Documents
Culture Documents
SECTION 3
ELECTRICAL EQUIPMENT
Page
OVERVIEW 43
SYNOPSIS 44
WIRE HARNESS 45
LOCATION OF ELECTRICAL
COMPONENTS ON ENGINE 46
ALTERNATOR 49
RELAY BOX 51
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Relays contained in the relay box 51
RPM control 51
Diagnosis connector J1 51
Through-bulkhead E connector 54
OPTIONAL EQUIPMENT 55
Pre-lubrication system 55
EQUIPOTENTIAL CONNECTIONS
TO ENGINE GROUND 56
(cont.)
C13 ENS M33
3.42 C13 ENT M50
ELECTRICAL EQUIPMENT JUNE 2007
Page
WIRING DIAGRAM 57
EDC connector B 60
EDC connector A 61
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C13 ENS M33
JUNE 2007 ELECTRICAL EQUIPMENT
C13 ENT M50 3.43
OVERVIEW
Figure 1 1 2
3
15
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4
14
5
13
12 6
11
7
10
8
05_120_C 9
1. Instrument panel - 2. Engine wiring - 3. Electronic Central Unit - 4. M Connector - 5. Relay box - 6. JF and JF1 connectors -
7. Sedimenting pre-filter - 8. Sensor for presence of water in the fuel - 9. Wiring harness to be manufactured by the yard -
10. Interface and power supply wire harness - 11. JG connector for prelubricating system - 12. JE Connector for certified installations by
classification Bodies - 13. JA Connection - 14. JB Connection - 15. Power line for electric starter motor and alternator.
The electric equipment of the system carries out the main The wiring harness for power supply has to be manufactured
connections by means of the wiring provided with the engine, by the yard following the indications contained in the “C13
to which are connected the power supply, the electronic ENS M33 - C13 ENT M50 Installation Directive” document.
components assembled on the engine, the electronic central
unit of the injection system, relay box and the instrument CAUTION
panel.
The overall implementation is suitable for the requirements Never use the wiring of the engine equipment to power
of an adequate installation and complying with electromag- any other electrical appliance of the boat.
netic compatibility limits legislation on electric installations
(EMC). The wiring cannot be modified in any way and any
possibility of bypassing the wiring lines to use different com- Information related to analogue and digital control panel and
ponents is completely excluded. relative sensors is included in the “C13 ENS M33 - C13 ENT
M50 Installation Directive” document.
C13 ENS M33
3.44 C13 ENT M50
ELECTRICAL EQUIPMENT JUNE 2007
SYNOPSIS
Figure 2
GEAR BOX
INDICATIONS AND
ALARMS SENSORS
INDICATIONS AND
ALARMS SENSORS
THROTTLE POSITION
SENSOR
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EDC COMPONENTS
EUI SOLENOID
VALVES
!
ALTERNATOR
EDC
"
ELECTRIC
STARTER MOTOR
*' *%
#¬%.3¬-
#¬%.4¬-
*" *!
*& *&
06_008_C
1 2 3 4 5 6
1. Connector for instrument panel connection wire harness - 2. Engine wire harness - 3. JG connector for pre-lubricating system -
4. JE Connector for certified installations by classification Bodies - 5. Interface wire harness - 6. Power line.
The wire harnesses provided with the engine include connectors for all optional components that can be ordered and their
connections to the JB connector for the instrument panel.
F
JF1 JF
05_116_C
JUNE 2007
JG I
Figure 3
H
E
JE J GH
WIRE HARNESS
*
+ BATT W T
� Ô
Z
B
B EDC M
PO
A EDC PA EC
A. Fuel temperature sensor for EDC - B. Drive shaft sensor for EDC - C. Camshaft sensor -
E.EUI solenoid valves - F.Engine coolant temperature sensor for EDC - H.Combustion air pressure/
temperature sensor for EDC - I.High coolant temperature - J.Low coolant level sensor (for alarm) -
K. Air filter clogging sensor (for alarm) - M. Sensor for detecting the presence of water in the fuel pre-filter (for alarm) - O. Exhaust gas temperature sensor (for gauge) -
S. Oil temperature sensor (for gauge) - T. Coolant temperature sensor (for gauge) - U. Clogged oil filter sensor (for alarm) - V. Oil pressure sensor (for gauge)
C13 ENT M50
C13 ENS M33
- W. Low oil pressure sensor (for alarm) - X. Clogged blow-by filter sensor (for alarm) - Z. Clogged fuel filter sensor (for alarm) - EC. Switching solenoid valve
for oil charge/discharge - GG. Alternator - GH. Pre-heating power relay - JB. Instrument panel connection wire harness - JE. Alarms control unit (for Certification
Bodies) - JF,JF1. Relay box - JG. Pre-lubrication control unit - MM. Electric starter motor - PA. Throttle position sensor - PO. Pre-lubrication electrical pump -
SI. Gear box oil temperature sensor - VI. High gear box oil pressure sensor (25 bar) - WI. Low gear box oil pressure sensor (7 bar) - * Sensor H wiring harness.
3.45
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C13 ENS M33
3.46 C13 ENT M50
ELECTRICAL EQUIPMENT JUNE 2007
Figure 4
E J O H
C A Z K
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EC
05_121_C
PO JA 85150 JB PA
A. Fuel temperature sensor for EDC - B. Drive shaft sensor for EDC - C. Camshaft sensor - E. EUI solenoid valves - H. Combustion
air pressure/temperature sensor for EDC - J. Low coolant level sensor (for alarm) - K. Air filter clogging sensor (for alarm) -
O. Exhaust gas temperature sensor (for gauge) - S. Oil temperature sensor (for gauge) - U. Clogged oil filter sensor (for alarm) -
V. Oil pressure sensor (for gauge) - Z. Clogged fuel filter sensor (for alarm) - EC. Switching solenoid valve for oil charge/discharge -
JA. Connection between engine wiring and interface wire harness - JB. Instrument panel connection wire harness -
PA. Throttle position sensor - PO. Pre-lubrication electrical pump - 85150. EDC ECU.
C13 ENS M33
JUNE 2007 ELECTRICAL EQUIPMENT
C13 ENT M50 3.47
Figure 5 Figure 7
2 1 2 1
05_122_C
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1. Fuel temperature sensor (A) - 3
2. Clogged fuel filter sensor (Z).
05_132_C
Figure 6
1. Coolant temperature sensor for gauge (T) -
2. High coolant temperature (I) -
1 2 3. Low oil pressure sensor (W) -
4. Engine coolant temperature sensor for EDC (F).
Figure 8
1
3 2
05_061_C
04_013_C
5 4
Figure 9
C 4
30 50 +B S L IG
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05_040_C A 1 3
CAUTION
If magneto-thermal protecting breakers are installed on
the wiring lines of the engine control system, they must
not be used to stop the engine and in any case they must
be activated only a few seconds after shut-down.
C13 ENS M33
JUNE 2007 ELECTRICAL EQUIPMENT
C13 ENT M50 3.49
ALTERNATOR
Figure 10
+B
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S IG L 05_093_C
105
Ambient temp. 25 °C -40 25 85 °C
90 81798
60 Specification
Ambient temp. 90 °C
45 Nominal voltage 28 V
Nominal current min-max 40 - 90 A
30
Rpm for min power ~ 1800 rpm
15 Rpm for max power ~ 6000 rpm
Polarity negative ground
0
0 1 2 3 4 5 6 7 8 Rotation clockwise viewed from pulley
Alternator speed (rpm x 1000) 81797 Belt poly V
Belt tension 300 N (30.6 kgf)
CHARACTERISTIC CURVES
Weight 7.8 kg
C13 ENS M33
3.50 C13 ENT M50
ELECTRICAL EQUIPMENT JUNE 2007
Figure 13
Engine
electrical
ground
connection
point
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81799
+B +50 Starter
control
“Nippondenso” model
Specification Figure 14
Nominal power 5.5 kW
rpm
Nm
kW
CHARACTERISTIC CURVES
Condition (20 °C) Voltage (V) Current (A) Speed (rpm) Torque (Nm)
No load 23 120 3800 -
Load 16 690 900 49
Stall 6 1260 0 73.5
C13 ENS M33
JUNE 2007 ELECTRICAL EQUIPMENT
C13 ENT M50 3.51
RELAY BOX
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If the (3) push-button is held down in the “PTO+” position
6. Pushbutton for blink code query (SW5) -
when the engine is running, then engine rpm is progres-
7. Connector for external diagnosis instrument(J1)
sively increased. The increase ends when the push-button is
released, allowing the engine to run at the desired rpm.
This is the main point of interconnection and carries out
many interfacing functions with the various components of
Deceleration (PTO –)
the system.
The electrical commands positioned on the panel allow to If the (3) push-button is held down in the “PTO –” posi-
control engine start and stop (2) directly from the engine tion when the engine is running, then engine rpm is gradu-
room, while excluding any possibility that anyone may invol- ally decreased. The reduction ends when the push-button is
untarily start the engine from the bridge (1), during servicing released, allowing the engine to run at the desired rpm.
operations. The rpm reached at that point is maintained until the
Engine rpm can be controlled directly from the engine room engine is stopped (function takes priority and always stops
by the push-button (3) after positioning the switch (4) to the engine) or switching the (4) push-button in the PTO
ON. Among the controls present on the panel there are OFF position.
also the pushbutton (6) and the “blink code” light indicator
(5), these can be used (also during navigation), for indications CAUTION
leading to the identification of failures or improper engine
operating conditions (see Section 4). Never operate the “BRIDGE - ENGINE ROOM” switch
Inside the box, anchored to a printed circuit board, are the when the engine is running.
power management relays of some components and the ele-
ments that protect the electrical lines against short circuits or Diagnosis connector J1
excessive current absorption.
These components perform a similar function to that of Figure 16
fuses, almost completely avoiding the need to restore the
electrical continuity of circuits that have been subjected to
an anomaly condition. These components can limit and elimi-
nate short circuit currents without melting - restoring their
own and the circuit’s electrical continuity, once the cause of
the anomaly is removed. A
On the relay box is located the multipolar connector, pro- M B
tected by a screw-on lid (7), for connection with the compu- L N C
terized diagnostic tools prescribed by IVECO MOTORS-FPT P
(see Section 4). U
K V D
This is to be installed and anchored in such a way as to R
dampen vibrations and stresses when underway, and must T
J S E
be accessible during both servicing operations and when
underway. H F
G
04_084_C
C13 ENS M33
3.52 C13 ENT M50
ELECTRICAL EQUIPMENT JUNE 2007
Figure 17 Figure 20
04_215_N
JF1 JF
B 80852
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inversion.
The presence of the two connectors provides for a subdivi-
sion of the wiring harnesses - to distribute the large quantity
of conductors and at the same favor a quicker identification
of lines during testing operations conducted by technical
assistance personnel.
Figure 19
PIN 13 PIN 18
04_219_N
JF1 CONNECTOR
(view of the wire harness terminal, coupling side)
A Connector B Connector
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13 Flywheel sensor 13 Diagnosis line
14 Camshaft sensor 14 Not used
15 Not used 15 Positive connected to + 15
16 Not used 16 Throttle position sensor supply
17 Intake air pressure/temperature sensor ground 17 Idling switch signal
18 By-pass intercooler control (not used) 18 Pre-heating indicator control
19 Not used 19 Not used
20 Not used 20 Not used
21 Intake air temperature sensor signal 21 Not used
22 Coolant temperature sensor signal 22 Not used
23 Intake air pressure sensor supply 23 Throttle position sensor signal
24 Solenoid valves EUI supply cyl. 1, 2, 3 24 Diagnosis line
25 Solenoid valves EUI supply cyl. 4, 5, 6 25 Resistor 3.3 kΩ (balancing load)
26 Solenoid valve EUI control cylinder 4 26 Not used
27 Solenoid valve EUI control cylinder 6 27 Main relay control
28 Solenoid valve EUI control cylinder 5 28 Not used
29 Not used 29 Resistor 3.3 kΩ (balancing load)
30 Not used 30 Not used
31 Not used 31 Not used
32 Not used 32 Not used
33 Solenoid valve EUI control cylinder 3 33 Not used
34 Solenoid valve EUI control cylinder 2 34 Not used
35 Solenoid valve EUI control cylinder 1 35 Throttle position sensor ground
Figure 22 Figure 23
1 12 1 12
13 23 81803A
13 23 81803B
24 35 24 35
CONNECTOR A CONNECTOR B
C13 ENS M33
3.54 C13 ENT M50
ELECTRICAL EQUIPMENT JUNE 2007
1 Figure 25
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81805
04_034_C
CAUTION
The wiring that connects the injector solenoid valves to
the through-bulkhead connector is made with connec-
tors whose insulation is capable of withstanding the chal-
lenging conditions of the environment where it is located.
These are braided to avoid generation of electromagnetic
interference.
For an improved operating efficiency, no junctions or
repairs are allowed either along the conductors or on the
terminals. If flaws are noted in this wiring portion, it must
be replaced with an original spare part.
C13 ENS M33
JUNE 2007 ELECTRICAL EQUIPMENT
C13 ENT M50 3.55
OPTIONAL EQUIPMENT
80836 1
2
#(!2'%
$)3#(!2'% 3
1 04_036_C
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For safety reasons, control is enabled only with the key
switch in the “OFF” position. 1. One way valve - 2. Switching solenoid valve (EC) -
3. Electrical pump (PO).
Pre-lubrication and oil transfer module
Low temperature starting aid
Figure 27 (not available at the moment)
Figure 29
%6
#(!2'% /&&
1
$)3#(!2'% %6
/.
1 2 04_037_C
To prevent electrochemical corrosion phenomena, some elements included in the cooling circuits are electrically grounded with
copper braids with eyelet terminations.
Figure 30
5 6
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8 7
4 3 2 1 05_134_C
CAUTION
To enhance connection efficiency, the screw threads and the surfaces in contact with the electrical terminals must be clean
and not oxidized. Thoroughly inspect and remove any impurities before each reinstallation procedure.
C13 ENS M33
JUNE 2007 ELECTRICAL EQUIPMENT
C13 ENT M50 3.57
WIRING DIAGRAM
Figure 31
1
2 PE
F2 NORMAL ENGINE SW3
ROOM
7
SW4 F1
13
30 JF B A + -
14
13 25 35 JF
JF1 28 JA
11 9 10 JA
2 JB K4
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2 JC D2 16 14 15 JB
30 CA
SW2
K2 K3
T U C D A B F E V J1 STOP START
D11
50 15
7 JC 8 JC
7 JB 8 JB
JA JA D9 D10
25 22
11 D1
26 JF
JF
JF1
1
5
6
8
9
K5
K1
R4
D8
D12
DL1
JF 3 4 15 16
28 JF SW5
26 JA
JF 9 10 21
38 JB 3 JA 3
38 JC 3
2 JD 4 1
4
JB 10 GH
EDC SCP PA
+ BAT 2
R2
+ R
50
10
10
MM JB 11
1 JF
3 JD 5
JF 23 36 32 22 20 12 27 29
AC 30 50
12 JC 17
JF 18 31 JA E C A B D
JA 23 24 29 27 18 6 20 7 12 JB 17
- JA 5 12 JB 13
M
- BAT 15 25 29 34 32 33 11 12 24 13 9 5 27 6 18 3 4 17 35 23 16 1 2 10
70
4
JF1
85150
15
16
JA 1
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SW4 PTO ON / PTO OFF selector
GH power relay for starting aid
(on relay box panel)
H combustion air pressure/temperature
SW5 blink code emission request push-button
sensor for EDC
(on relay box panel)
I high coolant temperature sensor (for alarm)
T coolant temperature sensor (for gauge)
IN injectors solenoid valve
U Clogged oil filter sensor (for alarm)
J low coolant level sensor (for alarm)
V oil pressure sensor (for gauge)
K air filter clogging sensor (for alarm)
VI high gearbox oil pressure sensor (25 bar)
L instrument panel light switch
W low oil pressure sensor (for alarm)
M sensor for detecting the presence of water in
WI low gearbox oil pressure sensor (7 bar)
the fuel pre-filter (for alarm)
X clogged blow-by filter sensor (for alarm)
MC CAN - BUS converter module for digital panel
Z clogged fuel filter sensor (for alarm)
MM electric starter motor
85150 ECU of the EDC system
MP pre-lubrication and oil transfer module
MS IVECO MOTORS-FPT indications and alarms
(continues on next page)
module
O exhaust gas temperature sensor (for gauge)
P1 sound alarm inhibition push-button
PA throttle position sensor
PE emergency shut-down push-button
(optional, installer’s responsibility)
PH grid heater
PO pre-lubrication electrical pump
C13 ENS M33
JUNE 2007 ELECTRICAL EQUIPMENT
C13 ENT M50 3.59
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set for connection to the engine wire harness
SS alternator fault
JD IVECO MOTORS-FPT indications and alarms
module SSV overspeed engine
1 MS
2 PE
F2 NORMAL ENGINE SW3
ROOM
7
SW4 F1
13
30 JF B A + -
14 37 JC 18
13 25 35 JF
JF1 28 JA PO 37 JB 18
11 9 10 JA
2 JB K4 M 13 JA
EDC connector B
C13 ENS M33
C13 ENT M50
2 JC D2 16 14 15 JB 4 JA 2
30 CA
SW2
K2 K3 JG 4 1 12 7 8 9 10 6 2 3 11 5
T U C D A B F E V J1 STOP START
D11 MP
50 15
7 JC 8 JC
7 JB 8 JB
JA JA D9 D10
25 22
11 D1
26 JF
JF
JF1
1
5
6
8
9
K5
K1
R4
D8
D12
DL1
JF 3 4 15 16
28 JF SW5
26 JA
ELECTRICAL EQUIPMENT
JF 9 10 21
JA 3 D3
38 JB 3
38 JC 3
K6
R3
D18 JA
1
4
2 JD 4 14
JB 10 GH
EDC SCP PA
+ BAT 2 A
R2
EC
R
50
10
10
+ MM JB 11 17 11 15 17 11 JF
1 JF B
3 JD 5
JF 23 36 32 22 20 12 27 29
AC 30 50
12 JC 17
JF 18 31 JA E C A B D
JA 23 24 29 27 18 6 20 7 12 JB 17 JB 16 JA 17 JA
- JA 5 12 JB 13 5
M
- BAT 15 25 29 34 32 33 11 12 24 13 9 5 27 6 18 3 4 17 35 23 16 1 2 10 3 2 1 GG
4
70
PH S IG L
GG
JF1
85150
15
16
JA 1
Schema_Connettore_B
JUNE 2007
cardiagn.com
JUNE 2007
1
2
7 F2
13 ENGINE
JC JB JA JF NORMAL
ROOM
EDC connector A
14 2 2 28 30
JF1 B A
30
CA D2
K2 K3
50 15
JC JB JA JF D1 D9 D10
8 8 22 11
9 10 21 JF
SW2
STOP 8 JA
85150
B 1 2 15
A 24 35 34 33 25 26 28 27 1 13 2 14 12 23 17 21 5 22 11 6
4
ELECTRICAL EQUIPMENT
+ BAT
+
B A D C F E H G L I N M E
-
- BAT 1 1
1 2 3 4
4
JF1 U R
15
P t
16 2 2
Schema_Connettore_A2°
3.61
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3.62
CG MS
20 30 TA MO V
30 CA
QP
X100
10 40
C13 ENS M33
C13 ENT M50
SS
SIFA
EDC
SAC
SCP
SBLA
SIFB
SIFO
SIFC
SP
SSV
SBPO
SATA
4 JH L
L- L+ 3 2 1
JD 9 1 7 8 10 19 15 13 2 3 17 18 4 5 16 12 11 14 6 20 JD
AS
Main analog instrument panel
10 JH
10 JE
JF1
SA
14
AQ P1
13
7
JC 1 2 8 4 7 6 9 40 36 39 14 15 16 13 5 10 11 34 32 44 27 41 26 25 21 42 22 43 23 45 46 47 19 18 30 38 12 35 31 3 17 20 24 28 29 37 JC
JC 33
2
1 JB
2 8 4 7 6 9 40 36 39 14 15 16 13 5 10 11 34 32 44 27 41 26 25 21 42 22 43 23 45 46 47 19 18 30 38 12 35 31 3 17 20 24 28 29 37
JB 1 JB 33
A
28 22 JA 1 JA 13 JA
O VI WI SI
ENGINE NORMAL
ROOM 30 11 B JA 6 JG
B
JF
F2 26
SW1 D1
JF
28
ELECTRICAL EQUIPMENT
K2
SW1
K3 "A"
6
BATT D9
+
D10
+ D2
K5
SW2
"STOP"
AC JF1
JF2
15
9 10 21
- 16 B+
D12 3 JA
- BATT
M A B C
3 2 1
6
A 1 3 1 A
1 2 3 4 15 32 33 34 5 12 11 6 18 3 1 2
GG S IG L
T V S GG K I W J X U Z
M B+
B 2 2 B
JA 85150
1
JUNE 2007
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JUNE 2007
CG MS
20 30
QP 30 CA TA MO V
X100
C78_Elettrico_Quadro_fly
10 40
C C
15 50 0 0 0 0 1 50
L- L+ 3 2 1
L JD 9 1 7 8 10 19 15 13 2 3 17 18 4 5 16 12 11 14 6 24
* *
SA
AQ P1
Secondary analog instrument panel
JF1
14
13
7 QS
JC 1 2 8 4 7 6 9 40 36 39 14 15 16 13 5 10 11 34 1 2 3 4 5 6 7 8 9 10 11 12 JE
2
CG MS
1 JB 1 2 8 4 7 6 9 40 36 39 14 15 16 13 5 10 11 34
28 22 JA
20 30
ENGINE
ROOM NORMAL X100
30 11 JF
F2 B
D1 10 40
SW1
ELECTRICAL EQUIPMENT
K2 0 50
0 0 0 1
K3
4
L- L+ 3 2 1
JD 9 1 7 8 10 19 15 13 2 3 17 18 4 5 16 12 11 14 6 23
+ BATT D9
D10 SA
+ D2 K5
SW2
"STOP"
AC JF1 AS CS P2
15
JF2 9 10 21
- 16
D12 3
- BATT JA
4
1 2 3 4 15 32 33 34 5 12 11
JH 12 11 10 9 8 7 6 5 4 3 2 1
JA 85150
1
C13 ENT M50
C13 ENS M33
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
3.64
JO
1.0
0.5
0.5
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
JB Connector key:
1
2.5 JB instrument panel (engine side)
2
1.0
3 JD external throttle control
4
JE main digital instrument panel (engine side)
C13 ENS M33
C13 ENT M50
5
1.0
6 JE1 2nd main digital instrument panel
7 (see “C13 ENS M33 - C13 ENT 50
1.0
8
1.0 Installation Directive” document)
9
14
JD
15
1.0
16 1
17 1.0
1.0 2
1.0
18 3
1.0
1.0
19 4
1.0
20
1.0
CAN - BUS converter module interface wiring
21
1.0
22
23
1.0
24
1.0
25
1.0
26
1.0
27
1.0
ELECTRICAL EQUIPMENT
28
1.0
29
1.0
30
1.0
31
32
1.0
33
1.0
34
2.5
35
36
37
1.0
38
39
40
41
42
43
44
0.5
0.5
1.0
1.0
1.0
1.0
1.0
1.0
0.5
0.5
1.0
1.0
1.0
1.0
1.0
1.0
45
46
47 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
JE JE1
Sk_Cablag_Convert_C78
JUNE 2007
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4
JUNE 2007
18 JB
+ BAT
Sk Accum_Servizi S2
Key:
RL
+
- AC1: Main Battery
30 87
70
10
- AC2: Battery for auxiliary services
Single engine MM 86 85
AC1
10
10
Installation - IE1: Engine 1 electrical system
30 50 +
– - IE2: Engine 2 electrical system
B+
– AC2 - RL: Relay 50A max.
M GG
BAT 1 *
4
70
- * : Electrical power supply for services
–
10
Supplementary services battery recharge
IE1 IE2
4
Dual-engine
installation
BAT + + BAT
ELECTRICAL EQUIPMENT
+
10
70
70
JB 18 MM MM 18 JB
AC1
50 30 30 50
10
B+ – B+
+ GG2 M M GG1
1 1
70
70
AC2
*
–
BAT – – BAT
10
4
4
C13 ENT M50
C13 ENS M33
3.65
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C13 ENS M33
3.66 C13 ENT M50
ELECTRICAL EQUIPMENT JUNE 2007
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