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Keywords: Zn-Mg alloys are considered to have potential application in bone implants, since both metals are biocompatible
Zn-Mg alloys and have biodegradable characteristics. Adding Mg to Zn can boost mechanical and corrosion resistances.
Directional solidification However, the literature is very limited on quantifying the interrelation of solidification parameters, micro-
Microstructure structural features and mechanical/corrosion properties of Zn-Mg alloys. The present study examines the in-
Tensile properties
terrelations of alloy Mg content, macrosegregation effects, morphology and scale of the matrix and eutectic
Corrosion
phases, nature of intermetallics and tensile and corrosion properties of near-eutectic Zn-Mg alloys. The alloys
samples are obtained by unsteady-state directional solidification resulting in a wide range of solidification
thermal parameters and microstructures. We examine microstructural features of both dendritic and complex
regular eutectic phases. It is shown that the eutectic exhibits a bimodal pattern with neighboring areas of coarse
and fine lamellae. Experimental growth laws relating the primary, secondary and eutectic spacings to the so-
lidification cooling rate and growth rate are proposed. Hall-Petch type equations are derived expressing tensile
strength and elongation to dendritic and eutectic spacings. Electrochemical parameters determined by polar-
ization curves during corrosion tests and SEM analyses of corroded areas have shown that the alloy having an
essentially eutectic microstructure is associated with better corrosion resistance.
∗
Corresponding author.
E-mail address: cheung@fem.unicamp.br (N. Cheung).
https://doi.org/10.1016/j.cap.2019.02.013
Received 8 December 2018; Received in revised form 14 January 2019; Accepted 19 February 2019
Available online 28 February 2019
1567-1739/ © 2019 Korean Physical Society. Published by Elsevier B.V. All rights reserved.
T.A. Vida, et al. Current Applied Physics 19 (2019) 582–598
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Fig. 2. Schematic representations: (a) of the water-cooled upward directional solidification system and (b) of the procedures for extraction of the samples for
corrosion and tensile tests along the length of the directionally solidified (DS) Zn-Mg alloys castings.
unidirectional solidification of Zn-Mg near-eutectic compositions (hy- The alloys were melted in a Silicon Carbide crucible (coated with an
poeutectic and hypereutectic). Additionally, experimental correlations alumina layer to avoid contamination) using an electric-resistance
between the microstructural spacings and tensile and corrosion prop- furnace under protective argon atmosphere. For this purpose, Zn was
erties are investigated. first melted up to a temperature of 550 °C and then elemental Mg pieces
were added to the melt. The molten alloy was then stirred, using a
stainless steel bar coated with alumina, not only to guarantee that Mg
2. Experimental procedure was completely molten but also to homogenize the bath. The alloy was
then poured into the casting chamber of the directional solidification
2.1. Zn-Mg alloys apparatus that was subjected to a forced argon gas flow to avoid both
oxidation and loss of Zn and Mg. The casting chamber consisted of a
The near-eutectic nominal compositions of the alloys investigated in stainless steel mold having an internal diameter of 55 mm, a height of
this work are: Zn-2.2 wt%Mg (hypoeutectic) and Zn-3.15 wt%Mg (hy- 150 mm, and a wall thickness of 5 mm. Its inner surface was covered
pereutectic), as indicated by vertical dotted lines in the phase diagram with a layer of insulating alumina to minimize heat losses. The bottom
of Fig. 1, which was calculated by a computational thermodynamics part of the mold was closed with a thin (3 mm) disc of carbon steel.
software, assuming equilibrium cooling conditions. The metals used to Both near-eutectic Zn-Mg alloys were re-melted in situ by controlling
prepare these alloys were supplied by TED Indústria e Comércio de the power of the radial electrical wiring of the solidification system.
Metais and their compositions are shown in Table 1.
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2.3. Metallography
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Fig. 4. (a) Position (P) from the cooled surface of the DS castings vs. time (t) of passage of the liquidus isotherm and (b) growth rate; (c) cooling rate and (d)
temperature gradient as a function of P.
3. Results and discussion along the length of the DS castings is slightly higher for the Zn-2.2 wt%
Mg alloy. The experimental temperature data nearby the liquidus tem-
3.1. Cooling rate, growth rate, and macrosegregation perature in Fig. 3a and b were used to determine the coefficients of a
5th-order polynomial, by the least square method, with a view to
Fig. 3 depicts the cooling curves representing the local thermal generating T = f(t) functions. The derivative of these functions with
evolution, i.e. temperature vs. time at 8 different positions along the respect to time yielded cooling rate (Ṫ ) functions: Ṫ = f(t). The ex-
length of the castings during directional solidification of the Zn-2.2 wt% perimentally determined time related to the liquidus front passing by
Mg (Fig. 3a) and the Zn-3.15 wt% Mg (Fig. 3b) alloys. These tempera- each thermocouple is then inserted into the Ṫ = f(t) function, thus
ture-time data allowed us to determine representative solidification allowing Ṫ to be calculated. The Ṫ values along the length of both DS
thermal parameters, that is the solidification cooling rate (Ṫ ) and the castings are shown in Fig. 4c as a function of P. It can be seen that a
growth rate (VL). quite expressive range of cooling rates can be observed from the bottom
Fitting functions representing a plot of position of each thermo- to the top of the castings, which varied from about 25 K/s for positions
couple (P) versus time (t) related to the passage of the liquidus isotherm close to the cooled surface to less than 2 K/s near the top of the castings.
from the bottom to the top of each alloy casting have been determined, Such significant range of cooling rates in a single casting experiment is
as shown in Fig. 4a. The growth rates were then calculated by the time- expected to be associated with corresponding expressive variation in
derivative of these functions and are shown in Fig. 4b. The VL profile the scale of representative phases of the microstructure along the length
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of the DS castings. The temperature gradient (GL) has also been de-
termined (Fig. 4c) by inserting the experimental values of both Ṫ and VL
in the expression that relates both thermal parameters during direc-
tional solidification, given by Ṫ = GLVL [45].
To analyze the eventual macrosegregation profiles along the length
of the DS castings, the experimental Mg concentration has been de-
termined and is shown in Fig. 5 as a function of the local solidification
cooling rate. For both examined alloys, the experimental points are
quite close to the alloys nominal compositions (represented by the solid
lines). However, in both profiles the Mg content exhibits a slight but
progressive increase with the decrease in cooling rate (that is, from the
bottom to the top of the DS castings). Mg is rejected at the solidification
interface, therefore enriching the liquid ahead of this interface. Since
Mg is much lighter than Zn, this liquid will be lighter than the open
liquid in the DS casting and it will tend to move upwards, thus inducing
the Mg profiles of Fig. 5. As correlations between microstructure fea-
tures and cooling rates are envisaged in the following sections of this
study, the Mg content has been plotted in Fig. 5 as a function of soli-
Fig. 5. Mg profile as a function of solidification cooling rate along the length of dification cooling rates along the length of the DS castings, thus per-
the DS castings for Zn-2.2 wt% Mg and Zn-3.15 wt% Mg alloys. mitting to include local deviations of the nominal composition of each
alloy in the analyses.
Fig. 6. (a) Macrostructure and (b) typical optical microstructures of the Zn-2.2 wt% Mg alloy at three different positions (P) along the length of the DS casting. The
local thermal parameters VL and Ṫ , as well as the scale of the primary dendritic arm spacing (λ1) are also indicated at the right side of the microstructures.
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Fig. 7. (a) Macrostructure and (b) typical optical microstructures of the Zn-3.15 wt% Mg alloy at three different positions (P) along the length of the DS casting. The
local thermal parameters VL and Ṫ , as well as the scale of the lamellar eutectic spacing (λeut) are also indicated at the right side of the microstructures.
3.2. Macrostructure and microstructure solidification thermal parameters VL and Ṫ . It is worth noting the re-
markable effect of increasing values of Ṫ on the refinement of the
The macrostructures of the DS alloys castings are shown on the left dendritic microstructure.
side of Fig. 6a and Fig. 7a for the Zn-2.2 wt% Mg and Zn-3.15 wt% Mg Optical microstructures of the DS Zn-3.15 wt% Mg alloy casting are
alloys, respectively. It can be seen that both alloys castings are char- shown in Fig. 7b, for three different positions along the length of the
acterized by fine equiaxed grains distributed from the bottom to the top casting. They are characterized by a competitive mixture of stable (α-
of the castings without any evidence of columnar regions. A previous Zn + Zn11Mg2) and metastable (α-Zn + Zn2Mg) eutectic mixtures of
study on dilute Zn-Mg alloys (0.3 and 0.5 wt% Mg) [42] reported the lamellar morphology, where the local spacing between adjacent la-
occurrence of columnar areas close to the bottom of DS castings, as- mellae (λeut) and local solidification thermal parameters are also in-
sociated with high solidification cooling rates, which is one of the dicated. According to Liu and Jones [49], both intermetallics forming
factors inducing the development of columnar macrostructures [46]. the eutectic mixtures are equilibrium phases; however, the eutectic
However, a recent investigation has shown that intermetallic (IMC) reaction forming the Zn2Mg phase only occurs under non-equilibrium
Zn2Mg particles act as potent sites for heterogeneous nucleation [47], conditions.
and, as will be shown later in this section, the Zn2Mg IMC is present in Detailed optical (left side) and SEM (right side) images of the eu-
the microstructure of both alloys examined in the present study. This tectic mixture along different positions in the DS castings of both Zn-
can be the cause of the copious nucleation inducing the presence of fine 2.2 wt% Mg and Zn-3.15 wt% Mg alloys are shown in Figs. 8 and 9
equiaxed grains throughout the entire DS castings. respectively. The eutectic is formed by a bimodal lamellar eutectic
Fig. 6b shows typical optical microstructures at different positions morphology characterized by neighboring areas of coarse (CL) and fine
along the Zn-2.2 wt% Mg alloy casting, which are characterized by a (FL) lamellae. Similar occurrence of fine and coarse eutectic structures
matrix formed by a Zn-rich phase (α-Zn), having an equiaxed dendritic has been reported recently for the complex eutectic growth of ternary
morphology, with interdendritic regions constituted by the eutectic Sn-Bi– (Cu; Ag) alloys [40], in which such combined structure has been
mixture of lamellar morphology as shown by SEM images in Fig. 8. The attributed to the thermal instabilities typical of transient solidification,
measured primary dendritic arm spacing (λ1), taken as the diameter of i.e., conditions that are similar to those of the present study.
the equiaxed grain [48], is also indicated in Fig. 6b with the local Spiral structures can also be clearly observed in Figs. 8 and 9 (both
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Fig. 8. Optical microstructures (left) and highlighted SEM-BSE mode (right) images showing typical lamellar morphologies of the eutectic mixture at three different
positions (P) along the length of the DS Zn-2.2 wt% Mg alloy casting, in which arrows indicate regions of different scales of lamellar spacings; CL: coarse lamellae and
FL: fine lamellae.
for P = 70). According to Chalmers [50], the spiral structure, found by side of Fig. 9 (P = 70), a hexagonal idiomorphic phase can also be
Fullman and Wood [41], is a discontinuous type of eutectic that may be observed, which is quite similar to those reported to occur in Zn-3.4 wt
formed when there exists a significantly strong growth anisotropy. The %Mg alloy samples cast into a wedge-section copper mold and identi-
Zn-Mg eutectic is formed by two complex regular structures, in which fied as the Zn2Mg phase [49]. In Fig. 9, P = 4 (optical image – left side),
the spiral morphology has been reported to be formed by the me- an equiaxed α-Zn dendritic grain can also be observed, despite the
tastable α-Zn + Zn2Mg mixture [49,51]. In a SEM image at the right nominal composition of the alloy (3.15 wt%Mg) being located above
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Fig. 9. Optical microstructures (left) and highlighted SEM-BSE mode (right) images showing typical lamellar morphologies of the eutectic mixture at three different
positions (P) along the length of the DS Zn-3.15 wt% Mg alloy casting, in which arrows indicate regions of different scales of lamellar spacings; CL: coarse lamellae
and FL: fine lamellae.
the eutectic composition. This can be explained by the macrosegrega- X-ray diffraction (XRD) patterns permitted to identify the Zn11Mg2
tion profile exhibited in Fig. 5. The sample P = 4 is associated with the and Zn2Mg intermetallics all along the length of both DS castings
highest solidification cooling rate, i.e. the only sample associated with a (Fig. 10). The precipitation of Zn2Mg IMCs seems to come from the non-
local composition slightly below the eutectic one that induces the equilibrium solidification conditions associated with the present ex-
presence of a small fraction of equiaxed α-Zn grains in the alloy mi- periments. Yao et al. [52] in a study on hot-dipped Zn-1; 2; 3 and 4 wt%
crostructure. Mg coatings, i.e., under non-equilibrium solidification, also reported
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Fig. 10. XRD patterns (Bragg–Brentano reflection geometry with CuKα radiation, λ = 1.5418 Å) at three different positions (P) in the DS castings referring to
different solidification cooling rates. The XRD patterns were compared with crystallographic data from the Inorganic Crystal Structure Database –ICSD [44].
Fig. 11. Solidification paths of: a) Zn-2.2 wt%Mg and b) Zn-3.15 wt%Mg alloys simulated by the Thermo-Calc software based on the non-equilibrium Scheil–Gulliver
model (Continuous line) and considering equilibrium conditions (Dotted line) showing the precipitation of phases during solidification.
the occurrence of a lamellar (α-Zn + Zn2Mg) eutectic, based on XRD equilibrium conditions, and considering the Scheil–Gulliver model, the
and energy dispersive spectroscopy (EDS) analyses. amount of molar solid fraction of Zn is quite near the previous value,
The following sequence of precipitation of phases under equilibrium 18.3%, and the eutectic mixture is formed in a temperature interval
conditions has been calculated by the ThermoCalc software in Fig. 11: from 368.15 °C to 367.2 °C. Similarly, for the Zn-3.15 wt%Mg alloy,
for the Zn-2.2 wt%Mg alloy, 19.7% of molar solid fraction of Zn is 12.2% of solid fraction of Zn11Mg2 is formed from the open liquid; after
formed from the open liquid; and subsequently, a eutectic reaction that, the same eutectic reaction occurs. Similarly, for non-equilibrium
forming the Zn+Zn11Mg2 mixture occurs until solidification comple- conditions, the amount of molar solid fraction of Zn11Mg2, predicted by
tion at 367.2 °C. On the other hand, for the same alloy, under non- the Scheil-Gulliver model, is quite near the previous value, 11.8%, and
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Fig. 12. Dendritic arm spacings as a function of solidification cooling rate and growth rate: (a) λ1 vs. Ṫ ; (b) λ1 vs. VL; (C) λ2 vs. Ṫ and (d) λ2 vs. VL. R2 is the coefficient
of determination.
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Fig. 13. Lamellar eutectic spacing as a function of solidification cooling rate and growth rate: (a) λeut vs. Ṫ ; (b) λeut vs. VL. R2 is the coefficient of determination.
the DS Zn-2.2 wt% Mg alloy casting (Fig. 12). Power functions with where Co is the solute composition, mL is the slope of the liquidus line,
−1/4 and −1/2 exponents characterize the evolution of λ1 with Ṫ and TF is the fusion temperature of the solvent, and a1 and a2 are the pri-
VL, as shown in Fig. 12a and b respectively. These exponents diverge mary and secondary dendrite-calibrating factors, which are suggested
from those reported for columnar cellular/dendritic growth during by the authors [55] to account for uncertainties such as those involving
transient directional solidification of binary alloys, which have been contribution of the values of thermophysical properties used in calcu-
reported to be in the ranges of −0.5 to −0.55 and −1.0 to −1.1 for Ṫ lations, solid diffusion/coring for λ1, ripening for λ2, etc. G0ε is defined
and VL respectively [53]. Experimental investigations on the evolution by the authors as a characteristic parameter associated with the ratio of
of the scale of dendritic spacings with solidification thermal parameters liquid and solid diffusivities. The thermophysical properties used in the
during equiaxed solidification are rare in the literature; however, a calculations with both models are shown in Table 2.
recent study on equiaxed directional solidification of hypoeutectic Mg- The comparison between experimental λ1 values and those pre-
Zn alloys has reported the same exponents as we found in the present dicted by the theoretical models is shown in Fig. 12a. I t can be seen
study for λ1 vs. Ṫ and VL [26], i.e., it seems that the unconstrained that both models underestimate significantly the experimental scatter
growth of equiaxed dendrites is related to different experimental ex- and that they do not predict the related slopes, which is a significant
ponents when compared with those that are typical of columnar feature of theoretical growth models.
growth. The experimental scatter of dendritic spacings has also been Power functions with −1/3 and −2/3 exponents characterize the
compared with theoretical predictions of the Hunt-Lu (H-L) [54] and evolution of λ2 with Ṫ and VL, as shown in Fig. 12c and d respectively.
Bouchard-Kirkaldy [55] models, which are represented by the fol- The −2/3 exponent (λ2 vs. VL) agrees with that of the BK theoretical
lowing equations: growth model (Eq. (5)) and with reports of experimentally derived
Hunt-Lu: growth equations [53]. Taking into account that Ṫ = constant VL2
[45], the replacement of VL2 by Ṫ /constant in Eq. (5) will provide a
λ1′ = 0.07798 V′ (a−0.75) (V′ − G′)0,75 G′ − 0.6028 (1) functional relationship λ2 = f (Ṫ )−1/3, which has the same dependence
where exhibited by the corresponding experimental equation of Fig. 12c. It
can be seen in Fig. 12d that the slopes of the experimentally derived
a= −1.131 − 0.1555 log10 (G′) − 0.007589[log10 (G′)]2 (2) growth law and that of the BK model are the same; however, the pre-
dictions are far from the experimental scatter. It is worth noting that the
λ1 ΔT G Γk V Γk
λ1′ = , G′ = L 2 0 and V′ = L 0 used calibrating factor a2 = 6 has been suggested by Bouchard and
Γk 0 ΔT DΔT (3)
Kirkaldy based on a range of values experimentally derived for Al-
where Γ is the Gibbs-Thomson coefficient, k0 is the solute partition based, Sn-Pb and Fe-C alloys [55]. However, they have emphasized the
coefficient, D is the liquid solute diffusivity, ΔT is the difference be- need to calibrate the experiments for other alloy systems. In order to
tween the equilibrium liquidus and solidus temperatures. This model permit better fit to be provided between theoretical and experimental
evaluates the lower and upper limits of the spacings within which an results of hypoeutectic Zn-Mg alloys, the present λ2 experimental re-
array can be stable, and proposes that the upper limit should be twice sults of the Zn-2.2 wt%Mg alloy have been used to determine a new
the lower one. calibrating factor a2 for the BK model, that is a2 = 16.
Bouchard-Kirkaldy (BK): The scatters of experimental lamellar eutectic spacings (λeut) of both
1/2
experimentally examined Zn-Mg alloys are shown in Fig. 13a and
16C01/2 G0 εΓD ⎞ Fig. 13b, as a function of Ṫ and VL respectively, where they are sepa-
λ1 = a1 ⎜⎛ ⎟
⎝ (1 − k 0) mL GL VL ⎠ (4) rated by the scale of the observed lamellae (coarse and fine). It can be
seen that −1/4 and −1/2 exponents respectively characterize the
1
3 2 present experimental power laws and that single experimental growth
4 Γ ⎛ D ⎞ ⎞⎟
λ2 = 2 π a2 ⎛⎜ 2
⎜ ⎟ laws can encompass the experimental spacings of both alloys. These
⎝ C0 (1 − k 0) TF ⎝ VL ⎠ ⎠ (5)
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Fig. 15. –Ultimate tensile strength (a) and elongation (b) as a function of the secondary dendritic arm spacing along the length of the DS Zn-2.2 wt% Mg alloy casting;
Ultimate tensile strength (c) and elongation (d) as a function of the eutectic lamellar spacing along the length of the DS Zn-3.15 wt% Mg alloy casting. R2 is the
coefficient of determination.
sample P_20 mm is about 2.2 wt% Mg. This means that the sample conclude that the sample P_4 mm (highest cooling rate of Fig. 5) has a
P_20 mm has a higher eutectic fraction as compared to that of sample local composition that is lower than the eutectic one; thus, its micro-
P_2 mm. The microstructural arrangement α-Zn matrix/eutectic forms a structure is formed by a eutectic matrix having a certain distribution of
galvanic couple where the cathodic/anodic areas ratio depends on the α-Zn dendritic equiaxed grains (Fig. 7b). The cathodic character of the
eutectic fraction. The higher the eutectic fraction the lower such areas Zn-rich phase seems to have contributed to the increase in Ecorr,
ratio affecting the potentiodynamic parameters leading to a deleterious whereas a slight increase in icorr occurred through a mechanism similar
effect on the corrosion resistance. to the one described previously for the Zn-2.2%Mg alloy samples.
The Zn-3.15 wt%Mg alloy samples exhibited a different corrosion It is worth noting that many variables affect the electrochemical
behavior, as shown in Fig. 16b. A comparison between the results of the parameters determined by the polarization curves: nominal composi-
two examined samples shows that the corrosion potential of the sample tion of the alloys, local composition of each sample (deviations from the
P_4 mm (Ecorr = −918 mV) is displaced towards the nobler side com- nominal composition caused by macrosegregation effects), volume
pared with that of the sample P_30 mm (Ecorr = −950 mV). However, fraction of phases forming the microstructure, and nature, scale and
its corresponding icorr (0,18 ± 0,03 μA cm−2) is higher than that of the distribution of the phases (affected by the solidification cooling rate). In
sample P_30 mm (0,11 ± 0,03 μA cm−2). Despite the nobler corrosion order to conduct general comparative analyses, these parameters have
potential of the sample P_4 mm, the lower icorr of the sample P_30 mm been synthesized in Table 3 for each examined alloy sample, in which
gives indications of better corrosion resistance. These results are in- the corrosion resistance (CR) has been taken as the inverse of the cur-
trinsically associated with the morphology of the alloy microstructure, rent density. It can be observed slight variations in Ecorr, whereas higher
which is determined by the solidification cooling rate and macro- differences can be observed in both icorr values and in the profiles of the
segregation. The combined analysis of Figs. 5 and 7b permits to polarization curves of Fig. 16a and b. Considering the samples that were
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Fig. 16. Potentiodynamic polarization curves and SEM images (BSE) after corrosion tests of samples extracted from two regions of the DS castings associated with
quite different solidification cooling rates: (a) Zn-2.2 wt% Mg and (b) Zn-3.15 wt% Mg alloys.
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Table 3
Summary of experimental results of potentiodynamic polarization tests, tensile tests, cooling rates and microstructural features such as λ1, λ2, λeut, and Mg content of
the Zn-2.2 wt%Mg and Zn-3.15 wt%Mg alloys.
Alloy Sample (mm) Cooling rate (K/s) λ1 (μm) λ2 (μm) λeut (μm)b Mg (%) σU (MPa) δ (%) Ecorra (mV) Ebreak (mV) icorr (μA/cm2) CR (cm2/μA)
Zn-2.2 wt%Mg P_4 13.8 88 5.5 0.51 1.9 217 4.9 −938 −912 0.17 5.88
P_20 3.9 138.5 8.6 0.65 2.1 194 3.1 −952 −921 1.04 0.96
Zn-3.15 wt%Mg P_4 13 – – 0.63 2.6 259 4.9 −918 −899 0.18 5.55
P_30 0.9 – – 0.87 3.1 193 2.1 −950 −905 0.11 9.09
a
Measurement of potential vs. Ag/AgCl at 25 °C; *P is the position from the cooled surface of the casting.
b
Mean value between coarse and fine eutectic spacings.
not affected by macrosegregation effects (P_20/Zn-2.2 wt%Mg and Bouchard-Kirkaldy were shown to significantly underestimate the
P_30/Zn-3.15 wt%Mg) as shown in Table 3, it can be seen that the alloy dendritic experimental scatters.
with higher Mg content can be associated with higher CR.
The formation of galvanic couples in the examined alloys can occur For both alloys castings, the growth of lamellar eutectics complied
between the α-Zn matrix and the eutectic phase or even between the with the classical Jackson–Hunt relationship for growth of eutectic
phases forming the eutectic mixture. The phases forming the micro- systems, with the lamellar spacing being related to the growth and
structures of the examined alloys have been described in sub-section cooling rates by −1/2 and −1/4 power functions, respectively.
3.2, i.e. α-Zn; eutectic (α-Zn + Zn11Mg2; α-Zn+ Zn2Mg). According to The derived experimental growth laws λ2 vs. Ṫ and λeut vs. Ṫ were
these phases the following galvanic couples can be formed: Zn-2,2%Mg also shown to be able to encompass the evolution of these spacings in
alloy: α-Zn dendrites [cathodic area] + eutectic mixture (α- the Bridgman steady-state growth of near-eutectic Zn-Mg alloys.
Zn + IMCs) [anodic area]; Zn-3.15%Mg alloy: eutectic α-Zn [cathodic
area] + eutectic IMCs [anodic area]. Krieg et al. [21] reported corro- • Hall-Petch type correlations relating the evolution of the ultimate
sion potentials for Zn and the Zn2Mg IMC of −770 mV(SHE) and tensile strength and elongation to fracture with λ2 (Zn-2.2 wt% Mg
−782 mV(SHE) respectively, for corrosion tests carried out in a 0.1M alloy) and λeut (Zn-3.15 wt% Mg alloy) have been proposed.
NaCl solution. • Considering both examined alloys, the Zn-3.15 wt%Mg alloy was
SEM images depicting the morphology of the Zn-2.2 wt%Mg alloy shown to exhibit better corrosion resistance, which was attributed to
samples after the corrosion tests are shown in Fig. 16a. As expected, the the formation of corrosion-by-products due to the essentially eu-
Zn-rich areas appear preserved, whereas selective corrosion occurred tectic microstructure, since Mg in aqueous environments forms a
on lamellar eutectic areas, i.e., pitting corrosion is localized over the partially protective surface film constituted by MgO and Mg(OH)2,
eutectic areas. As the Zn-3.15 wt%Mg alloy is formed essentially by a which can slow down the corrosion process. When considering both
eutectic microstructure, the corrosion action had a more generalized tensile strength and corrosion resistance to select the alloy having
character since both IMCs forming the competitive eutectic mixture best values of combined properties, it was shown that the Zn-3.15 wt
have deteriorated (Fig. 16b). Considering both examined alloys, the Zn- % Mg alloy solidified at a higher cooling rate (13 K/s) and asso-
3.15 wt%Mg alloy exhibited better corrosion resistance. This seems to ciated with a fine eutectic spacing is the best choice.
be associated with the formation of corrosion-by-products due to the
essentially eutectic fraction of this alloy, since Mg in aqueous en- Acknowledgements
vironments forms a partially protective surface film constituted by MgO
and Mg(OH)2, which can slow down the corrosion process [60,61]. The authors are grateful to FAPESP- São Paulo Research
When considering both properties listed in Table 3 (tensile strength and Foundation, Brazil (grants: 2014/50502-5 and 2017/16058-9), Capes-
corrosion resistance) to select the alloy having combined best values of Coordenação de Aperfeiçoamento de Pessoal de Nível Superior, Brazil
σu and CR, it can be seen that the sample P_4 mm of the Zn-3.15 wt% (Funding Code 001) and CNPq- National Council for Scientific and
Mg alloy is the best choice, i.e. this alloy solidified at a cooling rate of Technological Development (grant 406239/2018-5) for their financial
13 K/s and is associated with a fine eutectic spacing, as shown in support. The authors would like to thank the Brazilian Nanotechnology
Fig. 7b. National Laboratory – LNNano for allowing us to use its facilities.
4. Conclusions – References
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