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Study The Kinetics of Electrochemical Removal of Copper From Dilute Solutions Using Packed Bed Electrode
Study The Kinetics of Electrochemical Removal of Copper From Dilute Solutions Using Packed Bed Electrode
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a
National Research Centre, Chem. Eng. and Pilot Plant Dept., El-Tahrir Street, Dokki, Cairo, Egypt
b
Ein Shams University, Faculty of Science Chemistry Department, Cairo, Egypt
KEYWORDS Abstract A kinetic investigation of the electrochemical removal of copper ions from solutions of
Kinetics; different initial metal concentrations using fixed packed-bed electrode in circulated batch system
Copper removal; was made. The electro-deposition of copper was found to be electron transfer controlled and fol-
Packed bed electrode lows first-order kinetics. The rate was found to be dependant on initial copper concentration,
applied current density and supporting electrolyte concentration. The change of copper concentra-
tion with time could be described by the equation:
C ¼ C0 ekt
where
k ¼ k0 eaðCDÞ
The value of k0 seemed to be independent of the initial concentration of copper in the treated
solution. However, the value of a depends on the initial concentration of copper and equals:
* Corresponding author.
E-mail address: halasaid1@yahoo.com (H.S. Hussein). 1. Introduction
Peer review under responsibility of Egyptian Petroleum Research
Institute.
Researchers with various electrochemical-cell designs have
attempted to remove copper from solutions with varying
degrees of achievements and improvements. No doubt that,
Production and hosting by Elsevier generally, a good electrolytic cell should be easy to set-up, easy
1110-0621 ª 2014 Production and hosting by Elsevier B.V. on behalf of Egyptian Petroleum Research Institute.
http://dx.doi.org/10.1016/j.ejpe.2014.02.013
94 I.A. Khattab et al.
to maintain, and has good solution flow. Moreover, for the 120
100 A/m2
electrochemical deposition of a metal from electrolytes, a large 200 A/m2
Ci = 150 m g/l
120
100A/m2
200A/m2
Ci = 100 m g/l 100 A /m2 Ci = 300 m g/l
300A/m2
280 200 A/m2
100 400A/m2 300 A/m2
Calculated concetrations, mg/l
80
200
60 160
120
40
80
20
40
0 0
0 20 40 60 80 100 120 0 40 80 120 160 200 240 280
Observed concentrations, mg/l Observed concentrations, mg/l
Figure 1 Comparison between observed and calculated copper Figure 3 Comparison between observed and calculated copper
concentrations (initial copper ion concentration = 100 mg/l). concentrations (initial copper ion concentration = 300 mg/l).
Kinetic investigation of electrochemical removal of copper from dilute solutions 95
-0.2
ln c/co
ln c/c o
-0.1
-0.3
-0.15
-0.4
-0.2 y = -0.0066x y = -0.0174x
-0.5 R2 = 0.9552
R2 = 0.8772
-0.25 -0.6
ln c/c o
-0.4 -1
ln c/c o
-0.6 -1.5
-0.8 y = -0.0336x
-2
y = -0.0725x
-1 R2 = 0.9928 -2.5 R2 = 0.9086
-1.2 -3
Time , min.
0 10 20 30 40
0
500 A/m 2
-1
(e)
ln c/co
-2
-3
y = -0.1272x
-4 R2 = 0.7835
-5
SC might be difficult if not impossible to estimate for a packed- In order to describe the performance of such a system or to
bed electrode made of graphite particles. The equation, as well, get data beyond the observed data, a mathematical expression
does not reflect the effect of the initial concentration of copper or correlation is needed. This correlation should establish the
on the electro-deposition rate. relationships between the variables controlling the system
In a previous study by Khattab et al. [7,8] it was found that behavior. In the literature there is no correlation correlating
the electrochemical removal of copper in a packed-bed batch- the six operational variables listed above. To find or to deduce
circulated system is a function of: such a correlation is a difficult task.
In this manuscript, the kinetics of the electro-deposition of
1. Applied current density. copper at the surface of a packed-bed cathode is dealt with
2. Initial copper concentration. when holding constant electrolyte flow rate, shape of current
3. Time of electrolysis. collector, concentration and type of supporting electrolyte
4. The flow rate of copper solution. and mass of graphite bed. Other variables, i.e. initial concen-
5. Type and concentration of supporting electrolyte. tration of copper, current density and time of deposition were
6. Shape of current collector. varied.
2. Experimental work
Table 1 Values of rate constant at different
current densities, 100 mg/l. The experimental set up and procedure were described
2
elsewhere (7).
Current density A/m k (rate constant)
100 0.0066 3. Results and discussion
200 0.0174
300 0.0336
400 0.0725 Generally, two extreme cases may be distinguished in the elec-
500 0.1272 trochemical deposition process: electron transport control and
mass-transport control. In case of electron transport control,
96 I.A. Khattab et al.
0.16
(a) y = 0.0036e 0.0073x
Table 2 Values of rate constant at different
0.14
R2 = 0.9919 current densities, 150 mg/l.
3
the fractional conversion rises in an exponential mode with
2 time and the current efficiency falls with time. Hence, it can
y = -0.0073x + 5.6336
1 R2 = 0.9919
be simply deduced that the system adopted in the present work
was operated under mass-transport control mode of operation.
0
0 100 200 300 400 500 600
C.D A/m2
3.1. Correlation for predicting percent removal
Figure 5 The effect of current density on the rate of reaction at Chu et al. [4] deduced a correlation, considering that the elec-
100 mg/l. trodeposition reaction is mass-transfer controlled, correlating
Time , min.
0 10 20 30 40
0
(a) 100A/m 2
-0.05
ln c/co
-0.1
-0.15 y = -0.0063x
R2 = 0.9913
-0.2
Time , min.
Time , min.
0 10 20 30 40
0 10 20 30 40
0 0
200 A/m 2
-0.1
(b) (c) 300 A/m 2
-0.2
-0.2
ln c/ co
in c/co
-0.4
-0.3
y = -0.0147x -0.6 y = -0.0228x
-0.4 R2 = 0.9987 R2 = 0.9409
-0.5 -0.8
-1
ln c/co
-0.6
-1.5
-0.8
y = -0.0369x y = -0.0661x
-1 -2
R2 = 0.91 R2 = 0.95
-1.2 -2.5
0.08 6
0.07 (a) (b)
Rate constant ( K )
5
0.06 y = 0.0041e 0.0056x
R2 = 0.9859 4
0.05
ln K
0.04 3
0.03 2
0.02 y = -0.0056x + 5.5033
1
0.01 R2 = 0.9859
0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
C.D A/m2 C.D A/m2
Figure 7 The effect of current density on the rate of reaction for 150 mg/l (initial copper ion concentration).
ln C/CO
ln C/CO
-0.1 -0.4
-0.5
y = -0.0061x -0.6 y = -0.0231x
-0.15
R2 = 0.9164 R2 = 0.9756
-0.7
-0.2 -0.8
Time, min.
0 10 20 30 40
0
500A/m 2
(c)
-0.5
ln C/CO
-1
-1.5
-2 y = -0.0678x
R2 = 0.9786
-2.5
Table 3 Values of rate constant at different Moreover these authors reported values of removal or
current densities, 200 mg/l. extraction efficiencies for operational conditions very near to
those in the present work.
Current density A/m2 k (rate constant)
100 0.0061 3.1.1. Comparison between observed and calculated copper
300 0.0231 concentrations
500 0.0678
Fig. 1 shows a comparison between the observed and calcu-
lated Cu concentrations using the correlation (1) presented
by Chu et al. [4], the initial copper concentration had a nomi-
the concentration decay of the deposited species with time in a nal value of 100 mg/l at different current densities and
system similar to the experimental set-up adopted in this work. sampling time ranged from 10 to 30 min. The diagonal line
This correlation was chosen to predict the values of the ob- represents the coincidence between the observed and calcu-
served copper concentrations obtained in the current work. lated concentration.
Reasons for selecting this correlation are: As shown in the above figure it is interesting to note that, at
current densities less than 400 A/m2 the applied correlation
1. The deposited species is copper. underestimates the residual Cu in the treated solution. At
2. The system and mode of operation are similar. 400 A/m2 the observed and calculated concentrations get clo-
3. The bed material and the average particle size are the same. ser; the three concentrations of residual Cu corresponding to
4. The electrolyte flow rate is almost similar. sampling times 10, 15 and 20 min still underestimated by the
98 I.A. Khattab et al.
6
(a) 0.08 (b)
0.07 y = 0.0035e 0.006x 5
ln K
0.04 3
0.03 2
0.02 y = -0.006x + 5.6591
1 R2 = 0.9963
0.01
0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
C.D A/m2 C.D A/m2
Figure 9 The effect of current density on the rate of reaction at 200 mg/l.
ln c/co
-0.1
ln c/co
-0.1
-0.15
-0.15 y = -0.0058x y = -0.0066x
-0.2 R2 = 0.5929
R2 = 0.9666
-0.2 -0.25
ln c/co
-0.3
y = -0.0131x -0.4
-0.3 R2 = 0.9325 y = -0.0192x
-0.5 R2 = 0.9209
-0.4 -0.6
-0.5 -0.7
Time , min.
0 10 20 30 40
0
(e) 500 A/m 2
-0.2
ln c/ co
-0.4
-0.6
y = -0.0281x
-0.8 R2 = 0.935
-1
closeness of the concentration corresponding to 30 min sam- this situation it was the mixed regime, as was previously
pling time. pointed out [3,9].
Fig. 2 illustrates the situation where the initial Cu concen- On the other hand, Fig. 3 indicates that, when the initial
tration was 150 mg/l. Correlation (1) underestimates the ob- concentration was 300 mg/l, all residual concentrations lie very
served results. Nonetheless, concentrations after 25 and far from the diagonal to the right. It might be observed, how-
30 min, at 500 A/m2, are very close to the diagonal; the reason ever, that increasing current density shifts the points to the left
for this closeness may be due to the operating regime but at i.e. get closer to the diagonal.
0.03 6
(a) (b)
0.025 5
Rate constant (K )
0.02 4
y = 0.0034e 0.0042x
0.015 3
ln K
R2 = 0.971
0.01 2
Figure 11 The effect of current density on the rate of reaction at 250 mg/l.
-0.05 -0.05
ln c/co
ln c/co
-0.1 -0.1
y = -0.0057x y = -0.0063x
-0.15
-0.15 R2 = 0.917 R2 = 0.6756
-0.2
-0.2
-0.1
-0.15 -0.2
ln c/co
ln c/co
-0.2 -0.3
-0.25 -0.4
-0.3 y = -0.0123x y = -0.0185x
-0.35 -0.5 R2 = 0.8693
R2 = 0.9789
-0.4 -0.6
Time, min.
0 10 20 30 40
0
500A/m 2
(e)
-0.2
ln c/co
-0.4
-0.6
y = -0.0278x
-0.8
R2 = 0.9299
-1
Figure 12 ln C/C0 versus time of electrolysis for 300 mg/l copper ion concentration.
100 I.A. Khattab et al.
Figure 13 The effect of current density on the rate of reaction at 300 mg/l.
Kinetic investigation of electrochemical removal of copper from dilute solutions 101
Figure 15 The effect of current density on the rate of reaction at 350 mg/l.
50
respectively. Also, Fig. 16 collects these results and gave good
agreement between the observed and calculated concentrations. 0
The effect of supporting electrolyte concentration on the 0 50 100 150 200 250 300 350
values of the rate constant of the deposition process was also Observed concentrations, mg/l
considered. Fig. 17 shows ln C/C0 versus electrolysis time at
different sodium chloride concentrations ranged from 0.5 M Figure 16 Comparison between the observed and calculated
to 1 M. It is clear from this mentioned figure that, sodium copper concentrations at different initial copper concentrations.
-0.4 -0.6
-0.5 -0.8
-0.6
-1
-0.7 y = -0.0278x y = -0.0403x
R2 = 0.9299 -1.2 R2 = 0.9754
-0.8
-0.9 -1.4
Time, min.
0 10 20 30 40
0
-0.2 (c) 500 A/m 2 1M NaCl
-0.4
-0.6
lnC/Co
-0.8
-1
-1.2 y = -0.0445x
-1.4 R2 = 0.97
-1.6
0.05 concentration. The value of a (is the slope of the line repre-
0.045
0.04
senting the relation between ln k versus applied current
Rate constant ( k)
0.035 density), however, depends on the initial concentration of
0.03 copper.
0.025
0.02
0.015 – a = 0.0073 when C0 6 100 mg/l
0.01
– a = 0.0058 for 100 < C0 6 200 mg/l
0.005
0 – a = 0.0041 for C0 P 250 mg/l
0 0.2 0.4 0.6 0.8 1 1.2
NaCl conc., M By introducing this simple model, good agreement could be
obtained between predicted and observed data. The reaction
Figure 18 The effect of sodium chloride concentrations on the
was found to be electron transfer controlled.
rate constant value.