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Studying alternative raw materials for biodiesel production is of major importance. The use of mixtures,
namely, by incorporating wastes, is an environmental friendly alternative and might reduce production costs.
The objective of the present work was (i) to study biodiesel production using vegetable oils (virgin and waste)
mixed with animal fat, (ii) to analyze the variations in biodiesel composition, aiming its prediction when
mixtures with different fat contents are used as raw materials, and (iii) to understand how mixture composition
influences biodiesel quality. Production yields varyed from 81.7 to 88.8 wt %; furthermore, the obtained products
fulfilled most of the determined quality specifications according to European biodiesel quality standard EN
14214. Minimum purity was only achieved using waste frying oil or soybean oil alone as raw material; however,
it ranged from 93.9 to 96.6 wt %, always being close to the limit (96.5 wt %). It was possible to establish a
model to be used for predicting composition and some parameters of biodiesel resulting from the mixtures,
and it could be estimated that the use of at least 12% lard in a soybean oil/lard mixture would be effective in
reducing the iodine value of biodiesel to acceptable values. Considering the use of virgin or waste vegetable
oils, it was concluded that waste frying oil might be an alternative raw material to obtain a biodiesel fulfilling
European standard at a lower cost.
Introduction animal fat. This is probably due to the fact that animal fat use
at a larger scale is limited; also, a high degree of free fatty acids
Biodiesel consists of a mixture of fatty acid alkyl esters, used
gives rise to difficult production processes.5
as an alternative fuel in compression-ignition engines; it is
obtained from renewable resources, such as vegetable oils and Studies regarding the mixture of raw materials for biodiesel
animal fats, which makes it biodegradable and nontoxic. production are currently limited; however, in a study by
Furthermore, biodiesel contributes for the reduction of CO2 Meneghetty et al.,6 the use of castor oil, which had a viscosity
emissions, because of the fact that production comprises a closed of 225.8 mm2 s-1 at 40 °C enabled biodiesel production by
carbon cycle.1,2 Biodiesel also presents very low sulfur content, mixing it with either soybean or cottonseed oil. In a study by
high cetane number, and good characteristics regarding storage Lebedevas et al.,7 the use of three component mixtures also
and transportation, which makes it a very attractive alternative allowed for the reduction of emission and harmful components
fuel.1,3,4 Biodiesel might be produced by transesterification, of the fuel. Soybean oil has a high iodine value; therefore, the
which is a three-step reversible reaction that converts the initial product obtained using this raw material alone often does not
triglyceride into a mixture of alkyl esters and glycerol, in the fulfill the European biodiesel standard EN 14214. On the other
presence of a catalyst (Figure 1). hand, animal fat is known to have a low iodine value, and
At an industrial scale, biodiesel production is mainly made therefore, its use in mixtures with soybean oil will probably
using virgin vegetable oils. The current great obstacle for result in a fuel with improved iodine values (lower than the
biodiesel production is the high price of those raw materials; limit).
also, the use of food oils for biodiesel production is controver- The use of wastes as raw materials for biodiesel production
sial, which is the reason why studying alternatives is of major has three major advantages: (i) does not compete with the food
importance. There are many studies reporting the transesteri- market, (ii) recycles waste, and (iii) reduces production costs.8
fication of different types of vegetable oils; on the contrary, The great amount of waste animal fat, produced at several
few studies can be encountered regarding the conversion of
(5) Ngo, H. L.; Zafiropoulos, N. A.; Foglia, T. A.; Samulski, E. T.; Lin,
* To whom correspondence should be addressed. Telephone: +351-22- W. Efficient two-step synthesis of biodiesel from greases. Energy Fuels
5081688. Fax: +351-22-5081449. E-mail: aferraz@fe.up.pt. 2008, 22 (1), 626–634.
(1) Bozbas, K. Biodiesel as an alternative motor fuel: Production and (6) Meneghetti, S. M. P.; Meneghetti, M. R.; Serra, T. M.; Barbosa,
policies in the European Union. Renewable Sustainable Energy ReV. 2008, D. C.; Wolf, C. R. Biodiesel production from vegetable oil mixtures:
12 (2), 542–552. cottonseed, soybean, and castor oils. Energy Fuels 2007, 21 (6), 3746–
(2) Van Gerpen, J. Biodiesel processing and production. Fuel Process. 3747.
Technol. 2005, 86 (10), 1097–1107. (7) Lebedevas, S.; Vaicekauskas, A.; Lebedeva, G.; Makareviciene, V.;
(3) Meher, L. C.; Vidya Sagar, D.; Naik, S. N. Technical aspects of Janulis, P.; Kazancev, K. Use of waste fats of animal and vegetable origin
biodiesel production by transesterificationsA review. Renewable Sustainable for the production of biodiesel fuel: Quality, motor properties, and emissions
Energy ReV. 2006, 10 (3), 248–268. of harmful components. Energy Fuels 2006, 20 (5), 2274–2280.
(4) VenkatReddy, C. R.; Oshel, R.; Verkade, J. G. Room-temperature (8) Wang, Y.; Ou, S.; Liu, P.; Xue, F.; Tang, S. Comparison of two
conversion of soybean oil and poultry fat to biodiesel catalyzed by different processes to synthesize biodiesel by waste cooking oil. J. Mol.
nanocrystalline calcium oxides. Energy Fuels 2006, 20 (3), 1310–1314. Catal. A: Chem. 2006, 252 (1-2), 107–112.
slaughterhouses and other meat-processing units, might be an according to a previous study by Dias et al.12 At this point, the
attractive and cheap raw material. One of the great concerns reaction started; the reactor consisted of a 1 L flat-bottom flask
regarding the use of animal fat as a raw material for biodiesel immersed in a temperature-controlling bath, equipped with a water-
production is its cold-weather properties and oxidation stability; cooled condenser and a magnetic stirrer. Suggested by the literature
review, the reaction occurred for 60 min under vigorous stirring;
however, it is known that the obtained fuel might be used in
at the end of the reaction, products were left to settle for 1 h to
100% in boilers for heat generation. Other waste materials that allow for the separation of the two phases: biodiesel and glycerol.
can be used for biodiesel production are the waste-frying Biodiesel Purification. Both phases were separated, and excess
oils.8-11 Because of the scarce availability of these low-cost methanol was recovered from each phase, using a rotary evaporator
materials, their use at an industrial scale is limited; however, under reduced pressure. Biodiesel was then filtered (S&S, grade
their mixture with other raw materials might be an attractive 589/1) and washed, first with 50% (v/v) of an acid solution (0.2%
alternative. HCl) and then repeatedly with 50% (v/v) of distilled water until
The current knowledge regarding the use of mixtures of raw the pH of the washing water was the same as the distilled water.
The filtering stage was adopted because of the fact that it
materials including wastes is yet very scarce. Aiming to improve significantly improved the washing stage, reducing emulsion
this knowledge, the objective of the present work was (i) to formation. Regarding biodiesel dehydration, different procedures
study biodiesel production using vegetable oils (virgin and were adopted to evaluate which would be the best one. Such
waste) mixed with animal fat, (ii) to analyze the variations in procedures were based on the use of an anhydrous salt and
biodiesel composition, aiming its prediction when mixtures with evaporation at reduced pressure under different conditions.
different fat contents are used as raw materials, and (iii) to Biodiesel Characterization. The biodiesel quality was evaluated
understand how mixture composition influences biodiesel according to the European biodiesel standard EN 14214 (2003).
quality. The following parameters were determined: (i) acid value, by
volumetric titration according to the standard EN 14104 (2003),
(ii) kinematic viscosity, determined at 40 °C using glass capillary
Experimental Section viscometers according to the standard ISO 3104 (1994), (iii) density,
determined using a hydrometer method according to the standard
General. The soybean oil used was from the brand “olisoja” EN ISO 3675 (1998), (iv) flash point, using a rapid equilibrium
and was donated by Sovena, SA, Portugal. This oil met Portuguese closed cup method according to the standard ISO 3679 (2004), (v)
specifications for food oil. The pork lard was from the brand “Dilop copper corrosion, using a copper strip test according to the standard
Carnes” and was purchased at the food market. The waste frying ISO 2160 (1998), (vi) water content, by Karl Fischer coulometric
oil was obtained from a voluntary collection system implemented titration according to the standard NP EN ISO 12937 (2003), (vii)
at the Faculty and consisted of waste frying oil from different ester and linolenic acid methyl ester contents by GC according to
domestic sources. The same mixture of waste frying oils was used the standard EN 14103 (2003), and (viii) iodine value, determined
in all experiments. The reagents used during biodiesel production from ester content according to annex B of EN 14214 (2003). With
procedures were methanol (99.5%, analytical grade, Fischer regard to chromatographic analysis, a Dani GC 1000 DPC gas
Scientific), sodium hydroxide powder (97%, reagent grade, Aldrich), chromatograph (DANI Instruments S.p.A.), with an AT-WAX
and anhydrous sodium sulfate (99%, analytical grade, Panreac). (Heliflex capillary, Alltech) column (30 m, 0.32 mm internal
Biodiesel production was performed in three steps: pretreatment diameter and 0.25 µm film thickness) was used. The injector
of raw material, synthesis, and purification. temperature was set at 250 °C, while the flame ionization detector
Raw Materials Pretreatment. Waste frying oil was filtered (FID) temperature was set at 255 °C. The carrier gas used was N2,
under vacuum, dehydrated using anhydrous sodium sulfate (left with a flow of 2 mL/min. Injection was made in a split mode, using
overnight), and finally again filtered under vacuum. The pork lard a split flow rate of 50 mL/min (split ratio of 1:25), and the volume
was first heated at 100 °C to eliminate residual water and cooled injected was 1 µL.
to near the reaction temperature (60 °C).
Raw Materials Characterization. Different properties of the
starting raw materials were determined: (i) composition [using gas Results and Discussion
chromatography (GC) according to EN 14103 (2003) and NP EN Raw Materials Properties. The fatty acid composition and
ISO 5508 (1996)], (ii) acid value, by volumetric titration according the mean molecular weight (calculated from the composition)
to the standard NP EN ISO 660 (2002), (iii) iodine value, by
volumetric titration using Wijs reagent, according to the standard
as well as some other measured properties of the starting raw
ISO 3961 (1996), and (iv) water content, using coulometric Karl materials are presented in Table 1. Considering the typical fatty
Fischer titration. acid composition of vegetable oils as determined using GC,13
Biodiesel Synthesis. Synthesis of biodiesel was carried out by the waste frying oil composition indicates that both soybean
transesterification. The mixtures of vegetable oil and fat were and sunflower oil might be present; the low C18:3 content and
prepared considering the increase in the fat fraction of the mixture, the content in C18:1 might indicate that sunflower is present in
varying from 0 to 1 (w/w), in 0.2 intervals. The fat was weighted a higher amount.13 As expected, the acid value of the soybean
and added to the reactor, which already contained the necessary oil was lower than the waste frying oil; however, much higher
amount of vegetable oil (soybean oil or waste frying oil). A defined acid values have been reported for waste frying oils.8,14 The
amount of methanol (6:1 molar ratio to oil) premixed with NaOH low acid value found might indicate a smaller degree of both
(0.8 wt % of the starting mixture weight) was added to the reactor,
oxidation and hydrolysis reactions. This can be justified because
which already had 100 g of the raw material mixture, preheated at
the reaction temperature. The catalyst concentration was chosen
the waste frying oils were from a domestic source and they
Table 1. Starting Raw Materials Properties Including Acid Table 3. Dehydration Methods Used and Final Water Contents
Value, Iodine Value, Water Content, Fatty Acid Composition of the Biodiesel Samples
(wt %), and Mean Molecular Weighta soybean oil/lard mixture waste frying oil/lard mixture
waste frying lard fraction dehydration water content dehydration water content
raw material properties soybean oil pork lard oil (wt) method (wt %) method (wt %)
acid value (mg of KOH/g) 0.21 0.71 0.82 0 AS 0.127 AS 0.100
iodine value (g of I2/100 g) 127 67 117 0.2 Ev40/45 0.154 Ev90/210 0.040
water content (wt %) 0.04 0.03 0.05 0.4 Ev65/90 0.095 Ev80/90 0.100
fatty acid composition (wt %) 0.6 Ev45/90 0.153 Ev90/120 0.045
miristic (C14:0) nd 1.3 nd 0.8 Ev40/45 0.155 Ev90/120 0.056
palmitic (C16:0) 11.0 23.7 8.4 1 Ev40/45 0.114 Ev40/45 0.114
palmitoleic (C16:1) nd 2.2 0.2
heptadecenoic (C17:1) nd 0.4 nd Effect of Different Dehydration Treatments in Biodiesel
stearic (C18:0) 3.3 12.9 3.7
oleic (C18:1) 25.4 41.4 34.6 Water Content. High water contents will improve biodiesel
linoleic (C18:2) 53.6 15.0 50.5 degradation because of hydrolysis,17 therefore affecting the
linolenic (C18:3) 5.3 1.0 0.6 storage life of the fuel. The standard limit according to EN
arachidic (C20:0) 0.4 0.2 0.4 14214 is 0.05 wt %. With the objective of selecting an
eicosenoic (C20:1) 0.3 0.9 0.4
appropriate dehydration method, each sample produced was
eicosadienoic (C20:2) 0.0 0.7 nd
eicosatrienoic (C20:3) nd 0.2 nd subjected to a different treatment. The following treatments were
behenic (C22:0) 0.4 nd 0.8 performed: 30 wt % of anhydrous salt (AS) or evaporation (163
docosadienoic (C22:2) 0.2 nd nd mbar) including heating at 40 °C during 45 min (Ev40/45), heating
lignoceric (C24:0) 0.1 nd 0.3 at 45, 65, and 80 °C during 1 h and 30 min (Ev45/90, Ev65/90,
mean molecular weight (g/mol) 874.0 861.6 877.5
and Ev80/90), heating at 90 °C during 2 h (Ev90/120), and heating
a nd ) not detected. at 90 °C during 3 h and 30 min (Ev90/210). Table 3 shows which
samples were used in each treatment as well as the final water
Table 2. Biodiesel Production Yields (wt %) Using Different
Vegetable Oil/Lard Mixtures as Raw Materials contents. The same dehydration treatment led to different final
water contents depending upon the water content after the
lard fraction soybean oil/ waste frying oil/
(wt) lard mixture lard mixture
washing stage. When evaporating during 1 h and 30 min, the
effect of increasing the temperature was mainly noted when
0 88.8 82.2
0.2 87.4 87.1
going from 45 to 65 °C. The increase in evaporation time was
0.4 85.2 87.6 not very much reflected in terms of decreasing biodiesel water
0.6 87.6 85.2 content; however, independent of the sample used, a great
0.8 88.6 88.0 decrease in the biodiesel water content was observed when
1 81.7 81.7 increasing the temperature from 45 to 90 °C. Considering the
might have been exposed to high temperatures for short obtained results, evaporation at 90 °C, 163 mbar, and a holding
periods.15 Pork lard also presented a low acid value, probably time of 3 h and 30 min seemed to be enough to ensure that
resulting from pretreatment processes; however, the commonly biodiesel samples fulfill the European biodiesel standard EN
referred value for commercial lard is slightly higher (1.3 mg of 14214.
KOH/g of fat).16 Biodiesel Composition. Biodiesel composition resulting from
Yield. Biodiesel production yields are presented in Table 2. the transesterification of soybean and waste frying oil mixed
They varied from 81.7 to 88.8 wt %. Production using only with lard was evaluated, aiming its prediction when mixtures
soybean oil as raw material presented a yield almost 7% higher with different lard contents are used as raw materials.
than when using only waste frying oil or lard as raw materials; It was postulated that the fatty acid content of biodiesel
however, considering all oil/lard mixtures, the differences corresponded to the weighted average of its content in each
between yields were less than 3.4%. component of the mixture, therefore
Table 6. Fitting of Some Quality Parameters of Biodiesel from Oil/Lard Mixtures versus Incorporated Lard Fraction and Linear
Regression Parametersa
property mixture a b r2 p value Poil Plard Plard - Poil
sb/l -59 127 0.991 <0.0001 127 67 -60
iodine value (g of I2/100 g)
wfo/l -50 118 1.000 <0.0001 117 67 -50
sb/l -7.9 883.4 0.993 <0.0001 883.6 875.7 -7.8
density (kg m-3)
wfo/l -7.4 883.4 0.989 <0.0001 883.4 875.7 -7.6
sb/l 0.25 4.46 0.815 <0.05 4.46 4.71 0.25
viscosity (mm2 s-1)
wfo/l 0.02 4.70 0.040 0.705 4.69 4.71 0.02
sb/l -2.5 96.3 0.788 <0.05 96.6 94.4 -2.2
methyl ester content (wt %)
wfo/l -2.5 96.1 0.615 0.0647 96.3 94.4 -1.9
sb/l -4.5 5.2 0.892 <0.05 5.3 1.0 -4.4
linolenic methyl ester content (wt %)
wfo/l 0.3 0.6 0.995 <0.05 0.6 1.0 0.3
a P , property of oil; P 2
oil lard, property of lard; a, slope; b, intercept; r , determination coefficient; p, probability value (using a F test); sb, soybean; wfo,
waste frying oil.
density, viscosity (considering soybean/lard mixtures only), copper corrosion, and linolenic acid methyl ester content using
methyl ester content (considering soybean/lard mixtures only), different incorporation percentages of lard in soybean oil and
and linolenic methyl ester content. waste frying oil. Methyl ester content (purity) and iodine value
The iodine value gives the degree of unsaturation of the were the ones that were not fulfilled in some cases. Minimum
biodiesel samples. The existence of double bonds might lead purity was achieved when using waste frying oil or soybean
to polymerization of glycerides by heating, which could lead oil alone as raw material; however, it was always close to the
to gum formation.19 As expected, the increase in the lard fraction limit (93.9-96.6 wt %).
led to a decrease in the iodine value. In the case of the mixture
with soybean oil, this had a positive effect because biodiesel It was postulated and confirmed by a linear model that (i)
obtained from soybean oil alone does not meet the standard the fatty acid content of biodiesel corresponds to the weighted
specification according to EN 14214. From the linear model, it average of its content in each component of the mixture and
was possible to estimate that the use of 12% lard in the soybean/ (ii) the parameter of the biodiesel obtained from the mixture
lard mixture would decrease the biodiesel iodine value to the corresponded to the weighted average of the parameter of
maximum limit according to the European biodiesel standard. biodiesel resulting from each component. For the first, it could
Therefore, the incorporation of lard in the soybean oil was found be applied for fatty acids corresponding to >96% of the
to be effective in reducing the iodine value of biodiesel to biodiesel composition (linear fittings with determination coef-
acceptable values. ficient r2 > 0.88 and p value < 0.05). For the second, it could
Overall, in terms of using virgin or waste oil, the mixture be applied for iodine value, density, viscosity (considering
behavior was not very different, which can indicate that soybean/lard mixtures), methyl ester content (considering
incorporating waste frying oil might be a good alternative to
soybean/lard mixtures), and linolenic methyl ester content (linear
obtain a biodiesel that fulfils European standard at a lower cost.
fittings with determination coefficient r2 > 0.79 and p value <
0.05). It was predicted that the use of at least 12% lard in a
Conclusions
soybean oil/lard mixture would be effective in reducing the
Synthesis of biodiesel by transesterification of several raw iodine value of biodiesel to acceptable values.
material mixtures of virgin/waste frying oil/pork lard results in
yields varying from 81.7 to 88.8 (wt %). Evaporation at 90 °C, Considering all studied production and quality parameters,
163 mbar during 3 h and 30 min was established as an efficient there was not much difference regarding the use of refined or
dehydration method for biodiesel production using such raw waste oil, which can indicate that the use of waste frying oil
material mixtures. might be a good alternative to obtain a biodiesel that fulfils
Biodiesel met the European biodiesel quality standard EN European standard EN 14214 at a lower cost.
14214 in terms of acid value, viscosity, density, flash point,
Acknowledgment. J. M. Dias thanks the FCT for the fellowship
(19) Encinar, J. M.; González, J. F.; Rodrı́guez-Reinares, A. Biodiesel SFRD/BD/22293/2005.
from used frying oil. Variables affecting the yields and characteristics of
the biodiesel. Ind. Eng. Chem. Res. 2005, 44, 5491–5499. EF8005383