Professional Documents
Culture Documents
501.1‐2015
A Revision of ANSI/CEMA 501.1‐2003 (R2009)
Approved: January 28, 2015
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CEMA Standard 501.1
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Specifications for
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Welded Steel
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Wing Pulleys
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Conveyor Equipment
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Manufacturers Association
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ISBN: 978‐1‐891171‐47‐5
CONVEYOR EQUIPMENT MANUFACTURERS ASSOCIATION
(CEMA)
DISCLAIMER
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The information provided herein is advisory only.
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These recommendations provided by CEMA are general in nature and are not intended as a
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substitute for professional advice. Users should seek the advice, supervision and/or consultation of
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qualified engineers, safety consultants, and other qualified professionals.
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Any use of this publication, or any information contained herein, or any other CEMA publication is
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made with the agreement and understanding that the user and the user’s company assume full
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responsibility for the designs, safety, specifications, suitability and adequacy of any conveyor system,
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system component, mechanical or electrical device designed or manufactured using this information.
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The user and the user’s company understand and agree that CEMA, its member companies, its
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officers, agents and employees are not and shall not be liable in any manner under any theory of
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liability to anyone for reliance on or use of these recommendations. The user and the user’s
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companies agree to release, hold harmless and indemnify and defend CEMA, its member companies,
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successors, assigns, officers, agents and employees from any and all claims of liability, costs, fees
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(including attorney’s fees), or damages arising in any way out of the use of this information.
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CEMA and its member companies, successors, assigns, officers, agents and employees make no
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contained herein, including, but not limited to, representations or warranties that the information
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and recommendations contained herein conform to any federal, state or local laws, regulations,
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guidelines or ordinances.
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END
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FOREWORD and SUMMARY of CHANGES
These recommended load ratings should be of benefit to the entire industry and, in particular, establish a basis for
economical pulley selection. This standard is not intended in any way to limit the design of any manufacturer.
In 1966 the Wing Pulley Subcommittee of the Mechanical Power Transmission Association (MPTA) was formed to study a
recommended standard for pulley load ratings and dimensions. This committee composed of pulley and conveyor
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engineers studied the available information on pulley design and theoretical stress analysis and data from actual tests. All
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parts of the pulley and shaft assembly were included in this study. This standard was later approved as ANSI/MPTA 501‐
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1977 and was subsequently revised MPTA 501.1‐1984.
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In November 1985 the standard was transferred to the Conveyor Equipment Manufacturers Association (CEMA). The
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Conveyor Pulley Subsection of the Conveyor Equipment Manufacturers Association was assigned the responsibility for
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maintenance of the standard.
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On January 27, 1988 the standard was approved as ANSI/CEMA 501.1‐1988.
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In 1995 CEMA reviewed the document and determined that no changes were required. It was reaffirmed as an
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ANSI/CEMA Standard in 1996.
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In 2003 the Conveyor Pulley Subsection reviewed the standard and made four changes. The document was subsequently
approved as ANSI/CEMA 501.1‐2003
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1) Revised the Scope to clarify that the standard is not applicable to cone clamping keyless locking devices
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2) Added Section 2.6 ‐ Shaft Run‐out
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3) Added information to section 3.2, and a footnote to Table 3, describing the origin of the Load Ratings
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4) Made Section 3 consistent with CEMA Standard B105.1 ‐ Specifications for Welded Steel Conveyor Pulleys with
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Compression Type Hubs.
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In 2014 the Conveyor Pulley Subsection reviewed the standard and made five changes.
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1) Clarify scope to include dimensional and application constraints.
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2) Scope of standard increased to include 42 and 48 inch diameter wing pulleys.
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3) Additional information added to clarify TIR.
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4) Metric equivalents and examples added.
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5) Added appendix 4 describing Mine Duty and Engineered Pulleys.
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The Conveyor Pulley Subsection of the Conveyor Equipment Manufacturers Association
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has the responsibility for maintenance of this standard.
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Copyright 2014
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Conveyor Equipment Manufacturers Association
5672 Strand Court, Suite 2
Naples, FL 34110
(239) 514‐3441
FAX (239) 514‐3470
http://www.cemanet.org
ANSI CEMA 501.1 – 2015 – Specifications for Welded Steel Wing Pulleys
1. SCOPE
Standard Steel Wing Pulleys
Standard welded steel wing pulleys are defined by CEMA 501.1. This standard establishes load ratings,
allowable variations from nominal dimensions, permissible crown dimensions, and overall dimensions
normally necessary to establish clearances for location of adjacent parts. The standard covers pulleys up to 48
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inches (1220mm) in diameter for shaft diameters up to 8 inches (203mm) and face widths up to 66 inches
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(1676mm). The standard encompasses the majority of combinations of welded steel wing pulleys with
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compression type hubs that are normally used in current belt conveyor and elevator practice.
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The standard applies to a series of straight and crown‐faced welded steel wing pulleys that have a number of
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steel wing plates that extend radially from the longitudinal axis of two compression hubs and are equally
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spaced about the pulley circumference. The purpose of the compression hubs is to provide a clamp fit on the
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shaft. The wings are supported or joined by welded steel plates so arranged as to form the shape of two
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frustums of cones or regular pyramids joined at their bases. A contact bar is attached to the outer longitudinal
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edge of each wing to provide contact area with the belt.
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This standard is restricted to pulleys which do not transmit torque. This standard is not applicable to pulleys
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with continuous (uninterrupted) rims, or cast pulleys. This standard applies to pulleys using compression type
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hubs. It does not cover pulleys welded to the shaft or pulleys using high pressure keyless locking assemblies.
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The tabulated ratings for wing pulleys and shaft combinations are based on using non‐journalled shafting
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through the pulley hubs, with pulleys centrally located between two bearings. Belt tension limits are also
provided.
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Welded steel wing pulleys covered by CEMA 501.1 should not be used with steel cable or other high modulus
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conveyor belts because of the eccentricity inherent in the construction of a wing pulley.
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The need for wing‐type pulleys can be reduced or eliminated by proper conveyor design, operation, and
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maintenance. A wing‐type pulley is a pulley with a discontinuous surface. Between the contact bars are
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recessed areas that prevent fine or granular material from being caught between the tail pulley and the
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conveyor belt. Spillage material falls into these recesses and proceeds out of the open ends as the pulley
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revolves.
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The pulley diameters, face widths and shaft sizes shown are those that are nominally used in current belt
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conveyor and elevator practice. These only are covered by this standard; all other sizes and capacities are not
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covered by this standard.
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ANSI CEMA 501.1 – 2015 – Specifications for Welded Steel Wing Pulleys
2. DIMENSIONS AND TOLERANCES
2.1 DIAMETERS: Standard welded steel wing pulley diameters are 8 (203), 10 (254), 12 (305), 14 (356), 16
(406), 18 (457), 20 (508), 24 (610), 30 (762), 36 (914), 42 (1067) and 48 (1219) inches (mm). All other sizes are
considered special.
2.2 DIAMETER VARIATIONS: Standard Wing Pulley Permissible variations based on face width.
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Permissible Diameter Variation in Inches (mm)
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Standard Pulley Face Widths in Inches (mm)
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Over Nominal Diameter Under Nominal Diameter
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0.125 0.375
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12 (305) thru 26 (660)
(3.18) (9.53)
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0.125 0.75
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over 26 (660) thru 66 (1676)
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(3.18) (19.05)
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These limitations apply equally to straight face and crown face pulleys.
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The nominal diameter is measured at the midpoint of the face width.
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The diameter is defined as the bare diameter exclusive of any lagging.
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The permissible diameter variations listed are not to be construed as run‐out tolerance on diameter. The listed
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variation in nominal diameter may occur from one pulley to another.
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Wing contact surfaces at its centerline should be a consistent radial distance from the axis of rotation for
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optimum belt performance. In any plane perpendicular to the axis of rotation, the run out of all wing radial
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distances should not exceed approximately 3/16 inch (4.8mm). The measurement is analogous to total
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indicator run out of a drum pulley and a similar method of measurement can be used. When measuring the
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run out with a dial indicator it is important to use a consistent belt contact surface location, gently hold the
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indicator plunger between wings and confirm the indicator is relatively close to zero when returning to the
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initial point. This measurement will vary slightly upon repeating.
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2.3 FACE WIDTHS: Standard welded steel wing pulley face widths are 12 (305), 14 (356), 16 (406), 18 (457), 20
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(508), 22 (559), 26 (660), 32 (813), 38 (965), 44 (1118), 51 (1295), 57 (1448), 63 (1600), and 66 (1676) inches
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(mm). All other sizes are considered special.
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2.4 FACE WIDTH VARIATIONS: Permissible face width variation from nominal face width is ± 1/4 inch (6.4mm)
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for all sizes. Face width is defined as the length of the wing or contact bar along the shaft axis.
The permissible face width variation is not to be construed as an edge run‐out tolerance. The listed variation in
face width may occur from one pulley to another. Edge run‐out tolerance shall not exceed 1/4" (6.4mm) total
indicator reading for all pulley face widths.
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ANSI CEMA 501.1 – 2015 – Specifications for Welded Steel Wing Pulleys
2.5 CROWN: Crown is defined as the amount expressed in inches per foot of total face width by which the
diameter at the center of the face exceeds the diameter at the edge. The amount of crown may be from 1/16
to 1/8 inch per foot (5.2 to 10.4 mm per meter) of total face width.
2.6 SHAFT RUNOUT: The shaft extension run‐out is measured from the bearing journals after the shaft is
installed in the pulley. Radial shaft extension total indicator reading (TIR) shall not exceed 0.002 inches per inch
(0.002 mm per mm) of shaft extension beyond the bearing center. Typically bearings will introduce an
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additional run‐out, which is not included in this limit.
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3. PULLEY SELECTION
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GENERAL INSTRUCTIONS
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3.1 PULLEY DIAMETER AND FACE WIDTH: The following selection procedures assume the pulley diameter and
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face width have been established consistent with belting and conveyor design requirements.
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3.2 RATINGS: The tabulated ratings for pulley and shaft combinations are based on using non‐journalled
shafting thru the pulley hubs, with pulleys centrally located between two bearings. Ratings are based on SAE
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1018 shaft material using either a maximum shaft bending stress of 6000 psi (41.4 Mpa) or a maximum free
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shaft deflection slope at the hub of 0.0023 inches per inch (0.0584 millimeters per millimeter) [tan of 8 min.],
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whichever governs. (See Appendix II for shaft deflection formula.)
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Pulleys used on shafting selected with a bending stress greater than 6000 psi (41.4 Mpa), or a slope exceeding
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0.0023 inches per inch (0.0584 millimeters per millimeter), are special and are not covered by this standard.
High strength shafting is of value in some cases where it may permit turning down the shaft ends to allow the
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use of smaller‐diameter, high‐capacity anti‐friction bearings. The allowable shaft load in the rating tables must
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not be exceeded.
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3.3 OVERLOADS: Normal running loads should not exceed ratings in the load tables. Starting and
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occasional peak loads should not exceed ratings by more than 50 percent. Overloads may result from such
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causes as starting, jam‐ups, screw take‐ups, backstops, misalignment and excess amounts of material on the
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belt.
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3.4 BELT SPEED: The maximum belt speed for welded steel wing pulleys shall not exceed 450 fpm (2.29
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m/s). For conveyor speeds in excess of the maximum, the manufacturer should be consulted.
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4. SELECTION OF PULLEY SIZE
4.1 DETERMINATION OF ACTUAL RESULTANT RADIAL LOAD: The resultant radial load is the vector sum of the
belt tensions, pulley weight and the weight of the shaft. The forces from the weights always act downward
and the forces from the belt act in the path of the belt and away from the pulley. In most cases, a graphical
solution, as illustrated in Fig. 1 is a simple means of obtaining the resultant load.
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ANSI CEMA 501.1 – 2015 – Specifications for Welded Steel Wing Pulleys
WHERE:
T3 = Tension (non‐driving pulleys) [lbf (kN)]
W = Weight [lbf (kN)]
R = Resultant radial load [lbf (kN)]
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Fig. 1. GRAPHICAL SOLUTION OBTAINING RESULTANT RADIAL LOAD
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4.2 SELECTION PROCEDURE (See Fig. 2) The following selection procedure is used:
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Fig. 2 PULLEY DIMENSIONS AND NOMENCLATURE
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A = Moment Arm for Pulley [in (mm)]
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See Table 1
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B = Bearing Centers [in (mm)]
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R = Resultant Pulley Load [lbf (kN)]
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L = B ‐ Face Width [in (mm)]
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N = L /2 [in (mm)]
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ANSI CEMA 501.1 – 2015 – Specifications for Welded Steel Wing Pulleys
Step 1. Determine the pounds per inch width (PIW) or kilonewton per meter (kN/m) by dividing belt tension
(T3) by belt width. Compare this PIW (kN/m) to the values listed in Table 2 using applicable pulley diameter. If
calculated PIW (kN/m) is higher than the pulley rating, select a pulley diameter having the required rating.
Step 2. After referring to the general instructions in Section 3, determine R, the resultant pulley load from
section 4.1, using the pulley diameter determined in step 1.
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Step 3. Select a shaft diameter from Table 3 under Ratings for Pulley and Shaft Combinations using R, the
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appropriate pulley face width, and dimension L. The pulley and shaft rating should be equal to or greater than
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Step 4. Refer to Table 4 to make sure the pulley diameter, face width, and shaft diameter selected are
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available. If the combination is not available, it will be necessary to go to a larger pulley or shaft.
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Step 5. Now that the shaft size and pulley diameters are determined, the resultant load may be re‐evaluated.
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The added weight of the shaft and the larger pulley diameter may or may not change the resultant appreciably
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depending upon other factors involved.
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TABLE 1
A VALUES (inches)
ED A VALUES (metric)
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Shaft Diameter (in) A (in) Shaft Diameter (mm) A (mm)
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*N = 1/2 of the difference (L) between bearing centers and pulley face width.
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TABLE 2
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MAXIMUM BELT TENSION (in) MAXIMUM BELT TENSION (mm/kN)
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ANSI CEMA 501.1 – 2015 – Specifications for Welded Steel Wing Pulleys
Example:
Given: 36 in Belt
4,000 pounds belt tension
38 in Pulley Width
108 ° Arc of Contact (Take‐up Bend)
L = Bearing Centers minus face is 52 in – 38 in = 14 in
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Step 1. Tension divided by belt width is 4,000 ÷ 36 = 111 PIW. Table 2 (Maximum Belt Tension) indicates that
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a pulley with a diameter of at least 12 must be used.
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Step 2. Pulley weight “W” is estimated from the manufacturer’s catalog to be 200 pounds. The resultant “R” is
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6,635 pounds. (See Figure 1, Graphical Solution Obtaining Resultant Radial Load, third diagram.)
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Step 3. In Table 3 (Load Ratings) note that a 3‐15/16 in shaft with a rating of 7,380 pounds is required for an
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“R” value of 6,635 pounds.
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Step 4. Referring to Table 4 (Available Shaft Diameters) and using a face width of 38 in, read down until the
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shaft diameter of 3‐15/16 in is found.
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Step 5. Using the shaft diameter of 3‐15/16 in and the length between bearings of 52 in, the shaft weight is
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180 pounds. A 14 in diameter by 38 in face pulley is 270 pounds. The re‐evaluated resultant “R” is 6,840
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pounds, which remains smaller than the 7,380 pound rating of the 3‐15/16 in shaft.
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Metric Example:
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Given: 914 mm or 0.914 m Belt
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17.8 kN or 1814 kg belt tension
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965 mm Pulley Width
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108 ° Arc of Contact (Take‐up Bend)
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L = Bearing Centers minus face is 1321mm – 965mm = 356mm
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Step 1. Tension divided by belt width is 17.8 / 0.914 = 19.5 kN/m. Table 2 (Maximum Belt Tension) indicates
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that a pulley with a diameter of at least 305 mm must be used.
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Step 2. Pulley weight “W” is estimated from the manufacturer’s catalog to be 91 kg [200 pounds]. The
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resultant “R” is 3010 kg [6,635 pounds]. (See Figure 1, Graphical Solution Obtaining Resultant Radial Load,
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third diagram.) Convert R from kg to kN. 3010 *0.0098 = 29.5 kN
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Step 3. In Table 3 (Load Ratings) note that a 100.013 mm shaft with a rating of 32.83 kN is required for an “R”
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value of 29.5 kN.
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Step 4. Referring to Table 4 (Available Shaft Diameters) and using a face width of 965mm, read down until the
shaft diameter of 100.13 mm is found.
Step 5. Using the shaft diameter of 100.13 mm and the length between bearings of 1321 mm, the shaft weight
is 81.6 kg. A 356 mm diameter by 965 mm face pulley is 122 kg. The re‐evaluated resultant “R” is 3103 kg or
30.4 kN, which remains smaller than the 32.83 kN rating of the 100.13 mm shaft.
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ANSI CEMA 501.1 – 2015 – Specifications for Welded Steel Wing Pulleys
TABLE 3. Load Ratings pounds (lbf) for Pulley and Shaft Combinations
FACE WIDTH (in)
( L ) Bearing
( D ) Shaft
Centers Minus
Diameter (in)
Face (in) 12 14 16 18 20 22 26 32 38 44 51 57 63 66
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10 500 500 500 500 500 450 370 290 240 210 210
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14 410 410 410 410 410 350 290 230 190 160 160
1 11/16 3 1,810 1,810 1,810 1,810 1,810 1,810 1,490 1,180 980 830 710 630
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6 1,220 1,220 1,220 1,220 1,220 1,220 1,010 800 660 560 480 430
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10 850 850 850 850 850 850 710 560 460 390 340 300
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16 590 590 590 590 590 590 490 380 320 270 230 210
1 15/16 3 2,400 2,400 2,400 2,400 2,400 2,400 2,400 2,050 1,700 1,450 1,240 1,100 990
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6 1,850 1,850 1,850 1,850 1,850 1,850 1,850 1,390 1,150 980 840 740 670
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10 1,290 1,290 1,290 1,290 1,290 1,290 1,290 970 800 680 580 520 470
16 890 890 890 890 890 890 890 670 550 470 400 360 320
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2 3/16 3 3,950 3,950 3,950 3,950 3,950 3,950 3,950 3,340 2,760 2,360 2,010 1,790 1,610 1,530
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8 2,190 2,190 2,190 2,190 2,190 2,190 2,190 1,850 1,530 1,380 1,120 990 890 850
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12 1,620 1,620 1,620 1,620 1,620 1,620 1,620 1,370 1,130 970 820 730 860 630
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18 1,160 1,160 1,160 1,160 1,160 1,160 1,160 980 810 690 590 530 470 450
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2 7/16 4 4,710 4,710 4,710 4,710 4,710 4,710 4,710 4,440 3,670 3,130 2,670 2,370 2,140 2,030
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8 3,030 3,030 3,030 3,030 3,030 3,030 3,030 2,860 2,370 2,120 1,720 1,530 1,380 1,310
12 2,240 2,240 2,240 2,240 2,240 2,240 2,240 2,110 1,750 1,490 1,270 1,130 1,020 970
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18 1,610 1,610 1,610 1,610 1,610 1,610 1,610 1,510 1,250 1,070 910 810 730 690
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2 11/16 4 6,100 6,100 6,100 6,100 6,100 6,100 6,100 6,100 5,280 4,500 3,840 3,410 3,060 2,920
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8 3,980 3,980 3,980 3,980 3,980 3,980 3,980 3,980 3,440 3,090 2,500 2,220 2,000 1,900
12 2,950 2,950 2,950 2,950 2,950 2,950 2,950 2,950 2,560 2,180 1,860 1,650 1,480 1,410
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18 2,530 2,530 2,530 2,530 2,530 2,530 2,530 2,530 1,840 1,570 1,340 1,190 1,070 1,020
2 15/16 4 7,960 7,960 7,960 7,960 7,960 7,960 7,960 7,960 7,540 6,420 5,470 4,860 4,370 4,160
8 5,190 5,190 5,190 5,190 5,190 5,190 5,190 5,190 4,920 4,190 3,570 3,170 2,850 2,710
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14 3,410 3,410 3,410 3,410 3,410 3,410 3,410 3,410 3,230 2,750 2,350 2,080 1,870 1,780
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20 2,540 2,540 2,540 2,540 2,540 2,540 2,540 2,540 2,410 2,050 1,750 1,550 1,400 1,330
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3 7/16 6 8,700 8,700 8,700 8,700 8,700 8,700 8,700 8,700 8,700 8,530 7,230 6,390 5,730 5,450
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10 6,380 6,380 6,380 6,380 6,380 6,380 6,380 6,380 6,380 6,250 5,300 4,690 4,200 4,000
14 5,040 5,040 5,040 5,040 5,040 5,040 5,040 5,040 5,040 4,940 4,190 3,700 3,320 3,160
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20 3,830 3,830 3,830 3,830 3,830 3,830 3,830 3,830 3,830 3,750 3,180 2,810 2,520 2,400
3 15/16 6 12,510 12,510 12,510 12,510 12,510 12,510 12,510 12,510 12,510 12,510 12,030 10,630 9,520 9,050
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10 9,280 9,280 9,280 9,280 9,280 9,280 9,280 9,280 9,280 9,280 8,930 7,890 7,060 6,710
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14 7,380 7,380 7,380 7,380 7,380 7,380 7,380 7,380 7,380 7,380 7,100 6,270 5,620 5,340
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20 5,640 5,640 5,640 5,640 5,640 5,640 5,640 5,640 5,640 5,640 5,430 4,840 4,290 4,080
4 7/16 8 14,710 14,710 14,710 14,710 14,710 14,710 14,710 14,710 14,710 14,710 14,710 14,230 12,730 12,090
12 11,440 11,440 11,440 11,440 11,440 11,440 11,440 11,440 11,440 11,440 11,440 11,060 9,900 9,400
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16 9,360 9,360 9,360 9,360 9,360 9,360 9,360 9,360 9,360 9,360 9,360 9,050 8,100 7,690
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22 7,350 7,350 7,350 7,350 7,350 7,350 7,350 7,350 7,350 7,350 7,350 7,110 6,360 6,050
4 15/16 8 19,560 19,560 19,560 19,560 19,560 19,560 19,560 19,560 19,560 19,560 19,560 19,000 18,040
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12 15,330 15,330 15,330 15,330 15,330 15,330 15,330 15,330 15,330 15,330 15,330 14,890 14,140
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16 12,610 12,610 12,610 12,610 12,610 12,610 12,610 12,610 12,610 12,610 12,610 12,250 11,630
22 9,950 9,950 9,950 9,950 9,950 9,950 9,950 9,950 9,950 9,950 9,950 9,670 9,180
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5 7/16 10 19,940 19,940 19,940 19,940 19,940 19,940 19,940 19,940 19,940 19,940 19,940 19,940
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14 16,470 16,470 16,470 16,470 16,470 16,470 16,470 16,470 16,470 16,470 16,470 16,470
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18 14,030 14,030 14,030 14,030 14,030 14,030 14,030 14,030 14,030 14,030 14,030 14,030
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24 11,480 11,480 11,480 11,480 11,480 11,480 11,480 11,480 11,480 11,480 11,480 11,480
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6 10 26,790 26,790 26,790 26,790 26,790 26,790 26,790 26,790 26,790 26,790 26,790 26,790
14 22,130 22,130 22,130 22,130 22,130 22,130 22,130 22,130 22,130 22,130 22,130 22,130
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18 18,850 18,850 18,850 18,850 18,850 18,850 18,850 18,850 18,850 18,850 18,850 18,850
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24 15,420 15,420 15,420 15,420 15,420 15,420 15,420 15,420 15,420 15,420 15,420 15,420
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6 1/2 12 29,410 29,410 29,410 29,410 29,410 29,410 29,410 29,410 29,410 29,410 29,410
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16 24,890 24,890 24,890 24,890 24,890 24,890 24,890 24,890 24,890 24,890 24,890
20 21,570 21,570 21,570 21,570 21,570 21,570 21,570 21,570 21,570 21,570 21,570
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26 17,970 17,970 17,970 17,970 17,970 17,970 17,970 17,970 17,970 17,970 17,970
EM
7 12 36,740 36,740 36,740 36,740 36,740 36,740 36,740 36,740 36,740 36,740 36,740
16 31,080 31,080 31,080 31,080 31,080 31,080 31,080 31,080 31,080 31,080 31,080
rC
20 26,940 26,940 26,940 26,940 26,940 26,940 26,940 26,940 26,940 26,940 26,940
26 22,450 22,450 22,450 22,450 22,450 22,450 22,450 22,450 22,450 22,450 22,450
Fo
7 1/2 14 40,570 40,570 40,570 40,570 40,570 40,570 40,570 40,570 40,570 40,570 40,570
18 34,880 34,880 34,880 34,880 34,880 34,880 34,880 34,880 34,880 34,880 34,880
22 30,590 30,590 30,590 30,590 30,590 30,590 30,590 30,590 30,590 30,590 30,590
28 25,820 25,820 25,820 25,820 25,820 25,820 25,820 25,820 25,820 25,820 25,820
8 14 49,240 49,240 49,240 49,240 49,240 49,240 49,240 49,240 49,240 49,240 49,240
18 42,330 42,330 42,330 42,330 42,330 42,330 42,330 42,330 42,330 42,330 42,330
22 37,120 37,120 37,120 37,120 37,120 37,120 37,120 37,120 37,120 37,120 37,120
28 31,330 31,330 31,330 31,330 31,330 31,330 31,330 31,330 31,330 31,330 31,330
Based on SAE 1018 shaft material, using either a maximum shaft bending stress of 6000 psi induced by resultant load R
(no torque),or a maximum free shaft deflection slope at the hub of 0.0023 inches per inch (tan of 8 minutes), whichever governs.
Highlight reflects loads potentially exceeding scope of 501.1. Review belt PIW and modulus.
7
ANSI CEMA 501.1 – 2015 – Specifications for Welded Steel Wing Pulleys
TABLE 3 Metric ‐ LOAD RATINGS NEWTON (kN) for PULLEY and SHAFT COMBINATONS (mm)
FACE WIDTH (mm)
( D ) Shaft ( L ) Bearing Centers
Diameter (mm) Minus Face (mm)
305 356 406 457 508 559 660 813 965 1118 1295 1448 1600 1676
9
152 3.20 3.20 3.20 3.20 3.20 2.89 2.36 1.87 1.56 1.33 1.33
1
254 2.22 2.22 2.22 2.22 2.22 2.00 1.65 1.29 1.07 0.93 0.93
20
356 1.82 1.82 1.82 1.82 1.82 1.56 1.29 1.02 0.85 0.71 0.71
1/
42.863 76 8.05 8.05 8.05 8.05 8.05 8.05 6.63 5.25 4.36 3.69 3.16 2.80
152 5.43 5.43 5.43 5.43 5.43 5.43 4.49 3.56 2.94 2.49 2.14 1.91
/1
254 3.78 3.78 3.78 3.78 3.78 3.78 3.16 2.49 2.05 1.73 1.51 1.33
-6
406 2.62 2.62 2.62 2.62 2.62 2.62 2.18 1.69 1.42 1.20 1.02 0.93
49.213 76 10.68 10.68 10.68 10.68 10.68 10.68 10.68 9.12 7.56 6.45 5.52 4.89 4.40
N
152 8.23 8.23 8.23 8.23 8.23 8.23 8.23 6.18 5.12 4.36 3.74 3.29 2.98
O
254 5.74 5.74 5.74 5.74 5.74 5.74 5.74 4.31 3.56 3.02 2.58 2.31 2.09
TI
406 3.96 3.96 3.96 3.96 3.96 3.96 3.96 2.98 2.45 2.09 1.78 1.60 1.42
55.563 76 17.57 17.57 17.57 17.57 17.57 17.57 17.57 14.86 12.28 10.50 8.94 7.96 7.16 6.81
U
203 9.74 9.74 9.74 9.74 9.74 9.74 9.74 8.23 6.81 6.14 4.98 4.40 3.96 3.78
IB
305 7.21 7.21 7.21 7.21 7.21 7.21 7.21 6.09 5.03 4.31 3.65 3.25 3.83 2.80
R
457 5.16 5.16 5.16 5.16 5.16 5.16 5.16 4.36 3.60 3.07 2.62 2.36 2.09 2.00
T
61.913 102 20.95 20.95 20.95 20.95 20.95 20.95 20.95 19.75 16.32 13.92 11.88 10.54 9.52 9.03
IS
203 13.48 13.48 13.48 13.48 13.48 13.48 13.48 12.72 10.54 9.43 7.65 6.81 6.14 5.83
D
305 9.96 9.96 9.96 9.96 9.96 9.96 9.96 9.39 7.78 6.63 5.65 5.03 4.54 4.31
457 7.16 7.16 7.16 7.16 7.16 7.16 7.16 6.72 5.56 4.76 4.05 3.60 3.25 3.07
R
68.263 102 27.13 27.13 27.13 27.13 27.13 27.13 27.13 27.13 23.49 20.02 17.08 15.17 13.61 12.99
FO
203 17.70 17.70 17.70 17.70 17.70 17.70 17.70 17.70 15.30 13.74 11.12 9.87 8.90 8.45
305 13.12 13.12 13.12 13.12 13.12 13.12 13.12 13.12 11.39 9.70 8.27 7.34 6.58 6.27
ED
457 11.25 11.25 11.25 11.25 11.25 11.25 11.25 11.25 8.18 6.98 5.96 5.29 4.76 4.54
74.613 102 35.41 35.41 35.41 35.41 35.41 35.41 35.41 35.41 33.54 28.56 24.33 21.62 19.44 18.50
IZ
203 23.09 23.09 23.09 23.09 23.09 23.09 23.09 23.09 21.88 18.64 15.88 14.10 12.68 12.05
356 15.17 15.17 15.17 15.17 15.17 15.17 15.17 15.17 14.37 12.23 10.45 9.25 8.32 7.92
R
508 11.30 11.30 11.30 11.30 11.30 11.30 11.30 11.30 10.72 9.12 7.78 6.89 6.23 5.92
O
87.313 152 38.70 38.70 38.70 38.70 38.70 38.70 38.70 38.70 38.70 37.94 32.16 28.42 25.49 24.24
TH
254 28.38 28.38 28.38 28.38 28.38 28.38 28.38 28.38 28.38 27.80 23.57 20.86 18.68 17.79
356 22.42 22.42 22.42 22.42 22.42 22.42 22.42 22.42 22.42 21.97 18.64 16.46 14.77 14.06
AU
508 17.04 17.04 17.04 17.04 17.04 17.04 17.04 17.04 17.04 16.68 14.14 12.50 11.21 10.68
100.013 152 55.64 55.64 55.64 55.64 55.64 55.64 55.64 55.64 55.64 55.64 53.51 47.28 42.34 40.25
T
254 41.28 41.28 41.28 41.28 41.28 41.28 41.28 41.28 41.28 41.28 39.72 35.09 31.40 29.85
O
356 32.83 32.83 32.83 32.83 32.83 32.83 32.83 32.83 32.83 32.83 31.58 27.89 25.00 23.75
-N
508 25.09 25.09 25.09 25.09 25.09 25.09 25.09 25.09 25.09 25.09 24.15 21.53 19.08 18.15
112.713 203 65.43 65.43 65.43 65.43 65.43 65.43 65.43 65.43 65.43 65.43 65.43 63.30 56.62 53.78
305 50.89 50.89 50.89 50.89 50.89 50.89 50.89 50.89 50.89 50.89 50.89 49.19 44.04 41.81
e
406 41.63 41.63 41.63 41.63 41.63 41.63 41.63 41.63 41.63 41.63 41.63 40.25 36.03 34.21
e
itt
559 32.69 32.69 32.69 32.69 32.69 32.69 32.69 32.69 32.69 32.69 32.69 31.63 28.29 26.91
125.413 203 87.00 87.00 87.00 87.00 87.00 87.00 87.00 87.00 87.00 87.00 87.00 84.51 80.24
m
305 68.19 68.19 68.19 68.19 68.19 68.19 68.19 68.19 68.19 68.19 68.19 66.23 62.89
om
406 56.09 56.09 56.09 56.09 56.09 56.09 56.09 56.09 56.09 56.09 56.09 54.49 51.73
559 44.26 44.26 44.26 44.26 44.26 44.26 44.26 44.26 44.26 44.26 44.26 43.01 40.83
C
138.113 254 88.69 88.69 88.69 88.69 88.69 88.69 88.69 88.69 88.69 88.69 88.69 88.69
y
356 73.26 73.26 73.26 73.26 73.26 73.26 73.26 73.26 73.26 73.26 73.26 73.26
le
457 62.41 62.41 62.41 62.41 62.41 62.41 62.41 62.41 62.41 62.41 62.41 62.41
ul
610 51.06 51.06 51.06 51.06 51.06 51.06 51.06 51.06 51.06 51.06 51.06 51.06
-P
152.400 254 119.16 119.16 119.16 119.16 119.16 119.16 119.16 119.16 119.16 119.16 119.16 119.16
356 98.43 98.43 98.43 98.43 98.43 98.43 98.43 98.43 98.43 98.43 98.43 98.43
w
457 83.84 83.84 83.84 83.84 83.84 83.84 83.84 83.84 83.84 83.84 83.84 83.84
ie
610 68.59 68.59 68.59 68.59 68.59 68.59 68.59 68.59 68.59 68.59 68.59 68.59
ev
165.100 305 130.82 130.82 130.82 130.82 130.82 130.82 130.82 130.82 130.82 130.82 130.82
406 110.71 110.71 110.71 110.71 110.71 110.71 110.71 110.71 110.71 110.71 110.71
R
508 95.94 95.94 95.94 95.94 95.94 95.94 95.94 95.94 95.94 95.94 95.94
A
660 79.93 79.93 79.93 79.93 79.93 79.93 79.93 79.93 79.93 79.93 79.93
EM
177.800 305 163.42 163.42 163.42 163.42 163.42 163.42 163.42 163.42 163.42 163.42 163.42
406 138.24 138.24 138.24 138.24 138.24 138.24 138.24 138.24 138.24 138.24 138.24
rC
508 119.83 119.83 119.83 119.83 119.83 119.83 119.83 119.83 119.83 119.83 119.83
660 99.86 99.86 99.86 99.86 99.86 99.86 99.86 99.86 99.86 99.86 99.86
Fo
190.500 356 180.46 180.46 180.46 180.46 180.46 180.46 180.46 180.46 180.46 180.46 180.46
457 155.15 155.15 155.15 155.15 155.15 155.15 155.15 155.15 155.15 155.15 155.15
559 136.06 136.06 136.06 136.06 136.06 136.06 136.06 136.06 136.06 136.06 136.06
711 114.85 114.85 114.85 114.85 114.85 114.85 114.85 114.85 114.85 114.85 114.85
203.200 356 219.02 219.02 219.02 219.02 219.02 219.02 219.02 219.02 219.02 219.02 219.02
457 188.28 188.28 188.28 188.28 188.28 188.28 188.28 188.28 188.28 188.28 188.28
559 165.11 165.11 165.11 165.11 165.11 165.11 165.11 165.11 165.11 165.11 165.11
711 139.36 139.36 139.36 139.36 139.36 139.36 139.36 139.36 139.36 139.36 139.36
Based on SAE 1018 shaft material, using either a maximum shaft bending stress of 41.4 Mpa induced by resultant load R
(no torque),or a maximum free shaft deflection slope at the hub of 0.0023 inches per inch (tan of 8 minutes), whichever governs.
Highlight reflects loads potentially exceeding scope of 501.1. Review belt Kn/m and modulus.
8
ANSI CEMA 501.1 – 2015 – Specifications for Welded Steel Wing Pulleys
TABLE 4 ‐ AVAILABLE SHAFT DIAMETERS (in)
FACE WIDTH ( in )
PULLEY
DIAMETER
(in) 12 14 16 18 20 22 26 32 38 44 51 57 63 66
9
10 1 3/16 1 3/16 1 3/16 1 3/16 1 3/16 1 3/16 1 3/16 1 3/16 1 7/16 1 7/16 1 11/16 1 11/16
1
thru thru thru thru thru thru thru thru thru thru thru thru
20
2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 7/16 2 7/16 2 7/16
1/
12 1 3/16 1 3/16 1 3/16 1 3/16 1 3/16 1 3/16 1 3/16 1 7/16 1 7/16 1 11/16 1 15/16 1 15/16 1 15/16 2 3/16
/1
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
-6
3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 2 15/16 2 15/16
N
14 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 11/16 1 11/16 1 15/16 1 15/16 2 3/16 2 3/16
O
thru thru thrq thru thru thru thru thru thru thru thru thru thru thru
TI
3 7/16 3 7/16 3 7/16 3 15/16 3 15/16 3 15/16 3 15/16 3 15/16 3 15/16 3 15/16 3 15/16 3 15/16 3 15/16 3 15/16
U
16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 15/16 1 15/16 1 15/16 1 15/16 1 15/16 1 15/16
IB
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
T R
3 7/16 3 7/16 3 15/16 4 7/16 4 7/16 4 7/16 4 7/16 4 7/16 4 7/16 4 7/16 4 7/16 4 7/16 4 7/16 4 7/16
IS
18 1 11/16 1 11/16 1 11/16 1 11/16 1 11/16 1 11/16 1 11/16 1 11/16 1 11/16 1 15/16 1 15/16 2 3/16 2 7/16 2 7/16
D
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
R
3 7/16 3 7/16 3 15/16 4 7/16 4 15/16 4 15/16 4 15/16 4 15/16 4 15/16 4 15/16 4 15/16 4 15/16 4 15/16 4 15/16
FO
20 1 15/16 1 15/16 1 15/16 1 15/16 1 15/16 1 15/16 1 15/16 1 15/16 1 15/16 1 15/16 2 3/16 2 3/16 2 7/16 2 7/16
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
ED
3 7/16 3 7/16 3 15/16 4 7/16 4 15/16 4 15/16 4 15/16 4 15/16
IZ 4 15/16 4 15/16 4 15/16 4 15/16 4 15/16 4 15/16
24 1 15/16 1 15/16 1 15/16 1 15/16 1 15/16 1 15/16 1 15/16 2 3/16 2 7/16 2 7/16 2 7/16 2 11/16 2 11/16 2 15/16
R
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
O
4 7/16 4 15/16 6 6 6 6 6 6 6 6 6 6 6 6
TH
30 2 7/16 2 7/16 2 7/16 2 7/16 2 7/16 2 7/16 2 7/16 2 7/16 2 7/16 2 11/16 2 11/16 2 15/16 3 15/16 3 15/16
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
AU
4 7/16 4 15/16 6 8 8 8 8 8 8 8 8 8 8 8
T
36 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 3 7/16 3 7/16 3 7/16
O
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
-N
4 7/16 4 15/16 6 8 8 8 8 8 8 8 8 8 8 8
42 3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 3 7/16 3 15/16 3 15/16 3 15/16 3 15/16
ee
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
itt
8 8 8 8 8 8 8 8 8 8 8 8 8 8
m
48 3 15/16 3 15/16 3 15/16 3 15/16 3 15/16 3 15/16 3 15/16 3 15/16 3 15/16 4 7/16 4 7/16 4 7/16 4 7/16 4 7/16
om
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
C
8 8 8 8 8 8 8 8 8 8 8 8 8 8
y
le
ul
-P
w
ie
ev
R
A
EM
rC
Fo
9
ANSI CEMA 501.1 – 2015 – Specifications for Welded Steel Wing Pulleys
TABLE 4 Metric ‐ AVAILABLE SHAFT DIAMETERS (mm)
FACE WIDTH ( mm )
PULLEY
DIAMETER
(mm) 305 356 406 457 508 559 660 813 965 1118 1295 1448 1600 1676
203 30.163 30.163 30.163 30.163 30.163 30.163 30.163 30.163 36.513
thru thru thru thru thru thru thru thru thru
61.913 61.913 61.913 61.913 61.913 61.913 61.913 49.213 49.213
9
254 30.163 30.163 30.163 30.163 30.163 30.163 30.163 30.163 36.513 36.513 42.863 42.863
1
thru thru thru thru thru thru thru thru thru thru thru thru
20
74.613 74.613 74.613 74.613 74.613 74.613 74.613 74.613 74.613 61.913 61.913 61.913
1/
305 30.163 30.163 30.163 30.163 30.163 30.163 30.163 36.513 36.513 42.863 49.213 49.213 49.213 55.563
/1
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
-6
87.313 87.313 87.313 87.313 87.313 87.313 87.313 87.313 87.313 87.313 87.313 87.313 74.613 74.613
N
356 36.513 36.513 36.513 36.513 36.513 36.513 36.513 36.513 42.863 42.863 49.213 49.213 55.563 55.563
O
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
TI
87.313 87.313 87.313 100.013 100.013 100.013 100.013 100.013 100.013 100.013 100.013 100.013 100.013 100.013
U
IB
406 36.513 36.513 36.513 36.513 36.513 36.513 36.513 36.513 49.213 49.213 49.213 49.213 49.213 49.213
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
T R
87.313 87.313 100.013 112.713 112.713 112.713 112.713 112.713 112.713 112.713 112.713 112.713 112.713 112.713
IS
457 42.863 42.863 42.863 42.863 42.863 42.863 42.863 42.863 42.863 49.213 49.213 55.563 61.913 61.913
D
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
R
87.313 87.313 100.013 112.713 125.413 125.413 125.413 125.413 125.413 125.413 125.413 125.413 125.413 125.413
FO
508 49.213 49.213 49.213 49.213 49.213 49.213 49.213 49.213 49.213 49.213 55.563 55.563 61.913 61.913
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
87.313 87.313 100.013 112.713 125.413 125.413 125.413
ED
125.413 125.413 125.413 125.413 125.413 125.413 125.413
IZ
610 49.213 49.213 49.213 49.213 49.213 49.213 49.213 55.563 61.913 61.913 61.913 68.263 68.263 74.613
R
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
O
112.713 125.413 152.400 152.400 152.400 152.400 152.400 152.400 152.400 152.400 152.400 152.400 152.400 152.400
TH
762 61.913 61.913 61.913 61.913 61.913 61.913 61.913 61.913 61.913 68.263 68.263 74.613 100.013 100.013
AU
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
112.713 125.413 152.400 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200
T
914 74.613 74.613 74.613 74.613 74.613 74.613 74.613 74.613 74.613 74.613 74.613 87.313 87.313 87.313
O
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
-N
112.713 125.413 152.400 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200
e
1067 87.313 87.313 87.313 87.313 87.313 87.313 87.313 87.313 87.313 87.313 100.013 100.013 100.013 100.013
e
itt
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
m
203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200
om
1219 100.013 100.013 100.013 100.013 100.013 100.013 100.013 100.013 100.013 112.713 112.713 112.713 112.713 112.713
thru thru thru thru thru thru thru thru thru thru thru thru thru thru
C
203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200 203.200
y
le
ul
-P
w
ie
ev
R
A
EM
rC
Fo
10
ANSI CEMA 501.1 – 2015 – Specifications for Welded Steel Wing Pulleys
APPENDIX I: CONVERSION FACTORS TO SI UNITS
This appendix is not part of the standard. The following SI conversion factors are used for the units shown in
this standard:
9
To Convert From To Multiply By
1
20
1/
Inches (in) millimeter (mm) 25.40
/1
pounds‐mass (lbm)) kilogram (kg) 0.45359
-6
pounds‐force (lbf) newton (N) 4.448
N
O
inch‐pounds (in lb) kilonewton (kN) 0.004448
TI
pounds per square inch (psi) megapascal (MPa) 0.006895
U
IB
feet per minute (fpm) meters/second (m/s) 0.00508
R
pounds per inch width (PIW) kilonewton/meter (kN/m) 0.175
T
IS
D
R
FO
APPENDIX II: SHAFT DEFLECTION FORMULA
ED
Determine the shaft deflection slope at the pulley end disc using the following equation:
IZ
R
Tan α =
TH
AU
Where:
T
O
A = Moment arm for pulley [in (mm)]
-N
B = Bearing centers [in (mm)]
e
R = Resultant pulley load [lbf (N)]
e
itt
Ey = Youngs modulus for steel
m
= 29 X 106 psi (200,000 MPa)
om
I = Area moment of inertia of shaft
C
= 0.049087 D4 [in4 (mm4)]
y
le
D = Diameter of shaft ([in (mm)]
ul
-P
tan α = Tangent of the angle made by the
w
deflected shaft and its neutral axis
ie
ev
before bending, at the pulley hub.
R
A
Allowable Slope:
EM
tan α = 0.0023 inches per inch (mm per mm) or tan of 8 minutes. If the slope is greater than 0.0023, it will be
rC
necessary to go to a larger shaft diameter or consult your manufacturer.
Fo
NOTE: THE RESULTANT DEFLECTION CALCULATED USING THESE FORMULAS WILL EXCEED THE ACTUAL
DEFLECTION WHICH WILL DEPEND ON THE HUB CONSTRAINT.
11
ANSI CEMA 501.1 – 2015 – Specifications for Welded Steel Wing Pulleys
APPENDIX III: RECOMMENDED NUMBER OF WINGS
Pulley Diameter Pulley Diameter
Number of Wings Number of Wings
in (mm) in (mm)
9
1
8" (203) 7 or more 20" (508) 12 or more
20
10" (254) 8 or more 24" (610) 14 or more
1/
/1
12" (305) 8 or more 30" (762) 14 or more
-6
14" (356) 10 or more 36" (914) 16 or more
N
16" (406) 10 or more 42" (1067) 20 or more
O
18" (457) 12 or more 48” (1219) 24 or more
TI
U
IB
TR
APPENDIX IV: OTHER THAN CEMA CLASS PULLEYS
IS
D
R
This appendix is not part of the standard but is included for the information of those who wish to become
FO
acquainted with other than CEMA Class Pulleys. Below is a description of two common classes of pulleys that
ED
fall outside the scope of the standard. For additional information please consult with the manufacturer.
IZ
R
O
Mine Duty Pulleys
TH
AU
Mine Duty Pulleys can be considered in a conveyor application requiring heavier construction and more
conservative design to give greater service life where abrasion is a factor; or there are longer conveyor running
T
O
hours to consider. Mine duty pulleys are pre‐engineered, not to a specific application or for a particular
-N
purpose but will have lower stress and deflection on the various components and offer greater service factors
e
e
over standard CEMA rated pulleys. These increased ratings can be achieved by design and manufacturing
itt
m
considerations including increased contact bar, wing and gusset material thicknesses, increased rigidity of
om
shafts and manufacturing processes that increase the endurance strength of the pulley. No CEMA standard
C
governs the load ratings or material thicknesses of mine duty pulleys. Each pulley manufacturer should be
y
le
contacted for specific details on their mine duty pulley design and manufacturing process.
ul
-P
w
ie
Engineered Pulleys
ev
R
Engineered Pulleys are specifically designed to meet the load conditions of a particular conveyor. Specific
A
information is required for proper and economical design, since the designer must allow for sufficient strength
EM
in design of the pulley, shaft, and mounting system to carry the belt loads and to assure proper pulley to shaft
rC
connection. Each pulley manufacturer should be contacted for specific details on their engineered class
Fo
pulleys.
END OF DOCUMENT
12
ANSI CEMA 501.1 – 2015 – Specifications for Welded Steel Wing Pulleys
9 1
20
1/
/1
-6
N
O
TI
U
IB
R
T
IS
D
R
FO
ED
IZ
R
O
TH
AU
T
O
-N
Conveyor Equipment
ee
Manufacturers Association
itt
m
om
C
y
le
ul
-P
w
ie
ev
R
A
EM
rC
Fo
1