Q TransCanada Specification No. KS-001 Specification for Tank Hydrotest‘Specification for Tank Q Hydrotest Rev.0 ‘TransCanada General bata: 07 Apr 2009 INDEX eae ST aaa | RE] PR goer Sat | aie” | peace | ges | oo | meee flak’ ilk leul xor/sho veamtee oes Nees my ‘ee‘Specification for Tank o Hydrotest Rev. ‘ronsCanada General Date: 07 Apr 2009, Reference Documents: =APISTO 650, Welded Tanks for Oi| Storage =APISTO 653, Tank Inspection, Repair, Alteran, and Reconstruction =API STO 2000, Venting Atmospheric and Low Pressure Storage Tanks ~17617-4000-45ES-0015, TransCanada Specification for Product Tank = ProwindallState & Federal Occupational Heal & Safely Act and Regulations Provinda/State & Federal Fre Codes & Environmental Regulations NFPA 30, Code for Flammable and Combustible Liquids = Conlractor Emergency Response Plan Definitions: ‘Company/Owner/TOPL_| TransCanada Pipalines Goniractor “The party that supplies the equipment, materials and services to perform the hydrostatic testing of the fanks as described in the ‘scope of work and the specifications Contactors ‘Contractor's engineer, or designated parson(), responsible for the Responsible Engineer ‘coordination ofthe hydrotest effort EFR. Exleral Floating Root ‘Geotechnical Engineer “The party that supplies the services fo confirm the determination of ‘survey points, to validate settlement readings and to advise on acceptance citria of tank settlement, FR Internal Floating Roof ‘Manufacturer “Tank manufacturer / ereefor ‘Manufacturers “Tank manufacturer's engineer, or designated porson(), responsible Representative for tank integrity during the hycrotest effort. ‘Oumer's Representaive | Person or corporation designated by TransGanada to manage The hhydrotest activites, ‘Owners Responsible ‘TransCanade’s engineer responsible for the coordination of the Engineer hydrotest activites. ‘Owner's Project Saree ees ‘TransCanade’s project manag ppm aris por milion Suveyor “The party engaged by the Contractor To supply te services of dotermining survey points, perform/record settlement reacings and {o perform/tecord other survey data to perform the test. Test Report Final document prepared by the Contractor with data recorded before, during and after the tes, as wel as final test results. Vendor Documentation | All documentation o be supplied by the Contracior as specified in Requirements {his specification, the scope of work or the general conract® TransCanada ‘Specification for Tank Hydrotest Rov.0 ‘General Date: 07 Apr 2009 documents Hydrostatic Test Gertiticate Final document fssued by the tank Manufacturer to the Owner which ‘contains main test data and final test resulSpecification for Tank oO Hydrotest — TransCanada General Date 07 Ape 2009 1. SCoPE 441 General This Specification provides @ procedure for the hycrotest of new and repairedireconstructed atmospheric storage tanks. ‘This document deserbes procedures for testing of new tanks that have been buit in ‘accordance withthe requirements of API STD 650, and testing of existing tanks that have been repairedlreconstructed in accordance withthe requirements of API STD 653, ‘This document is intended to be used as a general specification across the Company for the testing of atmospheric storage tanks. For specific project data, the Owners Responsible Engineer shall provide the information requested in Appendix A, at the end Of this document, ‘Alternative testing in accordance with API STO 650 shall be permited only when practical ‘access to waler is not available. The Owner's Responsible Engineer and Project Manager shall authorize the use of alternative testing on a project specific bass. PURPOSE ‘The primary purpose ofthe hydrostatic test for atmospheric storage tanks is to confiem the ‘overall integrity ofthe tank and particularly the integrity of the shell ‘Additionally, the test wil ‘8. Confirm the toughness properties ofthe steel plates against brite fracture, . Test the foundation for proper support of the tank, (applicable to new tank constuction), 6. Confirm thatthe floating roo travels freely during normal fling/emptying operation, Check for any design or fabrication deficiencies, and {Conf integrity of major modifications or repairs done on existing tanks. ‘STANDARDS, CODES AND REGULATIONS ‘The hydrostatic test shall be performed in accordance with the requirements of the latest caitons ofthe following Standards, Codes and Regulations:‘Spocification for Tank oO Hydrotest Revo. ‘General ‘TransCanada Date: 07 Apr 2008 3a 32 33 4a Industry Standards, a. APISTD 650, Welded Tanks for Oil Storage b. API STD 683, Tank Inspection, Repair, Alteration, and Reconstruction © APISTD 2000, Venting Atmospheric and Low Pressure Storage Tanks Codes ‘2. NFPA 30, Code for Flammable and Combustible Liquids (US) b, Federal/Provineal Fice Codes (Canada) Regulatory References 3.31 Canada ‘a, Canada Ol and Gas Operations Act . PN 1926, CCME, Environmental Code of Practice for Aboveground and Underground Storage Tank Systems Containing Petroleum and Allied Petroleum Products . Other ProvinciallMunicipal Regulations 3.32 InUnited States ‘8, 49 CFR 195.207, Transportation of Hazardous Liquids by Pipeline ~ Pressure “Testing Aboveground Breakout Tanks b. 29 CFR 1910.146, Occupational Safely and Health Standards, Permitrequlred Confined Spaces Other SiatelMunicipal Regulations PRE-HYDROTEST PREPARATION Safety ‘The Contractor shall comply with Owner's HSE Safety Requirements, Specicaly, the following requirements shal apy 1. The work areas shall be designated “fenced off” or “outside the operating plant’ ‘These areas shall iit the mobilly of personnel that wil be alowed into the immediate rea surrounding the tanks during the test. Requirements for work permits shall be tscussed during the safety pre-job meeting b. Only personnel approved by the Contractor to perform the test and by the Owner's Representative to supervise or support, shall be alowed to stay in designated "fenced off areas during the test. All other support personnel participating in the test shall of 26‘Specification for Tank © Hydrotest Revo ‘Tanscanada General Dato: 07 Apr 2008 42 remain outside the designated areas. Personnel required to perform the test shall be Identified inthe Contraclor’s Emergency Response Plan (ERP). ©. The Contractor shall supply all personnel with industry standard fire-retardant coveralls and outerwear. Such acceptable materials include Nomex IA. 4, All safety personnel (Le. fre wateh, confined space entry guards, trafic contraliers, tc) shall be supplied by the Contractor. Such personnel shall be dedicated, qualified {and experienced to perform the function required. €. applicable, all personnel entering an operating plant or terminal ste will require valid HES training (HS Alive). The Contractor's Safely Program shall include an HS awareness component {. All diesel engines shall be equipped with positive ir shutoff devices. 9. The Contractor shall develop a site tank hydrotest emergency response plan. Such plan shall be reviewed and approved by the Owner prior to commencing with the hydrotest, fh. The Contractor shall develop a Job Safety Analysis (JSA). Such analysis shall be reviewed and approved by the Owner or Owner's Representative prior to testing of any tank in accordance wit the approved project requirements, |. Singe the tank area is stil under construction, It is not nacassary to have a comple ‘containment system in place prior to hydrotesting, In cases where tank containment hhas not been completed prior to the test, The Contractor shall identiy in the ERP safely measuras to be followed in the case of a catastrophic tank failure, These ‘measures shall include a clear defniton of the water path towards the site drainage ‘collection point(s), 80 no personnel, equipment or facies are put at risk on the site. J. The Contractor shall be aware of and follow confined space rules for tank entry based (on 29 GFR 1910.14 b) and the Owner's safe work practices. Source of Water Unless otherwise specified, the Owner will determine the source of water and will ensure that enough water is available forthe test. ‘Sources of water include nearby rivers, lakes and related facies. The Owmer will ensure that all required permits, agreements, schedules and logistics are In place before withdrawing water from the source. ‘The Owner will specify the test water qualty, Potable water is preferred for hydro-testing: however, this doos not precde the use of condensate, reverse osmosis water, well water, rver water, or sea water of 24‘Spocification for Tank nove oO Hydrotest Z TransCanada General Date: 07 Apr 2008, 43 44 ‘Sea or brine water may only be used if there is no other water source available. Sea or brine water shall not be used as a test medium unless it has been approved by the ‘Owmer. When used, the test shall be performed in such a way that the water is not in the tank for more than ‘14 days, I water is to be in the tank for @ duration that exceeds 14 ‘days, an oxygen scavenger and a biocide must be added, as well as caustic to raise the pllevel, After the tot fa finahed, the tank chal bo emptiod, completely ringed with eloan fresh water and thoroughly dred. “The water temperature must be above the freezing point in order to prevent issues such 1a low temperature brite fracture and freeze damage. Issues such as suspended solids, ‘sanitation, animal/plant incubation/growth, acidity, general corrosion, pitting, cathodic Cells, microbiologicallynduced corrosion, ‘sensitivity to trace chemical altack and residuals left nthe tank after emplying must be evaluated by the Owner depending on the ‘ype and quality of the water used in the test. For carbon and low-lloy steel tanks, the tank metal temperature during hycrostatc testing shall not be colder than the design metal temperature. Equipment and piping used to transfer the water from the source to the discharge point ‘ust be adequate for the test conditions considering pump power, suction and discharge Tine size, temporary supports and controls ‘When aluminum or stainless steel floating roofs are used, the requirements of API STD 650, H.6 6.3 and 8.4.10 shall be complied with, in order to prevent severe piting, cracking or rusting. Installation ‘Alor all ines, pumps and instruments are connected, the Owners Representative must futharize the system to be energized to start filing the water transfer line. At this point, the test valves on the inlet to the tanks shall be closed so the system can be gradually pressurized in order to confirm that there are no leaks inthe water transfer lne(s). ‘Once it has been confirmed that there are no leaks in the transfer line, the tank vale(s) may be opened and the water transfer into the tank can commence. Flow rates shall (gradually be increased to the maximum rates and fil shal continue as indicated in Table 3 Based on the speci needs ofthe project, the following activities may be performed prior to the hyérostati test: 444 Intomal Coating During normal project execution, internal tank coating or liner application shall be performed ater hydrostatic testing, however, if approved by the Over, intornal tank‘Specification for Tank Q Hydrotest Rov.0 General ‘TransCanada Date: 07 Apr 2009 coating may be applied prior to hytrolest provided that the folowing activities are completed ‘a. The Contractor has obtained approval in wing from the Owner to perform a hydrotest na previously coated tank. . The tank Manufacturer has completed altemative testing to the shell portion of the tank to be coated prior to coating application. Alternative testing shall be in accordance with that specified in the API STD 650. ©. Alter the hydrotest hes been completed and the tank has been drained and cleaned, the Manufacturer will conduct a visual inspection to the coated areas to ensure that no damage has occurred, f any repairs are necessary they shall be completed prio 10 filing the tank with product 44.2 External Painting During normal project execution, external tank painting shall only be performed ater the hydrostatic testing has been completed. If approved, however, by the Owner, external tank painting may be applied to the tank prior to hydotest under the folowing conditions: ‘2. The Contractor has obtained approval in wring from the Owner to perform a hydrotest (na previously painted tank. . Only those parts of the tank that are not citical for the identification of leaks or Construction deficiencies may be painted. This includes: > the fixed cone roo, > the roof structural steel (walkways & platforms), > the tank sais and intermediate platforms, > allroof and shell supports, > piping attached tothe tank that has been previously tested (16. foam piping), > top and outer side of pontoons on external floating roofs, provided they have been pressure-tested for vapour tghiness. 6. Testing of the floating roof and the fixed roo s stl required and shall be carted out in ‘accordance with the requirements of the API STO 650, Page 9‘Specification for Tank oO Hydrotest Pa.) ‘TransCanada cere Date: 07 Apr 2009 5 HYDROTEST PROCEDURE 54 General Each tank to be hydratoetod chall be filed with water tothe leader of tho following love: ‘2, The maximum design liquid level 'b. To 50 mm (2 in) above the weld connecting the roof plate or compression ring with the top angle or shel . Toa level lower than specified above when restricted by overfiow slots, an internal floating roof, or other freeboard. 4. Toa level of soawator producing a bottom shell oop stress equal to that produced by a ful-height fresh water test ‘The tanks shall be inspected frequently during the filing operation, and any welded joints ‘above the lestwater level shall be examined in accordance with any of the alternative procedures indicated in API STO 650 for tank shells ‘The tost shall be conducted before permanent external piping is connected to the tank. ‘Altachments to the shell located at least 1m (3 ft) above the water level, and roof ‘eppurtenances may be welded durin the filing ofthe tank. After completion of the hydro- ‘est, only non-structural small ltachments may be welded to the tanks. Hydrostatic testing shall be performed only when ambient temperatures are above OFC. (@2°F) and/or when the tank foundation Is unfrozen, However, under special Circumstances, testing may be performed under ambient temperatures. below 0°C (32°F) ‘or when the tank foundation Is frozen or partially frozen provided the following activities are completed ‘8. Contractor has obtained Owner's approval in vating to perform hydrostatic testing under low temperature conditions. 'b. Owner hae eomplated an engineering aesazement to datermine the feasibily of the test under low temperature concitons. The engineering assessment will consider all risks associated with low ambient temperature testing and wil investigate the effect of these conditions in regards to > design metal temperature of the tank; > potential for and measures to address freezing water > condition of foundation ie. frozen or partly frozen Page 10.0124‘Specification for Tank oO Hydrotest Rev.0 Genera TransCanada " Date: 07 Apr 2008 32 53 > potential for uneven tank settlement Only If recommended by the engineering assessment, the Owner may authorize the testing of storage tanks under ambient temperatures below 0 °C (32 °F) Monitoring ‘The water level shall be monitored by using both a flow meter(s) installed in the water Tine(s) to determine the volume passing through and into the tank, and by using @ Weighted tape or some other standard float and tape gauging system to be installed on the manual gauge nozzle. Temperature shel be monitored by instaling temperature inccators on the shel nozzles designated for thermovell connections. Calton must be exersed fo prevent the water temperature fom dropping below 0° (52°). Water level and temperature shall be monitored frequently during the test. Level and temperature readings shall be teken and recorded at the same fime as the settlement readings are taken, Water temperature shall also be monitored and recorded during the hold periods. ‘Test Procedure ‘Any new tank constructed for the Owner in accordance with API STD 650 or any existing tank that has been subject to a major aeration or repair as per the API STD 653, shall be hydrostaticaly tested in accordance with the requirements of API STD 650, this Specification and the Scape of Work developed for the spectic hydrostatic’ test ‘Aternative testing shall only be allowed winen access to sufficient water isnot available, ‘The Contractor shall, atleast two weeks prior to the start ofthe test, submit the following data lo the Owner's Responsible Engineer for Approval ‘a, Testing program including filingidischarge rates, settlement measurement points, holding times, and proposed schedule. », Proposed erow with axporionce record of key personnel ©. List of equipment and instruments (Le. pumps, flow meters, quality control equipment, ‘gauges, recorders, dead weights etc.) 5.3.1 Settlement 1. The Owner's Responsible Engineer shall coordinate with the Geotechnical Engineer, the Owner's Representative and the Contractor's Responsible Engineer, all aspects, related to setting up a standard benchmark or a reference benchmark, a schedule, ‘and criteria to be used to determine the maximum allowable settlement, Page tof 24‘Specification for Tank oQ Hydrotest Rev.) ‘ransCanada comes Date: 07 Apr 2009 'b. The Geotechnical Engineer shall provide the maximum expected settlement based on the soll investigation andor geotechnical report. ‘e. The Contractor shall establish and mark the locations for soltlement readings as > A permanent benchmark point to be used for test reference. Its elevation and location shall be recorded inthe test report. The permanent benchmark point anc Instrumentation or survey equipment that wil be used for measuring settlement shall be located at least 1 % times the tank diameter away from the tank Diamettieal Line tom(s2m) Shell Settlement J Reading Location Bottom Setioment Reading Location I 3sm(ton Figure 1. Settioment Reading Locations > Shell settlement reading locations shall be dearly and perreily warked on Ue annular plate ofthe shell and shall be equally spaced around the periphery of the tank with a maximum separation of 10 m (32 f1). The minimum number of ‘measurement points shall be as per Table 1 Page 120124‘Specification for Tank Q Hydrotest Rov.0 ‘ransCanada oneal Date: 07 Ape 2000 Tank Diameter N ™ t ess than 46 ess than 180 16 4610.69 160 0 225 24 6910.99 225 to 325 32 ‘Over 99 Over 325, Note 1 Tio 1. Galeulate based on maximum separation tara Table 1. Number of Shell Settlement Readings (N) > Internal bottom settlement reading locations shall be established at maximum Intervals of 3 m (10 f) on diamettcal lines across the tank, The diametrcal lines shall be equally spaced with a maximum separation of 10 m (32 fl) measured at the tank circumference. The minimum number of diametrical ines shall be as per Table 2. ‘Tank Diameter Number of Diametrical m ft Lines. Upto4s Up to 150 8 Mere than 48 10 69 | More than 150 to 225 ‘More than 691099 | More than 225 to 325 Over 89 ‘Tablo 2. Number of Diametrical Lines for Bottom Settlement Readings: 4d. The Contractor shall measure and record shell settlement elevations and horizontal ‘movement readings as follows: > Before the slat of the hydrostatic test > When the tank has been filed to % the test height (++ 600 mm {24 in). The water level shall be maintained at this height for a minimum of two hours while ‘settlement readings are completed. Settlement readings shall be taken every 15, minutes untl the end of tis old period. > When the tank has been filed to % the test height (/- 600 mm [24 in). The water level shall be maintained at this height for a minimum of two hours while Page 13 0f 24‘Specification for Tank o Hydrotest Rev.0 General ‘TransCanada Date: 07 Apr 2008, settlement readings are completed. Sellment readings shall be taken every 15 minutes unti the end of this hold perio. > When the tank has been filed to % the test height (+/- 600 mm {24 in). The water level shall be maintained at this height for a minimum of ‘two hours while sottioment roadinge aro completed. Siioment roedinge chal bo takon overy 16 minutes unti the end of this hold perio. > When the tank has been filed to the maximum test height, The water level shall be maintained at this height for a minimum of 24 hours while setiement readings are ‘completed. Settioment readings shall be taken every 15 minutes for the first two hours and then every hour thereafter until the end of this hold period, > Alter the tank has been emptied of test water. {@. The Contractor shall measure and record intemal bottom settlement elevation readings as follows: > Before the stat of the hydrostatic test > Alter the tank has been emptied of test water {The Contractor shall measure and record the maximum and minimum annular space between the shell and the floating oof (IFR or EFR) a follows: > Before the start of the hydrostatic test > Atthe end of the 24 hour holding period with the water level at the maximum test hight. If possible, the wiper seals should not be installed prior to hydrotest in order fo faciitate aecess to and inspection ofthe annular space. > Aor the tank has been emptied of test water. 19. The sottloment readings shall be presented to the Geotechnical Engineer throughout the duration ofthe lest for evaluation against the expected setlement indicated in the Geotechnical Report Any dlifereniat settlement greater than 13 mm (1.5 In) per 10m (32 ft) of tank CGreumference of a uniform selllement over 50 mm (2 in) shall be reported to the ‘Geotechnical Engineer for further review and recommendation. Filing ofthe tank shal be stopped until approval to continue testing has been given by the Geotechnical Engineer and the Owner or Owner's Representative Evaluation of foundation problems, determination of acceptable setiement limits, and. Giitrion for repairs shall be in accordance with API STD 653, Appendix B. Page 140124‘Specification for Tank OQ Hydrotest Rovio General TransCanada Date: 07 Apr 2000 5.32 Filling / Emptying ‘2. Unless otherwise specified by the tank Manufacturer and approved by the Owner, the ‘maximum fil and discharge rates shall be determined in accordance with Table 3 below. > Note: For tanks with an IFR or EFR, the maximum filing rate shall be 250 mmr (10 irvhn) oF 842 m'mr (5,298 bbUhr) unl the floating roo is afloat. Thereafter, the filing rates shown in Table 3 shall be used. b. The Contractor shall remove any materials and debris from the tank before and after the test, ‘The Contractor shall ensure that all nozzles used during the test are properly attached to the temporary piping that has been installed to transpor the lest medium intofout of the tank. 4d. The Contractor shall ensure that all nozzles not used during the test are properly blinded and not connected to extemal piping ‘2. The Contractor shall confirm that al tank accessories that are required during testing ofthe tank and the floating roof, are installed and in good working condition. ‘WATER FILLING [DISCHARGE RATE. ‘Maximum Taxima Bottom Course Thickness] Tank Portion | Filing/Transtor | FilingTransfer Rate Rate mmiinyhe nbc (es han 22mm grein) [PROBE 300,12) 7.010 (6,388), [actow Top Course 46018) 1.50 (9,748) fron Thie of the Tank 2308) 775 (4.878) 22 mm (78 in) and Thicker [ie Thied ofthe Tank | 900 (12) 71010 (6.888) [tom Third of tha Tank] 460 (8) 1550 (9,748) Table 3. Filing Discharge Rates {. Once all equipmentinstruments are installed and all the required connections are in place and after approval has been received from the Owner's Representative to energize the system, the filing operation can stat 9. During filing operation: > The tank Manufacturer shall confiem that there is adequate venting of the tank prior to filing the tank with water. age 15 0124Specification for Tank oO Hydrotest Rwv.0 TransCanada General Date: 67 Apr 2008 > The Contractor shall confirm thatthe floating roof travels freely up and down the tank and shall inspect the operation of the mechanical shoe, the rollers and seals, a8 eppicable. This shall be accomplished by visually inspecting the floating roof and the seals at each holding point while sottlement reaginga are takion. At each inepostion point, the Contractor shall confirm that the root 1s level, the seals are in their proper position and that there are no seals, wipers, cables or rollers hanging up or showing clear evidence of malfunctioning. > AL each hold point, while settlement readings are taken, the Owner's Representative and the tank Manufacture’s Representative shall inspect all the welds on the tank, searching for leaks, excessive deformation or areas with ‘unusual settlement, Once the holding time at the maximum test height has expired, and after approval from the Owner's and Manufacturer's Representatives has been received, the Contractor may initiate tank ciraining activlies and transfer the water to the next tank tebe tested, return ito the source, or elspose of it as appropriate, Unless otherwise specified by the tank Manufacturer and approved by the Owner, the dischargeltransfer rates shall not exceed those indicated in Table 3 for the section of the tank being drained, > Note: For tanks with an IFR or EFR, when the floating roof is approaching its landing postion, ansferdischarge rales shall be reduced to a maximum of 250, _mur (10 ith) or 842 mtr (5,298 bb) untl the tank is emptied completely. ‘The Contractor shall emove any sediment or debris from the tank after the test and. shall completely wash and dry all the internal surfaces of the tank, including floating roof legs, columns, intemal piping, etc. to prevent damage in the event that the ambient temperature drops below freezing, ‘Wetted surfaces shall be washed with potable water non-potable water was used for the test and shall be completely dried. Hot air drying shall not be used. Confined ‘Space rules for tank entry based on 29 GFR 1910.14 b) and the Owner's safe work practies shell opply ‘The Contractor, as directed by the tank Manufacturer, shall replace and/or prepare all tank accessories fr final service. 'm. The Contractor, as directed by the tank Menufacturer or Owner's Representative, shall remove the blind flanges from all nozzles and marinoles, replace the gaskets with new ‘ones, and install bind flanges on nozzles designated as ‘spare' in accordance with the tank drawings. All other nozzles designated for process use shall be left prepared for bolt up of the extemal piping. age 16 0124‘Specification for Tank © Hydrotest roo) TransCanada General Date: 07 Apr 2008 5.4 Floatation Testing of the Floating Roof ‘Tanks constructed with elther an EFR or an IFR shall be given @ floatation test in ‘accordance with the requirements ofthe API STD 650, Appendices C or H, respectively Unless otherwise directed by the Owner, ths testis a mandatory requirement that shall be ‘completed even ifthe tank is not hydrotested. In most cases water shall be used as the {est medium, although for some type of IFRs, product can be used Instead of water. Uniess the tank is not to be hydrotested, the floatation test shall be performed while the tankis being filed with water for the hydrostatic test, as follows: 5.4.1. Floatation Test of an EFR. ‘The EFR shal be given a floatation test while the tank is being filed with water, During the test, the upperside ofthe roof shall be examined for leaks. The appearance of a wet spat ‘on the deck shall constitute evidence of leakage. In order to conduct the test, the Contractor shal fl the tank to a lovelsulfiient fr the root to float. At this level, the filing operation shall be stopped and the Owner's Field Representative and tho tank Manufacturer's Representative wil inspect all the welds on the roo, searching for leaks, excessive deformation or areas with unusual damping. IW any indications of leaks are found, the tank Manufacturer shall identify the problem ‘areas and repair them accordingly. Once the repair of all areas is finished, visual Inspection shall be carried out to confirm that no more leaks are present. Onoe confirmed, testing may commence. 5.42. Floatation Test of an IFR “The folowing internal floating roofs shall be given a floatation test with water: ‘8, Metalic Pan Type 'b. Metalic Open-Top Bulk Headed Type «c. Full-Contact Metalic Pontoon Type 4, Metalic Double-Deck Type, and Hybrid Type. ‘The folowing intemal floating roots shal be given a floatation test with water or product, at the option of the Owner: ‘8, Non-Full-Gontact Met lic Pontoon Type Pago 17 of24Specification for Tank oO Hydrotest Rev.0 TransCanada General Date: 07 Apr 2008, b. Metalic Sandwich-Panel/Composite Type During this test, the roof and all accessible compartments shall be checked to confirm that they are free from leaks. The appearance of a damp spot on the upper side of the part in Ccantact withthe liquid shal be considered evidena of leakage, During inital fil the IFR shall be checked to confirm that it travels freely to its fll height, The peripheral seal shall be checked for proper operation throughout the entire travel of the intemal floating root Inoxder to conduct the test, the Contractor shall fil the tank to a level sufficient fr the root to float. At this level, the filing operation shall be stopped and the Owner's Field Representative and the tank Manufacturer's Representative shall inspect all the welds or joints in the root, searching for leaks, excessive deformation or areas with unusual damping If any indications of leaks are found, the Tank Manufacturer shall identify the problem ‘reas and repair them accordingly. Once the repair of all areas is finished, visual inspection shall be carried out to confirm that no more leaks are present. Once confirmed, testing may commence, 5.5 Water Disposal The tank Manufacturer shall confim adequate venting of the tank prior to water discharge, ‘A back-up pump unit complete with intemal suction piping directed to the tank sump. ‘complete with a dedicated temporary discharge pipeline back to tha water source, ora {temporary by-pass arrangement on the main fil ine near the water pump, shall be set up {or emergency dain in case ofa leak, foundation falure or floating roof meunction. 5.6 Water Testing and Permits Uniess otherwise specitied in the “Project Specific Requirements, the Owner wil furnish all necessary permits for ebtaining water and for water disposal and wil eneure that the tscharge point meets the conditions required by the appropriate authorities in terms of regulatory and system capacity limits ‘The Contractor shall be responsible forall water analysis and testing. Water testing pxior toremoving water from the source shall be completed and a water sample obtained, Priot tocisposal, the water shall be inspected, tested and confirmed contaminant-free, ‘The Contractor shall obtain approval from the Owner or from the Owner's representative prior to removing water from the source before hydotesting and prior to disposal of any water during or after the test has been completed Page 18.0126‘Spocification for Tank O Hydrotest Rev.0 ‘TransCanada Generel Date: 07 Ape 2000, 6 DOCUMENTATION ‘Al settlement measurements and hycrotest conditions, including date, source of water, (uaiy of water, water temperature, test pressure, holding times, maximum test level and the test results ‘shall be recorded in a formal test report as complated and submitted by ‘the Contractor within 24 hours of the test or a otherwise specified by the Owner. ‘The Contractor shall supply copies of the test report in accordance with the project pectic vendor documentation requirements, “The Owner will maintain a copy of the test report on site for future reference, while other copies wil be filed wit the project records and document control as necessary. ‘A hydrostatic test certificate shall also be completed by the tank Manufacturer. An ‘example of a hydrostatic test certificate is included in Appendix C. Ths test certificate shall be part ofthe test record documentation, Page 1901 24Speciation for Tank © “ener a Transconaa ato p28 ‘Appendix A: Projet Spee Reems betntons PROJECT NAME LocaTION Owner Owners Project Manager| Nam Te Location Px cist Owners Represenaive | Name Tie tector: mh = Owners Responsible | Nas euer a Location Pr Ens Hanufoctrr Tanufoourers Te ronesotatve “n Loco x = Corie Responsible Enger Page 20 of 24‘Specification for Tank Q Hydrotest Rev.0 ‘TransCanada General Date: 0 Av 2008 Ad, SCoPE General 2, SCHEDULE General 'A3, STANDARDS, CODES AND REGULATIONS Project Specifications & Regulations ‘AA, PRE-HYDROTEST PREPARATION ‘Source of Wator Page 21 of 24‘Specification for Tank Hydrotest Rev.0 0% ‘TransCanada General Date: 07 Apr 2009 Internal Coating External Painting ‘AS. HYDROTEST PROCEDURE General Monitoring Tost Procedure Floatation Tost of the Floating Roof Water Disposal Page 22.0124Specification for Tank Q Hydrotest Revo General TwansCanada| Date: 07 Apr 2008 ‘Appendix B: Hydrostatic Test Checiist TE sn geen ST a ene ee SI Cmamnanneneian SD wo Page 23 of 24‘Specification for Tank e Hydrotest Rov.0 ‘TransCanada Gonoral Date: 07 Apr 2009 ‘Appendix C: Hydrostatic Test Cortiticato Titec (me rr ee fence tes