MTAB

www.mtabindia.com
 Hydraulics
& FMS
Pnuematics
CIM
CNC Robotics
Industrial Trainer

CNC Technology

e-learning

Automation
e-Training

Mechatronics
Skill
Development

Software
Simulators
PLC Trainers

Complex Systems, Simplified Training Solutions

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 ABOUT US

MTAB has been in the market for more than 25 years providing solutions in
Technical Training Systems, manufacturing advanced Industrial training
equipments in India, creating a diversified product portfolio in the areas of
CNC, FMS/CIM, robotics, CAD/CAM & virtual reality software, PLC and
automation, robots, mechatronics and electronics range of products. MTAB
Engineers is the winner of the Defence Technology Spin-Off Award for Robot.

MTAB is equipped with modern Manufacturing facilities, Mechanical and

Electronic Assembly and Testing facilities, including CNC Vertical Machining
Centre, High Precision Grinding Machine, Measuring Machine & Quality
Control equipment like Renishaw laser ballbar & testing equipment.

MTAB serves the educational and industrial training sectors, fulfilling

Advanced Manufacturing Technology and Automation requirements with
indigenous and imported systems to leading engineering and technical
training institutions including IITs, NITs and Government & private training
centers and tool room training all over India & overseas.

The manufactured equipment meets international standards for quality and

performance. The company exports to Europe, Malaysia, Singapore,
Thailand, Afghanistan, Zimbabwe, Sudan, Egypt, South Africa, Sri Lanka, UAE
& South American countries.

MTAB is one of the foremost organizations to introduce the concept of Center

of Excellence in CNC , Robotics , Automation & Mechatronics

HONORS AND CREDITS

à ISO 9001:2008 Certified
à Defence Technology Spin-Off award
à MSME National Award - 2007
à C2 Credit rating by Dunn & Bradstreet

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 MTAB PRODUCTS
1.0 CNC EQUIPMENT
1.1 MINI LATHE – Table-top CNC Trainer Lathe
1.2 MINI MILL – Table-top CNC Trainer Mill
1.3 XL TURN – Bench-top CNC Trainer Lathe
1.4 XL MILL – Bench-top CNC Trainer Mill
1.5 EXL TURN – CNC Trainer Lathe
1.6 EXL MILL – CNC Trainer Mill
1.7 COMPACT DRILL – CNC Trainer Drill
1.8 FLEX TURN – CNC Lathe Machine for Intermediate Training
1.9 FLEX MILL – CNC Milling Machine for Intermediate Training
1.10 COMPACT MILL – CNC Milling for Advance Training
1.11 MAX TURN plus – CNC Turning Center for Advance Training
1.12 MAX TURN plus+ – CNC Turning Center for Advance Training
1.13 MAX MILL plus – CNC Machining Center for Advance Training
1.14 SREYAS – CNC Tapping Center for Advance Training
2.0 ROBOTICS
2.1 ARISTO 6XT – 6 axis Articulated Robot
2.2 QUEST – SCARA Robot
2.3 MINI ROBOT – 5 axis Table-top Robot
3.0 MANUFACTURING AUTOMATION
3.1 Flexible Manufacturing System (FMS)
3.2 Computer Integrated Manufacturing System (CIM)
3.3 ROVER – Automated Guided Vehicle
3.4 Assembly Station with Vison Inspection System
3.5 Automatic Storage and Retrieval System (ASRS)
3.6 Loading and Unloading Arm for Lathe & Milling Machines

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4.0 MECHATRONICS (Industrial Automation)
4.1 PLC Trainer Kit
4.2 Sensor Trainer Kit
4.3 Modular Type Bottling Plant
4.4 Flexible Automation System (FAS)
4.5 Modular Automation Production System (MAPS)
4.6 Mechatronics Training Package
5.0 SOFTWARE
5.1 Mechatronics Simulation Software
5.2 CNC Simulation Software
5.3 Robotic Simulation Software
5.4 CIM / FMS Simulation Software
6.0 TRAINING
6.1 CNC Turning, Milling – Programming & Operation
6.2 Robotics – Programming & Application
6.3 Manufacturing Automation – FMS & CIM System
6.4 Pneumatics and Hydraulics
6.5 Sensor Technology
6.6 Mechatronics

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 TABLE-TOP CNC TRAINER MACHINES

MINI CNC MILL

MINI CNC LATHE

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 TECHNICAL SPECIFICATION

MINI MILL
Travels
X axis mm 130
Y axis mm 130
Z axis mm 130
Distance between table top and spindle nose mm 40 – 120
Spindle center to column mm 72 FEATURES:
Table à Table-top compact design
Table size mm 340 x 100
Spindle à Used for Institutional training
Maximum spindle speed mm 100 – 1400
à PC-based
Spindle motor power w 60
Feed rate à Link to CAM – Self Commissioning
Rapid traverse X, Y, Z axis mm/min 750 & Installation
Programmable feed rate mm/min 0 – 750
Turret à User-friendly
Tool Collet RD16 Ã Tutorial help
Max tool diameter 10
CNC and Electrical Details à Programming assistance
No of Axes 3
Power supply 230 V, 1 phase 50Hz
Axis motor Stepper motor (0.8NM)
Machine Dimensions
L x W x H (approx) mm 800 x 620 x 680
Weight (approx) kg 65

MINI LATHE
Capacity
Chuck mm 80
Maximum turning diameter mm 25
Maximum turning length mm 70
FEATURES:
Swing over cross slide mm 84
Swing over bed mm 202 Ã Table-top compact design
Tail Stock
Quill size mm 20 Ã Used for institutional training
Quill Stoke mm 80 Ã PC-based
Spindle
Spindle speed range rpm 100 – 1400 Ã Used to machine acrylic,
Spindle motor power W 60 soft wood & wax
Axes
à Direct drive
X Axis mm 130
Z Axis mm 130 Ã Link to CAM – Self Commissioning
Rapid rate mm/min 750 & Installation
Feed rate mm/min 0 – 750
CNC and Electrical Details
à User-friendly
Number of Axes 2 Ã Tutorial help
Axis Motor Stepper Motor (0.8NM)
Electrical 230V, 1 phase, 50 hz à Programming assistance
Machine Dimensions
L x W x H (approx) mm 800 x 620 x 290
Weight (approx) kg 65 7
 BENCH-TOP CNC TRAINER MACHINE

XL TURN

FEATURES:
à Industrial slant-bed design
à PC-based
à 8 station programmable turret
à Programmable spindle
à Fully enclosed working area
à Pneumatic chuck
à Auto door
à FMS / CIM Compatible

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 TECHNICAL SPECIFICATION

XL TURN
Capacity
Chuck Size mm 100
Maximun turning Diameter mm 32
Maximun turning Length mm 120
Bed type 45 deg Slant bed
No. of axes no 2
Swing over way covers mm 150
Swing over crossslide mm 50
Accuracy
Positioning Accuracy mm 0.015
Repeatability mm ± 0.008
Spindle
Spindle nose taper A2-3/MT3
Bore through spindle mm 20
Programmable spindle speed rpm 150-3000
Spindle motor hp 1 hp AC Induction
Programmable feed rate mm/min 0 - 1000
CNC Detail
Control system PC based 2 axis continuos path
Turret
Tool cross section 12 x 12
No. of Station no 8
Boring bar size (capacity) mm 16
Axes
X- axis travel mm 80
Z - axis Tavel mm 180
Rapid feed rate mm/min 5000
Distnce between centres mm 210
Axis motor Stepper
Slides Hardened ground guide ways
Tailstock
Tailstock base travel mm 150
Tailstroke Quill Stroke mm 40
Quill Diameter mm 26
Tailstroke Taper MT2
Coolant / Lubrication
Capacity Ltrs Not appicable
Coolant motor Kw Not appicable
Lubrication Centralised system
Power source
Main supply 230V, Single Ph, 50 Hz
Stabilizer 1 phase servo type
Machine dimensions
LxWxH mm 880 x 575 x 615
Weight (approx) Kgs 150
Optional Accessories
Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatability / Upgradable FMS / CIM system
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 BENCH-TOP CNC TRAINER MACHINE

XL MILL

FEATURES:
à PC-based
à 6 station programmable ATC
à Programmable Spindle
à Fully enclosed working area
à Hydro-pneumatic vice
à Auto door
à FMS / CIM Compatible

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 TECHNICAL SPECIFICATION

XL MILL
Travel
X axis mm 225
y axis mm 150
Z axis mm 115
Table
Table size mm 360 x 132
T- Slot mm 2 x 10 x 50
Load on table Kgs 15
Spindle
Spindle nose to table top mm 70 to 185
Spindle to Column mm 110
Spindle nose taper BT 30
Spindle motor capacity hp 0.5
Programmable spindle speed rpm 150 - 4000
CNC Detail
Control system PC based 3 axis continuos path
Feed Rate
Progammable feed rate mm/min 0 - 1200
Rapid feed mm/min 1200
ATC (Optional)
Tool shank type BT 30
No of tool no 6
Actuation type Pnuematic
Maximum tool dia dia 16
Maximum tool length mm 40
Accuracy
Positioning accuracy mm ±0.010
Repeatability mm 0.005
Guide ways/ Ball Scres
Slides Hardened ground guide ways
Ball screws type C5 class
Electric Motors
Axis motor Stepper
Axis motor capacity Nm 0.8
Power Source
Main supply 230V, Single Ph, 50 Hz
Stabilizer 1 phase servo type
Machine Dimensions
LxWxH mm 1000 x 575 x 650
Weight (approx) Kgs 170
Coolant / Lubrication
Capacity Ltrs Not appicable
Coolant motor Kw Not appicable
Lubrication Centralised system
Optional Accessories
Auto door, Hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatability / Upgradable FMS / CIM system

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 CNC TRAINER LATHE

EXL TURN

FEATURES:
à 8 station programmable Turret
à Programmable Spindle
à Fully enclosed working area
à 30O Slant bed
à Auto door
à FMS / CIM Compatible

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 TECHNICAL SPECIFICATION

EXL TURN
Capacity
Chuck Size mm 100
Maximun turning Diameter mm 38
Maximun turning Length mm 135
Bed type 30 deg Slant bed
No. of axes no 2
Swing over way covers mm 240
Swing over crossslide mm 80
Accuracy
Positioning Accuracy mm 0.010
Repeatability mm ± 0.005
Spindle
Spindle nose taper A2-3/MT3
Bore through spindle mm 20
Programmable spindle speed rpm 150-2800
Spindle motor 1.5 hp AC Induction
Programmable feed rate mm/min 0 - 5000
CNC Detail
Control system SIEMENS 802C
Turret
Tool cross section 12 x 12
No. of Station no 8
Boring bar size(capacity) mm 16
Axes
X- axis travel mm 90
Z - axis Tavel mm 180
Rapid feed rate mm/min 5000
Distnce between centres mm 265
Axis motor AC Servo motor
Slides Linear motion guide ways
Tailstock
Tailstock base travel mm 150
Tailstroke Quill Stroke mm 30
Quill Diameter mm 35
Tailstroke Taper MT2
Coolant / Lubrication
Capacity Ltrs 60
Coolant motor Kw 0.08
Lubrication Centralised system
Power source
Main supply 415V, 3 Ph, 50 Hz
Stabilizer 3 pahse servo type
Machine dimensions
LxWxH mm 1100 x 760 x 1300
Weight (approx) Kgs 450
Optional Accessories
Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatability / Upgradable FMS / CIM system
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 CNC TRAINER MILL

EXL MILL

FEATURES:
à 8 station programmable ATC
à Programmable Spindle
à Fully enclosed working area
à Hydro-pneumatic vice
à Auto door
à FMS / CIM Compatible

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 TECHNICAL SPECIFICATION

EXL MILL
Travel
X axis mm 230
y axis mm 150
Z axis mm 160
Table
Table size mm 400 x 150
T- Slot mm 3x 10 x 50
Load on table Kgs 40
Spindle
Spindle nose to table top mm 70 to 230
Spindle to Column mm 195
Spindle nose taper BT 30
Spindle motor capacity Kw 0.82
Programmable spindle speed rpm 150 - 4000
CNC Detail
Control system SIEMENS 802C
Feed Rate
Progammable feed rate mm/min 0 - 5000
Rapid feed mm/min 5000
ATC (Optional)
Tool shank type BT 30
No of tool no 8
Actuation type Hydraulic
Maximum tool dia dia 16
Maximum tool length mm 40
Accuracy
Positioning accuracy mm 0.010
Repeatability mm ± 0.005
Guide Ways/ Ball Scres
Slides Linear motion guide ways
Ball screws type C3 class
Electric Motors
Axis motor AC servo
Axis motor capacity Nm 1.6
Power Source
Main supply 415V, 3 Ph, 50 Hz
Stabilizer 3 phase servo type
Machine Dimensions
LxWxH mm 1435 x 1210 x 1900
Weight (approx) Kgs 650
Coolant / Lubrication
Capacity Ltrs 60
Coolant motor Kw 0.08
Lubrication Centralised system
Optional Accessories
Auto door,Hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatability / Upgradable FMS / CIM system

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 CNC TRAINER DRILL

COMPACT DRILL FEATURES:

à Industrial training purpose
à In-built Industrial control
(SIEMENS 802C)
à Canned drilling cycles
à Wood peck cycle
à Graphic verification
à Boring cycle, PCD, Matrix
and Polar co-ordinate

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 TECHNICAL SPECIFICATION

COMPACT DRILL
Bench type CNC Drilling Machine with X,Y &Z axis servo motor driven. X and Y Axes fitted with LM
Guides and Ball Screws. Drilling head quill can travel up and down for drilling by ball screws. Head stock
shall be manually adjusted by rack & pinion and locked to the pillar column to suite height of job. The
column is mounted on a X,Y table. The machine is fitted with suitable machine cover to protect the
operator from chips. Ergonomically designed machine operator panel and monitor shall be fitted
with cover.
Drilling Capacity
In Steel & Cast iron mm 8
In Aluminuim mm 10
Tapping Capacity
In Steel & Cast iron M6
In Aluminuim M8
Table
Size mm 480 X 180
Table maximum loadinig capacity kgs 15
Travel X - Axis mm in dia 250
Travel Y - Axis mm 170
Quill Travel (Vertical) mm 80
Feed Rate mm/min 0-2000
Rapid Feed mm/min 2000
Drilling head column pillar dia mm 90
Distance Between Table top & Spindle nose
(head stock shall be manually adjustable mm 120 - 270
by 100mm along the column and locked)
Spindle Speed infinitely variable rpm 200-1400
Following drilling cycle shall be possible, Peck drilling cycle, PCD drilling cycle, Array (Rows and Column)
drilling cycle, Tapping cycle.
Accuracies
Repeatability X,Y mm ± 0.010
Positional Accuracy mm 0.020
Permissible tilt of pillar mm ± 0.35
Spindle Motor Kw 0.82 AC servo
Axes Servo Motor X & Y axes NM 1.5
(Quill) Z axis NM 1.5
Axis guides LM rail & blocks for table. Ball screw for
X, Y, & Z axis
CNC Control system SIEMENS 802C

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 CNC LATHE FOR INTERMEDIATE TRAINING

FLEX TURN

FEATURES:
à Industrial slant-bed design
à 8 Station programmable turret
à Cartridge spindle gray cast-iron bed
à Closed loop Servo motors
à Integrated base with coolant tank
à Linear motion guide ways
à Automated lubrication system
à FMS/CIM compatible
SPECIAL FEATURES:
à C axis with spindle brake
à LIVE TOOL for axial & radial

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 TECHNICAL SPECIFICATION

FLEX TURN
Capacity
Chuck Size mm 100
Maximun turning Diameter mm 80
Maximun turning Length mm 195
Bed type 45 deg Slant bed
No. of axes no 2
Swing over way covers mm 275
Swing over crossslide mm 80
Accuracy
Positioning Accuracy mm 0.010
Repeatability mm ± 0.005
Spindle
Spindle nose taper A2-3 / MT3
8 Tool Turret
Bore through spindle mm 20
Programmable spindle speed rpm 150-4000
Spindle motor Kw 3.7 AC servo
Programmable feed rate mm/min 0 - 5000
CNC Detail
Control system SIEMENS / FANUC
Turret
Tool cross section 12 x 12
No. of Station no 8
Boring bar size(capacity) mm 16
Axes
X- axis travel mm 95
Z - axis Tavel mm 210
Rapid feed rate mm/min 5000
Distnce between centres mm 300
Axis motor AC Servo motor
Slides Linear motion guide ways
Tailstock
Tailstock base travel mm 170
Tailstroke Quill Stroke mm 30
Quill Diameter mm 35
Tailstroke Taper MT2
Coolant / Lubrication Live Tooling (optional)
Capacity Ltrs 60
Coolant motor Kw 0.08
Lubrication Centralised system
Power source
Main supply 415V, 3 Ph, 50 Hz
Stabilizer 3 phase servo type
Machine dimensions
LxWxH mm 1700 x 1600 x 1100
Weight (approx) Kgs 950
Optional Accessories
Auto door, Pneumatic chuck, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatibility / Up gradable FMS / CIM system
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 CNC MILLING FOR INTERMEDIATE TRAINING

FLEX MILL

FEATURES:
à Industrial 3 axis milling machine
à Offered with industrial control
à Cartridge spindle
à Flood coolant system
à 8 tool programmable Hyd. ATC
à Stable gray cast-iron bed
à Closed loop Servo motors
à Integrated base with coolant tank
à Linear motion guide ways
à Automated lubrication system
à FMS / CIM Compatible

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 TECHNICAL SPECIFICATION

FLEX MILL
Travel
X axis mm 250
y axis mm 150
Z axis mm 200
Table
Table size mm 480 x 180
T- Slot mm 3x 10 x 50
Load on table Kgs 40
Spindle
Spindle nose to table top mm 100 to 310
Spindle to Column mm 200
Spindle nose taper BT 30
Spindle motor capacity Kw 1.1 kw AC Induction
Programmable spindle speed rpm 150 - 4000
CNC Detail
Control system SIEMENS / FANUC
Feed rate
Progammable feed rate mm/min 0 - 5000
Rapid feed mm/min 5000
ATC (Optional)
Tool shank type BT 30
No of tool no 8
Actuation type Hydraulic
Maximum tool dia dia 16
Maximum tool length mm 40
Accuracy
Positioning accuracy mm 0.010
Repeatability mm ± 0.005
Guide Ways/ Ball Scres
Slides Linear motion guide ways
Ball screws type C3 class
Electric Motors
Axis motor AC servo
Axis motor capacity Nm 3
Power source
Main supply 415V, 3 Ph, 50 Hz
Stabilizer 3 phase servo type
Machine Dimensions
LxWxH mm 2030 x 1435 x 1210
Weight (approx) Kgs 950
Coolant / Lubrication
Capacity Ltrs 60
Coolant motor Kw 0.08
Lubrication Centralised system
Optional Accessories
Auto door, Hydro pneumatic vice, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatibility / Up gradable FMS / CIM system

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 CNC MILLING FOR ADVANCE TRAINING

COMPACT MILL

FEATURES:
à Industrial 3 axis milling machine
à Offered with industrial control
à Tool room applications
à Spindle AC Servo motor direct drive
à Cartridge spindle
à Flood coolant system
à 8 tool programmable Hyd. ATC
à Stable gray cast-iron bed
à Closed loop Servo motors
à Integrated base with coolant tank
à Linear motion guide ways
à FMS / CIM Compatible

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 TECHNICAL SPECIFICATION

COMPACT MILL
Travels
X axis mm 250
Y axis mm 150
Z axis mm 250
Distance between table top and spindle nose mm 120 – 370
Table
Table size mm 600 x 180
Maximum loading capacity kg 50
Accuracy
Positioning accuracy mm 0.010
Repeatability mm ± 0.005
Spindle
Spindle motor kw 1.1 kw AC induction / 3.3 kw AC servo*
Spindle to column mm 200
Spindle nose taper - BT 30
Programmable spindle speed rpm 150-4000
CNC
Control system - SIEMENS / FANUC
Feed rate
Rapid traverse rate X x Y x Z axis m/min 15, 15, 10
ATC Unit (Optional)
Rotary Table for 4th Axis
Tool shank - BT30
Tool storage capacity pcs 8
Maximum tool length mm 40
Maximum tool diameter mm 16
Electric motors
Axis motor AC servo
Axis motor torque Nm 3
Guide ways and ball screws
Guide ways Linear motion guide ways
Ball screws dia & pitch 16mm & 5mm, C3 class
Coolant tank
Capacity L 60 (approx)
Coolant motor power kW 0.08
Power source
Power supply 415V ± 2% 50Hz 3 Phase
Machine dimensions
Height x Length x Depth mm 2200 x 1570 x 1210
Machine weight kg 1000 (approx)
Optional accessories
Hydro-pneumatic vice, Air compressor, Servo stabilizer, Rotary table for 4th axis
Features
Up gradable / Compatibility FMS & CIM System

Cartridge Spindle

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 CNC TURNING CENTER FOR ADVANCE TRAINING
FEATURES:
à Industrial 2 axis slant-bed lathe
à Cartridge spindle
à Flood coolant system
à 8 tool programmable turret
à Hydraulic chuck with Tailstock
à Gray cast-iron body
à Integrated base with coolant tank
à Linear motion guide ways
à C3 class ball screws
à FMS / CIM Compatible

MAX TURN

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 TECHNICAL SPECIFICATION

SPECIFICATIONS UNITS MAX TURN + MAX TURN Plus+

Capacity
Chuck size (hydraulic) mm 135 165
Maximum turning diameter mm 200 235
Maximum turning length mm 200 360
Bed Slant bed 45deg Slant bed 45deg
Number of axes - 2 2
Swing over bed mm 350 410
Swing over cross slide mm 126 160
Distance between centers mm 350 380
Accuracy
Positioning of axes mm 0.010 0.010
Repeatability of axes mm ±0.005 ±0.005
Spindle
Spindle nose taper - A2-4 A2-5
Hole through spindle mm 40 52
Spindle speed range rpm 150 – 6000 150 – 6000
Spindle motor - AC Servo AC Servo
Spindle motor capacity
(cont. / 15 min rate) kw 3.7 / 5.5 5.5 / 7.5
CNC Details
Control SIEMENS / FANUC SIEMENS / FANUC
Turret & Tooling
Number of stations - 8 tool (BTP 63) 8 tool (BTP 80)
Tool cross-section mm 20 x 20 25 x 25
Boring bar size mm Dia 32 Dia 40
Axes
X axis travel mm 120 140
Z axis travel mm 200 380
Ball screw (X & Z axis) dia & pitch 25mm & 10mm 32mm & 10mm
Rapid feed rate X & Z mm/min 30000 30000
Feed rate mm/min 0 – 10000 0 – 10000
Axis motor (X and Z axis) - AC Servo motors AC Servo motors
Axis motor torque Nm 4 7
Slides/Guide ways - Linear motion guide ways Linear motion guide ways
Tailstock
Tailstock base stroke mm 190 190
Tailstroke quill stroke mm 75 75
Quill diameter mm 50 50
Tailstock taper - MT4 MT4
Machine Dimensions
LxWxH mm 1700 x 1600 x 2100 2300 x 1600 x 2100
Lubrication - Automatic lubrication system Automatic lubrication system
Weight kg 2000 (approx) 3000 (approx)
Power Source
Main supply - 415V ± 2% 50Hz, 3 Phase 415V ± 2% 50Hz, 3 Phase
Optional Accessories
Auto door, Servo stabilizer Auto door, Servo stabilizer
Features
Compatible / Up gradable FMS & CIM System FMS & CIM System
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 CNC MACHINING CENTER FOR ADVANCE TRAINING

MAX MILL plus

FEATURES:
à Industrial 3 axis VMC
à Offered with industrial control
à Cartridge spindle
à Flood coolant system
à 20 tool Arm type ATC
à Gray cast-iron body
à Closed loop Servo motors
à Integrated base with coolant tank
à Linear motion guide ways
à C3 class ball screws
à Automated lubrication system
à Rotary table for 4th axis

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 TECHNICAL SPECIFICATION

SPECIFICATIONS UNITS MAX MILL PLUS

Travels
X axis mm 480
Y axis mm 360
Z axis mm 500
Distance between table top and spindle nose mm 120 – 620
Table
Table size mm 600 x 350
Maximum load on table kg 250
T-Slot mm 3x14x100
Spindle
Spindle motor capacity kw 3.7 (FANUC), 5.5 (SIEMENS)
Programmable spindle speed rpm 10 – 10000
Spindle nose taper - BT 40
Accuracy
Positioning accuracy (as per VDI 3441/ISO) mm 0.010
Repeatability mm ±0.005
Feed rate
Rapid traverse X x Y x Z axis m/min 30
Programmable feed rate X x Y x Z axis mm/min 0 – 6000
ATC Unit (Optional)
Tool storage capacity pcs 16/20 tool Arm type
Maximum tool length mm 250
ATC motor AC 415V, 3 Phase, 50 Hz
ATC Direction Bi-directional
Maximum tool diameter mm 80
Power source
Transformer for drives 15 kva 3 Phase
Mains supply 415V±2% 50 Hz and
15A, 3 Phase
Machine dimensions
Height x Length x Depth mm 2100 x 1750 x 2150
Machine weight kg 3000 (approx)
CNC
Control system SIEMENS / FANUC
Slides
Slides Linear motion guide ways
Ball screws X , Y and Z axis dia & pitch 32mm & 10mm, C3 Class
Lubrication
Lubrication Automatic lubrication system
Chip tray & Coolant tank Ltr 100
Features
Compatible / Up gradable FMS/CIM Systems

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 CNC TAPPING CENTER FOR ADVANCE TRAINING

SREYAS DTC

FEATURES:
à Industrial type DTC
à Offered with industrial control
à Cartridge spindle
à Flood coolant system
à 14 tool ATC
à Gray cast-iron body
à Closed loop Servo motors
à Integrated base with coolant tank
à Linear motion guide ways
à C3 class ball screws
à Automated lubrication system
à Rotary table for 4th axis

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 TECHNICAL SPECIFICATION

SREYAS
Travels
X axis mm 480
Y axis mm 360
Z axis mm 270
Distance between table top and spindle nose mm 170 – 440
Table
Table size mm 600 x 350
T-slot mm 3x14
Maximum load on table kg 250
Spindle
Spindle type - Cartridge type
Spindle motor capacity kW 5.5 AC spindle motor
Programmable spindle speed rpm 10 – 10000
Spindle nose taper - BT 30
CNC
Control system - SIEMENS / FANUC
Slides
Slides - Linear motion guide ways
Ball screws X, Y and Z axis dia & pitch 32mm & 10mm, C3 Class
Accuracy
Positioning accuracy mm 0.010
Repeatability mm ±0.005
Feed rate
Rapid traverse X, Y, Z axis m/min 30
Programmable feed rate X x Y x Z axis mm/min 0 – 6000
ATC unit
ATC unit tool storage capacity pcs 12/14 tools angular type
Maximum tool length mm 200
ATC motor AC 415V, 3 Phase, 50Hz
Maximum tool diameter mm 60
Power source
Transformer for drives 15 kVA, 3 Phase
Input power supply 415V ± 2% 50Hz, 3 Phase
Lubrication
Lubrication system Automatic lubrication
Chip tray & coolant tank Ltrs 80
Machine Dimensions
Height x Length x Depth mm 2100 x 1750 x 2150
Machine weight kg 3000 (approx)

29
 ROBOTICS

EXERCISE TABLE

ARISTO 6 XT

QUEST-SCARA MINI ROBOT

30
 TECHNICAL SPECIFICATION

Description Units Quest - Scara Mini Robot Aristo 6XT

Number of axes - 4 5 6
Link 1 mm 200 120 300
Link 2 mm 200 100 400
Vertical height mm 250 400
Joint actuators - DC Servo geared motors Stepper motors DC Servo geared motors
Payload kg 1.5 0.25 2.5
Axis 1 (Waist) deg 270 300 300
Axis 2 (Shoulder) deg 270 90 60
Axis 3 (Elbow) deg 100 90 60
Axis 4 (Roll) deg 600 170 330
Axis 5 (Pitch) deg - 200 180
Axis 6 (Roll) deg - - 330
Controller - PC-based PID control algorithm PC-based stepper control algorithm PC-based PID control algorithm
Control software - User programming User programming User programming
Path type Point to Point, Point to Point Point to Point,
Continuous path Linear & Circular Interpolation Path

Communication - PC parallel port PC USB port PC parallel port

Input/Output - 3 digital I/O 8 digital I/O 3 digital I/O
Power supply 230V AC, 50/60Hz, 8A 230V AC, 50/60Hz, 5A 230V AC, 50/60 Hz, 5A
Repeatability mm ±0.3 ±1 ±0.3
Resolution deg (or) mm 0.1deg 1mm 0.1deg
Weight kg 20 (approx) 8 (approx) 35 (approx)
Field of Application
Pick and place YES YES YES
Palletizing YES YES YES
Writing N/A YES YES
Machine Loading/Unloading N/A N/A YES
Assembly YES N/A YES
Interfaceability with Machines YES N/A YES
Training Material
Manuals Construction Manual, Programming Manual, Operation Manual, Maintenance Manual
Work book Teachers’ Work book, Students’ Work book
Simulation software ARISTO SIMULATION, WORK SPACE

Toggle
3 Finger

Parallel

ARISTO Robotic Simulation Gripper Types for ARISTO 31

 AUTOMATION

FMS – SETUP

TOUCH SCREEN

LOADING/
UNLOADING ARM –
LATHE
ASRS LOADING/
UNLOADING ARM –
SHUTTLE
MILL
CONVEYOR

32
 TECHNICAL SPECIFICATION

Flexible Manufacturing System (FMS) is an integrated, computer controlled,

automated manufacturing system that covers material handling systems,
CNC machine tools, inspection storage and retrieval systems that can
simultaneously process medium-sized volumes of a variety of parts. The
system can be further expanded to Computer Integrated Manufacturing
(CIM) system by addition of a conveyor system, Co-ordinate Measuring
Machine (CMM), Automated Guided Vehicle (AGV) and assembly
automation system.

Built on the integral principles of any manufacturing system, MTAB-FMS is

designed to be flexible, modular, expandable and affordable. MTAB-FMS is
configured to work with the equipment shown in tabular form below. The FMS
can be controlled using PLC-based HMI (Touch Screen), PLC-based SCADA
or cell controller and software.

Equipment offered for FMS

CNC Lathe Machines XL Turn/Flex Turn/Max Turn
CNC Milling Machines XL Mill/Flex Mill/Max Mill
Robots ARISTO 6 XT/FANUC LR mate 100ib
Other Equipment
Automatic storage & Retrieval system
Linear shuttle conveyor
Pallet conveyor
Loading & Unloading arm: 2 Axes for Lathe/3 Axes for Mill
Control
HMI Touch Screen panel, SCADA-based PLC
Cell control unit
Software
FMS interfacing software
WORK SPACE/ARISTO software for Robots
EDGE CAM/ESPRIT CAM 33
 AUTOMATION

CIM – SETUP

34
 TECHNICAL SPECIFICATION

Computer Integrated Manufacturing (CIM) System is an integrated,

computer-controlled, automated manufacturing system for training that
covers material handling systems like Automated Guided Vehicle, CNC
machine tools, automatic storage and retrieval systema that can
simultaneously process medium-sized volumes of a variety of parts. The
parts being produced can be assembled automatically on the assembly
station, and can be inspected with the help of a built-in VISION system. In
addition to this, a CMM can also be used to check the dimensional accuracy
of the component produced in the CIM System.

The system is built on the integral principles of modern manufacturing

systems. MTAB-CIM is designed to be flexible, modular, expandable and
affordable. MTAB-CIM is configured to work with the equipment shown in
tabular form below. The CIM can be controlled using a PLC/SCADA based
system or cell controller and software with the help of HMI touch screen.

Equipment offered for CIM

CNC Lathe Machines XL Turn/Flex Turn/Max Turn
CNC Milling Machines XL Mill/Flex Mill/Max Mill
Robots ARISTO 6 XT/FANUC LR mate 100ib
CMM HELMEL make or equivalent DCC CMM
Other Equipment
18 cell automatic storage & retrieval system
Linear shuttle conveyor
Pallet conveyor
Automated Guided Vehicle
Transfer conveyor
Loading & unloading system
Assembly station
Vision inspection system
CIM Control
SCADA-based PLC
PLC-based HMI Touch Screen
Cell control unit
Software
CIM interfacing software
WORK SPACE/ARISTO Software for Robot
EDGE CAM

35
 CIM/FMS ACCESSORIES

Automated Guided Vehicle

AGV Material handling system with integration to conveyors, manufacturing
Features assembly stations and ASRS. Built-in guidance and routing for material
flow and obstacle sensing to avoid accidents
Guidance & routing Guidance and routing for material-flow obstacle sensing and accident
prevention load transfer through power push/pull conveyor
Load carrying capacity 30 kg (max)
Maximum travel speed 20m/min or 66 ft/min
Minimum turning radius 1000mm (or) 40”
Control Microcontroller-based
Sensor & guidance Track cable and magnetic pick-up
Drive DC
Dimensions 30” (L) x 17” (W) x 36” (D)

ASSEMBLY STATION

The station consists of linear conveyor, pick & place units, pneumatic
process control for bearing and shaft assembly with Vision
Inspection System. The station can be controlled through OMRON or
equivalent PLC.

ASRS
Automatic Storage & Retrieval System
ASRS is a training system that can be used for stand-alone or integrated manufacturing automation to
teach the principles of material handling
Platform The platform is traversed in X & Y axes by belt & AC Servo motors and
controlled by PIC controller
Guides LM guide ways
Number of storage cells 18 (6 rows x 3 columns)
Transfer station will be provided to accept the pallet from the ASRS platform,
Transfer station conveyor or AGV. The transfer height is adjustable according to the
height of the conveyor or AGV or Linear Slide
Controller PIC control
Interfacing Possible to interface with CIM system
Width 1300 mm
Depth 530 mm
Height 1500 mm
Load carrying 2 kg
Travel – X axis 950 mm
Travel – Y axis 840 mm
Travel – Z axis 195 mm
Digital I/O 8
36
 CIM/FMS ACCESSORIES

LOADING/UNLOADING
ARM – LATHE
Number of axes
Type
Axis 1 (Shoulder Movement)
Axis 2 (Component insertion)
Handling capacity
Gripper (Rack and
pinion angular gripper)
Control
Lathe – Loading/Unloading arm
2
Pneumatic actuator manipulator with gripper
Rotary (0-150 deg), combined with 90 deg rotation of the wrist
Chuck/Pallet (25 mm)
100 g
ø16 mm
Cell controller, PLC-based HMI or SCADA

Mill – Loading/Unloading arm

LOADING/
Number of axes
Type
3
Pneumatic actuated with gripper
UNLOADING
Axis 1 (Y Movement)
Axis 2 (Arm Movement)
Rotary (0-150 deg), combined with 90 deg rotation of the wrist
Vice/Pallet (25mm)
ARM – MILL
Gripper 3 Finger gripper
Handling capacity 100g
Control Cell controller, PLC-based HMI or SCADA

CMM Make
Co-ordinate Measuring Machine
Helmel or Equivalent
Model Phoenix DCC 112-102
Travel 12” x 12” x 10”
Resolution 0.00002” (0.0005mm)
Repeatability 0.00012” (0.0003mm)
Linear Accuracy 00018”+000006” per inch (0.0045+ 00015 per 25mm)
Joystick 3 axis
Axis motors DC Servo
Scales Optical Non-Contact
Design Dual steel beam bridge
Surface plate Granite
Clamping inserts 3/8” – 16
Machine base cabinet YES
System hardware and software YES

37
 MECHATRONICS

PLC TRAINER KIT

FEATURES:
à Compact, bench-mounted
à User-friendly modules for
any type of PLC
à 6 static modules
à 3 dynamic modules
à Sensor kit with pneumatic
cylinder for testing
à Flexible and mobile

38
 TECHNICAL SPECIFICATION

PLC Trainer Kit Static Modules

Learning Objectives:
PLC Programming, Mounting, Wiring and Operation, PLC Temperature
application-demonstration of static and dynamic Control
applications involving process control and automation.

Modules:
Elevator Operation, Temperature/Pressure/Flow/Level
Measurement & Control modules, Sensor & Relay
modules, Conveyor modules, etc.
PLC: OMRON or SIEMENS make Traffic Elevator
Signal Control
Process Control Module Control
This demonstrates the following principles of operation
using PLC I/O:
Static Modules: Lift Operation Module
Temperature Control Module
Process Level Control Module
Conveyor Automation
Dynamic Modules:
RELAY & CONTACTORS Industrial Process Conveyor Automation
Learning Objectives: Control
Relay logic, NC, NO operation, relay and contactor
operation, application, selection, control circuit, forward/ Industrial Proces
reverse circuit, fan & lamp operation control. Control

SENSOR TECHNOLOGY
Learning Objectives:
Sensor properties, technical details, symbols, types of
sensors, modes of operation, electrical circuitry, mounting,
adjustments, applications & selection, limitation of
application, analog signal processing, connection of
sensors to PLC.
STAR-DELTA MODULE
Learning Objectives
Starting of 3 phase induction motor using Star-Delta
function, PLC programming of Star-Delta operation. Washing Machine Door Open / Close
Control Control
39
 SENSOR TRAINERS

DISTANCE &
DISPLACEMENT SENSOR

ANALOG SENSOR

DIGITAL SENSOR

40
 TECHNICAL SPECIFICATION

Sensor Modules Accessories

Distribution unit, output unit, digital multimeter, digital
Digital Sensor Package (Model MSP) vernier, steel ruler, positioning slide, counter, amplifier,
Magnetic proximity switch, inductive proximity switch, analog connection unit.
capacitive proximity switch, ultrasonic proximity switch,
one-way light barrier, reflex light barrier, diffuse reflective Standard Control Unit
optical sensor, retro-reflective optical sensor, limit switches, Input signal voltage/Power : ± 15 V/1.5 W
consumption
micro-switches.
Accuracy
Accessories
Pulse output 100 pulse/sec : ± 6%
Distribution unit, output unit, digital multimeter, digital
Pulse output 1000 pulse/sec : ± 5%
vernier, steel ruler, positioning slide, counter.
Internal clock : ± 3%
Analog Sensor (MSFP) and Distance & Rotary Unit
Displacement Sensor (MSDD) Current consumption : 100 mA
Analog optical distance sensor, analog ultrasonic distance Speed range : 100 – 4000 rpm
sensor, analog inductive distance sensor, proximity
sensors, displacement sensors, pressure sensors. Test Objects
50 test pieces combining different materials like copper,
Accessories brass, aluminum, mild steel, stainless steel, plastic, film,
Distribution unit, output unit, digital multimeter, digital cardboard.
vernier, steel ruler, positioning slide, counter, amplifier,
analog connection unit. Application
à Drive units

Process Sensor Package à Single axis slide using ball screw,

Process sensors, pressure sensors, force sensors, strain geared motor and encoder
gauge.
Coursewear:
Instruction manual and sensor reference manual.

41
 INDUSTRIAL AUTOMATION TRAINING SYSTEM

MAPS

BOTTLING PLANT

FLEXIBLE AUTOMATION SYSTEM

42
 INDUSTRIAL AUTOMATION TRAINING SYSTEM

Industrial Automation Training System

The system is intended to train industrial users and
mechatronics students in the area of system design of
industrial automation system using components from fields
including mechanical, pneumatic, hydraulic, electrical,
electronic & PLC. The system is provided with multiple
modules.

Once a project is conceived, the user/trainee can design Dispensing Rotary Pick & Screw Fixing
Module Place Module Module
the automation system manually or using automation
studio software. The circuitry generates the bill of material
of the modules, simulates, verifies and validates the
automation design system using modules offered by
MTAB. To facilitate the system design, MTAB offers Modular
Automation Production Systems (MAPS) like Bottling plant,
Flexible Automation System, etc.
Rotary Indexing Linear Indexing
Each of the above MAPS has several self-contained Module Module
functional block modules that can be assembled to form
logical Automation Stations, & from stations a System.

New Features

à Modular approach – different projects,

common modules
Profile Plate
à Easy to assemble Sensor Module
à Easy to design

à Easy to connect

à Realistic design & execution of automation

à Approach to the equipment from a designer’s Belt Conveyor Module

Printing Module
and user’s role

à Integrated circuit (Pneumatic, Hydraulic, Electrical,

Electronics & PLC) design, operation and
simulation verification

Valve Module

43
 AUTOMATION MODULES

Linear Slide
Linear Slide base has the capability to control linear
movement along an axis. Students can make use of this kit
to control the linear movement of the slide with respect to
the homing position and to and fro movement possible, for
increased flexibility in controlling various applications.

Belt Conveyor
Belt conveyor is an equipment to move materials/objects
from one end to other between its extreme ends. This is a
miniature model of a real time industrial conveyor system.
The operation of the conveyor is limited to single direction
according to the usage.The conveyor belt rolls over two
pulleys fixed on either end. The pulleys roll freely and
maintain a free movement for the belt.

Pneumatic Kit
Mechatronics Pneumatic Kit has the capability to control
solenoid valves, different cylinders, different control valves,
sensors, etc. Students can make use of this kit to control
and actuate the various movements of the Linear
single/Double acting cylinders, adding feasibility to the
sense of the position of the cylinder with the help of
different types of sensors; one for Inductive and other for
Non-inductive applications, controlling various types of
solenoid valves, regulators, etc. for pneumatic automation
applications.

Rotary Table
Rotary Table can control the rotary movement of the
conveyor about an axis. This kit is used to control the rotary
movements of the conveyor as required based on the
application; it can track the count of indexed intervals etc.,
aware of Geneva mechanism applications, and has bi-
directional control.

X-Y Table
X-Y Table positioning control controls the positioning of X &
Y within the Table.
The software aims at controlling the table movement with
ease of control and flexibility in handling. Engineering
students can learn and use these automation systems,
giving them a good practical knowledge of operation and
control of motors prior to entering the Automation
industries.
44
 SOFTWARE

MECHATRONICS SIMULATION

MEC SIM

MTAB
MEC SIM is a user-friendly simulation software that allows
you to design a Mechatronics system virtually, to build the
circuits & controls and simulate the system in an offline and
online environment. MecSim imitates the real system in a 3D
environment thus allowing you, the user, to observe an
operation through simulation. This ensures that the design
of the equipment and its process will be as close to design
specifications as possible without incurring any accidents
in a system. This simulation software allows you to also
generate faults and causal relationships in the system, thus
enabling you to analyze many scenarios.

AUTOMATION STUDIO

AUTOMATION STUDIO offers a wide array of intuitive tools

to help you teach programs related to hydraulic, pneumatic,
PLC, and electrical technologies. Complete and flexible, it
allows you to create rich and flexible course material, to
illustrate the concepts studied in class through simulation
and animation. Students can learn faster by creating,
testing and troubleshooting projects for maintenance,
operation, or design purposes, in a safe and virtual
environment.

45
 SOFTWARE

CNC SIMULATION

CNC TRAIN

CNC TRAIN is a complete CNC training system covering all

aspects of CNC set-up & MDI programming and offers 2D
and 3D simulation for 2- and 3- axis machining codes. CNC
TRAIN has powerful graphics, multifunctional
programming capabilities which include Dual View
Graphics, Toolpath Graphics and 3D Graphics. Further, it is
empowered with a strong kernel which supports multiple
controls and output modes to CNC. The SINUTRAIN key
board simulates a machine control panel, thus enabling
students to practice authentic operation and programming
on a PC. This makes it easier to learn and also saves time
when switching to the actual machine.

46
 SOFTWARE

MTS

MTS CNC system provides programming of

comprehensive 2-axis turning with standard turning cycles,
3-axis milling processes in any desired machining planes
on machining centers with up to 5 axes (milling with axes X,
Y, Z and 2 of A, B, C; turning with axes Z, X and C, Y, B
including counter-spindle having FANUC, SINUMERIK,
HAAS and all other major industrial Control Systems.)It
allows for virtual machining, virtual measurement & surface
finish testing, emulating the actual CNC system and

47
 SOFTWARE

ROBOTICS SIMULATION

ARISTO SIM

MTAB - ARISTO

ARISTO SIM is a user-friendly software for robot

programming and simulation. Ready-made applications
are available to train the user in the operations of the robot
such as movement, programming and code generation.
This software gives you the flexibility to design your
applications and import them into the software for
simulation. ARISTO SIM has graphics which enable you to
visualize the robot from various angles as the robot moves
in the simulated application. It allows you to watch your
code at work thus finalizing your program for operation and
protecting the robot from accidents. An offline and online
software, once your programs are ready and verified, the
students can use it in the online mode to work the robot.

WORKSPACE LT

WORKSPACE LT brings Industrial Grade Robot and

Automation Simulation to Educational Institutions. An
industrial solution tuned for education, Workspace LT
provides an affordable solution for teaching the concepts
and programming of Robots and other manufacturing
automation equipment. While targeted at the educational
market, it offers full offline programming, and the ability to
simulate complex work cells with multiple robots and
automation devices. Workspace LT allows you to make
maximum use of limited Robot lab resources.

48
 SOFTWARE

MANUFACTURING SIMULATION

FMS/CIM SIM

MTAB - CIM SIM

Computer-Integrated Manufacturing (CIM) in engineering is

a method of manufacturing in which the entire production
process is controlled by computer. CIM incorporates a
number of other technologies that are industries unto
themselves, such as CAD/CAM, machine tools, controllers,
material handling equipment and robotics. CIM support
software allows the movement of information between parts
of the manufacturing process, and is thus the key to making
the system work.
The software teaches shop floor design, factory planning,
production planning & execution.

49
 TRAINING CENTER

Infrastructure Teachware
MTAB Training Center, is equipped with the state of art à Instruction & Operation Manuals
systems and equipments in 3000 sq.ft with capacity of 60
trainees to provide training to industry and education à Installation & Maintenance Manuals
participants alike. Our training programs are skill oriented à Programming Manual
and hands-on training targeted to improve your
à Software Manual
employability in the industry. The course are designed &
MTAB is a leading training solution provider for over à e-Learning
25 years particularly in the field of Advanced Manufacturing Reference manuals – Some are listed below
Technology.
à Sensor manual
MTAB provides solution in Technical Training Systems
through its equipments and training programs conducted à Robot manual
by experts in the fields with extensive industry experience. Ã FANUC Control Manual

Benefits à SIEMENS Control Manual

à Pioneer in Advanced Manufacturing
Technology Training
à Highly Qualified and Experienced Faculty
à Industry Standard Curriculum
à Contemporary and Latest Skills Offered
à Range of Training Equipment
à Training on Industrial Control
à Training from Manufacturer
à PLC Programming Manual
à Web Trainers for Hydraulic/Pneumatic/Automation/
PLC/Sensors
à CBT for Hydraulics
à Books, manuals, CDs and videos on Fluid Technology,
drive and sensor technology and mechatronics
à Training charts, transparencies and magnetic symbols
for Fluid Technology, drive and sensor technology and

à Internationally Accredited Courses mechatronics

à State-of-the-art Infrastructure

50
 SOME OF OUR ESTEEMED CUSTOMERS,
USING MTAB TRAINING EQUIPMENT FOR YEARS WITH SUCCESS:

NITs Universiti Tunku Abdul Rahman (UTAR), Malaysia

IITs Multimedia University, Malaysia
BITS Universiti Kebangsaan Malyasia (UKM), Malyasia
ISRO Ministry of Education, Afghanistan
HMTI Electronica Veneta, Italy
VTU Helwan Training Center (Defence), Egypt
FAG Bearing Zimbabwe Training Institute, Zimbabwe
Anna University Rajamangla University, Thailand
DVET, DET & SPIUs UAE University & Manipal University, Dubai
Deemed Universities Delorenzo, Brazil
IGTR, IDTR, GTTC, CTTC Ministry of Higher Education & Research, Sudan
DRDO, DMRL.RCI, ARDE Hanoi University, Vietnam
JNTU Andhra Pradesh ADNOC, UAE
Osmania University College of Tech., Kandy, Sri Lanka
Andhra University VTC, Batticaloa, Sri Lanka
DS&D, Hariyana Cape Peninsula Univ. of Tech, Cape Town, SA

51
 OUR PRESENCE IN THE GLOBAL ARENA

MTAB Engineers Pvt.Ltd

133 Developed Plots, Electrical & Electronics Industrial Estate, Perungudi, Chennai - 96
Tel: +91-44-24960188, 65251589, 24345867 Fax: +91-44-24337655
Email: sales@mtabindia.com, export@mtabindia.com, Website: www.mtabindia.com
MTAB reserves the rights to alter machine design and specifications without prior notice 02/12