ALUCOBOND Design Manual Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Extruded Sections and Accessories Pagen 2.1 - 23 e Examples Pagen 3.1 - 3.90ALUCOBOND” Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Description With troy pone!~elements based on the SZ~>principle aesthetic and architectural high-grade fascia claddings can be manufactured . 8 a Based on construction principle with S~ond Z-sections SZ 20 tray ponels can be installed fost and simple (Longue and groove prince). ‘The maximum horizontal and vertical width of gop is 20 mm. The minimum horizontol and vertical width of gop depends on length of elements cand construction conditions, The tray pane!-elements are only fixed at each upper tray pane! edge on the vertica arranged substructure section (hat section). To this the Z—section 1s fixed by stainless fascia screws to the hat sections. The vertical arranged U-sections ore not fixed to the sub~construction. To ensure the thermal expansion due to the changes in temperature, in the Z-section oblong-holes ore to be arranged in the lateral fixing points — depending on the length of the element. To avid clatter noise between the horizontal sections os a result of wind loading it is recommended to use plastic clips in a distance of about 1 m. With fovourcble loadings, SZ 20 panels can span large distances between vertical supports. The maximum element-measurements dependent on the avaiable production width ond on the occuring wind loads. Compared with solid metol troy panels, ALUCOBOND tray panels offer the folowing advantages: (© ALUCOBOND panels are delivered ready for fitting with o stove- lacquered surface fhish (no subsequent pointing required). © Absolute surfoce flatness, even after folding. © Folds can be made by hand (no folding machine required). (© High inherent strength of ALUCOBOND panels permits the use of tray ponels with flat surfaces (no auxiory reinforcement required for lorge elements). © Low net weight facilitates simple ond rapid instalation, No anti-crumming coating required. Pot2ALUCOBOND” Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Description ‘Tray panel corner SZ20 Scale 1:2 ‘blong hole ‘Aluminium=blind rivet, 5 mm dia, head-dia, 11 mm N U-Seection /20, 40/20/2.5 | or as per design calculations ‘milling groove ALUCOBOND grooving and punching diogramm Scale 1:1ALUCOBOND” Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Extruded Sections and Accessories - For adresses of suppliers see section 3.4 “Processing” On the CD "Architecture in Detai” you'l find in the the menu “Processing” a link to open the supplier addresses Assembly Scale, 1:2 At z, 415-20 7 \ | | | 4 4 | 1 | 1 4 4 | \ | 24. 27.6 ‘ALUCOBOND Z-Section 40 025, weight 0.727 kg/m periphery 258 mm l= 812 cmt, Wy 2,20 om’, Iy= 680 om*, Wy 2,42 om? Section 44024, weight 0,867 ka/m periphery 251. mm 3.21 m4, Wy= 1,68 em®, Iy= 5,30 emt, Wy= 2,28 om? erated seen $20. lett), wei 0625 ba/n peipbery 235 re hee 4,58 om, Wem 1,25 om, = 213 om*, Wy= 0,75 on? 2 Avaliable from competent decler Pot2 21ALUCOBOND” Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Extruded Sections and Accessories - For adresses of suppliers see section 3.4 ‘Processing’ On the CD "Architecture in Detai” you'l find in the the menu “Processing” a link to open the supplier addresses Important = Base section needs to be hooked in hot section 4 Assembly Scale 1:2 Extruded hat section 38 953, weight 1,070 kg/m periphery 405 mm k= 16,31 emt, Wem 5.81 cm, Iy= 28,08 am*, Wy 5,85 Plastic clip SZ 20 (Length: 40 mm) Aluminhum-blind rivet, with stainless stest mandrel, 5 mm dia., head=da, 11 mm Rivetable thickness = total motericl thickness plus 2 mm 8 Fascia screw J23-ZT, dia. 8.3 mm, siciniess steel with sealing washer 14 mm + Avcilble from competent declerALUCOBOND” Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Extruded Sections and Accessories - For adresses of suppliers see section 3.4 “Processing” On the CD "Architecture in Detai” you'l find in the the menu “Processing” a link to open the supplier addresses Extruded aluminium sections Wall bracket /substructre for System SZ 20 and plastic clip Fi woz 44024 | | a | i Alu-blind—rivet with painted head Plastic board with stainless steel mandrel for thermal separation dio. 5 mm, head=dia. 11 or 14 mm of wall bracket Self-tapping screw EJOT JZ3-ZT Self ring Cylinder head with TORX socket 130 EIOT STH 3H/5- 5.5019 for connection of wall brackets with bearing sectione Dia. 6.3 mm, stainless steel Dia. 5.5 mm, head dia. 13 mm, stoinless steel with stainless steel seoling washer 14 mm ‘or comparable screw Pot2 23ALUCOBOND” Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Survey Key elevation idle support (see page 3.20A) depends on height of bulding, wind load and dimensions of elements. Horizontal Panel Layout 32 Cross Joint/Elevation 30 Horizontal joint Section 1-1 3.20 Vertical joint 2-2 3.30 Window head 3-3 3.40 Window sill 4-4 3.50 Window jamb 5-5 3.60 Parapet return 6-6 3.70 Lower cladding end 7 380 Comer segment/inner comer 8 3.90 Corner segment /Outer corner 9-9— Horizontal Pane! Layout Fascia, Tray Panels SZ 20 Cross joint/Elevation Scale 1:2 oblong hole: 6,5 x 25 mm 32 Port 2ALUCOBOND” Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Horizontal Joint (Section 1-1) Scale 8 i 4 3 | | 4 | i 3 | i q 4 | eel 8 | | i | 2 | 7 | +— —=3 a) | eo 6 | 5! 1 z ; | 1 ALUCOBOND 7 Foacia acrew JZ3-Z7, da, 63 mm, 2 Extruded S-Section 44024 stainless steel with seaing woaher 14 mm 3 Extruded 2-Section 44025 & Auminium-bind rivet 4 Plstis lip 52 20 o Wall Brocket 5 Extruded U-Section 40/20/2,5 10 Extruded Atner 6 Extruded hat section 35 953 {i Plastic boord (thermal separation) 1 Self delling screw + Aveilable from competent decler Pot2 3.10ALUCOBOND” Fascia, Tray Panels SZ 20 Vertical Joint (Section 2-2) Scale 1:2 1 ALUCOBOND: 2 Extruded S-Section 44024 3. Extruded Z-Section 44025 4 Plastic clip SZ 20 5 Extruded U-Section 40/20/2,5 6 Extruded hat section 35 953 + Aveilable from competent decler 7 Foacia screw JZ3-Z1, dia. 6.3 mm, stoinless steel with sealing washer 14 mm Self criling screw 9 Wall bracket 10 Extruded Al-tiner iit Plastic board (thermal separation) Port 2 3.20ALUCOBOND® Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Vertical Joint / with Middle Support (Section 2'-2') Scole 1:2 ‘ALUCOBOND 7 Foscla screw JZ3-Z7, dia. 6.3 mm, 2 Extruded S-Section 44024 stainless steel with sealing washer 14 mm 3. Extruded Z-Section 44025 8 Self driling screw 4 Plastic clip SZ 20 9 Wall bracket 5. Extruded U-Section 40/20/2,5 10 Extruded Almtiner 6 Extruded hat section 35 953 it Plastic board (thermal separation) + Available from competent decler Pat 2 3.20AFascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Head (Section 3-3, Area of Reveal) Scale 1:2 5 a : 1 ALUCOBOND: € E 3 8 Bo 3 8 stainless steel with sealing washer 14 mm & Aluminium=blind rivet 3. Extruded Z-Section 44025 2 Extruded S-Section 44024 4 Plostic clip SZ 20 9 Extruded window connecting section 38 454 10 Reveal 5 Extruded U-Section 40/20/25 + Aveilable from competent decler 3.30 Port 28 a (ALUCOBOND’ Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Head (Section 3-3, Area of Reveal) Scole 1:2 1 ALUCOBOND 2 Extruded S-Section 44024 3. Extruded Z-Sectlon 44025 4 Plastic clip SZ 20 5 Extruded U-Section 40/20/2,5 & Extruded hat section 35 953 + Aveilable from competent decler 7 Fascia screw JZ3-Z7, dia. 6.3 mm, stainless steel with sealing wosher 14 mm 8 Aluminiumblind rivet 9 Extruded window connecting section 38 454 10. Reveot Pot2 3.31ALUCOBOND® Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Head (Section 3° ai 7 ' Central Sector) Scale 1:2 8 a e 1 ALUGOBOND © Extruded hat section 35 953 2 2 Extruded S-Section 44024 7° Aluminium-blnd rivet 3. Extruded L-section 50/25/4 (length=50 mm) 8 Extruded window connecting section 38 464 4 Plostic elip SZ 20 8 Extruded L-section 30/30/S (short piece) 5 Extruded U-Section 40/20/2.5 + Aveilable from competent decler Pot 2 3SIA(ALUCOBOND’ Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Head (Section 3-3, Area of Reveal) Scale 1:2 eee ‘ALUCOBOND Extruded S-Section 44024 Extruded base section 44025, * Plastic clip SZ 20 Extruded U-Section 40/20/25 Extruded hat section 35 953 Avaliable from competent decler 7 Foacia screw JZ3-Z1, dia. 6.3 mm, stainless steel with sealing washer 14 mm 8 Aluminium blind rivet 9 Extruded base section 44028 10 Extruded window connecting section 38 454 1 Reveol Port 2 3.326 Extruded hat section 35 953 7° Aluminium=blind rivet Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Head (Section 3'-3', Central Sector) Scale 1:2 1 ALUCOBOND 2 Extruded S-Section 44024 3 Extruded base section 44026 4 Plastic clip SZ 20 5 Extruded U-Section 40/20/2,5 + Avellable from competent decler Pot 2 3,52AFascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Sill (Section 4-4) Scole 1:2 £ NY NY SSN SSD ND PEE NV S 3 ~ 28 Lim fg gad NE NN A AN Belgas z getgy ss Teshgetst Outan 235222328 bhoranzee E 3 ey te SB oe ge onthe g5.58hs oiingiea? gecesi yl EREnEE 288255082 eantmok 6 3.40 Port 2(ALUCOBOND’ Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Sill (Section 4-4) Scole 1:2 tania secon oe paye 351 Wondow sil notched! 1 ALUCOSOND ‘8 Aluminium—biind rivet 2. Extruded S-Section 44024 9 Wall bracket 3. Extruded Z-Section 44025 0 4 Plastic clip SZ 20 co 5 Extruded U-Section 40/20/2,5 2 6 Extruded hat section 35 953 3 7 Fascia screw JZ3-Z1, dia. 6.3. mm, “ stainless steel with sealing washer 14 mm 5 + Available from competent decler 6 Extruded Al-liner Plastic boord (thermal seperation) ALUCOBOND Window sill ALUCOBOND side folding (window sil) Folded A~ (water drainage) Fixing angle (Support for window sil) Extruded window connecting section 38 464 Pot2 3.411 Plastic board (thermal seperation) ‘8 Aluminium—biind rivet 9 Wall bracket 10 Extruded Al-liner Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Sill (Section 4-4) Scole 1:2 3. Extruded Z-Section 44025 5 Extruded U-Section 40/20/2,5 6 Extruded hat section 35 953 7 Fascia screw JZ3-Z1, dia. 6.3 mm, 2. Extruded S-Section 44024 4 Plastic clip SZ 20 1 ALUCOSOND 18 Fixing angle (Support for window al!) stainless steel with sealing washer 14 mm + Available from competent dealer 16 Extruded window connecting section 38 464 3.42 Port 2ALUCOBOND® Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Sill (Section 4-4) Scale 1:2 1 ALUCOBOND ‘8 Auminium=blnd rivet 2 Extruded S-Section 44024 3 Wall bracket 3 Extruded 2-Section 44025 10 Extruded Al-tiner 4 Plostic clip SZ 20 1 Plastic board (thermal seporation) 5 Extruded U-Section 40/20/25 2 6 Extruded hat section 35 953 8 7 Fascia screw JZ3-ZT, dia. 6.3 mm, 4 stainless steel with sealing washer 14 mm 15. Flxing angle (Support for window sil) + Avaliable from competent desler 16 Extruded window connecting section 38 464 Pot 2 342AFascia, Tray Panels SZ 20 - Horizontal Panel Layout hot section 35 953 flange notched! 9 Window Sill (Section 4-4) Scole 1:2 ‘8 Aluminium—blind rivet 9 Wall bracket 1 ALUCOSOND: 13 Fixing angle (Support for window sil) '2 Window silshoped cluminium sheet 15 Sealing tape t# Plastic boord (thermal seperation) 10 Extruded Al-liner 3. Extruded Z-Section 44025 5 Extruded U-Section 40/20/2,5 6 Extruded hat section 35 953, 7* Fascia screw JZ3~Z1, dia. 6.3 mm, stainless steel with sealing washer 14 mm + Available from competent decler 2. Extruded S-Section 44024 4 Plastic clip SZ 20 3.43 Port 21S Fixing angle (Support for window sil) 14 Opening for water drcinoge 15 Seoling tope ‘8 Aluminium—blind rivet It" Plastic board (thermal separation) 12 ALUCOBOND window sill 9 Woll bracket 10 Extruded Al-liner Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Sill (Section 4-4) Scole 1:2 5 Extruded U-Section 40/20/2,5 6 Extruded hat section 35 953 7? Fascia screw JZ3-21, dia. 6.3 mm, 2. Extruded S-Section 44024 3. Extruded Z-Section 44025 4 Plastic clip SZ 20 1 ALUCOSOND: stoinless steel with sealing washer 14 mm + Available from competent decler 344 Port 2‘ALUCOBOND® Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Sill (Section 4-4 Central Sector) Scale 1:2 1 ALUCOBOND & Auminium—Blnd rivet 2 Extruded S-Section 44024 8 Wall brocket 3. Extruded Z-Section 44025 10 Extruded Al-tiner 4 Plostic elip SZ 20 IW Plastic boord (thermal separation) 5 Extruded U-Section 40/20/25 12 ALUCOBOND window sil 6 Extruded hat section 35 953 13 Fixing angle (support window il) 7 Fascia screw J23-Z1, dia. 6.3 mm, 14 Water drainage stainless steel with sealing washer 14 mm 15 Seoting tope + Available from competent decler Pot 2 344AALUCOBOND® Facia, Tray Panels Sz 20 - Horizontal Panel Layout Window Sill (Section 4-4 Central Sector) Scale 1:2 1 ALUCOBOND 8° Aluminium—blind rivet 2 Extruded S-Seetion 44024 9 Wall bracket 3 Extruded Z-Section 44025 10 Extruded Abtner 1 Prstc op SZ 20 1 Plostic board (Chermal separation) 5 Extruded U-Section 40/20/25 2 ALUCOBOND window sill 6 Extruded hat section 35 953 18. Fixing angle Ceuppert window st) 7 Fascia screw JZ3—ZT, dio. 6.3 mm, ‘W Nater drainage stalnleas steel with sacing washer 14 rom 5 * Available from competent dealer a fi pot? SAS Sealing tape Extruded U-section(ALUCOBOND’ Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Jamb (Section 5-5) Scale 1:2 1 ALUCOSOND 2. Extruded S-Section 44024 3. Extruded Z-Section 44025 4 Plastic clip SZ 20 5 Extruded U-Section 40/20/2,5 6 Extruded hat section 35 953 7 Fascia screw JZ3-Z1, dia. 6.3 mm, stainless steel with sealing washer 14 mm * Available from competent decler ‘8 Aluminium—biind rivet 9 Wall bracket 0 2 Extruded Al-liner Plastic boord (thermal seperation) ALUCOBOND Window sill ALUCOBOND side folding (window sil) Folded A~ (water drainage) Fixing angle (Support for window sil) Extruded window connecting section 38 464 Pot2 3.50Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Front Elevation (Window sil) for page 3.50 Scale 1:2 Window ail ee page 340 Z-Section notched 7 Auminium-blind rivet 1 ALUCOSOND 8 ALUCOGOND side folding (window sil) 10 Folded Amsheet (water drainage) 8 ALUCOBOND window sill 3. Extruded Z-Section 44025 2. Extruded S-Section 44024 4 Plastic clip SZ 20 7 3 & tq 3 ih E es al 38g att Rig Bee 522 + Aveilable from competent decler Pot 2 3.50AFascia, Tray Panels SZ 20 - Horizontal Panel Layout Front Elevation (Window Head) for page 3.50 Scale 1:2 side folding 7 Auminium=blind rivet 8 Reve! 1 ALUCOBOND 2 Extruded S-Section 44024 3. Extruded Z-Section 44025 4 Plastic clip SZ 20 9 Guiding roll (jalousie) 5 Extruded U-Section 40/20/2.5 6 Fascia screw JZ3-Z1, dia. 6.3 mm, stainless steel with sealing washer 14 mm + Aveiloble from competent dealer Pot 2 3.508ALUCOBOND” Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Jamb (Section 5-5) Scale 1:2 wt wt ww pop 1 ALUCOBOND 8 Self ceiling screw 2 Extruded S-Section 44024 3° Wall bracket 3. Extruded 2-Section 44025, 10 Extruded Al-tiner 4 Plastic clip SZ 20 1 Plastic board (thermal seperation) 5 Extruded U-Section 40/20/25 12 ALUCOBOND window sill 6 Extruded hat section 35 953 13 ALUCOBOND side folding (window sil) ‘} Fascia screw JZ3~ZT, dic. 6.3 mm, ‘14 Folded A—sheet (water drainage) stainless steel with sealing washer 14 mm 15. Flxing angle (Support for window sil) + Available from competent decler 16 Extruded window connecting section 38 464 Pot2 3.51(ALUCOBOND’ Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Jamb (Section 5-5) Scale 1:2 1 ALUCOSOND 2. Extruded S-Section 44024 3. Extruded Z-Section 44025 4 Plastic clip SZ 20 5 Extruded U-Section 40/20/2,5 6 Extruded hat section 35 953 serew JZ3-ZT, dia. 6.5 mm, ‘steel with sealing washer 14 mm * Available from competent decler ‘8 Auminium=blnd rivet 3° Wall bracket 10 Extruded Al-tiner 1 Plastic board (thermal seperation) 12 Window silshaped aluminium sheet 13 ALUCOBOND side folding (window sil) 14 Folded AL t (water drainage) 15. Flxing angle (Support for window sil) 16 Extruded window connecting section 38 464 Port 2 3.52ALUCOBOND” Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window Jamb (Section 5-5) Scale 1:2 re tone ae SK yooguns ‘ALUCOBOND Extruded S-Section 44024 Extruded Z-Section 44025 Plostic clip SZ 20 Extruded L-Section Extruded hat section 35 953 Fascia screw JZ3-Z1, dia. 6.3 mm, stainless steel with sealing washer 14 mm Avaliable from competent decler ‘8 Auminium=blnd rivet 3° Wall bracket 10 Extruded Al-tiner 1 Plastic board (thermal seperation) 12 Window silshaped aluminium sheet 13 ALUCOBOND side folding (window sil) ‘14 Folded A—sheet (water drainage) 15. Flxing angle (Support for window sil) 16 Extruded window connecting section 38 464 Pot 2 3.52AALUCOBOND” Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window amb (Section 5-5) Scale 1:2 yooguns ‘ALUCOBOND Extruded S-Section 44024 Extruded Z-Section 44025 Plostic clip SZ 20 Extruded U-Seetion 40/20/25 Extruded hat section 35 953 Fascia screw JZ3-Z1, dia. 6.3 mm, stainless steel with sealing washer 14 mm Avaliable from competent dealer e * 0 co 2 3 4 8 ‘Auminium=blnd rivet Wall bracket Extruded Al-liner Plastic boord (thermal seperation) ALUCOBOND Window sill Fixing angle (Support for window sil) Woter éroinage ALUCOBOND side folding (window sil) Pot2 3.53(ALUCOBOND’ Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Window amb (Section 5-5) Scale 1:2 1 ALUCOBOND & Auminium-bind rivet 2 Extruded S-Section 44024 9 Wall bracket 3. Extruded Z-Section 44025 10 Extruded Al-tiner 4 Plostic elip SZ 20 1 Plastic boord (thermal separation) 5 Extruded U-Section 40/20/25 12 ALUCOBOND Window sill 6 Extruded hat section 35 953 13 Flxing angle (Support for window sil) % Fascia screw JZ3-Z1, dic. 6.3 mm. 14 Water ércinage stainless steel with sealing washer 14 mm + Available from competent dealer Pot2 = 3.54(ALUCOBOND’ Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Parapet Return (Section 6-6) Scale 1:2,5 Pot 2 3.60(ALUCOBOND? Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Parapet Return (Section 6-8) Scale 1:2,5 Developed view of - AW Aw A | _ A A il 2 3618 a ALUCOBOND” Fascia, Tray Panels SZ 20 Lower Cladding End (Section 7-7) Scale 1:2 — Horizontal Pane! Layout Way WW | 1 7 15 7P- 2 ir : 6 8 1 ALUCOBOND 7 Extruded hat section 35 953 2 Extruded S-Section 44024 ‘8 Ventilating section /perforated sheet 3 Extruded base section 44026 &* Wall bracket 4 Plostic clip SZ 20 10 Extruded Al-tiner 5 Extruded U-Section 40/20/25 1 Plastic boord (thermal seperation) 6 Alum sm-blind rivet + Aveilable from competent decler Port 2 3.70ALUCOBOND® Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Comer Segment/Inner Comer (Section 8-8) Scale 1 ALUCOBOND 7 Fascia screw JZ3-Z7, dia. 6.3 mm, 2 Extruded S-Section 44024 stainless steel with sealing washer 14 mm 3. Extruded Z-Sectlon 44025 1 Self criling screw 4 Plastic clip SZ 20 ® Wall bracket 5 Extruded U-Section 40/20/2,5 10 Extruded Al-tiner & Extruded hat section 35 953 IW Plostic board (thermal separation) + Aveilable from competent decler Pot2 3.80(ALUCOBOND? Fascia, Tray Panels SZ 20 - Horizontal Panel Layout Comer Segment/Outer Comer (Section 9-9) Scale 1:2,5 1 ALUCOBOND 2 Extruded S-Section 44024 3. Extruded Z-Sectlon 44025 4 Plastic clip SZ 20 5 Extruded U-Section 40/20/2,5 & Extruded hat section 35 953 + Aveilable from competent decler 7 Fascia screw JZ3-Z7, dia. 6.3 mm, stainless steel with sealing washer 14 mm & Self ariling screw 9% Wall bracket 10 Extruded Al-tiner ‘1M Plastic boord (thermal separation) Port 2 3.90